Complete service repair manual for John Deere Tractors 5090M, 5100M, 5070M, 5080M, 5090M, 5100M (2WD/MFWD), with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.

John Deere Tractors 5090M, 5100M, 5070M, 5080M, 5090M, 5100M workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM402019 English - 5070M, 5080M, 5090M and 5100MTractors Repair.pdf
tm402028 French - Tracteurs5070M, 5080M, 5090M et 5100MRemise en état
tm402029 German - Traktoren5070M, 5080M, 5090M und 5100MReparatur
tm402039 Italian - Riparazionetrattori5070M, 5080M, 5090M e 5100M
tm402067 Swedish - Reparation av traktor5070M, 5080M, 5090Moch 5100M

Total Pages: 1,337 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English French German Italian Swedish

MAIN SECTIONS
Foreword
   Safety
      Safety Measures
   General Information
      Specifications
      Tune-Up
      Predelivery Inspection
   Engine
      Removal and Installation of Components
   Fuel, Air Intake, Cooling and Exhaust Systems
      Removal and Installation of Components
      Speed Control Linkage
      Fuel System
      Air Intake System
      Cooling System
      Cold-Weather Starting Aids
      Exhaust System
   Electrical System
      Connectors
      Alternator
      Starting Motor
      Electrical Components
   Power Train
      Removal and Installation of Components
      Transmission Shift Controls
      Transmission - Reconditioning
      SyncReverser™ and PowrReverser™ Transmissions - Clutches
      PowrReverser™ Plus Transmission - Clutches
      Control Valve
      Creeper Transmission
   Drive Systems
      Removal and Installation of Components
      U-Jointed Shafts and Torsion Damper
      Front-Wheel Drive Clutch
      Differential
      Final Drives
      Rear PTO
      Front PTO
   Steering and Brakes
      Hydrostatic Steering
      Brakes
      Hydraulic Trailer Brake
      Air Brake System
   Hydraulic System
      Tandem Pump and Filter
      Hydraulic Oil Coolers
      Hitch Valve
      Valve Block Assembly with M-SCVs
      Valve Block Assembly with M-ICVs
      Hydraulic Lines
   Miscellaneous
      Removal and Installation of Components
      Front Axle
      Three-Point Hitch
      Front and Rear Wheels
      Trailer Mounting and Swinging Drawbar
      Front Loader
   Operator`s Cab
      Removal and Installation of Components
      Air-Conditioning System
      Heating System
      Seats
      Operator`s Cab
   Special Tools
      Special Tools (Dealer-Fabricated)
      Special Tools (Available as Spare Parts)

TABLE OF CONTENTS................1
Section 05: Safety................25
  Group 05: Safety Measures................25
    Recognize Safety Information................28
    ”Important” Information................29
    ”Note” Information................30
    Prevent Machine Runaway................31
    Handle Fluids Safely—Avoid Fires................32
    Prevent Battery Explosions................33
    Prepare for Emergencies................34
    Prevent Acid Burns................35
    Service and Operate Chemical Sprayers Safely................37
    Avoid High-Pressure Fluids................39
    Service Cooling System Safely................40
    Remove Paint Before Welding or Heating................41
    Avoid Heating Near Pressurized Fluid Lines................42
    Work In Ventilated Area................43
    Wear Protective Clothing................44
    Practice Safe Maintenance................45
    Park Machine Safely................46
    Use Proper Lifting Equipment................47
    Construct Dealer-Made Tools Safely................48
    Support Machine Properly................49
    Work in Clean Area................50
    Clean Vehicle of Hazardous Pesticides................51
    Illuminate Work Area Safely................52
    Service Machines Safely................53
    Stay Clear of Rotating Drivelines................54
    Use Proper Tools................55
    Service Tires Safely................56
    Service Front-Wheel Drive Tractor Safely................57
    Safety Information - Air Brake System................58
    Avoid Eye Contact With Radar................59
    Keep ROPS Installed Properly................60
    Replace Safety Signs................61
    Dispose of Waste Properly................62
    Live With Safety................63
    Safety Measures on Electronic Control Units................64
Section 10: General Information................352
  Group 05: Specifications................1076
    Engine................70
    Transmission................72
    Hydraulic System................73
    Electrical System................74
    Capacities................75
    Maximum Lifting Force................76
    Ground Travel Speeds................77
    Front and Rear Wheels................78
    Dimensions and Weights................79
    Handling and Storing Diesel Fuel................81
    Diesel Fuel................81
    Biodiesel Fuel................82
    Lubricity of Diesel Fuel................84
    Diesel Engine Break-In Oil................85
    Diesel Engine Oil................86
    Transmission and Hydraulic Oil................88
    Front-Wheel Drive Axle Oil................89
    Heavy Duty Diesel Engine Coolant................90
    Supplemental Coolant Additives................92
    Drain Intervals for Diesel Engine Coolant................93
    Grease................94
    Oil Filters................95
    Mixing of Lubricants................96
    Lubricant Storage................97
    Operating in Warm Temperature Climates................98
    Alternative and Synthetic Lubricants................99
    Unified Inch Bolt and Screw Torque Values................100
    Metric Bolt and Screw Torque Values................102
    Hydraulic system inch fitting torques................104
    Hydraulic system metric fitting torques................105
    Type Plates................107
    Product Identification Number................108
    Engine Serial Number................109
    Transmission Serial Number................110
    Front-Wheel Drive Axle Serial Number................111
  Group 10: Tune-Up................66
    General Information - Tune-Up, Summary of References................114
    Using High-Pressure Washers................116
    Preliminary Engine Test................117
    Preliminary Fuel System Test................118
    Clean the Dust Unloading Valve................119
    Engine Air Cleaner................120
    Clean the Primary Filter Element................121
    Clean a Dusty Element................122
    Secondary (Safety) Element................123
    Check Air Intake System Connections for Leaks................124
    Check Crankcase Vent Hose for Clogging................125
    Clean the Radiator Grille Screen................126
    Keep Radiator Screen Clean................127
    Check Caps on Expansion Tank................128
    Check the Radiator for Leaks................129
    Check Coolant Level................130
    Check the Engine Thermostat................131
    Check the Operation of the Fuel Transfer Pump................132
    Check Fuel Filter................133
    Bleed the Fuel System................134
    Adjust the Hand Throttle and Accelerator Pedal................196
    Clean the Battery, Cables and Battery Box with a Clean Cloth................136
    Check the Neutral Start Circuit................137
    Check Starting Motor Operation................139
    Checking the Lighting Circuit................140
    Final Engine Check................141
    Tractor Operation Check................142
  Group 15: Predelivery Inspection................144
    Predelivery Inspection................144
Section 20: Engine................145
  Group 00: Removal and Installation of Components................145
    Engine - Removal and Installation of Components, Summary of References................147
    Engine - Removal and Installation of Components, Special Tools................1075
    Engine - Removal and Installation of Components, Specifications................1076
    Remove the Engine................150
    Install Engine................156
    Engine Mounting................162
Section 30: Fuel, Air Intake, Cooling and Exhaust Systems................164
  Group 00: Removal and Installation of Components................164
    Fuel, Air Intake, Cooling and Exhaust Systems - Removal and Installation of Components, Summary of References................168
    Fuel, Air Intake, Cooling and Exhaust Systems - Specifications................1076
    Remove Engine Hood................170
    Install Engine Hood................172
    Remove Battery................174
    Install Battery................175
    Remove and Install Front Frame................176
    Front Frame - Remove Front Section................177
    Front Frame - Install Front Section................183
    Front Frame - Remove Center Section................188
    Front Frame - Install Center Section................190
    Front Frame - Remove Hood Carrier................191
    Front Frame - Install Hood Carrier................193
  Group 05: Speed Control Linkage................164
    Speed Control Linkage - Summary of References................195
    Adjust the Hand Throttle and Accelerator Pedal................196
    Recondition Hand Throttle Lever and Accelerator Pedal................197
  Group 10: Fuel System................164
    Fuel System - Summary of References................200
    Fuel System - General Information................352
    Remove Fuel Tank................202
    Install Fuel Tank................205
    Replace the Fuel Gauge Sending Unit................206
    Replace Primary Fuel Filter................210
    Replace Fuel Transfer Pump................211
    Change the Fuel Filter................213
    Replace the Adapter in the Fuel Line................214
    Bleed Air from Fuel System................216
  Group 15: Air Intake System................164
    Air Intake System - Summary of References................218
    Air Intake System - General Information................352
    Check Dust Unloading Valve................220
    Air Cleaner, Removal and Installation................221
    Air Intake Hoses, Removal and Installation................223
    Replace the Sending Unit for Air Cleaner Restriction Indicator (B02)................224
    Remove Charge Air Cooler................225
    Install Charge Air Cooler................228
  Group 20: Cooling System................165
    Cooling System - Summary of References................231
    Cooling System - General Information................352
    Cooling System - Specifications................1076
    Remove the Transmission Oil Cooler................234
    Install the Transmission Oil Cooler................237
    Remove the Radiator................239
    Install the Radiator................242
    Change Viscous Clutch of Fan................243
    Remove the Thermostat................246
    Install the Thermostat................248
    Replace Temperature Sensor (B56)................250
    Drain Coolant................252
    Add Coolant................255
    Remove the Expansion Tank................256
    Install the Expansion Tank................258
    Relieve Tension on Drive Belt................261
    Replace Drive Belt................262
    Replace the Drive Belt Tensioner................264
    Recondition the Fan Console................265
  Group 25: Cold-Weather Starting Aids................165
    Cold-Weather Starting Aids - Summary of References................269
    Fuel Preheater................270
    Electrical Starting Aid................271
    Coolant Heater................272
  Group 30: Exhaust System................165
    Exhaust System, Summary of References................275
    Exhaust System - General Information................352
    Exhaust System - Install Muffler................277
    Exhaust System - Exhaust Pipe on Right of Cab Frame................279
    Exhaust System - Exhaust Pipe to Top Right................281
    Exhaust System - Exhaust Pipe to Bottom Right................283
Section 40: Electrical System................285
  Group 05: Connectors................313
    Connectors - Summary of References................288
    Special Tools................1075
    General................290
    Using high-pressure washers................291
    Disconnecting electrical circuits................353
    Strip Wire Ends................293
    Installing a Terminal................294
    METRI PACK Connectors with Terminal Lock at the Rear................295
    METRI PACK Connectors with Terminal Lock at the Front................299
    METRI PACK Connectors................313
    Connectors for Electronic Control Units................307
    Connectors................313
    CRIMP SNAP IN Connectors................320
    DEUTSCH Connectors................322
    Individual Terminals................326
    Fuse and Relay Boxes................328
  Group 10: Alternator................285
    Alternator - Reconditioning (Summary of References)................333
    Special Tools................1075
    Specifications................1076
    Repairing the Alternator................336
    Disconnecting Electrical Circuits................347
    Relieve Drive Belt Tension................338
    Remove/Install the Alternator................339
    Pulley Removal and Installation................341
  Group 15: Starting Motor................285
    Starting Motor - Reconditioning (Summary of References)................344
    Specifications................1076
    Repairing the Starter Motor................346
    Disconnecting Electrical Circuits................347
    Remove and Install Starting Motor................348
  Group 20: Electrical Components................286
    Electrical Components - Reconditioning (Summary of References)................351
    General Information................352
    Disconnecting electrical circuits................353
    Adjusting the Headlights................354
    Adjust Lights on the Cab Frame................356
    Safety Instructions for Replacing a Halogen Bulb................357
Section 50: Power Train................359
  Group 00: Removal and Installation of Components................359
    Transmission - Removal and Installation of Components, Summary of References................363
    Transmission - Removal and Installation of Components, Specifications................1076
    Drain Transmission/Hydraulic Oil................365
    Fill System with Transmission/Hydraulic Oil................367
    Remove the Transmission Case................369
    Install the Transmission Case................372
  Group 05: Transmission Shift Controls................359
    Transmission Shift Controls - Summary of References................376
    Transmission Shift Controls - Specifications................1076
    Recondition Clutch Actuation Mechanism................378
    SyncReverser™ and PowrReverser™ Transmissions - Recondition the Gear Shift Lever and Range Shift Lever................384
    PowrReverser™ Plus Transmission - Recondition the Gear Shift Lever and Range Shift Lever................386
    Check and Adjust Gear Shift Lever Detent for Park Position................389
    Remove, Inspect and Install Creeper Control Lever and Cable................391
  Group 10: Transmission - Reconditioning................359
    Transmission - Recondition, Summary of References................394
    Transmission - Recondition, Special Tools................1075
    Transmission - Recondition, Specifications................1076
    Remove the Transmission................397
    Install the Transmission................419
    Recondition Upper Transmission Shaft................437
    Upper Transmission Shaft - Adjust End Play................440
    Upper Transmission Shaft - Recondition Gear Shift Unit................441
    Recondition the Differential Drive Shaft................443
    Differential Drive Shaft - Recondition Range Shift Assembly................447
    Differential Drive Shaft - Adjust Cone Point................449
    Recondition the Countershaft................451
    Countershaft - Adjust End Play................453
    Recondition the Mid-Wall................454
    Recondition the Transmission Case................458
    Park Lock - Recondition the Shift Unit................459
    Adjust the Park Lock................462
  Group 15: SyncReverser™ and PowrReverser™ Transmissions - Clutches................360
    SyncReverser™ and PowrReverser™ Transmissions - Summary of References................472
    SyncReverser™ and PowrReverser™ Transmissions - Specifications................1076
    SyncReverser™ and PowrReverser™ Transmissions - Remove Clutches and Intermediate Shaft................474
    SyncReverser™ and PowrReverser™ Transmissions - Install Clutches and Intermediate Shaft................477
    Recondition the Intermediate Shaft................480
  Group 20: PowrReverser™ Plus Transmission - Clutches................360
    PowrReverser™ Plus Transmission - Clutches, Summary of References................483
    PowrReverser™ Plus Transmission - Specifications................1076
    PowrReverser™ Plus Transmission - Remove the Clutches................485
    PowrReverser™ Plus Transmission - Install the Clutches................488
    Remove the Reverse Clutch................491
    Recondition the Reverse Clutch................492
    Install the Reverse Clutch................494
    Remove the Forward Low Clutch................495
    Recondition the Forward Low Clutch................496
    Install the Forward Low Clutch................498
    Remove the Forward High Clutch................499
    Recondition the Forward High Clutch................500
    Install the Forward High Clutch................502
    Recondition the Clutch Pack................503
  Group 45: Control Valve................360
    Control Valve - Summary of References................509
    Control Valve - Specifications................1076
    Remove and Install the Control Valve................511
    Recondition the Control Valve................515
  Group 70: Creeper Transmission................72
    Creeper Transmission - Summary of References................520
    Creeper Transmission - Other Material................930
    Creeper Transmission - Specifications................1076
    Remove, Inspect and Install Creeper Transmission................523
    Adjust Creeper Lock Using Shims................536
Section 56: Drive Systems................540
  Group 00: Removal and Installation of Components................540
    Drive Systems - Removal and Installation of Components, Summary of References................544
    Drive Systems - Removal and Installation of Components, Special Tools................1075
    Drive Systems - Removal and Installation of Components, Specifications................1076
    Remove Transmission/Differential Housing................547
    Install Transmission/Differential Housing................552
    Remove Final Drives................554
    Install Final Drives................560
    Remove Rear PTO................566
    Install Rear PTO................573
    Remove Front PTO................580
    Install Front PTO................584
  Group 05: U-Jointed Shafts and Torsion Damper................540
    U-Jointed Shafts and Torsion Damper - Summary of References................591
    U-Jointed Shafts and Torsion Damper - Special Tools................1075
    U-Jointed Shafts and Torsion Damper - Specifications................1076
    Remove Front-Wheel Drive U.j. Shaft................594
    Install Front-Wheel Drive U.j. Shaft................596
    Disassemble Front-Wheel Drive U.j. Shaft................598
    Assemble Front-Wheel Drive U.j. Shaft................600
    Remove Engine U.J. Shaft................603
    Install Engine U.J. Shaft................605
    Remove Torsion Damper................607
    Install Torsion Damper................608
    Change Torsion Damper Bearings................609
  Group 10: Front-Wheel Drive Clutch................540
    Front-Wheel Drive Clutch - Summary of References................612
    Remove Front-Wheel Drive Clutch................613
    Install Front-Wheel Drive Clutch................614
    Front-Wheel Drive Clutch - Change Transmission Ratio................615
    Recondition Front-Wheel Drive Idler Shaft................617
    Recondition Front-Wheel Drive Output Shaft................619
    Front-Wheel Drive - Recondition the Fast Dump Valve................621
  Group 15: Differential................541
    Differential - Summary of References................624
    Differential - Special Tools................1075
    Differential - Service Equipment and Tools................626
    Differential - Other Material................930
    Differential - Specifications................1076
    Remove the Differential................629
    Install the Differential................631
    Recondition Differential................633
    Differential - Adjust Backlash................635
  Group 25: Final Drives................541
    Final Drives - Summary of References................638
    Final Drives - Special Tools................1075
    Final Drives - Other Material................930
    Final Drives - Specifications................1076
    Final Drives - Exploded View................642
    Final Drives - Remove Planetary Carrier................644
    Final Drives - Recondition Planetary Carrier................646
    Final Drives - Install Planetary Carrier................649
    Disassemble Final Drives................652
    Assemble Final Drives................654
  Group 30: Rear PTO................541
    Rear PTO - Reconditioning, Summary of References................658
    Rear PTO - Special Tools................1075
    Rear PTO - Other Material................930
    Rear PTO - Specifications................1076
    Rear PTO - Recondition PTO Clutch................662
    Rear PTO - Remove Countershaft and Output Shaft................664
    Rear PTO - Recondition Countershaft and Output Shaft 540/540E rpm................665
    Rear PTO - Recondition Countershaft and Output Shaft 540/540E/1000 rpm................668
    Rear PTO - Recondition Countershaft and Output Shaft, 540/540E/Ground Drive PTO................671
    Rear PTO - Recondition Drive Shaft of Ground Drive PTO................674
    Rear PTO - Install Countershaft and Output Shaft................677
    Rear PTO - Change Bowden Cable................680
    Rear PTO - Adjust PTO Control................682
  Group 35: Front PTO................542
    Front PTO - Summary of References................685
    Front PTO - Specifications................1076
    Front PTO - General Repair Procedures................687
    Front PTO - Clean Oil Screen................688
    Front PTO - Replace Solenoid Valve (Y01)................690
    Front PTO - Remove Oil Pump................691
    Front PTO - Exploded View of Oil Pump................693
    Front PTO - Install Oil Pump................694
    Front PTO - Sectional View................696
    Disassemble Front PTO................698
    Assemble Front PTO................702
    Front PTO - Disassemble Clutch................706
    Front PTO - Assemble Clutch................709
    Front PTO - Remove Constant-Velocity Joint from Drive Shaft................712
    Front PTO - Install Constant-Velocity Joint on Drive Shaft................714
    Front PTO - Remove Oil Cooler................716
    Front PTO - Install Oil Cooler................718
Section 60: Steering and Brakes................720
  Group 05: Hydrostatic Steering................720
    Steering - Summary of References................723
    Steering, Special Tools................1075
    Steering, Other Material................930
    Steering, Specifications................1076
    Disconnect/Connect Steering or Brake Hoses................727
    Remove and Install the Steering Valve................729
    Remove and Install the Steering Column................732
    Remove and Install the Steering Cylinder on Front Axle................734
    Recondition the Steering Cylinder on Front Axle................736
    Recondition the Tie-Rods on Front Axle................738
    Recondition the Steering Lines................740
  Group 10: Brakes................720
    Brakes - Summary of References................744
    Brakes, Special Tools................1075
    Brakes, Specifications................1076
    Remove and Install Brake Valve and Brake Pedals................747
    Recondition the Brake Valve................751
    Brake Valve, Sectional View................753
    Assemble the Brake Valve................755
    Remove Rear Brakes................759
    Install Rear Brakes................762
    Remove Park Brake................766
    Install Park Brake................769
    Check and Adjust Park Brake................772
  Group 30: Hydraulic Trailer Brake................720
    Hydraulic Trailer Brake - Summary of References................774
    Hydraulic Trailer Brake - Specifications................1076
    Hydraulic Trailer Brake - Instructions on Repair................776
    Hydraulic Trailer Brake - Change Trailer Brake Valve................777
    Hydraulic Trailer Brake - Change the Pilot Valve................778
    Bleed Air from the Hydraulic Trailer Brake Valve................779
    Check Hydraulic Trailer Brake Valve................780
  Group 35: Air Brake System................721
    Air Brake System - Summary of References................782
    Air Brake System, Specifications................1076
    Safety Information When Working on the Air Brake System................784
    Air Brake System, Screw Union Installation................785
    Change Compressor................786
    Gasket Set for Air Compressor................790
    Gasket Set for Air Compressor................790
    Change Compressed Air Tank................792
    Change Pressure Control Valve................793
    Change Trailer Control Valve................794
    Change Coupling Ends................796
    Air Brake Test Procedure................797
Section 70: Hydraulic System................798
  Group 05: Tandem Pump and Filter................798
    Tandem Pump and Filter - Summary of References................801
    Tandem Pump and Filter - Service Equipment and Tools................802
    Tandem Pump and Filter - Specifications................1076
    Remove and Install Tandem Pump................804
    Fittings and Attachments of Tandem Pump................807
    Disassemble, Inspect and Assemble Tandem Pump................809
    Remove and Install Hydraulic Oil Filter and Manifold................812
    Disassemble and Check Hydraulic Oil Manifold................814
    Assemble Hydraulic Oil Manifold................816
  Group 10: Hydraulic Oil Coolers................798
    Remove and Install Hydraulic Oil Coolers................823
  Group 15: Hitch Valve................798
    Hitch Valve - Other Material................930
    Hitch Valve - Specifications................1076
    Inspect and Repair Control Levers and Cables - Mechanical Hitch................829
    Inspect and Repair Mechanical Hitch Valve Control................833
    Inspect and Recondition Hitch Control Linkage - Mechanical Hitch................836
    Remove and Install Hitch Valve - Mechanical Hitch................840
    Remove and Install Hitch Valve - Electro-Hydraulic Hitch................843
    Replace/Adjust Main Relief Valve - Mechanical Hitch................846
    Replace Relief Valve - Mechanical Hitch................848
    Remove, Inspect and Install Rate-of-Drop Valve - Mechanical Hitch................850
    Remove, Inspect and Install Rate-of-Drop Valve - Electro-Hydraulic Hitch................854
    Recondition Hitch Valve - Electro-Hydraulic Hitch................856
    Hitch Valve, Exploded View - Electro-Hydraulic Hitch................863
    Recondition Hitch Valve - Mechanical Hitch................866
    Hitch Valve, Exploded View - Mechanical Hitch................870
    Inspect and Recondition Draft Control - Mechanical Hitch................872
    Inspect and Recondition Draft Sensor - Electro-Hydraulic Hitch................877
    Remove, Inspect and Install Lift Arms................881
    Remove, Inspect and Install Lift Cylinders................886
    Adjust Draft and Position Control Cables................888
    Adjust Hitch Position Control Linkage................890
    Adjust Draft Control Bowden Cable................892
  Group 20: Valve Block Assembly with M-SCVs................799
    Other Material................930
    Specifications................1076
    Inspect and Recondition SCV Levers and Linkage - Tractors with Cab................896
    Remove and Install Valve Block with Two or Three SCVs................899
    Disassemble, Inspect and Assemble Valve Block with Two SCVs................903
    Sectional View, Valve Block with Three SCVs................911
    Disassemble, Inspect and Assemble Valve Block with Three SCVs................913
    Adjust Cables for M-SCVs................928
  Group 25: Valve Block Assembly with M-ICVs................799
    Other Material................930
    Specifications................1076
    Inspect and Repair Multifunction Lever and Linkage................932
    Remove and Install Valve Block with ICVs................937
    Disassemble, Inspect and Assemble Valve Block with Two ICVs................941
    Disassemble, Inspect and Assemble Valve Block with Three ICVs................948
    Adjust Cables for M-ICVs................958
  Group 30: Hydraulic Lines................799
    Specifications................1076
    Inspect and Replace Hydraulic Lines................961
Section 80: Miscellaneous................965
  Group 00: Removal and Installation of Components................965
    Miscellaneous - Removal and Installation of Components, Summary of References................968
    Miscellaneous - Removal and Installation of Components, Special Tools................1075
    Miscellaneous - Removal and Installation of Components, Specifications................1076
    Remove and Install the Front Axle or Front-Wheel Drive Axle - Summary of References................971
    Remove the Front Axle................972
    Install the Front Axle................975
    Remove the Front-Wheel Drive Axle................978
    Install the Front-Wheel Drive Axle................981
    Remove the Front Axle Support................982
    Install the Front Axle Support................989
    Check and Adjust Toe-In................991
  Group 05: Front Axle................965
    Front Axle - Recondition, Summary of References................993
    Front Axle - Recondition, Special Tools................1075
    Front Axle - Recondition, Specifications................1076
    Front Axle - Check and Replace the Pivot Pin................996
    Front Axle - Remove and Install the Knuckle and Spindle Assembly................997
    Front Axle - Check and Replace the Shaft of the Knuckle and Spindle Assembly................1000
    Front Axle - Check and Replace Wheel Bearings................1001
    Front Axle - Check and Adjust Toe-in................1003
  Group 10: Three-Point Hitch................965
    Three-Point Hitch - Summary of References................1006
    Three-Point Hitch - Specifications................1076
    Remove the Three-Point Hitch................1008
    Install the Draft Links................1011
    Install the Lift Links................1015
  Group 15: Front and Rear Wheels................78
    Front Wheels, Rear Wheels and Fenders - Recondition, Summary of References................1020
    Front Wheels, Rear Wheels and Fenders - Special Tools................1075
    Front Wheels, Rear Wheels and Fenders - Specifications................1076
    Remove the Front and Rear Wheels................1023
    Recondition the Front and Rear Wheels................1026
    Install the Front and Rear Wheels................1027
    Pivoting (Front) Fender................1029
  Group 20: Trailer Mounting and Swinging Drawbar................1062
    Trailer Mounting and Swinging Drawbar - Reconditioning, Summary of References................1033
    Trailer Mounting and Swinging Drawbar - Reconditioning, Specifications................1076
    Check the Manually-Operated Trailer Hitch for Wear................1035
    Checking the Manually-Operated Hitch for Wear (Italy and Spain Only)................1039
    Check Remote Controlled Trailer Hitch for Wear................1041
    Checking the Tow-Hook for Wear................1046
    Check the Swinging Drawbar for Wear................1047
    Install the Center Link Support................1048
    Guide Rails for Height-Adjustable Trailer Hitch................1050
    Repair of Automatic Trailer Hitch................1051
    Remote Control for Automatic Trailer Hitch................1058
    Swinging Drawbar................1062
    Proper Use of Drawbar................1065
  Group 50: Front Loader................966
    Remove and Install the Mountings................1068
Section 90: Operator's Cab................1070
  Group 00: Removal and Installation of Components................1070
    Operator's Cab, Removal and Installation of Components - Summary of References................1074
    Special Tools................1075
    Specifications................1076
    Operator's Cab, Tilt or Remove and Install - Summary of References................1077
    Tilt Operator's Cab Upward................1078
    Tilt Operator’s Cab Downward................1096
    Remove Operator’s Cab................1100
    Install Operator's Cab................1109
    Check and Adjust Shift Units................1112
  Group 10: Air-Conditioning System................1070
    Air-Conditioning System - Summary of References................1114
    Air-Conditioning System - Special Tools................1115
    Air-Conditioning System - Specifications................1116
    Torques for Tightening Refrigerant Hoses................1117
    Air-Conditioning System - Safety at Work................1118
    Storage of Refrigerant Containers................1120
    Air-Conditioning - Important................1121
    Service Work on Air-Conditioning System................1122
    Fill with Refrigerant Oil................1125
    Instructions for Starting Up the DENSO Air-Conditioning Compressor................1127
    Remove and Install Compressor................1128
    Checking Level in the Compressor................1130
    Disassemble Compressor Clutch................1131
    Checking Clutch Hub Clearance................1133
    Checking the Compressor Manifold................1134
    Remove and Install the Condenser................1135
    Remove and Install the Receiver-Drier................1137
    Remove and Install the Evaporator with Expansion Valve................1138
    Arrangement of Condensation Water Drain Hoses................1141
    Remove and Install Thermostat Switch................1142
    Adjust Thermostat Switch Bowden Cable................1143
    Remove and Install the High/Low Pressure Switch................1144
  Group 15: Heating System................1071
    Heating System (Summary of References)................1146
    Remove and Install Radiator................1147
    Remove and Install Fan Motors................1148
    Remove and Install Fan Motor Resistors................1149
    Remove and Install Heater Valve................1150
    Adjust Heater Valve Bowden Cable................1151
    Remove and Install Control Console for Ventilation System................1152
    Change Air Hoses in Ventilation System................1155
  Group 20: Seats................1071
    Seats - Summary of References................1158
    Seats - Specifications................1159
    Seats - Special Tools, Summary of References................1160
    Remove the Operator's Seat................1161
    Install the Operator's Seat................1162
    Comfort Seat MSG83................1163
    Air Comfort Seat MSG93................1177
    Air Comfort Seat MSG95 - Remove and Install the Compressor................1178
    Air Comfort Seat MSG95 - Remove and Install the Air Spring................1184
    Air Comfort Seat MSG95, Check and Adjust the Height-Adjustment Bowden Cables and Lever................1186
    Air Comfort Seat MSG95, Remove and Install the Height-Adjustment Bowden Cables and Lever................1189
    Air Comfort Seat MSG95 - Adjust the Level Control (Micro-Switch, Vent Valve)................1191
    Air Comfort Seat MSG95 - Remove and Install the Level Control with Height Stop................1193
    Air Comfort Seat MSG95 - Remove and Install the Compressed-Air Hoses (Hoses with Quick-Coupling System)................1196
    Air Comfort Seat MSG95 - Remove and Install the Compressed-Air Hoses (Hose System with Clamps)................1201
    Air Comfort Seat MSG95 - Remove and Install the Air Tank with Additional Capacity................1207
    Passenger Seat, Exploded View................1210
  Group 25: Operator's Cab................1071
    Operator's Cab - Summary of References................1214
    Cab Mounting Torques................1215
    Remove and Install Windshield................1216
    Remove and Install Lower Front Windows................1219
    Remove and Install Lower Rear Window................1221
    Remove and Install Upper Rear Window................1222
    Remove and Install Side Windows................1223
    Remove and Install Cab Doors................1225
    Remove and Install Sun Roof................1228
    Installing Door Lock................1229
    Remove and Install Panels on Steering Column................1231
    Remove Trim Panels from Switch Console................1234
    Install Trim Panels from Shift Console................1236
    Remove and Install Shift Console................1238
    Remove and Install Left Inner Trim................1242
    Remove Inner Roof Trim................1243
    Install Inner Roof Trim................1248
Section 99: Special Tools................1253
  Group 05: Special Tools (Dealer-Fabricated)................1253
    DFLX8 - Thrust Pieces................1258
    DFLX38 - Turning Device................1259
    DFT1162—Snap Ring Removal Tool................1260
  Group 10: Special Tools (Available as Spare Parts)................1253
    AR52361 - Socket................1263
    D01019AA - Manually-Operated Hydraulic Pump................1264
    D01042AA – Load-Positioning Sling................1265
    D01045AA - Bushing, Bearing and Seal Driver Set................1266
    FKM10002 or JT05470 - Pressure Test Kit................1267
    FKM10409 - Battery Tester................1268
    FKM10427 - Crimping Pliers................1269
    FKM10444 - Leak Detector................1270
    FKM10445 - Universal Pressure Test Kit................1271
    FKM10455 - Extraction Tool................1272
    FKM10456 - Extraction Tool................1273
    FKM10457 - Extraction Tool................1274
    FKM10461 - Wiring Harness Repair Kit................1275
    FKM10469 - Crimping Pliers................1276
    FKM10470 - Pressure Measuring System (Stage 1)................1277
    FKM10471 - Pressure Measuring System (Stage 2)................1278
    FKM10472 - Flow Measurement System................1279
    FKM10472-4 - Temperature Sensor................1280
    FKM10482 - Pressure Test Kit................1281
    JDE83 – Flywheel Turning Tool................1282
    JDG19 – Special Mounting Brackets................1283
    JDG23 – Lifting Sling................1284
    JDG359 - Electrical Repair Tool Kit................1285
    JDG360 - DEUTSCH Crimping Pliers................1286
    JDG361 - Extraction Tool................1287
    JDG362 - Extraction Tool................1288
    JDG364 - Extraction Tool................1289
    JDG708 - AMP Crimping Tool................1290
    JDG749 - 1,30 m (52 in.) Torque wrench extension................1291
    JDG750 – Swivel Socket................1292
    JDG765 - Bushing Installer................1293
    JDG772 - Planetary Installation Tool................1294
    JDG775 - Seal Installer................1295
    JDG776 - Extraction Tool................1297
    JDG776 - Extraction Tool................1297
    JDG777 - Extraction Tool................1298
    JDG783 - Crimping Pliers................1299
    JDG785 - Extraction Tool................1300
    JDG839 - Adapter................1301
    JDG1369 - Terminal Extraction Tool................1302
    JDG1725 - Extraction Tool................1303
    JDG1727 - Crimping Pliers................1304
    JDG1744 - Electrical Repair Tool Kit................1305
    JDG10974EU - Air-Conditioning Service Unit................1306
    JDH43A - Tester for Pressure-Relief Valves................1307
    JT02043 - Support Stand................1308
    JT02044 - Support Stand................1309
    JT02153 - Clamp-On Current Probe................1310
    JT03248 - Fitting................1311
    JT05470 / FKM10002 - Universal Pressure Test Kit................1312
    JT05472 - Pressure Gauge................1313
    JT05480 - Diagnostic Receptacle (M14 x 1.5M ORB x 1/2 Quick Coupler)................1314
    JT05723 – Medium-Duty Rear Tractor Splitting Stand................1315
    JT05724 – Medium-Duty Front Tractor Splitting Stand................1316
    JT05725 – Universal Support Stand................1317
    JT05791A - Multimeter................1318
    JT07115 - Pressure Test Kit................1319
    JT07211 - Support Stand................1320
    JT07212 - Diagnostic Adapter Kit................1321
    JDG10940 - Adapter for Checking Park Lock Detent................1322
    KJD10128 - Fitting................1323
    KJD10169B - Special Puller................1324
    KJD10169-5 - Threaded Spindle................1325
    KJD10194 - Pressure Test Kit................1326
    KJD10227 - Special Tool................1327
    KJD10278 - Special Tool................1328
    KJD10283 - Supplementary Kit................1329
    KJD10292 - Diagnostic Harness................1330
    KJD10293 – Disconnecting Tool................1331
    KJD10352 - Restriction Fitting................1332
    KJD10388 - Assembly fixture................1333
    KJD10426 - Special Tool................1334
    KJD10495 - Hose Connector................1335
    KJD10501 - Disconnecting Tools (Kit)................1336
    KJD10529 - Cutting Tool................1337
    KJD10530 - Pliers................1338
    KJD10557 - Cab Tilting Device................1339
    KJD10559 - Support Stand for Front Axle and Final Drives................1340
    KJD10560 - Adapter for TLS Front Axle (Used in Conjunction with Support Stand KJD10559)................1342
    KJD10561 - Bracket for Lift Post (5020, 5R and 5M)................1343
    KJD10562 - Tilt Joint Kit (5020, 5R and 5M)................1344
    KJD10570 - Safety Equipment (Air-Conditioning Service)................1345
    KJD10571 - Protective Cover for Air-Conditioning Service Unit................1346
    KJD10572 - Standard Flushing Kit (Air-Conditioning Service)................1347
    KJD10573 - UV Contrast Agent (Air-Conditioning Service)................1348
    KJD10574 - Hose Extensions (2.5 m) (Air-Conditioning Service)................1349
    KJD10575 - PAG Oil (Air-Conditioning Service)................1350
    KJD10576UV - Lamp and Safety Goggles (Air-Conditioning Service)................1351
    KJD10577 - Filter/Receiver-Drier Cartridge for Air-Conditioning Service Unit................1352
    KML10005 - Spring Compressor................1353
    KLM10019-1 - Crimping Pliers................1354
    KLM10019-4 - Extraction Tool................1355
    OTC7062A - Holder................1356
    R83489 - Adapter available as spare part................1256
    RE200689 - Performance Monitor................1358
    RE37996 - Adjusting Tool................1359
    
John Deere Tractors 5070M, 5080M, 5090M, 5100M Repair Service Manual (TM402019)