Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Mercury Milan/Milan Hybrid 2005-2011. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Mercury Milan/Milan Hybrid 2005-2011 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
2011 ENGINE Engine Mechanical - 2.5L - Fusion Hybrid, Milan Hybrid & MKZ (Hybrid)
Assembly
1. Install the valves.
Fig. 331: Installing Valve Seal Using Valve Stem Oil Seal Installer
2. Using the Valve Stem Oil Seal Installer, install the valve seals.
NOTE: Coat the valve stems with clean engine oil.
NOTE: Use the protector provided with the replacement kit to prevent damage to the valve seals. Lubricate the valve stems and guides with clean engine oil.
NOTE: Check the seating of the valve collets.
Fig. 332: Identifying Valve Spring Compressor
3. Using the Valve Spring Compressors, install the valve springs.
Insert the valve springs and the valve spring retainers.
Compress the valve springs and install the valve collets, using grease and a small screwdriver.
4. Install the valve tappets.
5. Install the spark plugs.
Tighten to 12 Nm (106 lb-in).
6. Install the CHT sensor.
Tighten to 12 Nm (106 lb-in).
7. Using a new gasket, install the coolant outlet and bolts.
Tighten to 10 Nm (89 lb-in).
8. Install the EGR valve, using a new gasket.
Tighten to 20 Nm (177 lb-in).
PISTON
MATERIAL
NOTE: Coat the valve tappets with clean engine oil.
NOTE: Only use hand tools when removing or installing the spark plugs or damage can occur to the cylinder head or spark plugs.
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