John Deere 5060E, 5070E, 5080E, 5078E, 5090E Diagnosis and Test Service Technical Manual (TM806919)
Catalog:
Model:
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere 5060E, 5070E, and 5080E (S.N. 000101-), 5078E (S.N. 018723-) and 5090E (S.N.003439-), with workshop information to maintain, diagnose, and rebuild like professional mechanics.
John Deere 5060E, 5070E, and 5080E (S.N. 000101-), 5078E (S.N. 018723-) and 5090E (S.N.003439-) workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM806919 English - John Deere 5060E, 5070E, and 5080E (S.N. 000101-), 5078E (S.N. 018723-) and 5090E (S.N.003439-) Tractors Diagnosis and Tests Technical Manual.pdf
PRODUCT DETAILS:
Total Pages: 2,322 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS................1
Section 210: General Information................39
Group 05A: Safety................39
Recognize Safety Information................2012
Understand Signal Words................43
Follow Safety Instructions................44
Prevent Machine Runaway................45
Handle Fluids Safely—Avoid Fires................46
Prevent Battery Explosions................47
Prepare for Emergencies................48
Handling Batteries Safely................49
Handle Agricultural Chemicals Safely................51
Park Machine Safely................53
Support Machine Properly................54
Wear Protective Clothing................55
Work in Clean Area................56
Clean Vehicle of Hazardous Pesticides................57
Service Machines Safely................58
Work In Ventilated Area................59
Illuminate Work Area Safely................60
Replace Safety Signs................61
Use Proper Lifting Equipment................62
Wait Before Opening High-Pressure Fuel System................63
Service Accumulator Systems Safely................64
Avoid High-Pressure Fluids................65
Use Steps and Handholds Correctly................66
Remove Paint Before Welding or Heating................67
Avoid Heating Near Pressurized Fluid Lines................68
Keep ROPS Installed Properly................69
Service Tires Safely................70
Avoid Harmful Asbestos Dust................71
Practice Safe Maintenance................72
Use Proper Tools................74
Decommissioning — Proper Recycling and Disposal of Fluids and Components................2270
Live With Safety................76
Group 05B: General References................40
Summary of References - General Information................78
Information Available in Sections, Groups and Subgroups................79
Trademarks................80
Regions and Countries................81
Glossary of Terms................82
Group 05C: References for Technical Information................40
Metric Bolt and Screw Torque Values................87
Unified Inch Bolt and Screw Torque Values................89
Face Seal Fittings Assembly and Installation—All Pressure Applications................91
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures................92
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications................94
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures................96
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications................98
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications................100
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications................101
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications................102
External Hexagon Port Plug Torque Chart................103
Group 05D: Diagnostic Philosophy................40
Basic Diagnostic Philosophy................108
Systematic Diagnostic Approach Overview................111
Section 211: Diagnostic Trouble Codes................115
Group CCU: Chassis Control Unit (CCU) Software - Diagnostic Trouble Codes................115
CCU 000096.03 - Fuel Level Sensor Circuit Voltage High................115
CCU 000100.01 - Engine Oil Pressure Signal Extremely Low................115
CCU 000100.04 - Engine Oil Pressure Signal Out of Range Low................115
CCU 000110.00 - Engine Coolant Temperature Signal Extremely High................115
CCU 000110.03 - Engine Coolant Temperature Sensor Out of Range High................115
CCU 000110.04 - Engine Coolant Temperature Sensor Out of Range Low................115
CCU 000110.16 - Engine Coolant Temperature Signal Moderately High................115
CCU 000237.02 - VIN Security Data Conflict................115
CCU 000237.31 - VIN Security Messages Missing................115
CCU 000569.05 - Rear Differential Lock Solenoid Circuit Fault................115
CCU 000628.02 - CCU EOL Data Fault................115
CCU 000630.14 - Rear PTO Configuration Invalid................115
CCU 001638.00 - Hydraulic Oil Temperature Very Hot................115
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High................115
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low................115
CCU 001638.16 - Hydraulic Oil Temperature High................115
CCU 001883.00 - Rear PTO Overspeed................115
CCU 001883.01 - Rear PTO Underspeed................115
CCU 002818.31 - Operator Presence Switch Not Activated................115
CCU 003509.03 - Sensor Supply Voltage Out of Range High................115
CCU 003509.04 - Sensor Supply Voltage Out of Range Low................115
CCU 523316.04 - CCU Switched Supply Voltage Low................115
CCU 523839.02 - Secondary Brake Switch Conflict................115
CCU 524037.02 - MFWD Switch Circuit Fault................115
CCU 524224.14 - PTO Switch Voltage Mismatch................115
CCU 524235.05 - MFWD Solenoid Circuit Fault................115
CCU 524252.05 - Rear PTO Solenoid Circuit Fault................115
CCU 600006.31 - Default DTC................115
Group ICC: Instrument Cluster Control Unit (ICC) Software - Diagnostic Trouble Codes................115
ICC 000107.00 - Air Filter Restricted................115
ICC 000167.04 - Alternator Voltage Below Normal................115
ICC 000237.02 - ICC VIN Security Mismatch................116
ICC 000237.31 - ICC VIN Security Missing................116
ICC 000628.12 - ICC Programming Fault................116
ICC 000630.02 - ICC Calibration Memory Fault................116
ICC 002071.09 - CCU Message Missing................116
ICC 002818.31 - Operator Presence Switch Not Activated................116
ICC 600006.31 - Default DTC................116
Group PTR: Power Train Reverser (PTR) Software - Diagnostic Trouble Codes................116
PTR 000084.07 - Excessive Wheel Speed Detected during Calibration................116
PTR 000158.01 - System Switched Voltage Low................116
PTR 000162.02 - High/Low Switch Circuit Conflict................116
PTR 000162.31 - High/Low Switch Stuck On................116
PTR 000190.18 - Engine Speed Missing during Shift................116
PTR 000191.17 - Top Shaft Speed Too Low................116
PTR 000598.02 - Clutch Switch Open with Pedal Up................116
PTR 000598.04 - Clutch Switch Signal Failed Low................116
PTR 000628.02 - EOL Data Fault................116
PTR 000630.14 - Tractor Model Out of Range-Transmission Calibration Value High................116
PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High................116
PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low................116
PTR 001504.10 - Seat Switch Closed Too Long................116
PTR 002820.31 - Operator Not Present during Shift................116
PTR 002825.07 - Not Valid Neutral Park Command................116
PTR 003509.03 - PTR Sensor Supply Voltage High................116
PTR 003509.04 - PTR Sensor Supply Voltage Low................116
PTR 521233.05 - High Valve Driver Fault................116
PTR 521234.05 - Low Valve Driver Fault................116
PTR 521235.05 - Reverse Valve Driver Fault................116
PTR 522456.07 - Gearshift Lever Park and Neutral Switch Conflict................116
PTR 522456.31 - Gearshift Lever Transition without Using Clutch Pedal................116
PTR 523953.02 - Gearshift Lever Sensor Circuit Conflict................116
PTR 523959.31 - No Wheel Speed While in Gear................116
PTR 524020.31 - Reverser in Gear at Power-Up................116
PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault................117
PTR 524160.02 - Not Valid Neutral/Not Neutral Switch................117
PTR 524173.02 - Clutch Pedal Compare Error................117
PTR 524173.14 - Sync Lever Shift Without Clutch Pedal Engaged................117
PTR 524173.15 - Clutch Pedal Voltage High................117
PTR 524173.16 - Both Clutch Pedals Voltage High................117
PTR 524173.17 - Clutch Pedal Voltage Low................117
PTR 524173.18 - Both Clutch Pedals Voltage Low................117
PTR 524230.05 - Enable Valve Driver Fault................117
PTR 524230.07 - Enable Valve Stuck................117
PTR 524234.03 - Pressure Sensor Voltage High................117
PTR 524234.04 - Pressure Sensor Voltage Low................117
PTR 524254.03 - Transmission Enable Valve Power High................117
PTR 524254.04 - Transmission Enable Valve Power Low................117
PTR 524267.15 - High Speed Shuttle Shift................117
PTR 600006.31 - Default DTC................117
Section 212: Observable Symptom and System Diagnostics................315
Group 20: Engine................315
Engine System Problems................315
Group 30: Fuel, Air Intake, Exhaust and Cooling................315
Fuel, Air Intake, Exhaust, and Cooling Problems................315
Group 40: Electrical................315
Starting System Problems................315
Charging System Problems................315
Electrical Connector Problems................315
Lighting System Problems................315
Instrument Cluster Problems (TSS Transmission Only)................315
Group 45: Electronic Control Units................315
CAN System Diagnosis................315
Control Unit Programming Failed................315
Control Unit System Diagnosis................315
VIN Security Fault................315
Chassis Control Unit (CCU) Problems................315
Instrument Cluster Control Unit (ICC) Problems................315
Power Train Reverser (PTR) Problems................315
Group 50A: Top Shaft Synchronized (TSS) Transmission................315
Clutch Pedal Does Not Return................315
Clutch Pedal Loose................315
Clutch Pedal Pulsates................315
Jerky or Rough Transmission of Power................315
Low Transmission Oil Level (Excessive Oil Leakage)................315
Gears Beating, Hard Gearshifting, or Not Shifting................315
Two Speeds Engage Together................315
Transmission Does Not Stay in Gear................315
Transmission Noisy................315
PTO Noisy................315
PTO Hard to Engage................315
PTO Does Not Operate................315
PTO Does Not Stay Engaged................316
Group 50B: PowrReverser™ Transmission................316
PowrReverser™ Transmission Problems................316
Electrohydraulic Front Wheel Drive Problems................316
Electrohydraulic Power Take-Off Problems................316
Group 50C: Drivetrain................316
Tractor Clutch Slips................316
Traction Clutch Dragging................316
Traction Clutch Does Not Engage................316
Traction Clutch Grabs................316
Traction Clutch Squeaks................316
Traction Clutch Does Not Release................316
Traction Clutch Chatters................316
Traction Clutch Rattles................316
Traction Clutch Engagement Is Noisy................316
Excessive Vibration in Traction Clutch................316
Excessive Differential Noise................316
Differential Does Not Work................316
No Differential Lock................316
Differential Chatters................316
Axle Noise................316
Axle Shaft Does Not Turn................316
Group 60: Steering and Brakes................316
Steering Problems................316
Brake Problems................316
Group 70: Hydraulics................316
Mechanical Hitch System Problems................316
Rear Selective Control Valve (SCV) Problems................316
Dual Mid-Mount Selective Control Valve (SCV) Problems................316
Group 90: Cab................316
Heating, Ventilation, and Air Conditioning Problems................316
Radio Problems................316
Seat Problems................317
Wiper Problems................317
Section 220: Engine................386
Group 05: General Information................386
Summary of References - Engine................388
Engine Information................389
Group 50: Diagnostic Tests and Adjustments................386
Engine Performance Testing................392
Section 229: Engine Component Information................394
Group 05: General Information................394
Summary of References - Engine Components................396
Group 40: Engine Components................394
John Deere Engine Component Information................398
Section 230: Fuel, Air Intake, Exhaust and Cooling................399
Group 05: General Information................399
Summary of References - Fuel, Air Intake, Exhaust, and Cooling................401
Engine Information - Fuel, Air Intake, Exhaust, and Cooling................402
Group 20: Theory of Operation................399
Fuel System - Theory of Operation................409
Air Intake System - Theory of Operation................415
Exhaust System - Theory of Operation................418
Cooling System - Theory of Operation................421
Section 239: Fuel, Air Intake, Exhaust and Cooling Component Information................424
Group 05: General Information................424
Summary of References - Fuel, Air Intake, Exhaust, and Cooling Components................426
Group 40A: Fuel Components................424
B02 - Fuel Level Sensor................429
M07 - Fuel Transfer Pump................431
Y05 - Fuel Shutoff Solenoid................432
Final Fuel Filter................433
Fuel Cooler................435
Fuel Injection Pump................436
Fuel Tank................438
Fuel Tank Strainer................440
Fuel Shutoff Cable................442
Inline Fuel Filter................443
Water Separator................444
Group 40B: Air Intake Components................424
B01 - Air Filter Switch................448
Charge Air Cooler................450
Engine Air Cleaner................452
Turbocharger................454
Group 40C: Exhaust Components................424
Exhaust Pipe................458
Muffler................460
Group 40D: Cooling Components................424
B09 - Coolant Temperature Sensor................464
Coolant Pump................466
Expansion Tank................468
Radiator................470
Section 240: Electrical................472
Group 05: General Information................472
Summary of References - Electrical................485
Electrical Designators Table................492
Diagnostic Schematic Usage................493
Wire Color codes................495
Visually Inspect Electrical System................496
Circuit Checks................498
Group 20A: Starting, Charging, and Power Distribution - Theory of Operation................472
Starting and Charging - Theory of Operation (TSS Transmission)................507
Starting and Charging - Theory of Operation (PowrReverser™ Transmission)................510
Group 20B: Engine and Fuel - Theory of Operation................472
Air Filter - Theory of Operation................514
Coolant Temperature - Theory of Operation................515
Engine Oil Pressure - Theory of Operation................516
Engine Speed - Theory of Operation................517
Fuel Level - Theory of Operation................518
Group 20C: Lighting - Theory of Operation................472
Headlights and Instrument Panel Backlight - Theory of Operation................520
Turn Signal, Position, and Tail Lights - Theory of Operation................521
Worklights - Theory of Operation................522
Trailer - Theory of Operation................523
Brake Lights - Theory of Operation................524
Group 20D: Drivetrain and Transmission - Theory of Operation................472
Backup Alarm and Backup Light - Theory of Operation (TSS Transmission)................526
Backup Alarm and Backup Light - Theory of Operation (PowrReverser™ Transmission)................527
Electrohydraulic Front-wheel Drive - Theory of Operation (PowrReverser™ Transmission)................528
PowrReverser™ Transmission - Theory of Operation................530
Rear PTO - Theory of Operation (TSS Transmission)................535
Rear PTO - Theory of Operation (PowrReverser™ Transmission)................536
Group 20E: Operator's Station - Theory of Operation................472
Fan and Air Conditioning - Theory of Operation (Cab Tractors)................540
Front Windshield Wiper and Washer - Theory of Operation (Cab Tractors)................542
Horn - Theory of Operation................543
Instrument Cluster - Theory of Operation (TSS Transmission)................544
Power Outlet - Theory of Operation (Cab Tractors)................545
Radio, Dome Light, and Console Light - Theory of Operation (Cab Tractors)................546
Rear Windshield Wiper and Washer - Theory of Operation (Cab Tractors)................547
Seat - Theory of Operation (Cab with TSS Transmission)................548
Seat - Theory of Operation (PowrReverser™ Transmission)................549
Group 20F: Ag Management Solutions - Theory of Operation................473
AutoTrac™ Universal Steering Kit - Theory of Operation (Cab Tractors with AutoTrac™ Universal)................551
GPS Receiver - Theory of Operation (Cab Tractors with AutoTrac™ Universal)................552
GreenStar™ Display - Theory of Operation (Cab Tractors with AutoTrac™ Universal)................553
Group 30A: Starting, Charging, and Power Distribution - Schematic................473
Starting and Charging - Electrical Schematic (3 Cylinders Engine, OOS with TSS Transmission)................556
Starting and Charging - Electrical Schematic (3 Cylinders Engine, Cab with TSS Transmission)................558
Starting and Charging - Electrical Schematic (3 Cylinders Engine, OOS with PowrReverser™ Transmission)................560
Starting and Charging - Electrical Schematic (3 Cylinders Engine, Cab with PowrReverser™ Transmission)................562
Starting and Charging - Electrical Schematic (4 Cylinders Engine, OOS with TSS Transmission)................564
Starting and Charging - Electrical Schematic (4 Cylinders Engine, Cab with TSS Transmission)................566
Starting and Charging - Electrical Schematic (4 Cylinders Engine, OOS with PowrReverser™ Transmission)................568
Starting and Charging - Electrical Schematic (4 Cylinders Engine, Cab with PowrReverser™ Transmission)................570
Group 30B: Engine and Fuel - Schematic................473
Air Filter - Electrical Schematic................573
Coolant Temperature - Electrical Schematic................574
Engine Oil Pressure - Electrical Schematic................576
Engine Speed - Electrical Schematic................578
Fuel Level - Electrical Schematic (OOS with TSS Transmission)................580
Fuel Level - Electrical Schematic (Cab with TSS Transmission)................581
Fuel Level - Electrical Schematic (OOS with PowrReverser™ Transmission)................582
Fuel Level - Electrical Schematic (Cab with PowrReverser™ Transmission)................583
Group 30C: Lighting - Schematic................474
Headlights and Instrument Panel Backlight - Electrical Schematic (OOS with TSS Transmission)................586
Headlights and Instrument Panel Backlight - Electrical Schematic (Cab with TSS Transmission)................588
Headlights and Instrument Panel Backlight - Electrical Schematic (OOS with PowrReverser™ Transmission)................590
Headlights and Instrument Panel Backlight - Electrical Schematic (Cab with PowrReverser™ Transmission)................592
Turn Signal, Position, and Tail Lights - Electrical Schematic (OOS with TSS Transmission)................594
Turn Signal, Position, and Tail Lights - Electrical Schematic (Cab with TSS Transmission)................596
Turn Signal, Position, and Tail Lights - Electrical Schematic (OOS with PowrReverser™ Transmission)................598
Turn Signal, Position, and Tail Lights - Electrical Schematic (Cab with PowrReverser™ Transmission)................600
Worklights - Electrical Schematic (OOS with TSS Transmission)................602
Worklights - Electrical Schematic (Cab with TSS Transmission)................604
Worklights - Electrical Schematic (OOS with PowrReverser™ Transmission)................606
Worklights - Electrical Schematic (Cab with PowrReverser™ Transmission)................608
Trailer - Electrical Schematic (OOS with TSS Transmission)................610
Trailer - Electrical Schematic (Cab with TSS Transmission)................611
Trailer - Electrical Schematic (OOS with PowrReverser™ Transmission)................613
Trailer - Electrical Schematic (Cab with PowrReverser™ Transmission)................614
Brake Lights - Electrical Schematic (OOS with TSS Transmission)................616
Brake Lights - Electrical Schematic (Cab with TSS Transmission)................618
Brake Lights - Electrical Schematic (OOS with PowrReverser™ Transmission)................620
Brake Lights - Electrical Schematic (Cab with PowrReverser™ Transmission)................622
Group 30D: Drivetrain and Transmission - Schematic................474
Backup Alarm and Backup Light - Electrical Schematic (OOS with TSS Transmission)................626
Backup Alarm and Backup Light - Electrical Schematic (Cab with TSS Transmission)................628
Backup Alarm and Backup Light - Electrical Schematic (OOS with PowrReverser™ Transmission)................630
Backup Alarm and Backup Light - Electrical Schematic (Cab with PowrReverser™ Transmission)................632
Electrohydraulic Front-wheel Drive - Electrical Schematic (OOS with PowrReverser™ Transmission)................634
Electrohydraulic Front-wheel Drive - Electrical Schematic (Cab with PowrReverser™ Transmission)................636
PowrReverser™ Transmission - Electrical Schematic (OOS Tractors)................638
PowrReverser™ Transmission - Electrical Schematic (Cab Tractors)................640
Rear PTO - Electrical Schematic (OOS with TSS Transmission)................642
Rear PTO - Electrical Schematic (Cab with TSS Transmission)................644
Rear PTO - Electrical Schematic (OOS with PowrReverser™ Transmission)................646
Rear PTO - Electrical Schematic (Cab with PowrReverser™ Transmission)................648
Group 30E: Operator's Station - Schematic................475
Fan and Air Conditioning - Electrical Schematic (Cab with TSS Transmission)................652
Fan and Air Conditioning - Electrical Schematic (Cab with PowrReverser™ Transmission)................654
Front Windshield Wiper and Washer - Electrical Schematic (Cab with TSS Transmission)................656
Front Windshield Wiper and Washer - Electrical Schematic (Cab with PowrReverser™ Transmission)................658
Horn - Electrical Schematic (OOS with TSS Transmission)................660
Horn - Electrical Schematic (Cab with TSS Transmission)................662
Horn - Electrical Schematic (OOS with PowrReverser™ Transmission)................664
Horn - Electrical Schematic (Cab with PowrReverser™ Transmission)................666
Instrument Cluster - Electrical Schematic (OOS with TSS Transmission)................668
Instrument Cluster - Electrical Schematic (Cab with TSS Transmission)................670
Power Outlet - Electrical Schematic (Cab with TSS Transmission)................672
Power Outlet - Electrical Schematic (Cab with PowrReverser™ Transmission)................674
Radio, Dome Light, and Console Light - Electrical Schematic (Cab with TSS Transmission)................676
Radio, Dome Light, and Console Light - Electrical Schematic (Cab with PowrReverser™ Transmission)................678
Rear Windshield Wiper and Washer - Electrical Schematic (Cab with TSS Transmission)................680
Rear Windshield Wiper and Washer - Electrical Schematic (Cab with PowrReverser™ Transmission)................682
Seat - Electrical Schematic (Cab with TSS Transmission)................684
Seat - Electrical Schematic (OOS with PowrReverser™ Transmission)................686
Seat - Electrical Schematic (Cab with PowrReverser™ Transmission)................687
Group 30F: Ag Management Solutions - Schematic................475
AutoTrac™ Universal Steering Kit - Electrical Schematic (Cab Tractors with TSS Transmission and AutoTrac™ Universal)................691
AutoTrac™ Universal Steering Kit - Electrical Schematic (Cab Tractors with PowrReverser™ Transmission and AutoTrac™ Universal)................693
GPS Receiver - Electrical Schematic (Cab with TSS Transmission and AutoTrac™ Universal)................695
GPS Receiver - Electrical Schematic (Cab with PowrReverser™ Transmission and AutoTrac™ Universal)................697
GreenStar™ Display - Electrical Schematic (Cab with TSS Transmission and AutoTrac™ Universal)................699
GreenStar™ Display - Electrical Schematic (Cab with PowrReverser™ Transmission and AutoTrac™ Universal)................701
Group 50: Electrical Components - Diagnostic Tests and Adjustments................476
Connector Test................709
Diode Test................715
Fuse Test................718
Light Test................720
Miscellaneous Component Test................722
Motor Test................724
Pump Test................726
Relay Test................728
Resistor Test................731
Sensor Test................733
Solenoid Test................736
Switch Test................739
Group 50A: Starting, Charging, and Power Distribution - Diagnostic Tests and Adjustments................476
Alternator - Diagnostic Test................748
Battery - Diagnostic Test................754
Key Switch - Diagnostic Test................757
Group 50B: Engine and Fuel - Diagnostic Tests and Adjustments................476
Air Filter Switch - Diagnostic Test................761
Coolant Temperature - Diagnostic Test (TSS Transmission)................763
Coolant Temperature - Diagnostic Test (PowrReverser™ Transmission)................765
Engine Oil Pressure - Diagnostic Test (TSS Transmission)................767
Engine Oil Pressure - Diagnostic Test (PowrReverser™ Transmission)................769
Engine Speed Sensor - Diagnostic Test................771
Fuel Level - Diagnostic Test (TSS Transmission)................773
Fuel Level - Diagnostic Test (PowrReverser™ Transmission)................775
Group 50D: Drivetrain and Transmission - Diagnostic Tests and Adjustments................476
Clutch Enable Proportional Valve - Diagnostic Test................781
Clutch Pedal Disengage Switch - Diagnostic Test (PowrReverser™ Transmission)................785
Clutch Pedal Position Sensor - Diagnostic Test (PowrReverser™ Transmission)................788
Forward-Neutral-Reverse Switch - Diagnostic Test (PowrReverser™ Transmission)................790
Forward Solenoid Valve - Diagnostic Test................792
Gear Lever Neutral Switch - Diagnostic Test (PowrReverser™ Transmission)................795
Hydraulic Oil Temperature Sensor - Diagnostic Test (PowrReverser™ Transmission)................797
MFWD Off Solenoid - Diagnostic Test................799
MFWD Switch - Diagnostic Test................802
Park Switch - Diagnostic Test (PowrReverser™ Transmission)................805
Power Shuttle Potentiometer - Diagnostic Test (PowrReverser™ Transmission)................807
PTO Solenoid - Diagnostic Test................809
PTO Switch - Diagnostic Test................812
Reverse Solenoid Valve - Diagnostic Test................815
Top Shaft Speed Sensor - Diagnostic Test (PowrReverser™ Transmission)................818
Transmission Oil Pressure Sensor - Diagnostic Test................820
Group 50E: Operator's Station - Diagnostic Tests and Adjustments................477
Instrument Cluster - Diagnostic Test (TSS Transmission)................826
Seat Switch - Diagnostic Test (PowrReverser™ Transmission)................830
Section 245: Electronic Control Units................832
Group 05: General Information................832
Summary of References - Electronic Control Units................840
Servicing Electronic Control Units................842
Welding Near Electronic Control Units................843
Keep Electronic Control Unit Connectors Clean................844
Access to Control Unit Addresses................845
Recall, Record, and Clear Codes................851
Address 200-251 — General Control Unit Data................856
Troubleshooting Unsolved Problems................858
Control Unit Locations and Identification................859
Group 10A: Operational and Preliminary Checks................832
Control Unit Beep Mode Test................862
Group 10B: Interactive Tests and Calibrations................832
Control Unit Calibration................864
Procedure in the Event of Problems with Interactive Calibration................865
Group 10C: Programming Electronic Control Units................832
Important Notes on Programming................867
Programming Control Units................868
Procedure in the Event of a Programming Problem................872
Procedure in the Event of a Problem Programming VIN Control Units................874
VIN Security Fault Diagnosis................877
Updating the Software Server................879
Group 20: Theory of Operation................832
Vehicle CAN Bus and Service ADVISOR™ Connector - Theory of Operation (PowrReverser™ Transmission)................883
Implement CAN Bus - Theory of Operation (Cab Tractors with AutoTrac™ Universal)................886
Instrument Cluster Control Unit (ICC) - Theory of Operation (PowrReverser™ Transmission)................887
Electrohydraulic Control Unit (EHC) - Theory of Operation (PowrReverser™ Transmission)................889
Group 30: Schematic................832
Vehicle CAN Bus and Service ADVISOR™ Connector - Electrical Schematic (OOS with PowrReverser™ Transmission)................892
Vehicle CAN Bus and Service ADVISOR™ Connector - Electrical Schematic (Cab with PowrReverser™ Transmission)................894
Implement CAN Bus - Electrical Schematic (Cab Tractors with AutoTrac™ Universal and TSS Transmission)................896
Implement CAN Bus - Electrical Schematic (Cab Tractors with AutoTrac™ Universal and PowrReverser™ Transmission)................898
Instrument Cluster Control Unit (ICC) - Electrical Schematic (OOS with PowrReverser™ Transmission)................900
Instrument Cluster Control Unit (ICC) - Electrical Schematic (Cab with PowrReverser™ Transmission)................902
Electrohydraulic Control Unit (EHC) - Electrical Schematic (OOS with PowrReverser™ Transmission)................904
Electrohydraulic Control Unit (EHC) - Electrical Schematic (Cab with PowrReverser™ Transmission)................906
Group 50: Diagnostic Tests and Adjustments................833
Vehicle CAN Bus - Diagnostic Test (PowrReverser™ Transmission)................912
Implement CAN Bus - Diagnostic Test (Cab Tractors with AutoTrac™ Universal)................916
Instrument Cluster Control Unit (ICC) - Diagnostic Test (PowrReverser™ Transmission)................917
Instrument Cluster Control Unit (ICC) - Test of Power Supply Circuit and Ground Circuit (PowrReverser™ Transmission)................921
Electrohydraulic Control Unit (EHC) - Diagnostic Test (PowrReverser™ Transmission)................926
Electrohydraulic Control Unit (EHC) - Test of Power Supply Circuit and Ground Circuit (PowrReverser™ Transmission)................930
Group CCU: Chassis Control Unit (CCU) Software - Diagnostic Addresses................833
Chassis Control Unit (CCU) Data Input and Calibration................936
CCU 000 - Initial Address................937
CCU 001 - Recall Diagnostic Codes................938
CCU 002 - System Beep Address with Speed Sensors................939
CCU 003 - System Beep Address Without Speed Sensors................941
CCU 004 - Switched Supply Voltage................943
CCU 005 - Rear PTO Speed Signal Status................944
CCU 006 - Primary Wheel Speed Signal Status................945
CCU 007 - Rear PTO Switch Status................946
CCU 008 - Engine Speed Signal Status................947
CCU 010 - Hydraulic Oil Temperature Sensor Voltage................948
CCU 013 - Primary Fuel Level Sensor Voltage................949
CCU 014 - Primary Fuel Level Sensor Resistance................950
CCU 015 - Sensor Reference Voltage Status................951
CCU 024 - Brake Pedal Switch Status................952
CCU 025 - MFWD Switch Status................953
CCU 050 - CCU Unswitched Supply Voltage................954
CCU 051 - Sensor Reference Voltage................955
CCU 052 - Hydraulic Oil Temperature................956
CCU 054 - Fuel Level Percentage................957
CCU 055 - Primary Wheel Speed................958
CCU 058 - Rear PTO Speed................959
CCU 059 - Engine Speed................960
CCU 063 - Differential Drive Shaft Speed................961
CCU 064 - Engine Oil Pressure Sensor Status................962
CCU 065 - Coolant Temperature................963
CCU 066 - Coolant Temperature Sensor Voltage................964
CCU 102 - Fuel Level Sensor Setup................965
CCU 103 - MFWD Configuration................966
CCU 104 - Rear PTO Configuration 1................967
CCU 105 - Rear PTO Configuration 2................968
CCU 106 - Rear PTO Speed Configuration................969
CCU 107 - Rear PTO Pulses Per Revolution................970
CCU 111 - Rear Tire Rolling Circumference................971
CCU 115 - Differential Lock Configuration................972
CCU 116 - Differential Lock Switch................973
CCU 117 - Differential Lock Disengage Wheel Speed Configuration................974
CCU 120 - Rear PTO Valve Current................975
CCU 129 - Enable Debug Messages Configuration / MFWD Engaged with Battery Input................976
CCU 130 - Secondary Handbrake Configuration................978
CCU 134 - Engine Hours Display/Input................979
CCU 135 - Engine Function Configuration................980
CCU 136 - Engine Elevated Idle Speed................981
CCU 137 - Engine Low Idle Speed................982
CCU 138 - Engine Fast Idle Speed................983
CCU 139 - Rated Engine Speed................984
CCU 140 - Maximum Reasonable Engine Speed................985
CCU 200-251 - General Control Unit Data................986
Group ICC: Instrument Cluster Control Unit (ICC) Software - Diagnostic Addresses................835
Instrument Cluster Control Unit (ICC) Data Input and Calibration................989
ICC 000 - Initial Address................991
ICC 001 - Recall Diagnostic Codes................992
ICC 002 - ICU System Beep Address................993
ICC 005 - Switch Status................995
ICC 006 - Indicator Status................997
ICC 010 - Fuel Level Sender Voltage................999
ICC 020 - Units Selection................1000
ICC 021 - Auto Clear DTC Hours................1001
ICC 022 - Backlight Dimming Percentage................1002
ICC 023 - Backlight Configuration................1003
ICC 024 - Air Filter Configuration................1004
ICC 025 - Battery Charge Configuration................1005
ICC 026 - Enable PTO Speed Display................1006
ICC 027 - Enable HI/LO Transmission Gear Display................1007
ICC 031 - Revert to Hours Status................1008
ICC 032 - ICC Flash Rate 1................1009
ICC 033 - ICC Flash Rate 2................1010
ICC 036 - Engine Coolant Warning Level................1011
ICC 037 - Engine Coolant Stop Level................1012
ICC 040 - Fuel Gauge Configuration................1013
ICC 041 - Resistance Verses Fuel Level Gauge Constant 1................1014
ICC 042 - Resistance Verses Fuel Level Gauge Constant 2................1015
ICC 043 - Resistance Verses Fuel Level Gauge Constant 3................1016
ICC 044 - Resistance Verses Fuel Level Gauge Constant 4................1017
ICC 045 - Resistance Verses Fuel Level Gauge Constant 5................1018
ICC 046 - Resistance Verses Fuel Level Gauge Constant 6................1019
ICC 047 - Resistance Verses Fuel Level Gauge Constant 7................1020
ICC 048 - Resistance Verses Fuel Level Gauge Constant 8................1021
ICC 049 - Resistance Verses Fuel Level Gauge Constant 9................1022
ICC 200-251 - General Control Unit Data................1023
Group PTR: Power Train Reverser (PTR) Software - Diagnostic Addresses................835
Power Train Reverser (PTR) Control Unit Data Input and Calibration................1026
PTR 000 - Initial Address................1028
PTR 001 - Recall Diagnostic Codes................1029
PTR 002 - PTR System Beep Mode................1030
PTR 003 - PTR System Beep Mode With Speed Sensors................1032
PTR 004 - Engine and Countershaft Speed Sensor Status................1034
PTR 005 - Come Home, Trans Enable, Clutch Pedal Switch, and Seat Switch Status................1035
PTR 006 - Forward, Neutral, Not Neutral, and Reverse Switch Status................1037
PTR 007 - Speed Lever Neutral, High, Low, and Park Switch Status................1038
PTR 008 - Trans Enable Relay, High, Low, and Reverse Driver Command................1039
PTR 009 - High, Low, and Reverse Driver Status................1041
PTR 010 - Trans Enable Solenoid Current................1042
PTR 011 - Power Shuttle Input Voltage................1043
PTR 012 - Trans Enable Pressure Sensor Voltage................1044
PTR 013 - Clutch Pedal Potentiometer Channel A Voltage................1046
PTR 014 - Clutch Pedal Potentiometer Channel B Voltage................1047
PTR 015 - Creeper Lever Position Sensor Voltage................1048
PTR 022 - Clutch Pack Overfill Protection Status................1049
PTR 032 - Clutch Pedal Position................1050
PTR 033 - Clutch Pedal Pressure Command................1051
PTR 034 - Trans Enable Actual Pressure................1052
PTR 036 - Countershaft Speed................1054
PTR 050 - PTR Switched Supply Voltage................1055
PTR 051 - PTR Sensor Supply Voltage................1056
PTR 052 - Hydraulic Oil Temperature................1057
PTR 060 - Transmission Type................1058
PTR 061 - Hydraulic Oil Type Selection................1059
PTR 062 - Temperature Offset for Alternate Hydraulic Oil................1060
PTR 063 - Transmission Calibration................1061
PTR 064 - Transmission Fill Pressure and Fill Time Calibration Values................1068
PTR 065 - Forward Valve High Fill Pressure Adjustment................1070
PTR 066 - Forward Valve High Fill Time Adjustment................1071
PTR 067 - Forward Valve Low Fill Pressure Adjustment................1072
PTR 068 - Forward Valve Low Fill Time Adjustment................1073
PTR 069 - Reverse Valve Fill Pressure Adjustment................1074
PTR 070 - Reverse Valve Fill Time Adjustment................1075
PTR 072 - Transmission Calibration Complete and Values Saved................1076
PTR 075 - PTR PowerShuttle Setup Status................1077
PTR 076 - PowerShuttle Minimum Wheel Speed Fill Pressure................1078
PTR 077 - PowerShuttle Minimum Wheel Speed................1080
PTR 078 - PowerShuttle Pressure Offset................1081
PTR 079 - High-Speed Shuttle Shift Limit................1082
PTR 086 - Hi/Lo Switch Setup................1083
PTR 087 - Park Switch Polarity................1084
PTR 088 - Seat Switch Polarity................1085
PTR 100 - Come Home Mode Enable................1086
PTR 101 - Come Home Mode Relay Block Polarity................1087
PTR 200-251 — General Control Unit Data................1088
Section 249: Electrical Component Information................1089
Group 05: General Information................1089
Summary of References - Electrical Components................1106
Group 40A: Electrical Assemblies................1089
A101 - Load Center 1 (Cab Tractors)................1118
A102 - Load Center 2 (Cab Tractors)................1121
A103 - Load Center 3 (Cab Tractors)................1124
A104 - Load Center 4 (Cab Tractors)................1127
A105 - Load Center 5 (Cab Tractors)................1130
A131 - Load Center 1 (OOS Tractors)................1133
A132 - Load Center 2 (OOS Tractors)................1137
XA01-1 - Instrument Cluster Control Unit (ICC) (PowrReverser™ Transmission) J1 Connector................1141
XA01-2 - Instrument Cluster Control Unit (ICC) (PowrReverser™ Transmission) J2 Connector................1146
XA01-4 - Instrument Cluster Control Unit (ICC) (PowrReverser™ Transmission) J4 Connector................1150
XA02-1 - Electrohydraulic Control Unit (EHC) J1 Connector................1155
XA02-2 - Electrohydraulic Control Unit (EHC) J2 Connector................1161
XA02-3 - Electrohydraulic Control Unit (EHC) J3 Connector................1169
XA03 - Dome Light Connector................1176
XA04 - Radio Connector................1178
XA05-1 - Instrument Cluster J1 Connector (TSS Transmission)................1181
XA05-2 - Instrument Cluster J2 Connector (TSS Transmission)................1186
XA06 - Right Speaker Connector................1190
XA07 - Left Speaker Connector................1192
XA10 - GreenStar™ Display Connector................1194
XA11 - AutoTrac™ Universal Connector................1197
XA13 - Seat Compressor Connector................1199
XA15-1 - GPS Receiver Connector (12-pin)................1203
XA15-2 - GPS Receiver Connector (4-pin)................1206
XA110-1 - Cab Junction Block Connector................1208
XA110-2 - Cab Junction Block Connector................1210
XA110-3 - Cab Junction Block Connector................1212
XA110-4 - Cab Junction Block Connector................1214
XA120-1 - Power Link Junction Connector................1216
XA120-2 - Power Link Junction Connector................1218
XA120-3 - Power Link Junction Connector................1220
XA120-4 - Power Link Junction Connector................1224
Group 40B: Sensors................1090
XB01 - Air Filter Switch Connector................1232
XB02 - Fuel Level Sensor Connector................1236
XB02-1 - Fuel Level Sensor Connector................1238
XB02-2 - Fuel Level Sensor Connector................1240
XB03 - Top Shaft Speed Sensor Connector................1242
XB04 - Transmission Oil Pressure Sensor Connector................1244
XB05 - Clutch Pedal Position Sensor Connector................1246
XB06 - Power Shuttle Potentiometer Connector................1250
XB07 - Engine Speed Sensor Connector................1254
XB08 - Rear PTO Speed Sensor Connector................1258
XB09 - Coolant Temperature Sensor Connector................1260
XB10 - Engine Oil Pressure Sensor Connector................1264
XB11 - Wheel Speed Sensor Connector................1268
XB12 - Hydraulic Oil Temperature Sensor Connector................1270
XB13-1 - De-icing Switch Connector................1272
XB13-2 - De-icing Switch Connector................1274
XB14 - High/low-pressure Switch Connector................1276
XB18 - Cold Advance Temperature Switch Connector................1278
Group 40E: Lights................1090
XE01 - Right Headlights Connector................1282
XE02 - Left Headlights Connector................1284
XE03 - Right Tail Lights Connector................1286
XE04 - Left Tail Lights Connector................1288
XE05 - Left Front Warning Light Connector................1290
XE06 - Right Front Warning Light Connector................1292
XE07 - Cab Right Front Worklight Connector................1294
XE08 - Cab Left Front Worklight Connector................1296
XE09 - Cab Right Rear Worklight Connector................1298
XE10 - Cab Left Rear Worklight Connector................1300
XE11 - License Plate Light Connector................1302
XE12 - Left Rear Worklight Connector................1306
XE13 - Right Rear Worklight Connector................1308
XE14 - Right Console Light Connector................1310
XE15 - Left Front Worklight Connector................1312
XE16 - Right Front Worklight Connector................1314
XE17 - Left Turn Signal and Position Lights Connector................1316
XE18 - Right Turn Signal and Position Lights Connector................1318
XE23 - Backup Light Connector................1320
Group 40F: Fuses................1091
XF01-1 - Main Fuse Connector................1326
XF01-2 - Main Fuse Connector................1330
XF29 - AutoTrac™ Universal Fuse Connector................1334
Group 40G: Charging................1091
XG01-1 - Battery Negative Connector................1339
XG01-2 - Battery Positive Connector................1342
XG02-1 - Alternator Connector................1345
XG02-2 - Alternator Connector................1348
Group 40H: Monitoring Devices................1091
XH01-1 - Horn Connector................1352
XH01-2 - Horn Connector................1354
XH02 - Audible Alarm Connector................1356
XH02-1 - Audible Alarm Connector................1358
XH02-2 - Audible Alarm Connector................1360
XH03 - Beacon Light Connector................1362
XH06-1 - Backup Alarm Connector................1364
XH06-2 - Backup Alarm Connector................1368
XH10 - Right Rear Warning Light Connector................1372
XH11 - Left Rear Warning Light Connector................1374
Group 40K: Relays................1091
XK01 - Neutral and PTO Off Relay Connector................1378
XK02-1 - Starter Relay Connector................1380
XK02-2 - Starter Relay Connector................1384
XK02-3 - Starter Relay Connector................1388
XK07 - Accessory Relay Connector................1392
XK11 - Worklights Relay Connector................1394
XK12 - Front Worklights Relay Connector................1398
XK13 - Trailer Power Relay Connector................1400
XK20 - Fuel Pump Relay Connector................1402
XK32 - Flasher Relay Connector................1404
Group 40M: Motors................1092
XM01-1 - Starter Motor Connector................1412
XM01-2 - Starter Motor Connector................1416
XM01-3 - Starter Motor Connector................1418
XM02 - Left Blower Motor Connector................1420
XM03 - Right Blower Motor Connector................1422
XM04 - Air Conditioner Compressor Clutch Connector (4 Cylinders Engine)................1424
XM04-1 - Air Conditioner Compressor Clutch Connector (3 Cylinders Engine)................1426
XM05 - Front Wiper Motor Connector................1428
XM06 - Front Washer Pump Connector................1430
XM07-1 - Fuel Transfer Pump Connector................1432
XM07-2 - Fuel Transfer Pump Connector................1434
XM08 - Rear Washer Pump Connector................1436
XM09 - Rear Wiper Motor Connector................1438
Group 40R: Resistors................1092
XR02 - Vehicle CAN Bus Terminator Connector................1444
XR03 - Vehicle CAN Bus Terminator Connector................1448
XR04 - Air Conditioner Resistor Connector................1452
XR05 - Implement CAN Bus Passive Terminator Connector................1454
XR06 - Implement CAN Bus Active Terminator Connector................1456
Group 40S: Switches................1092
XS01-1 - Key Switch Connector................1461
XS01-2 - Key Switch Connector................1464
XS02 - Light Switch Connector................1466
XS03-1 - Turn-signal Switch Connector................1471
XS03-2 - Turn-signal Switch Connector................1475
XS03-3 - Turn-signal Switch Connector................1479
XS04 - Brake Switch Connector................1483
XS05-1 - Horn Switch Connector................1488
XS05-2 - Horn Switch Connector................1492
XS07 - Forward-Neutral-Reverse Switch Connector................1496
XS09 - Rear PTO Switch Connector (PowrReverser™ Transmission)................1500
XS10 - MFWD Switch Connector................1504
XS11 - Park Switch Connector................1508
XS12 - Gear Lever Neutral Switch Connector................1510
XS13 - Air Conditioner Speed Switch Connector................1512
XS14-1 - Air Conditioner Switch Connector................1514
XS14-2 - Air Conditioner Switch Connector................1516
XS15 - Roll-mode Switch Connector................1518
XS17 - Front Wiper Switch Connector................1521
XS18 - Left Door Switch Connector................1523
XS19 - Backup Alarm Switch Connector................1525
XS20 - Seat Switch Connector................1527
XS21 - Neutral Start Switch Connector................1531
XS22 - Rear PTO Switch Connector (TSS Transmission)................1533
XS23 - Rear Wiper Switch Connector................1535
XS24-1 - High/low-beam Switch Connector................1537
XS24-2 - High/low-beam Switch Connector................1541
XS24-3 - High/low-beam Switch Connector................1545
XS25 - Beacon Light Switch Connector................1549
Group 40V: Diodes................1093
XV02 - Diode Module Connector................1555
XV03 - Light System Diode Module Connector................1559
XV05 - Diode Connector................1563
Group 40W: Wiring Harnesses................1093
W010 - Battery Negative Cable................1568
W020 - Battery Positive Cable (3 Cylinders Engine)................1571
W021 - Battery Positive Cable (4 Cylinders Engine)................1573
W030 - Fused Power Wiring Harness (3 Cylinders Engine)................1574
W031 - Fused Power Wiring Harness (4 Cylinders Engine)................1575
W032 - Positive Cable (3 Cylinders Engine)................1576
W033 - Cab Battery Cable................1577
W040 - Engine Wiring Harness (3 Cylinders)................1578
W041 - Engine Wiring Harness (4 Cylinders)................1579
W045 - Fuel Transfer Pump Wiring Harness (Cab Tractors)................1580
W050 - Platform Wiring Harness (TSS Transmission)................1581
W051 - Platform Wiring Harness (PowrReverser™ Transmission)................1583
W060 - Cab Wiring Harness (TSS Transmission)................1585
W061 - Cab Wiring Harness (PowrReverser™ Transmission)................1587
W065 - Roof Wiring Harness (Cab Tractors)................1589
W070 - Console Wiring Harness (Cab Tractors with TSS Transmission)................1591
W071 - Console Wiring Harness (Cab Tractors with PowrReverser™ Transmission)................1593
W072 - Console Wiring Harness (OOS Tractors with TSS Transmission)................1595
W073 - Console Wiring Harness (OOS Tractors with PowrReverser™ Transmission)................1597
W080 - Hood Wiring Harness................1599
W090 - PowrReverser™ Transmission Wiring Harness (Cab Tractors)................1600
W100 - AutoTrac™ Universal (ATU) Wiring Harness................1601
W101 - GPS Receiver Adapter Wiring Harness (Tractors with AutoTrac™ Universal)................1603
W102 - GPS Receiver Wiring Harness (Tractors with AutoTrac™ Universal)................1604
W103 - Implement CAN Bus Active Terminator Wiring Harness (Tractors with AutoTrac™ Universal)................1605
Group 40X: Interconnects and Ground Points................1094
X03-1 - Junction Block Connector................1608
X03-2 - Junction Block Connector................1610
X03-3 - Junction Block Connector................1613
X04 - Convenience Outlet................1616
X05 - Power Outlet................1618
X07 - Service ADVISOR™ Connector................1620
X08 - Trailer Connector (7-pin EEC)................1624
X09 - Trailer Worklight Connector................1626
XGND01 - Engine Ground................1628
XGND02-1 - Roof Ground................1632
XGND02-2 - Roof Ground................1634
XGND03 - Chassis Ground................1636
XGND04 - Beacon Light Ground................1640
XGND05 - Antenna Ground................1642
XGND06 - Evaporator Ground................1644
XGND07 - Cab Ground................1646
XGND08 - Cab Ground................1648
XGND09 - Console Ground................1650
XGND12 - Cab Ground................1652
XGND13 - Cab Ground................1656
XGND14 - Cab Ground................1658
XGND15 - Cab Ground................1660
XGND16 - Platform Ground................1662
XGND16-1 - Platform Ground................1664
XGND16-2 - Platform Ground................1666
XGND17 - Platform Ground................1668
XGND18 - Platform Ground................1670
XGND19 - Platform Ground................1674
XGND20 - Platform Ground................1676
XGND22 - Cab Ground................1678
XW025 - Antenna Connector................1680
XX040 - Engine Harness-to-Platform or Cab Console Harness Connector................1682
XX045 - Fuel Transfer Pump Harness-to-Cab or Platform Harness Connector................1687
XX046 - Trailer (SAE) Harness-to-Platform or Transmission Harness Connector (6-pin)................1689
XX047 - Trailer (SAE) Harness-to-Platform or Transmission Harness Connector (2-pin)................1691
XX050 - Platform Harness-to-Console Harness Connector (OOS Tractors with TSS Transmission)................1693
XX051 - Platform Harness-to-Console Harness Connector (OOS Tractors with PowrReverser™ Transmission) (16-pin)................1696
XX052 - Platform Harness-to-Console Harness Connector (OOS Tractors with PowrReverser™ Transmission) (30-pin)................1699
XX065 - Cab Harness-to-Roof Harness Connector (16-pin)................1702
XX066 - Cab Harness-to-Roof Harness Connector (2-pin)................1705
XX070 - Cab Harness-to-Cab Console Harness Connector (16-pin)................1707
XX071 - Cab Harness-to-Cab Console Harness Connector (30-pin)................1710
XX072 - Cab Harness-to-Cab Console Harness Connector (16-pin)................1713
XX080 - Hood Harness-to-Platform or Cab Console Harness Connector................1716
XX090 - PowrReverser™ Transmission Harness-to-Cab Harness Connector................1718
XX091 - PowrReverser™ Transmission Harness-to-Cab Harness Connector................1721
XX100 - ATU Harness-to-GPS Receiver Adapter Harness Connector................1724
XX101 - GPS Receiver Adapter Harness-to-GPS Receiver Harness Connector................1727
XX102 - ATU Harness-to-Implement CAN Bus Active Terminator Harness Connector (4-pin)................1730
XX103 - ATU Harness-to-Implement CAN Bus Active Terminator Harness Connector (2-pin)................1732
Group 40Y: Electronically Actuated Mechanical Devices................1096
XY01 - Forward Solenoid Valve Connector................1736
XY02 - Reverse Solenoid Valve Connector................1738
XY03 - Clutch Enable Proportional Valve Connector................1740
XY04 - PTO Solenoid Connector................1742
XY05 - Fuel Shutoff Solenoid Connector................1744
XY06 - MFWD Off Solenoid Connector................1746
XY07 - Cold Advance Solenoid Connector................1748
Section 250A: Top Shaft Synchronized (TSS) Transmission................1750
Group 05: General Information................1750
Summary of References - Drivetrain................1752
Safety Measures for Hydraulic Checks................2065
Group 10: Operational and Preliminary Checks................1750
Transmission - Preliminary Checks................1759
Top Shaft Synchronized (TSS) Transmission - Operational Checks................1763
Drive System - Preliminary Checks................1764
PTO - Operational Check................1767
Rear Differential Lock - Operational Check................1768
Mechanical Front-Wheel Drive (MFWD) - Operational Check................1769
Group 20: Theory of Operation................1750
Dual Clutch - Theory of Operation................1778
Transmission Lubrication System................1853
SyncShuttle™ Transmission—Gear Shift Power Flow................1788
SyncShuttle™ Transmission Synchronizer Operation—Reverse and 2nd Gear (Disk-and-Plate Type Synchronizer)................1790
SyncShuttle™ Transmission Synchronizer Operation—1st and 3rd Gear (Cone-Type Synchronizer)................1792
SyncShuttle™ Transmission—Range Shift Power Flow................1847
Rear 540/540E PTO Operation................1796
Mechanical Front-Wheel Drive (MFWD) - Theory of Operation................1798
Differential Power Flow................1868
Differential Lock Operation................1870
Final Drive - Theory of Operation................1804
Group 50: Diagnostic Tests and Adjustments................1750
Adjusting PTO Clutch Lever Linkage................1808
Section 250B: PowrReverser™ Transmission................1810
Group 05: General Information................1810
Summary of References - PowrReverser™................1814
Safety Measures for Hydraulic Checks................2065
Group 10: Operational and Preliminary Checks................1810
PR Transmission Preliminary Checks................1820
PR Transmission Operational Checks................1822
Group 20: Theory of Operation................1810
PowrReverser™ - Theory of Operation................1829
PR Clutch Operation in Forward (Without EH Hi/Lo)................1831
PR Clutch Operation in Reverse (Without EH Hi/Lo)................1833
Transmission Pump Operation (Without EH Hi/Lo)................1835
PR Control Valve Operation—ElectroHydraulic Directional Reverser in Neutral (Without EH Hi/Lo)................1838
PR Control Valve Operation—ElectroHydraulic Directional Reverser in Forward (Without EH Hi/Lo)................1840
PR Control Valve Operation—ElectroHydraulic Directional Reverser in Reverse (Without EH Hi/Lo)................1842
Transmission—Gearshift Power Flow................1844
Transmission—Range Shift Power Flow................1847
Park Pawl Operation................1850
Gearshift Synchronizer Operation................1851
Range Shift Collar Operation................1852
Transmission Lubrication System................1853
Junction Block Operation................1855
Electro-Hydraulic PTO Operation................1857
Electro-Hydraulic PTO Valve Operation................1858
Electro-Hydraulic PTO Clutch Operation................1860
Mechanical Front Wheel Drive (MFWD) Operation (EH)................1863
Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation (EH)................1865
Differential Power Flow................1868
Differential Lock Operation................1870
Final Drive Operation................1872
Group 30: Schematic................1810
PowrReverser™ Transmission - Hydraulic Schematic................1875
Group 50: Diagnostic Tests and Adjustments................1811
PowrReverser™ Transmission - System Test................1883
Electrohydraulic Front Wheel Drive - System Test................1889
Electro-Hydraulic Power Take-Off - System Test................1891
Transmission Pump Flow Test................1893
Transmission System Pressure Test................1897
Clutch Enable Pressure Test................1900
Forward Clutch Leak Test................1904
Reverse Clutch Leak Test................1909
MFWD Leak Test................1914
PTO Clutch Leak Test................1919
Lube Pressure Test................1923
Section 259: Drivetrain Component Information................1926
Group 05: General Information................1926
Summary of References - Drivetrain Components................1930
Group 40A: Top Shaft Synchronized (TSS) Components................1926
Dual Clutch Components................1934
TSS Transmission Components................1936
Rear 540/540E PTO Components................1938
Final Drive Components................1939
Group 40B: PowrReverser™ Components................1926
B03 - Top Shaft Speed Sensor................1941
B04 - Transmission Oil Pressure Sensor................1942
B08 - Rear PTO Speed Sensor................1943
B12 - Hydraulic Oil Temperature Sensor................1944
C41 - Forward Clutch Pack................1945
C42 - Reverse Clutch Pack................1946
C44 - EH PTO Clutch Pack................1947
C46 - MFWD Clutch................1948
F03 - Transmission Pump Hydraulic Filter................1949
P03 - PowrReverser™ Transmission Pump................1950
V04 - EH PTO Modulation Valve................1951
V41 - Main Relief Valve................1952
V42 - Lubrication Relief Valve................1953
V43 - Lubrication Shuttle Valve................1954
V44 - Lubrication Relief Valve................1955
Y01 - Forward Solenoid Valve................1956
Y02 - Reverse Solenoid Valve................1957
Y03 - Clutch Enable Proportional Valve................1958
Y04 - PTO Solenoid................1959
Y06 - MFWD Off Solenoid................1960
Z01 - Forward Clutch Pressure Test Port................1961
Z02 - Reverse Clutch Pressure Test Port................1962
Z03 - PowrReverser™ Pump Pressure Test Port................1963
Z04 - EH PTO Solenoid Valve Test Port................1964
Z06 - MFWD Supply Pressure Test Port................1965
Z40 - Transmission Pump Flow Test Port................1966
Z42 - Lubrication Pressure Test Port................1967
Z44 - EH PTO Clutch Lubrication Test Port................1968
Z45 - EH PTO Supply Test Port................1969
Z46 - EH PTO Clutch Test Port................1970
Z47 - EH PTO Brake Pressure Test Port................1971
Section 260A: Steering................1972
Group 05: General Information................1972
Summary of References - Steering................1974
Safety Information................2012
Group 10: Operational and Preliminary Checks................1972
Steering - Preliminary Check................1979
Steering - Operational Check................1982
Group 20: Theory of Operation................1972
Steering Valve - Theory of Operation................1987
Group 30: Schematic................1972
Steering - Schematic................1991
Group 50: Diagnostic Tests and Adjustments................1972
Steering - System Test................1996
Steering Pump Flow Test................2000
Steering Valve Relief Test................2002
Steering Leak Test................2004
Checking the Toe-In — Four-Wheel Drive................2006
Adjusting the Toe-In — Four-Wheel Drive................2007
Adjusting the Turning Angle of the Steering Backstop — Four-Wheel Drive................2008
Section 260B: Brakes................2009
Group 05: General Information................2009
Summary of References - Brakes................2011
Safety Information................2012
Group 10: Operational and Preliminary Checks................2009
Rear Brakes - Preliminary Check................2015
Rear Brake - Operational Check................2017
Group 20: Theory of Operation................2009
Brake Valve - Theory of Operation................2022
Group 30: Schematic................2009
Rear Brakes - Schematic................2026
Group 50: Diagnostic Tests and Adjustments................2009
Rear Brakes - System Test................2030
Brake Pedal Adjustment................2033
Bleed Brake System................2035
Rear Brake Valve Leak Test................2036
Section 269: Steering and Brakes Component Information................2037
Group 05: General Information................2037
Summary of References - Steering and Brakes................2039
Group 40A: Steering Components................2037
Steering System Components................2041
Group 40B: Brake Components................2037
Brake System Components................2043
Section 270: Hydraulics................2044
Group 05: General Information................2044
Summary of References - Hydraulics................2049
Standard Hydraulic Symbols................2052
Hydraulic Designators................2056
Hydraulic System Testing Precautions................2057
Visually Inspect Hydraulic System................2058
Hydraulic Troubleshooting Tips................2060
Aeration and Cavitation................2061
Hydraulic Components................2062
Oil Storage and Filling................2063
Oil Filtration................2064
Safety Measures for Hydraulic Checks................2065
Group 10: Operational and Preliminary Checks................2044
Hydraulic System - Preliminary Check................2069
Hydraulic System - Operational Check................2071
Group 20: Theory of Operation................2044
Hydraulic System - Theory of Operation................2076
Hydraulic Filter and Suction Strainer - Theory of Operation................2078
Hydraulic Pump - Theory of Operation................2079
Hitch Valve Block - Theory of Operation................2081
Hitch Valve Block - Hitch Operation (Neutral Position)................2083
Hitch Valve Block - Hitch Operation (Lower Position)................2085
Hitch Valve Block - Hitch Operation (Raise Position)................2087
Hitch Cylinder Pressure Relief Valve - Theory of Operation................2089
Rate-of-Drop Valve - Theory of Operation (Fully Open)................2092
Rate-of-Drop Valve - Theory of Operation (Fully Closed)................2093
Rockshaft Draft-Sensing Operation - Theory of Operation................2094
Standard SCV (Selective Control Valve) - Theory of Operation (Neutral Position)................2096
Standard SCV (Selective Control Valve) - Theory of Operation (Extend and Retract Positions)................2098
Standard SCV (Selective Control Valve) - Theory of Operation (Float Position)................2100
Deluxe SCV (Selective Control Valve) - Theory of Operation (Neutral Position)................2102
Deluxe SCV (Selective Control Valve) - Theory of Operation (Extend and Retract Positions)................2104
Deluxe SCV (Selective Control Valve) - Theory of Operation (Float Position)................2106
Deluxe SCV (Selective Control Valve) - Theory of Operation (Continuous Detent)................2108
Deluxe SCV (Selective Control Valve) - Theory of Operation (Kick-Out Detent)................2110
Deluxe SCV (Selective Control Valve) - Theory of Operation (No Detent)................2112
Deluxe SCV (Selective Control Valve) - Theory of Operation (Priority Flow Control Valve)................2113
Dual Mid-Mount SCV (Selective Control Valve) - Theory of Operation (Neutral Position)................2116
Dual Mid-Mount SCV (Selective Control Valve) - Theory of Operation (Extend and Retract Positions)................2118
Dual Mid-Mount SCV (Selective Control Valve) - Theory of Operation (Float Position)................2120
Quick-Couplers - Theory of Operation................2122
Group 30: Schematic................2045
Hydraulic System (Hitch Valve Block with Dual SCV) - Schematic................2126
Hydraulic System (Stackable SCVs) - Schematic................2128
Group 50: Diagnostic Tests and Adjustments................2045
Mechanical Hitch System Test................2135
Rear Selective Control Valve (SCV) System Test................2140
Dual Mid-Mount Selective Control Valve (SCV) System Test................2146
Warming Hydraulic System Oil................2152
Implement Pump Flow Test................2153
Main Relief Valve Test................2156
Main Relief Valve Adjustment................2159
Rockshaft Draft-Sensing and Position Control Cable Adjustment (Cab Tractors Only)................2160
Adjusting Hitch Control Lever Friction................2161
Rockshaft Position-Sensing Feedback Linkage Adjustment................2162
Rockshaft Draft-Sensing Feedback Linkage Adjustment................2166
Dual Mid-Mount SCV Cable Adjustment................2168
Rockshaft Leakage Test................2170
Rockshaft Lift Cycle Test................2173
SCV Leakage Test................2175
Section 279: Hydraulics Component Information................2177
Group 05: General Information................2177
Summary of References - Hydraulic Components................2181
Group 40C: Cylinder, Actuator, or Piston................2177
C01 - Steering Cylinder................2184
C02 - Rockshaft Cylinder................2185
C05 - Brake Piston................2186
Group 40D: Check Valve................2177
D13 - Check Valve................2188
Group 40F: Filter................2177
F01 - Suction Strainer................2190
Group 40G: Valve Block, Assembly, or Gearcase................2177
G01 - Hydraulic Filter Assembly................2192
G02 - Steering and Implement Pump Assembly................2193
G03 - Brake Valve Assembly................2195
G04 - Steering Valve................2196
G07 - Hitch Valve Block without SCV................2197
G09 - Dual Mid-Mount SCV Assembly................2199
G10 - Hitch Valve Block with Dual SCV................2201
G12 - Dual SCV Assembly (2 Standard)................2203
G13 - Dual SCV Assembly (1 Deluxe + 1 Standard)................2177
G14 - Triple SCV Assembly (1 Deluxe + 2 Standard)................2177
Group 40H: Cooler................2177
H01 - Oil Cooler................2210
Group 40V: Valve................2177
V62 - Hitch Cylinder Pressure Relief Valve................2212
Group 40X: Diagnostic Receptacle or Coupler................2177
X01 - SCV I Quick-Couplers................2215
X02 - SCV II Quick-Couplers................2217
X03 - SCV III Quick-Couplers................2219
X04 - Quick-Coupler for Free Return to Sump................2220
X11 - Mid-Mount SCV I Quick-Couplers................2221
X12 - Mid-Mount SCV II Quick-Couplers................2222
Group 40Z: Port with Plug................2178
Z07 - Hitch Cylinder Test Port................2224
Section 290: Cab and Open Operator’s Station................2225
Group 05: General Information................2225
Summary of References - Cab and Open Operator’s Station................2229
Group 10: Operational and Preliminary Checks................2225
Heating, Ventilation, and Air Conditioning - Preliminary Check................2234
Heating, Ventilation, and Air Conditioning - Operational Check................2237
Group 20: Theory of Operation................2225
Principle of Heat Exchange................2244
Refrigerant R134a................2268
Operator Station - Air Conditioning System Operation................2246
Air Conditioner Compressor Operation................2249
Condenser Operation................2250
High-Low-Pressure Switch Operation................2251
Evaporator Operation................2252
Expansion Valve Operation................2253
Receiver-Drier Operation................2254
De-Icing Switch Operation................2255
Air Conditioner Switch and Temperature Control Knob Operation................2256
Heater Temperature Control Knob Operation................2257
Heating and Ventilation Operation................2258
Group 30: Schematic................2225
Operator Station - Schematics................2261
Group 50: Diagnostic Tests and Adjustments................2225
Safety in the Workplace................2263
Safety Equipment................2264
In the Event of an Emergency................2265
Handling Refrigerant................2266
Storage of Refrigerant Containers................2267
Refrigerant R134a................2268
Important................2269
Decommissioning — Proper Recycling and Disposal of Fluids and Components................2270
Heating, Ventilation, and Air Conditioning - System Test................2271
Installing Air Conditioning Test Equipment................2274
Air Conditioning System Pressure Test................2275
Air Conditioning System Static Pressure Test................2284
Temperature Drop Test................2289
Section 299: Cab and Open Operator’s Station Component Information................2295
Group 05: General Information................2295
Summary of References - Cab and Open Operator’s Station Components................2297
Group 40: Cab and Open Operator’s Station Components................2295
B13 - De-icing Switch................2299
B14 - High/low-pressure Switch................2300
M02 - Left Blower Motor................2301
M03 - Right Blower Motor................2302
M04 - Air Conditioner Compressor Clutch................2303
M05 - Front Wiper Motor................2304
M06 - Front Washer Pump................2305
M08 - Rear Washer Pump................2306
M09 - Rear Wiper Motor................2307
R04 - Air Conditioner Resistor................2308
S13 - Air Conditioner Speed Switch................2309
S14 - Air Conditioner Switch................2310
S17 - Front Wiper Switch................2311
S23 - Rear Wiper Switch................2312
Condenser................2313
Evaporator................2314
Expansion Valve................2315
Fresh Air Filter................2316
Heat Exchanger................2317
Heater Valve................2318
Receiver-drier................2319
Recirculation Air Filter................2320
Section 300: Tools................2321
Group 05: General Information................2321
Summary of References - Tools................2323
Group 05A: Dealer Fabricated Tools................2321
DFRW126................2326
Group 05B: Special Tools................2329
Special Tools................2329
John Deere 5060E, 5070E, 5080E, 5078E, 5090E Diagnosis and Test Service Technical Manual (TM806919)
