Iveco Daily 1990-2011 Workshop Repair & Service Manual
Catalog:
Model:
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 1990-2011 Iveco Daily. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for 1990-2011 Iveco Daily is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
MAKE: Iveco
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MODEL: Daily, EcoDaily
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YEAR: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
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FORMAT: PDF (462 MB)
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LANGUAGE: English/Italian
'06-'09 (Euro4, 603.93.651).pdf
'06-'11 (603.93.653) (IT).pdf
'06-'11 Daily (EcoDaily) (603.93.651).pdf
'90-'03 (603.43.351).pdf
'90-'06 (603.93.281).pdf
EXCERPT:
DAILY
REPAIR MANUAL
MECHANICAL
ELECTRIC/ELECTRONIC
Print 603.93.651 Base - January 2007
Section
General information 1
Engine 2
Clutch 3
Gearbox 4
Propeller shafts 5
Rear axles 6
Front axle 7
Front and rear suspensions 8
Wheels and tires 9
Power steering 10
Pneumatic system - Brakes 11
Bodywork and chassis frame 12
Programmed maintenance 13
Electric/Electronic System 14
INDEX OF SECTION S
DAILY F1C ENGINE 229
OVERHAULING ENGINE F1C
540110 DISASSEMBLING THE ENGINE
The disassembling operations described below refer to the F1C 0481H 4 engine. This procedure will also apply to the other engines, unless otherwise specified.
NOTE: The F1C E0481L engine essentially differs from the other engines in that it is not equipped with the E.G .R. exhaust gas circulation system components. Therefore, these components shall not be considered in connection with this engine when they are dealt with.
Figure 75
To fit the engine base with the brackets securing the rotor to the overhaul bench, disassemble the left and right engine mounts (3), then disconnect oil pipe (2) from turbo-blower (1) and engine base connection (4).
Figure 76
NOTE: Close the turbo charger air/exhaust gas inlets and outlets to prevent foreign bodies getting inside.
Fit the brackets 99361041 (11) to the crankcase and use these to secure the engine to the rotary stand 99322205 (12). Drain the oil from the engine by removing the plug from the oil sump. If fitted, remove the fan (1) from the electro-magnetic joint (2).
Remove the items below, if they have not yet been removed prior to detachment:
- upper sound-proofing cover;
- engine cable complete with raceway (6), by disconnecting the electric connections of the same from:
- electric injectors (1);
- preheating plugs (3);
- hydraulic accumulator pressure sensor (5);
- throttle valve actuator (7);
- inlet manifold air pressure/temperature senso r (8);
- revs sensor (4);
- high-pressure pump pressure regulator (10);
- phase sensor (2);
- thermostat coolant temperature senso r (9).
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