Suzuki Forenza/Reno 2004-2008 Workshop Repair & Service Manual
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Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Suzuki Forenza/Reno 2004-2008. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for Suzuki Forenza/Reno 2004-2008 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
EXCERPT:
2006-08 ENGINE Engine Mechanical - Forenza - Reno
CAMSHAFT GEARS REMOVAL AND INSTALLATION
Removal
1. Disconnect the negative battery cable.
2. Remove the timing belt. Refer to Timing Belt Removal and Installation.
3. Remove the spark plug cover bolts.
4. Remove the spark plug cover.
5. Disconnect the ignition wires from the spark plugs.
6. Disconnect the breather tubes from the camshaft cover.
Fig. 60: Identifying Camshaft Cover
7. Remove the camshaft cover bolts.
8. Remove the camshaft cover washers.
9. Remove the camshaft cover and the camshaft cover gasket.
Fig. 61: Identifying Camshaft Cover Bolts Location
10. While holding the intake camshaft firmly in place, remove the intake camshaft gear bolt.
11. Remove the intake camshaft gear.
12. Remove the Camshaft Position (CMP) sensor.
13. Remove the water pump.
14. While holding the exhaust camshaft firmly in place, remove the exhaust camshaft gear bolt.
15. Remove the exhaust camshaft gear.
Fig. 62: Identifying Exhaust Camshaft Gear
Installation
1. Install the intake camshaft gear.
2. While holding the intake camshaft firmly in place, install the intake camshaft gear bolt.
Tighten: Tighten the intake camshaft gear bolt to 50 N.m (37 lb-ft) plus 60° and 15° using the angular torque gauge KM-470-B.
Fig. 63: Identifying Exhaust Camshaft Gear
3. Install the Camshaft Position (CMP) sensor.
4. Install the water pump.
5. Install the exhaust camshaft gear.
6. While holding the exhaust camshaft firmly in place, install the exhaust camshaft gear bolt.
Tighten: Tighten the exhaust camshaft gear bolt to 50 N.m (37 lb-ft) plus 60° and 15° using the angular torque gauge KM-470-B.
7. Apply a small amount of gasket sealant to the corners of the front camshaft caps and to the top of the rear camshaft cover-to-cylinder head seal.
8. Install the camshaft cover and the camshaft cover gasket.
9. Install the camshaft cover washers.
10. Install the camshaft cover bolts.
Tighten: Tighten the camshaft cover bolts to 8 N.m (71 lb-in).
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