Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Hyundai XG300/XG350 2001-2005. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Hyundai XG300/XG350 2001-2005 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

XG300: 2001
XG350: 2002-2005

EXCERPT:
2003-05 ENGINES 3.5L V6 - XG350
INTAKE MANIFOLD
COMPONENTS
Fig. 144: Identifying Intake Manifold Components
REMOVAL
1. Remove the air intake hose connected to the throttle body.
Fig. 145: Removing Throttle Body Air Intake Hose
2. Remove the engine coolant hose and throttle body.
3. Remove the P.C.V. hose and brake booster vacuum hoses.
Fig. 146: Removing PCV & Brake Booster Vacuum Hoses
4. Disconnect the vacuum hose connections.
5. Remove the surge tank stay.
Fig. 147: Removing Surge Tank Stay
6. Remove the surge tank.
7. Remove the surge tank and gasket.
Fig. 148: Removing Surge Tank Gasket
8. Disconnect the fuel injector harness connector.
Fig. 149: Disconnecting Fuel Injector Harness Connectors
9. Remove the delivery pipe with the fuel injector and the pressure regulator.
NOTE: When the delivery pipe is removed, be careful not to drop an injector.
Fig. 150: Removing Fuel Delivery Pipe With Fuel Injectors
10. Disconnect the wiring harness of the coolant sensor assembly.
INSPECTION
SURGE TANK AND INTAKE MANIFOLD
1. Check the surge tank and intake manifold for damage, cracking or restriction of the vacuum outlet port, water or gas passages.
2. Check for distortion on the surface using a straight edge and feeler gauge.
Standard value: 0.15 mm (0.006 in.) or less
Service limit: 0.2 mm (0.0078 in.)
INSTALLATION
Install the intake manifold and delivery pipe reversing the order of the removal procedure.
Tightening torque
Intake manifold:
12 ~ 15 Nm (120 ~ 150 kg.cm, 9 ~ 11 lb. ft)
Surge tank stay:
15 ~ 20 Nm (150 ~ 200 kg.cm, 11 ~ 14 lb. ft)
Fig. 151: Intake Manifold Tightening Sequence
Fig. 152: Installing Surge Tank Stay
MUFFLER
COMPONENTS
Fig. 153: Muffler/Exhaust System Components
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