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John Deere Tractors 5083E, 5083E Limited, 5093E, 5093E Limited, 5101E, 5101E Limited Diagnosis & Tests Service Technical Manual (TM112419)

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US Dollar: $39.00

Complete Diagnostics & Tests technical manual with Electrical Wiring Diagrams for John Deere Tractors 5083E Limited, 5093E Limited and 5101E Limited, 5083E, 5093E, and 5101E (Tier 2/Stage II and Tier 3/Stage IIIA), with all the shop information to maintain, diagnose, and service like professional mechanics.

John Deere Tractors 5101E, 5101E Limited, 5083E, 5083E Limited, 5093E, 5093E Limited workshop operation tests manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM112419 English - 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E (Tier 2_Stage II and Tier 3_Stage IIIA) Tractors Diagnostics Technical Manual.pdf
tm112428 French - Manuel technique de diagnostics des tracteurs 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E et 5101E (Tier 2/Phase II et Tier 3/Phase IIIA).pdf
tm112459 Russian - Руководство по техническому обслуживанию и диагностике тракторов 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E и 5101E (Tier 2/Stage II и Tier 3/Stage IIIA)/24.pdf

Total Pages: 1,987 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English Russian French
Category: Diagnosis and Tests

MAIN SECTIONS
Foreword
   General
      Safety
      General Specifications
      General References
   Diagnostic Trouble Codes
      CCU Code Diagnostics
      PTR Code Diagnostics
   Observable Symptoms
      Engines
      Fuel and Air
      Electrical
      Control Units
      PowrReverser™ Transmissions
      Drive Systems
      Steering and Brakes
      Hydraulics
      Operator Station
   System Diagnosis
      Starting, Charging and Start Aid
      PowrReverser™ Transmission
      Differential Lock
      MFWD
      Rear PTO
      Steering
      Rear Brakes
      Rear SCV System Diagnosis
      Mid-Mount Control Valve System Diagnosis
      Rear Hitch System Diagnosis
      Air Conditioning
   Engines
      General Information
      Tests and Adjustments
      Engine System Theory of Operation
   Fuel and Air
      General Information
      Fuel and Air Theory of Operation
   Electrical System-Vehicle Electrical Center (VEC)
      Vehicle Electrical Center and Fuse/Relay Block
      Tests and Adjustments
      Theory of Operation
      Functional Schematics
      Connector Information
   Electrical System-Load Center ( -Aug 2012)
      Load Center and Fuse/Relay Block ( -Aug 2012)
      Tests and Adjustments ( -Aug 2012)
      Theory of Operation ( -Aug 2012)
      Functional Schematics ( -Aug 2012)
      Connector Information ( -Aug 2012)
   Electrical System-Load Center (Aug 2012- )
      Load Center and Fuse/Relay Block (Aug 2012- )
      Test and Adjustments (Aug 2012- )
      Theory of Operation (Aug 2012- )
      Functional Schematics (Aug 2012- )
      Connector Information (Aug 2012- )
   Control Units
      General References
      Tests and Adjustments
      CCU
      PTR
   PowrReverser™ Transmission
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   Drive Systems
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   Steering and Brakes
      General Information
      Preliminary and Operational Checks
      Test and Adjustments
      Theory of Operation
   Hydraulics ( -Aug 2011)
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
   Hydraulics (Aug 2011- )
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
   Operator's Station
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
   Service Tools
      Dealer-Fabricated Tools
      Service Tools and Kits
     
TABLE OF CONTENTS................1
Section 210: General................29
  Group 05: Safety................29
    Recognize Safety Information................32
    Understand Signal Words................33
    Follow Safety Instructions................34
    Handle Fluids Safely—Avoid Fires................35
    Prevent Battery Explosions................36
    Prepare for Emergencies................37
    Prevent Acid Burns................38
    Service and Operate Chemical Sprayers Safely................40
    Handle Chemical Products Safely................42
    Avoid High-Pressure Fluids................43
    Park Machine Safely................44
    Support Machine Properly................45
    Wear Protective Clothing................46
    Work in Clean Area................47
    Service Machines Safely................48
    Work In Ventilated Area................49
    Illuminate Work Area Safely................50
    Replace Safety Signs................51
    Use Proper Lifting Equipment................52
    Remove Paint Before Welding or Heating................53
    Avoid Heating Near Pressurized Fluid Lines................54
    Keep ROPS Installed Properly................55
    Service Tires Safely................56
    Avoid Harmful Asbestos Dust................57
    Practice Safe Maintenance................58
    Use Proper Tools................59
    Decommissioning: Proper Recycling and Disposal of Fluids and Components................60
    Prevent Machine Runaway................61
    Handle Starting Fluid Safely................62
    Service Cooling System Safely................63
    Stay Clear of Rotating Drivelines................64
    Protect Against High Pressure Spray................66
    Construct Dealer-Made Tools Safely................67
    Clean Vehicle of Hazardous Pesticides................68
    Live With Safety................69
  Group 10: General Specifications................71
    General Specifications................71
    General Reference List................72
  Group 15: General References................30
    Regions and Country Versions................76
    Bolt and Cap Screw Torque Values................78
    Glossary of Terms................82
    JIC Hydraulic Symbols................86
    Wiring Diagram and Schematic Information................89
    Electrical Schematic Symbols................90
    Reading Wiring Schematics and Diagrams................93
    Visually Inspect Electrical System................97
    Seven-Step Electrical Procedure................98
    Using a Probe Light................101
    Circuit Types................103
    Circuit Malfunctions................105
    Troubleshooting Circuit Malfunctions................108
    Understanding Electrical vs. Electronic Circuits................113
    Intermittent Electronic Problems................115
    Relay Circuit Types................119
    Using a Digital Multimeter................132
    Troubleshooting Unresolved Problems................134
Section 211: Diagnostic Trouble Codes................135
  Group CCU: CCU Code Diagnostics................135
    CCU 000629.12 - CCU Control Unit Fault................135
    CCU 001638.00 - Hydraulic Oil Temperature Very Hot................135
    CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High................135
    CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low................135
    CCU 001883.00 - Rear PTO Overspeed................135
    CCU 001883.01 - Rear PTO Underspeed................135
    CCU 524016.04 - CCU Switched Supply Voltage Low................135
    CCU 524224.14 - Rear PTO Disabled................135
    CCU 524252.05 - Rear PTO Solenoid Circuit Fault................135
  Group PTR: PTR Code Diagnostics................135
    PTR 000168.01 - PTR Unswitched Supply Voltage Low................135
    PTR 000190.18 - Engine Speed Low................135
    PTR 000191.00 - Transmission Overspeed During Calibration................135
    PTR 000191.17 - Transmission Underspeed................135
    PTR 000598.02 - Clutch Pedal Switch/Sensor Circuit Conflict................135
    PTR 000598.04 - Clutch Pedal Switch/Transmission Enable Sensor Circuit Conflict................135
    PTR 000628.02 - EOL Data Fault................135
    PTR 000630.07 - PTR Calibration Fault/Tractor Movement................135
    PTR 000630.14 - PTR Not Calibrated................135
    PTR 000734.05 - Forward Solenoid Circuit Fault................135
    PTR 000735.05 - Reverse Solenoid Circuit Fault................135
    PTR 000752.03 - Infinitely Variable Shuttle Control Circuit Voltage High................135
    PTR 000752.04 - Infinitely Variable Shuttle Control Circuit Voltage Low................135
    PTR 001079.03 - Sensor Reference Circuit Voltage High................135
    PTR 001079.04 - Sensor Reference Circuit Voltage Low................135
    PTR 001504.30 - Seat Switch Circuit Fault................135
    PTR 523959.31 - Operator Left Seat with Directional Reverser Lever in Gear................135
    PTR 523960.31 - Operator Not Seated During a Directional Reverser Lever Command................135
    PTR 524017.07 - Gearshift Lever in Park with Directional Reverser Lever in Gear................135
    PTR 524020.31 - Directional Reverser Lever in Gear at Power-Up................135
    PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault................135
    PTR 524029.02 - Clutch Pedal Sensor Circuit Conflict................136
    PTR 524029.15 - Clutch Pedal Sensor Circuit Voltage High................136
    PTR 524029.16 - Clutch Pedal Sensor Circuit Voltage High, Neutral Recoverable................136
    PTR 524029.17 - Clutch Pedal Sensor Circuit Voltage Low................136
    PTR 524029.18 - Clutch Pedal Sensor Circuit Voltage Low, Neutral Recoverable................136
    PTR 524060.03 - Transmission Enable Signal High During Operation................136
    PTR 524060.04 - Transmission Enable Signal Low During Operation................136
    PTR 524081.31 - Come-Home Mode Active................136
    PTR 524160.02 - Not Neutral Signal Conflicts with Neutral Signal................136
    PTR 524230.05 - Enable Proportional Valve Circuit Fault................136
    PTR 524230.07 - Enable Valve Stuck Open................136
    PTR 524234.03 - Enable Pressure Sensor Circuit Voltage High................136
    PTR 524234.04 - Enable Pressure Sensor Circuit Voltage Low................136
Section 212: Observable Symptoms................282
  Group 20: Engines................282
    Engine Problems................282
  Group 30: Fuel and Air................282
    Fuel and Air Problems................282
  Group 40: Electrical................282
    Electrical System Identification................289
    12-Volt Electrical Problems................282
    Connector Problems................282
  Group 45: Control Units................282
    Electronic Problems................282
  Group 55: PowrReverser™ Transmissions................282
    PowrReverser™ Transmission Problems................282
  Group 56: Drive Systems................282
    Drive System Problems................282
  Group 60: Steering and Brakes................282
    Steering and Brake System Problems................282
  Group 70: Hydraulics................282
    Hitch Problems................282
    Selective Control Valve Problems................282
  Group 90: Operator Station................282
    Air Conditioning Problems................282
Section 213: System Diagnosis................318
  Group 40: Starting, Charging and Start Aid................318
    Starting, Charging and Start Aid System Diagnosis................322
    Starting, Charging and Start Aid System Diagnosis—Load Center................708
  Group 55: PowrReverser™ Transmission................318
    PowrReverser™ Transmission System Diagnosis................331
  Group 56A: Differential Lock................318
    Differential Lock System Diagnosis................336
  Group 56B: MFWD................318
    MFWD System Diagnosis................339
  Group 56C: Rear PTO................318
    Rear Mechanical PTO System Diagnosis................342
    Rear ElectroHydraulic PTO System Diagnosis................344
  Group 60A: Steering................318
    Steering System Diagnosis................350
  Group 60B: Rear Brakes................318
    Rear Brake System Diagnosis................356
  Group 70A: Rear SCV System Diagnosis................318
    Single and Dual Rear SCV System Diagnosis................362
    Single and Dual Rear SCV System Diagnosis—Later Version................365
    Triple Deluxe Rear SCV System Diagnosis................368
  Group 70B: Mid-Mount Control Valve System Diagnosis................318
    Triple Mid-Mount Control Valve System Diagnosis................375
    Dual Mid-Mount Control Valve System Diagnosis................378
    Triple Mid-Mount Control Valve System Diagnosis—Later Version................381
    Dual Mid-Mount Control Valve System Diagnosis—Later Version................384
  Group 70C: Rear Hitch System Diagnosis................318
    Rear Mechanical Hitch System Diagnosis................392
    Rear Mechanical Hitch System Diagnosis—Later Version................397
  Group 90: Air Conditioning................318
    Air Conditioning System Diagnosis................406
Section 220: Engines................410
  Group 05: General Information................410
    John Deere Engine Repair—Use Component Technical Manual................412
    General Engine Specifications................413
    List of All Tractor-Specific Engine Information................415
  Group 15: Tests and Adjustments................410
    Throttle Lever Adjustment—Cab................418
    Throttle Lever Adjustment—Open Operator Station................420
  Group 20: Engine System Theory of Operation................410
    Overview of 5083E Limited, 5093E Limited, and 5101E Limited Tractor Engines ( -Aug 2012)................422
    Overview of 5083E, 5093E, and 5101E Tractor Engines (Aug 2012- )................423
Section 230: Fuel and Air................424
  Group 05: General Information................424
    John Deere Engine Fuel Systems Repair—Use Component Technical Manual................426
  Group 20: Fuel and Air Theory of Operation................424
    Fuel System Operation—5083E Limited, and 5093E Limited (Tier 2)................429
    Fuel System Operation— 5101E Limited (Tier 2)................431
    Fuel System Operation—5083E Limited, 5093E, and 5101E Limited (Tier 3)................433
    Fuel System Operation—5083E, 5093E, and 5101E—Open Operator Station................435
    Air Intake System Operation (Tier 2)................437
    Air Intake System Operation (Tier 3)................439
Section 240: Electrical System—Vehicle Electrical Center (VEC)................447
  Group 05: Vehicle Electrical Center and Fuse/Relay Block................441
    Vehicle Electrical Center and Fuse/Relay Block Diagram Listing................446
    Vehicle Electrical Center (VEC)................447
    HVAC and Wiper Fuse/Relay Block................449
    Fuse Block................450
    Center Console Relays................451
  Group 15: Tests and Adjustments................441
    Starting Circuit Test................455
    Fuel Shutoff Solenoid Circuit Test................458
    Battery Inspection Test................460
    Charging System Test................468
    Cold Start Circuit Test................470
    Warning Lights Circuit Test................473
    Turn Signal Lights Circuit Test................482
    Brake Lights Circuit Test................490
    Accessory Power and Junction Block Circuit Test................493
    Mid Mount SCV Circuit Test................500
    Engine Speed Sensor Circuit Test................504
    Engine Oil Pressure Switch Circuit Test................508
    Air Filter Restriction Switch Circuit Test................512
    Fuel Level Sender Circuit Test................517
    Engine Coolant Temperature Sender Circuit Test................521
    Tail Light Circuit Test................526
    Front Work Light Circuit Test................530
    Beacon Light Circuit Test................535
    Rear Work Light Circuit Test................537
    Headlight and Backlighting Circuit Test (Tier 2)................542
    Headlight and Backlighting Circuit Test (Tier 3)................551
    Radio and Dome Light Circuit Test................563
    HVAC Circuit Test................569
    Wiper System Circuit Test................579
    Key Switch Test................586
    Fuel Transfer Pump Circuit Test................588
  Group 20: Theory of Operation................442
    Starting System Operation................595
    Cold Start System Operation................597
    Charging System Operation................599
    Lighting System Operation—Turn Signals................600
    Lighting System Operation—Warning Lights................601
    Lighting System Operation—Tail Lights................602
    Lighting System Operation—Headlights and Loader Lights................603
    Work Light and Beacon Light Operation................606
    Instrument Cluster Operation—Tachometer/Hour Meter................607
    Instrument Cluster Operation—Fuel Gauge................608
    Instrument Cluster Operation—Coolant Temperature Gauge................609
    PTO Warning System Operation................610
    Air Filter Restriction Indicator Operation................611
    Accessory Power and Junction Block Power Operation................612
    Mid-Mount SCV................613
    Blower Motor Operation................614
    A/C Compressor Operation................615
    Front Wiper/Washer Operation................616
    Rear Wiper/Washer Operation................617
    Dome Light Operation................618
    Convenience Outlet Operation................619
    Wheel Speed Sensor Operation................620
  Group 25: Functional Schematics................442
    Functional Schematics Listing................622
    Schematic and Component Identification Legend................623
    SE1—Starting and Charging Circuits, SE2—Cold Start Circuit, SE3—PTO and Fuel Shutoff Circuit................627
    SE4—Accessory Power, SE5—Horn, SE6—Light Switch, SE7—Headlights and Loader Lights and SE8—Front Work Lights and Beacon Light................629
    SE9—Rear Work Lights, SE10—Tail/Turn Lights and SE11—Turn Signal Switch and Hazard Warning Lights................631
    SE12—Power Source, SE13—Trailer Interface, SE14—Power Outlet and Cigar Lighter, SE16—Back-Up Alarm and SE17—Mid-Mount SCV................632
    SE18—HVAC Standard Cab................633
    SE19—Front Wiper, SE20—Rear Wiper, SE21—Console Light and Dome Light and SE22—Radio................634
    SE23—Instrumentation................635
    SE24—ELX Relay and Fuses, SE26—Seat Switch and Wheel Speed and SE27—Brake Switch and Brake Lights................636
    SE28—PowrReverser™ Transmission................638
    SE29—Electro-Hydraulic Control Unit and SE31—Power and Service Advisor................639
    Cold Start Circuit Diagnostic Wiring Diagram................640
    Charging Circuit Diagnostic Wiring Diagram................643
    Starting Circuit Diagnostic Wiring Diagram................645
    Horn Circuit Diagnostic Wiring Diagram................647
    Headlight and Loader Light Diagnostic Wiring Diagram................650
    Front Work Lights and Beacon Light Diagnostic Wiring Diagram................653
    Rear Work Lights Diagnostic Wiring Diagram................655
    Turn Signal and Warning Lights Diagnostic Wiring Diagram................657
    Tail Lights Diagnostic Wiring Diagram................659
    Brake Lights Diagnostic Wiring Diagram................661
    Junction Block and Accessory Power Diagnostic Wiring Diagram................663
    Radio and Dome Light Diagnostic Wiring Diagram................665
    PTO Horn Diagnostic Wiring Diagram................667
    Engine Speed Sensor Diagnostic Wiring Diagram................669
    Wheel Speed Sensor Diagnostic Wiring Diagram................671
    Engine Oil Pressure Switch Diagnostic Wiring Diagram................673
    Air Filter Restriction Switch Diagnostic Wiring Diagram................675
    Fuel Level Sender Diagnostic Wiring Diagram................677
    Engine Coolant Temperature Sender Diagnostic Wiring Diagram................679
    HVAC Diagnostic Wiring Diagram................681
    Wiper System Diagnostic Wiring Diagram................682
    Mid-Mount SCV Diagnostic Wiring Diagram................684
  Group 35: Connector Information................443
    Front Console-to-Engine Connector X1................688
    Front Console-to-Chassis Connector X3................690
    Front Console-to-Chassis Connector X4................692
    Front Console-to-Chassis Connector X5................694
    Chassis-to-Roof Connector X9................696
    Vehicle Electrical Center (VEC) Connectors X22—X25................698
    Electro-Hydraulic Controller Connectors A6J1—A6J3................700
Section 241: Electrical System—Load Center ( -Aug 2012)................702
  Group 05: Load Center and Fuse/Relay Block ( -Aug 2012)................702
    Load Center................708
    Center Console Relays—Load Center................710
  Group 15: Tests and Adjustments ( -Aug 2012)................702
    Starting Circuit Test—Load Center................714
    Fuel Shutoff Solenoid Circuit Test—Load Center................717
    Battery Inspection Test—Load Center................719
    Charging System Test—Load Center................720
    Cold Start Circuit Test—Load Center................721
    Warning Lights Circuit Test—Load Center................723
    Turn Signal Lights Circuit Test—Load Center................730
    Brake Lights Circuit Test—Load Center................736
    Accessory Power and Junction Block Circuit Test—Load Center................738
    Mid Mount SCV Circuit Test—Load Center................744
    Engine Speed Sensor Circuit Test—Load Center................749
    Engine Oil Pressure Switch Circuit Test—Load Center................753
    Air Filter Restriction Switch Circuit Test—Load Center................757
    Fuel Level Sender Circuit Test—Load Center................761
    Engine Coolant Temperature Sender Circuit Test—Load Center................765
    Tail Light Circuit Test—Load Center................769
    Front Work Light Circuit Test—Load Center................772
    Beacon Light Circuit Test—Load Center................776
    Rear Work Light Circuit Test—Load Center................779
    Headlight and Backlighting Circuit Test—Load Center................784
    Radio and Dome Light Circuit Test—Load Center................794
    HVAC Circuit Test—Load Center................799
    Wiper System Circuit Test—Load Center................809
    Key Switch Test—Load Center................815
  Group 20: Theory of Operation ( -Aug 2012)................702
    Starting System Operation—Load Center................818
    Cold Start System Operation—Load Center................820
    Charging System Operation—Load Center................821
    Turn Signals System Operation—Load Center................822
    Warning Light System Operation—Load Center................823
    Tail Light System Operation—Load Center................824
    Headlight and Loader Light System Operation—Load Center................825
    Work Light and Beacon Light Operation—Load Center................828
    Instrument Cluster Operation—Tachometer/Hour Meter—Load Center................829
    Instrument Cluster Operation—Fuel Gauge—Load Center................830
    Instrument Cluster Operation—Coolant Temperature Gauge—Load Center................831
    PTO Warning System Operation—Load Center................832
    Air Filter Restriction Indicator Operation—Load Center................833
    Accessory Power and Junction Block Power Operation—Load Center................834
    Mid-Mount SCV—Load Center................835
    Blower Motor Operation—Load Center................836
    A/C Compressor Operation—Load Center................837
    Front Wiper/Washer Operation—Load Center................838
    Rear Wiper/Washer Operation—Load Center................839
    Dome Light Operation—Load Center................840
    Convenience Outlet Operation—Load Center................841
    Wheel Speed Sensor Operation—Load Center................842
  Group 25: Functional Schematics ( -Aug 2012)................703
    Functional Schematics Listing—Load Center ( -Aug 2012)................844
    Schematic and Component Identification Legend—Load Center................845
    SE1—Starting and Charging Circuits, SE2—Cold Start Circuit, SE3—PTO and Fuel Shutoff Circuit—Load Center................849
    SE4—Accessory Power, SE5—Horn, SE6—Light Switch, SE7—Headlights and Loader Lights and SE8—Front Work Lights and Beacon Light—Load Center................850
    SE9—Rear Work Lights, SE10—Tail/Turn Lights and SE11—Turn Signal Switch and Hazard Warning Lights—Load Center................852
    SE12—Power Source, SE13—Trailer Interface, SE14—Power Outlet and Cigar Lighter, SE16—Back-Up Alarm and SE17—Mid-Mount SCV—Load Center................853
    SE18—HVAC Standard Cab—Load Center................854
    SE19—Front Wiper, SE20—Rear Wiper, SE21—Console Light and Dome Light and SE22—Radio—Load Center................855
    SE23—Instrumentation—Load Center................856
    SE24—ELX Relay and Fuses, SE26—Seat Switch and Wheel Speed and SE27—Brake Switch and Brake Lights—Load Center................857
    SE28—PowrReverser™ Transmission—Load Center................859
    SE29—Electro-Hydraulic Control Unit and SE31—Power and Service Advisor™—Load Center................860
    Cold Start Circuit Diagnostic Wiring Diagram—Load Center................862
    Charging Circuit Diagnostic Wiring Diagram—Load Center................864
    Starting Circuit Diagnostic Wiring Diagram—Load Center................866
    Horn Circuit Diagnostic Wiring Diagram—Load Center................868
    Headlight and Loader Light Diagnostic Wiring Diagram—Load Center................870
    Front Work Lights and Beacon Light Diagnostic Wiring Diagram—Load Center................872
    Rear Work Lights Diagnostic Wiring Diagram—Load Center................874
    Turn Signal and Warning Lights Diagnostic Wiring Diagram—Load Center................876
    Tail Lights Diagnostic Wiring Diagram—Load Center................878
    Brake Lights Diagnostic Wiring Diagram—Load Center................880
    Junction Block and Accessory Power Diagnostic Wiring Diagram—Load Center................882
    Radio and Dome Light Diagnostic Wiring Diagram—Load Center................884
    PTO Horn Diagnostic Wiring Diagram—Load Center................886
    Engine Speed Sensor Diagnostic Wiring Diagram—Load Center................888
    Wheel Speed Sensor Diagnostic Wiring Diagram—Load Center................890
    Engine Oil Pressure Switch Diagnostic Wiring Diagram—Load Center................892
    Air Filter Restriction Switch Diagnostic Wiring Diagram—Load Center................894
    Fuel Level Sender Diagnostic Wiring Diagram—Load Center................896
    Engine Coolant Temperature Sender Diagnostic Wiring Diagram—Load Center................898
    HVAC Diagnostic Wiring Diagram—Load Center................900
    Wiper System Diagnostic Wiring Diagram—Load Center................901
    Mid-Mount SCV Diagnostic Wiring Diagram—Load Center................903
  Group 35: Connector Information ( -Aug 2012)................704
    Front Console-to-Engine Connector X1—Load Center................907
    Front Console-to-Hood Connector X2—Load Center................909
    Front Console-to-Chassis Connector X3—Load Center................910
    Front Console-to-Chassis Connector X4—Load Center................912
    Front Console-to-Chassis Connector X5—Load Center................914
    Power Harness-to-Chassis Connector X6 and X7—Load Center................916
    Power Harness-to-Engine Connector X8—Load Center................917
    Chassis-to-Roof Connector X9—Load Center................918
    Electro-Hydraulic Controller Connectors A6J1—A6J3—Load Center................920
Section 242: Electrical System—Load Center (Aug 2012- )................922
  Group 05: Load Center and Fuse/Relay Block (Aug 2012- )................922
    Load Center and Center Console Relays—Cab (Aug 2012- )................929
    Load Center and Center Console Relays—Open Operator Station (Aug 2012- )................931
  Group 15: Test and Adjustments (Aug 2012- )................922
    Starting Circuit Test—Load Center (Aug 2012- )................937
    Fuel Shutoff Solenoid Circuit Test—Load Center (Aug 2012- )................941
    Battery Inspection Test—Load Center (Aug 2012- )................943
    Charging System Test—Load Center (Aug 2012- )................944
    Cold Start Circuit Test—Load Center (Aug 2012- )................945
    Warning Lights Circuit Test—Load Center (Aug 2012- )................948
    Turn Signal Lights Circuit Test—Load Center (Aug 2012- )................955
    Brake Lights Circuit Test—Load Center (Aug 2012- )................961
    Accessory Power and Junction Block Circuit Test—Load Center (Aug 2012- )................964
    Mid Mount SCV Circuit Test—Load Center (Aug 2012- )................970
    Engine Speed Sensor Circuit Test—Load Center (Aug 2012- )................974
    Engine Oil Pressure Switch Circuit Test—Load Center (Aug 2012- )................979
    Air Filter Restriction Switch Circuit Test—Load Center (Aug 2012- )................984
    Fuel Level Sender Circuit Test—Load Center (Aug 2012- )................989
    Engine Coolant Temperature Sender Circuit Test—Load Center (Aug 2012- )................994
    Tail Light Circuit Test—Load Center (Aug 2012- )................999
    Front Work Light Circuit Test—Load Center (Aug 2012- )................1003
    Beacon Light Circuit Test—Load Center (Aug 2012- )................1008
    Rear Work Light Circuit Test—Load Center (Aug 2012- )................1011
    Headlight and Backlighting Circuit Test—Load Center (Aug 2012- )................1018
    Radio and Dome Light Circuit Test—Load Center (Aug 2012- )................1030
    HVAC Circuit Test—Load Center (Aug 2012- )................1035
    Wiper System Circuit Test—Load Center (Aug 2012- )................1045
    Key Switch Test—Load Center (Aug 2012- )................1051
  Group 20: Theory of Operation (Aug 2012- )................922
    Starting System Operation—Load Center (Aug 2012- )................1054
    Cold Start System Operation—Load Center (Aug 2012- )................1056
    Charging System Operation—Load Center (Aug 2012- )................1057
    Turn Signals System Operation—Load Center—Cab (Aug 2012- )................1058
    Turn Signals System Operation—Load Center—Open Operator Station (Aug 2012- )................1059
    Warning Light System Operation—Load Center—Cab (Aug 2012- )................1060
    Warning Light System Operation—Load Center—Open Operator Station (Aug 2012- )................1061
    Tail Light System Operation—Load Center—Cab (Aug 2012- )................1062
    Tail Light System Operation—Load Center—Open Operator Station (Aug 2012- )................1063
    Headlight and Loader Light System Operation—Load Center—Cab (Aug 2012- )................1064
    Headlight and Loader Light System Operation—Load Center—Open Operator Station (Aug 2012- )................1067
    Work Light and Beacon Light Operation—Load Center—Cab (Aug 2012- )................1069
    Work Light and Beacon Light Operation—Load Center—Open Operator Station (Aug 2012- )................1070
    Instrument Cluster Operation—Tachometer/Hour Meter—Load Center (Aug 2012- )................1071
    Instrument Cluster Operation—Fuel Gauge—Load Center (Aug 2012- )................1072
    Instrument Cluster Operation—Coolant Temperature Gauge—Load Center (Aug 2012- )................1073
    PTO Warning System Operation—Load Center (Aug 2012- )................1074
    Air Filter Restriction Indicator Operation—Load Center (Aug 2012- )................1075
    Accessory Power and Junction Block Power Operation—Load Center (Aug 2012- )................1076
    Mid-Mount SCV—Load Center (Aug 2012- )................1077
    Blower Motor Operation—Load Center (Aug 2012- )................1078
    A/C Compressor Operation—Load Center (Aug 2012- )................1079
    Front Wiper/Washer Operation—Load Center (Aug 2012- )................1080
    Rear Wiper/Washer Operation—Load Center (Aug 2012- )................1081
    Dome Light Operation—Load Center (Aug 2012- )................1082
    Convenience Outlet Operation—Load Center (Aug 2012- )................1083
    Wheel Speed Sensor Operation—Load Center (Aug 2012- )................1084
  Group 25: Functional Schematics (Aug 2012- )................923
    Functional Schematics Listing—Load Center (Aug 2012- )................1086
    Schematic and Component Identification Legend—Load Center (Aug 2012- )................1087
    SE1—Key Switch, Starter, Alternator, and Starting Aid and SE2A—PTO and Fuel––PR Transmission with Mechanical PTO—Load Center (Aug 2012- )................1091
    SE2B—PTO and Fuel—PR Transmission with EH PTO, SE3—Accessory Power, SE4—Horn, SE5A—Open Operator Station Light Switch, SE5B—Cab Light Switch—Load Center (Aug 2012- )................1092
    SE6—Headlights, SE7—Tail/Turn Lights, SE8—Cab Work Lights and SE9 Open Operator Station Work Lights—Load Center (Aug 2012- )................1093
    SE10—Turn Signal Switch and Hazard Warning Lights and SE11—Power Source—Load Center (Aug 2012- )................1094
    SE12—Trailer Interfaces, SE13B—Beacan Lamp, SE14—Loader Lights, SE15—Back-Up Alarm and SE16—Mid-Mount SCV—Load Center (Aug 2012- )................1095
    SE17—Power Outlet and Lighter, SE18—HVAC, SE19—Front Wiper and Washer System and SE20—Rear Wiper and Washer System—Load Center (Aug 2012- )................1096
    SE21—Console Light, Dome Light and Door Switch, SE22—Radio and SE23—Air Seat Option—Load Center (Aug 2012- )................1097
    SE24—Instrumentation—Load Center (Aug 2012- )................1098
    SE25—Seat Switch and Wheel Speed, SE26—ELX Relay and Fuses, SE27—MFWD and SE28—Brake Switches with Brake Lights—Load Center (Aug 2012- )................1099
    SE29—EH Transmission, SE30—EH Controller and SE33—Service Advisor™—Load Center (Aug 2012- )................1100
    Cold Start Circuit Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1101
    Cold Start Circuit Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1103
    Charging Circuit Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1105
    Charging Circuit Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1107
    Starting Circuit Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1109
    Starting Circuit Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1111
    Horn Circuit Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1113
    Horn Circuit Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1115
    Headlight and Loader Light Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1116
    Headlight and Loader Light Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1118
    Front Work Lights and Beacon Light Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1119
    Front and Rear Work Lights and Beacon Light Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1121
    Rear Work Lights Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1123
    Turn Signal and Warning Lights Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1125
    Turn Signal and Warning Lights Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1127
    Tail Lights Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1129
    Tail Lights Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1131
    Brake Lights Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1133
    Brake Lights Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1135
    Junction Block and Accessory Power Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1137
    Junction Block and Accessory Power Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1139
    Radio and Dome Light Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1141
    PTO Horn Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1143
    PTO Horn Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1144
    Engine Speed Sensor Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1146
    Engine Speed Sensor Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1148
    Wheel Speed Sensor Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1150
    Wheel Speed Sensor Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1152
    Engine Oil Pressure Switch Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1154
    Engine Oil Pressure Switch Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1156
    Air Filter Restriction Switch Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1158
    Air Filter Restriction Switch Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1160
    Fuel Level Sender Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1162
    Fuel Level Sender Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1164
    Engine Coolant Temperature Sender Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1166
    Engine Coolant Temperature Sender Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1168
    HVAC Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1170
    Wiper System Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1171
    Mid-Mount SCV Diagnostic Wiring Diagram—Load Center (Aug 2012- )................1173
  Group 35: Connector Information (Aug 2012- )................925
    Front Console/Chassis-to-Engine Connector X1—Load Center (Aug 2012- )................1177
    Front Console/Chassis-to-Hood Connector X2—Load Center (Aug 2012- )................1179
    Front Console-to-Chassis Connector X3—Load Center (Aug 2012- )................1180
    Front Console-to-Chassis Connector X4—Load Center (Aug 2012- )................1182
    Front Console-to-Chassis Connector X5—Load Center (Aug 2012- )................1184
    Power Harness-to-Chassis Connector X6 and X7—Load Center (Aug 2012- )................1186
    Power Harness-to-Engine Connector X8—Load Center (Aug 2012- )................1187
    Chassis-to-Roof Connector X9—Load Center (Aug 2012- )................1188
    Instrument Cluster Connectors A1J1—A1J4—Load Center (Aug 2012- )................1190
    Electro-Hydraulic Controller Connectors A6J1—A6J3—Load Center (Aug 2012- )................1194
Section 245: Control Units................1196
  Group 05: General References................1196
    Electro-Hydraulic Controller General Information................1201
    Performance Monitor General Operation................1203
    Diagnostic Trouble Code Listing................1207
    PRF Code List................1208
    CCU Code List................1209
    PTR Code List................1210
    Control Unit Addresses................1212
    CCU Address List................1213
    PTR Address List................1215
    Programming Control Units................1218
    CAN Network Voltage Checks................1225
    CAN Communication System Theory of Operation................1228
    VIN Security Fault Diagnosis................1230
    CAN System Diagnostic Wiring Diagram—Cab ( -Aug 2012)................1231
    CAN System Diagnostic Wiring Diagram—Cab (Aug 2012- )................1233
    CAN System Diagnostic Wiring Diagram—Open Operator Station (Aug 2012- )................1234
  Group 15: Tests and Adjustments................1196
    Electro-Hydraulic Controller Switched Supply Voltage and Ground Test................1238
    Electro-Hydraulic Controller Unswitched Supply Voltage and Ground Test................1241
    Electro-Hydraulic Controller Power Supply Wiring Diagram................1243
  Group CCU: CCU................1196
    Chassis Control Unit (CCU) Calibration................1253
    CCU - Beep Mode Test With Speed Sensors................1261
    CCU - Beep Mode Test Without Speed Sensors................1264
    CCU - Hydraulic Oil Temperature Sensor Circuit Test................1265
    CCU - Engine Speed Sensor Circuit Test................1270
    CCU - Wheel Speed Sensor Circuit Test................1275
    CCU - Brake Switch Assembly Circuit Test................1281
    CCU - Rear EH PTO Switch Circuit Test................1286
    CCU - Rear EH PTO Solenoid Circuit Test................1291
    CCU - Rear EH PTO Speed Sensor Circuit Test................1294
    CCU - Controller Theory of Operation................1298
    CCU - Hydraulic Oil Temperature Sensor Theory of Operation................1300
    CCU - Engine Speed Sensor Theory of Operation................1301
    CCU - Wheel Speed Sensor Theory of Operation................1302
    CCU - Brake Switch Assembly Theory of Operation................1303
    CCU - Rear EH PTO Switch Theory of Operation................1304
    CCU - Rear EH PTO Solenoid Theory of Operation................1305
    CCU - Rear EH PTO Speed Sensor Theory of Operation................1306
    CCU - Hydraulic Oil Temperature Sensor Diagnostic Wiring Diagram................1307
    CCU - Engine Speed Sensor Diagnostic Wiring Diagram................1308
    CCU - Engine Speed Sensor Diagnostic Wiring Diagram—Open Operator Station................1310
    CCU - Wheel Speed Sensor Diagnostic Wiring Diagram—Cab................1311
    CCU - Wheel Speed Sensor Diagnostic Wiring Diagram—Open Operator Station................1314
    CCU - Brake Switch Assembly Diagnostic Wiring Diagram................1315
    CCU - Rear EH PTO Switch Diagnostic Wiring Diagram—Cab................1317
    CCU - Rear EH PTO Switch Diagnostic Wiring Diagram—Open Operator Station................1318
    CCU - Rear EH PTO Solenoid Diagnostic Wiring Diagram................1319
    CCU - Rear EH PTO Speed Sensor Diagnostic Wiring Diagram—Cab................1320
    CCU - Rear EH PTO Speed Sensor Diagnostic Wiring Diagram—Open Operator Station................1321
  Group PTR: PTR................1197
    Power Train Reverser (PTR) Control Unit Calibration................1349
    PTR - Control Unit Beep Mode Test With Speed Sensors................1376
    PTR - Control Unit Beep Mode Test Without Speed Sensors................1380
    PTR - Directional Reverser Switch Circuit Test................1381
    PTR - Clutch Disengaged Switch Circuit Test................1385
    PTR - Optional Infinitely Variable Shuttle Control Circuit Test................1388
    PTR - Park Switch Circuit Test................1393
    PTR - Seat Switch Circuit Test................1397
    PTR - Forward Solenoid Circuit Test................1402
    PTR - Reverse Solenoid Circuit Test................1405
    PTR - Clutch Enable Proportional Valve Circuit Test................1408
    PTR - Clutch Pedal Position Sensor Circuit Test................1412
    PTR - Enable Pressure Sensor Circuit Test................1417
    PTR - Countershaft Speed Sensor Circuit Test................1423
    PTR - Control Unit Theory of Operation................1428
    PTR - Come-Home Mode Theory of Operation................1432
    PTR - Directional Reverser Switch Theory of Operation................1433
    PTR - Clutch Disengaged Switch Theory of Operation................1434
    PTR - Optional Infinitely Variable Shuttle Control Theory of Operation................1435
    PTR - Park Switch Theory of Operation................1436
    PTR - Seat Switch Theory of Operation................1437
    PTR - Forward Solenoid Theory of Operation................1438
    PTR - Reverse Solenoid Theory of Operation................1439
    PTR - Clutch Enable Proportional Valve Theory of Operation................1440
    PTR - Clutch Pedal Position Sensor Theory of Operation................1441
    PTR - Enable Pressure Sensor Theory of Operation................1442
    PTR - Countershaft Speed Sensor Theory of Operation................1443
    PTR - Directional Reverser Switch Circuit Diagnostic Wiring Diagram—Cab................1444
    PTR - Directional Reverser Switch Circuit Diagnostic Wiring Diagram—Open Operator Station................1447
    PTR - Clutch Disengaged Switch Diagnostic Wiring Diagram................1448
    PTR - Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram—Cab................1450
    PTR - Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram—Open Operator Station................1451
    PTR - Park Switch Diagnostic Wiring Diagram................1452
    PTR - Seat Switch Diagnostic Wiring Diagram................1453
    PTR - Seat Switch Diagnostic Wiring Diagram (Aug 2012- )................1456
    PTR - Forward Solenoid Diagnostic Wiring Diagram................1459
    PTR - Reverse Solenoid Diagnostic Wiring Diagram................1460
    PTR - Clutch Enable Proportional Valve Diagnostic Wiring Diagram................1461
    PTR - Clutch Pedal Position Sensor Diagnostic Wiring Diagram................1462
    PTR - Enable Pressure Sensor Diagnostic Wiring Diagram................1464
    PTR - Countershaft Speed Sensor Diagnostic Wiring Diagram................1465
Section 255: PowrReverser™ Transmission................1467
  Group 05: General Information................1467
    PowrReverser™ Transmission Identification................1470
    Install Test Equipment – Transmission................1471
  Group 10: Preliminary and Operational Checks................1467
    Transmission Preliminary Checks................1479
    Transmission Operational Checks................1481
  Group 15: Tests and Adjustments................1467
    PowrReverser™ Control Valve Tests................1490
    PowrReverser™ Pump Flow Test................1496
    PowrReverser™ Main Pressure Relief Valve Adjustment................1498
    Checking and Adjusting Clutch Pedal Free Play................1500
  Group 20: Theory of Operation................1467
    PowrReverser™ Transmission Theory of Operation Information Reference Listing................1503
    Mechanical PTO Clutch Operation—Clutch Disengaged................1504
    Mechanical PTO Clutch Operation—Clutch Engaged................1506
    PowrReverser™ General Information................1508
    PowrReverser™ Functional Schematic and Theory................1509
    Transmission Pump Operation................1512
    PowrReverser™ Operation in Forward (Without Electro-Hydraulic Hi/Lo)................1515
    PowrReverser™ Operation in Reverse (Without Electro-Hydraulic Hi/Lo)................1517
    PowrReverser™ Control Valve Operation—Electro-Hydraulic Directional Reverser in Neutral................1519
    PowrReverser™ Control Valve Operation—Electro-Hydraulic Directional Reverser in Forward................1521
    PowrReverser™ Control Valve Operation—Electro-Hydraulic Directional Reverser in Reverse................1523
    PowrReverser™ Transmission—Gearshift Power Flow................1525
    PowrReverser™ Transmission—Range Shift Power Flow................1528
    Gearshift Synchronizer Operation................1532
    Range Shift Collar Operation................1534
    Park Pawl Operation................1536
    PowrReverser™ Transmission Lubrication System (Without Electro-Hydraulic Hi/Lo)................1537
    PowrReverser™ Transmission Lubrication System................1539
  Group 25: Schematics and Diagrams................1467
    PowrReverser™ Transmission Component Location Listing................1542
    PowrReverser™ Transmission Hydraulic Schematic (Without Electro-Hydraulic Hi/Lo)................1543
    Power Train Components................1546
    Mechanical PTO Clutch Components................1547
    PowrReverser™ Components (Without Electro-Hydraulic Hi/Lo)................1548
    Transmission Components (Without Electro-Hydraulic Hi/Lo)................1549
Section 256: Drive Systems................1551
  Group 05: General Information................1551
    Install Test Equipment - Drive System................1555
  Group 10: Preliminary and Operational Checks................1551
    Preliminary Checks - Drive System................1560
    Rear Differential Lock Operational Check................1562
    PTO Operational Checks................1563
    EH PTO Operational Checks................1565
    MFWD Operational Checks................1566
  Group 15: Tests and Adjustments................1551
    MFWD Troubleshooting................1569
    ElectroHydraulic PTO Test................1570
    PTO Clutch Lever Linkage Adjustment................1573
    PTO 540/540E Lever and Linkage Adjustment................1575
  Group 20: Theory of Operation................1551
    Drive Systems Theory of Operation Reference Listing................1579
    Differential Power Flow................1580
    Differential Lock Operation................1582
    Final Drive Operation................1584
    Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation (Mechanical)................1585
    Mechanical Front Wheel Drive (MFWD) Operation (EH)................1587
    Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation (EH)................1589
    Mechanical PTO Operation................1592
    540/540E Mechanical PTO Operation................1592
    Electro-Hydraulic PTO Operation................1596
    Electro-Hydraulic PTO Valve Operation................1597
    Electro-Hydraulic PTO Clutch Operation................1599
  Group 25: Schematics and Diagrams................1551
    Drive Systems Component Location Listing................1603
    Final Drive Components................1604
    540/540E Mechanical PTO Components................1551
Section 260: Steering and Brakes................1606
  Group 05: General Information................1606
    Install Test Equipment - Steering and Brake................1610
  Group 10: Preliminary and Operational Checks................1606
    Steering Preliminary Check................1614
    Steering Operational Check................1615
    Rear Brakes Preliminary Check................1616
    Rear Brake Operational Test................1617
  Group 15: Test and Adjustments................1606
    Steering Pump Flow Test................1620
    Steering Valve Relief Test................1621
    Steering Leak Test................1622
    Checking Toe-In—MFWD Axle................1624
    Adjusting Toe-In—MFWD Axle................1625
    Set MFWD Steering Stops Turning Radius................1626
    Bleed Rear Brakes................1627
    Rear Brake Valve Leak Test................1628
    Brake Pedal Adjustment................1629
    Adjust Brake Retractors................1631
  Group 20: Theory of Operation................1606
    Steering Valve Operation—Neutral and Manual Turning................1634
    Steering Valve Operation—Power Turning................1636
    Brake System Operation................1638
    Brake Valve Operation................1640
Section 270: Hydraulics ( -Aug 2011)................1644
  Group 05: General Information................1644
    Install Test Equipment - Hydraulics................1651
    Warming Transmission/Hydraulic System Oil................1656
  Group 10: Preliminary and Operational Checks................1644
    Hydraulic System Preliminary Checks................1660
    Hydraulic System Operational Checks................1662
  Group 15: Tests and Adjustments................1644
    Pump Flow Test (Tractors Without SCV)................1669
    Pump Flow Test (Tractors With SCV)................1671
    Main Relief Valve Test (Tractors With SCV)................1673
    SCV Leakage Test................1675
    Triple Mid-Mount Control Valve Flow Control Test................1677
    Rockshaft Leakage Test................1679
    Rockshaft Lift Cycle Test................1681
    Mid-Mount Control Valve Cable Adjustment................1683
    Rear SCV Cable Adjustment................1685
    Rockshaft Draft-Sensing and Position Control Cable Adjustment................1686
    Rockshaft Lever Friction Adjustment................1687
    Rockshaft Position-Sensing Feedback Linkage Adjustment................1688
    Rockshaft Draft-Sensing Feedback Linkage Adjustment................1692
    Main Relief Valve Adjustment................1694
  Group 20: Theory of Operation................1644
    Hydraulic System Theory of Operation Information Reference Listing................1696
    Hydraulic System Operation................1697
    Main Hydraulic Filter Operation................1701
    Hydraulic Pump Operation................1703
    Rockshaft Control Valve Operation—Neutral................1705
    Rockshaft Control Valve Operation—Raise................1707
    Rockshaft Control Valve Operation—Lower................1709
    Main Relief Valve Operation................1711
    Rate-of-Drop Valve Operation................1713
    Surge Relief Valve Operation................1718
    Rockshaft Draft-Sensing Operation................1720
    Rear SCV Operation—Neutral Position................1722
    Rear SCV Operation—Extend and Retract Positions................1724
    Rear SCV Operation—Float Position................1726
    Rear SCV Operation—Regenerative Position................1728
    Dual Mid-Mount Control Valve Operation—Neutral Position................1730
    Dual Mid-Mount Control Valve Operation—Extend and Retract Positions................1732
    Dual Mid-Mount Control Valve Operation—Float Position................1734
    Dual Mid-Mount Control Valve Operation—Regenerative Position................1736
    Triple Mid-Mount Control Valve Operation—Neutral Position................1738
    Triple Mid-Mount Control Valve Operation—Extend and Retract Positions................1741
    Triple Mid-Mount Control Valve Flow Control Operation................1744
    SCV Diverter Plug Operation................1746
    Quick Disconnect Coupler Operation (Mid-Mount Control Valve)................1747
    Quick Disconnect Coupler Operation (Rear SCV)................1749
Section 271: Hydraulics (Aug 2011- )................1751
  Group 05: General Information................1751
    Install Test Equipment - Hydraulics—Later Version................1757
    Warming Transmission/Hydraulic System Oil—Later Version................1761
  Group 10: Preliminary and Operational Checks................1751
    Hydraulic System Preliminary Checks—Later Version................1765
    Hydraulic System Operational Checks—Later Version................1766
  Group 15: Tests and Adjustments................1751
    Prime Hydraulic Pump................1773
    Pump Flow Test (Tractors Without SCV)—Later Version................1774
    Pump Flow Test (Tractors With SCV)—Later Version................1776
    Main Relief Valve Test (Tractors With SCV)—Later Version................1778
    Triple Mid-Mount Control Valve Flow Control Test—Later Version................1780
    Triple Deluxe Rear SCV Functional Test................1782
    Triple Deluxe Rear SCV Flow Control Test................1785
    Rockshaft Leakage Test—Later Version................1787
    Rockshaft Lift Cycle Test—Later Version................1789
    Mid-Mount Control Valve Cable Adjustment—Later Version................1791
    Rear SCV Cable Adjustment—Later Version................1792
    Rockshaft Draft-Sensing and Position Control Cable Adjustment—Later Version................1795
    Rockshaft Lever Friction Adjustment—Later Version................1796
    Rockshaft Position-Sensing Feedback Linkage Adjustment—Later Version................1797
    Rockshaft Draft-Sensing Feedback Linkage Adjustment—Later Version................1798
    Main Relief Valve Adjustment—Later Version................1799
  Group 20: Theory of Operation................1751
    Hydraulic System Theory of Operation Information Reference Listing—Later Version................1801
    Hydraulic System Operation ( -Aug 2012)................1802
    Hydraulic System Operation (Aug 2012- )................1805
    Main Hydraulic Filter Operation—Later Version................1809
    Hydraulic Pump Operation—Later Version................1810
    Rockshaft Control Valve Operation—Neutral—Later Version................1811
    Rockshaft Control Valve Operation—Raise—Later Version................1813
    Rockshaft Control Valve Operation—Lower—Later Version................1815
    Main Relief Valve Operation—Later Version................1817
    Rate-of-Drop Valve Operation—Later Version................1819
    Surge Relief Valve Operation—Later Version................1820
    Rockshaft Draft-Sensing Operation—Later Version................1821
    Dual Mid-Mount SCV Extend and Retract Operation—Later Version................1823
    Dual Mid-Mount SCV Float Operation—Later Version................1825
    Dual Mid-Mount SCV Neutral Operation—Later Version................1827
    Dual Mid-Mount SCV Regenerative Operation—Later Version................1830
    Triple Mid-Mount SCV Extend and Retract Operation—Later Version................1832
    Triple Mid-Mount SCV Neutral Operation—Later Version................1835
    Triple Mid-Mount SCV Float Operation—Later Version................1838
    Triple Mid-Mount SCV Flow Control Valve Operation—Later Version................1841
    Single and Dual Rear SCV Extend and Retract Operation ( -Aug 2012)................1843
    Dual Rear SCV Extend and Retract Operation (Aug 2012- )................1845
    Single and Dual Rear SCV Float Operation ( -Aug 2012)................1847
    Dual Rear SCV Float Operation (Aug 2012- )................1849
    Single and Dual Rear SCV Neutral Operation ( -Aug 2012)................1851
    Dual Rear SCV Neutral Operation (Aug 2012- )................1853
    Triple Rear SCV Extend and Retract Operation—Later Version................1855
    Triple Rear SCV Float Operation—Later Version................1857
    Triple Rear SCV Neutral Operation—Later Version................1859
    Triple Rear SCV Continuous Detent Operation—Later Version................1861
    Triple Rear SCV Kick-Out Detent Operation—Later Version................1863
    Triple Rear SCV No Detent Operation—Later Version................1865
    Triple Rear SCV Priority Flow Control Valve Operation—Later Version................1866
    Quick Disconnect Coupler Operation—Later Version................1868
Section 290: Operator's Station................1870
  Group 05: General Information................1870
    Operator Station— Install Test Equipment................1873
  Group 10: Preliminary and Operational Checks................1870
    A/C System Preliminary Checks................1878
    Air Conditioning Operational Checks................1881
  Group 15: Tests and Adjustments................1870
    HVAC Circulation Blower Motor Circuit Test................1892
    HVAC Compressor Clutch Engagement and Cycle Test................1896
    HVAC System Pressure Check................1908
    HVAC Temperature Drop Check................1917
    Summary of A/C Testing................1922
    A/C System Moisture Removal Procedure................1923
    Adjust Heater Temperature Control Cable................1924
    Adjust A/C Temperature Control Switch................1926
  Group 20: Theory of Operation................1870
    Air Conditioning Theory of Operation................1937
Section 299: Service Tools................1946
  Group 05: Dealer-Fabricated Tools................1946
    DFRW26—Test Lead for Automotive-Style Fuses................1949
    DFRW51—Electronic Circuit Load Tester................1950
    DFRW126—Modified Tap Out Harness................1951
    DFRW133—Tap Out Harness................1952
  Group 10: Service Tools and Kits................1946
    AR94522—ISO SCV Coupler................1954
    JDG774—Solenoid Test Harness................1955
    JT02051—Manifold with Gauges................1956
    JT02081—Halogen Leak Detector................1957
    JT02153—Current Clamp-On Probe................1958
    JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°................1959
    JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°................1960
    JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°................1961
    JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw................1962
    JT03110—Adapter................1963
    JT03262—Adapter................1964
    JT03345—Gauge................1965
    JT03364—Hose with Coupler................1966
    JT03367—Connector................1967
    JT03481—Kit................1968
    JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT................1969
    JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB................1970
    JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT................1971
    JT03520—Special Adapter................1972
    JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-5000 psi)................1973
    JT05494—7/16-20 M 37° x 3/4-16 M ORB................1974
    JT05498—Hose 508 mm (20 in.)................1975
    JT05634—Pressure Gauge................1976
    JT05685—Battery Load Tester................1977
    JT05690—1 1/16-12 M 37° x 1 3/16-12 F ORFS................1978
    JT05791—Digital Multimeter................1979
    JT05843—Hydrometer................1980
    JT07032—Gauge 400 kPa (60 psi)................1981
    JT07041—Gauge 2800 kPa (400 psi)................1982
    JT07148—Digital Hydraulic Tester................1983
     
John Deere Tractors 5083E, 5083E Limited, 5093E, 5093E Limited, 5101E, 5101E Limited Diagnosis & Tests Service Technical Manual (TM112419)


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