Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere 4010 Compact Utility Tractor, with workshop information to maintain, diagnose, repair, and rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere 4010 Compact Utility Tractor workshop diagnosis operation tests repair service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM1983 English - John Deere 4010 Compact Utility Tractor Diagnostics and Repair Technical Manual.pdf
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Total Pages: 923 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
   Manual Description
   Safety
   Specifications & Information
   Engine - Diesel
   Electrical
   Electrical European
   Power Train
   Hydraulics
   Steering
   Brakes
   Miscellaneous

TABLE OF CONTENTS..1
Section : Safety..17
  Group :..17
    Recognize Safety Information..19
    Understand Signal Words..20
    Replace Safety Signs..21
    Handle Fluids Safely - Avoid Fires..22
    Use Care In Handling And Servicing Batteries..23
    Prevent Battery Explosions..24
    Prevent Acid Burns..25
    Wear Protective Clothing..26
    Use Care Around High-pressure Fluid Lines..27
    Service Machines Safely..29
    Use Proper Tools..30
    Park Machine Safely..31
    Support Machine Properly And Use Proper Lifting Equipment..32
    Work In Clean Area..33
    Using High Pressure Washers..34
    Illuminate Work Area Safely..35
    Work In Ventilated Area..36
    Warning: California Proposition 65 Warning..37
    Remove Paint Before Welding Or Heating..38
    Avoid Harmful Asbestos Dust..39
    Service Tires Safely..40
    Avoid Injury From Rotating Blades, Augers And PTO Shafts..41
    Service Cooling System Safely..42
    Dispose Of Waste Properly..43
    Handle Chemical Products Safely..44
    Live With Safety..45
Section : Specifications Section : Specifications & Information{pgNO}46 Information..46
  Group : General Specifications..893
    Metric Fastener Torque Values..49
    Metric Fastener Torque Values—Grade 7..51
    Inch Fastener Torque Values..52
    Gasket Sealant Application..54
  Group : O-Ring Seal Service Recommendations..46
    Face Seal Fittings with Inch Stud Ends Torque..56
    Face Seal Fittings with Metric Stud Ends Torque..57
    O-Ring Face Seal Fittings..59
    O-Ring Boss Fittings..60
  Group : Fuels and Lubricants..46
    Diesel Fuel Specifications..63
    Diesel Fuel Lubricity..64
    Diesel Fuel Storage..65
    Engine Oil..66
    Engine Break–in Oil..67
    Alternative Lubricants..68
    Synthetic Lubricants..69
    Lubricant Storage..70
    Mixing Of Lubricants..71
    Chassis Grease..72
    Transaxle Oil..73
  Group : Coolant Specifications..46
    Engine Coolant..76
    Engine Coolant Drain Interval..78
  Group : Serial Number Locations..46
    Machine Product Identification Number..80
Section : Engine - Diesel..81
  Group : Diagnostics..81
    Engine Starting Problem..87
    Engine Operation Poor..90
    Excessive Fuel Consumption..95
    Engine Oil Diagnostics..96
    Coolant Temperature Abnormal..98
    Coolant in Oil or Oil in Coolant..99
  Group : Diagnostics..81
    Diagnosis..102
  Group : Component Location..81
    Engine Fuel System..105
  Group : Tests and Adjustments..81
    Cylinder Compression Test..108
    Throttle Cable Adjustment..110
    Slow Idle Adjustment..112
    Fast Idle Speed Adjustment..113
    Valve Clearance Adjustment..114
    Valve Lift Check..118
    Fuel Injection Pump Timing Adjustment..119
    Fuel Injection Nozzle Test..120
    Water Pump/Alternator Drive Belt Adjustment..124
    Thermostat Test..125
    Radiator Bubble Test..127
    Cooling System Pressure Test..128
    Radiator Cap Pressure Test..130
    Engine Oil Pressure Test..131
    Fuel Transfer Pump Pressure Test..133
    Fuel Transfer Pump Flow Test..134
  Group : Repair..81
    Engine Removal and Installation..140
    Muffler Removal and Installation..143
    Rocker Arm Cover Removal and Installation..144
    Rocker Arm..146
    Cylinder Head Removal and Installation..149
    Intake Manifold Removal and Installation..152
    Exhaust Manifold Removal and Installation..153
    Cylinder Head Recondition..154
    Crankshaft Rear Oil Seal..165
    Crankshaft Front Oil Seal..167
    Timing Gear Cover..169
    Camshaft End Play Check..170
    Timing Gear Backlash Check..171
    Idler Gear..172
    Cam Followers..175
    Camshaft..177
    Oil Pan, Spacer, and Strainer..184
    Connecting Rod Side Play Check..186
    Crankshaft End Play Check..187
    Connecting Rod Bearing Clearance Check..189
    Crankshaft Main Bearing Clearance Check..191
    Piston-To-Cylinder Head Clearance..193
    Connecting Rod Repair..194
    Pistons..200
    Cylinder Bore..210
    Crankshaft and Main Bearings..215
    Flywheel..219
    Flywheel Plate..220
    Timing Gear Housing..221
    Oil Pump..222
    Oil Pressure Regulating Valve..225
    Coolant Temperature Switch..226
    Thermostat..227
    Water Pump..228
    Fuel Filter..230
    Fuel Transfer Pump..233
    Fuel Injection Nozzle..234
    Fuel Injection Pump..239
    Fuel Injection Pump Camshaft..243
    Governor..249
    Starting Motor..252
    Starting Motor Repair..253
    20 Amp Alternator..261
    40 Amp Alternator..266
Section : Electrical..272
  Group : General Information..272
    Operation and Diagnostics..276
    Diagnostic Information..277
    Wire Color Abbreviation Chart..278
    Reading Electrical Schematics..279
    Common Circuit Tests..281
    Conductors for 12 Volt Circuits..283
  Group : Specifications..272
    System Specifications..285
  Group : Component Location..272
    Front of Machine..431
    Back of Machine..290
    Control Panel..434
  Group : System Schematics..272
    Schematic And Wiring Harness Legend..296
    Electrical Schematic..444
    W1 Main Wiring Harness..447
    W2 Rear Wiring Harness..450
    W3 Battery Cable Wiring Harness..451
    W4 Power Supply Wiring Harness..452
    W5 Control Panel Wiring Harness..453
    W6 Engine Wiring Harness..454
    W7 Fuel Shutoff Solenoid Wiring Harness..455
    W1 Main Wiring Harness Color Codes..457
    W2 Rear Main Wiring Harness Color Codes..460
    W3 Battery Cable Wiring Harness Color Codes..462
    W4 Power Supply Wiring Harness Color Codes..463
    W5 Control Panel Wiring Harness Color Codes..464
  Group : Diagnostics & Operation..272
    Power Circuit Operation..467
    Power Circuit Electrical Schematic..469
    Power Circuit Diagnosis..471
    Cranking Circuit Operation..475
    Cranking Circuit Electrical Schematic..476
    Cranking Circuit Diagnosis..477
    Engine Glow Plug Circuit Operation..479
    Engine Glow Plug Circuit Electrical Schematic..444
    Engine Glow Plug Circuit Diagnosis..481
    Fuel Supply Operation..338
    Fuel Supply Electrical Schematic..444
    Fuel Supply Diagnosis..341
    Engine Shutoff Circuit Operation..489
    Engine Shutoff Circuit Electrical Schematic..491
    Engine Shutoff Circuit Diagnosis..492
    Charging Circuit Operation..494
    Charging Circuit Electrical Schematic..495
    Charging Circuit Diagnosis..496
    Control Panel Circuit Operation..498
    Control Panel Circuit Electrical Schematic..500
    Control Panel Circuit Diagnosis..502
    Light Switch Circuit Operation..360
    Light Switch Circuit Electrical Schematic..444
    Light Switch Circuit Diagnosis..363
    Turn Signal Circuit Operation..367
    Turn Signal Circuit Electrical Schematic..444
    Turn Signal Circuit Diagnosis..369
    Control Module Operation..528
    Control Module Circuit Electrical Schematic..444
    Control Module Logic Table..530
  Group : Tests and Adjustments..273
    Ground Circuit Test..376
    Battery Voltage and Specific Gravity Test..377
    Battery - Charge..380
    Battery - Load Test..382
    Unregulated Amperage Output Test..383
    Stator Resistance Test..385
    Regulated Amperage and Voltage Test..387
    Starting Motor Solenoid Test..389
    No-Load Amperage Draw and RPM Test..391
    Starting Motor Amperage Draw Test..393
    Engine Oil Pressure Switch Test..395
    Engine Coolant Temperature Sensor Test..397
    Glow Plug Test..398
    Control Panel Light Test..399
    Fuse Test..400
    Diode Test..401
    Light Switch Test..402
    Fuel and Start Relay Test..404
    Safety and PTO Light Relay Test..405
    Glow Plug Relay Test..406
    Key Switch Test..407
    Indicator Light Flasher Test..409
    Transmission Neutral Switch Test..410
    Turn Signal Switch Test..412
    Hazard Lights Switch Test..413
    Fuel Gauge Sensor Test..414
    Fuel Shutoff Solenoid Test..416
    PTO Switch Test..419
    PTO Solenoid Test..420
    Parking Brake Switch Test..422
    Seat Switch Test..424
Section : Electrical European..425
  Group : European Electrical Section..425
    European Electrical Theory..428
  Group : Component Location..425
    Front of Machine..431
    Rear of Machine..433
    Control Panel..434
  Group : System Schematics..425
    Schematic and Wiring Harness Legend..440
    Electrical Schematic..444
    W1 Main Wiring Harness..447
    W2 Rear Wiring Harness..450
    W3 Battery Cable Wiring Harness..451
    W4 Power Supply Wiring Harness..452
    W5 Control Panel Wiring Harness..453
    W6 Engine Wiring Harness..454
    W7 Fuel Shutoff Solenoid Wiring Harness..455
    W8 PTO Solenoid Wiring Harness..456
    W1 Main Wiring Harness Color Codes..457
    W2 Rear Main Wiring Harness Color Codes..460
    W3 Battery Cable Wiring Harness Color Codes..462
    W4 Power Supply Wiring Harness Color Codes..463
    W5 Control Panel Wiring Harness Color Codes..464
  Group : Diagnostics & Operation..425
    Power Circuit Operation..467
    Power Circuit Electrical Schematic..469
    Power Circuit Diagnosis..471
    Cranking Circuit Operation..475
    Cranking Circuit Electrical Schematic..476
    Cranking Circuit Diagnosis..477
    Engine Glow Plug Circuit Operation..479
    Engine Glow Plug Electrical Schematic..480
    Engine Glow Plug Circuit Diagnosis..481
    Fuel Supply Circuit Operation..483
    Fuel Supply Circuit Electrical Schematic..485
    Fuel Supply Circuit Diagnosis..486
    Engine Shutoff Circuit Operation..489
    Engine Shutoff Circuit Electrical Schematic..491
    Engine Shutoff Circuit Diagnosis..492
    Charging Circuit Operation..494
    Charging Circuit Electrical Schematic..495
    Charging Circuit Diagnosis..496
    Control Panel Circuit Operation..498
    Control Panel Circuit Electrical Schematic..500
    Control Panel Circuit Diagnosis..502
    Headlight and Turn Signal Lights Circuit Operation..506
    Headlight and Turn Signal Lights Circuit Electrical Schematic..508
    Headlight and Turn Signal Lights Circuit Diagnosis..509
    Position and Brake Lights Circuit Operation..515
    Position and Brake Lights Circuit Electrical Schematic..517
    Position and Brake Lights Circuit Diagnosis..518
    Hazard Lights Circuit Operation..522
    Hazard Lights Circuit Electrical Schematic..523
    Hazard Lights Circuit Diagnosis..524
    Control Module Operation..528
    Control Module Logic Table..530
Section : Power Train..531
  Group : Specifications..531
    General Specifications..893
    Torque Specifications..828
    Other Materials..536
  Group : Component Location..531
    Swash Plate and Control Arms..539
    Center Case and Pumps..541
    Differential Front Cover..543
    Counter Shaft and Reduction Shaft..545
    Differential Carrier..547
    Rear Axle and Final Drive..549
    PTO Clutch and Brake Shaft..551
    PTO Drive and Output Shafts..553
    Mid PTO Shaft..555
    MFWD Front Drive Shaft..557
    MFWD Front Axle Housing..559
    MFWD Front Gear Case..561
    MFWD Front Spindle and Final Drive Gears..563
  Group : Theory of Operation..531
    Drive Train Range Drive Gears..566
    Rear and Mid PTO Drive..568
    MFWD Drive Gears..570
  Group : Diagnostics..531
    Symptom Table..574
    Hydrostatic Power Train..577
  Group : Tests and Adjustments..531
    Neutral Adjustment..581
    Hydrostatic High Pressure Relief Test..584
    Charge Pump Pressure Test..587
    MFWD-to-Frame Clearance Adjustment..589
  Group : Repair..531
    Transaxle Removal and Installation..592
    Hydrostatic Pump and Motor Removal and Installation..594
    Swashplate Removal and Installation..606
    Rear PTO Shaft Removal and Installation..610
    Differential Assembly - MFWD..615
    Rear Axle Removal..617
    Rear Axle Installation..618
    Rear Axle Housing Disassembly and Inspection..619
    Rear Axle Housing Assembly..623
    Transmission Center Section Disassembly and Assembly..624
    Countershaft Disassembly and Assembly..634
    Reduction Shaft Disassembly and Assembly..643
    PTO Clutch Shaft Disassembly and Assembly..651
    PTO Brake Disassembly and Assembly..669
    PTO Output Shaft Disassembly and Assembly..676
    MFWD Output Shaft Disassembly and Assembly..679
    Differential Disassembly and Assembly..690
    Mechanical Front Wheel Drive (MFWD) Removal..704
    Final Drive Housing Disassembly and Inspection - MFWD..706
    Final Drive Housing Assembly - MFWD..708
    Final Drive Cover Disassembly and Inspection - MFWD..709
    Final Drive Cover Assembly - MFWD..713
    Spindle Housing Disassembly and Inspection..716
    Spindle Housing Assembly..719
    Drive Shaft Removal and Installation - MFWD..720
    Differential Input Housing Disassembly - MFWD..722
    Differential Input Housing Assembly - MFWD..723
    Differential Disassembly and Inspection - MFWD..726
Section : Hydraulics..727
  Group : Specifications..727
    General Specifications..893
    Test and Adjustment Specifications..731
    Torque Specifications..828
  Group : Component Location..727
    Hydraulic System..756
    Hydraulic Pump Component Location..735
    Pump Shaft Component Location..737
    Selective Control Valve Component Location..738
    Selective Control Valve - Linkage and Controls Component Location..740
    Selective Control Valve - Hydraulic Lines Component Location..742
    Rockshaft Case and Lift Arms Component Location..743
    Rockshaft Linkage Component Location..745
    Divider Valve Component Location..747
    Rockshaft Valves Component Location..748
  Group : Schematics and Harnesses..727
    Drive and Rockshaft Hydraulic Schematic..751
    Steering and Rockshaft Schematic..752
    Selective Control Valve (SCV) Schematic..753
  Group : Operation and Diagnostics..276
    Hydraulic System..756
  Group : Tests and Adjustments..727
    Hydraulic Warm Up Procedure..759
    Rockshaft Travel Limit Adjustment..760
    Rate of Drop/Stop Valve Adjustment..762
    Rockshaft Lift Cycle Test..763
    Rockshaft Leakage Test..765
    Rockshaft System Relief Pressure Test..767
    Hydraulic Pump Flow Test..771
    Steering System Relief Pressure Test..773
  Group : Repair..727
    Hydraulic Pump Removal and Installation..780
    Selective Control Valve (SCV) Removal and Installation..786
    Selective Control Valve (SCV) Disassembly and Assembly..787
    Rockshaft Assembly Removal and Installation..793
    Lift Arms and Rockshaft, Removal and Installation..797
    Rockshaft Control Valve Removal and Installation..805
    Rockshaft Control Valve Disassembly and Assembly..807
    Rockshaft Control Valve Linkage Removal and Installation..808
    Rockshaft Piston Removal and Installation..810
    Divider Valve Removal and Installation..812
    Divider Valve Disassembly and Assembly..814
    Rate-of-Drop Valve and Adjuster Removal and Installation..815
    Slow Return Valve Removal and Installation..817
    Rockshaft Safety Valve Removal and Installation..819
    Relief Valve Removal and Installation..821
    Transmission Filter Removal and Installation..823
Section : Steering..825
  Group : Specifications..825
    Steering Specifications..827
    Torque Specifications..828
  Group : Component Location..825
    Steering Component Location..830
    Steering System Schematic..831
  Group : Theory of Operation..825
    Steering Operation..837
  Group : Diagnostics..825
    Steering System Check..836
    Steering Operation..837
    Component Diagnosis..840
  Group : Tests and Adjustments..825
    Steering System Test..842
  Group : Repair..825
    Steering Cylinder Removal and Installation..846
    Steering Wheel Removal and Installation..910
    Steering Control Unit (SCU) Removal and Installation..850
    Tie Rod Removal and Installation..853
Section : Brakes..867
  Group : Specifications..854
    Brake Specifications..856
  Group : Component Location..854
    Brake Pedal Component Location..859
    Brake Housing Component Location..861
  Group : Theory of Operation..854
    Brakes..867
  Group : Diagnostics..854
    Brakes..867
    Diagnostic Check Points..870
  Group : Tests and Adjustments..854
    Brake Pedal Adjustment..873
  Group : Repair..854
    Brake Disassembly and Inspection..879
    Brake Assembly..883
    Brake Pedal Removal and Installation..885
    Parking Brake Linkage..889
Section : Miscellaneous..891
  Group : Specifications..891
    General Specifications..893
  Group : Component Location..891
    Hood Components..895
  Group : Repair..891
    Seat Removal and Installation..898
    Roll Over Protection System (ROPS) Removal and Installation..900
    Rear Fenders Removal and Installation..901
    Front Wheel Removal and Installation..904
    Rear Wheel Removal and Installation..905
    Side Panels, Removal and Installation..906
    Grill Removal and Installation..907
    Hood Removal and Installation..908
    Foot Rest Removal and Installation..909
    Steering Wheel Removal and Installation..910
    Control Panel Removal and Installation..911
    Control Panel Lower Shroud Removal and Installation..912
    Battery Removal and Installation..913
    Fuel Tank Removal and Installation..914
    Three Point Hitch Removal and Installation..916
    
John Deere 4010 Compact Utility Tractor Diagnostic and Repair Technical Service Manual (TM1983)