Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Tractors 5055E, 5065E, 5075E Asia, Africa, Middle East Edition, with workshop information to maintain, diagnose, and service like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere Tractors 5055E, 5065E & 5075E workshop technical service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM901819 English - 5055E, 5065E and 5075E Tractors (March, 2016) Technical Manual.pdf
tm901828 French - Tracteurs 5055E, 5065E et 5075E (mars 2016)
tm901854 Portuguese - Tratores 5055E, 5065E e 5075E (Março de 2016)

PRODUCT DETAILS:
Total Pages: 1,503 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English Portuguese French

MAIN SECTIONS
 Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cylinder Head and Valves
      Cylinder Block, Liners, Pistons & Rods
      Crankshaft, Main Bearings and Flywheel
      Camshaft and Timing Gear Train
      Lubrication System
      Cooling System
   Fuel and Air Repair
      Fuel System
      Air Intake and Exhaust System
      Speed Control Linkage
      Fuel Shut-Off Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly
      Transmission
      Rear PTO Drive Shaft
      Differential
      Final Drives
      Mechanical Front Wheel Drive – If Equipped
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      MITA Rockshaft
      JD Rockshaft
      Selective Control Valve (SCV) MITA Rockshaft
      Selective Control Valve (SCV) JD Rockshaft
   Miscellaneous Repair
      Front Axle
      Wheels
      3-Point Hitch
   Operator Station Repair
      Seat and Support
      Roll-GardROLL-GARD is a trademark of Deere & Company.
      Operator Platform
      Fenders
   Operational Checkout Procedures
      Operational Checkout Procedures
   Engine Operation, Test and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Fuel/Air Operation, Test and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Electrical System Operation, Tests and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Test and Adjust
      Wiring Schematics
   Power Train Operation, Tests and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests, and Adjustments
   Steering and Brake Operation, Test & Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Hydraulic System Operation, Test and Adjustments
      Component Location
      Theory of Operation
      Diagnosis
      Hydraulic Tests - Without SCV
      Hydraulic Tests-With SCV
      Hydraulic Tests - All
      Adjustments - MITA Rockshaft
      Adjustments - JDRockshaft
      Hydraulic Schematics

TABLE OF CONTENTS
Section 10: General Information................29
  Group 05: Safety................29
    Recognize Safety Information................33
    Understand Signal Words................34
    Follow Safety Instructions................35
    Handle Fluids Safely—Avoid Fires................36
    Fire Prevention................37
    Prevent Battery Explosions................38
    Prepare for Emergencies................39
    Prevent Acid Burns................40
    Service Cooling System Safely................42
    Avoid High-Pressure Fluids................43
    Park Machine Safely................44
    Support Machine Properly................45
    Wear Protective Clothing................46
    Work in Clean Area................47
    Service Machines Safely................48
    Work In Ventilated Area................49
    Illuminate Work Area Safely................50
    Replace Safety Signs................51
    Use Proper Lifting Equipment................52
    Service Tires Safely................53
    Avoid Harmful Asbestos Dust................54
    Avoid Heating Near Pressurized Fluid Lines................55
    Remove Paint Before Welding or Heating................56
    Use Proper Tools................57
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................58
    Live With Safety................59
    Keep Riders Off Machine................60
    Use Foldable ROPS and Seat Belt Properly................61
    Use Seat Belt Properly................62
    Avoid Backover Accidents................63
    Keep ROPS Installed Properly................64
    Clean Exhaust Filter Safely................65
    Tightening Wheel Retaining Bolts/Nuts................68
    Service Front-Wheel Drive Tractor Safely................69
  Group 10: General Specifications................989
    John Deere 5055E Tractor - JD Asia................72
    John Deere 5055E Tractor - Other than JD Asia................74
    John Deere 5065E Tractor - JD Asia................76
    John Deere 5065E Tractor - Other than JD Asia................78
    John Deere 5075E Tractor - JD Asia................80
    John Deere 5075E Tractor - Other than JD Asia................82
    Repair Specifications................989
    Ground Speeds................88
    Service Recommendations for O-Ring Boss Fittings................90
    Service Recommendations for Flat Face O-Ring Seal Fittings................92
    Metric Bolt and Cap Screw Torque Values................94
    Unified Inch Bolt and Cap Screw Torque Values................96
  Group 20: Fuel and Lubricants................30
    Diesel Fuel................100
    Fuel Storage................102
    Do Not Use Galvanized Containers................103
    Fill Fuel Tank................104
    Diesel Engine Oil................105
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)................106
    Transmission and Hydraulic Oil................108
    Grease (Specific Application)................109
    Grease................110
    Alternative and Synthetic Lubricants................111
    Lubricant Storage................112
  Group 25: Serial Number Locations................30
    Serial Numbers................114
    Product Identification Number Location................115
    Engine Serial Number Location................116
    Fuel Injection Pump Serial Number Location................117
    Alternator Serial Number Location................118
    Power Steering Valve Serial Number Location................119
    Starter Serial Number Location................120
    Transmission Serial Number Location................121
    Front Axle Serial Number Location- 2WD................122
    Front Axle Serial Number Location — Carraro MFWD................123
    Front Axle Serial Number Location — DANA MFWD................124
  Group 30: Features and Accessories................126
    Features and Accessories................126
    Standard Features................127
    Factory Installed Optional Kits................129
    Field Installed Optional Kits and Accessories................130
Section 20: Engine Repair................131
  Group 05: Engine................131
    Service Equipment and Tools................727
    Specifications................989
    John Deere Engine Repair—Use CTM125................140
    Remove Engine................141
    Install Engine................149
    Engine Disassembly Sequence................155
    Sealant Application Guidelines................157
    Engine Re-Assembly Sequence................158
    Engine Break-In Guidelines................160
    Perform Engine Break-In................161
    Diesel Engine Break-In Oil................162
  Group 10: Cylinder Head and Valves................131
    Special or Essential Tools................990
    Specifications................989
    Torques for Hardware................373
    Cylinder Head - Exploded View................223
    Check Valve Lift................175
    Remove Cylinder Head................176
    Clean Injection Nozzle Bores................179
    Valve Actuating Parts................180
    Remove Valves and Valve Springs................181
    Checking Cylinder Head Flatness................182
    Clean Valve Guides................183
    Measure Valve Guides................184
    Knurl Valve Guides................186
    Clean and Inspect Valve Seats................187
    Lapping Valve Seats................188
    Check Valve Recess................189
    Remove Valve Seat Inserts................190
    Valve Seat Insert Installation................192
    Check Valves................193
    Grind Valves................194
    Check Valve Spring Compression................195
    Inspect Valve Rotators................196
    Install Valves................197
    Install Cylinder Head................199
    Torque Turn Tightening Method................201
    Disassembling and Checking Rocker Arm Shaft................203
    Reassembling Rocker Arm Shaft................205
    Install Rocker Arm Assembly................206
    Valve Clearance................207
    Valve Adjustment Sequence................208
    Install Rocker Arm Cover................210
    Final Work................211
  Group 15: Cylinder Block, Liners, Pistons & Rods................132
    Special or Essential Tools................990
    Specifications................989
    Torques for Hardware................373
    Exploded View................223
    Connecting Rods - General Information................224
    Remove Pistons and Connecting Rods................226
    Measure Cylinder Liner Bore................228
    Remove Cylinder Liners................229
    Cylinder Liner Deglazing................230
    Cylinder Block Cleaning................231
    Check Piston Cooling Jets................232
    Cam Follower Bore Measure................233
    Measure Camshaft Bore................234
    Remove Camshaft Bushing................235
    Install Camshaft Bushing................236
    Measure Crankshaft Bore................237
    Replace Crankshaft Bearing Caps................238
    Cylinder Block Top Desk Flatness................239
    Measure Cylinder Liner Protrusion................240
    Liner Packing Installation................242
    Liner O-Ring Installation................243
    Install Cylinder Liners................244
    Measure Connecting Rod Bearing................245
    Rod Bearing Clearance................247
    Measure Connecting Rod Bushing................248
    Replace Connecting Rod Bushing (3029T)................249
    Measure Piston Pin................252
    Clean and Inspect Pistons................253
    Measure Piston Pin Bore................254
    Piston Top Ring Groove................255
    Second and Third Piston Ring Grooves................256
    Piston Head and Skirt Checking................257
    Install Piston Rings................258
    Piston Rings Staggering................260
    Piston/Liner Set Information................261
    Assemble Piston and Connecting Rod................262
    Install Piston and Connecting Rod................264
    Measure Piston Protrusion................268
    Complete Final Assembly................270
  Group 20: Crankshaft, Main Bearings and Flywheel................133
    Special or Essential Tools................990
    Specifications................989
    Torques For Hardware................406
    Remove Crankshaft Pulley................279
    Install Crankshaft Pulley................280
    Flywheel Removal................281
    Flywheel Ring Gear Replacement................282
    Install Ball Bearing................283
    Install Flywheel................284
    Remove Crankshaft Rear Oil Seal................285
    Flywheel Housing Replacement................288
    Install Oil Seal/Wear Sleeve................290
    Crankshaft End Play Measure................291
    Remove Crankshaft................293
    Crankshaft Inspection................294
    Check Crankshaft Journal Diameter................295
    Determine Crankshaft Main Bearing Clearance Using PLASTIGAGE PLASTIGAGE is a trademark of DANA Corp.................134
    Regrind Crankshaft................298
    Crankshaft Regrinding Guidelines................299
    Micro-Finishing Specifications................989
    Replace Crankshaft Gear................301
    Install Main Bearing Inserts................303
    Install 2-Piece Thrust Bearing................304
    Crankshaft Installation................305
  Group 25: Camshaft and Timing Gear Train................134
    Special or Essential Tools................990
    Specifications................989
    Torques for Hardware................373
    Remove Crankshaft Front Oil Seal................314
    Remove Timing Gear Cover................315
    Measure Timing Gear Backlash................316
    Camshaft End Play Measure................317
    Remove Camshaft................318
    Measure Camshaft Journal................319
    Measure Height of Cam Lobe................320
    Replace Camshaft Gear................321
    Install Camshaft................322
    Check Cam Follower................323
    Idler Gear End Play Measure................324
    Remove Front Plate................325
    Idler Gear Bushing and Shaft Measure................327
    Idler Gear Bushing Replacement................329
    Remove Idler Shaft................330
    Install Idler Shaft Spring Pin................331
    Install Idler Shafts................332
    Install Front Plate................333
    Install Upper Timing Gear Train................335
    Install Lower Timing Gear Train................337
    Install Oil Deflector................338
    Timing Gear Cover Identification................339
    Install Timing Gear Cover................340
    Install Crankshaft Front Oil Seal................342
    Install Wear Ring................343
    Install Auxiliary Equipment................344
  Group 30: Lubrication System................135
    Special or Essential Tools................990
    Specifications................989
    Torques for Hardware................373
    Oil Cooler Identification................349
    Remove Oil Cooler................350
    Replace Oil Cooler Nipple................351
    Install Oil Cooler................352
    Replace Oil Cooler/Filter Bracket on Engine with Auxiliary Drive................353
    Remove Oil Pressure Regulating Valve................355
    Replace Oil Pressure Regulating Valve Seat................356
    Install Oil Pressure Regulating Valve................357
    Replace Oil Dipstick Guide................358
    Replace Oil By-Pass Valve................359
    Replace Oil Pump Strainer................360
    Remove Oil Pump................361
    Oil Pump Gear Axial Clearance................362
    Oil Pump Gear Radial Clearance................363
    Oil Pump Specifications................989
    Oil Pump Installation................365
    Install Oil Pan................368
  Group 35: Cooling System................135
    Special or Essential Tools................990
    Specifications................989
    Torques for Hardware................373
    Remove and Inspect Radiator................374
    Water Pump — Exploded View................378
    Remove Water Pump................379
    Disassemble Water Pump................380
    Assemble Water Pump................382
    Install Water Pump................385
    Inspect Thermostat................386
    Cooling System Deaeration................388
    Check Fan/Alternator Belt Tension................389
    Install Fan................391
    Install Radiator................393
    Replace Thermostat................396
Section 30: Fuel and Air Repair................399
  Group 05: Fuel System................399
    Special or Essential Tools................990
    Self-Manufactured Tool Template For Front Plate Replacement................404
    Specifications................989
    Torques For Hardware................406
    Injection Pump, Nozzle and Governor Repair—Use CTM125................407
    Remove, Inspect and Install Fuel Tank................408
    Replace Fuel Filter................411
    Remove and Install Fuel Filter/Primer Pump Assembly................412
    Remove Fuel Injection Nozzle................413
    Clean Fuel Injection Nozzle................415
    Fuel Injection Nozzle Disassembly................416
    Install Fuel Injection Nozzle................417
  Group 10: Air Intake and Exhaust System................399
    Remove, Inspect, and Install Air Cleaner Elements................422
    Check Air Inlet Pipe................424
    Check Air Inlet Pipe with Turbocharged––If Equipped................425
    Exhaust Manifold Inspection................426
    Turbocharger Cut-Away View (Borge Warner)––If Equipped................427
    Check Radial Clearance––If Equipped................429
    Check Axial Clearance––If Equipped................430
    Repair Turbocharger––If Equipped................431
    Prelube Turbocharger––If Equipped................432
    Install Turbocharger––If Equipped................433
    Turbocharger Break-In––If Equipped................436
    Recommendations for Turbocharger Use––If Equipped................437
  Group 15: Speed Control Linkage................399
    Inspect and Repair Speed Control Linkage................440
  Group 20: Fuel Shut-Off Linkage................399
    Fuel Shut-Off Linkage—Summary of References................443
    Inspect and Repair Fuel Shut-Off Knob and Linkage (If Applicable)................444
Section 40: Electrical Repair................446
  Group 05: Battery, Starter and Alternator................446
    Starter Repair—Use CTM................448
    Remove and Install Battery................449
    Remove and Install Starter................451
    Replace Alternator/Regulator................453
  Group 10: Electrical System Components................446
    Service Equipment and Tools................727
    Other Material................813
    Replace Air Filter Restriction Sensor................458
    Replace Coolant Temperature Sender................459
    Replace Engine Speed Sensor................460
    Replace Engine Oil Pressure Sensor................461
    Replace Key Switch................462
    Replace Light Switch................463
    Replace Turn Signal Controller................465
    Replace Instrument Panel................466
    Replace Neutral Start Switch................468
    Replace Fuel Level Sender................474
    Replace 7 Pin Connector................471
    Replace Rear PTO Switch................472
    Replace Park Position Start Switch................473
    Replace Fuel Level Sender................474
  Group 15: Wiring Harness................446
    Special or Essential Tools................990
    Service Parts Kits................753
    Remove Connector Body from Blade Terminals................479
    Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................446
    Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................446
    Replace Tractor Wiring Harness................484
Section 50: Power Train Repair................487
  Group 05: Clutch Housing................487
    Service Equipment and Tools................727
    Other Material................813
    Specifications................989
    Separate Engine from Clutch Housing................494
    Install Engine to Clutch Housing................500
    Replace Clutch Housing Seal................506
    Inspect and Repair Clutch Pedal and Linkage................508
  Group 10: Clutch Assembly................487
    Essential Tools................990
    Service Equipment and Tools................727
    Other Material................813
    Specifications................989
    Remove and Install Clutch Assembly................515
    Disassemble and Inspect Clutch Assembly................518
    Assemble Clutch Assembly................526
    Traction Clutch Finger Adjustment................532
    PTO Clutch Finger Adjustment................534
    Remove and Inspect Clutch Release Mechanism and Shafts................536
    Install Clutch Release Mechanism and Shafts................540
  Group 15: Transmission................487
    Specifications................989
    Separate Clutch Housing From Transmission................545
    Install Clutch Housing to Transmission................550
    Inspect and Repair Gear Shift Lever................555
    Inspect and Repair Range Shift lever................557
    Remove Transmission................559
    Disassemble and Inspect Transmission — SyncShuttle™................564
    Assemble Transmission — SyncShuttle™................571
    Install Transmission................580
    Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies................588
    Disassemble, Inspect, and Assemble Transmission Top Shaft—SyncShuttle™ Transmission................590
    Disassemble, Inspect, and Assemble Range Reduction Shaft................593
    Disassemble, Inspect and Assemble Driven Shaft................595
    Remove, Inspect, and Install Range Gears................597
    Remove, Inspect, and Install Reverse Idler Shaft................599
    Inspect and Repair Park Brake Lever................601
    Remove, Inspect and Repair Park Brake................603
  Group 20: Rear PTO Drive Shaft................488
    Other Material................813
    Specifications................989
    Remove, Inspect and Install Rear PTO Lever and Linkage................608
    Remove and Install Standard Rear PTO Drive Shaft Assembly................610
    Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly................612
    Remove, Inspect and Install 540/540E Shift Lever and Linkage – If Equipped................615
    Remove and Install 540/540E Rear PTO Drive Shaft Assembly – If Equipped................616
    Disassemble, Inspect and Assemble Rear 540/540E PTO Drive Shaft Assembly – If Equipped................618
  Group 25: Differential................488
    Essential Tools................990
    Service Equipment and Tools................727
    Other Material................813
    Specifications................989
    Service Parts Kits................753
    Remove and Install Differential Assembly................628
    Disassemble, Inspect, and Assemble Differential Assembly................630
    Remove and Inspect Differential Drive Shaft................632
    Install Differential Drive Shaft................636
    Remove, Inspect, and Install Differential Lock Assembly................641
    Differential Cone Point Adjustment................643
    Differential Backlash Adjustment................645
  Group 30: Final Drives................488
    Service Equipment and Tools................727
    Other Material................813
    Specifications................989
    Remove and Install Final Drive Assembly................651
    Remove and Inspect Planetary Drive Assembly................653
    Install Planetary Drive Assembly................656
    Remove, Inspect, and Install Axle Shaft Assembly................659
  Group 35: Mechanical Front Wheel Drive – If Equipped................489
    Essential Tools................990
    Service Equipment and Tools................727
    Special Tool................666
    Other Material................813
    Specifications................989
    MFWD Axle Repair—Use CTM4870 and CTM4820................670
    Inspect and Repair MFWD Lever and Linkage................671
    Remove and Install MFWD Drop Gearbox................673
    Disassemble and Inspect MFWD Drop Gear box................675
    MFWD Drop Gearbox Cross Section................678
    Assemble MFWD Drop Gearbox................680
    Remove, Inspect and Install MFWD Drive Shaft................686
    Remove and Install MFWD Axle Housing Assembly................687
    Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)................689
    Remove, Inspect and Install MFWD Axle Supports (With Paddy Seal)................691
Section 60: Steering and Brake Repair................693
  Group 05: Steering Repair................693
    Other Material................813
    Specifications................989
    Service Parts Kits................753
    Remove and Install Steering Column and Valve................698
    Disassemble and Inspect Steering Valve................700
    Assemble Steering Valve................704
    Remove and Install Steering Cylinder—2WD Axle................709
    Disassemble, Inspect and Assemble Steering Cylinder—2WD Axle................711
    Remove, Inspect and Install Tie Rod Assembly- 2WD................713
    MFWD Steering Cylinder and Tie Rods — Exploded View................715
    Remove Tie Rods — MFWD................716
    Remove Steering Cylinder — MFWD................718
    Install Steering Cylinder — MFWD................719
    Install Tie Rods — MFWD................722
    Inspect and Replace Steering Hydraulic Lines................724
  Group 10: Brake Repair................693
    Service Equipment and Tools................727
    Other Material................813
    Specifications................989
    Remove and Install Brake Valve and Pedals................730
    Disassemble and Inspect Brake Pedals and Valve................732
    Brake Valve Cross Section................735
    Assemble Brake Valve................737
    Remove and Inspect Brakes................740
    Install Brakes................743
    Inspect and Replace Brake Hydraulic Lines................746
Section 70: Hydraulic Repair................748
  Group 05: Hydraulic Pump and Filter................748
    Essential Tools................990
    Specifications................989
    Service Parts Kits................753
    Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen................754
    Remove and Install Hydraulic Pump................755
    Remove Hydraulic Pump External Components................757
    Disassemble and Inspect Hydraulic Pump................758
    Assemble Hydraulic Pump................761
    Install Hydraulic Pump External Components................763
    Remove and Install Hydraulic Oil Filter/Manifold................765
    Inspect and Replace Hydraulic Supply and Suction/Return Lines................766
  Group 10: MITA Rockshaft................748
    Other Material................813
    Specifications................989
    Remove, Inspect, and Install Rockshaft Control Lever Assembly................771
    Remove, Inspect, and Install Rockshaft Control Lever Support Assembly................774
    Remove, Inspect and Install Rockshaft Control Linkage................784
    Replace Main Relief Valve................795
    Remove, Inspect and Install Rate-of-Drop Valve................797
    Replace Rockshaft Control Valve- MITA Rockshaft................799
    Remove and Install Rockshaft Case- MITA Rockshaft................803
    Remove, Inspect and Install Rockshaft Lift Arms................805
    Remove, Inspect and Install Rockshaft Piston and Cylinder................809
  Group 11: JD Rockshaft................748
    JD Rockshaft—Summary of References................812
    Other Material................813
    Specification................876
    Inspect and Repair Rockshaft Control Lever Assembly................815
    Inspect and Repair Rockshaft Control Linkage................821
    Inspect and Repair Draft Sensing Support Assembly................825
    Replace Main Relief Valve- JD Rockshaft................827
    Replace Rockshaft Surge Relief Valve................829
    Remove, Inspect, and Install Rate-of-Drop Valve................831
    Replace Rockshaft Control Valve................834
    Remove and Install Rockshaft Case- JD Rockshaft................838
    Remove, Inspect, and Install Rockshaft Lift Arms................841
    Remove, Inspect, and Install Rockshaft Piston and Cylinder................843
  Group 15: Selective Control Valve (SCV) MITA Rockshaft................749
    Install Single Selective Control Valve (SCV)................850
    Install Rear Coupler Bracket................854
    Install Hydraulic Hoses................869
    Install Second Selective Control Valve (SCV)................863
    Assemble Rear Quick Coupler................867
    Install Hydraulic Hoses................869
  Group 16: Selective Control Valve (SCV) JD Rockshaft................749
    Selective Control Valve (SCV)—Summary of References................875
    Specification................876
    Inspect and Repair SCV Lever and Linkage................877
    Remove and Install EATON Selective Control Valve................879
    Remove and Install Rear Coupler Bracket................883
    Remove and Install SCV Oil Lines................886
Section 80: Miscellaneous Repair................887
  Group 05: Front Axle................887
    Specifications................989
    Remove and Install Fixed Front Axle................890
    Remove and Install Adjustable Front Axle................893
    Inspect and Replace Pivot Pin and Bushings of Fixed Front Axle................896
    Inspect and Replace Pivot Pin and Bushings of Adjustable Front Axle................897
    Remove and Install Spindle Assembly of Fixed Front Axle................898
    Remove and Install Spindle Assembly Spindle Assembly of Adjustable Front Axle................900
    Inspect and Replace Spindle Shaft Bushings of Fixed Front Axle................902
    Inspect and Replace Spindle Shaft Bushings of Adjustable Front Axle................903
  Group 10: Wheels................887
    Specifications................989
    Inspect and Replace Front Wheel Bearings................906
    Tighten Bolts—Rear Axle (M-14 Bolts)................907
    Tighten Bolts—Rear Axle (M-20 Bolt)................908
  Group 15: 3-Point Hitch................887
    Specifications................989
    Inspect and Repair Fixed Draft Links................911
    Inspect and Repair Fixed Lift Link................912
    Inspect and Repair Adjustable Lift Link................914
    Inspect and Repair Center Link................916
    Remove and Install Wagon Hitch and Support................918
Section 90: Operator Station Repair................920
  Group 05: Seat and Support................920
    Specifications................989
    Remove and Install Seat and Support................923
  Group 10: Roll-Gard™................920
    Specifications................989
    Remove and Install Roll-Gard™................926
    ROPS Serial Number................929
  Group 15: Operator Platform................920
    Specifications................989
    Remove and Install Right-Side Platform and Step................932
    Remove and Install Left-Side Platform and Step................934
  Group 20: Fenders................920
    Remove and Install Fenders................939
    Remove and Install Fenders (Without Tail Lamp Bracket)................941
Section 210: Operational Checkout Procedures................943
  Group 10: Operational Checkout Procedures................943
    Operational Checkout Procedure Information................945
    Engine Oil Level and Condition Check................946
    Coolant Level and Condition Check................947
    Transmission and Hydraulic Oil Check................948
    Fan and Belt Check................949
    Fuel System Check................950
    Air Intake System Check................951
    Electrical System Check................952
    Hydraulic System Check................954
    Indicator Lamps Check................955
    Engine Start Check................956
    Transmission Position Start Check................957
    Engine Fast and Slow Idle Operation................958
    Power Steering Check................959
    Differential Lock Check................960
    Clutch Check................961
    Transmission Shift Check................962
    Range Shift Lever Check................963
    Brake Check................965
    Park Brake Check................966
    Rockshaft Check................967
    Selective Control Valve Check................969
    Miscellaneous Checks................971
Section 220: Engine Operation, Test and Adjustments................972
  Group 05: Component Location................972
    Component Location Information................1399
    Engine External Components—Left-Hand Side (Turbocharged)................976
    Engine External Components—Right-Hand Side (Turbocharged)................978
  Group 10: Theory of Operation................972
    Theory of Operation Information................1403
    Engine Lubrication System Operation––Turbocharged................982
    Engine Cooling System Operation................986
  Group 15: Diagnosis, Tests and Adjustments................972
    Specifications................989
    Essential Tools................990
    Diagnostic Information................1449
    Engine Turns Over But Will Not Start or Starts Hard................992
    Engine Runs Irregularly or Stalls Frequently................993
    Engine Runs Rough................994
    Engine Low Power................995
    Engine Smokes—Black or Grey................997
    Engine Smokes Excessively—White................998
    Engine Uses Excess Fuel................999
    Engine Has Excess Noise or Vibration................1000
    Engine Uses Excess Oil or Smokes Blue................1001
    Engine Has Low Oil Pressure................1002
    Engine Coolant Operating Temperature Incorrect................1003
    Oil In Coolant or Coolant in Oil................1004
    Radiator Bubble Test................1005
    Cooling System Test................1008
    Radiator Cap Pressure Test................1009
    Engine Oil Pressure Test................1010
    Cylinder Compression Pressure Test................1012
    Fuel Shut-Off Solenoid Check................1014
    Throttle Lever Adjustment................1015
    In-Line Fuel Injection Pump Setting................1016
    Rotary Fuel Injection Pump Timing Adjustment................1021
    In- Line Fuel Injection Pump Idle Speed Adjustment................1022
    Rotary Fuel Injection Pump Slow Idle Adjustment................1023
    Rotary Fuel Injection Pump Fast Idle Adjustment................1025
    Valve Clearance Adjustment................1027
    Fan/Alternator Drive Belt Adjustment................1029
    Bleeding Fuel System – In- Line Pump................1031
    Bleed Fuel System at Fuel Injection Nozzles................1032
    Bleeding Fuel System – Rotary Pump................1033
Section 230: Fuel/Air Operation, Test and Adjustments................1036
  Group 05: Component Location................1036
    Component Location Information................1399
    Fuel System Components................1039
    Air Intake System Components................1041
  Group 10: Theory of Operation................1036
    Theory of Operation Information................1403
    Fuel System Operation................1044
    Fuel Filter Operation................1046
    Fuel Injection Nozzle Operation................1048
    Fuel Injection Pump Fuel Transfer (Feed) Operation – Inline Pump................1051
    Fuel Injection Pump Operation––In-Line Pump................1053
    Fuel Injection Pump Operation––Rotary Pump................1055
    Fuel Injection Pump Governor Operation––In-Line Pump................1057
    Air Intake System Operation................1059
    Turbocharger Operation––If Equipped................1061
    Check Turbocharger Boost Pressure––If Equipped................1062
    Diagnosing Turbocharger Malfunctions––If Equipped................1063
  Group 15: Diagnosis, Tests and Adjustments................1036
    Diagnostic Information................1449
    Fuel/Air Diagnosis, Tests and Adjustments................1066
Section 240: Electrical System Operation, Tests and Adjustments................1067
  Group 05: Component Location................1067
    Component Location Information................1399
    Engine Electrical Components—Right Hand Side................1072
    Engine Electrical Components—Left Hand Side................1073
    Dash And Center Control Console Electrical Components (If Equipped)................1074
    Instrument Panel (If Equipped)................1076
    Tractor Electrical Components................1078
  Group 10: Theory of Operation................1067
    Theory of Operation Information................1403
    Fuse Block and Fuses................1082
    Relays................1083
    Starting System Operation—Normal................1084
    Starting System Operation—Bypass Attempt................1086
    Charging System Operation................1088
    Lighting System Operation—Turn Signals And Enhanced Tail Lights................1090
    Lighting System Operation—Warning Lights................1093
    Lighting System Operation—Tail Lights................1095
    Lighting System Operation—Headlights and Instrument Lights................1097
    Instrument Panel System Operation—Tachometer/Hour Meter................1099
    Instrument Panel System Operation—Fuel Gauge................1101
    Instrument Panel System Operation—Temperature Gauge................1103
    PTO Warning System Operation................1105
    Air Filter Restriction Indicator Operation................1107
    7-Pin Trailer Outlet Connector Operation................1067
    Horn Operation................1111
    Rear Work Light................1112
  Group 20: Diagnosis, Test and Adjust................1067
    Diagnostic Information................1449
    Wire Color Chart................1116
    Starting System Test Points—Normal Operation................1118
    Starting System Test Points—Bypass Attempt................1129
    Charging System Test Points................1137
    Lighting System Test Points—Turn Signals And Enhanced Tail Lights................1144
    Lighting System Test Points—Warning Lights................1151
    Lighting System Test Points—Rear Flood Light................1157
    Lighting System Test Points—Headlights and Instrument Lights................1162
    Instrument Panel System Test Points—Tachometer/Hourmeter................1176
    Instrument Panel System Test Points—Fuel Gauge................1183
    Instrument Panel System Test Points—Temperature Gauge................1188
    Instrument Panel System Test Points—Oil Pressure................1197
    Air Filter Restriction Test Points................1206
    Optional Horn Test Points................1214
    Accessory Relay and Trailer Connector Test Points................1219
    Battery Voltage and Specific Gravity Tests................1228
    Charge Battery................1230
    Battery Load Test................1232
    Starter amp Draw/RPM Test................1234
    Starter No-Load amp Draw/RPM Test................1236
    Alternator/Regulator Test................1238
    Starter Solenoid Test................1240
    Starter Relay Test................1241
    Key Switch Test................1243
    Plug-In Relay Test................1245
    Mini Plug-In Relay................1247
    Diode Pack Test................1249
    Fuse Test................1251
    Park Position Start Switch Test................1252
    PTO Switch Test................1253
    Light Switch Test................1254
    Turn Signal Controller Test................1256
    Fuel Shut-Off Solenoid Test................1257
  Group 25: Wiring Schematics................1068
    Schematic Information................1259
    Component Identification Table................1260
    Electrical Schematic Legend................1263
    Electrical Schematic Legend................1263
Section 260: Power Train Operation, Tests and Adjustments................1264
  Group 05: Component Location................1264
    Component Location Information................1399
    Power Train Components................1268
    Clutch Components—Dual................1270
    Transmission Components—SyncShuttle™................1272
    Final Drive Components................1274
    Park Brake Components................1275
    Rear 540 PTO Components................1277
    Rear 540/540E PTO Components––If Equipped................1278
  Group 10: Theory of Operation................1264
    Theory of Operation Information................1403
    Clutch Operation—Dual Clutch................1281
    Transmission Lubrication System................1289
    SyncShuttle™ Transmission—Gear Shift Power Flow................1291
    SyncShuttle™ Transmission Synchronizer Operation—Reverse and 2nd Gear (Disk-and-Plate Type Synchronizer)................1293
    SyncShuttle™ Transmission Synchronizer Operation - 1st and 3rd Gear (Cone-Type Synchronizer)................1295
    SyncShuttle™ Transmission—Range Shift Power Flow................1297
    Mechanical Front Wheel Drive (MFWD) Operation (If Equipped)................1299
    Rear 540 PTO Operation................1301
    Rear 540/540E PTO Operation––If Equipped................1303
    Differential Power Flow................1304
    Differential Lock Operation................1306
    Final Drive Operation................1308
  Group 15: Diagnosis, Tests, and Adjustments................1264
    Diagnostic Information................1449
    Isolate the Problem Area................1312
    Traction Clutch Slips................1314
    Traction Clutch Dragging................1315
    Traction Clutch Does Not Engage................1316
    Traction Clutch Grabs................1317
    Traction Clutch Squeaks................1318
    Traction Clutch Does Not Release................1319
    Traction Clutch Chatters................1320
    Traction Clutch Rattles................1321
    Traction Clutch Engagement Is Noisy................1322
    Excessive Vibration in Traction Clutch................1323
    Clutch Pedal Does Not Return................1324
    Clutch Pedal Loose................1325
    Clutch Pedal Pulsates................1326
    Jerky or Rough Transmission of Power................1327
    Low Transmission Oil Level (Excessive Oil Leakage)................1328
    Gears Clash, Shift Hard, or Will Not Engage................1329
    Two Speeds Engage Together................1330
    Transmission Will Not Stay in Gear................1331
    Transmission Noisy................1332
    PTO Noisy................1333
    PTO Hard to Engage................1334
    PTO Will Not Operate................1335
    PTO Will Not Stay Engaged................1336
    Excessive Differential Noise................1337
    Differential Does Not Work................1338
    No Differential Lock................1339
    Differential Chatters................1340
    Axle Noise................1341
    Axle Shaft Will Not Turn................1342
    Check and Adjust Clutch Pedal Free Play................1343
    PTO Clutch Lever Adjustment................1345
    PTO Lever Adjustment Procedure................1348
Section 270: Steering and Brake Operation, Test Section 270: Steering and Brake Operation, Test & Adjustments{pgNO}1350 Adjustments................1350
  Group 05: Component Location................1350
    Component Location Information................1399
    Steering System Components................1353
    Brake System Components................1355
  Group 10: Theory of Operation................1350
    Theory of Operation Information................1403
    Steering System Operation................1359
    Steering Valve Operation—Neutral and Manual Turning................1361
    Steering Valve Operation—Power Turning................1363
    Brake System Operation................1365
    Brake Valve Operation................1367
  Group 15: Diagnosis, Tests and Adjustments................1350
    Diagnostic Information................1449
    Isolate the Problem—Steering System................1374
    Isolate the Problem—Steering System................1374
    Steering Sluggish or Loss of Steering................1375
    Isolate the Problem—Brakes................1376
    Excessive Brake Pedal Leak-Down................1377
    Excessive Brake Chatter................1378
    Steering Pump Flow Test................1462
    Steering Valve Relief Test................1381
    Steering Cylinder Leakage Test................1382
    Steering Valve Leakage Test................1383
    Checking Toe-In - Two Wheel Drive Tractor................1385
    Adjusting Toe-In................1386
    Checking Toe - In - MFWD Tractor................1387
    Adjusting Toe-In—MFWD Tractor................1388
    Brake Pedal Adjustment................1389
    Bleed Brake System................1391
    Park Brake Band Adjustment................1392
    Park Brake Linkage Adjustment................1394
Section 280: Hydraulic System Operation, Test and Adjustments................1395
  Group 05: Component Location................1395
    Component Location Information................1399
    Hydraulic System Components................1400
  Group 10: Theory of Operation................1395
    Theory of Operation Information................1403
    Hydraulic System Operation................1404
    Hydraulic Filter Operation................1407
    Hydraulic Pump Operation................1409
    MITA Rockshaft Control Valve Operation—Park Position................1411
    MITA Rockshaft Control Valve Operation—Raise Position................1413
    MITA Rockshaft Control Valve Operation—Lower Position................1415
    MITA Rockshaft Flow Control Valve Operation (FCV)—Neutral Position................1417
    MITA Rockshaft Flow Control Valve Operation (FCV)—Delivery Position................1419
    MITA Rockshaft Flow Control Valve Operation (FCV)—Discharge Position................1421
    MITA Rockshaft Rate-of-Drop Valve (Implement Lock) Operation................1423
    MITA Surge (Safety) Relief Valve Operation................1425
    Functioning of Position Control................1427
    Functioning of Draft Control................1429
    Combined Functioning of Position and Draft Control................1431
    MITA Selective Control Valve—Neutral Position................1432
    MITA Selective Control Valve—Retract Position................1434
    MITA Selective Control Valve—Extend Position................1436
    MITA Selective Control Valve—Float Position................1438
    EATON Selective Control Valve—Neutral Position................1440
    EATON Selective Control Valve—Retract Position................1442
    EATON Selective Control Valve—Extend Position................1444
    EATON Selective Control Valve—Float Position................1446
  Group 15: Diagnosis................1395
    Diagnostic Information................1449
    Preliminary Hydraulic System Inspection................1450
    Entire Hydraulic System Fails to Function/No Hydraulic Pump Output................1451
    Insufficient Pump Delivery................1452
    Hydraulic Functions Too Slow................1453
    Excessive Pump Pressure................1454
    Slow Hydraulic Pump Response................1455
    Excessive Pump Noise During Operation................1456
    Rockshaft Does Not Lift or Lifts Slowly................1457
    Rockshaft Does Not Lower or Lowers Slowly................1458
    Park Position Unstable, Rockshaft Drops after Engine Shut Down................1459
  Group 20: Hydraulic Tests - Without SCV................1396
    Hydraulic System Tests................1461
    Pump Flow Test................1462
    MITA Rockshaft Main Relief Valve Test................1464
    JD Rockshaft Main Relief Valve Test................1466
  Group 25: Hydraulic Tests—With SCV................1396
    Hydraulic System Tests—With SCV................1470
    Pump Flow Test—With SCV................1472
    Main Relief Valve Test—With SCV................1474
    SCV Leakage Test................1476
  Group 30: Hydraulic Tests - All................1396
    MITA Rockshaft Leakage Test................1479
    JD Rockshaft Leakage Test................1480
    Rockshaft Lift Cycle Test................1482
  Group 35: Adjustments - MITA Rockshaft................1396
    Rockshaft Sensing Lever Friction Adjustment................1485
    Control of Assembly of Reaction Spring................1486
    Measurement Control of Push rod................1488
    Adjustment of Position Control Lever................1489
    Adjustment Of Draft Control Lever................1490
  Group 40: Adjustments - JDRockshaft................1396
    Rockshaft Lever Friction Adjustment- JD Rockshaft................1492
    Rockshaft Position-Sensing Feedback Linkage Adjustment- JD Rockshaft................1493
    Rockshaft Draft-Sensing Feedback Linkage Adjustment- JD Rockshaft................1497
  Group 45: Hydraulic Schematics................1397
    Hydraulic Circuit Symbols................1501

John Deere Tractors 5055E, 5065E, 5075E Diagnostics and Repair Service Manual (TM901819)