Komatsu WA600 Wheel Loader Workshop Repair & Service Manual
Catalog:
Model:
Complete factory shop manual including electrical wiring diagrams for Komatsu WA600-1, WA600-1L, WA600-1LC, WA600-3, WA600-3D, WA600-3L, WA600-3LK, WA600-6 Wheel Loader. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page to save your precious time.
This repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
FILELIST:
CEAM000800 - Wheel Loader WA600-1 Operation & Maintenance Manual.pdf
CEAM003001 - Wheel Loader WA600-3 Operation & Maintenance Manual.pdf
CEAM008201 - Wheel Loader WA600-3LK avance plus Operation & Maintenance Manual.pdf
CEAMW26010 - Wheel Loader WA600-1L Operation & Maintenance Manual.pdf
CEAMW26030 - Wheel Loader WA600-1LC Operation & Maintenance Manual.pdf
CEBM000800 - Wheel Loader WA600-1 Shop Manual.pdf
CEBM002801 - Wheel Loader WA600-3L Shop Manual.pdf
CEBM005502 - Wheel Loader WA600-3LK avance plus Shop Manual.pdf
CEBMW26010 - Wheel Loader WA600-1L Shop Manual.pdf
CEBMW26030 - Wheel Loader WA600-1LC Shop Manual.pdf
EEAM024501 - Wheel Loader WA600-6 Operation & Maintenance Manual.pdf
GEN00036-02 - Wheel Loader GALEO WA600-6 Field Assembly Instruction.pdf
GEN00090-00 - Wheel Loader WA600-3 Field Assembly Instruction.pdf
SEAM018400 - Wheel Loader WA600-3 avance Operation & Maintenance Manual.pdf
SEAM018402T - Wheel Loader WA600-3 avance Operation & Maintenance Manual.pdf
SEAMA4260100 - Wheel Loader WA600-1L Operation & Maintenance Manual.pdf
SEAW006000 - Wheel Loader WA600-3 Field Assembly Instruction.pdf
SEBM013217 - Wheel Loader WA600-3 avance Shop Manual.pdf
SEBM013218 - Wheel Loader WA600-3 avance Shop Manual.pdf
SEBM013219 - Wheel Loader WA600-3 avance Shop Manual.pdf
SEBM04260111 - Wheel Loader WA600-1 Shop Manual.pdf
SEBMW01400 - Wheel Loader WA600-3 avance (-50 degree Spec.) avance Shop Manual.pdf
SEN00235-05 - Wheel Loader GALEO WA600-6 Shop Manual.pdf
SEN00235-14 - Wheel Loader WA600-6 Shop Manual.pdf
SEN00235-17 - Wheel Loader WA600-6 Shop Manual.pdf
TEN00002-02 - Wheel Loader GALEO WA600-3 Operation & Maintenance Manual.pdf
TEN00002-04 - Wheel Loader WA600-3 Operation & Maintenance Manual.pdf
TEN00111-06 - Wheel Loader GALEO WA600-6 Operation & Maintenance Manual.pdf
TEN00240-02 - Wheel Loader WA600-6 Operation & Maintenance Manual.pdf
TEN00296-02 - Wheel Loader WA600-6 Operation & Maintenance Manual.pdf
TEN00372-01 - Wheel Loader WA600-6 Operation & Maintenance Manual.pdf
TEN00462-02 - Wheel Loader WA600-6 Operation & Maintenance Manual.pdf
EXCERPT:
50 Disassembly and assembly
Installation
Cylinder head assembly
1. Install the cylinder head gasket.
2. Lift and install cylinder head assembly (93). 4 Cylinder head assembly: 50 kg
- Check the punch mark on the mounting bolt head. If 5 marks are punched, replace it with a new one without using it.
- Tighten the mounting bolts in the following order. 2Cylinder head assembly mounting bolt:
Molybdenum disulfide grease (LM-P) 3Cylinder head mounting bolts (1 – 7):
1st time: 245 ± 9.8 Nm {25 ± 1 kgm}
2nd time: 382.5 ± 9.8 Nm {39 ± 1 kgm}
3rd time: 90 – 120° retightening
- For retightening, use tool A8 (see Special tool list). When not using tool A8, apply a marking to the cylinder head and bolt with
- felt pen and then retighten the bolt by 90° – 120° (target is 120°). 3Cylinder head assembly mounting bolts (8 and 9): 93.2 – 103 kgm {9.5 – 10.5 kgm}
- After tightening the main bolt, apply a punch mark (a) on its head (this mark shall not be applied to a new bolt).
Fuel injector
- Make sure that inside of the injector hole is free from dusts. 2O-ring: Engine oil (EO30)
3. Assemble gasket (94) and O-rings (95) and (96) to fuel injector (92).
- Use care not to install O-ring (95) in groove (A) at the center.
4. Insert fuel injector (92) to adapter (97) and injector holder (91).
5. Attach spherical washer (100) to bolt (99) and then tighten injector holder (91) temporarily. Spherical washer: Engine oil (EO30)
- Tightening of injector holder (91) is done permanently after installing the intake manifold and tightening the high-pressure piping temporarily.
6. Install push rod (88).
- Check that the push rod end is securely placed in the cam follower socket.
7. Apply gasket sealant and then install rocker housing (90). 2Rocker housing: Gasket sealant (LG-7)
- Diameter of the gasket sealant line shall be 2 to 3 mm and it should be applied along the housing groove as shown below. Rocker housing mounting bolt: 78.4 – 93.2 Nm {8.0 – 9.5 kgm}
8. Install crosshead (89).