Complete digital workshop manual contains service, maintenance, and troubleshooting information for the Volkswagen Sharan 2010-2016. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your Sharan like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Volkswagen Sharan 2010-2016 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

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4-Cylinder Direct Injection Engine (1.8L & 2.0L 4V Turbocharger, Chain Drive) Workshop Manual (CC 2012-,Golf Cabriolet 2012-,Passat 2011-,Passat Variant 2011-,Sharan 2011-).pdf
4-Cylinder Direct Injection Engine Workshop Manual (1.8L & 2.0L,4 V,Turbocharger,Chain Drive,Generation III) (Golf 2013-,Golf Variant 2014-  ,Passat 2015-,Passat Variant 2015-,Sharan 2016-).pdf
4-Cylinder Injection Engine (1.4L Direct Injection Engine, Turbocharger) Workshop Manual (CC 2012-,Golf Cabriolet 2012-,Sharan 2016-,Tiguan 2008-).pdf
4-Cylinder Injection Engine Workshop Manual (1.4L Direct Injection Engine, Turbocharger & Supercharger) (Eos 2006-,Golf_Cabriolet_ Plus 2005-,Passat_CC_ Variant 2009-,Polo 2010-,Scirocco 2009-,Sharan 2011-,Tiguan 2008-,Touran 2003-).pdf
6-Speed Dual Clutch Gearbox 02E Workshop Manual (CC 2010-,Eos 2006-,Golf 2004-,Golf 2009-,Golf Plus 2005-,Golf Plus 2009-,Passat 2006-,Passat CC 2009-,Scirocco 2009-,Sharan 2011-,Touran 2003-).pdf
6-Speed Dual Clutch Gearbox 02E Workshop Manual (Scirocco 2015-,Sharan 2016-).pdf
6-Speed Manual Gearbox 0A6 Workshop Manual (Sharan 2011-,Sharan 2016-,Tiguan 2008-).pdf
6-Speed Manual Gearbox 0BB Workshop Manual (Sharan 2011-,Sharan 2016-,Tiguan 2008-).pdf
Air conditioning systems with refrigerant R1234yf - General information -VW models.pdf
Air Conditioning System with Refrigerant R134a Workshop Manual (VW Models,Edition 10.2014).pdf
Auxiliary Heater Workshop Manual (Sharan 2011-).pdf
Auxiliary Heater Workshop Manual (Sharan 2016-).pdf
Body Repairs (Sharan 2011-).pdf
Bosch Diesel Distributor Fuel-injection Pumps VE Diesel-engine Management Technical Instruction.pdf
Brake Systems Workshop Manual (Sharan 2011-).pdf
Brake Systems Workshop Manual (Sharan 2016-).pdf
Communication Workshop Manual (Sharan 2011-).pdf
Communication Workshop Manual (Sharan 2016-).pdf
Electrical Equipment General Information Repair Manual (VW Models,Edition 01.2015).pdf
Electrical System, General Information Edition 06.2017 - VW models.pdf
Electrical System,General Information (VW Models Edition 07.2010).pdf
Electrical System Workshop Manual (Sharan 2011-).pdf
Electrical System Workshop Manual (Sharan 2016-).pdf
Emission Test Manual (VW Models).pdf
Fuel Supply System-Diesel Engines Workshop Manual (Sharan 2011-,Sharan 2016-).pdf
Fuel Supply System-Petrol Engines Workshop Manual (Sharan 2011-,Sharan 2016-).pdf
General Body Repairs,Exterior Workshop Manual (Sharan 2011-,Sharan 2016-).pdf
General Body Repairs,Interior Workshop Manual (Sharan 2011-,Sharan 2016-).pdf
General information - Paint (VW Models Edition 11.2014).pdf
General information - Paint, VW passenger vehicles.pdf
Guide for using trailers from market launch 2016 - VW models.pdf
Guide For Using Trailers (VW Models Edition 08.2015).pdf
Heating,Air Conditioning Workshop Manual (Sharan 2011-).pdf
Heating,Air Conditioning Workshop Manual (Sharan 2016-).pdf
Maintenance (Sharan 2011-,Sharan 2016-).pdf
Manual for Troubleshooting & Diagnosing Noises (VW Models Edition 11.2015).pdf
Manual on Localising the Ingress of Water (VW Models Edition 11.2015).pdf
Propshaft and rear final drive - VW models.pdf
Propshaft & Rear Final Drive Workshop Manual (CC 2010-,Golf 2004-,Golf 2009-,Passat 2006-,Passat CC 2009-,Sharan 2011-,Tiguan 2008-).pdf
Propshaft & Rear Final Drive Workshop Manual (CC 2012-,Golf 2013-,Golf Variant 2014-,Passat 2011-,Passat 2015-,Passat Variant 2011-,Passat Variant 2015-,Sharan 2016-).pdf
Running Gear,Axles,Steering Workshop Manual (Sharan 2011-,Sharan 2016-).pdf
Vehicle-specific Paint Information (Sharan 2016-).pdf
Wheels & Tyres Guide - General Information (VW Models,Edition 08.2015).pdf
Wheels & Tyres Guide-Standard (Eos 2006-,GTI 2009-,Golf_Plus_Variant 2009-,Jetta 2005-,New Beetle_ Cabrio 1999-,Passat_CC_ Variant 2006-,Phaeton 2003-,Polo 2010-,Scirocco 2009-,Sharan 2011-,Tiguan 2008-,Touareg 2010-,Touran 2003-).pdf
Wheels & Tyres Guide-Standard (VW Models,Edition 07.2011).pdf
Wheels & Tyres Guide Workshop Manual-Archive (VW Models).pdf
Wheels & Tyres Guide Workshop Manual (Sharan 2011-,Sharan 2016-).pdf
Wiring Diagrams-Basic Equipment (Sharan 2010-).pdf

EXCERPT:
6-speed dual clutch gearbox 02E - Edition 06.2015
Removing
– Raise vehicle. All 4 supports of lifting platform must be at same height.
– Move selector lever to position »P«.
– Remove engine cover panel ⇒ Rep. gr. 10 ; Engine cover panel; Removing and installing engine cover panel .
– Remove air filter housing ⇒ Rep. gr. 23 ; Air filter; Removing and installing air filter housing .
– Remove battery and battery tray ⇒ Electrical system; Rep. gr.27 ; Battery; Removing and installing battery .
– Remove selector lever cable from gearbox -arrows-.
Use pliers to remove the securing clip on the cable support bracket.
Do not use a sharp-edged lever, as the rubber grommet on the cable could be damaged.
– Remove cable with great care from cable support bracket on gearbox. Do not bend cable.
Cable can also be removed later on when gearbox is being lowered.
Then observe cable whilst lowering gearbox.
During later installation, do not clip »small« securing clips on until cable has been checked and adjusted ⇒ page 71 .
– Remove charge air pipe ⇒ Rep. gr. 21 ; Charge air system; Assembly overview - charge air system .
– Lay lint-free cloths on gear oil cooler and gearbox to catch escaping coolant.
Note
♦ On a warm engine, the cooling system is under high pressure.
♦ Before pulling off the coolant hoses, cover the cap on the coolant expansion tank with a cloth and open carefully.
– Clamp off coolant hoses using hose clamps to 25 mm - 3094- and disconnect hoses from gear oil cooler.
– Seal union of gear oil cooler using suitable bungs/plugs from engine bung set - VAS 6122- .
– Release rotary locking mechanism of connector for mechatronic unit -1- by turning in direction of starter and disconnect connector.
– Remove starter -A- ⇒ Electrical system; Rep. gr. 27 ; Starter; Removing and installing starter . It is advisable to remove the »lower« bolt first.
– Unscrew upper engine/gearbox connecting bolts using insert tool 18 mm - T10509- or insert tool 18 mm - T10179- . A bolt is located in the starter motor hole -arrow-. This bolt can be removed using socket - T10061- .
– If there are hose and cable connections in area of engine support eye for support bracket - 10-222A- , remove these now.
...
TABLE OF CONTENTS
4-Cylinder Common Rail Engine (2.0L, 4V, Turbocharger) Workshop Manual (CC 2012-,Sharan 2016-,Tiguan 2008-)....4
  00 – Technical data....12
    1 Safety instructions....12
      1.1 Safety precautions when working on fuel supply system....12
      1.2 Safety precautions when working on vehicles with a start/stop system....12
      1.3 Safety precautions during road tests in which test and measuring equipment is used....13
      1.4 Safety precautions when working on cooling system....13
      1.5 Safety precautions when working on the SCR system....13
      1.6 Safety precautions when working on exhaust system....14
    2 Identification....15
      2.1 Engine number, engine data....15
    3 Repair instructions....17
      3.1 Rules for cleanliness....17
      3.2 Adapting learnt value for SCR system....17
      3.3 Foreign objects in engine....17
      3.4 Contact corrosion....18
      3.5 Routing and securing lines....18
      3.6 Installing coolers, condensers and radiators....18
  10 – Removing and installing engine....19
    1 Removing and installing engine....19
      1.1 Removing engine....19
      1.2 Separating engine and gearbox....29
        1.2.1 Separating engine and gearbox, vehicles with manual gearbox....29
        1.2.2 Separating engine and gearbox, vehicles with dual clutch gearbox....31
      1.3 Securing engine on engine and gearbox support....34
      1.4 Installing engine....35
    2 Assembly mountings....40
      2.1 Assembly overview - assembly mountings....40
        2.1.1 Assembly overview - assembly mounting, CC....40
        2.1.2 Assembly overview - assembly mountings, Sharan and Tiguan....43
      2.2 Supporting engine in installation position....45
        2.2.1 Supporting engine in installation position, CC....45
        2.2.2 Supporting engine in installation position, Sharan....47
        2.2.3 Supporting engine in installation position, Tiguan....51
      2.3 Removing and installing engine mountings....53
        2.3.1 Removing and installing engine mountings, Sharan and Tiguan....53
        2.3.2 Removing and installing engine mountings, CC....53
      2.4 Removing and installing gearbox mounting....54
      2.5 Removing and installing pendulum support....56
      2.6 Checking adjustment of assembly mountings (engine and gearbox mountings)....57
      2.7 Adjusting assembly mountings....57
    3 Engine cover panel....60
      3.1 Removing and installing engine cover panel....60
  13 – Crankshaft group....61
    1 Cylinder block (pulley end)....61
      1.1 Assembly overview - cylinder block (pulley end)....61
      1.2 Assembly overview - Sealing flange, belt pulley end...63
      1.3 Removing and installing poly V-belt....63
      1.4 Removing and installing tensioning device for poly V-belt....65
      1.5 Removing and installing vibration damper....65
      1.6 Removing and installing engine support....65
      1.7 Removing and installing ancillary bracket....66
      1.8 Removing and installing sealing flange on pulley end....68
    2 Cylinder block, gearbox end....71
      2.1 Assembly overview - cylinder block, gearbox end....71
      2.2 Removing and installing flywheel....72
      2.3 Removing and installing sealing flange on gearbox side....73
    3 Crankshaft....81
      3.1 Assembly overview - crankshaft....81
      3.2 Crankshaft dimensions....82
      3.3 Measuring axial clearance of crankshaft....82
      3.4 Renewing needle bearing in crankshaft....83
    4 Pistons and conrods....86
      4.1 Assembly overview - pistons and conrods....86
      4.2 Removing and installing pistons....88
      4.3 Measuring piston projection at TDC....90
      4.4 Checking piston and cylinder bore....91
      4.5 Checking radial clearance of conrods....92
  15 – Cylinder head, valve gear....94
    1 Cylinder head....94
      1.1 Assembly overview - cylinder head cover....94
      1.2 Assembly overview - cylinder head....96
      1.3 Removing and installing cylinder head cover....98
      1.4 Removing and installing cylinder head....99
      1.5 Removing and installing injector seals....107
      1.6 Checking compression....109
      1.7 Removing and installing camshaft housing....110
    2 Toothed belt drive....115
      2.1 Exploded view - toothed belt cover....115
      2.2 Assembly overview - toothed belt....116
      2.3 Removing and installing toothed belt guard....117
        2.3.1 Removing and installing upper toothed belt guard, vehicles without SCR system....117
        2.3.2 Removing and installing upper toothed belt guard, vehicles with SCR system....119
        2.3.3 Removing and installing lower toothed belt guard....121
      2.4 Detaching toothed belt from camshaft....122
      2.5 Removing and installing toothed belt....126
    3 Valve gear....137
      3.1 Assembly overview - valve gear....137
      3.2 Measuring axial play of camshaft....140
      3.3 Removing and installing camshaft oil seal....141
      3.4 Removing and installing inlet camshaft control valve 1 -N205-....143
      3.5 Removing and installing camshaft adjuster....143
        3.5.1 Removing and installing control valve for the camshaft adjuster....146
      3.6 Checking hydraulic compensation elements....148
      3.7 Removing and installing valve stem seals....149
        3.7.1 Removing and installing valve stem oil seals (cylinder head installed)....149
        3.7.2 Removing and installing valve stem oil seals (cylinder head removed)....152
    4 Inlet and exhaust valves....157
      4.1 Checking valve guides....157
      4.2 Checking valves....158
      4.3 Valve dimensions....158
  17 – Lubrication....159
    1 Sump, oil pump....159
      1.1 Assembly overview - sump / oil pump....159
      1.2 Removing and installing oil level and oil temperature sender -G266-....162
      1.3 Removing and installing sump....162
      1.4 Removing and installing oil pump....166
      1.5 Engine oil....166
    2 Engine oil cooler....167
    3 Oil filter, oil pressure switch....168
      3.1 Assembly overview - oil filter housing, oil pressure switch....168
      3.2 Removing and installing oil filter housing....169
      3.3 Removing and installing oil pressure switch -F1-....171
      3.4 Removing and installing oil pressure switch for reduced oil pressure -F378-....173
      3.5 Removing and installing oil pressure regulating valve -N428-....173
      3.6 Checking oil pressure....174
  19 – Cooling....175
    1 Cooling system, coolant....175
      1.1 Coolant hose schematic diagram....175
        1.1.1 Assembly overview - coolant hoses, vehicles without SCR system....175
        1.1.2 Assembly overview - coolant hoses, vehicles with SCR system....178
      1.2 Draining and filling coolant....180
        1.2.1 Draining and filling coolant, Sharan....180
        1.2.2 Draining and filling coolant, Tiguan and CC....185
      1.3 Checking cooling system for leaks....190
    2 Coolant pump, regulation of cooling system....193
      2.1 Assembly overview - coolant pump, thermostat....193
      2.2 Assembly overview - coolant temperature sender....195
      2.3 Assembly overview - electric coolant pump....196
        2.3.1 Charge air cooling pump -V188- version 1, auxiliary pump for heating -V488-, version 1....196
        2.3.2 Charge air cooling pump -V188-, version 2....197
        2.3.3 Assembly overview - auxiliary pump for heating -V488-, version 2....198
        2.3.4 Assembly overview - charge air cooling pump -V188-, version 3....199
        2.3.5 Assembly overview - auxiliary pump for heating -V488-, version 3....200
      2.4 Removing and installing coolant pump....201
      2.5 Removing and installing thermostat....201
      2.6 Removing and installing coolant valve for cylinder head -N489-....202
      2.7 Checking thermostat....202
      2.8 Removing and installing coolant temperature sender -G62-....203
      2.9 Removing and installing electric coolant pump....204
        2.9.1 Removing and installing charge air cooling pump -V188-, versions 1 and 2....204
        2.9.2 Removing and installing auxiliary pump for heating -V488-, version 1....206
        2.9.3 Removing and installing charge air cooling pump -V188-, version 3....207
        2.9.4 Removing and installing auxiliary pump for heating -V488-, version 2....210
        2.9.5 Removing and installing auxiliary pump for heating -V488-, version 3....213
    3 Coolant pipes....217
      3.1 Assembly overview - coolant pipes....217
      3.2 Removing and installing coolant pipes....218
        3.2.1 Removing and installing coolant pipes (top front)....218
        3.2.2 Removing and installing lower front coolant pipe....219
        3.2.3 Removing and installing coolant pipe (front left)....221
        3.2.4 Removing and installing left coolant pipes....222
        3.2.5 Removing and installing rear coolant pipe....223
        3.2.6 Removing and installing rear right coolant pipe....225
    4 Radiator, radiator fan....228
      4.1 Assembly overview - radiator and radiator fan....228
        4.1.1 Assembly overview - radiator/radiator fan, Tiguan and CC....228
        4.1.2 Assembly overview - radiator and radiator fan, Sharan....230
      4.2 Assembly overview - radiator cowl and radiator fan....232
        4.2.1 Assembly overview - radiator cowl, Sharan....232
      4.3 Removing and installing radiator....233
        4.3.1 Removing and installing radiator, Sharan....233
        4.3.2 Removing and installing radiator, Tiguan and CC....237
      4.4 Removing and installing water radiator for charge air cooling circuit....238
        4.4.1 Removing and installing water radiator for charge air cooling circuit, Tiguan and CC....238
        4.4.2 Removing and installing water radiator for charge air cooling circuit, Sharan....241
      4.5 Removing and installing radiator cowling....242
        4.5.1 Removing and installing radiator cowl with radiator fan, Sharan....242
        4.5.2 Removing and installing radiator cowl with radiator fan, Tiguan....243
        4.5.3 Removing and installing radiator cowl with radiator fan, CC....244
      4.6 Removing and installing radiator fan....245
        4.6.1 Removing and installing radiator fan, Sharan....245
        4.6.2 Removing and installing radiator fan, Tiguan and CC....246
  21 – Turbocharging/supercharging....247
    1 Turbocharger....247
      1.1 Assembly overview - turbocharger....247
      1.2 Removing and installing turbocharger....249
      1.3 Renewing vacuum unit for turbocharger....254
      1.4 Removing and installing connecting piece....258
    2 Charge air system....260
      2.1 Assembly overview - charge air system....260
      2.2 Removing and installing charge pressure sender -G31-....262
      2.3 Checking charge air system for leaks....262
  23 – Mixture preparation - injection....265
    1 Injection system....265
      1.1 Overview of fittings - injection system....265
        1.1.1 Overview of fitting locations - engine compartment....265
        1.1.2 Overview of fitting locations - front view of engine....268
        1.1.3 Overview of fitting locations - rear view of engine, vehicles without SCR system....269
        1.1.4 Overview of fitting locations - rear view of engine, vehicles with SCR system....270
      1.2 Schematic overview - fuel system....272
        1.2.1 Schematic overview - fuel system, version 1....272
        1.2.2 Schematic overview - fuel system, version 2....273
      1.3 Filling, bleeding fuel system....274
      1.4 Checking fuel system for leaks....274
    2 Vacuum system....276
      2.1 Schematic diagram - vacuum system....276
      2.2 Testing vacuum system....276
    3 Injectors and high-pressure accumulator (rail)....278
      3.1 Assembly overview - injectors....278
      3.2 Assembly overview - high-pressure accumulator (fuel rail)....280
      3.3 Testing injectors....280
      3.4 Adapting correction values for injectors....281
      3.5 Checking return flow rate of injectors with engine running....281
      3.6 Checking return flow rate of injectors at starter speed....284
      3.7 Testing jammed-open injectors....286
      3.8 Removing and installing injectors....287
      3.9 Removing and installing high-pressure lines....291
        3.9.1 Removing high-pressure line between high-pressure reservoir (rail) and high-pressure pump....291
        3.9.2 Installing high-pressure line....291
      3.10 Removing and installing high-pressure accumulator (rail)....293
    4 Air filter....295
      4.1 Assembly overview - air filter housing....295
        4.1.1 Assembly overview - air filter housing, CC....295
        4.1.2 Assembly overview - air filter housing, Sharan and Tiguan....296
      4.2 Removing and installing air filter housing....297
        4.2.1 Removing and installing air filter housing, CC....297
        4.2.2 Removing and installing air filter housing, Sharan and Tiguan....300
        4.2.3 Installing screw-type clips on air ducts....301
    5 Intake manifold....303
      5.1 Assembly overview - intake manifold....303
      5.2 Removing and installing throttle valve module -J338-....305
      5.3 Removing and installing intake manifold....307
    6 Senders and sensors....312
      6.1 Removing and installing charge air temperature sender before charge air cooler -G810-/charge air temperature sender after charge air cooler -G811-....312
      6.2 Removing and installing fuel temperature sender -G81-....312
      6.3 Removing and installing fuel pressure regulating valve -N276-....314
        6.3.1 Versions of fuel pressure regulating valve -N276-....314
        6.3.2 Removing and installing fuel pressure regulating valve, version 1....314
        6.3.3 Removing and installing fuel pressure regulating valve -N276-, version 2....315
      6.4 Checking fuel pressure regulating valve -N276-....317
      6.5 Removing and installing fuel pressure sender -G247-....318
      6.6 Removing and installing air mass meter -G70-....319
      6.7 Removing and installing pressure differential sender -G505-....321
      6.8 Removing and installing exhaust gas pressure sensor 1 -G450-....322
    7 Engine control unit....324
      7.1 Removing and installing engine control unit -J623-....324
        7.1.1 Removing and installing engine control unit -J623-, Sharan and Tiguan....324
        7.1.2 Removing and installing engine control unit -J623-, CC....325
      7.2 Removing and installing engine control unit -J623- with protective housing....327
        7.2.1 Removing and installing engine control unit -J623- with protective housing, Sharan and Tiguan....327
        7.2.2 Removing and installing engine control unit -J623- with protective housing, CC....331
    8 High-pressure pump....336
      8.1 Assembly overview - high-pressure pump....336
      8.2 Removing and installing high-pressure pump....337
    9 Lambda probe....340
      9.1 Assembly overview - Lambda probe....340
        9.1.1 Assembly overview - Lambda probe; vehicles without SCR system....340
        9.1.2 Assembly overview - Lambda probe; vehicles with SCR system....341
        9.1.3 Assembly overview - lambda probe, vehicles with emission control module, version 2....342
      9.2 Assembly overview - NOx sender -G295- with control unit for NOx sender -J583-....343
      9.3 Removing and installing Lambda probe....343
        9.3.1 Removing and installing Lambda probe 1 before catalytic converter -GX10-....343
        9.3.2 Removing and installing Lambda probe 1 after catalytic converter -GX7-....344
      9.4 Removing and installing NOx sender -G295- with control unit for NOx sender -J583-....345
  26 – Exhaust system....350
    1 Exhaust pipes, silencers....350
      1.1 Assembly overview - silencers....350
        1.1.1 Assembly overview - front exhaust pipe, Sharan and Tiguan....350
        1.1.2 Assembly overview - front exhaust pipe, CC....352
        1.1.3 Assembly overview - silencers, Tiguan....353
        1.1.4 Assembly overview - silencer, Sharan....355
        1.1.5 Assembly overview - silencer, CC....356
      1.2 Removing and installing front exhaust pipe....357
      1.3 Removing and installing exhaust flap control unit -J883-....358
      1.4 Removing and installing silencer....359
        1.4.1 Removing and installing silencer, Tiguan....359
        1.4.2 Removing and installing silencer, Sharan....360
        1.4.3 Removing and installing silencer, CC....361
      1.5 Aligning exhaust system free of tension....362
        1.5.1 Aligning exhaust system free of tension, Sharan....362
        1.5.2 Aligning exhaust system free of tension, Tiguan....363
        1.5.3 Align exhaust system such that it is not under stress, CC....363
      1.6 Separating exhaust pipes, silencers....364
        1.6.1 Separating exhaust pipes/silencers, Tiguan....364
        1.6.2 Separating exhaust pipes/silencers, CC....365
      1.7 Installation position of clamp....366
        1.7.1 Installation position of clamp, Sharan....366
        1.7.2 Installation position of clamp, Tiguan....367
        1.7.3 Installation position of clamp, CC....368
      1.8 Aligning tailpipes....369
      1.9 Checking exhaust system for leaks....369
    2 Emission control....370
      2.1 Assembly overview - emission control....370
        2.1.1 Versions of emission control module....370
        2.1.2 Assembly overview - emission control, version 1....370
        2.1.3 Assembly overview - emission control, version 2....373
      2.2 Removing and installing emission control module....375
        2.2.1 Removing and installing emission control module, version 1....375
        2.2.2 Removing and installing emission control module, version 2....382
      2.3 Removing and installing catalytic converter....388
    3 SCR system (selective catalytic reduction)....389
      3.1 Assembly overview - tank for reducing agent....389
        3.1.1 Assembly overview - tank for reducing agent, Tiguan....389
        3.1.2 Assembly overview - tank for reducing agent, Sharan....391
      3.2 Assembly overview - reducing agent supply line....392
        3.2.1 Assembly overview - reducing agent supply line, Tiguan....392
        3.2.2 Assembly overview - reducing agent supply line, Sharan....393
      3.3 Assembly overview - delivery module for reducing agent....394
      3.4 Removing and installing tank for reducing agent....394
        3.4.1 Removing and installing tank for reducing agent, Tiguan....394
        3.4.2 Removing and installing tank for reducing agent, Sharan....396
      3.5 Removing and installing reducing agent supply line....400
        3.5.1 Removing and installing front section of reducing agent supply line....400
        3.5.2 Removing and installing rear section of reducing agent supply line, Sharan....402
        3.5.3 Removing and installing rear section of reducing agent supply line, Tiguan....403
      3.6 Removing and installing delivery module for reducing agent....404
      3.7 Removing and installing injector for reducing agent -N474-....406
      3.8 Removing and installing control unit for reducing-agent heater -J891-....407
        3.8.1 Removing and installing control unit for reducing-agent heater -J891-, Tiguan....407
        3.8.2 Removing and installing control unit for reducing-agent heater -J891-, Sharan....409
      3.9 Assembly overview - injector for reducing agent -N474-....410
      3.10 Emptying tank for reducing agent....411
        3.10.1 Emptying tank for reducing agent, Tiguan....411
        3.10.2 Emptying tank for reducing agent, Sharan....414
      3.11 Disconnecting reducing agent supply line....417
    4 Exhaust gas temperature regulation....419
      4.1 Assembly overview - exhaust gas temperature regulation....419
        4.1.1 Assembly overview - exhaust gas temperature regulation, vehicles without SCR system....419
        4.1.2 Assembly overview - exhaust gas temperature regulation, vehicles with SCR system....421
        4.1.3 Assembly overview - exhaust gas temperature regulation, vehicles with emission control module, version 2....422
      4.2 Removing and installing exhaust gas temperature sender....423
        4.2.1 Removing and installing exhaust gas temperature sender 1 -G235-....423
        4.2.2 Removing and installing exhaust gas temperature sender 2 -G448-, Sharan and Tiguan....425
        4.2.3 Removing and installing exhaust gas temperature sender 2 -G448-, CC....428
        4.2.4 Removing and installing exhaust gas temperature sender 3 -G495-, Sharan and Tiguan....429
        4.2.5 Removing and installing exhaust gas temperature sender 3 -G495-, CC....431
        4.2.6 Removing and installing exhaust gas temperature sender 4 -G648-, Sharan and Tiguan....433
        4.2.7 Removing and installing exhaust gas temperature sender 4 -G648-, CC....435
    5 Exhaust gas recirculation....438
      5.1 Assembly overview - exhaust gas recirculation system....438
      5.2 Assembly overview - exhaust gas recirculation control motor -V338-....440
      5.3 Removing and installing exhaust gas recirculation cooler....440
      5.4 Checking exhaust gas recirculation cooler for leaks....443
      5.5 Removing and installing exhaust gas recirculation control motor -V338-....446
      5.6 Removing and installing exhaust gas recirculation control motor 2 -V339-....447
  28 – Glow plug system....448
    1 Glow plug system....448
      1.1 Assembly overview - glow plug system....448
      1.2 Removing and installing glow plug....449
      1.3 Removing and installing automatic glow period control unit -J179-....451
      1.4 Removing and installing Hall sender -G40-....451
      1.5 Removing and installing engine speed sender -G28-....452
4-Cylinder Diesel Engine (2.0L Engine, Common Rail, Generation II) Workshop Manual (Sharan 2011-)....454
  00 – Technical data....460
    1 Technical data....460
      1.1 Engine number....460
      1.2 Engine data....460
  10 – Removing and installing engine....462
    1 Removing and installing engine....462
      1.1 Removing and installing engine cover panel....462
      1.2 Removing engine....462
      1.3 Separating engine from gearbox....469
      1.4 Separating engine from dual clutch gearbox....471
      1.5 Securing engine to assembly stand....473
      1.6 Installing engine....475
        1.6.1 Notes on installing....475
      1.7 Assembly mountings....477
      1.8 Adjusting assembly mountings....478
  13 – Crankshaft group....482
    1 Dismantling and assembling engine....482
      1.1 Poly V-belt drive with tensioning element and air conditioner compressor....482
        1.1.1 Assembly overview - poly V-belt drive....482
        1.1.2 Removing and installing poly V-belt....483
        1.1.3 Removing and installing poly V-belt tensioner....484
      1.2 Poly V-belt drive with tensioning roller and air conditioner compressor....485
        1.2.1 Assembly overview - poly V-belt drive....485
        1.2.2 Removing and installing poly V-belt....487
      1.3 Poly V-belt drive without air conditioning compressor....489
        1.3.1 Assembly overview - poly V-belt drive....489
        1.3.2 Removing and installing poly V-belt....489
      1.4 Removing and installing ancillary bracket....490
      1.5 Assembly overview - toothed belt drive....491
      1.6 Removing and installing engine bracket....493
      1.7 Assembly overview - crankcase....497
    2 Removing and installing sealing flange and flywheel....499
      2.1 Assembly overview - Sealing flange, belt pulley end....499
      2.2 Renewing crankshaft oil seal - pulley end....501
      2.3 Removing and installing sealing flange - pulley end....502
      2.4 Assembly overview - Dual-mass flywheel and sealing flange....504
      2.5 Removing and installing dual-mass flywheel....506
      2.6 Renewing crankshaft sealing flange - flywheel end....507
        2.6.1 Pressing out sealing flange with sender wheel....508
        2.6.2 Pressing in sealing flange with sender wheel....509
      2.7 Removing and installing engine speed sender -G28-....514
    3 Pistons and conrods....516
      3.1 Assembly overview - pistons and conrods....516
      3.2 Piston and cylinder dimensions....519
      3.3 Separating new conrods....519
      3.4 Bearing shells - installation position....520
      3.5 Piston and cylinder dimensions....520
      3.6 Checking piston projection at TDC....520
      3.7 Measuring radial clearance of conrods....522
    4 Crankshaft....524
      4.1 Assembly overview - crankshaft....524
      4.2 Crankshaft dimensions....524
      4.3 Renewing needle bearing in crankshaft....525
  15 – Cylinder head, valve gear....527
    1 Cylinder head....527
      1.1 Assembly overview - cylinder head cover....527
      1.2 Removing and installing cylinder head cover....529
        1.2.1 Renewing seals for injectors....531
      1.3 Removing, installing and tensioning toothed belt....532
        1.3.1 Removing....533
        1.3.2 Installing....535
      1.4 Assembly overview - cylinder head....539
      1.5 Removing and installing cylinder head....541
        1.5.1 Removing....544
        1.5.2 Installing....549
      1.6 Removing and installing vacuum pump....550
      1.7 Compression test....550
    2 Valve gear....553
      2.1 Assembly overview - valve gear....553
      2.2 Removing and installing camshafts....556
        2.2.1 Removing....557
        2.2.2 Installing....558
      2.3 Measuring axial clearance of camshaft....562
      2.4 Measuring radial clearance of camshafts....563
      2.5 Removing and installing camshaft oil seal....563
      2.6 Checking hydraulic compensation elements....565
      2.7 Renewing valve stem seals with cylinder head installed....566
      2.8 Renewing valve stem seals with cylinder head removed....569
      2.9 Valves....573
        2.9.1 Valve dimensions....573
        2.9.2 Reworking valve seats....573
        2.9.3 Checking valve guides....573
        2.9.4 Checking valves....574
  17 – Lubrication....575
    1 Engine oil....575
      1.1 Oil capacities....575
      1.2 Checking engine oil level....575
    2 Parts of lubrication system....576
      2.1 Assembly overview - oil pump, sump, balancer shaft module....576
      2.2 Removing and installing oil level and oil temperature sender -G266-....580
      2.3 Removing and installing oil sump....580
      2.4 Removing and installing oil pump....584
      2.5 Removing balancer shaft module....585
      2.6 Installing a new balancer shaft module....587
      2.7 Installing a previously used balancer shaft module again....589
    3 Oil filter bracket and engine oil cooler....591
      3.1 Assembly overview - oil filter bracket and engine oil cooler....591
      3.2 Removing and installing oil filter bracket with engine oil cooler....592
      3.3 Removing and installing oil pressure switch -F1-....595
      3.4 Checking oil pressure switch -F1-....595
      3.5 Checking oil pressure....597
  19 – Cooling....598
    1 Parts of cooling system....598
      1.1 Assembly overview - parts of cooling system, body side....598
      1.2 Assembly overview - parts of cooling system, engine side....600
      1.3 Assembly overview - coolant pump and thermostat....601
      1.4 Coolant hose schematic diagram....602
    2 Repairing cooling system....603
      2.1 Removing and installing cowling together with radiator fan -V7- and radiator fan on right of radiator -V35-....603
      2.2 Removing and installing radiator....604
      2.3 Removing and installing coolant pump....605
      2.4 Removing and installing 4/2-way valve with thermostat....607
      2.5 Draining and filling coolant....611
        2.5.1 Draining....612
        2.5.2 Filling....614
      2.6 Coolant pipes, coolant temperature sender....615
        2.6.1 Removing and installing front coolant pipe....615
        2.6.2 Removing and installing upper front coolant pipe....619
        2.6.3 Removing and installing left coolant pipe....620
        2.6.4 Removing and installing right coolant pipe....622
        2.6.5 Removing and installing coolant temperature sender -G62-....624
        2.6.6 Removing and installing coolant temperature sender at radiator outlet -G83-....625
      2.7 Checking cooling system for leaks....626
  20 – Fuel supply system....629
    1 Safety precautions when working on fuel supply system....629
    2 Rules for cleanliness....630
    3 Repair instructions if tank has been filled with incorrect fuel....631
      3.1 Step 1 (Engine was started with incorrect fuel)....631
      3.2 Step 2 (Engine was not started with incorrect fuel)....632
      3.3 Step 3 (There are metal particles in fuel delivery unit and fuel tank)....633
      3.4 Step 4 (There are no metal particles in fuel delivery unit and fuel tank)....633
      3.5 Step 5 (There are metal particles in high-pressure pump)....634
      3.6 Step 6 (There are no metal particles in high-pressure pump)....634
    4 Parts of fuel supply system....635
      4.1 Assembly overview - fuel tank....635
      4.2 Assembly overview - fuel delivery unit, fuel gauge sender and suction jet pump....637
      4.3 Removing and installing fuel delivery unit....638
      4.4 Removing and installing fuel gauge sender -G-....640
      4.5 Emptying fuel tank....641
        4.5.1 Emptying fuel tank when fuel pump is defective....641
        4.5.2 Emptying fuel tank when fuel pump is intact....643
      4.6 Removing and installing fuel tank....643
        4.6.1 Removing....644
        4.6.2 Installing....645
    5 Repairing fuel supply....646
      5.1 Assembly overview - fuel filter....646
      5.2 Removing and installing fuel filter....647
      5.3 Checking fuel system pressurisation pump -G6-....648
        5.3.1 Checking delivery pressure and quantity for fuel system pressurisation pump -G6-....648
      5.4 Assembly overview - accelerator mechanism....652
      5.5 Removing and installing accelerator module....653
  21 – Turbocharging/supercharging....656
    1 Turbocharger....656
      1.1 Safety precautions....656
      1.2 Rules for cleanliness....656
      1.3 Assembly overview - turbocharger....657
      1.4 Removing and installing turbocharger....659
      1.5 Replacing vacuum unit with position sender for charge pressure positioner -G581-....663
    2 Charge air system....669
      2.1 Installing hose connections with plug-in connectors....669
      2.2 Installing hose connections with corrugated pipe connection....670
      2.3 Assembly overview - parts of charge air cooling....670
      2.4 Removing and installing charge air cooler....671
      2.5 Checking charge air system for leaks....672
      2.6 Vacuum hose schematic diagram....676
      2.7 Testing vacuum system....676
        2.7.1 Checking supply line, vacuum reservoir and non-return valve....677
        2.7.2 Checking control line to turbocharger....678
        2.7.3 Checking control line to vacuum unit for exhaust gas recirculation cooler changeover function....679
  23 – Mixture preparation - injection....680
    1 Diesel direct injection system....680
      1.1 Safety precautions....680
      1.2 Rules for cleanliness....680
      1.3 System layout....681
    2 High-pressure pump....683
      2.1 Assembly overview - high-pressure pump....683
      2.2 Removing and installing high-pressure pump....684
      2.3 Filling, bleeding fuel system....687
      2.4 Checking for leaks in the fuel system....688
    3 Injectors....689
      3.1 Assembly overview - injectors....689
      3.2 Carrying out adaptation for injector delivery calibration....692
      3.3 Checking for injectors sticking open....693
      3.4 Removing and installing injectors....694
      3.5 Installing high-pressure lines....697
      3.6 Checking fuel pressure regulating valve -N276-....699
      3.7 Removing and installing fuel pressure regulating valve -N276-....701
      3.8 Removing and installing fuel pressure sender -G247-....703
      3.9 Removing and installing high-pressure accumulator (rail)....705
    4 Intake manifold....708
      4.1 Assembly overview - intake manifold with attachments....708
      4.2 Removing and installing throttle valve module -J338-....709
      4.3 Removing and installing intake manifold....710
    5 Air filter....713
      5.1 Assembly overview - air filter....713
      5.2 Removing and installing air filter housing....714
      5.3 Removing and installing air mass meter -G70-....716
    6 Lambda probe and pressure differential sender....717
      6.1 Removing and installing Lambda probe -G39- with Lambda probe heater -Z19-....717
      6.2 Removing and installing pressure differential sender -G505-....718
    7 Engine control unit....720
      7.1 Removing and installing engine control unit -J623-....720
      7.2 Removing and installing anti-theft engine control unit -J623-....721
  26 – Exhaust system....723
    1 Front exhaust pipe with particulate filter....723
      1.1 Assembly overview - front exhaust pipe with particulate filter....723
      1.2 Removing and installing particulate filter....725
        1.2.1 Front-wheel drive vehicles....725
        1.2.2 Vehicles with four-wheel drive....730
    2 Silencer....733
      2.1 Assembly overview - silencers....733
      2.2 Aligning exhaust system free of stress....734
      2.3 Installation position and specified torque of clamp....734
    3 Exhaust gas temperature regulation....736
      3.1 Assembly overview - exhaust gas temperature regulation....736
      3.2 Removing and installing exhaust gas temperature sender 1 -G235-....737
      3.3 Removing and installing exhaust gas temperature sender 3 -G495-....738
      3.4 Removing and installing exhaust gas temperature sender 4 -G648-....740
    4 SCR system (selective catalytic reduction)....741
      4.1 Assembly overview - reduction catalytic converter....741
      4.2 Assembly overview - tank for reduction agent....743
      4.3 Removing and installing heater element (heater cup)....744
      4.4 Removing and installing injector for reduction agent -N474-....747
      4.5 Emptying tank for reduction agent....748
      4.6 Removing and installing tank for reduction agent....751
    5 Exhaust gas recirculation system....755
      5.1 Assembly overview - exhaust gas recirculation with cooling system for exhaust gas recirculation....755
      5.2 Checking changeover for exhaust gas recirculation cooler....756
      5.3 Removing and installing exhaust gas recirculation cooler....756
      5.4 Checking exhaust gas recirculation cooler for leaks....759
  28 – Glow plug system....764
    1 Checking glow plug system....764
      1.1 Removing and installing glow plugs....764
      1.2 Removing and installing automatic glow period control unit -J179-....766
4-Cylinder Direct Injection Engine (1.8L & 2.0L 4V Turbocharger, Chain Drive) Workshop Manual (CC 2012-,Golf Cabriolet 2012-,Passat 2011-,Passat Variant 2011-,Sharan 2011-)....767
  00 – Technical data....773
    1 Safety instructions....773
      1.1 Safety precautions when working on fuel supply system....773
      1.2 Safety precautions during road tests in which test and measuring equipment is used....774
      1.3 Safety precautions when working on cooling system....774
      1.4 Safety precautions when working on ignition system....775
    2 Identification....776
      2.1 Engine number, engine data....776
    3 Repair instructions....777
      3.1 Rules for cleanliness....777
      3.2 Foreign objects in engine....777
  10 – Removing and installing engine....778
    1 Removing and installing engine....778
      1.1 Removing engine....778
        1.1.1 Removing engine, Sharan....778
        1.1.2 Removing engine, Passat, CC and Golf Cabriolet....788
      1.2 Separating engine and gearbox....801
      1.3 Securing engine on engine and gearbox support....802
      1.4 Installing engine....803
    2 Assembly mountings....805
      2.1 Assembly overview - assembly mountings....805
        2.1.1 Assembly overview - assembly mounting, Sharan....805
        2.1.2 Assembly overview - assembly mountings, Passat, CC and Golf Cabriolet....807
      2.2 Supporting engine in installation position....809
        2.2.1 Supporting engine in installation position, Sharan....809
        2.2.2 Supporting engine in installation location, Passat and CC....811
        2.2.3 Supporting engine in installation position, Golf Cabriolet....813
      2.3 Checking adjustment of assembly mountings (engine and gearbox mountings)....815
      2.4 Adjusting assembly mountings....815
    3 Engine cover panel....818
      3.1 Removing and installing engine cover panel....818
  13 – Crankshaft group....819
    1 Cylinder block (pulley end)....819
      1.1 Assembly overview - poly V-belt drive....819
      1.2 Removing and installing poly V-belt....821
      1.3 Removing and installing tensioner for poly V-belt....822
      1.4 Removing and installing ancillary bracket....824
      1.5 Removing and installing vibration damper....826
      1.6 Renewing oil seal for vibration damper....832
    2 Cylinder block (gearbox end)....835
      2.1 Assembly overview - cylinder block, gearbox end....835
      2.2 Removing and installing flywheel....836
      2.3 Removing and installing sealing flange on gearbox side....837
    3 Crankshaft....840
      3.1 Assembly overview - crankshaft....840
      3.2 Renewing needle bearing in crankshaft....841
      3.3 Crankshaft dimensions....844
      3.4 Measuring axial clearance of crankshaft....844
      3.5 Measuring radial clearance of crankshaft....844
      3.6 Allocation of main bearing shells....845
      3.7 Removing and installing sender wheel....846
    4 Balance shaft....848
      4.1 Assembly overview - balance shaft....848
      4.2 Removing and installing balance shaft for inlet camshaft....850
      4.3 Removing and installing balance shaft for exhaust camshaft....853
    5 Pistons and conrods....856
      5.1 Assembly overview - pistons and conrods....856
      5.2 Removing and installing pistons....857
      5.3 Checking pistons and cylinder bores....859
      5.4 Separating new conrod....860
  15 – Cylinder head, valve gear....861
    1 Cylinder head....861
      1.1 Assembly overview - cylinder head....861
      1.2 Removing and installing cylinder head....865
        1.2.1 Removing and installing cylinder head....865
        1.2.2 Removing and installing cylinder head and camshaft timing chain....887
      1.3 Checking compression....898
      1.4 Removing and installing vacuum pump....900
    2 Cover for timing chain....902
      2.1 Assembly overview - cover for timing chain....902
      2.2 Removing and installing upper timing chain cover....904
      2.3 Removing and installing timing chain cover (bottom)....905
    3 Chain drive....911
      3.1 Assembly overview - camshaft timing chains....911
      3.2 Removing and installing camshaft timing chain....912
      3.3 Removing and installing drive chain for balance shaft....923
      3.4 Checking valve timing....924
    4 Valve gear....926
      4.1 Assembly overview - valve gear....926
      4.2 Removing and installing camshaft....928
      4.3 Removing and installing inlet camshaft control valve 1 -N205-....943
      4.4 Measuring axial play of camshaft....943
      4.5 Removing and installing valve stem seals....944
    5 Inlet and exhaust valves....949
      5.1 Checking valve guides....949
  17 – Lubrication....950
    1 Sump, oil pump....950
      1.1 Assembly overview - sump and oil pump....950
      1.2 Removing and installing lower part of sump....953
      1.3 Removing and installing upper part of sump....955
      1.4 Removing and installing oil pump....959
      1.5 Engine oil....961
    2 Engine oil cooler....963
      2.1 Removing and installing engine oil cooler....963
    3 Crankcase breather....965
      3.1 Removing and installing oil separator....965
    4 Oil filter, oil pressure switch....966
      4.1 Assembly overview - oil filter/oil pressure switch....966
        4.1.1 Assembly overview - oil filter/oil pressure switch, engine codes CCTA, CBFA....966
        4.1.2 Assembly overview - oil filter/oil pressure switch, engine codes CCZA, CCZB, CDAA, CDAB....968
      4.2 Removing and installing oil pressure switch....969
        4.2.1 Removing and installing oil pressure switch F1 (blue), engine codes CCZA, CCZB, CDAA, CDAB....969
        4.2.2 Removing and installing oil pressure switch for reduced oil pressure F378 (brown), engine codes CCZA, CCZB, CDAA, CDAB....970
      4.3 Checking oil pressure and oil pressure switch....970
        4.3.1 Checking oil pressure and oil pressure switch, engine codes CCZA, CCZB, CDAA, CDAB....971
        4.3.2 Checking oil pressure and oil pressure switch, engine codes CCTA, CBFA....973
      4.4 Removing and installing oil pressure control valve, engine codes CCZA, CCZB, CDAA, CDAB....975
  19 – Cooling....977
    1 Cooling system, coolant....977
      1.1 Coolant hose schematic diagram....977
      1.2 Draining and filling coolant....979
      1.3 Checking cooling system for leaks....984
    2 Coolant pump, regulation of cooling system....987
      2.1 Assembly overview - coolant pump, thermostat....987
      2.2 Assembly overview - electric coolant pump....989
      2.3 Removing and installing continued coolant circulation pump -V51-....989
      2.4 Removing and installing coolant pump....990
      2.5 Removing and installing toothed belt for coolant pump....992
      2.6 Renewing oil seal for coolant pump drive....994
      2.7 Removing and installing thermostat....995
      2.8 Removing and installing coolant temperature sender -G62-....997
    3 Coolant pipes....1000
      3.1 Assembly overview - coolant pipes....1000
      3.2 Removing and installing front coolant pipes....1000
      3.3 Removing and installing small coolant pipe....1003
    4 Radiator and radiator fan....1005
      4.1 Assembly overview - radiator and radiator fan....1005
        4.1.1 Assembly overview - radiator and radiator fan, Sharan....1005
        4.1.2 Assembly overview - radiator and radiator fan, Passat, CC and Golf Cabriolet....1006
      4.2 Removing and installing radiator....1007
        4.2.1 Removing and installing radiator, Sharan....1007
        4.2.2 Removing and installing radiator, Passat, CC and Golf Cabriolet....1008
      4.3 Removing and installing radiator cowl....1009
      4.4 Removing and installing radiator fan -V7- and radiator fan 2 -V177-....1010
  21 – Turbocharging/supercharging....1012
    1 Turbocharger....1012
      1.1 Overview - turbocharger....1012
      1.2 Assembly overview - turbocharger, part I for engine codes CDAA, CDAB....1014
      1.3 Assembly overview - turbocharger, part I for engine codes CBFA, CCTA, CCZA, CCZB....1015
      1.4 Assembly overview - turbocharger, part II....1016
      1.5 Assembly overview - turbocharger, part III....1017
      1.6 Assembly overview - turbocharger, part IV....1018
      1.7 Removing and installing turbocharger....1020
      1.8 Checking vacuum unit for turbocharger....1026
      1.9 Adjusting vacuum unit for turbocharger....1027
      1.10 Renewing vacuum unit for turbocharger....1031
    2 Charge air system....1032
      2.1 Assembly overview - charge-air hose connections....1032
      2.2 Assembly overview - charge air system....1033
      2.3 Schematic overview - charge air system....1035
      2.4 Removing and installing charge air cooler....1035
        2.4.1 Removing and installing charge air cooler, Passat, CC and Sharan....1035
        2.4.2 Removing and installing charge air cooler, Golf Cabriolet....1037
      2.5 Checking charge air system for leaks....1039
  24 – Mixture preparation - injection....1042
    1 Injection system....1042
      1.1 Overview of fitting locations - injection system....1042
    2 Injectors....1047
      2.1 Assembly overview - fuel rail with injectors....1047
      2.2 Removing and installing injectors....1048
      2.3 Renewing seals on injectors....1051
      2.4 Cleaning injectors....1053
    3 High-pressure pump....1055
      3.1 Assembly overview - high-pressure pump....1055
      3.2 Removing and installing high-pressure pump....1056
    4 Senders and sensors....1058
      4.1 Assembly overview - actuator for structure-borne sound and control unit for structure-borne sound, Golf Cabriolet....1058
      4.2 Removing and installing air mass meter -G70-....1059
      4.3 Removing and installing fuel pressure sender -G247-....1059
      4.4 Checking fuel pressure sender -G247-....1060
    5 Intake manifold....1064
      5.1 Assembly overview - intake manifold....1064
      5.2 Removing and installing intake manifold with fuel rail....1065
        5.2.1 Disconnecting fuel rail from intake manifold....1071
      5.3 Removing and installing throttle valve module -J338-....1072
      5.4 Cleaning throttle valve module -J338-....1073
      5.5 Checking intake manifold change-over....1073
    6 Air filter....1076
      6.1 Assembly overview - air filter housing....1076
      6.2 Removing and installing air filter housing....1077
    7 Engine control unit....1078
      7.1 Removing and installing engine control unit....1078
        7.1.1 Removing and installing engine control unit, Sharan....1078
        7.1.2 Removing and installing engine control unit, Passat, CC and Golf Cabriolet....1079
      7.2 Removing and installing engine control unit with protective housing....1081
        7.2.1 Removing and installing engine control unit with protective housing, Sharan....1081
        7.2.2 Removing and installing engine control unit with protective housing, Passat, CC and Golf Cabriolet....1082
  26 – Exhaust system....1086
    1 Exhaust pipes, silencers....1086
      1.1 Assembly overview - silencers....1086
        1.1.1 Assembly overview - silencer, Sharan....1086
        1.1.2 Assembly overview - silencers, Passat and CC with front-wheel drive....1087
        1.1.3 Assembly overview - silencers, Passat with four-wheel drive....1088
        1.1.4 Assembly overview - silencer, Golf Cabriolet....1090
      1.2 Separating exhaust pipes, silencers....1091
        1.2.1 Separating exhaust pipesand silencers, Sharan....1091
        1.2.2 Separating exhaust pipes and silencers, Passat and CC with front-wheel drive....1092
        1.2.3 Separating exhaust pipes and silencers, Passat with four-wheel drive....1094
        1.2.4 Separating exhaust pipes and silencers, Golf Cabriolet....1095
      1.3 Aligning exhaust system free of stress....1096
        1.3.1 Aligning exhaust system free of tension, Sharan....1096
        1.3.2 Aligning exhaust system free of tension, Passat, CC and Golf Cabriolet....1097
      1.4 Installation position of clamp....1098
      1.5 Checking exhaust system for leaks....1099
    2 Emission control....1100
      2.1 Assembly overview - emission control....1100
        2.1.1 Assembly overview - emission control, Sharan....1100
        2.1.2 Assembly overview - emission control, Passat, CC and Golf Cabriolet....1102
      2.2 Removing and installing catalytic converter....1103
        2.2.1 Removing and installing catalytic converter, Passat, CC and Golf Cabriolet....1103
        2.2.2 Removing and installing catalytic converter, Sharan....1106
    3 Exhaust manifold....1109
    4 Secondary air system - engine code CBFA....1110
      4.1 Assembly overview - secondary air system....1110
      4.2 Removing and installing secondary air pump motor -V101-....1110
      4.3 Removing and installing secondary air inlet valve -N112-....1111
  28 – Ignition system....1113
    1 Ignition system....1113
      1.1 Assembly overview - ignition system....1113
      1.2 Removing and installing ignition coils with output stage....1114
      1.3 Removing and installing knock sensor I -G61-....1115
      1.4 Removing and installing engine speed sender -G28-....1115
      1.5 Test data, spark plugs....1116
4-Cylinder Direct Injection Engine Workshop Manual (1.8L & 2.0L,4 V,Turbocharger,Chain Drive,Generation III) (Golf 2013-,Golf Variant 2014-  ,Passat 2015-,Passat Variant 2015-,Sharan 2016-)....1118
  00 – Technical data....1126
    1 Safety instructions....1126
      1.1 Safety precautions when working on fuel supply system....1126
      1.2 Safety precautions when working on vehicles with a Start/Stop system....1126
      1.3 Safety precautions during road tests in which test and measuring equipment is used....1127
      1.4 Safety precautions when working on ignition system....1127
      1.5 Safety precautions when working on cooling system....1127
    2 Identification....1128
      2.1 Engine number, engine data....1128
    3 Repair instructions....1130
      3.1 Rules for cleanliness....1130
      3.2 Foreign objects in engine....1130
      3.3 Contact corrosion....1130
      3.4 Routing and securing lines....1130
      3.5 Installing coolers, condensers and radiators....1131
      3.6 Testing vacuum system....1131
  10 – Removing and installing engine....1132
    1 Removing and installing engine....1132
      1.1 Removing engine....1132
      1.2 Separating engine and gearbox....1144
        1.2.1 Separating engine and gearbox, vehicles with manual gearbox....1144
        1.2.2 Separating engine and gearbox, vehicles with dual clutch gearbox....1146
      1.3 Securing engine on engine and gearbox support....1149
      1.4 Installing engine....1152
    2 Assembly mountings....1156
      2.1 Assembly overview - assembly mountings....1156
        2.1.1 Assembly overview - assembly mountings, Golf, Passat....1156
        2.1.2 Assembly overview - assembly mounting, Sharan....1158
      2.2 Supporting engine in installation position....1159
        2.2.1 Supporting engine in installation position, Golf....1159
        2.2.2 Supporting engine in installation position, Passat....1162
        2.2.3 Supporting engine in installation position, Sharan....1166
      2.3 Removing and installing engine mounting....1168
      2.4 Removing and installing gearbox mounting....1169
      2.5 Removing and installing pendulum support....1171
        2.5.1 Removing and installing pendulum support, Golf, Passat....1171
        2.5.2 Removing and installing pendulum support, Sharan....1171
      2.6 Checking adjustment of assembly mountings....1172
      2.7 Adjusting assembly mountings....1172
    3 Engine cover panel....1174
      3.1 Removing and installing engine cover panel....1174
  13 – Crankshaft group....1175
    1 Cylinder block (pulley end)....1175
      1.1 Assembly overview - cylinder block (pulley end)....1175
      1.2 Removing and installing poly V-belt....1177
      1.3 Removing and installing tensioning device for poly V-belt....1178
      1.4 Removing and installing vibration damper....1178
      1.5 Removing and installing ancillary bracket....1184
      1.6 Removing and installing engine support....1186
    2 Cylinder block, gearbox end....1188
      2.1 Assembly overview - cylinder block, gearbox end....1188
      2.2 Removing and installing flywheel....1189
      2.3 Removing and installing sealing flange on gearbox side....1190
    3 Crankshaft....1193
      3.1 Assembly overview - crankshaft....1193
      3.2 Crankshaft dimensions....1194
      3.3 Allocation of main bearing shells....1195
      3.4 Renewing needle bearing in crankshaft....1196
      3.5 Measuring axial clearance of crankshaft....1198
      3.6 Measuring radial clearance of crankshaft....1199
      3.7 Removing and installing sender wheel....1199
    4 Balance shaft....1201
      4.1 Assembly overview - balance shaft....1201
      4.2 Removing and installing balance shaft....1202
        4.2.1 Removing and installing inlet side balance shaft....1202
        4.2.2 Removing and installing exhaust side balance shaft....1204
      4.3 Renewing oil seal for balance shaft (inlet side)....1206
    5 Pistons and conrods....1208
      5.1 Assembly overview - pistons and conrods....1208
      5.2 Removing and installing pistons....1209
      5.3 Removing and installing oil spray jets....1211
      5.4 Checking piston and cylinder bore....1212
      5.5 Separating new conrod....1214
      5.6 Checking radial clearance of conrods....1214
  15 – Cylinder head, valve gear....1215
    1 Cylinder head....1215
      1.1 Assembly overview - cylinder head....1215
      1.2 Removing and installing cylinder head....1217
      1.3 Removing and installing vacuum pump....1223
      1.4 Checking compression....1224
    2 Cover for timing chain....1227
      2.1 Assembly overview - cover for timing chain....1227
      2.2 Removing and installing camshaft control valve 1 -N205- and exhaust camshaft control valve 1 -N318-....1228
      2.3 Removing and installing upper timing chain cover....1228
      2.4 Removing and installing timing chain cover (bottom)....1230
      2.5 Renewing seal for vibration damper....1234
    3 Chain drive....1237
      3.1 Assembly overview - camshaft timing chains....1237
      3.2 Removing and installing camshaft timing chain....1239
      3.3 Assembly overview - drive chain for balance shaft....1253
      3.4 Removing and installing drive chain for balance shaft....1254
      3.5 Checking timing chain....1255
      3.6 Checking valve timing....1255
    4 Valve gear....1258
      4.1 Assembly overview - valve gear....1258
      4.2 Removing and installing camshaft....1262
      4.3 Installing ball for sliding piece....1274
      4.4 Removing and installing valve stem seals....1275
        4.4.1 Removing and installing valve stem oil seals (cylinder head installed)....1275
        4.4.2 Removing and installing valve stem oil seals (cylinder head removed)....1279
    5 Inlet and exhaust valves....1284
      5.1 Checking valve guides....1284
      5.2 Checking valves....1285
      5.3 Valve dimensions....1285
  17 – Lubrication....1286
    1 Sump, oil pump....1286
      1.1 Assembly overview - sump/oil pump....1286
      1.2 Removing and installing oil level and oil temperature sender -G266-....1289
      1.3 Removing and installing bottom section of sump....1290
        1.3.1 Removing and installing bottom section of sump, plastic sump....1290
        1.3.2 Removing and installing bottom section of sump, sheet-metal sump....1291
      1.4 Removing and installing oil pump....1293
      1.5 Removing and installing top section of sump....1295
      1.6 Engine oil....1298
    2 Engine oil cooler....1299
      2.1 Assembly overview - engine oil cooler....1299
      2.2 Removing and installing engine oil cooler....1299
      2.3 Removing and installing mechanical switching valve....1301
    3 Crankcase breather....1302
      3.1 Exploded view - crankcase breather system....1302
      3.2 Removing and installing oil separator....1303
    4 Oil filter, oil pressure switch....1304
      4.1 Assembly overview - oil filter....1304
      4.2 Exploded view - oil pressure switches/oil pressure control....1305
      4.3 Removing and installing piston cooling jet control valve -N522-....1306
      4.4 Removing and installing oil pressure regulating valve -N428-....1306
      4.5 Removing and installing oil pressure switch -F1-....1307
      4.6 Removing and installing oil pressure switch for reduced oil pressure -F378-....1308
      4.7 Removing and installing stage 3 oil pressure switch -F447-....1309
      4.8 Checking oil pressure....1311
        4.8.1 Checking engine oil pressure....1311
        4.8.2 Checking oil pressure and oil spray jets....1313
  19 – Cooling....1315
    1 Cooling system, coolant....1315
      1.1 Coolant hose schematic diagram....1315
        1.1.1 Vehicles with manual gearbox....1315
        1.1.2 Vehicles with dual clutch gearbox....1316
        1.1.3 Vehicles with dual clutch gearbox, engine code CHHA....1317
        1.1.4 Vehicles with dual clutch gearbox and auxiliary radiator on right side....1319
        1.1.5 Vehicles with dual clutch gearbox and auxiliary radiator on right and left sides....1320
      1.2 Draining and filling coolant....1322
      1.3 Checking cooling system for leaks....1327
    2 Coolant pump, regulation of cooling system....1329
      2.1 Assembly overview - coolant pump, thermostat....1329
      2.2 Assembly overview - electric coolant pump....1331
      2.3 Assembly overview - coolant temperature sender....1334
      2.4 Removing and installing toothed belt for coolant pump....1334
      2.5 Removing and installing coolant pump....1336
      2.6 Removing and installing continued coolant circulation pump -V51-....1339
      2.7 Removing and installing coolant shut-off valve -N82-....1342
      2.8 Removing and installing coolant valve for gearbox -N488-, vehicles with dual clutch gearbox....1344
      2.9 Removing and installing actuator for engine temperature regulation -N493-....1345
      2.10 Removing and installing coolant temperature sender -G62-....1347
      2.11 Removing and installing coolant temperature sender at radiator outlet -G83-....1348
    3 Coolant pipes....1350
      3.1 Assembly overview - coolant pipes....1350
      3.2 Removing and installing front coolant pipe....1350
      3.3 Removing and installing upper coolant pipes....1352
    4 Radiator, radiator fan....1354
      4.1 Exploded view - radiator....1354
        4.1.1 Assembly overview - radiator, Golf, Passat....1354
        4.1.2 Assembly overview - radiator and radiator fan, Sharan....1356
      4.2 Assembly overview - auxiliary radiator....1357
        4.2.1 Assembly overview - right auxiliary radiator....1357
        4.2.2 Assembly overview - left auxiliary radiator....1358
      4.3 Assembly overview - radiator cowl and radiator fan....1359
        4.3.1 Assembly overview - radiator cowl and radiator fan, Golf, Passat....1359
        4.3.2 Assembly overview - radiator cowl, Sharan....1360
      4.4 Removing and installing radiator....1360
        4.4.1 Removing and installing radiator, Golf, Passat....1360
        4.4.2 Removing and installing radiator, Sharan....1362
      4.5 Removing and installing radiator cowl....1366
      4.6 Removing and installing radiator fan....1367
        4.6.1 Removing and installing radiator fan, Golf, Passat....1367
        4.6.2 Removing and installing radiator fan, Sharan....1368
      4.7 Removing and installing auxiliary radiator....1368
        4.7.1 Removing and installing right auxiliary radiator....1368
        4.7.2 Removing and installing left auxiliary radiator....1370
  21 – Turbocharging/supercharging....1373
    1 Turbocharger....1373
      1.1 Assembly overview - turbocharger....1373
      1.2 Removing and installing turbocharger....1376
        1.2.1 Removing and installing turbocharger, Golf, Passat....1376
        1.2.2 Removing and installing turbocharger, Sharan....1382
      1.3 Adjusting charge pressure positioner -V465-....1385
    2 Charge air system....1387
      2.1 Assembly overview - charge air system....1387
        2.1.1 Assembly overview - charge air system, Golf, Passat....1387
        2.1.2 Assembly overview - charge air system, Sharan....1388
      2.2 Assembly overview - charge-air hose connections....1390
      2.3 Removing and installing charge air cooler....1390
        2.3.1 Removing and installing charge air cooler, Golf, Passat....1390
        2.3.2 Removing and installing charge air cooler, Sharan....1393
      2.4 Removing and installing charge pressure sender -G31-....1394
      2.5 Checking charge air system for leaks....1394
  24 – Mixture preparation - injection....1397
    1 Injection system....1397
      1.1 Overview of fitting locations - injection system....1397
    2 Injectors....1407
      2.1 Assembly overview - fuel rail with injectors....1407
        2.1.1 Assembly overview - fuel rail with injectors, direct injection....1407
        2.1.2 Assembly overview - fuel rail with injectors, indirect injection....1408
      2.2 Removing and installing fuel rail....1409
      2.3 Removing and installing injectors....1409
        2.3.1 Removing and installing injectors, direct injection....1409
        2.3.2 Removing and installing injectors, indirect injection....1413
      2.4 Renewing seals on injectors....1415
      2.5 Cleaning injectors....1416
    3 Air filter....1418
      3.1 Assembly overview - air filter housing....1418
      3.2 Removing and installing air filter housing....1419
    4 Intake manifold....1421
      4.1 Assembly overview - intake manifold....1421
      4.2 Removing and installing intake manifold....1422
      4.3 Removing and installing throttle valve module -GX3-....1428
      4.4 Cleaning throttle valve module....1430
    5 Senders and sensors....1431
      5.1 Assembly overview - actuator for structure-borne sound and control unit for structure-borne sound....1431
      5.2 Removing and installing fuel pressure sender -G247-....1432
      5.3 Checking fuel pressure sender -G247-....1434
      5.4 Removing and installing fuel pressure sender for low-pressure -G410-....1436
      5.5 Removing and installing intake manifold sender -GX9-....1437
    6 Engine control unit....1439
      6.1 Removing and installing engine control unit -J623-....1439
        6.1.1 Removing and installing engine control unit -J623-, Golf, Passat....1439
        6.1.2 Removing and installing engine control unit -J623-, Sharan....1440
      6.2 Removing and installing engine control unit -J623- with protective housing....1442
        6.2.1 Removing and installing engine control unit -J623- with protective housing, Golf, Passat....1442
        6.2.2 Removing and installing engine control unit -J623- with protective housing, Sharan....1445
    7 High-pressure pump....1449
      7.1 Assembly overview - high-pressure pump....1449
      7.2 Removing and installing high-pressure pump....1450
    8 Lambda probe....1455
      8.1 Assembly overview - Lambda probe....1455
      8.2 Removing and installing Lambda probe 1 before catalytic converter -GX10-....1456
      8.3 Removing and installing Lambda probe 1 after catalytic converter -GX7-....1457
  26 – Exhaust system....1459
    1 Exhaust pipes, silencers....1459
      1.1 Assembly overview - silencers....1459
        1.1.1 Assembly overview - silencer, Golf, front-wheel drive....1459
        1.1.2 Assembly overview - silencer, Golf with engine code CJSB, Passat with engine code CJXA....1461
        1.1.3 Assembly overview - silencers, Passat with engine codes CJSA, CJSC....1462
        1.1.4 Assembly overview - silencer, Passat with engine code CHHB....1464
        1.1.5 Assembly overview - silencer, Sharan....1465
      1.2 Removing and installing silencer....1466
        1.2.1 Removing and installing silencer, Golf, front-wheel drive....1466
        1.2.2 Removing and installing silencer, Golf with engine code CJSB, Passat with engine code CJXA....1467
        1.2.3 Removing and installing silencer, Passat with engine codes CJSA, CJSC....1468
        1.2.4 Removing and installing silencer, Passat with engine code CHHB....1471
        1.2.5 Removing and installing silencer, Sharan....1471
      1.3 Separating exhaust pipes, silencers....1472
        1.3.1 Separating exhaust pipes/silencers, Golf, front-wheel drive....1472
        1.3.2 Separating exhaust pipes silencers, Passat with engine codes CJSA, CJSC....1473
        1.3.3 Separating exhaust pipes/silencers, Passat with engine codes CHHB, CJXA, Golf with engine code CJSB....1474
      1.4 Aligning exhaust system free of tension....1477
      1.5 Checking exhaust system for leaks....1478
    2 Emission control....1479
      2.1 Assembly overview - emission control....1479
        2.1.1 Assembly overview - emission control, Golf, Passat....1479
        2.1.2 Assembly overview - exhaust gas treatment, Sharan....1481
      2.2 Removing and installing catalytic converter....1482
      2.3 Removing and installing exhaust flap control unit, Passat with engine code CJXA....1484
    3 Secondary air system....1486
      3.1 Assembly overview - secondary air system....1486
      3.2 Removing and installing secondary air pump motor -V101-....1487
      3.3 Removing and installing secondary air inlet valve -N112-....1487
  28 – Ignition system....1489
    1 Ignition system....1489
      1.1 Assembly overview - ignition system....1489
      1.2 Removing and installing ignition coils with output stage....1490
      1.3 Removing and installing knock sensor I -G61-....1492
      1.4 Removing and installing Hall sender....1493
        1.4.1 Removing and installing Hall sender -G40-....1493
        1.4.2 Removing and installing Hall sender 3 -G300-....1493
      1.5 Removing and installing engine speed sender -G28-....1494
4-Cylinder Injection Engine (1.4L Direct Injection Engine, Turbocharger) Workshop Manual (CC 2012-,Golf Cabriolet 2012-,Sharan 2016-,Tiguan 2008-)....1495
  00 – Technical data....1501
    1 Safety instructions....1501
      1.1 Safety precautions when working on fuel supply system....1501
      1.2 Safety precautions when working on vehicles with a Start/Stop system....1501
      1.3 Safety precautions during road tests in which test and measuring equipment is used....1502
      1.4 Safety precautions when working on cooling system....1502
      1.5 Safety precautions when working on ignition system....1502
    2 Identification....1503
      2.1 Engine number, engine data....1503
    3 Repair instructions....1504
      3.1 Rules for cleanliness....1504
      3.2 Foreign objects in engine....1504
      3.3 Contact corrosion....1504
      3.4 Routing and securing lines....1504
      3.5 Installing coolers, condensers and radiators....1505
      3.6 Testing vacuum system....1505
  10 – Removing and installing engine....1506
    1 Removing and installing engine....1506
      1.1 Removing engine....1506
        1.1.1 Removing engine, Golf Cabriolet....1506
        1.1.2 Removing engine, Sharan, CC and Tiguan....1515
      1.2 Separating engine and gearbox....1525
      1.3 Securing engine on engine and gearbox support....1526
      1.4 Installing engine....1528
    2 Assembly mountings....1532
      2.1 Assembly overview - assembly mountings....1532
        2.1.1 Assembly overview - assembly mountings, Golf Cabriolet and CC....1532
        2.1.2 Assembly overview - assembly mountings, Sharan and Tiguan....1535
      2.2 Removing and installing engine mountings....1537
        2.2.1 Removing and installing engine mountings, Golf Cabriolet and CC....1537
        2.2.2 Removing and installing engine mountings, Sharan and Tiguan....1538
      2.3 Removing and installing gearbox mounting....1539
      2.4 Removing and installing pendulum support....1540
      2.5 Supporting engine in installation position....1541
        2.5.1 Supporting engine in installation position, Golf Cabriolet....1541
        2.5.2 Supporting engine in installation position, Tiguan....1544
        2.5.3 Supporting engine in installation position, Sharan....1548
        2.5.4 Supporting engine in installation position, CC....1550
      2.6 Checking adjustment of assembly mountings....1551
      2.7 Adjusting assembly mountings....1551
  13 – Crankshaft group....1554
    1 Cylinder block (pulley end)....1554
      1.1 Assembly overview - poly V-belt drive....1554
        1.1.1 Assembly overview - poly V-belt drive, vehicles without air conditioner compressor....1554
        1.1.2 Assembly overview - poly V-belt drive, vehicles with air conditioner compressor....1556
      1.2 Assembly overview - sealing flange, belt pulley end....1558
      1.3 Removing and installing poly V-belt....1559
        1.3.1 Removing and installing poly V-belt, vehicles without air conditioner compressor....1559
        1.3.2 Removing and installing poly V-belt, vehicles with air conditioner compressor....1560
      1.4 Removing and installing tensioner for poly V-belt....1562
        1.4.1 Removing and installing tensioner for poly V-belt, vehicles without air conditioner compressor....1562
        1.4.2 Removing and installing tensioner for poly V-belt, vehicles with air conditioner compressor....1562
      1.5 Removing and installing vibration damper....1563
      1.6 Removing and installing engine support....1564
      1.7 Renewing crankshaft oil seal - belt pulley end....1566
      1.8 Removing and installing sealing flange on pulley end....1568
    2 Cylinder block, gearbox end....1571
      2.1 Assembly overview - cylinder block, gearbox end....1571
      2.2 Removing and installing flywheel....1572
      2.3 Removing and installing sealing flange on gearbox side....1573
    3 Crankshaft....1583
      3.1 Renewing needle bearing in crankshaft....1583
      3.2 Crankshaft dimensions....1585
      3.3 Measuring axial clearance of crankshaft....1585
    4 Pistons and conrods....1587
      4.1 Assembly overview - pistons and conrods....1587
      4.2 Removing and installing pistons....1589
      4.3 Removing and installing oil spray jets....1590
      4.4 Checking piston and cylinder bore....1591
      4.5 Checking radial clearance of conrods....1592
      4.6 Separating new conrod....1592
  15 – Cylinder head, valve gear....1594
    1 Cylinder head....1594
      1.1 Assembly overview - cylinder head....1594
      1.2 Assembly overview - camshaft housing....1596
        1.2.1 Assembly overview - camshaft housing, vehicles with adjustable exhaust camshaft....1596
        1.2.2 Assembly overview - camshaft housing, vehicles without adjustable exhaust camshaft....1598
      1.3 Removing and installing cylinder head....1599
      1.4 Removing and installing camshaft housing....1603
      1.5 Checking compression....1607
    2 Toothed belt drive....1610
      2.1 Assembly overview - toothed belt guard....1610
      2.2 Assembly overview - toothed belt....1611
        2.2.1 Assembly overview - toothed belt, vehicles without adjustable exhaust camshaft....1611
        2.2.2 Assembly overview - toothed belt, vehicles with adjustable exhaust camshaft....1613
      2.3 Removing and installing toothed belt....1615
        2.3.1 Removing and installing toothed belt, vehicles without adjustable exhaust camshaft....1615
        2.3.2 Removing and installing toothed belt, vehicles with adjustable exhaust camshaft....1627
      2.4 Checking valve timing....1640
        2.4.1 Checking valve timing, vehicles without adjustable exhaust camshaft....1640
        2.4.2 Checking valve timing, vehicles with adjustable exhaust camshaft....1646
      2.5 Removing toothed belt from camshaft....1651
        2.5.1 Removing toothed belt from camshafts, vehicles without adjustable exhaust camshaft....1651
        2.5.2 Removing toothed belt from camshafts, vehicles with adjustable exhaust camshaft....1662
    3 Valve gear....1674
      3.1 Assembly overview - valve gear....1674
      3.2 Measuring axial play of camshaft....1675
      3.3 Removing and installing camshaft oil seal....1676
        3.3.1 Removing and installing inlet camshaft oil seal, pulley end, vehicles without adjustable exhaust camshaft....1676
        3.3.2 Removing and installing inlet camshaft oil seal, pulley end, vehicles with adjustable exhaust camshaft....1678
        3.3.3 Removing and installing exhaust camshaft oil seal, pulley end, vehicles without adjustable exhaust camshaft....1680
        3.3.4 Removing and installing exhaust camshaft oil seal, pulley end, vehicles with adjustable exhaust camshaft....1682
        3.3.5 Removing and installing exhaust camshaft oil seal, gearbox end....1684
      3.4 Removing and installing camshaft adjuster....1686
      3.5 Removing and installing inlet camshaft control valve 1 -N205-....1687
      3.6 Removing and installing exhaust camshaft control valve 1 -N318-....1687
      3.7 Removing and installing valve stem seals....1688
        3.7.1 Removing and installing valve stem seals, cylinder head installed....1688
        3.7.2 Removing and installing valve stem seals, cylinder head removed....1692
    4 Inlet and exhaust valves....1696
      4.1 Checking valve guides....1696
      4.2 Checking valves....1696
      4.3 Valve dimensions....1697
  17 – Lubrication....1698
    1 Sump, oil pump....1698
      1.1 Assembly overview - sump and oil pump....1698
      1.2 Engine oil....1701
      1.3 Removing and installing bottom section of sump....1701
      1.4 Removing and installing upper part of sump....1704
      1.5 Removing and installing oil pump....1706
      1.6 Removing and installing oil level and oil temperature sender -G266-....1707
    2 Engine oil cooler....1709
      2.1 Assembly overview - engine oil cooler....1709
      2.2 Removing and installing engine oil cooler....1709
    3 Crankcase breather....1711
      3.1 Assembly overview - crankcase breather system....1711
      3.2 Removing and installing oil separator....1712
    4 Oil filter, oil pressure switch....1714
      4.1 Assembly overview - oil filter/oil pressure switch....1714
      4.2 Removing and installing oil pressure switch -F1-....1715
      4.3 Removing and installing oil pressure switch for reduced oil pressure -F378-....1716
      4.4 Checking oil pressure....1717
      4.5 Removing and installing oil pressure regulating valve -N428-....1719
  19 – Cooling....1721
    1 Cooling system, coolant....1721
      1.1 Coolant hose schematic diagram....1721
      1.2 Checking cooling system for leaks....1722
      1.3 Draining and filling coolant....1723
    2 Coolant pump, regulation of cooling system....1729
      2.1 Assembly overview - coolant pump, thermostat....1729
      2.2 Assembly overview - electric coolant pump....1731
      2.3 Assembly overview - coolant temperature sender....1733
      2.4 Removing and installing electric coolant pump....1733
        2.4.1 Removing and installing charge air cooling pump -V188-....1733
      2.5 Removing and installing coolant pump....1735
      2.6 Removing and installing thermostat....1740
        2.6.1 Removing and installing thermostat for large cooling circuit....1740
        2.6.2 Removing and installing thermostat for small cooling circuit....1741
      2.7 Removing and installing toothed belt pulley for coolant pump....1742
      2.8 Removing and installing coolant temperature sender -G62-....1743
      2.9 Removing and installing coolant temperature sender at radiator outlet -G83-....1745
    3 Coolant pipes....1746
      3.1 Assembly overview - coolant pipes....1746
      3.2 Removing and installing coolant pipes....1746
    4 Radiator and radiator fan....1750
      4.1 Assembly overview - radiator and radiator fan....1750
        4.1.1 Assembly overview - radiator and radiator fan, Golf Cabriolet, CC and Tiguan....1750
        4.1.2 Assembly overview - radiator and radiator fan, Sharan....1753
      4.2 Assembly overview - radiator cowl and radiator fan....1755
        4.2.1 Assembly overview - radiator cowl and radiator fan, Golf Cabriolet, CC and Tiguan....1755
        4.2.2 Assembly overview - radiator cowl and radiator fan, Sharan....1756
      4.3 Removing and installing radiator....1756
        4.3.1 Removing and installing radiator, Golf Cabriolet, CC and Tiguan....1756
        4.3.2 Removing and installing radiator, Sharan....1757
      4.4 Removing and installing water radiator for charge air cooling circuit....1759
        4.4.1 Removing and installing water radiator for charge air cooling circuit, Golf Cabriolet, CC and Tiguan....1759
        4.4.2 Removing and installing water radiator for charge air cooling circuit, Sharan....1762
      4.5 Removing and installing radiator cowl....1763
        4.5.1 Removing and installing radiator cowl with radiator fan, Golf Cabriolet, CC and Tiguan....1763
        4.5.2 Removing and installing radiator cowl with radiator fan, Sharan....1764
      4.6 Removing and installing radiator fan -V7- and radiator fan 2 -V177-....1765
  21 – Turbocharging/supercharging....1767
    1 Turbocharger....1767
      1.1 Assembly overview - turbocharger....1767
      1.2 Removing and installing turbocharger....1769
      1.3 Removing and installing charge pressure positioner -V465-....1772
    2 Charge air system....1774
      2.1 Assembly overview - charge air system....1774
      2.2 Removing and installing charge air cooler....1776
      2.3 Removing and installing charge pressure sender -GX26-....1778
      2.4 Checking charge air system for leaks....1779
      2.5 Removing and installing air intake pipe....1781
  24 – Mixture preparation - injection....1783
    1 Injection system....1783
      1.1 Overview of fitting locations - injection system....1783
      1.2 Releasing high pressure in fuel system....1786
    2 Injectors....1788
      2.1 Assembly overview - fuel rail with injectors....1788
      2.2 Removing and installing fuel rail....1789
      2.3 Removing and installing injectors....1789
      2.4 Cleaning injectors....1793
    3 Air filter....1795
      3.1 Assembly overview - air filter housing....1795
      3.2 Removing and installing air filter housing....1796
    4 Intake manifold....1797
      4.1 Assembly overview - intake manifold....1797
      4.2 Removing and installing intake manifold....1799
      4.3 Removing and installing throttle valve module -GX3-....1801
      4.4 Cleaning throttle valve module -GX3-....1802
    5 Senders and sensors....1804
      5.1 Removing and installing intake manifold sender -GX9-....1804
      5.2 Removing and installing fuel pressure sender -G247-....1804
      5.3 Checking fuel pressure sender -G247-....1805
    6 Engine control unit....1808
      6.1 Removing and installing engine control unit -J623-....1808
        6.1.1 Removing and installing engine control unit -J623-, Sharan and Tiguan....1808
        6.1.2 Removing and installing engine control unit -J623-, Golf Cabriolet and CC....1810
      6.2 Removing and installing engine control unit -J623- with protective housing....1812
        6.2.1 Removing and installing engine control unit -J623- with protective housing, Sharan and Tiguan....1812
        6.2.2 Removing and installing engine control unit -J623- with protective housing, Golf Cabriolet and CC....1815
    7 High-pressure pump....1820
      7.1 Assembly overview - high-pressure pump....1820
      7.2 Removing and installing high-pressure pump....1821
      7.3 Removing and installing high-pressure pipe....1822
    8 Lambda probe....1824
      8.1 Assembly overview - Lambda probe....1824
      8.2 Removing and installing Lambda probe 1 before catalytic converter -GX10-....1825
      8.3 Removing and installing Lambda probe 1 after catalytic converter -GX7-....1826
  26 – Exhaust system....1827
    1 Exhaust pipes, silencers....1827
      1.1 Assembly overview - silencers....1827
        1.1.1 Assembly overview - silencer, Golf Cabriolet....1827
        1.1.2 Assembly overview - silencer, CC....1829
        1.1.3 Assembly overview - silencer, Sharan....1831
        1.1.4 Assembly overview - silencers, Tiguan....1832
      1.2 Separating exhaust pipes, silencers....1833
        1.2.1 Separating exhaust pipes/silencers, CC....1833
        1.2.2 Separating exhaust pipes/silencers, Tiguan....1834
      1.3 Removing and installing silencer....1836
        1.3.1 Removing and installing silencer, Golf Cabriolet....1836
        1.3.2 Removing and installing silencer, CC....1836
        1.3.3 Removing and installing silencer, Tiguan....1839
        1.3.4 Removing and installing silencer, Sharan....1839
      1.4 Installation position of clamp....1840
        1.4.1 Installation position of clamp, Golf Cabriolet....1840
        1.4.2 Installation position of clamp, CC....1841
        1.4.3 Installation position of clamp, Sharan....1841
        1.4.4 Installation position of clamp, Tiguan....1842
      1.5 Aligning exhaust system free of stress....1843
        1.5.1 Aligning exhaust system free of stress, Golf Cabriolet....1843
        1.5.2 Align exhaust system such that it is not under stress, CC....1844
        1.5.3 Aligning exhaust system free of stress, Tiguan....1844
        1.5.4 Aligning exhaust system free of stress, Sharan....1846
      1.6 Checking exhaust system for leaks....1847
    2 Emission control....1848
      2.1 Assembly overview - emission control....1848
      2.2 Removing and installing catalytic converter....1849
  28 – Ignition system....1852
    1 Ignition system....1852
      1.1 Assembly overview - ignition system....1852
      1.2 Test data, spark plugs....1853
      1.3 Removing and installing ignition coils with output stage....1853
      1.4 Removing and installing knock sensor 1 -G61-....1855
      1.5 Removing and installing Hall sender -G40-....1856
      1.6 Removing and installing Hall sender 3 -G300-....1856
      1.7 Removing and installing engine speed sender -G28-....1857
4-Cylinder Injection Engine Workshop Manual (1.4L Direct Injection Engine, Turbocharger & Supercharger) (Eos 2006-,Golf_Cabriolet_ Plus 2005-,Passat_CC_ Variant 2009-,Polo 2010-,Scirocco 2009-,Sharan 2011-,Tiguan 2008-,Touran 2003-)....1859
  00 – Technical data....1867
    1 Engine number, engine data....1867
    2 Safety precautions....1871
      2.1 Safety precautions when working on fuel supply system....1871
      2.2 Safety precautions when working on ignition system....1871
      2.3 Releasing pressure in high-pressure area....1872
    3 General repair notes....1874
      3.1 Rules for cleanliness....1874
  10 – Removing and installing engine....1875
    1 Removing and installing engine....1875
      1.1 Removing engine (Golf Plus, Eos, Scirocco, Golf, Touran, Golf Cabriolet)....1875
      1.2 Installing engine (Golf Plus, Eos, Scirocco, Golf, Touran, Golf Cabriolet)....1885
      1.3 Removing engine (Tiguan)....1887
      1.4 Installing engine (Tiguan)....1894
      1.5 Removing engine (Polo)....1897
      1.6 Installing engine (Polo)....1904
      1.7 Removing engine (Sharan)....1906
      1.8 Installing engine (Sharan)....1914
      1.9 Removing engine (Passat, Passat CC)....1916
      1.10 Installing engine (Passat, Passat CC)....1926
    2 Assembly mountings....1930
      2.1 Assembly overview - assembly mountings (Touran, Golf Plus, Eos, Scirocco, Golf, Golf Cabriolet)....1930
      2.2 Assembly overview - assembly mountings (Tiguan)....1931
      2.3 Assembly overview - assembly mountings (Polo)....1932
      2.4 Assembly overview - assembly mountings (Sharan)....1933
      2.5 Assembly overview - assembly mountings (Passat, Passat CC)....1933
  13 – Crankshaft group....1935
    1 Cylinder block (pulley end)....1935
      1.1 Assembly overview - poly V-belt drive....1937
      1.2 Assembly overview - cylinder block, belt pulley end....1939
      1.3 Removing and installing poly V-belt (Golf Plus, Eos, Scirocco, Golf, Touran, Polo, Sharan, Passat, Passat CC, Golf Cabriolet)....1941
        1.3.1 Poly V-belt routing....1943
      1.4 Removing and installing poly V-belt (Tiguan)....1944
        1.4.1 Poly V-belt routing....1945
      1.5 Removing and installing ancillary bracket....1946
      1.6 Renewing crankshaft oil seal - pulley end....1947
      1.7 Removing and installing crankshaft pulley....1949
    2 Cylinder block, gearbox end....1953
      2.1 Assembly overview - cylinder block, gearbox end....1953
      2.2 Removing and installing sealing flange on gearbox side....1954
        2.2.1 Pressing sealing flange with sender wheel off crankshaft....1955
        2.2.2 Pressing sealing flange with sender wheel onto crankshaft....1956
        2.2.3 A - Assembling seal with sender wheel on assembly tool -T10134-....1956
        2.2.4 B - Attaching assembling tool -T10134- with sealing flange on crankshaft flange....1958
        2.2.5 C - Bolting assembly tool -T10134- onto crankshaft flange....1959
        2.2.6 D - Pressing sender wheel onto crankshaft flange using assembly tool -T10134-....1960
        2.2.8 F - Re-pressing sender wheel....1961
    3 Crankshaft....1963
      3.1 Assembly overview - crankshaft....1963
      3.2 Pulling needle bearing out of and driving into crankshaft....1964
      3.3 Crankshaft dimensions....1965
    4 Pistons and conrods....1966
      4.1 Assembly overview - pistons and conrods....1966
      4.2 Checking piston....1968
      4.3 Checking cylinder bores....1969
      4.4 Separating new conrod....1969
      4.5 Removing and installing pistons....1969
      4.6 Removing and installing oil spray jets....1970
  15 – Cylinder head, valve gear....1972
    1 Cylinder head....1972
      1.1 Assembly overview - cylinder head....1972
      1.2 Removing and installing camshaft housing....1975
        1.2.1 Removing....1976
        1.2.2 Installing....1977
      1.3 Removing and installing cylinder head....1980
        1.3.1 Removing....1981
        1.3.2 Installing....1982
      1.4 Checking compression....1983
    2 Valve gear....1986
      2.1 Assembly overview - valve gear....1986
      2.2 Measuring axial clearance of camshaft....1988
      2.3 Reworking valve seats....1988
      2.4 Checking valve guides....1990
      2.5 Removing and installing valve stem seals....1990
        2.5.1 Removing....1991
        2.5.2 Installing....1992
    3 Cover for timing chain....1993
      3.1 Removing and installing valve timing housing (Eos, Golf Plus, Scirocco, Golf, Polo, Sharan, Golf Cabriolet)....1993
        3.1.1 Removing....1994
        3.1.2 Installing....1996
      3.2 Removing and installing valve timing housing (Tiguan, Touran)....1997
        3.2.1 Removing....1999
        3.2.2 Installing....2001
      3.3 Removing and installing valve timing housing (Passat, Passat CC)....2002
    4 Chain drive....2007
      4.1 Checking valve timing....2007
      4.2 Adjusting valve timing....2009
      4.3 Checking timing chain....2017
      4.4 Removing and installing timing chain and chain drive for oil pump....2024
  17 – Lubrication....2034
    1 Sump, oil pump....2034
      1.1 Engine oil....2034
      1.2 Assembly overview - sump, oil pump....2034
      1.3 Removing and installing oil sump....2037
      1.4 Removing and installing oil pump....2039
    2 Oil filter, oil pressure switch....2043
      2.1 Checking oil pressure and oil pressure switch....2043
  19 – Cooling....2045
    1 Cooling system, coolant....2045
      1.1 Coolant hose schematic diagram (Golf Plus, Eos, Scirocco, Golf, Touran, Polo, Golf Cabriolet)....2046
      1.2 Coolant hose schematic diagram (Tiguan)....2047
      1.3 Schematic diagram for coolant hoses (Sharan)....2048
      1.4 Coolant hose schematic diagram (Passat, Passat CC)....2049
      1.5 Draining and filling with coolant (Golf Plus, Eos, Scirocco, Golf, Touran, Tiguan, Golf Cabriolet)....2050
      1.6 Draining and filling with coolant (Polo)....2054
      1.7 Draining and filling coolant (Sharan)....2058
      1.8 Draining and filling coolant (Passat, Passat CC)....2063
      1.9 Checking cooling system for leaks (Polo, Touran, Golf Plus, Eos, Scirocco, Golf, Golf Cabriolet)....2068
      1.10 Checking cooling system for leaks (Sharan, Tiguan)....2070
      1.11 Checking cooling system for leaks (Passat, Passat CC)....2072
    2 Coolant pump, regulation of cooling system....2075
      2.1 Assembly overview - thermostat....2075
      2.2 Assembly overview - thermostat (Passat, Passat CC)....2077
      2.3 Removing and installing coolant pump (Polo, Touran, Golf Plus, Eos, Tiguan, Scirocco, Golf, Golf Cabriolet)....2078
      2.4 Removing and installing coolant pump belt pulley (Polo, Touran, Golf Plus, Eos, Tiguan, Scirocco, Golf, Golf Cabriolet)....2082
      2.5 Removing and installing coolant circulation pump -V50- (Polo, Touran, Golf Plus, Eos, Tiguan, Scirocco, Golf, Golf Cabriolet)....2087
      2.6 Removing and installing coolant pump (Sharan)....2089
      2.7 Removing and installing coolant pump belt pulley (Sharan)....2094
      2.8 Removing and installing coolant circulation pump -V50- (Sharan)....2098
      2.9 Removing and installing coolant pump belt pulley (Passat, Passat CC)....2100
      2.10 Removing and installing coolant pump (Passat, Passat CC)....2106
      2.11 Removing and installing coolant circulation pump -V50- (Passat, Passat CC)....2113
      2.12 Assembly overview - heater element for engine preheater -Z97- (Passat, Passat CC)....2115
      2.13 Removing and installing heater element for engine preheater -Z97- (Passat, Passat CC)....2117
    3 Radiator, radiator fan....2120
      3.1 Assembly overview - radiator/radiator fan (Eos, Golf Plus, Scirocco, Golf, Touran, Golf Cabriolet)....2120
      3.2 Assembly overview - parts of cooling system, body side (Tiguan)....2122
      3.3 Assembly overview - radiator, radiator fan (Polo)....2124
      3.4 Assembly overview - radiator/radiator fan (Sharan)....2125
      3.5 Assembly overview - radiator/radiator fan (Passat, Passat CC)....2126
      3.6 Removing and installing radiator fan -V7- and radiator fan 2 -V177- (Eos, Golf Plus, Scirocco, Golf, Touran, Golf Cabriolet)....2127
      3.7 Removing and installing radiator fan -V7- and radiator fan 2 -V177- (Polo)....2128
      3.8 Removing and installing radiator, radiator fan -V7- and radiator fan 2 -V177- (Sharan)....2129
      3.9 Removing and installing radiator (Passat, Passat CC)....2131
      3.10 Removing and installing fan cowling (Passat, Passat CC)....2134
      3.11 Removing and installing radiator fan -V7- and radiator fan 2 -V177- (Passat, Passat CC)....2135
      3.12 Removing and installing radiator (Golf Plus, Eos, Scirocco, Golf, Touran, Golf Cabriolet)....2135
      3.13 Removing and installing radiator and radiator fan -V7- (Tiguan)....2137
      3.14 Removing and installing radiator with charge air cooler (Polo)....2139
  21 – Turbocharging/supercharging....2142
    1 Turbocharger....2142
      1.1 Assembly overview - turbocharger....2142
      1.2 Removing and installing turbocharger....2146
      1.3 Checking vacuum unit for turbocharger....2151
      1.4 Removing and installing vacuum unit for turbocharger....2153
      1.5 Adjusting vacuum unit for turbocharger....2155
    2 Supercharger....2161
      2.1 Assembly overview - supercharger....2161
      2.2 Removing and installing supercharger....2163
      2.3 Removing and installing supercharger (Tiguan with four-wheel drive)....2171
      2.4 Removing and installing drive unit seal for supercharger....2179
    3 Charge air system....2183
      3.1 Assembly overview - charge air system (Eos, Golf Plus, Golf, Touran, Scirocco, Tiguan, Sharan, Golf Cabriolet)....2184
      3.2 Assembly overview - charge air system (Polo)....2185
      3.3 Assembly overview - charge air system (Passat, Passat CC)....2187
      3.4 Fitting hose connections with plug-in connectors....2188
      3.5 Checking charge air system for leaks....2189
      3.6 Removing and installing charge air cooler (Eos, Golf Plus, Golf, Golf Cabriolet, Touran)....2192
      3.7 Removing and installing charge air cooler (Sharan)....2194
      3.8 Removing and installing charge air cooler (Scirocco)....2196
      3.9 Removing and installing charge air cooler (Tiguan)....2198
      3.10 Removing and installing charge air cooler (Passat, Passat CC)....2200
  24 – Mixture preparation - injection....2205
    1 Air filter....2205
      1.1 Assembly overview - air filter....2205
      1.2 Assembly overview - air filter (Polo)....2206
      1.3 Removing and installing air filter housing....2207
      1.4 Removing and installing air filter housing (Polo)....2208
    2 Intake manifold....2209
      2.1 Assembly overview - intake manifold....2209
      2.2 Removing and installing regulating flap control unit -J808- and throttle valve module -J338-....2214
      2.3 Cleaning throttle valve module -J338-....2216
    3 Injectors....2218
      3.1 Assembly overview - fuel rail with injectors....2218
      3.2 Removing and installing injectors....2220
      3.3 Renewing seals on injectors....2223
    4 Senders and sensors....2227
      4.1 Checking fuel pressure sender....2227
      4.2 Actuator for structure-borne sound -R214- and control unit for structure-borne sound -J869- (Polo, left-hand drive)....2230
      4.3 Assembly overview - actuator for structure-borne sound -R214- and control unit for structure-borne sound -J869- (Polo, right-hand drive)....2232
    5 High-pressure pump....2233
      5.1 Assembly overview - high-pressure pump....2233
      5.2 Removing and installing high-pressure pump....2234
    6 Engine control unit -J623-....2238
      6.1 Removing and installing engine control unit -J623- (Golf Plus, Touran)....2238
      6.2 Removing and installing engine control unit -J623- with protective housing (Golf Plus, Touran)....2240
      6.3 Removing and installing engine control unit -J623- (Eos)....2242
      6.4 Removing and installing engine control unit -J623- with protective housing (Eos► 10.2008)....2243
      6.5 Removing and installing engine control unit -J623- (Tiguan)....2245
      6.6 Removing and installing engine control unit -J623- with protective housing (Tiguan)....2246
      6.7 Removing and installing engine control unit -J623- (Scirocco)....2248
      6.8 Removing and installing engine control unit -J623- with protective housing (Scirocco► 09.2008)....2249
      6.9 Removing and installing engine control unit -J623- (Golf, Golf Cabriolet)....2251
      6.10 Removing and installing engine control unit -J623- (Passat, Passat CC)....2252
      6.11 Removing and installing engine control unit -J623- with protective housing (Golf, Eos 11.2008►, Scirocco 10.2008►, Passat, Passat CC, Golf Cabriolet)....2253
      6.12 Removing and installing engine control unit -J623- (Polo)....2256
      6.13 Removing and installing engine control unit -J623- with protective housing (Polo)....2257
      6.14 Removing and installing engine control unit -J623- (Sharan)....2258
      6.15 Removing and installing engine control unit -J623- with protective housing (Sharan)....2259
  26 – Exhaust system....2261
    1 Exhaust pipes, silencers....2261
      1.1 Assembly overview - silencer (Golf Plus, Eos, Scirocco, Golf, Touran, Golf Cabriolet)....2262
      1.2 Assembly overview - silencer (Tiguan)....2263
      1.3 Assembly overview - silencer (Polo)....2264
      1.4 Assembly overview - silencer (Sharan)....2265
      1.5 Assembly overview - silencer (Passat, Passat CC)....2266
      1.6 Removing and installing front exhaust pipe (Tiguan with four-wheel drive)....2267
      1.7 Removing and installing front exhaust pipe (Golf Plus, Eos, Scirocco, Golf, Tiguan, Touran, Golf Cabriolet)....2268
      1.8 Removing and installing exhaust pipe (Sharan)....2269
      1.9 Removing and installing (Passat, Passat CC)....2270
      1.10 Separating exhaust pipes, silencers (Tiguan)....2272
      1.11 Separating exhaust pipes/silencers (Golf Plus, Eos, Scirocco, Golf, Touran, Golf Cabriolet)....2273
      1.12 Separating exhaust pipes/silencers (Polo)....2274
      1.13 Separating exhaust pipes/silencers (Sharan)....2276
      1.14 Separating exhaust pipes/silencers (Passat, Passat CC)....2277
      1.15 Aligning exhaust system free of tension (Passat, Passat CC)....2279
      1.16 Installation position of clamp....2279
    2 Cleansing exhaust emissions....2281
      2.1 Assembly overview - exhaust gas treatment (Golf Plus, Eos, Scirocco, Golf, Tiguan, Touran, Golf Cabriolet)....2281
      2.2 Assembly overview - exhaust gas treatment (Tiguan with all-wheel drive)....2283
      2.3 Assembly overview - exhaust gas purification system (Polo)....2285
      2.4 Assembly overview - exhaust gas treatment (Sharan)....2286
      2.5 Assembly overview - exhaust gas treatment (Passat, Passat CC)....2287
      2.6 Removing and installing catalytic converter (Polo)....2289
      2.7 Removing and installing (Passat, Passat CC)....2290
  28 – Ignition system....2293
    1 Ignition system....2293
      1.1 Assembly overview - ignition system....2293
      1.2 Removing and installing ignition coils with output stage....2294
      1.3 Removing and installing engine speed sender -G28-....2296
      1.4 Test data, spark plugs....2297
6-Speed Dual Clutch Gearbox 02E Workshop Manual (CC 2010-,Eos 2006-,Golf 2004-,Golf 2009-,Golf Plus 2005-,Golf Plus 2009-,Passat 2006-,Passat CC 2009-,Scirocco 2009-,Sharan 2011-,Touran 2003-)....2299
  00 – Technical data....2305
    1 General repair notes....2305
      1.1 Tools....2305
      1.2 Gearbox....2305
      1.3 Overview....2305
      1.4 Seals....2306
      1.5 ⇒ DSG® oil....2307
      1.6 Oil filter change - »Yes or no?«....2307
      1.7 Oil drain and inspection plug -A-....2307
      1.8 Nuts and bolts....2308
      1.9 Electrical components....2308
    2 Fault finding....2309
      2.1 General notes on fault finding....2309
      2.2 Useful information about the “behaviour of the control unit in the event of a gearbox fault”....2309
      2.3 Special notes on fault finding....2310
    3 Gearbox identification....2311
      3.1 Reading gearbox code letters....2311
    4 Code - engine allocation....2313
      4.1 Golf Plus 2009 ►....2313
      4.2 Golf Plus 2005 ►....2313
      4.3 Golf 2009 ►....2314
      4.4 Scirocco 2009 ►....2314
      4.5 Golf 2004 ►....2314
      4.6 Touran 2003 ►....2315
      4.7 Passat 2006 ►....2316
      4.8 Eos 2006 ►....2316
      4.9 Passat CC 2009 ►, CC 2010 ►....2317
      4.10 Sharan 2011 ►....2317
    5 Capacity ....2318
  30 – Clutch....2319
    1 Clutch....2319
      1.1 Assembly overview - dual clutch....2319
      1.2 Removing and installing clutch end cover....2321
      1.3 Removing dual clutch....2327
      1.4 Installing dual clutch....2328
  34 – Controls, housing....2334
    1 Electrical and electronic components and their locations ⇒ DSG....2334
      1.1 Removing and installing mechatronic unit for dual clutch gearbox -J743- (gearbox installed)....2334
      1.2 Removing and installing mechatronic unit for dual clutch gearbox -J743- (gearbox removed)....2343
      1.3 Removing and installing gearbox input speed sender -G182- and oil temperature sender in multi-plate clutch -G509-....2350
    2 Removing and installing gearbox oil cooler....2351
    3 Removing and installing oil pump....2354
    4 Renewing selector shaft lever oil seal with gearbox removed....2358
    5 Emergency release of selector lever....2360
    6 Removing and installing selector lever handle....2361
      6.1 Moving pushbutton to installation position in the handle....2363
        6.1.1 Handle with pushbutton on side....2363
        6.1.2 Handle with front pushbutton....2363
    7 Selector mechanism up to 02.2009....2365
      7.1 Overview of selector mechanism up to 02.2009....2365
      7.2 Removing and installing selector lever cable up to 02.2009....2366
      7.3 Checking selector lever cable....2373
      7.4 Adjusting selector lever cable....2373
    8 Checking selector mechanism....2375
      8.1 Selector lever in “P” position and ignition switched on....2375
      8.2 Selector lever in “N” position and ignition switched on....2375
      8.3 Selector lever in position “Tiptronic”....2375
      8.4 Ignition and light switched on....2375
      8.5 Selector lever position display....2375
    9 Selector mechanism from 03.2009 onwards....2376
      9.1 Overview of selector mechanism in vehicles from 03.2009 onwards....2376
      9.2 Removing and installing selector mechanism, from 03.2009....2377
        9.2.1 Removing and installing selector mechanism with selector housing....2377
        9.2.2 Removing and installing selector mechanism without selector housing....2380
    10 Removing and installing gearbox....2382
      10.1 Removing gearbox, Passat CC 2009 ►, CC 2010 ► with 2.0 l petrol engine....2382
      10.2 Removing gearbox, Golf 2009 ►, Golf Plus 2009 ► with 2.0 l petrol engine....2391
      10.3 Removing gearbox, Golf Plus 2005 ► with 1.4 l petrol engine....2400
      10.4 Removing gearbox, Passat CC 2009 ►, CC 2010 ► diesel engine....2407
      10.5 Removing gearbox, Passat CC 2009 ►, CC 2010 ► diesel engine (all-wheel drive)....2417
      10.6 Removing gearbox, Golf Plus 2009 ► with 2.0 l diesel engine....2426
      10.7 Removing gearbox, Golf 2009 ► 2.0 l diesel engine....2434
      10.8 Removing gearbox, Passat CC 2009 ►, CC 2010 ► with 3.6 l - V6 engine (all-wheel drive)....2441
      10.9 Removing gearbox, Golf 2004 ▸ with 1.9 l und 2.0 l diesel engine....2448
      10.10 Removing gearbox, Golf 2004 ► with 125 kW - 2.0 l diesel engine....2455
      10.11 Removing gearbox, Eos 2006 ►, with 3.2 and 3.6 l - V6 engine....2461
      10.12 Removing gearbox, Golf 2004 ►with 1.4 l petrol engine....2468
      10.13 Removing gearbox, Golf 2004 ►with 2.0 l petrol engine....2474
      10.14 Removing gearbox, Golf 2004 ►, with 3.2 l - V6 engine (R32 four-wheel drive)....2479
      10.15 Removing gearbox, Golf Plus 2005 ► with 1.9 l and 2.0 l diesel engine, with 2.0 l petrol engine....2488
      10.16 Removing gearbox, Eos 2006 ► with 2.0 l petrol engine....2494
      10.17 Removing gearbox, Eos 2005 ► with 2.0 l diesel engine....2501
      10.18 Removing gearbox, Touran 2003 ►....2509
      10.19 Removing gearbox, Passat 2006 ► with 2.0 l diesel engine....2517
      10.20 Removing gearbox, Passat 2006 ► with 2.0 l petrol engine....2525
      10.21 Removing gearbox, Passat 2006 ►, with 3.6 l - V6 engine (four-wheel drive)....2530
      10.22 Removing gearbox, Scirocco 2009 ► with 2.0 l diesel engine....2536
      10.23 Removing gearbox, Scirocco 2009 ► with 2.0 l petrol engine....2544
      10.24 Removing gearbox, Sharan 2011 ► with 2.0 l diesel engine....2553
      10.25 Removing gearbox, Sharan 2011 ► with 1.8 l and 2.0 l petrol engine....2561
      10.26 Removing gearbox, Sharan 2011 ► with 1.4 l petrol engine....2570
      10.27 Installing gearbox....2577
    11 Torque settings »gearbox to engine«....2579
      11.1 Torque settings (⇒ ELSA)....2579
        11.1.1 Torque settings and notes concerning engine mountings....2580
        11.1.2 Torque settings and notes concerning engine mountings....2581
        11.1.3 Torque settings and notes concerning engine mountings....2582
        11.1.4 Torque settings and notes concerning engine mountings....2584
        11.1.5 Torque settings and notes concerning engine mountings....2585
        11.1.6 Torque settings and notes concerning engine mountings....2586
    12 Transporting gearbox and securing to assembly stand....2587
    13 Removing and installing bevel box, Golf 2004 ► and Passat 2006 ►....2588
    14 Removing and installing bevel box, Passat CC 2009 ►, CC 2010 ► with diesel engine....2593
      14.1 Specified torques....2599
    15 Removing and installing bevel box, Passat CC 2009 ►, CC 2010 ► with 3.6 l V6 engine....2600
    16 Oil and oil filter....2604
      16.1 Renewing oil filter....2604
      16.2 Checking oil level and topping up....2605
      16.3 Draining and filling oil....2608
  35 – Gears, shafts....2612
    1 Currently, no repairs can be made to gears and shafts....2612
  39 – Final drive - differential....2613
    1 Overview - seals....2613
      1.1 Renewing seals for right flange shaft or stub shaft - front-wheel drive....2614
    2 Renewing oil seal for left flange shaft - front and four-wheel drive....2616
      2.1 Renewing oil seal for right flange shaft - four-wheel drive....2617
      2.2 Dismantling and assembling flange shaft....2619
    3 Renewing oil seal for propshaft drive flange at bevel box....2621
    4 Assembly overview - Flange shafts and seals on bevel box....2627
      4.1 Renewing seal on gearbox between bevel box and gearbox....2628
      4.2 Removing and installing right flange shaft....2629
      4.3 Renewing seal for right flange shaft on outside of bevel box....2631
      4.4 Renewing needle bearing (polygon bearing) for right output shaft drive flange....2632
      4.5 Renewing seal on bevel box between gearbox and bevel box....2634
    5 Checking and topping up gear oil in bevel box....2636
      5.1 Checking gear oil in bevel box....2636
      5.2 Topping up gear oil in bevel box....2637
6-Speed Dual Clutch Gearbox 02E Workshop Manual (Scirocco 2015-,Sharan 2016-)....2640
  00 – Technical data....2644
    1 Safety instructions....2644
      1.1 General safety provisions....2644
      1.2 Safety precautions when working on vehicles with a Start/Stop system....2645
      1.3 Safety measures when tow-starting and towing....2645
      1.4 Safety precautions when using testers and measuring instruments during a road test....2645
    2 Identification....2647
      2.1 Gearbox identification....2647
        2.1.1 Identification on gearbox....2647
        2.1.2 Reading gearbox code letters....2647
    3 Repair instructions....2650
      3.1 General repair notes....2650
        3.1.1 General notes....2650
      3.2 Seals and sealing rings....2651
      3.3 Nuts and bolts....2651
    4 Technical data....2652
      4.1 Allocation of gearbox to engine....2652
        4.1.1 Scirocco 2015 ►....2652
        4.1.2 Sharan 2016 ►....2652
      4.2 Capacities....2652
        4.2.1 Capacities - dual clutch gearbox....2652
    5 Electrical components....2653
      5.1 Overview of fitting locations - electrical components....2653
  30 – Clutch....2654
    1 Clutch....2654
      1.1 Assembly overview - dual clutch....2654
      1.2 Removing and installing clutch end cover....2656
      1.3 Removing dual clutch....2660
      1.4 Installing dual clutch....2661
  34 – Controls, housing....2668
    1 Mechatronic unit....2668
      1.1 Assembly overview - mechatronic unit....2668
      1.2 Removing and installing sump....2670
      1.3 Removing and installing mechatronic unit for dual clutch gearbox -J743-....2673
        1.3.1 Removing and installing mechatronic unit for dual clutch gearbox -J743-, gearbox installed....2673
        1.3.2 Removing and installing mechatronic unit for dual clutch gearbox -J743-, gearbox removed....2683
        1.3.3 Removing and installing gearbox input speed sender -G182- and clutch temperature sender -G509-....2691
    2 Selector mechanism....2693
      2.1 Assembly overview - selector mechanism....2693
        2.1.1 Assembly overview - selector mechanism, manufacturer ZF....2693
        2.1.2 Assembly overview - selector mechanism, manufacturer ECS....2695
      2.2 Emergency release from position P....2696
        2.2.1 Emergency release from P position, manufacturer ZF....2696
        2.2.2 Emergency release from P position, manufacturer ECS....2697
      2.3 Removing and installing selector lever handle....2698
      2.4 Moving push button to installation position in the handle....2701
      2.5 Removing and installing selector mechanism....2703
        2.5.1 Removing and installing selector mechanism with selector lever cable....2703
        2.5.2 Removing and installing selector mechanism without selector lever cable, manufacturer ZF....2704
        2.5.3 Removing and installing selector mechanism without selector lever cable, manufacturer ECS....2707
      2.6 Removing and installing selector lever cable....2709
        2.6.1 Removing and installing selector lever cable, manufacturer ZF....2709
        2.6.2 Removing and installing selector lever cable, manufacturer ECS....2711
      2.7 Checking selector mechanism....2713
      2.8 Checking and adjusting selector lever cable....2714
      2.9 Renewing oil seal for selector shaft....2716
    3 Removing and installing gearbox....2719
      3.1 Removing gearbox....2719
        3.1.1 Removing gearbox, Scirocco 2015 ►, vehicles with diesel engine....2719
        3.1.2 Removing gearbox, Scirocco 2015 ►, vehicles with petrol engine....2726
        3.1.3 Removing gearbox, Sharan 2016 ► with 2.0 l diesel engine....2732
        3.1.4 Removing gearbox, Sharan 2016 ► with 2.0 l petrol engine....2741
        3.1.5 Removing gearbox, Sharan 2016 ► with 1.4 l petrol engine....2750
      3.2 Installing gearbox....2757
      3.3 Specified torques for gearbox....2760
    4 Assembly mountings....2761
      4.1 Assembly overview - assembly mountings....2761
    5 Transporting gearbox....2763
    6 Dismantling and assembling gearbox....2764
      6.1 Assembly overview - gearbox....2764
    7 Attachment to engine and gearbox support....2767
    8 Gear oil circuit....2768
      8.1 Removing and installing gear oil cooler....2768
      8.2 Removing and installing cover for gear oil pump....2770
      8.3 Removing and installing gearbox oil pump....2772
      8.4 Removing and installing gearbox oil filter....2773
    9 Gear oil....2776
      9.1 Checking gear oil level....2776
      9.2 Draining and filling gearbox oil....2779
  35 – Gears, shafts....2783
    1 Currently, no repairs can be made to gears and shafts....2783
  39 – Final drive - differential....2784
    1 Oil seals....2784
      1.1 Overview of fitting locations - seals....2784
      1.2 Renewing left oil seal....2784
      1.3 Renewing right oil seal....2787
6-Speed Manual Gearbox 0A6 Workshop Manual (Sharan 2011-,Sharan 2016-,Tiguan 2008-)....2793
  00 – Technical data....2799
    1 Safety measures for vehicles with Start/Stop system....2799
    2 Identification....2800
      2.1 Identification of manual gearbox....2800
    3 Identification code, assembly allocation, ratios, capacities....2801
      3.1 Identification code, assembly allocation, ratios, capacities, Sharan front-wheel drive....2801
      3.2 Identification code, assembly allocation, ratios, capacities, Sharan all-wheel drive....2801
      3.3 Identification code, assembly allocation, ratios, capacities, Tiguan front-wheel drive....2802
      3.4 Identification code, assembly allocation, ratios, capacities, Tiguan all-wheel drive....2803
      3.5 Calculating overall gear ratio “i”....2807
    4 Overview - power transmission....2808
      4.1 Overview - power transmission, front-wheel drive....2808
      4.2 Overview - all-wheel drive power train....2810
    5 Four-wheel drive - notes on performance test....2812
    6 General repair notes....2813
    7 Electrical components....2817
      7.1 Overview of fitting locations - electrical components....2817
        7.1.1 Overview of fitting locations - electrical components, manual gearbox....2817
        7.1.2 Overview of fitting locations - electrical components, clutch mechanism....2818
  30 – Clutch....2819
    1 Clutch mechanism....2819
      1.1 Overview - clutch mechanism....2819
      1.2 Assembly overview - pedal cluster....2821
      1.3 Assembly overview - clutch hydraulics....2823
        1.3.1 Assembly overview - clutch hydraulics (left-hand drive)....2823
        1.3.2 Assembly overview - clutch hydraulics (right-hand drive)....2825
      1.4 Assembly overview - clutch release mechanism....2827
      1.5 Removing and installing clutch pedal....2828
        1.5.1 Removing....2828
        1.5.2 Installing....2831
        1.5.3 Specified torques....2833
      1.6 Removing and installing over-centre spring....2833
        1.6.1 Removing....2833
        1.6.2 Installing....2836
        1.6.3 Specified torques....2838
      1.7 Removing and installing mounting bracket....2838
        1.7.1 Removing....2839
        1.7.2 Installing....2843
        1.7.3 Specified torques....2844
      1.8 Removing and installing clutch master cylinder....2844
        1.8.1 Removing....2845
        1.8.2 Installing....2845
      1.9 Removing and installing clutch slave cylinder together with release bearing....2846
        1.9.1 Removing....2847
        1.9.2 Installing....2847
      1.10 Removing and installing line for clutch mechanism....2848
        1.10.1 Removing....2848
        1.10.2 Installing....2849
      1.11 Removing line and bleeder from and installing on slave cylinder....2850
      1.12 Bleeding clutch mechanism....2851
      1.13 Removing and installing clutch position sender -G476-....2852
        1.13.1 Removing and installing clutch position sender -G476-, LHD vehicles....2852
        1.13.2 Removing and installing clutch position sender -G476-, RHD vehicles....2856
    2 Clutch....2859
      2.1 Assembly overview - “Sachs” clutch....2859
      2.2 Removing and installing “Sachs” clutch....2861
        2.2.1 Removing....2861
        2.2.2 Installing....2862
      2.3 Assembly overview - “LuK” clutch....2863
      2.4 Removing and installing “LuK” clutch....2865
        2.4.1 Removing....2865
        2.4.2 Installing....2866
  34 – Controls, housing....2869
    1 Selector mechanism....2869
      1.1 Installation position - selector mechanism....2869
      1.2 Overview - selector mechanism....2871
      1.3 Assembly overview - gear lever knob and cover....2872
      1.4 Assembly overview - Selector lever and selector housing....2874
      1.5 Assembly overview - Selector cables....2876
      1.6 Removing and installing gear knob....2880
      1.7 Removing and installing selector mechanism....2881
        1.7.1 Removing....2881
        1.7.2 Installing....2884
        1.7.3 Specified torques....2886
      1.8 Dismantling and assembling selector mechanism....2887
      1.9 Adjusting selector mechanism....2891
      1.10 Functional check....2893
    2 Distinguishing between different types of turbo diesel engines, Sharan....2894
    3 Removing and installing gearbox, Sharan front-wheel drive, engine lifting eyes »next to each other« on engine....2895
      3.1 Removing gearbox....2899
      3.2 Installing gearbox....2907
      3.3 Specified torques....2914
    4 Removing and installing gearbox, Sharan front-wheel drive, engine lifting eyes »diagonally« on engine....2915
      4.1 Removing gearbox....2917
      4.2 Installing gearbox....2928
      4.3 Specified torques for gearbox....2937
    5 Removing and installing gearbox, Sharan all-wheel drive, engine lifting eyes »next to each other« on engine....2938
      5.1 Removing gearbox....2941
      5.2 Installing gearbox....2950
      5.3 Specified torques....2957
    6 Removing and installing gearbox, Sharan all-wheel drive, engine lifting eyes »diagonally« on engine....2958
      6.1 Removing gearbox....2960
      6.2 Installing gearbox....2971
      6.3 Specified torques for gearbox....2979
    7 Removing and installing gearbox - Tiguan front-wheel drive....2980
      7.1 Removing gearbox....2982
      7.2 Installing gearbox....2989
      7.3 Specified torques....2996
    8 Removing and installing gearbox, Tiguan all-wheel drive....2997
      8.1 Removing gearbox, Tiguan all-wheel drive with 1.4 l petrol engine....2997
      8.2 Installing gearbox, Tiguan all-wheel drive with 1.4 l petrol engine....3004
      8.3 Removing gearbox, Tiguan all-wheel drive with 2.0 l petrol engine....3011
      8.4 Installing gearbox, Tiguan all-wheel drive with 2.0 l petrol engine....3020
      8.5 Tiguan four-wheel drive with turbo diesel engine - removing gearbox....3028
      8.6 Tiguan four-wheel drive with turbo diesel engine - installing gearbox....3038
    9 Assembly mountings....3048
      9.1 Assembly overview - assembly mountings....3048
    10 Transporting gearbox....3049
    11 Gearbox oil....3050
      11.1 Check oil level in manual gearbox and top up....3050
    12 Removing and installing bevel box....3051
      12.1 Removing bevel box, Tiguan with 1.4 l petrol engine....3051
      12.2 Installing bevel box, Tiguan with 1.4 l petrol engine....3055
      12.3 Removing bevel box, Tiguan with 2.0 l petrol engine....3058
      12.4 Installing bevel box, Tiguan with 2.0 l petrol engine....3062
      12.5 Removing bevel box - vehicles with turbo diesel engine, up to 05.10....3066
      12.6 Installing bevel box - vehicles with turbo diesel engine, up to 05.10....3070
      12.7 Removing bevel box, all vehicles with turbo diesel engine, as of 06.10 (common rail, generation II)....3074
      12.8 Installing bevel box, all vehicles with turbo diesel engine, as of 06.10 (common rail, generation II)....3079
      12.9 Removing bevel box, vehicles with turbo diesel engine, up to 05.15....3083
      12.10 Installing bevel box, vehicles with turbo diesel engine, as of 05.15....3089
    13 Gear oil in bevel box....3094
      13.1 Check gear oil level....3094
      13.2 Top up gear oil....3094
      13.3 Torque setting....3097
    14 Dismantling and assembling gearbox....3098
      14.1 Overview - gearbox, front-wheel drive....3098
      14.2 Overview - gearbox, four-wheel drive....3099
      14.3 Overview - dismantling and assembling gearbox....3100
      14.4 Assembly overview - removing and installing gearbox housing and selector unit....3101
      14.5 Assembly overview - removing and installing input shaft, output shafts, differential, bevel box and selector rods....3103
      14.6 Securing gearbox to assembly stand....3105
      14.7 Dismantling and assembling procedure....3106
        14.7.1 Removing....3109
        14.7.2 Installing....3113
    15 Gearbox housing....3121
      15.1 Assembly overview - gearbox housing....3121
      15.2 Repairing gearbox housing....3123
    16 Clutch housing....3125
      16.1 Assembly overview - clutch housing....3125
      16.2 Repairing clutch housing....3127
    17 Selector unit....3129
      17.1 Assembly overview - selector unit....3129
      17.2 Renewing locking elbow....3130
      17.3 Renewing oil seal for selector shaft....3131
        17.3.1 Removing....3131
        17.3.2 Installing....3131
    18 Selector forks....3133
      18.1 Assembly overview - selector forks....3133
  35 – Gears, shafts....3134
    1 Input shaft....3134
      1.1 Assembly overview - input shaft....3134
      1.2 Dismantling and assembling input shaft....3136
      1.3 Renewing input shaft seal....3141
        1.3.1 Procedure....3142
    2 Output shaft....3144
      2.1 Assembly overview - output shaft for 1st and 2nd gear....3144
      2.2 Dismantling and assembling output shaft for 1st and 2nd gear....3147
      2.3 Assembly overview - output shaft for 3rd and 4th gear....3156
      2.4 Dismantling and assembling output shaft for 3rd and 4th gear....3159
      2.5 Assembly overview - output shaft for reverse gear....3167
      2.6 Dismantling and assembling reverse gear output shaft....3170
        2.6.1 Removing stop ring and spring from and installing on reverse gear synchromeshed gear....3176
  39 – Final drive - front differential....3179
    1 Oil seals....3179
      1.1 Front-wheel drive and all-wheel drive - renewing left stub shaft oil seal with gearbox installed....3179
        1.1.1 Removing....3181
        1.1.2 Installing....3182
      1.2 Front-wheel drive - renewing right stub shaft oil seal with gearbox installed....3183
        1.2.1 Installing....3185
      1.3 Four-wheel drive - renewing right stub shaft oil seal with bevel box installed....3186
        1.3.1 Removing....3186
        1.3.2 Installing....3187
      1.4 Four-wheel drive - renewing seal between gearbox and bevel box with gearbox installed....3188
      1.5 Assembly overview - seals in bevel box and stub shaft bearing in bevel box....3189
      1.6 Renewing seal between gearbox and bevel box with bevel box removed....3191
      1.7 Renewing stub shaft oil seals with bevel box removed....3193
      1.8 Renewing bevel box output flange oil seal (bevel box removed)....3196
      1.9 Renewing needle bearing (polygon bearing) on stub shaft of bevel box....3201
    2 Differential....3206
      2.1 Assembly overview - differential....3206
      2.2 Dismantling and assembling differential....3208
      2.3 Adjusting differential....3212
6-Speed Manual Gearbox 0BB Workshop Manual (Sharan 2011-,Sharan 2016-,Tiguan 2008-)....3216
  00 – Technical data....3220
    1 Safety precautions....3220
      1.1 Safety measures for vehicles with Start/Stop system....3220
    2 Identification....3221
      2.1 Gearbox identification....3221
    3 Identification code, assembly allocation, ratios, capacities....3222
      3.1 Identification code, assembly allocation, ratios, capacities, Sharan....3222
      3.2 Identification code, assembly allocation, ratios, capacities, Tiguan....3223
      3.3 Calculating overall gear ratio “i”....3224
    4 Overview - power transmission....3225
    5 General repair notes....3227
    6 Electrical components....3230
      6.1 Overview of fitting locations - electrical components....3230
        6.1.1 Overview of fitting locations – electrical components, manual gearbox....3230
        6.1.2 Overview of fitting locations – electrical components, clutch mechanism....3231
  30 – Clutch....3232
    1 Clutch operation....3232
      1.1 Overview - clutch actuation....3232
      1.2 Assembly overview - pedal cluster....3234
      1.3 Assembly overview - clutch hydraulics....3236
        1.3.1 Assembly overview - clutch hydraulics (left-hand drive)....3236
        1.3.2 Assembly overview - clutch hydraulics (right-hand drive)....3238
      1.4 Removing and installing mounting bracket....3239
      1.5 Removing and installing over-centre spring....3246
      1.6 Removing and installing clutch pedal....3250
      1.7 Removing and installing master cylinder....3255
      1.8 Removing and installing clutch position sender -G476-....3257
        1.8.1 Removing and installing clutch position sender -G476-, LHD vehicles....3257
        1.8.2 Removing and installing clutch position sender -G476-, RHD vehicles....3261
      1.9 Removing line and bleeder from and installing on slave cylinder....3263
      1.10 Removing and installing line for clutch mechanism....3263
      1.11 Bleeding clutch system....3265
    2 Clutch release mechanism....3267
      2.1 Assembly overview - clutch release mechanism....3267
      2.2 Removing and installing slave cylinder with release bearing....3268
    3 Clutch....3270
      3.1 Differentiating makes of clutch (vehicles with turbo diesel engine)....3270
      3.2 Assembly overview - “Sachs” clutch....3272
      3.3 Removing and installing “Sachs” clutch....3273
      3.4 Assembly overview - “LuK” clutch....3275
      3.5 Removing and installing “LuK” clutch....3276
  34 – Controls, housing....3280
    1 Selector mechanism....3280
      1.1 Installation position of selector mechanism....3280
      1.2 Overview - selector mechanism....3281
      1.3 Assembly overview - gear lever knob and cover....3282
      1.4 Removing and installing gear knob....3282
      1.5 Assembly overview - Selector lever and selector housing....3284
      1.6 Dismantling and assembling selector mechanism....3286
      1.7 Assembly overview - Selector cables....3290
        1.7.1 Removing and installing relay lever and cable end-piece....3294
      1.8 Removing and installing selector mechanism....3296
      1.9 Adjusting selector mechanism....3299
      1.10 Functional check....3302
    2 Removing and installing gearbox....3303
      2.1 Distinguishing between different types of petrol engines....3303
      2.2 Distinguishing between different types of turbo diesel engines....3303
      2.3 Removing and installing gearbox, Sharan and Tiguan with petrol engine, engine lifting eyes »at rear« of engine....3304
        2.3.1 Removing gearbox....3307
        2.3.2 Installing gearbox....3316
      2.4 Removing and installing gearbox, Sharan and Tiguan with petrol engine, engine lifting eyes »at front« of engine....3324
        2.4.1 Removing gearbox....3328
        2.4.2 Installing gearbox....3343
      2.5 Removing and installing gearbox, Sharan and Tiguan with turbo diesel engine, engine lifting eyes »next to each other« on engine....3351
        2.5.1 Removing gearbox....3355
        2.5.2 Installing gearbox....3365
        2.5.3 Specified torques....3373
      2.6 Removing and installing gearbox, Sharan and Tiguan with turbo diesel engine, engine lifting eyes »diagonally« on engine....3374
        2.6.1 Removing gearbox....3378
        2.6.2 Installing gearbox....3392
        2.6.3 Specified torques for gearbox....3400
    3 Transporting gearbox....3401
    4 Assembly overview - assembly mountings....3402
    5 Gearbox oil....3404
      5.1 Checking gear oil level....3404
      5.2 Filling with gear oil....3404
    6 Dismantling and assembling gearbox....3406
      6.1 Overview - gearbox....3406
      6.2 Overview - dismantling and assembling gearbox....3407
      6.3 Assembly overview - removing and installing gear housing and selector unit....3408
      6.4 Assembly overview - removing and installing input shaft, output shafts, differential and selector rods....3410
        6.4.1 Installation position of shafts and selector rods in gearbox....3411
      6.5 Installing to engine and gearbox support....3412
      6.6 Dismantling and assembling procedure....3413
        6.6.1 Removing....3416
        6.6.2 Installing....3421
    7 Gearbox housing and clutch housing....3428
      7.1 Assembly overview - gearbox housing....3428
      7.2 Repairing gearbox housing....3430
      7.3 Assembly overview - clutch housing....3437
      7.4 Repairing clutch housing....3439
    8 Selector unit....3442
      8.1 Assembly overview - selector unit....3442
      8.2 Renewing oil seal for selector shaft....3443
        8.2.1 Torque setting....3444
    9 Selector forks....3445
      9.1 Assembly overview - selector forks....3445
      9.2 Repairing reverse gear selector fork....3446
  35 – Gears, shafts....3448
    1 Input shaft....3448
      1.1 Assembly overview - input shaft....3448
      1.2 Dismantling and assembling input shaft....3449
      1.3 Renewing input shaft seal....3452
    2 Output shaft....3455
      2.1 Assembly overview - output shaft for 1st to 4th gears....3455
      2.2 Dismantling and assembling output shaft for 1st through 4th gears....3458
        2.2.1 Dismantling output shaft for 1st to 4th gears....3465
      2.3 Adjusting output shaft for 1st through 4th gears....3479
      2.4 Assembly overview - output shaft for 5th, 6th and reverse gears....3483
      2.5 Dismantling and assembling output shaft for 5th, 6th and reverse gears....3486
      2.6 Adjusting output shaft for 5th, 6th and reverse gears....3495
  39 – Final drive - differential....3501
    1 Oil seals....3501
      1.1 Renewing left flange shaft oil seal with gearbox installed....3501
      1.2 Renewing right flange shaft oil seal with gearbox installed....3502
    2 Adjustment overview....3505
    3 Differential....3506
      3.1 Assembly overview - differential....3506
      3.2 Dismantling and assembling differential....3508
      3.3 Adjusting differential....3512
Air Conditioning System with Refrigerant R134a Workshop Manual (VW Models,Edition 10.2014)....3517
  00 – Technical data....3523
    1 General notes on air conditioning systems....3523
      1.1 Introduction....3523
      1.2 Additional information....3523
      1.3 Basics of air conditioning....3524
        1.3.1 Physical basics:....3524
        1.3.2 Heat always flows from warmer to colder material....3524
        1.3.3 Pressure and boiling point....3524
      1.4 Vapour pressure table for refrigerant R134a....3525
      1.5 Refrigerant R134a....3526
        1.5.1 Physical data of refrigerant R134a....3526
        1.5.2 Critical point....3526
        1.5.3 Environmental aspects of refrigerant R134a....3527
      1.6 Characteristics of refrigerant R134a....3527
        1.6.1 Trade names and designations....3527
        1.6.2 Colour....3527
        1.6.3 Vapour pressure....3527
        1.6.4 Physical properties of R134a....3528
        1.6.5 Effects on metal....3528
        1.6.6 Critical temperature and critical pressure....3528
        1.6.7 Water content....3528
        1.6.8 Combustibility....3528
        1.6.9 Charge factor....3528
        1.6.10 Detecting leaks....3529
      1.7 Refrigerant machine oil....3529
        1.7.1 Properties of refrigerant oils....3530
      1.8 Comfort....3531
        1.8.1 Environmental aspects....3531
      1.9 How air conditioning works....3531
      1.10 General safety....3532
        1.10.1 Product characteristics....3532
        1.10.2 Handling refrigerants....3532
        1.10.3 Wear protective glasses....3532
        1.10.4 Wear protective gloves and apron....3533
        1.10.5 Do not allow liquid refrigerant to come in contact with the skin....3533
        1.10.6 Do not breath in refrigerant vapour....3533
        1.10.7 Absolutely NO SMOKING....3533
        1.10.8 Welding and soldering on refrigeration systems....3533
        1.10.9 Pungent smell....3533
        1.10.10 First aid....3533
        1.10.11 Handling pressure tanks....3533
        1.10.12 Do not heat above 50°C....3534
        1.10.13 Do not apply uncontrolled heat....3534
        1.10.14 Seal empty containers....3534
        1.10.15 Safety instructions for using extraction and charging equipment....3534
      1.11 Safety precautions for when working on vehicles with air conditioning and when handling refrigerant R134a....3535
      1.12 Basics for working on refrigerant circuit....3536
        1.12.1 O-ring....3537
        1.12.2 Before operating the air conditioning system after recharging with refrigerant....3538
    2 General information on refrigerant circuit....3539
      2.1 Refrigerant circuit components....3539
        2.1.1 Distribution of the refrigerant circuit components and their influence on the high-pressure and low-pressure sides....3539
        2.1.2 Air conditioning system compressor with magnetic clutch:....3540
        2.1.3 Air conditioner compressor without magnetic clutch....3541
        2.1.4 Air conditioner compressor without magnetic clutch, with elastic drive coupling....3542
        2.1.5 Electrical air conditioner compressor for high-voltage system....3542
        2.1.6 Condenser....3543
        2.1.7 Evaporator....3544
        2.1.8 Reservoir....3544
        2.1.9 Restrictor....3545
        2.1.10 Receiver....3545
        2.1.11 Expansion valve....3546
        2.1.12 O-ring....3546
        2.1.13 Pipes and hoses in refrigerant circuit....3546
        2.1.14 High-pressure safety valve....3547
      2.2 Design of refrigerant circuit....3547
      2.3 Evacuation and charging valves for quick-release couplings of air conditioner service station on refrigerant circuit....3547
      2.4 Switch and sender in refrigerant circuit and related connections....3549
        2.4.1 High-pressure switch for air conditioning system -F23-....3549
        2.4.2 High-pressure switch for magnetic clutch -F118-....3550
        2.4.3 Low-pressure switch for air conditioning system -F73-....3550
        2.4.4 Connections to valves for switches in the refrigerant circuit....3550
        2.4.5 Air conditioning system pressure switch -F129-....3551
        2.4.6 High-pressure sender -G65-....3551
        2.4.7 Refrigerant pressure and temperature sender -G395-....3551
        2.4.8 Air conditioner compressor regulating valve -N280-....3552
      2.5 Electrical components not installed in refrigerant circuit....3552
        2.5.2 Radiator fan control unit -J293-....3552
        2.5.3 Radiator fan control unit -J293-....3553
      2.6 Pressures and temperatures in the refrigerant circuit....3554
      2.7 Refrigerant circuit with expansion valve....3554
      2.8 Refrigerant circuit with restrictor and reservoir....3556
      2.9 Test and measurement work that can be performed using a pressure gauge....3558
        2.9.1 Pressure gauges enable the following test and measurement work....3558
      2.10 Air conditioner service and recycling equipment....3559
        2.10.1 Classification of extraction systems in groups....3559
        2.10.2 Charging devices that do not require a permit....3559
      2.11 Notes to repairs on refrigerant circuit....3560
    3 Statutory texts and instructions....3561
      3.1 Statutes and regulations....3561
      3.2 Recycling and refuse law....3566
        3.2.1 Disposal of refrigerant and refrigerant machine oil....3566
      3.3 Converting R12 refrigerant circuits to R134a refrigerant circuits and repairing them (retrofitting)....3567
      3.4 Maintaining records on refrigerant....3567
    4 Refrigerant circuit....3568
      4.1 Important repair notes on air conditioning....3568
      4.2 Retrofitting refrigerant circuit from R12 refrigerant to R134a refrigerant....3568
    5 Working with the air conditioner service station....3569
      5.1 Important notes for working with the air conditioner service station....3570
      5.2 Connecting air conditioner service station for measuring and checking....3570
      5.3 Draining refrigerant circuit using air conditioner service station....3571
      5.4 Evacuating refrigerant circuit using air conditioner service station....3572
      5.5 Charging refrigerant circuit using air conditioner service station....3573
      5.6 Bringing air conditioning system into service after charging....3574
      5.7 Charging container in air conditioner service station with refrigerant....3575
      5.8 Draining air conditioner service station....3575
    6 Detecting leaks in refrigerant circuit....3577
      6.1 Leak detection in refrigerant circuit using compressed air or nitrogen....3578
      6.2 Searching for leaks in refrigerant circuits using leak detector -V.A.G 1796-....3580
      6.3 Detecting leaks in refrigerant circuit using leak detecting system -VAS 6196- or leak detecting system -VAS 6201- or a later model....3581
    7 Clearing refrigerant circuit of contaminants....3587
      7.1 Blowing through refrigerant circuit with compressed air and nitrogen....3587
        7.1.1 Blowing out refrigerant circuit....3589
      7.2 Purging (cleaning) refrigerant circuit with refrigerant R134a....3589
        7.2.1 Principle circuit diagrams for various purging circuits....3599
        7.2.2 Purging electrical air conditioner compressor....3604
        7.2.3 Adapters for setting up purging circuits....3608
    8 Complaints....3644
      8.1 Possible complaints about refrigerant circuit....3644
        8.1.1 Test prerequisites:....3644
        8.1.2 Possible complaints....3644
      8.2 Smells from heater and air conditioner unit....3645
        8.2.1 Is the smell coming from evaporator or the heat exchanger?....3645
        8.2.2 Ultrasonic air conditioner cleaning unit -VAS 6189A-....3646
        8.2.3 Spraying the evaporator with the suction feed spray-gun -V.A.G 1538- and spray lance....3647
    9 Connecting air conditioner service station....3648
      9.1 For vehicles that have connections on both low-pressure and high-pressure sides of refrigerant circuit....3648
        9.1.1 Connecting air conditioner service station for measuring and checking....3648
    10 Checking pressures on vehicles....3649
      10.1 Checking pressures in refrigerant circuit (using air conditioner service station)....3649
        10.1.1 Test prerequisites....3649
        10.1.2 Checking pressures....3650
        10.1.3 Continuation of checking pressures....3652
      10.2 Checking systems with a restrictor and collector (with internally regulated air conditioner compressor)....3652
        10.2.1 Specifications:....3653
      10.3 Checking systems with an expansion valve and reservoir (with internally regulated air conditioner compressor)....3657
        10.3.1 Specifications:....3657
      10.4 Checking systems with an expansion valve and reservoir (without regulated air conditioner compressor)....3663
        10.4.1 Test prerequisites....3663
        10.4.2 Checking....3664
        10.4.3 Specifications....3665
      10.5 Checking systems with a restrictor and reservoir and air conditioner compressor regulating valve -N280- (with externally regulated air conditioner compressor)....3665
        10.5.1 Specifications:....3665
      10.6 Checking systems with an expansion valve, receiver and air conditioner compressor regulating valve -N280- (with externally regulated air conditioner compressor)....3670
        10.6.1 Specifications:....3670
      10.7 With expansion valve, receiver and electrical air conditioner compressor....3680
    11 Renewing components....3681
      11.1 In the event of leaking or damaged components (apart from the air conditioner compressor, receiver or reservoir)....3682
        11.1.1 If the refrigerant circuit was completely empty....3682
        11.1.2 If there is still refrigerant in the refrigerant circuit....3682
      11.2 Renewing air conditioner compressor....3683
        11.2.1 Without needing to purge refrigerant circuit of contaminants (cleaning), e.g. in cases of external damage after an accident....3683
        11.2.2 Leaks or internal damage (e.g. noises or lack of power)....3685
      11.3 Renewing receiver or reservoir, and restrictor....3685
        11.3.1 After purging refrigerant circuit of contaminants, e.g. due to moisture intrusion (because refrigerant circuit has stood open for a length of time) or due to dirt....3685
        11.3.2 Without needing to purge refrigerant circuit of contaminants (e.g. damage in an accident); no refrigerant has escaped and no moisture or dirt has entered refrigerant circuit....3686
    12 Testing equipment and tools....3687
      12.1 List of test equipment, tools and materials....3687
        12.1.1 Tools and materials available from distribution centre or importer....3687
        12.1.2 Tools and materials commercially available....3689
        12.1.3 Tools to be made locally....3690
        12.1.4 Tools and materials available from distribution centre or importer....3690
Air conditioning systems with refrigerant R1234yf - General information -VW models....3697
Auxiliary Heater Workshop Manual (Sharan 2011-)....3954
  82 – Supplementary heating....3958
    1 Auxiliary heater Thermo Top V....3958
      1.1 Safety measures for working on vehicles with auxiliary heaters....3958
      1.2 Note on auxiliary heater operation in vehicles with diesel engine....3958
      1.3 Notes for vehicles with a start-stop system....3958
      1.4 Safety measures for vehicles with a start-stop system....3959
    2 Notes on general repairs on vehicles with auxiliary heaters....3960
      2.1 Starting conditions for auxiliary heating (preheater)....3960
      2.2 Starting conditions for auxiliary heating....3960
    3 Rules for cleanliness when working on the auxiliary heater and the fuel system....3962
    4 Repairing auxiliary heater Thermo Top V....3963
      4.1 Repairing auxiliary heater Thermo Top V....3963
        4.1.1 Manufacturer's nameplates used for Thermo Top V....3965
        4.1.2 Removing and installing ambient temperature sensor -G17-....3966
        4.1.3 Removing and installing exhaust system....3967
        4.1.4 Removing and installing remote control receiver for auxiliary heater -R64-....3967
    5 Removing and installing auxiliary heater Thermo Top V....3969
      5.1 Components of auxiliary heater Thermo Top V....3969
        5.1.1 Removing....3969
        5.1.2 Installing....3972
      5.2 Removing ancillaries of auxiliary heater Thermo Top V....3972
        5.2.3 Removing circulation pump -V55-....3973
        5.2.4 Installing....3973
    6 Dismantling and assembling auxiliary heater Thermo Top V....3975
      6.1 Dismantling and assembling auxiliary heater Thermo Top V....3975
      6.2 Inner components of auxiliary heater....3975
      6.3 Removing and installing glow plug with flame monitoring -Q8-....3977
      6.4 Removing and installing temperature sensor -G18- and overheating sensor -G189-....3978
      6.5 Removing and installing heater coolant shut-off valve -N279-....3978
    7 Connecting auxiliary heater Thermo Top V to coolant circuit....3981
      7.1 Connection diagram for coolant hoses in vehicles with auxiliary heating, engine code CAVA....3981
      7.2 Connection diagram for coolant hoses in vehicles with auxiliary heating, engine code CCZA....3982
      7.3 Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes CFFA, CFFB, CFGB....3984
      7.4 Coolant hose routing on vehicles with 2nd heat exchanger....3985
    8 Fuel supply for auxiliary heater Thermo Top V....3987
      8.1 Fuel supply for auxiliary heater Thermo Top V....3987
        8.1.1 Rules for cleanliness....3987
        8.1.2 Fuel feed to Thermo Top V....3987
      8.2 Removing and installing metering pump -V54-....3988
        8.2.1 Removing....3989
        8.2.2 Installing....3989
      8.3 Testing quantity of fuel delivered....3989
        8.3.1 Test prerequisites:....3990
        8.3.2 Checking:....3990
    9 Regulation of auxiliary heater Thermo Top V....3992
      9.1 Functional description of auxiliary heater Thermo Top V....3992
      9.2 Preheating mode....3993
      9.3 Auxiliary heating mode....3993
      9.4 Switching off....3993
    10 Connector pin assignment of auxiliary heater Thermo Top V....3994
      10.1 Connector pin assignment of auxiliary heater Thermo Top V....3994
    11 Functional description of remote control for auxiliary heater Thermo Top V....3995
      11.1 Switching auxiliary heater on using remote control....3995
      11.2 Switching auxiliary heater off using remote control....3995
      11.3 Renewing remote control battery....3996
      11.4 Warning lamp in remote control....3996
Auxiliary Heater Workshop Manual (Sharan 2016-)....3997
  00 – Technical data....4001
    1 Notes on safety....4001
      1.1 Safety precautions when working on vehicles with auxiliary/supplementary heater....4001
      1.2 Safety measures when working on vehicles with a start/stop system....4002
      1.3 Safety precautions when working on the fuel system....4002
      1.4 Safety precautions when working on cooling system....4003
      1.5 Safety precautions when using testers and measuring instruments during a road test....4003
    2 General notes....4004
      2.1 Starting conditions for auxiliary/supplementary heater....4004
        2.1.1 Starting conditions for auxiliary/supplementary heater, auxiliary heater mode....4004
        2.1.2 Starting conditions for auxiliary/supplementary heater, supplementary heater mode....4004
      2.2 Notes for vehicles with a start/stop system....4005
      2.3 Rules for cleanliness when working on the auxiliary/supplementary heater and the fuel system....4005
      2.4 Identification plates....4005
    3 Repair notes....4007
      3.1 General repair instructions....4007
  82 – Supplementary heating....4008
    1 Overview of fitting locations - auxiliary/supplementary heater....4008
      1.1 Overview of fitting locations - components not located in passenger compartment....4008
    2 Auxiliary/supplementary heater....4010
      2.1 Overview of fitting locations - auxiliary/supplementary heater....4010
      2.2 Assembly overview - auxiliary/supplementary heater attachments....4012
      2.3 Assembly overview - auxiliary/supplementary heater, internal....4013
      2.4 Removing and installing auxiliary/supplementary heater....4014
      2.5 Dismantling and assembling auxiliary/supplementary heater....4018
      2.6 Removing and installing air intake silencer....4020
      2.7 Removing and installing circulation pump -V55-....4020
      2.8 Removing and installing exhaust system....4023
      2.9 Removing and installing bracket for auxiliary/supplementary heater....4023
      2.10 Removing and installing covers for auxiliary heater control unit -J364-....4024
      2.11 Removing and installing glow plug with flame monitoring -Q8-....4025
      2.12 Removing and installing temperature sensor -G18- and overheating sensor -G189-....4025
      2.13 Connector pin assignment for supplementary heater....4026
      2.14 Dismantling and assembling burner unit....4026
      2.15 Removing and installing auxiliary heater control unit -J364- with combustion air blower -V6-....4027
    3 Coolant circuit with auxiliary/supplementary heater....4029
      3.1 Coolant hose schematic diagram....4029
      3.2 Bleeding coolant circuit of auxiliary/supplementary heater....4029
      3.3 Coolant hose routing on vehicles with 2nd heat exchanger....4030
      3.4 Removing and installing coolant pipes for auxiliary/supplementary heater....4031
        3.4.1 Removing and installing coolant pipe from heater coolant shut-off valve -N279-....4031
        3.4.2 Removing and installing coolant pipe between heat exchanger and auxiliary/supplementary heater....4034
      3.5 Removing and installing heater coolant shut-off valve -N279-....4036
    4 Fuel supply....4039
      4.1 Overview of fitting locations - fuel supply....4039
      4.2 Testing quantity of fuel delivered....4040
      4.3 Removing and installing metering pump -V54-....4041
    5 Regulation of auxiliary/supplementary heater....4043
      5.1 Functional description....4043
      5.2 Supplementary heating mode....4044
      5.3 Auxiliary heating mode....4044
      5.4 Switching off auxiliary/supplementary heater....4044
    6 Other controlling and regulating components....4046
      6.1 Removing and installing ambient temperature sensor -G17-....4046
      6.2 Removing and installing remote control receiver for auxiliary coolant heater -R149-....4046
      6.3 Functional description of remote control for auxiliary/supplementary heater....4047
Body Repairs (Sharan 2011-)....4050
  00 – Technical data....4056
    1 Vehicle identification data....4056
      1.1 Vehicle identification number....4056
    2 Safety instructions....4058
    3 Moulded foam elements....4059
    4 Galvanized body parts, high- and higher-strength and hot-formed body panels....4061
    5 Laser welding....4063
    6 Body panel gaps/shut lines....4064
      6.1 Body - front....4064
      6.2 Body - centre....4065
      6.3 Body - rear....4066
    7 Body dimensions....4067
      7.1 Body - front....4067
      7.2 Body - centre....4070
      7.3 Body - rear....4075
      7.4 Floor group - front....4076
      7.5 Floor group - centre....4077
      7.6 Floor group - rear....4078
    8 Alignment bracket set....4079
      8.1 Overview....4079
    9 Portal gauge....4081
      9.1 Overview....4081
  50 – Body - front....4083
    1 Renewing engine mounting bracket....4083
      1.1 Tools....4083
      1.2 Removing....4083
      1.3 Installing....4085
        1.3.1 Preparing replacement part....4085
        1.3.2 Welding in....4086
    2 Renewing left console....4087
      2.1 Tools....4087
      2.2 Removing....4087
      2.3 Installing....4090
        2.3.1 Preparing replacement part....4090
        2.3.2 Welding in....4091
    3 Renewing retaining bracket (for subframe)....4094
      3.1 Tools....4094
      3.2 Removing....4094
      3.3 Installing....4096
        3.3.1 Preparing replacement part....4096
        3.3.2 Welding in....4098
    4 Renewing bumper bracket....4099
      4.1 Tools....4100
      4.2 Removing....4100
      4.3 Installing....4101
        4.3.1 Preparing replacement part....4101
        4.3.2 Welding in....4102
    5 Renewing upper wheel housing longitudinal member....4103
      5.1 Tools....4104
      5.2 Removing....4104
      5.3 Installing....4106
        5.3.1 Preparing replacement part....4107
        5.3.2 Welding in....4107
    6 Renewing front wheel housing....4111
      6.1 Tools....4112
      6.2 Removing....4112
      6.3 Installing....4116
        6.3.1 Preparing replacement part....4116
        6.3.2 Welding in....4117
    7 Renewing front longitudinal member....4119
      7.1 Tools....4120
      7.2 Removing....4120
      7.3 Installing....4123
        7.3.1 Preparing replacement part....4124
        7.3.2 Welding in....4124
        7.3.3 Shortening new longitudinal member with cover plate....4128
    8 Renewing front longitudinal member - part section....4132
      8.1 Tools....4133
      8.2 Removing....4133
      8.3 Installing....4136
        8.3.1 Preparing replacement part....4137
        8.3.2 Welding in....4137
    9 Repairing threads for securing subframe....4142
      9.1 Tools....4143
      9.2 Contents of thread repair kit....4143
      9.3 Repairing threads....4144
        9.3.1 Drilling thread....4144
        9.3.2 Cutting thread....4145
        9.3.3 Inserting thread insert....4145
  51 – Body - centre....4147
    1 Renewing roof....4147
      1.1 Tools....4148
      1.2 Removing....4149
      1.3 Installing....4152
        1.3.1 Preparing replacement part....4152
        1.3.2 Adjusting roof depth....4156
        1.3.3 Bonding roof....4156
        1.3.4 Welding in roof....4162
    2 Renewing roof - vehicles with panorama sunroof....4164
      2.1 Tools....4165
      2.2 Removing....4166
      2.3 Installing....4169
        2.3.1 Preparing replacement part....4169
        2.3.2 Adjusting roof depth....4173
        2.3.3 Bonding roof....4173
        2.3.4 Welding in roof....4178
    3 Renewing front roof cross member....4180
      3.1 Tools....4181
      3.2 Removing....4181
      3.3 Installing....4182
        3.3.1 Preparing replacement part....4182
        3.3.2 Welding in....4183
    4 Renewing roof reinforcement....4185
      4.1 Tools....4186
      4.2 Removing....4186
      4.3 Installing....4187
        4.3.1 Preparing replacement part....4187
        4.3.2 Welding in....4189
    5 Renewing rear roof cross member....4190
      5.1 Tools....4191
      5.2 Removing....4191
      5.3 Installing....4192
        5.3.1 Preparing replacement part....4192
        5.3.2 Welding in....4194
    6 Renewing A-pillar....4195
      6.1 Tools....4196
      6.2 Removing....4197
      6.3 Installing....4198
        6.3.1 Authorised parting cuts on complete side panel....4199
        6.3.2 Preparing replacement part....4199
        6.3.3 Moulded foam elements....4200
        6.3.4 Welding in....4200
    7 Renewing A-pillar reinforcement....4202
      7.1 Tools....4203
      7.2 Removing....4203
      7.3 Installing....4205
        7.3.1 Preparing replacement part....4205
        7.3.2 Moulded foam elements....4206
        7.3.3 Welding in....4206
    8 Renewing B-pillar....4208
      8.1 Tools....4209
      8.2 Removing....4209
      8.3 Installing....4211
        8.3.1 Preparing replacement part....4211
        8.3.2 Moulded foam elements....4212
        8.3.3 Welding in....4213
    9 Renewing B-pillar reinforcement....4216
      9.1 Tools....4217
      9.2 Removing....4217
      9.3 Installing....4219
        9.3.1 Preparing replacement part....4219
        9.3.2 Moulded foam elements....4222
        9.3.3 Welding in....4223
    10 Renewing outer side member....4227
      10.1 Tools....4228
      10.2 Removing....4228
        10.2.1 Installing....4229
        10.2.2 Preparing replacement part....4230
        10.2.3 Welding in....4230
  53 – Body - rear....4232
    1 Renewing rear cross panel....4232
      1.1 Tools....4233
      1.2 Removing....4233
      1.3 Installing....4234
        1.3.1 Preparing replacement part....4234
      1.4 Welding in....4235
    2 Renewing tail light mounting....4237
      2.1 Tools....4238
      2.2 Removing....4238
      2.3 Installing....4239
        2.3.1 Preparing replacement part....4239
        2.3.2 Welding in....4240
    3 Renewing cross panel member....4242
      3.1 Tools....4243
      3.2 Removing....4243
      3.3 Installing....4244
        3.3.1 Preparing replacement part....4244
        3.3.2 Welding in....4246
    4 Renewing luggage compartment floor....4248
      4.1 Tools....4249
      4.2 Removing....4249
      4.3 Installing....4250
        4.3.1 Preparing replacement part....4250
        4.3.2 Welding in....4251
    5 Renew longitudinal member bracket....4253
      5.1 Tools....4254
      5.2 Removing....4254
      5.3 Installing....4255
        5.3.1 Preparing replacement part....4255
        5.3.2 Welding in....4256
    6 Renewing rear longitudinal member (part section)....4257
      6.1 Tools....4258
      6.2 Removing....4258
      6.3 Installing....4259
        6.3.1 Preparing replacement part....4259
        6.3.2 Welding in....4260
    7 Renewing side panel....4262
      7.1 Tools....4263
      7.2 Removing....4263
      7.3 Installing....4265
        7.3.1 Authorised parting cuts on complete side panel....4265
        7.3.2 Preparing replacement part....4265
        7.3.3 Moulded foam elements....4266
        7.3.4 Welding in....4267
    8 Renewing outer wheel housing liner....4269
      8.1 Tools....4270
      8.2 Removing....4270
      8.3 Installing....4271
        8.3.1 Preparing replacement part....4272
        8.3.2 Moulded foam elements....4272
        8.3.3 Welding in....4273
Bosch Diesel Distributor Fuel-injection Pumps VE Diesel-engine Management Technical Instruction....4275
Brake Systems Workshop Manual (Sharan 2011-)....4341
  00 – Technical data....4345
    1 Brake allocation via PR No...4345
      1.1 Front brakes....4345
      1.2 Rear brakes....4346
    2 Technical data for brakes....4347
      2.1 Brake master cylinder and brake servo....4347
      2.2 Front brakes....4347
      2.3 Rear brakes (disc brakes)....4348
    3 Brake test....4349
      3.1 General....4349
      3.2 Test for vehicles with front-wheel drive....4349
      3.3 Test for vehicles with four-wheel drive....4349
        3.3.1 On a regulated roller dynamometer with counter-rotating rollers for four-wheel drive vehicles....4349
        3.3.2 Without roller dynamometer for four-wheel drive vehicles....4350
      3.4 Testing the electromechanical parking brake....4350
        3.4.1 Vehicles with front-wheel drive:....4350
        3.4.2 Checking electromechanical parking brake, vehicles with four-wheel drive:....4351
  45 – Anti-lock brake system....4352
    1 General notes on anti-lock brake system....4352
    2 Notes for repair work on anti-lock brake system....4353
    3 Connecting -VAS 5051- and selecting functions....4354
    4 Electrical/electronic components and locations....4356
      4.1 ABS TRW (ABS/EDL/TCS/ESP)....4356
    5 Assembly overview - hydraulic unit....4358
      5.1 ABS TRW (ABS/EDL/TCS/ESP), left-hand drive vehicle....4358
        5.1.1 Connecting brake lines from brake master cylinder to hydraulic unit....4359
        5.1.2 Removing control unit and hydraulic unit....4360
        5.1.3 Installing control unit and hydraulic unit....4363
      5.2 ABS TRW (ABS/EDL/TCS/ESP), right-hand drive vehicle....4364
        5.2.1 Connecting brake lines from brake master cylinder to ABS hydraulic unit -N55-....4366
        5.2.2 Removing ABS control unit -J104- and ABS hydraulic unit -N55-....4367
        5.2.3 Installing ABS control unit -J104- and ABS hydraulic unit -N55-....4370
    6 Removing and installing parts of ABS system on front and rear axle....4372
      6.1 Removing and installing parts of ABS system on front axle....4372
        6.1.1 Removing and installing speed sensor on front axle....4372
      6.2 Removing and installing parts of anti-lock brake system on rear axle (front-wheel drive)....4373
        6.2.1 Removing and installing speed sensor on rear axle....4374
    7 Removing and installing parts of ESP system....4375
      7.1 Removing and installing ESP sensor unit -G419-....4375
      7.2 Removing and installing steering angle sender -G85-....4376
  46 – Brakes - mechanism....4377
    1 Repairing front brakes....4377
      1.1 Assembly overview - front brakes FN 3....4377
      1.2 Removing and installing brake pads/linings....4378
        1.2.1 Removing....4379
        1.2.2 Installing....4380
      1.3 Removing and installing brake caliper....4381
        1.3.1 Removing....4381
        1.3.2 Installing....4382
      1.4 Assembly overview- front brakes C60....4383
      1.5 Removing and installing brake pads/linings....4384
        1.5.1 Removing....4384
        1.5.2 Installing....4386
      1.6 Removing and installing brake caliper....4387
        1.6.1 Removing....4387
        1.6.2 Installing....4388
    2 Repairing rear brakes....4389
      2.1 Assembly overview - rear brake CII 41....4389
      2.2 Removing and installing brake pads/linings....4390
        2.2.1 Removing....4391
        2.2.2 Installing....4393
      2.3 Removing and installing brake caliper....4393
        2.3.1 Removing....4394
        2.3.2 Installing....4395
    3 Overview of electromechanical parking brake components....4396
      3.1 Removing and installing control unit for electromechanical parking brake -J540-....4396
      3.2 Removing and installing parking brake motor....4397
    4 Assembly overview - brake pedal....4400
      4.1 Assembly overview - brake pedal, left-hand drive....4400
        4.1.1 Separating brake pedal from brake servo....4400
        4.1.2 Clipping brake pedal to brake servo....4401
        4.1.3 Removing brake pedal....4401
        4.1.4 Installing brake pedal....4402
      4.2 Assembly overview - brake pedal, right-hand drive....4402
        4.2.1 Separating brake pedal from brake servo....4403
        4.2.2 Clipping brake pedal to brake servo....4404
        4.2.3 Removing and installing brake pedal....4404
        4.2.4 Removing and installing mounting bracket....4408
  47 – Brakes - hydraulics....4410
    1 Repairing front brake calipers....4410
      1.1 Assembly overview - brake caliper FN 3....4410
      1.2 Removing and installing piston for brake caliper FN 3....4410
        1.2.1 Removing....4411
        1.2.2 Installing....4412
      1.3 Assembly overview - brake caliper C 60....4413
      1.4 Removing and installing piston for brake caliper C 60....4414
        1.4.1 Removing....4415
        1.4.2 Installing....4415
    2 Repairing rear brake calipers....4417
      2.1 Assembly overview - brake caliper CII 41....4417
      2.2 Removing and installing brake caliper piston....4418
        2.2.1 Removing....4418
        2.2.2 Installing....4418
      2.3 Pre-bleeding brake caliper....4420
    3 Pressurised leak test....4421
      3.1 Test prerequisites:....4421
    4 Bleeding brake system....4422
      4.1 Bleeding brake system with the brake filling and bleeding equipment -VAS 5234-....4422
        4.1.1 Pre-bleeding:....4423
        4.1.2 Bleeding (normal):....4423
        4.1.3 Subsequent bleeding....4423
      4.2 Changing brake fluid....4424
    5 Assembly overview - brake servo/brake master cylinder....4425
      5.1 Assembly overview - brake servo/brake master cylinder (left-hand drive vehicle)....4425
      5.2 Assembly overview - brake servo/brake master cylinder (right-hand drive vehicle)....4427
      5.3 Vacuum pump for brake servo (vehicles with diesel engine)....4428
      5.4 Vacuum pump for brake servo (vehicles with petrol engine)....4429
      5.5 Checking brake servo vacuum system....4429
        5.5.1 Connecting vacuum gauge for brake servo -VAS 6721-....4430
        5.5.2 Checking vacuum generation....4430
        5.5.3 Checking for leaks....4431
      5.6 Checking non-return valve:....4433
      5.7 Removing and installing vacuum sender -G608-....4433
      5.8 Removing and installing brake light switch -F-, left-hand drive....4433
      5.9 Removing and installing brake light switch -F-, right-hand drive....4434
    6 Removing and installing brake master cylinder....4436
      6.1 Removing and installing brake master cylinder, left-hand drive....4436
        6.1.1 Removing....4436
        6.1.2 Installing....4437
      6.2 Removing and installing brake master cylinder, right-hand drive vehicle....4437
        6.2.1 Removing....4439
        6.2.2 Installing....4446
    7 Removing and installing brake servo ....4450
      7.1 Removing and installing brake servo, left-hand drive....4450
        7.1.1 Removing....4450
        7.1.2 Installing....4452
      7.2 Removing and installing brake servo, right-hand drive vehicle....4452
        7.2.1 Removing....4456
        7.2.2 Installing....4466
    8 Brake lines....4471
      8.1 Separating point on underbody....4471
      8.2 Repairing brake lines....4471
        8.2.1 Assembly overview - flanging tool....4473
        8.2.2 Work instructions....4473
Brake Systems Workshop Manual (Sharan 2016-)....4476
  00 – Technical data....4480
    1 Notes on safety....4480
      1.1 Safety precautions during a road test using test and measuring equipment....4480
    2 Identification....4481
      2.1 Allocation of PR number - brakes....4481
        2.1.1 Front brakes....4481
        2.1.2 Rear brakes....4482
    3 Technical data....4483
      3.1 Technical data for brakes....4483
        3.1.1 Brake master cylinder and brake servo....4483
    4 Brake test....4485
      4.1 General information....4485
      4.2 Checking vehicles with front-wheel drive....4485
      4.3 Checking vehicles with all-wheel drive....4485
        4.3.1 On a regulated roller dynamometer with contra-rotating rollers for all-wheel drive vehicles....4485
        4.3.2 Without roller dynamometer for all-wheel drive vehicles....4486
      4.4 Checking parking brake....4486
        4.4.1 Checking electromechanical parking brake, vehicles with front-wheel drive....4486
        4.4.2 Checking electromechanical parking brake, vehicles with all-wheel drive....4487
  45 – Anti-lock brake system....4488
    1 General information....4488
      1.1 Repair instructions for repair work on ABS....4488
    2 Overview of fitting locations....4491
      2.1 Overview of fitting locations - ABS/ESP....4491
    3 Control unit and hydraulic unit....4493
      3.1 Assembly overview - control unit and hydraulic unit....4493
        3.1.1 Assembly overview - control unit and hydraulic unit, left-hand drive....4493
      3.2 Removing and installing ABS control unit -J104-/ABS hydraulic unit -N55-....4495
        3.2.1 Removing and installing control unit and hydraulic unit, LHD....4495
      3.3 Connecting brake lines to hydraulic unit....4500
        3.3.1 Connecting brake lines to hydraulic unit, left-hand drive....4500
    4 Sensors....4502
      4.1 Assembly overview - speed sensor on front axle....4502
      4.2 Assembly overview - speed sensor on rear axle....4503
        4.2.1 Assembly overview - speed sensor on rear axle, front-wheel drive....4503
        4.2.2 Assembly overview - speed sensor on rear axle, all-wheel drive....4504
      4.3 Removing and installing speed sensors on front axle -G45-/-G47-....4504
      4.4 Removing and installing speed sensor on rear axle -G44-/-G46-....4505
        4.4.1 Removing and installing speed sensor on rear axle -G44-/-G46-, vehicles with front-wheel drive....4505
        4.4.2 Removing and installing speed sensor on rear axle -G44-/-G46-, vehicles with all-wheel drive....4506
      4.5 Checking ABS sensor ring....4506
      4.6 Removing and installing ESP sensor unit -G419-....4507
  46 – Brakes - mechanism....4508
    1 Front brakes....4508
      1.1 Assembly overview - front brakes....4508
        1.1.1 Assembly overview- front brakes C60....4508
      1.2 Removing and installing brake pads or linings....4510
        1.2.1 Removing and installing brake pads, front brakes C60....4510
      1.3 Removing and installing brake caliper....4513
        1.3.1 Removing and installing brake caliper, front brakes C60....4513
    2 Rear brakes....4516
      2.1 Assembly overview - rear brakes....4516
      2.2 Removing and installing brake pads or linings....4517
      2.3 Removing and installing brake caliper....4520
    3 Handbrake....4523
      3.1 Assembly overview - parking brake....4523
      3.2 Removing and installing control unit for electromechanical parking brake -J540-....4524
      3.3 Removing and installing parking brake motor -V282-/-V283-....4524
    4 Brake pedal....4527
      4.1 Assembly overview - brake pedal....4527
        4.1.1 Assembly overview - brake pedal, left-hand drive....4527
      4.2 Separating brake pedal from brake servo....4528
      4.3 Connecting brake pedal to brake servo....4529
      4.4 Removing and installing brake pedal....4529
  47 – Brakes - hydraulics....4530
    1 Front brake caliper....4530
      1.1 Assembly overview - front brake caliper....4530
        1.1.1 Assembly overview - brake caliper C60....4530
      1.2 Removing and installing brake caliper piston....4531
        1.2.1 Removing and installing C60 brake caliper piston....4531
    2 Rear brake calipers....4533
      2.1 Assembly overview - rear brake caliper....4533
      2.2 Removing and installing brake caliper piston....4534
      2.3 Pre-bleeding brake caliper....4536
    3 Brake servo and brake master cylinder....4537
      3.1 Assembly overview - brake servo/brake master cylinder....4537
        3.1.1 Assembly overview - brake servo/brake master cylinder, left-hand drive....4537
      3.2 Removing and installing brake light switch....4539
        3.2.1 Removing and installing brake light switch, left-hand drive....4539
      3.3 Removing and installing brake master cylinder....4540
        3.3.1 Removing and installing brake master cylinder, left-hand drive....4540
      3.4 Removing and installing brake servo....4543
        3.4.1 Removing and installing brake servo, left-hand drive....4543
    4 Vacuum system....4550
      4.1 Assembly overview - vacuum pump....4550
        4.1.1 Vacuum pump for brake servo, diesel vehicles....4550
        4.1.2 Brake servo vacuum pump, vehicles with 2.0l petrol engine....4550
      4.2 Checking non-return valve....4551
      4.3 Removing and installing vacuum sender -G608-....4551
      4.4 Checking vacuum system....4552
        4.4.1 Connecting vacuum gauge for brake servo -VAS 6721-....4553
        4.4.2 Checking vacuum generation....4553
        4.4.3 Checking for leaks....4554
    5 Brake lines....4557
      5.1 Connection points....4557
      5.2 Repairing brake lines....4557
        5.2.1 Assembly overview - flanging tool....4559
        5.2.2 Work instructions....4559
    6 Hydraulic system....4562
      6.1 General notes on brake fluid....4562
        6.1.1 Changing brake fluid....4562
      6.2 Pre-bleeding hydraulic system....4562
      6.3 Bleeding hydraulic system following standard procedure....4564
      6.4 Subsequent bleeding of hydraulic system....4565
      6.5 Testing for leaks....4565
Communication Workshop Manual (Sharan 2011-)....4567
  91 – Communication....4571
    1 Communication systems....4571
      1.1 Fault finding in communication systems....4571
    2 Radio and radio navigation systems in general....4572
      2.1 Removing and installing radio and radio navigation systems....4572
        2.1.2 Removing:....4572
        2.1.3 Installing:....4574
      2.2 Adapting radio components....4575
        2.2.2 Adapting radio components....4575
      2.3 Adapting navigation system components....4575
        2.3.2 Adapting navigation system components....4575
    3 Radio system “RCD 210”....4577
      3.1 General notes....4577
      3.2 Features of “RCD 210” radio....4577
      3.3 Assembly overview of radio system “RCD 210”....4578
      3.4 Overview of “RCD 210” radio system....4579
      3.5 Overview of connectors on radio “RCD 210”....4580
      3.6 Anti-theft coding....4581
        3.6.1 Determining anti-theft code by means of VAS tester and deactivating anti-theft coding....4582
    4 Radio system “RCD 310”....4585
      4.1 General notes....4585
      4.2 Features of radio “RCD 310”....4585
      4.3 Assembly overview of radio system “RCD 310”....4586
      4.4 Overview of “RCD 310” radio system....4587
      4.5 Overview of connectors on radio “RCD 310”....4588
      4.6 Anti-theft coding....4590
        4.6.1 Determining anti-theft code by means of VAS tester and deactivating anti-theft coding....4591
    5 Radio system “RCD 510”....4593
      5.1 General notes....4593
      5.2 Features of radio “RCD 510”....4593
      5.3 Assembly overview of radio system “RCD 510”....4594
      5.4 Overview of “RCD 510” radio system....4596
      5.5 Activating/deactivating transport lock for CD changer in “RCD 510”....4596
      5.6 Overview of connectors on radio “RCD 510”....4597
      5.7 Anti-theft coding....4601
        5.7.1 Determining anti-theft code by means of VAS tester and deactivating anti-theft coding....4603
    6 Radio navigation system “RNS 315”....4605
      6.1 General notes....4605
      6.2 Features of radio navigation system “RNS 315”....4605
      6.3 Assembly overview of the radio navigation system “RNS 315”....4606
      6.4 System overview of the radio navigation system “RNS 315”....4608
      6.5 Overview of connectors on radio navigation system “RNS 315”....4609
      6.6 Anti-theft coding....4612
        6.6.1 Determining anti-theft code by means of VAS tester and deactivating anti-theft coding....4614
    7 Radio navigation system “RNS 510”....4616
      7.1 General notes....4616
      7.2 Features of radio navigation system “RNS 510”....4616
      7.3 Assembly overview of the radio navigation system “RNS 510”....4617
      7.4 System overview of the radio navigation system “RNS 510”....4619
      7.5 Overview of connectors on radio navigation system “RNS 510”....4620
      7.6 Anti-theft coding....4623
        7.6.1 Determining anti-theft code by means of VAS tester and deactivating anti-theft coding....4625
    8 CD changer....4627
      8.1 Removing and installing CD changer....4627
        8.1.2 Removing:....4627
        8.1.3 Installing:....4628
    9 Sound system amplifier....4629
      9.1 General notes....4629
      9.2 Removing and installing amplifier....4629
        9.2.1 Removing:....4629
        9.2.2 Installing:....4630
    10 Multimedia system control unit....4631
      10.1 General notes....4631
      10.2 Overview of “multimedia control unit” system....4631
      10.3 Removing and installing multimedia control unit....4632
        10.3.1 Removing:....4632
        10.3.2 Installing:....4633
    11 Connection for external audio sources....4634
      11.1 General notes....4634
      11.2 Removing and installing connection for external audio sources....4634
        11.2.1 Required special tools, testers, measuring instruments and auxiliary items....4634
        11.2.2 Removing:....4635
        11.2.3 Installing:....4635
      11.3 Contact assignment on connection for external audio sources....4635
    12 Loudspeaker systems....4636
      12.1 Assembly overview of loudspeaker system....4636
      12.2 Removing and installing front bass loudspeakers....4636
        12.2.1 Removing:....4636
        12.2.2 Installing:....4637
      12.3 Removing and installing rear bass loudspeakers....4637
        12.3.1 Removing:....4637
        12.3.2 Installing:....4638
      12.4 Removing and installing front treble loudspeakers....4638
        12.4.1 Removing:....4638
        12.4.2 Installing:....4639
      12.5 Removing and installing rear treble loudspeakers....4639
        12.5.1 Removing:....4639
        12.5.2 Installing:....4639
    13 Telephone system/mobile phone preparation....4640
      13.1 General notes on “universal preparation for mobile phone UTP”....4640
        13.1.1 Preparation for mobile phone “UTP High with Bluetooth”....4640
        13.1.2 “UHV Premium” mobile phone preparation with Bluetooth and audiostreaming....4640
      13.2 Overview of the UHV High mobile phone preparation system....4640
      13.3 Overview of the UHV Premium mobile phone preparation system....4642
      13.4 Overview of UHV mobile phone preparation system in conjunction with the “RNS 315”....4643
      13.5 Removing and installing telephone transmitter and receiver unit....4643
        13.5.1 Removing:....4643
        13.5.2 Installing:....4644
      13.6 Removing and installing emergency assistance call button....4644
        13.6.1 Removing:....4645
        13.6.2 Installing:....4645
      13.7 Removing and installing telephone system microphone....4645
        13.7.1 Removing:....4645
        13.7.2 Installing:....4646
    14 Aerial systems....4647
      14.1 General notes....4647
      14.2 Overview of aerial system with “RCD 210” radio....4647
      14.3 Overview of aerial system with “RCD 310” radio....4649
      14.4 Overview of aerial system with “RCD 510” radio....4650
      14.5 Overview of aerial system with “RCD 315” radio....4651
      14.6 Overview of aerial system with “RCD 510” radio....4652
      14.7 Removing and installing aerial modules....4652
        14.7.1 Removing:....4652
        14.7.2 Installing:....4653
      14.8 Removing and installing roof aerial....4653
        14.8.1 Removing:....4654
        14.8.2 Installing:....4654
      14.9 Renewal of aerial wiring....4654
    15 Multifunction steering wheel....4655
      15.1 Removing and installing steering wheel operating unit....4655
        15.1.1 Removing:....4655
        15.1.2 Installing:....4655
      15.2 Adapting multifunction steering wheel components....4656
    16 Mobile online services....4657
      16.1 General notes....4657
      16.2 Fitting locations overview - mobile online services....4657
      16.3 Removing and installing emergency call module control unit and communication unit -J949-....4658
    17 Notes on operating mobile telephones and two-way radios....4660
      17.1 General notes....4660
        17.1.1 Mobile telephones or portable two-way radios may not be used in the vehicle without a separate external aerial....4660
        17.1.2 Installation and operation of two-way radios with a transmitting power above 10 watts is only permissible under the following conditions:....4660
      17.2 Notes on performing repair work....4661
        17.2.1 Transmitting power and possible fitting locations....4661
        17.2.2 Voltage supply....4661
        17.2.3 Aerial and aerial wiring....4662
        17.2.4 Further additional installations....4662
      17.3 Overview of battery, transmitter and receiver unit, fuse and wiring harness....4662
      17.4 Transmitting power and aerial fitting locations....4663
        17.4.1 Sharan 2011 ►....4663
    18 Suppression measures....4665
      18.1 Implementation of suppression measures....4665
Communication Workshop Manual (Sharan 2016-)....4666
  00 – Technical data....4670
    1 Repair instructions....4670
      1.1 General repair instructions....4670
      1.2 Notes on repair of CAN bus wiring....4670
      1.3 Transmitting power and aerial fitting locations....4670
  91 – Communication....4672
    1 Infotainment system....4673
      1.1 Layout - infotainment system....4673
      1.2 Overview of fitting locations - infotainment system....4677
      1.3 Removing and installing information electronics control unit 1 -J794-....4677
    2 Sound system....4680
      2.1 Overview - Sound system....4680
      2.2 Overview of fitting locations - sound system....4680
      2.3 Removing and installing digital sound package control unit/amplifier....4681
      2.4 Removing and installing rear treble loudspeakers -R14-/-R16-....4683
      2.5 Removing and installing front treble loudspeakers -R20-/-R22-....4684
      2.6 Removing and installing rear bass loudspeakers -R15-/-R17-....4685
      2.7 Removing and installing front bass loudspeakers -R21-/-R23-....4686
    3 Aerial systems....4688
      3.1 Overview - aerial systems....4688
      3.2 Overview of fitting locations - aerial systems....4688
      3.3 Removing and installing aerial module....4689
      3.4 Removing and installing roof aerial....4691
    4 Radio....4693
      4.1 Overview - Radio....4693
        4.1.1 Layout - radio, Composition Colour version....4693
        4.1.2 Layout - radio, Composition Media version....4693
      4.2 Removing and installing radio....4693
    5 Telephone system....4694
      5.1 Mobile telephone preparation....4694
        5.1.1 Mobile telephone preparation, Bluetooth hands-free system....4694
        5.1.2 Mobile telephone preparation, Bluetooth car phone online....4694
      5.2 Overview of fitting locations - telephone system....4695
      5.3 Removing and installing telephone microphone -R38-....4696
      5.4 Removing and installing operating unit for preparation for mobile phone....4697
    6 Navigation system....4698
      6.1 Overview - navigation system....4698
      6.2 Overview of fitting locations - navigation system....4698
      6.3 Removing and installing navigation system....4699
    7 Reversing camera system....4700
      7.1 Components of reversing camera system....4700
      7.2 Overview of fitting locations - reversing camera system....4700
      7.3 Removing and installing reversing camera -R189-....4701
      7.4 Removing and installing reversing camera system control unit -J772-....4701
      7.5 Calibrating reversing camera system....4702
        7.5.1 Assembling and setting-up calibration unit -VAS 6350-....4702
        7.5.2 Calibrating reversing camera -R189-....4705
    8 Multifunction steering wheel....4708
      8.1 Overview - multifunction steering wheel....4708
      8.2 Overview - multifunction steering wheel....4708
      8.3 Removing and installing steering wheel multifunction buttons -E441-/-E440-....4710
      8.4 Removing and installing Tiptronic switch in steering wheel -E439-/-E438-....4712
    9 Connection for external multimedia devices....4714
      9.1 Removing and installing connection for external multimedia devices....4714
        9.1.1 Removing and installing connection for external multimedia devices, USB connection holder -R193-....4714
        9.1.2 Removing and installing connection for external multimedia devices, connection for external audio sources -R199-....4715
    10 Mobile online services....4717
      10.1 Overview – Mobile Online Services....4717
      10.2 Overview of fitting locations - mobile online services....4717
      10.3 Removing and installing emergency call module control unit and communication unit -J949-....4718
      10.4 Renewing control unit for emergency call module and communication unit -J949-....4720
Electrical Equipment General Information Repair Manual (VW Models,Edition 01.2015)....4723
  27 – Battery, Starter, Generator, Cruise Control....4727
    1 Battery....4727
      1.1 Battery Types....4727
        1.1.1 Battery with Visual Indicator, »Standard«....4727
        1.1.2 AGM Battery....4728
        1.1.3 EFB Battery with Visual Indicator, »Enhanced«....4728
      1.2 Battery General Information....4729
      1.3 Warnings and Safety Precautions....4729
        1.3.1 Dangers When Working with Batteries....4729
        1.3.3 Working on Airbag System....4731
      1.4 Battery Post/Terminal....4732
    2 Battery, Checking....4733
      2.1 Different Types of Batteries, Checking....4733
        2.1.1 Battery with Color Display, Visual Indicator, Checking....4733
        2.1.2 AGM Battery, Checking....4734
        2.1.3 EFB Battery, Checking....4734
      2.2 Visual Inspection....4735
      2.3 Color Display in Battery Cover, Checking, Visual Indicator....4736
        2.3.1 “3-Color” Visual Indicator, Checking, through 03/2008....4736
        2.3.2 “2-Color” Visual Indicator, Checking, from 04/2008....4737
      2.4 Battery Tester with Printer -VAS5097A-....4738
        2.4.1 General Information....4738
        2.4.3 Battery Load Test....4739
        2.4.4 Cold Crank Amps Table....4741
        2.4.5 Battery Load Test Results....4742
        2.4.7 Test Result Evaluation....4743
      2.5 Battery Tester -VAS6161-....4744
        2.5.3 Battery Test, Performing using Battery Tester -VAS6161-....4745
        2.5.4 Maintenance Test, Performing....4746
        2.5.5 Service Test, Performing....4747
        2.5.6 Warranty Test, Performing....4748
        2.5.8 Test Result Evaluation....4748
      2.6 Midtronics Battery Tester -MCR340VKT-....4750
        2.6.1 General Information....4750
        2.6.2 Midtronics Battery Tester -MCR340VKT- Device Description....4750
        2.6.3 Battery Test, Performing using Midtronics Battery Tester -MCR340VKT-....4751
        2.6.4 Test Result Evaluation....4752
        2.6.5 Midtronics Battery Tester -MCR340VKT- Troubleshooting....4753
      2.7 Battery Test with Vehicle Diagnostic Tester....4754
      2.8 Current Draw Test....4754
      2.9 Battery, Checking Resting Voltage, Vehicles in Storage or Inventory....4756
    3 Battery, Charging....4757
      3.1 Battery Charger -VAS5095A-....4757
        3.1.1 General Information....4757
        3.1.2 Battery Charger -VAS5059A- Device Description....4758
        3.1.3 Battery, Charging with Battery Charger -VAS5059A-....4758
        3.1.4 Severely Discharged Battery, Charging with Battery Charger -VAS5059A-....4760
        3.1.5 Battery Charger -VAS5059A- Support Mode....4760
        3.1.6 Battery Charger -VAS5059A- Maintenance Charging....4762
      3.2 Battery Charger -VAS5900-....4763
        3.2.1 General Information....4763
        3.2.2 Battery Charger -VAS5900- Device Description....4764
        3.2.3 Battery, Charging with Battery Charger -VAS5900-....4764
        3.2.4 Battery Charger -VAS5900- Service Charge....4766
        3.2.5 Severely Discharged Battery, Charging with Battery Charger -VAS5900-....4769
        3.2.6 Battery Charger -VAS5900- Support Mode....4770
        3.2.7 Battery Charger -VAS5900- Maintenance Charging....4772
      3.3 Battery Charger -VAS5903-....4774
        3.3.1 General Information....4774
        3.3.2 Battery Charger -VAS5903- Device Description....4775
        3.3.3 Battery, Charging with Battery Charger -VAS5903-....4775
        3.3.4 Battery Charger -VAS5903- Refresh Charge....4777
        3.3.5 Severely Discharged Battery, Charging with Battery Charger -VAS5903-....4780
        3.3.6 Battery Charger -VAS5903- Support Mode....4781
        3.3.7 Battery Charger -VAS5903- Maintenance Charging....4783
      3.4 Battery Charger -VAS5906-....4785
        3.4.1 General Information....4785
        3.4.3 Battery, Charging with Battery Charger -VAS5906-....4786
      3.5 Battery Tester Charger Kit -GRX3000VAS-....4787
        3.5.1 General Information....4787
        3.5.2 Battery Tester Charger Kit -GRX3000VAS- Device Description....4788
        3.5.3 Battery, Charging with Battery Tester Charger Kit -GRX3000VAS-....4789
        3.5.4 Battery Tester Charger Kit -GRX3000VAS- Troubleshooting....4791
      3.6 Solar Battery Maintainer -VAS6102A-....4793
        3.6.2 Solar Battery Maintainer -VAS6102A- Maintenance Charging....4793
      3.7 Severely Discharged Batteries....4794
    4 Cruise Control System....4796
      4.1 Cruise Control System Function....4796
      4.2 Cruise Control System, Activating and Deactivating....4796
    5 Special Tools....4797
  92 – Wiper/Washer Systems....4799
    1 Washer Fluid Hoses....4799
      1.1 Windshield and Rear Window Washer System....4799
      1.2 Headlamp Washer System....4800
      1.3 Washer Fluid Hoses, Servicing....4800
        1.3.1 General Information....4800
        1.3.2 Smooth Tube, Repairing....4800
        1.3.3 Corrugated Tube, Repairing....4801
    2 Joint-Free Wiper Blade Characteristics....4803
      2.1 Joint-Free Wiper Blade Characteristics....4803
    3 Special Tools....4804
  94 – Exterior Lights, Switches....4805
    1 HID Headlamp Usage and Safety Precautions....4805
      1.1 Safety Precautions....4805
  96 – Interior Lights, Switches....4808
    1 Cigarette Lighter and Socket....4808
      1.1 Overview - Cigarette Lighter, 12 V Socket....4808
      1.2 Cigarette Lighter -U1-, Removing and Installing....4809
      1.3 Socket Illumination Bulb -L42-, Removing and Installing....4812
      1.4 Cigarette Lighter Illumination Bulb -L28-, Removing and Installing....4812
    2 Special Tools....4814
  97 – Wiring....4815
    1 Vehicle Diagnosis, Testing and Information Systems....4815
      1.1 Description of Vehicle Diagnosis, Testing and Information Systems....4815
      1.2 Connect the Vehicle Diagnostic Tester....4815
      1.3 Vehicle Diagnostic Tester, Connecting, Golf MY 1998 through 2003....4816
    2 Connectors....4817
      2.1 Wiring Harnesses and Connectors, Repairing....4817
        2.1.1 Wiring Harness Repair Set -VAS1978-....4817
        2.1.2 Upgrade Kit For VAS1978 -VAS1978/50-....4818
        2.1.3 Wiring Harness Repair Set -VAS1978A-....4818
        2.1.4 Release Tool Set -VAS1978/35-....4818
        2.1.5 Crimping Pliers with Insert....4819
        2.1.6 Contact Release Tools....4819
        2.1.7 Single Wire Seal Assembly Tools....4820
        2.1.8 Wiring Harness Repair Set - Wire Strippers -VAS1978/3-....4820
        2.1.10 Crimping Pliers - .35-2.5mm -VAS1978/1A-....4821
      2.2 Vehicle Electrical System, General Repair Information....4822
      2.3 Wiring Harnesses, Repairing....4824
        2.3.1 Wiring Harnesses, Repair Information....4824
        2.3.2 Airbag and Belt Tensioner Wire Repair Information....4824
        2.3.3 CAN Bus Lines Repair Information....4826
        2.3.4 Wires with Cross Section up to 0.35€mm 2, Repairing....4827
    3 Connector Housings, Releasing and Disassembling....4833
      3.1 Connector Housings, Releasing and Disassembling....4833
        3.1.1 Information on Releasing and Disassembling Connector Housings....4833
        3.1.2 Secondary Lock....4833
        3.1.3 Primary Lock....4834
        3.1.4 Round Connector Systems....4835
        3.1.5 Flat Connector Systems....4835
        3.1.6 Special Connector Systems....4837
      3.2 Connector Housings and Connectors, Repairing....4838
        3.2.1 Connector Housings and Connectors, Repair Information....4838
        3.2.2 Contacts in Connector Housing, Repairing....4839
        3.2.3 Single Wire Seals, Installing....4840
        3.2.4 Connector Housing with Insulation Displacement Connections, Repairing....4842
    4 Contact Surfaces, Cleaning....4843
      4.1 Contact Surface Cleaning Set -VAS6410-....4843
        4.1.1 Using Contact Surface Cleaning Set -VAS6410-....4843
        4.1.2 Wiring Eyelets, Repairing....4843
        4.1.3 Threaded Connections, Repairing....4845
        4.1.4 Battery Clamps and Battery Terminals, Cleaning....4846
        4.1.5 Protecting....4847
    5 Antenna Wires, Repairing....4849
      5.1 General Information....4849
      5.2 Overview - Antenna Wiring....4849
      5.3 New Antenna Wire, Installing....4849
    6 Fiber-Optic Cable....4851
      6.1 Fiber-Optic Cables, Repairing....4851
      6.2 Fiber-Optic Cable, Assembling....4851
      6.3 Fiber-Optic Cable, Disconnecting from Wiring Harness Connector....4856
    7 Heated Oxygen Sensor, Replacing....4857
      7.1 Heated Oxygen Sensor, Replacing, 4-Pin Universal Oxygen Sensor....4857
      7.2 Heated Oxygen Sensor, Replacing, 6-Pin Universal Oxygen Sensor....4857
      7.3 Oxygen Sensor Unit Protective Pipes....4858
    8 Special Tools....4860
    9 Revision History....4863
Electrical System Workshop Manual (Sharan 2011-)....4867
  27 – Starter, current supply, CCS....4875
    1 Battery -A-....4875
      1.1 Fundamentals for batteries....4875
      1.2 Types of battery....4875
      1.3 Warning notices and safety regulations....4875
      1.4 Battery terminal connection....4875
    2 Checking battery....4876
    3 Charging battery....4877
    4 Disconnecting and reconnecting battery....4878
      4.1 Assembly overview....4878
      4.2 Disconnecting battery....4879
      4.3 Reconnecting battery....4880
    5 Removing and installing battery....4882
      5.1 Assembly overview....4882
      5.2 Removing and installing battery....4883
      5.3 Battery parameterisation....4884
    6 Starter, vehicles with manual gearbox....4885
      6.1 Checking starter -B-....4885
      6.2 Starter, vehicles with 1.4 l, 110 kW TSI engine and manual gearbox MQ200-6F....4885
        6.2.1 Assembly overview....4885
        6.2.2 Removing and installing starter, 1.4 l, 90 kW TSI engine, manual gearbox MQ 200-6F....4886
      6.3 Starter, vehicles with 2.0 l, 103 kW TDI engine and manual gearbox MQ350-6F....4888
        6.3.1 Assembly overview....4888
        6.3.2 Removing and installing starter, 2.0 l, 103 kW TDI engine, manual gearbox MQ350-6F....4889
    7 Starter, vehicles with dual clutch gearbox (DSG)....4893
      7.1 Starter, vehicles with 2.0 l 103 kW TDI engine and dual clutch gearbox DQ250-6F....4893
        7.1.1 Assembly overview....4893
        7.1.2 Removing and installing starter, 2.0 l, 103 kW TDI engine, dual clutch gearbox (DSG) DQ250-6F....4894
    8 Alternator....4897
      8.1 Securing B+ (battery positive) wire to alternator....4897
      8.2 Checking poly V-belt....4897
      8.3 Checking alternator -C-....4898
      8.4 Alternator, 1.4 l, 110 kW TSI engine....4898
        8.4.1 Assembly overview....4898
        8.4.2 Removing and installing alternator, 1.4 l, 110 kW TSI engine....4899
      8.5 Alternator, 2.0 l, 103 kW TDI engine....4902
        8.5.1 Assembly overview....4902
        8.5.2 Removing and installing alternator, 2.0 l, 103 kW TDI engine....4903
      8.6 Removing and installing poly V-belt pulley on alternator....4907
        8.6.1 Removing and installing poly V-belt pulley without freewheel....4907
        8.6.2 Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch....4908
        8.6.3 Removing and installing poly V-belt pulley with freewheel, manufacturer: Valeo....4910
      8.7 Voltage regulator for alternator....4912
        8.7.1 Removing and installing voltage regulator, manufacturer: Bosch....4912
        8.7.2 Removing and installing voltage regulator, manufacturer: Valeo....4912
    9 Cruise control system (CCS)....4915
    10 Start/stop system....4916
      10.1 General description....4916
      10.2 Start/stop operation switch -E693-....4917
        10.2.1 Removing and installing start/stop operation switch -E693-....4917
      10.3 Voltage stabiliser -J532-....4917
        10.3.1 Removing and installing voltage stabiliser -J532-, ► week 22/11....4918
        10.3.2 Removing and installing voltage stabiliser -J532-, week 23/11 ►....4918
  90 – Gauges, instruments....4919
    1 Dash panel insert....4919
      1.1 General description....4919
      1.2 Renewing dash panel insert....4920
      1.3 Removing and installing dash panel insert....4920
      1.4 Description of back of dash panel insert....4921
      1.5 Pin assignment of connectors on dash panel insert....4921
    2 Service interval display....4922
      2.1 Resetting service interval display....4922
  92 – Windscreen wash/wipe system....4923
    1 Windscreen wiper system....4923
      1.1 General description....4923
      1.2 Deactivating APP function of wiper motor....4923
      1.3 Assembly overview - windscreen wiper system....4924
      1.4 Removing and installing windscreen wiper system....4925
        1.4.1 Removing windscreen wiper system....4926
        1.4.3 Removing plenum chamber cover....4927
        1.4.4 Removing wiper frame with linkage and wiper motor....4927
        1.4.7 Installing windscreen wiper system....4929
      1.5 Removing and installing wiper arms....4929
      1.6 Adjusting wiper blade park position....4930
      1.7 Removing and installing joint-free wipers....4931
      1.8 Rain and light sensor -G397-....4932
        1.8.1 Removing and installing rain and light sensor -G397-....4932
        1.8.2 Coding rain and light sensor -G397-....4935
    2 Windscreen washer system....4936
      2.1 Assembly overview, windscreen washer system....4936
      2.2 Removing and installing washer fluid reservoir....4937
        2.2.1 Removing and installing connecting pipe with filler neck on windscreen and headlight washer fluid reservoir....4937
        2.2.2 Removing and installing reservoir for windscreen and headlight washer system (vehicles without headlight washer system)....4937
        2.2.3 Removing and installing reservoir for windscreen and headlight washer system (vehicles with headlight washer system)....4939
      2.3 Removing and installing windscreen and rear window washer pump -V59-....4941
      2.4 Removing and installing windscreen washer fluid level sender -G33-....4942
      2.5 Removing and installing windscreen washer system spray jets....4942
      2.6 Adjusting windscreen washer system spray jets....4943
    3 Rear window wiper system....4944
      3.1 Assembly overview - rear window wiper system....4944
      3.2 Removing and installing wiper arm....4945
      3.3 Removing and installing rear window wiper motor -V12-....4945
      3.4 Adjusting rear window wiper park position....4946
      3.5 Removing and installing joint-free wiper....4947
    4 Rear window washer system....4948
      4.1 Assembly overview - rear window washer system....4948
      4.2 Renewing and setting spray jet....4949
        4.2.1 Renewing spray jet....4949
        4.2.2 Adjusting spray jet....4949
    5 Headlight washer system....4950
      5.1 General description....4950
      5.2 Assembly overview - headlight washer system....4950
      5.3 Removing and installing headlight washer system pump -V11-....4951
      5.4 Removing and installing spray jet pop-up cylinders....4952
      5.5 Removing and installing spray jet assembly....4953
      5.6 Adjusting headlight washer system spray jets....4954
      5.7 Bleeding headlight washer system....4954
    6 Washer fluid line hose couplings....4955
    7 Hose repair....4956
  94 – Lights, bulbs, switches - exterior....4957
    1 Operation and safety notes for gas discharge bulbs....4957
    2 Headlights with gas discharge bulbs and cornering lights....4960
      2.1 General description....4960
      2.2 Assembly overview - headlights with gas discharge bulbs and cornering lights....4961
      2.3 Removing and installing headlight....4962
      2.4 Adjusting headlight installation position....4962
      2.5 Renewing gas discharge bulbs and cornering light bulbs in headlights....4963
        2.5.1 Renewing gas discharge bulb....4963
        2.5.2 Renewing static cornering lights -M51-/-M52-....4965
        2.5.3 Renewing side light bulb....4965
        2.5.4 Renewing turn signal bulb....4965
      2.6 Headlight range control motor....4966
        2.6.1 Removing and installing headlight range control motor....4967
      2.7 Headlight holder....4968
        2.7.1 Removing and installing headlight holder....4968
      2.8 Dynamic cornering light control motor....4969
      2.9 Swivel module position sensor....4969
      2.10 Power output module for headlight....4969
        2.10.1 Removing and installing power output module for headlight....4969
      2.11 Gas discharge bulb control unit....4970
        2.11.1 Removing and installing gas discharge bulb control unit....4970
      2.12 Cornering light and headlight range control unit -J745-....4971
        2.12.1 Removing and installing cornering light and headlight range control unit -J745-....4971
        2.12.2 Coding cornering light and headlight range control unit -J745-....4972
      2.13 Vehicle level sender....4972
      2.14 Repairing headlight retaining tabs....4972
      2.15 Converting headlights for use when driving on the left or right....4972
      2.16 Adjusting headlights....4973
    3 Headlight with halogen bulbs....4974
      3.1 General description....4974
      3.2 Assembly overview - headlights with halogen bulbs....4974
      3.3 Removing and installing headlights with halogen bulbs....4976
      3.4 Adjusting headlight installation position....4977
      3.5 Renewing headlight bulbs....4979
        3.5.1 Renewing headlight dipped beam bulb....4979
        3.5.2 Renewing headlight main beam bulb....4980
        3.5.3 Renewing side light bulb....4982
        3.5.4 Renewing front turn signal bulb....4983
        3.5.5 Renewing day driving light bulb....4984
      3.6 Headlight range control motor....4986
        3.6.1 Removing and installing headlight range control motor....4986
      3.7 Repairing headlight retaining tabs....4988
        3.7.1 Repairing upper retaining tab....4988
        3.7.2 Repairing side retaining tab....4989
        3.7.3 Repairing rear retaining tab....4989
      3.8 Converting headlights for use when driving on the left or right....4990
        3.8.1 Converting headlights designed for driving on the right to driving on the left....4991
        3.8.2 Converting headlights designed for driving on the left to driving on the right....4992
      3.9 Adjusting headlights....4993
    4 Fog lights....4994
      4.1 Assembly overview - fog lights....4994
      4.2 Removing and installing fog light....4994
      4.3 Removing and installing fog light / static cornering light bulb....4996
      4.4 Adjusting fog lights....4996
    5 Turn signal repeater and entry light in exterior mirror....4997
      5.1 General description....4997
      5.2 Turn signal repeater bulb....4997
        5.2.1 Removing and installing turn signal repeater bulb....4997
      5.3 Entry light in exterior mirror....4998
        5.3.1 Removing and installing drive side entry light in exterior mirror -W52-....4998
    6 Tail lights (tail light cluster)....5000
      6.1 Assembly overview - tail light (tail light cluster) in side panel....5000
      6.2 Removing and installing tail light (tail light cluster) in side panel....5001
      6.3 Removing and installing tail light (tail light cluster) bulb carrier in side panel....5002
      6.4 Renewing brake and tail light and turn signal bulbs in tail light (tail light cluster) in side panel....5003
      6.5 Assembly overview - tail light (tail light cluster) in rear lid....5003
      6.6 Removing and installing tail light (tail light cluster) in rear lid....5004
      6.7 Removing and installing tail light (tail light cluster) bulb carrier in rear lid....5005
      6.8 Renewing brake and tail light (tail light cluster) bulbs in rear lid....5006
    7 Number plate light....5007
      7.1 Clipped Number plate light -X-....5007
        7.1.1 Removing and installing clipped number plate light....5007
        7.1.2 Removing and installing clipped number plate light bulb....5007
    8 Additional brake lights....5009
      8.1 Additional brake light bulb -M25-....5009
        8.1.1 Removing and installing additional brake light bulb -M25-....5009
        8.1.2 Checking additional brake light bulb -M25-....5011
    9 Steering column switch....5012
      9.1 General description....5012
      9.2 Assembly overview - steering column switch....5012
      9.3 Removal and installation sequence of components of steering column switch....5014
      9.4 Steering column electronics control unit -J527-....5014
        9.4.1 Removing and installing steering column electronics control unit -J527- (manufacturer: Valeo)....5015
        9.4.2 Removing and installing steering column electronics control unit -J527- (manufacturer: Kostal)....5016
        9.4.3 Coding steering column electronics control unit -J527-....5017
      9.5 Steering column combination switch -E595-....5017
        9.5.1 Removing and installing steering column combination switch -E595- (manufacturer: Valeo)....5018
        9.5.2 Removing and installing steering column combination switch -E595- (manufacturer: Kostal)....5018
      9.6 Steering column switch base....5019
        9.6.1 Removing and installing steering column switch base (manufacturer: Valeo)....5019
        9.6.2 Removing and installing steering column switch base (manufacturer: Kostal)....5021
    10 Steering column switch, vehicles with KESSY....5024
      10.1 General description....5024
      10.2 Assembly overview - steering column switch....5024
      10.3 Removal and installation sequence of components of steering column switch....5026
      10.4 Steering column electronics control unit -J527-....5026
        10.4.1 Removing and installing steering column electronics control unit -J527- (manufacturer: Valeo)....5027
        10.4.2 Removing and installing steering column electronics control unit -J527- (manufacturer: Kostal)....5028
        10.4.3 Coding steering column electronics control unit -J527-....5029
      10.5 Steering column combination switch -E595-....5029
        10.5.1 Removing and installing steering column combination switch -E595- (manufacturer: Valeo)....5030
        10.5.2 Removing and installing steering column combination switch -E595- (manufacturer: Kostal)....5030
      10.6 Steering column switch base....5031
        10.6.1 Removing and installing steering column switch base (manufacturer: Valeo)....5031
        10.6.2 Removing and installing steering column switch base (manufacturer: Kostal)....5033
      10.7 Electronic steering column lock control unit -J764-....5035
        10.7.1 Removing and installing electronic steering column lock control unit -J764-....5036
        10.7.2 Coding electronic steering column lock control unit -J764-....5036
    11 Ignition/starter switch and lock cylinder....5037
      11.1 Removing and installing steering lock housing....5037
      11.2 Removing and installing lock cylinder....5037
      11.3 Removing and installing ignition/starter switch....5039
        11.3.1 Checking ignition/starter switch....5040
      11.4 Removing and installing ignition/starter switch, vehicles with KESSY....5040
      11.5 Removing and installing ignition key withdrawal lock solenoid -N376-....5041
    12 Entry and start authorisation (KESSY)....5042
      12.1 General description....5042
      12.2 Assembly overview - entry and start authorisation....5043
      12.3 Entry and start authorisation control unit -J518-....5044
        12.3.1 Removing and installing entry and start authorisation control unit -J518-....5044
        12.3.2 Coding entry and start authorisation control unit -J518-....5046
      12.4 Entry and start authorisation aerials and sensors....5046
        12.4.1 Removing and installing front passenger side door exterior handle....5046
        12.4.2 Removing and installing driver side door exterior handle....5046
        12.4.3 Removing and installing rear bumper aerial for entry and start authorisation -R136-....5047
        12.4.4 Removing and installing luggage compartment aerial for entry and start authorisation -R137-....5047
        12.4.5 Removing and installing interior aerial 2 for entry and start authorisation -R139-....5048
        12.4.6 Removing and installing interior aerial 1 for entry and start authorisation -R138-....5049
      12.5 Removing and installing rear lid power opening sender -G750-/-G760-....5049
      12.6 Starter button -E378-....5051
        12.6.1 Removing and installing the starter button -E378-....5051
    13 Parking aid (PDC)....5053
      13.1 General description....5053
      13.2 Assembly overview - parking aid....5054
      13.3 Park assist steering control unit -J791-....5055
        13.3.1 Removing and installing park assist steering control unit -J791-....5055
        13.3.2 Coding park assist steering control unit -J791-....5055
        13.3.3 Pin assignment of park assist steering control unit -J791-....5055
        13.3.4 Adapting lower volume request....5055
        13.3.5 Adapting parking aid display....5055
        13.3.6 Adapting parking aid activation sound....5055
      13.4 Front parking aid senders....5055
        13.4.1 Removing and installing front parking aid senders....5056
        13.4.2 Checking front parking aid sender....5058
      13.5 Rear parking aid senders....5058
        13.5.1 Removing and installing rear parking aid senders....5059
        13.5.2 Checking rear parking aid senders....5060
      13.6 Renewing parking aid senders....5061
        13.6.1 Painting senders....5061
      13.7 Parking aid loudspeaker....5061
        13.7.1 Removing and installing parking aid loudspeaker -R169-....5061
        13.7.2 Removing and installing rear parking aid loudspeaker -R194-....5062
        13.7.3 Adapting loudspeaker for parking aid -R169-....5063
      13.8 Parking aid button -E266-....5063
        13.8.1 Removing and installing parking aid button -E266-....5063
    14 Park assist steering....5064
      14.1 General description....5064
      14.2 Assembly overview of park assist steering....5065
      14.3 Park assist steering control unit -J791-....5066
        14.3.1 Removing and installing park assist steering control unit -J791-....5066
        14.3.2 Coding park assist steering control unit -J791-....5067
        14.3.3 Adaption....5067
      14.4 Park assist steering senders....5067
        14.4.1 Removing and installing front park assist steering senders....5068
        14.4.2 Removing and installing rear park assist steering sender....5069
        14.4.3 Checking parking aid sender and park assist steering sender....5071
      14.5 Renewing park assist steering senders....5071
        14.5.1 Painting senders....5071
      14.6 Park assist steering loudspeaker....5072
      14.7 Park assist steering button -E581-....5072
        14.7.1 Removing and installing park assist steering button -E581-....5072
        14.7.2 Checking park assist steering button -E581-....5072
    15 Reversing camera system....5073
      15.1 General description....5073
      15.2 Assembly overview - reversing camera system....5073
      15.3 Removing and installing reversing camera....5074
        15.3.1 Removing handle button with reversing camera from rear lid....5074
      15.4 Reversing camera system control unit -J772-....5075
        15.4.1 Removing and installing reversing camera system control unit -J772-....5075
        15.4.2 Renewing reversing camera system control unit -J772-....5075
        15.4.3 Coding reversing camera system control unit -J772-....5075
      15.5 Calibrating reversing camera system....5075
        15.5.1 Preparatory work for calibration:....5076
        15.5.2 Calibrating reversing camera system....5079
      15.6 Renewing video cable....5080
        15.6.1 Preparation....5080
        15.6.2 Routing repair cable....5080
        15.6.3 Renewing video cable connector strip....5082
    16 Lane departure warning....5083
      16.1 Assembly overview - lane departure warning....5083
      16.2 General description....5083
      16.3 Removing and installing front camera for driver assist systems -R242-....5084
      16.4 Removing and installing windscreen heater for front sensors -Z113-....5086
  96 – Lights, bulbs, switches - interior....5087
    1 Interior lights and switches....5087
      1.1 Interior monitoring deactivation switch -E267- and deactivation button for vehicle inclination sender -E360-....5087
        1.1.1 Removing and installing interior monitoring deactivation switch -E267- and deactivation button for vehicle inclination sender -E360-....5087
    2 Lights and switches in engine compartment....5089
      2.1 Removing and installing bonnet contact switch -F266-....5089
    3 Lights and switches in dash panel....5090
      3.1 Light switch -E1-....5090
        3.1.1 Removing and installing light switch -E1-....5090
      3.2 Headlight range control regulator -E102- and switch and instrument illumination regulator -E20-....5091
        3.2.1 Removing and installing headlight range control adjuster -E102- and switch and instrument illumination regulator -E20-....5091
      3.3 Glove compartment light -W6-....5092
        3.3.1 Removing and installing glove compartment light -W6-....5092
        3.3.2 Renewing glove compartment light -W6- bulb....5093
      3.4 Hazard warning light switch -E3-....5094
        3.4.1 Removing and installing hazard warning light switch -E3-....5094
        3.4.2 Checking hazard warning light switch -E3-....5095
      3.5 Left footwell light -W9- and right footwell light -W10-....5095
        3.5.1 Removing and installing footwell light....5095
        3.5.2 Renewing bulb of footwell light....5096
      3.6 Key operated switch to deactivate front passenger side airbag -E224-....5097
        3.6.1 Removing and installing key operated switch to deactivate front passenger side airbag -E224-....5097
    4 Lights and switches in front doors....5099
      4.1 Driver side window regulator switch module....5099
        4.1.1 Removing and installing switch module for driver side window regulator....5099
      4.2 Mirror adjustment switch on passenger side....5100
        4.2.1 Removing and installing switch module for mirror adjustment on driver side....5101
      4.3 Window regulator switch in front passenger door -E107-....5102
        4.3.1 Removing and installing window regulator switch in front passenger door -E107-....5102
      4.4 Driver side interior locking button for central locking system -E308-....5103
        4.4.1 Removing and installing driver side interior locking button for central locking system -E308-....5103
      4.5 Removing and installing central locking deadlock function warning lamp -SAFE- -K133-....5105
        4.5.1 Removing and installing central locking deadlock function warning lamp -SAFE- -K133-....5105
      4.6 Door warning lamps....5106
        4.6.1 Removing and installing door warning lamps....5106
        4.6.2 Replace door warning lamp bulbs....5107
    5 Lights and switches in rear doors....5109
      5.1 Rear right window regulator button in rear right door -E705- and rear left window regulator button in rear left door -E700-....5109
        5.1.1 Removing and installing rear right window regulator button in rear right door -E705- and rear left window regulator button in rear left door -E700-....5109
    6 Lights and switches in luggage compartment....5111
      6.1 Luggage compartment light -W3-....5111
        6.1.1 Removing and installing luggage compartment light -W3-....5111
        6.1.2 Renewing luggage compartment light -W3- bulb....5112
      6.2 Rear lid lock unit -F256-....5113
        6.2.1 Removing and installing rear lid locking unit -F256-....5113
      6.3 Button to close rear lid in luggage compartment -E406-....5113
        6.3.1 Removing and installing button to close rear lid in luggage compartment -E406-....5113
    7 Lights and switches in roof trim....5115
      7.1 Front interior light -W1-....5115
        7.1.1 Removing and installing front interior light -W1-....5115
        7.1.2 Replacing front reading lights -W13- and -W19-....5116
        7.1.3 Removing and installing front reading lights button -E457- and -E458-....5117
        7.1.4 Removing and installing sunroof button -E325-....5117
      7.2 Rear interior light -W43-....5118
        7.2.1 Removing and installing rear interior light -W43-....5118
        7.2.2 Renewing bulbs in rear interior light -W43-....5118
      7.3 Left and right interior lights....5119
        7.3.1 Removing and installing left and right interior lights....5119
        7.3.2 Renewing bulbs of left and right interior lights....5120
      7.4 Removing and installing front passenger side illuminated vanity mirror -W14- and driver side illuminated vanity mirror -W20-....5121
        7.4.1 Removing and installing front passenger side illuminated vanity mirror -W14- and driver side illuminated vanity mirror -W20-....5121
        7.4.2 Renewing illuminated vanity mirror bulb....5122
    8 Lights and switches in centre console....5124
      8.1 Buttons in centre console storage compartment....5124
        8.1.1 Removing and installing button module in centre console stowage compartment....5124
      8.2 Front passenger side airbag deactivated warning lamp -K145-....5125
        8.2.1 Removing and installing front passenger side airbag deactivated warning lamp -K145-....5125
      8.3 Electromechanical parking brake button and auto-hold button....5125
        8.3.1 Removing and installing electromechanical parking brake button and auto-hold button....5125
      8.4 AC/DC converter with socket, 12 V-230 V -U13-....5127
        8.4.1 Removing and installing AC/DC converter with socket, 12 V - 230 V -U13-....5127
    9 Horn....5129
      9.1 Treble horn -H2- and bass horn -H7-....5129
        9.1.1 Removing and installing treble horn -H2- and bass horn -H7-....5129
        9.1.2 Checking treble horn -H2- and bass horn -H7-....5130
    10 Immobilizer....5131
      10.1 General description....5131
      10.2 Immobilizer control unit -J362-....5132
        10.2.1 Removing and installing immobilizer control unit -J362-....5132
        10.2.2 Adapting immobilizer control unit -J362-....5132
      10.3 Ignition key....5132
        10.3.1 Loss of the ignition key....5132
        10.3.2 Adapting ignition keys....5132
      10.4 New identity on renewing all components....5132
      10.5 Online system test....5132
    11 Anti-theft alarm (ATA)....5133
      11.1 General description....5133
      11.2 Assembly overview - anti-theft alarm (ATA)....5133
      11.3 Activating and deactivating anti-theft alarm....5135
      11.4 Interior monitoring deactivation switch -E267- and deactivation button for vehicle inclination sender -E360-....5135
        11.4.1 Removing and installing interior monitoring deactivation switch -E267- and deactivation button for vehicle inclination sender -E360-....5136
      11.5 Anti-theft alarm system sensor -G578-....5136
        11.5.1 Removing and installing anti-theft alarm sensor -G578-....5136
      11.6 Vehicle inclination sender -G384-....5137
      11.7 Interior monitoring sensor -G273-....5137
      11.8 Central locking and anti-theft alarm system aerial -R47-....5138
      11.9 Alarm horn -H12-....5138
        11.9.1 Removing and installing alarm horn -H12-....5138
        11.9.2 Checking alarm horn -H12-....5138
      11.10 Adaptions of anti-theft alarm....5138
  97 – Wiring....5140
    1 Vehicle diagnosis, testing and information systems....5140
    2 Fuse holder....5141
      2.1 Fuse holder in dash panel....5141
        2.1.1 Removing and installing fuse holder in dash panel....5141
      2.2 Fuse holder in E-box....5142
        2.2.1 Removing and installing E-box in dash panel....5142
    3 Relay carrier....5143
      3.1 Relay carrier on left of dash panel....5143
        3.1.1 Removing and installing relay carrier on left of dash panel....5143
    4 Electronics boxes....5144
      4.1 Electronics box on left side of engine compartment (engine compartment E-box)....5144
        4.1.1 Removing and installing E-box on left side of engine compartment (engine compartment E-box)....5144
    5 Control units....5148
      5.1 Onboard supply control unit -J519-....5148
        5.1.1 General description....5148
        5.1.2 Removing and installing onboard supply control unit -J519-....5149
        5.1.3 Coding onboard supply control unit -J519-....5150
        5.1.4 Onboard supply control unit -J519- final control diagnosis....5150
      5.2 Driver door control unit -J386-....5151
        5.2.1 Removing and installing driver door control unit -J386-....5151
        5.2.2 Coding driver door control unit -J386-....5151
      5.3 Front passenger door control unit -J387-....5151
        5.3.1 Removing and installing front passenger door control unit -J387-....5152
        5.3.2 Coding front passenger door control unit -J387-....5152
      5.4 Coding rear left door control unit -J388-....5152
        5.4.1 Removing and installing rear left door control unit -J388-....5152
        5.4.2 Coding rear left door control unit -J388-....5152
      5.5 Coding rear right door control unit -J389-....5153
        5.5.1 Removing and installing rear right door control unit -J389-....5153
        5.5.2 Coding rear right door control unit -J389-....5153
      5.6 Trailer detector control unit -J345-....5153
        5.6.1 Removing and installing trailer detector control unit -J345-....5154
        5.6.2 Coding trailer detector control unit -J345-....5155
        5.6.3 Actuator diagnosis for bulbs....5155
        5.6.4 Actuator diagnosis for folding tow hitch....5155
    6 Wiring harness and connector repairs....5156
Electrical System Workshop Manual (Sharan 2016-)....5157
  00 – Technical data....5165
    1 Notes on safety....5165
      1.1 Safety precautions when working on vehicles with Start/Stop system....5165
      1.2 Safety precautions when using test and measuring equipment during a road test....5165
      1.3 Operation and safety notes for gas discharge bulbs....5166
    2 Repair instructions....5168
      2.1 Contact corrosion....5168
      2.2 Routing and securing wiring....5168
    3 Battery....5169
      3.1 Battery - general notes....5169
      3.2 Types of battery....5169
  27 – Starter, current supply, CCS....5170
    1 Battery....5170
      1.1 Assembly overview - battery....5170
      1.2 Removing and installing battery....5171
      1.3 Disconnecting and reconnecting battery....5174
      1.4 Removing and installing battery tray....5176
      1.5 Checking battery....5177
      1.6 Charging battery....5177
      1.7 Removing and installing earth cable with battery monitor control unit -J367-....5177
      1.8 Adapting battery monitor control unit -J367-....5179
    2 Alternator....5180
      2.1 Assembly overview - alternator....5180
        2.1.1 Exploded view - alternator without sliding bushes....5180
        2.1.2 Exploded view - alternator with sliding bushes....5181
      2.2 Removing and installing alternator....5181
        2.2.1 Removing and installing alternator, vehicles with 1.4 l TSI engine....5181
        2.2.2 Removing and installing alternator, vehicles with 2.0 l TSI engine....5183
        2.2.3 Removing and installing alternator, vehicles with 2.0 l TDI engine....5185
      2.3 Checking alternator....5187
      2.4 Removing and installing poly V-belt pulley....5187
        2.4.1 Removing and installing poly V-belt pulley without freewheel....5187
        2.4.2 Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch....5188
        2.4.3 Removing and installing poly V-belt pulley with freewheel, manufacturer: Valeo....5190
        2.4.4 Removing and installing decoupled pulley with freewheel‏....5192
      2.5 Removing and installing voltage regulator....5195
        2.5.1 Removing and installing voltage regulator, manufacturer: Bosch....5195
        2.5.2 Removing and installing voltage regulator, manufacturer: Valeo....5196
    3 Starter....5198
      3.1 Assembly overview - starter....5198
        3.1.1 Exploded view - starter (vehicles with manual gearbox)....5198
        3.1.2 Assembly overview - starter (vehicles with dual clutch gearbox)....5199
      3.2 Removing and installing starter....5199
        3.2.1 Removing and installing starter, vehicle with manual gearbox....5199
        3.2.2 Removing and installing starter, vehicles with dual clutch gearbox (DQ250-6F)....5202
    4 Cruise control system (CCS)....5204
    5 Start/Stop system....5205
      5.1 General description - Start/Stop system....5205
      5.2 Removing and installing voltage stabiliser....5205
    6 Adaptive cruise control....5206
      6.1 Overview of fitting locations - adaptive cruise control....5206
      6.2 Removing and installing automatic distance control unit....5207
        6.2.1 Removing and installing control unit for adaptive cruise control, with retaining plate and adapter frame....5207
        6.2.2 Removing control unit for adaptive cruise control from and installing to adapter frame....5208
      6.3 Calibrating adaptive cruise control....5208
  90 – Gauges, instruments....5209
    1 Dash panel insert....5209
      1.1 Removing and installing dash panel insert -KX2-....5209
    2 Horn....5211
      2.1 Removing and installing treble horn -H2- / bass horn -H7-....5211
  92 – Windscreen wash/wipe system....5213
    1 Windscreen wiper system....5213
      1.1 Assembly overview - windscreen wiper system....5213
      1.2 Moving wipers to service position....5214
      1.3 Removing and installing wiper blade....5214
      1.4 Removing and installing wiper arms....5215
      1.5 Adjusting wiper arms....5216
      1.6 Removing and installing wiper motor -V-....5218
      1.7 Renewing wiper motor....5220
      1.8 Deactivating APP function of wiper motor....5223
      1.9 Removing and installing rain and light sensor....5223
    2 Windscreen washer system....5226
      2.1 Assembly overview - windscreen washer system....5226
      2.2 Removing and installing filler neck with connecting pipe....5228
      2.3 Removing and installing washer fluid reservoir....5228
        2.3.1 Removing and installing washer fluid reservoir, vehicles without headlight washer system....5228
        2.3.2 Removing and installing washer fluid reservoir, vehicles with headlight washer system....5230
      2.4 Removing and installing windscreen washer fluid level sender....5233
      2.5 Removing and installing windscreen washer pump....5234
      2.6 Removing and installing spray jets....5235
      2.7 Adjusting spray jets....5236
    3 Rear window wiper system....5237
      3.1 Assembly overview - rear window wiper system....5237
      3.2 Removing and installing wiper blade....5238
      3.3 Removing and installing wiper arm....5238
      3.4 Adjusting wiper arm....5239
      3.5 Removing and installing rear window wiper motor -V12-....5240
    4 Rear window washer system....5242
      4.1 Assembly overview - rear window washer system....5242
      4.2 Removing and installing washer fluid reservoir....5243
      4.3 Removing and installing rear window washer pump....5243
      4.4 Removing and installing washer jet....5243
      4.5 Adjusting spray jet....5243
    5 Headlight washer system....5244
      5.1 Assembly overview - headlight washer system....5244
      5.2 Removing and installing washer fluid reservoir....5245
      5.3 Removing and installing headlight washer system pump -V11-....5245
      5.4 Removing and installing pop-up cylinder....5245
      5.5 Removing and installing spray jets....5247
      5.6 Adjusting spray jets....5247
      5.7 Bleeding headlight washer system....5247
    6 Washer fluid lines....5249
      6.1 Repairing washer fluid lines....5249
  94 – Lights, bulbs, switches - exterior....5250
    1 Headlight....5250
      1.1 Assembly overview - headlight....5250
        1.1.1 Assembly overview - headlight, dual halogen headlight....5250
        1.1.2 Assembly overview - headlight, gas discharge bulb....5252
      1.2 Removing and installing headlight....5254
      1.3 Adjusting headlights....5255
        1.3.1 Adjusting dual halogen headlight....5255
        1.3.2 Adjusting gas discharge headlights....5255
        1.3.3 Adjusting fog lights....5256
        1.3.4 Adjusting auxiliary headlights....5256
      1.4 Adjusting headlight installation position....5256
      1.5 Removing and installing front turn signal bulb -M5-/-M7-....5257
        1.5.1 Removing and installing side light bulb -M1-/-M3- (dual halogen headlights)....5257
        1.5.2 Removing and installing front turn signal bulb -M5-/-M7- (gas discharge headlights)....5258
      1.6 Installing repair kit for headlight housing....5260
        1.6.1 Repairing upper retaining tab....5260
        1.6.2 Repairing side retaining tab....5261
        1.6.3 Repairing rear retaining tab....5261
      1.7 Changing headlights over from driving on right to driving on left....5262
        1.7.1 Changing headlights over from driving on right to driving on left (dual halogen headlights)....5262
        1.7.2 Changing headlights over from driving on right to driving on left (gas discharge headlights)....5264
      1.8 Changing headlights over from driving on left to driving on right....5265
        1.8.1 Changing headlights over from driving on left to driving on right (dual halogen headlights)....5265
        1.8.2 Changing headlights over from driving on left to driving on right (gas discharge headlights)....5266
      1.9 Removing and installing headlight range control motor -V48-/-V49-....5267
        1.9.1 Removing and installing headlight range control motor -V48-/-V49- (dual halogen headlights)....5267
        1.9.2 Removing and installing headlight range control motor -V48-/-V49- (gas discharge headlights)....5269
      1.10 Removing and installing dipped beam bulb....5269
      1.11 Removing and installing headlight main beam bulb -M30-/-M32-....5271
      1.12 Removing and installing gas discharge lamp -L13-/-L14-....5272
      1.13 Removing and installing side light bulb -M1-/-M3-....5273
        1.13.1 Removing and installing side light bulb -M1-/-M3- (dual halogen headlights)....5273
        1.13.2 Removing and installing side light bulb -M1-/-M3-, gas discharge headlights....5274
      1.14 Removing and installing daytime running light bulb -L174-/-L175-....5275
      1.15 Removing and installing LED modules for daytime running light and side light -L176-/-L177-....5276
      1.16 Removing and installing bulbs for cornering light -L148-/-L149-....5276
        1.16.1 Removing and installing bulb for static cornering light -L148-/-L149-, halogen twin headlights....5276
        1.16.2 Removing and installing bulb for static cornering light -L148-/-L149-, gas discharge headlight....5277
      1.17 Removing and installing gas discharge lamp control unit -J343-/-J344-....5278
      1.18 Removing and installing output module for headlight -J667-/-J668-....5279
      1.19 Removing and installing control unit for daytime running light and side light -J860-/-J861-....5280
      1.20 Removing and installing swivel module position sensor -G474-/-G475-....5281
      1.21 Removing and installing dynamic cornering light control motor -V318-/-V319-....5281
      1.22 Removing and installing headlight holder....5281
    2 Fog lights....5283
      2.1 Assembly overview - fog lights....5283
      2.2 Removing and installing fog light....5283
      2.3 Removing and installing fog light bulb -L22-/-L23-....5285
    3 Lights in exterior mirror....5287
      3.1 Assembly overview - lights in exterior mirror....5287
      3.2 Removing and installing turn signal....5288
      3.3 Removing and installing turn signal repeater bulb -L131-/-L132-....5290
      3.4 Removing and installing entry light in exterior mirror....5290
      3.5 Removing and installing bulb for entry light....5290
    4 Tail lights....5292
      4.1 Assembly overview - tail lights in body....5292
      4.2 Assembly overview - tail lights in rear lid....5293
      4.3 Removing and installing tail light in rear lid....5293
      4.4 Adjusting installation position of tail light....5295
      4.5 Removing and installing tail light....5297
      4.6 Removing and installing tail light bulb -M2-/-M4-....5299
      4.7 Removing and installing rear fog light bulb -L46-/-L47-....5299
      4.8 Removing and installing brake and tail light bulb -M21-/-M22-....5300
      4.9 Removing and installing reversing light bulb....5300
      4.10 Removing and installing turn signal bulb....5301
    5 High-level brake light....5303
      5.1 Assembly overview - high-level brake light....5303
      5.2 Removing and installing high-level brake light....5303
    6 Number plate light....5306
      6.1 Removing and installing number plate light -X4-/-X5-....5306
      6.2 Removing and installing bulb for number plate light -X4-/-X5-....5307
    7 Entry and start authorisation system....5308
      7.1 Overview of fitting locations - keyless entry system....5308
      7.2 Removing and installing entry and start authorisation control unit -J518-....5310
        7.2.1 Removing and installing entry and start authorisation control unit -J518-, left-hand drive....5310
        7.2.2 Removing and installing entry and start authorisation control unit -J518-, right-hand drive....5312
      7.3 Removing and installing door exterior handle touch sensor -G415-/-G416-....5313
      7.4 Removing and installing driver side aerial for entry and start authorisation -R134-....5313
      7.5 Removing and installing front passenger side aerial for entry and start authorisation -R135-....5313
      7.6 Removing and installing rear bumper aerial for entry and start system -R136-....5314
      7.7 Removing and installing luggage compartment aerial for entry and start authorisation -R137-....5314
      7.8 Removing and installing interior aerial 1 for entry and start authorisation -R138-....5315
      7.9 Removing and installing interior aerial 2 for entry and start authorisation -R139-....5315
      7.10 Removing and installing rear lid power opening control unit -J938-....5316
    8 Steering column switch module....5318
      8.1 Assembly overview - steering column switch module....5318
        8.1.1 Assembly overview - steering column switch module, with mechanical ignition lock....5318
        8.1.2 Assembly overview - steering column switch module, with electronic ignition lock....5320
      8.2 Removing and installing lock cylinder....5320
      8.3 Removing and installing ignition key withdrawal lock solenoid -N376-....5322
      8.4 Removing and installing ignition/starter switch....5323
      8.5 Removing and installing steering column electronics control unit -J527-....5324
        8.5.1 Removing and installing steering column electronics control unit -J527-, Kostal....5324
        8.5.2 Removing and installing steering column electronics control unit -J527-, Valeo....5326
      8.6 Removing and installing steering column combination switch....5328
        8.6.1 Removing and installing steering column combination switch, Kostal....5328
        8.6.2 Removing and installing steering column combination switch, Valeo....5328
      8.7 Removing and installing turn signal switch -E2-....5329
      8.8 Removing and installing cruise control system switch -E45-....5329
      8.9 Removing and installing intermittent wiper switch -E22-....5329
      8.10 Removing and installing base for steering column combination switch....5330
        8.10.1 Removing and installing base for steering column combination switch, vehicles with ignition key....5330
        8.10.2 Removing and installing base for steering column combination switch, vehicles with Keyless Access locking and starting system....5330
      8.11 Removing and installing steering lock housing....5330
    9 Parking aid....5332
      9.1 Assembly overview - parking aid....5332
      9.2 Removing and installing parking aid control unit -J446-....5333
      9.3 Removing and installing parking aid loudspeaker -R169-....5334
      9.4 Removing and installing rear parking aid loudspeaker -R194-....5334
        9.4.1 Removing and installing rear parking aid loudspeaker -R194-, vehicles without reversing camera....5334
        9.4.2 Removing and installing rear parking aid loudspeaker -R194-, vehicles with reversing camera....5335
      9.5 Removing and installing front parking aid senders....5335
      9.6 Removing and installing rear parking aid senders....5336
    10 Park assist steering....5337
      10.1 Assembly overview - park assist steering....5337
      10.2 Removing and installing control unit....5337
      10.3 Removing and installing front senders....5338
      10.4 Removing and installing rear senders....5338
    11 Automatic headlight range control....5339
      11.1 Assembly overview - automatic headlight range control....5339
      11.2 Removing and installing headlight range control unit....5339
    12 Towing bracket....5341
      12.1 Assembly overview - towing bracket socket....5341
      12.2 Trailer socket -U10-....5341
      12.3 Removing and installing trailer detector control unit -J345-....5342
    13 Blind Spot Monitor (Blind Spot Detection)....5343
      13.1 Assembly overview – Blind Spot Monitor (Blind Spot Detection)....5343
      13.2 Removing and installing warning lamp for Blind Spot Monitor -K303-/-K304-....5343
      13.3 Removing and installing Blind Spot Monitor control unit -J1086-/-J1087-....5344
      13.4 Calibrating Blind Spot Monitor....5344
        13.4.1 Measurement location....5344
        13.4.2 Preparatory measures for calibration....5345
        13.4.3 Calibrating Blind Spot Monitor control unit -J1086-/-J1087-....5349
  96 – Lights, bulbs, switches - interior....5351
    1 Lights....5351
      1.1 Removing and installing glove compartment light -W6-....5351
      1.2 Replacing bulb for glove compartment light -W6-....5352
      1.3 Removing and installing front footwell light -K268-/-K269-....5352
        1.3.1 Removing and installing front footwell light -K268-, driver side....5352
        1.3.2 Removing and installing front footwell light -K269-, front passenger side....5353
      1.4 Removing and installing front footwell illumination bulb -L151-/-L152-....5353
      1.5 Removing and installing central locking deadlock function warning lamp -SAFE- -K133-....5354
      1.6 Removing and installing front entry light -W31-/-W32-....5354
      1.7 Removing and installing bulb for entry light....5356
      1.8 Removing and installing door warning lamp -W30-/-W36-....5356
      1.9 Removing and installing rear entry light -W33-/-W34-....5357
      1.10 Removing and installing rear door warning lamp -W37-/-W38-....5357
      1.11 Removing and installing selector lever position display -Y26-....5357
      1.12 Removing and installing luggage compartment light -W3-....5357
      1.13 Removing and installing bulb for luggage compartment light -W3-....5358
      1.14 Removing and installing illuminated vanity mirror -W20-/-W14-....5359
      1.15 Removing and installing bulb for illuminated vanity mirror....5359
      1.16 Removing and installing bulb for front interior light -W1-....5360
      1.17 Removing and installing bulb for rear interior light -W43-....5361
      1.18 Renewing bulb of rear interior light -W47-/-W48-....5361
      1.19 Removing and installing warning lamp for airbag deactivated on front passenger side -K145-....5362
    2 Controls....5364
      2.1 Removing and installing rotary light switch -EX1-....5365
      2.2 Removing and installing headlight range control regulator -E102-....5366
      2.3 Removing and installing rear lid remote release button -E233-....5367
      2.4 Removing and installing TCS and ESP button -E256-....5367
      2.5 Removing and installing parking aid button -E266-....5367
      2.6 Removing and installing sunroof button -E325-....5367
      2.7 Removing and installing the starter button -E378-....5368
      2.8 Removing and installing shock absorber damping adjustment button -E387-....5368
      2.9 Removing and installing button to close rear lid in luggage compartment -E406-....5368
      2.10 Removing and installing right sliding door button -E482-....5369
      2.11 Removing and installing tyre pressure monitor display button -E492-....5369
      2.12 Removing and installing electromechanical parking brake button -E538-/auto-hold button -E540-....5369
      2.13 Removing and installing park assist steering button -E581-....5370
      2.14 Removing and installing start/stop operation switch -E693-....5371
      2.15 Removing and installing left sliding door button -E731-....5371
      2.16 Removing and installing operating unit in front of centre console -E461-....5371
      2.17 Removing and installing hazard warning light switch -E3-....5372
      2.18 Removing and installing buttons for seat heating -E653-/-E654-....5373
      2.19 Removing and installing glove compartment light switch -E26-....5373
      2.20 Removing and installing exterior mirror adjuster -EX11-....5374
      2.21 Removing and installing operating unit for window regulator in driver door -E512-....5375
      2.22 Removing and installing window regulator switch in front passenger door -E107-....5377
      2.23 Removing and installing rear window regulator button -E700-/-E705-....5378
      2.24 Removing and installing driver side interior locking button for central locking system -E308-....5379
      2.25 Removing and installing button for deactivating interior monitoring and vehicle inclination sensor -E616-....5381
      2.26 Removing and installing door contact switch -F2-/-F3-....5382
      2.27 Removing and installing rear door contact switches -F10-/-F11-....5382
      2.28 Removing and installing rear lid contact switch....5382
      2.29 Removing and installing rear lid warning buzzer -H32-....5382
      2.30 Removing and installing front interior light/reading light....5383
      2.31 Removing and installing rear interior light/reading light....5384
      2.32 Removing and installing rear interior light -W47-/-W48-....5385
      2.33 Removing and installing front reading light button -E457-/-E458-....5387
      2.34 Removing and installing key-operated switch to deactivate front passenger side airbag -E224-....5387
    3 Anti-theft alarm system....5389
      3.1 Assembly overview - interior monitor....5389
      3.2 Removing and installing alarm horn -H12-....5390
      3.3 Activating and deactivating anti-theft alarm....5391
      3.4 Removing and installing anti-theft alarm sensor -G578-....5391
    4 Immobilizer....5393
      4.1 Removing and installing immobiliser control unit....5393
      4.2 Removing and installing immobiliser reader coil....5393
        4.2.1 Removing and installing immobiliser reader coil, vehicles with ignition key....5393
        4.2.2 Removing and installing immobiliser reader coil, vehicles with Keyless Access locking and starting system....5393
    5 Front camera for assist systems....5394
      5.1 Removing and installing front camera for driver assist systems....5394
    6 Cigarette lighter, socket....5395
      6.1 Assembly overview – DC/AC converter with socket, 12 V - 230 V....5395
      6.2 Removing and installing cigarette lighter -U1-....5396
      6.3 Removing and installing socket illumination bulb -L42-....5396
      6.4 Removing and installing rear cigarette lighter illumination bulb -L32-....5396
      6.5 Removing and installing 12 V socket 2 -U18-....5396
      6.6 Removing and installing AC/DC converter with socket, 12 V - 230 V -U13-....5396
  97 – Wiring....5398
    1 Relay carriers, fuse holders, E-boxes....5398
      1.1 Removing and installing electronics box (E-box)....5398
      1.2 Removing and installing relay and fuse holder in E-box....5399
      1.3 Removing and installing relay and fuse holder behind dash panel on driver side....5401
        1.3.1 Removing and installing fuse carrier in dash panel....5401
        1.3.2 Removing and installing additional relay carrier on left of dash panel....5401
        1.3.3 Removing and installing relay carrier on left of dash panel....5402
    2 Control units....5403
      2.1 Removing and installing onboard supply control unit -J519-....5403
      2.2 Removing and installing data bus diagnostic interface -J533-....5403
        2.2.1 Removing and installing (left-hand drive models) data bus diagnostic interface -J533-....5403
        2.2.2 Removing and installing data bus diagnostic interface -J533-, right-hand drive....5404
      2.3 Removing and installing rear lid control unit -J605-....5405
    3 Connectors....5407
      3.1 Repairing electrical wiring harnesses and plug-in connections....5407
        3.1.1 Repairs to wiring harnesses and connectors....5407
        3.1.2 Repairing connector housings and electrical connectors....5407
    4 Releasing and dismantling connector housings....5408
    5 Repairing aerial cables....5409
    6 Vehicle diagnosis, testing and information systems....5410
Electrical System, General Information Edition 06.2017 - VW models....5411
Electrical System,General Information (VW Models Edition 07.2010)....5571
  27 – Starter, current supply, CCS....5575
    1 Battery....5575
      1.1 Fundamentals for batteries....5575
      1.2 Types of batteries....5575
        1.2.1 Battery with magic eye....5575
        1.2.2 Absorbent glass mat battery....5576
      1.3 Warning notices and safety regulations....5576
        1.3.1 Dangers when handling vehicle batteries....5576
      1.4 Battery terminal connection....5578
    2 Checking battery....5579
      2.1 Checking the various types of batteries....5579
        2.1.1 Checking battery with magic eye....5579
        2.1.2 Absorbent glass mat battery....5579
      2.2 Visual check....5580
      2.3 Checking colour display of magic eye....5580
        2.3.1 Checking colour display of „3-colour“ magic eye....5580
        2.3.2 Checking colour display of „2-colour“ magic eye....5581
      2.4 Battery tester with printer -VAS 5097 A-....5582
        2.4.2 Performing battery load test using battery tester with printer -VAS 5097 A-....5583
        2.4.3 Table: cold cranking current....5585
        2.4.4 Evaluating test result of battery load test....5586
        2.4.6 Assessing test results....5587
      2.5 Battery tester with printer -VAS 6161-....5588
        2.5.2 Perform battery test with battery tester with printer -VAS 6161-...5589
        2.5.3 Performing maintenance test....5590
        2.5.4 Perform service test....5590
        2.5.5 Perform guarantee test....5591
        2.5.7 Assessing test results....5591
      2.6 Midtronics -MCR340V- battery tester only for USA/Canada vehicles....5592
        2.6.1 General description....5592
        2.6.2 Performing battery test with Midtronics -MCR340V- battery tester....5593
        2.6.3 Assessing test results....5595
        2.6.4 Dealing with problems with Midtronics -MCR340V- battery tester....5595
      2.7 Current draw test....5596
      2.8 Checking no-load voltage of battery on stock and stored vehicles....5597
    3 Charging battery....5599
      3.1 Battery charger -VAS 5095 A-....5599
        3.1.1 Description of battery charger -VAS 5095 A-....5599
        3.1.2 Charging battery with battery charger -VAS 5095 A-....5600
        3.1.3 Charging totally discharged battery with battery charger -VAS 5095 A-....5601
        3.1.4 Charging battery in support mode with battery charger -VAS 5095A-....5602
        3.1.5 Charging battery in maintenance mode with battery charger -VAS 5095 A-....5604
      3.2 Battery charger -VAS 5900-....5604
        3.2.1 Description of battery charger -VAS 5900-....5605
        3.2.2 Charging battery with battery charger -VAS 5900-....5605
        3.2.3 Charging battery in service mode with battery charger -VAS 5900-....5607
        3.2.4 Charging totally discharged batteries with battery charger -VAS 5900-....5610
        3.2.5 Charging battery in support mode with battery charger -VAS 5900-....5612
        3.2.6 Charging battery in maintenance mode with battery charger -VAS 5900-....5614
      3.3 Battery charger -VAS 5903-....5615
        3.3.1 Description of battery charger -VAS 5903-....5616
        3.3.2 Charging battery with battery charger -VAS 5903-....5616
        3.3.3 Charging battery in refresh charge mode with battery charger -VAS 5903-....5618
        3.3.4 Charging totally discharged battery with battery charger -VAS 5903-....5621
        3.3.5 Charging battery in support mode with battery charger -VAS 5903-....5623
        3.3.6 Charging battery in maintenance mode with battery charger -VAS 5903-....5625
      3.4 Battery charger -VAS 5906-....5627
        3.4.2 Charging battery with battery charger -VAS 5906-....5627
      3.5 Midtronics -INC 940- battery charger only for USA/Canada....5629
        3.5.1 General description of Midtronics -INC 940- battery tester....5629
        3.5.2 Charging battery....5630
        3.5.3 Dealing with problems with Midtronics -INC 940- battery tester....5632
      3.6 Solar panel -VAS 6102A-....5633
      3.7 Totally discharged batteries....5633
    4 Cruise control system (CCS)....5635
      4.1 Activating and deactivating cruise control system (CCS)....5635
  90 – Gauges, instruments....5636
  92 – Windscreen wash/wipe system....5637
    1 Washer fluid line hose couplings....5637
      1.1 Windscreen and rear window washer system....5637
      1.2 Headlight washer system....5638
    2 Hose repair....5639
      2.1 General description....5639
      2.2 Repairing smooth pipe....5639
      2.3 Repairing corrugated pipe....5639
    3 Distinguishing features of jointless wiper blades....5641
  94 – Lights, bulbs, switches - exterior....5642
    1 Operation and safety notes for gas discharge bulbs....5642
  96 – Lights, bulbs, switches - interior....5645
    1 12 V socket....5645
      1.1 Removing and installing 12 V socket....5645
      1.2 Removing and installing socket illumination bulb -L42-....5645
    2 Cigarette lighter -U1-....5646
      2.1 General description....5646
      2.2 Assembly overview....5647
      2.3 Removing and installing cigarette lighter socket....5648
      2.4 Removing and installing cigarette lighter illumination bulb -L28-....5650
  97 – Wiring....5652
    1 Vehicle diagnostic, testing and information systems....5652
      1.1 Connecting vehicle diagnostic tester....5652
      1.2 Connecting vehicle diagnostic tester Golf Model Year 1998 - 2003....5654
    2 Repairing wiring harnesses and connectors....5655
      2.1 Wiring harness repair set....5655
        2.1.1 Wiring harness repair set -VAS 1978-....5655
        2.1.2 Upgrade kit -VAS 1978/50-....5655
        2.1.3 Wiring harness repair set -VAS 1978A-....5655
        2.1.4 Release tool set -VAS 1978/35-....5656
      2.2 Tool descriptions....5656
        2.2.1 Special pliers with insert....5656
        2.2.2 Release tools for contacts....5657
        2.2.3 Assembly tools for single wire seals....5657
        2.2.4 Wire strippers -VAS 1978/3-....5657
        2.2.6 Crimping pliers -VAS 1978/1A-....5658
      2.3 General notes concerning repairs to vehicle electrical system....5659
      2.4 Repairs to wiring harnesses....5661
        2.4.1 Notes on repairs to airbag and belt tensioner wiring....5662
        2.4.2 Fibre optic cables (FOC)....5663
        2.4.3 Repairs to CAN bus wiring....5664
        2.4.4 Renewal of aerial wiring....5664
        2.4.5 Repairs to wiring with cross sections up to 0.35 mm2....5665
        2.4.6 Wiring open circuit with one repair position....5668
        2.4.7 Wiring open circuit with two repair positions....5670
      2.5 Repairs to contact housings and connectors....5671
        2.5.1 Notes on repairs to contact housings and connectors....5671
        2.5.2 Repairs to contacts in contact housings....5671
        2.5.3 Fitting single wire seals....5673
        2.5.4 Repairs to contact housings using cut and clamp technique....5675
      2.6 Releasing and dismantling contact housings....5676
        2.6.1 Notes on releasing and dismantling contact housings....5676
        2.6.2 Secondary locking element....5676
        2.6.3 Primary locking element....5677
        2.6.4 Round connector systems....5677
        2.6.5 Flat connector systems....5678
        2.6.6 Special connector systems....5680
    3 Contact surface cleaning set -VAS 6410-....5682
      3.1 Using contact surface cleaning set -VAS 6410-....5682
        3.1.1 Repairing ring terminals....5682
        3.1.2 Repairing threaded connections....5684
        3.1.3 Cleaning battery clamp and battery terminal....5685
        3.1.4 Anti-corrosion treatment....5687
    4 Renewing Lambda probe....5689
      4.1 Renewing LSF Lambda probe (4-pin)....5689
      4.2 Renewing LSU Lambda probe (6-pin)....5690
      4.3 Types of protective tube on uniform Lambda probes....5691
Emission Test Manual (VW Models)....5693
  AKP 6N Polo; manual gearbox....5693
  AKP 6N Polo; automatic gearbox....5694
  AVQ 1T Touran....5695
  AXA 7F Transporter....5696
  AXB 7H Transporter....5697
  AXC 7H Transporter....5698
  AXE 7J Transporter....5699
  BDL 7H Transporter....5700
  BDL 7H Multivan ....5701
  BJJ 2E Diesel direct injection system....5702
  BJJ 2F Diesel direct injection system....5703
  BPC 7J Transporter....5704
  BSE 521 Golf Plus; ....5705
  BSE 52 Golf Plus; ....5706
  BSF 521 Golf Plus;....5707
  BSF 52 Golf Plus;....5708
  BSX 2C Caddy....5709
  BWS 362,365 Passat....5710
  BWS 36 Passat....5711
  BYD 1K Golf....5712
  BZB 35 Passat CC; injection and ignition system: Motronic MED 17.5....5713
  CAAA 7E Transporter; diesel direct injection system....5714
  CAAA 7E Transporter; diesel direct injection system....5715
  CAAA SG T6 - 7MJ....5716
  CAAB 7E Transporter....5717
  CAAB 7E Transporter....5718
  CAAB 7E Transporter....5719
  CAAB 7F Transporter....5720
  CAAB 7F Transporter....5721
  CAAB SG T6 - 0GG....5722
  CAAB SG T6 - 0GZ....5723
  CAAB SG T6 - 7MJ....5724
  CAAB SF T6 (SF) - 0GG....5725
  CAAB SF T6 (SF) - 0GZ....5726
  CAAB SF T6 (SF) - 7MJ....5727
  CAAC SG T6 - 7MJ....5728
  CAAC SG T6 - 0GG....5729
  CAAC SG T6 - 0GZ....5730
  CAAC SF T6 (SF) - 7MJ....5731
  CAAC SF T6 (SF) - 0GG....5732
  CAAC SF T6 (SF) - 0GZ....5733
  CAAD 7E Transporter....5734
  CAAD 7E Transporter....5735
  CAAD 7E Transporter....5736
  CAAE 7E Transporter....5737
  CAAE 7E Transporter....5738
  CAAE 7E Transporter....5739
  CASA 7P Touareg; diesel direct injection system....5740
  CAVD 517 Golf Cabrio; MED 17.5.10....5741
  CAVD 358 CC....5742
  CAWB 13 Scirocco; injection and ignition system: Motronic MED 17.5....5743
  CAWB 35 Passat CC; injection and ignition system: Motronic MED 17.5....5744
  CAXA 362,365 Passat; MED 9....5745
  CAXA 5N Tiguan; MED 9....5746
  CAXA 517 Golf Cabrio; MED 9.5.10....5747
  CAXA 16 Jetta; MED 17.05.20....5748
  CAYB AJ Golf Variant....5749
  CAYB 1T Touran....5750
  CAYB 52 Golf Plus....5751
  CAYC 1K Jetta....5752
  CAYC AJ Golf Variant....5753
  CAYC 1T Touran....5754
  CAYC 3C,362,365 Passat....5755
  CAYC 517 Golf convertible....5756
  CAYC 36 Passat....5757
  CAYC 51 Golf convertible....5758
  CAYC 52 Golf Plus....5759
  CAYC 5C Beetle Cabriolet....5760
  CAYC 16 Jetta....5761
  CAYC 52 Golf Plus....5762
  CAYD 2C Caddy....5763
  CAYD 2C Caddy....5764
  CAYD 2C Caddy....5765
  CAYD 2C Caddy....5766
  CAYD SA Caddy4 - 7MJ....5767
  CAYD SA Caddy4 - 7MG....5768
  CAYD SA Caddy4 - 0GZ....5769
  CAYD SA Caddy4 - 7MQ....5770
  CAYE 2C Caddy....5771
  CAYE 2C Caddy....5772
  CAYE 2C Caddy....5773
  CAYE SA Caddy4 - 7MJ....5774
  CBAC 357 CC; diesel direct injection system....5775
  CBAC 3C Passat; diesel direct injection system....5776
  CBDA 52 Golf Plus; diesel direct injection system....5777
  CBDB 5K Golf Plus; diesel direct injection system....5778
  CBDB 5M Golf Plus; diesel direct injection system....5779
  CBDB 1K  Golf Variant; diesel direct injection system....5780
  CBDB 52 Golf Plus; diesel direct injection system....5781
  CBDC 3C Passat; diesel direct injection system....5782
  CBDC 5M Golf Plus; diesel direct injection system....5783
  CBDC 52 Golf Plus; diesel direct injection system....5784
  CBRA 1K Golf; Motronic ME 7.1.1....5785
  CBZA AJ Golf Estate; Simos 10....5786
  CBZA 2C Caddy....5787
  CBZA 2C Caddy....5788
  CBZA 2C Caddy....5789
  CBZB 2C Caddy....5790
  CBZB 517 Golf Cabrio; Simos 10....5791
  CBZB AJ5 Golf Estate; Simos 10....5792
  CBZB 1T Touran; Simos 10....5793
  CBZB 16 Jetta; Simos 10....5794
  CBZB 2C Caddy....5795
  CBZB 2C Caddy....5796
  CBZC 6R Polo; Simos 10....5797
  CCHB 7E Transporter....5798
  CCSA 5M,521 Golf Plus; ....5799
  CCSA 52 Golf Plus; ....5800
  CCZA 7N1 Sharan....5801
  CCZA 7N Sharan....5802
  CCZA 35 CC....5803
  CCZA 16 Jetta....5804
  CCZB 357 CC....5805
  CCZB 362,365 Passat....5806
  CCZB 13 Scirocco....5807
  CCZB 36 Passat....5808
  CCZB 5N Tiguan;....5809
  CCZB 35 CC....5810
  CCZB 51 Golf convertible....5811
  CCZD 5N Tiguan;....5812
  CDAA 362,365 Passat....5813
  CDAA 35 CC....5814
  CDAA 36 Passat....5815
  CDAB 362,365 Passat....5816
  CDAB 35 CC....5817
  CDAB 36 Passat....5818
  CDBA 2H Amarok....5819
  CDCA 2H Diesel direct injection system....5820
  CDCA 2H Diesel direct injection system....5821
  CDCA 2H Diesel direct injection system....5822
  CDGA 362, 365 Passat; MED nutural gas....5823
  CDLA 13 Scirocco R....5824
  CDLC 13 Scirocco R....5825
  CDLC 5K Golf R....5826
  CDLF 5K Golf R....5827
  CDLG 5K Golf ....5828
  CFCA 7E Transporter; diesel direct injection system....5829
  CFCA SG T6 - 7MJ....5830
  CFCA SF T6 (SF) - 7MJ....5831
  CFFA 5K Golf; diesel direct injection system....5832
  CFFA 5N Tiguan; diesel direct injection system....5833
  CFFA 1F Eos; diesel direct injection system....5834
  CFFA 35 CC; diesel direct injection system....5835
  CFFA 36 Passat; diesel direct injection system....5836
  CFFA 7N Sharan; diesel direct injection system....5837
  CFFB 5K Golf; diesel direct injection system....5838
  CFFB 5N Tiguan; diesel direct injection system....5839
  CFFB 1F Eos; diesel direct injection system....5840
  CFFB 35 CC; diesel direct injection system....5841
  CFFB 36 Passat; diesel direct injection system....5842
  CFFB 7N Sharan; diesel direct injection system....5843
  CFFB 5C Beetle Cabriolet; diesel direct injection system....5844
  CFFD 5N Tiguan; diesel direct injection system....5845
  CFFE 7N Sharan; diesel direct injection system....5846
  CFGB 7N Sharan; diesel direct injection system....5847
  CFGC 13 Scirocco; Diesel, Common Rail....5848
  CFGC 35 CC; Diesel, Common Rail....5849
  CFGC 36 Passat Estate; Diesel, Common Rail....5850
  CFGC 5N Tiguan; Diesel, Common Rail....5851
  CFGC 7N Sharan; Diesel, Common Rail....5852
  CFHB 5K Golf Plus; diesel direct injection system....5853
  CFHB 5M Golf Plus; diesel direct injection system....5854
  CFHB AJ Golf Variant; diesel direct injection system....5855
  CFHB 13 Scirocco; diesel direct injection system....5856
  CFHC 5K Golf Plus; Diesel-Direkteinspritzanlage....5857
  CFHC AJ Golf Variant; diesel direct injection system....5858
  CFHC 2C Caddy....5859
  CFHC 13 Scirocco; diesel direct injection system....5860
  CFHC 1T Touran; diesel direct injection system....5861
  CFHC 51 Golf Cabriolet; diesel direct injection system....5862
  CFHC 5M,52 Golf Plus; diesel direct injection system....5863
  CFHC 52 Golf Plus; Diesel, Common Rail....5864
  CFHC 2C Caddy....5865
  CFHC 2C Caddy....5866
  CFHC SA Caddy4 - 7MJ....5867
  CFHE 2C Caddy....5868
  CFHE 2C Caddy....5869
  CFHE 2C Caddy....5870
  CFHF 2C Caddy....5871
  CFHF 1T Touran; Diesel, Common Rail....5872
  CFHF 2C Caddy....5873
  CFHF 2C Caddy....5874
  CFHF SA Caddy4 - 7MJ....5875
  CFJA 1T Touran; diesel direct injection system....5876
  CFJA 2C Caddy....5877
  CFJA 2C Caddy....5878
  CFJB 1T Touran; Diesel, Common Rail....5879
  CFPA 2H Amarok....5880
  CFPA S1 AMAROK....5881
  CFPA S1 AMAROK....5882
  CFWA 60 Polo KH IN....5883
  CFWA 6R Polo....5884
  CGEA 7P5 Touareg....5885
  CGEA 7P Touareg....5886
  CGFA 7P5 Touareg....5887
  CGFA 7P Touareg....5888
  CGNA 7P5 Touareg....5889
  CGNA 7P Touareg....5890
  CGRA 7P5 Touareg....5891
  CGRA 7P Touareg....5892
  CGYA 35 Passat CC; CC....5893
  CHGA 2C Caddy....5894
  CHGA 2C Caddy....5895
  CHHA 5G Golf....5896
  CHHB 5G Golf....5897
  CHPA 5G Golf; ME 17....5898
  CHPA AU Golf; ME 17....5899
  CHPA BA Golf Variant....5900
  CHYA 121 up!....5901
  CHYA 6C Polo....5902
  CHYB 121 up!....5903
  CHYB 6C Polo....5904
  CHZB 6C Polo....5905
  CHZC 6C Polo....5906
  CHZG SA Caddy4 - 7MM....5907
  CJGD 7P Touareg; diesel direct injection system....5908
  CJKA 7E Transporter....5909
  CJKA 7E Transporter....5910
  CJKA 7E Transporter....5911
  CJKA 7E Transporter....5912
  CJKA 7E Transporter....5913
  CJKA 7E Transporter....5914
  CJKA 7E Transporter....5915
  CJKA SG T6 - 7MM....5916
  CJKA SG T6 - 7GR....5917
  CJKA SG T6 - 7MJ....5918
  CJKA SG T6 - 0GG....5919
  CJKA SG T6 - 0GV....5920
  CJKA SG T6 - 7MT....5921
  CJKB 7E Transporter....5922
  CJKB 7E Transporter....5923
  CJKB 7E Transporter....5924
  CJKB SG T6 - 7MM....5925
  CJKB SG T6 - 7MJ....5926
  CJKB SG T6 - 7MT....5927
  CJKB SG T6 - 0GG....5928
  CJKB SG T6 - 0GV....5929
  CJKB SF T6 (SF) - 7MM....5930
  CJKB SF T6 (SF) - 7MJ....5931
  CJKB SF T6 (SF) - 7MT....5932
  CJKB SF T6 (SF) - 0GG....5933
  CJKB SF T6 (SF) - 0GV....5934
  CJLA 60 Polo....5935
  CJMA 7P Touareg; diesel direct injection system....5936
  CJTA 7P5 Touareg....5937
  CJTA 7P Touareg....5938
  CJXC 5G Golf....5939
  CJZA BA Golf Variant....5940
  CJZB BA Golf Variant....5941
  CJZC 6C Polo....5942
  CJZD 6C Polo....5943
  CKDA 7P Touareg; diesel direct injection system....5944
  CKFC 5K Golf; Diesel, Common Rail....5945
  CKFC 5G Golf; Diesel, Common Rail....5946
  CKFC BA Golf Estate; Diesel, Common Rail....5947
  CKMA 362,365 Passat; MED 17....5948
  CKMA 357 Passat CC; MED 17....5949
  CKMA 358 CC....5950
  CKTB 2E Crafter....5951
  CKTB 2E Crafter....5952
  CKTB 2E Crafter....5953
  CKTB 2E Crafter....5954
  CKTC 2E Crafter....5955
  CKTC 2E Crafter....5956
  CKTC 2F Crafter....5957
  CKTC 2F Crafter....5958
  CKUB 2E Crafter....5959
  CKUB 2E Crafter....5960
  CKUB 2E Crafter....5961
  CKUB 2E Crafter....5962
  CKUC 2E Crafter....5963
  CLCA 2C Caddy....5964
  CLCA 1T Touran; Diesel, Common Rail....5965
  CLHA 5K Golf; Diesel, Common Rail....5966
  CLHA 5G Golf; Diesel, Common Rail....5967
  CLHA BA Golf Estate; Diesel, Common Rail....5968
  CLHB 5K Golf; Diesel, Common Rail....5969
  CLHB 5G Golf; Diesel, Common Rail....5970
  CLHB BA Golf Estate; Diesel, Common Rail....5971
  CLJA 5K Golf; Diesel, Common Rail....5972
  CLJA 5N Tiguan; Diesel, Common Rail....5973
  CLLA 35 CC; diesel direct injection system....5974
  CLLA 36 Passat; diesel direct injection system....5975
  CLNA 60 Polo....5976
  CLPA 64 Polo....5977
  CMBA 5G Golf; ME 17....5978
  CMKA 7P5 Touareg....5979
  CMKA 7P Touareg....5980
  CMKB 7P5 Touareg....5981
  CMKB 7P Touareg....5982
  CMSB 137 Scirocco; MED 9.5.10....5983
  CMSB 13 Scirocco....5984
  CMTA 7P5 Touareg....5985
  CMTA 7P Touareg....5986
  CMVA 3D Phaeton....5987
  CMXA 521 Golf Plus....5988
  CMXA 5K Golf....5989
  CMXA 52 Golf Plus....5990
  CNEA 2H Amarok....5991
  CNEA 2H Amarok....5992
  CNEA 2H Amarok....5993
  CNEA 2H Amarok....5994
  CNEA 2H Amarok....5995
  CNFA 2H Amarok....5996
  CNFA 2H Amarok....5997
  CNFA 2H Amarok....5998
  CNFA 2H Amarok....5999
  CPGA 12 up!....6000
  CPTA 5G Golf; ME 17....6001
  CPTA 6R Polo; ME 17....6002
  CPVA 5G Golf; ME 17....6003
  CPVB 5G Golf....6004
  CPVB AM Golf SV....6005
  CPVB BA Golf Variant....6006
  CPWA 5G Golf....6007
  CPWA BA Golf Variant....6008
  CPWA SA Caddy4 - 7MM....6009
  CRBC 5K Golf; Diesel, Common Rail....6010
  CRBC 5G Golf; Diesel, Common Rail....6011
  CRBC BA Golf Estate; Diesel, Common Rail....6012
  CRCA 7P Touareg; diesel direct injection system....6013
  CRGA 3G Passat; Common Rail....6014
  CRKB 5K Golf; Diesel, Common Rail....6015
  CRKB 5G Golf; Diesel, Common Rail....6016
  CRKB BA Golf Estate; Diesel, Common Rail....6017
  CRKB AM Golf Sportsvan; Diesel, Common Rail....6018
  CRLB 5K Golf; Diesel, Common Rail....6019
  CRLB 5G Golf; Diesel, Common Rail....6020
  CRLB BA Golf Estate; Diesel, Common Rail....6021
  CRLB 3G Passat; Common Rail....6022
  CSCA 5K XL1; Diesel....6023
  CSCA 6Z XL1; Diesel check according to sticker value....6024
  CSHA 2H Amarok....6025
  CSHA 2H Amarok....6026
  CSHA 2H Amarok....6027
  CSHA 2H Amarok....6028
  CSLB 2F Crafter....6029
  CSNA 2E Crafter....6030
  CSNA 2F Crafter....6031
  CTHA 1F Eos; MED 17....6032
  CTHA 5N Tiguan; MED 17....6033
  CTHA 7N Sharan; MED 17....6034
  CTHB 1T Touran; MED 17....6035
  CTHC 1T Touran; MED 17....6036
  CTHD 1F Eos; MED 17....6037
  CTHD 358 CC; MED 17....6038
  CTHD 36 Passat; MED 17....6039
  CTHD 52 Golf Plus; MED 17....6040
  CTHD 5K Golf; MED 17....6041
  CTHD 5N Tiguan; MED 17....6042
  CTHE 6R Polo; MED 17....6043
  CTKA 51 Golf convertible....6044
  CTKA 52 Golf Plus....6045
  CTKA 5K Golf....6046
  CTKA 13 Scirocco....6047
  CUAA 3G Passat; Common Rail....6048
  CUKB 5G Golf....6049
  CULA 13 Scirocco....6050
  CULC 13 Scirocco....6051
  CUNA 5K Golf; Diesel, Common Rail....6052
  CUNA 5G Golf; Diesel, Common Rail....6053
  CUNA BA Golf Estate; Diesel, Common Rail....6054
  CUPA 3G Passat; Common Rail....6055
  CUSA 6C Polo; Diesel....6056
  CUSB 6C Polo; Diesel....6057
  CUTA 6C Polo; Diesel....6058
  CUUA 517 Golf Cabriolet; Diesel....6059
  CUUB 517 Golf Cabriolet; Diesel....6060
  CUUB 138 Scirocco; Diesel....6061
  CUUB SA Caddy4 - 7MM....6062
  CUUD SA Caddy4 - 7MM....6063
  CUUE SA Caddy4 - 7MM....6064
  CUUF SA Caddy4 - 7MM....6065
  CUVA 7N2 Sharan; Diesel....6066
  CUVC 5N2 Tiguan; Diesel....6067
  CUVC 358 CC; Diesel....6068
  CUVC 7N2 Sharan; Diesel....6069
  CUVE 5N2 Tiguan; Diesel....6070
  CUWA 5N2 Tiguan; Diesel....6071
  CUWA 7N2 Sharan; Diesel....6072
  CUWA 358 CC; Diesel....6073
  CUWA 138 Scirocco; Diesel....6074
  CUXA 138 Scirocco; Diesel....6075
  CWVA 5G Golf ....6076
  CWVA AM Golf SV....6077
  CWVA BA Golf Variant ....6078
  CWVA 61 Polo....6079
  CWVB 6C Polo....6080
  CXEB SG T6 - 7MM....6081
  CXEB SF T6 (SF) - 7MM....6082
  CXFA SG T6 - 7MM....6083
  CXGA SG T6 - 7MM....6084
  CXGA SF T6 (SF) - 7MM....6085
  CXGB SG T6 - 7MM....6086
  CXGB SF T6 (SF) - 7MM....6087
  CXHA SG T6 - 7MM....6088
  CXHA SF T6 (SF) - 7MM....6089
  CXSA 5G Golf....6090
  CYJA 7P Touareg....6091
  CYVA 5G Golf....6092
  CYVA AM Golf SV....6093
  CYVA BA Golf Variant....6094
  CYVB 5G Golf....6095
  CYVB AM Golf SV....6096
  CYVB BA Golf Variant....6097
  CYVC SA Caddy4 - 7MM....6098
  CYVD 517 Golf convertible....6099
  CZCA 13 Scirocco....6100
  CZCA 5G Golf....6101
  CZCA AM Golf SV....6102
  CZCA BA Golf Variant....6103
  CZCA 3G Passat, Passat Estate....6104
  CZCA 517 Golf convertible....6105
  CZCA SA Caddy4 - 7MM....6106
  CZCB SA Caddy4 - 7MM....6107
  CZDA 5G Golf....6108
  CZDA AM Golf SV....6109
  CZDA BA Golf Variant....6110
  CZDA 5N2 Tiguan....6111
  CZDA 358 CC....6112
  CZDA 517 Golf convertible....6113
  CZDA 7N2 Sharan....6114
  CZDB 5N2 Tiguan....6115
  CZEA 5G Golf....6116
  CZEA 6C Polo....6117
  CZEA 3G Passat, Passat Estate....6118
  DAJA 6C Polo....6119
  DAJB 6C Polo....6120
  DCXA 3G Passat; Common Rail....6121
  DDAA 3G Passat; Common Rail....6122
  DFSC SA Caddy4 - 7MM....6123
  DFSD SA Caddy4 - 7MM....6124
  DFSE SA Caddy4 - 7MM....6125
  DFSF SA Caddy4 - 7MM....6126
Fuel Supply System-Diesel Engines Workshop Manual (Sharan 2011-,Sharan 2016-)....6127
  00 – Technical data....6131
    1 Safety instructions....6131
      1.1 Safety precautions when working on fuel supply system....6131
      1.2 Safety precautions during road tests in which test and measuring equipment is used....6132
      1.3 Safety precautions when working on vehicles with a Start/Stop system....6132
    2 Identification....6133
      2.1 Engine number, engine data....6133
    3 General notes....6134
      3.1 Cleanliness specifications for working on the auxiliary/supplementary heater and fuel system....6134
    4 Repair instructions....6135
      4.1 Routing and securing lines....6135
      4.2 General repair notes....6135
  20 – Fuel supply system....6136
    1 Procedure after filling with incorrect fuel....6136
      1.1 Step 1, engine was started with incorrect fuel....6136
      1.2 Step 2, engine was not started with incorrect fuel....6137
      1.3 Step 3, there are metal particles in fuel delivery unit and fuel tank....6138
      1.4 Step 4, there are no metal particles in fuel delivery unit and fuel tank....6138
      1.5 Step 5, there are metal particles in high-pressure pump....6139
      1.6 Step 6, there are no metal particles in high-pressure pump....6140
      1.7 Step 6, there are no metal particles in high-pressure pump....6140
    2 Fuel tank....6141
      2.1 Assembly overview - fuel tank....6141
      2.2 Emptying fuel tank....6142
        2.2.1 Emptying fuel tank when fuel pump is defective....6142
        2.2.2 Emptying fuel tank when fuel pump is intact....6145
      2.3 Removing and installing fuel tank....6146
    3 Fuel delivery unit and fuel gauge sender....6150
      3.1 Assembly overview - fuel delivery unit and fuel gauge sender....6150
        3.1.1 Assembly overview - fuel delivery unit and fuel gauge sender....6150
        3.1.2 Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with auxiliary heater....6151
      3.2 Removing and installing fuel delivery unit, fuel gauge sender....6152
        3.2.1 Removing and installing fuel delivery unit, fuel gauge sender....6152
        3.2.2 Removing and installing fuel line for auxiliary/supplementary heater....6154
    4 Plug-in connectors....6156
      4.1 Separating plug-in connectors....6156
    5 Fuel filter....6160
      5.1 Assembly overview - fuel filter....6160
      5.2 Removing and installing fuel filter....6161
        5.2.1 Removing and installing fuel filter, engine codes CFFA, CFFB, CFFE, CFGB, CFGC....6161
        5.2.2 Removing and installing fuel filter, engine codes CUVA, CUVC, CUVE, CUWA....6162
      5.3 Fuel hoses in engine compartment....6165
    6 Accelerator mechanism....6166
      6.1 Assembly overview - accelerator module....6166
      6.2 Removing and installing accelerator module -GX2-....6166
    7 Fuel pump....6169
      7.1 Checking fuel system pressurisation pump -G6-....6169
        7.1.1 Checking delivery pressure and quantity for fuel system pressurisation pump -G6-....6169
    8 Senders and sensors....6174
      8.1 Removing and installing fuel gauge sender -G-....6174
Fuel Supply System-Petrol Engines Workshop Manual (Sharan 2011-,Sharan 2016-)....6176
  00 – Technical data....6180
    1 Safety instructions....6180
      1.1 Safety precautions when working on fuel supply system....6180
      1.2 Safety precautions during road tests in which testing and measuring equipment is used....6180
      1.3 Safety precautions when working on vehicles with a start/stop system....6181
    2 Identification....6182
      2.1 Engine number, engine data....6182
    3 General notes....6183
      3.1 Cleanliness specifications for working on the auxiliary heater and fuel system....6183
    4 Repair instructions....6184
      4.1 Routing and securing lines....6184
      4.2 General repair notes....6184
  20 – Fuel supply system....6185
    1 Fuel tank....6185
      1.1 Assembly overview - fuel tank....6185
      1.2 Emptying fuel tank....6186
        1.2.1 Emptying fuel tank when fuel pump is defective....6186
        1.2.2 Emptying fuel tank when fuel pump is intact....6189
      1.3 Removing and installing fuel tank....6191
    2 Fuel delivery unit, fuel gauge sender....6195
      2.1 Assembly overview - fuel delivery unit and fuel gauge sender....6195
        2.1.1 Assembly overview - fuel delivery unit and fuel gauge sender....6195
        2.1.2 Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with auxiliary heating....6197
      2.2 Removing and installing fuel delivery unit, fuel gauge sender....6197
        2.2.1 Removing and installing fuel delivery unit, fuel gauge sender....6197
        2.2.2 Removing and installing fuel line for auxiliary/supplementary heater....6199
    3 Plug-in connectors....6202
      3.1 Detaching plug-in connectors....6202
    4 Fuel filter....6206
      4.1 Assembly overview - fuel filter....6206
      4.2 Removing and installing fuel filter....6206
    5 Activated charcoal filter system....6208
      5.1 Assembly overview - activated charcoal filter system....6208
      5.2 Removing and installing activated charcoal filter....6208
      5.3 Checking fuel tank breather....6209
    6 Accelerator mechanism....6211
      6.1 Assembly overview - accelerator module....6211
      6.2 Removing and installing accelerator module -GX2-....6211
    7 Fuel pump....6214
      7.1 Checking fuel system pressurisation pump -G6-....6214
        7.1.1 Checking fuel pressure....6214
        7.1.2 Checking holding pressure....6216
      7.2 Removing and installing suction-jet pump....6219
    8 Senders and sensors....6221
      8.1 Removing and installing fuel gauge sender -G-....6221
General Body Repairs,Exterior Workshop Manual (Sharan 2011-,Sharan 2016-)....6223
  50 – Body - front....6231
    1 Lock carrier....6231
      1.1 Tools....6231
      1.2 Assembly overview - lock carrier....6232
      1.3 Repairing headlight mounting....6233
      1.4 Service position....6234
        1.4.1 Moving to service position....6234
        1.4.2 Moving from service position....6235
      1.5 Removing and installing lock carrier with add-on parts....6236
        1.5.1 Removing....6236
        1.5.2 Installing....6237
      1.6 Removing and installing support....6237
        1.6.1 Removing....6237
        1.6.2 Installing....6239
    2 Wing....6240
      2.1 Tools....6240
      2.2 Assembly overview - front wing....6240
      2.3 Removing and installing wing....6241
        2.3.1 Removing....6242
        2.3.2 Installing....6243
      2.4 Foam elements and end/sealing pieces for wing....6244
    3 Plenum chamber bulkhead....6245
    4 Plenum chamber cover....6246
      4.1 Assembly overview - plenum chamber cover....6246
      4.2 Removing plenum chamber cover....6247
      4.3 Installing plenum chamber cover....6249
    5 Noise insulation....6251
      5.1 Tools....6251
      5.2 Assembly overview - short noise insulation....6251
      5.3 Assembly overview - long noise insulation....6252
    6 Underbody cover....6253
      6.1 Tools....6253
      6.2 Assembly overview - underbody cover....6253
      6.3 Assembly overview - rear underbody cover....6255
    7 Plenum chamber bulkhead....6256
      7.1 Tools....6256
      7.2 Materials....6256
      7.3 Assembly overview - bulkhead....6257
    8 Tunnel cross-piece....6258
      8.1 Tools....6258
      8.2 Assembly overview - tunnel cross-piece....6258
  55 – Bonnet, rear lid....6259
    1 Bonnet....6259
      1.1 Tools....6259
      1.2 Assembly overview - bonnet....6259
      1.3 Removing and installing bonnet....6261
        1.3.1 Removing....6261
        1.3.2 Installing....6262
      1.4 Removing and installing bonnet hinge....6262
        1.4.1 Removing....6263
        1.4.2 Installing....6264
      1.5 Removing gas strut....6265
      1.6 Releasing gas from gas strut....6265
      1.7 Removing and installing insulation....6265
        1.7.1 Removing....6265
        1.7.2 Installing....6267
      1.8 Assembly overview - bonnet lock and release components....6268
      1.9 Removing and installing lid lock on LHD vehicle....6268
        1.9.1 Removing....6269
        1.9.2 Installing....6271
      1.10 Removing and installing lid lock on RHD vehicle....6273
        1.10.1 Removing....6273
        1.10.2 Installing....6275
      1.11 Separating and joining Bowden cable....6277
        1.11.1 Separating Bowden cable....6277
        1.11.2 Joining Bowden cable....6278
      1.12 Removing and installing striker pin....6279
      1.13 Release lever....6280
        1.13.1 Assembly overview....6280
        1.13.2 Removing and installing....6281
      1.14 Adjusting bonnet....6282
        1.14.1 Adjusting bonnet lock....6283
        1.14.2 Adjusting striker pin....6284
        1.14.3 Adjusting hinges....6285
        1.14.4 Adjusting adjustment buffer....6286
    2 Rear lid....6287
      2.1 Tools....6287
      2.2 Assembly overview - rear lid....6287
      2.3 Removing and installing rear lid....6289
        2.3.1 Removing....6289
        2.3.2 Installing....6291
      2.4 Gas strut....6292
        2.4.1 Assembly overview - gas strut....6292
        2.4.2 Removing gas strut....6292
        2.4.3 Releasing gas from gas strut....6294
      2.5 Rear lid drive....6294
        2.5.1 Assembly overview - rear lid drive....6294
        2.5.2 Removing and installing rear lid drive....6296
        2.5.3 Removing sensor strip....6298
        2.5.4 Installing sensor strip....6299
        2.5.5 Basic setting and coding of the tailgate electronics....6300
      2.6 Rear lid hinge....6300
        2.6.1 Assembly overview - rear lid hinge....6300
        2.6.2 Removing rear lid hinge....6302
        2.6.3 Installing rear lid hinge....6304
      2.7 Removing and installing striker pin....6305
      2.8 Removing and installing adjustment buffers....6306
      2.9 Adjusting rear lid....6307
        2.9.1 Adjusting striker pin....6308
        2.9.2 Adjusting adjustment buffer....6309
      2.10 Removing and installing lid lock....6310
        2.10.1 Removing....6310
        2.10.2 Installing....6311
      2.11 Removing and installing release button....6312
        2.11.1 Removing....6312
        2.11.2 Installing....6313
      2.12 Removing and installing rear lid seal....6314
      2.13 Number plate carrier....6315
        2.13.1 Protective backing....6315
        2.13.2 Number plate carrier....6316
    3 Tank flap unit....6317
      3.1 Tools....6317
      3.2 Assembly overview - tank flap unit and actuator....6317
      3.3 Removing and installing tank flap unit....6319
        3.3.1 Removing....6319
        3.3.2 Installing....6321
      3.4 Removing and installing actuator....6322
        3.4.1 Removing....6322
        3.4.2 Installing....6323
  57 – Front doors, door components, central locking....6324
    1 Front door....6324
      1.1 Tools....6324
      1.2 Assembly overview - door hinges....6325
      1.3 Removing and installing door....6326
        1.3.1 Removing....6327
        1.3.2 Installing....6327
      1.4 Installing hinge after renewal of A-pillar....6328
      1.5 Door alignment....6329
        1.5.1 Note on door adjustment....6329
        1.5.2 Door alignment - shut lines and flushness....6330
        1.5.3 Adjusting striker pin....6331
    2 Door components....6333
      2.1 Tools....6333
      2.2 Assembly overview - front door....6334
      2.3 Removing and installing door cover....6335
        2.3.1 Removing....6335
        2.3.2 Installing....6336
      2.4 Removing and installing door retaining strap....6337
      2.5 Removing and installing striker pin....6338
      2.6 Assembly overview - door handle and door lock....6339
      2.7 Removing and installing lock cylinder cover cap....6340
        2.7.1 Removing....6340
        2.7.2 Installing....6340
      2.8 Removing and installing lock cylinder....6341
        2.8.1 Removing....6341
        2.8.2 Installing....6342
      2.9 Removing and installing cover cap (without lock cylinder)....6342
        2.9.1 Tools....6342
        2.9.2 Removing....6343
        2.9.3 Installing....6344
      2.10 Removing and installing door handle....6345
        2.10.1 Removing....6346
        2.10.2 Installing....6346
      2.11 Removing and installing door lock....6347
        2.11.1 Removing....6348
        2.11.2 Installing....6349
      2.12 Removing and installing mounting bracket....6351
        2.12.1 Removing....6351
        2.12.2 Installing....6352
      2.13 Removing and installing door inner seal....6352
      2.14 Removing and installing door outer seal....6354
        2.14.1 Removing....6354
        2.14.2 Installing....6356
      2.15 Assembly overview - insulation....6358
    3 Central locking....6359
      3.1 Overview of fitting locations - central locking components....6359
      3.2 Adapting keys with remote control....6360
      3.3 Assembly overview - battery for folding key with remote control....6361
      3.4 Removing and installing battery for folding key with remote control....6362
        3.4.1 Removing....6362
        3.4.2 Installing....6364
  58 – Rear doors, door components....6365
    1 Sliding door....6365
      1.1 Tools....6365
      1.2 Assembly overview - sliding door roller guides....6365
      1.3 Removing and installing sliding door....6367
        1.3.1 Removing....6367
        1.3.2 Installing....6368
      1.4 Removing and installing lower roller guide....6369
        1.4.1 Removing....6369
        1.4.2 Installing....6370
      1.5 Removing and installing arrester....6371
        1.5.1 Removing....6371
        1.5.2 Installing....6372
      1.6 Removing and installing hinge....6373
        1.6.1 Removing....6373
        1.6.2 Installing....6374
      1.7 Removing and installing upper roller guide....6375
        1.7.1 Removing....6375
        1.7.2 Installing....6376
      1.8 Removing and installing door arrester and end plate for lower guide rail....6377
        1.8.1 Removing....6377
        1.8.2 Installing....6378
      1.9 Removing and installing locking pegs and catch plates....6379
        1.9.1 Assembly overview....6379
        1.9.2 Removing....6380
        1.9.3 Installing....6381
      1.10 Removing and installing striker pin....6382
      1.11 Adjusting sliding door....6382
        1.11.1 Tools....6382
        1.11.2 General notes on adjustment of the sliding door....6383
        1.11.3 Adjusting sliding doors - overview....6383
        1.11.4 Adjusting height....6385
        1.11.5 Adjusting flushness....6386
        1.11.6 Adjusting shut line....6388
        1.11.7 Adjusting locking pegs....6389
      1.12 Assembly overview - sliding door locking and release components....6390
      1.13 Removing and installing covers....6391
        1.13.1 Removing....6391
        1.13.2 Installing....6392
      1.14 Removing and installing door lock....6392
        1.14.1 Removing....6393
        1.14.2 Installing....6394
      1.15 Interior opening mechanism....6395
        1.15.1 Removing....6395
        1.15.2 Installing....6396
      1.16 Removing and installing cap....6397
        1.16.1 Tools....6397
        1.16.2 Removing....6397
        1.16.3 Installing....6399
      1.17 Removing and installing door handle....6400
        1.17.1 Removing....6400
        1.17.2 Installing....6400
      1.18 Removing and installing mounting bracket....6401
        1.18.1 Removing....6402
        1.18.2 Installing....6403
      1.19 Removing and installing distributing mechanism....6404
        1.19.1 Removing....6404
        1.19.2 Installing....6405
      1.20 Upper guide rail....6405
        1.20.1 Assembly overview....6406
        1.20.2 Removing....6407
        1.20.3 Installing....6408
      1.21 Centre guide rail....6408
        1.21.1 Assembly overview....6409
        1.21.2 Removing....6410
        1.21.3 Installing....6411
        1.21.4 Bolting sequence....6412
      1.22 Removing and installing guide rail cover....6413
        1.22.1 Removing....6413
        1.22.2 Installing....6414
      1.23 Removing and installing retaining strip for cover....6415
        1.23.1 List of tools....6415
        1.23.2 Fitting notes....6415
        1.23.3 Removing....6416
        1.23.4 Installing....6417
      1.24 Removing and installing protective strip....6418
        1.24.1 List of tools....6418
        1.24.2 Fitting notes....6418
        1.24.3 Removing....6418
        1.24.4 Installing....6420
      1.25 Removing and installing door inner seals....6421
      1.26 Removing and installing door seal....6422
      1.27 Removing and installing sill panel seal....6423
        1.27.1 Assembly overview....6423
        1.27.2 Removing....6424
        1.27.3 Installing....6425
      1.28 Assembly overview - insulation....6426
    2 Electrically operated sliding door....6427
      2.1 Tools....6427
      2.2 Assembly overview - sliding door roller guides....6427
      2.3 Removing and installing sliding door....6428
        2.3.1 Removing....6429
        2.3.2 Installing....6430
      2.4 Removing and installing lower roller guide....6431
        2.4.1 Removing....6431
        2.4.2 Installing....6432
      2.5 Removing and installing hinge....6433
        2.5.1 Removing....6433
        2.5.2 Installing....6434
      2.6 Removing and installing upper roller guide....6435
        2.6.1 Removing....6435
        2.6.2 Installing....6436
      2.7 Removing and installing door arrester....6437
        2.7.1 Removing....6437
        2.7.2 Installing....6438
      2.8 Removing and installing locking pegs and catch plates....6439
        2.8.1 Assembly overview....6439
        2.8.2 Removing....6440
        2.8.3 Installing....6441
      2.9 Removing and installing striker pin....6442
      2.10 Adjusting sliding door....6442
        2.10.1 Tools....6442
        2.10.2 General notes on adjustment of the sliding door....6443
        2.10.3 Adjusting sliding doors - overview....6444
        2.10.4 Adjusting height....6445
        2.10.5 Adjusting flushness....6446
        2.10.6 Adjusting shut line....6448
        2.10.7 Adjusting striker pin....6450
        2.10.8 Adjusting locking pegs....6451
      2.11 Assembly overview - sliding door locking and release components....6452
      2.12 Removing and installing cover....6453
        2.12.1 Removing....6453
        2.12.2 Installing....6454
      2.13 Removing and installing door lock....6454
        2.13.1 Removing....6455
        2.13.2 Installing....6456
      2.14 Removing and installing power latching system....6457
        2.14.1 Removing....6457
        2.14.2 Installing....6458
      2.15 Removing and installing interior opening mechanism....6459
        2.15.1 Removing....6459
        2.15.2 Installing....6460
      2.16 Removing and installing cap....6461
        2.16.1 Tools....6461
        2.16.2 Removing....6461
        2.16.3 Installing....6462
      2.17 Removing and installing door handle....6464
        2.17.1 Removing....6464
        2.17.2 Installing....6464
      2.18 Removing and installing mounting bracket....6465
        2.18.1 Removing....6466
        2.18.2 Installing....6467
      2.19 Motor for electrically operated sliding door....6468
        2.19.1 Removing....6468
        2.19.2 Installing....6469
      2.20 Removing and installing sliding door control unit....6470
      2.21 Basic setting of the sliding door electronics....6471
      2.22 Customer service mode....6471
      2.23 Upper guide rail....6472
        2.23.1 Assembly overview....6472
        2.23.2 Removing....6474
        2.23.3 Installing....6475
      2.24 Centre guide rail....6475
        2.24.1 Assembly overview....6476
        2.24.2 Removing....6477
        2.24.3 Installing....6478
        2.24.4 Bolting sequence....6479
      2.25 Removing and installing guide rail cover....6480
        2.25.1 Removing....6480
        2.25.2 Installing....6481
      2.26 Removing and installing retaining strip for cover....6482
        2.26.1 List of tools....6482
        2.26.2 Fitting notes....6482
        2.26.3 Removing....6483
        2.26.4 Installing....6484
      2.27 Removing and installing protective strip....6485
        2.27.1 List of tools....6485
        2.27.2 Fitting notes....6485
        2.27.3 Removing....6485
        2.27.4 Installing....6487
      2.28 Removing and installing door inner seals....6488
      2.29 Removing and installing door seal with sensor strip....6489
        2.29.1 Assembly overview....6489
        2.29.2 Removing....6491
        2.29.3 Installing....6492
      2.30 Removing and installing sill panel seal....6492
        2.30.1 Assembly overview....6493
        2.30.2 Removing....6494
        2.30.3 Installing....6495
      2.31 Assembly overview - insulation....6496
  60 – Sunroof....6497
    1 Panorama sliding sunroof (Arvin-Meritor)....6497
      1.1 Tools....6497
      1.2 Function....6497
      1.3 Basic setting, panoramic sliding sunroof....6498
      1.4 Assembly overview - panoramic sliding roof....6498
      1.5 Removing and installing front glass panel....6500
        1.5.1 Removing....6500
        1.5.2 Installing....6502
      1.6 Removing and installing rear glass panel....6504
        1.6.1 Removing....6504
        1.6.2 Installing....6505
      1.7 Adjusting height of front and rear glass panel....6506
        1.7.1 Checking height adjustment....6506
        1.7.2 Adjusting front glass panel....6507
        1.7.3 Adjusting rear glass panel....6507
      1.8 Renewing seals for rear glass panel....6508
        1.8.1 Removing exterior seal....6508
        1.8.2 Installing exterior seal....6509
        1.8.3 Removing interior seal....6510
        1.8.4 Installing interior seal....6511
      1.9 Removing and installing the exterior seal....6512
        1.9.1 Removing exterior seal....6512
        1.9.2 Installing exterior seal....6513
      1.10 Removing and installing interior seal....6514
        1.10.1 Removing interior seal....6514
        1.10.2 Installing interior seal....6515
      1.11 Removing and installing wind deflector....6516
        1.11.1 Removing....6516
        1.11.2 Installing....6517
        1.11.3 Removing and installing wind deflector bracket....6518
      1.12 Removing and installing preselector for glass panel and sun blind....6519
      1.13 Removing and installing sliding sunroof motor....6520
        1.13.1 Removing....6520
        1.13.2 Installing....6521
      1.14 Removing and installing sun blind motor....6523
        1.14.1 Removing....6523
        1.14.2 Installing....6524
      1.15 Removing and installing sun blind....6526
        1.15.1 Removing....6526
        1.15.2 Installing....6530
      1.16 Assembly overview - assembly frame....6536
      1.17 Removing and installing sun blind Bowden cable....6537
        1.17.1 Removing....6537
        1.17.2 Installing....6540
      1.18 Removing and installing assembly frame....6541
        1.18.1 Removing....6541
        1.18.2 Installing....6542
      1.19 Removing and installing rear part....6544
        1.19.1 Removing....6544
        1.19.2 Installing....6546
      1.20 Removing and installing front motor plate....6548
        1.20.1 Removing....6548
        1.20.2 Installing....6550
      1.21 Removing and installing tilting mechanism and front glass panel cable....6551
        1.21.1 Removing....6551
        1.21.2 Installing....6553
      1.22 Maintenance and care....6555
      1.23 Operating without current....6556
        1.23.1 Glass panel....6556
        1.23.2 Sun blind....6557
      1.24 Cleaning water drain hoses....6557
        1.24.1 Tools....6557
        1.24.2 Front water drain hoses....6558
        1.24.3 Rear water drain hoses....6559
  63 – Bumpers....6560
    1 Front bumper cover....6560
      1.1 Tools....6560
      1.2 Repairing front bumper cover....6560
      1.3 Installing brackets for parking aid system....6561
        1.3.1 Tools....6561
        1.3.2 Materials....6561
        1.3.3 Installing brackets....6561
        1.3.4 Minimum curing period....6565
      1.4 Front bumper cover....6566
        1.4.1 Assembly overview....6566
        1.4.2 Removing....6567
        1.4.3 Installing....6568
      1.5 Front bumper cover add-on parts....6569
      1.6 Front bumper cover substructure parts....6570
      1.7 Front bumper carrier....6571
        1.7.1 Assembly overview....6571
      1.8 Number plate carrier....6572
        1.8.1 Assembly overview - number plate carrier....6572
        1.8.2 Removing number plate carrier....6573
        1.8.3 Installing number plate carrier....6574
    2 Rear bumper cover....6576
      2.1 Tools....6576
      2.2 Repairing rear bumper cover....6576
      2.3 Installing brackets for parking aid system....6577
        2.3.1 Tools....6577
        2.3.2 Materials....6577
        2.3.3 Installing brackets....6577
        2.3.4 Minimum curing period....6581
      2.4 Rear bumper cover....6582
        2.4.1 Assembly overview....6582
        2.4.2 Removing....6583
        2.4.3 Installing....6584
      2.5 Rear bumper cover add-on parts....6585
      2.6 Rear bumper cover substructure parts....6586
      2.7 Rear bumper carrier....6587
    3 Towing bracket....6588
      3.1 Assembly overview - towing bracket....6588
        3.1.1 Remove Bowden cable....6589
        3.1.2 Install Bowden cable....6590
  64 – Glazing....6591
    1 Flush bonded windows....6591
      1.1 Tools....6591
      1.2 Materials....6593
      1.3 Assembly overview - windscreen....6593
      1.4 Removing windscreen....6595
      1.5 Installing windscreen....6597
      1.6 Assembly overview - rear window....6597
      1.7 Removing undamaged rear window....6599
      1.8 Removing broken rear window....6600
      1.9 Installing rear window....6601
      1.10 Assembly overview - rear side window....6601
      1.11 Removing undamaged rear side window....6602
      1.12 Removing broken rear side window....6603
      1.13 Installing rear side window....6603
      1.14 Assembly overview - front side window....6603
      1.15 Removing undamaged front side window....6605
      1.16 Removing broken front side window....6606
      1.17 Installing front side window....6606
      1.18 Preparing old undamaged window for glazing....6607
        1.18.1 Cutting back adhesive bead....6607
      1.19 Preparing new window without precoating for glazing....6607
      1.20 Preparing body flange for glazing....6608
      1.21 Installation instructions....6610
        1.21.1 Installation instructions for all windows....6610
      1.22 Minimum curing period....6610
      1.23 Touching up paint damage....6611
      1.24 Cleaning off excess adhesive sealing material....6611
    2 Front door window....6612
      2.1 Tools....6612
      2.2 Assembly overview - front door window....6613
      2.3 Removing and installing door window....6614
        2.3.1 Removing....6614
        2.3.2 Installing....6616
      2.4 Removing and installing window regulator motor....6618
        2.4.1 Removing....6618
        2.4.2 Installing....6619
      2.5 Removing and installing window regulator....6620
        2.5.1 Removing window lifters....6620
        2.5.2 Installing window lifters....6621
      2.6 Removing and installing window channel....6622
        2.6.1 Removing window channel....6622
        2.6.2 Installing window channel....6624
      2.7 Inner and outer window slot seals....6625
    3 Rear door window....6626
      3.1 Tools....6626
      3.2 Assembly overview - rear door window....6627
      3.3 Removing and installing door window....6628
        3.3.1 Removing door window....6628
        3.3.2 Installing door window....6629
      3.4 Removing and installing window regulator motor....6630
        3.4.1 Removing....6630
        3.4.2 Installing....6631
      3.5 Removing and installing window regulator....6632
        3.5.1 Removing window lifters....6632
        3.5.2 Installing window lifters....6633
      3.6 Removing and installing window channel....6635
        3.6.1 Removing window channel....6635
        3.6.2 Installing window channel....6636
      3.7 Inner and outer window slot seals....6637
  66 – Exterior equipment....6638
    1 Wheel housing liner....6638
      1.1 Tools....6638
      1.2 Front wheel housing liner....6638
        1.2.1 Assembly overview....6638
        1.2.2 Removing....6640
        1.2.3 Installing....6641
        1.2.4 Screw tightening sequence....6642
      1.3 Rear wheel housing liner....6642
        1.3.1 Assembly overview....6643
        1.3.2 Removing....6644
        1.3.3 Installing....6645
        1.3.4 Screw tightening sequence....6646
      1.4 Side member cover....6647
    2 Exterior mirror....6648
      2.1 Tools....6648
      2.2 Assembly overview - exterior mirror....6648
      2.3 Removing and installing mirror glass....6649
      2.4 Removing and installing adjustment unit with motor....6651
      2.5 Removing and installing frame....6652
      2.6 Removing and installing mirror housing and assembly component....6653
      2.7 Removing and installing exterior mirror....6654
        2.7.1 Removing....6654
        2.7.2 Installing....6655
    3 Radiator grille....6656
      3.1 Tools....6656
      3.2 Assembly overview - radiator grille....6656
      3.3 Removing and installing radiator grille....6657
        3.3.1 Removing....6657
        3.3.2 Installing....6658
      3.4 Removing and installing emblem, vehicles ►06.15....6659
        3.4.1 Removing....6659
        3.4.2 Installing....6660
      3.5 Removing and installing emblem, vehicles 07.15 ►....6661
        3.5.1 Removing....6661
        3.5.2 Installing....6662
    4 Roof railing....6663
      4.1 Tools....6663
      4.2 Assembly overview - roof railing....6663
      4.3 Removing and installing roof railing....6664
        4.3.1 Removing....6664
        4.3.2 Installing....6665
      4.4 Removing and installing roof railing retaining bracket....6666
        4.4.1 Removing retaining bracket....6666
        4.4.2 Installing retaining bracket....6667
        4.4.3 Installing new retaining bracket....6669
    5 Mouldings and trims....6670
      5.1 Water deflector....6670
        5.1.1 Assembly overview....6670
        5.1.2 Removing....6671
        5.1.3 Installing....6672
        5.1.4 Retaining strip for water deflector....6673
      5.2 Front and rear door covers....6674
        5.2.1 Tools....6674
        5.2.2 Fitting notes....6674
        5.2.3 Removing front door cover....6675
        5.2.4 Installing front door cover....6676
        5.2.5 Removing rear door cover....6677
        5.2.6 Installing rear door cover....6678
      5.3 Front and rear door trim panel....6679
        5.3.1 Removing front door trim panel....6679
        5.3.2 Installing front door trim panel....6680
        5.3.3 Removing rear door trim panels....6681
        5.3.4 Installing rear door trim panels....6682
      5.4 Front and rear window channel trim strip....6683
        5.4.1 Removing and installing front window channel trim strip....6683
        5.4.2 Removing and installing rear window channel trim strip....6684
      5.5 Front and rear window trim strip....6685
        5.5.1 Tools....6685
        5.5.2 Removing and installing front side window trim strip....6685
        5.5.3 Removing and installing rear side window trim strip....6687
    6 Noise insulation....6688
    7 Lettering and emblems....6689
      7.1 Tools....6689
      7.2 Fitting notes....6689
      7.3 Removing and installing emblem on rear lid....6689
      7.4 Rear lettering - dimensions....6691
      7.5 »STYLE« emblem on B-pillar....6692
    8 Scuff protection film....6693
      8.1 Scuff protection film at front and rear....6693
        8.1.1 Tools....6693
        8.1.2 Fitting notes....6693
        8.1.3 Renewing scuff protection film....6694
General Body Repairs,Interior Workshop Manual (Sharan 2011-,Sharan 2016-)....6696
  68 – Interior equipment....6702
    1 Interior mirror....6702
      1.1 Removing and installing interior mirror, basic version....6702
        1.1.1 Removing....6702
        1.1.2 Installing....6702
      1.2 Bonding on retaining plate for interior mirror without rain sensor....6703
        1.2.1 Materials:....6703
      1.3 Removing and installing interior mirror with rain and light sensor -G397-....6704
      1.4 Removing and installing front camera for driver assist systems -R242-....6704
      1.5 Bonding retaining plate for interior mirror with rain and light sensor -G397-....6705
        1.5.1 Preparing windscreen....6705
        1.5.2 Preparing detached or new retaining plate....6705
        1.5.3 Bonding retaining plate....6705
        1.5.4 Cleaning and removing excessive adhesive....6705
        1.5.5 Installing rain sensor and mirror....6705
    2 Compartments, covers and trims....6706
      2.1 Tools....6706
        2.1.1 Required special tools, workshop equipment, test and measuring devices and auxiliary items....6706
      2.2 Removing and installing centre console....6706
      2.3 Removing and installing centre console extension....6709
      2.4 Removing and installing centre armrest....6710
      2.5 Removing and installing rear centre console trim....6711
      2.6 Removing and installing switch unit holder, centre console....6712
      2.7 Removing and installing cover for centre console....6713
      2.8 Removing and installing side panel trims for footwell....6714
      2.9 Removing and installing dash panel end trims....6715
      2.10 Removing and installing trim for heating and air-conditioning control system....6715
      2.11 Removing and installing trim strip with integrated warning light switch -E3-....6716
      2.12 Removing and installing trim strip on driver's side....6717
      2.13 Removing and installing light switch -E1- trim....6717
      2.14 Removing and installing vent trim, dash panel....6717
      2.15 Removing and installing centre dash panel compartment....6719
      2.16 Removing and installing steering column trim....6720
      2.17 Removing and installing footwell cover....6722
      2.18 Removing and installing storage tray in middle of dash panel....6723
      2.19 Removing and installing spectacles holder in moulded headliner....6724
      2.20 Removing and installing glove compartment....6725
      2.21 Removing and installing sun visor....6726
    3 Grab handles....6728
      3.1 Tools....6728
      3.2 Removing and installing roof grab handles....6728
      3.3 Removing and installing roof grab handles for 2nd row of seats....6729
      3.4 Removing and installing A-pillar grab handles....6730
      3.5 Removing and installing A-pillar grab handle brackets....6730
    4 Sill panel strips....6731
      4.1 Tools....6731
        4.1.1 Required special tools, workshop equipment, test and measuring devices and auxiliary items....6731
      4.2 Removing and installing connecting piece between sill panel strip and luggage compartment trim....6731
      4.3 Removing and installing sill panel strips....6731
      4.4 Removing and installing mounting of front sill panel strip....6732
      4.5 Removing and installing mounting of rear sill panel strip....6733
  69 – Passenger protection....6734
    1 Seat belts....6734
      1.1 Tools....6734
        1.1.1 Required special tools, workshop equipment, test and measuring devices and auxiliary items....6734
      1.2 General safety regulations when working on airbag, belt tensioner and battery isolator units (pyrotechnic components)....6735
      1.3 Special instructions for belt tensioners....6736
      1.4 Storage, transportation and disposal of airbag, belt tensioner and battery isolator units (pyrotechnic components)....6736
      1.5 Removing and installing front seat belts....6736
      1.6 Removing and installing front belt height adjusters....6738
      1.7 Removing and installing front belt buckles....6739
      1.8 Removing and installing seat belts for outer seats, 2nd row....6740
      1.9 Removing and installing belt buckles for outer seats, 2nd row....6741
      1.10 Removing and installing seat belts for middle seat, 2nd row....6742
      1.11 Removing and installing belt buckles for middle seat, 2nd row....6742
      1.12 Removing and installing seat belts for 3rd row....6743
      1.13 Removing and installing belt buckles for 3rd row....6744
    2 Airbag....6745
      2.1 Tools....6745
        2.1.1 Required special tools, workshop equipment, test and measuring devices and auxiliary items....6745
      2.2 General safety regulations when working on airbag, belt tensioner and battery isolator units (pyrotechnic components)....6746
      2.3 Special instructions for driver and front passenger airbag....6747
      2.4 Special instructions for curtain airbag modules....6747
      2.5 Storage, transportation and disposal of airbag, belt tensioner and battery isolator units (pyrotechnic components)....6748
      2.6 Renewing airbag units following an accident....6748
        2.6.1 Accident with airbag triggering....6748
        2.6.2 Accident without airbag triggering....6748
      2.7 Removing and installing airbag control unit -J234-....6749
      2.8 Removing and installing airbag unit on driver side, Sharan 2011►....6750
      2.9 Removing and installing airbag unit on driver side, Sharan 2016►....6753
      2.10 Removing and installing front passenger airbag unit....6758
      2.11 Removing and installing side airbags on driver and front passenger sides....6759
      2.12 Removing and installing side airbag for 2nd row of seats....6761
      2.13 Removing and installing knee airbag....6764
      2.14 Removing and installing curtain airbag....6766
      2.15 Removing and installing seat occupied sensor, front passenger side -G128-....6768
    3 Crash sensors....6772
      3.1 Tools....6772
        3.1.1 Required special tools, workshop equipment, test and measuring devices and auxiliary items....6772
      3.2 Removing and installing crash sensor for front airbag -G190-....6772
      3.3 Removing and installing side airbag crash sensor, driver side -G179-....6773
      3.4 Side airbag crash sensor, front passenger side -G180-....6774
      3.5 Removing and installing rear side-airbag crash sensor, driver side -G256-....6774
      3.6 Removing and installing rear side-airbag crash sensor, front passenger side -G257-....6775
  70 – Trim, insulation....6776
    1 Dash panel....6776
      1.1 Tools....6776
        1.1.1 Required special tools, workshop equipment, test and measuring devices and auxiliary items....6776
      1.2 Removing and installing dash panel....6776
      1.3 Removing and installing dash panel cross member....6782
      1.4 Removing and installing dash panel vents....6785
    2 Door trims....6788
      2.1 Tools....6788
        2.1.1 Required special tools, workshop equipment, test and measuring devices and auxiliary items....6788
      2.2 Removing and installing door trim at front....6788
      2.3 Removing and installing cover for mirror triangle....6792
      2.4 Removing and installing sliding door trim....6792
      2.5 Removing and installing sunblind of sliding door....6795
      2.6 Repairing sunblind of sliding door....6796
    3 Pillar trims....6798
      3.1 Tools....6798
        3.1.1 Required special tools, workshop equipment, test and measuring devices and auxiliary items....6798
      3.2 Removing and installing upper A-pillar trims....6798
      3.3 Removing and installing lower A-pillar trims....6799
      3.4 Detaching and attaching upper B-pillar trims....6800
      3.5 Removing and installing upper B-pillar trims....6801
      3.6 Removing and installing lower B-pillar trims....6801
      3.7 Releasing and securing C-pillar trims....6802
      3.8 Removing and installing C-pillar trims....6802
      3.9 Removing and installing D-pillar trims....6803
    4 Rear lid trim....6804
      4.1 Tools....6804
        4.1.1 Required special tools, workshop equipment, test and measuring devices and auxiliary items....6804
      4.2 Removing and installing rear lid trim....6804
      4.3 Removing and installing window frame trims....6805
    5 Luggage compartment trims....6808
      5.1 Tools....6808
        5.1.1 Required special tools, workshop equipment, test and measuring devices and auxiliary items....6808
      5.2 Removing and installing lock carrier cover....6808
      5.3 Removing and installing side panel trims for luggage compartment....6809
      5.4 Removing and installing luggage compartment floor (5-seater)....6814
      5.5 Removing and installing luggage compartment floor support (5-seater)....6814
    6 Roof trims....6815
      6.1 Required special tools, workshop equipment, test and measuring devices and auxiliary items....6815
      6.2 Removing and installing roof end strip....6816
      6.3 Removing and installing moulded headliner....6816
      6.4 Removing and installing insulation and roof reinforcements....6819
  72 – Seat frames....6822
    1 Front seats, general....6822
      1.1 Tools....6822
      1.2 Removing and installing seat....6823
      1.3 Removing and installing trim on tunnel side....6826
      1.4 Removing and installing backrest adjustment wheel....6827
      1.5 Removing and installing drawer mounting....6828
      1.6 Removing and installing heated front seats control unit -J774-....6829
      1.7 Removing and installing lumbar adjustment lever....6830
      1.8 Removing and installing backrest folding table....6831
      1.9 Removing and installing head restraint....6831
      1.10 Removing head restraint guides....6832
      1.11 Removing and installing backrest....6834
    2 Front seats with manual height adjustment....6837
      2.1 Tools....6837
      2.2 Removing and installing trim on sill side....6838
      2.3 Removing and installing trim bracket on sill side....6839
      2.4 Removing and installing height adjustment lever....6840
      2.5 Removing and installing height adjustment element....6840
      2.6 Removing and installing lumbar support (2-way, manual)....6841
    3 Front passenger seat without height adjustment....6843
      3.1 Tools....6843
      3.2 Removing and installing trim on sill side....6844
    4 Front passenger seat with through-loading aperture....6846
      4.1 Removing and installing trim on sill side....6846
      4.2 Removing and installing trim bracket on sill side....6848
      4.3 Removing and installing height adjustment lever....6849
      4.4 Removing and installing height adjustment element....6849
      4.5 Removing and installing lumbar support (2-way, manual)....6850
      4.6 Removing and installing folding backrest release unit....6851
    5 Driver seat, electrically adjustable....6853
      5.1 Tools....6853
      5.2 Removing and installing trim on sill side....6854
      5.3 Removing and installing switches....6854
      5.4 Removing and installing trim bracket on sill side....6854
      5.5 Removing and installing seat longitudinal adjustment....6855
      5.6 Removing and installing backrest adjustment drive....6859
      5.7 Removing and installing inclination adjustment drive....6861
      5.8 Removing and installing height adjustment drive....6863
      5.9 Removing and installing lumbar support (4-way, electric)....6864
    6 Seats, 2nd row....6866
      6.1 Tools....6866
      6.2 Removing and installing seat....6867
      6.3 Removing and installing front trim....6869
      6.4 Removing and installing side trim....6869
      6.5 Removing and installing footwell trim....6869
      6.6 Removing and installing operating levers for backrest adjustment and seat longitudinal adjustment....6870
      6.7 Removing and installing....6871
      6.8 Removing and installing trim of backrest operating lever....6871
      6.9 Removing and installing backrest cover panel....6871
      6.10 Removing and installing Bowden cable for operating backrest....6872
    7 Seats, 3rd row....6874
      7.1 Tools....6874
      7.2 Removing and installing seat....6874
      7.3 Removing and installing backrest mechanism trim....6876
      7.4 Removing and installing side seat frame trim....6877
      7.5 Removing and installing seat frame stop buffer....6878
      7.6 Removing and installing backrest release loop....6879
      7.7 Removing and installing backrest....6879
      7.8 Removing and installing backrest cover panel....6880
      7.9 Removing and installing seat cushions....6882
  74 – Seat - padding, covers....6884
    1 Front seat covers and padding....6884
      1.1 Tools....6884
      1.2 Removing and installing front seat cushion cover and padding....6885
      1.3 Removing and installing front seat backrest cover and padding....6888
    2 Second row seat covers and padding....6892
      2.1 Tools....6892
      2.2 Removing and installing seat cushion cover and padding....6892
      2.3 Removing and installing cover and padding for squab with integrated child seat....6893
      2.4 Removing and installing push button with trim for adjusting mechanism of child seat....6898
      2.5 Removing and installing spacer for seat frame with integrated child seat....6899
      2.6 Removing and installing backrest cover and padding....6900
    3 Third row seat covers and padding....6903
      3.1 Tools....6903
      3.2 Removing and installing seat cushion cover and padding....6903
      3.3 Removing and installing backrest cover and padding....6904
General information - Paint (VW Models Edition 11.2014)....6906
  00 – Technical data....6912
    1 Safety information....6912
      1.1 Safety precautions when painting natural gas-powered vehicles....6912
      1.2 Safety precautions when painting electric drive vehicles....6913
    2 General notes....6914
      2.1 Paintwork structure of a factory finish....6914
      2.2 Paintwork in Aftersales....6915
      2.3 Reduced paint structure in engine compartment and inside of bonnet....6918
      2.4 Instructions for work on underbody and stone chip protection....6918
      2.5 Preparing bonding surfaces with 2-pack epoxy primer surfacer when renewing laser-welded roofs....6920
      2.6 Corrosion protection measures for wing surface in contact with wheel housing liner....6921
      2.7 Notes on treating corroded fold areas....6922
      2.8 Corrosion protection for body components, add-on components and welded components....6924
    3 Genuine products....6926
      3.1 General application instructions for repair and painting systems....6926
        3.1.1 Aqua-Premium - application instructions for water-based products....6926
        3.1.2 Setting the gloss level of HS clear coats and HS top coats....6929
        3.1.3 Repair paintwork system for matt-finished vehicles....6937
        3.1.4 Paintwork system for plastic components....6942
        3.1.5 Aqua Premium system, blending system for 2-stage colours....6948
        3.1.6 Aqua Premium system, blending system for 3-stage colours....6953
        3.1.7 Aquaplus design and multi-colour painting....6958
      3.2 Filler....6962
        3.2.1 2-pack steel filler set....6962
        3.2.2 2-pack fine filler....6965
        3.2.3 2-pack fine filler, flexible....6968
        3.2.4 2-pack spray filler....6971
        3.2.5 2-pack IR Premium filler....6975
        3.2.6 2-pack diamond aluminium filler....6978
      3.3 Priming metal....6981
        3.3.1 1-pack anti-corrosion wash primer....6981
        3.3.2 1-pack wash primer....6985
        3.3.3 2-pack wash primer....6989
      3.4 Priming plastic materials....6992
        3.4.1 Adhesion promoter (transparent)....6992
      3.5 Surfacer....6996
        3.5.1 2-pack HS Vario surfacer....6996
        3.5.2 2-pack HS premium surfacer....7004
        3.5.3 2-pack HS mixture surfacer....7011
        3.5.4 2-pack HS Performance surfacer....7023
        3.5.5 2-pack plastic adhesion surfacer....7029
        3.5.6 2-pack HS wet-on-wet surfacer....7034
      3.6 Top coats....7038
        3.6.1 2-pack HS top coat....7038
        3.6.2 Aquaplus system, uni (solid-colour) and metallic colours....7044
        3.6.3 Aquaplus system (pearlescent and heliochrome)....7050
        3.6.4 Aquaplus blending system....7056
        3.6.5 Aqua Premium system....7060
        3.6.6 Aqua Premium blending system....7070
        3.6.7 Aqua Premium system (painting rims)....7075
      3.7 Clear coats....7082
        3.7.1 2-pack HS clear coat....7082
        3.7.2 2-pack MS matt clear coat....7088
        3.7.3 2-pack HS Vario clear coat....7091
        3.7.4 2-pack HS Optimum clear coat....7097
        3.7.5 2-pack HS Optimum Plus clear coat....7100
        3.7.6 2-pack HS Brillant clear coat....7104
        3.7.7 2-pack HS Brillant plus clear coat....7108
        3.7.8 2-pack HS Performance clear coat....7112
        3.7.9 Blender....7116
      3.8 Hardener....7120
        3.8.1 2-pack HS hardener....7120
        3.8.2 2-pack VHS hardeners and 2-pack VHS Performance hardeners....7123
        3.8.3 Hardener for 2-pack primer surfacer....7128
        3.8.4 Aqua Premium hardener....7128
      3.9 Thinners....7128
        3.9.1 2-pack thinner....7128
        3.9.2 HS spot thinner....7132
        3.9.3 Demineralised water....7134
      3.10 Anti-corrosion materials....7134
        3.10.1 Anti-corrosion wax....7134
        3.10.2 Cavity-preservative agent....7135
        3.10.3 Anti-corrosion wax (in aerosol can)....7138
      3.11 Underbody protection....7139
        3.11.1 Permanent underbody protection -D 314 D36 M2-, grey....7139
        3.11.2 Permanent underbody protection -D 314 D37 M2-, black....7142
        3.11.3 Permanent underbody protection -D 314 D38 M2-, light....7145
      3.12 Stone chip guard....7148
        3.12.1 Stone chip guard -AKR 311 KD1 05-....7148
        3.12.2 Stone chip guard -AKR 311 KD1 10-....7150
      3.13 Wax-based underseal....7155
        3.13.1 Wax-based underseal -D 316 D38 A2-....7155
        3.13.2 Wax-based underseal -D 316 000 A1-....7157
        3.13.3 Spray wax (spraying wax) -D 322 100 M2-....7158
      3.14 Sealing materials....7160
        3.14.1 Polyurethane adhesive sealant (bonding compound)....7160
        3.14.2 Sprayable sealant....7162
        3.14.3 Adhesive sealant....7165
      3.15 Cleaning agents....7167
        3.15.1 Silicone remover....7167
        3.15.2 Cleaner for plastics....7169
        3.15.3 Cleaner for plastics, antistatic....7170
        3.15.4 Industrial dirt remover....7170
      3.16 SprayMax System....7172
        3.16.1 1-pack anti-corrosion primer....7172
        3.16.2 1-pack test paint....7175
        3.16.3 1-pack clear coat....7177
        3.16.4 1-pack wash primer....7180
        3.16.5 1-pack fill clean spray can -LLS MAX 099-, -LLS MAX 100-, Aquaplus system....7183
        3.16.6 1-pack fill clean spray can -LLS MAX 112-, Aqua Premium system....7189
        3.16.7 2-pack surfacer....7195
        3.16.8 2-pack clear coat....7202
        3.16.9 2-pack epoxy primer surfacer....7206
        3.16.10 2-pack wash primer....7211
        3.16.11 Silicone remover -LLS MAX 007-....7215
        3.16.12 Slow-drying silicone remover -LLS MAX 008-....7218
        3.16.13 Blender....7220
        3.16.14 Adhesion promoter....7222
      3.17 Additional materials....7225
        3.17.1 Matting additive -ALN 775 106-....7225
        3.17.2 Matting additive -LVM 769 810 A2-....7231
        3.17.3 Texture additive....7233
        3.17.4 Blending additive for Aquaplus....7238
        3.17.5 Additive for Aqua Premium....7238
    4 Workshop equipment....7240
      4.1 Tools....7240
        4.1.1 Spray can filling device -VAS 6425-....7240
        4.1.2 Paint thickness tester -VAS 6272-....7241
        4.1.3 Paint thickness tester -VAS 6197-....7241
        4.1.4 Paint thickness tester -VAS 5278-....7241
        4.1.5 Stone chip tester -VAS 5102A-....7243
        4.1.6 Pneumatic brush grinder set -VAS 6446-....7244
        4.1.7 Brush grinder set -VAS 6776-....7245
        4.1.8 Suction feed spray-gun -V.A.G 1538-....7246
        4.1.9 Infrared heater -VAS 6873-....7247
        4.1.10 Stand -VAS 6873/1-....7247
        4.1.11 Infrared heater -VAS 6874-....7248
        4.1.12 Infrared heater -VAS 6875-....7248
        4.1.13 Infrared heater -VAS 6876-....7249
        4.1.14 Infrared heater -VAS 6877-....7249
        4.1.15 Infrared heater -VAS 6878-....7250
        4.1.16 Infrared heater -VAS 6879-....7250
      4.2 Tack cloths....7251
        4.2.1 Tack cloth -VAS 6177-....7251
        4.2.2 Buffing cloth, white -VAS 6176-....7251
        4.2.3 Primary tack cloth -VAS 5542-....7252
        4.2.4 Professional cleaning cloth -VAS 6006-....7252
General information - Paint, VW passenger vehicles....7253
Guide For Using Trailers (VW Models Edition 08.2015)....7639
  00 – Technical data....7647
    1 Preface....7647
      1.1 Legal requirements outside Germany....7647
    2 Technical prerequisites....7648
      2.1 Factory fitted towing attachment....7648
      2.2 Retrofitted towing attachment....7648
      2.3 Ball head....7648
      2.4 Trailer socket....7648
        2.4.1 »7-pin« trailer socket....7648
        2.4.2 »13-pin« trailer socket....7649
      2.5 Trailer detector control unit -J345-....7649
        2.5.1 Retrofitting trailer detector control unit -J345-....7649
        2.5.2 Coding trailer detector control unit -J345-....7650
      2.6 Engine cooling....7650
      2.7 Exterior mirrors....7651
      2.8 Uprated shock absorbers and coil springs....7651
    3 Notes on operation and driving....7652
    4 General....7653
      4.1 Towing attachment type plate....7653
      4.2 Weight of vehicle and trailer combination....7653
      4.3 Tachograph....7653
    5 Drawbar load details....7654
    6 Legal requirements....7655
    7 Beetle 2012 ►....7656
    8 Bora 1999 ►, Bora Variant 1999 ►....7657
    9 Eos 2006 ►....7659
    10 Fox 2004 ►....7660
    11 Golf 1992 ►, Golf Variant 1994 ►....7661
    12 Golf Cabriolet 1994 ►....7663
    13 Golf 1998 ►, Golf Variant 1999 ►....7664
      13.1 Golf R32....7665
      13.2 Celebration GTI....7665
      13.3 Golf Bi Fuel....7666
    14 Golf 2004 ►....7667
    15 Golf Plus 2005 ►....7669
    16 Golf Variant 2007 ►....7671
    17 Golf 2009 ►....7672
    18 Golf Plus 2009 ►, CrossGolf 2009 ►....7674
      18.1 Golf Plus....7674
      18.2 Cross Golf....7675
    19 Golf Variant 2010 ►....7676
    20 Golf Cabriolet 2012 ►....7677
    21 Golf 2013 ►....7679
    22 Golf Variant 2014 ►, Golf Alltrack 2015 ►....7682
      22.1 Golf Variant....7682
      22.2 Golf Alltrack....7683
    23 e Golf 2014 ►....7685
    24 Golf SV 2015 ►....7686
    25 Jetta 2005 ►....7688
    26 Jetta 2011 ►....7690
    27 Jetta 2015 ►....7692
    28 Lupo 3L, Lupo FSI, Lupo GTI 1999 ►....7694
    29 Lupo 1999 ►....7695
    30 New Beetle 1999 ►....7696
    31 New Beetle RSi....7698
    32 New Beetle Cabriolet 2003 ►....7699
    33 Passat saloon, estate 1994 ►....7700
      33.1 Passat Syncro....7701
        33.1.1 Increase in trailer load....7702
    34 Passat saloon, estate 1997 ►....7703
    35 Passat saloon, estate 2001 ►....7704
    36 Passat W8 2002 ►....7705
    37 Passat saloon 2006 ►....7706
    38 Passat Variant 2006 ►....7708
    39 Passat CC 2009 ►; CC 2010 ►; CC 2012 ►....7710
    40 Passat saloon 2011 ►....7713
    41 Passat Estate 2011 ►, Passat Alltrack 2012 ►....7715
      41.1 Passat Variant....7715
      41.2 Passat Alltrack....7717
    42 Passat saloon 2015 ►....7718
    43 Passat Estate 2015 ►, Passat Alltrack 2016 ►....7720
      43.1 Passat Variant 2015 ►....7720
      43.2 Passat Alltrack 2016 ►....7722
    44 Phaeton 2003 ►....7723
    45 Polo 1995 ►....7724
    46 Polo Classic 1996 ►....7725
    47 Polo Variant 1998 ►....7726
    48 Polo 2002 ►, Polo Fun 2004 ►....7727
      48.1 Polo....7727
      48.2 Polo Fun....7728
        48.2.1 Retrofitting a towing attachment....7729
    49 Polo saloon 2004 ►....7730
    50 Polo 2010 ►, CrossPolo 2010 ►....7731
      50.1 Polo....7731
      50.2 CrossPolo....7732
    51 Polo 2014 ►, CrossPolo 2014 ►....7733
      51.1 Polo....7733
      51.2 CrossPolo....7734
    52 Scirocco 2009 ►....7736
    53 Scirocco 2015 ►....7737
    54 Sharan 1996 ►....7738
      54.1 Retrofitting towing attachment on Sharan BlueMotion....7739
    55 Sharan 2011 ►....7740
    56 Sharan 2016 ►....7741
    57 Tiguan 2008 ►....7742
      57.1 Tiguan Trend & Fun/Sport & Style....7742
      57.2 Tiguan Track & Field....7743
    58 Touran 2003 ►....7746
    59 CrossTouran....7748
    60 Touran 2016 ►....7750
    61 Touareg 2003 ►....7751
    62 Touareg 2010 ►....7752
    63 Touareg 2015 ►....7753
    64 up! 2012 ►....7754
    65 e-up! 2014 ►....7755
    66 Vento 1992 ►....7756
Guide for using trailers from market launch 2016 - VW models....7757
Heating,Air Conditioning Workshop Manual (Sharan 2011-)....7781
  00 – Technical data....7785
    1 Notes on safety....7785
      1.1 Safety precautions when working on air conditioning systems....7785
      1.2 Safety measures for when working on vehicles with a start-stop system....7785
      1.3 Safety precautions when working on cooling system....7785
    2 General notes....7787
      2.1 Notes concerning odours in air conditioned vehicles....7787
      2.2 Notes for vehicles with start-stop system....7787
    3 Repair notes....7788
      3.1 Working on refrigerant circuit....7788
      3.2 Refrigerant circuit seals....7788
      3.3 Check cooling performance....7789
    4 Technical data....7790
      4.1 Capacities for refrigerant R134a....7790
      4.2 Refrigerant oil....7790
      4.3 Oil distribution....7790
  80 – Heating....7792
    1 Heating....7792
  87 – Air conditioning system....7793
    1 Overview of fitting locations - air conditioning system....7793
      1.1 Overview of fitting locations - components not located in passenger compartment....7793
        1.1.1 Overview of fitting locations - components located outside the passenger compartment, air conditioning system with electric/manual controls....7793
        1.1.2 Fitting locations overview - components not located in passenger compartment, Climatronic....7795
      1.2 Overview of fitting locations - components located in front section of passenger compartment....7798
        1.2.1 Overview of fitting locations - components located in front section of passenger compartment, air conditioning system with electric/manual controls....7798
        1.2.2 Overview - components inside front passenger compartment, Climatronic....7800
      1.3 Fittings locations overview - components located in rear section of passenger compartment....7801
    2 Refrigerant circuit....7802
      2.1 System overview - refrigerant circuit....7802
      2.2 Assembly overview - condenser....7803
      2.3 Removing and installing high-pressure sender -G65-....7804
      2.4 Removing and installing expansion valve....7805
        2.4.1 Removing and installing front expansion valve....7805
        2.4.2 Removing and installing rear expansion valve....7806
      2.5 Removing and installing condenser....7807
      2.6 Removing and installing desiccant bag or cartridge....7809
      2.7 Removing and installing evacuating and charging valves on low and high-pressure side....7813
    3 Air conditioner compressor....7815
      3.1 Assembly overview - drive unit of air conditioner compressor....7815
      3.2 Assembly overview - belt pulley....7816
        3.2.1 Assembly overview - Denso belt pulley....7816
      3.3 Removing air conditioner compressor from and installing on bracket....7817
      3.4 Removing and installing air conditioner compressor....7818
      3.5 Checking excess pressure relief valve on air conditioner compressor....7822
      3.6 Removing and installing belt pulley....7823
        3.6.1 Removing and installing belt pulley - Denso....7823
    4 Control motors....7825
      4.1 Overview of fitting locations - front control motors....7825
        4.1.1 Overview of fitting locations - front control motors, air conditioning system with electric and manual controls....7825
        4.1.2 Overview of fitting locations - front control motors, Climatronic....7826
      4.2 Removing and installing temperature flap control motor -V68-....7827
      4.3 Removing and installing rear temperature flap control motor -V137-....7828
      4.4 Removing and installing air recirculation flap control motor -V113-....7829
      4.5 Removing and installing defroster flap control motor -V107-....7829
      4.6 Removing and installing left temperature flap control motor -V158-....7830
      4.7 Removing and installing right temperature flap control motor -V159-....7831
      4.8 Removing and installing fresh air/recirculated air, air flow flap control motor -V425-....7831
      4.9 Removing and installing front air distribution flap control motor -V426-....7832
      4.10 Removing and installing rear air distribution flap control motor -V427- with potentiometer for rear air distribution flap control motor -G643-....7832
      4.11 Removing and installing air distribution flap control motor -V428-....7833
    5 Front heater and air conditioning unit....7834
      5.1 Removing and installing auxiliary air heater element -Z35-....7834
      5.2 Removing and installing heater and air conditioning unit....7835
      5.3 Dismantling and assembling heater and air conditioning unit....7839
        5.3.1 Dismantling and assembling heater and air conditioning unit, manually regulated air conditioning system....7839
        5.3.2 Dismantling and assembling heater and air conditioning unit, Climatronic....7840
        5.3.3 Dismantling and assembling evaporator housing....7843
        5.3.4 Removing and installing evaporator....7843
      5.4 Removing and installing dust and pollen filter....7844
      5.5 Removing and installing fresh air blower -V2-....7845
      5.6 Removing and installing heat exchanger....7846
      5.7 Removing and installing evaporator temperature sensor -G308-....7849
      5.8 Removing and installing condensate drain hose....7849
      5.9 Checking condensation drainage....7850
      5.10 Removing and installing fresh air blower series resistor with overheating fuse -N24-....7851
      5.11 Removing and installing glove box cooling....7851
    6 Rear heater and air conditioning unit....7853
      6.1 Assembly overview - heater and air conditioning unit....7853
      6.2 Removing and installing heater and air conditioning unit....7854
      6.3 Dismantling and assembling heater and air conditioning unit....7857
      6.4 Removing and installing rear fresh air blower -V80-....7857
      6.5 Removing and installing rear fresh air blower control unit -J391-....7858
      6.6 Removing and installing heat exchanger....7858
    7 Air duct....7860
      7.1 Removing and installing air ducts....7860
        7.1.1 Overview of air ducts....7860
        7.1.2 Removing and installing side vent air ducts....7861
        7.1.3 Removing and installing centre vent air duct....7861
        7.1.4 Removing and installing rear air ducts....7861
        7.1.5 Removing and installing footwell vent air ducts for 2nd row of seats....7862
        7.1.6 Removing and installing footwell vent air ducts for 3rd row of seats....7864
        7.1.7 Removing and installing air ducting from rear heater and air conditioning unit to moulded headliner....7865
      7.2 Removing and installing exhaust ventilation for passenger compartment....7865
      7.3 Checking exhaust ventilation for passenger compartment....7866
      7.4 Removing and installing fresh air intake....7866
      7.5 Removing and installing vents....7867
        7.5.1 Removing and installing left or right side window vents....7867
        7.5.2 Removing and installing centre vent....7867
        7.5.3 Removing and installing left and right side vents....7868
        7.5.4 Removing and installing driver side footwell vents....7869
        7.5.5 Removing and installing front passenger side footwell vents....7870
        7.5.6 Removing and installing long rear vent....7871
        7.5.7 Removing and installing short rear vent....7871
        7.5.8 Removing and installing footwell vents for 3rd row of seats....7872
    8 Coolant circuit....7874
      8.1 Checking 2nd heat exchanger switch-off valve -N317-....7874
      8.2 Removing and installing 2nd heat exchanger switch-off valve -N317-....7875
    9 Operating and display unit....7878
      9.1 Overview of operating and display unit....7878
        9.1.1 Overview of operating and display unit, electrically/manually controlled air conditioning system, up to week 21/2011....7878
        9.1.2 Overview of control and display unit, air conditioning system with electric/manual controls, as of week 22/2011 to week 21/2012....7880
        9.1.3 Overview of control and display unit, air conditioning system with electric/manual controls, as of week 22/2012....7881
        9.1.4 Overview of operating and display unit, Climatronic up to week 21/2011....7882
        9.1.5 Overview of operating and display unit, Climatronic from week 22/2011 to week 21/2012....7885
        9.1.6 Overview of operating and display unit, Climatronic from week 22/2012....7886
        9.1.7 Overview of operating and display unit, rear....7889
      9.2 Removing and installing operating and display unit....7889
        9.2.1 Removing and installing operating and display unit, air conditioning system with electric/manual controls....7889
        9.2.2 Removing and installing operating and display unit, Climatronic....7890
        9.2.3 Removing and installing operating and display unit, rear....7891
    10 Other controlling and regulating components....7893
      10.1 Removing and installing sunlight penetration photosensor -G107-....7893
      10.2 Working principles of air quality sensor -G238-....7894
      10.3 Removing and installing air quality sensor -G238-....7895
      10.4 Removing and installing ambient temperature sensor -G17-....7895
      10.5 Removing and installing left vent temperature sender -G150-....7896
      10.6 Removing and installing right vent temperature sender -G151-....7896
      10.7 Removing and installing left footwell vent temperature sender -G261-....7897
      10.8 Removing and installing right footwell vent temperature sender -G262-....7897
      10.9 Removing and installing rear vent temperature sender -G174-....7898
Heating,Air Conditioning Workshop Manual (Sharan 2016-)....7899
  00 – Technical data....7905
    1 Notes on safety....7905
      1.1 Safety precautions when working on air conditioning systems....7905
      1.2 Safety measures for when working on vehicles with a start-stop system....7905
      1.3 Safety precautions when working on cooling system....7905
    2 General notes....7907
      2.1 Notes concerning odours in air conditioned vehicles....7907
      2.2 Notes for vehicles with start-stop system....7907
      2.3 Identification plates....7908
    3 Repair notes....7909
      3.1 Working on refrigerant circuit....7909
      3.2 Refrigerant circuit seals....7909
      3.3 Check cooling performance....7910
      3.4 Notes on control motors....7910
        3.4.1 Notes on control motors....7910
        3.4.2 Inserting link into the shaft of a control motor....7912
        3.4.3 Activating control motor using adapter cable....7914
        3.4.4 Locally manufacturing an adapter cable to activate control motors....7915
    4 Technical data....7916
      4.1 Capacities for refrigerant R134a....7916
      4.2 Refrigerant oil....7916
      4.3 Oil distribution....7916
  80 – Heating....7918
    1 Heating....7918
  87 – Air conditioning system....7919
    1 Overview of fitting locations - air conditioning system....7919
      1.1 Overview of fitting locations - components not located in passenger compartment....7919
        1.1.1 Overview of fitting locations - components located outside the passenger compartment, air conditioning system with electric/manual controls....7919
        1.1.2 Overview of fitting locations - components not located in passenger compartment, Climatronic....7921
      1.2 Overview of fitting locations - components located in front section of passenger compartment....7922
        1.2.1 Overview of fitting locations - components located in front section of passenger compartment, air conditioning system with electric/manual controls....7922
        1.2.2 Overview - components inside front passenger compartment, Climatronic....7924
      1.3 Fittings locations overview - components located in rear section of passenger compartment....7926
    2 Refrigerant circuit....7927
      2.1 System overview - refrigerant circuit....7927
      2.2 Assembly overview - condenser....7929
      2.3 Removing and installing high-pressure sender -G65-....7929
      2.4 Removing and installing expansion valve....7931
        2.4.1 Removing and installing front expansion valve....7931
        2.4.2 Removing and installing rear expansion valve....7933
      2.5 Removing and installing condenser....7935
      2.6 Removing and installing desiccant bag or cartridge....7937
      2.7 Removing and installing evacuating and charging valves on low and high-pressure side....7940
      2.8 Removing and installing refrigerant line between condenser and expansion valve....7942
      2.9 Removing and installing refrigerant line between condenser and air conditioner compressor....7944
      2.10 Removing and installing refrigerant line between air conditioner compressor and expansion valve....7946
      2.11 Removing and installing refrigerant line to second heater unit, high-pressure section....7947
      2.12 Removing and installing refrigerant line to second heater unit, low-pressure section....7949
      2.13 Removing and installing refrigerant line from second heater unit....7951
    3 Air conditioner compressor....7954
      3.1 Assembly overview - drive unit of air conditioner compressor....7954
      3.2 Assembly overview - belt pulley....7955
        3.2.1 Assembly overview - Denso belt pulley....7955
      3.3 Removing air conditioner compressor from and installing on bracket....7956
      3.4 Removing and installing air conditioner compressor....7957
      3.5 Checking excess pressure relief valve on air conditioner compressor....7962
      3.6 Removing and installing belt pulley....7962
        3.6.1 Removing and installing belt pulley - Denso....7962
    4 Control motors....7964
      4.1 Overview of fitting locations - front control motors....7964
        4.1.1 Overview of fitting locations - front control motors, air conditioning system with electric and manual controls....7964
        4.1.2 Overview of fitting locations - front control motors, Climatronic....7965
      4.2 Removing and installing temperature flap control motor -V68-....7966
      4.3 Removing and installing defroster flap control motor -V107-....7968
      4.4 Removing and installing air recirculation flap control motor -V113-....7970
      4.5 Removing and installing rear temperature flap control motor -V137-....7971
      4.6 Removing and installing left temperature flap control motor -V158-....7972
      4.7 Removing and installing right temperature flap control motor -V159-....7973
      4.8 Removing and installing fresh air/recirculated air, air flow flap control motor -V425-....7975
      4.9 Removing and installing front air distribution flap control motor -V426-....7976
      4.10 Removing and installing rear air distribution flap control motor -V427- with potentiometer for rear air distribution flap control motor -G643-....7977
      4.11 Removing and installing air distribution flap control motor -V428-....7978
    5 Front heater and air conditioning unit....7979
      5.1 Assembly overview - heater and air conditioning unit....7979
        5.1.1 Assembly overview - heater and air conditioning unit, manually controlled air conditioning system....7979
        5.1.2 Assembly overview - heater and air conditioning unit, Climatronic....7982
      5.2 Removing and installing auxiliary air heater element -Z35-....7983
      5.3 Removing and installing heater and air conditioning unit....7984
      5.4 Dismantling and assembling heater and air conditioning unit....7989
      5.5 Assembly overview - evaporator housing....7992
      5.6 Removing and installing evaporator....7992
      5.7 Removing and installing dust and pollen filter....7993
      5.8 Removing and installing fresh air blower -V2-....7994
      5.9 Removing and installing heat exchanger....7995
      5.10 Removing and installing evaporator temperature sensor -G308-....8000
      5.11 Removing and installing condensate drain hose....8000
      5.12 Checking condensation drainage....8001
      5.13 Removing and installing fresh air blower series resistor with overheating fuse -N24-....8002
      5.14 Removing and installing glove box cooling....8002
    6 Rear heater and air conditioning unit....8004
      6.1 Assembly overview - heater and air conditioning unit....8004
      6.2 Removing and installing heater and air conditioning unit....8005
      6.3 Dismantling and assembling heater and air conditioning unit....8007
      6.4 Removing and installing rear fresh air blower -V80-....8010
      6.5 Removing and installing rear fresh air blower control unit -J391-....8010
      6.6 Removing and installing heat exchanger....8010
    7 Air duct....8014
      7.1 Assembly overview - air duct and air distribution in passenger compartment....8014
      7.2 Removing and installing air ducts....8015
        7.2.1 Removing and installing side vent air ducts....8015
        7.2.2 Removing and installing centre vent air duct....8015
        7.2.3 Removing and installing rear air ducts....8016
        7.2.4 Removing and installing footwell vent air ducts for 2nd row of seats....8017
        7.2.5 Removing and installing footwell vent air ducts for 3rd row of seats....8019
        7.2.6 Removing and installing air ducting from rear heater and air conditioning unit to moulded headliner....8020
      7.3 Removing and installing exhaust ventilation for passenger compartment....8020
      7.4 Checking exhaust ventilation for passenger compartment....8021
      7.5 Removing and installing fresh air intake....8021
      7.6 Removing and installing driver side footwell vents....8022
      7.7 Removing and installing front passenger side footwell vents....8023
      7.8 Removing and installing long rear vent....8024
      7.9 Removing and installing short rear vent....8024
      7.10 Removing and installing footwell vents for 3rd row of seats....8025
    8 Coolant circuit....8027
      8.1 Checking 2nd heat exchanger switch-off valve -N317-....8027
      8.2 Removing and installing 2nd heat exchanger switch-off valve -N317-....8028
    9 Operating and display unit....8029
      9.1 Overview of operating and display unit....8029
        9.1.1 Overview - control and display unit, air conditioning system with electric/manual controls....8029
        9.1.2 Overview of operating and display unit, Climatronic....8031
        9.1.3 Overview of operating and display unit, rear....8034
      9.2 Removing and installing operating and display unit....8034
        9.2.1 Removing and installing operating and display unit, front....8034
        9.2.2 Removing and installing operating and display unit, rear....8035
    10 Other controlling and regulating components....8037
      10.1 Removing and installing sunlight penetration photosensor -G107-....8037
      10.2 Working principles of air quality sensor -G238-....8038
      10.3 Removing and installing air quality sensor -G238-....8039
      10.4 Removing and installing ambient temperature sensor -G17-....8040
      10.5 Removing and installing left vent temperature sender -G150-....8040
      10.6 Removing and installing right vent temperature sender -G151-....8041
      10.7 Removing and installing left footwell vent temperature sender -G261-....8041
      10.8 Removing and installing right footwell vent temperature sender -G262-....8042
      10.9 Removing and installing rear vent temperature sender -G174-....8042
Maintenance (Sharan 2011-,Sharan 2016-)....8044
  1 Engine list....8048
  2 Service work....8050
    2.1 Information reference flexible or fixed service....8050
      2.1.1 Service identification....8050
      2.1.2 Flexible service....8050
      2.1.3 Fixed service....8051
      2.1.4 Service interval display....8051
    2.2 Service tables for market group A....8052
      2.2.1 Service tables for market group A....8052
    2.3 Service tables for market group B and C....8057
      2.3.1 Delivery inspection....8058
      2.3.2 Scopes of service....8059
      2.3.3 Time or mileage dependent additional work up to model year ►2013....8061
      2.3.4 Time or mileage dependent additional work as of model year 2014►....8062
  3 General....8064
    3.1 Raising vehicle with lifting platform or trolley jack....8064
      3.1.1 Safety instructions and work preparation:....8064
      3.1.2 Lifting points for lifting platform or trolley jack:....8065
    3.2 Sticker....8065
      3.2.1 Attaching “Your next service dates” sticker:....8065
      3.2.3 Entries in service schedule....8066
    3.3 Connecting vehicle diagnostic tester....8067
    3.4 Vehicle identification number....8068
      3.4.3 Interpretation of vehicle identification number:....8068
    3.5 Vehicle data sticker....8069
    3.6 Countries with elevated sulphur content in diesel fuel....8070
    3.7 Allocation of countries to market groups....8070
    3.8 Engine code and engine number....8072
    3.9 Severe operating conditions....8072
    3.10 Countries with high levels of dust....8072
    3.11 Type plate....8073
  4 Descriptions of work....8074
    4.1 Swivel joints, axle bearings, coupling rod bearings and anti-roll bar rubber mountings: Visual check for damage....8076
    4.2 Driving light assist and cornering light: Check function....8077
      4.2.1 Checking driving light assist....8077
      4.2.2 Checking cornering light (static cornering light)....8078
    4.3 Battery: Checking battery terminal clamps for secure seating....8078
    4.4 Battery: checking using battery tester with printer VAS 6161....8081
    4.5 Status of battery: Read - send diagnosis protocol via online....8081
    4.6 Checking tyres: Condition, wear pattern, tyre pressure and tread depth....8081
      4.6.1 Checking condition of tyre....8082
      4.6.2 Checking wear pattern....8082
      4.6.4 General notes....8083
      4.6.5 Tyre pressure: check, correct if necessary....8084
    4.7 Front passenger front airbag: Check key switch and “On/Off function”....8090
    4.8 Brake system and shock absorbers: Perform visual check for leaks and damage....8091
    4.9 Brake and clutch system: Changing brake fluid....8091
      4.9.1 Instructions for use and safety....8092
      4.9.2 Procedure, changing brake fluid....8092
    4.10 Brake fluid level (dependent upon lining/pad wear): Check....8096
      4.10.1 Procedure, brake fluid level (dependent upon lining/pad wear): Check....8096
    4.11 Thickness of brake pads/linings and condition of brake discs, front and rear: Check....8097
      4.11.1 Front disc brake pads: Checking thickness....8098
      4.11.2 Rear disc brake pads: Checking thickness....8098
      4.11.3 Condition of brake discs: Check....8099
    4.12 Diesel particulate filter: Check....8099
    4.13 Window regulators: Check positioning (open and close functions)....8100
    4.14 Reading fault memory of all systems with vehicle diagnostic tester, correcting possible faults according to repair guidelines....8100
    4.15 Bonnet: lubricating arrester....8101
    4.16 Gearbox, final drive and drive shaft bellows: Visual check for leaks and damage....8101
    4.17 Interior and exterior body: Performing visual check for corrosion when doors and flaps are open....8102
    4.18 Poly V-belt: Check condition....8102
    4.19 Diesel fuel filter: renew....8102
      4.19.1 Diesel fuel filter: Replace....8103
    4.20 Cooling system: Check frost protection and coolant level....8106
      4.20.1 Checking frost protection, if necessary replenish coolant additive....8106
      4.20.2 Checking coolant level, replenish coolant if necessary....8107
      4.20.3 Mixture ratio:....8108
    4.21 Air filter: clean housing and renew filter element....8108
      4.21.1 Removing and installing air filter element, 1.4 l TSI engines....8109
      4.21.2 Removing and installing air filter element....8110
    4.22 Multi-purpose additive for petrol fuels: add....8111
    4.23 Engine oil level: Check....8112
    4.24 Engine oil: Drain or extract; renew oil filter and replenish engine oil....8113
      4.24.1 Draining or extracting engine oil and renewing oil filter, 1.4 l TSI engines....8114
      4.24.2 Draining engine oil and renewing oil filter, 1.4 l TSI engines....8116
      4.24.3 Draining or extracting engine oil and renewing oil filter, 1.8 l TSI engines and 2.0 l TSI engines....8119
      4.24.4 Draining engine oil and renewing oil filter, 2.0 l TSI engines....8121
      4.24.5 Draining or extracting engine oil and renewing oil filter, common rail diesel engines....8124
      4.24.6 Draining engine oil and renewing oil filter, common rail diesel engines....8127
      4.24.7 Replenishing engine oil....8129
    4.25 Engine oil: capacities and specifications....8129
    4.26 Engine cover panel “top”: Removing and installing....8130
      4.26.1 Engine and designer cover -top-: Removing and installing, 1.4 l TSI engine....8130
      4.26.2 Removing and installing engine cover panel, 2.0 l TSI engines....8131
      4.26.3 Removing and installing engine cover panel, common rail diesel engines....8132
    4.27 Removing and installing engine cover panel -bottom- (noise insulation)....8132
    4.28 Engine and components in engine compartment (from above and below): Perform visual check for leaks and damage....8133
    4.29 Panoramic tilting/sliding roof with rear panorama roof: Check function, clean guide rails and grease; clean wind deflector....8133
      4.29.1 Checking function, cleaning and greasing guide rails ....8134
      4.29.2 Cleaning wind deflector....8136
    4.30 Performing road test (driving behaviour, noises, air conditioner etc.)....8136
    4.31 Wheel securing bolts: Tightening to specified torque....8137
    4.32 Reducing agent (AdBlue®): Replenish....8140
      4.32.1 General....8141
      4.32.2 Health/endangerment and cleaning....8143
      4.32.3 Disposal instructions....8143
      4.32.4 Work preparation for filling reducing agent tank....8143
      4.32.5 Filling reducing agent tank....8144
      4.32.6 Work after filling reducing agent tank....8144
    4.33 Reducing agent (AdBlue®): Change....8145
    4.34 Reading radio code using vehicle diagnostic tester....8145
    4.35 Radio/navigation system: Enter PIN of anti-theft coding and store local radio stations to station buttons....8145
    4.36 Tyre pressure monitoring: Perform basic setting....8146
    4.37 Checking tyre repair set....8147
    4.38 Headlight adjustment: Checking halogen headlights....8148
      4.38.1 Test and adjustment conditions....8148
      4.38.2 Checking headlight adjustment (ECE)....8148
      4.38.3 Checking headlight adjustment (SAE)....8149
      4.38.4 Adjusting halogen headlights....8150
    4.39 Headlight adjustment: Checking gas discharge headlights without DLA....8151
      4.39.1 Test and adjustment conditions....8151
      4.39.2 Checking headlight adjustment (ECE)....8152
      4.39.3 Checking headlight adjustment (SAE)....8153
      4.39.4 Gas discharge headlights without “Dynamic Light Assist” dynamic high beam regulation: adjusting....8154
    4.40 Headlight adjustment: Checking gas discharge headlights with DLA....8156
      4.40.1 Checking and adjusting prerequisites:....8156
      4.40.2 Checking headlight adjustment (ECE)....8156
      4.40.3 Checking headlight adjustment (SAE)....8158
      4.40.4 Gas discharge headlights with “Dynamic Light Assist” dynamic main beam regulation: adjusting....8161
    4.41 Headlight adjustment: Checking fog lights....8162
      4.41.1 Test and adjustment conditions....8162
      4.41.2 Checking headlight adjustment....8163
      4.41.3 Adjusting fog lights and other additional lights....8163
    4.42 Sliding sunroof drains: Check not blocked, clean if necessary....8164
    4.43 Window wash/wipe system and headlight washer system: checking function, park position and for damage, if necessary refilling fluid....8164
      4.43.1 Checking anti-freeze protection of fluid, topping up fluid....8164
      4.43.2 Window wash/wipe system: checking jet setting and adjusting if necessary....8166
      4.43.3 Headlight washer system: Checking spray jet settings....8168
      4.43.4 Windscreen wiper blades: Check park position....8168
      4.43.5 Rear window wiper blade: checking park position....8168
    4.44 Wiper blade protection: Remove....8168
      4.44.1 Removing wiper blade protection, version 1....8169
      4.44.2 Removing wiper blade protection, version 2....8170
      4.44.3 Renewing wiper blade protection, version 3 “transport wiper blade”....8171
    4.45 Service interval display: Reset....8171
      4.45.1 Resetting service interval display using vehicle diagnostic tester....8172
      4.45.2 Resetting service interval display without vehicle diagnostic tester....8172
    4.46 Service interval display: Recode....8174
    4.47 Track rod ends: Check clearance, security and boots....8175
    4.48 Auxiliary heater: Set weekday in menu of dash panel insert....8176
    4.49 Dust and pollen filter: Clean housing and renew filter element....8177
    4.50 Transportation mode: Switch off....8177
    4.51 Transportation devices: Remove blocking pieces from front axle springs....8178
    4.52 Transport locks: Remove tie-down rings....8179
    4.53 Clock and date: Set to correct time....8180
    4.54 Underbody: Visual check for damage to underbody sealant, underbody panels, routing of lines, plugs....8181
    4.55 Camshaft drive toothed belt: Renew (diesel engines)....8181
    4.56 Camshaft drive toothed belt: Check....8181
      4.56.1 Check condition of toothed belt....8182
    4.57 Coolant pump toothed belt: check....8182
    4.58 Spark plugs: Renew....8184
      4.58.1 Renewing spark plugs, 1.4 l TSI engines....8186
      4.58.2 Renewing spark plugs, 1.4 l TSI engines....8188
      4.58.4 Renewing spark plugs, 2.0 l TSI engines....8193
    4.59 6-speed dual clutch gearbox (DSG) 02E: Changing DSG transmission oil and filter....8194
    4.60 Haldex coupling: Change oil....8195
  5 Exhaust emissions test....8199
    5.1 Exhaust emissions test for petrol engines....8199
    5.2 Exhaust emissions test for diesel engines with OBD....8207
  6 Glossary....8218
Manual for Troubleshooting & Diagnosing Noises (VW Models Edition 11.2015)....8221
  00 – Technical data....8225
    1 Introduction....8225
      1.1 Definition of sound....8225
      1.2 Acoustic range....8225
      1.3 Physical characteristics of sound....8227
        1.3.1 Pitch....8227
        1.3.2 Intensity....8227
        1.3.3 Duration....8228
        1.3.4 Timbre....8228
      1.4 Characteristics of a sound wave....8228
        1.4.2 Period....8228
        1.4.3 Frequency....8228
        1.4.4 Resonance....8229
    2 Definition of noise....8230
      2.1 Types of noises....8230
        2.1.1 Audible noise....8230
        2.1.2 Inaudible noise....8230
      2.2 Acoustic considerations during vehicle development....8231
        2.2.1 Vibration insulation film....8231
        2.2.2 Insulation....8233
    3 General procedure for identifying noises....8234
      3.1 General procedure....8234
      3.2 Identifying a noise....8234
        3.2.2 Identifying the type of noise....8234
        3.2.3 Identifying the point in time when the noise occurs....8235
        3.2.4 Identifying the noise by definition or designation....8235
      3.3 Checklist....8235
    4 Examples....8239
    5 Volkswagen equipment for localising noises....8241
      5.1 Ultrasonic tester -VAG 1842-....8241
        5.1.2 Procedure for identifying noises using ultrasound....8245
      5.2 Wireless fault detector -SAT 4500-....8248
        5.2.2 Procedure for identifying noises using the wireless fault detector....8249
      5.3 Endoscope -VAS 6748A-....8251
        5.3.1 Design of the endoscope -VAS 6748A-....8251
        5.3.2 Procedure for identifying noises using the endoscope....8254
      5.4 Assistance for identifying noises by listening to audio tracks....8255
        5.4.1 Preparing the audio CD using downloaded files....8255
        5.4.2 List of audio tracks....8255
        5.4.3 List of volume levels....8256
        5.4.4 Conditions for performing the audio test....8256
    6 Attachments....8258
      6.1 Checklist....8258
      6.2 Designations for noises....8260
        6.2.1 Common noises....8260
        6.2.2 Uncommon noises....8264
Manual on Localising the Ingress of Water (VW Models Edition 11.2015)....8268
  00 – Technical data....8272
    1 Introduction....8272
    2 Identifying the type of water ingress....8273
      2.1 External factors....8273
      2.2 Vehicle fluids....8273
    3 Causes for the ingress of water....8274
    4 General procedure for localising the ingress of water....8277
      4.1 General procedure....8277
      4.2 Localising the ingress of water....8277
        4.2.2 Circumstances under which the water enters....8278
        4.2.3 Type of fluid....8278
      4.3 Checklist....8278
        4.3.1 Notes on acquiring data....8278
        4.3.2 Description of the checklist....8279
    5 Examples....8280
    6 Volkswagen equipment for localising the ingress of water....8282
      6.1 Ultrasonic tester -VAG 1842S-....8282
        6.1.2 Procedure for localising the ingress of water....8285
      6.2 Endoscope -VAS 6748A-....8286
        6.2.1 Components of the endoscope -VAS 6748A-....8286
        6.2.2 Procedure for identifying the ingress of water using the endoscope....8289
      6.3 Cleaning and insertion aid -VAS 6620-....8289
    7 Attachments....8290
      7.1 Checklist....8290
Propshaft & Rear Final Drive Workshop Manual (CC 2010-,Golf 2004-,Golf 2009-,Passat 2006-,Passat CC 2009-,Sharan 2011-,Tiguan 2008-)....8292
  00 – Technical data....8298
    1 Identifying rear final drive....8298
    2 Identification codes, assembly allocation, capacities - Golf 2004 ►....8299
    3 Identification codes, assembly allocation, capacities, Passat 2006 ►....8301
      3.1 Passat with rear final drive 02D/0AV....8301
      3.2 Passat with rear final drive 01Z....8302
      3.3 Passat with rear final drive 0BS....8302
    4 Identification codes, assembly allocation, capacities, Tiguan 2008 ►....8304
    5 Identification codes, assembly allocation, capacities, Passat CC, CC 2010 ►....8305
    6 Identification codes, assembly allocation, capacities, Golf 2009 ►....8306
    7 Identification codes, assembly allocation, capacities, Sharan 2011 ►....8307
    8 General repair notes....8308
      8.1 Oil....8308
      8.2 Components....8308
        8.2.1 Rear final drive....8308
        8.2.3 O-ring, seals, gaskets....8309
        8.2.4 Locking devices....8310
        8.2.5 Nuts and bolts....8310
        8.2.6 Bearings....8310
        8.2.7 Shims....8310
    9 Genuine parts....8311
  39 – Final drive - rear differential....8312
    1 Vehicle diagnosis, testing and information system -VAS 5051-: Connecting and selecting function....8312
    2 Propshaft - Golf 2004 ► up to calendar week 26/07....8314
      2.1 Assembly overview - propshaft....8314
      2.2 Removing and installing propshaft....8315
      2.3 Repairing propshaft....8320
      2.4 Removing and installing rear flexible coupling....8326
    3 Propshaft - Golf 2004 ► from calendar week 27/07 onwards....8330
      3.1 Assembly overview - propshaft....8330
      3.2 Removing and installing propshaft....8331
    4 Propshaft - Passat 2006 ► up to calendar week 26/07....8335
      4.1 Removing and installing propshaft....8335
      4.2 Removing and installing front propshaft tube with flexible coupling....8340
      4.3 Removing and installing rear flexible coupling....8342
      4.4 Repairing propshaft....8347
      4.5 Specified torques....8352
    5 Propshaft - Passat 2006 ► from calendar week 27/07 onwards....8353
      5.1 Assembly overview - propshaft....8353
      5.2 Removing and installing propshaft....8354
    6 Propshaft Tiguan 2008 ►....8358
      6.1 Assembly overview - propshaft....8358
      6.2 Removing and installing propshaft....8359
      6.3 Removing and installing rear flexible coupling....8363
    7 Propshaft - Passat CC, CC 2010 ► and Golf 2009 ►....8367
      7.1 Assembly overview - propshaft....8367
      7.2 Removing and installing propshaft....8368
      7.3 Removing and installing rear flexible coupling....8371
    8 Propshaft - Sharan 2011 ► ....8376
      8.1 Assembly overview - propshaft....8376
      8.2 Removing and installing propshaft....8377
      8.3 Removing and installing rear flexible coupling....8380
    9 Removing and installing rear final drive, Golf 2004 ►....8384
      9.1 Removing rear final drive....8384
      9.2 Installing rear final drive....8386
    10 Removing and installing rear final drive, Passat 2006 ►....8387
      10.1 Removing rear final drive 02D or 0AV....8387
      10.2 Installing rear final drive 02D or 0AV....8391
      10.3 Removing rear final drive 01Z....8393
      10.4 Installing rear final drive 01Z....8396
    11 Removing and installing rear final drive, Tiguan 2008 ►....8399
      11.1 Removing....8399
      11.2 Installing....8405
    12 Removing and installing rear final drive, Passat CC, CC 2010 ►....8408
      12.1 Removing....8408
      12.2 Installing....8413
    13 Removing and installing rear final drive, Golf 2009 ►....8416
      13.1 Removing....8416
      13.2 Installing....8420
    14 Removing and installing rear final drive, Sharan 2011 ►....8424
    15 Renewing bonded rubber bush on rear final drive....8427
      15.1 Renewing bonded rubber bush on rear final drive, Passat with final drive 01Z, Tiguan, Passat CC, CC 2010 ► and Sharan 201 ►....8427
      15.2 Assembly overview - bonded rubber mounting....8427
      15.3 Removing bonded rubber mounting....8429
      15.4 Installing bonded rubber mounting....8431
      15.5 Renewing bonded rubber mountings on rear final drive, Golf 2004 ► and Passat 2006 ► with final drive 02D/0AV and Golf 2009 ►....8431
      15.6 Assembly overview - bonded rubber mounting....8431
      15.7 Removing and installing bonded rubber mounting....8433
    16 Renewing oil seals for flange shafts....8437
      16.1 Removing flange shaft oil seal....8437
      16.2 Installing flange shaft oil seal....8438
    17 Renewing propshaft flange oil seal on rear final drive (final drive installed)....8440
      17.1 Removing....8441
      17.2 Installing....8442
        17.2.1 Torque setting....8443
    18 Checking function of Haldex coupling “Haldex generation II”....8444
      18.1 Checking function of Haldex coupling - vehicles with manual gearbox....8444
        18.1.1 Checking function of closed Haldex coupling....8444
        18.1.2 Checking function of open Haldex coupling....8444
      18.2 Checking function of Haldex coupling - vehicles with dual clutch gearbox....8445
        18.2.1 Checking function of closed Haldex coupling....8445
        18.2.2 Checking function of open Haldex coupling....8446
      18.3 Checking function of Haldex coupling - vehicles with automatic gearbox....8447
        18.3.1 Testing operation....8447
    19 Checking function of Haldex coupling “generation Haldex IV”....8448
      19.1 Testing operation....8448
    20 Electrical and electronic components and their locations....8449
      20.1 Electrical and electronic components and their locations, Golf 2004 ►....8449
      20.2 Electrical and electronic components and their locations, Passat 2006 ►....8450
      20.3 Electrical and electronic components and their fitting locations, Tiguan, Passat CC, CC 2010 ►, Sharan 2011 ► and Golf 209 ►....8452
    21 Assembly overview - all-wheel drive control unit -J492-, Golf 2004 ► and Passat 2006 ►....8454
      21.1 Removing and installing all-wheel drive control unit -J492-....8455
        21.1.1 Removing all-wheel drive control unit -J492-....8455
        21.1.2 Installing....8457
      21.2 Removing and installing Haldex coupling pump -V181-....8459
        21.2.1 Removing....8459
        21.2.2 Installing....8461
        21.2.3 Torque setting....8462
    22 Assembly overview - all-wheel drive control unit -J492-, Tiguan, Passat CC, CC 2010 ►, Sharan 2011 ► and Golf 2009 ►....8463
      22.1 Removing and installing all-wheel drive control unit -J492-....8464
        22.1.1 Removing all-wheel drive control unit -J492-....8464
        22.1.2 Installing....8465
      22.2 Removing and installing Haldex coupling pump -V181-....8467
        22.2.1 Removing....8468
        22.2.2 Installing....8469
        22.2.3 Torque setting....8470
    23 Assembly overview - Haldex coupling....8471
    24 Removing and installing Haldex coupling, Golf 2004 ► and Passat 2006 ►....8472
      24.1 Removing Haldex coupling....8472
      24.2 Installing Haldex coupling....8473
    25 Removing and installing Haldex coupling - Tiguan, Passat CC, CC 2010 ► and Golf 2009 ►....8475
      25.1 Removing Haldex coupling....8475
      25.2 Installing Haldex coupling....8478
    26 Removing and installing Haldex coupling, Sharan 2011 ►....8481
      26.1 Removing Haldex coupling....8481
      26.2 Installing Haldex coupling....8484
    27 Assembly overview - dismantling and assembling Haldex coupling (generation II), Golf 2004 ► and Passat 2006 ►....8486
      27.1 Renewing deep groove ball bearing for Haldex coupling....8488
    28 Assembly overview - dismantling and assembling Haldex coupling (generation IV) - Tiguan, Passat CC, CC 2010 ►, Sharan 2011 ► and Golf 2009 ►....8493
    29 Removing and installing oil filter for Haldex coupling, Golf 2004 ► and Passat 2006 ►....8495
      29.1 Removing....8495
      29.2 Installing....8495
    30 Checking oil level or topping up oil in rear final drive, Golf 2004 ► and Passat 2006 ►....8497
      30.1 Specified torques....8498
    31 Checking oil level or topping up oil in rear final drive, Tiguan, Passat CC, CC 2010 ►, Sharan 2011 ► and Golf 2009 ►....8499
    32 Checking oil level or topping up oil in Haldex coupling (generation II), Golf 2004 ► and Passat 2006 ►....8501
      32.1 Checking oil level in Haldex coupling....8501
      32.2 Topping up oil in Haldex coupling....8502
    33 Checking oil level or topping up oil in Haldex coupling (generation IV) - Tiguan, Passat CC, CC 2010 ►, Sharan 2011 ► and Golf 2009 ►....8505
      33.1 Checking oil level in Haldex coupling....8505
      33.2 Topping up oil in Haldex coupling....8506
Propshaft & Rear Final Drive Workshop Manual (CC 2012-,Golf 2013-,Golf Variant 2014-,Passat 2011-,Passat 2015-,Passat Variant 2011-,Passat Variant 2015-,Sharan 2016-)....8508
  00 – Technical data....8512
    1 Safety instructions....8512
      1.1 Safety precautions when using test and measuring equipment during a road test....8512
      1.2 Safety precautions when working on vehicles with a Start/Stop system....8513
    2 Identification....8514
      2.1 Identification of final drive....8514
        2.1.1 Final drive code 02D/0BS/0AY....8514
        2.1.2 Identification, final drive 0CQ/0CR....8514
    3 Repair instructions....8515
      3.1 General repair notes....8515
        3.1.1 Oil....8515
        3.1.2 Locking devices....8515
        3.1.3 Bearing....8515
        3.1.4 Shims....8516
      3.2 Seals and sealing rings....8516
      3.3 Nuts and bolts....8516
    4 Technical data....8517
      4.1 Allocation gearbox - engine....8517
        4.1.1 Allocation gearbox - engine, CC 2012 ►, Passat 2011 ►, Passat Estate 2011 ►....8517
        4.1.2 Allocation gearbox - engine, Golf 2013 ►, Golf Estate 2014 ►....8517
        4.1.3 Allocation gearbox - engine, Passat 2015 ►, Passat Estate 2015 ►....8517
        4.1.4 Allocation gearbox - engine, Sharan 2016 ►....8518
      4.2 Capacities....8518
        4.2.1 Capacities, final drive 0BS....8518
        4.2.2 Capacities, final drive 0AY....8519
        4.2.3 Capacities, 0CQ final drive....8519
        4.2.4 Capacities, 0CR final drive....8519
    5 Electrical components....8520
      5.1 Overview of fitting locations – electrical components....8520
        5.1.1 Overview of fitting locations – electrical components, rear final drive “0BS” with Haldex clutch generation IV....8520
        5.1.2 Fitting location overview - electrical components, rear final drive “0CQ/0CR/0AY” with Haldex coupling generation V....8521
  39 – Final drive - rear differential....8522
    1 Final drive....8522
      1.1 Assembly overview - final drive....8522
      1.2 Removing and installing final drive....8523
        1.2.1 Removing and installing final drive, CC 2012 ►, Passat 2011 ►, Passat Estate 2011 ►....8523
        1.2.2 Removing and installing final drive, Golf 2013 ►....8531
        1.2.3 Removing and installing final drive, Golf Estate 2014 ►....8538
        1.2.4 Removing and installing final drive, Passat 2015 ►, Passat Variant 2015 ►....8546
        1.2.5 Removing and installing rear final drive, Sharan 2016 ►....8553
    2 Assembly mountings....8557
      2.1 Assembly overview - assembly mountings....8557
        2.1.1 Assembly overview - subframe, rear final drive 0BS, 0CR, 0AY....8557
        2.1.2 Assembly overview - assembly mounting, rear final drive 0CQ....8558
      2.2 Removing and installing bonded rubber mounting....8559
        2.2.1 Removing and installing bonded rubber bush, rear final drove 0BS, 0CR, 0AY....8559
        2.2.2 Removing and installing bonded rubber mounting, rear final drove 0CQ....8561
    3 Gear oil....8566
      3.1 Checking gear oil level....8566
    4 High-performance oil for Haldex coupling....8568
      4.1 Checking oil level in Haldex coupling....8568
      4.2 Draining and filling high performance oil for Haldex coupling....8569
    5 Oil seals....8572
      5.1 Overview of fitting locations – seals....8572
      5.2 Renewing right oil seal....8573
        5.2.1 Renewing right oil seal, rear final drive 0BS....8573
        5.2.2 Renewing right oil seal, rear final drive 0CQ/0CR/0AY....8575
      5.3 Renewing left oil seal....8577
        5.3.1 Renewing left oil seal, rear final drive 0BS....8577
        5.3.2 Renewing left oil seal, rear final drive 0CQ/0CR/0AY....8580
      5.4 Renewing seal for propshaft flange on rear final drive....8582
    6 Haldex coupling....8589
      6.1 Testing operation....8589
      6.2 Assembly overview - Haldex coupling....8589
        6.2.1 Assembly overview - Haldex clutch, generation IV....8589
        6.2.2 Assembly overview - Haldex clutch, generation V....8592
      6.3 Removing and installing Haldex coupling pump -V181-....8593
        6.3.1 Removing and installing Haldex coupling pump -V181-, generation IV....8593
        6.3.2 Removing and installing Haldex coupling pump -V181-, generation V....8595
      6.4 Removing and installing Haldex coupling....8597
        6.4.1 Removing and installing Haldex coupling, generation IV....8597
        6.4.2 Removing and installing Haldex coupling, generation V....8602
      6.5 Removing and installing all-wheel drive control unit -J492-....8607
        6.5.1 Removing and installing all-wheel drive control unit -J492-, generation IV....8607
        6.5.2 Removing and installing all-wheel drive control unit -J492-, generation V....8610
    7 Propshaft....8611
      7.1 Assembly overview - propshaft....8611
        7.1.1 Assembly overview - propshaft, CC 2012 ►, Passat 2011 ►, Passat Variant 2011 ►, Golf 2013 ►, Golf Variant 2014 ►, Passat 2015 ►, Passat Variant 2015 ►....8611
        7.1.2 Assembly overview - propshaft, Sharan 2016 ►....8613
      7.2 Removing and installing propshaft....8614
        7.2.1 Removing and installing propshaft, CC 2012 ►, Passat 2011 ►, Passat Estate 2011 ►....8614
        7.2.2 Removing and installing propshaft, Golf 2013 ►, Golf Estate 2014 ►....8618
        7.2.3 Removing and installing propshaft, Passat 2015 ►, Passat Variant 2015 ►....8622
        7.2.4 Removing and installing propshaft, Sharan 2016 ►....8627
      7.3 Removing and installing front flexible coupling....8631
      7.4 Removing and installing rear flexible coupling....8632
Propshaft and rear final drive - VW models....8638
Running Gear,Axles,Steering Workshop Manual (Sharan 2011-,Sharan 2016-)....8791
  00 – Technical data....8799
    1 Checklist for evaluating running gear of accident vehicles....8799
    2 General information....8801
  40 – Front suspension....8802
    1 Evaluating accident vehicles....8802
    2 Raising wheel suspension to unladen position....8803
    3 Overview - front axle....8805
    4 Assembly overview: subframe....8807
      4.1 Assembly overview: front left vehicle level sender -G78-....8809
      4.2 Removing and installing front left vehicle level sender -G78-....8810
      4.3 Repairing thread in longitudinal member....8811
      4.4 Fixing position of subframe....8811
      4.5 Lowering subframe....8813
      4.6 Removing and installing subframe without steering box....8817
      4.7 Removing and installing subframe with steering box....8821
      4.8 Repairing subframe....8826
    5 Assembly overview: front wheel suspension, suspension link....8835
      5.1 Checking swivel joint....8836
      5.2 Removing and installing swivel joint....8837
      5.3 Removing and installing suspension link with mounting bracket....8840
      5.4 Removing and installing suspension link with mounting bracket (left side for vehicles with DSG or automatic gearboxes)....8843
      5.5 Renewing bonded rubber bush for suspension link....8849
      5.6 Renewing mounting bracket with suspension link bush....8851
    6 Assembly overview: wheel bearing....8854
      6.1 Removing and installing wheel bearing unit....8856
      6.2 Removing and installing wheel bearing housing....8858
    7 Assembly overview: anti-roll bar....8863
      7.1 Removing and installing anti-roll bar....8863
    8 Assembly overview: suspension strut....8869
      8.1 Removing and installing suspension strut....8870
      8.2 Repairing suspension strut....8876
    9 Removing and installing drive shafts....8879
      9.1 Loosening and tightening twelve-point head bolt, with ribbing, securing drive shaft....8879
      9.2 Loosening and tightening twelve-point head bolt, without ribbing, securing drive shaft....8880
      9.3 Removing and installing drive shaft with constant velocity joint....8882
      9.4 Removing and installing left drive shaft with (push-on) constant velocity slip joint....8885
      9.5 Removing and installing right drive shaft with (push-on) constant velocity slip joint....8890
      9.6 Removing and installing drive shafts with triple roller joint AAR3300i....8896
    10 Repairing drive shaft - overview of drive shafts....8901
      10.1 Heat shield for drive shafts....8902
    11 Assembly overview: drive shaft with VL107 constant velocity joint....8903
      11.1 Dismantling and assembling drive shaft with VL107 constant velocity joint....8905
      11.2 Checking outer constant velocity joint....8908
      11.3 Checking inner constant velocity joint....8909
    12 Assembly overview: drive shaft with VL107 constant velocity slip joint....8912
      12.1 Dismantling and assembling drive shaft with VL107 constant velocity slip joint....8914
      12.2 Checking outer constant velocity joint....8917
    13 Assembly overview: drive shaft with triple roller joint AAR3300i....8919
      13.1 Dismantling and assembling drive shaft with triple roller joint AAR3300i....8921
  42 – Rear suspension....8927
    1 Evaluating accident vehicles....8927
    2 Rear axle in unladen position....8928
    3 Overview - rear axle....8930
    4 Assembly overview: subframe (front-wheel drive)....8932
      4.1 Fixing position of subframe....8932
      4.2 Lowering rear axle....8933
      4.3 Removing and installing rear axle....8935
      4.4 Repairing subframe....8938
    5 Assembly overview: transverse link, track rod (front-wheel drive)....8947
      5.1 Assembly overview: rear left vehicle level sender -G76-, front-wheel drive....8949
      5.2 Removing and installing rear left vehicle level sender -G76-....8949
      5.3 Removing and installing upper transverse link....8950
      5.4 Removing and installing lower transverse link....8952
      5.5 Removing and installing track rod....8954
    6 Assembly overview: wheel bearing housing, trailing arm (front-wheel drive)....8957
      6.1 Removing and installing wheel bearing housing....8958
      6.2 Renewing bonded rubber bush for wheel bearing housing....8961
      6.3 Removing and installing wheel bearing unit....8964
      6.4 Removing and installing trailing arm with mounting bracket....8967
      6.5 Repairing trailing arm....8970
    7 Assembly overview: shock absorber, coil spring (front-wheel drive)....8973
      7.1 Converting to Nivomat....8974
      7.2 Removing and installing coil spring....8974
      7.3 Removing and installing shock absorbers....8976
      7.4 Repairing shock absorber....8978
    8 Assembly overview: anti-roll bar (front-wheel drive)....8980
      8.1 Removing and installing anti-roll bar....8980
    9 Rear axle in unladen position (four-wheel drive)....8983
    10 Overview of rear axle (four-wheel drive)....8985
    11 Assembly overview: subframe, final drive (four-wheel drive)....8987
      11.1 Fixing position of subframe....8987
      11.2 Lowering rear axle....8988
      11.3 Removing and installing rear axle....8991
      11.4 Repairing subframe....8996
    12 Assembly overview: transverse link, track rod (four-wheel drive)....9005
      12.1 Assembly overview: rear left vehicle level sender -G76-....9008
      12.2 Removing and installing rear left vehicle level sender -G76-....9008
      12.3 Removing and installing upper transverse link....9009
      12.4 Removing and installing lower transverse link....9011
      12.5 Removing and installing track rod....9013
    13 Assembly overview: wheel bearing housing, trailing arm (four-wheel drive)....9017
      13.1 Removing and installing wheel bearing housing....9018
      13.2 Renewing bonded rubber bush for wheel bearing housing....9021
      13.3 Removing and installing wheel bearing unit....9023
      13.4 Removing and installing trailing arm with mounting bracket....9025
      13.5 Repairing trailing arm....9028
    14 Assembly overview: shock absorber, coil spring (four-wheel drive)....9032
      14.1 Converting to Nivomat....9033
      14.2 Removing and installing coil spring....9033
      14.3 Removing and installing shock absorbers....9035
      14.4 Repairing shock absorber....9037
    15 Assembly overview: anti-roll bar (four-wheel drive)....9039
      15.1 Removing and installing anti-roll bar....9039
    16 Assembly overview: drive shaft....9042
      16.1 Loosening and tightening 12-point flange bolt securing drive shaft....9043
      16.2 Removing and installing drive shaft....9044
      16.3 Dismantling and assembling drive shaft....9047
      16.4 Checking inner constant velocity joint....9050
  43 – Self-levelling suspension....9053
    1 Evaluating accident vehicles....9053
    2 Components of adaptive chassis control DCC and fitting locations....9054
      2.1 Shock absorber damping adjustment button -E387-....9055
      2.2 Removing and installing front left and right body acceleration senders -G341/G342-....9055
      2.3 Renewing bracket for front left/right body acceleration sender -G341/G342-....9056
      2.4 Assembly overview: front left/right vehicle level sender -G78/G289- for adaptive chassis control DCC....9058
      2.5 Removing and installing front left/right vehicle level sender -G78/G289-....9059
      2.6 Assembly overview: rear left vehicle level sender -G76- for adaptive chassis control DCC....9060
      2.7 Removing and installing rear left vehicle level sender -G76- for adaptive chassis control DCC, front-wheel drive....9061
      2.8 Assembly overview: rear left vehicle level sender -G76- for adaptive chassis control DCC, four-wheel drive....9062
      2.9 Removing and installing rear left vehicle level sender -G76- for adaptive chassis control DCC, four-wheel drive....9063
      2.10 Removing and installing electronically controlled damping control unit -J250-....9064
      2.11 Removing and installing retainer for electronically controlled damping control unit -J250-....9065
      2.12 Basic setting of adaptive chassis control DCC....9065
      2.13 Cable routing left front axle....9066
      2.14 Cable routing right front axle....9067
      2.15 Cable routing rear axle....9068
    3 Assembly overview: suspension strut for adaptive chassis control DCC....9069
      3.1 Removing and installing suspension strut for adaptive chassis control DCC....9071
    4 Assembly overview: shock absorber for adaptive chassis control DCC....9080
      4.1 Removing and installing rear body acceleration sender -G343-....9081
      4.2 Removing and installing shock absorber for adaptive chassis control DCC....9082
      4.3 Repairing shock absorber for adaptive chassis control DCC....9084
    5 Assembly overview: shock absorber for adaptive chassis control DCC (four-wheel drive)....9087
      5.1 Removing and installing rear body acceleration sender -G343- (four-wheel drive)....9088
      5.2 Removing and installing shock absorber for adaptive chassis control DCC (four-wheel drive)....9089
      5.3 Repairing shock absorber for adaptive chassis control DCC (four-wheel drive)....9091
  44 – Wheels, tyres, vehicle geometry....9094
    1 Evaluating accident vehicles....9094
    2 Specified torque for fitting wheels....9095
    3 Fitting wheel and tyre....9096
      3.1 General information....9096
      3.2 Fittings instructions....9096
    4 Removing and fitting tyres (wheels with tyre pressure monitoring)....9098
      4.1 Notes on safety and conditions for removing and fitting tyres (wheels with tyre pressure monitoring)....9098
      4.2 Wheel change....9098
      4.3 Pressing tyre off wheel rim....9099
      4.4 Removing tyre from wheel....9100
      4.5 Fitting tyre to wheel rim....9100
    5 Self-sealing tyres “ContiSeal”....9102
      5.1 Explanation for mobility tyres....9102
      5.2 Handling mobility tyres....9103
    6 Tyre monitor display....9104
      6.1 System fault in the ABS system....9104
      6.2 Perform basic setting....9105
    7 Tyre pressure monitor (TPM)....9106
      7.1 Button behaviour....9106
      7.2 Assembly overview: tyre pressure sensor....9107
      7.3 Removing and installing tyre pressure sensor....9108
    8 Wheel alignment....9109
      8.1 General....9109
      8.2 Test prerequisites....9111
      8.3 Test preparations....9111
      8.4 Wheel alignment specifications....9112
      8.5 Overview - wheel alignment procedure....9113
      8.6 Correcting front axle camber....9114
      8.7 Adjusting camber on rear axle....9116
      8.8 Adjusting toe at rear axle....9117
      8.9 Adjusting front axle toe....9118
      8.10 Basic setting for steering angle sender -G85-....9119
      8.11 Vehicle data sticker....9119
    9 Wheels, tyres....9120
      9.1 Models with breakdown set....9120
      9.2 Tyre sealant....9120
      9.3 Removing a tyre....9120
      9.4 Fitting a new tyre....9121
      9.5 Tyre sealant disposal....9121
    10 Instructions for changing or fitting wheels ....9122
      10.1 Fitting wheels....9123
    11 Protecting wheel centring seat against corrosion....9124
    12 Rough running due to wheels/tyres - causes and rectification....9125
      12.1 Causes of rough running....9125
      12.2 Balancing wheels....9125
      12.3 Conducting a road test before balancing wheels....9125
      12.4 Balancing wheels on stationary wheel balancing machine....9126
      12.5 Vibration control system -VAS 6230 A-....9129
      12.6 Finish balancer....9129
      12.7 Radial and lateral runout of wheels and tyres....9130
      12.8 Checking radial and lateral runout on wheels and tyres with tyre gauge -V.A.G 1435-....9130
      12.9 Checking radial and lateral runout on wheel rim....9131
      12.10 Matching....9132
      12.11 Flat spots caused by storage or handling....9133
    13 Adaptive cruise control....9135
      13.1 Calibrating adaptive cruise control....9135
    14 Front camera for driver assistance systems -R242-....9141
      14.1 Adjusting the front camera for driver assistance system R242....9141
  48 – Steering....9149
    1 Evaluating accident vehicles....9149
    2 General repair instructions....9150
      2.1 Steering box....9150
      2.2 Gaskets and seals....9150
      2.3 Nuts and bolts....9150
      2.4 Electrical components....9151
      2.5 Guided fault-finding, vehicle self-diagnosis and test instruments....9151
    3 Assembly overview - airbag and steering wheel....9152
      3.1 Removing and installing airbag and steering wheel....9152
    4 Assembly overview: steering column, left-hand drive....9155
      4.1 Removing and installing steering column, left-hand drive vehicle....9155
      4.2 Handling and transporting steering column....9164
      4.3 Checking steering column for damage....9165
    5 Assembly overview: steering column, right-hand drive....9166
      5.1 Removing and installing steering column, right-hand drive vehicle....9166
      5.2 Handling and transporting steering column....9174
      5.3 Checking steering column for damage....9175
    6 Electromechanical steering box, LHD vehicle....9177
      6.1 Assembly overview - electromechanical steering box for LHD vehicle....9177
      6.2 Removing and installing steering box, left-hand drive vehicle....9178
    7 Electromechanical steering box, RHD vehicle....9186
      7.1 Assembly overview - electromechanical steering box for RHD vehicle....9186
      7.2 Removing and installing steering box, right-hand drive vehicle....9187
    8 Repairing electromechanical steering box, LHD vehicle....9194
      8.1 Assembly overview: electromechanical steering box, LHD vehicle....9194
      8.2 Renewing bonded rubber bushes for power-assisted steering box....9195
      8.3 Removing and installing track rod....9197
      8.4 Removing and installing track rod ball joint....9200
      8.5 Removing and installing boot....9202
      8.6 Checking play, attachment and bellows of track rod ball joints....9205
      8.7 Allocation of track rod ball joints....9205
    9 Repairing electromechanical steering box, RHD vehicle....9206
      9.1 Assembly overview: electromechanical steering box, RHD vehicle....9206
      9.2 Removing and installing track rod....9207
      9.3 Removing and installing track rod ball joint....9210
      9.4 Removing and installing boot....9211
      9.5 Checking play, attachment and bellows of track rod ball joints....9214
      9.6 Allocation of track rod ball joints....9214
Vehicle-specific Paint Information (Sharan 2016-)....9215
  00 – Technical data....9219
    1 Explanation of symbols....9219
      1.1 Sanding....9219
      1.2 Seam seals....9219
      1.3 Cavity sealing....9221
    2 Areas exposed to stone chipping....9222
      2.1 Areas exposed to stone chipping - overview....9222
    3 Masking areas....9223
      3.1 Masking areas, front body....9223
      3.2 Masking areas, rear body....9224
    4 Seam seals....9226
      4.1 Seam seals, front body....9226
      4.2 Seam seals, body middle....9229
      4.3 Seam seals, rear body....9232
    5 Underseal....9234
      5.1 Underseal, body - overview with differing layer thicknesses....9234
      5.2 Undersealed areas....9235
    6 Cavity sealing....9238
      6.1 Cavity sealing, body - overview....9238
      6.2 Cavity sealing, doors....9238
Wheels & Tyres Guide - General Information (VW Models,Edition 08.2015)....9240
  44 – Wheels, tyres, vehicle geometry....9244
    1 Specifications for converting wheel and tyre combinations....9244
      1.1 Legislative conditions....9244
        1.1.1 Permissible wheel and tyre combinations in Germany....9244
        1.1.2 Vehicles with Tyre Pressure Monitoring System....9245
      1.2 Technical conditions....9245
      1.3 Load-carrying capacity depending on vehicle speed, winter tyres....9245
      1.4 Vehicle registration documents since 01-10-2005....9247
      1.5 COC document (EEC Certificate of Conformity)....9248
      1.6 EU general type approval number, sales type and sales or trade designation....9248
    2 Handling problems....9250
      2.1 Rolling noise....9250
        2.1.1 General notes on tyre noise....9250
        2.1.2 Flat spots (from locking wheels)....9251
      2.2 Vehicle pulls to one side....9252
        2.2.1 General....9252
        2.2.2 Conicity....9252
        2.2.3 Remedies when vehicle pulls to one side....9253
        2.2.4 Strategic rotation of wheels for non-directional tyres....9254
        2.2.5 Strategic rotation of wheels having unidirectional tyres....9255
      2.3 Vibration....9256
        2.3.1 Vibration, causes for vibration....9256
        2.3.2 Vibration, conducting a road test before balancing wheels....9256
        2.3.3 Vibration, vibration control system....9257
      2.4 Eliminating flat spots caused by storage or handling....9257
    3 Evaluating tyres....9259
      3.1 Flat spots caused by storage or handling....9259
      3.2 Undulations....9259
      3.3 Saw-tooth wear....9260
      3.4 Flat spots caused by hard braking....9260
      3.5 Swellings in the tyre sidewall....9260
      3.6 Cuts....9262
      3.7 Damage caused by foreign bodies....9262
      3.8 Stripped profile....9262
      3.9 Tyre damage due to insufficient tyre pressure....9263
      3.10 Checking tyres....9263
      3.11 Damage caused when fitting....9264
    4 Tyre wear....9266
      4.1 Factors influencing the service life of tyres....9266
      4.2 Saw-tooth wear....9267
      4.3 Wear behaviour of high-speed tyres....9267
      4.4 Measuring tread depth....9268
      4.5 One-sided wear....9268
      4.6 Outer shoulder wear....9271
      4.7 Diagonal washout....9272
      4.8 Wear in middle of tyre....9272
      4.9 Permissible deviation in tread depth....9273
    5 Overview of components....9274
      5.1 Assembly overview - wheel....9274
        5.1.1 Assembly overview - standard wheel....9274
        5.1.2 Assembly overview - wheel, PAX....9275
    6 Fitting tyre....9277
      6.1 Pressing tyre off wheel rim....9277
      6.2 Removing tyre sealant....9277
      6.3 Removing tyre from wheel....9278
        6.3.1 Removing tyres, wheels without and with tyre pressure monitoring....9278
        6.3.2 Removing tyres, run-flat tyres, ultra-high-performance tyres....9279
      6.4 Ensuring proper assembly temperature for tyres....9281
      6.5 Mounting tyre....9281
        6.5.1 Mounting tyre, wheels without and with tyre pressure monitoring....9281
        6.5.2 Mounting tyre, run-flat tyres, ultra-high performance tyres....9283
      6.6 Matching wheel rims and tyres....9285
      6.7 Balancing wheel....9286
        6.7.1 Balancing wheel, balancing wheel on stationary wheel balancer....9286
        6.7.2 Balancing wheel, balancing wheel with finish balancer....9289
        6.7.3 Balancing wheel, checking radial and lateral run-out of wheels and tyres....9290
        6.7.4 Balancing wheel, checking radial and lateral run-out on wheel rim....9291
    7 Fitting wheels....9293
      7.1 Fitting wheel....9293
        7.1.1 Fitting wheel, fitting instructions for Volkswagen....9293
        7.1.2 Fitting wheel, fitting instructions for Audi....9297
        7.1.3 Fitting wheel, position of anti-theft wheel bolts for steel wheels....9304
    8 Information on tyres....9305
      8.1 Identification markings on the tyre sidewall....9305
        8.1.1 Identification markings on the tyre sidewall, standard tyres....9305
        8.1.2 Identification markings on the tyre sidewall, tyres with run-flat system (PAX)....9307
      8.2 Tyre dimension....9307
      8.3 Load rating code/load index (LI)....9307
      8.4 Speed rating code....9308
      8.5 EU tyre label....9309
        8.5.1 EU tyre label, summary....9309
        8.5.2 EU tyre label, objectives....9310
        8.5.3 EU tyre label, categories....9311
      8.6 Structure of a radial belted tyre....9314
        8.6.1 Cross section of a radial belted tyre....9314
        8.6.2 Run-flat tyres, structure and identification of a SST tyre....9315
        8.6.3 Run-flat tyres, seal inside technology....9316
        8.6.4 Run-flat tyres, structure of a PAX tyre....9318
      8.7 Run-flat tyre, SST (Self Supporting Tyre)....9320
        8.7.1 Run-flat tyres - general information....9320
        8.7.2 Run-flat tyres, retrofitting/requirements when using run-flat tyres....9321
        8.7.3 Run-flat tyres, repair work....9322
      8.8 Run-flat tyres, PAX....9322
        8.8.1 Run-flat tyres, PAX, inflating tyre....9322
        8.8.2 Run-flat tyres, PAX, wheel alignment....9323
        8.8.3 Repairing run-flat tyres, PAX....9323
        8.8.4 Run-flat tyres, PAX, checking....9323
      8.9 Tyre storage....9324
      8.10 Reinforced and Extra Load (XL) tyres....9325
      8.11 Winter tyres....9325
      8.12 Winter tyres with speed symbol V....9327
      8.13 Rolling resistance optimised tyres....9328
      8.14 Tyre ageing....9328
      8.15 Tyres with flange protection....9330
      8.16 Tyre sizes for vehicles with four-wheel drive....9330
      8.17 Increase in temperature due to insufficient tyre pressure....9331
    9 Information on wheel rims....9332
      9.1 Structure of wheel rim....9332
      9.2 Identification....9333
      9.3 Composite wheels....9333
      9.4 Care and maintenance of alloy wheel rims....9333
      9.5 Restoring alloy wheels....9334
      9.6 Removing and installing hub cover for alloy wheels with open threaded connection....9334
      9.7 Renewing trim elements....9335
        9.7.1 Renewing trim elements, bonded trim elements....9335
        9.7.2 Renewing trim elements, bolted trim elements....9339
      9.8 Removing and installing valve....9341
        9.8.1 Removing and installing valve, description of the valve....9341
        9.8.2 Removing and installing valve, rubber valve....9341
        9.8.3 Removing and installing valve, metal valve....9342
      9.9 Run-flat tyre system PAX....9343
        9.9.1 Run-flat tyre system PAX, support ring....9343
        9.9.3 Run-flat tyre system PAX, checking support ring....9344
    10 Tyre Pressure Monitoring System....9346
      10.1 Tyre pressure monitor display....9346
      10.2 Tyre Pressure Monitoring System....9346
    11 Tyre pressure sensor....9347
      11.1 Assembly overview - tyre pressure sensor....9347
        11.1.1 Assembly overview - tyre pressure sensor, tyre pressure sensor with valve....9347
        11.1.2 Assembly overview - tyre pressure sensor, tyre pressure sensor without valve....9348
      11.2 Removing and installing tyre pressure sensor....9350
        11.2.1 Removing and installing tyre pressure sensor, tyre pressure sensor with valve....9350
        11.2.2 Removing and installing tyre pressure sensor, tyre pressure sensor without valve, customer service version....9351
        11.2.3 Removing and installing tyre pressure sensor, tyre pressure sensor without valve, production version....9352
        11.2.4 Removing and installing tyre pressure sensor, metal valve body....9354
        11.2.6 Removing and installing tyre pressure sensor, Siemens tyre pressure monitoring system....9356
    12 Tyre sealant....9358
      12.1 Tyre sealant, use-by date....9358
      12.2 Tyre sealant, disposal....9358
    13 Wheel bolts....9359
      13.1 Wheel bolts, versions....9359
      13.2 Wheel bolts, anti-theft wheel bolt....9360
      13.3 Wheel bolts, adapter sets for anti-theft wheel bolts....9360
    14 Snow chains....9362
      14.1 Assembly and use of snow chains....9362
    15 Temporary spare wheels....9363
      15.1 Notes on temporary spare wheels....9363
Wheels & Tyres Guide Workshop Manual (Sharan 2011-,Sharan 2016-)....9364
  44 – Wheels, tyres, vehicle geometry....9368
    1 General notes on using the "Wheels and Tyres Guide"....9368
      1.1 General....9368
      1.2 Explanations regarding world regions....9369
      1.3 Definition of tyre package....9370
      1.4 Procedure for determining the required tyre package....9370
    2 Notes on the vehicle registration certificate....9371
      2.1 Vehicle registration certificate part 1....9371
      2.2 Version key, D2....9371
    3 Wheel and tyre combinations without tyre package....9373
      3.1 Sharan, Sharan 4Motion - from model year 2011 (Typ 7N)....9373
    4 Wheel and tyre combinations depending on tyre packages....9375
      4.1 Type Approval No. (K): e1*2007/46*0401*10....9375
      4.2 Type Approval No. (K): e1*2007/46*0401*11 to e1*2007/46*0401*12....9376
      4.3 Changing to other wheel and tyre combinations....9378
    5 Wheel allocation....9379
      5.1 6 1/2 J x 16....9379
      5.2 7 J x 17....9380
      5.3 71/2 J x 18....9382
    6 Recommended summer tyres, worldwide except North America, China....9383
    7 Recommended all-season tyres, worldwide except North America and China....9384
    8 Recommended winter tyres, worldwide except North America and China....9385
    9 Recommended temporary spare tyres and wheels....9386
Wheels & Tyres Guide Workshop Manual-Archive (VW Models)....9387
  44 – Wheels, tyres, vehicle geometry....9397
    1 General notes on wheels and tyres (passenger cars)....9397
    2 Legislative and technical conditions for converting wheel and tyre combinations....9399
      2.1 Legislative conditions for converting wheel and tyre combinations....9399
      2.2 Technical conditions for converting wheel and tyre combinations....9399
      2.3 Additional wheel housing extensions (flaps)....9400
      2.4 „Series 80“ tyres....9400
      2.5 Vehicles with Plus running gear....9400
    3 Documents and codes/designations....9402
      3.1 New vehicle registration documents since 01.10.2005....9402
      3.2 COC document (EEC Certificate of Conformity)....9403
      3.3 Official type designations....9403
    4 Useful information regarding tyres....9405
      4.1 Identification markings on the tyre sidewall....9405
      4.2 Explanation of tyre markings....9406
      4.3 Speed ratings for tyres....9407
      4.4 Undulations....9408
      4.5 Tyre storage....9409
      4.6 Tyre ageing....9409
      4.7 Winter tyres....9410
      4.8 Winter tyres with speed symbol „V“....9411
      4.9 Extra Load (XL) V winter tyres....9412
      4.10 Maximum speeds for V and Extra Load (XL) winter tyres....9412
      4.11 Reinforced and Extra Load (XL) tyres....9413
      4.12 Snow chains....9413
    5 Tyre wear/ mileage for passenger car tyres....9415
      5.1 General....9415
      5.2 Requirements to be met by tyres....9415
      5.3 Wear behaviour of high-speed tyres....9415
      5.4 Factors influencing the service life of a tyre....9416
      5.5 Driving style....9416
      5.6 Tyre maintenance....9417
      5.7 Evenly worn tyres....9418
      5.8 Measuring tread depth....9419
      5.9 One-sided wear....9419
      5.10 Outer shoulder wear....9422
      5.11 Wear in middle of tyre....9422
      5.12 Diagonal washout....9424
    6 Tyre noise....9425
      6.1 General notes on tyre noise....9425
      6.2 Saw-tooth wear....9425
      6.3 Flat spots (from locking wheels)....9426
    7 Vibration caused by wheels and tyres....9428
      7.1 Causes of vibration....9428
      7.2 Balancing wheels....9428
      7.3 Conducting a road test before balancing wheels....9428
      7.4 Balancing wheels on stationary wheel balancing machine....9429
      7.5 Vibration control system -VAS 6230-....9431
      7.6 Finish balancer....9431
      7.7 Radial and lateral runout of wheels and tyres....9432
      7.8 Checking radial and lateral runout on wheels and tyres with tyre gauge -V.A.G 1435-....9432
      7.9 Checking radial and lateral runout on wheel rim....9433
      7.10 Match mounting....9434
      7.11 Flat spots caused by storage or handling....9435
    8 Vehicle pulls to one side....9437
      8.1 General....9437
      8.2 Conicity....9437
      8.3 Remedies when vehicle pulls to one side....9438
      8.4 Strategic rotation of wheels having non-directional tyres....9439
      8.5 Strategic rotation of wheels having unidirectional tyres....9440
    9 Tyre damage....9442
      9.1 General information....9442
      9.2 Construction of a radial belted tyre....9443
      9.3 Impact damage....9443
      9.4 Cuts....9445
      9.5 Damage caused by foreign bodies....9445
      9.6 Loss of air from tyre....9445
      9.7 Tyre pressure....9445
      9.8 Tyre damage due to insufficient tyre pressure....9446
      9.9 Rising tyre temperature caused by insufficient inflation pressure....9447
      9.10 Tyre damage due to fitting error (fitting damage)....9448
    10 Tyres with run-flat properties....9450
      10.1 General....9450
      10.2 Design and identification....9451
      10.3 Retrofitting/requirements when using run-flat tyres....9451
      10.4 Repairs....9452
    11 Facts about disc-type wheels (passenger cars)....9453
      11.1 Design of disc-type wheel....9453
      11.2 Data on wheel rims....9453
      11.3 Wheel rims - pitch circle diameter....9454
      11.4 Split rim composite wheels....9454
      11.5 Alloy wheels with exchangeable trim elements....9454
      11.6 Alloy wheels with exchangeable trim elements (Zaragoza)....9455
        11.6.1 Tools....9455
        11.6.2 Materials....9456
        11.6.3 Installing trim element....9456
        11.6.4 Removing trim element....9458
      11.7 Care and maintenance of alloy wheel rims....9459
      11.8 Restoring alloy wheels....9459
      11.9 The valve....9461
    12 Fitting and removing wheels....9462
      12.1 Changing wheels....9462
      12.2 Instructions for changing or fitting wheels....9462
      12.3 Revised wheel bolts for Sharan from model year 2001....9464
      12.4 Notes on use of temporary spare wheels....9464
    13 Lupo 3L, Lupo FSI, Lupo GTI from model year 1999....9466
      13.1 Lupo 3L, type 6E model year 1999 to model year 2006....9466
      13.2 Wheel allocation Lupo 3L, type 6E model year 1999 to model year 2006....9467
        13.2.1 4 J x 14....9467
        13.2.2 41/2 J x 14....9467
        13.2.3 5 J x 14....9468
      13.3 Lupo FSI, type 6E model year 2001 to model year 2006....9468
      13.4 Wheel allocation Lupo FSI, type 6E model year 2001 to model year 2006....9469
        13.4.1 5 J x 14....9469
        13.4.2 6 J x 14....9470
      13.5 Lupo GTI, type 6ES model year 2001 to model year 2006....9471
      13.6 Wheel allocation Lupo GTI, type 6ES model year 2001 to model year 2006....9472
        13.6.1 6 J x 14....9472
        13.6.2 61/2 J x 15....9473
    14 Lupo model year 1999 to model year 2005....9474
      14.1 Lupo, type 6X model year 1999 to model year 2005....9474
      14.2 Wheel allocation Lupo, type 6X model year 1999 to model year 2005....9476
        14.2.1 41/2 J x 13....9476
        14.2.2 51/2 J x 13....9477
        14.2.3 6 J x 14....9478
        14.2.4 6 J x 15....9480
    15 Polo model year 1995 to model year 2001....9482
      15.1 Polo, type 6N up to and including 07.95....9482
      15.2 Wheel allocation Polo, type 6N up to and including 07.95....9483
        15.2.1 41/2 J x 13....9483
        15.2.2 51/2 J x 13....9484
      15.3 Polo, type 6N from 08.95 up to and including model year 1996....9485
      15.4 Polo, type 6N from model year 1997 to model year 1999....9486
      15.5 Wheel allocation Polo, type 6N from 08.95 to model year 1999....9487
        15.5.1 41/2 J x 13....9488
        15.5.2 51/2 J x 13....9488
        15.5.3 6 J x 14....9489
        15.5.4 6 J x 15....9490
      15.6 Polo, type 6N from model year 2000 to model year 2001....9492
      15.7 Wheel allocation Polo, type 6N from model year 2000 to model year 2001....9493
        15.7.1 41/2 J x 13....9494
        15.7.2 51/2 J x 13....9494
        15.7.3 6 J x 14....9495
        15.7.4 6 J x 15....9496
    16 Polo Classic model year 1996 to model year 2002....9499
      16.1 Polo Classic, type 6KV model year 1996 to model year 2002....9499
      16.2 Wheel allocation Polo Classic, type 6KV model year 1996 to model year 2002....9501
        16.2.1 51/2 J x 13....9501
        16.2.2 6 J x 14....9502
        16.2.3 6 J x 15....9503
    17 Polo estate model year 1998 to model year 2002....9505
      17.1 Polo estate type 6KV model year 1998 to model year 2002....9505
      17.2 Wheel allocation Polo estate type 6KV model year 1998 to model year 2002....9507
        17.2.1 51/2 J x 13....9507
        17.2.2 6 J x 14....9508
        17.2.3 6 J x 15....9509
    18 Polo from model year 2002....9511
      18.1 Polo, type 9N model year 2002 to model year 2008....9511
      18.2 Polo, type 9N model year 2009....9514
      18.3 Wheel allocation for Polo, type 9N model year 2002 to model year 2009....9518
        18.3.1 5 J x 13....9518
        18.3.2 5 J x 14....9519
        18.3.3 6 J x 14....9519
        18.3.4 6 J x 15....9521
        18.3.5 61/2 J x 16 offset 38....9522
        18.3.6 61/2 J x 16 offset 43....9522
        18.3.7 71/2 J x 17 offset 38....9525
    19 Polo Fun model year 2004 to model year 2005....9526
      19.1 Polo Fun, type 9N model year 2004 to model year 2005....9526
      19.2 Wheel allocation for Polo Fun, type 9N model year 2004 to model year 2005....9527
        19.2.1 6 J x 15....9527
        19.2.2 71/2 J x 17....9527
    20 CrossPolo from model year 2006....9529
      20.1 CrossPolo, type 9N model year 2006 to model year 2009....9529
      20.2 Wheel allocation for CrossPolo, type 9N model year 2006 to model year 2009....9530
        20.2.1 6 J x 15....9530
        20.2.2 71/2 J x 17....9530
    21 Polo BlueMotion from model year 2007....9532
      21.1 Polo BlueMotion, type 9N model year 2007 to model year 2009....9532
      21.2 Wheel allocation for Polo BlueMotion, type 9N model year 2007 to model year 2009....9533
        21.2.1 5 J x 14....9533
    22 Polo GTI from model year 2006....9535
      22.1 Polo GTI, type 9N model year 2006 to model year 2009....9535
      22.2 Wheel allocation for Polo GTI, type 9N model year 2006 to model year 2009....9536
        22.2.1 6 J x 15....9536
        22.2.2 61/2 J x 16 offset 38....9537
        22.2.3 61/2 J x 16 offset 43....9537
        22.2.4 7 J x 17 offset 38....9539
        22.2.5 71/2 J x 17 offset 38....9540
    23 Polo GTI Cup Edition from model year 2007....9541
      23.1 Polo GTI Cup Edition, type 9N model year 2007 to model year 2009....9541
      23.2 Wheel allocation for Polo GTI Cup Edition, type 9N model year 2007 to model year 2009....9542
        23.2.1 61/2 J x 16 offset 42....9542
        23.2.2 61/2 J x 16 offset 43....9543
        23.2.3 7 J x 17 offset 38....9544
        23.2.4 71/2 J x 17 offset 38....9545
    24 Polo saloon/sedan model year 2004 to model year 2005....9546
      24.1 Polo saloon/sedan, type 9N model year 2004 to model year 2005....9546
      24.2 Wheel allocation Polo saloon/sedan, type 9N model year 2004 to model year 2005....9548
        24.2.1 5 J x 14....9548
        24.2.2 6 J x 14....9548
        24.2.3 6 J x 15....9550
        24.2.4 61/2 J x 16....9551
    25 Golf model year 1992 to model year 1998....9553
      25.1 Golf type 1HX0, Golf Syncro 1HX1, Golf type 1H....9553
      25.2 Wheel allocation for Golf type 1HX0, Golf Syncro 1HX1, Golf type 1H....9557
        25.2.1 51/2 J x 13....9557
        25.2.2 6 J x 14....9558
        25.2.3 6 J x 15....9561
        25.2.4 61/2 J x 15....9563
        25.2.5 7 J x 16....9566
    26 Golf model year 1998 to model year 2004, Golf R32, Golf Anniversary GTI....9567
      26.1 Golf, Golf 4Motion, type 1J model year 1998 to model year 2004....9567
      26.2 Wheel allocation Golf, Golf 4Motion, type 1J model year 1998 to model year 2004....9570
        26.2.1 6 J x 14....9570
        26.2.2 6 J x 15....9571
        26.2.3 51/2 J x 16....9574
        26.2.4 61/2 J x 16....9575
        26.2.5 7 J x 17....9579
        26.2.6 71/2 J x 17....9582
      26.3 Conditions for fitting 17" wheels and tyres to Golf model year 1998 to model year 2004....9582
      26.4 Golf R32, type 1J model year 2003 to model year 2005....9583
      26.5 Wheel allocation Golf R32, type 1J model year 2003 to model year 2005....9584
        26.5.1 51/2 J x 17....9584
        26.5.2 71/2 J x 17....9584
        26.5.3 71/2 J x 18....9585
      26.6 Golf Anniversary GTI, type 1J model year 2002....9585
      26.7 Wheel allocation for Golf Anniversary GTI, type 1J model year 2002....9586
        26.7.1 51/2 J x 16....9586
        26.7.2 61/2 J x 16....9587
        26.7.3 7 J x 17....9588
        26.7.4 71/2 J x 18....9590
      26.8 Conditions for fitting 17" and 18" wheels and tyres of Golf Anniversary GTI....9590
    27 Golf model year 2004 to model year 2009....9592
      27.1 Golf, Golf 4Motion, type 1K model year 2004 to model year 2006....9592
      27.2 Golf, Golf 4Motion, type 1K model year 2007 to model year 2009....9595
      27.3 Wheel allocation for Golf, Golf 4Motion, type 1K from model year 2004 to model year 2009....9599
        27.3.1 6 J x 15....9599
        27.3.2 61/2 J x 15....9600
        27.3.3 6 J x 16....9601
        27.3.4 61/2 J x 16....9601
        27.3.5 6 J x 17....9605
        27.3.6 7 J x 17....9606
        27.3.7 71/2 J x 17....9608
        27.3.8 71/2 J x 18....9609
    28 Golf BlueMotion model year 2008 to model year 2009....9612
      28.1 Golf BlueMotion, type 1K model year 2008 to model year 2009....9612
      28.2 Wheel allocation for Golf BlueMotion, type 1K model year 2008 to model year 2009....9613
        28.2.1 6 J x 15....9613
        28.2.2 61/2 J x 15....9614
        28.2.3 61/2 J x 16....9615
    29 Golf GTI model year 2005 to model year 2009....9620
      29.1 Golf GTI, type 1K model year 2005 to model year 2008....9620
      29.2 Golf GTI, type 1K model year 2009....9621
      29.3 Wheel allocation for Golf GTI, type 1K model year 2005 to model year 2009....9623
        29.3.1 6 J x 16....9623
        29.3.2 61/2 J x 16....9623
        29.3.3 6 J x 17....9627
        29.3.4 7 J x 17....9628
        29.3.5 71/2 J x 17....9630
        29.3.6 71/2 J x 18....9631
    30 Pirelli Golf model year 2008 to model year 2009....9634
      30.1 Pirelli Golf, type 1K model year 2008 to model year 2009....9634
      30.2 Wheel allocation for Pirelli Golf, type 1K model year 2008 to model year 2009....9635
        30.2.1 6 J x 16....9635
        30.2.2 61/2 J x 16....9636
        30.2.3 6 J x 17....9640
        30.2.4 7 J x 17....9640
        30.2.5 71/2 J x 17....9643
        30.2.6 71/2 J x 18....9644
    31 Golf R32 model year 2006 to model year 2009....9647
      31.1 Golf R32, type 1K model year 2006 to model year 2009....9647
      31.2 Wheel allocation for Golf R32, type 1K model year 2006 to model year 2009....9648
        31.2.1 6 J x 17....9648
        31.2.2 7 J x 17....9649
        31.2.3 71/2 J x 18....9651
    32 CrossGolf from model year 2007....9654
      32.1 CrossGolf, type 1KP model year 2007 to model year 2009....9654
      32.2 Wheel allocation for CrossGolf, type 1KP model year 2007 to model year 2009....9657
        32.2.1 6 J x 15....9657
        32.2.2 61/2 J x 15....9658
        32.2.3 6 J x 16....9659
        32.2.4 61/2 J x 16....9660
        32.2.5 6 J x 17....9664
        32.2.6 7 J x 17 offset 47....9664
        32.2.7 7 J x 17 offset 54....9665
        32.2.8 71/2 J x 17....9667
    33 Golf Plus from model year 2005....9668
      33.1 Golf Plus, type 1KP model year 2005 to model year 2006....9668
      33.2 Golf Plus, type 1KP model year 2007 to model year 2009....9670
      33.3 Wheel allocation for Golf Plus, type 1KP model year 2005 to model year 2009....9673
        33.3.1 6 J x 15....9674
        33.3.2 61/2 J x 15....9674
        33.3.3 6 J x 16....9675
        33.3.4 61/2 J x 16....9676
        33.3.5 6 J x 17....9680
        33.3.6 7 J x 17....9681
        33.3.7 71/2 J x 18....9683
    34 Golf Plus BlueMotion from model year 2008....9686
      34.1 Golf Plus BlueMotion, type 1KP model year 2008 to model year 2009....9686
      34.2 Wheel allocation for Golf Plus BlueMotion, type 1KP model year 2008 to model year 2009....9687
        34.2.1 6 J x 15....9687
        34.2.2 61/2 J x 15....9688
        34.2.3 61/2 J x 16....9689
    35 Golf estate model year 1994 to model year 1998....9694
      35.1 Golf Estate type 1HX0, Golf Estate Syncro type 1HX1, Golf Estate type 1H....9694
      35.2 Wheel allocation for Golf Estate type 1HX0, Golf Estate Syncro type 1HX1, Golf Estate type 1H....9697
        35.2.1 51/2 J x 13....9698
        35.2.2 6 J x 14....9698
        35.2.3 6 J x 15....9701
        35.2.4 61/2 J x 15....9704
    36 Golf estate model year 1999 to model year 2006, Bora estate model year 1999 to model year 2005....9705
      36.1 Golf Estate, Golf Estate 4Motion, Bora Estate, Bora Estate 4Motion, type 1J....9705
      36.2 Wheel allocation for Golf Estate, Golf Estate 4Motion, Bora Estate, Bora Estate 4Motion, type 1J....9708
        36.2.1 6 J x 15....9708
        36.2.2 51/2 J x 16....9711
        36.2.3 61/2 J x 16....9712
        36.2.4 7 J x 17....9716
        36.2.5 71/2 J x 17....9719
      36.3 Conditions for fitting 17" wheels and tyres....9719
    37 Golf Variant model year 2007 to model year 2010....9721
      37.1 Golf Variant, Golf Variant 4Motion; type 1KM model year 2007 to model year 2008....9721
      37.2 Golf Variant, Golf Variant 4Motion; type 1KM model year 2009 to model year 2010....9724
      37.3 Wheel allocation for Golf Variant, Golf Variant 4Motion; type 1KM model year 2007 to model year 2010....9727
        37.3.1 6 J x 15....9727
        37.3.2 61/2 J x 15....9728
        37.3.3 6 J x 16....9729
        37.3.4 61/2 J x 16....9730
        37.3.5 7 J x 17....9734
        37.3.6 71/2 J x 18....9736
    38 Golf Variant BlueMotion model year 2008 to model year 2010....9739
      38.1 Golf Variant BlueMotion, type 1KM model year 2008 to model year 2010....9739
      38.2 Wheel allocation for Golf Variant BlueMotion, type 1KM model year 2008 to model year 2010....9740
        38.2.1 6 J x 15....9740
        38.2.2 61/2 J x 15....9741
        38.2.3 61/2 J x 16....9742
    39 Golf cabriolet model year 1994 to model year 1997....9747
      39.1 Golf cabriolet type 1EX0 model year 1994 to model year 1997....9747
      39.2 Wheel allocation Golf cabriolet, type 1EX0 from model year 1994 to model year 1997....9748
        39.2.1 6 J x 14....9749
        39.2.2 6 J x 15....9750
        39.2.3 61/2 J x 16....9750
    40 Golf cabriolet model year 1998 to model year 2002....9752
      40.1 Golf cabriolet; type 1E from model year 1998 to model year 2002....9752
      40.2 Wheel allocation Golf cabriolet; type 1E from model year 1998 to model year 2002....9753
        40.2.1 6 J x 14....9753
        40.2.2 6 J x 15....9755
        40.2.3 61/2 J x 16....9757
    41 Vento from model year 1992 to model year 1998....9758
      41.1 Vento; type 1HX0, 1H....9758
      41.2 Wheel allocation forVento; type 1HX0, 1H....9760
        41.2.1 51/2 J x 13....9760
        41.2.2 6 J x 14....9761
        41.2.3 6 J x 15....9764
        41.2.4 61/2 J x 15....9766
    42 Bora model year 1999 to model year 2005....9770
      42.1 Bora, Bora 4Motion, type 1J model year 1999 to model year 2005....9770
      42.2 Wheel allocation Bora, Bora 4Motion, type 1J model year 1999 to model year 2005....9773
        42.2.1 6 J x 15....9773
        42.2.2 51/2 J x 16....9776
        42.2.3 61/2 J x 16....9777
        42.2.4 7 J x 17....9781
        42.2.5 71/2 J x 17....9783
      42.3 Conditions for fitting 17" wheels and tyres....9784
    43 New Beetle RSi....9785
      43.1 New Beetle RSi, type 9CR from model year 2001....9785
      43.2 Wheel allocation for New Beetle RSi, type 9CR from model year 2001....9786
        43.2.1 7 J x 16....9786
        43.2.2 9 x 18....9786
    44 Passat model year 1994 to model year 1997....9788
      44.1 Passat, type 35l model year 1994 to model year 1997....9788
      44.2 Wheel allocation Passat, type 35l model year 1994 to model year 1997....9790
        44.2.1 6 J x 14....9790
        44.2.2 6 J x 15....9792
    45 Passat model year 1997 to model year 2005....9796
      45.1 Passat, Passat estate, type 3B model year 1997 to model year 2000....9796
      45.2 Passat, Passat estate, type 3B model year 1997 to model year 2000....9798
        45.2.1 6 J x 15....9798
        45.2.2 7 J x 15....9799
        45.2.3 7 J x 16....9800
      45.3 Passat, Passat estate, type 3BG model year 2001 to model year 2005....9801
      45.4 Wheel allocation Passat, Passat estate, type 3BG model year 2001 to model year 2005....9802
        45.4.1 6 J x 15....9803
        45.4.2 7 J x 15....9804
        45.4.3 6 J x 16....9804
        45.4.4 7 J x 16....9805
        45.4.5 7 J x 17....9807
      45.5 Passat W8 4Motion, type 3BS model year 2002 to model year 2005....9808
      45.6 Wheel allocation Passat W8 4Motion, type 3BS model year 2002 to model year 2005....9809
        45.6.1 7 J x 16....9809
        45.6.2 6 J x 17....9809
        45.6.3 71/2 J x 17....9810
      45.7 Passat Protect, type 3BL model year 2002 to model year 2005....9810
      45.8 Wheel allocation Passat Protect, type 3BL model year 2002 to model year 2005....9811
        45.8.1 6 J x 16....9812
        45.8.2 7 J x 16....9812
    46 Sharan from model year 1996....9813
      46.1 Sharan, Sharan Syncro, type 7M model year 1996 to model year 2000....9813
      46.2 Wheel allocation for Sharan, Sharan Syncro. Type 7M model year 1996 to model year 2000....9816
        46.2.1 6 J x 15....9816
        46.2.2 7 J x 15....9816
        46.2.3 7 J x 16....9817
      46.3 Sharan, Sharan 4Motion, type 7M model year 2001....9818
      46.4 Wheel allocation for Sharan, Sharan 4Motion, type 7M model year 2001....9820
        46.4.1 6 J x 15....9820
        46.4.2 7 J x 15....9820
        46.4.3 6 J x 16....9821
        46.4.4 7 J x 16....9822
      46.5 Sharan, Sharan 4Motion, type 7M model year 2002 to model year 2010....9824
      46.6 Wheel allocation for Sharan, Sharan 4Motion, type 7M model year 2002 to model year 2010....9825
        46.6.1 6 J x 16....9826
        46.6.2 7 J x 16....9826
        46.6.3 7 J x 17....9828
    47 Sharan BlueMotion from model year 2009....9830
      47.1 Sharan BlueMotion, type 7M model year 2009 to model year 2010....9830
      47.2 Wheel allocation for Sharan BlueMotion, type 7M model year 2009 to model year 2010....9831
        47.2.1 6 J x 16....9831
    48 Touareg from model year 2003....9833
      48.1 Touareg, type 7L model year 2003 to model year 2010....9833
      48.2 Wheel allocation for Touareg, type 7L model year 2003 to model year 2010....9837
        48.2.1 7 J x 16....9837
        48.2.2 71/2 J x 17....9837
        48.2.3 8 J x 18....9839
        48.2.4 9 J x 19....9840
        48.2.5 9 J x 20....9842
        48.2.6 91/2 J x 20....9844
    49 Touareg R50 from model year 2008....9845
      49.1 Touareg R50, type 7L model year 2008 to model year 2010....9845
      49.2 Wheel allocation for Touareg R50, type 7L model year 2008 to model year 2010....9846
        49.2.1 9 J x 19....9846
        49.2.2 9 J x 20....9848
        49.2.3 91/2 J x 20....9849
        49.2.4 10 J x 21....9849
    50 Breakdown set for VW Vehicles....9851
    51 Temporary spare tyres and wheels for VW vehicles....9852
    52 Recommended summer tyres....9854
      52.1 Summer tyres Lupo 3L model year 1999 to model year 2005....9854
      52.2 Summer tyres Lupo FSI model year 1999 to model year 2005....9854
      52.3 Summer tyres Lupo GTI model year 1999 to model year 2005....9854
      52.4 Summer tyres Lupo model year 1999 to model year 2005....9854
      52.5 Summer tyres Polo model year 1995 to model year 2001....9855
      52.6 Summer tyres Polo saloon/sedan model year 2004 to model year 2005....9855
      52.7 Summer tyres Polo Classic model year 1996 to model year 2002....9856
      52.8 Summer tyres Polo estate model year 1998 to model year 2002....9857
      52.9 Summer tyres for Polo from model year 2002....9857
      52.10 Summer tyres for Polo Fun model year 2004 to model year 2005....9858
      52.11 Summer tyres for CrossPolo from model year 2006....9858
      52.12 Summer tyres for Polo BlueMotion from model year 2007....9858
      52.13 Summer tyres for Polo GTI from model year 2007....9859
      52.14 Summer tyres for Polo GTI Cup Edition from model year 2007....9859
      52.15 Summer tyres Golf, Vento model year 1992 to model year 1998....9859
      52.16 Summer tyres Golf estate model year 1994 to model year 1998....9860
      52.17 Summer tyres Golf cabriolet model year 1994 to model year 1997....9861
      52.18 Summer tyres Golf, Golf 4Motion model year 1998 to model year 2004....9861
      52.19 Summer tyres for Golf model year 2004 to model year 2009....9862
      52.20 Summer tyres for Golf BlueMotion model year 2008 to model year 2009....9863
      52.21 Summer tyres for Golf GTI model year 2005 to model year 2009....9864
      52.22 Summer tyres for Pirelli Golf model year 2008 to model year 2009....9864
      52.23 Summer tyres for Golf R32 model year 2006 to model year 2009....9864
      52.24 Summer tyres for CrossGolf from model year 2007....9865
      52.25 Summer tyres for Golf Plus from model year 2005....9866
      52.26 Summer tyres for Golf Plus BlueMotion from model year 2008....9867
      52.27 Summer tyres Bora, Bora 4Motion model year 1999 to model year 2005....9867
      52.28 Summer tyres Golf estate, Golf estate 4Motion model year 1999 to model year 2006, Bora estate, Bora estate 4Motion model year 1999 to model year 2005....9868
      52.29 Summer tyres for Golf R32....9869
      52.30 Summer tyres for Golf Anniversary GTI....9869
      52.31 Summer tyres Golf Variant model year 2007 to model year 2010....9870
      52.32 Summer tyres for Golf Variant BlueMotion from model year 2008....9871
      52.33 Summer tyres Golf cabriolet model year 1998 to model year 2002....9871
      52.34 Summer tyres for New Beetle RSi....9872
      52.35 Summer tyres Passat model year 1994 to model year 1997....9872
      52.36 Summer tyres Passat model year 1997 to model year 2005....9873
      52.37 Summer tyres for Passat W8....9874
      52.38 Summer tyres for Passat Protect....9874
      52.39 Summer tyres for Sharan from model year 1996....9874
      52.40 Summer tyres for Sharan BlueMotion from model year 2009....9875
      52.41 Summer tyres for Touareg model year 2008 to model year 2010....9875
      52.42 Summer tyres for Touareg R50 model year 2008 to model year 2010....9875
    53 Recommended all-season tyres....9877
      53.1 All-season tyres Lupo model year 1999 to model year 2005....9877
      53.2 All-season tyres Polo model year 1995 to model year 2001....9877
      53.3 All-season tyres for Polo from model year 2002....9877
      53.4 All-season tyres Polo saloon/sedan model year 2004 to model year 2005....9878
      53.5 All-season tyres Golf, Vento model year 1992 to model year 1998....9878
      53.6 All-season tyres Golf estate model year 1994 to model year 1998....9878
      53.7 All-season tyres Golf cabriolet model year 1994 to model year 1997....9878
      53.8 All-season tyres Golf, Golf 4Motion model year 1998 to model year 2004....9878
      53.9 All-season tyres for Golf model year 2004 to model year 2009....9879
      53.10 All-season tyres for CrossGolf from model year 2007....9879
      53.11 All-season tyres for Golf Plus from model year 2005....9880
      53.12 All-season tyres Bora, Bora 4Motion model year 1999 to model year 2005....9880
      53.13 All-season tyres Golf estate, Golf estate 4Motion model year 1999 to model year 2006, Bora estate, Bora estate 4Motion model year 1999 to model year 2005....9881
      53.14 All-season tyres Golf Variant model year 2007 to model year 2010....9881
      53.15 All-season tyres Golf cabriolet model year 1998 to model year 2002....9881
      53.16 All-season tyres Passat model year 1997 to model year 2005....9882
      53.17 All-season tyres for Passat W8....9882
      53.18 All-season tyres for Touareg model year 2003 to model year 2010....9882
    54 Recommended winter tyres....9884
      54.1 Winter tyres Lupo 3L model year 1999 to model year 2005....9884
      54.2 Winter tyres Lupo FSI model year 1999 to model year 2005....9884
      54.3 Winter tyres Lupo GTI model year 1999 to model year 2005....9884
      54.4 Winter tyres Lupo model year 1999 to model year 2005....9885
      54.5 Winter tyres Polo model year 1995 to model year 2001....9885
      54.6 Winter tyres for Polo from model year 2002....9885
      54.7 Winter tyres for Polo Fun model year 2004 to model year 2006....9886
      54.8 Winter tyres for CrossPolo from model year 2006....9886
      54.9 Winter tyres for Polo BlueMotion from model year 2007....9886
      54.10 Winter tyres for Polo GTI from model year 2007....9886
      54.11 Winter tyres for Polo GTI Cup Edition from model year 2007....9887
      54.12 Winter tyres Polo saloon/sedan model year 2004 to model year 2005....9887
      54.13 Winter tyres Polo Classic model year 1996 to model year 2002....9887
      54.14 Winter tyres Polo estate model year 1998 to model year 2002....9888
      54.15 Winter tyres Golf, Vento model year 1992 to model year 1998....9888
      54.16 Winter tyres Golf estate model year 1994 to model year 1998....9888
      54.17 Winter tyres Golf cabriolet model year 1994 to model year 1997....9889
      54.18 Winter tyres Golf, Golf 4Motion model year 1998 to model year 2004....9889
      54.19 Winter tyres for Golf model year 2004 to model year 2009....9890
      54.20 Winter tyres for Golf BlueMotion model year 2004 to model year 2009....9890
      54.21 Winter tyres for Golf GTI model year 2005 to model year 2009....9891
      54.22 Winter tyres for Pirelli Golf model year 2008 to model year 2009....9891
      54.23 Winter tyres for Golf R32 model year 2006 to model year 2009....9891
      54.24 Winter tyres for CrossGolf from model year 2007....9892
      54.25 Winter tyres for Golf Plus from model year 2005....9892
      54.26 Winter tyres for Golf Plus BlueMotion from model year 2008....9893
      54.27 Winter tyres Bora, Bora 4Motion model year 1999 to model year 2005....9893
      54.28 Winter tyres Golf estate, Golf estate 4Motion model year 1999 to model year 2006, Bora estate, Bora estate 4Motion model year 1999 to model year 2005....9894
      54.29 Winter tyres for Golf 32....9894
      54.30 Winter tyres for Golf Anniversary GTI....9894
      54.31 Winter tyres Golf Variant model year 2007 to model year 2010....9895
      54.32 Winter tyres for Golf Variant BlueMotion model year 2008 to model year 2010....9895
      54.33 Winter tyres Golf cabriolet model year 1998 to model year 2002....9896
      54.34 Winter tyres for New Beetle RSi....9896
      54.35 Winter tyres Passat model year 1994 to model year 1997....9896
      54.36 Winter tyres Passat model year 1997 to model year 2005....9897
      54.37 Winter tyres for Passat W8....9897
      54.38 Winter tyres for Passat Protect....9897
      54.39 Winter tyres for Sharan from model year 1996....9898
      54.40 Winter tyres for Sharan BlueMotion from model year 2009....9898
      54.41 Winter tyres for Touareg model year 2003 to model year 2010....9898
      54.42 Winter tyres for Touareg R50 model year 2008 to model year 2010....9898
Wheels & Tyres Guide-Standard (Eos 2006-,GTI 2009-,Golf_Plus_Variant 2009-,Jetta 2005-,New Beetle_ Cabrio 1999-,Passat_CC_ Variant 2006-,Phaeton 2003-,Polo 2010-,Scirocco 2009-,Sharan 2011-,Tiguan 2008-,Touareg 2010-,Touran 2003-)....9900
  44 – Wheels, tyres, vehicle geometry....9910
    1 General notes on wheels and tyres (passenger cars)....9910
    2 Legislative and technical conditions for converting wheel and tyre combinations....9912
      2.1 Legislative conditions for converting wheel and tyre combinations....9912
      2.2 Technical conditions for converting wheel and tyre combinations....9912
      2.3 Additional wheel housing extensions (flaps)....9913
      2.4 „Series 80“ tyres....9913
    3 Documents and codes/designations....9914
      3.1 New vehicle registration documents since 01.10.2005....9914
      3.2 COC document (EEC Certificate of Conformity)....9915
      3.3 EU general type approval number, sales type and sales or trade designation....9915
    4 Useful information regarding tyres....9917
      4.1 Identification markings on the tyre sidewall....9917
      4.2 Explanation of tyre markings....9918
      4.3 Speed ratings for tyres....9919
      4.4 Undulations....9920
      4.5 Tyre storage....9921
      4.6 Tyre ageing....9921
      4.7 Tyre sizes for vehicles with four-wheel drive....9923
      4.8 Winter tyres....9923
      4.9 Winter tyres with speed symbol „V“....9924
      4.10 Extra Load (XL) V winter tyres....9924
      4.11 Maximum speeds for V and Extra Load (XL) winter tyres....9925
      4.12 Reinforced and Extra Load (XL) tyres....9926
      4.13 Snow chains....9926
    5 Tyre wear/ mileage for passenger car tyres....9928
      5.1 General....9928
      5.2 Requirements to be met by tyres....9928
      5.3 Wear behaviour of high-speed tyres....9929
      5.4 Factors influencing the service life of a tyre....9929
      5.5 Driving style....9929
      5.6 Tyre maintenance....9930
      5.7 Evenly worn tyres....9931
      5.8 Measuring tread depth....9932
      5.9 One-sided wear....9932
      5.10 Outer shoulder wear....9935
      5.11 Wear in middle of tyre....9935
      5.12 Diagonal washout....9937
    6 Tyre noise....9938
      6.1 General notes on tyre noise....9938
      6.2 Saw-tooth wear....9938
      6.3 Flat spots (from locking wheels)....9939
    7 Rough running caused by wheels/tyres....9941
      7.1 Causes of rough running....9941
      7.2 Balancing wheels....9941
      7.3 Conducting a road test before balancing wheels....9941
      7.4 Balancing wheels on stationary wheel balancing machine....9942
      7.5 Vibration control system -VAS 6230-....9944
      7.6 Finish balancer....9944
      7.7 Radial and lateral runout of wheels and tyres....9945
      7.8 Checking radial and lateral runout on wheels and tyres with tyre gauge -V.A.G 1435-....9945
      7.9 Checking radial and lateral runout on wheel rim....9946
      7.10 Matching....9947
      7.11 Flat spots caused by storage or handling....9948
    8 Vehicle pulls to one side....9950
      8.1 General....9950
      8.2 Conicity....9950
      8.3 Remedies when vehicle pulls to one side....9951
      8.4 Strategic rotation of wheels for non-directional tyres....9952
      8.5 Strategic rotation of wheels having unidirectional tyres....9953
    9 Tyre damage....9955
      9.1 General information....9955
      9.2 Construction of a radial belted tyre....9956
      9.3 Impact damage....9956
      9.4 Cuts....9958
      9.5 Damage caused by foreign bodies....9958
      9.6 Loss of air from tyre....9958
      9.7 Tyre pressure....9958
      9.8 Tyre damage due to insufficient tyre pressure....9959
      9.9 Rising tyre temperature caused by insufficient inflation pressure....9960
      9.10 Tyre damage due to fitting error (fitting damage)....9961
    10 Tyres with run-flat properties....9963
      10.1 General....9963
      10.2 Design and identification....9964
      10.3 Retrofitting/requirements when using run-flat tyres....9964
      10.4 Repairs....9965
    11 Rolling resistance optimised tyres....9966
    12 Facts about disc-type wheels (passenger cars)....9967
      12.1 Design of disc-type wheel....9967
      12.2 Data on wheel rims....9967
      12.3 Wheel rims - pitch circle diameter....9968
      12.4 Split rim composite wheels....9968
      12.5 Alloy wheels with exchangeable trim elements....9968
      12.6 Alloy wheels with exchangeable trim elements (Zaragoza)....9969
        12.6.1 Tools....9969
        12.6.2 Materials....9970
        12.6.3 Installing trim element....9970
        12.6.4 Removing trim element....9972
      12.7 Care and maintenance of alloy wheel rims....9973
      12.8 Restoring alloy wheels....9973
      12.9 The valve....9975
    13 Fitting and removing wheels....9976
      13.1 Rotating wheels....9976
      13.2 Instructions for changing or fitting wheels....9976
      13.3 Notes on use of temporary spare wheels....9977
    14 Fox from model year 2006....9979
      14.1 Fox, type 5Z model year 2006 to model year 2010....9979
      14.2 Wheel allocation for Fox, type 5Z model year 2006 to model year 2010....9980
        14.2.1 5 J x 14....9981
        14.2.2 6 J x 14....9981
        14.2.3 6 J x 15....9983
    15 Polo from model year 2010....9986
      15.1 Polo, type 9R model year 2010 to model year 2011....9986
      15.2 Wheel allocation for Polo, type 6R model year 2010 to model year 2011....9988
        15.2.1 5 J x 14....9988
        15.2.2 6 J x 15 offset 38....9989
        15.2.3 6 J x 15 offset 40....9989
        15.2.4 7 J x 16....9990
        15.2.5 7 J x 17....9990
    16 Polo BlueMotion from model year 2010....9991
      16.1 Polo BlueMotion, type 6R model year 2010 to model year 2011....9991
      16.2 Wheel allocation for Polo BlueMotion, type 6R model year 2010 to model year 2011....9992
        16.2.1 51/2 J x 15....9992
        16.2.2 6 J x 15 offset 38....9993
        16.2.3 6 J x 15 offset 40....9993
    17 CrossPolo from model year 2011....9994
      17.1 CrossPolo, type 6R model year 2011....9994
      17.2 Wheel allocation for CrossPolo, type 6R model year 2011....9996
        17.2.1 5 J x 14....9996
        17.2.2 6 J x 15 offset 38....9997
        17.2.3 6 J x 15 offset 40....9997
        17.2.4 7 J x 16....9998
        17.2.5 7 J x 17....9998
        17.2.6 71/2 J x 17....9999
    18 Polo GTI from model year 2011....10000
      18.1 Polo GTI, type 6R model year 2011....10000
      18.2 Wheel allocation for Polo GTI, type 6R model year 2011....10001
        18.2.1 6 J x 15 offset 38....10001
        18.2.2 6 J x 15 offset 40....10001
        18.2.3 7 J x 16....10002
        18.2.4 7 J x 17....10002
    19 Golf from model year 2009....10004
      19.1 Golf, Golf 4Motion, sales type 5K model year 2009 to model year 2011....10004
      19.2 Wheel allocation for Golf, Golf 4Motion, sales type 5K model year 2009 to model year 2011....10008
        19.2.1 6 J x 15....10008
        19.2.2 61/2 J x 15....10009
        19.2.3 6 J x 16....10010
        19.2.4 61/2 J x 16....10011
        19.2.5 6 J x 17....10016
        19.2.6 7 J x 17....10016
        19.2.7 71/2 J x 17....10020
        19.2.8 71/2 J x 18....10021
    20 Golf BlueMotion from model year 2009....10025
      20.1 Golf BlueMotion, sales type 5K model year 2009 to model year 2011....10025
      20.2 Wheel allocation for Golf BlueMotion, sales type 5K model year 2009 to model year 2011....10027
        20.2.1 6 J x 15....10027
        20.2.2 61/2 J x 15....10028
        20.2.3 61/2 J x 16....10029
    21 Golf GTD from model year 2010....10034
      21.1 Golf GTD, sales type 5K, model year 2010 to model year 2011....10034
      21.2 Wheel allocation for Golf GTD, type 5K model year 2010 to model year 2011....10036
        21.2.1 6 J x 16....10036
        21.2.2 61/2 J x 16....10036
        21.2.3 6 J x 17....10041
        21.2.4 7 J x 17....10042
        21.2.5 71/2 J x 17....10045
        21.2.6 71/2 J x 18....10047
    22 Golf GTI from model year 2010....10051
      22.1 Golf GTI, sales type 5K, model year 2010 to model year 2011....10051
      22.2 Wheel allocation for Golf GTI, type 5K model year 2010 to model year 2011....10052
        22.2.1 6 J x 16....10053
        22.2.2 61/2 J x 16....10053
        22.2.3 6 J x 17....10058
        22.2.4 7 J x 17....10058
        22.2.5 71/2 J x 17....10062
        22.2.6 71/2 J x 18....10063
    23 Golf R from model year 2010....10067
      23.1 Golf R, sales type 5K model year 2010....10067
      23.2 Golf R, sales type 5K model year 2011....10068
      23.3 Wheel allocation for Golf R, type 5K model year 2010 to model year 2011....10069
        23.3.1 6 J x 17....10070
        23.3.2 7 J x 17....10070
        23.3.3 71/2 J x 17....10070
        23.3.4 71/2 J x 18....10072
        23.3.5 8 J x 19....10075
    24 Golf Plus from model year 2009....10076
      24.1 Golf Plus, sales type 521 model year 2009 to model year 2011....10076
      24.2 Wheel allocation for Golf Plus, sales type 521 model year 2009 to model year 2011....10079
        24.2.1 6 J x 15....10079
        24.2.2 61/2 J x 15....10080
        24.2.3 6 J x 16....10081
        24.2.4 61/2 J x 16....10081
        24.2.5 6 J x 17....10086
        24.2.6 7 J x 17....10087
        24.2.7 71/2 J x 18....10090
    25 Golf Plus BlueMotion from model year 2010....10094
      25.1 Golf Plus BlueMotion, sales type 521, model year 2010 to model year 2011....10094
      25.2 Wheel allocation for Golf Plus BlueMotion, sales type 521, model year 2010 to model year 2011....10095
        25.2.1 6 J x 15....10095
        25.2.2 61/2 J x 15....10096
        25.2.3 61/2 J x 16....10097
    26 Golf Variant from model year 2010....10103
      26.1 Golf Variant, Golf Variant 4Motion, sales type AJ5 model year 2010 to model year 2011....10103
      26.2 Wheel allocation for Golf Variant, Golf Variant 4Motion, sales type AJ5 model year 2010 to model year 2011....10109
        26.2.1 6 J x 15....10109
        26.2.2 61/2 J x 15....10110
        26.2.3 6 J x 16....10111
        26.2.4 61/2 J x 16....10112
        26.2.5 6 J x 17....10117
        26.2.6 7 J x 17....10117
        26.2.7 71/2 J x 17....10121
        26.2.8 71/2 J x 18....10122
    27 Golf Variant BlueMotion from model year 2010....10126
      27.1 Golf Variant BlueMotion, sales type AJ5, model year 2010 to model year 2011....10126
      27.2 Wheel allocation for Golf Variant BlueMotion, sales type AJ5, model year 2010 to model year 2011....10127
        27.2.1 6 J x 15....10127
        27.2.2 61/2 J x 15....10128
        27.2.3 6 J x 16....10129
        27.2.4 61/2 J x 16....10130
    28 Jetta from model year 2006....10136
      28.1 Jetta, type 1KM model year 2006....10136
      28.2 Jetta, type 1KM model year 2007 to model year 2008....10138
      28.3 Jetta, type 1KM model year 2009 to model year 2011....10141
      28.4 Wheel allocation for Jetta, type 1KM model year 2006 to model year 2011....10148
        28.4.1 6 J x 15....10148
        28.4.2 61/2 J x 15....10149
        28.4.3 6 J x 16....10150
        28.4.4 61/2 J x 16....10151
        28.4.5 7 J x 17....10156
        28.4.6 71/2 J x 17....10159
        28.4.7 71/2 J x 18....10160
    29 Jetta BlueMotion from Model year 2008....10165
      29.1 Jetta BlueMotion, type 1KM model year 2008 to model year 2011....10165
      29.2 Wheel allocation for Jetta BlueMotion, type 1KM model year 2008 to model year 2011....10166
        29.2.1 6 J x 15....10166
        29.2.2 61/2 J x 15....10167
        29.2.3 6 J x 16....10168
        29.2.4 61/2 J x 16....10169
    30 New Beetle from model year 1999....10175
      30.1 New Beetle, type 9C model year 1999 to model year 2010....10175
      30.2 Wheel allocation for New Beetle, type 9C model year 1999 to model year 2010....10178
        30.2.1 6 J x 15....10178
        30.2.2 51/2 J x 16....10180
        30.2.3 61/2 J x 16....10181
        30.2.4 7 J x 17....10186
        30.2.5 71/2 J x 17....10189
      30.3 Conditions for fitting 17" wheels and tyres....10189
    31 New Beetle Cabriolet from model year 2003....10191
      31.1 New Beetle Cabriolet, type 1Y model year 2003 to model year 2010....10191
      31.2 Wheel allocation for New Beetle Cabriolet, type 1Y model year 2003 to model year 2010....10193
        31.2.1 6 J x 15....10193
        31.2.2 51/2 J x 16....10195
        31.2.3 61/2 J x 16....10196
        31.2.4 7 J x 17....10201
        31.2.5 71/2 J x 17....10204
      31.3 Conditions for fitting 17" wheels and tyres....10204
    32 Scirocco from model year 2009....10206
      32.1 Scirocco, sales type 137, model year 2009 to model year 2011....10206
      32.2 Wheel allocation for Scirocco, sales type 137 model year 2009 to model year 2011....10208
        32.2.1 61/2 J x 16....10209
        32.2.2 61/2 J x 17....10209
        32.2.3 7 J x 17....10209
        32.2.4 8 J x 17....10210
        32.2.5 8 J x 18....10211
        32.2.6 8 J x 19....10212
    33 Scirocco R from model year 2010....10214
      33.1 Scirocco R, sales type 137, model year 2010 to model year 2011....10214
      33.2 Wheel allocation for Scirocco R, sales type 137, model year 2010 to model year 2011....10215
        33.2.1 61/2 J x 17....10216
        33.2.2 7 J x 17....10216
        33.2.3 8 J x 17....10216
        33.2.4 8 J x 18....10218
        33.2.5 8 J x 19....10219
    34 Touran from model year 2003....10221
      34.1 Touran, type 1T model year 2003 to model year 2006....10221
      34.2 Touran, type 1T model year 2007 to model year 2010....10224
      34.3 Touran, type 1T model year 2011....10229
      34.4 Wheel allocation for Touran, type 1T model year 2003 to model year 2011....10234
        34.4.1 6 J x 15....10234
        34.4.2 61/2 J x 15....10235
        34.4.3 6 J x 16....10236
        34.4.4 61/2 J x 16....10237
        34.4.5 6 J x 17....10241
        34.4.6 7 J x 17....10242
        34.4.7 71/2 J x 18....10243
    35 CrossTouran from model year 2008....10244
      35.1 CrossTouran, type 1T model year 2008 to model year 2009....10244
      35.2 CrossTouran, type 1T model year 2010 to model year 2011....10246
      35.3 Wheel allocation for CrossTouran, type 1T model year 2008 to model year 2011....10249
        35.3.1 6 J x 15....10249
        35.3.2 6 J x 16....10250
        35.3.3 61/2 J x 17....10250
        35.3.4 8 J x 17....10251
    36 Touran BlueMotion from model year 2009....10252
      36.1 Touran BlueMotion, type 1T model year 2009 to model year 2011....10252
      36.2 Wheel allocation for Touran BlueMotion, type 1T model year 2009 to model year 2011....10253
        36.2.1 6 J x 15....10253
        36.2.2 61/2 J x 15....10254
        36.2.3 6 J x 16....10255
        36.2.4 61/2 J x 16....10256
    37 Tiguan from model year 2008....10261
      37.1 Tiguan, type 5N model year 2008 to model year 2011....10261
      37.2 Wheel allocation for Tiguan, type 5N model year 2008 to model year 2011....10262
        37.2.1 6 1/2 J x 16....10262
        37.2.2 61/2 J x 17....10263
        37.2.3 7 J x 17....10264
        37.2.4 7 J x 18....10264
        37.2.5 9 J x 19....10265
    38 Eos from model year 2006....10266
      38.1 Eos, type 1F from model year 2006....10266
      38.2 Eos, type 1F model year 2007 to model year 2010....10267
      38.3 Wheel allocation for Eos, type 1F model year 2006 to model year 2010....10270
        38.3.1 61/2 J x 16....10270
        38.3.2 7 J x 16....10271
        38.3.3 6 J x 17....10272
        38.3.4 71/2 J x 17....10273
        38.3.5 8 J x 18....10275
    39 Passat saloon from model year 2006....10277
      39.1 Passat saloon, type 3C model year 2006....10277
      39.2 Passat saloon, type 3C model year 2007 to model year 2008....10280
      39.3 Passat saloon, type 3C model year 2009....10287
      39.4 Passat saloon, type 3C model year 2010 to model year 2011....10294
      39.5 Wheel allocation for Passat saloon, type 3C model year 2006 to model year 2011....10297
        39.5.1 61/2 J x 16....10297
        39.5.2 7 J x 16....10298
        39.5.3 6 J x 17....10300
        39.5.4 71/2 J x 17....10300
        39.5.5 8 J x 18....10303
    40 Passat saloon BlueMotion from model year 2008....10306
      40.1 Passat saloon BlueMotion, type 3C model year 2008 to model year 2009....10306
      40.2 Passat saloon BlueMotion, type 3C model year 2010 to model year 2011....10308
      40.3 Wheel allocation for Passat saloon BlueMotion, type 3C model year 2008 to model year 2011....10308
        40.3.1 61/2 J x 16....10309
        40.3.2 7 J x 16....10309
        40.3.3 6 J x 17....10310
        40.3.4 71/2 J x 17....10311
        40.3.5 8 J x 18....10313
    41 Passat Variant from model year 2006....10316
      41.1 Passat Variant, type 3C model year 2006....10316
      41.2 Passat Variant, type 3C model year 2007 to model year 2008....10319
      41.3 Passat Variant, type 3C model year 2009....10325
      41.4 Passat Variant, type 3C model year 2010 to model year 2011....10332
      41.5 Wheel allocation for Passat Variant, type 3C model year 2006 to model year 2011....10335
        41.5.1 61/2 J x 16....10335
        41.5.2 7 J x 16....10336
        41.5.3 6 J x 17....10337
        41.5.4 71/2 J x 17....10338
        41.5.5 8 J x 18....10340
    42 Passat Variant BlueMotion from model year 2008....10343
      42.1 Passat Variant BlueMotion, type 3C model year 2008 to model year 2009....10343
      42.2 Passat Variant BlueMotion, type 3C model year 2010 to model year 2011....10345
      42.3 Wheel allocation for Passat Variant BlueMotion, type 3C model year 2008 to model year 2011....10345
        42.3.1 61/2 J x 16....10346
        42.3.2 7 J x 16....10347
        42.3.3 6 J x 17....10348
        42.3.4 71/2 J x 17....10348
        42.3.5 8 J x 18....10350
    43 Passat R36 from model year 2008....10353
      43.1 Passat R36, type 3C model year 2008 to model year 2009....10353
      43.2 Passat R36, type 3C model year 2010 to model year 2011....10354
      43.3 Wheel allocation for Passat R36, type 3C model year 2008 to model year 2011....10355
        43.3.1 6 J x 17....10356
        43.3.2 71/2 J x 17....10356
        43.3.3 8 J x 18....10358
        43.3.4 8 J x 19....10360
    44 Passat saloon from model year 2011....10362
      44.1 Advanced information on Passat saloon, type 3AA model year 2011....10362
    45 Passat Variant from model year 2011....10365
      45.1 Advanced information on Passat Variant, type 3AA model year 2011....10365
    46 Passat CC from model year 2009....10368
      46.1 Passat CC, sales type 357 model year 2009....10368
      46.2 Passat CC, sales type 357 model year 2010 to model year 2011....10370
      46.3 Wheel allocation for Passat CC, sales type 357 model year 2009 to model year 2011....10371
        46.3.1 61/2 J x 17....10371
        46.3.2 8 J x 17....10372
        46.3.3 8 J x 18....10373
        46.3.4 8 J x 19....10374
    47 Phaeton from model year 2003....10375
      47.1 Phaeton, type 3D model year 2003 to model year 2009 - short and long wheelbase....10375
      47.2 Phaeton, type 3D and type 3d, model year 2010 to model year 2011 - short and long wheelbase....10378
      47.3 Wheel allocation for Phaeton, type 3D and type 3d, model year 2003 to model year 2011 - short and long wheelbase....10380
        47.3.1 71/2 J x 16....10380
        47.3.2 71/2 J x 17....10380
        47.3.3 71/2 J x 18....10381
        47.3.4 81/2 J x 18....10382
        47.3.5 81/2 J x 19 offset 38....10384
        47.3.6 81/2 J x 19 offset 45....10384
        47.3.7 9 J x 19 offset 35....10385
        47.3.8 9 J x 19 offset 40....10386
    48 Sharan from model year 2011....10387
      48.1 Sharan, type 7N, model year 2011....10387
      48.2 Wheel allocation for Sharan, type 7N, model year 2011....10388
        48.2.1 6 1/2 J x 16....10388
        48.2.2 7 J x 17....10389
    49 Touareg from model year 2010....10391
      49.1 Touareg, type 7P and type 7p, model year 2010 to model year 2011....10391
      49.2 Wheel allocation for Touareg, type 7P and type 7p, model year 2010 to model year 2011....10392
        49.2.1 71/2 J x 17....10393
        49.2.2 8 J x 18....10393
        49.2.3 81/2 J x 19....10394
        49.2.4 9 J x 20....10395
        49.2.5 91/2 J x 21....10396
    50 Touareg hybrid from model year 2011....10397
      50.1 Touareg hybrid, type 7PH and type 7pH, model year 2011....10397
      50.2 Wheel allocation for Touareg hybrid, type 7PH and type 7pH, model year 2011....10398
        50.2.1 8 J x 18....10398
        50.2.2 81/2 J x 19....10399
    51 Breakdown set for VW Vehicles....10400
    52 Temporary spare tyres and wheels for VW vehicles....10401
    53 Recommended summer tyres....10403
      53.1 Summer tyres for Fox from model year 2006....10403
      53.2 Summer tyres for Polo from model year 2010....10403
      53.3 Summer tyres for Polo BlueMotion from model year 2010....10404
      53.4 Summer tyres for CrossPolo from model year 2011....10404
      53.5 Summer tyres for Polo GTI from model year 2011....10405
      53.6 Summer tyres for New Beetle from model year 1999....10406
      53.7 Summer tyres for New Beetle Cabriolet from model year 2003....10406
      53.8 Summer tyres for Golf from model year 2009....10407
      53.9 Summer tyres for Golf BlueMotion from model year 2009....10408
      53.10 Summer tyres for Golf GTD from model year 2009....10409
      53.11 Summer tyres for Golf GTI from model year 2009....10410
      53.12 Summer tyres for Golf R from model year 2010....10410
      53.13 Summer tyres for Golf Plus from model year 2009....10410
      53.14 Summer tyres for Golf Plus BlueMotion from model year 2010....10412
      53.15 Summer tyres for Golf Variant from model year 2010....10412
      53.16 Summer tyres for Golf Variant BlueMotion from model year 2010....10414
      53.17 Summer tyres for Jetta from model year 2006....10414
      53.18 Summer tyres for Jetta BlueMotion from Model year 2008....10416
      53.19 Summer tyres for Scirocco from model year 2009....10416
      53.20 Summer tyres for Scirocco R from model year 2010....10417
      53.21 Summer tyres for Touran from model year 2003....10417
      53.22 Summer tyres for Touran BlueMotion from model year 2009....10419
      53.23 Summer tyres for CrossTouran from model year 2008....10419
      53.24 Summer tyres for Tiguan from model year 2008....10420
      53.25 Summer tyres for Eos from model year 2006....10420
      53.26 Summer tyres for Passat saloon from model year 2006....10421
      53.27 Summer tyres for Passat saloon BlueMotion from model year 2008....10422
      53.28 Summer tyres for Passat Variant from model year 2006....10423
      53.29 Summer tyres for Passat Variant BlueMotion from model year 2008....10424
      53.30 Summer tyres for Passat R36 from model year 2008....10425
      53.31 Summer tyres for Passat saloon from model year 2011....10425
      53.32 Summer tyres for Passat Variant from model year 2011....10426
      53.33 Summer tyres for Passat CC from model year 2009....10427
      53.34 Summer tyres for Phaeton from model year 2003....10427
      53.35 Summer tyres for Sharan from model year 2011....10428
      53.36 Summer tyres for Touareg from model year 2010....10428
      53.37 Summer tyres for Touareg hybrid from model year 2011....10429
    54 Recommended all-season tyres....10430
      54.1 All-season tyres for Polo from model year 2010....10430
      54.2 All-season tyres for Polo BlueMotion from model year 2010....10430
      54.3 All-season tyres for CrossPolo from model year 2011....10430
      54.4 All-season tyres for Polo GTI from model year 2011....10430
      54.5 All-season tyres for New Beetle from model year 1999....10431
      54.6 All-season tyres for New Beetle Cabriolet from model year 2003....10431
      54.7 All-season tyres for Golf from model year 2009....10431
      54.8 All-season tyres for Golf Plus from model year 2009....10432
      54.9 All-season tyres for Golf Variant from model year 2010....10432
      54.10 All-season tyres for Jetta from model year 2006....10432
      54.11 All-season tyres for Touran from model year 2003....10433
      54.12 All-season tyres for Tiguan from model year 2008....10433
      54.13 All-season tyres for Eos from model year 2006....10433
      54.14 All-season tyres for Passat saloon from model year 2006....10434
      54.15 All-season tyres for Passat saloon BlueMotion from model year 2008....10434
      54.16 All-season tyres for Passat Variant from model year 2006....10434
      54.17 All-season tyres for Passat Variant BlueMotion from model year 2008....10435
      54.18 All-season tyres for Passat R36 from model year 2008....10435
      54.19 All-season tyres for Passat saloon from model year 2011....10435
      54.20 All-season tyres for Passat Variant from model year 2011....10435
      54.21 All-season tyres for Sharan from model year 2011....10436
      54.22 All-season tyres for Passat CC from model year 2009....10436
      54.23 All-season tyres for Phaeton from model year 2003....10436
      54.24 All-season tyres for Touareg from model year 2010....10436
    55 Recommended winter tyres....10438
      55.1 Winter tyres for Fox from model year 2006....10438
      55.2 Winter tyres for Polo from model year 2010....10438
      55.3 Winter tyres for Polo BlueMotion from model year 2010....10438
      55.4 Winter tyres for CrossPolo from model year 2011....10439
      55.5 Winter tyres for Polo GTI from model year 2011....10439
      55.6 Winter tyres for New Beetle from model year 1999....10439
      55.7 Winter tyres for New Beetle Cabriolet from model year 2003....10439
      55.8 Winter tyres for Golf from model year 2009....10440
      55.9 Winter tyres for Golf BlueMotion from model year 2009....10440
      55.10 Winter tyres for Golf GTD from model year 2009....10441
      55.11 Winter tyres for Golf GTI from model year 2009....10441
      55.12 Winter tyres for Golf R from model year 2010....10441
      55.13 Winter tyres for Golf Plus from model year 2009....10441
      55.14 Winter tyres for Golf Plus BlueMotion from model year 2010....10442
      55.15 Winter tyres for Golf Variant from model year 2010....10442
      55.16 Winter tyres for Golf Variant BlueMotion from model year 2010....10442
      55.17 Winter tyres for Jetta from model year 2006....10442
      55.18 Winter tyres for Jetta BlueMotion from Model year 2008....10443
      55.19 Winter tyres for Scirocco from model year 2009....10443
      55.20 Winter tyres for Scirocco R from model year 2010....10443
      55.21 Winter tyres for Touran from model year 2003....10444
      55.22 Winter tyres for Touran BlueMotion from model year 2009....10444
      55.23 Winter tyres for CrossTouran from model year 2008....10445
      55.24 Winter tyres for Tiguan from model year 2008....10445
      55.25 Winter tyres for Eos from model year 2006....10446
      55.26 Winter tyres for Passat saloon from model year 2006....10446
      55.27 Winter tyres for Passat saloon BlueMotion from model year 2008....10446
      55.28 Winter tyres for Passat Variant from model year 2006....10447
      55.29 Winter tyres for Passat Variant BlueMotion from model year 2008....10447
      55.30 Winter tyres for Passat R36 from model year 2008....10448
      55.31 Winter tyres for Passat saloon from model year 2011....10448
      55.32 Winter tyres for Passat Variant from model year 2011....10449
      55.33 Winter tyres for Passat CC from model year 2009....10449
      55.34 Winter tyres for Phaeton from model year 2003....10450
      55.35 Winter tyres for Sharan from model year 2011....10450
      55.36 Winter tyres for Touareg from model year 2010....10450
Wheels & Tyres Guide-Standard (VW Models,Edition 07.2011)....10451
  44 – Wheels, tyres, vehicle geometry....10459
    1 General notes on wheels and tyres (passenger cars)....10459
    2 Legislative and technical conditions for converting wheel and tyre combinations....10461
      2.1 Legislative conditions for converting wheel and tyre combinations....10461
      2.2 Technical conditions for converting wheel and tyre combinations....10461
      2.3 Additional wheel housing extensions (flaps)....10462
      2.4 „Series 80“ tyres....10462
    3 Documents and codes/designations....10463
      3.1 New vehicle registration documents since 01.10.2005....10463
      3.2 COC document (EEC Certificate of Conformity)....10464
      3.3 EU general type approval number, sales type and sales or trade designation....10464
    4 Useful information regarding tyres....10466
      4.1 Identification markings on the tyre sidewall....10466
      4.2 Explanation of tyre markings....10467
      4.3 Speed ratings for tyres....10468
      4.4 Undulations....10469
      4.5 Tyre storage....10470
      4.6 Tyre ageing....10470
      4.7 Tyre sizes for vehicles with four-wheel drive....10472
      4.8 Winter tyres....10472
      4.9 Winter tyres with speed symbol „V“....10473
      4.10 Extra Load (XL) V winter tyres....10474
      4.11 Maximum speeds for V and Extra Load (XL) winter tyres....10474
      4.12 Reinforced and Extra Load (XL) tyres....10475
      4.13 Snow chains....10475
    5 Tyre wear/ mileage for passenger car tyres....10477
      5.1 General....10477
      5.2 Requirements to be met by tyres....10477
      5.3 Wear behaviour of high-speed tyres....10478
      5.4 Factors influencing the service life of a tyre....10478
      5.5 Driving style....10478
      5.6 Tyre maintenance....10479
      5.7 Evenly worn tyres....10480
      5.8 Measuring tread depth....10481
      5.9 One-sided wear....10481
      5.10 Outer shoulder wear....10484
      5.11 Wear in middle of tyre....10484
      5.12 Diagonal washout....10486
    6 Tyre noise....10487
      6.1 General notes on tyre noise....10487
      6.2 Saw-tooth wear....10487
      6.3 Flat spots (from locking wheels)....10488
    7 Vehicle pulls to one side....10490
      7.1 General....10490
      7.2 Conicity....10490
      7.3 Remedies when vehicle pulls to one side....10491
      7.4 Strategic rotation of wheels for non-directional tyres....10492
      7.5 Strategic rotation of wheels having unidirectional tyres....10493
    8 Tyre damage....10495
      8.1 General information....10495
      8.2 Construction of a radial belted tyre....10496
      8.3 Impact damage....10496
      8.4 Cuts....10498
      8.5 Damage caused by foreign bodies....10498
      8.6 Loss of air from tyre....10498
      8.7 Tyre pressure....10498
      8.8 Tyre damage due to insufficient tyre pressure....10499
      8.9 Rising tyre temperature caused by insufficient inflation pressure....10500
      8.10 Tyre damage due to fitting error (fitting damage)....10501
    9 Tyres with run-flat properties....10503
      9.1 General....10503
      9.2 Design and identification....10504
      9.3 Retrofitting/requirements when using run-flat tyres....10504
      9.4 Repairs....10505
    10 Rolling resistance optimised tyres....10506
    11 Facts about disc-type wheels (passenger cars)....10507
      11.1 Design of disc-type wheel....10507
      11.2 Data on wheel rims....10507
      11.3 Wheel rims - pitch circle diameter....10508
      11.4 Split rim composite wheels....10508
      11.5 Alloy wheels with exchangeable trim elements....10508
      11.6 Alloy wheels with exchangeable trim elements (Zaragoza)....10509
        11.6.1 Tools....10509
        11.6.2 Materials....10510
        11.6.3 Installing trim element....10510
        11.6.4 Removing trim element....10512
      11.7 Care and maintenance of alloy wheel rims....10513
      11.8 Restoring alloy wheels....10513
      11.9 The valve....10515
    12 Notes on use of temporary spare wheels....10516
    13 Fox from model year 2006....10517
      13.1 Fox, type 5Z model year 2006 to model year 2012....10517
      13.2 Wheel allocation for Fox, type 5Z model year 2006 to model year 2012....10518
        13.2.1 5 J x 14....10519
        13.2.2 6 J x 14....10519
        13.2.3 6 J x 15....10521
    14 up! from model year 2012....10524
      14.1 Advance information about up! Model year 2012....10524
    15 Polo from model year 2010....10525
      15.1 Polo, type 6R model year 2010 to model year 2012....10525
      15.2 Wheel allocation for Polo, type 6R model year 2010 to model year 2012....10527
        15.2.1 5 J x 14....10527
        15.2.2 6 J x 15 offset 38....10528
        15.2.3 6 J x 15 offset 40....10528
        15.2.4 7 J x 16....10529
        15.2.5 7 J x 17....10530
    16 Polo BlueMotion from model year 2010....10531
      16.1 Polo BlueMotion, type 6R model year 2010 to model year 2012....10531
      16.2 Wheel allocation for Polo BlueMotion, type 6R model year 2010 to model year 2012....10532
        16.2.1 51/2 J x 15....10532
        16.2.2 6 J x 15 offset 38....10533
        16.2.3 6 J x 15 offset 40....10533
    17 CrossPolo from model year 2011....10535
      17.1 CrossPolo, type 6R model year 2011 to model year 2012....10535
      17.2 Wheel allocation CrossPolo, type 6R model year 2011 to model year 2012....10537
        17.2.1 5 J x 14....10537
        17.2.2 6 J x 15 offset 38....10538
        17.2.3 6 J x 15 offset 40....10538
        17.2.4 7 J x 16....10539
        17.2.5 7 J x 17....10540
        17.2.6 71/2 J x 17....10541
    18 Polo GTI from model year 2011....10542
      18.1 Polo GTI, type 6R model year 2011 to model year 2012....10542
      18.2 Wheel allocation Polo GTI, type 6R model year 2011 to model year 2012....10543
        18.2.1 6 J x 15 offset 38....10543
        18.2.2 6 J x 15 offset 40....10543
        18.2.3 7 J x 16....10544
        18.2.4 7 J x 17....10545
    19 Golf from model year 2009....10546
      19.1 Golf, Golf 4Motion, sales type 5K model year 2009 to model year 2012....10546
      19.2 Wheel allocation for Golf, Golf 4Motion, sales type 5K model year 2009 to model year 2012....10550
        19.2.1 6 J x 15....10550
        19.2.2 61/2 J x 15....10551
        19.2.3 6 J x 16....10552
        19.2.4 61/2 J x 16....10553
        19.2.5 6 J x 17....10558
        19.2.6 7 J x 17....10559
        19.2.7 71/2 J x 17....10562
        19.2.8 71/2 J x 18....10564
    20 Golf BlueMotion from model year 2009....10568
      20.1 Golf BlueMotion, sales type 5K model year 2009 to model year 2012....10568
      20.2 Wheel allocation for Golf BlueMotion, sales type 5K model year 2009 to model year 2012....10570
        20.2.1 6 J x 15....10570
        20.2.2 61/2 J x 15....10571
        20.2.3 61/2 J x 16....10572
    21 Golf GTD from model year 2010....10578
      21.1 Golf GTD, sales type 5K, model year 2010 to model year 2012....10578
      21.2 Wheel allocation for Golf GTD, type 5K model year 2010 to model year 2012....10580
        21.2.1 6 J x 16....10580
        21.2.2 61/2 J x 16....10580
        21.2.3 6 J x 17....10585
        21.2.4 7 J x 17....10586
        21.2.5 71/2 J x 17....10589
        21.2.6 71/2 J x 18....10591
    22 Golf GTI from model year 2010....10595
      22.1 Golf GTI, sales type 5K, model year 2010 to model year 2012....10595
      22.2 Wheel allocation for Golf GTI, type 5K model year 2010 to model year 2012....10597
        22.2.1 6 J x 16....10597
        22.2.2 61/2 J x 16....10598
        22.2.3 6 J x 17....10603
        22.2.4 7 J x 17....10603
        22.2.5 71/2 J x 17....10607
        22.2.6 71/2 J x 18....10608
        22.2.7 71/2 J x 19....10611
    23 Golf R from model year 2010....10613
      23.1 Golf R, sales type 5K model year 2010....10613
      23.2 Golf R, sales type 5K model year 2011 to model year 2012....10614
      23.3 Wheel allocation for Golf R, type 5K model year 2010 to model year 2012....10615
        23.3.1 6 J x 17....10616
        23.3.2 7 J x 17....10616
        23.3.3 71/2 J x 17....10616
        23.3.4 71/2 J x 18....10618
        23.3.5 8 J x 19....10621
    24 CrossGolf from model year 2011....10623
      24.1 CrossGolf, sales type 521 model year 2011 to model year 2012....10623
      24.2 Wheel allocation CrossGolf, sales type 521 model year 2011 to model year 2012....10626
        24.2.1 6 J x 15....10626
        24.2.2 61/2 J x 15....10627
        24.2.3 6 J x 16....10628
        24.2.4 61/2 J x 16....10629
        24.2.5 6 J x 17....10634
        24.2.6 7 J x 17 offset 47....10635
        24.2.7 7 J x 17 offset 54....10635
        24.2.8 71/2 J x 17....10639
    25 Golf Cabriolet from model year 2012....10640
      25.1 Golf Cabriolet, sales type 517 from model year 2012....10640
      25.2 Wheel allocation Golf Cabriolet, sales type 517 from model year 2012....10642
        25.2.1 6 J x 15....10642
        25.2.2 61/2 J x 15....10643
        25.2.3 6 J x 16....10644
        25.2.4 61/2 J x 16....10645
        25.2.5 6 J x 17....10650
        25.2.6 7 J x 17....10651
        25.2.7 71/2 J x 17....10654
        25.2.8 71/2 J x 18....10656
    26 Golf Plus from model year 2009....10660
      26.1 Golf Plus, sales type 521 model year 2009 to model year 2011....10660
      26.2 Golf Plus, sales type 521 model year 2012....10665
      26.3 Wheel allocation for Golf Plus, sales type 521 model year 2009 to model year 2012....10669
        26.3.1 6 J x 15....10669
        26.3.2 61/2 J x 15....10670
        26.3.3 6 J x 16....10671
        26.3.4 61/2 J x 16....10671
        26.3.5 6 J x 17....10676
        26.3.6 7 J x 17....10677
        26.3.7 71/2 J x 17....10680
        26.3.8 71/2 J x 18....10682
    27 Golf Plus BlueMotion from model year 2010....10686
      27.1 Golf Plus BlueMotion, sales type 521, model year 2010 to model year 2012....10686
      27.2 Wheel allocation for Golf Plus BlueMotion, sales type 521, model year 2010 to model year 2012....10688
        27.2.1 6 J x 15....10688
        27.2.2 61/2 J x 15....10689
        27.2.3 6 J x 16....10690
        27.2.4 61/2 J x 16....10691
    28 Golf Variant from model year 2010....10697
      28.1 Golf Variant, Golf Variant 4Motion, sales type AJ5 model year 2010 to model year 2012....10697
      28.2 Wheel allocation for Golf Variant, Golf Variant 4Motion, sales type AJ5 model year 2010 to model year 2012....10703
        28.2.1 6 J x 15....10703
        28.2.2 61/2 J x 15....10704
        28.2.3 6 J x 16....10705
        28.2.4 61/2 J x 16....10706
        28.2.5 6 J x 17....10711
        28.2.6 7 J x 17....10712
        28.2.7 71/2 J x 17....10715
        28.2.8 71/2 J x 18....10717
    29 Golf Variant BlueMotion from model year 2010....10721
      29.1 Golf Variant BlueMotion, sales type AJ5, model year 2010 to model year 2012....10721
      29.2 Wheel allocation for Golf Variant BlueMotion, sales type AJ5, model year 2010 to model year 2012....10722
        29.2.1 6 J x 15....10722
        29.2.2 61/2 J x 15....10723
        29.2.3 6 J x 16....10724
        29.2.4 61/2 J x 16....10725
    30 Jetta from model year 2011....10731
      30.1 Jetta, sales type 162 model year 2011 to model year 2012....10731
      30.2 Wheel allocation Jetta, sales type 162 model year 2011....10734
        30.2.1 6 J x 15....10734
        30.2.2 61/2 J x 15....10735
        30.2.3 6 J x 16....10736
        30.2.4 61/2 J x 16....10737
        30.2.5 7 J x 17....10742
        30.2.6 71/2 J x 17....10746
        30.2.7 71/2 J x 18....10747
    31 Jetta from model year 2011 (NAR)....10751
      31.1 Jetta, sales type 162 from model year 2011 (NAR)....10751
      31.2 Wheel allocation for Jetta, sales type 162 from model year 2011 (NAR)....10753
        31.2.1 6 J x 15....10753
        31.2.2 61/2 J x 15....10753
        31.2.3 6 J x 16....10755
        31.2.4 61/2 J x 16....10755
        31.2.5 7 J x 17....10760
        31.2.6 71/2 J x 17....10764
        31.2.7 71/2 J x 18....10765
    32 Beetle from model year 2012....10769
      32.1 Beetle, sales type 5C1, from model year 2012....10769
      32.2 Beetle, sales type 5C1, from model year 2012....10770
        32.2.1 61/2 J x 16....10771
        32.2.2 7 J x 17....10771
        32.2.3 8 J x 18....10773
        32.2.4 8 J x 19....10774
    33 Scirocco from model year 2009....10775
      33.1 Scirocco, sales type 137, model year 2009 to model year 2011....10775
      33.2 Scirocco, sales type 137 model year 2012....10778
      33.3 Wheel allocation for Scirocco, sales type 137 model year 2009 to model year 2012....10780
        33.3.1 61/2 J x 16....10780
        33.3.2 61/2 J x 17....10780
        33.3.3 7 J x 17....10781
        33.3.4 8 J x 17....10781
        33.3.5 8 J x 18....10783
        33.3.6 8 J x 19....10784
    34 Scirocco R from model year 2010....10786
      34.1 Scirocco R, sales type 137, model year 2010 to model year 2011....10786
      34.2 Scirocco R, sales type 137 model year 2012....10787
      34.3 Wheel allocation for Scirocco R, sales type 137, model year 2010 to model year 2012....10788
        34.3.1 61/2 J x 17....10789
        34.3.2 7 J x 17....10789
        34.3.3 8 J x 17....10789
        34.3.4 8 J x 18....10791
        34.3.5 8 J x 19....10793
    35 Touran from model year 2003....10794
      35.1 Touran, type 1T model year 2003 to model year 2006....10794
      35.2 Touran, type 1T model year 2007 to model year 2010....10797
      35.3 Touran, type 1T and type 1t model year 2011 to model year 2012....10802
      35.4 Wheel allocation Touran, type 1T and type 1t model year 2003 to model year 2012....10807
        35.4.1 6 J x 15....10807
        35.4.2 61/2 J x 15....10808
        35.4.3 6 J x 16....10809
        35.4.4 61/2 J x 16....10809
        35.4.5 6 J x 17....10815
        35.4.6 7 J x 17....10815
        35.4.7 71/2 J x 18....10816
    36 CrossTouran from model year 2008....10817
      36.1 CrossTouran, type 1T model year 2008 to model year 2009....10817
      36.2 CrossTouran, type 1T and type 1t model year 2010 to model year 2012....10820
      36.3 Wheel allocation CrossTouran, type 1T and type 1t model year 2008 to model year 2012....10824
        36.3.1 6 J x 15....10824
        36.3.2 6 J x 16....10825
        36.3.3 61/2 J x 17....10825
        36.3.4 8 J x 17....10826
    37 Touran BlueMotion from model year 2009....10827
      37.1 Touran BlueMotion, type 1T and type 1t model year 2009 to model year 2012....10827
      37.2 Wheel allocation Touran BlueMotion, type 1T and type 1t model year 2009 to model year 2012....10829
        37.2.1 6 J x 15....10829
        37.2.2 61/2 J x 15....10830
        37.2.3 6 J x 16....10831
        37.2.4 61/2 J x 16....10831
    38 Tiguan from model year 2008....10837
      38.1 Tiguan, type 5N model year 2008 to model year 2011....10837
      38.2 Tiguan, type 5N, model year 2012....10838
      38.3 Wheel allocation for Tiguan, type 5N model year 2008 to model year 2012....10840
        38.3.1 6 1/2 J x 16....10840
        38.3.2 61/2 J x 17....10842
        38.3.3 7 J x 17....10842
        38.3.4 7 J x 18....10843
        38.3.5 9 J x 19....10844
    39 Eos from model year 2006....10845
      39.1 Eos, type 1F from model year 2006....10845
      39.2 Eos, type 1F model year 2007 to model year 2012....10846
      39.3 Wheel allocation for Eos, type 1F model year 2006 to model year 2012....10849
        39.3.1 61/2 J x 16....10849
        39.3.2 7 J x 16....10850
        39.3.3 6 J x 17....10852
        39.3.4 71/2 J x 17....10853
        39.3.5 8 J x 18....10856
    40 Passat saloon from model year 2011....10859
      40.1 Passat saloon, sales type 362 model year 2011 to model year 2012....10859
      40.2 Wheel allocation Passat saloon, sales type 362 model year 2011 to model year 2012....10864
        40.2.1 61/2 J x 16....10865
        40.2.2 7 J x 16....10865
        40.2.3 6 J x 17....10866
        40.2.4 61/2 J x 17....10867
        40.2.5 71/2 J x 17....10867
        40.2.6 8 J x 18....10868
    41 Passat Variant from model year 2011....10870
      41.1 Passat estate, sales type 365 model year 2011 to model year 2012....10870
      41.2 Wheel allocation Passat estate, sales type 365 model year 2011 to model year 2012....10875
        41.2.1 61/2 J x 16....10875
        41.2.2 7 J x 16....10876
        41.2.3 6 J x 17....10877
        41.2.4 61/2 J x 17....10877
        41.2.5 71/2 J x 17....10878
        41.2.6 8 J x 18....10879
    42 Passat CC from model year 2009, CC from model year 2010....10881
      42.1 Passat CC, sales type 357 model year 2009....10881
      42.2 Passat CC, CC, sales type 357 model year 2010 to model year 2012....10883
      42.3 Wheel allocation Passat CC, CC, sales type 357 model year 2009 to model year 2012....10884
        42.3.1 61/2 J x 17....10884
        42.3.2 8 J x 17....10885
        42.3.3 8 J x 18....10886
        42.3.4 8 J x 19....10888
    43 Phaeton from model year 2003....10889
      43.1 Phaeton, type 3D, model year 2003 to model year 2009 - short and long wheelbase....10889
      43.2 Phaeton, type 3D and type 3d, model year 2010 to model year 2012 - short and long wheelbase....10892
      43.3 Wheel allocation for Phaeton, type 3D and type 3d, model year 2003 to model year 2012 - short and long wheelbase....10894
        43.3.1 71/2 J x 16....10894
        43.3.2 71/2 J x 17....10894
        43.3.3 71/2 J x 18....10896
        43.3.4 81/2 J x 18....10896
        43.3.5 81/2 J x 19 offset 38....10898
        43.3.6 81/2 J x 19 offset 45....10899
        43.3.7 9 J x 19 offset 35....10899
        43.3.8 9 J x 19 offset 40....10900
        43.3.9 9 J x 20....10900
    44 Sharan from model year 2011....10902
      44.1 Sharan, Sharan 4Motion, type 7N model year 2011 to model year 2012....10902
      44.2 Wheel allocation Sharan, Sharan 4Motion, type 7N model year 2011 to model year 2012....10904
        44.2.1 6 1/2 J x 16....10904
        44.2.2 7 J x 17....10905
        44.2.3 71/2 J x 18....10905
    45 Touareg from model year 2010....10907
      45.1 Touareg, type 7P and type 7p, model year 2010 to model year 2012....10907
      45.2 Wheel allocation for Touareg, type 7P and type 7p, model year 2010 to model year 2012....10909
        45.2.1 71/2 J x 17....10909
        45.2.2 8 J x 18....10910
        45.2.3 81/2 J x 19....10911
        45.2.4 9 J x 20....10911
        45.2.5 91/2 J x 21....10912
    46 Touareg hybrid from model year 2011....10914
      46.1 Touareg hybrid, type 7PH and type 7pH, model year 2011 to model year 2012....10914
      46.2 Wheel allocation Touareg hybrid, type 7PH and type 7pH, model year 2011 to model year 2012....10915
        46.2.1 8 J x 18....10915
        46.2.2 81/2 J x 19....10916
    47 Breakdown set for VW Vehicles....10918
    48 Temporary spare tyres and wheels for VW vehicles....10919
    49 Recommended summer tyres....10920
      49.1 Summer tyres for Fox from model year 2006....10920
      49.2 Summer tyres for Polo from model year 2010....10920
      49.3 Summer tyres for Polo BlueMotion from model year 2010....10921
      49.4 Summer tyres for CrossPolo from model year 2011....10922
      49.5 Summer tyres for Polo GTI from model year 2011....10922
      49.6 Summer tyres for Golf from model year 2009....10923
      49.7 Summer tyres for Golf BlueMotion from model year 2009....10924
      49.8 Summer tyres for Golf GTD from model year 2009....10925
      49.9 Summer tyres for Golf GTI from model year 2009....10925
      49.10 Summer tyres for Golf R from model year 2010....10926
      49.11 Summer tyres for CrossGolf from model year 2011....10927
      49.12 Summer tyres Golf Cabriolet from model year 2012....10928
      49.13 Summer tyres for Golf Plus from model year 2009....10929
      49.14 Summer tyres for Golf Plus BlueMotion from model year 2010....10930
      49.15 Summer tyres for Golf Variant from model year 2010....10931
      49.16 Summer tyres for Golf Variant BlueMotion from model year 2010....10932
      49.17 Summer tyres for Jetta from model year 2011....10933
      49.18 Summer tyres for Beetle from model year 2012....10935
      49.19 Summer tyres for Scirocco from model year 2009....10935
      49.20 Summer tyres for Scirocco R from model year 2010....10935
      49.21 Summer tyres for Touran from model year 2003....10936
      49.22 Summer tyres for Touran BlueMotion from model year 2009....10936
      49.23 Summer tyres for CrossTouran from model year 2008....10937
      49.24 Summer tyres for Tiguan from model year 2008....10937
      49.25 Summer tyres for Eos from model year 2006....10938
      49.26 Summer tyres for Passat saloon from model year 2011....10938
      49.27 Summer tyres for Passat Variant from model year 2011....10939
      49.28 Summer tyres Passat CC from model year 2009, CC from model year 2010....10940
      49.29 Summer tyres for Sharan from model year 2011....10940
      49.30 Summer tyres for Phaeton from model year 2003....10940
      49.31 Summer tyres for Touareg from model year 2010....10941
      49.32 Summer tyres for Touareg hybrid from model year 2011....10941
    50 Recommended all-season tyres....10942
      50.1 All-season tyres for Polo from model year 2010....10942
      50.2 All-season tyres for Polo BlueMotion from model year 2010....10942
      50.3 All-season tyres for CrossPolo from model year 2011....10942
      50.4 All-season tyres for Polo GTI from model year 2011....10943
      50.5 All-season tyres for Golf from model year 2009....10943
      50.6 All-season tyres for CrossGolf from model year 2011....10943
      50.7 All-weather tyres Golf Cabriolet from model year 2012....10944
      50.8 All-season tyres for Golf Plus from model year 2009....10944
      50.9 All-season tyres for Golf Variant from model year 2010....10945
      50.10 All-season tyres for Jetta from model year 2011....10945
      50.11 All-season tyres for Jetta from model year 2011 (NAR)....10945
      50.12 All-season tyres for Touran from model year 2003....10946
      50.13 All-season tyres for Beetle from model year 2012....10946
      50.14 All-season tyres for Tiguan from model year 2008....10946
      50.15 All-season tyres for Eos from model year 2006....10946
      50.16 All-season tyres for Passat saloon from model year 2011....10947
      50.17 All-season tyres for Passat Variant from model year 2011....10947
      50.18 All-season tyres Passat CC from model year 2009, CC from model year 2010....10947
      50.19 All-season tyres for Sharan from model year 2011....10948
      50.20 All-season tyres for Phaeton from model year 2003....10948
      50.21 All-season tyres for Touareg from model year 2010....10948
      50.22 All-season tyres Touareg hybrid from model year 2010....10948
    51 Recommended winter tyres....10950
      51.1 Winter tyres for Fox from model year 2006....10950
      51.2 Winter tyres for Polo from model year 2010....10950
      51.3 Winter tyres for Polo BlueMotion from model year 2010....10951
      51.4 Winter tyres for CrossPolo from model year 2011....10951
      51.5 Winter tyres for Polo GTI from model year 2011....10951
      51.6 Winter tyres for Golf from model year 2009....10951
      51.7 Winter tyres for Golf BlueMotion from model year 2009....10952
      51.8 Winter tyres for Golf GTD from model year 2009....10952
      51.9 Winter tyres for Golf GTI from model year 2009....10952
      51.10 Winter tyres for Golf R from model year 2010....10952
      51.11 Winter tyres for CrossGolf from model year 20011....10953
      51.12 Winter tyres Golf Cabriolet from model year 2012....10953
      51.13 Winter tyres for Golf Plus from model year 2009....10953
      51.14 Winter tyres for Golf Plus BlueMotion from model year 2010....10954
      51.15 Winter tyres for Golf Variant from model year 2010....10954
      51.16 Winter tyres for Golf Variant BlueMotion from model year 2010....10954
      51.17 Winter tyres for Jetta from model year 2011....10955
      51.18 Winter tyres for Beetle from model year 2012....10955
      51.19 Winter tyres for Scirocco from model year 2009....10955
      51.20 Winter tyres for Scirocco R from model year 2010....10955
      51.21 Winter tyres for Touran from model year 2003....10956
      51.22 Winter tyres for Touran BlueMotion from model year 2009....10956
      51.23 Winter tyres for CrossTouran from model year 2008....10956
      51.24 Winter tyres for Tiguan from model year 2008....10957
      51.25 Winter tyres for Eos from model year 2006....10957
      51.26 Winter tyres for Passat saloon from model year 2011....10957
      51.27 Winter tyres for Passat Variant from model year 2011....10957
      51.28 Winter tyres Passat CC from model year 2009, CC from model year 2010....10958
      51.29 Winter tyres for Sharan from model year 2011....10958
      51.30 Winter tyres for Phaeton from model year 2003....10958
      51.31 Winter tyres for Touareg from model year 2010....10958
      51.32 Winter tyres Touareg hybrid from model year 2010....10959
Wiring Diagrams-Basic Equipment (Sharan 2010-)....10960
  001 - ....10960
    1. ....10960
    2. Onboard supply control unit, Terminal 75 voltage supply relay 1, Terminal 15 voltage supply relay 2....10961
    3. Bonnet contact switch, Dual tone horn relay, Onboard supply control unit, Rear window wiper motor, Windscreen and rear window washer pump....10962
    4. Onboard supply control unit, Left fog light bulb, Left cornering light bulb, Front left headlight....10963
    5. Onboard supply control unit, Right fog light bulb, Right cornering light bulb, Front right headlight....10964
    6. Switch and instrument illumination regulator, Onboard supply control unit....10965
    7. Light switch, Onboard supply control unit....10966
    8. Ignition/starter switch, Steering angle sender, Onboard supply control unit, Steering column electronics control unit, Ignition key withdrawal lock solenoid....10967
    9. Onboard supply control unit, Steering column electronics control unit....10968
    10. Horn plate, Onboard supply control unit, Steering column electronics control unit, Driver side airbag igniter....10969
    11. Onboard supply control unit, Front left footwell light, Front right footwell light, Glove compartment light, Front passenger side illuminated vanity mirror, Driver side illuminated vanity mirror, Rear left footwell light, Rear right footwell light....10970
    12. Onboard supply control unit, Main beam assist control unit, Front interior light, Left centre reading light, Right centre reading light, Rear centre reading light, Automatic anti-dazzle interior mirror....10971
    13. Humidity sender for air conditioning system, Rain and light sensor, Wiper motor control unit, Onboard supply control unit, Luggage compartment light on left, Right luggage compartment light....10972
    14. Hazard warning lights button, Blocking diode, Onboard supply control unit, Cigarette lighter, 12 V socket 2....10973
    15. Brake light switch, Reversing light switch, Heated rear window relay, Onboard supply control unit....10974
    16. Driver door control unit, Front passenger door control unit, Onboard supply control unit, Driver side turn signal repeater bulb, Front passenger side turn signal repeater bulb....10975
    17. Rear lid handle release button, Luggage compartment light switch, Rear lid lock unit, Onboard supply control unit, High-level brake light bulb, Rear lid release motor, Left number plate light, Right number plate light....10976
    18. Onboard supply control unit, Left tail light, Left tail light 2, Right tail light 2....10977
    19. Control unit with display for radio and navigation, Data bus diagnostic interface, Diagnostic connection....10978
    20. Immobiliser reader coil, Fuel delivery unit, Dash panel insert....10979
    21. Coolant shortage indicator sender, Windscreen washer fluid level sender, Front left brake pad wear sender, Oil level and oil temperature sender, Dash panel insert....10980
    22. Oil pressure switch, Brake fluid level warning contact, Ambient temperature sensor, Control unit for electromechanical parking brake, Dash panel insert....10981
  002 - ....10982
    1. ....10982
    2. Battery, Starter, Battery monitor control unit, Fuse holder A....10983
    3. Fuse holder A....10984
    4. Fuse holder B....10985
    5. Fuse holder B....10986
    6. Fuse holder B....10987
    7. Fuse holder B....10988
    8. Fuse holder B....10989
    9. Fuse holder B....10990
    10. Main relay, Terminal 50 voltage supply relay, Fuse holder B....10991
    11. Engine component current supply relay, Fuse holder B....10992
    12. Fuse holder B....10993
    13. Fuse holder C....10994
    14. Fuse holder C....10995
    15. Fuse holder C....10996
    16. Fuse holder C....10997
    17. Fuse holder C....10998
    18. Fuse holder C....10999
    19. Fuse holder C....11000
    20. Fuse holder C....11001
    21. Fuse holder C....11002
    22. Fuse holder C....11003
    23. Fuse holder C....11004
    24. Fuse holder C....11005
    25. Fuse holder C....11006
    26. Fuse holder C....11007
    27. Fuse holder C....11008
    28. Fuse holder D....11009
  003 - ....11010
    1. ....11010
    2. Exterior mirror adjuster, Driver door control unit, Driver door lock unit....11011
    3. Operating unit for window regulator in driver door, Driver door control unit....11012
    4. Driver side interior locking button for central locking system, Driver door control unit....11013
    5. Driver door control unit, Driver side exterior mirror....11014
    6. Driver door control unit....11015
    7. Front passenger door control unit, Data bus diagnostic interface....11016
    8. Front passenger door control unit, Front passenger door lock unit....11017
    9. Window regulator switch in front passenger door, Front passenger door control unit....11018
    10. Front passenger door control unit, Front passenger side exterior mirror....11019
    11. Rear left door exterior handle switch, Rear left door control unit, Rear left door lock unit....11020
    12. Rear left window regulator button in rear left door, Rear left door control unit....11021
    13. Rear right door exterior handle switch, Rear right door control unit, Rear right door lock unit....11022
    14. Rear right window regulator button in rear right door, Rear right door control unit....11023
    15. Tank flap release, Rear lid handle release button, Rear lid lock unit, Onboard supply control unit, Luggage compartment light on left, Right luggage compartment light....11024
    16. Bonnet contact switch, Onboard supply control unit....11025
  004 - ....11026
    1. ....11026
    2. Mechatronic unit for dual clutch gearbox....11027
    3. Selector lever, Mechatronic unit for dual clutch gearbox, Selector lever lock solenoid, Selector lever position display....11028
    4. Selector lever, Gearbox input speed sender, Clutch temperature sender, Control unit in dash panel insert, Data bus diagnostic interface, Mechatronic unit for dual clutch gearbox, Diagnostic connection....11029
  005 - ....11030
    1. ....11030
    2. Battery, Starter, Alternator with voltage regulator, Battery monitor control unit, Onboard supply control unit....11031
    3. Onboard supply control unit, Voltage stabiliser, Terminal 15 voltage supply relay 2, Starter relay 1, Starter relay 2....11032
    4. Operating unit in front of centre console, Start/Stop operation button, Radiator outlet coolant temperature sender, Gearbox neutral position sender, Engine control unit....11033
    5. Accelerator pedal module, Accelerator position sender, Brake servo pressure sensor, Steering column electronics control unit, Engine control unit....11034
    6. Brake light switch, Clutch position sender, Engine control unit....11035
    7. Main relay, Engine control unit....11036
    8. Lambda probe 1 before catalytic converter, Lambda probe after catalytic converter, Engine control unit, Magnetic clutch for supercharger....11037
    9. Additional coolant pump relay, Engine control unit, Injector, cylinder 1, Injector, cylinder 2, Injector, cylinder 3, Injector, cylinder 4, Fuel pressure regulating valve, Coolant circulation pump....11038
    10. Engine speed sender, Charge pressure sender, Intake air temperature sender 2, Engine control unit, Charge pressure control solenoid valve, Activated charcoal filter solenoid valve 1, Camshaft control valve 1, Turbocharger air recirculation valve....11039
    11. Engine control unit, Ignition coil 1 with output stage, Spark plug 1....11040
    12. Hall sender, Fuel pressure sender, Intake air temperature sender 3, Intake manifold pressure sender 3, Regulating flap potentiometer, Engine control unit, Regulating flap control unit, Regulating flap position control motor....11041
    13. Intake air temperature sender, Knock sensor 1, Coolant temperature sender, Intake manifold pressure sender, Throttle valve module, Engine control unit....11042
    14. Fuel delivery unit, Control unit in dash panel insert, Data bus diagnostic interface, Fuel pump control unit, Vacuum pump for brakes....11043
    15. Oil pressure switch, Fuel delivery unit, Coolant shortage indicator sender, Oil level and oil temperature sender, Control unit in dash panel insert....11044
  006 - ....11045
    1. ....11045
    2. Battery, Starter, Alternator with voltage regulator, Battery monitor control unit, Onboard supply control unit....11046
    3. Onboard supply control unit, Voltage stabiliser, Terminal 15 voltage supply relay 2, Starter relay 1, Starter relay 2....11047
    4. Terminal 30 voltage supply relay, Engine control unit....11048
    5. Lambda probe 1 before catalytic converter, Exhaust gas pressure sensor 1, Gearbox neutral position sender, Engine control unit....11049
    6. Operating unit in front of centre console, Start/Stop operation button, Radiator outlet coolant temperature sender, Exhaust gas temperature sender 1, Exhaust gas temperature sender 3, Exhaust gas temperature sender 4, Engine control unit....11050
    7. Steering column electronics control unit, Engine control unit, Charge pressure control solenoid valve, Fuel pressure regulating valve, Fuel metering valve, Exhaust gas recirculation cooler changeover valve, Coolant circulation pump 2....11051
    8. Brake light switch, Clutch position sender, Engine control unit....11052
    9. Accelerator pedal module, Intake air temperature sender, Accelerator position sender, Accelerator position sender 2, Engine control unit....11053
    10. Air mass meter, Automatic glow period control unit, Engine control unit, Glow plug 1, Glow plug 2, Glow plug 3, Glow plug 4....11054
    11. Temperature sender for reducing agent, Engine control unit, Control unit for reducing-agent heater, Heater for reducing-agent tank (heater circuit 1)....11055
    12. Pressure sender for reducing agent metering system, Engine control unit, Injector for reducing agent, Pump for reducing agent, Heater for reducing-agent pump (heater circuit 2)....11056
    13. NOx sender 2, Reducing agent level sender, Evaluation unit for reducing agent level, Engine control unit, Control unit for NOx sender 2, Reversing valve for reducing agent....11057
    14. Exhaust gas recirculation valve 1, Engine speed sender, Hall sender, Coolant temperature sender, Exhaust gas recirculation potentiometer, Position sender for charge pressure positioner, Engine control unit, Exhaust gas recirculation control motor....11058
    15. Throttle valve potentiometer, Fuel temperature sender, Fuel pressure sender, Throttle valve module, Engine control unit, Injector, cylinder 1, Injector, cylinder 2....11059
    16. Control unit in dash panel insert, Data bus diagnostic interface, Engine control unit, Dash panel insert, Injector, cylinder 3, Injector, cylinder 4....11060
    17. Fuel delivery unit, Control unit in dash panel insert, Fuel pump control unit, Dash panel insert....11061
    18. Oil pressure switch, Coolant shortage indicator sender, Oil level and oil temperature sender, Control unit in dash panel insert, Dash panel insert....11062
  007 - ....11063
    1. ....11063
    2. Voltage stabiliser, Control unit 1 for information electronics, Radio, CD changer....11064
    3. Control unit 1 for information electronics, Radio, Front left treble loudspeaker, Front left bass loudspeaker, Front right treble loudspeaker, Front right bass loudspeaker, CD changer, Connection for external audio sources....11065
    4. Control unit 1 for information electronics, Radio, Rear left treble loudspeaker, Rear left bass loudspeaker, Rear right treble loudspeaker, Rear right bass loudspeaker....11066
    5. Control unit 1 for information electronics, Radio, Aerial, GPS aerial, Radio aerial 2, Digital radio aerial....11067
  008 - ....11068
    1. ....11068
    2. Control unit 1 for information electronics, Front left treble loudspeaker, Front left bass loudspeaker, Front right treble loudspeaker, Front right bass loudspeaker, Digital sound package amplifier....11069
    3. Rear left treble loudspeaker, Rear left bass loudspeaker, Rear right treble loudspeaker, Rear right bass loudspeaker, Digital sound package amplifier....11070
  009 - ....11071
    1. ....11071
    2. Rear right speed sensor, Front right speed sensor, Rear left speed sensor, Front left speed sensor, ABS control unit....11072
    3. Button for TCS and electronic stabilisation program, Operating unit in front of centre console, Tyre Pressure Loss Indicator button, Vacuum sender, ABS control unit, Control unit for electromechanical parking brake....11073
    4. Onboard supply control unit, Steering column electronics control unit, Data bus diagnostic interface....11074
    5. Brake fluid level warning contact, Front left brake pad wear sender, Control unit in dash panel insert....11075
  010 - ....11076
    1. ....11076
    2. Side airbag crash sensor on driver side, Crash sensor for front airbag, Airbag control unit, Front passenger side airbag deactivated warning lamp....11077
    3. Side airbag crash sensor on front passenger side, Rear side airbag crash sensor on driver side, Rear side airbag crash sensor on front passenger side, Airbag control unit....11078
    4. Belt switch for seat row 2, middle left, Belt switch for seat row 2, middle right, Belt switch for seat row 3, middle right, Belt switch for seat row 2, passenger side, Belt switch for seat row 3, passenger side, Airbag control unit, Driver side curtai....11079
    5. Key operated switch to deactivate front passenger side airbag, Airbag control unit, Front passenger side airbag igniter 1, Side airbag igniter on driver side, Side airbag igniter on front passenger side....11080
    6. Driver side belt switch, Front passenger side belt switch, Belt switch for seat row 2, driver side, Seat occupied sensor, front passenger side, Airbag control unit, Rear side airbag igniter on driver side, Rear side airbag igniter on front passenger side....11081
    7. Belt switch for seat row 3, middle left, Belt switch for seat row 3, driver side, Airbag control unit, Driver seat belt tensioner igniter 1, Front passenger seat belt tensioner igniter 1, Rear belt tensioner igniter on driver side, Rear belt tensioner igniter on front passenger side, Driver side knee airbag igniter....11082
    8. Airbag control unit, Control unit in dash panel insert, Steering column electronics control unit, Data bus diagnostic interface, Driver side airbag igniter, Diagnostic connection....11083
  011 - ....11084
    1. ....11084
    2. Operating unit in front of centre console, Electronically controlled damping control unit....11085
    3. Front left vehicle level sender, Front left body acceleration sender, Front right body acceleration sender, Rear body acceleration sender, Electronically controlled damping control unit....11086
    4. Rear left vehicle level sender, Front right vehicle level sender, Electronically controlled damping control unit, Front left shock absorber damping adjustment valve, Front right shock absorber damping adjustment valve, Rear left shock absorber damping adjustment valve, Rear right shock absorber damping adjustment valve....11087
  012 - ....11088
    1. ....11088
    2. Steering moment sender, Power steering control unit, Electromechanical power steering motor....11089
    3. Steering angle sender....11090
  013 - ....11091
    1. ....11091
    2. Steering moment sender, Power steering control unit, Electromechanical power steering motor....11092
  014 - ....11093
    1. ....11093
    2. High-pressure sender, Air conditioning system control unit, Air conditioner compressor regulating valve....11094
    3. Potentiometer for temperature flap control motor, Evaporator temperature sensor, Air conditioning system control unit, Air recirculation flap control motor, Air distribution flap control motor....11095
    4. Air conditioning system control unit, Onboard supply control unit, Fresh air blower series resistor with overheating fuse, Fresh air blower....11096
  015 - ....11097
    1. ....11097
    2. Potentiometer for rear temperature flap motor, Potentiometer for rear air distribution flap control motor, Climatronic control unit, Rear temperature flap control motor, Rear air distribution flap control motor....11098
    3. High-pressure sender, Sunlight penetration photosensor, Left vent temperature sender, Right vent temperature sender, Rear vent temperature sender, Climatronic control unit....11099
    4. Air quality sensor, Rear blower regulation sender, Fresh air blower control unit, Climatronic control unit, Air conditioner compressor regulating valve, Fresh air blower, Rear fresh air blower....11100
    5. Potentiometer for left temperature flap control motor, Potentiometer for fresh air/air recirculation, air flow flap control motor, Climatronic control unit, 2nd heat exchanger switch-off valve, Left temperature flap control motor, Fresh air/air recirculation, air flow flap control motor....11101
    6. Potentiometer for defroster flap control motor, Potentiometer for right temperature flap control motor, Left footwell vent temperature sender, Potentiometer for front air distribution flap control motor, Climatronic control unit, Defroster flap control motor, Right temperature flap control motor, Front air distribution flap control motor....11102
    7. Operating and display unit for rear air conditioning system, Right footwell vent temperature sender, Evaporator temperature sensor, Climatronic control unit, Onboard supply control unit....11103
  016 - ....11104
    1. ....11104
    2. Fresh air blower relay, Auxiliary heater control unit, Auxiliary heater operation relay....11105
    3. Auxiliary heater control unit....11106
    4. Temperature sensor, Overheating sensor, Auxiliary heater control unit, Combustion air blower, Circulation pump....11107
    5. Auxiliary heater control unit, Fuel shut-off valve, Glow plug with flame monitor, Roof aerial, Remote control receiver for auxiliary coolant heater, Fuel pre-heating heater element....11108
  017 - ....11109
    1. ....11109
    2. Clutch position sender, ABS control unit, Control unit for electromechanical parking brake, Dash panel insert, Left parking brake motor, Right parking brake motor....11110
    3. Electromechanical parking brake button, Auto-hold button, Onboard supply control unit, Control unit for electromechanical parking brake, Electromechanical parking brake warning lamp, Auto-hold warning lamp....11111
  018 - ....11112
    1. ....11112
    2. Driver seat adjustment operating unit, Driver seat adjustment thermal fuse 1, Driver seat backrest adjustment motor, Driver seat pan....11113
    3. Driver seat lumbar support adjustment switch, Front passenger seat lumbar support adjustment switch, Driver seat lumbar support longitudinal adjustment motor, Front passenger seat lumbar support longitudinal adjustment motor, Driver seat lumbar support height adjustment motor, Front passenger seat lumbar support height adjustment motor....11114
    4. Front passenger seat adjustment operating unit, Front passenger seat adjustment thermal fuse 1, Front passenger seat backrest adjustment motor, Front passenger seat pan....11115
  019 - ....11116
    1. ....11116
    2. Lumbar support height adjustment button, Lumbar support longitudinal adjustment button, Driver seat adjustment operating unit, Driver seat adjustment control unit, Driver seat adjustment thermal fuse 1....11117
    3. Driver operating unit for memory settings, Backrest adjustment sender for driver seat, Onboard supply control unit, Driver seat adjustment control unit, Driver seat backrest adjustment motor....11118
    4. Longitudinal adjustment sender for driver seat, Height adjustment sender for driver seat, Rake adjustment sender for driver seat, Driver seat adjustment control unit, Driver seat longitudinal adjustment motor, Driver seat height adjustment motor, Drive....11119
    5. Lumbar support height adjustment sender, Lumbar support longitudinal adjustment sender, Driver seat adjustment control unit, Driver seat lumbar support longitudinal adjustment motor, Driver seat lumbar support height adjustment motor....11120
  020 - ....11121
    1. ....11121
    2. Intermittent wiper switch, Rear wiper switch, Washer pump switch (automatic wash/wipe and headlight washer system), Headlight washer system relay, Onboard supply control unit, Steering column electronics control unit, Headlight washer system pump....11122
    3. Windscreen washer fluid level sender, Data bus diagnostic interface, Dash panel insert....11123
  021 - ....11124
    1. ....11124
    2. Operating unit in front of centre console, Park assist steering control unit, Parking aid loudspeaker, Rear loudspeaker for parking aid....11125
    3. Front right parking aid sender, Front centre right parking aid sender, Front centre left parking aid sender, Front left parking aid sender, Front left sender for park assist steering on left side of vehicle, Front right sender for park assist steering on right side of vehicle, Park assist steering control unit....11126
    4. Rear left parking aid sender, Rear centre left parking aid sender, Rear centre right parking aid sender, Rear right parking aid sender, Rear left park assist steering sender, Rear right park assist steering sender, Park assist steering control unit....11127
    5. Data bus diagnostic interface, Park assist steering control unit, Control unit 1 for information electronics....11128
  022 - ....11129
    1. ....11129
    2. Trailer detector control unit, Trailer voltage supply relay, Trailer socket....11130
    3. Electric hinged tow coupling attachment button, Trailer coupling motor Hall sender, Trailer detector control unit, Trailer towing coupling, Hinged tow attachment ball head motor....11131
    4. Trailer detector control unit, Data bus diagnostic interface....11132
  023 - ....11133
    1. ....11133
    2. Left gas discharge bulb control unit, Onboard supply control unit, Output module for left headlight, Control unit for left daytime running light and side light, Front left headlight....11134
    3. Right gas discharge bulb control unit, Onboard supply control unit, Output module for right headlight, Control unit for right daytime running light and side light, Front right headlight....11135
    4. Light switch, Switch and instrument illumination regulator, Onboard supply control unit....11136
    5. Onboard supply control unit, Steering column electronics control unit, Data bus diagnostic interface, Control unit for cornering light and headlight range control....11137
    6. Rear left vehicle level sender, Front left vehicle level sender, Control unit for cornering light and headlight range control....11138
    7. Electronically controlled damping control unit, Control unit for cornering light and headlight range control....11139
  024 - ....11140
    1. ....11140
    2. Rear left window regulator button in rear left door, Rear left door interior handle switch, Buzzer and gong, Driver door control unit, Rear left door control unit....11141
    3. Rear left door exterior handle switch, Rear left door power latching system contact switch, Rear left door control unit, Rear left door lock unit, Rear left window regulator motor, Rear left power latching motor....11142
    4. Anti-trapping sender, Rear left door control unit, Left sliding door control unit, Rear left door lock unit, Sliding door opening motor, Sliding door coupling motor....11143
    5. Operating unit in front of centre console, Left sliding door button 2, Left sliding door control unit, Right sliding door control unit....11144
    6. Right sliding door button 2, Anti-trapping sender 2, Right sliding door control unit, Motor to open right sliding door, Sliding door coupling motor 2....11145
    7. Buzzer and gong, Rear right door control unit, Right sliding door control unit, Rear right door lock unit....11146
    8. Rear right window regulator button in rear right door, Rear right door exterior handle switch, Rear right door interior handle switch, Rear right door power latching system contact switch, Rear right door control unit, Rear right window regulator motor, Rear right power latching motor....11147
    9. Front passenger door control unit, Rear right door control unit....11148
  025 - ....11149
    1. ....11149
    2. DC/AC converter switch, Electric socket warning lamp, DC/AC converter with socket, 12 V - 230 V, DC/AC converter with socket, 12 V - 115 V....11150
  026 - ....11151
    1. ....11151
    2. Steering column electronics control unit....11152
    3. Airbag coil connector and return ring with slip ring, Horn plate, Airbag control unit, Multifunction steering wheel control unit, Steering column electronics control unit, Driver side airbag igniter....11153
    4. Multifunction buttons on left in steering wheel, Multifunction buttons on right in steering wheel, Tiptronic switch (shift up), Tiptronic switch (shift down), Airbag coil connector and return ring with slip ring, Multifunction steering wheel control unit, Steering column electronics control unit....11154
  027 - ....11155
    1. ....11155
    2. Driver seat temperature sensor, Heated front seats control unit, Heated seat cushion for driver seat, Heated backrest for driver seat....11156
    3. Heated driver seat regulator, Heated front passenger seat regulator, Button for left seat heating, Button for right seat heating, Front passenger seat temperature sensor, Climatronic control unit, Air conditioning system control unit, Onboard supply co....11157
  028 - ....11158
    1. ....11158
    2. Driver door exterior handle contact sensor, Front passenger door exterior handle contact sensor, Entry and start authorisation control unit, Driver side aerial for entry and start system, Passenger side aerial for entry and start system....11159
    3. Entry and start authorisation control unit, Rear bumper aerial for entry and start system, Luggage compartment aerial for entry and start system, Interior aerial 1 for entry and start system, Interior aerial 2 for entry and start system....11160
    4. Starter button, Onboard supply control unit, Control unit for electronic steering column lock....11161
    5. Immobiliser reader coil, Control unit in dash panel insert, Data bus diagnostic interface....11162
  029 - ....11163
    1. ....11163
    2. Telematics button module, Mobile telephone operating electronics control unit, Telephone bracket....11164
    3. Mobile telephone operating electronics control unit, Control unit 1 for information electronics....11165
    4. Mobile telephone operating electronics control unit, Control unit 1 for information electronics, Roof aerial, Telephone microphone, Telephone aerial....11166
  030 - ....11167
    1. ....11167
    2. Volume control for two-way radio, Special vehicle control unit, Two-way radio, Two-way radio loudspeaker, 2-way radio unit microphone....11168
    3. Taximeter, Mirror taximeter, Special vehicle control unit, Data transmission control unit, Two-way radio....11169
    4. Mirror taximeter, Special vehicle control unit, Data transmission control unit....11170
    5. Front interior light button, Taxi alarm active button, Hands-free system button, Taxi alarm remote control, control unit, Special vehicle control unit, Remote controlled taxi alarm aerial....11171
    6. Taxi sign switch, Taxi alarm off button, Hands-free system button, Passive Taxi alarm button, Data bus diagnostic interface, Special vehicle control unit, Taxi roof sign socket....11172
  031 - ....11173
    1. ....11173
    2. Rear lid handle release button, Button to close rear lid in luggage compartment, Rear lid lock unit, Rear lid control unit, Power latching motor for rear lid....11174
    3. Sensor in motor€1 for rear lid, Sensor in motor€2 for rear lid, Anti-trapping sender 3, Rear lid control unit, Motor 1 for ....11175
    4. Rear lid release switch, Anti-trapping sender 4, Rear parking aid warning buzzer, Onboard supply control unit, Data bus diagnostic interface, Rear lid control unit....11176
  032 - ....11177
    1. ....11177
    2. Sun blind and sunroof button, Sliding sunroof adjustment control unit, Sunroof roller blind control unit....11178
  033 - ....11179
    1. ....11179
    2. Sliding sunroof adjustment control unit, Control unit in dash panel insert, Sunroof roller blind control unit, Data bus diagnostic interface....11180
    3. Alternator with voltage regulator, Battery monitor control unit, Headlight range control unit, Data bus diagnostic interface, Front camera for driver assist systems....11181
    4. Data bus diagnostic interface....11182
    5. Diagnostic connection....11183
    6. Air conditioning system control unit, Entry and start authorisation control unit, Onboard supply control unit, Left sliding door control unit, Rear lid control unit, Special vehicle control unit, Right sliding door control unit, Control unit for electronic steering column lock....11184
    7. Front passenger door control unit, Rear right door control unit....11185
    8. Driver door control unit, Rear left door control unit, Driver seat adjustment control unit....11186
    9. Airbag coil connector and return ring with slip ring, Airbag control unit, Multifunction steering wheel control unit, Steering column electronics control unit....11187
    10. Selector lever, Electronically controlled damping control unit, All-wheel drive control unit, Power steering control unit, Park assist steering control unit, Automatic anti-dazzle interior mirror....11188
    11. ABS control unit, Engine control unit, Mechatronic unit for dual clutch gearbox....11189
    12. Left gas discharge bulb control unit, Right gas discharge bulb control unit, Control unit for cornering light and headlight range control, Blind spot monitor control unit, Blind Spot Monitor control unit 2....11190
    13. Mirror taximeter, Auxiliary heater control unit, Mobile telephone operating electronics control unit, Multimedia system control unit, Data transmission control unit, Reversing camera system control unit, Control unit 1 for information electronics, Eme....11191
  034 - ....11192
    1. ....11192
    2. Low heat output relay, High heat output relay, Auxiliary air heater element....11193
  035 - ....11194
    1. ....11194
    2. Interior monitoring deactivation switch, Interior monitoring sensor, Vehicle inclination sender, Anti-theft alarm sensor....11195
  036 - ....11196
    1. ....11196
    2. Oil pressure and oil temperature sender, All-wheel drive control unit, Coupling opening control valve, Haldex coupling pump....11197
  037 - ....11198
    1. ....11198
    2. Reversing camera system control unit, Control unit 1 for information electronics, Reversing camera....11199
    3. Reversing camera system control unit, Control unit 1 for information electronics....11200
  038 - ....11201
    1. ....11201
    2. Data bus diagnostic interface, Multimedia system control unit, Control unit 1 for information electronics, Connection for external audio sources, Connection 2 for external audio sources....11202
  039 - ....11203
    1. ....11203
    2. Heated windscreen relay, Heated windscreen....11204
  040 - ....11205
    1. ....11205
    2. Radiator fan control unit, Radiator fan, Radiator fan 2....11206
  041 - ....11207
    1. ....11207
    2. Driver seat backrest adjustment switch, Driver seat adjustment thermal fuse 1, Driver seat backrest adjustment motor, Driver seat lumbar support longitudinal adjustment motor, Driver seat lumbar support height adjustment motor....11208
    3. Front passenger seat backrest adjustment switch, Front passenger seat adjustment thermal fuse 1, Front passenger seat backrest adjustment motor, Front passenger seat lumbar support longitudinal adjustment motor, Front passenger seat lumbar support height adjustment motor....11209
  042 - ....11210
    1. ....11210
    2. Side airbag crash sensor on driver side, Side airbag crash sensor on front passenger side, Crash sensor for front airbag, Rear side airbag crash sensor on driver side, Airbag control unit, Front passenger side airbag deactivated warning lamp....11211
    3. Belt switch for seat row 2, middle left, Belt switch for seat row 2, middle right, Belt switch for seat row 3, middle right, Belt switch for seat row 2, passenger side, Belt switch for seat row 3, driver side, Airbag control unit, Driver side curtain airbag igniter, Front passenger side curtain airbag igniter....11212
    4. Key operated switch to deactivate front passenger side airbag, Rear side airbag crash sensor on front passenger side, Airbag control unit, Front passenger side airbag igniter 1, Side airbag igniter on driver side, Side airbag igniter on front passenger side....11213
    5. Driver side belt switch, Front passenger side belt switch, Belt switch for seat row 2, driver side, Seat occupied sensor, front passenger side, Airbag control unit, Rear side airbag igniter on driver side, Rear side airbag igniter on front passenger side....11214
    6. Belt switch for seat row 3, middle left, Belt switch for seat row 3, passenger side, Airbag control unit, Driver seat belt tensioner igniter 1, Front passenger seat belt tensioner igniter 1, Rear belt tensioner igniter on driver side, Rear belt tensioner igniter on front passenger side, Driver side knee airbag igniter....11215
    7. Airbag coil connector and return ring with slip ring, Airbag control unit, Control unit in dash panel insert, Steering column electronics control unit, Data bus diagnostic interface, Driver side airbag igniter, Diagnostic connection....11216
  043 - ....11217
    1. ....11217
    2. Control unit 1 for information electronics, TV tuner....11218
    3. Control unit 1 for information electronics, TV aerial 1, TV aerial 2, TV tuner, TV card reader....11219
    4. Traffic information control unit, Control unit 1 for information electronics, Aerial, Traffic data aerial....11220
  044 - ....11221
    1. ....11221
    2. Battery, Starter, Alternator with voltage regulator, Onboard supply control unit, Terminal 15 voltage supply relay 2, Terminal 50 voltage supply relay....11222
    3. Radiator outlet coolant temperature sender, Lambda probe after catalytic converter, Engine control unit, Engine component current supply relay, 4-pin connector....11223
    4. Air mass meter, Main relay, Engine control unit....11224
    5. Accelerator pedal module, Lambda probe 1 before catalytic converter, Engine control unit....11225
    6. Brake light switch, Additional coolant pump relay, Engine control unit, Coolant circulation pump....11226
    7. Engine control unit, Injector, cylinder 1, Injector, cylinder 2, Injector, cylinder 3, Injector, cylinder 4....11227
    8. Engine control unit, Charge pressure control solenoid valve, Activated charcoal filter solenoid valve 1, Camshaft control valve 1, Turbocharger air recirculation valve, Intake manifold flap valve, Valve for oil pressure control....11228
    9. Engine control unit, Ignition coil 1 with output stage, Ignition coil 2 with output stage, Ignition coil 3 with output stage, Ignition coil 4 with output stage....11229
    10. Engine speed sender, Intake air temperature sender, Knock sensor 1, Coolant temperature sender, Engine control unit, Fuel pressure regulating valve....11230
    11. Charge pressure sender, Hall sender, Fuel pressure sender, Intake manifold flap potentiometer, Engine control unit....11231
    12. Oil pressure switch for reduced oil pressure, Throttle valve module, Data bus diagnostic interface, Engine control unit, Dash panel insert....11232
    13. Fuel delivery unit, Fuel pump control unit, Dash panel insert....11233
    14. Oil pressure switch, Coolant shortage indicator sender, Dash panel insert....11234
  045 - ....11235
    1. ....11235
    2. Battery, Starter, Alternator with voltage regulator, Battery monitor control unit, Onboard supply control unit....11236
    3. Onboard supply control unit, Voltage stabiliser, Terminal 15 voltage supply relay 2, Starter relay 1, Starter relay 2....11237
    4. Terminal 30 voltage supply relay, Engine control unit....11238
    5. Lambda probe 1 before catalytic converter, Exhaust gas temperature sender 1, Exhaust gas pressure sensor 1, Gearbox neutral position sender, Engine control unit....11239
    6. Operating unit in front of centre console, Start/Stop operation button, Radiator outlet coolant temperature sender, Exhaust gas temperature sender 3, Exhaust gas temperature sender 4, Steering column electronics control unit, Engine control unit....11240
    7. Engine control unit, Charge pressure control solenoid valve, Fuel pressure regulating valve, Fuel metering valve, Exhaust gas recirculation cooler changeover valve, Coolant circulation pump 2....11241
    8. Brake light switch, Clutch position sender, Engine control unit....11242
    9. Accelerator pedal module, Charge pressure sender, Intake air temperature sender, Accelerator position sender, Accelerator position sender 2, Engine control unit....11243
    10. Air mass meter, Automatic glow period control unit, Engine control unit, Glow plug 1, Glow plug 2, Glow plug 3, Glow plug 4....11244
    11. Temperature sender for reducing agent, Engine control unit, Control unit for reducing-agent heater....11245
    12. Pressure sender for reducing agent metering system, Engine control unit, Injector for reducing agent, Pump for reducing agent, Heater for reducing-agent pump (heater circuit 2), Heater for reducing-agent line (heater circuit 2)....11246
    13. NOx sender 2, Reducing agent level sender, Evaluation unit for reducing agent level, Engine control unit, Control unit for NOx sender 2....11247
    14. Exhaust gas recirculation valve 1, Engine speed sender, Hall sender, Coolant temperature sender, Exhaust gas recirculation potentiometer, Position sender for charge pressure positioner, Engine control unit, Exhaust gas recirculation control motor....11248
    15. Throttle valve potentiometer, Fuel temperature sender, Fuel pressure sender, Throttle valve module, Engine control unit, Injector, cylinder 1, Injector, cylinder 2....11249
    16. Control unit in dash panel insert, Data bus diagnostic interface, Engine control unit, Injector, cylinder 3, Injector, cylinder 4....11250
    17. Fuel delivery unit, Control unit in dash panel insert, Fuel pump control unit....11251
    18. Oil pressure switch, Coolant shortage indicator sender, Oil level and oil temperature sender....11252
  046 - ....11253
    1. ....11253
    2. Front camera for driver assist systems, Windscreen heater for front sensors....11254
  047 - ....11255
    1. ....11255
    2. Battery, Starter, Alternator with voltage regulator, Battery monitor control unit, Onboard supply control unit....11256
    3. Onboard supply control unit, Voltage stabiliser, Terminal 15 voltage supply relay 2, Starter relay 1, Starter relay 2....11257
    4. Operating unit in front of centre console, Start/Stop operation button, Radiator outlet coolant temperature sender, Gearbox neutral position sender, Engine control unit....11258
    5. Accelerator pedal module, Accelerator position sender, Brake servo pressure sensor, Steering column electronics control unit, Engine control unit....11259
    6. Brake light switch, Clutch position sender, Engine control unit....11260
    7. Main relay, Engine control unit, Magnetic clutch for supercharger....11261
    8. Lambda probe 1 before catalytic converter, Lambda probe after catalytic converter, Engine control unit....11262
    9. Additional coolant pump relay, Engine control unit, Injector, cylinder 1, Injector, cylinder 2, Injector, cylinder 3, Injector, cylinder 4, Fuel pressure regulating valve, Coolant circulation pump....11263
    10. Engine speed sender, Charge pressure sender, Intake air temperature sender 2, Engine control unit, Charge pressure control solenoid valve, Activated charcoal filter solenoid valve 1, Camshaft control valve 1, Turbocharger air recirculation valve....11264
    11. Engine control unit, Ignition coil 1 with output stage, Spark plug 1....11265
    12. Hall sender, Fuel pressure sender, Intake air temperature sender 3, Intake manifold pressure sender 3, Regulating flap potentiometer, Engine control unit, Regulating flap control unit, Regulating flap position control motor....11266
    13. Intake air temperature sender, Knock sensor 1, Coolant temperature sender, Intake manifold pressure sender, Throttle valve module, Engine control unit....11267
    14. Fuel delivery unit, Control unit in dash panel insert, Data bus diagnostic interface, Fuel pump control unit, Vacuum pump for brakes....11268
    15. Oil pressure switch, Fuel delivery unit, Coolant shortage indicator sender, Oil level and oil temperature sender....11269
  048 - ....11270
    1. ....11270
    2. Intermittent wiper switch, Rear wiper switch, Washer pump switch (automatic wash/wipe and headlight washer system), Headlight washer system relay, Onboard supply control unit, Steering column electronics control unit, Headlight washer system pump....11271
    3. Windscreen washer fluid level sender, Data bus diagnostic interface, Dash panel insert....11272
  049 - ....11273
    1. ....11273
    2. Onboard supply control unit, Terminal 75 voltage supply relay 1, Terminal 15 voltage supply relay 2....11274
    3. Bonnet contact switch, Dual tone horn relay, Onboard supply control unit, Rear window wiper motor, Windscreen and rear window washer pump....11275
    4. Onboard supply control unit, Left fog light bulb, Front left headlight, Left static cornering light....11276
    5. Onboard supply control unit, Right fog light bulb, Front right headlight, Right static cornering light....11277
    6. Switch and instrument illumination regulator, Onboard supply control unit....11278
    7. Light switch, Onboard supply control unit....11279
    8. Ignition/starter switch, Onboard supply control unit, Steering column electronics control unit, Ignition key withdrawal lock solenoid....11280
    9. Onboard supply control unit, Steering column electronics control unit....11281
    10. Horn plate, Onboard supply control unit, Steering column electronics control unit, Driver side airbag igniter....11282
    11. Onboard supply control unit, Front left footwell light, Front right footwell light, Glove compartment light, Front passenger side illuminated vanity mirror, Driver side illuminated vanity mirror, Rear left footwell light, Rear right footwell light....11283
    12. Onboard supply control unit, Main beam assist control unit, Front interior light, Left centre reading light, Right centre reading light, Rear centre reading light, Automatic anti-dazzle interior mirror....11284
    13. Humidity sender for air conditioning system, Rain and light sensor, Wiper motor control unit, Onboard supply control unit....11285
    14. Blocking diode, Onboard supply control unit, Cigarette lighter, 12 V socket 2, Luggage compartment light on left, Right luggage compartment light....11286
    15. Hazard warning lights button, Brake light switch, Reversing light switch, Heated rear window relay, Onboard supply control unit....11287
    16. Driver door control unit, Front passenger door control unit, Onboard supply control unit, Driver side turn signal repeater bulb, Front passenger side turn signal repeater bulb....11288
    17. Rear lid handle release button, Luggage compartment light switch, Rear lid lock unit, Onboard supply control unit, High-level brake light bulb, Left number plate light, Right number plate light....11289
    18. Onboard supply control unit, Left tail light, Left tail light 2, Right tail light 2....11290
    19. Control unit with display for radio and navigation, Data bus diagnostic interface, Diagnostic connection....11291
    20. Immobiliser reader coil, Fuel delivery unit, Dash panel insert....11292
    21. Coolant shortage indicator sender, Windscreen washer fluid level sender, Front left brake pad wear sender, Oil level and oil temperature sender, Dash panel insert....11293
    22. Oil pressure switch, Brake fluid level warning contact, Ambient temperature sensor, Control unit for electromechanical parking brake, Dash panel insert....11294
  050 - ....11295
    1. ....11295
    2. Battery, Starter, Alternator with voltage regulator, Onboard supply control unit, Terminal 50 voltage supply relay....11296
    3. Onboard supply control unit, Engine control unit, Terminal 15 voltage supply relay 2, Engine component current supply relay, 4-pin connector....11297
    4. Accelerator pedal module, Air mass meter, Main relay, Engine control unit....11298
    5. Lambda probe 1 before catalytic converter, Lambda probe after catalytic converter, Engine control unit....11299
    6. Brake light switch, Additional coolant pump relay, Engine control unit, Continued coolant circulation pump....11300
    7. Radiator outlet coolant temperature sender, Engine control unit, Injector, cylinder 1, Injector, cylinder 2, Injector, cylinder 3, Injector, cylinder 4....11301
    8. Engine control unit, Charge pressure control solenoid valve, Activated charcoal filter solenoid valve 1, Camshaft control valve 1, Turbocharger air recirculation valve, Intake manifold flap valve, Valve for oil pressure control....11302
    9. Engine control unit, Ignition coil 1 with output stage, Ignition coil 2 with output stage, Ignition coil 3 with output stage, Ignition coil 4 with output stage....11303
    10. Engine speed sender, Intake air temperature sender, Knock sensor 1, Coolant temperature sender, Engine control unit, Fuel pressure regulating valve....11304
    11. Charge pressure sender, Hall sender, Fuel pressure sender, Intake manifold flap potentiometer, Engine control unit....11305
    12. Oil pressure switch for reduced oil pressure, Throttle valve module, Data bus diagnostic interface, Engine control unit, Dash panel insert....11306
    13. Fuel delivery unit, Fuel pump control unit, Dash panel insert....11307
    14. Oil pressure switch, Coolant shortage indicator sender, Oil level and oil temperature sender, Dash panel insert....11308
  051 - ....11309
    1. ....11309
    2. Battery, Starter, Battery monitor control unit, Fuse holder A....11310
    3. Fuse holder A....11311
    4. Fuse holder B....11312
    5. Fuse holder B....11313
    6. Fuse holder B....11314
    7. Fuse holder B....11315
    8. Fuse holder B....11316
    9. Fuse holder B....11317
    10. Main relay, Terminal 30 voltage supply relay, Terminal 50 voltage supply relay, Fuse holder B....11318
    11. Engine component current supply relay, Fuse holder B....11319
    12. Fuse holder B....11320
    13. Fuse holder C....11321
    14. Fuse holder C....11322
    15. Fuse holder C....11323
    16. Fuse holder C....11324
    17. Fuse holder C....11325
    18. Fuse holder C....11326
    19. Fuse holder C....11327
    20. Fuse holder C....11328
    21. Fuse holder C....11329
    22. Fuse holder C....11330
    23. Fuse holder C....11331
    24. Fuse holder C....11332
    25. Fuse holder C....11333
    26. Fuse holder C....11334
    27. Fuse holder C....11335
    28. Fuse holder D....11336
  052 - ....11337
    1. ....11337
    2. Driver seat temperature sensor, Onboard supply control unit, Heated front seats control unit, Heated seat cushion for driver seat, Heated backrest for driver seat....11338
    3. Heated driver seat regulator, Heated front passenger seat regulator, Button for left seat heating, Button for right seat heating, Front passenger seat temperature sensor, Climatronic control unit, Air conditioning system control unit, Heated seat cushion for front passenger seat, Heated backrest for front passenger seat....11339
  053 - ....11340
    1. ....11340
    2. Trailer detector control unit, Trailer voltage supply relay, Trailer socket....11341
    3. Electric hinged tow coupling attachment button, Trailer coupling motor Hall sender, Trailer detector control unit, Trailer towing coupling, Hinged tow attachment ball head motor....11342
    4. Trailer detector control unit, Data bus diagnostic interface....11343
  054 - ....11344
    1. ....11344
    2. Sun blind and sunroof button, Sliding sunroof adjustment control unit, Sunroof roller blind control unit....11345
  055 - ....11346
    1. ....11346
    2. Rear left window regulator button in rear left door, Rear left door interior handle switch, Buzzer and gong, Driver door control unit, Rear left door control unit....11347
    3. Rear left door exterior handle switch, Rear left door power latching system contact switch, Rear left door control unit, Rear left door lock unit, Rear left window regulator motor, Rear left power latching motor....11348
    4. Anti-trapping sender, Rear left door control unit, Left sliding door control unit, Rear left door lock unit, Sliding door opening motor, Sliding door coupling motor....11349
    5. Operating unit in front of centre console, Left sliding door button 2, Left sliding door control unit, Right sliding door control unit....11350
    6. Right sliding door button 2, Anti-trapping sender 2, Right sliding door control unit, Motor to open right sliding door, Sliding door coupling motor 2....11351
    7. Buzzer and gong, Rear right door control unit, Right sliding door control unit, Rear right door lock unit....11352
    8. Rear right window regulator button in rear right door, Rear right door exterior handle switch, Rear right door interior handle switch, Rear right door power latching system contact switch, Rear right door control unit, Rear right window regulator motor, Rear right power latching motor....11353
    9. Front passenger door control unit, Rear right door control unit....11354
  056 - ....11355
    1. ....11355
    2. Driver seat adjustment operating unit, Driver seat adjustment thermal fuse 1, Driver seat backrest adjustment motor, Driver seat pan....11356
    3. Driver seat lumbar support adjustment switch, Front passenger seat lumbar support adjustment switch, Driver seat lumbar support longitudinal adjustment motor, Front passenger seat lumbar support longitudinal adjustment motor, Driver seat lumbar support height adjustment motor, Front passenger seat lumbar support height adjustment motor....11357
    4. Front passenger seat adjustment operating unit, Front passenger seat adjustment thermal fuse 1, Front passenger seat backrest adjustment motor, Front passenger seat pan....11358
  057 - ....11359
    1. ....11359
    2. Lumbar support height adjustment button, Lumbar support longitudinal adjustment button, Driver seat adjustment operating unit, Driver seat adjustment control unit, Driver seat adjustment thermal fuse 1....11360
    3. Driver operating unit for memory settings, Backrest adjustment sender for driver seat, Onboard supply control unit, Driver seat adjustment control unit, Driver seat backrest adjustment motor....11361
    4. Longitudinal adjustment sender for driver seat, Height adjustment sender for driver seat, Rake adjustment sender for driver seat, Driver seat adjustment control unit, Driver seat longitudinal adjustment motor, Driver seat height adjustment motor, Drive....11362
    5. Lumbar support height adjustment sender, Lumbar support longitudinal adjustment sender, Driver seat adjustment control unit, Driver seat lumbar support longitudinal adjustment motor, Driver seat lumbar support height adjustment motor....11363
  058 - ....11364
    1. ....11364
    2. Button to close rear lid in luggage compartment, Rear lid lock unit, Rear lid control unit, Power latching motor for rear lid....11365
    3. Rear lid handle release button, Sensor in motor€1 for rear lid, Sensor in motor€2 for rear lid, Rear lid control unit, Moto....11366
    4. Anti-trapping sender 3, Anti-trapping sender 4, Rear parking aid warning buzzer, Data bus diagnostic interface, Rear lid control unit....11367
    5. Rear lid release switch, Rear lid power opening sender, Rear lid power opening sender 2, Entry and start authorisation control unit, Onboard supply control unit, Rear lid power opening control unit....11368
  059 - ....11369
    1. ....11369
    2. Control unit 1 for information electronics, Reversing camera....11370
  060 - ....11371
    1. ....11371
    2. Battery, Starter, Battery monitor control unit, Fuse holder A....11372
    3. Fuse holder A....11373
    4. Fuse holder B....11374
    5. Fuse holder B....11375
    6. Fuse holder B....11376
    7. Fuse holder B....11377
    8. Fuse holder B....11378
    9. Fuse holder B....11379
    10. Main relay, Terminal 30 voltage supply relay, Fuse holder B....11380
    11. Engine component current supply relay, Fuse holder B....11381
    12. Fuse holder B....11382
    13. Fuse holder C....11383
    14. Fuse holder C....11384
    15. Fuse holder C....11385
    16. Fuse holder C....11386
    17. Fuse holder C....11387
    18. Fuse holder C....11388
    19. Fuse holder C....11389
    20. Fuse holder C....11390
    21. Fuse holder C....11391
    22. Fuse holder C....11392
    23. Fuse holder C....11393
    24. Fuse holder C....11394
    25. Fuse holder C....11395
    26. Fuse holder C....11396
    27. Fuse holder C....11397
    28. Fuse holder D....11398
  061 - ....11399
    1. ....11399
    2. Onboard supply control unit, Terminal 75 voltage supply relay 1, Terminal 15 voltage supply relay 2....11400
    3. Bonnet contact switch, Dual tone horn relay, Onboard supply control unit, Rear window wiper motor, Windscreen and rear window washer pump....11401
    4. Onboard supply control unit, Left fog light bulb, Front left headlight, Left static cornering light....11402
    5. Onboard supply control unit, Right fog light bulb, Front right headlight, Right static cornering light....11403
    6. Switch and instrument illumination regulator, Onboard supply control unit....11404
    7. Light switch, Onboard supply control unit....11405
    8. Ignition/starter switch, Onboard supply control unit, Steering column electronics control unit, Ignition key withdrawal lock solenoid....11406
    9. Onboard supply control unit, Steering column electronics control unit....11407
    10. Horn plate, Onboard supply control unit, Steering column electronics control unit, Driver side airbag igniter....11408
    11. Onboard supply control unit, Front left footwell light, Front right footwell light, Glove compartment light, Front passenger side illuminated vanity mirror, Driver side illuminated vanity mirror, Rear left footwell light, Rear right footwell light....11409
    12. Onboard supply control unit, Main beam assist control unit, Front interior light, Left centre reading light, Right centre reading light, Rear centre reading light, Automatic anti-dazzle interior mirror....11410
    13. Humidity sender for air conditioning system, Rain and light sensor, Wiper motor control unit, Onboard supply control unit....11411
    14. Blocking diode, Onboard supply control unit, Cigarette lighter, 12 V socket 2, Luggage compartment light on left, Right luggage compartment light....11412
    15. Hazard warning lights button, Brake light switch, Reversing light switch, Heated rear window relay, Onboard supply control unit....11413
    16. Rear lid handle release button, Luggage compartment light switch, Rear lid lock unit, Onboard supply control unit, High-level brake light bulb, Left number plate light, Right number plate light....11414
    17. Onboard supply control unit, Left tail light, Left tail light 2, Right tail light 2....11415
    18. Driver door control unit, Front passenger door control unit, Driver side turn signal repeater bulb, Front passenger side turn signal repeater bulb....11416
    19. Data bus diagnostic interface, Control unit 1 for information electronics, Diagnostic connection....11417
    20. Immobiliser reader coil, Fuel delivery unit, Dash panel insert....11418
    21. Coolant shortage indicator sender, Windscreen washer fluid level sender, Front left brake pad wear sender, Oil level and oil temperature sender, Dash panel insert....11419
    22. Oil pressure switch, Brake fluid level warning contact, Ambient temperature sensor, Control unit for electromechanical parking brake, Dash panel insert....11420
  062 - ....11421
    1. ....11421
    2. Driver door exterior handle contact sensor, Front passenger door exterior handle contact sensor, Entry and start authorisation control unit, Driver side aerial for entry and start system, Passenger side aerial for entry and start system....11422
    3. Entry and start authorisation control unit, Rear bumper aerial for entry and start system, Luggage compartment aerial for entry and start system, Interior aerial 1 for entry and start system, Interior aerial 2 for entry and start system....11423
    4. Starter button, Onboard supply control unit, Control unit for electronic steering column lock....11424
    5. Immobiliser reader coil, Control unit in dash panel insert, Data bus diagnostic interface....11425
  063 - ....11426
    1. ....11426
    2. Fresh air blower relay, Auxiliary heater control unit, Auxiliary heater operation relay....11427
    3. Auxiliary heater control unit....11428
    4. Temperature sensor, Overheating sensor, Auxiliary heater control unit, Combustion air blower, Circulation pump....11429
    5. Auxiliary heater control unit, Fuel shut-off valve, Glow plug with flame monitor, Roof aerial, Remote control receiver for auxiliary coolant heater, Fuel pre-heating heater element....11430
  064 - ....11431
    1. ....11431
    2. Exterior mirror adjuster, Driver door control unit, Driver door lock unit....11432
    3. Operating unit for window regulator in driver door, Driver door control unit....11433
    4. Driver side interior locking button for central locking system, Driver door control unit....11434
    5. Driver door control unit, Driver side exterior mirror....11435
    6. Driver door control unit....11436
    7. Front passenger door control unit, Data bus diagnostic interface....11437
    8. Front passenger door control unit, Front passenger door lock unit....11438
    9. Window regulator switch in front passenger door, Front passenger door control unit....11439
    10. Front passenger door control unit, Front passenger side exterior mirror....11440
    11. Rear left door exterior handle switch, Rear left door control unit, Rear left door lock unit....11441
    12. Rear left window regulator button in rear left door, Rear left door control unit....11442
    13. Rear right door exterior handle switch, Rear right door control unit, Rear right door lock unit....11443
    14. Rear right window regulator button in rear right door, Rear right door control unit....11444
    15. Tank flap release, Rear lid handle release button, Rear lid lock unit, Onboard supply control unit, Luggage compartment light on left, Right luggage compartment light....11445
    16. Bonnet contact switch, Onboard supply control unit....11446
  065 - ....11447
    1. ....11447
    2. Front camera for driver assist systems, Windscreen heater for front sensors....11448
    3. Front camera for driver assist systems....11449
  066 - ....11450
    1. ....11450
    2. Battery, Starter, Alternator with voltage regulator, Battery monitor control unit, Onboard supply control unit....11451
    3. Onboard supply control unit, Voltage stabiliser, Starter relay 1, Starter relay 2....11452
    4. Operating unit in front of centre console, Start/Stop operation button, Engine control unit....11453
    5. Accelerator pedal module, Accelerator position sender, Brake servo pressure sensor, Engine control unit....11454
    6. Brake light switch, Clutch position sender, Engine control unit....11455
    7. Main relay, Engine control unit, Magnetic clutch for supercharger....11456
    8. Lambda probe 1 before catalytic converter, Lambda probe after catalytic converter, Engine control unit....11457
    9. Additional coolant pump relay, Engine control unit, Injector, cylinder 1, Injector, cylinder 2, Injector, cylinder 3, Injector, cylinder 4, Fuel pressure regulating valve, Coolant circulation pump....11458
    10. Engine speed sender, Charge pressure sender, Intake air temperature sender 2, Engine control unit, Charge pressure control solenoid valve, Activated charcoal filter solenoid valve 1, Camshaft control valve 1, Turbocharger air recirculation valve....11459
    11. Engine control unit, Ignition coil 1 with output stage, Spark plug 1....11460
    12. Hall sender, Fuel pressure sender, Intake air temperature sender 3, Intake manifold pressure sender 3, Regulating flap potentiometer, Engine control unit, Regulating flap control unit, Regulating flap position control motor....11461
    13. Intake air temperature sender, Knock sensor 1, Engine control unit....11462
    14. Coolant temperature sender, Throttle valve module, Engine control unit....11463
    15. Fuel delivery unit, Control unit in dash panel insert, Data bus diagnostic interface, Fuel pump control unit, Vacuum pump for brakes....11464
    16. Oil pressure switch, Fuel delivery unit, Coolant shortage indicator sender, Oil level and oil temperature sender, Control unit in dash panel insert....11465
  067 - ....11466
    1. ....11466
    2. Voltage stabiliser....11467
    3. Front left treble loudspeaker, Front left bass loudspeaker, Front right treble loudspeaker, Front right bass loudspeaker....11468
    4. Rear left treble loudspeaker, Rear left bass loudspeaker, Rear right treble loudspeaker, Rear right bass loudspeaker....11469
    5. Aerial, GPS aerial, TV aerial 2, Radio aerial 2....11470
  068 - ....11471
    1. ....11471
    2. Battery, Alternator with voltage regulator, Onboard supply control unit, Terminal 15 voltage supply relay 2, Terminal 50 voltage supply relay....11472
    3. Radiator outlet coolant temperature sender, Lambda probe after catalytic converter, Radiator fan control unit, Engine control unit, Engine component current supply relay....11473
    4. Air mass meter, Main relay, Engine control unit....11474
    5. Accelerator pedal module, Lambda probe 1 before catalytic converter, Engine control unit....11475
    6. Brake light switch, Additional coolant pump relay, Engine control unit, Continued coolant circulation pump....11476
    7. Engine control unit, Injector, cylinder 1, Injector, cylinder 2, Injector, cylinder 3, Injector, cylinder 4....11477
    8. Engine control unit, Charge pressure control solenoid valve, Activated charcoal filter solenoid valve 1, Camshaft control valve 1, Turbocharger air recirculation valve, Intake manifold flap valve, Valve for oil pressure control....11478
    9. Engine control unit, Ignition coil 1 with output stage, Ignition coil 2 with output stage, Ignition coil 3 with output stage, Ignition coil 4 with output stage....11479
    10. Engine speed sender, Intake air temperature sender, Knock sensor 1, Coolant temperature sender, Engine control unit, Fuel pressure regulating valve....11480
    11. Charge pressure sender, Hall sender, Fuel pressure sender, Intake manifold flap potentiometer, Engine control unit....11481
    12. Oil pressure switch for reduced oil pressure, Throttle valve module, Data bus diagnostic interface, Engine control unit, Dash panel insert....11482
    13. Fuel delivery unit, Fuel pump control unit, Dash panel insert....11483
    14. Oil pressure switch, Coolant shortage indicator sender, Dash panel insert....11484
  069 - ....11485
    1. ....11485
    2. Potentiometer for rear air distribution flap control motor, Climatronic control unit....11486
    3. High-pressure sender, Sunlight penetration photosensor, Left vent temperature sender, Right vent temperature sender, Rear vent temperature sender, Climatronic control unit....11487
    4. Air quality sensor, Rear blower regulation sender, Fresh air blower control unit, Climatronic control unit, Air conditioner compressor regulating valve, Fresh air blower, Rear fresh air blower....11488
    5. Potentiometer for left temperature flap control motor, Potentiometer for fresh air/air recirculation, air flow flap control motor, Climatronic control unit, 2nd heat exchanger switch-off valve, Left temperature flap control motor, Fresh air/air recirculation, air flow flap control motor....11489
    6. Potentiometer for defroster flap control motor, Potentiometer for right temperature flap control motor, Left footwell vent temperature sender, Potentiometer for front air distribution flap control motor, Climatronic control unit, Defroster flap control motor, Right temperature flap control motor, Front air distribution flap control motor....11490
    7. Operating and display unit for rear air conditioning system, Right footwell vent temperature sender, Evaporator temperature sensor, Climatronic control unit, Onboard supply control unit....11491
  070 - ....11492
    1. ....11492
    2. Battery, Starter, Alternator with voltage regulator, Battery monitor control unit, Onboard supply control unit....11493
    3. Onboard supply control unit, Voltage stabiliser, Terminal 15 voltage supply relay 2, Starter relay 1, Starter relay 2....11494
    4. Terminal 30 voltage supply relay, Engine control unit....11495
    5. Lambda probe 1 before catalytic converter, Exhaust gas temperature sender 1, Exhaust gas pressure sensor 1, Gearbox neutral position sender, Engine control unit....11496
    6. Operating unit in front of centre console, Start/Stop operation button, Radiator outlet coolant temperature sender, Exhaust gas temperature sender 3, Exhaust gas temperature sender 4, Steering column electronics control unit, Engine control unit....11497
    7. Engine control unit, Charge pressure control solenoid valve, Fuel pressure regulating valve, Fuel metering valve, Exhaust gas recirculation cooler changeover valve, Coolant circulation pump 2....11498
    8. Brake light switch, Clutch position sender, Engine control unit....11499
    9. Accelerator pedal module, Charge pressure sender, Intake air temperature sender, Accelerator position sender, Accelerator position sender 2, Engine control unit....11500
    10. Air mass meter, Automatic glow period control unit, Engine control unit, Glow plug 1, Glow plug 2, Glow plug 3, Glow plug 4....11501
    11. Temperature sender for reducing agent, Engine control unit, Control unit for reducing-agent heater....11502
    12. Pressure sender for reducing agent metering system, Engine control unit, Injector for reducing agent, Pump for reducing agent, Heater for reducing-agent line (heater circuit 2)....11503
    13. NOx sender 2, Reducing agent level sender, Evaluation unit for reducing agent level, Engine control unit, Control unit for NOx sender 2....11504
    14. Exhaust gas recirculation valve 1, Engine speed sender, Hall sender, Coolant temperature sender, Exhaust gas recirculation potentiometer, Position sender for charge pressure positioner, Engine control unit, Exhaust gas recirculation control motor....11505
    15. Throttle valve potentiometer, Fuel temperature sender, Fuel pressure sender, Throttle valve module, Engine control unit, Injector, cylinder 1, Injector, cylinder 2....11506
    16. Control unit in dash panel insert, Data bus diagnostic interface, Engine control unit, Injector, cylinder 3, Injector, cylinder 4....11507
    17. Fuel delivery unit, Control unit in dash panel insert, Fuel pump control unit....11508
    18. Oil pressure switch, Coolant shortage indicator sender, Oil level and oil temperature sender....11509
  071 - ....11510
    1. ....11510
    2. Mobile telephone operating electronics control unit, Control unit 1 for information electronics, Telephone microphone....11511
    3. Mobile telephone operating electronics control unit, Control unit 1 for information electronics, Connection for external audio sources....11512
    4. Light switch, Telematics button module, Mobile telephone operating electronics control unit, Onboard supply control unit, Telephone aerial, Telephone bracket....11513
  072 - ....11514
    1. ....11514
    2. Oil pressure and oil temperature sender, All-wheel drive control unit, Coupling opening control valve, Haldex coupling pump....11515
  073 - ....11516
    1. ....11516
    2. Emergency assistance call button, Data bus diagnostic interface, Control unit 1 for information electronics, Emergency call module control unit and communication unit, Roof aerial, Telephone microphone, GSM aerial....11517
  074 - ....11518
    1. ....11518
    2. Special vehicle control unit, Fuse holder C....11519
    3. Taximeter, Mirror taximeter, Special vehicle control unit....11520
    4. Mirror taximeter, Special vehicle control unit, Taxi roof sign socket....11521
    5. Interior light switch (taxi), Taxi alarm off button, Passive Taxi alarm button, Taxi alarm remote control, control unit, Special vehicle control unit, Remote controlled taxi alarm aerial....11522
    6. Taxi sign switch, Taxi alarm active button, Hands-free system button, Special vehicle control unit....11523
    7. 2-way radio loudspeaker volume control 1, Data bus diagnostic interface, Special vehicle control unit, 2-way radio unit microphone....11524
    8. Coupling point on dash panel, centre, Coupling point on left D-pillar....11525
    9. Coupling point on dash panel, centre, Coupling point on left D-pillar....11526
    10. Coupling point on dash panel, centre....11527
    11. Coupling point on dash panel, centre, Coupling point on left D-pillar, Coupling point for roof, centre....11528
  075 - ....11529
    1. ....11529
    2. Battery, Starter, Alternator with voltage regulator, Battery monitor control unit, Fuse holder B....11530
    3. Main relay, Fuse holder B....11531
    4. Voltage stabiliser, Fuse holder C....11532
    5. Onboard supply control unit, Terminal 15 voltage supply relay 2, Starter relay 1, Starter relay 2, Relay and fuse carrier 1....11533
    6. Power steering control unit, Engine control unit....11534
    7. Operating unit in front of centre console, Start/Stop operation button, Radiator outlet coolant temperature sender, Gearbox neutral position sender, Engine control unit, Radiator fan....11535
    8. Accelerator pedal module, Steering column electronics control unit, Engine control unit, Control unit for electronic steering column lock....11536
    9. Brake light switch, Clutch position sender, ABS control unit, Engine control unit, Mechatronic unit for dual clutch gearbox....11537
    10. Oil pressure switch for reduced oil pressure, Lambda probe 1 after catalytic converter, Lambda probe 1 before catalytic converter, Engine control unit....11538
    11. Hall sender, Coolant temperature sender, Engine control unit, Charge pressure positioner....11539
    12. Intake manifold sender, Fuel pressure sender, Hall sender 3, Engine control unit....11540
    13. Throttle valve module, Charge pressure sender, Engine speed sender, Engine control unit....11541
    14. Oil pressure switch, Knock sensor 1, Engine control unit, Injector, cylinder 1, Injector, cylinder 2, Injector, cylinder 3, Injector, cylinder 4....11542
    15. Engine control unit, Activated charcoal filter solenoid valve 1, Camshaft control valve 1, Fuel pressure regulating valve, Exhaust camshaft control valve 1, Valve for oil pressure control, Charge air cooling pump....11543
    16. Engine control unit, Ignition coil 1 with output stage, Ignition coil 2 with output stage, Ignition coil 3 with output stage, Ignition coil 4 with output stage....11544
    17. Fuel delivery unit, Control unit in dash panel insert, Data bus diagnostic interface, Fuel pump control unit....11545
    18. Coolant shortage indicator sender, Oil level and oil temperature sender, Control unit in dash panel insert....11546
  076 - ....11547
    1. ....11547
    2. Battery, Starter, Alternator with voltage regulator, Battery monitor control unit, Fuse holder B....11548
    3. Main relay, Fuse holder B....11549
    4. Voltage stabiliser, Fuse holder C....11550
    5. Onboard supply control unit, Terminal 15 voltage supply relay 2, Starter relay 1, Starter relay 2, Relay and fuse carrier 1....11551
    6. Engine control unit....11552
    7. Power steering control unit, Engine control unit, Mechatronic unit for dual clutch gearbox, Radiator fan....11553
    8. Operating unit in front of centre console, Start/Stop operation button, Engine control unit, Fuel pressure regulating valve, Fuel metering valve....11554
    9. Accelerator pedal module, Accelerator position sender, Accelerator position sender 2, Steering column electronics control unit, Engine control unit, Control unit for electronic steering column lock....11555
    10. Brake light switch, Oil pressure switch, Oil pressure switch for reduced oil pressure, Radiator outlet coolant temperature sender, Engine control unit....11556
    11. Throttle valve module, Fuel pressure sender for low-pressure, Engine control unit, Activated charcoal filter solenoid valve 1....11557
    12. Lambda probe 1 after catalytic converter, Lambda probe 1 before catalytic converter, Lambda probe, Engine control unit, Coolant circulation pump 2....11558
    13. Engine control unit, Ignition coil 1 with output stage, Ignition coil 2 with output stage, Ignition coil 3 with output stage, Ignition coil 4 with output stage....11559
    14. Engine control unit, Charge pressure control solenoid valve, Charge pressure positioner....11560
    15. Actuator 1 for camshaft adjustment, Actuator 2 for camshaft adjustment, Actuator 3 for camshaft adjustment, Actuator 4 for camshaft adjustment, Engine control unit....11561
    16. Actuator 5 for camshaft adjustment, Actuator 6 for camshaft adjustment, Actuator 7 for camshaft adjustment, Actuator 8 for camshaft adjustment, Engine control unit....11562
    17. Engine control unit, Injector, cylinder 1, Injector, cylinder 2, Injector, cylinder 3, Injector, cylinder 4, Camshaft control valve 1....11563
    18. Coolant temperature sender, Engine control unit, Valve for oil pressure control, Coolant valve for cylinder head....11564
    19. Intake manifold sender, Hall sender, Engine control unit....11565
    20. Engine speed sender, Engine control unit, Exhaust camshaft control valve 1....11566
    21. Engine control unit, Charge air cooling pump....11567
    22. Fuel delivery unit, Control unit in dash panel insert, Fuel pump control unit....11568
    23. Coolant shortage indicator sender, Oil level and oil temperature sender, Control unit in dash panel insert, Data bus diagnostic interface....11569
  077 - ....11570
    1. ....11570
    2. Battery, Starter, Alternator with voltage regulator, Battery monitor control unit, Fuse holder B....11571
    3. Main relay, Fuse holder B....11572
    4. Voltage stabiliser, Fuse holder C....11573
    5. Onboard supply control unit, Terminal 15 voltage supply relay 2, Starter relay 1, Starter relay 2, Relay and fuse carrier 1....11574
    6. Engine control unit....11575
    7. Gearbox neutral position sender, Engine control unit, Radiator fan....11576
    8. Delivery unit for reducing agent metering system, Engine control unit, Control unit for reducing agent metering system, Heater for reducing-agent line (heater circuit 2)....11577
    9. Power steering control unit, Control unit for NOx sender, Engine control unit, Relay for reducing agent metering system....11578
    10. Operating unit in front of centre console, Start/Stop operation button, Steering column electronics control unit, Engine control unit, Control unit for electronic steering column lock....11579
    11. Brake light switch, Clutch position sender, ABS control unit, Engine control unit, Mechatronic unit for dual clutch gearbox....11580
    12. Oil pressure switch, Oil pressure switch for reduced oil pressure, Air mass meter, Engine control unit....11581
    13. Accelerator pedal module, Lambda probe 1 before catalytic converter, Accelerator position sender, Accelerator position sender 2, Engine control unit....11582
    14. Exhaust gas temperature sender 2, Exhaust gas temperature sender 3, Exhaust gas temperature sender 4, Engine control unit, Exhaust flap control unit....11583
    15. Exhaust gas recirculation temperature sensor, Engine control unit, Charge pressure control solenoid valve, Heater element for crankcase breather....11584
    16. Automatic glow period control unit, Engine control unit, Glow plug 1, Glow plug 2, Glow plug 3, Glow plug 4....11585
    17. Charge pressure sender, Exhaust gas pressure sensor 1, Engine control unit, Camshaft control valve 1, Fuel pressure regulating valve, Fuel metering valve....11586
    18. Pressure differential sender, Engine control unit, Injector, cylinder 1, Injector, cylinder 2, Injector, cylinder 3, Injector, cylinder 4....11587
    19. Intake air temperature sender, Coolant temperature sender, Fuel temperature sender, Exhaust gas temperature sender 1, Tank sender for reducing agent, Engine control unit....11588
    20. Hall sender, Position sender for charge pressure positioner, Engine control unit, Valve for oil pressure control, Coolant valve for cylinder head....11589
    21. Throttle valve module, Exhaust gas recirculation valve 2, Engine speed sender, Engine control unit....11590
    22. Exhaust gas recirculation valve 1, Fuel pressure sender, Engine control unit, Charge air cooling pump....11591
    23. Engine control unit, Auxiliary pump for heating....11592
    24. Fuel delivery unit, Control unit in dash panel insert, Fuel pump control unit....11593
    25. Coolant shortage indicator sender, Oil level and oil temperature sender, Control unit in dash panel insert, Data bus diagnostic interface....11594
  078 - ....11595
    1. ....11595
    2. Blind Spot Monitor control unit 2, Blind Spot Monitor warning lamp in left exterior mirror, Blind Spot Monitor warning lamp in right exterior mirror....11596
    3. Data bus diagnostic interface, Blind spot monitor control unit....11597
  079 - ....11598
    1. ....11598
    2. Adaptive cruise control unit, Data bus diagnostic interface....11599
  080 - ....11600
    1. ....11600
    2. ABS control unit, Fuse holder B, Fuse holder C....11601
    3. Rear right speed sensor, Front right speed sensor, Rear left speed sensor, Front left speed sensor, Clutch position sender, ABS control unit....11602
    4. Electromechanical parking brake button, ABS control unit, Left parking brake motor, Right parking brake motor....11603
    5. Button for TCS and electronic stabilisation program, Operating unit in front of centre console, Tyre Pressure Loss Indicator button, Vacuum sender, ABS control unit....11604
    6. Onboard supply control unit, Steering column electronics control unit, Data bus diagnostic interface....11605
    7. Front left brake pad wear sender, Control unit in dash panel insert, Onboard supply control unit, Dash panel insert....11606
  081 - ....11607
    1. ....11607
    2. Switch module 2 in centre console, Parking aid control unit, Park assist steering control unit, Parking aid loudspeaker, Rear loudspeaker for parking aid, Fuse 13 on fuse holder C....11608
    3. Front centre left parking aid sender, Front left parking aid sender, Front left sender for park assist steering on left side of vehicle, Parking aid control unit, Park assist steering control unit....11609
    4. Front right parking aid sender, Front centre right parking aid sender, Front right sender for park assist steering on right side of vehicle, Parking aid control unit, Park assist steering control unit....11610
    5. Rear left parking aid sender, Rear centre left parking aid sender, Rear left park assist steering sender, Parking aid control unit, Park assist steering control unit....11611
    6. Rear centre right parking aid sender, Rear right parking aid sender, Rear right park assist steering sender, Parking aid control unit, Park assist steering control unit....11612
    7. Parking aid control unit, Data bus diagnostic interface, Park assist steering control unit, Control unit 1 for information electronics....11613
  083 - ....11614
    1. ....11614
    2. Data bus diagnostic interface, Front camera for driver assist systems, Windscreen heater for front sensors....11615
  084 - ....11616
    1. ....11616
    2. Onboard supply control unit, Terminal 75 voltage supply relay 1, Terminal 15 voltage supply relay 2....11617
    3. Dual tone horn relay, Onboard supply control unit, Rear window wiper motor, Windscreen and rear window washer pump....11618
    4. Onboard supply control unit, Left fog light bulb, Front left headlight, Left static cornering light....11619
    5. Onboard supply control unit, Right fog light bulb, Front right headlight, Right static cornering light....11620
    6. Switch and instrument illumination regulator, Onboard supply control unit....11621
    7. Light switch, Bonnet contact switch, Onboard supply control unit....11622
    8. Ignition/starter switch, Onboard supply control unit, Steering column electronics control unit, Ignition key withdrawal lock solenoid....11623
    9. Onboard supply control unit, Steering column electronics control unit....11624
    10. Horn plate, Onboard supply control unit, Steering column electronics control unit, Driver side airbag igniter....11625
    11. Onboard supply control unit, Front left footwell light, Front right footwell light, Glove compartment light, Front passenger side illuminated vanity mirror, Driver side illuminated vanity mirror, Rear left footwell light, Rear right footwell light....11626
    12. Onboard supply control unit, Main beam assist control unit, Front interior light, Left centre reading light, Right centre reading light, Rear centre reading light, Automatic anti-dazzle interior mirror....11627
    13. Humidity sender for air conditioning system, Rain and light sensor, Wiper motor control unit, Onboard supply control unit....11628
    14. Blocking diode, Onboard supply control unit, Cigarette lighter, 12 V socket 2, Luggage compartment light on left, Right luggage compartment light....11629
    15. Hazard warning lights button, Brake light switch, Reversing light switch, Heated rear window relay, Onboard supply control unit....11630
    16. Rear lid handle release button, Luggage compartment light switch, Rear lid lock unit, Onboard supply control unit, High-level brake light bulb, Left number plate light, Right number plate light....11631
    17. Onboard supply control unit, Right tail light, Right tail light 2....11632
    18. Onboard supply control unit, Left tail light, Left tail light 2, Left brake and tail light bulb 2....11633
    19. Driver door control unit, Front passenger door control unit, Driver side turn signal repeater bulb, Front passenger side turn signal repeater bulb....11634
    20. Data bus diagnostic interface, Control unit 1 for information electronics, Diagnostic connection....11635
    21. Immobiliser reader coil, Fuel delivery unit, Dash panel insert....11636
    22. Coolant shortage indicator sender, Windscreen washer fluid level sender, Front left brake pad wear sender, Oil level and oil temperature sender, Dash panel insert....11637
    23. Oil pressure switch, Brake fluid level warning contact, Ambient temperature sensor, Control unit for electromechanical parking brake, Dash panel insert....11638
  085 - ....11639
    1. ....11639
    2. Battery, Starter, Battery monitor control unit, Fuse holder A....11640
    3. Fuse holder A....11641
    4. ABS control unit, Fuse holder B....11642
    5. Fuse holder B....11643
    6. Fuse holder B....11644
    7. Fuse holder B....11645
    8. Lambda probe 1 after catalytic converter, Fuse holder B....11646
    9. Heater element for crankcase breather, Fuse holder B, Charge air cooling pump, Auxiliary pump for heating....11647
    10. Main relay, Terminal 30 voltage supply relay, Activated charcoal filter solenoid valve 1, Camshaft control valve 1, Exhaust camshaft control valve 1, Valve for oil pressure control, Fuse holder B....11648
    11. Engine component current supply relay, Fuse holder B....11649
    12. Fuse holder B....11650
    13. Blind spot monitor control unit, Blind Spot Monitor control unit 2, Fuse holder C....11651
    14. Fuse holder C....11652
    15. Fuse holder C....11653
    16. Fuse holder C....11654
    17. Fuse holder C....11655
    18. Fuse holder C....11656
    19. Fuse holder C....11657
    20. Fuse holder C....11658
    21. Fuse holder C....11659
    22. Delivery unit for reducing agent metering system, Relay for reducing agent metering system, Fuse holder C....11660
    23. Control unit for reducing agent metering system, Fuse holder C....11661
    24. Fuse holder C....11662
    25. Fuse holder C....11663
    26. Fuse holder C....11664
    27. Fuse holder C....11665
    28. Fuse holder D....11666
  086 - ....11667
    1. ....11667
    2. Voltage stabiliser, Data bus diagnostic interface, Display unit for front information display and operating unit control unit, Control unit 1 for information electronics, Two-way signal amplifier for mobile telephone/data services, Storage compartment with interface for mobile telephone, Fuse holder B....11668
    3. Control unit 1 for information electronics, Connection for external audio sources....11669
    4. Control unit 1 for information electronics, Telephone microphone....11670
    5. Control unit 1 for information electronics, Front left treble loudspeaker, Front left bass loudspeaker, Front right treble loudspeaker, Front right bass loudspeaker....11671
    6. Control unit 1 for information electronics, Rear left treble loudspeaker, Rear left bass loudspeaker, Rear right treble loudspeaker, Rear right bass loudspeaker....11672
    7. Control unit 1 for information electronics, Roof aerial, Radio aerial 2, Left aerial module, Digital radio aerial, Radio aerial....11673
  801 - - Fitting locations: Earth points - 3....11674
    1. Earth points....11674
      1.1 Overview of earth points in engine compartment....11675
      1.2 Overview of earth points in vehicle interior (left)....11677
      1.3 Overview of earth points in vehicle interior (right)....11680
  802 - - Fitting locations: Fuses - 3....11684
    1. Fuses....11684
      1.1 Overview of fuses....11684
      1.2 Fuse holder A (SA) on E-Box low, on left in engine compartment....11685
        1.2.1 Fuse assignment (SA) from May 2010....11685
        1.2.2 Fuse assignment (SA) from May 2015....11686
      1.3 Fuse holder B (SB) on E-box low, on left in engine compartment....11687
        1.3.1 Fuse assignment (SB), from May 2010....11687
        1.3.2 Fuse assignment (SB), from May 2011....11690
        1.3.3 Fuse assignment (SB), from May 2013....11693
        1.3.4 Fuse assignment (SB), from May 2015....11696
      1.4 Fuse holder C (SC) under left dash panel....11700
        1.4.1 Fuse assignment (SC), from May 2010....11701
        1.4.2 Fuse assignment (SC), from May 2011....11705
        1.4.3 Fuse assignment (SC), from May 2013....11710
        1.4.4 Fuse assignment (SC), from November 2013....11715
        1.4.5 Fuse assignment, from May 2015....11720
      1.5 Fuse and relay carrier (SR1), above fuse holder SC....11725
        1.5.1 Fuse assignment (SR1), from May 2010....11726
      1.6 Fuse holder D (SD), rear left....11727
        1.6.1 Fuse assignment (SD), from May 2010....11727
        1.6.2 Fuse assignment (SD), from May 2013....11728
  803 - - Fitting locations: Relays - 3....11729
    1. Relays....11729
      1.1 Overview of relay carriers....11729
      1.2 Relay assignment in engine compartment, on E-box low, from May 2010....11730
      1.3 Relay assignment in engine compartment, under E-box low, from May 2010....11731
      1.4 Relay assignment in engine compartment, under E-box low, from May 2012....11732
      1.5 Relay carrier in interior, on left behind dash panel, from May 2010....11732
      1.6 Relay carrier in interior, on left behind dash panel, from May 2012....11733
      1.7 Fuse/relay carrier (SR1) in interior, on left under dash panel, from May 2010....11734
      1.8 Fuse/relay carrier (SR2), rear left, from May 2010....11736
  804 - -Fitting locations: Control units in engine compartment - 3....11737
    1. Control units in engine compartment....11737
      1.1 Overview of control units....11737
      1.2 Front right headlight -MX2-....11738
        1.2.1 Control unit for right daytime running light and side light -J861-/right gas discharge bulb control unit -J344-/output module for right headlight -J668-....11739
      1.3 Auxiliary heater control unit -J364-....11740
      1.4 Power steering control unit -J500-....11741
      1.5 Engine control unit -J623- with 60-pin connector -T60-/94-pin connector -T94-....11742
      1.6 Engine control unit -J623- with 91-pin connector -T91-/105-pin connector -T105-....11743
      1.7 Voltage stabiliser -J532-, from May 2011....11744
      1.8 Control unit for NOx sender 2 -J881-....11745
      1.9 Wiper motor control unit -J400-....11746
      1.10 ABS control unit -J104-, up to May 2015....11747
      1.11 ABS control unit -J104-, from May 2015....11748
      1.12 Mechatronic unit for dual clutch gearbox -J743-....11749
      1.13 Front left headlight -MX1-....11750
        1.13.1 Control unit for left daytime running light and side light -J860-/left gas discharge bulb control unit -J343-/output module for left headlight -J667-....11751
      1.14 Radiator fan control unit -J293-....11752
      1.15 Adaptive cruise control unit -J428-....11753
  805 - -Fitting locations: control units in passenger compartment - 3....11754
    1. Control units in passenger compartment....11754
      1.1 Overview of control units....11754
      1.2 Headlight range control unit -J431-....11756
      1.3 Fresh air blower control unit -J126-....11757
      1.4 Mobile telephone operating electronics control unit -J412-....11758
      1.5 Emergency call module control unit and communication unit -J949-....11759
      1.6 Mobile telephone operating electronics control unit -J412-....11760
      1.7 Front passenger door control unit -J387-....11761
      1.8 Multimedia system control unit -J650-....11762
      1.9 Control unit for electromechanical parking brake -J540-....11763
      1.10 Special vehicle control unit -J608-....11764
      1.11 Digital sound package amplifier -R184-....11765
      1.12 Driver door control unit -J386-....11766
      1.13 Driver seat adjustment control unit -J810-....11767
      1.14 Heated front seats control unit -J774-....11768
      1.15 Heated front seats control unit -J774-....11769
      1.16 Multifunction steering wheel control unit -J453-....11770
      1.17 Steering column electronics control unit -J527-....11771
      1.18 Control unit for electronic steering column lock -J764-....11772
      1.19 Parking aid control unit -J446-/park assist steering control unit -J791-, up to May 2015....11773
      1.20 Parking aid control unit -J446-/park assist steering control unit -J791-, from May 2015....11774
      1.21 Onboard supply control unit -J519-....11775
      1.22 Dash panel insert -K-/control unit in dash panel insert -J285-/immobiliser control unit -J362-....11776
      1.23 Entry and start authorisation control unit -J518-....11777
      1.24 Data bus diagnostic interface -J533-....11778
      1.25 Sliding sunroof adjustment control unit -J245-....11779
      1.26 Airbag control unit -J234-....11780
      1.27 Climatronic control unit -J255-....11781
      1.28 Air conditioning system control unit -J301-....11782
      1.29 Automatic anti-dazzle interior mirror -Y7-....11783
      1.30 Voltage stabilizer -J532-....11784
      1.31 Voltage stabilizer -J532-....11785
  806 - - Fitting locations: Control units in luggage compartment - 3....11786
    1. Control units in luggage compartment....11786
      1.1 Overview of control units....11786
      1.2 Rear right door control unit -J389-....11787
      1.3 Sunroof roller blind control unit -J394-....11788
      1.4 Fuel pump control unit -J538-....11789
      1.5 Right sliding door control unit -J731-....11790
      1.6 Rear lid control unit -J605-....11791
      1.7 Remote control receiver for auxiliary heater -R64-....11792
      1.8 Trailer detector control unit -J345-....11793
      1.9 TV tuner -R78-....11794
      1.10 Control unit for reducing-agent heater -J891-....11795
      1.11 Reversing camera system control unit -J772-....11796
      1.12 Left sliding door control unit -J558-....11797
      1.13 Electronically controlled damping control unit -J250-....11798
      1.14 Rear left door control unit -J388-....11799
  807 - -Fitting locations: coupling stations and connectors of wiring harnesses - 3....11800
    1. Coupling stations and connectors of wiring harnesses....11800
      1.1 Overview of coupling stations and connectors....11800
      1.2 Connector, heated windscreen, passenger side....11802
      1.3 Coupling station under dash panel in footwell on font passenger side....11802
      1.4 Coupling station on A-pillar, passenger side....11802
      1.5 Operating unit in front of centre console -E461-....11803
      1.6 Coupling station, backrest adjuster in seat base, passenger seat....11803
      1.7 Coupling station for front passenger seat....11803
      1.8 Coupling station, sliding door at C-pillar bottom, passenger side....11804
      1.9 Coupling station, tank....11804
      1.10 Coupling station for reversing camera in rear lid....11804
      1.11 Coupling station for rear bumper....11805
      1.12 Coupling station on reducing-agent tank....11805
      1.13 Coupling station for trailer operation....11805
      1.14 Coupling station all-wheel drive....11806
      1.15 Coupling station, sliding door at C-pillar, bottom, driver side....11806
      1.16 Driver seat coupling station....11806
      1.17 Coupling station, backrest adjuster in seat base, driver seat....11807
      1.18 Coupling station, backrest adjuster in seat base, driver seat....11807
      1.19 Coupling station, panoramic sliding roof....11807
      1.20 Coupling station on A-pillar, driver side....11808
      1.21 Diagnostic connection -U31-....11808
      1.22 Connector, heated windscreen, driver side....11808
      1.23 Coupling station in engine compartment, front left....11808