Hino Dutro 1999-2011 Workshop Repair & Service Manual
Catalog:
Model:
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Hino Dutro 1999-2011. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for Hino Dutro 1999-2011 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
MAKE: Hino
MODEL: Dutro (also called: Toyota Dyna, Toyota Toyoace, Hino 300 Series, Hino 155)
W0410, 420 series
WU300, 340, 410 series
XZU305, 342, 345, 404, 412, 414, 420, 422, 424, 434 series …
Manual Transmission: H260, H350, M150, M153, M550 …
Engines: N04C-TF, S05C-B, S05C-TA, S05C-TB, W04D-J …
YEAR: 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
FORMAT: PDF (3,562 pages)
LANGUAGE: English
EXCERPT:
This manual contains repair procedures for the DUTRO.
Applicable models: WU300, 340, 410 series
XZU404, 412, 414, 422, 424, 434 series
Manual Name Pub. No.
S DUTRO Electrical Wiring Diagram S1-YXZE05A-SL
S S05C-B, S05C-TA, S05C-TB Engine Workshop Manual S5-YS05E06A
S W04D-J Engine Workshop Manual S5-YW04E06A
S H260 Manual Transmission Workshop Manual S1-YXZE07A
S H350 Manual Transmission Workshop Manual S1-YXZE06A
S M150, M153 Manual Transmission Workshop Manual S1-YXZE08A
...
MANUAL TRANSMISSION/TRANSAXLE - MANUAL TRANSMISSION ASSY (M550)
OVERHAUL
NOTICE:
When working with FIPG (seal packing) material, you must observe the following items.
Using a razor blade and gasket scraper, remove all old FIPG material from the gasket surfaces.
Thoroughly clean all components.
Clean both sealing surfaces with non-residue solvent.
Apply FIPG to an approximately 1.2mm(0.047 in.) wide bead of FIPG material along the sealing surface.
Parts must be assembled within 10 minutes after application of FIPG material. Otherwise, the FIPG material must be removed and reapplied.
1. REMOVE BACK UP LAMP SWITCH ASSY
(a) Using SST, remove the switch and gasket.
SST 09817-16011
2. REMOVE EXHAUST BRAKE NEUTRAL SWITCH ASSY
(a) Using SST, remove the switch and gasket.
SST 09817-16011
3. REMOVE TRANSMISSION FILLER PLUG
(a) Remove the filler plug and gasket.
4. REMOVE TRANSMISSION DRAIN PLUG
(a) Remove the drain plug and gasket.
5. REMOVE MANUAL TRANSMISSION POWER
TAKE-OFF COVER
(a) Remove the 6 bolts, cover and gasket.
6. REMOVE SPEEDOMETER DRIVEN GEAR SUB-ASSY
(a) Remove the bolt, lock plate and driven gear.
(b) Remove the clip from the speedometer sleeve.
(c) Remove the driven gear from the sleeve.
(d) Remove the O-ring from the sleeve.
(e) Check the teeth of the speedometer driven gear.
If the driver gear is damaged, replace it.
7. REMOVE TRANSMISSION REAR BEARING RETAINER
(a) Remove the 9 bolts.
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