Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Harley Davidson Sportster 1959-2010. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your Sportster like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Harley Davidson Sportster 1959-2010 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

"'10.pdf"
2010 Harley Davidson Sportster Models Service Manual; 825 pages

"'07.pdf"
2007 Harley Davidson Sportster Models Service Manual & Electrical Diagnostics; 989 pages

"'04-'06.pdf"
2004-2006 Harley Davidson Sportster Models Service Manual & Parts Catalogue & Tuning Instructions for Harley-Davidson Carburetors; 462+60+17 pages

"'86-'03.pdf"
1986-2003 Harley Davidson Sportster Models Service Manual; 637 pages

"'89-'03 (FR).pdf"
1989-2003 Harley Davidson Sportster Models Service Manual (FRENCH); 176 pages

"'70-'03.pdf"
1970-2003 Harley Davidson Sportster Models Service & Repair Manual; 230 pages

"'59-'69.pdf"
1959-1969 Harley Davidson Sportster Models Service Manual; 252 pages

EXCERPT:

1 Chapter One General Information
2 Chapter Two Troubleshooting
3 Chapter Three Periodic Lubrication, Maintenance & Tune-up
4 Chapter Four Engine Top End
5 Chapter Five Engine Lower End
6 Chapter Six Primary Drive, Clutch & External Shift Mechanism
7 Chapter Seven Transmission & Internal Shift Mechanism
8 Chapter Eight Fuel, Emission Control & Exhaust Systems
9 Chapter Nine Electrical System
10 Chapter Ten Wheels, Tires & Drive Belt
11 Chapter Eleven Front Suspension & Steering
12 Chapter Twelve Rear Suspension
13 Chapter Thirteen Brakes
14 Chapter Fourteen Body
15 Chapter Fifteen Index
16 Chapter Sixteen Wiring Diagrams
...

INNER ROCKER COVERS
The outer and inner rocker covers (Figure 1) can be removed from either cylinder with the engine installed in the frame. The outer rocker cover sits on top of the inner rocker cover, which contains the rocker arms and shafts.
Cover Removal
1. Remove the air cleaner backplate as described in Chapter Eight.
2. Remove the outer rocker cover as described in this chapter.
NOTE
Steps 3A and 3B describe two methods for turning the engine over by hand. When performing Step 3A, the bike must be supported with the rear wheel off the ground.
3A. Shift the transmission into fifth gear. While watching the rocker arms, turn the rear wheel until both valves are closed on the cylinder being serviced.
3B. Remove the primary cover as described in Chapter Six. While watching the rocker arms, turn the engine sprocket nut (with a socket and ratchet) until both valves are closed on the cylinder being serviced.
4. Remove the socket head bolts and washers (A, Figure 6).
5. Remove the bolts and washer (B, Figure 6).
6. Remove the four rocker arm mounting bolts and washers (C, Figure 6) by unscrewing each bolt 1/4 turn in a crossing pattern.
7. Remove the lower rocker cover (A, Figure 7). Discard the gasket.
Cover Installation
1. Install a new gasket (A, Figure 8) with the sealer bead facing up.
2. Place the lower rocker cover into position (A, Figure 7), while at the same time inserting the pushrods (B, Figure 8) into the rocker arm sockets (B, Figure 7).
CAUTION To ensure proper installation and tappet.
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