John Deere Tractors 5055E, 5065E, 5075E Diagnosis and Tests Service Technical Manual (TM901019)
Catalog:
Model:
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 5055E, 5065E, 5075E (North America), with workshop information to maintain, diagnose, and service like professional mechanics.
John Deere 5075E, 5065E, 5055E workshop Diagnostics Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM901019 English - John Deere 5055E, 5065E and 5075E Tractors Diagnosis and Tests Technical Manual (North America Edition).pdf
tm901028 French - Manuel technique de diagnostic (version pour l'Amérique du Nord), tracteurs 5055E, 5065E et 5075E
PRODUCT DETAILS:
Total Pages: 1,361 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English French
MAIN SECTIONS
Foreword
General
Safety
General Specifications
General References
Diagnostic Trouble Codes
CCU Code Diagnostics
ICC Code Diagnostics
PTR Code Diagnostics
Observable Symptoms
Engines
Fuel and Air
Electrical
Control Units
PowrReverser™ Transmissions
Drive Systems
Steering and Brakes
Hydraulics
Operator Station
System Diagnosis
Starting, Charging and Start Aid
PowrReverser™ Transmission
Differential Lock
MFWD
PTO
Steering
Rear Brakes
Rear SCV System Diagnosis
Mid-Mount Control Valve System Diagnosis
Rear Hitch System Diagnosis
Air Conditioning
Engines
General Information
Tests and Adjustments
Engine System Theory of Operation
Fuel and Air
General Information
Fuel and Air Theory of Operation
Electrical System
Fuse/Relay Block
Tests and Adjustments
Theory of Operation
Functional Schematics (Cab)
Functional Schematics (OOS)
Connector Information
Control Units
General References
Tests and Adjustments
CCU
ICC
PTR
PowrReverser™ Transmission
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
TSS Transmission
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Drive Systems
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Steering and Brakes
General Information
Preliminary and Operational Checks
Test and Adjustments
Theory of Operation
Hydraulics
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Operator's Station
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Service Tools
Dealer-Fabricated Tools
Service Tools and Kits
TABLE OF CONTENTS
Section 210: General................24
Group 05: Safety................24
Recognize Safety Information................28
Understand Signal Words................29
Follow Safety Instructions................30
Prepare for Emergencies................31
Wear Protective Clothing................32
Protect Against Noise................33
Handle Fluids Safely—Avoid Fires................34
Handle Starting Fluid Safely................35
Fire Prevention................36
Keep ROPS Installed Properly................37
Use Foldable ROPS and Seat Belt Properly................38
Stay Clear of Rotating Drivelines................39
Use Steps and Handholds Correctly................41
Read Operator’s Manuals for ISOBUS Controllers................42
Use Seat Belt Properly................43
Operating the Tractor Safely................44
Avoid Backover Accidents................46
Limited Use in Forestry Operation................47
Operating the Loader Tractor Safely................48
Keep Riders Off Machine................49
Instructional Seat................50
Use Safety Lights and Devices................51
Use a Safety Chain................52
Transport Towed Equipment at Safe Speeds................53
Use Caution On Slopes and Uneven Terrain................55
Freeing a Mired Machine................56
Avoid Contact with Agricultural Chemicals................57
Handle Agricultural Chemicals Safely................58
Handling Batteries Safely................60
Avoid Heating Near Pressurized Fluid Lines................62
Remove Paint Before Welding or Heating................63
Handle Electronic Components and Brackets Safely................64
Practice Safe Maintenance................65
Avoid Hot Exhaust................66
Clean Exhaust Filter Safely................67
Work In Ventilated Area................70
Support Machine Properly................71
Prevent Machine Runaway................72
Park Machine Safely................73
Transport Tractor Safely................74
Service Cooling System Safely................75
Service Accumulator Systems Safely................76
Service Tires Safely................77
Service Front-Wheel Drive Tractor Safely................78
Tightening Wheel Retaining Bolts/Nuts................79
Avoid High-Pressure Fluids................80
Do Not Open High-Pressure Fuel System................81
Store Attachments Safely................82
Decommissioning — Proper Recycling and Disposal of Fluids and Components................83
Group 10: General Specifications................85
General Specifications................85
General Reference List................86
Group 15: General References................25
Bolt and Cap Screw Torque Values................88
Glossary of Terms................89
JIC Hydraulic Symbols................93
Wiring Diagram and Schematic Information................96
Electrical Schematic Symbols................97
Reading Wiring Schematics and Diagrams................100
Visually Inspect Electrical System................104
Seven-Step Electrical Procedure................105
Using a Probe Light................108
Circuit Types................110
Circuit Malfunctions................112
Troubleshooting Circuit Malfunctions................115
Understanding Electrical vs. Electronic Circuits................120
Intermittent Electronic Problems................122
Relay Circuit Types................126
Using a Digital Multimeter................139
Troubleshooting Unresolved Problems................141
Section 211: Diagnostic Trouble Codes................142
Group CCU: CCU Code Diagnostics................142
CCU - Non-Tractor CCU Codes................142
CCU 000096.03 - Fuel Level Sensor Circuit Voltage High................142
CCU 000237.02 - VIN Security Data Conflict................142
CCU 000237.31 - VIN Security Messages Missing................142
CCU 000569.05 - Rear Differential Lock Solenoid Circuit Fault................142
CCU 000628.02 - CCU EOL Data Fault................142
CCU 000630.14 - Rear PTO Configuration Invalid................142
CCU 001638.00 - Hydraulic Oil Temperature Very Hot................142
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High................142
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low................142
CCU 001638.16 - Hydraulic Oil Temperature High................142
CCU 001883.00 - Rear PTO Overspeed................142
CCU 001883.01 - Rear PTO Underspeed................142
CCU 002818.31 - Operator Presence Switch Not Activated................142
CCU 003509.03 - Sensor Supply Voltage Out of Range High................142
CCU 003509.04 - Sensor Supply Voltage Out of Range Low................142
CCU 523316.04 - CCU Switched Supply Voltage Low................142
CCU 523839.02 - Secondary Brake Switch Conflict................142
CCU 523844.12 - Differential Lock Braking Disabled................142
CCU 523907.02 - PTO Remote Enable Switch Conflict................142
CCU 523908.02 - Rear PTO External Switch Conflict................142
CCU 524037.02 - MFWD Switch Circuit Fault................142
CCU 524223.03 - Differential Lock Circuit Voltage High................142
CCU 524224.14 - PTO Switch Voltage Mismatch................142
CCU 524235.05 - MFWD Solenoid Circuit Fault................142
CCU 524252.05 - Rear PTO Solenoid Circuit Fault................142
CCU 524255.31 - Rear Remote PTO Enabled................142
CCU 600006.31 - Default DTC................142
Group ICC: ICC Code Diagnostics................142
ICC 000107.00 - Air Filter Restricted................142
ICC 000167.04 - Alternator Output Low................142
ICC 000237.02 - ICC VIN Security Mismatch................143
ICC 000237.31 - ICC VIN Security Missing................143
ICC 000628.12 - ICC Programming Fault................143
ICC 000630.02 - ICC Calibration Memory Fault................143
Group PTR: PTR Code Diagnostics................143
PTR 000084.07 - Excessive Wheel Speed Detected During Calibration................143
PTR 000158.01 - System Switched Voltage Low................143
PTR 000162.02 - High/Low Switch Circuit Conflict................143
PTR 000162.31 - High, Low Switch Stuck On................143
PTR 000190.18 - Engine Speed Missing During Shift................143
PTR 000191.17 - Top Shaft Speed Too Low................143
PTR 000598.02 - Clutch Switch Open With Pedal Up................143
PTR 000598.04 - Clutch Switch Signal Failed Low................143
PTR 000628.02 - EOL Check Sum Error................143
PTR 000630.14 - Tractor Model Out Of Range/Transmission Calibration Value High................143
PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High................143
PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low................143
PTR 001504.10 - Seat Switch Closed Too Long................143
PTR 002820.31 - Operator Not Present During Shift................143
PTR 002825.07 - Not Valid Neutral Park Command................143
PTR 003509.03 - PTR Sensor Supply Voltage High................143
PTR 003509.04 - PTR Sensor Supply Voltage Low................143
PTR 521233.05 - High Valve Driver Fault................143
PTR 521234.05 - Low Valve Driver Fault................143
PTR 521235.05 - Reverse Valve Driver Fault................143
PTR 522456.07 - Speed Control Lever Park and Neutral Switch Conflict................143
PTR 522456.31 - Speed Control Lever Transition Without Using Clutch Pedal................143
PTR 523953.02 - Speed Control Lever Sensor Circuit Conflict................143
PTR 523959.31 - No Wheel Speed While in Gear................143
PTR 524020.31 - Reverser in Gear at Power-Up................143
PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault................143
PTR 524160.02 - Not Valid Neutral/Not Neutral Switch................143
PTR 524173.02 - Clutch Pedal Compare Error................143
PTR 524173.14 - Sync Lever Shift Without Clutch Pedal Engaged................144
PTR 524173.15 - Clutch Pedal Voltage High................144
PTR 524173.16 - Both Clutch Pedals Voltage High................144
PTR 524173.17 - Clutch Pedal Voltage Low................144
PTR 524173.18 - Both Clutch Pedals Voltage Low................144
PTR 524230.05 - Enable Valve Driver Fault................144
PTR 524230.07 - Enable Valve Stuck................144
PTR 524234.03 - Pressure Sensor Voltage High................144
PTR 524234.04 - Pressure Sensor Voltage Low................144
PTR 524254.03 - Transmission Enable Valve Power High................144
PTR 524254.04 - Transmission Enable Valve Power Low................144
PTR 524267.15 - High Speed Shuttle Shift................144
Section 212: Observable Symptoms................263
Group 20: Engines................263
Engine Problems................263
Group 30: Fuel and Air................263
Fuel and Air Problems................263
Group 40: Electrical................263
12-Volt Electrical Problems................263
Connector Problems................263
Group 45: Control Units................263
Electronic Problems................263
Group 55: PowrReverser™ Transmissions................263
PowrReverser™ Transmission Problems................263
Group 56: Drive Systems................263
Drive System Problems................263
Group 60: Steering and Brakes................263
Steering and Brake System Problems................263
Group 70: Hydraulics................263
Hitch Problems................263
Selective Control Valve Problems................263
Group 90: Operator Station................263
Air Conditioning Problems................263
Section 213: System Diagnosis................290
Group 40: Starting, Charging and Start Aid................290
Starting, Charging and Start Aid System Diagnosis................294
Group 55: PowrReverser™ Transmission................290
PowrReverser™ Transmission System Diagnosis................300
Group 56A: Differential Lock................290
Differential Lock System Diagnosis................305
Group 56B: MFWD................290
MFWD System Diagnosis................308
Group 56C: PTO................290
Rear Mechanical PTO System Diagnosis................311
EH PTO System Diagnosis................313
Group 60A: Steering................290
Steering System Diagnosis................318
Group 60B: Rear Brakes................290
Rear Brake System Diagnosis................324
Group 70A: Rear SCV System Diagnosis................290
Single and Dual Rear SCV System Diagnosis................330
Group 70B: Mid-Mount Control Valve System Diagnosis................290
Dual Mid-Mount Control Valve System Diagnosis................336
Group 70C: Rear Hitch System Diagnosis................290
Rear Mechanical Hitch System Diagnosis................343
Group 90: Air Conditioning................290
Air Conditioning System Diagnosis................351
Section 220: Engines................355
Group 05: General Information................355
John Deere Engine Repair—Use Component Technical Manual................357
General Engine Specifications................358
List of All Tractor-Specific Engine Information................359
Group 15: Tests and Adjustments................355
Throttle Lever Adjustment—Cab................361
Group 20: Engine System Theory of Operation................355
Overview of 5055E , 5065E , and 5075E Tractor Engines................363
Section 230: Fuel and Air................364
Group 05: General Information................364
John Deere Engine Fuel Systems Repair—Use Component Technical Manual................366
Group 20: Fuel and Air Theory of Operation................364
Fuel System Operation— 5055E, 5065E and 5075E................369
Air Intake System Operation................371
Section 240: Electrical System................373
Group 05: Fuse/Relay Block................373
Fuse/Relay Block Diagram Listing................378
Access Fuses and Relays................379
Load Center - 1 Fuses and Relays-OOS (PowrReverser™ Transmission)................381
Load Center - 2 Fuses and Relays-OOS— (PowrReverser™ Transmission)................382
Load Center Fuses and Relays—Cab (PowrReverser™ Transmission)................383
Load Center Fuses and Relays—Cab (sync shuttle Transmission)................385
Center Console Relay and Diode—Cab (sync shuttle Transmission)................387
Light Module Relay—Cab................388
Group 15: Tests and Adjustments................373
Starting Circuit Test................392
Fuel Shutoff Solenoid Circuit Test................395
Battery Inspection Test................397
Charging System Test................405
Warning Lights Circuit Test................407
Turn Signal Lights Circuit Test................413
Brake Lights Circuit Test................418
Accessory Power and Junction Block Circuit Test................420
Engine Speed Sensor Circuit Test................426
Engine Oil Pressure Switch Circuit Test................430
Air Filter Restriction Switch Circuit Test................434
Fuel Level Sender Circuit Test................438
Engine Coolant Temperature Sender Circuit Test................442
Tail Light Circuit Test................446
Front Work Light Circuit Test................449
Beacon Light Circuit Test................454
Rear Work Light Circuit Test................456
Headlight and Backlighting Circuit Test................461
Radio and Dome Light Circuit Test................470
HVAC Circuit Test................476
Wiper System Circuit Test................485
Key Switch Test................491
Fuel Transfer Pump Circuit Test................493
Group 20: Theory of Operation................374
Starting System Operation................499
Cold Start System Operation................500
Charging System Operation................502
Lighting System Operation—Turn Signals................503
Lighting System Operation—Warning Lights................504
Lighting System Operation—Tail Lights................505
Lighting System Operation—Headlights and Loader Lights................506
Work Light and Beacon Light Operation................509
Instrument Cluster Operation—Tachometer/Hour Meter................510
Instrument Cluster Operation—Fuel Gauge................511
Instrument Cluster Operation—Coolant Temperature Gauge................512
PTO Warning System Operation................513
Air Filter Restriction Indicator Operation................514
Accessory Power and Junction Block Power Operation................515
Blower Motor Operation................516
Front Wiper/Washer Operation................517
Rear Wiper/Washer Operation................518
Dome Light Operation................519
Wheel Speed Sensor Operation................520
Group 25A: Functional Schematics (Cab)................374
Circuit Number Identification for Cab and OOS................523
Functional Schematics Listing................542
Schematic and Component Identification Legend................599
SE1—Key Switch, Starter, Alternator, Starting Aid And Fuel Pump Circuit................529
SE2A—Mechanical PTO, Neutral Start, Fuel Circuit (9/3 TSS), SE2B—EH PTO, Neutral Start, Fuel Circuit (12/12 PR), SE3—Accessory Power, SE4—Horn................530
SE6—Turn Signal Switch And Hazard Warning Lights (Old Cab, —PXCG087000XXX)................531
SE6—Turn Signal Switch And Hazard Warning Lights (New Cab, PXCG087000XXX —)................532
SE7—Common Vehicle Lighting Section, Common Cab Work Lighting................533
SE9—Power Source, SE10—Trailer Interfaces, SE12—Loader Lights , SE13A—Backup Alarm, SE13B—Beacon Lamp................534
SE15A—Power Outlet, SE16—Heater, SE17—Air Conditioning................535
SE20—Front Windshield Wiper And Washer System, SE21—Rear Windshield Wiper And Washer System, SE22—Dome Light, Door Switch And Radio Option, SE23—Air Seat Option................536
SE24A—Instrumentation (PR), SE24B—Instrumentation (TSS)................537
SE25—Seat Switch, Rear PTO Switch, SE26—ELX Relay And Fuses, SE27—MFWD, SE28—Brake Switch................538
SE29—PR Transmission Controller................539
SE32—CAN Terminators (PR)................540
Group 25B: Functional Schematics (OOS)................375
Functional Schematics Listing................542
Schematic and Component Identification Legend................599
SE1—Battery, Alternator, Starter Motor, Starting Circuit................545
SE2—Light Circuit................546
SE3—Instrument Cluster................547
SE4—Transmission Control Unit................548
SE5—Transmission Control Unit; Service ADVISOR................549
SE6—Trailer Connector, Seat Switch, Horn Switch................550
Group 35: Connector Information................375
Front Console-to-Cab Harness Connector 1................553
Front Console-to-Cab Harness Connector 2................555
Front Console-to-Cab Harness Connector 3................557
Roof Harness-to-Cab Harness Connector 1................559
Roof Harness-to-Cab Harness Connector 2................561
Group 26A: Wiring Harnesses (Cab)................375
Component Identification Legend................566
Hood Wiring Harness (Cab)................570
Transmission Wiring Harness (PR)................571
Front Console Wiring Harness (TSS)................574
Front Console Wiring Harness (PR)................578
Rear Cab Wiring Harness (TSS)................582
Rear Cab Wiring Harness (PR)................588
Engine Wiring Harness................595
Group 26B: Wiring Harnesses (OOS)................375
Schematic and Component Identification Legend................599
Hood Wiring Harness (OOS)................601
Front Wiring Harness, PR (OOS)................602
Front Console Wiring Harness, PR (OOS)................604
Transmission Wiring Harness, PR (OOS)................608
Section 245: Control Units................612
Group 05: General References................612
Electro-Hydraulic Controller General Information................621
Performance Monitor General Operation................623
Recall, Record, and Clear Codes................627
Diagnostic Trouble Code Listing................632
CCU Code List................633
ICC Code List................635
PTR Code List................636
Control Unit Addresses................638
CCU Address List................639
ICC Address List................642
PTR Address List................644
Programming Control Units................647
CAN Network Voltage Checks................654
CAN Communication System Theory of Operation................657
VIN Security Fault Diagnosis................659
Group 15: Tests and Adjustments................612
Electro-Hydraulic Controller Switched Supply Voltage and Ground Test................662
Electro-Hydraulic Controller Unswitched Supply Voltage and Ground Test................664
Group CCU: CCU................612
Chassis Control Unit (CCU) Calibration................673
Chassis Control Unit (CCU) Configuration and Calibration................680
CCU—Hydraulic Oil Temperature Sensor Circuit Test (PR Transmission)................681
CCU—MFWD Solenoid Circuit Test (PR Transmission)................683
CCU—Sensor Excitation Circuit Test (PR Transmission)................685
CCU—Rear PTO Solenoid Circuit Test (PR Transmission)................688
CCU—Rear PTO Speed Sensor Circuit Test (PR Transmission)................690
CCU—Secondary Brake Switch Circuit Test (PR Transmission)................692
CCU—Differential Lock Switch Circuit Test (PR Transmission)................694
CCU—Differential Lock Solenoid Circuit Test (PR Transmission)................697
CCU—Fuel Level Sensor Circuit Test (PR Transmission)................699
CCU—Remote PTO Enable Switch Circuit Test (PR Transmission)................701
CCU—Right Fender PTO ON/OFF Switch Circuit Test (PR Transmission)................703
CCU—Left Fender PTO ON/OFF Switch Circuit Test (PR Transmission)................705
CCU 000 — Initial Address................707
CCU 001 — Recall Diagnostic Codes................708
CCU 002 — System Beep Address With Speed Sensors................709
CCU 003 — System Beep Address Without Speed Sensors................712
CCU 004 — Switched Supply Voltage................714
CCU 005 — Rear PTO Speed Signal Status................715
CCU 006 — Primary Wheel Speed Signal Status................716
CCU 007 — Rear PTO Switch Status................717
CCU 008 — Engine Speed Signal Status................718
CCU 010 — Hydraulic Oil Temperature Sensor Voltage................719
CCU 012 — Rear PTO Remote Enable/Remote Fender Switch Status................720
CCU 013 — Primary Fuel Level Sensor Voltage................721
CCU 015 — Sensor Reference Voltage Status................722
CCU 024 — Secondary Hand Brake/Brake Pedal Switch Status................723
CCU 025 — MFWD Switch Status................724
CCU 050 — CCU Unswitched Supply Voltage................725
CCU 051 — Sensor Reference Voltage................726
CCU 052 — Hydraulic Oil Temperature................727
CCU 055 — Primary Wheel Speed................728
CCU 058 — Rear PTO Speed................729
CCU 059 — Engine Speed................730
CCU 063 — Differential Drive Shaft Speed................731
CCU 064 — Engine Oil Pressure Switch Status................732
CCU 065 — Engine Coolant Temperature................733
CCU 066 — Engine Coolant Temperature Sensor Voltage................734
CCU 103 — MFWD Configuration................735
CCU 104 — Rear PTO Configuration 1................736
CCU 105 — Rear PTO Configuration 2................737
CCU 106 — Rear PTO Speed Configuration................738
CCU 107 — Rear PTO Pulses Per Revolution................739
CCU 111 — Rear Tire Rolling Circumference................740
CCU 115 — Differential Lock Configuration................742
CCU 116 — Differential Lock Switch................743
CCU 117 — Differential Lock Disengage Wheel Speed Configuration................744
CCU 120 — Rear PTO Valve Current................745
CCU 129 — Enable Debug Messages Configuration................746
CCU 130 — Secondary Handbrake Configuration................747
CCU 132 — Engine Air Heater Status................748
CCU 133 — Engine Air Heater Configuration................749
CCU 134 — Engine Hours Display/Input................750
CCU 135 — Engine Function Configuration................751
CCU 180 — Not Used................752
CCU 200-251 — General Control Unit Data................753
CCU - Beep Mode Test With Speed Sensors................754
CCU - Beep Mode Test Without Speed Sensors................757
CCU - Hydraulic Oil Temperature Sensor Circuit Test................758
CCU - Engine Speed Sensor Circuit Test................762
CCU - Wheel Speed Sensor Circuit Test................767
CCU - Controller Theory of Operation................773
CCU - Hydraulic Oil Temperature Sensor Theory of Operation................775
CCU - Engine Speed Sensor Theory of Operation................776
CCU - Wheel Speed Sensor Theory of Operation................777
Group ICC: ICC................614
Instrument Cluster Control Unit (ICC) Configuration and Calibration................780
ICC 000 — Initial Address................782
ICC 001 — Recall Diagnostic Codes................783
ICC 002 — ICU System Beep Address................784
ICC 005 — Switch Status................786
ICC 006 — Indicator Status................787
ICC 010 — Fuel Level Sender Voltage................789
ICC 020 — Units Selection................790
ICC 021 — Auto Clear DTC Hours................791
ICC 022 — Backlight Dimming Percentage................792
ICC 031 — Revert to Hours Status................793
ICC 032 — ICC Flash Rate 1................794
ICC 033 — ICC Flash Rate 2................795
ICC 036 — Engine Coolant Warning Level................796
ICC 037 — Engine Coolant Stop Level................797
ICC 040 — Fuel Gauge Configuration................798
ICC 041 — Resistance Verses Fuel Level Gauge Constant 1................799
ICC 042 — Resistance Verses Fuel Level Gauge Constant 2................800
ICC 043 — Resistance Verses Fuel Level Gauge Constant 3................801
ICC 044 — Resistance Verses Fuel Level Gauge Constant 4................802
ICC 045 — Resistance Verses Fuel Level Gauge Constant 5................803
ICC 046 — Resistance Verses Fuel Level Gauge Constant 6................804
ICC 047 — Resistance Verses Fuel Level Gauge Constant 7................805
ICC 048 — Resistance Verses Fuel Level Gauge Constant 8................806
ICC 049 — Resistance Verses Fuel Level Gauge Constant 9................807
ICC 200-248 — General Control Unit Data................808
Group PTR: PTR................615
Power Train Reverser (PTR) Control Unit Calibration................830
Power Train Reverser (PTR) Control Unit Configuration and Calibration................851
PTR—Clutch Enable Pressure Sensor Circuit Test................853
PTR—Clutch Enable Solenoid Circuit Test................856
PTR—Clutch Pedal Position Circuit Test................858
PTR—Clutch Pedal Switch Circuit Test................861
PTR—Forward Neutral Reverse (FNR) Switch Circuit Test................863
PTR—High/Low Shifter Switch Circuit Test................865
PTR—Park Switch Circuit Test................867
PTR—Power Shuttle Control Circuit Test................869
PTR—Start Signal Circuit Test................872
PTR—Top Shaft Speed Sensor Circuit Test................874
PTR—Transmission Forward Solenoid Circuit Test (High)................876
PTR—Transmission Forward Solenoid Circuit Test (Low)................880
PTR—Transmission Reverse Solenoid Circuit Test................882
PTR—Speed Lever Neutral Switch Circuit Test................884
PTR 000 — Initial Address................886
PTR 001 — Recall Diagnostic Codes................887
PTR 002 — PTR System Beep Mode................888
PTR 003 — PTR System Beep Mode With Speed Sensors................890
PTR 004 — Engine and Countershaft Speed Sensor Status................892
PTR 005 — Come Home, Trans Enable, Clutch Pedal Switch, and Seat Switch Status................894
PTR 006 — Forward, Neutral, Not Neutral, and Reverse Switch Status................896
PTR 007 — Speed Lever Neutral, High, Low, and Park Switch Status................897
PTR 008 — Trans Enable Relay, High, Low, and Reverse Driver Command................898
PTR 009 — High, Low, and Reverse Driver Status................900
PTR 010 — Trans Enable Solenoid Current................901
PTR 011 — Power Shuttle Input Voltage................902
PTR 012 — Trans Enable Pressure Sensor Voltage................903
PTR 013 — Clutch Pedal Potentiometer Channel A Voltage................905
PTR 014 — Clutch Pedal Potentiometer Channel B Voltage................906
PTR 015 — Creeper Lever Position Sensor Voltage................907
PTR 022 — Clutch Pack Overfill Protection Status................908
PTR 032 — Clutch Pedal Position................909
PTR 033 — Clutch Pedal Pressure Command................910
PTR 034 — Trans Enable Actual Pressure................911
PTR 036 — Countershaft Speed................913
PTR 050 — PTR Switched Supply Voltage................915
PTR 051 — PTR Sensor Supply Voltage................916
PTR 052 — Hydraulic Oil Temperature................917
PTR 060 — Transmission Type................918
PTR 061 — Hydraulic Oil Type Selection................919
PTR 062 — Temperature Offset For Alternate Hydraulic Oil................920
PTR 063 — Transmission Calibration................921
PTR 064 — Transmission Fill Pressure and Fill Time Calibration Values................928
PTR 065 — Forward Valve High Fill Pressure Adjustment................930
PTR 066 — Forward Valve High Fill Time Adjustment................931
PTR 067 — Forward Valve Low Fill Pressure Adjustment................932
PTR 068 — Forward Valve Low Fill Time Adjustment................933
PTR 069 — Reverse Valve Fill Pressure Adjustment................934
PTR 070 — Reverse Valve Fill Time Adjustment................935
PTR 075 — PTR PowerShuttle Setup Status................936
PTR 076 — PowerShuttle Minimum Wheel Speed Fill Pressure................937
PTR 077 — PowerShuttle Minimum Wheel Speed................938
PTR 078 — PowerShuttle Pressure Offset................939
PTR 079 — High Speed Shuttle Shift Limit................940
PTR 084 — Engine Brake Torque................941
PTR 086 — Hi/Lo Switch Setup................942
PTR 087 — Park Switch Polarity................943
PTR 088 — Seat Switch Polarity................944
PTR 092 — Creeper Transmission Enable................945
PTR 100 — Come Home Mode Enable................946
PTR 101 — Come Home Mode Relay Block Polarity................947
PTR 200-251 — General Control Unit Data................948
PTR - Control Unit Beep Mode Test With Speed Sensors................949
PTR - Control Unit Beep Mode Test Without Speed Sensors................953
PTR - Directional Reverser Switch Circuit Test................954
PTR - Clutch Disengaged Switch Circuit Test................958
PTR - Optional Infinitely Variable Shuttle Control Circuit Test................961
PTR - Park Switch Circuit Test................966
PTR - Seat Switch Circuit Test................970
PTR - Forward Solenoid Circuit Test................974
PTR - Reverse Solenoid Circuit Test................977
PTR - Clutch Enable Proportional Valve Circuit Test................980
PTR - Clutch Pedal Position Sensor Circuit Test................984
PTR - Enable Pressure Sensor Circuit Test................989
PTR - Countershaft Speed Sensor Circuit Test................994
PTR - Control Unit Theory of Operation................999
PTR - Directional Reverser Switch Theory of Operation................1003
PTR - Clutch Disengaged Switch Theory of Operation................1004
PTR - Optional Infinitely Variable Shuttle Control Theory of Operation................1005
PTR - Park Switch Theory of Operation................1006
PTR - Seat Switch Theory of Operation................1007
PTR - Forward Solenoid Theory of Operation................1008
PTR - Reverse Solenoid Theory of Operation................1009
PTR - Clutch Enable Proportional Valve Theory of Operation................1010
PTR - Clutch Pedal Position Sensor Theory of Operation................1011
PTR - Enable Pressure Sensor Theory of Operation................1012
PTR - Countershaft Speed Sensor Theory of Operation................1013
Section 255A: PowrReverser™ Transmission................1014
Group 05: General Information................1014
PowrReverser™ Transmission Identification................1016
Install Test Equipment - Transmission................1017
Group 10: Preliminary and Operational Checks................1014
PR Transmission Preliminary Checks................1027
PR Transmission Operational Checks................1029
Group 15: Tests and Adjustments................1014
PowrReverser™ Control Valve Tests................1040
PR Pump Flow Test................1046
PR Main Pressure Relief Valve Adjustment................1048
Transmission System Pressure Test................1050
PTO Clutch Leak Test................1052
Checking and Adjusting Clutch Pedal Free Play................1070
Group 20: Theory of Operation................1014
PowrReverser™ Transmission Theory of Operation................1058
Group 25: Schematics and Diagrams................1014
PowrReverser™ Transmission Component Location Listing................1060
PR Transmission Hydraulic Schematic................1061
Power Train Components................1063
PowrReverser™ Components................1064
Transmission Components................1076
Section 255B: TSS Transmission................1067
Group 15: Tests and Adjustments................1067
Checking and Adjusting Clutch Pedal Free Play................1070
Group 20: Theory of Operation................1067
TSS Transmission Theory of Operation................1073
Group 25: Schematics and Diagrams................1067
Component Location Information................1075
Transmission Components................1076
Mechanical PTO Clutch Components................1080
Park Brake Components (TSS Transmission)................1081
Rear PTO Components................1083
Rear 540/540E PTO Components................1084
Section 256: Drive Systems................1085
Group 05: General Information................1085
Install Test Equipment - Drive System................1089
Group 10: Preliminary and Operational Checks................1085
Preliminary Checks - Drive System................1094
Rear Differential Lock Operational Check................1096
PTO Operational Checks................1097
MFWD Operational Checks................1099
Group 15: Tests and Adjustments................1085
MFWD Troubleshooting................1101
PTO Clutch Lever Linkage Adjustment................1102
PTO 540/540E Lever and Linkage Adjustment................1104
Group 20: Theory of Operation................1085
Drive Systems Theory of Operation Reference Listing................1107
Differential Power Flow................1108
Rear Differential Lock Operation................1110
Final Drive Operation................1112
Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation (Mechanical)................1113
Mechanical PTO Operation................1115
540/540E Mechanical PTO Operation................1115
Electro-Hydraulic PTO Operation................1119
Electro-Hydraulic PTO Valve Operation................1120
Electro-Hydraulic PTO Clutch Operation................1122
Group 25: Schematics and Diagrams................1085
Drive Systems Component Location Listing................1126
Final Drive Components................1127
540/540E Mechanical PTO Components................1085
Section 260: Steering and Brakes................1129
Group 05: General Information................1129
Install Test Equipment - Steering and Brake................1133
Group 10: Preliminary and Operational Checks................1129
Steering Preliminary Check................1137
Steering Operational Check................1138
Rear Brakes Preliminary Check................1139
Rear Brake Operational Test................1141
Group 15: Test and Adjustments................1129
Steering Pump Flow Test................1144
Steering Valve Relief Test................1145
Steering Leak Test................1146
Checking Toe-In—MFWD Axle................1148
Adjusting Toe-In—MFWD Axle................1149
Set MFWD Steering Stops Turning Radius................1150
Bleed Rear Brakes................1151
Rear Brake Valve Leak Test................1152
Brake Pedal Adjustment................1153
Adjust Brake Retractors................1155
Group 20: Theory of Operation................1129
Steering Valve Operation—Park Position and Manual Turning................1158
Steering Valve Operation—Power Turning................1160
Hydraulic Brake System Operation................1162
Brake Valve Operation................1164
Section 270: Hydraulics................1168
Group 05: General Information................1168
Install Test Equipment - Hydraulics................1173
Warming Transmission/Hydraulic System Oil................1176
Group 10: Preliminary and Operational Checks................1168
Hydraulic System Preliminary Checks................1180
Hydraulic System Operational Checks................1182
Group 15: Tests and Adjustments................1168
Pump Flow Test (Tractors With SCV)................1189
Main Relief Valve Test (Tractors With SCV)................1191
SCV Leakage Test................1193
Rockshaft Lift Cycle Test................1195
Mid-Mount Control Valve Cable Adjustment................1197
Rear SCV Cable Adjustment................1199
Rockshaft Position-Sensing Feedback Linkage Adjustment................1200
Rockshaft Draft-Sensing Feedback Linkage Adjustment (OOS Tractors)................1204
Adjust Rockshaft Control Lever (Cab Tractors)................1206
Rockshaft Lever Friction Adjustment................1209
Group 20: Theory of Operation................1168
Hydraulic System Theory of Operation Information Reference Listing................1211
Hydraulic System Operation................1212
Hydraulic Filter Operation................1216
Hydraulic Pump Operation................1218
Rockshaft Control Valve Operation—Neutral Phase................1220
Rockshaft Control Valve Operation—Delivery Phase................1222
Rockshaft Control Valve Operation—Discharge Phase................1224
Main Relief Valve Operation................1226
Rate-of-Drop Valve Operation................1228
Surge Relief Valve Operation................1230
Rockshaft Draft-Sensing Operation................1232
Selective Control Valve—Neutral Position................1234
Selective Control Valve—Retract Position................1236
Selective Control Valve—Extend Position................1238
Selective Control Valve—Float Position................1240
Dual Mid-Mount Control Valve Operation—Neutral Position................1242
Dual Mid-Mount Control Valve Operation—Extend and Retract Positions................1244
Dual Mid-Mount Control Valve Operation—Float Position................1246
Dual Mid-Mount Control Valve Operation—Regenerative Position................1248
Quick Disconnect Coupler Operation (Mid-Mount Control Valve)................1250
Quick Disconnect Coupler Operation (Rear SCV)................1252
Section 290: Operator's Station................1254
Group 05: General Information................1254
Operator Station— Install Test Equipment................1257
Group 10: Preliminary and Operational Checks................1254
A/C System Preliminary Checks................1262
Air Conditioning Operational Checks................1265
Group 15: Tests and Adjustments................1254
HVAC Circulation Blower Motor Circuit Test................1276
HVAC Compressor Clutch Engagement and Cycle Test................1280
HVAC System Pressure Check................1292
HVAC Temperature Drop Check................1301
Summary of A/C Testing................1306
A/C System Moisture Removal Procedure................1307
Adjust Heater Temperature Control Cable................1308
Adjust A/C Temperature Control Switch................1310
Group 20: Theory of Operation................1254
Air Conditioning Theory of Operation................1320
Section 299: Service Tools................1328
Group 05: Dealer-Fabricated Tools................1328
DFRW26—Test Lead for Automotive-Style Fuses................1331
DFRW51—Electronic Circuit Load Tester................1332
DFRW126—Modified Tap Out Harness................1333
DFRW133—Tap Out Harness................1334
Group 10: Service Tools and Kits................1328
AR94522—ISO SCV Coupler................1336
JDG774—Solenoid Test Harness................1337
JT02051—Manifold with Gauges................1338
JT02081—Halogen Leak Detector................1339
JT02153—Current Clamp-On Probe................1340
JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°................1341
JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°................1342
JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°................1343
JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw................1344
JT03110—Adapter................1345
JT03262—Adapter................1346
JT03345—Gauge................1347
JT03364—Hose with Coupler................1348
JT03367—Connector................1349
JT03481—Kit................1350
JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT................1351
JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB................1352
JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT................1353
JT03520—Special Adapter................1354
JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-5000 psi)................1355
JT05494—7/16-20 M 37° x 3/4-16 M ORB................1356
JT05498—Hose 508 mm (20 in.)................1357
JT05634—Pressure Gauge................1358
JT05685—Battery Load Tester................1359
JT05690—1 1/16-12 M 37° x 1 3/16-12 F ORFS................1360
JT05791—Digital Multimeter................1361
JT05843—Hydrometer................1362
JT07032—Gauge 400 kPa (60 psi)................1363
JT07041—Gauge 2800 kPa (400 psi)................1364
JT07148—Digital Hydraulic Tester................1365
John Deere Tractors 5055E, 5065E, 5075E Diagnosis and Tests Service Technical Manual (TM901019)