TM13849X19 - John Deere Skid Steer Loaders Models 316GR, 318G (EH Controls) Operation & Test Service Manual
Catalog:
Model:
Complete Diagnosis & Test manual with electrical wiring diagrams for John Deere Skid Steer Loaders (EH Controls) 316GR, 318G, with all the workshop information to maintain, diagnose, and rebuild like professional mechanics.
John Deere Skid Steer Loaders (EH Controls) 316GR, 318G workshop Diagnostics & Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM13849X19 English - John Deere Skid Steer Loaders (EH Controls) 316GR, 318G Technical Manual - Operation & Test.PDF
tm13849x28 French - Chargers compacts 316GR et 318G (commandes EH)
Total Pages: 1,112 pages
File Format: PDF bookmarked, ToC, Searchable, Printable)
Language: English French
MAIN SECTIONS
316GR (PIN:1T0316G***J288093-)
318G (PIN:1T0318G***J288093-)
Foreword
Manual Identification-READ THIS FIRST!
General Information
Safety
Diagnostics
Engine Control Unit (ECU) Diagnostic Trouble Codes
Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes
Hydraulic Control Unit (HCU) Diagnostic Trouble Codes
Left Joystick Controller (JSL) Diagnostic Trouble Codes
Right Joystick Controller (JSR) Diagnostic Trouble Codes
Sealed Switch Module (SSM) Diagnostic Trouble Codes
Vehicle Control Unit (VCU) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
System Diagrams
Diagnostic Information
Electrical System
Theory of Operation
System Diagrams
Diagnostic Information
Monitor Operation
Diagnostic Test Box
Adjustments
Tests
Power Train
Theory of Operation
System Diagrams
Diagnostic Information
Adjustments
Hydraulic System
Theory of Operation
System Diagrams
Diagnostic Information
Adjustments
Tests
Hydrostatic System
Theory of Operation
System Diagrams
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
System Diagrams
Diagnostic Information
Tests
Dealer Fabricated Tools
TABLE OF CONTENTS
Section 9000: General Information................22
Group 01: Safety................22
Recognize Safety Information................25
Follow Safety Instructions................26
Operate Only If Qualified................27
Wear Protective Equipment................28
Avoid Unauthorized Machine Modifications................29
Inspect Machine................30
Stay Clear of Moving Parts................31
Avoid High-Pressure Fluids................32
Avoid High-Pressure Oils................33
Work In Ventilated Area................34
Avoid Static Electricity Risk When Refueling................35
Prevent Fires................37
In Case of Machine Fire................38
Prevent Battery Explosions................39
Handle Chemical Products Safely................40
Handle Starting Fluid Safely................41
Decommissioning — Proper Recycling and Disposal of Fluids and Components................42
Exhaust Filter Ash Handling and Disposal................43
Prepare for Emergencies................44
Clean Debris from Machine................45
Add Cab Guarding for Special Uses................46
Use Steps and Handholds Correctly................47
Start Only From Operator's Seat................48
Use and Maintain Seat Belt................49
Prevent Unintended Machine Movement................50
Avoid Work Site Hazards................51
Keep Riders Off Machine................53
Avoid Backover Accidents................54
Avoid Machine Tip Over................55
Operating On Slopes................56
Operating or Traveling On Public Roads................57
Inspect and Maintain ROPS................58
Travel Safely................59
Prevent Acid Burns................60
Add and Operate Attachments Safely................62
Park and Prepare for Service Safely................63
Service Cooling System Safely................64
Remove Paint Before Welding or Heating................65
Make Welding Repairs Safely................66
Drive Metal Pins Safely................67
Service Tires Safely................68
Handle Cab Door Safely—If Equipped................69
Clean Exhaust Filter Safely................70
Section 9001: Diagnostics................73
Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes................679
Engine Control Unit (ECU) Diagnostic Trouble Codes................679
000028.00 - Service Throttle Very High................73
000028.01 - Service Throttle Very Low................73
000028.03 - Service Throttle Circuit Fault................73
000028.04 - Service Throttle Circuit Fault................73
000029.03 - Foot Throttle Circuit Fault................73
000029.04 - Foot Throttle Circuit Fault................73
000091.03 - Hand Throttle Circuit Fault................73
000091.04 - Hand Throttle Circuit Fault................73
000167.01 - System Voltage Very Low................73
000167.05 - System Voltage Very Low................73
000237.13 - Vehicle ID Calibration................695
000237.31 - Vehicle ID Fault................73
001485.02 - Main Relay Invalid................73
001485.07 - Main Relay Fault................73
003695.14 - Exhaust Filter Cleaning Inhibited By Operator Interface................73
522243.05 - Start Aid Circuit Fault................73
522243.06 - Start Aid Circuit Fault................73
522590.12 - Sensor Supply 1 Fault................73
522596.09 - ECU Communication Fault................73
522597.09 - ECU Communication Fault................73
522599.09 - ECU Communication Fault................73
522600.09 - ECU Communication Fault................73
522601.09 - ECU Communication Fault................73
522618.09 - ECU Communication Fault................73
522619.09 - ECU Communication Fault................73
522623.07 - Foot Throttle Fault................73
522624.07 - Foot Throttle Fault................73
522744.04 - ECU Circuit Fault................73
522994.04 - ECU Circuit Fault................73
Group 20: Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes................679
Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes................679
000070.02 - Park Brake Switch Invalid................74
000070.04 - Park Brake Switch Circuit Fault................74
000096.03 - Fuel Level Circuit Fault................74
000096.04 - Fuel Level Circuit Fault................74
000158.00 - System Voltage Very High................74
000158.01 - System Voltage Very Low................74
000162.04 - 2-Speed Switch Circuit Fault................74
000628.12 - Programming Fault................74
000920.05 - Alarm Output Circuit Fault................74
000920.06 - Alarm Output Circuit Fault................74
001196.11 - Antitheft Fault................74
001504.04 - Seat Switch Circuit Fault................74
002000.09 - ECU Communication Fault................74
002142.09 - SSM Communication Fault................74
002228.09 - HCU Communication Fault................74
002251.09 - SAR Communication Fault................74
003413.04 - Door Switch Circuit Fault................74
003597.03 - Sensor Supply 1 Circuit Fault................74
003597.04 - Sensor Supply 1 Circuit Fault................74
004056.05 - 2-Speed Output Circuit Fault................74
004056.06 - 2-Speed Output Circuit Fault................74
520714.05 - Self Level Out Circuit Fault................74
520714.06 - Self Level Out Circuit Fault................74
521050.04 - Aux Flow Switch Circuit Fault................74
521197.04 - Courtesy Light Sw Circuit Fault................74
522379.05 - Park Brake Sol Circuit Fault................74
522379.06 - Park Brake Sol Circuit Fault................74
522398.02 - Park Brake Switch Invalid................74
522398.04 - Park Brake Switch Circuit Fault................74
522438.04 - Self Level Switch Circuit Fault................74
522438.07 - Self Level Switch Mechanical Fault................74
522828.03 - Creep Mode Switch Circuit Fault................74
522828.04 - Creep Mode Switch Circuit Fault................75
522828.07 - Creep Mode Switch Fault................75
522859.04 - Lap Bar Switch Circuit Fault................75
523217.06 - Hyd Valve Power 3 Circuit Fault................75
523218.06 - Hst Valve Power Circuit Fault................75
523219.06 - Hyd Valve Power 1 Circuit Fault................75
523693.03 - Aux Hydraulic In 1 Circuit Fault................75
523693.04 - Aux Hydraulic In 1 Circuit Fault................75
523694.03 - Aux Hydraulic In 2 Circuit Fault................75
523694.04 - Aux Hydraulic In 2 Circuit Fault................75
523694.12 - Aux Hydraulic In 2 Fault................75
523935.05 - Aux Hyd Extend Sol Circuit Fault................75
523935.06 - Aux Hyd Extend Sol Circuit Fault................75
523941.05 - Aux Hyd Retract Sol Circuit Fault................75
523941.06 - Aux Hyd Retract Sol Circuit Fault................75
523948.05 - Ride Control Sol 1 Circuit Fault................75
523948.06 - Ride Control Sol 1 Circuit Fault................75
523949.05 - Ride Control Sol 2 Circuit Fault................75
523949.06 - Ride Control Sol 2 Circuit Fault................75
524225.04 - Remote Start In Circuit Fault................75
524264.11 - Checksum Fault................75
Group 30: Hydraulic Control Unit (HCU) Diagnostic Trouble Codes................679
Hydraulic Control Unit (HCU) Diagnostic Trouble Codes................679
000630.13 - Calibration Memory Calibration................695
001594.00 - Left Speed In Very High................75
001594.01 - Left Speed In Very Low................75
001594.02 - Left Speed In Invalid................75
001594.14 - Left Speed In Fault................75
001595.00 - Right Speed In Very High................75
001595.01 - Right Speed In Very Low................75
001595.02 - Right Speed In Invalid................75
001595.14 - Right Speed In Fault................75
002201.09 - Right Joystick Communication Fault................75
002213.09 - Left Joystick Communication Fault................76
002660.07 - Right Joystick X Fault................76
002661.07 - Right Joystick Y Fault................76
002697.07 - Left Joystick X Fault................76
002698.07 - Left Joystick Y Fault................76
516197.06 - Hyd Port Lock Sol Circuit Fault................76
520652.05 - Bucket Curl Sol Circuit Fault................76
520652.06 - Bucket Curl Sol Circuit Fault................76
520652.16 - Bucket Curl Sol Moderately High................76
520653.05 - Bucket Dump Sol Circuit Fault................76
520653.06 - Bucket Dump Sol Circuit Fault................76
520653.16 - Bucket Dump Sol Moderately High................76
520882.13 - Loader Threshold Calibration................695
522447.05 - Right Pump Fwd Sol Circuit Fault................76
522447.06 - Right Pump Fwd Sol Circuit Fault................76
522447.16 - Right Pump Fwd Sol Moderately High................76
522448.05 - Right Pump Rev Sol Circuit Fault................76
522448.06 - Right Pump Rev Sol Circuit Fault................76
522448.16 - Right Pump Rev Sol Moderately High................76
522449.05 - Left Pump Rev Sol Circuit Fault................76
522449.06 - Left Pump Rev Sol Circuit Fault................76
522449.16 - Left Pump Rev Sol Moderately High................76
522450.05 - Left Pump Fwd Sol Circuit Fault................76
522450.06 - Left Pump Fwd Sol Circuit Fault................76
522450.16 - Left Pump Fwd Sol Moderately High................76
523108.13 - Transmission Calibration................695
523217.03 - Hyd Valve Power 3 Circuit Fault................76
523217.04 - Hyd Valve Power 3 Circuit Fault................76
523218.03 - Hst Valve Power Circuit Fault................76
523218.04 - Hst Valve Power Circuit Fault................76
523219.03 - Hyd Valve Power 1 Circuit Fault................76
523219.04 - Hyd Valve Power 1 Circuit Fault................76
523411.05 - Boom Down Sol Circuit Fault................76
523411.06 - Boom Down Sol Circuit Fault................77
523411.16 - Boom Down Sol Moderately High................77
523414.05 - Boom Up Sol Circuit Fault................77
523414.06 - Boom Up Sol Circuit Fault................77
523414.16 - Boom Up Sol Moderately High................77
Group 40: Left Joystick Controller (JSL) Diagnostic Trouble Codes................679
Left Joystick Controller (JSL) Diagnostic Trouble Codes................679
002697.03 - Left Joystick X Circuit Fault................77
002697.04 - Left Joystick X Circuit Fault................77
002697.13 - Left Joystick X Calibration................695
002697.14 - Left Joystick X Fault................77
002698.03 - Left Joystick Y Circuit Fault................77
002698.04 - Left Joystick Y Circuit Fault................77
002698.13 - Left Joystick Y Calibration................695
002698.14 - Left Joystick Y Fault................77
Group 50: Right Joystick Controller (JSR) Diagnostic Trouble Codes................679
Right Joystick Controller (JSR) Diagnostic Trouble Codes................679
002660.03 - Right Joystick X Circuit Fault................77
002660.04 - Right Joystick X Circuit Fault................77
002660.13 - Right Joystick X Calibration................695
002660.14 - Right Joystick X Fault................77
002661.03 - Right Joystick Y Circuit Fault................77
002661.04 - Right Joystick Y Circuit Fault................77
002661.13 - Right Joystick Y Calibration................695
002661.14 - Right Joystick Y Fault................77
Group 60: Sealed Switch Module (SSM) Diagnostic Trouble Codes................679
Sealed Switch Module (SSM) Diagnostic Trouble Codes................679
000629.12 - Control Unit Fault................77
002033.09 - VCU Communication Fault................77
002634.04 - Ignition Relay Circuit Fault................77
002634.05 - Ignition Relay Circuit Fault................77
003997.04 - Wake Up Output Circuit Fault................77
003997.05 - Wake Up Output Circuit Fault................77
523850.04 - SSM Button 15 Circuit Fault................78
523850.09 - SSM Button 15 Communication Fault................78
523852.04 - SSM Button 14 Circuit Fault................78
523852.09 - SSM Button 14 Communication Fault................78
523854.04 - SSM Button 13 Circuit Fault................78
523854.09 - SSM Button 13 Communication Fault................78
523855.04 - SSM Button 12 Circuit Fault................78
523855.09 - SSM Button 12 Communication Fault................78
523856.04 - SSM Button 11 Circuit Fault................78
523856.09 - SSM Button 11 Communication Fault................78
523857.04 - SSM Button 10 Circuit Fault................78
523857.09 - SSM Button 10 Communication Fault................78
523858.04 - SSM Button 9 Circuit Fault................78
523858.09 - SSM Button 9 Communication Fault................78
523860.04 - SSM Button 8 Circuit Fault................78
523860.09 - SSM Button 8 Communication Fault................78
523861.04 - SSM Button 7 Circuit Fault................78
523861.09 - SSM Button 7 Communication Fault................78
523862.04 - SSM Button 6 Circuit Fault................78
523862.09 - SSM Button 6 Communication Fault................78
523863.04 - SSM Button 5 Circuit Fault................78
523863.09 - SSM Button 5 Communication Fault................78
523864.04 - SSM Button 4 Circuit Fault................78
523864.09 - SSM Button 4 Communication Fault................78
523865.04 - SSM Button 3 Circuit Fault................78
523865.09 - SSM Button 3 Communication Fault................78
523867.04 - SSM Button 2 Circuit Fault................78
523867.09 - SSM Button 2 Communication Fault................78
523868.04 - SSM Button 1 Circuit Fault................78
523868.09 - SSM Button 1 Communication Fault................78
Group 70: Vehicle Control Unit (VCU) Diagnostic Trouble Codes................679
Vehicle Control Unit (VCU) Diagnostic Trouble Codes................679
000029.03 - Foot Throttle Circuit Fault................78
000029.04 - Foot Throttle Circuit Fault................79
000100.01 - Oil Pressure Very Low................79
000100.03 - Oil Pressure Very Low................79
000158.03 - System Voltage Circuit Fault................79
000158.04 - System Voltage Circuit Fault................79
000168.03 - Battery Voltage Circuit Fault................79
000168.04 - Battery Voltage Circuit Fault................79
000628.12 - Programming Fault................79
001508.00 - Hydraulic Oil Temp Very High................79
001508.03 - Hydraulic Oil Temp Circuit Fault................79
001508.04 - Hydraulic Oil Temp Circuit Fault................79
001713.00 - Hydraulic Filter Switch Very High................79
001713.03 - Hydraulic Filter Switch Circuit Fault................79
003512.03 - Sensor Supply 4 Circuit Fault................79
003512.04 - Sensor Supply 4 Circuit Fault................79
003599.03 - Sensor Supply 3 Circuit Fault................79
003599.04 - Sensor Supply 3 Circuit Fault................79
004056.05 - 2-Speed Output Circuit Fault................79
004056.06 - 2-Speed Output Circuit Fault................79
520194.13 - Vehicle ID Calibration................695
520194.14 - Vehicle ID Fault................79
520714.05 - Self Level Out Circuit Fault................79
520714.06 - Self Level Out Circuit Fault................79
520849.03 - Right JS Trigger Circuit Fault................79
520849.04 - Right JS Trigger Circuit Fault................79
522323.00 - Eng Air Filter Restr Very High................79
524264.11 - Checksum Error................79
Section 9005: Operational Checkout Procedure................432
Group 10: Operational Checkout Procedure................432
Operational Checkout................465
Section 9010: Engine................497
Group 05: Theory of Operation................497
John Deere Engine................518
Engine Identification................500
Exhaust Aftertreatment................503
Cold Start Operation................509
Group 10: System Diagrams................497
John Deere Engine................518
Engine Cooling System Component Location................513
Engine Fuel System Component Location................514
Engine Intake and Exhaust Component Location................516
Group 15: Diagnostic Information................497
John Deere Engine................518
Engine Hard to Start or Does Not Start When Cold................497
Section 9015: Electrical System................522
Group 05: Theory of Operation................522
Starting Circuit Theory of Operation................532
Controller Area Network (CAN) Theory of Operation................539
Engine Control Unit (ECU) Circuit Theory of Operation................543
Engagement and Monitor Unit (EMU) Circuit Theory of Operation................556
Lighting Circuit Theory of Operation................564
Hydraulic System Control Circuit Theory of Operation................567
Backup Alarm Circuit Theory of Operation................575
Quik-Tatch™ Circuit Theory of Operation—If Equipped................577
Hydrostatic System Control Circuit Theory of Operation................579
Group 10: System Diagrams................522
Electrical Diagram Information................592
Electrical Schematic Symbols................595
Fuse and Relay Specifications................598
System Functional Schematic, Component Location, and Wiring Diagram Master Legend................600
System Functional Schematic................606
Rear Engine Harness (W1) Component Location................610
Rear Engine Harness (W1) Wiring Diagram................611
Cab Harness (W2) Component Location................613
Cab Harness (W2) Wiring Diagram................615
Main Harness (W3) Component Location................619
Main Harness (W3) Wiring Diagram................621
Dual Flasher Harness (W5) Component Location................625
Dual Flasher Harness (W5) Wiring Diagram................626
Radio Harness (W8) Component Location................627
Radio Harness (W8) Wiring Diagram................628
Beacon Harness (W9) Component Location................629
Beacon Harness (W9) Wiring Diagram................630
Attachment Control Frame Harness (W11) Component Location................631
Attachment Control Frame Harness (W11) Wiring Diagram................632
Attachment Control Boom Harness (W12) Component Location................633
Attachment Control Boom Harness (W12) Wiring Diagram................634
Quik-Tatch™ Boom Harness (W14) Component Location................636
Quik-Tatch™ Boom Harness (W14) Wiring Diagram................637
Quik-Tatch™ Actuator Harness (W15) Component Location................638
Quik-Tatch™ Actuator Harness (W15) Wiring Diagram................639
Heater and Air Conditioner Harness (W17) Component Location................640
Heater and Air Conditioner Harness (W17) Wiring Diagram................641
High/Low-Pressure Switch and Heater Valve Motor Harness (W18) Component Location................643
High/Low-Pressure Switch and Heater Valve Motor Harness (W18) Wiring Diagram................644
Creep Mode Speed Switch Harness (W19) Component Location................645
Creep Mode Speed Switch Harness (W19) Wiring Diagram................646
Engine Interface Harness (W20) Component Location................647
Engine Interface Harness (W20) Wiring Diagram................649
Engine Harness (W21) Component Location................650
Engine Harness (W21) Wiring Diagram................652
Engine Fuel System Harness (W22) Component Location................653
Engine Fuel System Harness (W22) Wiring Diagram................654
Joystick Jumper Harness (W25) Component Location................656
Joystick Jumper Harness (W25) Wiring Diagram................657
Right Deluxe Lighting Harness (W27) Component Location................658
Right Deluxe Lighting Harness (W27) Wiring Diagram................659
Left Deluxe Lighting Harness (W28) Component Location................660
Left Deluxe Lighting Harness (W28) Wiring Diagram................661
Group 15: Diagnostic Information................523
Service ADVISOR™ Connection Procedure................665
Reading Diagnostic Trouble Codes (DTCs)................668
Intermittent Diagnostic Trouble Code (DTC) Diagnostics................672
Group 16: Monitor Operation................523
Service Mode................675
Exhaust Filter Service Cleaning................677
Exhaust Filter Set Auto Clean................678
Codes................679
Diagnostics—Switches................680
Diagnostics—Sensors................682
Diagnostics—Left Joystick................684
Diagnostics—Right Joystick................685
Diagnostics—Speeds................686
Diagnostics—VCU Outputs................687
Diagnostics—EMU Outputs................688
Diagnostics—ECU Outputs................689
Diagnostics—VCU Power................690
Diagnostics—EMU Power................691
Diagnostics—ECU Power................692
Diagnostics—Controller Info................693
Antitheft—Master Code................694
Calibration................695
Anti-Theft Security System Operation—If Equipped................696
Anti-Theft Security System Configuration—If Equipped................698
Anti-Theft Security System Enable—If Equipped................703
Group 17: Diagnostic Test Box................524
Setup and Functional Test................714
Two Wire Sensor Circuit Check—Out of Range High................723
Two Wire Sensor Circuit Check—Out of Range Low................725
Three Wire Sensor Circuit Check—Out of Range High................727
Three Wire Sensor Circuit Check—Out of Range Low................729
Group 20: Adjustments................524
Hydrostatic System Calibration................734
Boom and Bucket Calibration................737
Auxiliary Hydraulics Calibration................739
Manual Tracking Adjustment................741
Group 25: Tests................524
Electrical Component Checks................756
Electrical Component Specifications................770
Solenoid Test................776
Alternator Test................797
Controller Area Network (CAN) Circuit Test................799
Section 9020: Power Train................810
Group 05: Theory of Operation................810
Power Train System Operation................812
Group 10: System Diagrams................810
Power Train Component Location................816
Group 15: Diagnostic Information................810
Oil Leak From Power Train................810
Excessive Axle Play................810
Drive Chain Noise................810
Grinding Noise................810
One Drive Wheel Not Powered................810
Both Wheels On One Side Not Powered................810
Group 20: Adjustments................810
Drive Chain Tension Check and Adjustment................833
Section 9025: Hydraulic System................836
Group 05: Theory of Operation................836
Hydraulic System Operation................840
Hydraulic Oil Filter Manifold Operation................842
Self Leveling Operation—If Equipped................843
Ride Control Operation—If Equipped................845
Hydraulic Pump Operation................847
Hydraulic Control Valve Operation................849
Group 10: System Diagrams................836
Hydraulic System Schematic................865
Hydraulic System Component Location................875
Group 15: Diagnostic Information................836
Diagnose Hydraulic System Malfunctions................880
No Hydraulic Functions................836
Boom Will Not Raise................836
Boom Will Not Lower................836
Bucket Will Not Dump................836
Bucket Will Not Curl................836
Bucket Will Not Self Level When Boom is Raised................836
Bucket Dumps During Self Leveling Cycle................836
Boom Drifts Down................836
Boom Drifts Up................836
Bucket Drifts Down................836
Bucket Drifts Up................836
Hydraulic Functions Slow or No Power................836
Hydraulic Functions “Jerky” or “Spongy”................836
Hydraulic System Noise................836
Hydraulic Oil Overheats................836
Group 20: Adjustments................836
Ride Control Accumulator Gas Charge Procedure—If Equipped................957
Group 25: Tests................836
JT05800 Digital Thermometer Installation................961
JT02156A Digital Pressure and Temperature Analyzer Kit Installation................962
Remote Start Box Installation................963
Hydraulic System Pressure Release................965
Pilot Control Accumulator Precharge Test................966
Port Lock Solenoid Valve and Port Lock Spool Test................970
Hydraulic System Relief Valve Test................971
Charge Pressure Relief Valve Test................974
Circuit Relief Valve Test................977
Function Drift Test................986
Hydraulic Cylinder Leakage Test................994
Hydraulic Pump Flow Test................996
Charge Pump Flow Test................1003
Hydraulic Oil Cooler Bypass Valve Test................1006
Auxiliary Coupler Manifold Leakage Test—If Equipped................1009
Section 9026: Hydrostatic System................1012
Group 05: Theory of Operation................1012
Hydrostatic System Operation................1015
Hydrostatic Pump Operation................1016
Charge Pump Operation................1023
Hydrostatic Motor Operation—Single Speed................1025
Hydrostatic Motor Operation—Two-Speed................1027
Hydrostatic Control Valve Operation................1031
Park Brake System Operation................1033
Steering Control Operation................1035
Group 10: System Diagrams................1012
Hydrostatic System Schematic................1039
Hydrostatic System Component Location................1040
Group 15: Diagnostic Information................1012
Machine Does Not Move In Either Direction................1012
Hydrostatic Pump Or Hydrostatic Motor Noise................1012
Slow Response To Changes In Speed................1012
Low Power................1012
Wheels Powered On One Side, Not The Other................1012
Machine Will Not Shift Into Or Out Of High Speed................1012
Mistracking................1012
Park Brakes Do Not Hold................1012
Park Brakes Do Not Release................1012
Grinding Noise While Operating Machine................1012
Group 25: Tests................1012
Engine Speed Control for Testing................1075
Multi-Function Valve Pressure Relief Test................1076
Hydrostatic Pump Flow Test................1079
Hydrostatic Pump Mechanical Neutral Adjustment................1083
Hydrostatic Pump Control Neutral Adjustment................1087
Wheel Speed Test................1090
Park Brake Release Pressure Test................1092
Hydrostatic Motor Case Drain Test—Single Speed................1096
Section 9031: Heating and Air Conditioning................1099
Group 05: Theory of Operation................1099
Air Conditioning System Cycle of Operation................1102
Group 10: System Diagrams................1099
Heating and Air Conditioning System Component Location................1106
Group 15: Diagnostic Information................1099
Air Conditioning System Does Not Operate................1099
Air Conditioning System Does Not Cool Interior of Cab................1099
Air Conditioning System Runs Constantly, Too Cold................1099
Heating System Does Not Operate................1099
Heating System Does Not Warm Interior of Cab................1099
Interior Windows Continue to Fog................1099
Group 25: Tests................1099
R134a Refrigerant Cautions and Proper Handling................1138
R134a Oil Charge Capacity................1139
R134a Refrigerant Charge Capacity................1140
Heater and Air Conditioner Operational Checks................1141
Air Conditioner Compressor Clutch Test................1145
R134a Refrigerant Leak Test................1146
R134a Refrigerant Hoses and Tubing Inspection................1147
Air Conditioner High/Low-Pressure Switch Test................1148
Air Conditioner Freeze Control Switch Test................1151
Air Conditioning System Test................1153
Operating Pressure Diagnostic Chart................1156
Section 9900: Dealer Fabricated Tools................1158
Group 99: Dealer Fabricated Tools................1158
DFT1318 Motor Speed Sensor Test Harness................1161
DFT1325 Solenoid Power Harness................1163
TM13849X19 - John Deere Skid Steer Loaders Models 316GR, 318G (EH Controls) Operation & Test Service Manual