John Deere Tractors 5045E, 5055E, 5065E, 5075E Diagnosis and Tests Service Technical Manual (TM901619)
Catalog:
Model:
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 5045E, 5055E, 5065E & 5075E (North Amereca), with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
John Deere Tractors 5045E, 5055E, 5065E & 5075E (FT4) workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm901619 English - 5045E, 5055E, 5065E and 5075E (FT4) Tractors Diagnosis and Tests Technical Manual.pdf
tm901628 - Manuel technique de diagnostic, tracteurs 5045E, 5055E, 5065E et 5075E (FT4)
PRODUCT DETAILS:
Total Pages: 1,542 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English French
MAIN SECTIONS
Foreword
General
Safety
General Specifications
General References
Diagnostic Trouble Codes
CCU Code Diagnostics
ECU Code Diagnostics
EIC Code Diagnostics
ICC Code Diagnostics
PTR Code Diagnostics
Observable Symptoms
Engines
Fuel and Air
Electrical
Control Units
PowrReverser™ Transmissions
Drive Systems
Steering and Brakes
Hydraulics
Operator Station
System Diagnosis
Starting, Charging and Start Aid
PowrReverser™ Transmission
Differential Lock
MFWD
PTO
Steering
Rear Brakes
Rear SCV System Diagnosis
Mid-Mount Control Valve System Diagnosis
Rear Hitch System Diagnosis
Air Conditioning
Engines
General Information
Tests and Adjustments
Engine System Theory of Operation
Fuel and Air
General Information
Fuel and Air Theory of Operation
Electrical System
Tests and Adjustments (Cab)
Tests and Adjustments (OOS)
Theory of Operation (Cab)
Theory of Operation (OOS)
Functional Schematics (Cab)
Functional Schematics (OOS)
Wiring Harnesses (Cab)
Wiring Harnesses (OOS)
Connector Information (Cab)
Connector Information (OOS)
Control Units
General References
Tests and Adjustments
CCU
EIC
ICC
PTR
PowrReverser™ Transmission
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
TSS Transmission
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Drive Systems
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Steering and Brakes
General Information
Preliminary and Operational Checks
Test and Adjustments
Theory of Operation
Hydraulics
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Operator's Station
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Service Tools
Dealer-Fabricated Tools
Service Tools and Kits
TABLE OF CONTENTS
Section 210: General................28
Group 05: Safety................28
Recognize Safety Information................32
Understand Signal Words................33
Follow Safety Instructions................34
Prepare for Emergencies................35
Wear Protective Clothing................36
Protect Against Noise................37
Handle Fluids Safely—Avoid Fires................38
Handle Starting Fluid Safely................39
Fire Prevention................40
Keep ROPS Installed Properly................41
Use Foldable ROPS and Seat Belt Properly................42
Stay Clear of Rotating Drivelines................43
Use Steps and Handholds Correctly................45
Read Operator’s Manuals for ISOBUS Controllers................46
Use Seat Belt Properly................47
Operating the Tractor Safely................48
Avoid Backover Accidents................50
Limited Use in Forestry Operation................51
Operating the Loader Tractor Safely................52
Keep Riders Off Machine................53
Instructional Seat................54
Use Safety Lights and Devices................55
Use a Safety Chain................56
Transport Towed Equipment at Safe Speeds................57
Use Caution On Slopes and Uneven Terrain................59
Freeing a Mired Machine................60
Avoid Contact with Agricultural Chemicals................61
Handle Agricultural Chemicals Safely................62
Handling Batteries Safely................64
Avoid Heating Near Pressurized Fluid Lines................66
Remove Paint Before Welding or Heating................67
Handle Electronic Components and Brackets Safely................68
Practice Safe Maintenance................69
Avoid Hot Exhaust................70
Clean Exhaust Filter Safely................71
Work In Ventilated Area................74
Support Machine Properly................75
Prevent Machine Runaway................76
Park Machine Safely................77
Transport Tractor Safely................78
Service Cooling System Safely................79
Service Accumulator Systems Safely................80
Service Tires Safely................81
Service Front-Wheel Drive Tractor Safely................82
Tightening Wheel Retaining Bolts/Nuts................83
Avoid High-Pressure Fluids................84
Do Not Open High-Pressure Fuel System................85
Store Attachments Safely................86
Decommissioning — Proper Recycling and Disposal of Fluids and Components................87
Group 10: General Specifications................89
General Specifications................89
General Reference List................90
Group 15: General References................29
Metric Bolt and Cap Screw Torque Values................93
Unified Inch Bolt and Cap Screw Torque Values................95
Glossary of Terms................97
JIC Hydraulic Symbols................101
Wiring Diagram and Schematic Information................104
Electrical Schematic Symbols................105
Reading Wiring Schematics and Diagrams................108
Visually Inspect Electrical System................112
Seven-Step Electrical Procedure................113
Using a Probe Light................116
Circuit Types................118
Circuit Malfunctions................120
Troubleshooting Circuit Malfunctions................123
Understanding Electrical vs. Electronic Circuits................128
Intermittent Electronic Problems................130
Relay Circuit Types................134
Using a Digital Multimeter................147
Troubleshooting Unresolved Problems................149
Section 211: Diagnostic Trouble Codes................150
Group CCU: CCU Code Diagnostics................150
CCU - Non-Tractor CCU Codes................150
CCU 000096.03 - Fuel Level Sensor Circuit Voltage High................150
CCU 000237.02 - VIN Security Data Conflict................150
CCU 000237.31 - VIN Security Messages Missing................150
CCU 000569.05 - Rear Differential Lock Solenoid Circuit Fault................150
CCU 000628.02 - CCU EOL Data Fault................150
CCU 000630.14 - Rear PTO Configuration Invalid................150
CCU 001638.00 - Hydraulic Oil Temperature Very Hot................150
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High................150
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low................150
CCU 001638.16 - Hydraulic Oil Temperature High................150
CCU 001883.00 - Rear PTO Overspeed................150
CCU 001883.01 - Rear PTO Underspeed................150
CCU 002818.31 - Operator Presence Switch Not Activated................150
CCU 003509.03 - Sensor Supply Voltage Out of Range High................150
CCU 003509.04 - Sensor Supply Voltage Out of Range Low................150
CCU 523316.04 - CCU Switched Supply Voltage Low................150
CCU 523839.02 - Secondary Brake Switch Conflict................150
CCU 523844.12 - Differential Lock Braking Disabled................150
CCU 524037.02 - MFWD Switch Circuit Fault................150
CCU 524224.14 - PTO Switch Voltage Mismatch................150
CCU 524235.05 - MFWD Solenoid Circuit Fault................150
CCU 524252.05 - Rear PTO Solenoid Circuit Fault................150
CCU 524255.31 - Rear Remote PTO Enabled................150
CCU 600006.31 - Default DTC................150
Group ECU: ECU Code Diagnostics................150
ECU - Non-Tractor ECU Codes................150
ECU 3695.05 - Diesel Particulate Filter Regeneration Inhibit Switch Circuit Open................150
ECU 3696.05 - Diesel Particulate Filter Regeneration Force Switch Current Low................150
Group EIC: EIC Code Diagnostics................150
EIC 000628.02 - EIC EOL Data Fault................151
EIC 000628.12 - EIC Programming Fault................151
EIC 000630.13 - EIC Calibration Fault/Not Calibrated................151
EIC 001237.31 - Failed Key Authentication................151
EIC 002000.09 - ECU Message Missing................151
EIC 002007.09 - RPT Message Missing................151
EIC 002029.09 - Immobilizer Message Missing................151
EIC 002029.12 - EIC Control Unit Fault................151
EIC 002034.09 - SCC Message Missing................151
EIC 002140.09 - AIC Message Missing................151
EIC 003695.14 - Diesel Particulate Filter Regeneration Fault................151
EIC 3719.15 - Diesel Particulate Filter Regeneration Fault................151
EIC 521192.12 - Immobilizer Control Device Fault................151
EIC 521192.13 - Immobilizer Control Device Fault................151
EIC 521214.11 - Immobilizer Control Device Fault................151
EIC 521214.31 - Immobilizer Control Device Fault................151
EIC 521321.09 - Immobilizer Message Missing................151
EIC 521321.12 - Immobilizer Control Device Fault................151
EIC 521322.07 - Immobilizer Control Device Fault................151
EIC 521322.31 - Immobilizer Control Device Fault................151
EIC 523702.14 - EIC Control Unit Fault................151
EIC 523702.31 - EIC Control Unit Fault................151
Group ICC: ICC Code Diagnostics................151
ICC - Non-Tractor ICC Codes................151
ICC 000237.02 - ICC VIN Security Mismatch................151
ICC 000237.31 - ICC VIN Security Missing................151
ICC 000628.12 - ICC Programming Fault................151
ICC 000630.02 - ICC Calibration Memory Fault................151
ICC 002818.31 - Operator Presence Switch Not Activated................151
ICC 003695.02 - Regeneration Switch Malfunction................151
ICC 003696.02 - Regeneration Switch Malfunction................151
Group PTR: PTR Code Diagnostics................151
PTR 000084.07 - Excessive Wheel Speed Detected During Calibration................151
PTR 000158.01 - System Switched Voltage Low................152
PTR 000162.02 - High/Low Switch Circuit Conflict................152
PTR 000162.31 - High, Low Switch Stuck On................152
PTR 000190.18 - Engine Speed Missing During Shift................152
PTR 000191.17 - Top Shaft Speed Too Low................152
PTR 000598.02 - Clutch Switch Open With Pedal Up................152
PTR 000598.04 - Clutch Switch Signal Failed Low................152
PTR 000628.02 - EOL Check Sum Error................152
PTR 000630.14 - Tractor Model Out Of Range/Transmission Calibration Value High................152
PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High................152
PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low................152
PTR 001504.10 - Seat Switch Closed Too Long................152
PTR 002820.31 - Operator Not Present During Shift................152
PTR 002825.07 - Not Valid Neutral Park Command................152
PTR 003509.03 - PTR Sensor Supply Voltage High................152
PTR 003509.04 - PTR Sensor Supply Voltage Low................152
PTR 521233.05 - High Valve Driver Fault................152
PTR 521234.05 - Low Valve Driver Fault................152
PTR 521235.05 - Reverse Valve Driver Fault................152
PTR 522456.07 - Speed Control Lever Park and Neutral Switch Conflict................152
PTR 522456.31 - Speed Control Lever Transition Without Using Clutch Pedal................152
PTR 523953.02 - Speed Control Lever Sensor Circuit Conflict................152
PTR 523959.31 - No Wheel Speed While in Gear................152
PTR 524020.31 - Reverser in Gear at Power-Up................152
PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault................152
PTR 524160.02 - Not Valid Neutral/Not Neutral Switch................152
PTR 524173.02 - Clutch Pedal Compare Error................152
PTR 524173.14 - Sync Lever Shift Without Clutch Pedal Engaged................152
PTR 524173.15 - Clutch Pedal Voltage High................152
PTR 524173.16 - Both Clutch Pedals Voltage High................152
PTR 524173.17 - Clutch Pedal Voltage Low................152
PTR 524173.18 - Both Clutch Pedals Voltage Low................152
PTR 524230.05 - Enable Valve Driver Fault................152
PTR 524230.07 - Enable Valve Stuck................153
PTR 524234.03 - Pressure Sensor Voltage High................153
PTR 524234.04 - Pressure Sensor Voltage Low................153
PTR 524254.03 - Transmission Enable Valve Power High................153
PTR 524254.04 - Transmission Enable Valve Power Low................153
PTR 524267.15 - High Speed Shuttle Shift................153
Section 212: Observable Symptoms................314
Group 20: Engines................314
Engine Problems................314
Group 30: Fuel and Air................314
Fuel and Air Problems................314
Group 40: Electrical................314
12-Volt Electrical Problems................314
Connector Problems................314
Group 45: Control Units................314
Electronic Problems................314
Group 55: PowrReverser™ Transmissions................314
PowrReverser™ Transmission Problems................314
Group 56: Drive Systems................314
Drive System Problems................314
Group 60: Steering and Brakes................314
Steering and Brake System Problems................314
Group 70: Hydraulics................314
Hitch Problems................314
Selective Control Valve Problems................314
Group 90: Operator Station................314
Air Conditioning Problems................314
Section 213: System Diagnosis................339
Group 40: Starting, Charging and Start Aid................339
Starting, Charging and Start Aid System Diagnosis................343
Group 55: PowrReverser™ Transmission................339
PowrReverser™ Transmission System Diagnosis................349
Group 56A: Differential Lock................339
Differential Lock System Diagnosis................354
Group 56B: MFWD................339
MFWD System Diagnosis................357
Group 56C: PTO................339
Rear Mechanical PTO System Diagnosis................360
EH PTO System Diagnosis................362
Group 60A: Steering................339
Steering System Diagnosis................367
Group 60B: Rear Brakes................339
Rear Brake System Diagnosis................373
Group 70A: Rear SCV System Diagnosis................339
Single and Dual Rear SCV System Diagnosis................379
Group 70B: Mid-Mount Control Valve System Diagnosis................339
Dual Mid-Mount Control Valve System Diagnosis................385
Group 70C: Rear Hitch System Diagnosis................339
Rear Mechanical Hitch System Diagnosis................392
Group 90: Air Conditioning................339
Air Conditioning System Diagnosis................400
Section 220: Engines................404
Group 05: General Information................404
John Deere Engine Repair—Use Component Technical Manual................406
General Engine Specifications................407
List of All Tractor-Specific Engine Information................408
Group 15: Tests and Adjustments................404
Adjust Hand Throttle Friction................410
Group 20: Engine System Theory of Operation................404
Overview of 5045E,5055E , 5065E , and 5075E Tractor Engines................412
Section 230: Fuel and Air................413
Group 05: General Information................413
John Deere Engine Fuel Systems Repair—Use Component Technical Manual................415
Group 20: Fuel and Air Theory of Operation................413
Fuel System Operation................418
Air Intake System Operation................420
Section 240: Electrical System................423
Group 15A: Tests and Adjustments (Cab)................423
Starting Circuit Test for PR (Cab)................432
Starting Circuit Test for TSS (Cab)................436
Battery Inspection Test (Cab)................440
Charging System Test (Cab)................448
Warning Lights Circuit Test (Cab)................450
Turn Signal Lights Circuit Test (Cab)................456
Brake Lights Circuit Test (Cab)................462
Accessory Power and Junction Block Circuit Test (Cab)................465
Engine Speed Sensor Circuit Test (Cab)................471
Engine Oil Pressure Sensor Circuit Test (Cab)................475
Air Filter Restriction Switch Circuit Test (Cab)................479
Fuel Level Sender Circuit Test (Cab)................483
Engine Coolant Temperature Sensor Circuit Test (Cab)................487
Tail Light Circuit Test (Cab)................492
Front Work Light Circuit Test (Cab)................497
Beacon Light Circuit Test (Cab)................502
Rear Work Light Circuit Test (Cab)................504
Headlight and Backlighting Circuit Test (Cab)................508
Radio and Dome Light Circuit Test................513
HVAC Circuit Test................519
Wiper System Circuit Test................528
Key Switch Test (Cab)................534
Fuel Transfer Pump Circuit Test (Cab)................536
Group 15B: Tests and Adjustments (OOS)................423
Starting Circuit Test for PR (OOS)................544
Starting Circuit Test for TSS (OOS)................548
Battery Inspection Test (OOS)................552
Charging System Test (OOS)................560
Warning Lights Circuit Test (OOS)................562
Turn Signal Lights Circuit Test (OOS)................567
Engine Speed Sensor Circuit Test (OOS)................573
Engine Oil Pressure Sensor Circuit Test (OOS)................577
Air Filter Restriction Switch Circuit Test (OOS)................581
Fuel Level Sender Circuit Test (OOS)................585
Engine Coolant Temperature Sensor Circuit Test (OOS)................589
Tail Light Circuit Test (OOS)................593
Rear Work Light Circuit Test (OOS)................596
Headlight and Backlighting Circuit Test (OOS)................600
Key Switch Test (OOS)................605
Fuel Transfer Pump Circuit Test (OOS)................607
Group 20A: Theory of Operation (Cab)................424
Starting System Operation, PR (Cab)................612
Starting System Operation, TSS (Cab)................613
Cold Start System Operation (Cab)................614
Charging System Operation (Cab)................616
Lighting System Operation—Turn Signals (Cab)................617
Lighting System Operation—Warning Lights (Cab)................618
Lighting System Operation—Tail Lights (Cab)................619
Lighting System Operation—Headlights (Cab)................620
Work Light and Beacon Light Operation................622
Instrument Cluster Operation—Tachometer/Hour Meter (Cab)................623
Instrument Cluster Operation—Fuel Gauge (Cab)................624
Instrument Cluster Operation—Coolant Temperature Gauge (Cab)................625
PTO Warning System Operation (Cab)................626
Air Filter Restriction Indicator Operation (Cab)................627
Accessory Power and Junction Block Power Operation................628
Blower Motor Operation................629
Front Wiper/Washer Operation................630
Rear Wiper/Washer Operation................631
Dome Light Operation................632
Wheel Speed Sensor Operation (Cab)................633
Group 20B: Theory of Operation (OOS)................424
Starting System Operation (PR)................635
Starting System Operation (TSS)................636
Cold Start System Operation................637
Charging System Operation................639
Lighting System Operation—Turn Signals................640
Lighting System Operation—Warning Lights................641
Lighting System Operation—Tail Lights................642
Lighting System Operation—Headlights................643
Instrument Cluster Operation—Tachometer/Hour Meter................644
Instrument Cluster Operation—Fuel Gauge................645
Instrument Cluster Operation—Coolant Temperature Gauge................646
PTO Warning System Operation................647
Air Filter Restriction Indicator Operation................648
Wheel Speed Sensor Operation................649
Group 25A: Functional Schematics (Cab)................425
Circuit Number Identification for Cab and OOS................652
Functional Schematics Listing (Cab)................654
Schematic and Component Identification Legend (Cab)................655
SE11—Engine Controller (Cab)................659
SE12—Engine Controller (Cab)................660
SE13—Key Switch, Starter, Alternator Circuit (PR)................661
SE14—Key Switch, Starter, Alternator Circuit (TSS)................662
SE15—Accessory Power, Horn, Light switch Circuit................663
SE16—Turn and Hazard Light................664
SE17— Tail/Brake/Clearance/Turn/License Plate Lights................665
SE18— Cab Work Light and Beacon Light................666
SE19—Power Source and Trailer Interface................667
SE20—Power Outlet, Lighter, Heater, and air conditioning................668
SE21—Windshield Wiper, Radio................669
SE22—Instrument Cluster (TSS)................670
SE23—Instrument Cluster (PR)................671
SE24—Seat, Brake, Backup Alarm, and Wheel Speed................672
SE25—Transmission Controller................673
SE26—Transmission Controller (Cab)................674
SE27—Can Terminators And AMS (Cab)................675
Group 25B: Functional Schematics (OOS)................426
Functional Schematics Listing (OOS)................677
Schematic and Component Identification Legend (OOS)................678
SE01—Key Switch, Starter and Alternator (TSS)................680
SE02—Key Switch, Starter and Alternator (PR)................681
SE04—Light Circuit, SE06—Optional Work Light................682
SE05—Trailer Connector, Horn SE05—Trailer Connector, Horn & Backup Alarm{pgNO}426 Backup Alarm................683
SE07—Instrument Cluster................684
SE09—Transmission Controller................685
SE10—Transmission Controller................686
SE11—Engine Controller (OOS)................687
SE12—Engine Controller (OOS)................688
Group 26A: Wiring Harnesses (Cab)................426
Wiring Harnesses Schematic Listing................713
Front Console Wiring Harness (PR)................714
Cab Wiring Harness (PR)................695
Transmission Wiring Harness for Cab (PR)................699
Roof Wiring Harness................701
SAE Module Wiring Harness................704
Front Console Wiring Harness (TSS)................720
Cab Wiring Harness (TSS)................709
Group 26B: Wiring Harnesses (OOS)................426
Wiring Harnesses Schematic Listing................713
Console Wiring Harness (PR)................714
Transmission Wiring Harness (PR)................717
Console Wiring Harness (TSS)................720
Transmission Wiring Harness (TSS)................723
Head Lamp Wiring Harness................725
Group 35A: Connector Information (Cab)................426
Roof Harness Connector-to-Cab Harness Connector 1................729
Roof Harness Connector-to-Cab Harness Connector 2................731
Front Console to Cab Harness Connector 1 (PR)................733
Front Console to Cab Harness Connector 2 (PR)................735
Front Console to Cab Harness Connector 3 (PR)................737
Front Console to Cab Harness Connector 1 (TSS)................739
Front Console to Cab Harness Connector 2 (TSS)................741
Front Console to Cab Harness Connector 3 (TSS)................743
Transmission Harness to Cab Harness Connector 1 (PR)................745
Transmission Harness to Cab Harness Connector 2 (PR)................747
Group 35B: Connector Information (OOS)................427
Console Harness to Transmission Harness Connector 1 (PR)................751
Console Harness to Transmission Harness Connector 2 (PR)................753
Console Harness to Transmission Harness Connector 1 (TSS)................755
Console Harness Connector 2................757
Console Harness to Hood Harness Connector................758
Section 245: Control Units................760
Group 05: General References................760
Electro-Hydraulic Controller General Information................771
Performance Monitor General Operation................773
Access Control Unit Addresses................804
Recall, Record, and Clear Codes................783
Diagnostic Trouble Code Listing................788
CCU Code List................789
ECU Code List................791
EIC Code List................799
ICC Code List................801
PTR Code List................802
Control Unit Addresses................804
CCU Address List................805
ECU Address List................808
EIC Address List................809
ICC Address List................812
PTR Address List................814
Programming Control Units................817
CAN Network Voltage Checks................824
CAN Communication System Theory of Operation................827
VIN Security Fault Diagnosis................829
Group 15: Tests and Adjustments................760
Electro-Hydraulic Controller Switched Supply Voltage and Ground Test................832
Electro-Hydraulic Controller Unswitched Supply Voltage and Ground Test................834
Open Circuit Load Test................836
ECU—Engine Control Unit Test................839
EHC—Electrohydraulic Control Unit Test................843
ICC—Instrument Cluster Control Unit Test................847
Group CCU: CCU................760
Chassis Control Unit (CCU) Calibration................858
Chassis Control Unit (CCU) Configuration and Calibration................865
CCU—MFWD Solenoid Circuit Test (PR Transmission)................866
CCU—Sensor Excitation Circuit Test (PR Transmission)................868
CCU—Rear PTO Solenoid Circuit Test (PR Transmission)................871
CCU—Rear PTO Speed Sensor Circuit Test (PR Transmission)................873
CCU—Secondary Brake Switch Circuit Test (PR Transmission)................875
CCU—Differential Lock Switch Circuit Test (PR Transmission)................877
CCU—Differential Lock Solenoid Circuit Test (PR Transmission)................880
CCU—Fuel Level Sensor Circuit Test (PR Transmission)................882
CCU—Remote PTO Enable Switch Circuit Test (PR Transmission)................884
CCU 000 — Initial Address................886
CCU 001 — Recall Diagnostic Codes................887
CCU 002 — System Beep Address With Speed Sensors................888
CCU 003 — System Beep Address Without Speed Sensors................891
CCU 004 — Switched Supply Voltage................893
CCU 005 — Rear PTO Speed Signal Status................894
CCU 006 — Primary Wheel Speed Signal Status................895
CCU 007 — Rear PTO Switch Status................896
CCU 008 — Engine Speed Signal Status................897
CCU 009 — Front PTO Speed Signal Status................898
CCU 010 — Hydraulic Oil Temperature Sensor Voltage................899
CCU 012 — Rear PTO Remote Enable/Remote Fender Switch Status................900
CCU 013 — Primary Fuel Level Sensor Voltage................901
CCU 014 — Fuel Level Sensor Resistance................902
CCU 015 — Sensor Reference Voltage Status................903
CCU 024 — Secondary Hand Brake/Brake Pedal Switch Status................904
CCU 025 — MFWD Switch Status................905
CCU 050 — CCU Unswitched Supply Voltage................906
CCU 051 — Sensor Reference Voltage................907
CCU 052 — Hydraulic Oil Temperature................908
CCU 054 — Fuel Level Sensor Voltage................909
CCU 055 — Primary Wheel Speed................910
CCU 058 — Rear PTO Speed................911
CCU 059 — Engine Speed................912
CCU 060 — Front PTO Speed................913
CCU 063 — Differential Drive Shaft Speed................914
CCU 064 — Engine Oil Pressure Switch Status................915
CCU 065 — Engine Coolant Temperature................916
CCU 066 — Engine Coolant Temperature Sensor Voltage................917
CCU 102 — Fuel Sensor Setup................918
CCU 103 — MFWD Configuration................919
CCU 104 — Rear PTO Configuration 1................920
CCU 105 — Rear PTO Configuration 2................921
CCU 106 — Rear PTO Speed Configuration................922
CCU 107 — Rear PTO Pulses Per Revolution................923
CCU 108 — Front PTO Pulses Per Revolution................924
CCU 109 — Front PTO Installed................925
CCU 111 — Rear Tire Rolling Circumference................926
CCU 115 — Differential Lock Configuration................928
CCU 116 — Differential Lock Switch................929
CCU 117 — Differential Lock Disengage Wheel Speed Configuration................930
CCU 120 — Rear PTO Valve Current................931
CCU 129 — Enable Debug Messages Configuration................932
CCU 130 — Secondary Handbrake Configuration................933
CCU 132 — Engine Air Heater Status................934
CCU 133 — Engine Air Heater Configuration................935
CCU 134 — Engine Hours Display/Input................936
CCU 135 — Engine Function Configuration................937
CCU 136 — Engine Elevated Idle Speed................938
CCU 137 — Engine Low Idle Speed................939
CCU 138 — Engine Fast Idle Speed................940
CCU 139 — Rated Engine Speed................941
CCU 140 — Max Reasonable Engine Speed................942
CCU 180 — Not Used................943
CCU 200-251 — General Control Unit Data................944
CCU - Beep Mode Test With Speed Sensors................945
CCU - Beep Mode Test Without Speed Sensors................948
CCU - Hydraulic Oil Temperature Sensor Circuit Test................949
CCU - Engine Speed Sensor Circuit Test................953
CCU - Wheel Speed Sensor Circuit Test................958
CCU - Controller Theory of Operation................964
CCU - Hydraulic Oil Temperature Sensor Theory of Operation................966
CCU - Engine Speed Sensor Theory of Operation................967
CCU - Wheel Speed Sensor Theory of Operation................968
Hydraulic Oil Temperature Sensor Diagnostic Wiring Diagram (Cab)................969
Hydraulic Oil Temperature Sensor Diagnostic Wiring Diagram (OOS)................970
Group EIC: EIC................763
000—Device ID Address................763
EIC 001—Recall Diagnostic Trouble Codes................973
EIC 002—EIC System Beep Mode................974
EIC 004—Index to CAN Debug Request Record................975
EIC 005—Contents of CAN Debug Request Record................976
EIC 040—After Treatment Service Cleaning Enable................977
EIC 041 - Automatic Exhaust Filter Cleaning, Configuration................978
EIC 050—Hand Throttle Scaled Percent................979
EIC 051—Foot Throttle Scaled Percent................980
EIC 052—Hand Throttle Basic Engine Speed................981
EIC 053—Foot Throttle Basic Engine Speed................982
EIC 058—Final Commanded Engine Speed................983
EIC 059—Actual Engine Speed................984
EIC 060—Engine Hours................985
EIC 061—Vehicle Hours................986
EIC 070—Intelligent Power Management Status................987
EIC 072—Unfiltered Rear PTO Power................988
EIC 073—Unfiltered Front PTO Power................989
EIC 075—Intelligent Power Management PTO Boost Status................990
EIC 076—Intelligent Power Management PTO Boost Percent................991
EIC 077—Intelligent Power Management PTO Boost Power................992
EIC 078—Intelligent Power Management Estimated PTO Power................993
EIC 079—Intelligent Power Management Filtered Front PTO Power................994
EIC 080—Intelligent Power Management Transport Boost Status................995
EIC 081—Intelligent Power Management Transport Boost Percent................996
EIC 082—Intelligent Power Management Transport Boost Power................997
EIC 095 - Fan Package Selection................998
EIC 096 - Parasitic Fan Power................999
EIC 097 - Fan Speed................1000
EIC 100—Current Key ID................1001
EIC 101—Key ID #1................1002
EIC 102—Key ID #2................1003
EIC 103—Key ID #3................1004
EIC 104—Key ID #4................1005
EIC 105—Key ID #5................1006
EIC 106—Key Identification Request................1007
EIC 110—Number of Programmed Keys................1008
EIC 111—Key Number 1—5................1009
EIC 112—Immobilizer Control Device Secure Code Status................1010
EIC 113—Immobilizer Control Device CAN Speed Rate................1011
EIC 114—Immobilizer Control Device Error Code................1012
EIC 115—Immobilizer Control Device Hardware Version Number................1013
EIC 116—Immobilizer Control Device Software Version Number................1014
EIC 180—Field Cruise On/Off................1015
EIC 181—Field Cruise Engine Speed Limit................1016
EIC 182—IPM On/Off................1017
EIC 183—Aftertreatment Operator Setting Disabled/Inhibited................1018
200—251—Control Unit General Data................764
Group ICC: ICC................764
Instrument Cluster Control Unit (ICC) Configuration and Calibration................1022
ICC 000 — Initial Address................1024
ICC 001 — Recall Diagnostic Codes................1025
ICC 002 — ICU System Beep Address................1026
ICC 005 — Switch Status................1028
ICC 006 — Indicator Status................1029
ICC 010 — Fuel Level Sender Voltage................1031
ICC 020 — Units Selection................1032
ICC 021 — Auto Clear DTC Hours................1033
ICC 022 — Backlight Dimming Percentage................1034
ICC 031 — Revert to Hours Status................1035
ICC 032 — ICC Flash Rate 1................1036
ICC 033 — ICC Flash Rate 2................1037
ICC 036 — Engine Coolant Warning Level................1038
ICC 037 — Engine Coolant Stop Level................1039
ICC 040 — Fuel Gauge Configuration................1040
ICC 041 — Resistance Verses Fuel Level Gauge Constant 1................1041
ICC 042 — Resistance Verses Fuel Level Gauge Constant 2................1042
ICC 043 — Resistance Verses Fuel Level Gauge Constant 3................1043
ICC 044 — Resistance Verses Fuel Level Gauge Constant 4................1044
ICC 045 — Resistance Verses Fuel Level Gauge Constant 5................1045
ICC 046 — Resistance Verses Fuel Level Gauge Constant 6................1046
ICC 047 — Resistance Verses Fuel Level Gauge Constant 7................1047
ICC 048 — Resistance Verses Fuel Level Gauge Constant 8................1048
ICC 049 — Resistance Verses Fuel Level Gauge Constant 9................1049
ICC 200-248 — General Control Unit Data................1050
Group PTR: PTR................765
Power Train Reverser (PTR) Control Unit Calibration................1072
Power Train Reverser (PTR) Control Unit Configuration and Calibration................1093
PTR—Clutch Enable Pressure Sensor Circuit Test................1095
PTR—Clutch Enable Solenoid Circuit Test................1098
PTR—Clutch Pedal Position Circuit Test................1100
PTR—Clutch Pedal Switch Circuit Test................1103
PTR—Forward Neutral Reverse (FNR) Switch Circuit Test................1105
PTR—High/Low Shifter Switch Circuit Test................1107
PTR—Park Switch Circuit Test................1109
PTR—Power Shuttle Control Circuit Test................1111
PTR—Start Signal Circuit Test................1114
PTR—Top Shaft Speed Sensor Circuit Test................1116
PTR—Transmission Forward Solenoid Circuit Test (High)................1118
PTR—Transmission Forward Solenoid Circuit Test (Low)................1122
PTR—Transmission Reverse Solenoid Circuit Test................1124
PTR—Speed Lever Neutral Switch Circuit Test................1126
PTR 000 — Initial Address................1128
PTR 001 — Recall Diagnostic Codes................1129
PTR 002 — PTR System Beep Mode................1130
PTR 003 — PTR System Beep Mode With Speed Sensors................1132
PTR 004 — Engine and Countershaft Speed Sensor Status................1134
PTR 005 — Come Home, Trans Enable, Clutch Pedal Switch, and Seat Switch Status................1136
PTR 006 — Forward, Neutral, Not Neutral, and Reverse Switch Status................1138
PTR 007 — Speed Lever Neutral, High, Low, and Park Switch Status................1139
PTR 008 — Trans Enable Relay, High, Low, and Reverse Driver Command................1140
PTR 009 — High, Low, and Reverse Driver Status................1142
PTR 010 — Trans Enable Solenoid Current................1143
PTR 011 — Power Shuttle Input Voltage................1144
PTR 012 — Trans Enable Pressure Sensor Voltage................1145
PTR 013 — Clutch Pedal Potentiometer Channel A Voltage................1147
PTR 014 — Clutch Pedal Potentiometer Channel B Voltage................1148
PTR 015 — Creeper Lever Position Sensor Voltage................1149
PTR 022 — Clutch Pack Overfill Protection Status................1150
PTR 032 — Clutch Pedal Position................1151
PTR 033 — Clutch Pedal Pressure Command................1152
PTR 034 — Trans Enable Actual Pressure................1153
PTR 036 — Countershaft Speed................1155
PTR 050 — PTR Switched Supply Voltage................1157
PTR 051 — PTR Sensor Supply Voltage................1158
PTR 052 — Hydraulic Oil Temperature................1159
PTR 060 — Transmission Type................1160
PTR 061 — Hydraulic Oil Type Selection................1161
PTR 062 — Temperature Offset For Alternate Hydraulic Oil................1162
PTR 063 — Transmission Calibration................1163
PTR 064 — Transmission Fill Pressure and Fill Time Calibration Values................1170
PTR 065 — Forward Valve High Fill Pressure Adjustment................1172
PTR 066 — Forward Valve High Fill Time Adjustment................1173
PTR 067 — Forward Valve Low Fill Pressure Adjustment................1174
PTR 068 — Forward Valve Low Fill Time Adjustment................1175
PTR 069 — Reverse Valve Fill Pressure Adjustment................1176
PTR 070 — Reverse Valve Fill Time Adjustment................1177
PTR 075 — PTR PowerShuttle Setup Status................1178
PTR 076 — PowerShuttle Minimum Wheel Speed Fill Pressure................1179
PTR 077 — PowerShuttle Minimum Wheel Speed................1180
PTR 078 — PowerShuttle Pressure Offset................1181
PTR 079 — High Speed Shuttle Shift Limit................1182
PTR 084 — Engine Brake Torque................1183
PTR 086 — Hi/Lo Switch Setup................1184
PTR 087 — Park Switch Polarity................1185
PTR 088 — Seat Switch Polarity................1186
PTR 092 — Creeper Transmission Enable................1187
PTR 100 — Come Home Mode Enable................1188
PTR 101 — Come Home Mode Relay Block Polarity................1189
PTR 200-251 — General Control Unit Data................1190
PTR - Control Unit Beep Mode Test With Speed Sensors................1191
PTR - Control Unit Beep Mode Test Without Speed Sensors................1195
PTR - Control Unit Theory of Operation................1196
PTR - Directional Reverser Switch Theory of Operation................1200
PTR - Clutch Disengaged Switch Theory of Operation................1201
PTR - Optional Infinitely Variable Shuttle Control Theory of Operation................1202
PTR - Park Switch Theory of Operation................1203
PTR - Seat Switch Theory of Operation................1204
PTR - Forward Solenoid Theory of Operation................1205
PTR - Reverse Solenoid Theory of Operation................1206
PTR - Clutch Enable Proportional Valve Theory of Operation................1207
PTR - Clutch Pedal Position Sensor Theory of Operation................1208
PTR - Enable Pressure Sensor Theory of Operation................1209
PTR - Countershaft Speed Sensor Theory of Operation................1210
Clutch Enable Proportional Valve Diagnostic Wiring Diagram (Cab)................1211
Clutch Enable Proportional Valve Diagnostic Wiring Diagram (OOS)................1212
Clutch Pedal Position Sensor Diagnostic Wiring Diagram (Cab)................1213
Clutch Pedal Position Sensor Diagnostic Wiring Diagram (OOS)................1214
Park Switch Diagnostic Wiring Diagram (Cab)................1215
Park Switch Diagnostic Wiring Diagram (OOS)................1216
Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram (Cab)................1217
Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram (OOS)................1218
Forward Solenoid Diagnostic Wiring Diagram (Cab)................1219
Forward Solenoid Diagnostic Wiring Diagram (OOS)................1220
Reverse Solenoid Diagnostic Wiring Diagram (Cab)................1221
Reverse Solenoid Diagnostic Wiring Diagram (OOS)................1222
Section 255A: PowrReverser™ Transmission................1223
Group 05: General Information................1223
PowrReverser™ Transmission Identification................1225
Install Test Equipment - Transmission................1226
Group 10: Preliminary and Operational Checks................1223
PR Transmission Preliminary Checks................1236
PR Transmission Operational Checks................1238
Group 15: Tests and Adjustments................1223
PowrReverser™ Control Valve Tests................1249
PR Pump Flow Test................1255
PR Main Pressure Relief Valve Adjustment................1257
Transmission System Pressure Test................1259
PTO Clutch Leak Test................1261
Checking and Adjusting Clutch Pedal Free Play................1279
Group 20: Theory of Operation................1223
PowrReverser™ Transmission Theory of Operation................1267
Group 25: Schematics and Diagrams................1223
PowrReverser™ Transmission Component Location Listing................1269
PR Transmission Hydraulic Schematic................1270
Power Train Components................1272
PowrReverser™ Components................1273
Transmission Components................1274
Section 255B: TSS Transmission................1276
Group 15: Tests and Adjustments................1276
TSS Transmission Tests and Adjustments Reference Listing................1278
Checking and Adjusting Clutch Pedal Free Play................1279
Group 20: Theory of Operation................1276
TSS Transmission Theory of Operation................1282
Group 25: Schematics and Diagrams................1276
Component Location Information................1284
Section 256: Drive Systems................1285
Group 05: General Information................1285
Install Test Equipment - Drive System................1289
Group 10: Preliminary and Operational Checks................1285
Preliminary Checks - Drive System................1294
Rear Differential Lock Operational Check................1296
PTO Operational Checks................1297
MFWD Operational Checks................1299
Group 15: Tests and Adjustments................1285
MFWD Troubleshooting................1301
PTO Clutch Lever Linkage Adjustment................1302
PTO 540/540E Lever and Linkage Adjustment................1304
Group 20: Theory of Operation................1285
Drive Systems Theory of Operation Reference Listing................1307
Group 25: Schematics and Diagrams................1285
Drive Systems Component Location Listing................1309
Final Drive Components................1310
540/540E Mechanical PTO Components................1285
Section 260: Steering and Brakes................1312
Group 05: General Information................1312
Install Test Equipment - Steering and Brake................1316
Group 10: Preliminary and Operational Checks................1312
Steering Preliminary Check................1320
Steering Operational Check................1321
Rear Brakes Preliminary Check................1322
Rear Brake Operational Test................1324
Group 15: Test and Adjustments................1312
Steering Pump Flow Test................1327
Steering Valve Relief Test................1328
Steering Leak Test................1329
Checking Toe-In—MFWD Axle................1331
Adjusting Toe-In—MFWD Axle................1332
Set MFWD Steering Stops Turning Radius................1333
Bleed Rear Brakes................1334
Rear Brake Valve Leak Test................1335
Brake Pedal Adjustment................1336
Adjust Brake Retractors................1338
Group 20: Theory of Operation................1312
Steering Valve Operation—Park Position and Manual Turning................1341
Steering Valve Operation—Power Turning................1343
Hydraulic Brake System Operation................1345
Brake Valve Operation................1347
Section 270: Hydraulics................1351
Group 05: General Information................1351
Install Test Equipment - Hydraulics................1356
Warming Transmission/Hydraulic System Oil................1359
Group 10: Preliminary and Operational Checks................1351
Hydraulic System Preliminary Checks................1363
Hydraulic System Operational Checks................1365
Group 15: Tests and Adjustments................1351
Pump Flow Test (Tractors With SCV)................1372
Main Relief Valve Test (Tractors With SCV)................1374
SCV Leakage Test................1376
Rockshaft Leakage Test................1378
Rockshaft Lift Cycle Test................1380
Mid-Mount Control Valve Cable Adjustment................1382
Rear SCV Cable Adjustment................1384
Rockshaft Position-Sensing Feedback Linkage Adjustment................1385
Rockshaft Draft-Sensing Feedback Linkage Adjustment................1389
Rockshaft Lever Friction Adjustment................1391
Group 20: Theory of Operation................1351
Hydraulic System Theory of Operation Information Reference Listing................1393
Hydraulic System Operation................1394
Hydraulic Filter Operation................1398
Hydraulic Pump Operation................1400
Rockshaft Control Valve Operation—Neutral Phase................1402
Rockshaft Control Valve Operation—Delivery Phase................1404
Rockshaft Control Valve Operation—Discharge Phase................1406
Main Relief Valve Operation................1408
Rate-of-Drop Valve Operation................1410
Surge Relief Valve Operation................1412
Rockshaft Draft-Sensing Operation................1414
Selective Control Valve—Neutral Position................1416
Selective Control Valve—Retract Position................1418
Selective Control Valve—Extend Position................1420
Selective Control Valve—Float Position................1422
Dual Mid-Mount Control Valve Operation—Neutral Position................1424
Dual Mid-Mount Control Valve Operation—Extend and Retract Positions................1426
Dual Mid-Mount Control Valve Operation—Float Position................1428
Dual Mid-Mount Control Valve Operation—Regenerative Position................1430
Quick Disconnect Coupler Operation (Mid-Mount Control Valve)................1432
Quick Disconnect Coupler Operation (Rear SCV)................1434
Section 290: Operator's Station................1436
Group 05: General Information................1436
Operator Station— Install Test Equipment................1439
Group 10: Preliminary and Operational Checks................1436
A/C System Preliminary Checks................1444
Air Conditioning Operational Checks................1447
Group 15: Tests and Adjustments................1436
HVAC Circulation Blower Motor Circuit Test................1458
HVAC Compressor Clutch Engagement and Cycle Test................1462
HVAC System Pressure Check................1474
HVAC Temperature Drop Check................1483
Summary of A/C Testing................1488
A/C System Moisture Removal Procedure................1489
Adjust Heater Temperature Control Cable................1490
Adjust A/C Temperature Control Switch................1492
Group 20: Theory of Operation................1436
Air Conditioning Theory of Operation................1502
Section 299: Service Tools................1510
Group 05: Dealer-Fabricated Tools................1510
DFRW26—Test Lead for Automotive-Style Fuses................1513
DFRW51—Electronic Circuit Load Tester................1514
DFRW126—Modified Tap Out Harness................1515
DFRW133—Tap Out Harness................1516
Group 10: Service Tools and Kits................1510
AR94522—ISO SCV Coupler................1518
JDG774—Solenoid Test Harness................1519
JT02051—Manifold with Gauges................1520
JT02081—Halogen Leak Detector................1521
JT02153—Current Clamp-On Probe................1522
JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°................1523
JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°................1524
JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°................1525
JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw................1526
JT03110—Adapter................1527
JT03262—Adapter................1528
JT03345—Gauge................1529
JT03364—Hose with Coupler................1530
JT03367—Connector................1531
JT03481—Kit................1532
JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT................1533
JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB................1534
JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT................1535
JT03520—Special Adapter................1536
JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-5000 psi)................1537
JT05494—7/16-20 M 37° x 3/4-16 M ORB................1538
JT05498—Hose 508 mm (20 in.)................1539
JT05634—Pressure Gauge................1540
JT05685—Battery Load Tester................1541
JT05690—1 1/16-12 M 37° x 1 3/16-12 F ORFS................1542
JT05791—Digital Multimeter................1543
JT05843—Hydrometer................1544
JT07032—Gauge 400 kPa (60 psi)................1545
JT07041—Gauge 2800 kPa (400 psi)................1546
JT07148—Digital Hydraulic Tester................1547
JDG10466................1548
JDG1478................1549
John Deere Tractors 5045E, 5055E, 5065E, 5075E Diagnosis and Tests Service Technical Manual (TM901619)