Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere 5310, 5055E, 5060E, 5065E and 5075E (India, Asia), with all the shop information to maintain, diagnose, and service like professional mechanics.

John Deere Tractors 5310, 5055E, 5060E, 5065E and 5075E workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm902019 - 5310, 5055E, 5060E, 5065E and 5075E Tractors Diagnostic Technical Manual (India and Asia) Technical Manual.pdf

PRODUCT DETAILS:
Total Pages: 1,365 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
   Foreword
   General
      Safety
      General Specifications
      General References
   Diagnostic Trouble Codes
      CCU Code Diagnostics
      ICC Code Diagnostics
      PTR Code Diagnostics
   Observable Symptoms
      Engines
      Fuel and Air
      Electrical
      Control Units
      PowrReverser™ Transmissions
      Drive Systems
      Steering and Brakes
      Hydraulics
      Operator Station
   System Diagnosis
      Starting, Charging and Start Aid
      PowrReverser™ Transmission
      Differential Lock
      MFWD
      PTO
      Steering
      Rear Brakes
      Rear SCV System Diagnosis
      Mid-Mount Control Valve System Diagnosis
      Rear Hitch System Diagnosis
      Air Conditioning
   Engines
      General Information
      Tests and Adjustments
      Engine System Theory of Operation
   Fuel and Air
      General Information
      Fuel and Air Theory of Operation
   Electrical System
      Fuse/Relay Block
      Tests and Adjustments
      Theory of Operation
      Functional Schematics (Cab)
      Functional Schematics (IOOS)
      Wiring Harnesses (Cab)
      Wiring Harnesses (IOOS)
      Connector Information
   Control Units
      General References
      Tests and Adjustments
      CCU
      ICC
      PTR
   PowrReverser™ Transmission
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   TSS Transmission
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   Drive Systems
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   Steering and Brakes
      General Information
      Preliminary and Operational Checks
      Test and Adjustments
      Theory of Operation
   Hydraulics
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
   Operator`s Station
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
   Service Tools
      Dealer-Fabricated Tools
      Service Tools and Kits

TABLE OF CONTENTS
Section 210: General................25
  Group 05: Safety................25
    Recognize Safety Information................29
    Understand Signal Words................30
    Follow Safety Instructions................31
    Prepare for Emergencies................32
    Wear Protective Clothing................33
    Protect Against Noise................34
    Handle Fuel Safely—Avoid Fires................35
    Handle Starting Fluid Safely................36
    Fire Prevention................37
    In Case of Fire................38
    Avoid Static Electricity Risk When Refueling................39
    Keep ROPS Installed Properly................41
    Use Foldable ROPS and Seat Belt Properly................42
    Stay Clear of Rotating Drivelines................43
    Use Steps and Handholds Correctly................45
    Read Operator’s Manuals for ISOBUS Controllers................46
    Use Seat Belt Properly................47
    Operating the Tractor Safely................48
    Avoid Backover Accidents................50
    Limited Use in Forestry Operation................51
    Operating the Loader Tractor Safely................52
    Keep Riders Off Machine................53
    Instructional Seat................54
    Use Safety Lights and Devices................55
    Transport Towed Equipment at Safe Speeds................56
    Use Caution On Slopes and Uneven Terrain................58
    Freeing a Mired Machine................59
    Avoid Contact with Agricultural Chemicals................60
    Handle Agricultural Chemicals Safely................61
    Handling Batteries Safely................63
    Avoid Heating Near Pressurized Fluid Lines................65
    Remove Paint Before Welding or Heating................66
    Handle Electronic Components and Brackets Safely................67
    Practice Safe Maintenance................68
    Avoid Hot Exhaust................69
    Clean Exhaust Filter Safely................70
    Work In Ventilated Area................73
    Support Machine Properly................74
    Prevent Machine Runaway................75
    Park Machine Safely................76
    Transport Tractor Safely................77
    Service Cooling System Safely................78
    Service Accumulator Systems Safely................79
    Service Tires Safely................80
    Service Front-Wheel Drive Tractor Safely................81
    Tightening Wheel Retaining Bolts/Nuts................82
    Avoid High-Pressure Fluids................83
    Do Not Open High-Pressure Fuel System................84
    Store Attachments Safely................85
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................86
  Group 10: General Specifications................88
    General Specifications................88
    General Reference List................89
  Group 15: General References................26
    Bolt and Cap Screw Torque Values................92
    Glossary of Terms................93
    JIC Hydraulic Symbols................97
    Wiring Diagram and Schematic Information................100
    Electrical Schematic Symbols................101
    Reading Wiring Schematics and Diagrams................104
    Visually Inspect Electrical System................108
    Seven-Step Electrical Procedure................109
    Using a Probe Light................112
    Circuit Types................114
    Circuit Malfunctions................116
    Troubleshooting Circuit Malfunctions................119
    Understanding Electrical vs. Electronic Circuits................124
    Intermittent Electronic Problems................126
    Relay Circuit Types................130
    Using a Digital Multimeter................143
    Troubleshooting Unresolved Problems................145
Section 211: Diagnostic Trouble Codes................146
  Group CCU: CCU Code Diagnostics................146
    CCU - Non-Tractor CCU Codes................146
    CCU 000096.03 - Fuel Level Sensor Circuit Voltage High................146
    CCU 000096.04 - Fuel Level Sensor Circuit Voltage Low................146
    CCU 000237.02 - VIN Security Data Conflict................146
    CCU 000237.31 - VIN Security Messages Missing................146
    CCU 000569.05 - Rear Differential Lock Solenoid Circuit Fault................146
    CCU 000628.02 - CCU EOL Data Fault................146
    CCU 000630.14 - Rear PTO Configuration Invalid................146
    CCU 001638.00 - Hydraulic Oil Temperature Very Hot................146
    CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High................146
    CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low................146
    CCU 001638.16 - Hydraulic Oil Temperature High................146
    CCU 001883.00 - Rear PTO Overspeed................146
    CCU 001883.01 - Rear PTO Underspeed................146
    CCU 002818.31 - Operator Presence Switch Not Activated................146
    CCU 003509.03 - Sensor Supply Voltage Out of Range High................146
    CCU 003509.04 - Sensor Supply Voltage Out of Range Low................146
    CCU 523316.04 - CCU Switched Supply Voltage Low................146
    CCU 523839.02 - Secondary Brake Switch Conflict................146
    CCU 523844.12 - Differential Lock Braking Disabled................146
    CCU 523907.02 - PTO Remote Enable Switch Conflict................146
    CCU 523908.02 - Rear PTO External Switch Conflict................146
    CCU 524037.02 - MFWD Switch Circuit Fault................146
    CCU 524223.03 - Differential Lock Circuit Voltage High................146
    CCU 524224.14 - PTO Switch Voltage Mismatch................146
    CCU 524235.05 - MFWD Solenoid Circuit Fault................146
    CCU 524252.05 - Rear PTO Solenoid Circuit Fault................146
    CCU 524255.31 - Rear Remote PTO Enabled................146
    CCU 600006.31 - Default DTC................146
  Group ICC: ICC Code Diagnostics................146
    ICC - Non-Tractor ICC Codes................146
    ICC 000237.02 - ICC VIN Security Mismatch................147
    ICC 000237.31 - ICC VIN Security Missing................147
    ICC 000628.12 - ICC Programming Fault................147
    ICC 000630.02 - ICC Calibration Memory Fault................147
    ICC 002818.31 - Operator Presence Switch Not Activated................147
  Group PTR: PTR Code Diagnostics................147
    PTR 000084.07 - Excessive Wheel Speed Detected During Calibration................147
    PTR 000158.01 - System Switched Voltage Low................147
    PTR 000162.02 - High/Low Switch Circuit Conflict................147
    PTR 000162.31 - High, Low Switch Stuck On................147
    PTR 000190.18 - Engine Speed Missing During Shift................147
    PTR 000191.17 - Top Shaft Speed Too Low................147
    PTR 000598.02 - Clutch Switch Open With Pedal Up................147
    PTR 000598.04 - Clutch Switch Signal Failed Low................147
    PTR 000628.02 - EOL Check Sum Error................147
    PTR 000630.14 - Tractor Model Out Of Range/Transmission Calibration Value High................147
    PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High................147
    PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low................147
    PTR 001504.10 - Seat Switch Closed Too Long................147
    PTR 002820.31 - Operator Not Present During Shift................147
    PTR 002825.07 - Not Valid Neutral Park Command................147
    PTR 003509.03 - PTR Sensor Supply Voltage High................147
    PTR 003509.04 - PTR Sensor Supply Voltage Low................147
    PTR 521233.05 - High Valve Driver Fault................147
    PTR 521234.05 - Low Valve Driver Fault................147
    PTR 521235.05 - Reverse Valve Driver Fault................147
    PTR 522456.07 - Speed Control Lever Park and Neutral Switch Conflict................147
    PTR 522456.31 - Speed Control Lever Transition Without Using Clutch Pedal................147
    PTR 523953.02 - Speed Control Lever Sensor Circuit Conflict................147
    PTR 523959.31 - No Wheel Speed While in Gear................147
    PTR 524020.31 - Reverser in Gear at Power-Up................147
    PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault................147
    PTR 524160.02 - Not Valid Neutral/Not Neutral Switch................147
    PTR 524173.02 - Clutch Pedal Compare Error................148
    PTR 524173.14 - Sync Lever Shift Without Clutch Pedal Engaged................148
    PTR 524173.15 - Clutch Pedal Voltage High................148
    PTR 524173.16 - Both Clutch Pedals Voltage High................148
    PTR 524173.17 - Clutch Pedal Voltage Low................148
    PTR 524173.18 - Both Clutch Pedals Voltage Low................148
    PTR 524230.05 - Enable Valve Driver Fault................148
    PTR 524230.07 - Enable Valve Stuck................148
    PTR 524234.03 - Pressure Sensor Voltage High................148
    PTR 524234.04 - Pressure Sensor Voltage Low................148
    PTR 524254.03 - Transmission Enable Valve Power High................148
    PTR 524254.04 - Transmission Enable Valve Power Low................148
    PTR 524267.15 - High Speed Shuttle Shift................148
Section 212: Observable Symptoms................267
  Group 20: Engines................267
    Engine Problems................267
  Group 30: Fuel and Air................267
    Fuel and Air Problems................267
  Group 40: Electrical................267
    12-Volt Electrical Problems................267
    Connector Problems................267
  Group 45: Control Units................267
    Electronic Problems................267
  Group 55: PowrReverser™ Transmissions................267
    PowrReverser™ Transmission Problems................267
  Group 56: Drive Systems................267
    Drive System Problems................267
  Group 60: Steering and Brakes................267
    Steering and Brake System Problems................267
  Group 70: Hydraulics................267
    Hitch Problems................267
    Selective Control Valve Problems................267
  Group 90: Operator Station................267
    Air Conditioning Problems................267
Section 213: System Diagnosis................294
  Group 40: Starting, Charging and Start Aid................294
    Starting, Charging and Start Aid System Diagnosis................298
  Group 55: PowrReverser™ Transmission................294
    PowrReverser™ Transmission System Diagnosis................304
  Group 56A: Differential Lock................294
    Differential Lock System Diagnosis................309
  Group 56B: MFWD................294
    MFWD System Diagnosis................312
  Group 56C: PTO................294
    Rear Mechanical PTO System Diagnosis................315
    EH PTO System Diagnosis................317
  Group 60A: Steering................294
    Steering System Diagnosis................322
  Group 60B: Rear Brakes................294
    Rear Brake System Diagnosis................328
  Group 70A: Rear SCV System Diagnosis................294
    Single and Dual Rear SCV System Diagnosis................334
  Group 70B: Mid-Mount Control Valve System Diagnosis................294
    Dual Mid-Mount Control Valve System Diagnosis................340
  Group 70C: Rear Hitch System Diagnosis................294
    Rear Mechanical Hitch System Diagnosis................347
  Group 90: Air Conditioning................294
    Air Conditioning System Diagnosis................355
Section 220: Engines................359
  Group 05: General Information................359
    John Deere Engine Repair—Use Component Technical Manual................361
    General Engine Specifications................362
    List of All Tractor-Specific Engine Information................363
  Group 15: Tests and Adjustments................359
    Throttle Lever Adjustment—Cab................365
  Group 20: Engine System Theory of Operation................359
    Overview of 5310, 5055E, 5060E, 5065E, and 5075E Tractor Engines................367
Section 230: Fuel and Air................368
  Group 05: General Information................368
    John Deere Engine Fuel Systems Repair—Use Component Technical Manual................370
  Group 20: Fuel and Air Theory of Operation................368
    Fuel System Operation— 5055E, 5065E and 5075E................373
    Fuel System Operation— 5310................375
    Air Intake System Operation................377
Section 240: Electrical System................379
  Group 05: Fuse/Relay Block................379
    Fuse/Relay Block Diagram Listing................384
    Access Fuses and Relays................385
    Load Center Fuses and Relays—Cab (sync shuttle Transmission)................387
    Center Console Relay and Diode—Cab (sync shuttle Transmission)................389
    Load Center Fuses and Relays—Cab (PowrReverser™ Transmission)................390
    Center Console Relay and Diode—Cab (PowrReverser™ Transmission)................392
    EEC Light Module Relays—Cab (PowrReverser™ Transmission)................393
    Light Module Relay—Cab................394
    Load Center - 1 Fuses and Relays—OOS (PowrReverser™ Transmission)................395
    Center Console Relay and Diode—OOS (PowrReverser™ Transmission)................396
  Group 15: Tests and Adjustments................379
    Starting Circuit Test................400
    Fuel Shutoff Solenoid Circuit Test................403
    Battery Inspection Test................405
    Charging System Test................413
    Warning Lights Circuit Test................415
    Turn Signal Lights Circuit Test................421
    Brake Lights Circuit Test................426
    Accessory Power and Junction Block Circuit Test................429
    Engine Speed Sensor Circuit Test................435
    Engine Oil Pressure Switch Circuit Test................439
    Air Filter Restriction Switch Circuit Test................443
    Fuel Level Sender Circuit Test................447
    Engine Coolant Temperature Sender Circuit Test................451
    Tail Light Circuit Test................455
    Front Work Light Circuit Test................458
    Beacon Light Circuit Test................463
    Rear Work Light Circuit Test................465
    Headlight and Backlighting Circuit Test................470
    Radio and Dome Light Circuit Test................479
    HVAC Circuit Test................485
    Wiper System Circuit Test................494
    Key Switch Test................500
    Fuel Transfer Pump Circuit Test................502
  Group 20: Theory of Operation................380
    Starting System Operation................508
    Cold Start System Operation................509
    Charging System Operation................511
    Lighting System Operation—Turn Signals................512
    Lighting System Operation—Warning Lights................513
    Lighting System Operation—Tail Lights................514
    Lighting System Operation—Headlights and Loader Lights................515
    Work Light and Beacon Light Operation................518
    Instrument Cluster Operation—Tachometer/Hour Meter................519
    Instrument Cluster Operation—Fuel Gauge................520
    Instrument Cluster Operation—Coolant Temperature Gauge................521
    PTO Warning System Operation................522
    Air Filter Restriction Indicator Operation................523
    Accessory Power and Junction Block Power Operation................524
    Blower Motor Operation................525
    Front Wiper/Washer Operation................526
    Rear Wiper/Washer Operation................527
    Dome Light Operation................528
    Wheel Speed Sensor Operation................529
  Group 25: Functional Schematics (Cab)................380
    Functional Schematics Listing (Cab)................531
    Schematic and Component Identification Legend (Cab)................532
    SE1—Key Switch, Starter, Alternator, Starting Aid And Fuel Pump Circuit................536
    SE2A—Mechanical PTO, Neutral Start, Fuel Circuit (9/3 TSS), SE2B—EH PTO, Neutral Start, Fuel Circuit (12/12 PR), SE3—Accessory Power, SE4—Horn................537
    SE7—Common Vehicle Lighting Section, Common Cab Work Lighting................538
    SE8—Turn Signal Switch and Hazard Warning Lights................539
    SE9—Power Source, SE11—Trailer Interfaces, SE12—Loader Lights , SE13A—Backup Alarm, SE13B—Beacon Lamp................540
    SE15B—Power Outlet, SE16—Heater, SE17—Air Conditioning................541
    SE20—Front Windshield Wiper And Washer System, SE21—Rear Windshield Wiper And Washer System, SE22—Dome Light, Door Switch And Radio Option, SE23—Air Seat Option................542
    SE24A—Instrumentation (PR), SE24B—Instrumentation (TSS)................543
    SE25—Seat Switch, Rear PTO Switch, SE26—ELX Relay And Fuses, SE27—MFWD, SE28—Brake Switch................544
    SE29—PR Transmission Controller................545
    SE30—EQRL Controller (PR)................546
    SE32—CAN Terminators (PR)................547
  Group 25A: Functional Schematics (IOOS)................381
    Functional Schematics Listing (IOOS)................549
    Schematic and Component Identification Legend (IOOS)................550
    SE01— Key Switch, Starter and Alternator................554
    SE02— Light Circuit................555
    SE03— Instrument Cluster, Trailer Connector................556
    SE04— Transmission Controller................557
    SE05— Transmission Controller and Service ADVISOR™ Unit................558
    SE06— Electrical Quick Raise Lower................559
  Group 30: Wiring Harnesses (Cab)................381
    Wiring Harnesses Schematic Listing................581
    Engine Wiring Harness................562
    Hood Wiring Harness................582
    Cab Wiring Harness................565
    Transmission Wiring Harness................569
    Rear Wiring Harness................571
    Wiring Harness Module EEC................575
    Roof Wiring Harness................577
  Group 30A: Wiring Harnesses (IOOS)................381
    Wiring Harnesses Schematic Listing................581
    Hood Wiring Harness................582
    Alternator Supply Wiring Harness................583
    PR IOOS Front Wiring Harness................584
    PR Console Wiring Harness................586
    PR IOOS Rear Harness................589
  Group 35: Connector Information................381
    Front Console-to-Cab Harness Connector 1................594
    Front Console-to-Cab Harness Connector 2................596
    Front Console-to-Cab Harness Connector 3................598
    Roof Harness-to-Cab Harness Connector 1................600
    Roof Harness-to-Cab Harness Connector 2................602
Section 245: Control Units................603
  Group 05: General References................603
    Electro-Hydraulic Controller General Information................612
    Performance Monitor General Operation................614
    Recall, Record, and Clear Codes................618
    Diagnostic Trouble Code Listing................623
    CCU Code List................624
    ICC Code List................626
    PTR Code List................627
    Control Unit Addresses................629
    CCU Address List................630
    ICC Address List................633
    PTR Address List................635
    Programming Control Units................638
    CAN Network Voltage Checks................645
    CAN Communication System Theory of Operation................648
    VIN Security Fault Diagnosis................650
  Group 15: Tests and Adjustments................603
    Electro-Hydraulic Controller Switched Supply Voltage and Ground Test................653
    Electro-Hydraulic Controller Unswitched Supply Voltage and Ground Test................655
  Group CCU: CCU................603
    Chassis Control Unit (CCU) Calibration................664
    Chassis Control Unit (CCU) Configuration and Calibration................671
    CCU—Hydraulic Oil Temperature Sensor Circuit Test (PR Transmission)................672
    CCU—MFWD Solenoid Circuit Test (PR Transmission)................674
    CCU—Sensor Excitation Circuit Test (PR Transmission)................676
    CCU—Secondary Brake Switch Circuit Test (PR Transmission)................679
    CCU—Rear PTO Solenoid Circuit Test (PR Transmission)................681
    CCU—Rear PTO Speed Sensor Circuit Test (PR Transmission)................683
    CCU—Differential Lock Switch Circuit Test (PR Transmission)................685
    CCU—Differential Lock Solenoid Circuit Test (PR Transmission)................688
    CCU—Fuel Level Sensor Circuit Test (PR Transmission)................690
    CCU—Remote PTO Enable Switch Circuit Test (PR Transmission)................692
    CCU—Right Fender PTO ON/OFF Switch Circuit Test (PR Transmission)................694
    CCU—Left Fender PTO ON/OFF Switch Circuit Test (PR Transmission)................696
    CCU 000 — Initial Address................698
    CCU 001 — Recall Diagnostic Codes................699
    CCU 002 — System Beep Address With Speed Sensors................700
    CCU 003 — System Beep Address Without Speed Sensors................703
    CCU 004 — Switched Supply Voltage................705
    CCU 005 — Rear PTO Speed Signal Status................706
    CCU 006 — Primary Wheel Speed Signal Status................707
    CCU 007 — Rear PTO Switch Status................708
    CCU 008 — Engine Speed Signal Status................709
    CCU 009 — Sensor Supply Status................710
    CCU 010 — Hydraulic Oil Temperature Sensor Voltage................711
    CCU 012 — Rear PTO Remote Enable/Remote Fender Switch Status................712
    CCU 013 — Primary Fuel Level Sensor Voltage................713
    CCU 014 — Primary Fuel Level Sensor Resistance................714
    CCU 015 — Sensor Reference Voltage Status................715
    CCU 024 — Secondary Hand Brake/Brake Pedal Switch Status................716
    CCU 025 — MFWD Switch Status................717
    CCU 031 — Sensor Reference Voltage................718
    CCU 050 — CCU Unswitched Supply Voltage................719
    CCU 051 — Sensor Reference Voltage................720
    CCU 052 — Hydraulic Oil Temperature................721
    CCU 054 — Fuel Level Percent................722
    CCU 055 — Primary Wheel Speed................723
    CCU 058 — Rear PTO Speed................724
    CCU 059 — Engine Speed................725
    CCU 060 — Front PTO Speed................726
    CCU 063 — Differential Drive Shaft Speed................727
    CCU 064 — Engine Oil Pressure Switch Status................728
    CCU 065 — Engine Coolant Temperature................729
    CCU 066 — Engine Coolant Temperature Sensor Voltage................730
    CCU 102 — Fuel Sensor Setup................731
    CCU 103 — MFWD Configuration................732
    CCU 104 — Rear PTO Configuration 1................733
    CCU 105 — Rear PTO Configuration 2................734
    CCU 106 — Rear PTO Speed Configuration................735
    CCU 107 — Rear PTO Pulses Per Revolution................736
    CCU 108 — Front PTO Pulses Per Revolution................737
    CCU 109 —Front PTO Installed................738
    CCU 111 — Rear Tire Rolling Circumference................739
    CCU 115 — Differential Lock Configuration................741
    CCU 116 — Differential Lock Switch................742
    CCU 117 — Differential Lock Disengage Wheel Speed Configuration................743
    CCU 120 — Rear PTO Valve Current................744
    CCU 129 — MFWD Engaged with Battery Input................745
    CCU 133 — Engine Air Heater Configuration................746
    CCU 134 — Engine Hours Display/Input................747
    CCU 135 — Engine Function Configuration................748
    CCU 180 — Not Used................749
    CCU 200-251 — General Control Unit Data................750
    CCU - Beep Mode Test With Speed Sensors................751
    CCU - Beep Mode Test Without Speed Sensors................754
    CCU - Hydraulic Oil Temperature Sensor Circuit Test................755
    CCU - Engine Speed Sensor Circuit Test................759
    CCU - Wheel Speed Sensor Circuit Test................764
    CCU - Controller Theory of Operation................769
    CCU - Hydraulic Oil Temperature Sensor Theory of Operation................771
    CCU - Engine Speed Sensor Theory of Operation................772
    Rear EH PTO Solenoid Theory of Operation................773
    Rear EH PTO Speed Sensor Theory of Operation................774
    CCU - Wheel Speed Sensor Theory of Operation................775
  Group ICC: ICC................605
    Instrument Cluster Control Unit (ICC) Configuration and Calibration................778
    ICC 000 — Initial Address................780
    ICC 001 — Recall Diagnostic Codes................781
    ICC 002 — ICU System Beep Address................782
    ICC 005 — Switch Status................784
    ICC 006 — Indicator Status................785
    ICC 010 — Fuel Level Sender Voltage................787
    ICC 020 — Units Selection................788
    ICC 021 — Auto Clear DTC Hours................789
    ICC 022 — Backlight Dimming Percentage................790
    ICC 031 — Revert to Hours Status................791
    ICC 032 — ICC Flash Rate 1................792
    ICC 033 — ICC Flash Rate 2................793
    ICC 036 — Engine Coolant Warning Level................794
    ICC 037 — Engine Coolant Stop Level................795
    ICC 040 — Fuel Gauge Configuration................796
    ICC 041 — Resistance Verses Fuel Level Gauge Constant 1................797
    ICC 042 — Resistance Verses Fuel Level Gauge Constant 2................798
    ICC 043 — Resistance Verses Fuel Level Gauge Constant 3................799
    ICC 044 — Resistance Verses Fuel Level Gauge Constant 4................800
    ICC 045 — Resistance Verses Fuel Level Gauge Constant 5................801
    ICC 046 — Resistance Verses Fuel Level Gauge Constant 6................802
    ICC 047 — Resistance Verses Fuel Level Gauge Constant 7................803
    ICC 048 — Resistance Verses Fuel Level Gauge Constant 8................804
    ICC 049 — Resistance Verses Fuel Level Gauge Constant 9................805
    ICC 200-248 — General Control Unit Data................806
  Group PTR: PTR................606
    Power Train Reverser (PTR) Control Unit Calibration................828
    Power Train Reverser (PTR) Control Unit Configuration and Calibration................849
    PTR—Clutch Enable Pressure Sensor Circuit Test................851
    PTR—Clutch Enable Solenoid Circuit Test................854
    PTR—Clutch Pedal Position Circuit Test................856
    PTR—Clutch Pedal Switch Circuit Test................859
    PTR—Forward Neutral Reverse (FNR) Switch Circuit Test................861
    PTR—High/Low Shifter Switch Circuit Test................863
    PTR—Park Switch Circuit Test................865
    PTR—Power Shuttle Control Circuit Test................867
    PTR—Start Signal Circuit Test................870
    PTR—Top Shaft Speed Sensor Circuit Test................872
    PTR—Transmission Forward Solenoid Circuit Test (High)................874
    PTR—Transmission Forward Solenoid Circuit Test (Low)................878
    PTR—Transmission Reverse Solenoid Circuit Test................880
    PTR—Speed Lever Neutral Switch Circuit Test................882
    PTR 000 — Initial Address................884
    PTR 001 — Recall Diagnostic Codes................885
    PTR 002 — PTR System Beep Mode................886
    PTR 003 — PTR System Beep Mode With Speed Sensors................888
    PTR 004 — Engine and Countershaft Speed Sensor Status................890
    PTR 005 — Come Home, Trans Enable, Clutch Pedal Switch, and Seat Switch Status................892
    PTR 006 — Forward, Neutral, Not Neutral, and Reverse Switch Status................894
    PTR 007 — Speed Lever Neutral, High, Low, and Park Switch Status................895
    PTR 008 — Trans Enable Relay, High, Low, and Reverse Driver Command................896
    PTR 009 — High, Low, and Reverse Driver Status................898
    PTR 010 — Trans Enable Solenoid Current................899
    PTR 011 — Power Shuttle Input Voltage................900
    PTR 012 — Trans Enable Pressure Sensor Voltage................901
    PTR 013 — Clutch Pedal Potentiometer Channel A Voltage................903
    PTR 014 — Clutch Pedal Potentiometer Channel B Voltage................904
    PTR 015 — Creeper Lever Position Sensor Voltage................905
    PTR 022 — Clutch Pack Overfill Protection Status................906
    PTR 031 — PTR Sensor Supply Voltage................907
    PTR 032 — Clutch Pedal Position................908
    PTR 033 — Clutch Pedal Pressure Command................909
    PTR 034 — Trans Enable Actual Pressure................910
    PTR 035 — Countershaft Pulses Per Revolution................912
    PTR 036 — Countershaft Speed................913
    PTR 037 — Hydraulic Oil Temperature................915
    PTR 050 — PTR Switched Supply Voltage................916
    PTR 051 — PTR Sensor Supply Voltage................917
    PTR 052 — Hydraulic Oil Temperature................918
    PTR 060 — Transmission Type................919
    PTR 061 — Hydraulic Oil Type Selection................920
    PTR 062 — Temperature Offset For Alternate Hydraulic Oil................921
    PTR 063 — Transmission Calibration................922
    PTR 064 — Transmission Fill Pressure and Fill Time Calibration Values................929
    PTR 065 — Forward Valve High Fill Pressure Adjustment................931
    PTR 066 — Forward Valve High Fill Time Adjustment................932
    PTR 067 — Forward Valve Low Fill Pressure Adjustment................933
    PTR 068 — Forward Valve Low Fill Time Adjustment................934
    PTR 069 — Reverse Valve Fill Pressure Adjustment................935
    PTR 070 — Reverse Valve Fill Time Adjustment................936
    PTR 072 — Has Calibration been Completed................937
    PTR 075 — PTR PowerShuttle Setup Status................938
    PTR 076 — PowerShuttle Minimum Wheel Speed Fill Pressure................939
    PTR 077 — PowerShuttle Minimum Wheel Speed................940
    PTR 078 — PowerShuttle Pressure Offset................941
    PTR 079 — High Speed Shuttle Shift Limit................942
    PTR 080 — Forward and Reverse Valves Test Mode................943
    PTR 081 — Enable Valve Test Mode................944
    PTR 082 — Enable Pressure................945
    PTR 084 — Engine Brake Torque................946
    PTR 086 — Hi/Lo Switch Setup................947
    PTR 087 — Park Switch Polarity................948
    PTR 088 — Seat Switch Polarity................949
    PTR 100 — Come Home Mode Enable................950
    PTR 101 — Come Home Mode Relay Block Polarity................951
    PTR 200-251 — General Control Unit Data................952
    PTR - Control Unit Beep Mode Test With Speed Sensors................953
    PTR - Control Unit Beep Mode Test Without Speed Sensors................957
    PTR - Directional Reverser Switch Circuit Test................958
    PTR - Clutch Disengaged Switch Circuit Test................962
    PTR - Optional Infinitely Variable Shuttle Control Circuit Test................965
    PTR - Park Switch Circuit Test................970
    PTR - Seat Switch Circuit Test................974
    PTR - Forward Solenoid Circuit Test................978
    PTR - Reverse Solenoid Circuit Test................981
    PTR - Clutch Enable Proportional Valve Circuit Test................984
    PTR - Clutch Pedal Position Sensor Circuit Test................988
    PTR - Enable Pressure Sensor Circuit Test................993
    PTR - Countershaft Speed Sensor Circuit Test................998
    Starting System Circuit Test (SS Transmission)................1003
    Starting System Circuit Test (PR Transmission)................1008
    PTR - Control Unit Theory of Operation................1014
    PTR - Directional Reverser Switch Theory of Operation................1018
    PTR - Clutch Disengaged Switch Theory of Operation................1019
    PTR - Optional Infinitely Variable Shuttle Control Theory of Operation................1020
    PTR - Park Switch Theory of Operation................1021
    PTR - Seat Switch Theory of Operation................1022
    PTR - Forward Solenoid Theory of Operation................1023
    PTR - Reverse Solenoid Theory of Operation................1024
    PTR - Clutch Enable Proportional Valve Theory of Operation................1025
Section 255A: PowrReverser™ Transmission................1029
  Group 05: General Information................1029
    PowrReverser™ Transmission Identification................1031
    Install Test Equipment - Transmission................1032
  Group 10: Preliminary and Operational Checks................1029
    PR Transmission Preliminary Checks................1042
    PR Transmission Operational Checks................1044
  Group 15: Tests and Adjustments................1029
    PowrReverser™ Control Valve Tests................1055
    PR Pump Flow Test................1061
    PR Main Pressure Relief Valve Adjustment................1063
    Transmission System Pressure Test................1065
    PTO Clutch Leak Test................1067
    Checking and Adjusting Clutch Pedal Free Play................1085
  Group 20: Theory of Operation................1029
    PowrReverser™ Transmission Theory of Operation................1073
  Group 25: Schematics and Diagrams................1029
    PowrReverser™ Transmission Component Location Listing................1075
    PR Transmission Hydraulic Schematic................1076
    Power Train Components................1078
    PowrReverser™ Components................1079
    Transmission Components................1091
Section 255B: TSS Transmission................1082
  Group 15: Tests and Adjustments................1082
    Checking and Adjusting Clutch Pedal Free Play................1085
  Group 20: Theory of Operation................1082
    TSS Transmission Theory of Operation................1088
  Group 25: Schematics and Diagrams................1082
    Component Location Information................1090
    Transmission Components................1091
    Mechanical PTO Clutch Components................1095
    Park Brake Components (TSS Transmission)................1096
    Rear PTO Components................1098
    Rear 540/540E PTO Components................1099
Section 256: Drive Systems................1100
  Group 05: General Information................1100
    Install Test Equipment - Drive System................1104
  Group 10: Preliminary and Operational Checks................1100
    Preliminary Checks - Drive System................1109
    Rear Differential Lock Operational Check................1111
    PTO Operational Checks................1112
    MFWD Operational Checks................1114
  Group 15: Tests and Adjustments................1100
    MFWD Troubleshooting................1116
    PTO Clutch Lever Linkage Adjustment................1117
    PTO 540/540E Lever and Linkage Adjustment................1119
  Group 20: Theory of Operation................1100
    Drive Systems Theory of Operation Reference Listing................1123
    Differential Power Flow................1124
    Rear Differential Lock Operation................1126
    Final Drive Operation................1128
    Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation (Mechanical)................1129
    Mechanical PTO Operation................1131
    540/540E Mechanical PTO Operation................1131
    Electro-Hydraulic PTO Operation................1135
    Electro-Hydraulic PTO Valve Operation................1136
    Electro-Hydraulic PTO Clutch Operation................1138
  Group 25: Schematics and Diagrams................1100
    Drive Systems Component Location Listing................1142
    Final Drive Components................1143
    540/540E Mechanical PTO Components................1100
Section 260: Steering and Brakes................1145
  Group 05: General Information................1145
    Install Test Equipment - Steering and Brake................1149
  Group 10: Preliminary and Operational Checks................1145
    Steering Preliminary Check................1153
    Steering Operational Check................1154
    Rear Brakes Preliminary Check................1155
    Rear Brake Operational Test................1157
  Group 15: Test and Adjustments................1145
    Steering Pump Flow Test................1160
    Steering Valve Relief Test................1161
    Steering Leak Test................1162
    Checking Toe-In—MFWD Axle................1164
    Adjusting Toe-In—MFWD Axle................1165
    Set MFWD Steering Stops Turning Radius................1166
    Bleed Rear Brakes................1167
    Rear Brake Valve Leak Test................1168
    Brake Pedal Adjustment................1169
    Adjust Brake Retractors................1171
  Group 20: Theory of Operation................1145
    Steering Valve Operation—Park Position and Manual Turning................1174
    Steering Valve Operation—Power Turning................1176
    Hydraulic Brake System Operation................1178
    Brake Valve Operation................1180
Section 270: Hydraulics................1184
  Group 05: General Information................1184
    Install Test Equipment - Hydraulics................1189
    Warming Transmission/Hydraulic System Oil................1192
  Group 10: Preliminary and Operational Checks................1184
    Hydraulic System Preliminary Checks................1196
    Hydraulic System Operational Checks................1198
  Group 15: Tests and Adjustments................1184
    Pump Flow Test (Tractors With SCV)................1205
    Main Relief Valve Test (Tractors With SCV)................1207
    SCV Leakage Test................1209
    Rockshaft Leakage Test................1211
    Rockshaft Lift Cycle Test................1213
    Mid-Mount Control Valve Cable Adjustment................1215
    Rear SCV Cable Adjustment................1217
    Rockshaft Position-Sensing Feedback Linkage Adjustment................1218
    Rockshaft Draft-Sensing Feedback Linkage Adjustment................1222
    Rockshaft Lever Friction Adjustment................1224
  Group 20: Theory of Operation................1184
    Hydraulic System Theory of Operation Information Reference Listing................1226
    Hydraulic System Operation................1227
    Hydraulic Filter Operation................1231
    Hydraulic Pump Operation................1233
    Rockshaft Control Valve Operation—Neutral Phase................1235
    Rockshaft Control Valve Operation—Delivery Phase................1237
    Rockshaft Control Valve Operation—Discharge Phase................1239
    Main Relief Valve Operation................1241
    Rate-of-Drop Valve Operation................1243
    Surge Relief Valve Operation................1245
    Rockshaft Draft-Sensing Operation................1247
    Selective Control Valve—Neutral Position................1249
    Selective Control Valve—Retract Position................1251
    Selective Control Valve—Extend Position................1253
    Selective Control Valve—Float Position................1255
    Dual Mid-Mount Control Valve Operation—Neutral Position................1257
    Dual Mid-Mount Control Valve Operation—Extend and Retract Positions................1259
    Dual Mid-Mount Control Valve Operation—Float Position................1261
    Dual Mid-Mount Control Valve Operation—Regenerative Position................1263
    Quick Disconnect Coupler Operation (Mid-Mount Control Valve)................1265
    Quick Disconnect Coupler Operation (Rear SCV)................1267
Section 290: Operator's Station................1269
  Group 05: General Information................1269
    Operator Station— Install Test Equipment................1272
  Group 10: Preliminary and Operational Checks................1269
    A/C System Preliminary Checks................1277
    Air Conditioning Operational Checks................1280
  Group 15: Tests and Adjustments................1269
    HVAC Circulation Blower Motor Circuit Test................1291
    HVAC Compressor Clutch Engagement and Cycle Test................1295
    HVAC System Pressure Check................1307
    HVAC Temperature Drop Check................1316
    Summary of A/C Testing................1321
    A/C System Moisture Removal Procedure................1322
    Adjust Heater Temperature Control Cable................1323
    Adjust A/C Temperature Control Switch................1325
  Group 20: Theory of Operation................1269
    Air Conditioning Theory of Operation................1335
Section 299: Service Tools................1343
  Group 05: Dealer-Fabricated Tools................1343
    DFRW26—Test Lead for Automotive-Style Fuses................1346
    DFRW51—Electronic Circuit Load Tester................1347
    DFRW126—Modified Tap Out Harness................1348
    DFRW133—Tap Out Harness................1349
  Group 10: Service Tools and Kits................1343
    AR94522—ISO SCV Coupler................1351
    JDG774—Solenoid Test Harness................1352
    JT02051—Manifold with Gauges................1353
    JT02081—Halogen Leak Detector................1354
    JT02153—Current Clamp-On Probe................1355
    JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°................1356
    JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°................1357
    JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°................1358
    JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw................1359
    JT03110—Adapter................1360
    JT03262—Adapter................1361
    JT03345—Gauge................1362
    JT03364—Hose with Coupler................1363
    JT03367—Connector................1364
    JT03481—Kit................1365
    JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT................1366
    JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB................1367
    JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT................1368
    JT03520—Special Adapter................1369
    JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-5000 psi)................1370
    JT05494—7/16-20 M 37° x 3/4-16 M ORB................1371
    JT05498—Hose 508 mm (20 in.)................1372
    JT05634—Pressure Gauge................1373
    JT05685—Battery Load Tester................1374
    JT05690—1 1/16-12 M 37° x 1 3/16-12 F ORFS................1375
    JT05791—Digital Multimeter................1376
    JT05843—Hydrometer................1377
    JT07032—Gauge 400 kPa (60 psi)................1378
    JT07041—Gauge 2800 kPa (400 psi)................1379
    JT07148—Digital Hydraulic Tester................1380
    JDG10466................1381
    JDG1478................1382
    
John Deere Tractors 5055E, 5060E, 5065E, 5075E Diagnosis and Tests Service Technical Manual (India and Asia) (TM902019)