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John Deere Tractors 5055E, 5065E, 5075E Diagnosis and Tests Service Technical Manual (TM901019)

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US Dollar: $35.00

Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 5055E, 5065E, 5075E (North America), with workshop information to maintain, diagnose, and service like professional mechanics.

John Deere 5075E, 5065E, 5055E workshop Diagnostics Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM901019 English - John Deere 5055E, 5065E and 5075E Tractors Diagnosis and Tests Technical Manual (North America Edition).pdf

tm901028 French - Manuel technique de diagnostic (version pour l'Amérique du Nord), tracteurs 5055E, 5065E et 5075E

PRODUCT DETAILS:
Total Pages: 1,361 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English French

MAIN SECTIONS
  Foreword
   General
      Safety
      General Specifications
      General References
   Diagnostic Trouble Codes
      CCU Code Diagnostics
      ICC Code Diagnostics
      PTR Code Diagnostics
   Observable Symptoms
      Engines
      Fuel and Air
      Electrical
      Control Units
      PowrReverser™ Transmissions
      Drive Systems
      Steering and Brakes
      Hydraulics
      Operator Station
   System Diagnosis
      Starting, Charging and Start Aid
      PowrReverser™ Transmission
      Differential Lock
      MFWD
      PTO
      Steering
      Rear Brakes
      Rear SCV System Diagnosis
      Mid-Mount Control Valve System Diagnosis
      Rear Hitch System Diagnosis
      Air Conditioning
   Engines
      General Information
      Tests and Adjustments
      Engine System Theory of Operation
   Fuel and Air
      General Information
      Fuel and Air Theory of Operation
   Electrical System
      Fuse/Relay Block
      Tests and Adjustments
      Theory of Operation
      Functional Schematics (Cab)
      Functional Schematics (OOS)
      Connector Information
   Control Units
      General References
      Tests and Adjustments
      CCU
      ICC
      PTR
   PowrReverser™ Transmission
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   TSS Transmission
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   Drive Systems
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   Steering and Brakes
      General Information
      Preliminary and Operational Checks
      Test and Adjustments
      Theory of Operation
   Hydraulics
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
   Operator's Station
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
   Service Tools
      Dealer-Fabricated Tools
      Service Tools and Kits

TABLE OF CONTENTS
Section 210: General................24
  Group 05: Safety................24
    Recognize Safety Information................28
    Understand Signal Words................29
    Follow Safety Instructions................30
    Prepare for Emergencies................31
    Wear Protective Clothing................32
    Protect Against Noise................33
    Handle Fluids Safely—Avoid Fires................34
    Handle Starting Fluid Safely................35
    Fire Prevention................36
    Keep ROPS Installed Properly................37
    Use Foldable ROPS and Seat Belt Properly................38
    Stay Clear of Rotating Drivelines................39
    Use Steps and Handholds Correctly................41
    Read Operator’s Manuals for ISOBUS Controllers................42
    Use Seat Belt Properly................43
    Operating the Tractor Safely................44
    Avoid Backover Accidents................46
    Limited Use in Forestry Operation................47
    Operating the Loader Tractor Safely................48
    Keep Riders Off Machine................49
    Instructional Seat................50
    Use Safety Lights and Devices................51
    Use a Safety Chain................52
    Transport Towed Equipment at Safe Speeds................53
    Use Caution On Slopes and Uneven Terrain................55
    Freeing a Mired Machine................56
    Avoid Contact with Agricultural Chemicals................57
    Handle Agricultural Chemicals Safely................58
    Handling Batteries Safely................60
    Avoid Heating Near Pressurized Fluid Lines................62
    Remove Paint Before Welding or Heating................63
    Handle Electronic Components and Brackets Safely................64
    Practice Safe Maintenance................65
    Avoid Hot Exhaust................66
    Clean Exhaust Filter Safely................67
    Work In Ventilated Area................70
    Support Machine Properly................71
    Prevent Machine Runaway................72
    Park Machine Safely................73
    Transport Tractor Safely................74
    Service Cooling System Safely................75
    Service Accumulator Systems Safely................76
    Service Tires Safely................77
    Service Front-Wheel Drive Tractor Safely................78
    Tightening Wheel Retaining Bolts/Nuts................79
    Avoid High-Pressure Fluids................80
    Do Not Open High-Pressure Fuel System................81
    Store Attachments Safely................82
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................83
  Group 10: General Specifications................85
    General Specifications................85
    General Reference List................86
  Group 15: General References................25
    Bolt and Cap Screw Torque Values................88
    Glossary of Terms................89
    JIC Hydraulic Symbols................93
    Wiring Diagram and Schematic Information................96
    Electrical Schematic Symbols................97
    Reading Wiring Schematics and Diagrams................100
    Visually Inspect Electrical System................104
    Seven-Step Electrical Procedure................105
    Using a Probe Light................108
    Circuit Types................110
    Circuit Malfunctions................112
    Troubleshooting Circuit Malfunctions................115
    Understanding Electrical vs. Electronic Circuits................120
    Intermittent Electronic Problems................122
    Relay Circuit Types................126
    Using a Digital Multimeter................139
    Troubleshooting Unresolved Problems................141
Section 211: Diagnostic Trouble Codes................142
  Group CCU: CCU Code Diagnostics................142
    CCU - Non-Tractor CCU Codes................142
    CCU 000096.03 - Fuel Level Sensor Circuit Voltage High................142
    CCU 000237.02 - VIN Security Data Conflict................142
    CCU 000237.31 - VIN Security Messages Missing................142
    CCU 000569.05 - Rear Differential Lock Solenoid Circuit Fault................142
    CCU 000628.02 - CCU EOL Data Fault................142
    CCU 000630.14 - Rear PTO Configuration Invalid................142
    CCU 001638.00 - Hydraulic Oil Temperature Very Hot................142
    CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High................142
    CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low................142
    CCU 001638.16 - Hydraulic Oil Temperature High................142
    CCU 001883.00 - Rear PTO Overspeed................142
    CCU 001883.01 - Rear PTO Underspeed................142
    CCU 002818.31 - Operator Presence Switch Not Activated................142
    CCU 003509.03 - Sensor Supply Voltage Out of Range High................142
    CCU 003509.04 - Sensor Supply Voltage Out of Range Low................142
    CCU 523316.04 - CCU Switched Supply Voltage Low................142
    CCU 523839.02 - Secondary Brake Switch Conflict................142
    CCU 523844.12 - Differential Lock Braking Disabled................142
    CCU 523907.02 - PTO Remote Enable Switch Conflict................142
    CCU 523908.02 - Rear PTO External Switch Conflict................142
    CCU 524037.02 - MFWD Switch Circuit Fault................142
    CCU 524223.03 - Differential Lock Circuit Voltage High................142
    CCU 524224.14 - PTO Switch Voltage Mismatch................142
    CCU 524235.05 - MFWD Solenoid Circuit Fault................142
    CCU 524252.05 - Rear PTO Solenoid Circuit Fault................142
    CCU 524255.31 - Rear Remote PTO Enabled................142
    CCU 600006.31 - Default DTC................142
  Group ICC: ICC Code Diagnostics................142
    ICC 000107.00 - Air Filter Restricted................142
    ICC 000167.04 - Alternator Output Low................142
    ICC 000237.02 - ICC VIN Security Mismatch................143
    ICC 000237.31 - ICC VIN Security Missing................143
    ICC 000628.12 - ICC Programming Fault................143
    ICC 000630.02 - ICC Calibration Memory Fault................143
  Group PTR: PTR Code Diagnostics................143
    PTR 000084.07 - Excessive Wheel Speed Detected During Calibration................143
    PTR 000158.01 - System Switched Voltage Low................143
    PTR 000162.02 - High/Low Switch Circuit Conflict................143
    PTR 000162.31 - High, Low Switch Stuck On................143
    PTR 000190.18 - Engine Speed Missing During Shift................143
    PTR 000191.17 - Top Shaft Speed Too Low................143
    PTR 000598.02 - Clutch Switch Open With Pedal Up................143
    PTR 000598.04 - Clutch Switch Signal Failed Low................143
    PTR 000628.02 - EOL Check Sum Error................143
    PTR 000630.14 - Tractor Model Out Of Range/Transmission Calibration Value High................143
    PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High................143
    PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low................143
    PTR 001504.10 - Seat Switch Closed Too Long................143
    PTR 002820.31 - Operator Not Present During Shift................143
    PTR 002825.07 - Not Valid Neutral Park Command................143
    PTR 003509.03 - PTR Sensor Supply Voltage High................143
    PTR 003509.04 - PTR Sensor Supply Voltage Low................143
    PTR 521233.05 - High Valve Driver Fault................143
    PTR 521234.05 - Low Valve Driver Fault................143
    PTR 521235.05 - Reverse Valve Driver Fault................143
    PTR 522456.07 - Speed Control Lever Park and Neutral Switch Conflict................143
    PTR 522456.31 - Speed Control Lever Transition Without Using Clutch Pedal................143
    PTR 523953.02 - Speed Control Lever Sensor Circuit Conflict................143
    PTR 523959.31 - No Wheel Speed While in Gear................143
    PTR 524020.31 - Reverser in Gear at Power-Up................143
    PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault................143
    PTR 524160.02 - Not Valid Neutral/Not Neutral Switch................143
    PTR 524173.02 - Clutch Pedal Compare Error................143
    PTR 524173.14 - Sync Lever Shift Without Clutch Pedal Engaged................144
    PTR 524173.15 - Clutch Pedal Voltage High................144
    PTR 524173.16 - Both Clutch Pedals Voltage High................144
    PTR 524173.17 - Clutch Pedal Voltage Low................144
    PTR 524173.18 - Both Clutch Pedals Voltage Low................144
    PTR 524230.05 - Enable Valve Driver Fault................144
    PTR 524230.07 - Enable Valve Stuck................144
    PTR 524234.03 - Pressure Sensor Voltage High................144
    PTR 524234.04 - Pressure Sensor Voltage Low................144
    PTR 524254.03 - Transmission Enable Valve Power High................144
    PTR 524254.04 - Transmission Enable Valve Power Low................144
    PTR 524267.15 - High Speed Shuttle Shift................144
Section 212: Observable Symptoms................263
  Group 20: Engines................263
    Engine Problems................263
  Group 30: Fuel and Air................263
    Fuel and Air Problems................263
  Group 40: Electrical................263
    12-Volt Electrical Problems................263
    Connector Problems................263
  Group 45: Control Units................263
    Electronic Problems................263
  Group 55: PowrReverser™ Transmissions................263
    PowrReverser™ Transmission Problems................263
  Group 56: Drive Systems................263
    Drive System Problems................263
  Group 60: Steering and Brakes................263
    Steering and Brake System Problems................263
  Group 70: Hydraulics................263
    Hitch Problems................263
    Selective Control Valve Problems................263
  Group 90: Operator Station................263
    Air Conditioning Problems................263
Section 213: System Diagnosis................290
  Group 40: Starting, Charging and Start Aid................290
    Starting, Charging and Start Aid System Diagnosis................294
  Group 55: PowrReverser™ Transmission................290
    PowrReverser™ Transmission System Diagnosis................300
  Group 56A: Differential Lock................290
    Differential Lock System Diagnosis................305
  Group 56B: MFWD................290
    MFWD System Diagnosis................308
  Group 56C: PTO................290
    Rear Mechanical PTO System Diagnosis................311
    EH PTO System Diagnosis................313
  Group 60A: Steering................290
    Steering System Diagnosis................318
  Group 60B: Rear Brakes................290
    Rear Brake System Diagnosis................324
  Group 70A: Rear SCV System Diagnosis................290
    Single and Dual Rear SCV System Diagnosis................330
  Group 70B: Mid-Mount Control Valve System Diagnosis................290
    Dual Mid-Mount Control Valve System Diagnosis................336
  Group 70C: Rear Hitch System Diagnosis................290
    Rear Mechanical Hitch System Diagnosis................343
  Group 90: Air Conditioning................290
    Air Conditioning System Diagnosis................351
Section 220: Engines................355
  Group 05: General Information................355
    John Deere Engine Repair—Use Component Technical Manual................357
    General Engine Specifications................358
    List of All Tractor-Specific Engine Information................359
  Group 15: Tests and Adjustments................355
    Throttle Lever Adjustment—Cab................361
  Group 20: Engine System Theory of Operation................355
    Overview of 5055E , 5065E , and 5075E Tractor Engines................363
Section 230: Fuel and Air................364
  Group 05: General Information................364
    John Deere Engine Fuel Systems Repair—Use Component Technical Manual................366
  Group 20: Fuel and Air Theory of Operation................364
    Fuel System Operation— 5055E, 5065E and 5075E................369
    Air Intake System Operation................371
Section 240: Electrical System................373
  Group 05: Fuse/Relay Block................373
    Fuse/Relay Block Diagram Listing................378
    Access Fuses and Relays................379
    Load Center - 1 Fuses and Relays-OOS (PowrReverser™ Transmission)................381
    Load Center - 2 Fuses and Relays-OOS— (PowrReverser™ Transmission)................382
    Load Center Fuses and Relays—Cab (PowrReverser™ Transmission)................383
    Load Center Fuses and Relays—Cab (sync shuttle Transmission)................385
    Center Console Relay and Diode—Cab (sync shuttle Transmission)................387
    Light Module Relay—Cab................388
  Group 15: Tests and Adjustments................373
    Starting Circuit Test................392
    Fuel Shutoff Solenoid Circuit Test................395
    Battery Inspection Test................397
    Charging System Test................405
    Warning Lights Circuit Test................407
    Turn Signal Lights Circuit Test................413
    Brake Lights Circuit Test................418
    Accessory Power and Junction Block Circuit Test................420
    Engine Speed Sensor Circuit Test................426
    Engine Oil Pressure Switch Circuit Test................430
    Air Filter Restriction Switch Circuit Test................434
    Fuel Level Sender Circuit Test................438
    Engine Coolant Temperature Sender Circuit Test................442
    Tail Light Circuit Test................446
    Front Work Light Circuit Test................449
    Beacon Light Circuit Test................454
    Rear Work Light Circuit Test................456
    Headlight and Backlighting Circuit Test................461
    Radio and Dome Light Circuit Test................470
    HVAC Circuit Test................476
    Wiper System Circuit Test................485
    Key Switch Test................491
    Fuel Transfer Pump Circuit Test................493
  Group 20: Theory of Operation................374
    Starting System Operation................499
    Cold Start System Operation................500
    Charging System Operation................502
    Lighting System Operation—Turn Signals................503
    Lighting System Operation—Warning Lights................504
    Lighting System Operation—Tail Lights................505
    Lighting System Operation—Headlights and Loader Lights................506
    Work Light and Beacon Light Operation................509
    Instrument Cluster Operation—Tachometer/Hour Meter................510
    Instrument Cluster Operation—Fuel Gauge................511
    Instrument Cluster Operation—Coolant Temperature Gauge................512
    PTO Warning System Operation................513
    Air Filter Restriction Indicator Operation................514
    Accessory Power and Junction Block Power Operation................515
    Blower Motor Operation................516
    Front Wiper/Washer Operation................517
    Rear Wiper/Washer Operation................518
    Dome Light Operation................519
    Wheel Speed Sensor Operation................520
  Group 25A: Functional Schematics (Cab)................374
    Circuit Number Identification for Cab and OOS................523
    Functional Schematics Listing................542
    Schematic and Component Identification Legend................599
    SE1—Key Switch, Starter, Alternator, Starting Aid And Fuel Pump Circuit................529
    SE2A—Mechanical PTO, Neutral Start, Fuel Circuit (9/3 TSS), SE2B—EH PTO, Neutral Start, Fuel Circuit (12/12 PR), SE3—Accessory Power, SE4—Horn................530
    SE6—Turn Signal Switch And Hazard Warning Lights (Old Cab, —PXCG087000XXX)................531
    SE6—Turn Signal Switch And Hazard Warning Lights (New Cab, PXCG087000XXX —)................532
    SE7—Common Vehicle Lighting Section, Common Cab Work Lighting................533
    SE9—Power Source, SE10—Trailer Interfaces, SE12—Loader Lights , SE13A—Backup Alarm, SE13B—Beacon Lamp................534
    SE15A—Power Outlet, SE16—Heater, SE17—Air Conditioning................535
    SE20—Front Windshield Wiper And Washer System, SE21—Rear Windshield Wiper And Washer System, SE22—Dome Light, Door Switch And Radio Option, SE23—Air Seat Option................536
    SE24A—Instrumentation (PR), SE24B—Instrumentation (TSS)................537
    SE25—Seat Switch, Rear PTO Switch, SE26—ELX Relay And Fuses, SE27—MFWD, SE28—Brake Switch................538
    SE29—PR Transmission Controller................539
    SE32—CAN Terminators (PR)................540
  Group 25B: Functional Schematics (OOS)................375
    Functional Schematics Listing................542
    Schematic and Component Identification Legend................599
    SE1—Battery, Alternator, Starter Motor, Starting Circuit................545
    SE2—Light Circuit................546
    SE3—Instrument Cluster................547
    SE4—Transmission Control Unit................548
    SE5—Transmission Control Unit; Service ADVISOR................549
    SE6—Trailer Connector, Seat Switch, Horn Switch................550
  Group 35: Connector Information................375
    Front Console-to-Cab Harness Connector 1................553
    Front Console-to-Cab Harness Connector 2................555
    Front Console-to-Cab Harness Connector 3................557
    Roof Harness-to-Cab Harness Connector 1................559
    Roof Harness-to-Cab Harness Connector 2................561
  Group 26A: Wiring Harnesses (Cab)................375
    Component Identification Legend................566
    Hood Wiring Harness (Cab)................570
    Transmission Wiring Harness (PR)................571
    Front Console Wiring Harness (TSS)................574
    Front Console Wiring Harness (PR)................578
    Rear Cab Wiring Harness (TSS)................582
    Rear Cab Wiring Harness (PR)................588
    Engine Wiring Harness................595
  Group 26B: Wiring Harnesses (OOS)................375
    Schematic and Component Identification Legend................599
    Hood Wiring Harness (OOS)................601
    Front Wiring Harness, PR (OOS)................602
    Front Console Wiring Harness, PR (OOS)................604
    Transmission Wiring Harness, PR (OOS)................608
Section 245: Control Units................612
  Group 05: General References................612
    Electro-Hydraulic Controller General Information................621
    Performance Monitor General Operation................623
    Recall, Record, and Clear Codes................627
    Diagnostic Trouble Code Listing................632
    CCU Code List................633
    ICC Code List................635
    PTR Code List................636
    Control Unit Addresses................638
    CCU Address List................639
    ICC Address List................642
    PTR Address List................644
    Programming Control Units................647
    CAN Network Voltage Checks................654
    CAN Communication System Theory of Operation................657
    VIN Security Fault Diagnosis................659
  Group 15: Tests and Adjustments................612
    Electro-Hydraulic Controller Switched Supply Voltage and Ground Test................662
    Electro-Hydraulic Controller Unswitched Supply Voltage and Ground Test................664
  Group CCU: CCU................612
    Chassis Control Unit (CCU) Calibration................673
    Chassis Control Unit (CCU) Configuration and Calibration................680
    CCU—Hydraulic Oil Temperature Sensor Circuit Test (PR Transmission)................681
    CCU—MFWD Solenoid Circuit Test (PR Transmission)................683
    CCU—Sensor Excitation Circuit Test (PR Transmission)................685
    CCU—Rear PTO Solenoid Circuit Test (PR Transmission)................688
    CCU—Rear PTO Speed Sensor Circuit Test (PR Transmission)................690
    CCU—Secondary Brake Switch Circuit Test (PR Transmission)................692
    CCU—Differential Lock Switch Circuit Test (PR Transmission)................694
    CCU—Differential Lock Solenoid Circuit Test (PR Transmission)................697
    CCU—Fuel Level Sensor Circuit Test (PR Transmission)................699
    CCU—Remote PTO Enable Switch Circuit Test (PR Transmission)................701
    CCU—Right Fender PTO ON/OFF Switch Circuit Test (PR Transmission)................703
    CCU—Left Fender PTO ON/OFF Switch Circuit Test (PR Transmission)................705
    CCU 000 — Initial Address................707
    CCU 001 — Recall Diagnostic Codes................708
    CCU 002 — System Beep Address With Speed Sensors................709
    CCU 003 — System Beep Address Without Speed Sensors................712
    CCU 004 — Switched Supply Voltage................714
    CCU 005 — Rear PTO Speed Signal Status................715
    CCU 006 — Primary Wheel Speed Signal Status................716
    CCU 007 — Rear PTO Switch Status................717
    CCU 008 — Engine Speed Signal Status................718
    CCU 010 — Hydraulic Oil Temperature Sensor Voltage................719
    CCU 012 — Rear PTO Remote Enable/Remote Fender Switch Status................720
    CCU 013 — Primary Fuel Level Sensor Voltage................721
    CCU 015 — Sensor Reference Voltage Status................722
    CCU 024 — Secondary Hand Brake/Brake Pedal Switch Status................723
    CCU 025 — MFWD Switch Status................724
    CCU 050 — CCU Unswitched Supply Voltage................725
    CCU 051 — Sensor Reference Voltage................726
    CCU 052 — Hydraulic Oil Temperature................727
    CCU 055 — Primary Wheel Speed................728
    CCU 058 — Rear PTO Speed................729
    CCU 059 — Engine Speed................730
    CCU 063 — Differential Drive Shaft Speed................731
    CCU 064 — Engine Oil Pressure Switch Status................732
    CCU 065 — Engine Coolant Temperature................733
    CCU 066 — Engine Coolant Temperature Sensor Voltage................734
    CCU 103 — MFWD Configuration................735
    CCU 104 — Rear PTO Configuration 1................736
    CCU 105 — Rear PTO Configuration 2................737
    CCU 106 — Rear PTO Speed Configuration................738
    CCU 107 — Rear PTO Pulses Per Revolution................739
    CCU 111 — Rear Tire Rolling Circumference................740
    CCU 115 — Differential Lock Configuration................742
    CCU 116 — Differential Lock Switch................743
    CCU 117 — Differential Lock Disengage Wheel Speed Configuration................744
    CCU 120 — Rear PTO Valve Current................745
    CCU 129 — Enable Debug Messages Configuration................746
    CCU 130 — Secondary Handbrake Configuration................747
    CCU 132 — Engine Air Heater Status................748
    CCU 133 — Engine Air Heater Configuration................749
    CCU 134 — Engine Hours Display/Input................750
    CCU 135 — Engine Function Configuration................751
    CCU 180 — Not Used................752
    CCU 200-251 — General Control Unit Data................753
    CCU - Beep Mode Test With Speed Sensors................754
    CCU - Beep Mode Test Without Speed Sensors................757
    CCU - Hydraulic Oil Temperature Sensor Circuit Test................758
    CCU - Engine Speed Sensor Circuit Test................762
    CCU - Wheel Speed Sensor Circuit Test................767
    CCU - Controller Theory of Operation................773
    CCU - Hydraulic Oil Temperature Sensor Theory of Operation................775
    CCU - Engine Speed Sensor Theory of Operation................776
    CCU - Wheel Speed Sensor Theory of Operation................777
  Group ICC: ICC................614
    Instrument Cluster Control Unit (ICC) Configuration and Calibration................780
    ICC 000 — Initial Address................782
    ICC 001 — Recall Diagnostic Codes................783
    ICC 002 — ICU System Beep Address................784
    ICC 005 — Switch Status................786
    ICC 006 — Indicator Status................787
    ICC 010 — Fuel Level Sender Voltage................789
    ICC 020 — Units Selection................790
    ICC 021 — Auto Clear DTC Hours................791
    ICC 022 — Backlight Dimming Percentage................792
    ICC 031 — Revert to Hours Status................793
    ICC 032 — ICC Flash Rate 1................794
    ICC 033 — ICC Flash Rate 2................795
    ICC 036 — Engine Coolant Warning Level................796
    ICC 037 — Engine Coolant Stop Level................797
    ICC 040 — Fuel Gauge Configuration................798
    ICC 041 — Resistance Verses Fuel Level Gauge Constant 1................799
    ICC 042 — Resistance Verses Fuel Level Gauge Constant 2................800
    ICC 043 — Resistance Verses Fuel Level Gauge Constant 3................801
    ICC 044 — Resistance Verses Fuel Level Gauge Constant 4................802
    ICC 045 — Resistance Verses Fuel Level Gauge Constant 5................803
    ICC 046 — Resistance Verses Fuel Level Gauge Constant 6................804
    ICC 047 — Resistance Verses Fuel Level Gauge Constant 7................805
    ICC 048 — Resistance Verses Fuel Level Gauge Constant 8................806
    ICC 049 — Resistance Verses Fuel Level Gauge Constant 9................807
    ICC 200-248 — General Control Unit Data................808
  Group PTR: PTR................615
    Power Train Reverser (PTR) Control Unit Calibration................830
    Power Train Reverser (PTR) Control Unit Configuration and Calibration................851
    PTR—Clutch Enable Pressure Sensor Circuit Test................853
    PTR—Clutch Enable Solenoid Circuit Test................856
    PTR—Clutch Pedal Position Circuit Test................858
    PTR—Clutch Pedal Switch Circuit Test................861
    PTR—Forward Neutral Reverse (FNR) Switch Circuit Test................863
    PTR—High/Low Shifter Switch Circuit Test................865
    PTR—Park Switch Circuit Test................867
    PTR—Power Shuttle Control Circuit Test................869
    PTR—Start Signal Circuit Test................872
    PTR—Top Shaft Speed Sensor Circuit Test................874
    PTR—Transmission Forward Solenoid Circuit Test (High)................876
    PTR—Transmission Forward Solenoid Circuit Test (Low)................880
    PTR—Transmission Reverse Solenoid Circuit Test................882
    PTR—Speed Lever Neutral Switch Circuit Test................884
    PTR 000 — Initial Address................886
    PTR 001 — Recall Diagnostic Codes................887
    PTR 002 — PTR System Beep Mode................888
    PTR 003 — PTR System Beep Mode With Speed Sensors................890
    PTR 004 — Engine and Countershaft Speed Sensor Status................892
    PTR 005 — Come Home, Trans Enable, Clutch Pedal Switch, and Seat Switch Status................894
    PTR 006 — Forward, Neutral, Not Neutral, and Reverse Switch Status................896
    PTR 007 — Speed Lever Neutral, High, Low, and Park Switch Status................897
    PTR 008 — Trans Enable Relay, High, Low, and Reverse Driver Command................898
    PTR 009 — High, Low, and Reverse Driver Status................900
    PTR 010 — Trans Enable Solenoid Current................901
    PTR 011 — Power Shuttle Input Voltage................902
    PTR 012 — Trans Enable Pressure Sensor Voltage................903
    PTR 013 — Clutch Pedal Potentiometer Channel A Voltage................905
    PTR 014 — Clutch Pedal Potentiometer Channel B Voltage................906
    PTR 015 — Creeper Lever Position Sensor Voltage................907
    PTR 022 — Clutch Pack Overfill Protection Status................908
    PTR 032 — Clutch Pedal Position................909
    PTR 033 — Clutch Pedal Pressure Command................910
    PTR 034 — Trans Enable Actual Pressure................911
    PTR 036 — Countershaft Speed................913
    PTR 050 — PTR Switched Supply Voltage................915
    PTR 051 — PTR Sensor Supply Voltage................916
    PTR 052 — Hydraulic Oil Temperature................917
    PTR 060 — Transmission Type................918
    PTR 061 — Hydraulic Oil Type Selection................919
    PTR 062 — Temperature Offset For Alternate Hydraulic Oil................920
    PTR 063 — Transmission Calibration................921
    PTR 064 — Transmission Fill Pressure and Fill Time Calibration Values................928
    PTR 065 — Forward Valve High Fill Pressure Adjustment................930
    PTR 066 — Forward Valve High Fill Time Adjustment................931
    PTR 067 — Forward Valve Low Fill Pressure Adjustment................932
    PTR 068 — Forward Valve Low Fill Time Adjustment................933
    PTR 069 — Reverse Valve Fill Pressure Adjustment................934
    PTR 070 — Reverse Valve Fill Time Adjustment................935
    PTR 075 — PTR PowerShuttle Setup Status................936
    PTR 076 — PowerShuttle Minimum Wheel Speed Fill Pressure................937
    PTR 077 — PowerShuttle Minimum Wheel Speed................938
    PTR 078 — PowerShuttle Pressure Offset................939
    PTR 079 — High Speed Shuttle Shift Limit................940
    PTR 084 — Engine Brake Torque................941
    PTR 086 — Hi/Lo Switch Setup................942
    PTR 087 — Park Switch Polarity................943
    PTR 088 — Seat Switch Polarity................944
    PTR 092 — Creeper Transmission Enable................945
    PTR 100 — Come Home Mode Enable................946
    PTR 101 — Come Home Mode Relay Block Polarity................947
    PTR 200-251 — General Control Unit Data................948
    PTR - Control Unit Beep Mode Test With Speed Sensors................949
    PTR - Control Unit Beep Mode Test Without Speed Sensors................953
    PTR - Directional Reverser Switch Circuit Test................954
    PTR - Clutch Disengaged Switch Circuit Test................958
    PTR - Optional Infinitely Variable Shuttle Control Circuit Test................961
    PTR - Park Switch Circuit Test................966
    PTR - Seat Switch Circuit Test................970
    PTR - Forward Solenoid Circuit Test................974
    PTR - Reverse Solenoid Circuit Test................977
    PTR - Clutch Enable Proportional Valve Circuit Test................980
    PTR - Clutch Pedal Position Sensor Circuit Test................984
    PTR - Enable Pressure Sensor Circuit Test................989
    PTR - Countershaft Speed Sensor Circuit Test................994
    PTR - Control Unit Theory of Operation................999
    PTR - Directional Reverser Switch Theory of Operation................1003
    PTR - Clutch Disengaged Switch Theory of Operation................1004
    PTR - Optional Infinitely Variable Shuttle Control Theory of Operation................1005
    PTR - Park Switch Theory of Operation................1006
    PTR - Seat Switch Theory of Operation................1007
    PTR - Forward Solenoid Theory of Operation................1008
    PTR - Reverse Solenoid Theory of Operation................1009
    PTR - Clutch Enable Proportional Valve Theory of Operation................1010
    PTR - Clutch Pedal Position Sensor Theory of Operation................1011
    PTR - Enable Pressure Sensor Theory of Operation................1012
    PTR - Countershaft Speed Sensor Theory of Operation................1013
Section 255A: PowrReverser™ Transmission................1014
  Group 05: General Information................1014
    PowrReverser™ Transmission Identification................1016
    Install Test Equipment - Transmission................1017
  Group 10: Preliminary and Operational Checks................1014
    PR Transmission Preliminary Checks................1027
    PR Transmission Operational Checks................1029
  Group 15: Tests and Adjustments................1014
    PowrReverser™ Control Valve Tests................1040
    PR Pump Flow Test................1046
    PR Main Pressure Relief Valve Adjustment................1048
    Transmission System Pressure Test................1050
    PTO Clutch Leak Test................1052
    Checking and Adjusting Clutch Pedal Free Play................1070
  Group 20: Theory of Operation................1014
    PowrReverser™ Transmission Theory of Operation................1058
  Group 25: Schematics and Diagrams................1014
    PowrReverser™ Transmission Component Location Listing................1060
    PR Transmission Hydraulic Schematic................1061
    Power Train Components................1063
    PowrReverser™ Components................1064
    Transmission Components................1076
Section 255B: TSS Transmission................1067
  Group 15: Tests and Adjustments................1067
    Checking and Adjusting Clutch Pedal Free Play................1070
  Group 20: Theory of Operation................1067
    TSS Transmission Theory of Operation................1073
  Group 25: Schematics and Diagrams................1067
    Component Location Information................1075
    Transmission Components................1076
    Mechanical PTO Clutch Components................1080
    Park Brake Components (TSS Transmission)................1081
    Rear PTO Components................1083
    Rear 540/540E PTO Components................1084
Section 256: Drive Systems................1085
  Group 05: General Information................1085
    Install Test Equipment - Drive System................1089
  Group 10: Preliminary and Operational Checks................1085
    Preliminary Checks - Drive System................1094
    Rear Differential Lock Operational Check................1096
    PTO Operational Checks................1097
    MFWD Operational Checks................1099
  Group 15: Tests and Adjustments................1085
    MFWD Troubleshooting................1101
    PTO Clutch Lever Linkage Adjustment................1102
    PTO 540/540E Lever and Linkage Adjustment................1104
  Group 20: Theory of Operation................1085
    Drive Systems Theory of Operation Reference Listing................1107
    Differential Power Flow................1108
    Rear Differential Lock Operation................1110
    Final Drive Operation................1112
    Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation (Mechanical)................1113
    Mechanical PTO Operation................1115
    540/540E Mechanical PTO Operation................1115
    Electro-Hydraulic PTO Operation................1119
    Electro-Hydraulic PTO Valve Operation................1120
    Electro-Hydraulic PTO Clutch Operation................1122
  Group 25: Schematics and Diagrams................1085
    Drive Systems Component Location Listing................1126
    Final Drive Components................1127
    540/540E Mechanical PTO Components................1085
Section 260: Steering and Brakes................1129
  Group 05: General Information................1129
    Install Test Equipment - Steering and Brake................1133
  Group 10: Preliminary and Operational Checks................1129
    Steering Preliminary Check................1137
    Steering Operational Check................1138
    Rear Brakes Preliminary Check................1139
    Rear Brake Operational Test................1141
  Group 15: Test and Adjustments................1129
    Steering Pump Flow Test................1144
    Steering Valve Relief Test................1145
    Steering Leak Test................1146
    Checking Toe-In—MFWD Axle................1148
    Adjusting Toe-In—MFWD Axle................1149
    Set MFWD Steering Stops Turning Radius................1150
    Bleed Rear Brakes................1151
    Rear Brake Valve Leak Test................1152
    Brake Pedal Adjustment................1153
    Adjust Brake Retractors................1155
  Group 20: Theory of Operation................1129
    Steering Valve Operation—Park Position and Manual Turning................1158
    Steering Valve Operation—Power Turning................1160
    Hydraulic Brake System Operation................1162
    Brake Valve Operation................1164
Section 270: Hydraulics................1168
  Group 05: General Information................1168
    Install Test Equipment - Hydraulics................1173
    Warming Transmission/Hydraulic System Oil................1176
  Group 10: Preliminary and Operational Checks................1168
    Hydraulic System Preliminary Checks................1180
    Hydraulic System Operational Checks................1182
  Group 15: Tests and Adjustments................1168
    Pump Flow Test (Tractors With SCV)................1189
    Main Relief Valve Test (Tractors With SCV)................1191
    SCV Leakage Test................1193
    Rockshaft Lift Cycle Test................1195
    Mid-Mount Control Valve Cable Adjustment................1197
    Rear SCV Cable Adjustment................1199
    Rockshaft Position-Sensing Feedback Linkage Adjustment................1200
    Rockshaft Draft-Sensing Feedback Linkage Adjustment (OOS Tractors)................1204
    Adjust Rockshaft Control Lever (Cab Tractors)................1206
    Rockshaft Lever Friction Adjustment................1209
  Group 20: Theory of Operation................1168
    Hydraulic System Theory of Operation Information Reference Listing................1211
    Hydraulic System Operation................1212
    Hydraulic Filter Operation................1216
    Hydraulic Pump Operation................1218
    Rockshaft Control Valve Operation—Neutral Phase................1220
    Rockshaft Control Valve Operation—Delivery Phase................1222
    Rockshaft Control Valve Operation—Discharge Phase................1224
    Main Relief Valve Operation................1226
    Rate-of-Drop Valve Operation................1228
    Surge Relief Valve Operation................1230
    Rockshaft Draft-Sensing Operation................1232
    Selective Control Valve—Neutral Position................1234
    Selective Control Valve—Retract Position................1236
    Selective Control Valve—Extend Position................1238
    Selective Control Valve—Float Position................1240
    Dual Mid-Mount Control Valve Operation—Neutral Position................1242
    Dual Mid-Mount Control Valve Operation—Extend and Retract Positions................1244
    Dual Mid-Mount Control Valve Operation—Float Position................1246
    Dual Mid-Mount Control Valve Operation—Regenerative Position................1248
    Quick Disconnect Coupler Operation (Mid-Mount Control Valve)................1250
    Quick Disconnect Coupler Operation (Rear SCV)................1252
Section 290: Operator's Station................1254
  Group 05: General Information................1254
    Operator Station— Install Test Equipment................1257
  Group 10: Preliminary and Operational Checks................1254
    A/C System Preliminary Checks................1262
    Air Conditioning Operational Checks................1265
  Group 15: Tests and Adjustments................1254
    HVAC Circulation Blower Motor Circuit Test................1276
    HVAC Compressor Clutch Engagement and Cycle Test................1280
    HVAC System Pressure Check................1292
    HVAC Temperature Drop Check................1301
    Summary of A/C Testing................1306
    A/C System Moisture Removal Procedure................1307
    Adjust Heater Temperature Control Cable................1308
    Adjust A/C Temperature Control Switch................1310
  Group 20: Theory of Operation................1254
    Air Conditioning Theory of Operation................1320
Section 299: Service Tools................1328
  Group 05: Dealer-Fabricated Tools................1328
    DFRW26—Test Lead for Automotive-Style Fuses................1331
    DFRW51—Electronic Circuit Load Tester................1332
    DFRW126—Modified Tap Out Harness................1333
    DFRW133—Tap Out Harness................1334
  Group 10: Service Tools and Kits................1328
    AR94522—ISO SCV Coupler................1336
    JDG774—Solenoid Test Harness................1337
    JT02051—Manifold with Gauges................1338
    JT02081—Halogen Leak Detector................1339
    JT02153—Current Clamp-On Probe................1340
    JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°................1341
    JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°................1342
    JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°................1343
    JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw................1344
    JT03110—Adapter................1345
    JT03262—Adapter................1346
    JT03345—Gauge................1347
    JT03364—Hose with Coupler................1348
    JT03367—Connector................1349
    JT03481—Kit................1350
    JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT................1351
    JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB................1352
    JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT................1353
    JT03520—Special Adapter................1354
    JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-5000 psi)................1355
    JT05494—7/16-20 M 37° x 3/4-16 M ORB................1356
    JT05498—Hose 508 mm (20 in.)................1357
    JT05634—Pressure Gauge................1358
    JT05685—Battery Load Tester................1359
    JT05690—1 1/16-12 M 37° x 1 3/16-12 F ORFS................1360
    JT05791—Digital Multimeter................1361
    JT05843—Hydrometer................1362
    JT07032—Gauge 400 kPa (60 psi)................1363
    JT07041—Gauge 2800 kPa (400 psi)................1364
    JT07148—Digital Hydraulic Tester................1365
    
John Deere Tractors 5055E, 5065E, 5075E Diagnosis and Tests Service Technical Manual (TM901019)


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