1962-1980 MG MGB Workshop Repair & Service Manual
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1962-1980 MG MGB Workshop Repair & Service Manual (Searchable, Printable iPad-ready PDF)
Complete digital workshop service and repair manual written for the MG MGB; Production model years: 1962 1963 1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980. All styles covered (all models, and engines). It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices.
This QUALITY manual is 100% COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! Buy from responsible seller and get INSTANT DOWNLOAD now without wasting your hard-owned money on uncertainty or surprise; this manual is exactly as described.
This COMPLETE official full workshop service repair manual includes:
* Detailed sub-steps expand on repair procedure information
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Numbered instructions guide you through every repair procedure step by step.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
* Numbered table of contents easy to use so that you can find the information you need fast.
* This manual also makes it easy to diagnose and repair problems with your machines electrical system.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* COMPLETE, Absolutely No Missing Pages!
* Official Service INFORMATION You Can Count On!
* Customer Satisfaction GUARANTEED!
EXCERPT (1962-1980 MG MGB Service/Repair Manual):
CONTENTS
Introduction
Maintenance
Lubrication Chart
General Data
Engine Tuning Data
Engine
Engine (Local and territorial requirements)
Ignition System
Cooling System
Fuel System
Fuel System (Evaporative Loss)
Clutch
Gearbox
Overdrive
Gearbox (All Synchromesh)
Overdrive (Type L.H )
Automatic Gearbox
Propeller Shaft
Rear Axle and Rear Suspension (Three-quarter-floating Type)
Rear Axle and Rear Suspension (Semi-floating Type)
Steering Gear
Steering Gear (Energy Absorbing Column)
Front Suspension
Hydraulic Dampers
Braking System
Braking System (Tandem Master Cylinder)
Electrical System
Electrical System (Local and Territorial Requirements)
Wheels and Tyres
Body
Body (Local and Territorial Requirements)
Service Tools
Recommended Lubricants
Removing
6. Set the selector to the 'N' position on the quadrant.
7. Remove the nut and washer securing the selector lever to the gearbox shaft and detach the lever from the shaft.
8. Unscrew the carpet retainer ring securing screws and remove the ring.
9. Ease back the carpet surrounding the selector assembly and remove the selector housing retaining screws.
10. Lift out selector assembly complete with rod and lever.
!!! # Generated bmk file
MG Austin Metro Service & Repair Manual 1980-1990......2
Introduction......3
Chapter 1......19
Chapter 2 Part A: ......35
Chapter 2 Part B: ......45
Chapter 3 ......59
Chapter 4 ......69
Chapter 5 ......85
Chapter 9 ......97
Chapter 10 ......109
Chapter 11 ......123
Chapter 12 ......136
Reference......168
MG MGB Workshop Manual 1962-1980 (AKD 3259 - 14th Edition)......194
MG MGF Workshop Manual (RCL0051ENG - 8th Edition)......611
MG MGTF Manuel d'Atelier (RCL0493FRE - 1th Edition)......1459
MG MGTF Workshop Manual (RCL0493ENG - 1th Edition)......2194
MG Sprite Midget Workshop Manual......2927
Appendix......2928
Part-1-Handbook......2953
Part-2-Introduction......2969
Part-3-1-24......2997
Part-3-25-56......3021
Section-A......3050
Section-A25......3065
Section-AaAb......3077
Section-B......3087
Section-C......3099
Section-D......3102
Section-E......3117
Section-F......3129
Section-G......3139
Section-H......3143
Section-J......3153
Section-K......3171
Section-L......3177
Section-M......3179
Section-Nc......3199
Section-O......3211
Section-R......3215
Section-S......3241
MINI (Austin_Rover) Kompendium für die Elektrische Anlage (RCL0213GER)......3259
MINI (Austin_Rover) Reparaturanleitung (RCL0194GER)......3473
MINI (Rover) Electrical Reference Library (RCL 0213ENG)......3805
Mini Electrical Library......3806
INTRODUCTION......3812
References......3812
Battery voltage......3813
Open circuit voltage test......3813
ELECTRICAL PRECAUTIONS......3814
General......3814
Battery disconnecting......3815
Battery charging......3815
Disciplines......3816
Grease for electrical connectors......3816
ABBREVIATIONS......3817
HOW TO USE THIS DOCUMENT......3819
WIRE COLOUR CODES......3823
FUSE DETAILS......3824
ENGINE COMPARTMENT FUSE BOX......3824
PASSENGER COMPARTMENT FUSE BOX......3825
MODEL/FEATURE APPLICABILITY TABLE......3827
EARTH POINTS AND HEADER JOINTS......3828
Earth Points......3828
Earth Headers......3829
DESCRIPTION AND OPERATION......3830
ANTI-THEFT ALARM OPERATION......3830
Handset......3830
Perimetric alarm......3831
Engine immobilisation......3831
Passive engine immobilisation......3832
Handset battery replacement......3832
Vehicle battery......3832
HORNS OPERATION......3833
SUNROOF OPERATION......3834
CHARGING AND STARTING SYSTEM OPERATION......3835
Charging system......3835
Starting system......3836
MPI......3836
SPI......3836
MODULAR ENGINE MANAGEMENT SYSTEM (MEMS)......3837
PROGRAMMED IGNITION SYSTEM......3838
MEMS ECM......3838
Crankshaft position (CKP) sensor......3839
Camshaft position (CMP) sensor......3839
Manifold absolute pressure (MAP) sensor......3839
Engine coolant temperature (ECT) sensor......3840
Manifold heater (Japan only)......3840
Throttle position sensor......3840
Idle speed control......3840
FUEL INJECTION SYSTEM......3841
Idle air control valve (stepper motor)......3842
Intake air temperature sensor......3842
Catalytic Converter System......3842
Heated oxygen sensor......3842
Purge valve......3843
Automatic gearbox......3843
Inhibitor switch......3843
FUEL PUMP OPERATION......3844
BRAKE FLUID LEVEL WARNING OPERATION......3845
Brake test switch......3845
SRS (AIRBAG) OPERATION......3846
Driver's airbag......3847
Pre-tensioners......3847
SRS warning lamp......3847
SEAT BELT WARNING OPERATION (JAPAN ONLY)......3848
CATALYST OVERHEAT WARNING OPERATION (JAPAN ONLY)......3849
AIR CONDITIONING OPERATION (JAPAN)......3850
MEMS ECM......3850
Air conditioning switch and condenser fan......3850
Aircon blower motor, switch and resistor pack......3851
Dual pressure switch......3851
HEATER BLOWER OPERATION......3852
COOLING FAN OPERATION......3853
MPI......3853
SPI (Japan only)......3853
HEATED REAR WINDOW OPERATION......3854
WINDSCREEN WIPERS AND WASHERS OPERATION......3855
Intermittent wipe......3855
Wiper normal speed......3855
Wiper fast speed......3855
Single wipe......3856
Wash/wipe......3856
Wiper motor park......3856
EXTERIOR LIGHTS......3857
Brake lamps operation......3857
Reverse lamps operation......3857
Head, side, tail and number plate lamps operation......3858
Headlamps......3858
Dipped beam......3858
Main beam......3858
Headlamp flash......3858
Side and tail lamps......3859
Number plate lamps......3859
Front fog and driving lamps operation......3860
Front fog lamps......3860
Driving lamps......3860
Front fog and driving lamps operation (Japan)......3861
Front fog lamps......3861
Driving lamps......3861
Rear fog lamps operation......3862
Headlamp levelling operation......3863
Headlamp levelling switch......3863
INDICATORS AND HAZARD SYSTEM OPERATION......3864
Indicators......3864
Right......3864
Left......3864
Hazard warning......3865
INTERIOR LAMP CIRCUIT OPERATION......3866
INTERIOR ILLUMINATION......3867
INSTRUMENT PACK OPERATION......3868
Coolant temperature gauge......3868
Fuel gauge......3868
Clock......3868
Ignition/no charge warning lamp......3869
Oil pressure warning lamp......3869
Indicator warning lamps......3869
Main beam warning lamp......3869
Airbag warning lamp......3869
Tachometer......3870
Voltage gauge......3870
Oil temperature gauge......3870
IN-CAR ENTERTAINMENT OPERATION......3871
CONNECTOR DETAILS......387
MINI (Rover) Manuel de Reparation 1976-1991 (AKM 6348 - FRENCH)......4017
MINI (Rover) Owners Workshop Manual 1959-1969......4346
Mini '59 to '69......4346
Routine maintenance and servicing......4347
Maintenance - component location......4350
Underbonnet view of a 998 cc Mini 1000 Saloon......4350
Underbonnet view of a 1275 cc Mini Cooper Saloon......4351
Front underside view of a 998 cc Mini 1000 Saloon......4352
Rear underside view of a 998 cc Mini 1000 Saloon......4353
Maintenance procedures......4354
Introduction......4354
Intensive maintenance......4354
Every 3000 miles or 3 months......4354
Drum brake adjustment......4354
Handbrake check and adjustment......4355
Steering and suspension check......4355
Underbody and fuel/brake line check......4356
Exhaust system check......4356
Fan belt check and renewal......4357
Air pump drivebelt check and renewal......4358
Clutch hydraulic check......4358
Seats and seat belt check......4358
Headlight beam alignment check......4358
Every 6000 miles or 6 months......4359
Engine/transmission oil and filter renewal......4359
Front brake wear check......4360
Driveshaft gaiter check......4360
Steering and suspension lubrication inspection of the ground underneath it will......4361
Rear brake wear check......4361
Underbonnet check for fluid leaks and hose condition......4361
Fuel system components, checks and lubrication......4362
Contact breaker points check and adjustment......4362
Distributor lubrication......4362
Clutch return stop adjustment......4362
Dynamo check and lubrication......4363
Control box cleaning and inspection......4363
Ignition timing check and adjustment......4363
Carburettor idle speed and mixture adjustment......4363
Door, boot and bonnet check and lubrication......4363
Bodywork, paint and exterior trim check......4363
Road test......4363
Every 12 000 miles or 12 months......4364
Air cleaner element renewal......4364
Valve clearance adjustment......4364
Distributor cap, rotor arm and HT lead check......4364
Spark plug renewal......4365
Emission control equipment check......4366
Every 24 000 miles or 24 months......4366
Coolant renewal......4366
Brake fluid renewal......4367
Fuel filter renewal (fuel injection models)......4367
Engine in-car repair procedures......4368
General information......4369
Compression test - description and interpretation......4370
Top Dead Centre (TDC) for number one piston - locating......4370
Valve clearances - adjustment......4371
Timing chain, tensioner and sprockets - removal, inspection and refitting......4371
Rocker shaft assembly - removal, inspection and refitting......4373
Cylinder head (carburettor engines) - removal and refitting......4374
Cylinder head (fuel injection engines) - removal and refitting......4376
Crankshaft oil seals - renewal......4376
Flywheel (manual transmission models) - removal and refitting......4377
Torque converter (automatic transmission models) - removal and refitting......4377
Engine/transmission mountings - renewal......4378
Distributor driveshaft - removal and refitting......4379
Oil pressure relief valve - removal, inspection and refitting......4380
Oil filter housing and delivery pipe - removal and refitting......4380
Oil cooler - removal and refitting......4381
Engine removal and overhaul procedures......4382
General information......4385
Engine/transmission removal - preparation and precautions......4385
Engine/transmission - removal and refitting......4386
Engine/transmission (with front subframe) - removal and refitting......4387
Engine and manual transmission - separation and reconnection......4388
Engine and automatic transmission - separation and reconnection......4390
Engine overhaul - preliminary information......4392
Cylinder head - dismantling, cleaning, inspection and reassembly......4392
Camshaft and tappets - cleaning, inspection and reassembly......4394
Oil pump - removal, inspection and refitting......4395
Piston/connecting rod - removal, inspection, separation and reconnection......4396
Crankshaft - removal and inspection......4397
Cylinder block/crankcase - cleaning and inspection......4398
Main and big-end bearings - inspection and selection......4399
Engine overhaul - reassembly sequence......4400
Piston rings - refitting......4400
Crankshaft - refitting and running clearance check......4401
Piston/connecting rod assemblies - refitting and big- end bearing clearance check......4402
Engine - initial start-up after overhaul and reassembly......4403
Cooling, heating and ventilation systems......4404
General information and precautions......4405
Cooling system hoses - disconnection and renewal......4405
Antifreeze - general information......4405
Radiator - removal and refitting......4406
Thermostat - removal, testing and refitting......4407
Water pump - removal and refitting......4407
Auxiliary cooling fan - general information, removal and refitting......4408
Auxiliary cooling fan thermostatic switch - removal, testing and refitting......4408
Heater water valve control cable - removal and refitting......4409
Heater water valve - removal and refitting......4409
Heater assembly - removal and refitting......4410
Heater assembly - dismantling and reassembly......4410
Fresh air vent assembly - removal and refitting......4412
Fuel system - carburettor engines......4413
General information and precautions......4415
Air cleaner assembly - removal and refitting......4415
Accelerator cable - removal and refitting......4417
Accelerator pedal - removal and refitting......4417
Choke cable - removal and refitting......4417
Electric fuel pump - testing, removal and refitting......4418
Mechanical fuel pump - testing, removal and refitting......4418
Fuel gauge sender unit - removal and refitting......4419
Fuel tank - removal and refitting......4419
Unleaded petrol - general information and usage......4420
Carburettor - general information......4421
Carburettor - removal and refitting......4421
Carburettor (SU HS2 and HS4) - fault diagnosis and overhaul......4422
Carburettor (SU HIF44 and HIF38)) - fault diagnosis and overhaul......4426
Carburettor (SU HS2 and HS4) - idle speed and mixture adjustment......4428
Carburettor (SU HIF44 and HIF38) - idle speed and mixture adjustment......4431
Anti-run-on valve (1990-on Cooper models) - removal and refitting......4432
Inlet manifold - removal and refitting......4432
Fuel system - fuel injection engines......4433
General information and precautions......4434
Air cleaner assembly - removal and refitting......4434
Air cleaner air temperature control system - information, testing and component renewal......4435
Accelerator cable - removal, refitting and adjustment......4435
Accelerator pedal - removal and refitting......4436
Fuel system - depressurisation......4436
Fuel system - pressure check......4436
Fuel tank - removal and refitting......4437
Fuel pump - removal and refitting......4437
Fuel gauge sender unit - removal and refitting......4437
Unleaded petrol - general information and usage......4437
Fuel injection system - testing and adjustment......4437
Fuel injection system components - removal and refitting......4437
Inlet manifold PTC heater - general information and component renewal......4441
Inlet manifold - removal and refitting......4441
Exhaust and emission control systems......4442
General information......4443
Exhaust system (models without catalytic converter) - removal and refitting......4444
Exhaust system (models with catalytic converter) - removal and refitting......4445
Exhaust manifold - removal and refitting......4445
Crankcase emission control system - checking and component renewal......4446
Evaporative emission control system - checking and component renewal......4446
Exhaust emission control system - checking and component renewal......4447
Exhaust emission control system - checking and component renewal......4449
Starting and charging systems......4450
General information and precautions......4451
Electrical fault finding - general information......4452
Battery - testing and charging......4452
Battery - removal and refitting......4452
Dynamo charging system - testing......4453
Dynamo - removal and refitting......4453
Dynamo brushes - renewal......4453
Control box - adjustment......4453
Alternator charging system - testing......4455
Alternator - removal and refitting......4455
Alternator brushes - renewal......4455
Starting system - testing......4456
Starter motor - removal and refitting......4456
Starter motor - testing and overhaul......4457
Drive pinion assembly (inertia type starter) - removal and refitting......4457
Starter solenoid - removal and refitting......4457
Ignition system......4458
General information......4461
Ballasted ignition system (carburettor models) - identification......4462
Ignition system (carburettor models) - testing......4462
Ignition system (fuel injection models) - testing......4464
Contact breaker points - adjustment......4464
Contact breaker points - renewal......4465
Condenser - testing, removal and refitting......4466
Distributor - removal and refitting......4467
Distributor - dismantling, inspection and reassembly......4468
Ignition coil - removal, testing and refitting......4472
Crankshaft sensor (fuel injection models) - removal and refitting......4472
Reluctor ring (fuel injection models) - removal and refitting......4473
Ignition timing - checking and adjustment......4473
Transmission-controlled ignition advance - checking and component renewal ......4474
Braking system......4475
General information......4476
Hydraulic system - bleeding......4476
Hydraulic pipes and hoses - renewal......4478
Brake drum - removal, inspection and refitting......4478
Drum brake shoes - renewal......4479
Drum brake wheel cylinder - removal, overhaul and refitting......4480
Disc brake pads - renewal......4481
Disc brake caliper - removal, overhaul and refitting......4482
Brake disc - inspection, removal and refitting......4482
Handbrake cable - removal and refitting......4483
Handbrake lever - removal and refitting......4484
Master cylinder (single circuit system) - removal, overhaul and refitting......4484
Tandem master cylinder (dual circuit system) - identification and modifications......4485
Tandem master cylinder (type 1) - removal, overhaul and refitting......4487
Tandem master cylinder (type 2) - removal, overhaul and refitting......4488
Tandem master cylinder (type 3) - removal, overhaul and refitting......4489
Tandem master cylinder (type 4) - removal, overhaul and refitting......4489
Pressure regulating valve (single circuit system) - removal, overhaul and refitting......4490
Pressure reducing valve (dual circuit system) - removal and refitting......4490
Pressure differential warning actuator (dual circuit system) - removal, overhaul and refitting......4491
Vacuum servo unit - removal and refitting......4491
Vacuum servo unit air filter (1989 models onward) - renewal......4492
Brake pedal - removal and refitting......4492
Suspension and steering......4492
General information......4494
Hydrolastic suspension system - principles of operation......4495
Front swivel hub - removal and refitting......4495
Front hub bearings - renewal......4496
Front swivel hub balljoints - removal and refitting......4498
Front lower suspension arm - removal and refitting......4498
Front suspension tie-bar - removal and refitting......4500
Front upper suspension arm - removal and refitting......4500
Front suspension rubber cone spring - removal and refitting......4501
Front suspension Hydrolastic displacer unit - removal and refitting......4501
Front shock absorber (models with rubber cone suspension) - removal and refitting......4501
Front subframe mountings - renewal......4501
Front subframe - removal and refitting......4502
Rear hub bearings - renewal......4502
Rear rubber cone spring - removal and refitting......4503
Rear Hydrolastic displacer unit - removal and refitting......4503
Rear shock absorber (models with rubber cone suspension) - removal and refitting......4504
Rear helper spring (models with Hydrolastic suspension) - removal and refitting......4504
Rear radius arm - removal and refitting......4504
Rear subframe mountings - renewal......4505
Rear subframe - removal and refitting......4505
Steering wheel - removal and refitting......4507
Steering column - removal and refitting......4507
Steering column - dismantling and reassembly......4508
Steering tie-rod outer balljoint - removal and refitting......4508
Steering rack rubber gaiter - removal and refitting......4509
Rack-and-pinion steering gear - removal and refitting......4509
Rack-and-pinion steering gear - dismantling, inspection and reassembly......4509
Rack-and-pinion steering gear - lubrication......4511
Wheel alignment and steering angles - general information......4511
Bodywork and fittings......4513
General information......4513
Maintenance - bodywork and underframe......4513
Maintenance - upholstery and carpets......4514
Minor body damage - repair......4514
Major structural damage or corrosion - general information......4515
Front door interior trim panel (Saloon and Estate models) - removal and refitting......4516
Doors - removal and refitting......4517
Door hinge - removal and refitting......4517
Front door glass - removal and refitting......4517
Front door lock assembly - removal and refitting......4518
Front door exterior handle (Saloon and Estate models) - removal and refitting......4519
Front door striker plate - removal and refitting......4520
Bonnet - removal and refitting......4520
Bonnet lock release cable - removal and refitting......4520
Bonnet lock - removal and refitting......4520
Boot lid - removal and refitting......4521
Boot lid lock - removal and refitting......4521
Rear doors (Estate and Van models) - removal and refitting......4521
Rear door lock (Estate and Van models) - removal and refitting......4521
Tailgate (Pick-up models) - removal and refitting......4521
Windscreen - removal and refitting......4521
Rear window (Saloon and Pick-up models) - removal and refitting......4522
Rear door window (Estate and Van models) - removal and refitting......4522
Rear quarterlight glass (Saloon models) - removal and refitting......4522
Rear side screen window (Estate models) - removal and refitting......4522
Wooden facia - removal and refitting......4522
Facia top rail cover - removal and refitting......4523
Centre console - removal and refitting......4523
Front grille - removal and refitting......4524
Bodywork seam trim strips - general information......4524
Front and rear bumpers - removal and refitting......4524
Sunroof components - general information......4524
Body electrical system......4525
General information and precautions......4528
Electrical fault finding - general information......4528
Fuses and relays - general information......4529
Switches - removal and refitting......4530
Bulbs (exterior lights) - renewal......4532
Bulbs (interior lights) - renewal......4535
Headlight beam alignment - checking and adjusting......4535
Dim-dip lighting system components - removal and refitting......4536
Horn - removal, refitting and adjustment......4536
Windscreen wiper arms - removal and refitting......4537
Windscreen wiper motor - removal and refitting......4537
Windscreen wiper motor - dismantling and reassembly......4537
Windscreen wiper wheelbox - removal and refitting......4538
Windscreen washer pump - removal and refitting......4538
Instrument panel - removal and refitting......4539
Instrument panel - dismantling and reassembly......4540
Speedometer cable - removal and refitting......4541
Radio - removal and refitting......4541
Anti-theft alarm system components - removal and refitting......4542
Wiring diagrams 1 to 9 inclusive......4542
Mini 850 De Luxe Saloon, Van and Pick-up (with dynamo and toggle type switches)......4543
Mini 850 De Luxe Saloon, Van and Pick-up (with alternator and rocker type switches) - pre 1976......4544
Mini 1000 Special De Luxe Saloon and Cooper S Mk III (with dynamo and toggle type switches)......4545
Mini 1000 Special De Luxe Saloon (with alternator and rocker type switches) - pre 1976......4546
Mini Clubman Saloon and Estate (with dynamo and toggle type switches)......4547
Mini Clubman Saloon and Estate (with alternator and rocker type switches) - pre 1976......4548
Mini 1275 GT (with dynamo and toggle type switches)......4549
Mini 1275 GT (with alternator and rocker type switches) - pre 1976......4550
Mini 1000 Saloon (Canada) - pre 1977......4551
Wiring diagrams 10 to 15 inclusive......4552
Mini 850 Saloon, Van and Pick-up - 1976 onwards......4553
Mini 1000 Saloon (triple instrument facia) - 1976 onwards (UK, Europe, Sweden); and Mini Special (triple instrument facia) - 1976 to 77......4554
Mini Clubman, Estate and 1275 GT - 1976 onwards......4555
Mini Special - 1977 to 78......4556
Mini 1000 (Canada) - 1977 onwards......4557
Mini Special - 1979 onwards......4558
Wiring diagrams 16 and 17......4559
All 1984-on carburettor models with single instrument pack......4560
All 1984-on carburettor models with multiple instrument pack......4561
Wiring diagram 18......4562
1988-on carburettor models......4563
Wiring diagrams 19 to 32 inclusive......4564
Power distribution circuit (fuel-injected models)......4565
Engine management circuit (fuel-injected models)......4566
Instrument circuit (fuel-injected models)......4567
Direction indicator and hazard warning light circuit......4567
Wash/wipe circuit (fuel-injected models)......4568
Auxiliary cooling fan circuit (fuel-injected models)......4568
Radio/cassette player circuit (fuel-injected models)......4568
Brake test circuit (fuel-injected models)......4569
Interior light circuit (fuel-injected models)......4569
Foglight circuit (fuel-injected models)......4569
Heater circuit (fuel-injected models)......4570
Automatic transmission selector illumination circuit (fuel-injected models)......4570
Reversing light, stop-light and heated rear window circuit (fuel-injected models)......4571
Reference......4572
Dimensions and weights......4572
Conversion factors......4573
Buying spare parts......4574
Vehicle identification......4574
Jacking and vehicle support......4574
Radio/cassette unit anti-theft system - precaution......4574
Tools and working facilities......4575
Tools and working facilities......4576
MOT test checks......4577
Checks carried out FROM THE DRIVER’S SEAT......4577
Checks carried out WITH THE VEHICLE ON THE GROUND......4578
Checks carried out WITH THE VEHICLE RAISED AND THE WHEELS FREE TO TURN......4579
Checks carried out on YOUR VEHICLE’S EXHAUST EMISSION SYSTEM......4580
Fault finding......4581
Introduction......4581
Engine......4582
Cooling system......4584
Fuel and exhaust systems......4584
Clutch......4584
Manual transmission......4585
Automatic transmission......4585
Driveshafts......4585
Braking system......4586
Suspension and steering systems......4586
Electrical system......4587
General repair procedures......4588
Glossary of technical terms......4589
MINI (Rover) Service Repair Manual 1976-1989 (AKM 6353 - ENG)......4596
Mini - Repair Manual (1976-1989)......4596
Contents & Index......4600
Introduction......4615
Repairs and Replacements......4615
Abreviations and Symbols......4616
General Specification Data......4618
Engine......4618
848cc......4618
998cc......4621
1098cc......4623
1275cc......4626
Turbo Models......4628
Cooling System......4631
Fuel System......4631
Clutch......4631
Manual Gearbox......4631
Automatic Gearbox......4631
Final Drive......4631
Driveshafts......4632
Steering......4632
Suspension......4632
Brakes......4632
Wheels......4633
Tyres......4633
Windscreen Wipers......4633
Electrical......4633
Fuses......4633
Battery......4633
Alternator......4634
Starter Motor......4634
General Dimensions......4634
Weights......4634
Mini City E, Mini HLE and Mayfair Models......4635
Clutch......4635
Manual Gearbox......4635
Final Drive......4635
Tyres......4635
Model Year 1982-1986......4635
Electrical......4635
Alternator......4635
Untitled......4635
Model Year 1984on......4635
Manual Gearbox (Non-Turbo)......4635
Manual Gearbox (Turbo)......4636
Final Drive......4636
Steering......4636
Brakes......4636
Wheels......4636
Tyres......4636
General Dimensions......4637
Model Year 1985on......4637
Electrical......4637
Alternator......4637
Starter Motor......4637
Model Year 1989on......4638
Engine Tuning Data......4640
Mini 850 1976on, EC emission control requirements......4640
Mini Clubman 1976-78(manual & Automatic)......4641
Mini 1000 Saloon and Variants 1976-78(Manual)......4641
Mini 1000 Saloon 1976-78(Automatic)......4641
Mini Clubman 1978-82 (Automatic)......4642
Mini 1000 Saloon and Variants 1978-82 (Manual)......4642
Mini 1000 Saloon 1978-82 (Automatic)......4642
Mini Clubman 1976-78 (Manual 1098cc)......4643
Mini 1275 GT 1976-77 (Manual)......4644
Mini 1275 GT 1978 (Manual)......4645
Mini 1000 1977-78 (Canada)......4646
Mini 1000 1977-78 (Sweden)......4647
Model Year 1982on......4648
Model Year 1983on......4649
Model Year 1988on - Category C emissions......4650
Model Year 1989on - Low Compression......4651
Model Year 1989on - High Compression......4652
ERA Turbo......4653
Torque Wrench Settings......4656
General Precautions and Fitting instructions......4660
Jacking......4661
Engine Coolant caps and Plugs......4661
Joints and Joint faces......4661
Screw Threads......4661
Bolt Identification......4661
Nut Identification......4662
Sevice Tools and Garage equipment......4662
Body Repairs......4662
Fuel Handling Precautions......4663
Electrical Precautions......4663
Capacities - Service Lubricants, Fuel and Fluids.....4666
Maintenance......4668
Service/Maintenance Check Sheet......4668
Lubrication......4670
Engine and Transmission......4671
Engine Ventilation Filter......4672
Valve Rocker adjustment......4672
Clutch Release Lever Clearances......4672
Aux Drive belt tension......4672
Air Pump......4672
Cooling System......4673
Ignition......4673
Spark Plugs......4673
Distributor Lucas (Non-Turbo)......4673
Points......4673
Rotor arm and Cap......4674
Distributor - Ducellier (Non-Turbo)......4674
Points......4674
Lubrication......4674
Timing......4674
Fuel System......4674
Accelerator Mechanism Lubrication......4674
Carburettor Piston Damper - NonTurbo......4674
Carburettor Settings Check and Adjust......4674
Air Cleaner......4676
Air Temperature Control Valve......4676
Emission Control......4676
Gulp Valve......4676
Check Valve......4677
Diverter Valve......4677
Fuel Line Filter......4677
Absorption Canister......4677
Steering......4678
Front Suspension......4678
Swivel Hub Ball joints......4678
Upper Arm inner pivot......4678
Rear Suspension......4679
Brakes and Master Cylinders......4679
Brake and Clutch hoses and pipes......4679
Inspecting Front brake pads and discs......4679
Inspecting Brake linings......4679
Adjustment......4680
Handbrake......4680
Electrical......4681
Battery......4681
Headlamp beam adjustment......4681
Windscreen Wipers and Washers......4682
Exhaust, fuel and Clutch Pipes......4682
Body......4682
Wheels and Tyres......4682
Data......4683
Brake and Clutch Master Cylinders - 1989on......4684
Brake Servo Air Filter 1989on......4684
Engine......4686
Distributor Drive Shaft......4686
Camshaft......4686
Camshaft Bearings......4687
Connecting Rods and Pistons......4688
Crankshaft Primary Gear End-Float......4692
Crankshaft......4692
Cylinder Block Liners......4694
Data......4695
Cylinder Head Gasket......4696
Cylinder Head......4697
Rocker Cover......4699
Valve Clearances......4699
Rocker Shaft Assembly......4699
Tappets......4700
Engine and Automatic Gearbox Assembly......4701
Engine and Gearbox Assembly......4701
Engine Mountings......4703
Flywheel......4705
Oil Pump......4705
Oil Pressure Relief Valve......4707
Timing Gear Cover Oil seal......4707
Timing Chain and Gears......4708
Front Main Bearing Cap Oil Seal......4708
Turbo Models......4711
Underbonnet - Turbo Models......4709
Description......4711
Crankshaft Pulley......4711
Cylinder Head Gasket......4711
Engine and Gearbox......4712
Engine Mountings......4713
Flywheel Housing......4713
Oil Cooler......4713
Exhaust Emission Control......4716
Description and Operation......4716
Crankcase Emission and Evaporative loss control......4717
Air Pump......4718
Air Pump Relief Valve......4718
Air Manifold......4719
Check Valve......4719
Diverter Valve......4719
Gulp Valve......4719
Hot Air Duct......4720
Fueling and Carburation......4722
Carburettor Components......4722
Carburettor Components (Turbo)......4723
Fuel Supply Components (Turbo)......4724
Turbocharger - Description......4724
Turbocharger system, components......4725
Fuel Pump - AUF 800 Type......4726
Air Cleaner Assembly - Turbo......4727
Carburettor......4727
Carburettor - Turbo only......4730
Float Chamber and Needle Seat......4732
Anti Run-on valve - Turbo Only......4733
Throttle Pedal......4733
Throttle Cable......4733
Throttle Damper......4733
Mixture Control (Choke) Cable Assembly......4734
Mixture Control (Choke) Cable - Turbo......4734
Turbocharger - Remove and Refit......4734
Turbocharger - Check......4735
Dump Valve......4736
Turbocharger lower intake Hose......4736
Turbo Charger Oil Drain Hose......4736
Plenum Chamber - Turbo Only......4736
Boost Control Solenoid and Valve - Turbo only......4737
Electronic Control Unit......4737
Pressure Regulator Valve - Turbo Only......4737
Fuel Pump - AUF 700 type......4737
Fuel pump - Turbo Only......4737
Fuel Tank......4738
Cooling System......4740
Coolant......4740
Auxiliary Radiator - Turbo Only......4740
Drive Belt......4741
Radiator......4741
Thermostat - Non Turbo......4741
Thermostat - Turbo only......4742
Thermostat - Test......4742
Water Pump......4743
Exhaust System and Manifold......4744
Exhaust System......4744
Tail Pipe and Silencer......4744
Manifold - Non Turbo......4744
Manifolds - Turbo......4744
Mountings......4745
Clutch......4746
Diaphram Clutch......4746
Removal/Overhaul......4746
Hydraulic system......4747
Master Cylinder......4747
Release Bearing......4748
Clutch Pedal......4749
Slave Cylinder......4749
Verto Clutch......4751
Components......4751
Release Bearing......4752
Adjustments......4752
Removal and Overhaul......4752
Slave Cylinder......4753
Gearbox......4768
Manual Gearbox......4756
Gear Change Lever......4756
Gearbox Assembly - Overhaul......4757
Primary Drive Gear Train......4762
Third Motion Shaft......4764
First Motion Shaft......4765
Speedometer Drive gear......4766
Speedometer Drive Gear Pinion......4766
Sppedometer Drive housing......4767
Automatic Gearbox......4768
Description......4768
Mechanical System......4768
Hydraulic System......4768
Mechanical Power Flow Diagrams......4769
Line Pressure and Lubrication Diagrams......4773
Service Requirements......4774
Examination of Components......4774
Test Equipment......4774
Test Procedure......4775
Brake Bands......4778
Forward Clutch......4778
Top and Reverse Clutch......4778
First Gear Free-Wheel Assembly......4782
Kick-down Control......4783
Selector Mechanism Assembly......4783
Selctor Cable Assembly......4784
Starter Inhibitor Switch......4785
Converter Housing......4786
Oil Seal......4786
Converter Assembly......4787
Primary Drive Gears......4788
Gearbox Assembly - Remove and Refit......4789
Gearbox Assembly - Overhaul......4791
Governor Housing Assembly......4795
Kick Down Control Linkage......4797
Selector Cable......4798
Brake Bands......4798
Main Pump Assembly......4799
Servo Assembly......4799
Gear Train......4801
Speedo Drive Pinion......4801
Speedo Drive Gear......4802
Valve Block Assembly......4802
Drive Shafts......4806
Removal......4806
Outer CV boot......4806
Outer CV joint......4807
Inboard Joint......4807
Inboard Joint Boot......4807
Differential and Final Drive......4810
Overhaul......4810
Differential Cage Bearings......4812
Differential End Cover oil Seal......4812
Steering......4814
Rack and Pinion and Steering Column Components......4814
Steering Rack - Remove and refit......4815
Steering Rack housing Seal......4815
Steering Rack Overhaul......4816
Steering Column Assembly......4818
Steering Column Top Bush......4818
Steering Column - Overhaul......4819
Steering Column Lock and Ignition Starter Switch......4819
Track Rod End......4819
Steering Lever......4819
Steering Wheel......4820
Suspension......4822
Suspension Components......4822
Front......4822
Rear......4823
Front Hubs......4824
Hydraulic Dampers - Turbo......4825
Front Bump Rubber......4825
Front Damper......4825
Rear Damper......4826
Upper Arm - Front suspension......4826
Lower Arm - Front Suspension......4827
Front Hub Ball Joint - Upper......4827
Front Hub Ball Joint - Lower......4828
Front Hub Bearings - Drum Brakes......4829
Front Hub Bearings - Disc Brakes......4829
Front Hub Assembly - Overhaul......4830
Rear Wheel Bearings......4830
Front Rubber Cone Spring Unit......4831
Rear Rubber Cone spring unit......4831
Radius Arm Pivot Bearings......4831
Front Sub Frame Mounting - Front......4832
Front Subframe Mounting - Rear......4833
Rear Subframe Mounting - Front......4833
Rear SubFrame Mounting - Rear......4833
Brakes......4834
Front Brake Drum......4834
Front Brake Disc......4834
Front Disc Dust Shield......4834
Front Brake Backplate......4835
Rear Brake Backplate......4835
Connectors and Pipes......4836
Pressure Differential Warning Actuator......4837
Bleeding the Braking System......4837
Bleeding the Split Braking System......4837
Bleeding The Braking System - Turbo Models......4838
Brakes - Adjustment......4839
Pressure Regulating Valve......4839
Pressure Differential Waring Actuator - Remove and Refit......4840
PDWA - Overhaul......4840
Pressure Reducing Valve......4840
Brake Master Cylinder......4841
Tandem Brake Master Cylinder......4842
Brake Pedal......4844
Hand Brake Cable......4844
Front Brake Shoes......4846
Rear Brake Shoes......4846
Front Brake Caliper......4846
Front Brake Caliper - Turbo......4847
Front Wheel Cylinders......4848
Rear Wheel Cylinders......4848
1984on Braking system......4849
1989on Braking System......4850
Pressure Reducing Valve......4851
Tandem Brake Master Cylinder......4851
Brake Servo......4853
Body......4854
Side/Rear Spoiler - Turbo......4854
Front/Side Spoiler - Turbo......4854
Rear Quarter Trim Pad......4854
Bonnet......4854
Bonnet Lock - Mini......4855
Bonnet Lock - Clubman......4855
Luggage Compartment Lid......4855
Handle and Lock Assembly......4855
Private Lock......4855
Console......4856
Centre Console - Turbo Only......4856
Door Assembly......4856
Tailboard......4856
Door Glass......4856
Door Trim Pad......4857
Door Lock - Saloon/estate......4858
Door Lock - Van Pickup......4858
Tail Door Lock......4858
Facia Top Rail Cover......4859
Facia Panel......4859
Front Grille......4859
Door Outside Handle......4859
Headlining......4859
Headlining - Turbo......4860
Headlining - Estate......4861
Rear Seat Squab......4861
Front Seat Belts......4861
Rear Seat Belts......4861
Windscreen, Back-light, quarter-light Tail door glass......4861
Quarter Vent Glass......4862
Side Screen Window......4862
Sunroof Glass......4862
Sunroof Glass Seal......4862
Heating and Ventilation......4864
Heater Water Valve Control Cable......4864
Heater Fan Switch......4864
Fresh Air Valve Assembly......4864
Demister Tube - Turbo......4864
Demister Ducts......4864
Demister Ducts - Turbo......4864
Heater Unit......4865
Heater Matrix......4865
Heater Blower Assembly......4865
Heater Fan Motor......4865
Heater Valve - 1989on......4865
Coolant Hose - Heater water valve to heater - 1989on......4866
Coolant hose - engine to heater......4867
Windscreen Washers and Wipers......4868
Washer Jets......4868
Wiper Motor and Drive......4868
Wiper Motor Drive and Wheel boxes......4868
Wiper Motor......4868
Windscreen Washer/Wiper Switch......4870
Rear Wash/Wipe - Turbo only......4870
Rear Screen Washer Reservoir......4870
Rear Screen Washer pump......4870
Rear Screen Wiper motor and Drive......4871
Rear Screen Wash/Wipe switch......4871
Electrical......4872
Service Precautions......4872
Alternator - Remove and Refit......4872
Radio - 1989on......4872
Radio - Turbo only......4873
Wiring Diagrams 1976-1984......4874
Mini 850 Saloon, Van and Pick-up - 1976on......4874
Mini 1000 Saloon (3 instrument Facia) UK, Europe and Sweden 1979on......4876
Mini Special (3 Instrument Facia) 1976-77......4876
Mini Clubman, Estate and 1275GT - 1976on......4878
Mini Special 1977-78......4880
Mini 1000 (Canada) - 1977on......4882
Mini Special - 1979......4884
Alternator - 16ACR......4886
Distributor......4887
Remove and Refit......4887
Non-Turbo......4887
Lucas 65DM4 - Turbo......4887
Overhaul......4888
Lucas 45D4/59D4 - NonTurbo......4888
Lucas 65DM4 - Turbo......4889
Ducellier......4890
Headlamp Assembly......4891
Remove and Refit......4891
Sealed Beam Unit......4891
Headlamp Pilot Bulb......4891
Front and Side Flasher Assembly - Clubman/1275GT......4891
Headlamp Bulb - Turbo only......4892
Front Flasher Lamp......4892
1000 - UK......4892
1000 - Export......4892
1000 - Canada......4892
Stop, Tail and Flasher Lamp......4892
Numberplate Lamp......4893
Fog/Driving Lamp - Turbo Only......4893
Rear Fog Guard Lamp RH - Turbo Only......4893
Rear Fog Guard Lamp LH - Turbo Only......4893
Roof Lamp......4894
Panel/Warning Lamp Bulb - Turbo Only......4894
Rear Radio Speaker - Turbo Only......4894
Front Radio Speaker - Turbo Only......4894
Starter Motor - Type M35J, Inertia Drive......4894
Ignition and Starter Switch......4896
Panel Switches......4896
Brake Stop Lamp Switch (Hydraulic Type)......4897
Direction Indicator/Main Beam/Horn control Switch......4897
Fuse Box......4897
Front Harness - Clubman and 1275GT......4898
Front Harness - Mini 1000 (Canada)......4899
Panel Harness - 850,1000, Van and Pick-up......4899
Panel Harness - Turbo Only......4899
Rear Harness - Saloon......4900
Rear Harness - Estate......4900
Transmission Controlled Spark Advance......4901
Starter Motor - Type M79, Pre-Engaged)......4902
Solenoid......4902
Dim-Dip Unit......4903
Resistor......4903
Wiring Diagrams 1984on......4905
With Single Instrument Pack - 1984on......4905
With Multi Instrument Pack - 1984on......4907
Harness Locations - 1986on......4909
Engine Bay Harness - 1986 on......4909
Facia Harness - 1986on......4909
Body Harness - 1986on......4910
Component Earth Points......4910
1986on......4911
Battery......4911
Checking......4911
Charging......4911
Alternator - Type A115......4912
Alternator - Type A127......4913
Starter Motor Type M79 - Overhaul (Pre-engaged)......4914
Wiring Diagrams 1988on......4917
Description......4917
Colour Code and Symbols......4917
Connection Chart......4918
Key to 1988 Wiring Diagram......4919
Wiring Diagram 1988on......4920
Instrument Pack wiring diagram......4922
Turbo Models Connection Chart......4923
Key to Turbo Wiring Suplement......4924
Wiring Diagram - Turbo Models......4925
Instruments......4926
Clock......4926
Instrument Housing......4926
Printed Circuit - External Volt stabiliser......4926
Printed Circuit - internal volt stabiliser......4927
Auxiliary Gauge - Turbo Models......4927
Coolant Temp gauge......4927
Fuel Gauge......4928
Fuel tank unit......4928
Speedometer......4929
Speedo - centre binacle......4929
Speedo - in front of driver......4929
Speedo - Clubman, 1275GT and Special......4929
Speedo/Tachometer - Turbo......4929
Speedo - remove and refit......4930
Drive cable ass'y......4931
Tachometer......4931
Service Tools......4932
MINI (Rover) Service Repair Manual 1992-1996 (AKM 7169 - ENG)......4940
Mini Repair Manual......4940
Introduction......4942
Repairs and Replacements......4942
Specification......4942
Abreviations and Symbols......4943
Cut-a-way drawing......4944
Information......4945
General Information......4945
Safety Instructions......4947
Fuel Handling Precautions......4951
Electrical Precautions......4952
General Precautions......4947
Indentification Numbers......4946
Information......4953
General Data......4955
Engine Tuning Data......4961
Torque Wrench Settings......4967
Capacities, Fluids and Lubricants......4971
Maintenance......4973
Underbonnet Locations - Carburettor......4974
Underbonnet Locations - SPi......4975
Lubrication......4976
Engine Oil and Filter......4977
Drive Belt Tension......4978
Fuel system Hoses, pipes and unions......4979
Fuel Filter......4980
Valve Rocker adjustment......4980
Air Cleaner element......4981
Carburettor Piston Damper......4982
Spark Plugs......4982
Distributor cap, HT leads and Coil Tower......4983
Ignition Timing - Carburettor......4983
Engine Tuning - Carburettor Models......4984
Cooling System......4985
Exhaust System......4986
Driveshaft Gaiters......4986
Grease Points......4987
Steering......4988
Road wheels and Fastenings......4989
Tyre Pressures and condition......4989
Footbrake......4989
Brake Servo Air filter......4989
Brake and clutch, hoses and pipes......4990
Front Brake Pads......4990
Rear Brake Linings......4991
Brake and Clutch fluid Level......4992
Brake Fluid......4992
Handbrake Cable adjust......4993
Wash Wipe......4994
Screen Wipers and Blades......4994
Windscreen Washer......4994
Lamps, horns and warning indicators......4995
Battery Connections......4995
Road Test......4996
Engine......4997
Description and Operation......0
Engine Components......4998
Description......5000
Adjustments......5001
Crankshaft Primary gear end - float......5001
Repairs......5003
Engine and Gearbox - Remove/refit......5003
Cylinder head......5012
Crankshaft......5017
Connecting Rods and pistons......5020
Camshaft......5024
Oil Pump......5025
Distributor Drive shaft......5026
Flywheel Housing......5027
Flywheel housing oil seal......5028
Main bearing cap oil seal......5029
Crankshaft Pulley......5029
Timing Chain and Gears......5031
Timing Cover and oil seal......5032
Rocker Cover......5033
Rocker shaft assembly......5033
Tappets......5034
Oil Pressure relief valve......5035
Engine left-hand mounting......5035
Engine Right-hand mounting......5036
Flywheel and starter ring gear......5036
Carburettor & Ignition......5037
Description and Operation......5038
Component Locations......5038
Carburettor Components......5039
Distributor Components......5041
Ignition system......5042
Repairs......5043
Throttle Cable......5043
Mixture control (Choke) cable......5044
Air Cleaner assembly......5045
Carburettor......5045
Overhaul......5046
Ignition Coil......5048
Amplifier Module......5049
Distributor......5049
Thermal Vacuum Switch......5051
Charcoal Canister......5051
Modular Engine Management System - SPi......5053
Description and Operation......5054
System Components......5054
Component Locations......5056
MEMS - SPi - Operation......5058
Adjustments......5063
Throttle Cable Adjustment......5063
Repairs......5053
Fuel Pressure Test......5065
Throttle Cable......5065
Charcoal Canister......5066
Purge Control Valve......5066
Air Temperature Control Valve......5067
Thermac Switch......5067
Engine Management ECU......5068
Crankshaft Sensor......5068
Manual Models......5068
Automatic Models......5069
Intake Air temperature Sensor......5069
Throttle Potentiometer......5070
Air Cleaner assembly......5070
Oxygen Sensor......5071
Throttle Body......5071
Injector Housing......5072
Manifold PTC heater......5073
Fuel Trap - ECU......5073
Distributor......5073
Relay Module......5074
Fuel Delivery System......5075
Description and Operation......5076
System Operation - Carburettor Models......5076
System Operation - SPi models......5077
Repairs......5079
Fuel Tank Draining - SPi Models......5079
Fuel Tank......5079
Carburettor Models......5079
SPi Models......5081
Inertia Switch - SPi models......5082
Fuel Pump - SPi Models......5083
Fuel Tank Breather two-way Valve......5083
Cooling System......5085
Drive Belt......5087
Cooling Fan......5087
Auxiliary Cooling fan......5088
Thermostatic Switch......5089
Radiator Block......5089
Thermostat......5091
Coolant Pump......5092
Manifold & Exhaust......5093
Description and Operation......5094
Exhaust System Components......5094
Inlet Manifold......5095
Exhaust Manifold......5095
Exhaust System......5095
Repairs......5097
Manifold Gasket......5097
SPi Models......5097
Carburettor Models......5099
Front Pipe......5100
Catalytic Converter......5101
Tail Pipe and Silencer......5102
Clutch......5103
Description and Operation......5104
Clutch Components......5104
Adjustments......5105
Bleed Hydraulic System......5105
Throw-out stop - Adjust......5105
Repairs......5107
Master Cylinder......5107
Overhaul......5108
Slave Cylinder......5109
Clutch Pedal......5110
Release Bearing......5110
Clutch Plate......5110
Carburettor Models......5110
SPi Models......5113
Manual Gearbox......5119
Description and Operation......5120
Gearbox Components......5120
Primary Gear drive train......5122
Repairs......5123
Gear Lever......5123
Gear-Change Remote Control......5123
Geabox Assembly......5124
Gearbox Overhaul......5125
Primary Drive gear train......5133
Third Motion Shaft......5135
First motion Shaft......5136
Speedometer Drive......5138
Speedo Drive Gear......5138
Speedo Drive Pinion......5139
Speedo Drive Housing......5139
Automatic Gearbox......5141
Description and Operation......5142
Automatic Gearbox components......5142
Description......5144
Mechanical System......5144
Hydraulic System......5145
Mechanical Power Flow diagrams......5146
Neutral......5146
First Gear......5147
Second Gear......5148
Third Gear......5149
Top Gear......5150
Reverse Gear......5151
Line Pressure and Lubrication Diagrams......5152
Neutral......5152
Forward Clutch Engagement......5153
Adjustments......5155
Service Requirements......5155
Examination of Components......5156
Test Equipment......5156
Road Test Procedure......5157
Shift Speeds......5159
Selector Cable adjust......5159
Kick-Down Linkage adjust......5160
Starter Inhibitor Switch Adjustment......5161
Reverse Light switch......5161
Brake Bands Adjustment......5162
Repairs......5163
Brake Bands......5163
Forward Clutch......5163
Top and Reverse Clutch......5165
Forward Clutch overhaul......5167
Top and reverse clutch Overhaul......5169
First gear Free-Wheel assembly......5171
Kick Down Control......5172
Slelector Mechanism Assembly......5173
Selector Cable......5175
Starter inhibitor switch......5176
Converter......5176
Converter Assembly......5178
Converter Housing oil seal......5178
Converter Housing......5176
Primary drive Gears......5180
Gearbox Assembly......5182
Overhaul......5184
Governor Housing & Assembly......5192
Overhaul......5194
Oil Pump......5195
Overhaul......5195
Servo Assembly......5196
Overhaul......5198
Gear Train......5199
Speedometer Drive......5201
Speedo Drive pinion......5201
Speedo Drive Gear......5201
Valve Block Assembly......5202
Overhaul......5205
Driveshafts......5207
Drive Shaft Assembly......5209
Drive Shaft Boot......5210
Constant Velocity Joint......5210
Drive Shaft Inboard Joint......5211
Drive Shaft inboard Joint Boot......5212
Differential......5213
Description and Operation......5214
Repairs......5217
Differential, Final Drive gear and Pinion - Overhaul......5217
Differential Cage Bearings......5220
Differential End Cover oil seal......5221
Steering......5223
Description and Operation......5224
Repairs......5227
Steering Wheel......5227
Steering Column Nacelle......5227
Steering Column Top Bush......5228
Steering Column......5229
Overhaul......5229
Track Rod End......5230
Steering Rack Gaiter......5231
Steering Lever......5231
Steering Rack and Pinion......5232
Overhaul......5233
Suspension......5237
Description and Operation......5238
Front Suspension Components......5238
Rear Suspension Components......5240
Front Hub Components......5242
Repairs......5238
Front Bump and Rebound Rubbers......5243
Front Damper......5243
Rear Damper......5244
Upper Arm Front Suspension......5245
Lower Arm Front Suspension......5246
Upper Ball Joint......5247
Lower Ball Joint......5248
Front Hub Bearings......5249
Rear Hub Bearings......5251
Rubber Cone Spring Unit - Front......5252
Rubber Cone Spring Unit - Rear......5253
Radius Arm Pivot Bearings......5253
Front Subframe Mounting - Front......5255
Front Subframe Mounting - Rear......5255
Rear Subframe Mounting - Front......5256
Rear Subframe Mounting - Rear......5256
Brakes......5257
Repairs......5258
Brake System Bleed......5258
Front Brakes......5259
Front Brake Pads......5259
Front Brake Caliper......5259
Overhaul......5260
Front Brake Disk......5261
Front Dust Shield......5262
Rear Brakes......5262
Rear Brake Drum......5262
Rear Brake Shoes......5263
Rear Wheel Cylinder......5263
Overhaul......5264
Rear Brake Back Plate......5264
Brake Pedal......5265
Brake Servo......5266
Brake Master Cylinder......5267
Overhaul......5268
Handbrake Cable......5270
Pressure Reducing Valve......5272
Body......5273
Bonnet......5276
Bonnet Lock......5277
Bonnet Release Cable......5277
Door Assembly......5279
Door Trim Cappping......5280
Door Trim Casing......5280
Door Lock......5281
Door Exterior handle and Private Lock......5282
Door Glass Regulator......5282
Door Glass......5283
Door Lock Striker Plate......5284
Luggage Compartmnet Lid......5284
Boot Lid Handle and Lock assembly......5285
Luggage compartment Lid, Private Lock......5285
Front Grille......5286
Front Towing Bracket......5286
Windscreen......5287
Rear Window......5288
Quarter Vent Glass......5288
Rear Quarter Trim panel......5289
Rear Window Components - Cabriolet......5290
Rear Quarter Tim panel - Cabriolet......5291
Rear Quarter Glass regulator - Cabriolet......5291
Rear Quarter Glass - Cabriolet......5292
Wooden Facia Components......5294
Wooden Facia......5295
Glove Box Lid......5297
Facia Top Rail......5297
Front Carpet......5298
Rear Carpet - Cabriolet......5298
Front Seat - Saloon......5299
Front Seat - Cabriolet......5299
Rear Seat......5300
Front Seat belts - Saloon......5301
Front Seat Belts - Cabriolet......5301
Rear Seat Belt - Cabriolet......5302
Body Styling - Cabriolet......5303
Body Styling Components......5303
LH Front Bumper......5304
RH front Bumper......5305
Front Wheel Arch Finisher......5306
Sill Finisher......5306
Rear Wheel Arch Finisher......5307
LH Rear Bumper......5308
RH rear Bumper......5309
Fabric Sunroof......5310
Sunroof Components......5310
Sunroof Cover Adjustment......5311
Front seal......5312
Wind Deflector......5312
Sunroof Switch......5313
Sunroof Motor......5313
Sunroof Covers......5314
Sunroof Slide Shoes......5317
Sunroof Drive Cable......5317
Sunroof Cover Seal......5318
Sunroof......5318
Cabriolet Hood......5320
Hood Components......5320
Hood Catches......5321
Hood Handle......5321
Header Seal......5322
Cantrail Tensioning Cable......5322
Hood Assembly......5323
Hood Frame......5324
Hood Cover......5327
Heating & Ventilation......5331
Fresh Air Vents......5332
Heater Valve Control Cable......5332
Heater Valve......5333
Heater Unit......5333
Heater Matrix......5334
Heater Motor and Fan (Plastic case Heater)......5334
Heater Motor and Fan (Metal Case Heater......5335
Heater Control Panel (Metal Heaters)......5336
Wipers & Washers......5337
Description and Operation......5338
Windscreen Wiper Components......5338
Windscreen Washer Components......5340
Wiper and Wash Operation......5342
Repairs......5343
Wiper Arm and Blade......5343
Wiper Motor......5343
Wiper Motor Drive and Wheel Boxes......5344
Wiper Motor Overhaul......5345
Windscreen washer pump and reservoir......5347
Washer Jets and Tubing......5347
Electrical......5349
General Information......5352
Repair Procedures for Wiring harnesses......5352
Repair Techniques......5353
Typical Wiring Harness Faults......5354
Typical Earth Faults......5359
Wiring Connector Probing Techniques......5362
Typical Wiring Connector Faults......5365
Repairs......5369
Service Precautions......5369
Alternator......5369
Starter Motor......5370
Starter Motor Solenoid......5370
Headlamp Assembly......5371
Tail Lamp Assembly......5371
Number plate Lamp Housing......5372
Front indicator Lamp......5373
Auxiliary Driving Lamps......5373
Cabrio - Driving Lamp......5374
Fuse Box......5374
Ignition Starter Switch......5375
Column Switches......5376
Panel Switch......5376
Stop Lamp Switch......5377
Dim-Dip Resistor......5377
Radio Cassette Player......5378
Front Speaker - Cabrio......5379
Heal Board Speaker - Cabrio......5379
Rear shelf Speaker......5380
ECU - Anti-Theft......5380
Bonnet Switch - Anti-Theft......5381
Boot Switch - Anti-Theft......5381
Volumetric Sensor - Cabrio......5381
Wiring Diagrams......5382
Introduction......5382
Fuses......5382
Fuse Box Details......5383
Line Fuse Details......5383
Power Distribution - Carburettor Models......5384
Power Distribution - SPi Models......5386
Exterior Lamps and Horn......5388
Driving Lamps Circuit......5390
Fog Lamp Circuit......5390
Reverse Lamps, Brake lamps and Heated rear window......5391
Direction Indicator and Hazard warning......5392
Instruments......5394
Interior Lamp (Saloon)......5396
Interior Lamp (Cabriolet)......5396
Heater......5397
Auto Gear box Selector illumination......5397
Engine Management......5398
Anti-Theft Alarm......5400
Wash Wipe......5402
Auxiliary Cooling Fan......5403
Brake Test......5403
Radio Cassette Player......5404
Sunroof......5405
Headlamp Leveling (Germany)......5406
Wire Harness and Earth Locations......5407
Under Bonnet Harness - SPi......5407
Main Harness Passenger Compartment......5408
Engine Compartment Harness......5409
Body Haness (Cabrio)......5410
Driving lamp Harness......5411
Radio Harness (Cabriolet Models)......5412
Instruments......5413
Twin & Triple Instrument Pack......5414
Wooden Facia Instrument Pack......5415
Analogue Clock......5415
Instrument Pack printed Circuit......5416
Speedometer......5417
Fuel and Temperature gauges......5418
Tachometer......5419
Speedometer Cable......5420
Fuel Gauge Tank unit......5421
MINI Cooper Repair Manual '12-......5422
2008 ENGINE PERFORMANCE OBDII Description (N14) - Cooper......5437
2012 SUSPENSION MINI WHEEL ALIGNMENT SPECIFICATIONS......5533
2012 SYSTEM WIRING DIAGRAMS 1 - MINI - Cooper......5677
2012 SYSTEM WIRING DIAGRAMS 2 - MINI - Cooper......5720
2014 SYSTEM WIRING DIAGRAMS MINI - Cooper......5780
ACCESSORIES AND BODY, CAB Body - Repair - Convertible (R57)......6163
ACCESSORIES AND BODY, CAB Body - Repair - Cooper Cooper S (R56)......6397
ACCESSORIES AND BODY, CAB Body - Repair - S Clubman (R55)......6623
ACCESSORIES AND BODY, CAB Body - Special Tools - Convertible (R57)......6885
ACCESSORIES AND BODY, CAB Body - Special Tools - Cooper Cooper S (R56)......6886
ACCESSORIES AND BODY, CAB Body - Special Tools - S Clubman (R55)......6890
ACCESSORIES AND BODY, CAB Body - Tightening Torques - Convertible (R57).....6893
ACCESSORIES AND BODY, CAB Body - Tightening Torques - Convertible (R57)......6896
ACCESSORIES AND BODY, CAB Body - Tightening Torques - S Clubman (R55)......6898
ACCESSORIES AND BODY, CAB Body Equipment - Repair - Convertible (R57)......6901
ACCESSORIES AND BODY, CAB Body Equipment - Repair - Cooper & Cooper S (R56)......7215
ACCESSORIES AND BODY, CAB Body Equipment - Repair - S Clubman (R55)......7480
ACCESSORIES AND BODY, CAB Body Equipment - Special Tools - Convertibel (R57)......7807
ACCESSORIES AND BODY, CAB Body Equipment - Special Tools - Cooper & Cooper S (R56)......7813
ACCESSORIES AND BODY, CAB Body Equipment - Special Tools - S Clubman (R55)......7821
ACCESSORIES AND BODY, CAB Body Equipment - Tightening Torques - Convertibel (R57)......7828
ACCESSORIES AND BODY, CAB Body Equipment - Tightening Torques - Cooper & Cooper S (R56)......7836
ACCESSORIES AND BODY, CAB Body Equipment - Tightening Torques - S Clubman (R55)......7842
ACCESSORIES AND BODY, CAB Communication Systems - Repair - Convertible (R57)......7849
ACCESSORIES AND BODY, CAB Convertible Top - Repair - Convertible (R57)......7858
ACCESSORIES AND BODY, CAB Convertible Top - Special Tools - Convertible (R57)......7992
ACCESSORIES AND BODY, CAB Convertible Top - Tightening Torques - Convertible (R57)......7996
ACCESSORIES AND BODY, CAB Distance Systems, Radio Controlled Locking - Repair - Convertible (R57)......7999
ACCESSORIES AND BODY, CAB Electrical Drives - Repair - Convertible (R57)......8003
ACCESSORIES AND BODY, CAB Electrical Drives - Repair - Cooper & Cooper S (R56)......8013
ACCESSORIES AND BODY, CAB Electrical Drives - Repair - S Clubman (R55)......8020
ACCESSORIES AND BODY, CAB General Electrical System - Repair - Clubman (R55)......8030
ACCESSORIES AND BODY, CAB General Electrical System - Repair - Convertible (R57)......8267
ACCESSORIES AND BODY, CAB General Electrical System - Repair - Cooper & Cooper S (R56)......8463
ACCESSORIES AND BODY, CAB General Electrical System - Service Techniques - Clubman (R55)......8685
ACCESSORIES AND BODY, CAB General Electrical System - Service Techniques - Cooper & Cooper S (R56)......8704
ACCESSORIES AND BODY, CAB General Electrical System - Special Tools - Clubman (R55)......8757
ACCESSORIES AND BODY, CAB General Electrical System - Special Tools - Convertible (R57)......8776
ACCESSORIES AND BODY, CAB General Electrical System - Special Tools - Cooper & Cooper S (R56)......8813
ACCESSORIES AND BODY, CAB General Electrical System - Tightening Torques - Clubman (R55)......8841
ACCESSORIES AND BODY, CAB General Electrical System - Tightening Torques - Convertible (R57)......8846
ACCESSORIES AND BODY, CAB General Electrical System - Tightening Torques - Cooper & Cooper S (R56)......8850
ACCESSORIES AND BODY, CAB Lights - Repair - R55......8853
ACCESSORIES AND BODY, CAB Lights - Repair - R56......8930
ACCESSORIES AND BODY, CAB Lights - Repair - R57......9007
ACCESSORIES AND BODY, CAB Lights - Technical Data - R55......9081
ACCESSORIES AND BODY, CAB Lights - Technical Data - R56......9083
ACCESSORIES AND BODY, CAB Lights - Technical Data - R57......9085
ACCESSORIES AND BODY, CAB Lights - Tightening Torques - R55......9087
ACCESSORIES AND BODY, CAB Lights - Tightening Torques - R56 & R57......9088
ACCESSORIES AND BODY, CAB Paintwork - Repair - Cooper (R57)......9089
ACCESSORIES AND BODY, CAB Restraints - Repair - R55......9111
ACCESSORIES AND BODY, CAB Restraints - Repair - R56......9159
ACCESSORIES AND BODY, CAB Restraints - Repair - R57......9200
ACCESSORIES AND BODY, CAB Restraints - Tightening Torques - R55......9238
ACCESSORIES AND BODY, CAB Restraints - Tightening Torques - R56......9241
ACCESSORIES AND BODY, CAB Restraints - Tightening Torques - R57......9244
ACCESSORIES AND BODY, CAB Seats - Repair - Convertible (R57)......9249
ACCESSORIES AND BODY, CAB Seats - Repair - Cooper & Cooper S (R56)......9308
ACCESSORIES AND BODY, CAB Seats - Repair - S Clubman (R55)......9365
ACCESSORIES AND BODY, CAB Seats - Special Tools - Cooper & Cooper S (R56)......9426
ACCESSORIES AND BODY, CAB Seats - Special Tools - S Clubman (R55)......9427
ACCESSORIES AND BODY, CAB Seats - Tightening Torques - Convertible (R57)......9428
ACCESSORIES AND BODY, CAB Seats - Tightening Torques - Cooper & Cooper S (R56)......9430
ACCESSORIES AND BODY, CAB Seats - Tightening Torques - S Clubman (R55)......9432
ACCESSORIES AND BODY, CAB Tire Sealant - R57......9434
ACCESSORIES AND EQUIPMENT Audio, Navigation and Anti-Theft - Repair - Convertible (R57)......9437
ACCESSORIES AND EQUIPMENT Audio, Navigation and Anti-Theft - Repair - Cooper & Cooper S (R56)......9487
ACCESSORIES AND EQUIPMENT Audio, Navigation and Anti-Theft - Repair- S Clubman (R55)......9530
ACCESSORIES AND EQUIPMENT Audio, Navigation and Anti-Theft - Service Techniques - Cooper & Cooper S (R56)......9580
ACCESSORIES AND EQUIPMENT Audio, Navigation and Anti-Theft - Service Techniques - S Clubman (R55)......9612
ACCESSORIES AND EQUIPMENT Audio, Navigation and Anti-Theft - Tightening Torques - Convertible (R57)......9631
ACCESSORIES AND EQUIPMENT Audio, Navigation and Anti-Theft - Tightening Torques - Cooper & Cooper S (R56)......9634
ACCESSORIES AND EQUIPMENT Audio, Navigation and Anti-Theft - Tightening Torques - S Clubman (R55)......9636
ACCESSORIES AND EQUIPMENT Communication Systems - Repair - Cooper & Cooper S (R56)......9638
ACCESSORIES AND EQUIPMENT Communication Systems - Repair - S Clubman (R55)......9645
ACCESSORIES AND EQUIPMENT Communication Systems - Service Techniques - Cooper & Cooper S (R56)......9652
ACCESSORIES AND EQUIPMENT Distance Systems - Repair......9673
ACCESSORIES AND EQUIPMENT Distance Systems - Special Tools......9679
ACCESSORIES AND EQUIPMENT Gauges & Instrument Panels - Clubman (R55)......9680
ACCESSORIES AND EQUIPMENT Gauges & Instrument Panels - Cooper & Cooper S (R56)......9686
ACCESSORIES AND EQUIPMENT Gauges & Instrument Panels - Cooper (R57)......9692
ACCESSORIES AND EQUIPMENT Gauges & Instrument Panels - Service Techniques - Cooper & Cooper S (R56)......9698
ACCESSORIES AND EQUIPMENT Parking Aid - Repair Instructions - Clubman......9703
ACCESSORIES AND EQUIPMENT Slide_Tilt Roof - Repair - Cooper & Cooper S (R56)......9708
ACCESSORIES AND EQUIPMENT Slide_Tilt Roof - Repair - S Clubman (R55)......9729
ACCESSORIES AND EQUIPMENT Slide_Tilt Roof - Special Tools - Cooper & Cooper S (R56)......9750
ACCESSORIES AND EQUIPMENT Slide_Tilt Roof - Tightening Torques - Cooper & Cooper S (R56)......9751
ACCESSORIES AND EQUIPMENT Slide_Tilt Roof - Tightening Torques - S Clubman (R55)......9752
BRAKES Pedals - Repair (R55)......9753
BRAKES Pedals - Repair (R56)......9764
BRAKES Pedals - Repair (R57)......9772
BRAKES Pedals - Tightening Torques (R55)......9784
BRAKES Pedals - Tightening Torques (R56)......9785
BRAKES Pedals - Tightening Torques (R57)......9786
BRAKES Repair - Cooper & Cooper S (R56)......9787
BRAKES Repair - Cooper (R57)......9908
BRAKES Repair - S Clubman (R55)......10022
BRAKES Special Tools - Cooper & Cooper S (R56)......10143
BRAKES Special Tools - S Clubman (R55)......10146
BRAKES Technical Data - Cooper & Cooper S (R56)......10152
BRAKES Technical Data - Cooper (R57)......10153
BRAKES Technical Data - S Clubman (R55)......10156
BRAKES Tightening Torques - Cooper & Cooper S (R56)......10159
BRAKES Tightening Torques - Cooper (R57)......10162
BRAKES Tightening Torques - S Clubman (R55)......10167
CABIN AIR FILTER MINI - Cooper......10170
DRIVELINEAXLES Propeller Shaft - Special Tools - (R55)......10172
DRIVELINEAXLES Propeller Shaft - Special Tools - (R56)......10173
DRIVELINEAXLES Propeller Shaft - Technical Data - (R55)......10174
DRIVELINEAXLES Propeller Shaft - Technical Data - (R56)......10175
ELECTRICAL Engine Electrical System - Special Tools - R55 (N14)......10176
ELECTRICAL Engine Electrical System - Special Tools - R56 (N14)......10182
ELECTRICAL Engine Electrical System - Special Tools - R57 (N14)......10188
ENGINE Cooling & Turbo System - Repair - R55 (N14)......10190
ENGINE Cooling & Turbo System - Repair - R56 (N14)......10224
ENGINE Cooling & Turbo System - Repair - R57 (N14)......10251
ENGINE Cooling & Turbo System - Special Tools - R55 (N14)......10278
ENGINE Cooling & Turbo System - Special Tools - R56 (N14)......10286
ENGINE Cooling & Turbo System - Special Tools - R57 (N14)......10294
ENGINE Cooling & Turbo System - Technical Data - R55 (N14)......10296
ENGINE Cooling & Turbo System - Technical Data - R56 (N14)......10298
ENGINE Cooling & Turbo System - Technical Data - R57 (N14)......10299
ENGINE Cooling & Turbo System - Tightening Torques - R56 & R56 (N14)......10300
ENGINE Cooling & Turbo System - Tightening Torques - R57 (N12 & N14)......10301
ENGINE Engine & Gearbox Suspension (Mounts) - Repair - R55 & R56 (N14)......10302
ENGINE Engine & Gearbox Suspension (Mounts) - Repair - R57 (N14)......10309
ENGINE Engine & Gearbox Suspension (Mounts) - Tightening Torques - R55 & R56 (N14)......10316
ENGINE Engine & Gearbox Suspension (Mounts) - Tightening Torques - R57 (N14)......10318
ENGINE Engine - Service Techinques - R55 (N14)......10320
ENGINE Engine - Service Techinques - R56 (N14)......10325
ENGINE Engine - Special Tools - R55 & R56 (N14)......10330
ENGINE Engine - Special Tools - R57 (N14)......10354
ENGINE Engine - Technical Data - R55 & R56 (N14)......10386
ENGINE Engine - Technical Data - R57 (N14)......10389
ENGINE Engine - Tightening Torques - R55 & R56 (N14)......10394
ENGINE Engine - Tightening Torques - R57 (N14)......10407
ENGINE Engine Electrical System - Repair - R55 & R56 (N14)......10416
ENGINE Engine Electrical System - Repair - R57 (N14)......10462
ENGINE Engine Electrical System - Special Tools - R55 (N14)......10519
ENGINE Engine Electrical System - Special Tools - R56 (N14)......10525
ENGINE Engine Electrical System - Special Tools - R57 (N14)......10531
ENGINE Engine Electrical System - Tightening Torques - R55 (N14)......10533
ENGINE Engine Electrical System - Tightening Torques - R56 (N14)......10535
ENGINE Engine Electrical System - Tightening Torques - R57 (N14)......10538
ENGINE Engine Mechanical - Repair - R55 & R56 (N14)......10541
ENGINE Engine Mechanical - Repair - R57 (N14)......10722
ENGINE Exhaust System - Repair - R55 (N14)......10892
ENGINE Exhaust System - Repair - R56 (N14)......10917
ENGINE Exhaust System - Repair - R57 (N14)......10934
ENGINE Exhaust System - Tightening Torques - R55 & R56 (N14)......10980
ENGINE Exhaust System - Tightening Torques - R57 (N14)......10981
ENGINE Fuel Supply System - Repair - R55 (N14)......10983
ENGINE Fuel Supply System - Repair - R56 (N14)......11022
ENGINE Fuel Supply System - Repair - R57 (N14)......11061
ENGINE Fuel Supply System - Special Tools - R55 (N14)......11104
ENGINE Fuel Supply System - Special Tools - R56 (N14)......11108
ENGINE Fuel Supply System - Special Tools - R57 (N14)......11110
ENGINE Fuel Supply System - Technical Data - R55 & R56 (N14)......11111
ENGINE Fuel Supply System - Technical Data - R57 (N14)......11112
ENGINE Fuel Supply System - Tightening Torques - R55 (N14)......11113
ENGINE Fuel Supply System - Tightening Torques - R56 (N14)......11116
ENGINE Fuel Supply System - Tightening Torques - R57 (N14)......11117
ENGINE PERFORMANCE Diagnostic Trouble Codes (N14)......11119
ENGINE PERFORMANCE Firing Order & Cylinder Identification - MINI - All Models......11868
ENGINE PERFORMANCE Fuel System - Repai r- R55 (N14)......11869
ENGINE PERFORMANCE Fuel System - Repair - R56 (N14)......11914
ENGINE PERFORMANCE Fuel System - Repair - R57 (N14)......11960
ENGINE PERFORMANCE Fuel System - Special Tools - R55 (N14)......12041
ENGINE PERFORMANCE Fuel System - Special Tools - R56 (N14)......12048
ENGINE PERFORMANCE Fuel System - Special Tools - R57 (N14)......12055
ENGINE PERFORMANCE Fuel System - Tightening Torques - R55 (N14)......12067
ENGINE PERFORMANCE Fuel System - Tightening Torques - R56 (N14)......12068
ENGINE PERFORMANCE Fuel System - Tightening Torques - R57 (N14)......12071
GENERAL INFORMATION Engine Overhaul Procedures......12074
GENERAL INFORMATION MINI Model Identification......12148
GENERAL INFORMATION Operating Fluids - All Models (MINI)......12153
General Information - Gleaning Agent_Paints Repair - Convertible (R57)......12157
General Information - Gleaning Agent_Paints Repair - Cooper & Cooper S (R56)......12159
HVAC Heating and Air Conditioning - Repair - R55......12161
HVAC Heating and Air Conditioning - Repair - R56......12230
HVAC Heating and Air Conditioning - Repair - R57......12295
HVAC Heating and Air Conditioning - Speical Tools - R55......12366
HVAC Heating and Air Conditioning - Speical Tools - R56......12372
HVAC Heating and Air Conditioning - Speical Tools - R57......12376
HVAC Heating and Air Conditioning - Technical Data - R55......12384
HVAC Heating and Air Conditioning - Technical Data - R56......12385
HVAC Heating and Air Conditioning - Technical Data - R57......12386
HVAC Heating and Air Conditioning - Tightening Torques - R55......12387
HVAC Heating and Air Conditioning - Tightening Torques - R56......12389
HVAC Heating and Air Conditioning - Tightening Torques - R57......12391
MAINTENANCE Maintenance and General Information - Repair - R55......12393
MAINTENANCE Maintenance and General Information - Repair - R56......12429
MAINTENANCE Maintenance and General Information - Repair - R57......12472
MAINTENANCE Maintenance and General Information - Special Tools - R55......12506
MAINTENANCE Maintenance and General Information - Special Tools - R56......12570
MAINTENANCE Maintenance and General Information - Special Tools - R57......12599
MAINTENANCE Maintenance and General Information - Tightening Torques - R55......12632
MAINTENANCE Maintenance and General Information - Tightening Torques - R57......12640
REMINDER INDICATOR RESET PROCEDURES MINI - 2002-2014......12649
SUSPENSION Front Axle - Repair - (R55)......12655
SUSPENSION Front Axle - Repair - (R56)......12764
SUSPENSION Front Axle - Repair - (R57)......12898
SUSPENSION Front Axle - Special Tools - (R55)......13010
SUSPENSION Front Axle - Special Tools - (R56)......13022
SUSPENSION Front Axle - Special Tools - (R57)......13032
SUSPENSION Front Axle - Technical Data - (R55)......13042
SUSPENSION Front Axle - Technical Data - (R56)......13044
SUSPENSION Front Axle - Technical Data - (R57)......13045
SUSPENSION Front Axle - Tightening Torques - (R55)......13047
SUSPENSION Front Axle - Tightening Torques - (R56)......13051
SUSPENSION Front Axle - Tightening Torques - (R57)......13054
SUSPENSION Integated Suspension Systems - Repair - R55......13058
SUSPENSION Integated Suspension Systems - Repair - R56......13066
SUSPENSION Integated Suspension Systems - Repair - R57......13074
SUSPENSION Integated Suspension Systems - Speical Tools - R55......13085
SUSPENSION Integated Suspension Systems - Speical Tools - R56......13086
SUSPENSION Integated Suspension Systems - Speical Tools - R57......13087
SUSPENSION Rear Axle - Repair - (R55)......13088
SUSPENSION Rear Axle - Repair - (R56)......13135
SUSPENSION Rear Axle - Repair - (R57)......13166
SUSPENSION Rear Axle - Service Information - (R55)......13211
SUSPENSION Rear Axle - Service Information - (R56)......13241
SUSPENSION Rear Axle - Special Tools - (R55)......13274
SUSPENSION Rear Axle - Special Tools - (R56)......13281
SUSPENSION Rear Axle - Special Tools - (R57)......13288
SUSPENSION Rear Axle - Technical Data - (R55)......13296
SUSPENSION Rear Axle - Technical Data - (R56)......13298
SUSPENSION Rear Axle - Technical Data - (R57)......13299
SUSPENSION Rear Axle - Tightening Torques - (R55)......13301
SUSPENSION Rear Axle - Tightening Torques - (R56)......13303
SUSPENSION Rear Axle - Tightening Torques - (R57)......13305
SUSPENSION Steering and Wheel Alignment - Repair - R55......13307
SUSPENSION Steering and Wheel Alignment - Repair - R56......13387
SUSPENSION Steering and Wheel Alignment - Repair - R57......13449
SUSPENSION Steering and Wheel Alignment - Service Techniques - R55......13514
SUSPENSION Steering and Wheel Alignment - Service Techniques - R56......13545
SUSPENSION Steering and Wheel Alignment - Special Tools - R55......13578
SUSPENSION Steering and Wheel Alignment - Special Tools - R56......13583
SUSPENSION Steering and Wheel Alignment - Special Tools - R57......13588
SUSPENSION Steering and Wheel Alignment - Technical Data - R55......13593
SUSPENSION Steering and Wheel Alignment - Technical Data - R56......13595
SUSPENSION Steering and Wheel Alignment - Technical Data - R57......13597
SUSPENSION Steering and Wheel Alignment - Tightening Torques - R55......13601
SUSPENSION Steering and Wheel Alignment - Tightening Torques - R56......13603
SUSPENSION Steering and Wheel Alignment - Tightening Torques - R57......13605
SUSPENSION Wheel & Tire System - Repairs - R55......13607
SUSPENSION Wheel & Tire System - Repairs - R56......13665
SUSPENSION Wheel & Tire System - Repairs - R57......13716
SUSPENSION Wheel & Tire System - Service Information - R56......13778
SUSPENSION Wheel & Tire System - Special Tools - R55......13845
SUSPENSION Wheel & Tire System - Special Tools - R56......13852
SUSPENSION Wheel & Tire System - Special Tools - R57......13857
SUSPENSION Wheel & Tire System - Technical Data - R55......13859
SUSPENSION Wheel & Tire System - Tightening Torques - R55......13860
SUSPENSION Wheel & Tire System - Tightening Torques - R56......13862
SUSPENSION Wheel & Tire System - Tightening Torques - R57......13863
TIRE PRESSURE MONITOR SYSTEMS MINI - Cooper - 2008-2013......13864
TRANSMISSION Automatic Transmission - Repair - R55......13872
TRANSMISSION Automatic Transmission - Repair - R56......13928
TRANSMISSION Automatic Transmission - Repair - R57......13975
TRANSMISSION Automatic Transmission - Special Tools - R55......14027
TRANSMISSION Automatic Transmission - Special Tools - R56......14106
TRANSMISSION Automatic Transmission - Special Tools - R57......14177
TRANSMISSION Clutch - Repair - R55......14186
TRANSMISSION Clutch - Repair - R56......14197
TRANSMISSION Clutch - Repair - R57......14215
TRANSMISSION Clutch - Special Tools - R55......14225
TRANSMISSION Clutch - Special Tools - R56......14235
TRANSMISSION Clutch - Special Tools - R57......14244
TRANSMISSION Clutch - Tightening Torques - R55......14246
TRANSMISSION Clutch - Tightening Torques - R56......14247
TRANSMISSION Clutch - Tightening Torques - R57.....14248
TRANSMISSION Clutch - Tightening Torques - R57......14249
TRANSMISSION Gear Shift Mechanism - Repair - R55......14251
TRANSMISSION Gear Shift Mechanism - Repair - R56......14267
TRANSMISSION Gear Shift Mechanism - Repair - R57......14280
TRANSMISSION Gear Shift Mechanism - Tightening Torques - R55......14293
TRANSMISSION Gear Shift Mechanism - Tightening Torques - R56......14294
TRANSMISSION Gear Shift Mechanism - Tightening Torques - R57......14295
TRANSMISSION Manual Transmission - Repair - R55......14296
TRANSMISSION Manual Transmission - Repair - R56......14324
TRANSMISSION Manual Transmission - Repair - R57......14361
TRANSMISSION Manual Transmission - Service Techniques - R56......14397
TRANSMISSION Manual Transmission - Special Tools - R55......14450
TRANSMISSION Manual Transmission - Special Tools - R56......14525
TRANSMISSION Manual Transmission - Special Tools - R57......14599
TRANSMISSION Manual Transmission - Technical Data - R55......14609
TRANSMISSION Manual Transmission - Technical Data - R56......14611
TRANSMISSION Manual Transmission - Technical Data - R57......14613
TRANSMISSION Manual Transmission - Tightening Torques - R55 Clubman......14614
TRANSMISSION Manual Transmission - Tightening Torques - R55 S Clubman......14616
TRANSMISSION Manual Transmission - Tightening Torques - R56......14618
TRANSMISSION Manual Transmission - Tightening Torques - R57......14619
MINI Cooper, Cooper S, Cooper Convertible Service Manual 2002-2006 (with Diagnostic Trouble Code Manual)......14621
0 - General Data and Maintenance......14621
1 - Engine......14685
2 - Transmission......14934
3 - Suspension, Steering and Brakes......15003
4 - Body......15114
5 - Body Equipment......15142
6 - Electrical System......15240
7 - Equipment and Accessories......15333
ECL - Electrical Component Locations......15352
EWD - Electrical Wiring Diagrams......15386
OBD - On Board Diagnostics......15664
MINI Range Parts Catalog 1990-On......15700
1......15700
2......15864
3......15998
MINI Service & Repair Manual 1969-2001......16178
0646-01.pdf......16179
0646-02A.PDF......16200
0646-02B.PDF......16214
0646-03.pdf......16236
0646-04A.PDF......16245
0646-04B.PDF......16265
0646-04C.PDF......16274
0646-05A.PDF......16282
0646-05B.PDF......16290
0646-09.pdf......16307
0646-10.pdf......16325
0646-11.pdf......16345
0646-12.pdf......16358
0646-REF.PDF......16404
MINI models Workshop Manual (AKD4935 - 6. Edition)......16428
Mini models Workshop Manual (RCL0193ENG - 5. Edition)......16784
Mini Workshop Manual - 5th Edition......16790
Amendment Instruction Sheet......16786
XN-001/97ENG......16786
XN003.98ENG......16788
XN002.99ENG......16789
INTRODUCTION......16794
INTRODUCTION......16794
REPAIRS AND REPLACEMENTS......16795
SPECIFICATION......16795
ABBREVIATIONS AND SYMBOLS......16796
GENERAL INFORMATION......16800
VEHICLE IDENTIFICATION NUMBER......16800
VEHICLE IDENTIFICATION NUMBER......16800
IDENTIFICATION NUMBER LOCATIONS......16800
GENERAL PRECAUTIONS AND FITTING INSTRUCTIONS......16802
GENERAL PRECAUTIONS AND FITTING INSTRUCTIONS......16802
Dangerous substances......16802
Engine oils......16802
Health Protection Precautions......16802
Environmental Protection Precautions......16802
SAFETY INSTRUCTIONS......16803
FUEL HANDLING PRECAUTIONS......16808
ELECTRICAL PRECAUTIONS......16810
INFORMATION......16814
LIFTING AND TOWING......16814
JACKING, SUPPORTING AND TOWING......16814
WORKSHOP JACK......16815
WHEEL-FREE LIFT......16815
TOWING......16815
GENERAL DATA......16818
ENGINE......16818
FUEL SYSTEM......16818
COOLING SYSTEM......16818
CLUTCH......16819
MANUAL GEARBOX......16819
AUTOMATIC GEARBOX......16819
FINAL DRIVE......16819
WHEELS......16820
TYRE SIZE......16820
TYRE PRESSURES......16820
ELECTRICAL......16820
DIMENSIONS......16821
WEIGHTS......16821
ENGINE TUNING DATA......16822
Model: SPi with manual gearbox......16822
Model: SPi with automatic gearbox......16823
Model: MPi......16824
TORQUE WRENCH SETTINGS......16826
GENERAL......16826
ENGINE......16826
EMISSION CONTROL......16827
ENGINE MANAGEMENT SYSTEM......16827
FUEL SYSTEM......16827
COOLING......16827
MANIFOLD AND EXHAUST......16828
CLUTCH......16828
MANUAL GEARBOX......16828
STEERING......16828
SUSPENSION......16829
BRAKES......16829
RESTRAINT SYSTEMS......16829
BODY......16830
HEATING AND VENTILATION......16830
WIPERS AND WASHERS......16830
ELECTRICAL......16830
INSTRUMENTS......16830
CAPACITIES, FLUIDS AND LUBRICANTS......16832
CAPACITIES......16832
FLUIDS......16832
LUBRICATION......16833
ENGINE......16836
ADJUSTMENTS......16836
CRANKSHAFT PRIMARY GEAR END-FLOAT......16836
VALVE ROCKER ADJUSTMENT......16837
REPAIRS......16838
CAMSHAFT THRUST PLATE......16838
CRANKSHAFT FRONT PULLEY......16838
CRANKSHAFT FRONT SEAL......16840
MAIN BEARING CAP OIL SEAL......16842
FRONT PLATE GASKET......16842
CYLINDER HEAD GASKET......16843
ROCKER COVER GASKET......16848
ROCKER SHAFT ASSEMBLY......16848
VALVE......16850
ENGINE AND GEARBOX......16852
ENGINE LH MOUNTING......16861
ENGINE RH MOUNTING......16862
ENGINE STEADY BAR - UPPER......16862
ENGINE STEADY BAR - LOWER......16863
FLYWHEEL HOUSING OIL SEAL......16864
FLYWHEEL HOUSING GASKET......16866
FLYWHEEL......16869
OIL FILTER......16870
OIL PUMP......16871
ENGINE TO GEARBOX GASKET......16871
OIL PRESSURE SWITCH......16876
OIL PRESSURE RELIEF VALVE......16876
TIMING GEAR COVER AND OIL SEAL......16877
TIMING CHAIN AND GEARS......16877
TIMING CHAIN TENSIONER......16879
EMISSION CONTROL......16882
DESCRIPTION AND OPERATION......16882
EMISSION CONTROL SYSTEMS......16882
REPAIRS......16884
ENGINE BREATHER/OIL SEPARATOR......16884
EVAPORATIVE EMISSION CANISTER......16884
EMISSION CANISTER PURGE VALVE......16885
CATALYTIC CONVERTER......16886
CATALYTIC CONVERTER HEAT SHIELD......16887
ENGINE MANAGEMENT SYSTEM - MEMS......16890
DESCRIPTION AND OPERATION......16890
ENGINE COMPARTMENT COMPONENT LOCATIONS......16890
ENGINE MANAGEMENT SYSTEM......16891
ADJUSTMENTS......16902
THROTTLE CABLE......16902
REPAIRS......16904
THROTTLE CABLE......16904
THROTTLE PEDAL......16905
THROTTLE HOUSING......16906
AIR CLEANER......16908
AIR CLEANER ELEMENT......16908
SPARK PLUGS......16909
IGNITION COIL......16909
ENGINE CONTROL MODULE (ECM)......16910
IDLE AIR CONTROL VALVE (IACV)......16911
INTAKE AIR TEMPERATURE (IAT) SENSOR......16912
ENGINE COOLANT TEMPERATURE (ECT) SENSOR......16912
CRANKSHAFT POSITION (CKP) SENSOR......16913
THROTTLE POSITION (TP) SENSOR......16914
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR......16915
ENGINE MANAGEMENT RELAY MODULE......16916
CAMSHAFT POSITION (CMP) SENSOR......16916
HEATED OXYGEN SENSOR (HO2S)......16917
FUEL RAIL......16917
FUEL INJECTORS......16919
FUEL DELIVERY SYSTEM......16922
ADJUSTMENTS......16922
FUEL SYSTEM - PRESSURE TEST......16922
REPAIRS......16924
FUEL TANK DRAINING......16924
INERTIA FUEL SHUT-OFF (IFS) SWITCH......16924
FUEL FILTER......16925
FUEL PUMP......16926
FUEL TANK......16926
FUEL TANK BREATHER VALVE......16928
COOLING SYSTEM......16932
DESCRIPTION AND OPERATION......16932
COOLING SYSTEM COMPONENTS......16932
COOLING SYSTEM OPERATION......16933
ADJUSTMENTS......16936
DRAIN AND REFILL......16936
REPAIRS......16938
COOLANT EXPANSION TANK......16938
COOLANT PUMP PULLEY......16939
RADIATOR COOLING FAN......16939
COOLING FAN RELAY......16940
RADIATOR......16941
THERMOSTAT......16942
COOLANT PUMP......16943
MANIFOLD & EXHAUST SYSTEMS......16946
DESCRIPTION AND OPERATION......16946
EXHAUST SYSTEM COMPONENTS......16946
EXHAUST MANIFOLD COMPONENTS......16947
INLET MANIFOLD COMPONENTS......16948
INLET MANIFOLD......16949
EXHAUST MANIFOLD......16949
EXHAUST SYSTEM......16949
REPAIRS......16950
FRONT PIPE......16950
TAIL PIPE......16950
FRONT PIPE TO MANIFOLD GASKET......16951
INTERMEDIATE PIPE HEAT SHIELD......16952
INLET MANIFOLD......16953
EXHAUST MANIFOLD......16954
INLET AND EXHAUST MANIFOLD GASKET......16955
CLUTCH......16962
ADJUSTMENTS......16962
THROW-OUT STOP CLEARANCE......16962
CLUTCH BLEED......16963
REPAIRS......16964
FLYWHEEL HOUSING COVER......16964
CLUTCH ASSEMBLY AND RELEASE BEARING......16969
RELEASE BEARING......16971
MASTER CYLINDER......16971
SLAVE CYLINDER......16973
MANUAL GEARBOX......16978
ADJUSTMENTS......16978
IDLER GEAR END-FLOAT......16978
REPAIRS......16980
GEAR SELECTOR MOUNTINGS......16980
MANUAL GEARBOX......16980
SPEEDOMETER DRIVE GEAR......16981
SPEEDOMETER DRIVE PINION......16983
REVERSE LIGHT SWITCH......16984
DRIVE SHAFTS......16988
REPAIRS......16988
DRIVE SHAFT OUTER JOINT......16988
DRIVE SHAFT INNER JOINT......16988
DRIVE SHAFT AND OUTER JOINT......16989
STEERING......16996
ADJUSTMENTS......16996
FRONT WHEEL ALIGNMENT......16996
REPAIRS......16998
STEERING RACK AND PINION......16998
STEERING COLUMN NACELLE......17002
STEERING COLUMN LOCK......17003
STEERING COLUMN ASSEMBLY......17005
STEERING WHEEL......17008
SUSPENSION......17012
ADJUSTMENTS......17012
DAMPER ADJUSTMENT......17012
REPAIRS......17014
FRONT BUMP RUBBER......17014
FRONT REBOUND RUBBER......17014
FRONT DAMPER......17015
REAR DAMPER......17016
BRAKES......17020
ADJUSTMENTS......17020
BRAKE SYSTEM BLEED......17020
BRAKE LIGHT SWITCH......17021
REPAIRS......17022
REAR BRAKE DRUM......17022
BRAKE FAILURE WARNING SWITCH......17023
PRESSURE REDUCING VALVE......17024
BRAKE LIGHT SWITCH......17026
MASTER CYLINDER......17026
BRAKE PEDAL......17028
FRONT BRAKE PADS......17030
REAR BRAKE SHOES......17031
SERVO ASSEMBLY......17033
FRONT BRAKE CALIPER......17035
REAR WHEEL BRAKE CYLINDER......17036
HANDBRAKE CABLE - FRONT......17036
RESTRAINT SYSTEMS......17042
DESCRIPTION AND OPERATION......17042
COMPONENT LOCATION......17042
DESCRIPTION......17043
OPERATION......17043
PRECAUTIONS......17046
PRECAUTIONS......17046
WARNING LABELS......17049
AIRBAG AND PRE-TENSIONER, MANUAL DEPLOYMENT......17051
REPAIRS......17058
DRIVERS AIR BAG MODULE......17058
FRONT SEAT BELT PRE-TENSIONER......17059
SRS AND DIAGNOSTIC CONTROL UNIT......17060
SUPPLEMENTARY RESTRAINT SYSTEM HARNESS......17061
BODY......17066
EXTERIOR FITTINGS......17066
BONNET......17066
BONNET ALIGNMENT......17067
BONNET RELEASE CABLE......17068
DOOR STRIKER - ADJUST......17069
FRONT GRILLE......17070
FRONT BUMPER......17070
REAR BUMPER......17071
FRONT WHEEL ARCH EXTENSION......17071
REAR WHEEL ARCH EXTENSION......17072
INTERIOR TRIM COMPONENTS......17074
REAR QUARTER WOODEN FINISHER......17074
REAR QUARTER TRIM PAD......17074
REAR QUARTER COMPANION BOX......17075
DOOR WOODEN FINISHER......17075
DOOR TRIM CASING......17076
FASCIA TOP RAIL......17077
FASCIA PANEL......17078
CARPET......17079
GLOVE BOX......17080
SCREENS......17082
WINDSCREEN......17082
SEATS AND SEAT BELTS......17084
FRONT SEAT BELT......17084
FRONT SEAT......17084
REAR SEAT BELT......17085
REAR SEAT SQUAB......17086
REAR SEAT CUSHION......17086
HEATING & VENTILATION......17090
REPAIRS......17090
HEATER VALVE CONTROL CABLE......17090
HEATER VALVE......17091
HEATER FAN SWITCH......17093
HEATER UNIT......17093
HEATER MOTOR AND FAN......17095
RESISTOR UNIT......17096
HEATER MATRIX......17097
WIPERS & WASHERS......17100
REPAIRS......17100
WASHER TUBE......17100
WIPER ARM......17102
WINDSCREEN WIPER MOTOR......17102
WINDSCREEN WIPER WHEEL BOX AND CABLE RACK TUBE......17104
WINDSCREEN WASHER AND WIPER SWITCH......17106
DELAY UNIT......17107
ELECTRICAL......17110
DESCRIPTION AND OPERATION......17110
ELECTRICAL CONTROL UNIT LOCATIONS......17110
ADJUSTMENTS......17112
AUXILIARY DRIVE BELT......17112
HEADLAMP ADJUST......17113
REPAIRS......17114
ALTERNATOR......17114
AUXILIARY DRIVE BELT......17115
ALTERNATOR PULLEY......17115
AUXILIARY DRIVE BELT TENSIONER......17116
HORN......17117
HEADLAMP......17118
FRONT INDICATOR LAMP......17119
SIDE REPEATER LAMP......17119
TAIL LAMP......17120
FOG OR DRIVING LAMP......17122
HEADLAMP ADJUSTER UNIT......17122
RADIO......17123
REAR SPEAKER......17124
AERIAL......17124
COAXIAL CABLE......17125
HORN RELAY......17127
DIRECTION INDICATOR RELAY......17127
FOG/DRIVING LAMP RELAY......17128
AUXILIARY CIRCUITS RELAY......17128
FLASHER UNIT......17129
ANTI THEFT ALARM - ECU......17129
STARTER MOTOR......17130
HEADLAMP LEVELLING SWITCH......17131
DRIVING/FOG LAMP SWITCH......17132
HEATED REAR SCREEN SWITCH......17133
HAZARD WARNING LIGHT SWITCH......17134
INDICATOR/HEADLAMP SWITCH......17135
STEERING COLUMN SWITCH ASSEMBLY......17135
REAR FOG LAMP SWITCH......17137
ROTARY COUPLER......17138
ENGINE COMPARTMENT FUSE BOX......17139
PASSENGER COMPARTMENT FUSE BOX......17140
CD PLAYER......17141
INSTRUMENTS......17144
REPAIRS......17144
BATTERY CONDITION INDICATOR......17144
CLOCK......17145
INSTRUMENT PANEL......17146
PRINTED CIRCUIT......17146
INSTRUMENT PANEL WINDOW......17147
OIL TEMPERATURE GAUGE......17148
COMBINED COOLANT TEMPERATURE GAUGE AND FUEL GAUGE......17149
OIL TEMPERATURE GAUGE SENSOR......17150
FUEL GAUGE TANK UNIT......17150
SPEEDOMETER......17151
SPEEDOMETER DRIVE CABLE......17152
CABLE ASSEMBLY - SPEEDOMETER - UPPER......17153
CABLE ASSEMBLY - SPEEDOMETER - LOWER......17154
TACHOMETER......17155
Morris Mini-Minor Workshop Manual (ADO15)......17156
General Data......17160
Engine......17177
Ignition......17204
Cooling......17212
Fuel......17216
Clutch......17225
Transmission......17232
Drive shafts......17242
Rear suspension......17245
Steering......17252
Front suspension......17257
Dampers......17264
Brakes......17266
Electrics......17273
Wheels......17290
Lubrication......17295
Bodywork......17301
Rover 214 & 414 Service & Repair Manual......17329
Rover 45 & MG ZS Owners Workshop Manual 1999-2005......17547
Front Cover......17547
Contents.pdf......17548
Preface......17551
1A - Routine Maintenance & Servicing - Petrol Models......17566
1B - Routine Maintenace & Servicing - Diesel Models......17586
2A - 4 Cylinder Petrol Engine In-Car Repair Procedures......17602
2B - V6 Engine In-Car Repair Procedures......17620
2C - Diesel Engine In-Car Repair Procedures......17650
2D - Petrol Engine Removal & Overhaul Procedures......17674
2E - Diesel Engine Removal & Overhaul Procedures......17694
3 - Cooling, Heating & Ventilation Systems......17710
4A - Fuel & Exhaust Systems - 4 Cylinder Petrol Engines......17726
4B - Fuel & Exhaust Systems - V6 Engines......17738
4C - Fuel & Exhaust Systems - Diesel Engines......17754
4D - Emission Control Systems......17766
5A - Starting & Charging Systems......17772
5B - Ignition Systems - Petrol Engines......17782
5C - Preheating Systems - Diesel Engines......17786
6 - Clutch......17788
7A - Manual Transmission......17794
7B - Automatic Transmission......17806
8 - Driveshafts......17812
9 - Braking System......17818
10 - Suspension & Steering......17836
11 - Bodywork & Fittings......17856
12 - Body Electrical Systems......17882
Reference & Index......17916
Back Cover.pdf......17945
Rover 820, 825 & 827 Service & Repair Manual......17946
1380-00.PDF......17947
1380-01.PDF......17958
1380-02A.PDF......17984
1380-02B.PDF......18002
1380-02C.PDF......18014
1380-03.PDF......18033
1380-04A.PDF......18046
1380-04B.PDF......18056
1380-04C.PDF......18064
1380-04D.PDF......18070
1380-04E.PDF......18080
1380-05.PDF......18084
1380-09.PDF......18097
1380-10.PDF......18116
1380-11.PDF......18136
1380-12.PDF......18158
1380-REF.PDF......18186
Rover M47R Diesel Engien Workbook......18212
bonus_material......18290
Austin Mini wiper, park switch and main switch explained......18291
Mini 1000 Saloon (Canada) ......18292
Mini 1000 Special Deluxe Saloon (with alternator and rocker type switches) ......18294
Mini 1000 Special Deluxe Saloon (with dynamo and toggle type switches) ......18296
Mini 1275 GT (with alternator and rocker type switches)......18298
Mini 1275 GT (with dynamo and toggle type switches)......18300
Mini 1988 Onwards......18302
Mini 850 Deluxe Saloon, Van and Pickup (with dynamo and toggle type switches)......18305
Mini Clubman Saloon and Estate (with alternator and rocker type switches)......18307
Mini Cooper S Mark III ......18309
Mini Cooper, Cooper S, Countryman, Traveller, and Super Deluxe (1964 to 1967) ......18311
Mini Cooper, Cooper S, Countryman, Traveller, and Super Deluxe (1964 to 1967) _colour......18313
Mini Electrical Circuit Diagrams (XN002.98ENG) (RCL0194ENG)......18314
Mini Electrical Circuit Diagrams - 3rd Edition......18318
Amendment Instruction Sheet - XN002.98ENG......18316
Amendment Instruction Sheet - XN001.99ENG......18317
COLOUR CODES......18319
HOW TO USE THE CIRCUIT DIAGRAMS......18320
POWER DISTRIBUTION......18321
EARTH DISTRIBUTION......18323
ANTI-THEFT ALARM AND HORN......18325
SUNROOF......18326
CHARGING AND STARTING......18327
MPI......18327
SPI (JAPAN)......18328
ENGINE MANAGEMENT SYSTEM (MEMS)......18329
MPI......18329
SPI (JAPAN)......18331
BRAKE FLUID LEVEL WARNING......18333
SRS (AIRBAG)......18334
SEATBELT WARNING (JAPAN)......18335
CATALYST OVERHEAT (JAPAN)......18336
AIR CONDITIONING (JAPAN)......18337
HEATER BLOWER......18338
COOLING FAN......18339
MPI......18339
SPI (JAPAN)......18340
HEATED REAR WINDOW......18341
WIPERS AND WASHERS......18342
EXTERIOR LAMPS......18343
BRAKE/REVERSE LAMPS......18343
HEAD, SIDE, TAIL AND NUMBER PLATE LAMPS......18344
FRONT FOG AND DRIVING LAMPS......18345
FRONT FOG AND DRIVING LAMPS (JAPAN)......18346
REAR FOG LAMPS......18347
HEADLAMP LEVELLING......18348
INDICATORS AND HAZARDS......18349
INTERIOR LAMPS......18350
INTERIOR ILLUMINATION......18351
INSTRUMENTS......18352
IN-CAR ENTERTAINMENT......18353
RADIO CASSETTE PLAYER......18353
RADIO CD PLAYER......18354
Mini Moke (up to 1967) ......18355
Mini Moke Mark II ......18357
Mini Saloon, Van, and Pickup (1964 to 1967) ......18359
Mini Standard and Deluxe (up to 1964) ......18361
Mini Super Deluxe, Countryman, Traveller, Cooper, and Cooper S Mark II ......18363
Mini Super, Super Deluxe, Countryman, Traveller and Cooper (up to 1964) ......18365
Mini Technicial Bulletins......1836





