Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Tractors Models 5210, 5310, 5410, 5510, with all the shop information to maintain, diagnose, service, and rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere Tractors Models 5210, 5310, 5410, 5510 workshop technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm1716 - 5210, 5310, 5410, and 5510 tractors diagnostic and repair technical manual Technical Manual.pdf

Total Pages: 1,756 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
 Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cooling System
   Fuel and Air Repair
      Fuel System
      Air Intake System
      Speed Control Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly-CollarShift/SyncShuttle™ Transmissions
      Clutch Assembly-PowrReverser™ Transmission
      PowrReverser™
      CollarShift/SyncShuttle™ Transmission
      PowrReverser™ Transmission
      Rear PTO Drive Shaft
      Differential
      Final Drives
      Mechanical Front Wheel Drive
      Creeper Assembly
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      Hydraulic Oil Cooler
      Rockshaft
      Dual Selective Control Valve
      Single (Third) Selective Control Valve
      Hydraulic Mid Mount Coupler
      Hydraulic Power Beyond
   Miscellaneous Repair
      Front Axle-2WD
      Wheels
      3-Point Hitch
   Operator Station Repair
      Seat and Support
      Control Console and Panel-Tractors Without Cab
      ROLL-GARD™
      Cab Components
      Air Conditioning System
      Heating System
   Operational Checkout Procedures
      Operational Checkout Procedures
   Engine Operation, Tests, and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests, and Adjustments
   Fuel/Air Operation, Tests, and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Electrical System Operation, Tests & Adjust
      Component Location
      Theory of Operation
      Diagnosis, Test and Adjust
      Wiring Schematics
   Power Train Operation, Tests, and Adjustments
      Component Location-Collar Shift and SyncShuttle™ Transmissions
      Component Location-PowrReverser™ Transmission
      Theory of Operation-Collar Shift and SyncShuttle™ Transmissions
      Theory of Operation-PowrReverser™ Transmission
      Diagnosis, Tests, and Adjustments-CS/SS Transmissions
      Diagnosis, Tests, and Adjustments-PowrReverser™
   Steering and Brake Operation, Tests, and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Hydraulic System Operation, Tests, and Adjustments
      Component Location
      Theory of Operation
      Diagnosis
      Hydraulic Tests-Without SCV
      Hydraulic Tests-With SCV
      Hydraulic Tests-All
      Adjustments
      Hydraulic Schematics
   Operator Station
      Component Location
      Theory of Operation
      Diagnosis, Tests, and Adjustments
   Dealer Fabricated Tools
      Dealer Fabricated Tools

TABLE OF CONTENTS
Section 10: General Information................31
  Group 05: Safety................31
    Recognize Safety Information................35
    Understand Signal Words................36
    Follow Safety Instructions................37
    Handle Fluids Safely-Avoid Fires................38
    Prevent Battery Explosions................39
    Prepare for Emergencies................40
    Prevent Acid Burns................41
    Service Cooling System Safely................43
    Handle Chemical Products Safely................44
    Avoid High-Pressure Fluids................45
    Park Machine Safely................46
    Support Machine Properly................47
    Wear Protective Clothing................48
    Work in Clean Area................49
    Service Machines Safely................50
    Work in Ventilated Area................51
    Illuminate Work Area Safely................52
    Replace Safety Signs................53
    Use Proper Lifting Equipment................54
    Keep ROPS Installed Properly................55
    Service Tires Safely................56
    Avoid Harmful Asbestos Dust................57
    Avoid Heating Near Pressurized Fluid Lines................58
    Remove Paint Before Welding or Heating................59
    Use Proper Tools................60
    Dispose of Waste Properly................61
    Live With Safety................62
  Group 10: General Specifications................1739
    Machine Specifications-5210 and 5310................68
    Travel Speeds-5210 and 5310................73
    Machine Specifications-5410................75
    Travel Speeds-5410................78
    Machine Specifications-5510................80
    Travel Speeds-5510................83
    Service Recommendations for O-Ring Boss Fittings................85
    Service Recommendations for Flat Face O-Ring Seal Fittings................87
    Metric Cap Screw Torque Values-Grade 7................89
    Metric Bolt and Cap Screw Torque Values................90
    Unified Inch Bolt and Cap Screw Torque Values................92
    Abbreviations................94
  Group 20: Fuel and Lubricants................32
    Diesel Fuel Specifications................1739
    Storing Fuel................99
    Do Not Use Galvanized Containers................100
    Fill Fuel Tank................101
    Diesel Engine Oil................102
    Diesel Engine Coolant................103
    Liquid Coolant Conditioner................105
    Transmission and Hydraulic Oil................106
    MFWD Gear Oil................107
    Grease (Specific Application)................108
    Grease................109
    Alternative and Synthetic Lubricants................110
    Lubricant Storage................111
  Group 25: Serial Number Locations................32
    Serial Numbers................113
    Product Identification Number Location................114
    Engine Serial Number Location................115
    Fuel Injection Pump Serial Number Location................116
    Alternator Serial Number Location................117
    Power Steering Valve Serial Number Location................118
    Starter Serial Number Location................119
    Transmission Serial Number Location................120
    Front Axle (2WD) Serial Number Location................121
    Mechanical Front Wheel Drive (MFWD) Serial Number Location................122
    Air Conditioning Compressor Serial Number Location................123
  Group 30: Features and Accessories................125
    Features and Accessories................125
    Standard Features-5210 and 5310................126
    Standard Features-5410 and 5510................128
    Standard Features-5210 through 5510................130
    Factory Installed Optional Equipment (5210-5510)................131
    Field Installed Optional Kits and Accessories-5210 Through 5510................133
Section 20: Engine Repair................135
  Group 05: Engine................135
    Service Equipment and Tools................1737
    Specifications................1739
    John Deere Engine Repair-Use CTM104 or CTM125................139
    Remove Engine-Tractors without Cab................140
    Install Engine-Tractors without Cab................147
    Remove Engine-Tractors with Cab................154
    Install Engine-Tractors with Cab................165
  Group 10: Cooling System................135
    Specifications................1739
    Engine Water Pump Repair-Use CTM104 or CTM125................177
    Remove and Inspect Radiator................178
    Install Radiator................182
    Replace Thermostat................186
    Inspect and Replace Belt Tensioner-Models 5410 and 5510................189
Section 30: Fuel and Air Repair................192
  Group 05: Fuel System................192
    Specifications................1739
    Injection Pump, Nozzle and Governor Repair-Use CTM104 or CTM125................195
    Remove, Inspect and Install Fuel Tank-Without Cab................196
    Remove, Inspect and Install Fuel Tank-With Cab................200
    Replace Fuel Filter-5210 and 5310................204
    Remove and Install Fuel Filter/Primer Pump Assembly-5210 and 5310................205
    Replace Fuel Filter-5410 and 5510................206
    Remove and Install Fuel Filter/Primer Pump Assembly-5410 and 5510................207
  Group 10: Air Intake System................192
    Other Material................1738
    Specifications................1739
    Turbocharger Repair-Use CTM104 or CTM125................211
    Remove, Inspect, and Install Air Cleaner Elements-5210 and 5310................212
    Remove, Inspect, and Install Air Cleaner Elements-5410 and 5510................215
    Remove Turbocharger-5310................218
    Install Turbocharger-5310................220
    Remove Turbocharger-5510................222
    Install Turbocharger-5510................224
    Turbocharger Break-In................226
  Group 15: Speed Control Linkage................192
    Inspect and Repair Speed Control Linkage-Without 540/540E PTO................229
    Inspect and Repair Speed Control Linkage-With 540/540E PTO................231
Section 40: Electrical Repair................233
  Group 05: Battery, Starter and Alternator................233
    Starter Repair-Use CTM77................236
    Remove and Install Battery-Tractors Without Cab................237
    Remove and Install Battery-Tractors With Cab................239
    Remove and Install Starter-5210 and 5310................241
    Remove and Install Starter-5410 and 5510................243
    Replace Alternator/Regulator-40 Amp Without Cab................246
    Replace Alternator/Regulator-60 and 65 Amp with Cab................247
  Group 10: Electrical System Components................233
    Specifications................1739
    Service Equipment and Tools................1737
    Other Material................1738
    Replace Air Filter Restriction Switch-5210 and 5310................253
    Replace Air Filter Restriction Switch-5410 and 5510................254
    Replace Coolant Temperature Sender-5210 and 5310................255
    Replace Coolant Temperature Sender-5410 and 5510................256
    Replace Engine Speed Sensor................257
    Replace Engine Oil Pressure Switch................258
    Replace Air Intake Heater................259
    Replace Air Intake Heater Relay................260
    Replace Key Switch................262
    Replace Tractor Light Switch................264
    Replace Radio................266
    Replace Speakers................267
    Replace Antenna................268
    Replace Turn Signal Controller................270
    Replace Instrument Panel-CollarShift/SyncShuttle™ Transmission................271
    Replace Instrument Panel-PowrReverser™ Transmission................274
    Replace Rear PTO Switch-Tractors Without Cab................278
    Replace Rear PTO Switch-Tractors With Cab................279
    Replace Neutral Start Switch................280
    Replace Seat Switch................281
    Replace Fuel Level Sender-Tractors Without Cab................283
    Replace Fuel Level Sender-Tractors With Cab................284
    Replace Wiper Control Switch................288
    Replace Wiper Motor................290
    Replace Blower Control Switch................291
    Replace Air Conditioning Temperature Control Switch................293
    Replace Dome Light................296
    Replace Dome Light Switch................297
  Group 15: Wiring Harness................234
    Special or Essential Tools................1736
    Service Equipment and Tools................1737
    Service Parts Kits................968
    Replace Connector Body-Blade Terminals................303
    Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................234
    Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................234
    Replace Front Wiring Harness-3 Cylinder................308
    Replace Front Wiring Harness-4 Cylinder................310
    Replace Rear Wiring Harness-Tractors Without Cab................312
    Replace Rear Wiring Harness-Tractors With Cab................314
    Replace Cab Wiring Harness-Lights................316
    Replace Cab Wiring Harness-Radio/Antenna................318
    Replace Cab Wiring Harness-Main................320
Section 50: Power Train Repair................323
  Group 05: Clutch Housing................323
    Service Equipment and Tools................1737
    Specifications................1739
    Service Parts Kits................968
    Separate Engine from Clutch Housing-Tractors Without Cab................332
    Install Engine to Clutch Housing-Tractors Without Cab................338
    Separate Engine from Clutch Housing-Tractors With Cab................345
    Install Engine to Clutch Housing-Tractors With Cab................353
    Replace Clutch Housing Seal................360
    Inspect and Repair Clutch Pedal and Linkage-CollarShift/SyncShuttle™................362
    Inspect and Repair Clutch Pedal and Linkage-PowrReverser™................364
  Group 10: Clutch Assembly-CollarShift/SyncShuttle™ Transmissions................323
    Essential Tools................1736
    Other Material................1738
    Specifications................1739
    Service Parts Kits................968
    Remove and Install Clutch Assembly................397
    Disassemble and Inspect Clutch Assembly................398
    Assemble Clutch Assembly................402
    Traction Clutch Finger Adjustment................381
    PTO Clutch Finger Adjustment................407
    Remove and Inspect Clutch Release Mechanism and Shafts................409
    Install Clutch Release Mechanism and Shafts................413
  Group 11: Clutch Assembly-PowrReverser™ Transmission................323
    Essential Tools................1736
    Other Material................1738
    Specifications................1739
    Service Parts Kits................968
    Remove and Install Clutch Assembly................397
    Disassemble and Inspect Clutch Assembly................398
    Assemble Clutch Assembly................402
    PTO Clutch Finger Adjustment................407
    Remove and Inspect Clutch Release Mechanism and Shafts................409
    Install Clutch Release Mechanism and Shafts................413
    Remove, Inspect, and Repair Transmission Pump................416
  Group 12: PowrReverser™................324
    Essential Tools................1736
    Specifications................1739
    Remove and Install PowrReverser™ Control Valve................421
    Disassemble, Inspect, and Repair PowrReverser™ Control Valve................423
    Remove and Install PowrReverser™................432
    Disassemble, Inspect, and Repair Reverse Idle Gear................437
    Disassemble, Inspect, and Repair Clutch Gear................439
    Disassemble, Inspect, and Repair Driven Shaft................441
    Disassemble, Inspect, and Repair PowrReverser™................443
  Group 15: CollarShift/SyncShuttle™ Transmission................324
    Service Equipment and Tools................1737
    Other Material................1738
    Specifications................1739
    Separate Clutch Housing from Transmission................453
    Install Clutch Housing to Transmission................523
    Inspect and Repair Gear Shift Lever................463
    Inspect and Repair Range Shift Lever................465
    Remove Transmission................528
    Disassemble and Inspect Transmission................536
    Assemble Transmission................541
    Install Transmission................548
    Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies................497
    Disassemble, Inspect, and Assemble Transmission Top Shaft-CollarShift Transmission................500
    Disassemble, Inspect, and Assemble Transmission Top Shaft-SyncShuttle™ Transmission................503
    Disassemble, Inspect, and Assemble Range Reduction Shaft................572
    Disassemble, Inspect and Assemble Driven Shaft................508
    Remove, Inspect, and Install MFWD and Range Gears................510
    Remove, Inspect, and Install Reverse Idler Shaft................512
  Group 16: PowrReverser™ Transmission................325
    Service Equipment and Tools................1737
    Other Material................1738
    Specifications................1739
    Separate Clutch Housing From Transmission................518
    Install Clutch Housing to Transmission................523
    Remove Transmission................528
    Disassemble and Inspect Transmission................536
    Assemble Transmission................541
    Install Transmission................548
    Disassemble, Inspect, and Assemble Gear Shift Shaft Assemblies................567
    Disassemble, Inspect, and Assemble Transmission Bottom Shaft................569
    Disassemble, Inspect, and Assemble Range Reduction Shaft................572
    Disassemble, Inspect, and Assemble Top Shaft................574
    Remove, Inspect, Install MFWD and Range Gears................576
    Remove, Inspect and Replace Hydraulic Reverser Control Lever................578
  Group 20: Rear PTO Drive Shaft................325
    Specifications................1739
    Remove, Inspect and Install Rear PTO Lever and Linkage................585
    Inspect and Repair PTO 540/540E Shift Lever and Linkage................587
    Remove and Install Standard Rear PTO Drive Shaft Assembly................589
    Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly................591
    Remove and Install 540/540E Rear PTO Drive Shaft Assembly................594
    Disassemble, Inspect, and Assemble Rear 540/540E PTO Drive Shaft Assembly................596
  Group 25: Differential................325
    Essential Tools................1736
    Other Material................1738
    Specifications................1739
    Service Parts Kits................968
    Remove and Install Differential Assembly................605
    Disassemble, Inspect, and Assemble Differential Assembly................607
    Remove and Inspect Differential Drive Shaft................609
    Install Differential Drive Shaft................612
    Remove, Inspect, and Install Differential Lock Assembly................616
    Differential Cone Point Adjustment................618
    Differential Backlash Adjustment................620
  Group 30: Final Drives................326
    Service Equipment and Tools................1737
    Other Material................1738
    Specifications................1739
    Remove and Install Final Drive Assembly................626
    Remove and Inspect Planetary Drive Assembly................628
    Install Planetary Drive Assembly................631
    Remove, Inspect, and Install Axle Shaft Assembly................634
  Group 35: Mechanical Front Wheel Drive................326
    Essential Tools................1736
    Service Equipment and Tools................1737
    Other Material................1738
    Specifications................1739
    Inspect and Repair MFWD Lever and Linkage................642
    Remove and Install MFWD Drop Gearbox................644
    Disassemble and Inspect MFWD Drop Gearbox................646
    MFWD Drop Gearbox Cross Section................649
    Assemble MFWD Drop Gearbox................651
    Remove, Inspect and Install MFWD Drive Shaft................656
    Remove and Install MFWD Axle Housing Assembly................657
    Remove, Inspect and Install MFWD Axle Supports................659
    Disassemble and Inspect MFWD Outer Drive................661
    Assemble MFWD Outer Drive................665
    Remove, Inspect, and Install MFWD Swivel Housing................668
    Remove, Inspect, and Install MFWD Axle Shaft................672
    Remove and Install MFWD Differential Carrier Assembly................674
    Disassemble and Inspect MFWD Differential Carrier Assembly................676
    Assemble MFWD Differential Carrier Assembly................681
  Group 40: Creeper Assembly................326
    Other Material................1738
    Specifications................1739
    Remove and Install Creeper Assembly................694
    Disassemble, Inspect, and Assemble Creeper Assembly................697
Section 60: Steering and Brake Repair................699
  Group 05: Steering Repair................699
    Other Material................1738
    Specifications................1739
    Service Parts Kits................968
    Remove and Install Steering Column and Valve................704
    Disassemble and Inspect Steering Valve................706
    Assemble Steering Valve................710
    Remove and Install Steering Cylinder-2WD Axle................715
    Disassemble, Inspect, and Assemble Steering Cylinder-2WD Axle................716
    Remove and Install Steering Cylinder-MFWD Axle................718
    Disassemble, Inspect, and Assemble Steering Cylinder-MFWD Axle................720
    Remove, Inspect and Install Tie Rod Assembly-2WD Axle................721
    Remove, Inspect and Install Tie Rod Assembly-MFWD Axle................723
    Inspect and Replace Steering Hydraulic Lines-Without Oil Cooler................725
    Inspect and Replace Steering Hydraulic Lines-With Oil Cooler................727
  Group 10: Brake Repair................699
    Other Material................1738
    Specifications................1739
    Remove and Install Brake Valve and Pedals................732
    Disassemble and Inspect Brake Valve................734
    Brake Valve Cross Section................737
    Assemble Brake Valve................739
    Remove and Inspect Brakes................742
    Install Brakes................745
    Inspect and Replace Brake Hydraulic Lines................748
Section 70: Hydraulic Repair................750
  Group 05: Hydraulic Pump and Filter................750
    Specifications................1739
    Service Parts Kits................968
    Remove, Inspect and Install Hydraulic Oil Pick-Up Screen................755
    Remove and Install Hydraulic Pump-5210 and 5310................756
    Remove Hydraulic Pump External Components-5210 and 5310................758
    Disassemble and Inspect Hydraulic Pump-5210 and 5310................760
    Assemble Hydraulic Pump-5210 and 5310................763
    Install Hydraulic Pump External Components-5210 and 5310................765
    Remove and Install Hydraulic Pump-5410 and 5510................767
    Remove Hydraulic Pump External Components-5410 and 5510................769
    Disassemble and Inspect Hydraulic Pump-5410 and 5510................771
    Assemble Hydraulic Pump-5410 and 5510................774
    Install Hydraulic Pump External Components-5410 and 5510................776
    Remove and Install Hydraulic Filter/Manifold-Early Model................778
    Remove and Install Hydraulic Filter/Manifold-Later Model................779
    Inspect and Replace Hydraulic Supply/Return Line................780
  Group 06: Hydraulic Oil Cooler................750
    Remove, Inspect, and Install Hydraulic Oil Cooler................784
  Group 10: Rockshaft................750
    Other Material................1738
    Specifications................1739
    Service Parts Kits................968
    Inspect and Repair Rockshaft Control Lever Assembly................790
    Inspect and Repair Rockshaft Control Linkage................795
    Inspect and Repair Draft Sensing Support Assembly................799
    Replace Main Relief Valve................801
    Replace Rockshaft Surge Relief Valve................803
    Remove, Inspect and Install Rate-of-Drop Valve................804
    Replace Rockshaft Control Valve................806
    Remove and Install Rockshaft Case................809
    Remove, Inspect and Install Rockshaft Lift Arms................811
    Remove, Inspect and Install Rockshaft Piston and Cylinder................813
  Group 15: Dual Selective Control Valve................751
    Other Material................1738
    Specifications................1739
    Service Parts Kits................968
    Inspect and Repair Joystick and Linkage-Without Cab................819
    Inspect and Repair Joystick and Linkage-With Cab................822
    Remove and Install Dual Selective Control Valve (SCV)................826
    Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)................829
    Inspect and Replace Hydraulic Hoses-Dual Selective Control Valve (SCV)................833
  Group 16: Single (Third) Selective Control Valve................751
    Other Material................1738
    Specifications................1739
    Service Parts Kits................968
    Inspect and Repair Single (Third) SCV Lever and Linkage................839
    Remove and Install Single (Third) Selective Control Valve (SCV)................840
    Disassemble, Inspect and Assemble Single (Third) Selective Control Valve (SCV)................842
    Inspect and Replace Hydraulic Hoses-Single (Third) Selective Control Valve (SCV)................844
  Group 20: Hydraulic Mid Mount Coupler................751
    Inspect and Replace Hydraulic Hoses-Mid Mount Coupler Without Cab................848
    Inspect and Replace Hydraulic Hoses-Mid Mount Coupler With Cab................850
  Group 25: Hydraulic Power Beyond................751
    Specifications................1739
    Inspect and Replace Power Beyond Hydraulic Lines and Fittings................854
    Inspect Power Beyond Motor Control Lines and Fittings................859
Section 80: Miscellaneous Repair................860
  Group 05: Front Axle-2WD................860
    Specifications................1739
    Remove and Install Front Axle-2WD................863
    Inspect and Replace Pivot Pin and Bushings-2WD Axle................866
    Remove and Install Spindle Assembly-2WD Axle................867
    Inspect and Replace Spindle Shaft Bushings-2WD Axle................869
  Group 10: Wheels................860
    Specifications................1739
    Inspect and Replace Front Wheel Bearings................872
  Group 15: 3-Point Hitch................860
    Specifications................1739
    Inspect and Repair Fixed Draft Links................876
    Inspect and Repair Telescoping Draft Links................877
    Inspect and Repair Standard Lift Link................879
    Inspect and Repair Adjustable Lift Link................881
    Inspect and Repair Center Link................883
    Remove and Install Drawbar and Support................885
Section 90: Operator Station Repair................887
  Group 05: Seat and Support................887
    Specifications................1739
    Remove and Install Seat and Support-Tractors Without Cab................892
    Remove and Install Seat and Support Plate-Tractors With Cab................893
  Group 06: Control Console and Panel-Tractors Without Cab................887
    Remove and Install Right-Side Control Console and Panel-Tractors Without Cab................898
    Remove and Install Left-Side Control Console and Panel-Tractors Without Cab................901
  Group 10: ROLL-GARDROLL-GARD is a trademark of Deere & Company................887
    Specifications................1739
    Remove and Install ROLL-GARD ROLL-GARD is a trademark of Deere & Company................887
  Group 15: Cab Components................887
    Essential Tools................1736
    Other Material................1738
    Specifications................1739
    Remove, Inspect, and Install Cab Interior Recirculating Air Filter................914
    Remove, Inspect, and Install Exterior Cab Intake Air Filter................916
    Remove and Install Front Headliner................917
    Remove and Install Rear Headliner................919
    Remove and Install Lower Front Windows................921
    Remove and Install Windowpanes................923
    Remove and Install Rear Window................924
    Remove and Install Cab Doors................926
    Remove and Install Cab Roof................928
    Remove and Install Right-Side Control Console and Panel-Tractors With Cab................930
    Remove and Install Left-Side Control Console-Tractors With Cab................933
    Cab Remove and Install................935
    Cab Floor Plate Remove and Install-Later Model Tractors................951
    Cab Floor Plates Remove and Install-Early Model Tractors................958
  Group 20: Air Conditioning System................887
    Essential Tools................1736
    Service Equipment and Tools................1737
    Other Material................1738
    Specifications................1739
    Service Parts Kits................968
    Hose and Tubing O-Ring Connector Torques................969
    Recover/Recycle Air Conditioning Refrigerant................970
    Replace Air Conditioning Receiver-Dryer................1729
    Remove, Inspect, and Install Air Conditioning Condenser................1728
    Remove, Inspect, and Install Air Conditioning Compressor................1727
    Test Volumetric Efficiency of Compressor................1727
    Test Compressor Shaft Seal Leakage................982
    Disassemble and Assemble Compressor Clutch................984
    Disassemble, Inspect, and Assemble Compressor................1727
    Check Compressor Clutch Hub Clearance................989
    Inspect Compressor Manifold................990
    Remove and Install Compressor Relief Valve................991
    Remove and Install Evaporator/Heater Core Housing Cover................992
    Remove Blower Motors................996
    Remove Evaporator/Heater Core................998
    Leak Test Evaporator/Heater Core................1000
    Install Evaporator/Heater Core................1001
    Service Expansion Valve................1730
    Expansion Valve Bench Test-Diagram................1004
    Expansion Valve Bench Test................1006
    Refrigerant Oil Information................1007
    Check Compressor Oil Charge................1008
    Determine Correct Refrigerant Oil Charge................1009
    Add Refrigerant Oil to System................1011
    System Information................1012
    Flush Air Conditioning System................1013
    Evacuate Air Conditioning System................1016
    Charge Air Conditioning System................1018
  Group 25: Heating System................888
    Replace Heater Temperature Control and Cable................1026
    Remove, Test, and Install Heater Control Valve................1035
    Leak Test Heater Control Valve................1034
    Install Heater Control Valve................1035
Section 210: Operational Checkout Procedures................1036
  Group 10: Operational Checkout Procedures................1036
    Operational Checkout Procedure Information................1039
    Engine Oil Level and Condition Check................1040
    Coolant Level and Condition Check................1041
    Transmission and Hydraulic Oil Check................1042
    Fan and V-Belt Check-5210 and 5310................1043
    Fan and Serpentine Belt Check-5410 and 5510................1044
    Compressor Belt Check................1045
    Fuel System Check................1047
    Air Intake System Check................1049
    Electrical System Check................1051
    Hydraulic System Check................1052
    MFWD Oil Check................1053
    Indicator Lamps Check................1054
    Cab Blower Motor Check................1055
    A/C Compressor Clutch Check................1065
    Engine Start Check................1057
    Transmission Neutral Start Check................1058
    PTO Neutral Start Check................1060
    Engine Fast and Slow Idle Operation................1061
    Power Steering Check................1062
    Differential Lock Check................1063
    PTO Engagement Check................1064
    Clutch Check................1065
    Transmission Shift Check................1066
    Range Lever Shift Check................1067
    MFWD Drive Check................1069
    Brake Check................1070
    Rockshaft Check................1071
    Selective Control Valve Check................1072
    A/C System Operational Check................1074
    Cab Heater Valve Check................1075
    Miscellaneous Checks................1076
Section 220: Engine Operation, Tests, and Adjustments................1077
  Group 05: Component Location................1077
    Component Location Information................1611
    Engine External Components-Left-Hand Side................1081
    Engine External Components-Right-Hand Side................1083
    4-Cylinder Engine External Components-Left-Hand Side................1081
    4-Cylinder Engine External Components-Right-Hand Side................1083
  Group 10: Theory of Operation................1077
    Theory of Operation Information................1619
    Engine Lubrication System Operation................1091
    Engine Lubrication System Operation-Continued................1093
    Engine Cooling System Operation-3-Cylinder................1095
    Engine Cooling System Operation-4-Cylinder................1097
  Group 15: Diagnosis, Tests, and Adjustments................1740
    Diagnostic Information................1658
    Engine Turns Over But Will Not Start or Starts Hard................1101
    Engine Runs Irregularly or Stalls Frequently................1102
    Engine Runs Rough................1103
    Engine Has Low Power................1104
    Engine Smokes-Black or Grey................1106
    Engine Smokes Excessively-White................1107
    Engine Uses Excess Fuel................1108
    Engine Has Excess Noise or Vibration................1109
    Engine Uses Excess Oil or Smokes Blue................1110
    Engine Has Low Oil Pressure................1111
    Engine Coolant Operating Temperature Incorrect................1112
    Oil In Coolant or Coolant in Oil................1113
    Radiator Bubble Test................1114
    Cooling System Test................1116
    Radiator Cap Pressure Test................1117
    Engine Oil Pressure Test................1118
    Cylinder Compression Pressure Test................1120
    Fuel Shut-Off Solenoid Check................1122
    Throttle Lever Adjustment................1123
    Slow Idle Adjustment................1124
    Fast Idle Adjustment................1126
    Injection Pump Timing Adjustment................1128
    Check and Adjust Valve Clearance................1130
    Fan/Alternator V-Belt Adjustment (5210 and 5310)................1134
    Compressor Drive Belt Adjustment-3-Cylinder................1136
    Turbocharger Boost Pressure Test-5310 and 5510................1138
    Bleed Fuel System................1140
Section 230: Fuel/Air Operation, Tests, and Adjustments................1143
  Group 05: Component Location................1143
    Component Location Information................1611
    Fuel System Components................1146
    Air Intake System Components-Without Turbocharger................1148
    Air Intake System Components-With Turbocharger................1150
  Group 10: Theory of Operation................1143
    Theory of Operation Information................1619
    Fuel System Operation................1154
    Fuel Filter/Priming Pump Operation................1156
    Fuel Injection Nozzle Operation................1158
    Air Intake System Operation-Without Turbocharger................1160
    Air Intake System Operation-With Turbocharger................1162
    Turbocharger Operation-5310 and 5510................1164
  Group 15: Diagnosis, Tests and Adjustments................1143
    Diagnostic Information................1658
    Fuel/Air Diagnosis, Tests and Adjustments................1168
Section 240: Electrical System Operation, Tests Section 240: Electrical System Operation, Tests & Adjust{pgNO}1169 Adjust................1169
  Group 05: Component Location................1169
    Component Location Information................1611
    Engine Electrical Components-4-Cylinder................1174
    Dash Electrical Components................1176
    Machine Electrical Components-5210-5410 Without Cab................1178
    Machine Electrical Components-5510 Without Cab................1180
    Machine Electrical Components-5210-5510 With Cab................1182
    Cab Control Panel and Electrical Components................1184
  Group 10: Theory of Operation................1169
    Theory of Operation Information................1619
    Fuse Block and Fuses-Without Cab................1188
    Fuse Block and Fuses-With Cab................1190
    Cab Fuse Block and Fuses................1192
    Relays................1194
    Starting System Operation-Normal................1195
    Starting System Operation-Bypass Attempt................1198
    Manifold Heater System Operation................1200
    Charging System Operation................1202
    Lighting System Operation-Turn Signals................1204
    Lighting System Operation-Warning Lights................1206
    Lighting System Operation-Tail Light................1208
    Lighting System Operation-Headlights and Instrument Lights................1210
    Instrument Panel System Operation-Tachometer................1212
    Instrument Panel System Operation-Fuel Gauge................1214
    Instrument Panel System Operation-Temperature Gauge................1216
    Instrument Panel System Operation-Hourmeter................1218
    PTO Warning System Operation................1220
    Air Filter Restriction Indicator Operation................1222
    Rear Work Light Operation-Without Cab................1224
    Optional Horn Operation................1226
    Accessory Relay and Trailer Connector Operation................1227
    Flood Light Operation-With Cab................1229
    Blower Motor Operation-With Cab................1231
    A/C Compressor Operation-Cab Only................1234
    Front Wiper/Washer Operation-Cab Only................1237
    Rear Wiper/Washer Operation-Cab Only................1239
    Dome Light Operation-Cab Only................1241
  Group 15: Diagnosis, Test and Adjust................1170
    Diagnostic Information................1658
    Wire Color Chart................1245
    Starting System Test Points-Normal Operation................1247
    Starting System Test Points-Bypass Attempt................1251
    Manifold Heater Test Points................1254
    Charging System Test Points................1257
    Lighting System Test Points-Turn Signals (Tractors Without Cab)................1260
    Lighting System Test Points-Turn Signals (Tractors With Cab)................1263
    Lighting System Test Points-Warning Lights (All Tractors)................1268
    Lighting System Test Points-Rear Work Light (Tractors Without Cab)................1271
    Lighting System Test Points-Flood Lights (Tractors With Cab)................1274
    Lighting System Test Points-Tail Lights (Tractors Without Cab)................1278
    Lighting System Test Points-Tail Lights (Tractors With Cab)................1281
    Lighting System Test Points-Headlights and Instrument Lights................1284
    Lighting System Test Points-Dome Light (Tractors With Cab)................1288
    Instrument Panel System Test Points-Tachometer/Hourmeter................1291
    Instrument Panel System Test Points-Fuel Gauge................1294
    Instrument Panel System Test Points-Temperature Gauge................1297
    Instrument Panel System Test Points-Oil Pressure................1300
    PTO Warning System Test Points................1303
    Air Filter Restriction Test Points................1306
    Optional Horn Test Points................1309
    Accessory Relay and Trailer Connector Test Points................1311
    Blower Motor Test Points (Tractors With Cab)................1314
    A/C Compressor Clutch Coil Test Points (Tractors With Cab)................1319
    Front Wiper/Washer Test Points (Tractors With Cab)................1321
    Rear Wiper/Washer Test Points (Tractors With Cab)................1324
    Battery Voltage and Specific Gravity Tests................1327
    Charge Battery................1329
    Battery Load Test................1331
    Starter Amp Draw/RPM Test................1333
    Starter No-Load Amp Draw/RPM Test................1335
    Alternator/Regulator Test................1337
    Starter Solenoid Test................1339
    Starter Relay Test................1340
    Key Switch Test................1342
    Plug-In Relay Test................1344
    Diode Pack Test................1346
    Fuse Test................1348
    Neutral Start Switch Test................1349
    PTO Switch Test................1350
    PTO Seat Switch Test................1352
    Light Switch Test................1353
    Turn Signal Controller Test................1354
    Fuel Shut-Off Solenoid Test................1355
    Blower Switch Test................1356
    Blower Motor Resistors................1358
    A/C Thermostatic Control Switch Test................1360
    Front Wiper/Washer Switch Test................1361
    Rear Wiper/Washer Switch Test................1362
    Door Switch Test................1363
    Dome Light Switch Test................1364
  Group 20: Wiring Schematics................1171
    Schematic Information................1366
    Component Identification Table................1367
    5210-5510 Electrical Schematics and Legend (Tractors Without Cab)................1171
    5210-5510 Electrical Schematic and Legend (Tractors With Cab)................1171
Section 250: Power Train Operation, Tests, and Adjustments................1380
  Group 05: Component Location-Collar Shift and SyncShuttle™ Transmissions................1380
    Component Location Information................1611
    Power Train Components................1386
    Clutch Components................1388
    Transmission Components-Collar Shift................1390
    Transmission Components-SyncShuttle™ (SS)................1392
    Final Drive Components................1407
    Rear PTO Components................1408
    Rear 540/540E PTO Components (SyncShuttle™ Transmission Only)................1396
  Group 06: Component Location-PowrReverser™ Transmission................1380
    Component Location Information................1611
    Power Train Components-PowrReverser™ Transmission................1399
    Clutch Components-PowrReverser™ Transmission................1401
    PowrReverser™ Components................1403
    Transmission Components-PowrReverser™ Transmission................1405
    Final Drive Components................1407
    Rear PTO Components................1408
  Group 10: Theory of Operation-Collar Shift and SyncShuttle™ Transmissions................1380
    Theory of Operation Information................1619
    Clutch Operation................1411
    Transmission Lubrication System................1418
    Transmission Power Flow-Gear Shift (Collar)................1420
    Transmission Power Flow-Gear Shift (SyncShuttle™)................1422
    SyncShuttle™ Transmission Synchronizer Operation-Reverse and 2nd Gear (Disk-and-Plate Type Synchronizer)................1424
    SyncShuttle™ Transmission Synchronizer Operation-1st and 3rd Gear (Cone-Type Synchronizer)................1426
    Transmission Power Flow-Range Shift................1471
    Rear PTO Operation................1476
    Rear 540/540E PTO Operation (SyncShuttle™ Transmission Only)................1433
    Differential Power Flow................1435
    Differential Lock Operation................1437
    Final Drive Operation................1477
    Mechanical Front Wheel Drive (MFWD) Operation................1441
  Group 11: Theory of Operation-PowrReverser™ Transmission................1381
    Theory of Operation Information................1619
    Clutch Operation-PTO Clutch Engaged (PowrReverser™ Transmission)................1445
    Clutch Operation-PTO Clutch Disengaged (PowrReverser™ Transmission)................1447
    PowrReverser™ General Information................1449
    PowrReverser™ Operation in Forward................1450
    PowrReverser™ Operation in Reverse................1452
    PowrReverser™ Power Flow................1454
    PowrReverser™ Control Valve Operation-Initial Engine Start-Up, Clutch Pedal Up................1456
    PowrReverser™ Control Valve Operation-F-N-R Lever in Neutral, Clutch Pedal Down................1458
    PowrReverser™ Control Valve Operation-F-N-R Lever in Neutral, Clutch Pedal Up................1460
    PowrReverser™ Control Valve Operation-F-N-R Lever in Forward, Clutch Pedal Up................1462
    PowrReverser™ Control Valve Operation-F-N-R Lever in Reverse, Clutch Pedal Up................1465
    Transmission Power Flow-Gear Shift................1467
    Gear Shift Synchronizer Operation................1469
    Transmission Power Flow-Range Shift................1471
    PowrReverser™ Transmission Lubrication System................1474
    Rear PTO Operation................1476
    Final Drive Operation................1477
    Differential Operation................1478
    MFWD Operation................1479
  Group 15: Diagnosis, Tests, and Adjustments-CS/SS Transmissions................1381
    Diagnostic Information................1658
    Isolate the Problem Area................1521
    Traction Clutch Slips................1484
    Traction Clutch Dragging................1485
    Traction Clutch Does Not Engage................1486
    Traction Clutch Grabs................1487
    Traction Clutch Squeaks................1488
    Traction Clutch Does Not Release................1489
    Traction Clutch Chatters................1490
    Traction Clutch Rattles................1491
    Traction Clutch Engagement Is Noisy................1492
    Excessive Vibration in Traction Clutch................1493
    Clutch Pedal Does Not Return................1525
    Clutch Pedal Loose................1495
    Clutch Pedal Pulsates................1496
    Jerky or Rough Transmission of Power................1497
    Low Transmission Oil Level (Excessive Oil Leakage)................1524
    Gears Clash, Shift Hard, or Will Not Engage................1529
    Two Speeds Engage Together................1530
    Transmission Will Not Stay in Gear................1531
    Transmission Noisy................1532
    PTO Noisy................1503
    PTO Hard to Engage................1504
    PTO Will Not Operate................1505
    PTO Will Not Stay Engaged................1506
    Excessive Differential Noise................1507
    Differential Does Not Work................1508
    No Differential Lock................1509
    Differential Chatters................1510
    Axle Noise................1511
    Axle Shaft Will Not Turn................1512
    MFWD Lever is Hard to Engage................1513
    MFWD Lever Will Not Stay in “ON” Position................1514
    Noisy Front Wheel Drive Operation................1515
    Clutch Pedal Free Play Adjustment................1516
    PTO Clutch Lever Adjustment................1517
  Group 16: Diagnosis, Tests, and Adjustments-PowrReverser™................1382
    Diagnostic Information................1658
    Isolate the Problem Area................1521
    Low Transmission Oil Level (Excessive Oil Leakage)................1524
    Clutch Pedal Does Not Return................1525
    Tractor Does Not Move in Forward or Reverse................1526
    PowrReverser™ Engages Too Quickly or Too Slowly................1527
    PowrReverser™ Does Not Disengage................1528
    Gears Clash, Shift Hard, or Will Not Engage................1529
    Two Speeds Engage Together................1530
    Transmission Will Not Stay in Gear................1531
    Transmission Noisy................1532
    PTO Troubleshooting................1533
    Differential Troubleshooting................1534
    Axle Troubleshooting................1535
    MFWD Troubleshooting................1536
    PowrReverser™ Control Valve Tests................1537
    Transmission Pump Flow Test................1543
    Forward-Neutral-Reverse Control Cable Adjustment................1545
    Clutch Pedal Linkage Adjustment................1552
    Park Brake Cable Adjustment................1554
    PTO 540/540E Lever and Linkage Adjustment................1557
Section 260: Steering and Brake Operation, Tests, and Adjustments................1559
  Group 05: Component Location................1559
    Component Location Information................1611
    Steering System Components-5210, 5310, and 5410 Without Cab................1562
    Steering System Components-5510 and All Cab Units................1564
    Brake System Components................1566
  Group 10: Theory of Operation................1559
    Theory of Operation Information................1619
    Steering System Operation-5210, 5310, and 5410 Without Cab................1570
    Steering System Operation-5510 and All Cab Units................1572
    Steering Valve Operation-Neutral and Manual Turning................1574
    Steering Valve Operation-Power Turning................1576
    Brake System Operation................1578
    Brake Valve Operation................1580
  Group 15: Diagnosis, Tests and Adjustments................1559
    Diagnostic Information................1658
    Isolate the Problem-Steering System................1586
    Steering Sluggish or Loss of Steering................1587
    Isolate the Problem-Brakes................1588
    Excessive Brake Pedal Leak-Down................1589
    Excessive Brake Chatter................1590
    Steering Pump Flow Test................1591
    Steering Valve Relief Test................1593
    Steering Cylinder Leakage Test................1594
    Steering Valve Leakage Test................1595
    Toe-In Check and Adjustment-Standard Axle................1597
    Toe-In Check and Adjustment-MFWD................1599
    MFWD Steering Stop Adjustment................1601
    Brake Pedal Adjustment................1602
    Adjust Brake Drag................1604
    Bleed Brake System................1606
Section 270: Hydraulic System Operation, Tests, and Adjustments................1607
  Group 05: Component Location................1607
    Component Location Information................1611
    Hydraulic System Components-Without Oil Cooler................1612
    Hydraulic System Components-With Oil Cooler................1614
    Selective Control Valve Components................1616
  Group 10: Theory of Operation................1607
    Theory of Operation Information................1619
    Hydraulic System Operation................1620
    Hydraulic Filter Operation-Early Model................1623
    Hydraulic Filter Operation-Later Model................1625
    Hydraulic Pump Operation................1627
    Rockshaft Control Valve Operation-Two Flow Regulator Valves................1629
    Rockshaft Control Valve Operation-Neutral Position................1631
    Rockshaft Control Valve Operation-Raise Position................1633
    Rockshaft Control Valve Operation-Lower Position................1635
    Surge Relief Valve Operation................1637
    Main Relief Valve Operation................1639
    Rate-of-Drop Valve Operation-Full Open................1641
    Rate-of-Drop Valve Operation-Full Closed................1643
    Rockshaft Draft-Sensing Operation................1645
    Selective Control Valve Operation-Neutral Position................1647
    Selective Control Valve Operation-Extend and Retract Positions................1649
    Selective Control Valve Operation-Boom Spool Float Position................1651
    Selective Control Valve Operation-Bucket Spool Regenerative Position................1653
    Quick Disconnect Coupler Operation................1655
  Group 15: Diagnosis................1607
    Diagnostic Information................1658
    Preliminary Hydraulic System Inspection................1659
    Hydraulic Oil Warm-Up Procedure................1660
    Entire Hydraulic System Fails to Function/No Hydraulic Pump Output................1661
    Insufficient Pump Delivery................1662
    Hydraulic Functions Too Slow................1663
    Excessive Pump Pressure................1664
    Slow Hydraulic Pump Response................1665
    Excessive Pump Noise During Operation................1666
    Rockshaft Does Not Lift or Lifts Slowly................1667
    Rockshaft Does Not Lower or Lowers Slowly................1668
    Neutral Position Unstable, Rockshaft Drops after Engine Shut Down................1669
    SCV Joystick Does Not Return to Neutral Position-Single (Third) SCV................1670
    SCV Joystick Does Not Return to Neutral Position-Dual SCV................1671
    SCV Joystick Does Not Remain in Detent Position-Dual SCV................1672
    Remote Cylinder Does Not Extend or Retract................1673
    Remote Cylinder Settles Under Load................1674
    Remote Cylinder Operates Too Fast or Too Slow................1675
  Group 16: Hydraulic Tests-Without SCV................1608
    Hydraulic System Tests-Without SCV................1678
    Pump Flow Test-Without SCV................1680
    Main Relief Valve Test-Without SCV................1682
  Group 17: Hydraulic Tests-With SCV................1608
    Hydraulic System Tests-With SCV................1686
    Pump Flow Test-With SCV................1688
    Main Relief Valve Test-With SCV................1690
    SCV Leakage Test................1691
  Group 18: Hydraulic Tests-All................1608
    Rockshaft Leakage Test................1695
    Rockshaft Lift Cycle Test................1697
  Group 19: Adjustments................1608
    Rockshaft Control Lever Friction Adjustment................1700
    Rockshaft Position-Sensing Feedback Linkage Adjustment................1701
    Rockshaft Draft-Sensing Feedback Linkage Adjustment................1705
    Main Relief Valve Adjustment................1707
  Group 20: Hydraulic Schematics................1608
    Hydraulic Circuit Symbols................1710
    Hydraulic Schematic-Without Selective Control Valves................1712
    Hydraulic Schematic-With Selective Control Valves................1714
    Power Beyond Hydraulic Schematic................1716
Section 290: Operator Station................1717
  Group 05: Component Location................1717
    Air Conditioning System Components................1720
  Group 10: Theory of Operation................1717
    Refrigerant R134a................1723
    Air Conditioning System Air Flow................1724
    Air Conditioning System Cycle................1725
    Compressor................1727
    Condenser................1728
    Receiver-Dryer................1729
    Expansion Valve................1730
    A/C Temperature Control Switch................1731
    Evaporator................1732
    Heater Temperature Control Knob................1733
    High and Low Pressure Switches................1734
  Group 15: Diagnosis, Tests, and Adjustments................1740
    Essential Tools................1736
    Service Equipment and Tools................1737
    Other Material................1738
    Specifications................1739
    Diagnosis, Tests, and Adjustments................1740
    Adjust Heater Temperature Control Cable................1767
Section 299: Dealer Fabricated Tools................1769
  Group 00: Dealer Fabricated Tools................1769
    JDG826-PTO Clutch Finger Height Gauge................1771
    JDG827-Traction Clutch Finger Height Gauge................1772
    JDG828-Traction Clutch Finger Height Adjustment Tool................1773
    JDG919-Clutch Finger Height Gauge................1774
    DFLV1A-Final Drive Turning Tool................1775
    DFRW83-Nozzle Assembly................1776
    DFRW20-Compressor Holding Fixture................1778

John Deere Tractors Models 5210, 5310, 5410 & 5510 Diagnostics & Repair Service Manual (TM1716)