Complete workshop repair & service manual with electrical wiring diagrams for Bobcat 2410 Loader. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Bobcat 2410 Loader service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

6720276 (2-90) - 2410 Operation & Maintenance Manual.pdf
6722326 (11-92) - 2410 Operation & Maintenance Manual.pdf
6722327 (3-93) - 2410 Service Manual.pdf

EXCERPT:
BRAKE PEDAL MECHANISM
Removal And Installation
Remove the floor panel in the operator cab. (See Page 5–1.)
Remove the nut (Item 1) [A] from the brake cable and lever (both sides).
Loosen the lock nut at the brake cable (both sides) [B].
Remove the brake cable from the mounting bracket (both sides).
Disconnect the electrical wiring harness from the brake pedal switch [C].
Remove the mounting bolts and nuts from the brake pedal mechanism [D].
…

6720276 (2-90) - 2410 Operation & Maintenance Manual...2
  OPERATOR SAFETY WARNINGS...4
  FOREWORD...6
    CONTENTS...6
    REFERENCE INFORMATION...6
    SAFETY INSTRUCTIONS...8
      Safety Is The Operator's Responsibility...8
      Before Operating The Bobcat Loader...8
      Safe Operation Needs A Qualified Operator...9
    FIRE PREVENTION...9
    SERIAL NUMBER LOCATIONS...10
    LOADER SERIAL NUMBER...10
    ENGINE SERIAL NUMBER...10
    DELIVERY REPORT...10
    BOBCAT LOADER IDENTIFICATION...11
    SAFETY SIGNS (DECALS)...12
  OPERATING INSTRUCTIONS...14
    INSTRUMENT PANEL...16
    THROTTLE CONTROL...17
    PARKING BARKE...17
    TRANSMISSION RANGE SELECTOR...18
    STEERING AND FOOT PEDAL...19
      Foot Pedal Control...19
      Steering wheel...19
    HYDRAULIC CONTROLS...20
      Lift Arm Operation...20
      Tilt Operation (Bucket)...20
      Auxiliary Hydraulic Operation...21
      Constant Flow Operation...21
      Release Hydraulic Pressure At Couplers...21
    DAILY INSPECTION...22
    COUNTERWEIGHT...23
    GETTING READY FOR OPERATION...23
    STARTING THE ENGINE...25
      Normal Starting Condition...25
      Cold Temperature Starting...26
      Warming The Hydrostatic Transmission...26
    ATTACHMENTS & BUCKETS...27
      Rated Operating Capacity...27
      Installation Of Bucket (Attachment)...28
      Removing The Bucket (Attachment)...28
      Bucker Indicator Linkage Adjustment...29
    OPERATING PROCEDURE...30
      Operating On Slopes...30
      Filling The Bucket...31
      Emptying The Bucket...31
      Digging Into The Ground...32
      Leveling The Ground...32
      Backfilling...33
    PARKING THE LOADER...33
    TRANSPORTING THE LOADER...34
    TOWING THE LOADER...35
  PREVENTIVE MAINTENANCE...36
    MAINTENANCE SAFETY...37
    SERVICE SCHEDULE...40
    LIFT ARM STOP...41
    STEERING FRAME LOCK...41
    ENGINE HOOD...42
    ENGINE REAR DOORS...42
    AIR CLEANER...43
    FUEL SYSTEM...45
      Filling The Fuel Tank...45
      Fule Filter...45
      Removing Air From The Fuel System...47
    ENGINE LUBRICATION SYSTEM...48
      Engine Oil And Filter Replacement...48
    COOLING SYSTEM...49
      Radiator Side Screen...49
      Cooling Syatem Maintenance...49
      Checking Coolant Level...50
      Removing Coolant From The Cooling System...50
    ALTERNATOR BELT...51
      Adjusting The Alternator Belt...51
    ELECTRICAL SYSTEM...52
      Description...52
      Electrical System Service...52
      Fuses...52
      Using A Booster Battery (Jump Starting)...53
      Battery Removal And Installation...54
    HYDRAULIC / HYDROSTATIC SYSTEM...55
      Checking And Adding Fluid...55
      Hydraulic / Hydrostatic Filter Replacement...55
      Hydraulic Fluid Replacememnt...56
    SPARK ARRESTOR MUFFLER...57
    TIRE MAINTENANCE...58
      Wheel Nuts...58
      Tire Rotation...58
      Tire Inflation...58
    FRONT AND REAR DIFFERENTIAL...59
      Checking Differential Oil Level...59
      Checking Gear-Drop Box Oil Level...59
      Checking Wheel End Oil Level...59
    DRIVE BELT...60
      Adjustment...60
      Removal And Installation...60
    LUBRICATION OF THE LOADER...62
    BOB-TACH...65
    BLOWER FILTER (OPERATOR CAB)...65
  SPECIFICATIONS...66
    LOADER DIMEMSIONS...68
    OPERATION AND PERFORMANCE...68
    ENGINE...68
    HYDRAULIC SYSTEM...69
    ELECTRICAL...69
    DRIVE SYSTEM...69
    CAPACITIES...69
    TIRES...69
  WARRANTY...70
6722326 (11-92) - 2410 Operation & Maintenance Manual...72
  OPERATOR SAFETY WARNINGS...74
  CONTENTS...76
    REFERENCE INFORMATION...76
  FOREWORD...78
    SERIAL NUMBER LOCATIONS...80
      LOADER SERIAL NUMBER...80
      ENGINE SERIAL  NUMBER...80
    DELIVERY REPORT...80
    BOBCAT LOADER IDENTIFICATION...81
  SAFETY...82
    SAFETY INSTRUCTIONS...84
    FIRE PREVENTION...86
    SAFETY SIGNS (DECALS)...87
  OPERATING INSTRUCTIONS...90
    INSTRUMENT PANEL...92
    THROTTLE CONTROL...93
    PARKING BRAKE...93
    TRANSMISSION RANGE SELECTOR...94
    STEERING AND FOOT PEDAL...95
      Foot Pedal Control...95
      Steering Wheel...95
    HYDRAULIC CONTROLS...96
      Lift Arm Operation...96
      Bucket Position Valve Operation...96
      Auxiliary Hydraulic Operation...97
      Constant Flow Operation...97
      Release Hydraulic Pressure At Couplers...97
    DAILY INSPECTION...98
    COUNTERWEIGHT...99
    GETTING READY FOR OPERATION...99
      Standard Seat...100
      Deluxe Seat (W/Enclosed *Cab)...101
      Restraint Arm & Steering Wheel...102
    STARTING THE ENGINE...102
      Normal Starting Condition...103
      Cold Temperature Starting...104
      Warming The Hydrostatic Transmission...104
    ATTACHMENTS & BUCKETS...105
      Rated Operating Capacity...105
      Installation Of Bucket (Attachment)...106
      Removing The Bucket (Attachment)...106
      Bucket Indicator Linkage Adjustment...107
    OPERATING PROCEDURE...108
      Operating On Slopes...108
      Filling The Bucket...109
      Emptying The Bucket...109
      Digging Into The Ground...110
      Leveling The Ground...110
      Backfilling...111
    PARKING THE LOADER...111
    TRANSPORTING THE LOADER...112
  PREVENTIVE MAINTENANCE...114
    MAINTENANCE SAFETY...115
    SERVICE SCHEDULE...116
    LIFT ARM SUPPORT DEVICE...117
    STEERING FRAME LOCK...117
    ENGINE HOOD...118
    ENGINE REAR DOORS...118
    AIR CLEANER...119
    FUEL SYSTEM...121
      Fuel Specifications...121
      Filling The Fuel Tank...121
      Fuel Filter...121
      Removing Air From The Fuel System...123
    ENGINE LUBRICATION SYSTEM...124
      Oil & Filter Replacement...124
    COOLING SYSTEM...125
      Radiator Side Screen...125
      Cooling System Maintenance...125
      Checking Coolant Level...126
      Removing Coolant From The Cooling System...126
    ALTERNATOR BELT...127
      Adjusting The Alternator Belt...127
    ELECTRICAL SYSTEM...128
      Description...128
      Electrical System Service...128
      Fuses...128
      Using A Booster Battery (Jump Starting)...129
      Battery Removal And Installation...130
    HYDRAULIC / HYDROSTATIC SYSTEM...132
      Checking And Adding Fluid...132
      Hydraulic / Hydrostatic Filter Replacement...132
      Hydraulic Fluid Replacement...133
    SPARK ARRESTOR MUFFLER...134
    TIRE MAINTENANCE...135
      Wheel Nuts...135
      Tire Rotation...135
      Tire Inflation...135
    FRONT AND REAR DIFFERENTIAL...136
      Checking Differential Oil Level...136
      Checking Gear-Drop Box Oil Level...136
      Checking Wheel End Oil Level...136
    LUBRICATION OF THE LOADER...137
    BOB-TACH...140
    BLOWER FILTER (OPERATOR CAB)...140
  TROUBLESHOOTING...142
    TROUBLESHOOTING THE ENGINE...144
    TROUBLESHOOTING THE DRIVE SYSTEM...145
    TROUBLESHOOTING THE HYDRAULIC SYSTEM...146
  SPECIFICATIONS...148
    LOADER DIMENSIONS...150
    OPERATION AND PERFORMANCE...150
    ENGINE...150
    HYDRAULIC SYSTEM...151
    ELECTRICAL...151
    DRIVE SYSTEM...151
    CAPACITIES...151
    TIRES...151
  WARRANTY...152
6722327 (3-93) - 2410 Service Manual...154
  MAINTENANCE SAFETY...156
  CONTENTS...158
    FOREWORD...160
    SAFETY INSTRUCTIONS...162
    SERIAL NUMBER LOCATIONS...163
    LOADER SERIAL NUMBER...163
    ENGINE SERIAL NUMBER...163
    DELIVERY REPORT...163
    BOBCAT ARTICLATED LOADER IDENTIFICATION...164
  PREVENTIVE MAINTENANCE...166
    SERVICE SCHEDULE...168
    LIFTING AND BLOCKING THE LOADER...169
      Procedure...169
    TRANSPORTING THE LOADER...170
      Procedure...170
    LIFT ARM SUPPORT DEVICE...171
      Procedure...171
    STEERING FRAME LOCK...171
      Procedure...171
    AIR CLEANER...172
      Replacement Of Filter Element...172
    FUEL SYSTEM...174
      Fuel Specifications...174
      Filling The Fuel Tank...174
    ENGINE LUBRICATION SYSTEM...175
      Checking Engine Oil...175
      Replacement Of Oil And Filter...175
    ENGINE COOLANT SYSTEM...176
      Checking Coolant Level...176
      Removing Coolant From The Cooling System...176
      Radiator Side Screen...177
      Cooling System Maintenance...177
    USING A BOOSTER BATTERY (JUMP STARTING)...178
      Procedure...178
    HYDRAULIC / HYDROSTATIC SYSTEM...179
      Checking And Adding Fluid...179
      Hydraulic/Hydrostatic Filter Replacement...179
      Hydraulic Fluid Replacement...180
    SPARK ARRESTOR MUFFLER...181
      Cleaning Procedure...181
    TIRE MAINTENANCE...182
      Wheel Nuts...182
      Tire Rotation...182
      Tire Inflation...182
    FRONT AND REAR DIFFERENTIAL...183
      Checking Differential Oil Level...183
      Checking Gear-Drop Box Oil Level...183
      Checking Wheel End Oil Level...183
    LUBRICATION OF THE LOADER...184
      Procedure...184
    BLOWER FILTER (OPERATOR CAB)...187
      Cleaning The Filter...187
  HYDRAULIC SYSTEM...188
    HYDRAULIC / HYDROSTATIC SCHEMATICS...190
    TROUBLESHOOTING...202
    HYDRAULIC SYSTEM INFORMATION...203
      Flare Connections...203
      O-Ring Face Seal Connectin...203
      Straight Thread O-Ring Fitting...203
      Tubelines And Hoses...203
    TILT CYLINDER...204
      Checking The Tilt Cylinder...204
      Removal And Installation...204
      Tilt Cylinder Base End Pivot Pin...205
      Pivot Pin Seals...206
      Bucket Indicator Linkage Adjustment...206
    LIFT CYLINDER...207
      Checking The Lift Cylinder...207
      Removal And Installation...208
    STEERING CYLINDER...210
      Checking The Steering Cylinder...210
      Removal And Installation...210
      Rod End Bearing...211
    HYDRAULIC CONTROL VALVE...212
      Checking The Main Relief Valve...212
      Main Relief Valve...212
      Removal And Installation...213
    BUCKET POSITION VALVE...217
      Removal And Installation...217
    HYDRAULIC PUMP...219
      Checking Hydraulic Pump Output (Small Section)...219
      Checking Hydraulic Pump Output (Large Section)...220
      Removal And Installation...221
    HYDRAULIC CONTROL LEVER...223
      Removal And Installation...223
      Disassembly And Assembly...224
    STEERING CONTROL VALVE...226
      Removal And Installation...226
      Disassembly...228
      Checking Steering Relief Valve...235
      Assembly...230
    PRIORITY VALVE...236
      Removal And Installation...236
      Disassembly And Assembly...237
      Adjustment Of Steering Relief Valve...237
    HYDRAULIC RESERVOIR...238
      Removal And Installation...238
    HYDRAULIC FILTER HOUSING...240
      Oil Cooler By-Pass...240
      Removal And Installation...240
  HYDROSTATIC SYSTEM...242
    TROUBLESHOOTING...244
    HYDROSTATIC SYSTEM INFORMATION...245
      High Pressure Relief/Replenishing Valve Function...245
    HYDROSTATIC MOTOR...246
      Removal And Installation...246
    MULTI-DISC BRAKE...249
      Removal And Installation...249
      Disassembly And Assembly...249
    HYDROSTATIC PUMP...253
      Checking Charge Pressure...253
      Removal And Installation...254
    DRIVE BELT...258
      Removal And Installation...258
    TENSION ARM & PULLEY...261
      Disassembly And Assembly...261
    FOOT PEDAL CONTROL...264
      Removal And Installation...264
  DRIVE SYSTEM...266
    TROUBLESHOOTING...268
    DRIVE SHAFT...269
      Removal And Installation...269
    AXLE AND DIFFERENTIAL...270
      Front Axle Removal And Installation...270
      Rear Axle Removal And Installation...271
      Oscillation Blocks And Bushings...272
      Oscillation Frame Removal And Installation...273
      Axle Hub Removal And Installation...274
      Axle Seal Removal And Installation...275
      Axle End Housing Removal And Installation...276
      Axle End Housing Disassembly And Assembly...276
      Axle Housing End Clearance...280
      Axle Hub Shaft End Play...282
      Differential Axle Removal And Installation...282
      Differential Axle And Seal...283
      Brake And Drum...286
      Disassembly Of Differential...287
      Assembly Of Differential...296
    DROP-BOX GEARCASE...304
      Removal And Installation...304
      Disassembly And Assembly...305
    BRAKE PEDAL MECHANISM...309
      Removal And Installation...309
      Disassembly And Assenbly...310
      Brake Pedal Adjustment...312
  MAIN FRAME...314
    FLOOR PANEL...316
      Removal And Installation...316
    THROTTLE COVER...318
      Removal And Installation...318
    SEAT AND SEAT MOUNTING FRAME...319
      Removal And Installation...319
    REAR FLOOR PANEL...320
      Removal And Installation...320
    ENGINE HOOD...321
      Removal And Installation...321
      Hood Adjustment...322
    FRONT BUMPER...322
      Removal And Installation...322
    BOB-TACH TILT ROD...323
      Removal And Installation...323
    TILT TRANSFER ARM...325
      Removal And Installation...325
    BOB-TACH...326
      Removal And Installation...326
      Bob-Tach Lever And Wedge...327
    STEERING WHEEL...329
      Removal And Installation...329
    STEERING COLUMN...332
      Removal And Installation...332
      Tilt Lock Mechanism...332
    FUEL TANK...334
      Removal And Installation...334
      Fuel Sender...335
    REAR DOOR...336
      Removal And Installation...336
      Adjustment...336
    LOADER MAIN FRAME...337
      Seperating The Front And Rear Main Frame...337
      Bottom Pivot Pin Bearing...340
      Top Pivot Pin Bearing...341
  ELECTRICAL SYSTEM...342
    ELECTRICAL SCHEMATICS...345
    TROUBLESHOOTING...354
    ELECTRICAL SYSTEM...354
      Description...354
      Fuses...355
      In-Line Master Fuse...355
      Electrical System Service...357
    SEALED ELECTRICAL TERMINAL...357
      Removal And Installation...357
    DIODES...357
      Checking The Diodes...357
    BATTERY...358
      Checking The Battery...358
      Removal And Installation...358
    ALTERNATOR...359
      Belt Tension...359
      Troubleshooting The Alternator...360
      Checking The Alternator Output...361
      Removal And Installation...362
      Disassembly And Assembly...362
      Brush Inspection...366
      Testing Diode-Trio & Rectifier Assemble...366
      Checking The Stator...366
      Rotor Testing And Inspection...367
      Replacing The Rear Rotor Bearing...367
      Inspection Of Rear Housing...368
    STARTER...369
      Checking The Starter...369
      Removal And Installation...369
      Disassembly And Assembly...370
      Cleaning And Inspection...372
    INSRTUMENT PANEL...373
      Removal And Installation...373
    SIGNAL LIGHT CONTROL...375
      Removal And Installation...375
  ENGINE SERVICE...376
    TROUBLESHOOTING...378
    VALVE CLEARANCE...379
      Adjustment...379
    AIR CLEANER HOUSING...379
      Removal And Installation...379
    FUEL FILTER...380
      Water Trap...380
      Removal And Installation...380
      Removing Air From The Fuel System...381
    FUEL LIFT PUMP...382
      Checking...382
      Removal And Installation...382
    FUEL INJECTION PUMP...383
      Removal And Installation...383
    TIMING...386
      Engine Timing To Injection Pump...386
      Checking Timing Mark On Injection Pump Flange...387
    FUEL INJECTOR NOZZLES...388
      Removal And Installation...388
      Checking...389
    ENGINE COMPRESSION...390
      Checking...390
    COOLANT RECOVERY TANK...391
      Removal And Installation...391
    RADIATOR AND OIL COOLER...392
      Removal And Installation...392
    RADIATOR FAN...396
      Removal And Installation...396
    ENGINE...397
      Removal And Installation...397
    ENGINE FLYWHEEL...399
      Removal And Installation...399
      Flywheel Ring Gear...399
    ENGINE MUFFLER...400
      Removal And Installation...400
    CYLINDER HEAD...402
      Removing The Cylinder Head...402
      Cylinder Head Surface Alignment...402
      Installing The Cylinder Head...402
    VALVES...404
      Removal Of The Valves...404
      Installing The Valves...404
      Reconditioning The Valve And Valve Seats...404
      Installing Valve Guides...405
      Installing The Valve Seats...406
      Checking The Valve Springs...406
    ROCKER ARMS...407
      Disassembly...407
      Assembly...407
    PISTON AND CONNECTING RODS...408
      Removal...408
      Disassembly...409
      Inspection...409
      Installation...410
    CYLINDER LINERS...411
      Inspection...411
      Removal...411
      Installation...411
    MAIN BEARINGS...412
      Removal...412
      Installation...413
      Crankshaft End Play...413
    CRANKSHAFT...414
      Removal...414
      Checking...414
      Installation...415
    REAR MAIN OIL SEAL...415
      Removal And Installation...415
    TIMING CASE COVER...416
      Removal And Installation...416
    IDLER GEAR AND HUB...417
      Removal And Installation...417
    CAMSHAFT GEAR...418
      Removal And Installation...418
    FUEL INJECTION PUMP GEAR...418
      Removal...418
      Installation...418
    CRANKSHAFT GEAR...418
      Removal...418
    TIMING CASE...419
      Removal And Installation...419
    CAMSHAFT...419
      Removal And Installation...419
    WATER PUMP...420
      Disassembly Of The Water Pump...420
      Inspection Of The Water Pump...420
      Assembly Of The Water Pump...421
    BALANCER UNIT AND OIL PUMP...423
      Balancer Removal And Installation...423
      Engine Timing To Balancer Unit...423
      Oil Pump Removal And Installation...423
      Oil Pump Inspection...424
      Oil Pump Relief Valve...424
      Balancer Disassembly And Assembly...425
      Inspection...426
      Installing Balancer Bushings...426
  SPECIFICATIONS...428
    LOADER SPECIFICATIONS...430
      Loader Dimensions...430
      Operation & Performance...430
      Engine...430
      Hydraulic System...431
      Electrical...431
      Drive System...431
      Capacities...431
      Tires...431
    ENGINE SPECIFICATIONS...432
      Cylinder Head...432
      Valve Guides...432
      Exhaust Valve...432
      Intake Valve...432
      Valve Springs...432
      Rocker Arms & Tappets...432
      Piston & Piston Rings...433
      Piston Pin & Bushing...433
      Cylinder Block & Liners...433
      Crankshaft, Main Bearings & Thrust Washer...434
      Connecting Rod And Bearings...434
      Camshaft & Thrust Washer...435
      Timing Case & Timing Gears...435
      Oil Pump, Gear & Relief Valve...435
      Cooling System & Water Pump...436
      Fuel Lift Pump...436
      Fuel Injection Pump & Injectors...436
      De-Rating For Altitude...437
      Balancer Unit...437
      Engine Bolt Torques...438
      Service Wear Limits...438
      Crankshaft Re-Grind Data...439
    HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS...440
    DECIMAL AND MILLIMETER EQUIVALENTS...441
    U.S. TO METRIC CONVERSION...441
    STANDARD TORQUE SPECIFICATION FOR BOLTS...442
  SERVICE MANUAL REVISIONS...444
    2410-1...444
    2410-2...446
    2410-3...448