Complete workshop repair service manual with electrical wiring diagrams for Bobcat 316 Excavator. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Bobcat 316 Excavator service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

Operation & Maintenance Manual (316 Excavator) 6902283 (12-05).pdf
Service Manual (316 Excavator) 6902285 (2-06).pdf

EXCERPT:
Replacement:
When the cracks reach so deep that they expose the steel cords, track replacement is required.
Causes Of The Damage:
Because of wound stress applied to rubber tracks around the undercarriage parts during operation, the fatigue especially causes cracks on the lug side rubber surface.
Once the cracks occur, they gradually deteriorate with even small external cracks. Also when operating near seashores or under cold temperatures, rubber tracks are more likely to suffer from ozone cracks.
Prevention:
Rubber tracks are designed with special rubber compounds to prevent cracks due to fatigue. However, external injuries on the lug side rubber sometimes cause more chance of cracking. Machine operators should observe soil conditions when driving, so as not to cause external injuries to the lug side rubber. In order to minimize the occurrence of ozone cracks, attention should be paid to the following instructions for maintenance:
Avoid exposing stored tracks to direct sun light.
Avoid exposing stored tracks to direct rain and snow fall.
Store tracks in well ventilated warehouses.
Use the tracks at least once a month.

6902283 (12-05) - 316 Excavator Operation & Maintenance Manual................2
  OPERATOR SAFETY WARNINGS................4
  CONTENTS................6
  FOREWORD................8
    BOBCAT COMPANY IS ISO 9001 CERTIFIED................10
    REGULAR MAINTENANCE ITEMS................10
    MOTOR OIL................10
    SERIAL NUMBER LOCATIONS................12
    EXCAVATOR SERIAL NUMBER................12
    ENGINE SERIAL NUMBER................12
    DELIVERY REPORT................12
    MACHINE IDENTIFICATION................13
    FEATURES AND ACCESSORIES................14
      Standard Items................14
  SAFETY................16
    SAFETY INSTRUCTIONS................18
      Before Operation................18
      Safe Operation Is The Operator’s Responsibility................19
      Safe Operation Needs A Qualified Operator................19
      Fire Prevention................20
    MACHINE SIGNS (DECALS)................21
  OPERATING INSTRUCTIONS................24
    INSTRUMENTS AND CONTROLS................26
      Instrumentation................26
      Light Switch................26
      Operator Controls................26
    CONTROL LOCKOUT LEVERS................27
      Operation................27
    OPERATOR CANOPY................27
      TOPS Approved................27
    ENGINE SPEED CONTROL................28
      Operation................28
    BOOM SWING PEDAL................28
      Operation................28
    UPPERSTRUCTURE SLEW LOCK................29
      Operation................29
    STEERING LEVERS................29
      Forward And Reverse Travel................29
      Turning................30
    HYDRAULIC CONTROLS................31
      Standard (STD) Control Pattern................31
      ISO Control Pattern................32
      Auxiliary Hydraulics................33
    HORN................33
      Operation................33
    BLADE CONTROL / TRACK EXPANSION LEVER................34
      Raising And Lowering The Blade................34
      Expanding And Retracting The Tracks................34
    DAILY INSPECTION................35
      Daily Inspection And Maintenance................35
    PRE-STARTING PROCEDURE................36
      Before Starting The Engine................36
    STARTING THE ENGINE................37
      Procedure................37
      Cold Temperature Starting................37
    BUCKETS AND ATTACHMENTS................38
      Installing................38
      Removing................38
    OPERATING PROCEDURE................39
      Operating On Public Roads................39
      Lifting A Load................39
      Excavating................40
      Boom Offset................41
      Backfilling................41
      Driving The Excavator................41
      Operating On Slopes................42
      Operating In Water................43
      Avoiding Track Damage................44
    PARKING THE EXCAVATOR................44
      Procedure................44
    LIFTING THE EXCAVATOR................45
      Procedure................45
    TRANSPORTING THE EXCAVATOR................46
      Loading Onto Transport Vehicle................46
      Fastening To Transport Vehicle................46
  PREVENTIVE MAINTENANCE................48
    MAINTENANCE SAFETY................50
    SERVICE SCHEDULE................52
      Chart................52
    ENGINE COVER................53
      Opening the Engine Cover................53
      Closing the Engine Cover................53
    ALTERNATOR BELT................53
      Adjusting The Alternator Belt................53
    AIR CLEANER................54
      Dust Cup................54
      Replacing The Filter................54
    FUEL SYSTEM................55
      Fuel Specifications................55
      Filling The Fuel Tank................55
      Removing Water From The Fuel System................55
      Replacing The Fuel Filter................55
      Draining The Fuel Tank................56
      Removing Air From The Fuel System................56
    ENGINE LUBRICATION SYSTEM................57
      Checking Engine Oil................57
      Replacing Oil And Filter................57
    COOLING SYSTEM................58
      Cleaning The Cooling System................58
      Checking Coolant Level................58
      Replacing The Coolant................59
    ELECTRICAL SYSTEM................60
      Description................60
      Fuses................60
      Fuse Function................60
      Service The Electrical System And Battery................60
      Using A Booster Battery (Jump Starting)................61
      Removing And Installing The Battery................62
    HYDRAULIC SYSTEM................62
      Checking And Adding Fluid................62
      Replacing The Hydraulic Filter................63
      Replacing Hydraulic Fluid................63
    CONTROL LOCKOUT LEVERS................64
      Inspection And Maintenance................64
    SPARK ARRESTOR MUFFLER................65
    TRACK TENSION................66
      Adjusting................66
    FINAL DRIVE CASE................67
      Checking And Adding Oil................67
      Replacing Oil................67
    LUBRICATING THE EXCAVATOR................67
      Lubrication Locations................67
      Lubrication Locations (Cont’d)................68
      Lubrication Locations (Cont’d)................69
    BLADE EXTENSION................69
      Installing And Removing................69
  MACHINE SIGN TRANSLATIONS................70
    SERVICE SCHEDULE (6814967)................72
    WARNING (6808185)................74
    WARNING (6817138)................75
    WARNING (6814976)................76
    WARNING (6804233)................77
    WARNING (6576048)................77
    WARNING (6814970)................77
    IMPORTANT (6560573)................77
  SPECIFICATIONS................78
    EXCAVATOR SPECIFICATIONS (316)................80
      Machine Dimensions................80
      Performance................81
      Engine................81
      Controls................81
      Drive System................81
      Hydraulic System................82
      Electrical................82
      Capacities................82
    FUEL, COOLANT AND LUBRICANTS................83
      Chart................83
    PUBLICATIONS AND TRAINING RESORCES................84
  WARRANTY................86
6902285 (2-06) - 316 Excavator Service Manual................88
  MAINTENANCE SAFETY................90
  ALPHABETICAL INDEX................92
  CONTENTS................94
    FOREWORD................96
    SAFETY INSTRUCTIONS................98
      Fire Prevention................100
    SERIAL NUMBER LOCATIONS................102
    EXCAVATOR SERIAL NUMBER................102
    ENGINE SERIAL NUMBER................102
    IDENTIFICATION AND MACHINE SIGNS (DECALS)................103
  SAFETY AND MAINTENANCE................106
    LIFTING THE EXCAVATOR................108
      Procedure................108
    UPPERSTRUCTURE SLEW LOCK................110
      Operation................110
    TRANSPORTING THE EXCAVATOR................112
      Loading Onto Transport Vehicle................112
    ENGINE COVER................114
      Opening the Engine Cover................114
      Closing the Engine Cover................114
    SERVICE SCHEDULE................116
      Chart................116
    AIR CLEANER................118
      Daily Check................118
      Dust Cup................118
      Replacing The Filter................118
    COOLING SYSTEM................120
      Cleaning The Cooling System................120
      Checking Coolant Level................120
      Replacing The Coolant................121
    FUEL SYSTEM................122
      Fuel Specifications................122
      Filling The Fuel Tank................122
      Removing Water From The Fuel System................122
      Replacing The Fuel Filter................122
      Draining The Fuel Tank................123
      Removing Air From The Fuel System................123
    ENGINE LUBRICATION SYSTEM................126
      Checking Engine Oil................126
      Replacing Oil And Filter................126
    HYDRAULIC SYSTEM................128
      Checking And Adding Fluid................128
      Replacing The Hydraulic Filter................128
      Replacing The Hydraulic Fluid................129
    LUBRICATING THE EXCAVATOR................130
      Lubrication Locations................130
    TRAVEL MOTOR................134
      Checking And Adding Oil................134
      Replacing Oil................134
    ALTERNATOR BELT................136
      Adjusting The Alternator Belt................136
    SPARK ARRESTOR MUFFLER................138
    BLADE EXTENSION................140
      Installing And Removing................140
  HYDRAULIC SYSTEM................142
    HYDRAULIC/HYDROSTATIC SCHEMATICS................146
    HYDRAULIC SYSTEM INFORMATION................150
      Troubleshooting Chart................150
    BOOM CYLINDER................154
      Checking The Boom Cylinder................154
      Removal and Installation................157
      Parts Identification................160
      Disassembly................161
      Assembly................166
    ARM CYLINDER................172
      Checking The Arm Cylinder................172
      Removal and Installation................174
      Parts Identification................176
      Disassembly................177
      Assembly................181
    BOOM SWING CYLINDER................186
      Checking The Boom Swing Cylinder................186
      Removal and Installation................188
      Parts Identification................191
      Disassembly................192
      Assembly................195
    BUCKET CYLINDER................200
      Checking The Bucket Cylinder................200
      Removal and Installation................201
      Parts Identification................204
      Disassembly................205
      Assembly................209
    BLADE CYLINDER................214
      Checking The Blade Cylinder................214
      Removal and Installation................215
      Parts Identification................216
      Disassembly................217
      Assembly................220
    TRACK FRAME EXPANSION CYLINDER................226
      Checking The Track Frame Expansion Cylinder................226
      Removal And Installation................227
      Parts Identification................233
      Disassembly................234
      Assembly................237
    MAIN RELIEF VALVES................242
      Testing And Adjusting The Main Relief Valves................242
    PORT RELIEF VALVES................244
      Testing And Adjusting The Port Relief Valves................244
    HYDRAULIC CONTROL VALVE................246
      Removal And Installation................246
      Identification................249
      Disassembly And Assembly................250
      P1 And P2 Section................252
      Boom And Arm Section................253
      Upperstructure Slew Section................257
      Boom Swing Section................260
      Left Travel And Blade Section................264
      Right Travel And Bucket Section................268
    HYDRAULIC PUMP................272
      Description................272
      Testing................272
      Removal And Installation................274
      Parts Identification................275
      Disassembly................276
      Assembly................280
    TRACK FRAME EXPANSION VALVE................286
      Removal And Installation................286
      Disassembly And Assembly................287
    TRAVEL MOTOR................290
      Removal And Installation................290
      Parts Identification................292
    SWIVEL JOINT................308
      Removal And Installation................308
      Parts Identification................311
      Disassembly................312
      Assembly................315
    SWING MOTOR................320
      Removal And Installation................320
      Parts Identification................321
      Disassembly................322
      Assembly................329
    HYDRAULIC FILTER MOUNT................338
      Removal And Installation................338
    HYDRAULIC RESERVOIR................340
      Removal And Installation................340
    STANDARD HYDRAULIC CONTROL CHANGE................342
      Standard To ISO Control Pattern................342
    ISO HYDRAULIC CONTROL CHANGE................348
      ISO To Standard Control Pattern................348
    AUXILIARY HYDRAULIC CONTROL VALVE................354
      Removal And Installation................354
      Disassembly And Assembly................355
  UNDERCARRIAGE................358
    BLADE................360
      Extention Installing And Removing................360
      Blade Removal And Installation................360
    TRACKS................362
      Track Lug Height................362
      Adjustment................362
      Removal And Installation................364
    TRACK FRAME................366
      Disassembly And Assembly................366
      Removal And Installation Of Expandable Track Frame................366
      Drive Sprocket Removal And Installation................367
    TRACK DAMAGE IDENTIFICATION................368
      Cutting Of Steel Cords................368
      Abrasion Of Embedded Metals................369
      Separation Of Embedded Metals................370
      Separation Of Embedded Metals Due To Corrosion................371
      Cuts On The Lug Side Rubber................372
      Cracks On The Lug Side Rubber Due To Fatigue................373
      Lug Abrasion................374
      Cracks And Cuts On The Lug Side Rubber................375
      Abrasion Of The Track Roller Side................376
      Cuts On The Edges Of Track Roller Side................377
    TRACK IDLER................380
      Parts Identification................380
      Disassembly................381
      Assembly................383
    TRACK ROLLER................386
      Parts Identification................386
      Disassembly................387
      Assembly................389
    SWING CIRCLE GEAR................392
      Removal................392
      Installation................392
  UPPERSTRUCTURE & SWING SECTION................394
    UPPERSTRUCTURE................396
      Removal And Installation................396
    CANOPY................400
      Removal And Installation................400
    SEAT AND SEAT MOUNT................402
      Removal And Installation................402
    CONTROL LOCKOUT................404
      Removal And Installation................404
    ENGINE SPEED CONTROL................406
      Removal And Installation................406
    BLADE CONTROL................408
      Removal And Installation................408
    BLADE CONTROL................409
    UPPERSTRUCTURE SLEW LOCK................410
      Removal And Installation................410
    RIGHT PEDAL AND LINKAGE................412
      Pedal Removal And Installation................412
    TRAVEL CONTROLS................414
      Removal And Installation................414
    LEFT PEDAL AND LINKAGE................416
      Pedal Removal And Installation................416
      Disassembly And Assembly................417
    CONTROL LEVERS AND LINKAGE................418
      Inspection And Maintenance................418
      Removal And Installation................418
    FUEL TANK................422
      Removal And Installation................422
    HORN................424
      Removal And Installation................424
    SWING FRAME................426
      Removal And Installation................426
      Bushing Replacement................428
    BOOM................430
      Removal And Installation................430
      Boom Bushing Removal And Installation................432
    ARM................434
      Removal And Installation................434
      Arm To Boom Bushing Removal And Installation................436
      Arm To Bucket And Bucket Link Bushing Removal And Installation................436
    BUCKET................438
      Removal................438
      Installation................438
    BUCKET LINK................440
      Removal And Installation................440
      Bucket Link Bushing Removal And Installation................441
    UPPERSTRUCTURE COVERS................442
      Left Upperstructure Cover Removal And Installation................442
      Left Upperstructure Cover Disassembly and Assembly................443
      Right Upperstructure Cover Removal And Installation................443
      Right Upperstructure Cover Disassembly and Assembly................444
    CONSOLE COVERS................446
      Left Console Cover Removal And Installation................446
      Right Console Cover Removal And Installation................447
    ENGINE COVER................448
      Removal And Installation................448
    REAR BUMPER................450
      Removal And Installation................450
  ELECTRICAL SYSTEM................452
    ELECTRICAL SCHEMATICS................454
    ELECTRICAL SYSTEM INFORMATION................455
      Troubleshooting Chart................455
      Description................456
      Fuses................456
      Fuse Identification................456
    BATTERY................457
      Servicing................457
      Using A Booster Battery (Jump Starting)................458
      Removal And Installation................459
    ALTERNATOR................461
      Adjusting The Alternator Belt................461
      Removal And Installation................462
      Parts Identification................463
      Disassembly And Assembly................464
    STARTER................467
      Removal And Installation................467
    LIGHT................469
      Removal And Installation................469
      Disassembly And Assembly................470
    INSTRUMENT PANEL................473
      Removal And Installation................473
      Disassembly And Assembly................473
    VOLTAGE REGULATOR................475
      Removal And Installation................475
    HORN SWITCH................477
      Removal And Installation................477
    KEY SWITCH................479
      Removal And Installation................479
  ENGINE SERVICE................481
    TROUBLESHOOTING................483
      Chart................483
    SPARK ARRESTOR MUFFLER................485
      Removal And Installation................485
    AIR CLEANER................487
      Removal And Installation................487
    RADIATOR................489
      Removal And Installation................489
    ENGINE COMPONENTS AND TESTING................491
      Valve Clearance Adjustment................491
      Engine Compression Test Procedure................492
      Fuel Shut-Off Solenoid Removal And Installation................493
      Fuel Shut-Off Timer Removal And Installation................493
      Fuel Injection Pump Check................494
      Fuel Injection Pump Removal and Installation................494
      Fuel Injection Pump Timing................496
      Fuel Injector Removal And Installation................497
      Fuel Injector Checking................499
      Glow Plug Removal And Installation................500
      Glow Plug Checking................500
    ENGINE................501
      Removal And Installation................501
    ENGINE FLYWHEEL................505
      Removal And Installation................505
      Hydraulic Pump Coupler................506
      Flywheel Ring Gear................507
    RECONDITIONING THE ENGINE................509
      Cylinder Head Removal And Installation................509
      Cylinder Head Disassembly And Assembly................510
      Cylinder Head Servicing................511
      Cylinder Head Top Clearance................512
      Valve Guide Checking, Removal and Installation................512
      Valve And Valve Seat Reconditioning................514
      Valve Spring................515
      Rocker Arm And Shaft, Checking................515
      Timing Gearcase Cover Removal And Installation................516
      Idler Gear And Camshaft Removal And Installation................518
      Idler Gear and Shaft, Servicing................520
      Timing Gears Checking Backlash................521
      Fuel Camshaft Removal And Installation................521
      Fuel Camshaft Governor................522
      Crankshaft Gear Removal And Installation................522
      Oil Pump Removal And Installation................523
      Oil Pump, Service................523
      Engine Oil Pressure, Checking................524
      Relief Valve................525
      Piston And Connecting Rod Removal And Installation................525
      Piston And Connecting Rod, Servicing................527
      Connecting Rod Alignment................529
      Crankshaft And Bearings Removal And Installation................530
      Crankshaft And Bearings, Servicing................532
      Cylinder Bore, Checking................534
      Water Pump Removal And Installation................534
      Water Pump Disassembly And Assembly................534
  SPECIFICATIONS................535
    EXCAVATOR SPECIFICATIONS................537
      Machine Dimensions................537
      Performance................538
      Engine................538
      Controls................538
      Drive System................538
      Hydraulic System................538
      Electrical................539
    ENGINE SPECIFICATIONS................541
      Engine................541
      Fuel Injector Nozzles................541
      Fuel Injection Pump................541
      Cylinder Head................541
      Valves................541
      Valve Springs................541
      Rocker Arms................542
      Camshaft................542
      Cylinders................542
      Piston Rings................542
      Pistons................543
      Crankshaft................543
      Oil Pump................544
      Thermostat................544
      Engine Bolt Torque................544
      Re-Grinding The Crankshaft................545
    TORQUE SPECIFICATIONS FOR BOLTS................547
      Torque For General SAE Bolts................547
      Torque For General Metric Bolts................548
    HYDRAULIC CONNECTION SPECIFICATIONS................549
      Not Available At Time Of Print................549
    HYDRAULIC FLUID SPECIFICATIONS................551
      Specifications................551
    FUEL, COOLANT AND LUBRICANTS................553
      Chart................553
    CONVERSIONS................555
      Decimal And Millimeter Equivalents................555
      U.S. To Metric Conversion................556
  SMR................557
    316-1................557
    316-2................559
    316-3................561
    316-4................563
    316-5................565
    316-6................567
6902285 (6-12) - 316 Excavator Service Manual................569
  MAINTENANCE SAFETY................571
  ALPHABETICAL INDEX................573
  CONTENTS................575
    FOREWORD................577
    SAFETY INSTRUCTIONS................579
      Fire Prevention................581
    SERIAL NUMBER LOCATIONS................583
    EXCAVATOR SERIAL NUMBER................583
    ENGINE SERIAL NUMBER................583
    IDENTIFICATION AND MACHINE SIGNS (DECALS)................584
  SAFETY AND MAINTENANCE................585
    LIFTING THE EXCAVATOR................587
      Procedure................587
    UPPERSTRUCTURE SLEW LOCK................589
      Operation................589
    TRANSPORTING THE EXCAVATOR................591
      Loading Onto Transport Vehicle................591
    ENGINE COVER................593
      Opening the Engine Cover................593
      Closing the Engine Cover................593
    SERVICE SCHEDULE................595
      Chart................595
    AIR CLEANER................597
      Daily Check................597
      Dust Cup................597
      Replacing The Filter................597
    COOLING SYSTEM................599
      Cleaning The Cooling System................599
      Checking Coolant Level................599
      Replacing The Coolant................600
    FUEL SYSTEM................601
      Fuel Specifications................601
      Filling The Fuel Tank................601
      Removing Water From The Fuel System................601
      Replacing The Fuel Filter................601
      Draining The Fuel Tank................602
      Removing Air From The Fuel System................602
    ENGINE LUBRICATION SYSTEM................605
      Checking Engine Oil................605
      Replacing Oil And Filter................605
    HYDRAULIC SYSTEM................607
      Checking And Adding Fluid................607
      Replacing The Hydraulic Filter................607
      Replacing The Hydraulic Fluid................608
    LUBRICATING THE EXCAVATOR................609
      Lubrication Locations................609
    TRAVEL MOTOR................613
      Checking And Adding Oil................613
      Replacing Oil................613
    ALTERNATOR BELT................615
      Adjusting The Alternator Belt................615
    SPARK ARRESTOR MUFFLER................617
    BLADE EXTENSION................619
      Installing And Removing................619
  HYDRAULIC SYSTEM................621
    HYDRAULIC/HYDROSTATIC SCHEMATICS................625
    HYDRAULIC SYSTEM INFORMATION................633
      Troubleshooting Chart................633
    BOOM CYLINDER................637
      Checking The Boom Cylinder................637
      Removal and Installation................640
      Parts Identification................643
      Disassembly................644
      Assembly................649
    ARM CYLINDER................655
      Checking The Arm Cylinder................655
      Removal and Installation................657
      Parts Identification................659
      Disassembly................660
      Assembly................664
    BOOM SWING CYLINDER................669
      Checking The Boom Swing Cylinder................669
      Removal and Installation................671
      Parts Identification................674
      Disassembly................675
      Assembly................678
    BUCKET CYLINDER................683
      Checking The Bucket Cylinder................683
      Removal and Installation................684
      Parts Identification................687
      Disassembly................688
      Assembly................692
    BLADE CYLINDER................697
      Checking The Blade Cylinder................697
      Removal and Installation................698
      Parts Identification................699
      Disassembly................700
      Assembly................703
    TRACK FRAME EXPANSION CYLINDER................709
      Checking The Track Frame Expansion Cylinder................709
      Removal And Installation................710
      Parts Identification................716
      Disassembly................717
      Assembly................720
    MAIN RELIEF VALVES................725
      Testing And Adjusting The Main Relief Valves................725
    PORT RELIEF VALVES................727
      Testing And Adjusting The Port Relief Valves................727
    HYDRAULIC CONTROL VALVE................729
      Removal And Installation................729
      Identification................732
      Disassembly And Assembly................733
      P1 And P2 Section................735
      Boom And Arm Section................736
      Upperstructure Slew Section................740
      Boom Swing Section................743
      Left Travel And Blade Section................747
      Right Travel And Bucket Section................751
    HYDRAULIC PUMP................755
      Description................755
      Testing................755
      Removal And Installation................757
      Parts Identification................758
      Disassembly................759
      Assembly................763
    TRACK FRAME EXPANSION VALVE................769
      Removal And Installation................769
      Disassembly And Assembly................770
    TRAVEL MOTOR................773
      Removal And Installation................773
      Parts Identification................775
    SWIVEL JOINT................791
      Removal And Installation................791
      Parts Identification................794
      Disassembly................795
      Assembly................798
    SWING MOTOR................803
      Removal And Installation................803
      Parts Identification................804
      Disassembly................805
      Assembly................812
    HYDRAULIC FILTER MOUNT................821
      Removal And Installation................821
    HYDRAULIC RESERVOIR................823
      Removal And Installation................823
    STANDARD HYDRAULIC CONTROL CHANGE................825
      Standard To ISO Control Pattern................825
    ISO HYDRAULIC CONTROL CHANGE................831
      ISO To Standard Control Pattern................831
    AUXILIARY HYDRAULIC CONTROL VALVE................837
      Removal And Installation................837
      Disassembly And Assembly................838
  UNDERCARRIAGE................841
    BLADE................843
      Extention Installing And Removing................843
      Blade Removal And Installation................843
    TRACKS................845
      Track Lug Height................845
      Adjustment................845
      Removal And Installation................847
    TRACK FRAME................849
      Disassembly And Assembly................849
      Removal And Installation Of Expandable Track Frame................849
      Drive Sprocket Removal And Installation................850
    TRACK DAMAGE IDENTIFICATION................851
      Cutting Of Steel Cords................851
      Abrasion Of Embedded Metals................852
      Separation Of Embedded Metals................853
      Separation Of Embedded Metals Due To Corrosion................854
      Cuts On The Lug Side Rubber................855
      Cracks On The Lug Side Rubber Due To Fatigue................856
      Lug Abrasion................857
      Cracks And Cuts On The Lug Side Rubber................858
      Abrasion Of The Track Roller Side................859
      Cuts On The Edges Of Track Roller Side................860
    TRACK IDLER................863
      Parts Identification................863
      Disassembly................864
      Assembly................866
    TRACK ROLLER................869
      Parts Identification................869
      Disassembly................870
      Assembly................872
    SWING CIRCLE GEAR................875
      Removal................875
      Installation................875
  UPPERSTRUCTURE & SWING SECTION................877
    UPPERSTRUCTURE................879
      Removal And Installation................879
    CANOPY................883
      Removal And Installation................883
    SEAT AND SEAT MOUNT................885
      Removal And Installation................885
    CONTROL LOCKOUT................887
      Removal And Installation................887
    ENGINE SPEED CONTROL................889
      Removal And Installation................889
    BLADE CONTROL................891
      Removal And Installation................891
    BLADE CONTROL................892
    UPPERSTRUCTURE SLEW LOCK................893
      Removal And Installation................893
    RIGHT PEDAL AND LINKAGE................895
      Pedal Removal And Installation................895
    TRAVEL CONTROLS................897
      Removal And Installation................897
    LEFT PEDAL AND LINKAGE................899
      Pedal Removal And Installation................899
      Disassembly And Assembly................900
    CONTROL LEVERS AND LINKAGE................901
      Inspection And Maintenance................901
      Removal And Installation................901
    FUEL TANK................905
      Removal And Installation................905
    HORN................907
      Removal And Installation................907
    SWING FRAME................909
      Removal And Installation................909
      Bushing Replacement................911
    BOOM................913
      Removal And Installation................913
      Boom Bushing Removal And Installation................915
    ARM................917
      Removal And Installation................917
      Arm To Boom Bushing Removal And Installation................919
      Arm To Bucket And Bucket Link Bushing Removal And Installation................919
    BUCKET................921
      Removal................921
      Installation................921
    BUCKET LINK................923
      Removal And Installation................923
      Bucket Link Bushing Removal And Installation................924
    UPPERSTRUCTURE COVERS................925
      Left Upperstructure Cover Removal And Installation................925
      Left Upperstructure Cover Disassembly and Assembly................926
      Right Upperstructure Cover Removal And Installation................926
      Right Upperstructure Cover Disassembly and Assembly................927
    CONSOLE COVERS................929
      Left Console Cover Removal And Installation................929
      Right Console Cover Removal And Installation................930
    ENGINE COVER................931
      Removal And Installation................931
    REAR BUMPER................933
      Removal And Installation................933
  ELECTRICAL SYSTEM................935
    ELECTRICAL SCHEMATICS................937
    ELECTRICAL SYSTEM INFORMATION................939
      Troubleshooting Chart................939
      Description................940
      Fuses................940
      Fuse Identification................940
    BATTERY................941
      Servicing................941
      Using A Booster Battery (Jump Starting)................942
      Removal And Installation................943
    ALTERNATOR................945
      Adjusting The Alternator Belt................945
      Removal And Installation................946
      Parts Identification................947
      Disassembly And Assembly................948
    STARTER................951
      Removal And Installation................951
    LIGHT................953
      Removal And Installation................953
      Disassembly And Assembly................954
    INSTRUMENT PANEL................957
      Removal And Installation................957
      Disassembly And Assembly................957
    VOLTAGE REGULATOR................959
      Removal And Installation................959
    HORN SWITCH................961
      Removal And Installation................961
    KEY SWITCH................963
      Removal And Installation................963
  ENGINE SERVICE................965
    TROUBLESHOOTING................967
      Chart................967
    SPARK ARRESTOR MUFFLER................969
      Removal And Installation................969
    AIR CLEANER................971
      Removal And Installation................971
    RADIATOR................973
      Removal And Installation................973
    ENGINE COMPONENTS AND TESTING................975
      Valve Clearance Adjustment................975
      Engine Compression Test Procedure................976
      Fuel Shut-Off Solenoid Removal And Installation................977
      Fuel Shut-Off Timer Removal And Installation................977
      Fuel Injection Pump Check................978
      Fuel Injection Pump Removal and Installation................978
      Fuel Injection Pump Timing................980
      Fuel Injector Removal And Installation................981
      Fuel Injector Checking................983
      Glow Plug Removal And Installation................984
      Glow Plug Checking................984
    ENGINE................985
      Removal And Installation................985
    ENGINE FLYWHEEL................989
      Removal And Installation................989
      Hydraulic Pump Coupler................990
      Flywheel Ring Gear................991
    RECONDITIONING THE ENGINE................993
      Cylinder Head Removal And Installation................993
      Cylinder Head Disassembly And Assembly................994
      Cylinder Head Servicing................995
      Cylinder Head Top Clearance................996
      Valve Guide Checking, Removal and Installation................996
      Valve And Valve Seat Reconditioning................998
      Valve Spring................999
      Rocker Arm And Shaft, Checking................999
      Timing Gearcase Cover Removal And Installation................1000
      Idler Gear And Camshaft Removal And Installation................1002
      Idler Gear and Shaft, Servicing................1004
      Timing Gears Checking Backlash................1005
      Fuel Camshaft Removal And Installation................1005
      Fuel Camshaft Governor................1006
      Crankshaft Gear Removal And Installation................1006
      Oil Pump Removal And Installation................1007
      Oil Pump, Service................1007
      Engine Oil Pressure, Checking................1008
      Relief Valve................1009
      Piston And Connecting Rod Removal And Installation................1009
      Piston And Connecting Rod, Servicing................1011
      Connecting Rod Alignment................1013
      Crankshaft And Bearings Removal And Installation................1014
      Crankshaft And Bearings, Servicing................1016
      Cylinder Bore, Checking................1018
      Water Pump Removal And Installation................1018
      Water Pump Disassembly And Assembly................1018
  SPECIFICATIONS................1019
    EXCAVATOR SPECIFICATIONS................1021
      Machine Dimensions................1021
      Performance................1022
      Engine................1022
      Controls................1022
      Drive System................1022
      Hydraulic System................1022
      Electrical................1023
    ENGINE SPECIFICATIONS................1025
      Engine................1025
      Fuel Injector Nozzles................1025
      Fuel Injection Pump................1025
      Cylinder Head................1025
      Valves................1025
      Valve Springs................1025
      Rocker Arms................1026
      Camshaft................1026
      Cylinders................1026
      Piston Rings................1026
      Pistons................1027
      Crankshaft................1027
      Oil Pump................1028
      Thermostat................1028
      Engine Bolt Torque................1028
      Re-Grinding The Crankshaft................1029
    TORQUE SPECIFICATIONS FOR BOLTS................1031
      Torque For General SAE Bolts................1031
      Torque For General Metric Bolts................1032
    HYDRAULIC CONNECTION SPECIFICATIONS................1033
      Not Available At Time Of Print................1033
    HYDRAULIC FLUID SPECIFICATIONS................1035
      Specifications................1035
    FUEL, COOLANT AND LUBRICANTS................1037
      Chart................1037
    CONVERSIONS................1039
      Decimal And Millimeter Equivalents................1039
      U.S. To Metric Conversion................1040
  SMR................1041
    316-1................1041
    316-2................1043
    316-3................1045
    316-4................1047
    316-5................1049
    316-6................1051
    316-7................1053