John Deere Tractors 5310N, 5410N, 5510N Diagnostics & Repair Service Manual (TM4772)
Catalog:
Model:
Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere 5310N, 5410N, 5510N Tractors, with all the service information to maintain, diagnostic, repair, rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).
John Deere Tractors 5310N, 5410N, 5510N workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM4772 English - 5310N, 5410N and 5510N Tractors Technical Manual.pdf
TM4773 French - Tracteurs 5310N, 5410N et 5510N
tm4774 German - Traktoren 5310N, 5410N und 5510N
tm4776 Italian - Trattori 5310N, 5410N e 5510N
tm4975 Greek - Tρακτέρ 5310N, 5410N και 5510N
PRODUCT DETAILS:
Total Pages: 1,202 pages
File Format: PDF/EPUB/MOBI/AZW (bookmarked, ToC, Searchable, Printable)
Language: English etc.
MAIN SECTIONS
Foreword
Safety
Safety Measures
General Information
Specifications
Tune-Up
Engine - Repair
Removal and Installation of Engine Components
Fuel and Air Intake Systems - Repair
Speed Control Linkage
Fuel System
Air Intake System
Electrical System - Repair
Battery, Starting Motor and Alternator
Switches and Sending Units
Wiring Harnesses
Transmission - Repair
Removal and Installation of Power Train Components
Clutch
Hi-Lo System (24/24-Speed Transmission)
Transmission
Drive Systems - Repair
Component Removal and Installation
Front Wheel Drive Clutch -Transmission
Differential
Final Drives
Power Take-Off
Steering and Brake Systems - Repair
Steering System
Brake System
Hydraulic System - Repair
Hydraulic Pump and Filter
Rockshaft
Three-Point Hitch
Selective Control Valves
Miscellaneous - Repair
Remove and Installation of Components
Front Axle
Front Wheel Drive
Front Wheel Bearings
Front and Rear Wheels
Fenders
Operator`s Station - Repair
Removing and Installing Operator`s Cab/Open Operator`s Station
Controls and Instruments
Air-Conditioning System
Heating System
Operator`s Cab
Open Operator`s Station
Operator`s Seat and Support
Electrical System - Operation and Tests
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Wiring Diagrams - Narrow Tractors and SuperNarrow Version
Power Train - Operation and Tests
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Steering and Brake Systems - Operation and Tests
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Hydraulic System - Operation and Tests
Component Location
Theory of Operation
Diagnosis
Tests
Adjustments
Hydraulic System Schematics
Air-Conditioning System- Operation and Tests
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Special Tools - Dealer-Manufactured
TABLE OF CONTENTS
Section 05: Safety................24
Group 05: Safety Measures................24
Recognize Safety Information................26
Understand Signal Words................27
Section 10: General Information................1277
Group 05: Specifications................1244
Engine................62
Hydraulic System................64
Fuel System................66
Brakes................67
Transmission................68
Electrical System................69
Sound Level................70
Three-Point Hitch................71
Capacities................72
Weights................73
Load Capacity Of Tires................75
Metric Bolt and Cap Screw Torque Values................79
Unified Inch Bolt and Cap Screw Torque Values................81
Fuel................83
Handling and Storing Diesel Fuel................84
Do Not Use Galvanized Containers................85
Fill Fuel Tank................86
Diesel Engine Break-In Oil................87
Diesel Engine Oil................88
Transmission and Hydraulic Oil................90
Front Wheel Drive Axle Oil................91
Grease................92
Diesel Engine Coolant................93
Operating in Warm Temperature Climates................94
Oil Filters................95
Lubricant Storage................96
Mixing of Lubricants................97
Alternative and Synthetic Lubricants................98
Serial Number Plates................99
Product Identification Number Location................100
Engine Serial Number................101
Fuel Injection Pump Serial Number Location................102
Alternator Serial Number Location................103
Power Steering Valve Serial Number Location................104
Air-Conditioning Compressor Serial Number Location................105
Transmission Serial Number Location................106
Front Axle (2WD) Serial Number Location................107
Front Wheel Drive Serial Number................108
Starter Serial Number Location................109
Group 10: Tune-Up................59
Using High-Pressure Washers................111
Cleaning Radiator Screens and Oil Cooler Screens................112
Cleaning Air-Conditioning System Condenser (If Equipped)................113
Inspect All Tires................114
Service Air Cleaner at Regular Intervals................115
Removing Primary Air Cleaner Element................171
Cleaning Primary Element................118
Inspecting Element................119
Storing Element................120
Cleaning Cab Air Filter................121
Checking Belt Wear and Tension................182
Clean Engine Crankcase Vent Tube................125
Section 20: Engine - Repair................126
Group 00: Removal and Installation of Engine Components................126
Engine Repair................128
Specifications................1244
Remove Engine................130
Install Engine................132
Water Pump Repair................134
Remove and Inspect Radiator................135
Install Radiator................139
Remove and Install Oil Cooler................142
Replace Thermostat................144
Section 30: Fuel and Air Intake Systems - Repair................146
Group 05: Speed Control Linkage................146
Remove and Install Speed Control Linkage................149
Inspect and Repair Speed Control Linkage................151
Adjusting Engine Idle Speed................154
Throttle Lever Adjustment................155
Group 10: Fuel System................66
Specifications................1244
Injection Pump, Nozzle and Governor Repair................158
Remove, Inspect and Install Fuel Tank................159
Replace Fuel Filter................164
Bleeding Fuel System................166
Remove and Install Fuel Filter / Primer Pump Assembly................168
Group 15: Air Intake System................146
Turbocharger Repair................170
Removing Primary Air Cleaner Element................171
Section 40: Electrical System - Repair................173
Group 05: Battery, Starting Motor and Alternator................173
Starting Motor Repair................175
Remove and Install Battery................176
Remove and Install Starting Motor................178
Alternator/Regulator Repair................180
Replace Alternator/Regulator................181
Checking Belt Wear and Tension................182
Group 10: Switches and Sending Units................173
Replace Air Filter Restriction Switch................185
Replace Coolant Temperature Sender................186
Replace Engine Speed Sensor................187
Replace Fuel Shut-Off Solenoid................188
Replace Engine Oil Pressure Switch................189
Replace Main Switch................190
Replace Light Switch................192
Replace Hazard Warning Light Switch................194
Replace Turn Signal Switch................196
Replace Instrument Panel................198
Replace Neutral Start Switch................201
Replace Handbrake Switch................202
Replace PTO switch (Selective Control Lever)................203
Replace PTO Sensor................204
Replace Rear PTO Switch................205
Replace Brake Switches................206
Replace Fuel Level Sender................207
Group 15: Wiring Harnesses................173
Replace Front Wiring Harness................210
Replace Mid Wiring Harness................212
Replace Rear Wiring Harness................214
Section 50: Transmission - Repair................216
Group 00: Removal and Installation of Power Train Components................1011
Summary of References - Removal and Installation of Power Train Components................1011
Essential Tools................1253
Service Equipment and Tools................426
Specifications................1244
Separate Engine from Clutch Housing - Tractors Without Cab................223
Install Engine to Clutch Housing - Tractors Without Cab................228
Separate Engine from Clutch Housing - Tractors With Cab................234
Install Engine to Clutch Housing - Tractors With Cab................239
Separate Clutch Housing from Transmission................244
Install Clutch Housing to Transmission................248
Replace Clutch Housing Seal (12/12 Speed Transmission)................252
Replace Clutch Housing Seals (24/24 Speed Transmission)................253
Group 05: Clutch................216
Summary of References - Clutch................258
Essential Tools................1253
Service Equipment and Tools................426
Specifications................1244
Inspect and Repair Clutch Pedal and Linkage - Tractors Without Cab................262
Remove and Install Clutch Assembly................265
Disassemble and Inspect Clutch Assembly................268
Assemble Clutch Assembly................277
Traction Clutch Finger Adjustment................283
PTO Clutch Finger Adjustment................285
Remove and Inspect Clutch Release Mechanism................287
Install Clutch Release Mechanism................290
Group 10: Hi-Lo System (24/24-Speed Transmission)................216
Summary of References - Hi-Lo System (24/24-Speed Transmission)................293
Dealer-Manufactured Tools................294
Service Equipment and Tools................426
Specifications................1244
Remove and Inspect Mechanical Hi-Lo Drive................297
Install Mechanical Hi-Lo Drive................302
Disassemble, Inspect and Assemble Hi-Lo Shift Shaft Assembly................307
Disassemble, Inspect and Assemble Hi-Lo Synchronizer................308
Disassemble, Inspect and Assemble Mechanical Hi-Lo Drive Shaft................310
Disassemble, Inspect and Assemble Hi-Lo Reduction Shaft................312
Inspect and Repair Hi-Lo Shift Lever................314
Remove and Inspect Hydraulic Hi-Lo Clutch Assembly................316
Install Hydraulic Hi-Lo Clutch Assembly................322
Disassemble, Inspect and Assemble Hydraulic Hi-Lo Clutch................327
Disassemble, Inspect and Assemble Hydraulic Hi-Lo Drive Shaft................330
Group 20: Transmission................68
Summary of References - Transmission................333
Essential Tools................1253
Service Equipment and Tools................426
Specifications................1244
Remove and Install Transmission................337
Repair Gear and Range Shift Levers................340
Remove, Inspect and Install Range Shaft................342
Range Shaft End Play Adjustment................346
Remove, Inspect and Install Primary and Reverse Shafts................348
Primary Shaft End Play Adjustment................354
Remove, Inspect and Install Pinion Shaft................356
Pinion Shaft Cone Point Adjustment................359
Pinion Bearing Pre-Load Adjustment................362
Remove, Inspect and Install Secondary Shaft................363
Secondary Shaft End Play Adjustment................368
Section 56: Drive Systems - Repair................370
Group 00: Component Removal and Installation................370
Specifications................1244
Remove and Install Front Wheel Drive Clutch................374
Remove and Install Differential Assembly................376
Remove and Install Final Drive Assembly (Tractor with Cab)................378
Remove and Install Final Drive Assembly (Tractor without Cab)................380
Group 15: Front Wheel Drive Clutch -Transmission................68
Service Equipment and Tools................426
Specifications................1244
Remove and Install Solenoid Control Valve................388
Inspect and Repair Hi-Lo Solenoid Control Valve................389
Disassemble and Inspect Front Wheel Drive Clutch................391
Front Wheel Drive Clutch Cross Section................394
Assemble Front Wheel Drive Clutch................396
Group 20: Differential................370
Summary of References - Differential................400
Essential Tools................1253
Service Equipment and Tools................426
Specifications................1244
Disassemble, Inspect and Assemble Differential Assembly................404
Differential Bearing Pre-Load Adjustment................406
Differential Backlash Adjustment................408
Inspect and Repair Differential Lock Pedal and Linkage................411
Remove, Inspect and Install Differential Lock Assembly................413
Group 25: Final Drives................370
Specifications................1244
Remove and Inspect Planetary Drive Assembly................417
Install Planetary Drive Assembly................419
Remove, Inspect and Install Axle Shaft Assembly................421
Group 30: Power Take-Off................370
Summary of References - Power Take-Off................425
Service Equipment and Tools................426
Inspect and Repair Rear PTO Clutch Lever and Linkage................427
Inspect and Repair Rear PTO Engagement Lever and Linkage................430
Disassemble, Inspect and Assemble Rear PTO Engagement Control................432
Disassemble, Inspect and Assemble Rear PTO Engagement Sleeve................434
Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly................436
Disassemble, Inspect and Assemble PTO Shift Leverage Assembly................438
Section 60: Steering and Brake Systems - Repair................440
Group 05: Steering System................440
Specifications................1244
Remove and Install Steering Column and Valve................443
Disassemble and Inspect Steering Valve................445
Assemble Steering Valve................449
Remove and Install Steering Cylinder-2WD Axle................454
Disassemble, Inspect and Assemble Steering Cylinder-2WD Axle................456
Disassemble, Inspect and Assemble Steering Cylinder-4WD Axle................458
Remove, Inspect and Install Tie Rod Assembly-2WD Axle................461
Remove, Inspect and Install Tie Rod Assembly-4WD Axle................463
Inspect and Replace Steering Hydraulic Lines................465
Group 10: Brake System................440
Summary of References - Brake System................468
Specifications................1244
Remove and Install Brake Valve and Pedals................470
Disassemble and Inspect Brake Pedals................472
Disassemble Brake Valve................473
Brake Valve Cross Section................475
Assemble Brake Valve................477
Remove and Inspect Brakes................480
Install Brakes................482
Inspect and Replace Brake Hydraulic Lines................484
Remove, Inspect and Install Hydraulic Actuator................486
Remove, Inspect and Install Brake Linkage................488
Remove, Inspect and Install Handbrake Lever................490
Remove, Inspect and Install Handbrake Linkage................492
Remove and Inspect Trailer Brake Valve................495
Trailer Brake Valve System Components................498
Install Trailer Brake Valve and Lines................499
Section 70: Hydraulic System - Repair................502
Group 05: Hydraulic Pump and Filter................502
Specifications................1244
Remove and Install Hydraulic Pump................506
Remove Hydraulic Pump External Components................508
Disassemble and Inspect Hydraulic Pump................510
Assemble Hydraulic Pump................513
Install Hydraulic Pump External Components................515
Remove and Install Hydraulic Filter/Manifold................517
Inspect and Replace Hydraulic Suction Lines................518
Inspect and Replace Hydraulic Supply Lines................519
Group 10: Rockshaft................502
Essential Tools................1253
Specifications................1244
Inspect and Repair Rockshaft Control Lever and Linkage................523
Remove, Inspect and Install Rockshaft Control Valve................526
Remove, Inspect and Install Sensing Linkage................530
Sensing Spring Adjustment................533
Safety and Relief Valve Adjustment................534
Remove and Install Rockshaft Case................536
Remove, Inspect and Install Rockshaft Lift Arms and Cylinder................543
Inspect and Repair Rockshaft Control Linkage................545
Rockshaft Sensitivity Adjustment................1255
Rockshaft Position Control Lever Adjustment................550
Rockshaft Draft Control Lever Adjustment................551
Distributor Control Valve Adjustment................553
Group 15: Three-Point Hitch................71
Specifications................1244
Inspect and Repair Draft Links................557
Inspect and Repair Adjustable Lift Link................559
Inspect and Repair Hydraulic Adjustable Lift Link................561
Inspect and Repair Center Link................563
Group 20: Selective Control Valves................503
Remove and Install Selective Control Valve (SCV) - Tractors With One SCV................566
Remove and Install Selective Control Valve (SCV) - Tractors With More Than One SCV................567
Disassemble, Inspect and Assemble Selective Control Valve................569
Disassemble, Inspect and Assemble Selective Control Valve Lever................586
Selective Control Valve Levers - Exploded View................587
Remove and Install Flow Divider Valve................588
Disassemble and Assemble Flow Divider Valve................591
Section 80: Miscellaneous - Repair................594
Group 00: Remove and Installation of Components................594
Specifications................1244
Remove, Inspect and Install Front Axle Drive Shaft................597
Remove and Install Front Axle Drive Assembly................599
Remove and Install Front Axle Drive Pivot Pin and Pivot Pin Bushings................602
Remove and Install Front Axle-2WD................604
Group 05: Front Axle................594
Specifications................1244
Inspect and Replace Pivot Pin and Bushings-2WD Axle................609
Remove and Install Spindle Assembly-2WD Axle................610
Inspect and Replace Spindle Shaft Bushings-2WD Axle................612
Group 10: Front Wheel Drive................594
Essential Tools................1253
Specifications................1244
Disassemble and Inspect Front Axle Final Drive (Narrow Tractors)................616
Assemble Front Axle Final Drive (Narrow Tractors)................619
Disassemble and Inspect Front Axle Final Drive (SuperNarrow Version)................622
Assemble Front Axle Final Drive (SuperNarrow Version)................625
Remove, Inspect and Install Front Axle Steering Knuckle Housing................627
Remove, Inspect and Install Front Wheel Drive Axle Shaft................632
Remove and Install Front Wheel Drive Differential Carrier................634
Disassemble and Inspect Front Wheel Drive Differential Carrier Assembly................636
Assemble Front Wheel Drive Differential Carrier Assembly................640
Group 15: Front Wheel Bearings................594
Inspect and Replace Front Wheel Bearings................651
Group 20: Front and Rear Wheels................594
Remove and Install Front or Rear Wheels................655
Group 25: Fenders................594
Remove and Install Fenders................659
Section 90: Operator's Station - Repair................661
Group 00: Removing and Installing Operator's Cab/Open Operator's Station................661
Specifications................1244
Remove Operator's Cab................665
Install Operator's Cab................671
Remove and Install Open Operator's Station................677
Group 05: Controls and Instruments................661
Remove and Install Control Lever Moldings................681
Group 15: Air-Conditioning System................661
Essential Tools................1253
Specifications................1244
Torques for Tightening Refrigerant Hoses................692
Safety At Work................693
Handling Refrigerant................694
In An Emergency................695
Safety Equipment................1291
Storage of Refrigerant Containers................1293
R134A Refrigerant................1294
Important................699
Discharging the System................700
Evacuating the System................702
Filling With Refrigerant Oil................704
Filling the System................706
Topping Up a Partly Discharged System................709
Replace Air-Conditioning Receiver-Drier................1288
Remove, Inspect and Install Air-Conditioning Condenser................1287
Remove, Inspect and Install Air-Conditioning Compressor................1286
Group 20: Heating System................661
Remove, Inspect and Install Heater Components................723
Group 25: Operator's Cab................661
Specifications................1244
Remove Windshield................730
Install Windshield................732
Remove and Install Lower Front Window................733
Remove and Install Cab Door................734
Remove and Install Rear Side Cab Windows................736
Remove and Install Rear Cab Window................737
Cab Recirculating/Fresh Air Filter................739
Group 30: Open Operator's Station................662
Specifications................1244
Remove Floor Plates................742
Install Floor Plates................745
Remove and Install ROLL-GARD................748
Group 35: Operator's Seat and Support................662
Remove and Install Operator's Seat and Support................753
Section 240: Electrical System - Operation and Tests................755
Group 05: Component Location................755
Component Location Information................1169
Engine Electrical Components................760
Dash Electrical Components................761
Vehicle Electrical Components (Tractors Without Cab)................763
Vehicle Electrical Components (Tractors With Cab)................764
Group 10: Theory of Operation................755
General Information................1277
Fuse Box and Fuses................768
Cab Fuse Size and Function................770
Starting System Operation................771
Manifold Heater System Operation................773
Charging System Operation................775
Lighting System Operation - Turn Signals................778
Lighting System Operation - Hazard Warning Lights................780
Lighting System Operation - Parking and Instrument Lights................782
Lighting System Operation - Headlights and Instrument Lights................784
Lighting System Operation - Rear Work Light................786
Lighting System Operation - Front and Rear Work Lights (Cab Tractors Only)................788
Lighting System Operation - Beacon Light................790
Instrument Panel System Operation - Tachometer................792
Instrument Panel System Operation - Fuel Gauge................794
Instrument Panel System Operation - Temperature Gauge................796
Instrument Panel System Operation - PTO Warning System Operation................798
Instrument Panel System Operation - PTO Speed System Operation (Digital Version)................800
Instrument Panel System Operation - Air Filter Restriction Indicator Operation................802
Instrument Panel System Operation - Engine Oil Pressure Indicator Operation................804
Instrument Panel System Operation - Handbrake Indicator Operation................806
Horn Operation................808
7-Pin Trailer Connector Operation................755
3-Pin Optional Connector Operation................755
Pneumatic Seat Operation................814
Front Wheel Drive Operation................816
Brake Pedal Operation................818
Hydraulic Hi-Lo Operation................820
Front and Rear Wiper/Washer Operation (Cab Tractors Only)................822
Dome Light Operation (Cab Tractors Only)................825
Radio Operation (Cab Tractors Only)................827
Blower Motor Operation (Cab Tractors Only)................829
Air-Conditioning Operation (Cab Tractors Only)................831
Group 15: Diagnosis, Tests and Adjustments................756
Essential Tools................1253
Diagnostic Information................1299
Wire Color Chart................837
Part Designations in Wiring Diagrams................839
Starting System Test Points................841
Manifold Heater Test Points................848
Charging System Test Points................852
Lighting System Test Points - Turn Signals................858
Lighting System Test Points - Warning Lights................867
Remaining Circuit................874
Lighting System Test Points - Headlights................875
Lighting System Test Points - Left Clearance Light, Right Tail Light, Rear Work Light and License Plate Light................884
Lighting System Test Points - Right Clearance Light, Left Tail Light and Instrument Panel Light................892
Stop Lights, Front Wheel Drive Circuit and Handbrake Circuit................898
Beacon Light Test Points................909
Horn Test Points................915
Trailer Connector Test Points................921
Three-Pin Connector and Pneumatic Seat Motor Test Points................925
Instrument Panel Test Points - Fuel Gauge, Temperature Gauge, Tachometer................931
Instrument Panel Test Points - PTO Warning System................938
Instrument Panel Test Points - PTO Speed System (Digital Version)................944
Instrument Panel Test Points - Air Filter Restriction Indicator................950
Instrument Panel Test Points - Oil Pressure Indicator................955
Instrument Panel Test Points - Handbrake................960
Electrical System Test - Hi-Lo Circuit................965
Battery Voltage and Specific Gravity Tests................974
Charge Battery................976
Battery Load Test................978
Starting Motor Amp Draw/RPM Test................980
Starting Motor No-Load Amp Draw/RPM Test................982
Alternator/Regulator Test................984
Starting Motor Solenoid Test................986
Key Switch Test................987
Handbrake and Neutral Start Switch Test................989
PTO Switch Test................990
Brake Pedal Switch Test................991
Light Switch Test................992
Turn Signal Switch Test................994
Hazard Warning Light Switch Test................995
Fuel Shut-Off Solenoid Valve Test................997
Plug-In Relay Test................998
Group 20: Wiring Diagrams - Narrow Tractors and SuperNarrow Version................757
Wiring Diagram for Narrow Tractors and SuperNarrow Version (Legend)................1002
Wiring Diagram for Narrow Tractors and SuperNarrow Version (Picture)................1004
Wiring Diagram Cab Tractors for Narrow Tractors and SuperNarrow Version................1005
Section 250: Power Train - Operation and Tests................1007
Group 05: Component Location................1007
Component Location Information................1169
Power Train Components................1011
Clutch Components................1012
Transmission Components - 12/12 Speed Transmission................1014
Transmission Components - 24/24 Speed Transmission (Mechanical Hi-Lo Version)................1016
Transmission Components - 24/24 Speed Transmission (Hydraulic Hi-Lo Version)................1018
Final Drive Components................1020
Rear PTO Components - 540 RPM................1021
Rear PTO Components - 540/540E RPM................1022
Group 10: Theory of Operation................1007
Theory of Operation Information................1281
Clutch Operation................1025
Transmission Power Flow - Hi-Lo Splitter................1033
Transmission Synchronizer Operation - Hi-Lo Splitter................1036
Clutch Operation - Hi-Lo (Hydraulic Version)................1038
Transmission Power Flow - Reverse Gears................1040
Transmission Power Flow - Forward Gears................1042
Transmission Synchronizer Operation - Reverse, Forward, 1st, 2nd, 3rd and 4th Gear................1044
Transmission Power Flow - Range Shift................1046
Rear PTO Operation................1048
Differential Power Flow................1050
Differential Lock Operation................1052
Final Drive Operation................1054
Front Wheel Drive (4WD) Operation................1056
Group 15: Diagnosis, Tests and Adjustments................1007
Specifications................1244
Diagnostic Information................1299
Major Transmission Check................1060
Traction Clutch Slips................1065
Traction Clutch Dragging................1066
Traction Clutch Does Not Engage................1067
Traction Clutch Grabs................1068
Traction Clutch Squeaks................1069
Traction Clutch Does Not Release................1070
Traction Clutch Chatters................1071
Traction Clutch Rattles................1072
Traction Clutch Engagement is Noisy................1073
Excessive Vibration in Traction Clutch................1074
Clutch Pedal Does Not Return................1075
Clutch Pedal Loose................1076
Clutch Pedal Pulsates................1077
Jerky or Rough Transmission of Power................1078
Low Transmission Oil Level (Excessive Oil Leakage)................1079
Gears Clash, Shift Hard, or Will Not Engage................1080
Two Speeds Engage Together................1081
Transmission Will Not Stay in Gear................1082
Transmission Noisy................1083
PTO Noisy................1084
PTO Hard to Engage................1085
PTO Will Not Operate................1086
PTO Will Not Stay Engaged................1087
Excessive Differential Noise................1088
Differential Does Not Work................1089
Differential Lock Does Not Work................1090
Differential Chatters................1091
Axle Noise................1092
Axle Shaft Will Not Turn................1093
Front Wheel Drive Lever Will Not Stay in “Off” Position................1094
Noisy Front Wheel Drive Operation................1095
Clutch Pedal Free Play Adjustment................1096
PTO Clutch Lever Adjustment................1098
Section 260: Steering and Brake Systems - Operation and Tests................1099
Group 05: Component Location................1099
Component Location Information................1169
Steering System-Components (Tractor Without Cab)................1103
Steering System-Components (Tractor With Cab)................1105
Brake System Components................1107
Trailer Brake System Components................1108
Group 10: Theory of Operation................1099
Theory of Operation Information................1281
Steering System Operation................1112
Steering Valve Operation-Neutral and Manual Turning................1114
Steering Valve Operation-Power Turning................1116
Brake System Operation................1118
Brake Valve Operation................1120
Brake Valve Operation-Brake Pedal Depressed................1121
Brake Valve Operation-Brake Pedal Released................1123
Trailer Brake System Operation................1124
Trailer Brake System-Components................1126
Group 15: Diagnosis, Tests and Adjustments................1099
Essential Tools................1253
Specifications................1244
Diagnostic Information................1299
Steering System Operational Check................1131
Steering System Diagnosis................1132
Steering Sluggish or Loss of Steering................1136
Brake System Operational Check................1137
Brake System Diagnosis................1138
Excessive Brake Pedal Leak-Down................1140
Excessive Brake Chatter................1141
Trailer Brake Valve Operational Check................1142
Trailer Brake Valve Operational Check (Italian Version)................1143
Trailer Brake Valve Trouble Shooting................1144
Trailer Brake Valve Trouble Shooting (Italian Version)................1147
Steering Pump Flow Test................1247
Steering Valve Relief Test................1150
Steering Cylinder Leakage Test................1151
Steering Valve Leakage Test................1152
Toe-In Check and Adjustment-2WD................1154
Toe-In Check and Adjustment-4WD................1156
Steering Stop Adjustment-2WD................1158
Steering Stop Adjustment-4WD................1159
Brake Pedal Adjustment................1161
Handbrake Adjustment................1162
Bleed Brake System................1164
Section 270: Hydraulic System - Operation and Tests................1165
Group 05: Component Location................1165
Component Location Information................1169
Hydraulic System Components - Steering and Front Wheel Drive................1170
Rockshaft Control Lever Linkage Components................1172
SCV Levers................1173
Group 10: Theory of Operation................1165
Theory of Operation Information................1281
Hydraulic System Operation................1176
Hydraulic Filter Operation................1179
Hydraulic Pump Operation................1181
Oil Cooler Operation................1183
Rockshaft Control Valve Operation-Neutral Position................1185
Rockshaft Control Valve Operation-Raise Position................1187
Rockshaft Control Valve Operation-Lower Position................1189
Rockshaft Draft-Sensing Operation................1191
Selective Control Valve Operation - Double-Acting/Neutral Position................1193
Selective Control Valve Operation - Double-Acting/Supply Position................1194
Selective Control Valve Operation - Double-Acting/Return Position................1196
Selective Control Valve Operation - Single-Acting/Neutral Position................1198
Selective Control Valve Operation - Single-Acting/Supply Position................1200
Selective Control Valve Operation - Single-Acting/Return Position................1202
Double-Acting Sleeve Coupler Operation................1204
Flow Divider Valve Operation................1206
Single Flow Divider with Solenoid Control Valve Operation................1208
Flow Divider Valve Operation - Double Control................1210
Flow Divider Valve Operation - Double Control with Solenoid Valve................1212
Group 15: Diagnosis................1165
Safety Precautions................1215
Essential Tools................1253
Diagnostic Information................1299
Hydraulic Oil Warm-Up Procedure................1218
Hydraulic System Major Test................1219
Hydraulic System Diagnosis................1222
Insufficient Pump Delivery................1228
Hydraulic Functions Too Slow................1229
Excessive Pump Pressure................1230
Slow Hydraulic Pump Response................1231
Excessive Pump Noise During Operation................1232
Rockshaft Does Not Lift or Lifts Slowly................1233
Rockshaft Does Not Lower or Lowers Slowly................1234
Neutral Position Unstable, Rockshaft Drops After Engine Shut-Down................1235
SCV Control Lever Does Not Return to Neutral Position................1236
SCV Does Not Return to Neutral Position - SCV With Detent Position................1237
SCV Does Not Remain In Detent Position - SCV With Detent Position................1238
Remote Cylinder Does Not Extend or Retract................1239
Remote Cylinder Settles Under Load................1240
Remote Cylinder Operates Too Fast or Too Slow................1241
Group 20: Tests................1166
Essential Tools................1253
Specifications................1244
Hydraulic System Tests-With SCV................1245
Hydraulic System Tests................1246
Pump Flow Test................1247
SCV Relief Valve Test................1248
SCV Leakage Test................1249
Rockshaft Lift Cycle Test................1250
Group 25: Adjustments................1166
Essential Tools................1253
Rockshaft Control Lever Friction Adjustment................1254
Rockshaft Sensitivity Adjustment................1255
Rockshaft Position Control Adjustment................1257
Rockshaft Draft Control Adjustment................1259
Rockshaft Safety and Relief Valve Adjustment................1261
SCV Relief Valve Adjustment................1263
Group 30: Hydraulic System Schematics................1167
Hydraulic Symbols................1268
Legend for Hydraulic System Schematic-Steering, Front Wheel Drive and Hi-Lo (Low Pressure Line)................1271
Legend for Hydraulic System Schematic-SCV and Rockshaft (High Pressure Line)................1273
Section 290: Air-Conditioning System- Operation and Tests................1275
Group 05: Component Location................1275
General Information................1277
Air-Conditioning System Components................1278
Group 10: Theory of Operation................1275
Theory of Operation Information................1281
Principle of Heat Exchange................1282
R134A Refrigerant................1294
Air-Conditioning System Operation................1284
Compressor................1286
Condenser................1287
Receiver-Drier................1288
Expansion Valve................1289
Group 15: Diagnosis, Tests and Adjustments................1275
Safety Equipment................1291
In an Emergency................1292
Storage of Refrigerant Containers................1293
R134A Refrigerant................1294
Important Note................1295
Special or Essential Tools................1296
Special Tools................1297
Diagnostic Information................1299
Air-Conditioning System Diagnosis................1300
Pressure Deviations................1309
Air-Conditioning System Trouble-Shooting................1311
Failure Of Mechanical Type................1315
Section 299: Special Tools - Dealer-Manufactured................1317
Group 05: Dealer-Manufactured Tools................294
Summary of References - Dealer-Manufactured Tools................1319
Adapter................1320
Cone Point Adjustment Tools................1321
Draft Control Adjusting Tool................1323
Guide................1324
John Deere Tractors 5310N, 5410N, 5510N Diagnostics & Repair Service Manual (TM4772)