Kawasaki Z750/Z900/Z1000 1972-2007 Workshop Repair & Service Manual
Catalog:
Model:
Complete factory shop manual including electrical wiring diagrams for 1972-2007 Kawasaki Z750, Z750S, Z750 ABS, Z1000-A1, ZR750-J1, ZR750-K1, ZR750L7F, ZR750M7F, Z900, 900 Z1, ZR1000-A1, ZR1000-A2, ZR1000B7F, ZR1000C7F Motorcycle. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page to save your precious time.
This repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
"'07 Z1000 (EN).pdf"
709 pages, English; Kawasaki Z1000, Z1000 ABS Motorcycle Service Manual 2007
ZR1000B7F, ZR1000C7F
"'07 Z1000 (IT).pdf"
740 pages, Italian; Kawasaki Z1000, Z1000 ABS Manuale di assistenza della motocicletta 2007
ZR1000B7F, ZR1000C7F
"'03-'04 Z1000 (EN).pdf"
515 pages, English; Kawasaki Z1000 Motorcycle Service Manual 2003-2004
ZR1000-A1, ZR1000-A2
"'03 Z1000 (IT).pdf"
566 pages, Italian; Kawasaki Z1000 (Z1000-A1) Manuale di assistenza della motocicletta 2003
"'07 Z750(S) (EN).pdf"
681 pages, English; Kawasaki Z750, Z750 ABS Motorcycle Service Manual 2007
ZR750L7F, ZR750M7F
"'07 Z750(S) (ES).pdf"
730 pages, Spanish; Kawasaki Z750, Z750 ABS Motorcycle Service Manual 2007
ZR750L7F, ZR750M7F
"'05 Z750S (EN).pdf"
571 pages, English; Kawasaki Z750S (ZR750-K1) Motorcycle Service Manual 2005
"'04 Z750 (EN).pdf"
491 pages, English; Kawasaki Z750 (ZR750-J1) Motorcycle Service Manual 2004
"'72-'76 Z Series (Z900) (EN).pdf"
161 pages, English; Kawasaki Z900 (900 Z1) Motorcycle Service Manual 1972-1976
EXCERPT:
Quick Reference Guide
General Information 1
Periodic Maintenance 2
Fuel System (DFI) 3
Cooling System 4
Engine Top End 5
Clutch 6
Engine Lubrication System 7
Engine Removal/Installation 8
Crankshaft/Transmission 9
Wheels/Tires 10
Final Drive 11
Brakes 12
Suspension 13
Steering 14
Frame 15
Electrical System 16
Appendix 17
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5-18 ENGINE TOP END
Camshaft, Camshaft Chain
If any clearance exceeds the service limit, measure the diameter of each camshaft journal with a micrometer.
Camshaft Journal Diameter
Standard: 23.950 ∼ 23.972 mm (0.9429 ∼ 0.9438 in.)
Service Limit: 23.92 mm (0.942 in.)
If the camshaft journal diameter is less than the service limit, replace the camshaft with a new one and measure the clearance again.
If the clearance still remains out of the limit, replace the cylinder head unit.
Camshaft Runout
•Remove the camshafts (see Camshaft Removal).
•Set the camshaft in a camshaft alignment jig or on V blocks.
•Measure runout with a dial gauge at the specified place as shown in the figure.
If the runout exceeds the service limit, replace the shaft.
Camshaft Runout
Standard: TIR 0.02 mm (0.0008 in.) or less
Service Limit: TIR 0.1 mm (0.004 in.)
Cam Wear
•Remove the camshafts (see Camshaft Removal).
•Measure the height [A] of each cam with a micrometer.
If the cams are worn down past the service limit, replace the camshaft.
Cam Height
Standard: Exhaust 35.743 ∼ 35.857 mm (1.4072 ∼ 1.4117 in.), Inlet 35.943 ∼ 36.057 mm (1.4151 ∼ 1.4196 in.)
Service Limit: Exhaust 35.64 mm (1.403 in.)
Inlet 35.84 mm (1.411 in.)
Camshaft Chain Removal
•Split the crankcase (see Crankcase Splitting in the Crankshaft/Transmission chapter).
•Remove the camshaft chain [A] from the crankshaft sprocket.
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