Honda XL200/500/600/650/1000 1979-2002 Factory Service & Shop Manual
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Complete workshop & service manual with electrical wiring diagrams for 1979-2002 Honda XL500S, XL600R, XR600R, XL200, CTX200, XL600V, XL650V, XRV750, XL1000V, XL1000Vx Motorcycles. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This XL500S, XL600R, XR600R, XL200, CTX200, XL600V, XL650V, XRV750, XL1000V, XL1000Vx Motorcycles service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
“'79-'81 XL500S (DE).pdf”
101 pages
“'83-'00 XL600R, XR600R (EN).pdf”
162 pages
XL600R, 1983 through 1987.
XR600R, 1985 through 2000.
“'83-'01 XL200 (aka CTX200 Bushlander) (EN)”
“'87-'02 XL600-650V Transalp, XRV750 Africa Twin (EN).pdf”
291 pages
XL600V Transalp. 583cc. 1987 to 1999
XL650V Transalp. 647cc. 2000 to 2002
XRV750 Africa Twin. 742cc. 1990 to 2002
“'98-'02 XL1000V Varadero (EN).pdf”
390 pages
“'98-'02 XL1000Vx Varadero (FR).pdf”
404 pages
EXCERPT:
SERVICE INFORMATION
GENERAL
• When removing the engine, support the motorcycle on its center stand. • The following components require engine removal for service.
– Crankshaft (Section 10)
– Cylinder head/valves (Section 6)
– Cylinder/piston (Section 7)
– Gearshift drum (Section 10)
– Transmission (Section 10)
• The following components can be serviced with the engine installed in the frame.. – Alternator (Section 9)
– Camshaft (Section 6)
– Carburetor (Section 4)
– Clutch (Section 8)
– Gearshift linkage (Section 8)
– Oil pump (Section 2)
5. ENGINE REMOVAL/ INSTALLATION
ENGINE REMOVAL
Drain the engine oil (page 2-3). Remove the following:
– Carburetor
– Spark plug cap
– Muffler
– Clutch cable
Disconnect the alternator and pulse generator connector.
Remove the gearshift pedal.
Remove the bolts and drive sprocket cover.
Remove the following: – Fixing plate bolts.
– Fixing plate.
– Drive chain.
– Drive sprocket.
…