Complete Diagnostic & Tests technical manual with Electrical Wiring Diagrams for John Deere Tractors 5101E, 5101EN, 5083E, 5083EN, 5093E, 5093EN (PIN Prefix LV, Tier 2/Stage II and Tier3/Stage IIIA, USA Model), with workshop information to maintain, diagnose, and service like professional mechanics.

John Deere Tractors 5101E, 5101EN, 5083E, 5083EN, 5093E, 5093EN workshop diagnossis tests manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm112619 English - 5083EN, 5093EN and 5101EN (Tier 2_Stage II & Tier3_Stage IIIA) Tractors Diagnostic Technical Manual.pdf
tm112628 French - Manuel technique pour diagnostic des tracteurs 5083EN, 5093EN et 5101EN (Tier 2/Phase II et Tier 3/Phase IIIA)
tm112659 Russian - Руководство по техническому обслуживанию и диагностике тракторов 5083EN, 5093EN и 5101EN (Tier 2/Stage II и Tier3/Stage IIIA)

Total Pages: 1,710 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English French Russian
 
MAIN SECTIONS
 Foreword
   General
      Safety
      General Specifications
      General References
   Diagnostic Trouble Codes
      CCU Code Diagnostics
      HCU Code Diagnostics
      PTR Code Diagnostics
   Observable Symptoms
      Engines
      Fuel and Air
      Electrical
      Control Units
      PowrReverser™ Transmissions
      Drive Systems
      Steering and Brakes
      Hydraulics
      Operator Station
   System Diagnosis
      Starting, Charging and Cold Start
      PowrReverser™ Transmission
      Differential Lock
      MFWD
      Rear PTO
      Steering
      Rear Brakes
      Rear SCV System Diagnosis
      Mid-Mount Control Valve System Diagnosis
      Rear Hitch System Diagnosis
      Air Conditioning
   Engines
      General Information
      Tests and Adjustments
      Engine System Theory of Operation
   Fuel and Air
      General Information
      Fuel and Air Theory of Operation
   Electrical System
      Load Center Fuses and Relays
      Tests and Adjustments
      Theory of Operation
      Functional Schematics
      Connector Information
   Control Units
      General Information
      Tests and Adjustments
      CCU
      HCU
      PTR
   PowrReverser™ Transmission
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   Drive Systems
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   Steering and Brakes
      General Information
      Preliminary And Operational Checks
      Test And Adjustments
      Theory Of Operation
   Hydraulics
      General Information
      Operational and Preliminary Checks
      Tests and Adjustments
      Theory of Operation
   Operator's Station
      General information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
   Service Tools
      Dealer Fabricated Tools
      Service Tools and Kits

TABLE OF CONTENTS
Section 210: General................24
  Group 05: Safety................24
    Recognize Safety Information................27
    Understand Signal Words................28
    Follow Safety Instructions................29
    Handle Fluids Safely—Avoid Fires................30
    Prevent Battery Explosions................31
    Prepare for Emergencies................32
    Prevent Acid Burns................33
    Service and Operate Chemical Sprayers Safely................35
    Handle Chemical Products Safely................37
    Avoid High-Pressure Fluids................38
    Park Machine Safely................39
    Support Machine Properly................40
    Wear Protective Clothing................41
    Work in Clean Area................42
    Service Machines Safely................43
    Work In Ventilated Area................44
    Illuminate Work Area Safely................45
    Replace Safety Signs................46
    Use Proper Lifting Equipment................47
    Remove Paint Before Welding or Heating................48
    Avoid Heating Near Pressurized Fluid Lines................49
    Keep ROPS Installed Properly................50
    Service Tires Safely................51
    Avoid Harmful Asbestos Dust................52
    Practice Safe Maintenance................53
    Use Proper Tools................54
    Decommissioning: Proper Recycling and Disposal of Fluids and Components................55
    Prevent Machine Runaway................56
    Handle Starting Fluid Safely................57
    Service Cooling System Safely................58
    Stay Clear of Rotating Drivelines................59
    Protect Against High Pressure Spray................61
    Construct Dealer-Made Tools Safely................62
    Clean Vehicle of Hazardous Pesticides................63
    Live With Safety................64
  Group 10: General Specifications................69
    Regions and Country Versions................67
    General Specifications................69
    General Reference List................70
  Group 15: General References................25
    Unified Inch Bolt and Screw Torque Values................75
    Metric Bolt and Screw Torque Values................78
    Glossary of Terms................80
    Hydraulic Designators................84
    JIC Hydraulic Symbols................85
    Wiring Diagram and Schematic Information................88
    Electrical Designators................89
    Electrical Schematic Symbols................90
    Reading Wiring Schematics and Diagrams................93
    Visually Inspect Electrical System................97
    Seven-Step Electrical Procedure................98
    Using a Probe Light................101
    Circuit Types................103
    Circuit Malfunctions................105
    Troubleshooting Circuit Malfunctions................108
    Understanding Electrical vs. Electronic Circuits................113
    Intermittent Electronic Problems................115
    Relay Circuit Types................119
    Using a Digital Multimeter................132
    Troubleshooting Unresolved Problems................134
Section 211: Diagnostic Trouble Codes................135
  Group CCU: CCU Code Diagnostics................135
    CCU 000629.12 - CCU Control Unit Fault................135
    CCU 001638.00 - Hydraulic Oil Temperature Very Hot................135
    CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High................135
    CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low................135
    CCU 001883.00 - Rear PTO Overspeed................135
    CCU 001883.01 - Rear PTO Underspeed................135
    CCU 524016.04 - CCU Switched Supply Voltage Low................135
    CCU 524037.02 - MFWD Switch Circuit Fault................135
    CCU 524224.14 - Rear PTO Disabled................135
    CCU 524235.05 - MFWD Solenoid Circuit Fault................135
    CCU 524252.05 - Rear PTO Solenoid Circuit Fault................135
  Group HCU: HCU Code Diagnostics................135
    HCU 000158.04 - HCU Switched Supply Voltage Low................135
    HCU 000168.04 - HCU Unswitched Supply Voltage low................135
    HCU 000190.02 - Rear Hitch Calibration Fault/Engine Speed Low................135
    HCU 000629.12 - HCU Control Unit Fault................135
    HCU 000630.13 - HCU Calibration Fault/Not Calibrated................135
    HCU 001079.03 - HCU Sensor Supply Voltage High................135
    HCU 001079.04 - HCU Sensor Supply Voltage Low................135
    HCU 001638.02 - HCU Calibration Fault/Hydraulic Oil Temperature Low................135
    HCU 001873.03 - Rear Hitch Position Sensor Circuit Voltage High................135
    HCU 001873.04 - Rear Hitch Position Sensor Circuit Voltage Low................135
    HCU 001873.13 - HCU Calibration Fault/Rear Hitch Position Sensor Circuit................135
    HCU 001881.03 - Rear Hitch Draft Sensor Circuit Voltage High................135
    HCU 001881.04 - Rear Hitch Draft Sensor Circuit Voltage Low................135
    HCU 001881.13 - HCU Calibration Fault/Rear Hitch Draft Sensor Circuit................135
    HCU 521000.02 - Rear Hitch External Switch Circuit Fault................135
    HCU 521000.31 - Rear Hitch External Switch Circuit Fault................135
    HCU 521001.02 - HCU Calibration Fault/Rear Hitch Raise Valve Gain................135
    HCU 521001.05 - Rear Hitch Raise Solenoid Current Low................135
    HCU 521001.06 - Rear Hitch Raise Solenoid Current High................135
    HCU 521001.07 - HCU Calibration Fault/Rear Hitch Raise Valve................136
    HCU 521001.11 - HCU Calibration Fault/Rear Hitch Raise Valve................136
    HCU 521001.13 - HCU Calibration Fault/Rear Hitch Raise Valve................136
    HCU 521002.05 - Rear Hitch Lower Solenoid Current Low................136
    HCU 521002.06 - Rear Hitch Lower Solenoid Current High................136
    HCU 521002.07 - HCU Calibration Fault/Rear Hitch Lower Valve................136
    HCU 521002.11 - HCU Calibration Fault/Rear Hitch Lower Valve................136
    HCU 521002.13 - HCU Calibration Fault/Rear Hitch Return Valve................136
    HCU 523832.03 - Rear Hitch Rate-of-Drop Sensor Circuit Voltage High................136
    HCU 523832.04 - Rear Hitch Rate-of-Drop Sensor Circuit Voltage Low................136
    HCU 523832.13 - HCU Calibration Fault/Rear Hitch Rate-of-Drop Valve................136
    HCU 523833.03 - Rear Hitch Height-Limit Sensor Circuit Voltage High................136
    HCU 523833.04 - Rear Hitch Height-Limit Sensor Circuit Voltage Low................136
    HCU 523833.13 - HCU Calibration Fault/Rear Hitch Height-Limit Sensor................136
    HCU 523834.03 - Rear Hitch Control Lever Sensor Circuit Voltage High................136
    HCU 523834.04 - Rear Hitch Control Lever Sensor Circuit Voltage Low................136
    HCU 523834.13 - Hitch Calibration Fault/Hitch Control Lever................136
    HCU 523842.03 - Rear Hitch Load/Depth Sensor Circuit Voltage High................136
    HCU 523842.04 - Rear Hitch Load/Depth Sensor Circuit Voltage Low................136
    HCU 523843.02 - Rear Raise/Lower Switch Circuit Fault................136
    HCU 523910.02 - HCU Control Unit Fault................136
    HCU 523952.31 - Rear Hitch Disabled/HCU Configuration................136
    HCU 524016.04 - HCU Switched Supply Voltage Low/Rear Hitch Solenoids................136
  Group PTR: PTR Code Diagnostics................136
    PTR 000162.02 - Hi/Lo Switch Circuit Conflict................136
    PTR 000162.30 - Hi/Lo Switch Stuck On................136
    PTR 000168.01 - PTR Unswitched Supply Voltage Low................136
    PTR 000190.18 - Engine Speed Low................136
    PTR 000191.00 - Transmission Overspeed During Calibration................136
    PTR 000191.17 - Transmission Underspeed................136
    PTR 000598.02 - Clutch Pedal Switch/Sensor Circuit Conflict................136
    PTR 000598.04 - Clutch Pedal Switch/Transmission Enable Sensor Circuit Conflict................136
    PTR 000628.02 - EOL Data Fault................136
    PTR 000630.07 - PTR Calibration Fault/Tractor Movement................137
    PTR 000630.14 - PTR Not Calibrated................137
    PTR 000734.05 - Forward Solenoid Circuit Fault................137
    PTR 000735.05 - Reverse Solenoid Circuit Fault................137
    PTR 000736.05 - Hi/Lo Solenoid Circuit Fault................137
    PTR 000752.03 - Infinitely Variable Shuttle Control Circuit Voltage High................137
    PTR 000752.04 - Infinitely Variable Shuttle Control Circuit Voltage Low................137
    PTR 001079.03 - Sensor Reference Circuit Voltage High................137
    PTR 001079.04 - Sensor Reference Circuit Voltage Low................137
    PTR 001504.30 - Seat Switch Circuit Fault................137
    PTR 522456.31 - Speed Control Lever Transition Without Using Clutch Pedal................137
    PTR 523959.31 - Operator Left Seat with Directional Reverser Lever in Gear................137
    PTR 523960.31 - Operator Not Seated During a Directional Reverser Lever Command................137
    PTR 524017.07 - Gearshift Lever in Park with Directional Reverser Lever in Gear................137
    PTR 524020.31 - Directional Reverser Lever in Gear at Power-Up................137
    PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault................137
    PTR 524029.02 - Clutch Pedal Sensor Circuit Conflict................137
    PTR 524029.15 - Clutch Pedal Sensor Circuit Voltage High................137
    PTR 524029.16 - Clutch Pedal Sensor Circuit Voltage High, Neutral Recoverable................137
    PTR 524029.17 - Clutch Pedal Sensor Circuit Voltage Low................137
    PTR 524029.18 - Clutch Pedal Sensor Circuit Voltage Low, Neutral Recoverable................137
    PTR 524060.03 - Transmission Enable Signal High During Operation................137
    PTR 524060.04 - Transmission Enable Signal Low During Operation................137
    PTR 524160.02 - Not Neutral Signal Conflicts with Neutral Signal................137
    PTR 524230.05 - Enable Proportional Valve Circuit Fault................137
    PTR 524230.07 - Enable Valve Stuck Open................137
    PTR 524234.03 - Enable Pressure Sensor Circuit Voltage High................137
    PTR 524234.04 - Enable Pressure Sensor Circuit Voltage Low................137
Section 212: Observable Symptoms................423
  Group 20: Engines................423
    Engine Problems................423
  Group 30: Fuel and Air................423
    Fuel and Air Problems................423
  Group 40: Electrical................423
    12-Volt Electrical Problems................423
    Connector Problems................423
  Group 45: Control Units................423
    Electronic Problems................423
  Group 55: PowrReverser™ Transmissions................423
    PowrReverser™ Transmission Problems................423
  Group 56: Drive Systems................423
    Drive System Problems................423
  Group 60: Steering and Brakes................423
    Steering and Brake System Problems................423
  Group 70: Hydraulics................423
    Hitch Problems................423
    Selective Control Valve Problems................423
  Group 90: Operator Station................423
    Air Conditioning Problems................423
Section 213: System Diagnosis................454
  Group 40: Starting, Charging and Cold Start................454
    Starting, Charging, and Start Aid System Diagnosis................458
  Group 55: PowrReverser™ Transmission................454
    PowrReverser™ Transmission System Diagnosis................464
  Group 56A: Differential Lock................454
    Differential Lock System Diagnosis................469
  Group 56B: MFWD................454
    MFWD System Diagnosis................474
  Group 56C: Rear PTO................454
    Rear ElectroHydraulic PTO System Diagnosis................480
  Group 60A: Steering................454
    Steering System Diagnosis................486
  Group 60B: Rear Brakes................454
    Rear Brake System Diagnosis................492
  Group 70A: Rear SCV System Diagnosis................454
    Triple Deluxe Rear SCV System Diagnosis................499
    Dual Rear SCV System Diagnosis................503
  Group 70B: Mid-Mount Control Valve System Diagnosis................454
    Dual Mid-Mount Control Valve System Diagnosis................509
  Group 70C: Rear Hitch System Diagnosis................454
    Rear ElectroHydraulic Hitch System Diagnosis................516
  Group 90: Air Conditioning................454
    Air Conditioning System Diagnosis................524
Section 220: Engines................528
  Group 05: General Information................528
    John Deere Engine Repair—Use Component Technical Manual................530
    General Engine Specifications................531
    List of All Tractor-Specific Engine Information................533
  Group 15: Tests and Adjustments................528
    Throttle Lever Adjustment................535
  Group 20: Engine System Theory of Operation................528
    Overview of Tractor Engines................537
Section 230: Fuel and Air................538
  Group 05: General Information................538
    John Deere Engine Repair - Use Component Technical Manual................540
  Group 20: Fuel and Air Theory of Operation................538
    Fuel System Operation (Tier 2)................543
    Fuel System Operation (Tier 3)................545
    Air Intake System Operation (Tier 2)................548
    Air Intake System Operation (Tier 3)................550
Section 240: Electrical System................552
  Group 05: Load Center Fuses and Relays................552
    Fuse Load Center Diagram Listing................557
    Vehicle Electrical Center - Cab Tractors................558
    Vehicle Electrical Center - Straddle Mount Tractors................560
  Group 15: Tests and Adjustments................552
    Starting Circuit Test................565
    Fuel Shutoff Solenoid Circuit Test................568
    Battery Inspection Test................570
    Charging System Test................578
    Cold Start Circuit Test................580
    Warning Lights Circuit Test - Cab Tractors................583
    Warning Lights Circuit Test - Straddle Mount................589
    Turn Signal Lights Circuit Test - Cab Tractors................597
    Turn Signal Lights Circuit Test - Straddle Mount................603
    Accessory Power and Junction Block Circuit Test - Cab Tractors................611
    Accessory Power and Junction Block Circuit Test - Straddle Mount................616
    Engine Oil Pressure Switch Circuit Test - Cab Tractors................623
    Engine Oil Pressure Switch Circuit Test - Straddle Mount................627
    Air Filter Restriction Switch Circuit Test - Cab Tractors................631
    Air Filter Restriction Switch Circuit Test - Straddle Mount................635
    Fuel Level Sender Circuit Test - Cab Tractors................639
    Fuel Level Sender Circuit Test - Straddle Mount................643
    Engine Coolant Temperature Sender Circuit Test - Cab Tractors................647
    Engine Coolant Temperature Sender Circuit Test - Straddle Mount................651
    Front Work Light Circuit Test - Cab Tractors................656
    Beacon Light Circuit Test - Cab Tractors................660
    Rear Work Light Circuit Test - Cab Tractors................662
    Rear Work Light Circuit Test - Straddle Mount................666
    Tail Light Circuit Test - Cab Tractors................670
    Tail Light Circuit Test - Straddle Mount................673
    Headlight and Backlighting Circuit Test - Cab Tractors................677
    Headlight Circuit Test - Straddle Mount................686
    Radio and Dome Light Circuit Test - Cab Tractors................694
    HVAC Circuit Test - Cab Tractors................698
    Wiper System Circuit Test - Cab Tractors................705
    Key Switch Test................711
    Fuel Transfer Pump Circuit Test - Straddle Mount................713
    PTR—Speed Lever Neutral Switch Circuit Test................718
  Group 20: Theory of Operation................553
    Starting System Operation - PowrReverser™ Transmission................721
    Cold Start System Operation................722
    Charging System Operation................723
    Lighting System Operation - Turn Signals - Cab Tractors................724
    Lighting System Operation - Turn Signals - Straddle Mount Tractors................725
    Lighting System Operation - Warning Lights - Cab Tractors................726
    Lighting System Operation - Warning Lights - Straddle Mount Tractors................727
    Lighting System Operation - Tail Lights................728
    Lighting System Operation - Headlights and Loader Lights................729
    Work Light and Beacon Light Operation - Cab Tractors................731
    Work Light Operation - Straddle Mount................732
    Instrument Cluster Operation - Tachometer/Hour Meter................733
    Instrument Cluster Operation - Fuel Gauge................734
    Instrument Cluster Operation - Coolant Temperature Gauge................735
    Air Filter Restriction Indicator Operation................736
    Accessory Power and Junction Block Power Operation................737
    Blower Motor Operation - Cab Tractors................738
    A/C Compressor Operation - Cab Tractors................739
    Front Wiper/Washer Operation - Cab Tractors................740
    Rear Wiper/Washer Operation - Cab Tractors................741
    Dome Light Operation - Cab Tractors................742
    Convenience Outlet Operation................743
  Group 25: Functional Schematics................553
    Functional Schematics Listing................745
    Electrical System Identification................746
    Schematic and Component Identification Legend................747
    SE1 - Starting Motor And Charging SE2 - Cold Start SE3 - PTO And Fuel Shutoff SE4 - Accessory Power And SE5 - Optional Horn Circuits................750
    SE6 - Light Switch SE7 - Headlights And Optional Loader Lights SE8 - Front Work Lights And Optional Beacon Light And SE9 - Rear Work Lights Circuits................757
    SE10 - Tail/Turn Lights SE11 - Turn Signal Switch And Hazard Warning Lights SE12 - Power Source SE13 - Trailer Interface And SE14 - Power Outlet Circuits................762
    SE15 - HVAC SE16 - Front Wiper SE17 - Rear Wiper SE18 - Console Light Dome Light And Door Switch And SE19 - Radio Circuits (CAB Only)................769
    SE20 - Instrumentation Circuit................774
    SE21 - ELX Relay And Fuses SE22 - MFWD Option SE23 - Seat Switch And Wheel Speed And SE24 - Brake Switch Circuits................776
    SE25 - Backup Alarm Option And SE26 - PowrReverser™ Transmission Circuits................781
    SE27 - ElectroHydraulic Control SE28 - ElectroHydraulic Hitch Control And SE29 - Power And Service ADVISOR™ Circuits................784
    Cold Start Circuit Diagnostic Wiring Diagram - Cab Tractors................791
    Cold Start Circuit Diagnostic Wiring Diagram - Straddle Mount................794
    Charging Circuit Diagnostic Wiring Diagram - Cab Tractors................797
    Charging Circuit Diagnostic Wiring Diagram - Straddle Mount................799
    Starting Circuit Diagnostic Wiring Diagram - Cab Tractors................801
    Starting Circuit Diagnostic Wiring Diagram - Straddle Mount................802
    Horn Circuit Diagnostic Wiring Diagram - Cab Tractors................803
    Horn Circuit Diagnostic Wiring Diagram - Straddle Mount................806
    Headlight and Loader Light Diagnostic Wiring Diagram - Cab Tractors................808
    Headlight and Loader Light Diagnostic Wiring Diagram - Straddle Mount................810
    Front Work Lights and Beacon Light Cab Diagnostic Wiring Diagram - Cab Tractors................812
    Rear Work Lights Diagnostic Wiring Diagram - Cab Tractors................814
    Rear Work Lights Diagnostic Wiring Diagram - Straddle Mount................816
    Turn Signal and Warning Lights Diagnostic Wiring Diagram - Cab Tractors................818
    Turn Signal and Warning Lights Diagnostic Wiring Diagram - Straddle Mount................820
    Tail Lights Diagnostic Wiring Diagram - Cab Tractors................822
    Tail Lights Diagnostic Wiring Diagram - Straddle Mount................824
    Junction Block Diagnostic Wiring Diagram - Cab Tractors................826
    Junction Block Diagnostic Wiring Diagram - Straddle Mount................828
    Radio and Dome Light Diagnostic Wiring Diagram - Cab Tractors................830
    Engine Oil Pressure Switch Diagnostic Wiring Diagram - Cab Tractors................833
    Engine Oil Pressure Switch Diagnostic Wiring Diagram - Straddle Mount................835
    Air Filter Restriction Switch Diagnostic Wiring Diagram - Cab Tractors................837
    Air Filter Restriction Switch Diagnostic Wiring Diagram - Straddle Mount................839
    Fuel Level Sender Diagnostic Wiring Diagram - Cab Tractors................841
    Fuel Level Sender Diagnostic Wiring Diagram - Straddle Mount................843
    Engine Coolant Temperature Sender Diagnostic Wiring Diagram - Cab Tractors................845
    Engine Coolant Temperature Sender Diagnostic Wiring Diagram - Straddle Mount................847
    HVAC Diagnostic Wiring Diagram - Cab Tractors................849
    Wiper System Diagnostic Wiring Diagram - Cab Tractors................852
    Fuel Transfer Pump Diagnostic Wiring Diagram - Straddle Mount................854
  Group 30: Connector Information................555
    Cab-to-Engine Connector X1 - Cab Tractors................858
    Chassis-to-Engine Connector X1 - Straddle Mount................860
    Cab-to-Headlight Connector X2 - Cab Tractors................862
    Chassis-to-Headlight Connector X2 - Straddle Mount................864
    Cab-to-Chassis Connector X3 - Cab Tractors................866
    Cab-to-Chassis Connector X4 - Cab Tractors................870
    Cab-to-Roof Connector X9 - Cab Tractors................872
    Vehicle Electrical Center (VEC) Connectors X22 - X25 - Straddle Mount................874
    Roof-to-HVAC Connector X26 - Cab Tractors................876
    ElectroHydraulic Control Unit Connectors A6J1 - A6J3 - Cab Tractors................878
    ElectroHydraulic Control Unit Connectors A6J1 - A6J3 - Straddle Mount................880
Section 245: Control Units................882
  Group 05: General Information................882
    ElectroHydraulic Control Unit General Information................889
    Performance Monitor General Operation................891
    Diagnostic Trouble Code Listing................895
    PRF Code List................896
    CCU Code List................897
    HCU Code List................898
    PTR Code List................900
    Control Unit Addresses................902
    CCU Address List................903
    HCU Address List................905
    PTR Address List................907
    Programming Control Units................910
    CAN Network Voltage Checks................917
    CAN Communication System Theory of Operation................920
    VIN Security Fault Diagnosis................922
    CAN Communication System Diagnostic Wiring Diagram Listing................923
    CAN System Diagnostic Wiring Diagram - Straddle Mount Tractors................924
    CAN System Diagnostic Wiring Diagram - Cab Tractors................925
  Group 15: Tests and Adjustments................882
    ElectroHydraulic Control Unit Switched Supply Voltage and Ground Test................929
    ElectroHydraulic Control Unit Unswitched Supply Voltage and Ground Test................931
    ElectroHydraulic Control Unit Power Supply Wiring Diagram - Straddle Mount Tractors................933
    ElectroHydraulic Control Unit Power Supply Wiring Diagram - Cab Tractors................934
  Group CCU: CCU................882
    Chassis Control Unit (CCU) Calibration................944
    CCU - Beep Mode Test With Speed Sensors................953
    CCU - Beep Mode Test Without Speed Sensors................956
    CCU - Hydraulic Oil Temperature Sensor Circuit Test................957
    CCU - Engine Speed Sensor Circuit Test................962
    CCU - Wheel Speed Sensor Circuit Test................967
    CCU - EH MFWD Switch Circuit Test................972
    CCU - EH MFWD Solenoid Circuit Test................976
    CCU - Brake Switch Assembly Circuit Test................979
    CCU - Rear EH PTO Switch Circuit Test................984
    CCU - Rear EH PTO Solenoid Circuit Test................989
    CCU - Rear EH PTO Speed Sensor Circuit Test................992
    CCU - Control Unit Theory of Operation................997
    CCU - Hydraulic Oil Temperature Sensor Theory of Operation................1001
    CCU - Engine Speed Sensor Theory of Operation................1002
    CCU - Wheel Speed Sensor Theory of Operation................1003
    CCU - EH MFWD Switch Theory of Operation................1004
    CCU - MFWD Solenoid Theory of Operation................1005
    CCU - Brake Switch Assembly Theory of Operation................1006
    CCU - Rear EH PTO Switch Theory of Operation................1007
    CCU - Rear EH PTO Solenoid Theory of Operation................1008
    CCU - Rear EH PTO Speed Sensor Theory of Operation................1009
    CCU - Hydraulic Oil Temperature Sensor Diagnostic Wiring Diagram................1010
    CCU - Engine Speed Sensor Diagnostic Wiring Diagram - Straddle Mount Tractors................1011
    CCU - Engine Speed Sensor Diagnostic Wiring Diagram - Cab Tractors................1012
    CCU - Wheel Speed Sensor Diagnostic Wiring Diagram - Cab Tractors................1014
    CCU - Wheel Speed Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors................1016
    CCU - MFWD Diagnostic Wiring Diagram - Straddle Mount Tractors................1017
    CCU - MFWD Diagnostic Wiring Diagram - Cab Tractors................1018
    CCU - Brake Switch Assembly Diagnostic Wiring Diagram - Straddle Mount Tractors................1020
    CCU - Brake Switch Assembly Diagnostic Wiring Diagram - Cab Tractors................1021
    CCU - Rear EH PTO Switch Diagnostic Wiring Diagram - Straddle Mount Tractors................1023
    CCU - Rear EH PTO Switch Diagnostic Wiring Diagram - Cab Tractors................1025
    CCU - Rear EH PTO Solenoid Diagnostic Wiring Diagram................1027
    CCU - Rear EH PTO Speed Sensor Diagnostic Wiring Diagram - Straddle Mount Tractors................1028
    CCU - Rear EH PTO Speed Sensor Diagnostic Wiring Diagram - Cab Tractors................1029
  Group HCU: HCU................883
    Hitch Control Unit (HCU) Calibration................1042
    HCU - Beep Mode Test................1054
    HCU - Rear Hitch Control Lever Circuit Test................1057
    HCU - Rear Hitch Raise/Lower Switch Circuit Test................1063
    HCU - Rear Hitch Height-Limit Control Circuit Test................1068
    HCU - Rear Hitch Rate-of-Drop Control Circuit Test................1074
    HCU - Rear Hitch Load/Depth Control Circuit Test................1080
    HCU - Rear Hitch Left External Switch Circuit Test................1085
    HCU - Rear Hitch Raise Solenoid Circuit Test................1091
    HCU - Rear Hitch Lower Solenoid Circuit Test................1095
    HCU - Rear Hitch Position Sensor Circuit Test................1099
    HCU - Rear Hitch Draft Sensor Circuit Test................1104
    HCU - Control Unit Theory of Operation................1109
    HCU - Rear Hitch Control Lever Theory of Operation................1113
    HCU - Rear Hitch Raise/Lower Switch Theory of Operation................1114
    HCU - Rear Hitch Height-Limit Control Theory of Operation................1115
    HCU - Rear Hitch Rate-of-Drop Control Theory of Operation................1116
    HCU - Rear Hitch Load/Depth Control Theory of Operation................1117
    HCU - Rear Hitch Left External Switch Theory of Operation................1119
    HCU - Rear Hitch Raise and Lower Solenoids Theory of Operation................1121
    HCU - Rear Hitch Position Sensor Theory of Operation................1122
    HCU - Rear Hitch Draft Sensor Theory of Operation................1123
    HCU - Rear Hitch Control Assembly Diagnostic Wiring Diagram - Straddle Mount Tractors................1124
    HCU - Rear Hitch Control Assembly Diagnostic Wiring Diagram - Cab Tractors................1125
    HCU - Hitch Load/Depth Control Diagnostic Wiring Diagram - Straddle Mount Tractors................1126
    HCU - Hitch Load/Depth Control Diagnostic Wiring Diagram - Cab Tractors................1127
    HCU - Rear Hitch Left External Switch Diagnostic Wiring Diagram - Straddle Mount Tractors................1128
    HCU - Rear Hitch Left External Switch Diagnostic Wiring Diagram - Cab Tractors................1129
    HCU - Rear Hitch Raise and Lower Solenoids Diagnostic Wiring Diagram................1130
    HCU - Rear Hitch Position Sensor Diagnostic Wiring Diagram................1131
    HCU - Rear Hitch Draft Sensor Diagnostic Wiring Diagram................1132
  Group PTR: PTR................884
    Power Train Reverser (PTR) Control Unit Calibration................1160
    PTR - Control Unit Beep Mode Test With Speed Sensors................1187
    PTR - Control Unit Beep Mode Test Without Speed Sensors................1191
    PTR - Directional Reverser Switch Circuit Test................1192
    PTR - Clutch Disengaged Switch Circuit Test................1196
    PTR - Optional Hi/Lo Switch Circuit Test................1200
    PTR - Optional Infinitely Variable Shuttle Control Circuit Test................1204
    PTR - Park Switch Circuit Test................1209
    PTR - Seat Switch Circuit Test................1213
    PTR - Forward Solenoid Circuit Test................1217
    PTR - Reverse Solenoid Circuit Test................1220
    PTR - Clutch Enable Proportional Valve Circuit Test................1223
    PTR - Optional Hi/Lo Solenoid Circuit Test................1227
    PTR - Clutch Pedal Position Sensor Circuit Test................1230
    PTR—Clutch Pedal Position Circuit Test................1235
    PTR - Enable Pressure Sensor Circuit Test................1238
    PTR - Countershaft Speed Sensor Circuit Test................1243
    PTR - Control Unit Theory of Operation................1248
    PTR - Come-Home Mode Theory of Operation................1253
    PTR - Directional Reverser Switch Theory of Operation................1254
    PTR - Clutch Disengaged Switch Theory of Operation................1255
    PTR - Optional Hi/Lo Switch Theory of Operation................1256
    PTR - Optional Infinitely Variable Shuttle Control Theory of Operation................1257
    PTR - Park Switch Theory of Operation................1258
    PTR - Seat Switch Theory of Operation................1259
    PTR - Forward Solenoid Theory of Operation................1260
    PTR - Reverse Solenoid Theory of Operation................1261
    PTR - Clutch Enable Proportional Valve Theory of Operation................1262
    PTR - Optional Hi/Lo Solenoid Theory of Operation................1263
    PTR - Clutch Pedal Position Sensor Theory of Operation................1264
    PTR - Enable Pressure Sensor Theory of Operation................1265
    PTR - Countershaft Speed Sensor Theory of Operation................1266
    PTR - Directional Reverser Switch Circuit Diagnostic Wiring Diagram - Straddle Mount Tractors................1267
    PTR - Directional Reverser Switch Circuit Diagnostic Wiring Diagram - Cab Tractors................1269
    PTR - Clutch Disengaged Switch Diagnostic Wiring Diagram - Straddle Mount Tractors................1271
    PTR - Clutch Disengaged Switch Diagnostic Wiring Diagram - Cab Tractors................1272
    PTR - Optional Hi/Lo Switch and Solenoid Diagnostic Wiring Diagram - Straddle Mount Tractors................1274
    PTR - Optional Hi/Lo Switch and Solenoid Diagnostic Wiring Diagram - Cab Tractors................1275
    PTR - Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram - Straddle Mount Tractors................1277
    PTR - Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram - Cab Tractors................1278
    PTR - Park Switch Diagnostic Wiring Diagram - Straddle Mount Tractors................1279
    PTR - Park Switch Diagnostic Wiring Diagram - Cab Tractors................1280
    PTR - Seat Switch Diagnostic Wiring Diagram - Straddle Mount Tractors................1283
    PTR - Seat Switch Diagnostic Wiring Diagram - Cab Tractors................1285
    PTR - Forward Solenoid Diagnostic Wiring Diagram - Straddle Mount Tractors................1287
    PTR - Forward Solenoid Diagnostic Wiring Diagram - Cab Tractors................1288
    PTR - Reverse Solenoid Diagnostic Wiring Diagram - Straddle Mount Tractors................1289
    PTR - Reverse Solenoid Diagnostic Wiring Diagram - Cab Tractors................1290
    PTR - Clutch Enable Proportional Valve Diagnostic Wiring Diagram................1291
    PTR - Clutch Pedal Position Sensor Diagnostic Wiring Diagram - Straddle Mount Tractors................1292
    PTR - Clutch Pedal Position Sensor Diagnostic Wiring Diagram - Cab Tractors................1293
    PTR - Enable Pressure Sensor Diagnostic Wiring Diagram................1294
    PTR - Countershaft Speed Sensor Diagnostic Wiring Diagram - Straddle Mount Tractors................1295
    PTR - Countershaft Speed Sensor Diagnostic Wiring Diagram - Cab Tractors................1296
    PTR - Speed Lever Neutral Switch Theory of Operation................1299
    PTR - Speed Lever Neutral Switch Diagnostic Wiring Diagram - Cab Tractors................1301
    PTR - Speed Lever Neutral Switch Diagnostic Wiring Diagram - Straddle Mount Tractors................1303
Section 255: PowrReverser™ Transmission................1304
  Group 05: General Information................1304
    PowrReverser™ Transmission Identification................1307
    Install Test Equipment - Transmission................1308
  Group 10: Preliminary and Operational Checks................1304
    Transmission Preliminary Checks................1318
    Transmission Operational Checks................1320
  Group 15: Tests and Adjustments................1304
    PowrReverser™ Control Valve Tests................1331
    PowrReverser™ Pump Flow Test................1338
    ElectroHydraulic (EH) Hi/Lo Valve Pressure Test................1341
    PowrReverser™ Main Pressure Relief Valve Adjustment................1345
  Group 20: Theory of Operation................1304
    PowrReverser™ Transmission Theory of Operation Information Reference Listing................1348
    PowrReverser™ General Information................1349
    PowrReverser - Functional Schematic and Theory................1350
    Transmission Pump Operation................1352
    PowrReverser™ Operation in Forward (Without ElectroHydraulic Hi/Lo)................1355
    PowrReverser™ Operation in Reverse (Without ElectroHydraulic Hi/Lo)................1357
    PowrReverser™ Operation in Forward/Low (With ElectroHydraulic Hi/Lo)................1359
    PowrReverser™ Operation in Forward/High (With ElectroHydraulic Hi/Lo)................1362
    PowrReverser™ Operation in Reverse/Low (With ElectroHydraulic Hi/Lo)................1365
    PowrReverser™ Operation in Reverse/High (With ElectroHydraulic Hi/Lo)................1368
    PowrReverser™ Control Valve Operation - ElectroHydraulic Directional Reverser in Neutral................1371
    PowrReverser™ Control Valve Operation - ElectroHydraulic Directional Reverser in Forward................1373
    PowrReverser™ Control Valve Operation - ElectroHydraulic Directional Reverser in Reverse................1375
    ElectroHydraulic Hi/Lo Valve Operation - Low Position................1377
    ElectroHydraulic Hi/Lo Valve Operation - High Position................1379
    PowrReverser™ Transmission - Gearshift Power Flow................1381
    PowrReverser™ Transmission - Range Shift Power Flow................1384
    Gearshift Synchronizer Operation................1388
    Range Shift Collar Operation................1391
    Park Pawl Operation................1393
    PowrReverser™ Transmission Lubrication System (Without ElectroHydraulic Hi/Lo)................1394
    PowrReverser™ Transmission Lubrication System (With ElectroHydraulic Hi/Lo)................1396
  Group 25: Schematics and Diagrams................1305
    PowrReverser™ Transmission Component Location Listing................1399
    PowrReverser™ Transmission Hydraulic Schematic (Without ElectroHydraulic Hi/Lo)................1400
    PowrReverser™ Transmission Hydraulic Schematic (With ElectroHydraulic Hi/Lo)................1402
    Power Train Components - Straddle Mount................1404
    Power Train Components - Cab Tractors................1405
    PowrReverser™ Components (Without ElectroHydraulic Hi/Lo)................1406
    PowrReverser™ Components (With ElectroHydraulic Hi/Lo)................1407
    Transmission Components (Without ElectroHydraulic Hi/Lo)................1409
    Transmission Components (With ElectroHydraulic Hi/Lo)................1411
Section 256: Drive Systems................1413
  Group 05: General Information................1413
    Install Test Equipment - Drive System................1421
  Group 10: Preliminary and Operational Checks................1413
    Drive Systems Preliminary Checks................1430
    Rear Differential Lock Operational Check................1432
    EH PTO Operational Checks................1433
    MFWD Operational Checks................1434
  Group 15: Tests and Adjustments................1413
    ElectroHydraulic PTO Test................1438
    MFWD Clutch Test................1441
    PTO 540/540E Lever and Linkage Adjustment................1445
  Group 20: Theory of Operation................1413
    Drive Systems Theory of Operation Reference Listing................1449
    Differential Power Flow................1450
    Differential Lock Operation................1451
    Final Drive Operation................1453
    Valve Block Operation (Without ElectroHydraulic Hi/Lo)................1454
    Mechanical Front Wheel Drive (MFWD) Operation................1456
    Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation................1458
    ElectroHydraulic PTO Operation................1461
    ElectroHydraulic PTO Valve Operation................1462
    540/540E ElectroHydraulic PTO Clutch Operation................1413
  Group 25: Schematics and Diagrams................1413
    Drive Systems Component Location Listing................1468
    Final Drive Components................1469
    540/540E EH PTO Components................1413
Section 260: Steering and Brakes................1471
  Group 05: General Information................1471
    Install Test Equipment - Steering and Brake................1475
  Group 10: Preliminary And Operational Checks................1471
    Steering Preliminary Check................1479
    Steering Operational Check................1480
    Rear Brakes Preliminary Check................1481
    Rear Brake Operational Test................1482
  Group 15: Test And Adjustments................1471
    Steering Pump Flow Test................1485
    Steering Valve Relief Test................1486
    Steering Leak Test................1487
    Checking Toe-In - Adjustable Front Axle................1489
    Adjusting Toe-In - Adjustable Front Axle................1490
    Checking Toe-In - MFWD................1491
    Adjusting Toe-In - MFWD................1492
    Set MFWD Steering Stops................1493
    Bleed Rear Brakes................1495
    Rear Brake Valve Leak Test................1496
    Brake Pedal Adjustment................1497
    Adjust Brake Retractors................1499
  Group 20: Theory Of Operation................1471
    Steering Valve Operation - Neutral and Manual Steering................1502
    Steering Valve Operation - Power Steering................1504
    Brake System Operation................1506
    Brake Valve Operation................1508
Section 270: Hydraulics................1512
  Group 05: General Information................1512
    Install Test Equipment - Hydraulics................1519
    Warming Transmission/Hydraulic System Oil................1524
  Group 10: Operational and Preliminary Checks................1512
    Hydraulic System Preliminary Checks................1530
    Hydraulic System Operational Checks................1532
  Group 15: Tests and Adjustments................1512
    Prime Hydraulic Pump................1541
    Hydraulic Pump Flow Test................1542
    Main Relief Valve Test................1544
    Rockshaft Load Sense Relief Valve Test................1546
    SCV Leakage Test................1548
    Triple Deluxe Rear SCV Functional Test................1550
    Triple Deluxe Rear SCV Flow Control Test................1553
    Rockshaft Leakage Test................1555
    Rockshaft Lift Cycle Test................1557
    Mid-Mount Control Valve Cable Adjustment................1559
    Rear Selective Control Valve (SCV) Cable Adjustment................1561
    Load Sensing Relief Valve Adjustment................1563
  Group 20: Theory of Operation................1512
    Hydraulic System Theory of Operation Information Reference Listing................1565
    Hydraulic System Operation................1566
    Main Hydraulic Filter Operation................1571
    Hydraulic Pump Operation................1572
    ElectroHydraulic Hitch Control Valve Operation - Neutral................1574
    ElectroHydraulic Hitch Control Valve Operation - Raise................1576
    ElectroHydraulic Hitch Control Valve Operation - Lower................1578
    ElectroHydraulic Hitch Main Relief Valve Operation................1580
    Dual Rear SCV Operation - Neutral Position................1582
    Dual Rear SCV Operation - Extend and Retract Positions................1584
    Dual Rear SCV Operation - Float Position................1586
    Dual Mid-Mount Control Valve Operation - Neutral Position................1588
    Dual Mid-Mount Control Valve Operation - Extend and Retract Positions................1590
    Dual Mid-Mount Control Valve Operation - Float Position................1592
    Dual Mid-Mount Control Valve Operation - Regenerative Position................1594
    Quick Disconnect Coupler Operation................1596
    Triple Rear SCV Operation - Neutral Position................1598
    Triple Rear SCV Operation - Extend and Retract Positions................1600
    Triple Rear SCV Operation - Float Position................1602
    Triple Rear SCV Operation - Continuous Detent Position................1604
    Triple Rear SCV Operation - Kick-Out Detent Position................1606
    Triple Rear SCV Operation - No Detent Position................1608
    Triple Rear SCV Operation - Priority Flow Control Valve................1609
    SCV Diverter Plug Operation................1611
Section 290: Operator's Station................1612
  Group 05: General information................1612
    Install Test Equipment - Operator Station................1615
  Group 10: Preliminary and Operational Checks................1612
    A/C System Preliminary Checks................1619
    Air Conditioning Operational Checks................1621
  Group 15: Tests and Adjustments................1612
    HVAC Circulation Blower Motor Circuit Test................1631
    HVAC Compressor Clutch Engagement and Cycle Test................1635
    HVAC System Pressure Check................1646
    HVAC Temperature Drop Check................1655
    Summary of A/C Testing................1660
    A/C System Moisture Removal Procedure................1661
  Group 20: Theory of Operation................1612
    Air Conditioning Theory of Operation................1670
Section 299: Service Tools................1678
  Group 05: Dealer Fabricated Tools................1678
    DFRW26—Test Lead for Automotive-Style Fuses................1681
    DFRW51—Electronic Circuit Load Tester................1682
    DFRW126—Modified Tap Out Harness................1683
    DFRW133—Tap Out Harness................1684
  Group 10: Service Tools and Kits................1678
    AR94522—ISO SCV Coupler................1686
    JDG10466 — Flex Probe Kit................1687
    JDG1478—Digital Multimeter................1688
    JDG774—Solenoid Test Harness................1689
    JT02051—Manifold with Gauges................1690
    JT02081 — Halogen Leak Detector................1691
    JT02153 — Current Clamp-On Probe................1692
    JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°................1693
    JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°................1694
    JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°................1695
    JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw................1696
    JT03110—Adapter................1697
    JT03262—Adapter................1698
    JT03345—Gauge................1699
    JT03364—Hose with Coupler................1700
    JT03367—Connector................1701
    JT03481—Kit................1702
    JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT................1703
    JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB................1704
    JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT................1705
    JT03520—Special Adapter................1706
    JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-5000 psi)................1707
    JT05483—Elbow 7/16-20 M 37 X 7/16-20 F 37 Sw................1708
    JT05494—7/16-20 M 37° x 3/4-16 M ORB................1709
    JT05498—Hose 508 mm (20 in.)................1710
    JT05634—Pressure Gauge................1711
    JT05685—Battery Load Tester................1712
    JT05791—Digital Multimeter................1713
    JT05843 — Hydrometer................1714
    JT07032—Gauge 400 kPa (60 psi)................1715
    JT07041—Gauge 2800 kPa (400 psi)................1716
    JT07148—Digital Hydraulic Tester................1717
    RE200690—Performance Monitor................1718
    RE239857—Wiring Harness................1719
    
John Deere Tractors 5101E, 5101EN, 5083E, 5083EN, 5093E, 5093EN Diagnosis & Tests Service Technical Manual (TM112619)