Complete Repair Technical Manual for John Deere 5075G (F, L, N, V) , 5080G, 5085G (F, L, N, V) , 5090G(, H) , 5100G(F, N) Tractors  (S.N. -00468, -,000469- (Engine F5A) T3A), with all the shop information to maintain, repair, and rebuild like professional mechanics.

John Deere 5100GN, 5100GF, 5090GH, 5090G, 5085GV, 5085GN, 5085GL, 5085GF, 5080G, 5075GV, 5075GN, 5075GL, 5075GF workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm406419 English - John Deere 5080G, 5090G,5090GH,5075GL, 5085GL,5075GF,5085GF, 5100GF,5075GN,5085GN, 5100GN,5075GV,5085GV Tractors Repair (Worldwide Edition) Technical Manual.PDF
tm406428 French - Remise en état des tacteurs 5080G, 5090G, 5090GH, 5075GL, 5085GL,5075GF, 5085GF, 5100GF,5075GN, 5085GN, 5100GN,5075GV, 5085GV -: (Édition internationale) French.pdf
tm406429 German - Reparatur der Traktoren 5080G, 5090G, 5090GH, 5075GL, 5085GL,5075GF, 5085GF, 5100GF,5075GN, 5085GN, 5100GN,5075GV, 5085GV -: (Weltweite Ausgabe) German.pdf
tm406439 Italian - Riparazione dei trattori5080G, 5090G, 5090GH, 5075GL, 5085GL,5075GF, 5085GF, 5100GF,5075GN, 5085GN, 5100GN,5075GV, 5085GV -: (Edizione universale) Italian.pdf
tm406454 Portuguese - Reparação de Tratores5080G, 5090G, 5090GH, 5075GL, 5085GL,5075GF, 5085GF, 5100GF,5075GN, 5085GN, 5100GN,5075GV, 5085GV -: (Edição Mundial) Portuguese.pdf

Total Pages: 1,375 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English German etc

MAIN SECTIONS (5080G, 5090G, 5090GH, 5075GL, 5085GL, 5075GF, 5085GF, 5100GF, 5075GN, 5085GN, 5100GN, 5075GV, 5085GV)
 Foreword
   Safety
      Safety Measures
   General Information
      Specifications
      Tune-Up
      Predelivery Inspection
   Engine
      Removal and Installation of Engine Components
   Fuel and Air Intake Systems
      Speed Control Linkage
      Fuel System
      Air Intake System
   Electrical System
      Battery, Starter Motor, and Alternator
      Switches and Sensors
   Drive Train (without Transmission)
      Component Removal and Installation
      Front-Wheel Drive Clutch - Transmission
      Differential
      Final Drives
      Power Take-Off
      Transmission Housing - Sensors
   Mechanical Transmissions
      Removal and Installation of Power Train Components
      Clutch
      Hi-Lo Clutch (24/24-Speed Transmission)
      Transmission
   Power Reverser Transmission (24-12)
      Removal and Installation of Components - 24/12-Speed Transmission
      Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission
   Steering and Brake Systems
      Steering System
      Brake System
   Hydraulic System
      Hydraulic Pump and Filter
      Hitch
      Three-Point Hitch
      Selective Control Valves
   Miscellaneous
      Removal and Installation of Components
      Front Axle
      Front and Rear Wheels
      Trailer Mounting and Swinging Drawbar
      Fenders
   Operator`s Cab and Open Operator`s Station
      Remove and Install Operator`s Cab/Open Operator`s Station
      Controls and Instruments
      Air-Conditioning System
      Heating System
      Operator`s Cab
      Open Operator`s Station
      Operator`s Seat
   Special Tools
      Special Tools (Dealer-Fabricated)
      Special Tools (Available as Spare Parts)
 
TABLE OF CONTENTS...1
Section 05: Safety...23
  Group 05: Safety Measures...23
    Recognize Safety Information...25
    Understand Signal Words...26
    “Important” - Information...27
    ”Note” Information...28
    Follow Safety Instructions...29
    Handle Fluids Safely—Avoid Fires...30
    Prevent Battery Explosions...31
    Prepare for Emergencies...32
    Prevent Acid Burns...33
    Service Cooling System Safely...35
    Avoid High-Pressure Fluids...36
    Park Machine Safely...37
    Support Machine Properly...38
    Wear Protective Clothing...39
    Work in Clean Area...40
    Service Machines Safely...41
    Work In Ventilated Area...42
    Illuminate Work Area Safely...43
    Replace Safety Signs...44
    Use Proper Lifting Equipment...45
    Keep ROPS Installed Properly...46
    Service Tires Safely...47
    Avoid Harmful Asbestos Dust...48
    Avoid Heating Near Pressurized Fluid Lines...49
    Remove Paint Before Welding or Heating...50
    Use Proper Tools...51
    Dispose of Waste Properly...52
    Use Safety Lights and Devices...53
    Practice Safe Maintenance...54
    Service Front-Wheel Drive Tractor Safely...55
    Live With Safety...56
Section 10: General Information...57
  Group 05: Specifications...1228
    Summary of References - Specifications...1228
    Engine...64
    Transmission...66
    Front-Wheel Drive Clutch...67
    Hydraulic System...68
    Electrical System...69
    Capacities...70
    Sound Level...71
    Fuel System...72
    Brakes...73
    Three-Point Hitch...74
    Loads and Weights...75
    Towable Loads...76
    Shipping Weights...77
    Maximum Permissible Axle Loads and Total Weights...79
    Load Capacity of Tires...81
    Load Capacity of Tires With Front Loader...93
    Observe Rear Wheel Tread Width Limitations...94
    Metric Bolt and Screw Torque Values...97
    Unified Inch Bolt and Screw Torque Values...99
    Diesel Fuel...102
    Handling and Storing Diesel Fuel...103
    Do Not Use Galvanized Containers...104
    Fill Fuel Tank...105
    Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III...107
    Diesel Engine Oil — Tier 2 and Stage II...109
    Transmission and Hydraulic Oil...111
    Front-Wheel Drive Axle and Rear Drop Axle Oil...112
    Grease...113
    Oil Filters...114
    Lubricant Storage...115
    Mixing of Lubricants...116
    Diesel Engine Coolant...117
    Operating in Warm Temperature Climates...118
    Alternative and Synthetic Lubricants...119
    Serial Number Plates...120
    Product Identification Number Location...121
    Engine Serial Number...122
    Fuel Injection Pump Serial Number Location...124
    Power Steering Valve Serial Number Location...125
    Air-Conditioning Compressor Serial Number Location...126
    Transmission Serial Number Location...127
    Front Axle (2WD) Serial Number Location...128
    Front-Wheel Drive Serial Number...129
  Group 10: Tune-Up...58
    Summary of References - Tune-Up...131
    Using High-Pressure Washers...132
    Preliminary engine test...133
    Clean Radiator and Oil Cooler...134
    Clean Air-Conditioning System Condenser...136
    Check Hoses and Hose Clamps...138
    Clean Engine Crankcase Vent Tube...140
    Clean the Dust Unloading Valve...141
    Engine Air Filter...142
    Cleaning the Primary Filter Element...144
    Cleaning a Dusty Element...145
    Secondary (Safety) Element...146
    Clean Cab Air Filters...147
    Check Belt Wear and Tension...337
    Check Engine Oil Level...149
    Check Brake System Oil Level...150
    Check Coolant Level...152
    Check Transmission/Hydraulic System Oil Level...153
    Check the Fuel Filter...154
    Bleed Fuel System...293
    Starting Motor...160
    Battery - Checking Specific Gravity...161
    Check Neutral Start System...162
    Check Setting of Head Lights and Work Lights...164
    Check Lights...165
    Final Engine Check...166
    Tractor Operation Check...167
  Group 15: Predelivery Inspection...169
    Predelivery Inspection...169
Section 20: Engine...170
  Group 00: Removal and Installation of Engine Components...170
    Summary of References - Remove and Install Engine Components...172
    Engine Repair...173
    Specifications...1228
    Remove Engine...175
    Install Engine...188
    Water Pump Repair...199
    Remove and Inspect Radiator...200
    Remove and Inspect Radiator (5G Remove and Inspect Radiator (5G & 5GH){pgNO}170 5GH)...201
    Remove and Inspect Radiator (5GL)...212
    Remove and Inspect Radiator (5GV, 5GN Remove and Inspect Radiator (5GV, 5GN & 5GF){pgNO}170 5GF)...218
    Install Radiator...228
    Remove Oil Cooler...229
    Replace Thermostat...231
    Remove engine side panels...233
    Install engine side panels...236
    Vertical Exhaust Pipe Disassembly...237
    Horizontal Exhaust Pipe Disassembly...240
    Remove Muffler Cover...241
    Separate Engine from Front Support...243
Section 30: Fuel and Air Intake Systems...245
  Group 05: Speed Control Linkage...245
    Summary of References - Speed Control Linkage...247
    Adjust Hand Throttle Lever and Accelerator Pedal...248
    Recondition Hand Throttle Lever and Accelerator Pedal...257
  Group 10: Fuel System...72
    Fuel System - Summary of References...260
    Injection Pump, Nozzle and Governor Repair...261
    Drain Fuel Tank...262
    Remove, Inspect and Install Fuel Tank...263
    Remove, Inspect and Install Fuel Tank (5G Remove, Inspect and Install Fuel Tank (5G & 5GH){pgNO}245 5GH)...264
    Remove, Inspect and Install Fuel Tank (5GL)...270
    Remove, Inspect, and Install Fuel Tank (5GV, 5GN, 5GF)...274
    Remove, Inspect, and Install Additional Fuel Tank (5GV, 5GN, 5GF)...280
    Remove, Inspect and Install Fuel Tank Protection...285
    Replace Fuel Filter...287
    Replace Fuel Filter (5G Replace Fuel Filter (5G & 5GH){pgNO}245 5GH)...288
    Replace Fuel Filter (5GL, 5GV, 5GN Replace Fuel Filter (5GL, 5GV, 5GN & 5GF){pgNO}245 5GF)...290
    Replace Fuel Transfer Pump...292
    Bleed Fuel System...293
  Group 15: Air Intake System...245
    Summary of References - Air Intake System...297
    Turbocharger Repair...298
    Remove and Install the Air Cleaner Element...299
    Remove and Install the Air Cleaner Element (5G Remove and Install the Air Cleaner Element (5G & 5GH){pgNO}245 5GH)...300
    Remove and Install the Air Cleaner Element (5GL)...301
    Remove and Install the Air Cleaner Element (5GV, 5GN Remove and Install the Air Cleaner Element (5GV, 5GN & 5GF){pgNO}245 5GF)...302
    Remove and Install Air Intake Hoses...305
    Remove and Install Air Intake Hoses (5G Remove and Install Air Intake Hoses (5G & 5GH){pgNO}245 5GH)...306
    Remove and Install Air Intake Hoses (5GL, 5GV, 5GN Remove and Install Air Intake Hoses (5GL, 5GV, 5GN & 5GF){pgNO}245 5GF)...311
Section 40: Electrical System...314
  Group 05: Battery, Starter Motor, and Alternator...314
    Battery, Starter Motor and Alternator - Summary of References...317
    Starting Motor Repair...318
    Disconnect Battery...319
    Connect Battery...320
    Remove Battery...321
    Install Battery...322
    Remove and Install Battery (5G Remove and Install Battery (5G & 5GH){pgNO}314 5GH)...323
    Remove and Install Battery (5GL)...325
    Remove and Install Battery (5GV, 5GN Remove and Install Battery (5GV, 5GN & 5GF){pgNO}314 5GF)...327
    Remove and Install Starter Motor...330
    Alternator/Regulator Repair...332
    Replace Alternator/Regulator...333
    Check Belt Wear and Tension...337
  Group 10: Switches and Sensors...314
    Summary of References - Switches and Sensors...341
    Replace Air Filter Restriction Switch B02...342
    Replace Fuel Level Sensor B03...343
    Replace Engine Oil Pressure Switch B04...347
    Replace Park Brake Switch B05...348
    Replace Transmission Speed Sensor B06...350
    Replace PTO Speed Selection Switch B07/A...352
    Replace PTO Speed Selection Switch B07/B...354
    Replace PTO Safety Switch B08...356
    Replace Air-Conditioning Pressure Switch B15...358
    Replace Neutral Start Switch B36...359
    Replace Coolant Temperature Sensor B56...360
    Replace Brake Oil Level Sensor B69...361
    Replace Engine Speed Sensor B72...362
    Replace Brake Pedal Switches B112...363
    Replace Thermostat B150...364
    Replace Resistor B151...365
    Replace Position Sensor B200 (EHS II)...366
    Replace Draft Sensor B201 (EHS II)...367
    Replace Pressostat B304...368
    Replace Main Switch S01...369
    Replace Light/Horn Switch S09...371
    Replace PTO Mode Switch S21/A (Independent PTO)...374
    Replace PTO Mode Switch S21/B (Ground Drive PTO)...375
    Replace Hazard Warning Light Switch S106...376
    Replace Raise Limit Switch S200 (EHS II)...378
    Replace Fuel Shut-Off Solenoid Valve Y13...379
    Replace Dashboard...380
    Replace Instrument Panel...383
    Remove and Install Dashboard Cowls...384
Section 50A: Drive Train (without Transmission)...393
  Group 00: Component Removal and Installation...393
    Drive Systems - Component Removal and Installation, Summary of References...396
    Specifications...1228
    Remove and Install Front-Wheel Drive Clutch...398
    Remove and Install Differential Assembly...400
    Remove and Install Final Drive Assembly...403
    Remove Rear PTO Cover...407
    Install Rear PTO Cover...409
  Group 15: Front-Wheel Drive Clutch - Transmission...66
    Summary of References - Front-Wheel Drive Clutch...413
    Specifications...1228
    Disassemble and Inspect Front-Wheel Drive Clutch...415
    Front-Wheel Drive Clutch Cross Section...422
    Assemble Front-Wheel Drive Clutch...424
  Group 20: Differential...393
    Summary of References - Differential...434
    Essential Tools...936
    Service Equipment and Tools...436
    Specifications...1228
    Disassemble, Inspect and Assemble Four Pinion Differential Assembly...438
    Four Pinion Differential Backlash Adjustment...442
    Four Pinion Differential Bearing Preload Adjustment...444
    Inspect and Repair Differential Lock Pedal and Linkage...446
    Inspect and Repair Hydraulic Differential Lock and Linkage...448
    Remove, Inspect and Install Differential Lock Assembly...450
  Group 25: Final Drives...393
    Summary of References - Final Drives...457
    Specifications...1228
    Remove and Inspect Planetary Drive Assembly...459
    Install Planetary Drive Assembly...463
    Remove, Inspect and Install Axle Shaft Assembly...468
    Disassemble, Inspect and Assemble Gears and Shafts of Final Drive (HighCrop Tractors)...472
  Group 30: Power Take-Off...394
    Power Take-Off - Summary of References...476
    Power Take-Off - Special Tools...477
    Inspect and Repair Rear PTO Clutch Lever and Linkage...478
    Remove, Inspect and Install Hydraulic PTO Clutch Cylinder Assembly...482
    Inspect and Repair Rear PTO Engagement Lever and Linkage...484
    Disassemble, Inspect and Assemble PTO Shift Leverage Assembly...487
    Disassemble, Inspect and Assemble Rear PTO Engagement Control...490
    Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly...492
    Disassemble, Inspect and Assemble Rear PTO Engagement Sleeve...495
    Remove and Install Rear PTO Drive Shaft...498
    Disassemble Electro-Hydraulic Rear PTO Cover...500
    Assemble Electro-Hydraulic Rear PTO Cover...503
    Disassemble Electro-Hydraulic Rear PTO Clutch Drive Shaft...507
    Assemble Electro-Hydraulic Rear PTO Clutch Drive Shaft...511
    Remove Electro-Hydraulic Rear PTO Drive Shaft...516
    Disassemble Electro-Hydraulic Rear PTO Drive Shaft...517
    Assemble Electro-Hydraulic Rear PTO Drive Shaft...520
    Install Electro-Hydraulic Rear PTO Drive Shaft...524
    Remove Electro-Hydraulic Rear PTO Input Shaft...525
    Disassemble and Assemble Electro-Hydraulic Rear PTO Input Shaft...526
    Install Electro-Hydraulic Rear PTO Input Shaft...527
    Remove Electro-Hydraulic Rear PTO Brake...528
    Disassemble Electro-Hydraulic Rear PTO Brake...530
    Assemble Electro-Hydraulic Rear PTO Brake...534
    Install Electro-Hydraulic Rear PTO Brake...539
  Group 35: Transmission Housing - Sensors...394
    Remove, Inspect and Install Housing Sensors...544
Section 50B: Mechanical Transmissions...547
  Group 00: Removal and Installation of Power Train Components...547
    Remove and Install Power Train Components - Summary of References...550
    Remove and Install Power Train Components - Specifications...1228
    Separate Engine from Clutch Housing...552
    Install Engine on Clutch Housing...565
    Separate Clutch Housing from Transmission...575
    Install Clutch Housing on Transmission...576
    Separate Clutch Housing from Transmission - not for 24/12 Speed Transmission...577
    Install Clutch Housing on Transmission - not for 24/12 Speed Transmission...583
    Replace Clutch Housing Seal - 12/12 Speed Transmission...589
    Replace Clutch Housing Seal - 24/24 Speed Transmission...590
  Group 05: Clutch...547
    Summary of References - Clutch...595
    Specifications...1228
    Inspect and Repair Clutch Pedal and Linkage...597
    Remove and Install Clutch Assembly...599
    Disassemble and Inspect Clutch Assembly...602
    Assemble Clutch Assembly...611
    Traction Clutch Finger Adjustment...617
    PTO Clutch Finger Adjustment...619
    Remove and Inspect Clutch Release Mechanism...621
    Install Clutch Release Mechanism...624
  Group 10: Hi-Lo Clutch (24/24-Speed Transmission)...547
    Summary of References - Hi-Lo Clutch (24/24-Speed Transmission)...629
    Specifications...1228
    Remove and Inspect Mechanical Hi-Lo Drive...631
    Install Mechanical Hi-Lo Drive...634
    Disassemble, Inspect and Assemble Mechanical Hi-Lo Shift Shaft Assembly...637
    Disassemble, Inspect and Assemble Mechanical Hi-Lo Synchronizer...639
    Disassemble, Inspect and Assemble Mechanical Hi-Lo Drive Shaft...641
    Disassemble, Inspect and Assemble Mechanical Hi-Lo Reduction Shaft...643
    Inspect and Repair Mechanical Hi-Lo Shift Lever...645
    Seal Ring Replacement of Hydraulic Hi-Lo Clutch Drive Shaft...647
    Remove and Inspect Hydraulic Hi-Lo Clutch Assembly...652
    Install Hydraulic Hi-Lo Clutch Assembly...655
    Disassemble, Inspect and Assemble Hydraulic Hi-Lo Clutch...659
    Disassemble, Inspect and Assemble Hydraulic Hi-Lo Drive Shaft...663
  Group 20: Transmission...66
    Transmission - Summary of References...666
    Transmission - Specifications...1228
    Remove and Install Transmission...668
    Inspect and Repair Gear and Range Shift Levers...670
    Remove, Inspect and Install Range Shaft...674
    Range Shaft End Play Adjustment...680
    Remove, Inspect and Install Primary and Reverse Shafts...681
    Primary Shaft End Play Adjustment...694
    Remove, Inspect and Install Pinion Shaft...696
    Pinion Shaft Cone Point Adjustment...703
    Pinion Bearing Preload Adjustment...705
    Remove, Inspect and Install Secondary Shaft...708
    Secondary Shaft End Play Adjustment...720
Section 50C: Power Reverser Transmission (24-12)...724
  Group 00: Removal and Installation of Components - 24/12-Speed Transmission...66
    Removal and Installation of Components - 24/12-Speed Transmission, Summary of References...727
    Removal and Installation of Components - 24/12-Speed Transmission, Specifications...1228
    Removal and Installation of Components - 24/12-Speed Transmission, Special Tools...729
    Separate Clutch Housing from Transmission - 24/12-Speed Transmission...730
    Install Clutch Housing on Transmission - 24/12-Speed Transmission...735
    Guide of Forward High Clutch Drive Shaft and Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission...741
    Remove Guide of Forward High Clutch Drive Shaft - 24/12-Speed Transmission...743
    Replace Seal Rings of Forward High Clutch Drive Shaft - 24/12-Speed Transmission...745
    Install Guide of Forward High Clutch Drive Shaft - 24/12-Speed Transmission...746
    Remove Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission...750
    Replace Seal Rings of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission...752
    Install Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission...754
    Remove Air Pump - 24/12-Speed Transmission...757
    Install Air Pump - 24/12-Speed Transmission...759
  Group 15: Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission...66
    Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission, Summary of References...762
    Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission, Specifications...1228
    Remove Electro-Hydraulic Forward High/Low and Reverse Clutch Assembly - 24/12-Speed Transmission...764
    Install Electro-Hydraulic Forward High/Low and Reverse Clutch Assembly - 24/12-Speed Transmission...766
    Disassemble, Inspect and Assemble Electro-Hydraulic Forward High Clutch - 24/12-Speed Transmission...769
    Disassemble, Inspect and Assemble Electro-Hydraulic Forward Low Clutch - 24/12-Speed Transmission...775
    Disassemble, Inspect and Assemble Electro-Hydraulic Reverse Clutch - 24/12-Speed Transmission...781
    Remove Secondary Shaft Assembly - 24/12-Speed Transmission...788
    Disassemble, Inspect and Assemble Secondary Shaft Assembly - 24/12-Speed Transmission...789
    Install Secondary Shaft Assembly - 24/12-Speed Transmission...794
    Remove Drive Shaft Assembly - 24/12-Speed Transmission...795
    Replace Clutch Housing Seal - 24/12-Speed Transmission...796
    Disassemble, Inspect and Assemble Drive Shaft Assembly - 24/12-Speed Transmission...797
    Install Drive Shaft Assembly - 24/12-Speed Transmission...801
Section 60: Steering and Brake Systems...802
  Group 05: Steering System...802
    Summary of References - Steering System...805
    Specifications...1228
    Remove and Install Steering Column and Valve...808
    Disassemble and Inspect Steering Valve...823
    Assemble Steering Valve...827
    Remove and Install Steering Cylinder...832
    Remove and Install Steering Cylinder (Two-Wheel Drive F and V Tractors)...834
    Remove and Install Steering Cylinder (Two-Wheel Drive HighCrop Tractors)...836
    Disassemble, Inspect and Assemble Steering Cylinder...838
    Disassemble, Inspect and Assemble Steering Cylinder (5GV, 5GN, 5GF and 5GL Tractors)...841
    Disassemble, Inspect and Assemble Steering Cylinder (Two-Wheel Drive HighCrop Tractors)...845
    Remove, Inspect and Install Tie Rod Assembly (Standard Tractors)...847
    Remove, Inspect and Install Tie Rod Assembly (5GV, 5GN, 5GF and 5GLTractors)...851
    Remove, Inspect and Install Tie Rod Assembly (Two-Wheel Drive HighCrop Tractors)...856
  Group 10: Brake System...802
    Summary of References - Brake System...859
    Specifications...1228
    Change Brake System Oil...861
    Remove and Install Brake Cylinders and Pedals...864
    Remove and Install Brake Cylinders and Pedals (5G Remove and Install Brake Cylinders and Pedals (5G & 5GH){pgNO}802 5GH)...865
    Remove and Install Brake Cylinders and Pedals (5GL)...868
    Remove and Install Brake Cylinders and Pedals (5GV, 5GN Remove and Install Brake Cylinders and Pedals (5GV, 5GN & 5GF){pgNO}802 5GF)...871
    Disassemble and Inspect Brake Pedals...874
    Brake Cylinders Cross Section...876
    Remove and Inspect Brakes...877
    Install Brakes...880
    Trailer Brake Valve System Components...883
    Remove and Install Trailer Brake Valve...884
    Disassemble and Inspect Trailer Brake Valve...886
    Inspect and Replace Brake Hydraulic Lines...890
    Remove, Inspect and Install Brake Linkage...892
    Remove, Inspect and Install Park Brake Lever...895
    Remove, Inspect and Install Park Brake Linkage...897
    Remove Brake Pump...903
    Install Brake Pump...906
Section 70: Hydraulic System...907
  Group 05: Hydraulic Pump and Filter...907
    Summary of References - Hydraulic Pump and Filter...910
    Specifications...1228
    Remove and Install Hydraulic Pump...912
    Remove and Install Third Hydraulic Pump (If Equipped)...914
    Remove Hydraulic Pump External Components...917
    Install Hydraulic Pump External Components...924
    Remove and Install Hydraulic Filter/Manifold...926
    Remove Hydraulic Filter...927
    Inspect and Replace Hydraulic Suction Lines...928
    Inspect and Replace Third Hydraulic Pump Suction Lines (If Equipped)...930
    Inspect and Replace Hydraulic Supply Lines...931
  Group 10: Hitch...907
    Summary of References - Hitch...935
    Essential Tools...936
    Specifications...1228
    Inspect and Repair Hitch Control Lever and Linkage...938
    Remove, Inspect and Install Hitch Valve...941
    Safety and Relief Valve Adjustment...945
    Remove, Inspect and Install EHS II...947
    Remove, Inspect and Install Draft and Position Sensing Linkage...951
    Sensing Spring Adjustment...954
    Remove and Install Rockshaft Assembly...955
    Remove and Install Rockshaft Assembly (5G Remove and Install Rockshaft Assembly (5G & 5GH){pgNO}907 5GH)...956
    Remove and Install Rockshaft Assembly (5GL)...959
    Remove, Inspect and Install Lift Arms and Cylinder of Rockshaft Assembly...963
    Remove Hitch Control Linkage (Standard Tractors)...966
    Remove Hitch Control Linkage (F and V Tractors)...969
    Inspect and Repair Hitch Control Linkage...972
    Install Hitch Control Linkage (Standard Tractors)...976
    Install Hitch Control Linkage (F and V Tractors)...980
    Remove, Inspect and Install Draft and Position Sensing Linkage (EHS II)...983
    Hitch Sensitivity Adjustment...987
    Rockshaft Position Control Lever Adjustment...988
    Rockshaft Draft Control Lever Adjustment...989
    Distributor Control Valve Adjustment...991
  Group 15: Three-Point Hitch...74
    Summary of References - Three-Point Hitch...994
    Inspect and Repair Draft Links (Standard Tractors)...995
    Inspect and Repair Draft Links (F and V Tractors)...997
    Inspect and Repair Adjustable Lift Link...1000
    Inspect and Repair Hydraulically Adjustable Lift Link...1003
    Inspect and Repair Center Link...1005
  Group 20: Selective Control Valves...908
    Summary of References - Selective Control Valves...1008
    Selective Control Valve and Lever Assembly (5G Selective Control Valve and Lever Assembly (5G & 5GH){pgNO}908 5GH)...1009
    Selective Control Valve and Lever Assembly (5 GL)...1012
    Remove and Install Selective Control Valve (SCV)...1014
    Remove and Install Selective Control Valve (SCV) - Tractors With Mid-Mounted Couplers...1016
    Disassemble, Inspect and Assemble Selective Control Valve Lever...1019
    Selective Control Valve Levers - Exploded View...1022
Section 80: Miscellaneous...1025
  Group 00: Removal and Installation of Components...1025
    Summary of References - Removal and Installation of Components (Miscellaneous)...1028
    Specifications...1228
    Remove Hood...1030
    Remove Hood (5G Remove Hood (5G & 5GH){pgNO}1025 5GH)...1031
    Remove Hood (5GL)...1034
    Remove Hood (5GV, 5GN Remove Hood (5GV, 5GN & 5GF){pgNO}1025 5GF)...1035
    Install Hood...1037
    Remove and Install Front Axle - Two-Wheel Drive Standard Tractors...1038
    Remove and Install Front Axle - Two-Wheel Drive V, N and F Tractors...1041
    Remove and Install Front Axle - Two-Wheel Drive HighCrop Tractors...1045
    Remove, Inspect and Install Front Axle Drive Shaft...1048
    Remove and Install Front Axle - Four-Wheel Drive Standard, HighCrop and F Tractors...1057
    Remove and Install Front Axle - Four-Wheel Drive V and N Tractors...1059
  Group 10: Front Axle...1025
    Summary of References - Front Axle...1063
    Specifications...1228
    Inspect and Replace Pivot Pin and Bushings...1065
    Remove and Install Spindle Assembly (Standard Tractors)...1067
    Remove and Install Spindle Assembly (F and V Tractors)...1070
    Remove and Install Spindle Assembly (HighCrop Tractors)...1073
    Inspect and Replace Spindle Shaft Bushings...1075
    Inspect and Replace Front-Wheel Bearings (Standard Tractors)...1077
    Inspect and Replace Front-Wheel Bearings (F and V Tractors)...1079
    Inspect and Replace Front-Wheel Bearings (HighCrop Tractors)...1082
  Group 15: Front and Rear Wheels...1025
    Remove and Install Front or Rear Wheels...1088
  Group 20: Trailer Mounting and Swinging Drawbar...1108
    Summary of References - Trailer Mounting and Swinging Drawbar...1108
    Check the Manually - Operated Hitch (EEC Type) for Wear...1094
    Check the Manually-Operated Hitch (CUNA Type) for Wear...1097
    Check the Manually-Operated Hitch (CUNA D2 Type) for Wear...1099
    Check the Tow Hook for Wear (F and V Tractors)...1101
    Check the Swinging Drawbar for Wear...1102
    Remove Guide Rails for Height-Adjustable Trailer Hitch...1104
    Install Guide Rails for Height-Adjustable Trailer Hitch...1106
    Swinging Drawbar...1108
  Group 25: Fenders...1026
    Summary of References - Fenders...1111
    Remove and Install Fenders (5G Remove and Install Fenders (5G & 5GH){pgNO}1026 5GH)...1112
    Remove and Install Fenders (5GL)...1116
Section 90: Operator's Cab and Open Operator's Station...1120
  Group 00: Remove and Install Operator's Cab/Open Operator's Station...1120
    Summary of References - Remove and Install Operator's Cab/Open Operator's Station...1123
    Remove Operator's Cab...1124
    Install Operator's Cab...1139
    Remove Open Operator's Station...1140
    Install Open Operator's Station...1156
  Group 05: Controls and Instruments...1120
    Summary of References - Controls and Instruments...1158
    Remove Control Lever Moldings...1159
    Remove Instrument Panel...1171
    Remove and Install EHS II Control Panel...1174
  Group 15: Air-Conditioning System...1120
    Air-Conditioning System - Summary of References...1177
    Air-Conditioning System - Special Tools...1178
    Air-Conditioning System - Specifications...1228
    Torques for Tightening Refrigerant Hoses...1180
    Air-Conditioning System - Safety at Work...1181
    Storage of Refrigerant Containers...1183
    Air-Conditioning - Important...1184
    Service Work on Air-Conditioning System...1185
    Fill with Refrigerant Oil...1190
    Discharging the System...1192
    Evacuating the System...1193
    Filling With Refrigerant Oil...1194
    Filling the System...1195
    Topping Up a Partly Discharged System...1196
    Leakage Test...1197
    Replace Air-Conditioning Receiver-Drier...1198
    Remove, Inspect, and Install Air-Conditioning Condenser...1200
    Remove, Inspect and Install Air-Conditioning Compressor...1202
    Check Level in the Compressor...1204
    Air-Conditioning Evaporator - Parts...1205
    Remove and Install Air-Conditioning Evaporator...1207
    Air Conditioning Control Unit Disassembly...1213
  Group 20: Heating System...1121
    Summary of References - Heating System...1216
    Remove, Inspect and Install Cab Heater Valve...1217
    Remove, Inspect and Install Cab Heater Core...1219
    Remove, Inspect and Install Cab Air-Conditioning Core...1221
    Remove, Inspect and Install Blower Motor...1224
  Group 25: Operator's Cab...1121
    Summary of References - Operator's Cab...1227
    Specifications...1228
    Remove and Install Sun Visor...1229
    Remove and Install Windshield...1230
    Windshield - Exploded View...1234
    Remove and Install Lower Front Windows...1236
    Lower Front Windows - Exploded View...1238
    Remove and Install Cab Door...1240
    Remove and Install Inner Handle...1242
    Cab Door - Exploded View...1244
    Remove and Install Rear Side Cab Windows...1246
    Rear Side Cab Windows, Exploded View...1248
    Remove and Install Rear Window...1249
    Rear Window - Exploded View...1252
    Remove and Install Cab Recirculating/Fresh Air Filter...1254
    Cab Roof Disassembly...1256
    Post-Cover Disassembly...1267
  Group 30: Open Operator's Station...1121
    Summary of References - Open Operator's Station...1274
    Remove and Install 2-post ROPS (Standard Tractors)...1275
    Remove and Install 2-post ROPS (F and V Tractors)...1278
  Group 35: Operator's Seat...1121
    Remove and Install Operator's Seat and Support...1287
Section 99: Special Tools...1291
  Group 05: Special Tools (Dealer-Fabricated)...1291
    Summary of References — Dealer-Manufactured Tools...1296
    Adapter...1297
    Cone Point Adjustment Tools...1298
    Draft Control Adjusting Tool...1300
    Seal Ring Replacement Kit - Tool 1...1301
    Seal Ring Replacement Kit - Tool 2...1302
  Group 10: Special Tools (Available as Spare Parts)...1291
    Summary of References - Special Tools and Test Equipment...1305
    D01019AA - Single-Speed Hydraulic Hand Pump Assembly...1307
    D01072AA - Bushing, Bearing, and Seal Driver Set...1308
    D01210AA - Slide Hammer Puller...1309
    FKM10436 - Oil Injector...1310
    FKM10443 - Charging Valve...1311
    FKM10475 - Adjusting Tool...1312
    JDE83 - Flywheel Turning Tool...1313
    JDG19 - Lifting Eyes...1314
    JDG1337 - Clutch Repair Fixture...1315
    JDG1375 - Clutch Finger Height Gauge...1316
    JDG10974EU - Air-Conditioning Service Unit...1317
    KJD10447 - Oil Seal Installer...1318
    KJD10494 - Tensioning Tool...1319
    KJD10567 - Lifting Device for Operator's Cab...1320
    KJD119029 - Bearing Cup Driver...1321
    KJD119034 - Seal Ring Driver...1322
    KJD119183 - Cover Installation Tool...1323
    KJD677629 - Final Drive Assembly Removal Tool...1324
    KJD715004 - Bearing Cone Driver...1325
    KJD715082 - Bearing Cone Driver...1326
    KJD715093 - Bearing Cone Driver...1327
    KJD715243 - Bearing Cone Driver...1328
    KJD715583 - Bearing Cup Driver...1329
    KJD715600 - Bearing Cup Driver...1330
    KJD715665 - Bushing Driver...1331
    KJD715667 - Bushing Driver...1332
    KJD715668 - Seal Driver...1333
    KJD715669 - Bearing Cup Driver...1334
    KJD10570 - Safety Equipment (Air-Conditioning Service)...1335
    KJD10571 - Protective Cover for Air-Conditioning Service Unit...1336
    KJD10572 - Standard Flushing Kit (Air-Conditioning Service)...1337
    KJD10573 - UV Contrast Agent (Air-Conditioning Service)...1338
    KJD10574 - Hose Extensions (2.5 m) (Air-Conditioning Service)...1339
    KJD10575 - PAG Oil (Air-Conditioning Service)...1340
    KJD10576UV - Lamp and Safety Goggles (Air-Conditioning Service)...1341
    KJD10577 - Filter/Receiver-Drier Cartridge for Air-Conditioning Service Unit...1342
    KJD715800 - Dummy Pinion Shaft...1343
    KJD715801 - Plug Driver...1344
    KJD715802 - Bearing Driver...1345
    KJD715804 - Seal Driver...1346
    KJD715805 - Alignment Tool...1347
    KJD715808 - Bearing Cup Driver...1348
    KJD715810 - Dummy Differential Assembly...1349
    KJD715815 - Pin Installation Tool...1350
    KJD715821 - Bearing Driver and Alignment Tool...1351
    KJD715824 - Seal Ring Driver...1352
    KJD715825 - Bearing Driver...1353
    KJD715826 - Seal Ring Driver...1354
    KJD715827 - Bearing Cup Driver...1355
    KJD715829 - Bushing Driver...1356
    KJD715830 - Bearing Driver and Alignment Tool...1357
    KJD715836 - Seal Ring Driver...1358
    KJD715837 - Bearing Driver...1359
    KJD715838 - Bearing Driver...1360
    KJD715843 - Bearing Driver...1361
    KJD715844 - Bearing Cup Driver...1362
    KJD715845 - Shaft Installation Tool...1363
    KJD715848 - Bearing and Gear Assembly Driver...1364
    KJD715887 - Seal Ring Replacement Kit - Tool 2...1365
    KJD715888 - Seal Ring Replacement Kit - Tool 1...1366
    KJD716105 - Spacer...1367
    KJD716106 - Seal Driver...1368
    KJD716107 - Seal Driver...1369
    KJD716108 - Bearing Driver...1370
    KJD716110 - Bearing Support Driver...1371
    KJD716111 - Bearing Driver...1372
    KJD716133 - Seal Ring Driver...1373
    KJD716134 - Seal Ring Driver...1374
    KJD716138 - Bushing Driver...1375
    KJD716139 - Bearing Driver...1376
    KJD716140 - Bearing Driver...1377
    KJD716143 - Bearing Driver...1378
    KJD716144 - Alignment Tool...1379
    KJD716156 - Bearing Cone Driver...1380
    KJD716157 - Bearing Driver...1381
    KJD716170 - Seal Ring Driver...1382
    KJD716171 - Bearing Cone Driver...1383
    KJD716202 - Shaft Holding Tool...1384
    KJD716211 - Bearing Driver...1385
    KJD716216 - Seal Ring Driver...1386
    KJD716217 - Bushing Driver...1387
    KJD716218 - Seal Ring Driver...1388
    KJD716219 - Bearing Driver...1389
    KJD716220 - Seal Ring Driver...1390
    KJD716300 - Bushing Driver...1391
    KJD716302 - Bearing Cup Driver...1392
    KJD716303 - Bearing Cup Driver...1393
    KJD716304 - Seal Driver...1394
    KJD716305 - Bushing Driver...1395
    OTC7062A - Holder...1396

Repair Service Manual for John Deere Tractors Models 5080G, 5090G, 5090GH, 5075GL, 5085GL, 5075GF, 5085GF, 5100GF, 5075GN, 5085GN, 5100GN, 5075GV, 5085GV - TM406419