Complete Repair Service Technical Manual for John Deere Tractors 5055E, 5060E, 5065E & 5075E (Asia, India), with workshop information to maintain, repair, and service like professional mechanics.

John Deere Tractors 5055E, 5060E, 5065E & 5075E workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm901919 - 5310, 5055E, 5060E, 5065E And 5075E Tractors Repair Technical Manual (India and Asia Edition) Technical Manual.pdf

PRODUCT DETAILS:
Total Pages: 827 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
  Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cooling System
   Fuel, Air Intake and Exhaust Systems
      Fuel System
      Air Intake and Exhaust System
      Speed Control Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair (12x12 PR Transmission)
      Clutch Housing
      Clutch Assembly
      Transmission
      Rear PTO
      Differential
      Final Drives
      Mechanical Front Wheel Drive
   Power Train Repair (9x3 TSS Transmission)
      Clutch Housing
      Clutch Assembly
      Transmission
      Rear PTO
      Differential
      Final Drives
      Mechanical Front Wheel Drive
   Steering and Brake Repair
      Steering Repair
      Brake Repair
      Trailer Brake Valve Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      JD Rockshaft
      Selective Control Valve (SCV)
   Miscellaneous Repair
      Front Axle
      Wheels
      3-Point Hitch
      Hood
      Ballast
   Operator Station Repair (OOS)
      Seat and Support
      Control Console and Panel
      Roll-GardROLL-GARD is a trademark of Deere & Company.
      Operator Platform
      Fenders
      Canopy (If Equipped)
   Operator Station Repair (Cab)
      Seat and Support
      Control Console and Panel
      Cab Components
      Air Conditioning System
      Heating System

TABLE OF CONTENTS
Section 10: General Information................16
  Group 05: Safety................16
    Recognize Safety Information................20
    Understand Signal Words................21
    Follow Safety Instructions................22
    Handle Fluids Safely—Avoid Fires................23
    Prevent Battery Explosions................24
    Prepare for Emergencies................25
    Prevent Acid Burns................26
    Service Cooling System Safely................28
    Avoid High-Pressure Fluids................29
    Park Machine Safely................30
    Support Machine Properly................31
    Wear Protective Clothing................32
    Work in Clean Area................33
    Service Machines Safely................34
    Work In Ventilated Area................35
    Illuminate Work Area Safely................36
    Replace Safety Signs................37
    Use Proper Lifting Equipment................38
    Service Tires Safely................39
    Avoid Harmful Asbestos Dust................40
    Avoid Heating Near Pressurized Fluid Lines................41
    Remove Paint Before Welding or Heating................42
    Use Proper Tools................43
    Dispose of Waste Properly................44
    Live With Safety................45
  Group 10: General Specifications (9x3 TSS Transmission)................16
    Machine Specifications................758
    Repair Specifications................758
    Ground Speed Estimates — Sync Shuttle Transmission................53
    Service Recommendations for O-Ring Boss Fittings................75
    Service Recommendations for Flat Face O-Ring Seal Fittings................77
    Metric Bolt and Cap Screw Torque Values................79
    Unified Inch Bolt and Cap Screw Torque Values................80
    Glossary of Terms................82
  Group 11: General Specifications (12x12 PR Transmission)................17
    Machine Specifications................758
    Repair Specifications................758
    Ground Speed Estimates — PowrReverser PowrReverser is a trademark of Deere & Company Transmission................17
    Service Recommendations for O-Ring Boss Fittings................75
    Service Recommendations for Flat Face O-Ring Seal Fittings................77
    Metric Bolt and Cap Screw Torque Values................79
    Unified Inch Bolt and Cap Screw Torque Values................80
    Glossary of Terms................82
  Group 15: Fuel and Lubricants................17
    Diesel Fuel................88
    Handling and Storing Diesel Fuel................90
    Lubricity of Diesel Fuel................91
    Testing Diesel Fuel................92
    BioDiesel Fuel................93
    Do Not Use Galvanized Containers................95
    Fill Fuel Tank................96
    Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III................98
    Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV................100
    Oil Filters................102
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)................103
    Operating in Warm Temperature Climates................105
    Testing Diesel Engine Coolant................106
    Transmission and Hydraulic Oil................107
    Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER................109
    Use Correct Transmission/Hydraulic Filter Element................111
    MFWD Axle Housing and Wheel Hub Oil................112
    Grease................113
    Mixing of Lubricants................114
    Alternative and Synthetic Lubricants................115
    Lubricant Storage................116
  Group 20: Serial Number Locations................18
    Serial Numbers................118
    Product Identification Number................119
    Record Engine Serial Number................120
    Fuel Injection Pump Serial Number................121
    Alternator Serial Number Location................122
    Power Steering Valve Serial Number Location................123
    Starter Serial Number Location................124
    Transaxle Serial Number Location (12x12 PR Transmission)................125
    Record Mechanical Front Wheel Drive (MFWD) Serial Number................126
  Group 25: Features and Accessories................128
    Features and Accessories................128
    Standard Features................129
    Factory Installed Optional Equipment................131
    Field Installed Optional Kits and Accessories................132
Section 20: Engine Repair................133
  Group 05: Engine................133
    Service Equipment and Tools................756
    Specifications................758
    John Deere Engine Repair—Use CTM................137
    Remove Engine — Cab................138
    Remove Engine — OOS................147
    Install Engine — Cab................153
    Install Engine — OOS................160
  Group 30: Cooling System................133
    Special or Essential Tools................753
    Specifications................758
    Torques for Hardware................170
    Clean Front Grille, Radiator, Condenser (Sync Shuttle)................171
    Clean Front Grille, Radiator, Condenser, Oil Cooler and Fuel Cooler (PowrReverser PowrReverser is a trademark of Deere & Company )................133
    Remove and Inspect Radiator (OOS)................176
    Remove and Inspect Radiator (Cab)................181
    Water Pump — Exploded View................185
    Install Radiator................186
    Replace Thermostat................190
Section 30: Fuel, Air Intake and Exhaust Systems................193
  Group 05: Fuel System................193
    Special or Essential Tools................753
    Injection Pump, Nozzle and Governor Repair—Use CTM................202
    Remove, Inspect and Install Fuel Tank (OOS)................203
    Remove, Inspect and Install Fuel Tank (Cab)................205
  Group 10: Air Intake and Exhaust System................193
    Remove, Inspect, and Install Air Cleaner Elements................211
    Check Air Inlet Pipe with Turbocharger................213
    Exhaust Manifold Inspection................214
    Remove Turbocharger................215
    Install Turbocharger................216
  Group 15: Speed Control Linkage................193
    Inspect and Repair Speed Control Linkage (OOS)................221
    Inspect and Repair Speed Control Linkage (Cab)................223
Section 40: Electrical Repair................225
  Group 05: Battery, Starter and Alternator................225
    Starter Repair—Use CTM................228
    Remove and Install Battery (OOS)................229
    Remove and Install Battery (Cab)................231
    Remove and Install Starter................233
    Replace Alternator/Regulator................234
  Group 10: Electrical System Components................225
    Service Equipment and Tools................756
    Other Material................757
    Replace Air Filter Restriction Sensor................239
    Replace Coolant Temperature Sender................240
    Replace Engine Speed Sensor................241
    Replace Engine Oil Pressure Sensor................242
    Replace Key Switch (OOS)................243
    Replace Key Switch (CAB)................244
    Replace Light Switch................247
    Replace Turn Signal Controller................249
    Replace Instrument Panel (OOS)................250
    Replace Instrument Panel (CAB)................251
    Replace Rear PTO ON/OFF Switch (PR Transmission™)................253
    Replace Clutch Pedal Position Sensor (PR Transmission™)................254
    Remove and Install Rear PTO Switch (TSS Transmission)................257
    Replace Park Position Start Switch................265
    Replace Seat Switch (OOS)................266
    Replace Fuel Level Sender (OOS)................268
    Replace Fuel Level Sender (CAB)................269
  Group 15: Wiring Harness................225
    Special or Essential Tools................753
    Service Parts Kits................527
    Remove Connector Body from Blade Terminals................274
    Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................225
    Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................226
    Replace Battery Positive Cable (OOS)................279
    Replace Battery Positive Cable (Cab)................280
    Replace Battery Positive Cable................281
    Replace Hood Wiring Harness................282
    Replace Beacon Lamp Wiring Harness................284
    Replace Engine Wiring Harness (OOS)................285
    Replace Engine Wiring Harness (Cab)................287
    Replace Console Wiring Harness (9x3 TSS Transmission)................289
    Replace Console Wiring Harness—Cab (12x12 PR Transmission™)................291
    Replace Rear Wiring Harness (9x3 TSS Transmission)................293
    Replace Rear Wiring Harness (12x12 PR Transmission™)................295
    Replace 7 Pin Connector Wiring Harness................298
Section 50: Power Train Repair (12x12 PR Transmission)................299
  Group 05: Clutch Housing................299
    John Deere Transmission Repair — Use CTM................418
    Specifications................758
    Separate Engine from Clutch Housing (PR)................304
    Install Engine to Clutch Housing (PR)................312
    Remove, Inspect, and Repair Clutch Pedal and Linkage (PR)................320
  Group 10: Clutch Assembly................299
    Specifications................758
    John Deere Transmission Repair — Use CTM................418
    Adjust Clutch Pedal and Linkage................325
  Group 15: Transmission................299
    Other Material................757
    Specifications................758
    John Deere Transmission Repair — Use CTM................418
    Inspect and Repair Gear Shift Lever................405
    Inspect and Repair Range Shift Lever................407
    Inspect and Repair Range Inspect and Repair Range Inspect and Repair Range & Gear Shift Lever{pgNO}299 Gear Shift Lever{pgNO}409 Gear Shift Lever................335
  Group 21: Rear PTO................299
    Other Material................757
    Specifications................758
    John Deere Transmission Repair — Use CTM................418
  Group 26: Differential................299
    Essential Tools................753
    Service Equipment and Tools................756
    Other Material................757
    Specifications................758
    Service Parts Kits................527
    John Deere Transmission Repair — Use CTM................418
  Group 30: Final Drives................299
    Service Equipment and Tools................756
    Other Material................757
    Specifications................758
    John Deere Transmission Repair — Use CTM................418
  Group 35: Mechanical Front Wheel Drive................300
    Mechanical Front Wheel Drive – If Equipped—Summary of References................436
    Service Equipment and Tools................756
    Essential Tools................753
    Other Material................757
    Specifications................758
    MFWD Axle Repair — Use CTM................362
    MFWD Dropbox Repair—Use CTM................363
    Remove, Inspect and Install MFWD Drive Shaft(PR)................364
    Remove and Install MFWD Axle Housing Assembly(PR)................365
    Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)(PR)................367
Section 51: Power Train Repair (9x3 TSS Transmission)................369
  Group 05: Clutch Housing................369
    John Deere Transmission Repair — Use CTM................418
    Service Equipment and Tools................756
    Other Material................757
    Essential Tools................753
    Specification................611
    Separate Engine from Clutch Housing (TSS)................377
    Install Engine to Clutch Housing (TSS)................385
    Inspect and Repair Clutch Pedal and Linkage (TSS)................393
  Group 10: Clutch Assembly................369
    Specification................611
    Traction Clutch Finger Adjustment................397
    PTO Clutch Finger Adjustment................399
    John Deere Transmission Repair — Use CTM................418
  Group 15: Transmission................369
    Specifications................758
    John Deere Transmission Repair — Use CTM................418
    Inspect and Repair Gear Shift Lever................405
    Inspect and Repair Range Shift Lever................407
    Inspect and Repair Range Inspect and Repair Range Inspect and Repair Range & Gear Shift Lever{pgNO}369 Gear Shift Lever{pgNO}409 Gear Shift Lever................335
  Group 21: Rear PTO................369
    Other Material................757
    Specifications................758
    John Deere Transmission Repair — Use CTM................418
    Remove, Inspect and Install Rear PTO Lever and Linkage................415
  Group 26: Differential................369
    John Deere Transmission Repair — Use CTM................418
  Group 30: Final Drives................369
    Service Equipment and Tools................756
    Other Material................757
    Specifications................758
    Remove and Install Final Drive Assembly................423
    Remove and Inspect Planetary Drive Assembly................425
    Install Planetary Drive Assembly................428
    Remove, Inspect, and Install Axle Shaft Assembly................431
  Group 35: Mechanical Front Wheel Drive................370
    Mechanical Front Wheel Drive – If Equipped—Summary of References................436
    Service Equipment and Tools................756
    Essential Tools................753
    Other Material................757
    Specifications................758
    MFWD Axle Repair—Use CTM................444
    Inspect and Repair MFWD Lever and Linkage................445
    Remove and Install MFWD Drop Gearbox................446
    Disassemble and Inspect MFWD Drop Gear box................448
    MFWD Drop Gearbox Cross Section................451
    Assemble MFWD Drop Gearbox................453
    Remove, Inspect and Install MFWD Drive Shaft................459
    Remove and Install MFWD Axle Housing Assembly................460
    Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)................462
Section 60: Steering and Brake Repair................464
  Group 05: Steering Repair................464
    Other Material................757
    Specifications................758
    Service Parts Kits................527
    Remove and Install Steering Column and Valve................469
    Disassemble and Inspect Steering Valve - Sauer Danfoss................471
    Assemble Steering Valve - Sauer Danfoss................475
    Disassemble and Inspect Steering Valve - Eaton................480
    Assemble Steering Valve - Eaton................485
    Remove and Install Steering Cylinder (Global Front Axle)................491
    Disassemble, Inspect and Assemble Steering Cylinder (Global Front Axle)................492
    Remove and Install Steering Cylinder (Fixed Front Axle)................493
    Disassemble, Inspect and Assemble Steering Cylinder (Fixed Front Axle)................495
    Remove, Inspect and Install Tie Rod Assembly................497
  Group 10: Brake Repair................464
    Service Equipment and Tools................756
    Other Material................757
    Specifications................758
    Remove and Install Brake Valve and Pedals................503
    Disassemble and Inspect Brake Pedals and Valve................505
    Brake Valve Cross Section................508
    Assemble Brake Valve................510
    Remove and Inspect Brakes................513
    Install Brakes................515
    Bleed Brakes................518
    Adjust Brake Retractors................519
    Inspect and Replace Brake Hydraulic Lines................520
Section 70: Hydraulic Repair................522
  Group 05: Hydraulic Pump and Filter................522
    Essential Tools................753
    Specifications................758
    Service Parts Kits................527
    Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen................528
    Remove and Install Hydraulic Pump................530
    Remove Hydraulic Pump External Components................532
    Disassemble and Inspect Hydraulic Pump................533
    Assemble Hydraulic Pump................536
    Install Hydraulic Pump External Components................538
    Remove and Install Hydraulic Oil Filter/Manifold................540
    Inspect and Replace Hydraulic Supply and Suction/Return Lines................541
  Group 15: JD Rockshaft................522
    Other Material................757
    Specifications................758
    Inspect and Repair Rockshaft Control Lever Assembly................546
    Inspect and Repair Rockshaft Control Linkage................551
    Inspect and Repair Draft Sensing Support Assembly................555
    Replace Main Relief Valve................557
    Replace Rockshaft Surge Relief Valve................559
    Replace Rockshaft Control Valve................561
    Remove and Install Rockshaft Case................565
    Remove, Inspect, and Install Rockshaft Piston and Cylinder................568
  Group 25: EATON Selective Control Valve (SCV)................522
    Install Single Selective Control Valve (SCV)................574
    Install Rear Coupler Bracket................577
    Install Hydraulic Hoses................588
    Install Second Selective Control Valve (SCV)................583
    Assemble Rear Quick Coupler................586
    Install Hydraulic Hoses................588
  Group 30: Mid Mount Selective Control Valve (SCV)................522
    Service Parts Kit................593
    Other Material................757
    Specifications................758
    Remove and Install Mid Mount Control Valve................596
    Remove, Inspect and Install Joystick and Cables—Mid Mount Valve................599
    Disassemble, Inspect, and Assemble Joystick—Mid Mount Coupler................601
    Disassemble, Inspect and Assemble Mid Mount Control Valve................603
    Inspect and Replace Hydraulic Hoses—Mid Mount Coupler................607
Section 80: Miscellaneous Repair................609
  Group 05: Front Axle................609
    Specification................611
    Remove and Install Front Axle — MFWD................612
  Group 10: Wheels................609
    Specifications................758
    Inspect and Replace Front Wheel Bearings................618
    Tighten Bolts—Rear Axle (M-20 Stud)................620
  Group 15: 3-Point Hitch................609
    Specifications................758
    Inspect and Repair Fixed Draft Links................623
    Inspect and Repair Lift Link (If Equipped)................626
    Inspect and Repair Lift Link (If Equipped)................626
    Inspect and Repair Adjustable Lift Link (If Equipped)................630
    Inspect and Repair Adjustable Lift Link (If Equipped)................630
    Inspect and Repair Center Link................632
  Group 25: Hood................609
    Remove and Install Hood................636
Section 90: Operator Station Repair (OOS)................638
  Group 05: Seat and Support................638
    Remove and Install Seat and Support (OOS)................640
    Disassemble, Inspect and Assemble Seat and Seat Switch................641
  Group 06: Center Console................638
    Remove Center Console Assembly................645
    Install Center Console Assembly................647
  Group 10: Roll-Gard™................638
    Specifications................758
    Remove and Install Roll-Gard™................638
    ROPS Serial Number................654
  Group 15: Operator Platform................638
    Specifications................758
    Remove and Install Right-Side Platform and Step................657
    Remove and Install Left-Side Platform and Handrail................659
  Group 20: Fenders................638
    Remove and Install Fenders................664
  Group 25: Canopy (If Equipped)................638
    Specifications................758
    Remove and Install Canopy................668
Section 91: Operator Station Repair (Cab)................670
  Group 05: Seat and Support................670
    Remove and Install Seat and Support (Cab)................674
  Group 10: Control Console and Panel................670
    Specifications................758
    Remove and Install Right-Side Control Console................677
    Remove and Install Left-Side Control Console................679
    Remove and Install Center Control Console (TSS Transmission)................681
    Remove and Install Center Control Console (PR Transmission)................683
  Group 20: Cab Components................670
    Essential Tools................753
    Service Equipment and Tools................756
    Other Material................757
    Specifications................758
    Remove, Inspect, and Install Cab Interior Recirculating Air Filters................690
    Remove, Inspect, and Install Exterior Cab Intake Air Filter................692
    Remove and Install Headliner................694
    Remove and Install Left-Side Upholstery................697
    Remove and Install Right-Side Upholstery................699
    Remove and Install Windshield................700
    Remove and Install Front Lower Windows................703
    Remove and Install Rear Lower Window................705
    Remove and Install Rear Upper Window................706
    Remove and Install Side Windows................707
    Remove and Install Cab Doors................709
    Remove and Install Inner Roof for Air Conditioning Housing Repair................712
    Remove Cab................724
    Install Cab................738
  Group 30: Air Conditioning System................670
    Essential Tools................753
    Service Equipment and Tools................756
    Other Material................757
    Specifications................758
    Adjust A/C Temperature Control Switch................759
    Recover/Recycle Air Conditioning Refrigerant................761
    Replace Air Conditioning Receiver/Dryer................762
    Remove, Inspect, and Install Air Conditioning Condenser................764
    Remove, Inspect, and Install Air Conditioning Compressor................767
    Test Volumetric Efficiency of Compressor................772
    Test Compressor Shaft Seal Leakage................774
    Disassemble and Assemble Compressor Clutch................776
    Disassemble, Inspect, and Assemble Compressor................778
    Check Compressor Clutch Hub Clearance................782
    Inspect Compressor Manifold................783
    Remove, Inspect, and Install Compressor Relief Valve................784
    Remove and Install HVAC Housing Cover................785
    Remove Blower Motors................786
    Remove Evaporator/Heater Core................787
    Leak Test Evaporator/Heater Core................789
    Install Evaporator/Heater Core................790
    Service Expansion Valve................792
    Expansion Valve Bench Test................793
    Refrigerant Oil Information................795
    Check Compressor Oil Charge................796
    Determine Correct Refrigerant Oil Charge................797
    Add Refrigerant Oil to System................799
    System Information................800
    Flush Air Conditioning System................801
    Evacuate Air Conditioning System................806
    Charge Air Conditioning System................807
  Group 35: Heating System................671
    Adjust Heater Temperature Control Cable................810
    Replace Heater Temperature Control Cable................812
    Remove Heater Control Valve................815
    Leak Test Heater Control Valve................816
    Install Heater Control Valve................817

John Deere Tractors 5055E, 5060E, 5065E, 5075E Repair Service Manual (TM901919)