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John Deere 5083E and 5093E Tractors Diagnosis and Test Service Technical Manual (TM608919)

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US Dollar: $39.00

Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deer 5083E and 5093E Tractors, with workshop information to maintain, diagnose, and rebuild like professional mechanics.

John Deer 5083E and 5093E Tractors workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM608919 English - John Deer 5083E and 5093E Tractors Diagnostic Technical Manual (February 2015).pdf
TM608980 Turkish - 5083E ve 5093E Traktörler Arıza Tanı Teknik El Kitabı.pdf

PRODUCT DETAILS:
Total Pages: 1,203 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Diagnosis and Tests
Language:  English Turkish
Published on 2015/02/26

TABLE OF CONTENTS................1
Section 210: General................22
  Group 05: Safety................22
    Recognize Safety Information................26
    Understand Signal Words................27
    Follow Safety Instructions................28
    Prepare for Emergencies................29
    Wear Protective Clothing................30
    Protect Against Noise................31
    Handle Fuel Safely—Avoid Fires................32
    Fire Prevention................33
    In Case of Fire................34
    Use Foldable ROPS and Seat Belt Properly................35
    Stay Clear of Rotating Drivelines................36
    Use Steps and Handholds Correctly................38
    Read Operator Manuals for ISOBUS Implements................39
    Use Seat Belt Properly................40
    Vibration................41
    Operating the Tractor Safely................42
    Avoid Backover Accidents................44
    Limited Use in Forestry Operation................45
    Operating the Loader Tractor Safely................46
    Keep Riders Off Machine................47
    Passenger Seat................48
    Use Safety Lights and Devices................49
    Towing Trailers/Implements Safely (Mass)................50
    Use Caution On Slopes and Uneven Terrain................51
    Freeing a Mired Machine................52
    Avoid Contact with Agricultural Chemicals................53
    Handle Agricultural Chemicals Safely................54
    Handling Batteries Safely................56
    Avoid Heating Near Pressurized Fluid Lines................58
    Remove Paint Before Welding or Heating................59
    Handle Electronic Components and Brackets Safely................60
    Practice Safe Maintenance................61
    Avoid Hot Exhaust................62
    Clean Exhaust Filter Safely................63
    Work In Ventilated Area................66
    Support Machine Properly................67
    Prevent Machine Runaway................68
    Park Machine Safely................69
    Transport Tractor Safely................70
    Service Cooling System Safely................71
    Service Accumulator Systems Safely................72
    Service Tires Safely................73
    Service Front-Wheel Drive Tractor Safely................74
    Tightening Wheel Retaining Bolts/Nuts................75
    Avoid High-Pressure Fluids................76
    Do Not Open High-Pressure Fuel System................77
    Store Attachments Safely................78
    Dispose of Waste Properly................79
  Group 15: General References................23
    General References - Summary of References................81
    Metric Bolt and Screw Torque Values................82
    Unified Inch Bolt and Screw Torque Values................84
    Glossary of Terms................87
    Hydraulic Circuit Symbols................91
    Wiring Diagram and Schematic Information................92
    Electrical Schematic Symbols................93
    Reading Wiring Schematics and Diagrams................96
    Visually Inspect Electrical System................100
    Electrical Procedure................101
    Using a Probe Light................105
    Circuit Types................107
    Circuit Malfunctions................109
    Understanding Electrical vs. Electronic Circuits................112
    Relay Circuit Types................115
    Using a Digital Multimeter................128
    Troubleshooting Unresolved Electrical/Electronic Problems................130
Section 211: Diagnostic Trouble Codes................131
  Group CCU: CCU Code Diagnostics................131
    CCU 000629.12 - CCU Control Unit Fault................131
    CCU 001638.00 - Hydraulic Oil Temperature Very Hot................131
    CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High................131
    CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low................131
    CCU 001883.00 - Rear PTO Overspeed................131
    CCU 001883.01 - Rear PTO Underspeed................131
    CCU 524016.04 - CCU Switched Supply Voltage Low................131
    CCU 524037.02 - MFWD Switch Circuit Fault................131
    CCU 524224.14 - Rear PTO Disabled................131
    CCU 524235.05 - MFWD Solenoid Circuit Fault................131
    CCU 524252.05 - Rear PTO Solenoid Circuit Fault................131
    CCU 600006.31 - Default DTC................131
  Group PTR: PTR Code Diagnostics................131
    PTR 000168.01 - PTR Unswitched Supply Voltage Low................131
    PTR 000190.18 - Engine Speed Low................131
    PTR 000191.00 - Transmission Overspeed During Calibration................131
    PTR 000191.17 - Transmission Underspeed................131
    PTR 000598.02 - Clutch Pedal Switch/Sensor Circuit Conflict................131
    PTR 000598.04 - Clutch Pedal Switch/Transmission Enable Sensor Circuit Conflict................131
    PTR 000628.02 - EOL Data Fault................131
    PTR 000630.07 - PTR Calibration Fault/Tractor Movement................131
    PTR 000630.14 - PTR Not Calibrated................131
    PTR 000734.05 - Forward Solenoid Circuit Fault................131
    PTR 000735.05 - Reverse Solenoid Circuit Fault................131
    PTR 000752.03 - Infinitely Variable Shuttle Control Circuit Voltage High................131
    PTR 000752.04 - Infinitely Variable Shuttle Control Circuit Voltage Low................131
    PTR 001079.03 - Sensor Reference Circuit Voltage High................131
    PTR 001079.04 - Sensor Reference Circuit Voltage Low................131
    PTR 001504.30 - Seat Switch Circuit Fault................131
    PTR 523959.31 - Operator Left Seat with Directional Reverser Lever in Gear................131
    PTR 523960.31 - Operator Not Seated During a Directional Reverser Lever Command................131
    PTR 524017.07 - Gearshift Lever in Park with Directional Reverser Lever in Gear................132
    PTR 524020.31 - Directional Reverser Lever in Gear at Power-Up................132
    PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault................132
    PTR 524029.02 - Clutch Pedal Sensor Circuit Conflict................132
    PTR 524029.15 - Clutch Pedal Sensor Circuit Voltage High................132
    PTR 524029.16 - Clutch Pedal Sensor Circuit Voltage High, Neutral Recoverable................132
    PTR 524029.17 - Clutch Pedal Sensor Circuit Voltage Low................132
    PTR 524029.18 - Clutch Pedal Sensor Circuit Voltage Low, Neutral Recoverable................132
    PTR 524060.03 - Transmission Enable Signal High During Operation................132
    PTR 524060.04 - Transmission Enable Signal Low During Operation................132
    PTR 524081.31 - Come Home Detected................132
    PTR 524160.02 - Not Neutral Signal Conflicts with Neutral Signal................132
    PTR 524230.05 - Enable Proportional Valve Circuit Fault................132
    PTR 524230.07 - Enable Valve Stuck Open................132
    PTR 524234.03 - Enable Pressure Sensor Circuit Voltage High................132
    PTR 524234.04 - Enable Pressure Sensor Circuit Voltage Low................132
Section 212: Observable Symptoms................237
  Group 20: Engines................237
    Engine Problems................237
  Group 30: Fuel and Air................237
    Fuel and Air Problems................237
  Group 40: Electrical................237
    Starting and Charging Problems................237
    Lighting Problems................237
    Instrument Cluster Problems................237
    Miscellaneous Electrical Problems................237
  Group 45: Control Units................237
    Control Unit Problems................237
  Group 50: Transmission................237
    PowrReverser™ Problems................237
  Group 56: Drive Systems................237
    Differential Lock Problems................237
    MFWD Problems................237
    Rear Mechanical PTO Problems................237
  Group 60: Steering and Brakes................237
    Steering Problems................237
    Brake Problems................237
  Group 70: Hydraulics................237
    SCV Problems................237
    Hitch Problems................237
    Hydraulic Problems................237
  Group 90: Operator Station................237
    HVAC Problems................237
    Radio Problems................237
    Seat Problems................237
    Wiper Problems................237
Section 213: System Diagnosis................267
  Group 40: Electrical................267
    Starting System Diagnosis................267
  Group 50: Transmission................267
    PowrReverser™ Transmission System Diagnosis................267
  Group 56: Drive Systems................267
    Differential Lock System Diagnosis................267
    MFWD System Diagnosis................267
    Rear Mechanical PTO System Diagnosis................267
  Group 60: Steering and Brakes................267
    Steering System Diagnosis................267
    Rear Brake System Diagnosis................267
  Group 70: Hydraulics................267
    Single and Dual Rear SCV System Diagnosis................267
    Dual Mid-Mount SCV System Diagnosis................267
    Rear Mechanical Hitch System Diagnosis................267
    Hydraulics - Hydraulic Trailer Brake System Diagnosis................267
  Group 90: Operator Station................267
    HVAC System Diagnosis................267
Section 220: Engines................314
  Group 05: General Information................314
    Engine General Information - Summary of References................316
    John Deere Engine Repair—Use Component Technical Manual................317
    General Engine Specifications................318
    Tractor-Specific Engine Information................319
  Group 15: Tests and Adjustments................314
    Engine Tests and Adjustments - Summary of References................321
    Throttle Lever Adjustment................322
  Group 20: Theory of Operation................314
    Engine Theory of Operation - Summary of References................324
    Overview of Tractor Engines................325
Section 230: Fuel and Air................326
  Group 05: General Information................326
    Fuel and Air General Information - Summary of References................328
    John Deere Engine Fuel Systems Repair—Use Component Technical Manual................329
  Group 20: Theory of Operation................326
    Fuel and Air Theory of Operation - Summary of References................331
    Fuel System Operation—Cab................332
    Fuel System Operation—OOS................334
    Air Intake System Operation................336
Section 240: Electrical System................338
  Group 05: General Information................338
    Electrical System General Information - Summary of References................343
    Load Center Fuses and Relays................344
  Group SE01: SE01—Starting and Charging, SE02—Fuel Supply System................338
    SE01—Starting and Charging System, SE02— Fuel System - Summary of References................352
    Key Switch, Starter, Alternator and Starting Aid Functional Schematic................353
    PTO and Fuel Supply System Functional Schematic................355
    Air Heater Circuit Test................356
    Battery Inspection Test................358
    Cold Advance Circuit Test................367
    Charging System Circuit Test................369
    Fuel Flow Circuit Test................372
    Key Switch Circuit Test................375
    Rear PTO Lever Position Switch Circuit Test................377
    Starter Circuit Test................378
  Group SE03: SE03—Accessory Power, SE04—Horn................338
    SE03—Accessory Power, SE04—Horn - Summary of References................381
    Accessory Power and Horn Functional Schematic................382
    Accessory Power Circuit Test................383
    Horn Circuit Test................386
  Group SE07A: SE07A, SE08A—Cab Lighting................338
    SE07A, SE08A—Cab Lighting - Summary of References................390
    Cab Lighting Functional Schematic................391
    Headlight Circuit Test (Cab)................394
    Tail Light Circuit Test (Cab)................402
    Light Switch Circuit Test (Cab)................409
    Right Turn Signal Light Circuit Test (Cab)................411
    Left Turn Signal Light Circuit Test (Cab)................417
    Warning Light Circuit Test (Cab)................423
    Front Work Light Circuit Test (Cab)................429
    Rear Work Light Circuit Test (Cab)................434
    Beacon Light Circuit Test (Cab)................439
    License Plate Light Circuit Test (Cab)................442
  Group SE07B: SE07B, SE07C, SE08B—OOS Lighting................339
    SE07B, SE07C, SE08B—OOS Lighting - Summary of References................447
    OOS Lighting Functional Schematic................448
    Headlight Circuit Test (OOS)................451
    Tail Light Circuit Test (OOS)................457
    Tail Light Circuit Test (OOS) (with Warning Light Switch)................461
    Light Switch Circuit Test (OOS)................465
    Right Turn Signal Light Circuit Test (OOS)................467
    Right Turn Signal Light Circuit Test (OOS) (with Warning Light Switch)................473
    Left Turn Signal Light Circuit Test (OOS)................479
    Left Turn Signal Light Circuit Test (OOS) (with Warning Light Switch)................485
    Warning Light Circuit Test (OOS)................491
    Warning Light Circuit Test (OOS) (with Warning Light Switch)................498
    Front Work Light Circuit Test (OOS)................507
    Rear Work Light Circuit Test (OOS)................510
    Rear Work Light Circuit Test (OOS) (with Rear Work Light Switch)................513
    Beacon Light Circuit Test (OOS)................517
    License Plate Light Circuit Test (OOS)................520
  Group SE09: SE09—Junction Block................339
    SE09—Junction Block - Summary of References................524
    Junction Block Functional Schematic................525
    Junction Block Power Circuit Test................526
  Group SE11: SE11—Trailer Connector................339
    SE11—Trailer Connector - Summary of References................531
    Trailer Connector Functional Schematic................532
    Trailer Power Circuit Check................533
  Group SE13: SE13—BackUp Alarm, SE15—Power Outlet (Cab Only)................339
    SE13—BackUp Alarm, SE15—Power Outlet - Summary of References................537
    Backup Alarm and Power Outlet Functional Schematic................538
    Backup Alarm Circuit Test................540
    Convenience Outlet Circuit Test................542
    Power Outlet Circuit Test................545
    Auxiliary Power Strip Circuit Test................547
  Group SE16: SE16—Heating and Air Conditioning................340
    SE16—Heating and Air Conditioning - Summary of References................551
    Heating and Air Conditioning Functional Schematic................552
    Heater and Blower Circuit Test................553
    Air Conditioner Control and Compressor Circuit Test................561
  Group SE20: SE20—Front Wiper System, SE21—Rear Wiper System................340
    SE20—Front Wiper System, SE21—Rear Wiper System - Summary of References................566
    Front and Rear Wiper/Washer Functional Schematic................567
    Front Wiper/Washer Circuit Test................569
    Rear Wiper/Washer Circuit Test................574
  Group SE22: SE22—Dome Light, Door Switch, and Radio (Cab Only)................340
    SE22—Dome Light, Door Switch, and Radio (Cab Only) - Summary of References................580
    Dome Light, Door Switch, and Radio Functional Schematic................581
    Dome Light Circuit Test................582
    Right Hand Console Light Circuit Test................586
    Radio/Clock Circuit Test................588
    Radio Speaker Circuit Test................593
    Radio Antenna Circuit Test................595
  Group SE24: SE24—Instrument Cluster................340
    SE24—Instrument Cluster - Summary of References................598
    Instrument Cluster Functional Schematic................599
    Instrument Cluster Test................600
    Engine Oil Pressure Input Circuit Test................604
    Air Filter Restriction Switch Circuit Test................606
    Fuel Level Sensor Circuit Test................608
    Engine Coolant Temperature Sensor Circuit Test................610
    Left Turn Signal Indicator Input Circuit Test................613
    Right Turn Signal Indicator Input Circuit Test................615
    High Beam Headlight Input Circuit Test................617
    Flasher (Turn Signal Light and Warning Light) Output Circuit Test................619
    Battery Charge Indicator Input Circuit Test................621
    PTO Switch Input Circuit Test................623
    Seat Switch Input Circuit Test................625
    Secondary Brake Switch Circuit Test................627
  Group SE25: SE25—Seat Switch, SE26—ELX Relay and Fuses, SE28—Brake Switch................341
    SE25—Seat Switch, SE26—ELX Relay and Fuses, SE28—Brake Switch - Summary of References................630
    Seat Switch, ELX Relay and Fuses, and Brake Switch Functional Schematic................631
    Brake Light Circuit Test................632
    Seat Switch Circuit Test................634
  Group SE29: SE29—Electrohydraulic Control (EHC) Unit, SE33—Service ADVISOR™................341
    SE29—Electrohydraulic Control (EHC) Unit, SE33—Service ADVISOR™/Power - Summary of References................638
    Electrohydraulic Control (EHC) Unit and Service ADVISOR™ Functional Schematic................639
    Electrohydraulic Control (EHC) Unit (CCU and PTR) Test................640
    Clutch Enable Proportional Valve Circuit Test................646
    Clutch Pedal Position Sensor Circuit Test................650
    Enable Pressure Sensor Circuit Test................655
    Engine Speed Sensor Circuit Test................661
    Forward Neutral Reverser (FNR) Switch Circuit Test................665
    Park Switch Circuit Test................669
    Power Shuttle Control Circuit Test................674
    Topshaft Speed Sensor Circuit Test................679
    Transmission Forward Solenoid Circuit Test................684
    Transmission Reverse Solenoid Circuit Test................687
    Hydraulic Oil Temperature Sensor Circuit Test................690
Section 245: Control Units................695
  Group 05: General Information................695
    Control Units General Information - Summary of References................700
    Electro-Hydraulic Controller General Information................701
    Access Control Unit Addresses................718
    Performance Monitor General Operation................709
    Diagnostic Trouble Code Listing................713
    PRF Code List................714
    CCU Code List................715
    PTR Code List................716
    Control Unit Addresses................718
    Address 223-251 — General Control Unit Data................870
    CCU Address List................720
    PTR Address List................722
    Programming Control Units................725
    CAN Communication System Theory of Operation................732
    VIN Security Fault Diagnosis................734
    CAN Network Voltage Checks................735
  Group CCU: CCU - Chassis Control Unit................695
    Control Units CCU - Summary of References................741
    Chassis Control Unit (CCU) Calibration................742
    CCU 000 — Initial Address................751
    CCU 001 — Recall Diagnostic Codes................752
    CCU 002 — System Beep Address With Speed Sensors................753
    CCU 003 — System Beep Address Without Speed Sensors................756
    CCU 004 — Engine and Rear PTO Speed Sensor Status................758
    CCU 005 — Wheel Speed Sensor Status................759
    CCU 006 — Rear PTO Switch Status................760
    CCU 007 — MFWD Switch Status................761
    CCU 008 — Secondary Hand Brake, Left Brake, Right Brake Switch Status................762
    CCU 009 — Sensor Supply Status................763
    CCU 010 — Hydraulic Oil Temperature Sensor Voltage................764
    CCU 030 — System Voltage................765
    CCU 031 — Sensor Reference Voltage................766
    CCU 032 — Engine Speed................767
    CCU 033 — Rear PTO Speed................768
    CCU 034 — Wheel Speed................769
    CCU 036 — Hydraulic Oil Temperature................770
    CCU 060 — MFWD Configuration................771
    CCU 061 — Rear PTO Setup 1................772
    CCU 062 — Rear PTO Setup 2................773
    CCU 063 — Engine Pulses Per PTO Shaft Revolution Configuration................774
    CCU 064 — Rear PTO Pulses Per PTO Shaft Revolution Configuration................775
    CCU 065 — Wheel Speed Pulses Per Axle Revolution Configuration................776
    CCU 066 — Rear Tire Rolling Circumference................777
    CCU 069 — Diagnostic Code Purge Setting................779
    CCU - Beep Mode Test With Speed Sensors................780
    CCU - Beep Mode Test Without Speed Sensors................782
    CCU - Controller Theory of Operation................783
    CCU - Hydraulic Oil Temperature Sensor Theory of Operation................785
    CCU - Engine Speed Sensor Theory of Operation................786
  Group PTR: PTR - Power Train Reverser................696
    Control Units PTR - Summary of References................788
    Power Train Reverser (PTR) Control Unit Configuration and Calibration................789
    PTR 000 — Initial Address................814
    PTR 001 — Recall Diagnostic Codes................815
    PTR 002 — PTR System Beep Mode................816
    PTR 003 — PTR System Beep Mode With Speed Sensors................818
    PTR 004 — Engine and Countershaft Speed Sensor Status................820
    PTR 005 — Come Home, Trans Enable, Clutch Pedal Switch, and Seat Switch Status................822
    PTR 006 — Forward, Neutral, Not Neutral, and Reverse Switch Status................824
    PTR 007 — High/Low Switch Status................825
    PTR 008 — Park Switch Status................826
    PTR 009 — Seat Switch Status................827
    PTR 010 — Clutch Disengaged Switch Status................828
    PTR 011 — Power Shuttle Input Voltage................829
    PTR 012 — Trans Enable Pressure Sensor Voltage................830
    PTR 013 — Clutch Pedal Potentiometer Channel A Voltage................832
    PTR 014 — Clutch Pedal Potentiometer Channel B Voltage................833
    PTR 022 — Clutch Pack Overfill Protection Status................834
    PTR 030 — PTR Switched Supply Voltage................835
    PTR 031 — PTR Sensor Supply Voltage................836
    PTR 032 — Clutch Pedal Position................837
    PTR 033 — Clutch Pedal Pressure Command................838
    PTR 034 — Trans Enable Actual Pressure................839
    PTR 035 — Countershaft Pulses Per Revolution................841
    PTR 036 — Countershaft Speed................842
    PTR 037 — Hydraulic Oil Temperature................843
    PTR 060 — Transmission Type................844
    PTR 061 — Hydraulic Oil Type Selection................845
    PTR 062 — Temperature Offset For Alternate Hydraulic Oil................846
    PTR 063 — Transmission Calibration................847
    PTR 064 — Transmission Fill Pressure and Fill Time Calibration Values................849
    PTR 065 — Forward Valve Fill Pressure Adjustment................851
    PTR 066 — Reverse Valve Fill Pressure Adjustment................852
    PTR 067 — Forward Valve Fill Time Adjustment................853
    PTR 068 — Reverse Valve Fill Time Adjustment................854
    PTR 069 — PowerShuttle Setup Status................855
    PTR 070 — PowerShuttle Minimum Wheel Speed Fill Pressure................856
    PTR 071 — PowerShuttle Minimum Wheel Speed................857
    PTR 072 — Forward and Reverse Current Shift Pressure................858
    PTR 073 — Coefficient for V◦2 Shift Logic (Non-PowrShuttle)................859
    PTR 074 — Starting Shift Pressure for V◦2 Shift Logic (Non-PowrShuttle)................860
    PTR 075 — Maximum Shift Pressure for V◦2 Shift Logic (Non-PowrShuttle)................861
    PTR 076 — Vehicle model number................862
    PTR 080 — Forward and Reverse Valves Test Mode................863
    PTR 081 — Enable Valve Test Mode................864
    PTR 082 — Enable Pressure................865
    PTR 083 — Hi/Lo Switch Setup................866
    PTR 084 — Park Switch Polarity................867
    PTR 085 — Seat Switch Polarity................868
    PTR 100 — Come Home Mode Enable................869
    Address 223-251 — General Control Unit Data................870
    PTR - Control Unit Beep Mode Test With Speed Sensors................871
    PTR - Control Unit Beep Mode Test Without Speed Sensors................875
    PTR—Clutch Pedal Switch Circuit Test................876
    PTR - Control Unit Theory of Operation................878
    PTR - Directional Reverser Switch Theory of Operation................882
    PTR - Clutch Disengaged Switch Theory of Operation................883
    PTR - Optional Infinitely Variable Shuttle Control Theory of Operation................884
    PTR - Park Switch Theory of Operation................885
    PTR - Seat Switch Theory of Operation................886
    PTR - Forward Solenoid Theory of Operation................887
    PTR - Reverse Solenoid Theory of Operation................888
    PTR - Clutch Enable Proportional Valve Theory of Operation................889
    PTR - Clutch Pedal Position Sensor Theory of Operation................890
    PTR - Enable Pressure Sensor Theory of Operation................891
    PTR - Countershaft Speed Sensor Theory of Operation................892
Section 250: Transmission................893
  Group 10: Preliminary and Operational Checks................893
    Transmission Preliminary and Operational Checks - Summary of References................895
    Transmission Preliminary Checks................896
    Transmission Operational Checks................898
  Group 15: Tests and Adjustments................893
    Transmission Tests and Adjustments - Summary of References................902
    Install Test Equipment—PowrReverser™................903
    PowrReverser™ Control Valve Tests................909
    PowrReverser™ Pump Flow Test................1038
    PowrReverser™ Main Pressure Relief Valve Adjustment................917
  Group 20: Theory of Operation................893
    Transmission Theory of Operation - Summary of References................920
    PowrReverser™ Transmission Hydraulic Schematic................921
    Power Train Components................923
    Mechanical PTO Clutch Components................924
    Mechanical PTO Clutch Operation—Clutch Disengaged................925
    Mechanical PTO Clutch Operation—Clutch Engaged................927
    PowrReverser™ General Information................929
    PowrReverser™ Clutch Components................930
    PowrReverser™ Clutch Operation in Forward................931
    PowrReverser™ Clutch Operation in Reverse................933
    PowrReverser™ Control Valve Operation—Electro-Hydraulic Directional Reverser in Neutral................935
    PowrReverser™ Control Valve Operation—Electro-Hydraulic Directional Reverser in Forward................937
    PowrReverser™ Control Valve Operation—Electro-Hydraulic Directional Reverser in Reverse................939
    Transmission Components................941
    PowrReverser™ Transmission—Gearshift Power Flow................943
    PowrReverser™ Transmission—Range Shift Power Flow................945
    Gearshift Synchronizer Operation................947
    PowrReverser™ Transmission Lubrication System................949
Section 256: Drive Systems................950
  Group 10: Preliminary and Operational Checks................950
    Drive Systems Preliminary and Operational Checks - Summary of References................952
    Drive Systems Preliminary Checks................953
    Rear Differential Lock Operational Check................955
    PTO Operational Checks................956
    MFWD Operational Checks................958
  Group 15: Tests and Adjustments................950
    Drive Systems Tests and Adjustments - Summary of References................961
    Adjust PTO Clutch Lever Linkage................962
    Park Brake Band Adjustment................964
    Park Brake Linkage Adjustment................966
  Group 20: Theory of Operation................950
    Drive Systems Theory of Operation - Summary of References................969
    Final Drive Components................970
    Differential Power Flow................971
    Differential Lock Operation................973
    Final Drive Operation................975
    Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation................976
    Standard Mechanical PTO Components................978
    Standard Mechanical PTO Operation................979
    540/540E Mechanical PTO Components................981
    540/540E Mechanical PTO Operation................982
    Park Brake Components................984
    Park Brake Operation................986
Section 260: Steering and Brakes................988
  Group 10: Preliminary and Operational Checks................988
    Steering and Brakes Preliminary and Operational Checks - Summary of References................990
    Steering Preliminary Check................991
    Steering Operational Check................992
    Rear Brakes Preliminary Check................993
    Rear Brakes Operational Check................994
  Group 15: Tests and Adjustments................988
    Steering and Brakes Tests and Adjustments - Summary of References................997
    Install Test Equipment—Steering and Brakes................998
    Steering Pump Flow Test................1038
    Steering Valve Relief Test................1002
    Steering Leak Test................1003
    Bleed Rear Brakes................1005
    Rear Brake Valve Leak Test................1006
    Brake Pedal Adjustment................1007
    Adjust Brake Retractors................1009
  Group 20: Theory of Operation................988
    Steering and Brakes Theory of Operation - Summary of References................1011
    Steering Valve Operation—Neutral and Manual Turning................1012
    Steering Valve Operation—Power Turning................1014
    Brake System Operation................1016
    Brake Valve Operation................1018
Section 270: Hydraulics................1022
  Group 10: Preliminary and Operational Checks................1022
    Hydraulics Preliminary and Operational Checks - Summary of References................1025
    Hydraulic System Preliminary Checks................1026
    Rear Hitch System Operational Check................1028
    Hydraulics - Hydraulic Trailer Brake System Operational Check................1030
  Group 15: Tests and Adjustments................1022
    Hydraulics Tests and Adjustments - Summary of References................1032
    Hydraulic Oil Warm-Up Procedure................1033
    Install Test Equipment—Hydraulics................1034
    Pump Flow Test................1038
    Main Relief Valve Test................1040
    Rockshaft Load Sense Relief Valve Test................1042
    SCV Leakage Test................1044
    Rockshaft Leakage Test................1046
    Mid-Mount Control Valve Cable Adjustment................1048
    Rockshaft Draft-Sensing and Position Control Cable Adjustment................1050
    Rockshaft Lever Friction Adjustment................1051
    Rockshaft Position-Sensing Feedback Linkage Adjustment................1052
    Rockshaft Draft-Sensing Feedback Linkage Adjustment................1056
    Hydraulics - Hydraulic Trailer Brake Valve Test................1058
  Group 20: Theory of Operation................1022
    Hydraulics Theory of Operation - Summary of References................1062
    Hydraulic System Operation................1063
    Hydraulic Filter Operation................1067
    Hydraulic Pump Operation................1069
    Rockshaft Control Valve Operation—Two Flow Regulator Valves................1071
    Rockshaft Control Valve Operation—Neutral Position................1073
    Rockshaft Control Valve Operation—Raise Position................1075
    Rockshaft Control Valve Operation—Lower Position................1077
    Surge Relief Valve Operation................1079
    Rate-of-Drop Valve Operation—Full Open................1081
    Rate-of-Drop Valve Operation—Full Closed................1082
    Rockshaft Draft-Sensing Operation................1083
    Selective Control Valve Operation—Neutral Position................1085
    Selective Control Valve Operation—Extend and Retract Positions................1087
    Selective Control Valve Operation—Boom Spool Float Position................1089
    Dual Mid-Mount Control Valve Operation—Neutral Position................1091
    Dual Mid-Mount Control Valve Operation—Extend and Retract Positions................1093
    Dual Mid-Mount Control Valve Operation—Float Position................1095
    Dual Mid-Mount Control Valve Operation—Regenerative Position................1097
    Double-Acting Sleeve Coupler Operation................1099
    Selective Control Valve Operation—Bucket Spool Regenerative Position................1101
    Hydraulics - Hydraulic Trailer Brake Operation................1103
Section 290: Operator Station................1106
  Group 10: Preliminary and Operational Checks................1106
    Operator Station Preliminary and Operational Checks - Summary of References................1108
    HVAC Preliminary Checks................1109
    HVAC Operational Checks................1112
  Group 15: Tests and Adjustments................1106
    Operator Station Tests and Adjustments - Summary of References................1119
    Install Test Equipment - A/C System................1120
    A/C System Pressure Test................1121
    A/C System Static Pressure Test................1129
    Temperature Drop Test................1134
  Group 20: Theory of Operation................1106
    Operator Station Theory of Operation - Summary of References................1141
    Refrigerant Circuit Layout................1142
    Air Conditioning Refrigerant Circuit................1144
    Air Conditioning Compressor Operation................1146
    Air Conditioning Condenser Operation................1147
    Air Conditioning Receiver/Dryer Operation................1148
    Air Conditioning Expansion Valve Operation................1149
    Air Conditioning Thermostat Switch Operation................1152
    Air Conditioning Evaporator Operation................1153
    Air Conditioning High/Low Pressure Switch Operation................1154
    Air Conditioning ON/OFF Switch and Temperature Control Knob Operation................1155
    Heater Temperature Control Knob Operation................1156
    Heating and Ventilation Operation................1157
Section 299: Service Tools................1159
  Group 05: Dealer Fabricated Tools................1159
    Dealer Fabricated Tools - Summary of References................1162
    DFRW126................1163
    DFRW213 — Hydraulic Trailer Brake Test / Bleed Assembly................1165
  Group 10: Service Tools and Kits................1159
    Service Tools and Kits - Summary of References................1168
    AR94522................1169
    D01074AA................1170
    FKM10002................1171
    FKM10302................1172
    FKM10303................1173
    FKM10305................1174
    JDG774................1175
    JDG10466................1176
    JT02051................1177
    JT02063................1178
    JT02153................1179
    JT02178................1180
    JT03044................1181
    JT03051................1182
    JT03059................1183
    JT03110................1184
    JT03262................1185
    JT03345................1186
    JT03364................1187
    JT03367................1188
    JT03368................1189
    JT03481................1190
    JT03481-1................1191
    JT03481-3................1192
    JT03481-4................1193
    JT03520................1194
    JT05469................1195
    JT05473................1196
    JT05494................1197
    JT05498................1198
    JT05634................1199
    JT05685................1200
    JT05791................1201
    JT05843................1202
    JT07032................1203
    JT07041................1204
    JT07148................1205

John Deer 5083E and 5093E Tractors Diagnosis and Test Service Technical Manual (TM608919)


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