Complete repair service manual with electrical wiring diagrams for Bobcat Skid-Steer Loaders S175, S185, with all the workshop information to maintain, diagnose, repair, and service like professional mechanics.

Bobcat Skid-Steer Loaders S175, S185 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

6901827 (4-03) - S175, S175 High Flow Operation & Maintenance Manual.pdf
6901827 (5-12) - S175, S175 High Flow Operation & Maintenance Manual.pdf
6901828 (11-08) - S175, S185 Turbo (High Flow) Service Manual.pdf
6901831 (5-12) - S185 Turbo, S185 Turbo High Flow Operation & Maintenance Manual.pdf
6901831 (7-03) - S185 Turbo, S185 Turbo High Flow Operation & Maintenance Manual.pdf
6902688 (5-12) - S175, S175 High Flow Operation & Maintenance Manual.pdf
6902688 (12-06) - S175, S175 High Flow Operation & Maintenance Manual.pdf
6902690 (5-12) - S185 Turbo, S185 Turbo High Flow Operation & Maintenance Manual.pdf
6902690 (12-06) - S185 Turbo, S185 Turbo High Flow Operation & Maintenance Manual.pdf
6902732 (7-09) - S175, S185 Turbo (High Flow) Service Manual.pdf
6904130 (4-08) - S175 Skid-Steer Loader Operation & Maintenance Manual.pdf
6904132 (7-09) - S175, S185 Skid-Steer Loader Service Manual.pdf
6904134 (4-08) - S185 Skid-Steer Loader Operation & Maintenance Manual.pdf
6986567 (7-09) - S175 Skid-Steer Loader Service Manual.pdf
6986967 (4-08) - S175 Skid-Steer Loader Operation & Maintenance Manual.pdf
6986983 (2-13) - S175 Skid-Steer Loader Operation & Maintenance Manual.pdf
6986983 (11-10) - S175 Skid-Steer Loader Operation & Maintenance Manual.pdf
6986985 (3-08) - S185 Skid-Steer Loader Operation & Maintenance Manual.pdf
6987011 (2-13) - S185 Skid-Steer Loader Operation & Maintenance Manual.pdf
6987011 (11-10) - S185 Skid-Steer Loader Operation & Maintenance Manual.pdf
6987035 (1-13) - S175 Skid-Steer Loader Service Manual.pdf
6987035 (11-10) - S175 Skid-Steer Loader Service Manual.pdf
6987036 (7-14) - S185 Skid-Steer Loader Service Manual.pdf
6987036 (8-09) - S185 Skid-Steer Loader Service Manual.pdf
6987049 (3-11) - S185 Skid-Steer Loader Service Manual.pdf
6987049 (4-10) - S185 Skid-Steer Loader Service Manual.pdf
6987049 (10-11) - S185 Skid-Steer Loader Service Manual.pdf
6987055 (10-08) - S175 Skid-Steer Loader Service Manual.pdf
6990397 (02-13) - S185 Skid-Steer Loader Operation & Maintenance Manual.pdf

Total Pages: 4,322 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
FOREWORD . . . II
SAFETY INSTRUCTIONS . . . V
HYDRAULIC
SYSTEM
FIRE PREVENTION . . . VII
SERIAL NUMBER LOCATIONS . . . IX
HYDROSTATIC
SYSTEM
DELIVERY REPORT. . . X
LOADER IDENTIFICATION . . . XI
SAFETY & MAINTENANCE . . . 10-01
DRIVE
SYSTEM
HYDRAULIC SYSTEM . . . 20-01
MAINFRAME
HYDROSTATIC SYSTEM . . . 30-01
DRIVE SYSTEM . . . 40-01
MAINFRAME. . . 50-01
ELECTRICAL
SYSTEM &
ANALYSIS
ELECTRICAL SYSTEM & ANALYSIS. . . 60-01
ENGINE SERVICE . . . 70-01
ENGINE
SERVICE
HEATING, VENTILATION, AIR CONDITIONING . . . 80-01
SPECIFICATIONS. . . SPEC-01

6901827 (4-03) - S175, S175 High Flow Operation & Maintenance Manual....3
  OPERATOR SAFETY WARNINGS....5
  CONTENTS....7
  FOREWORD....9
    SERIAL NUMBER LOCATIONS....11
    LOADER SERIAL NUMBER....11
    ENGINE SERIAL NUMBER....11
    DELIVERY REPORT....11
    BOBCAT LOADER IDENTIFICATION....12
    FEATURES AND ACCESSORIES....13
  SAFETY....15
    SAFETY INSTRUCTIONS FOR BOBCAT SKIDSTEER LOADERS AND ATTACHMENTS....17
    FIRE PREVENTION....19
    MACHINE SIGNS (DECALS)....20
  OPERATING INSTRUCTIONS....23
    INSTRUMENT PANEL IDENTIFICATION....25
      Left Panel  Standard and Deluxe Instrument Panels....25
      Right Panel  Standard Instrument Panel (With Key Switch)....26
      Right Panel  Deluxe Instrument Panel (With Keyless Start)....27
      Option and Field Accessory Panels (If Equipped)....28
      Cab Light....29
    LIFT ARM BYPASS CONTROL....29
    TRACTION LOCK OVERRIDE....29
    ENGINE SPEED CONTROL....30
    PARKING BRAKE....30
    STEERING LEVERS....31
    STOPPING THE BOBCAT LOADER....31
    SEAT BAR RESTRAINT SYSTEM....32
    HYDRAULIC CONTROLS....33
      Foot Pedals....33
      Hand Controls (If Equipped)....33
      Quick Couplers....34
      Releasing Hydraulic Pressure....34
      Attachment Auxiliary Hydraulic Controls....35
        Auxiliary Hydraulics Button....35
        FRONT Auxiliary Hydraulics Operation....35
        REAR Auxiliary Hydraulics Operation (If Equipped)....35
        HighFlow Hydraulics Operation (If Equipped)....36
        Secondary Front Auxiliary Hydraulics (If Equipped)....36
      Attachment Control Device (ACD) (If Equipped)....37
      Bucket Position Valve Operation (If Equipped)....37
    DAILY INSPECTION....38
      Daily Inspection and Maintenance:....38
    PRESTARTING PROCEDURE....39
    STARTING THE ENGINE....41
      Standard Instrument Panel (With Key Switch)....41
      Deluxe Instrument Panel (With Keyless Start)....42
      Cold Temperature Starting....43
      Warming the Hydraulic/Hydrostatic System....43
    STOPPING THE ENGINE....43
    MONITORING THE DISPLAY PANEL....44
    ATTACHMENTS AND BUCKETS....45
      Hand Lever BobTach....46
        Installing The Bucket Or Attachment....46
        Removing The Bucket Or Attachment....47
      Power BobTach....48
        Installing The Bucket Or Attachment....48
        Removing The Bucket Or Attachment....49
    OPERATING PROCEDURE....50
      Filling the Bucket (Foot Pedals)....51
      Filling the Bucket (Hand Controls)....51
      Emptying the Bucket (Foot Pedals)....52
      Emptying the Bucket (Hand Controls)....52
      Leveling the Ground (Using Lift Arms in Float Position)(Foot Pedals)....52
      Leveling the Ground (Using Lift Arms in Float Position)(Hand Controls)....52
      Digging Into the Ground (Foot Pedals)....53
      Digging Into the Ground(Hand Controls)....53
      Backfilling (Foot Pedals)....53
      Backfilling (Hand Controls)....53
    PARKING THE BOBCAT LOADER....54
    TRANSPORTING THE BOBCAT LOADER....55
    TOWING THE LOADER....55
    LIFTING THE LOADER....56
      Single Point Lift ....56
      Four Point Lift....56
  PREVENTIVE MAINTENANCE....57
  MAINTENANCE SAFETY....59
    SERVICE SCHEDULE....61
    LIFT ARM SUPPORT DEVICE....62
      Installing Lift Arm Support Device....62
      Removing Lift Arm Support Device....62
    HEATING SYSTEM....63
      Cleaning and Maintenance....63
    OPERATOR CAB....64
      Raising The Operator Cab....64
      Cab Door Sensor (If Equipped)....64
      Lowering The Operator Cab....65
      Emergency Exit....66
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)....67
      Inspecting the Seat Bar....67
      Maintaining the Seat Bar....67
    SEAT BAR RESTRAINT SYSTEM ADVANCED CONTROL SYSTEM (ACS) and ADVANCED HAND CONTROLS (AHC)....68
      Inspecting the Seat Bar....68
      Maintaining the Seat Bar....68
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS)....69
      Inspecting The BICS Controller (Engine STOPPED  Key ON)....69
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED  Key ON)....69
      Inspecting The Seat Bar Sensor (Engine RUNNING)....69
      Inspecting The Traction Lock (Engine RUNNING)....69
      Inspecting The Lift Arm ByPass Control....69
      Inspecting Deactivation Of Lift And Tilt Functions (AHC & ACS)....69
    REAR DOOR....70
      Opening And Closing The Rear Door....70
      Adjusting The Rear Door....70
    REAR GRILL....71
    AIR CLEANER SERVICE....72
      Replacing Filter Element....72
    FUEL SYSTEM....74
      Fuel Specifications....74
      Filling the Fuel Tank....74
      Fuel Filter....74
      Removing Air From The Fuel System....75
    ENGINE LUBRICATION SYSTEM....76
      Checking Engine Oil....76
      Oil Chart....76
      Replacing Oil And Filter....76
      ENGINE COOLING SYSTEM....78
      Cleaning The Cooling System....78
      Checking The Coolant Level....78
      Replacing the Coolant....79
    ALTERNATOR BELT....79
      Adjusting The Alternator Belt....79
    ELECTRICAL SYSTEM....80
      Description....80
      Cleaning Battery Terminals....80
      Fuse Location....80
      Using A Booster Battery (Jump Starting)....81
      Removing And Installing The Battery....82
    HYDRAULIC/HYDROSTATIC SYSTEM....83
      Checking And Adding Fluid....83
      Replacing Hydraulic/Hydrostatic Filter....83
      Replacing Hydraulic Fluid And Case Drain Filters....84
      Breather Cap....85
    SPARK ARRESTOR MUFFLER....86
    TIRE MAINTENANCE....87
      Wheel Nuts....87
      Rotating....87
      Mounting....87
    FINAL DRIVE TRANSMISSION (CHAINCASE)....88
      Checking And Adding Oil....88
      Removing Oil From The Chaincase....88
    FAN GEARBOX....88
      Checking And Maintaining....88
    DRIVE BELT....89
      Adjusting The Drive Belt....89
      Replacing The Drive Belt....89
    LUBRICATION OF THE BOBCAT LOADER....90
    PIVOT PINS....92
    BOBTACH (Hand Lever)....93
      Inspection And Maintenance....93
    BOBTACH (Power  Option)....94
      Inspection And Maintenance....94
  SYSTEM SETUP & ANALYSIS....95
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS)....97
      Troubleshooting Chart....97
    DELUXE INSTRUMENTATION SERVICE CODES....98
      Number Codes List....98
    DELUXE INSTRUMENTATION PANEL SETUP....101
      Deluxe Panel Upgrade....101
      Icon Identification....101
      Deluxe Panel Setup....101
      Passwords....102
      Changing the Password....102
  MACHINE SIGN TRANSLATIONS....103
  SPECIFICATIONS....113
    SKID STEER LOADER SPECIFICATIONS....115
      Loader Dimensions....115
      Performance....116
      Engine / Electrical....116
      Hydraulic System....116
      Drive System....117
      Capacities....117
      Controls....117
    BOBCAT APPROVED ATTACHMENTS & ACCESSORIES....118
    ADDITIONAL PUBLICATIONS and TRAINING MATERIALS....121
  WARRANTY....123
6901827 (5-12) - S175, S175 High Flow Operation & Maintenance Manual....125
  OPERATOR SAFETY WARNINGS....127
  CONTENTS....129
  FOREWORD....131
    SERIAL NUMBER LOCATIONS....133
    LOADER SERIAL NUMBER....133
    ENGINE SERIAL NUMBER....133
    DELIVERY REPORT....133
    BOBCAT LOADER IDENTIFICATION....134
    FEATURES AND ACCESSORIES....135
  SAFETY....137
    SAFETY INSTRUCTIONS FOR BOBCAT SKIDSTEER LOADERS AND ATTACHMENTS....139
    FIRE PREVENTION....141
    MACHINE SIGNS (DECALS)....142
  OPERATING INSTRUCTIONS....145
    INSTRUMENT PANEL IDENTIFICATION....147
      Left Panel  Standard and Deluxe Instrument Panels....147
      Right Panel  Standard Instrument Panel (With Key Switch)....148
      Right Panel  Deluxe Instrument Panel (With Keyless Start)....149
      Option and Field Accessory Panels (If Equipped)....150
      Cab Light....151
    LIFT ARM BYPASS CONTROL....151
    TRACTION LOCK OVERRIDE....151
    ENGINE SPEED CONTROL....152
    PARKING BRAKE....152
    STEERING LEVERS....153
    STOPPING THE BOBCAT LOADER....153
    SEAT BAR RESTRAINT SYSTEM....154
    HYDRAULIC CONTROLS....155
      Foot Pedals....155
      Hand Controls (If Equipped)....155
      Quick Couplers....156
      Releasing Hydraulic Pressure....156
      Attachment Auxiliary Hydraulic Controls....157
        Auxiliary Hydraulics Button....157
        FRONT Auxiliary Hydraulics Operation....157
        REAR Auxiliary Hydraulics Operation (If Equipped)....157
        HighFlow Hydraulics Operation (If Equipped)....158
        Secondary Front Auxiliary Hydraulics (If Equipped)....158
      Attachment Control Device (ACD) (If Equipped)....159
      Bucket Position Valve Operation (If Equipped)....159
    DAILY INSPECTION....160
      Daily Inspection and Maintenance:....160
    PRESTARTING PROCEDURE....161
    STARTING THE ENGINE....163
      Standard Instrument Panel (With Key Switch)....163
      Deluxe Instrument Panel (With Keyless Start)....164
      Cold Temperature Starting....165
      Warming the Hydraulic/Hydrostatic System....165
    STOPPING THE ENGINE....165
    MONITORING THE DISPLAY PANEL....166
    ATTACHMENTS AND BUCKETS....167
      Hand Lever BobTach....168
        Installing The Bucket Or Attachment....168
        Removing The Bucket Or Attachment....169
      Power BobTach....170
        Installing The Bucket Or Attachment....170
        Removing The Bucket Or Attachment....171
    OPERATING PROCEDURE....172
      Filling the Bucket (Foot Pedals)....173
      Filling the Bucket (Hand Controls)....173
      Emptying the Bucket (Foot Pedals)....174
      Emptying the Bucket (Hand Controls)....174
      Leveling the Ground (Using Lift Arms in Float Position)(Foot Pedals)....174
      Leveling the Ground (Using Lift Arms in Float Position)(Hand Controls)....174
      Digging Into the Ground (Foot Pedals)....175
      Digging Into the Ground(Hand Controls)....175
      Backfilling (Foot Pedals)....175
      Backfilling (Hand Controls)....175
    PARKING THE BOBCAT LOADER....176
    TRANSPORTING THE BOBCAT LOADER....177
    TOWING THE LOADER....177
    LIFTING THE LOADER....178
      Single Point Lift ....178
      Four Point Lift....178
  PREVENTIVE MAINTENANCE....179
  MAINTENANCE SAFETY....181
    SERVICE SCHEDULE....183
    LIFT ARM SUPPORT DEVICE....184
      Installing Lift Arm Support Device....184
      Removing Lift Arm Support Device....184
    HEATING SYSTEM....185
      Cleaning and Maintenance....185
    OPERATOR CAB....186
      Raising The Operator Cab....186
      Cab Door Sensor (If Equipped)....186
      Lowering The Operator Cab....187
      Emergency Exit....188
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)....189
      Inspecting the Seat Bar....189
      Maintaining the Seat Bar....189
    SEAT BAR RESTRAINT SYSTEM ADVANCED CONTROL SYSTEM (ACS) and ADVANCED HAND CONTROLS (AHC)....190
      Inspecting the Seat Bar....190
      Maintaining the Seat Bar....190
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS)....191
      Inspecting The BICS Controller (Engine STOPPED  Key ON)....191
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED  Key ON)....191
      Inspecting The Seat Bar Sensor (Engine RUNNING)....191
      Inspecting The Traction Lock (Engine RUNNING)....191
      Inspecting The Lift Arm ByPass Control....191
      Inspecting Deactivation Of Lift And Tilt Functions (AHC & ACS)....191
    REAR DOOR....192
      Opening And Closing The Rear Door....192
      Adjusting The Rear Door....192
    REAR GRILL....193
    AIR CLEANER SERVICE....194
      Replacing Filter Element....194
    FUEL SYSTEM....196
      Fuel Specifications....196
      Filling the Fuel Tank....196
      Fuel Filter....196
      Removing Air From The Fuel System....197
    ENGINE LUBRICATION SYSTEM....198
      Checking Engine Oil....198
      Oil Chart....198
      Replacing Oil And Filter....198
      ENGINE COOLING SYSTEM....200
      Cleaning The Cooling System....200
      Checking The Coolant Level....200
      Replacing the Coolant....201
    ALTERNATOR BELT....201
      Adjusting The Alternator Belt....201
    ELECTRICAL SYSTEM....202
      Description....202
      Cleaning Battery Terminals....202
      Fuse Location....202
      Using A Booster Battery (Jump Starting)....203
      Removing And Installing The Battery....204
    HYDRAULIC/HYDROSTATIC SYSTEM....205
      Checking And Adding Fluid....205
      Replacing Hydraulic/Hydrostatic Filter....205
      Replacing Hydraulic Fluid And Case Drain Filters....206
      Breather Cap....207
    SPARK ARRESTOR MUFFLER....208
    TIRE MAINTENANCE....209
      Wheel Nuts....209
      Rotating....209
      Mounting....209
    FINAL DRIVE TRANSMISSION (CHAINCASE)....210
      Checking And Adding Oil....210
      Removing Oil From The Chaincase....210
    FAN GEARBOX....210
      Checking And Maintaining....210
    DRIVE BELT....211
      Adjusting The Drive Belt....211
      Replacing The Drive Belt....211
    LUBRICATION OF THE BOBCAT LOADER....212
    PIVOT PINS....214
    BOBTACH (Hand Lever)....215
      Inspection And Maintenance....215
    BOBTACH (Power  Option)....216
      Inspection And Maintenance....216
  SYSTEM SETUP & ANALYSIS....217
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS)....219
      Troubleshooting Chart....219
    DELUXE INSTRUMENTATION SERVICE CODES....220
      Number Codes List....220
    DELUXE INSTRUMENTATION PANEL SETUP....223
      Deluxe Panel Upgrade....223
      Icon Identification....223
      Deluxe Panel Setup....223
      Passwords....224
      Changing the Password....224
  MACHINE SIGN TRANSLATIONS....225
  SPECIFICATIONS....235
    SKID STEER LOADER SPECIFICATIONS....237
      Loader Dimensions....237
      Performance....238
      Engine / Electrical....238
      Hydraulic System....238
      Drive System....239
      Capacities....239
      Controls....239
    BOBCAT APPROVED ATTACHMENTS & ACCESSORIES....240
    ADDITIONAL PUBLICATIONS and TRAINING MATERIALS....243
  WARRANTY....245
6901828 (11-08) - S175, S185 Turbo (High Flow) Service Manual....247
  MAINTENANCE SAFETY....248
  ALPHABETICAL INDEX....250
  CONTENTS....252
    FOREWORD....253
    SAFETY INSTRUCTIONS....256
    FIRE PREVENTION....258
      Maintenance....258
      Operation....258
      Electrical....258
      Hydraulic System....258
      Fueling....258
      Starting....258
      Spark Arrestor Exhaust System....258
      Welding And Grinding....259
      Fire Extinguishers....259
    SERIAL NUMBER LOCATION....261
      Loader Serial Number....261
      Engine Serial Number....261
    DELIVERY REPORT....262
    BOBCAT LOADER IDENTIFICATION....263
  SAFETY AND MAINTENANCE....264
    LIFTING AND BLOCKING THE LOADER....266
      Procedure....266
    LIFT ARM SUPPORT DEVICE....268
      Installing Lift Arm Support Device....268
      Removing Lift Arm Support Device....269
    OPERATOR CAB....270
      Description....270
      Raising The Operator Cab....270
      Lowering The Operator Cab....272
      Emergency Exit....272
    TRANSPORTING THE BOBCAT LOADER....276
      Procedure....276
    TOWING THE LOADER....278
      Procedure....278
    REMOTE START....280
      Procedure....280
    SERVICE SCHEDULE....282
      Chart....282
    AIR CLEANER SERVICE....284
      Checking....284
      Replacing Filter Element(s)....284
    ENGINE COOLING SYSTEM....286
      Cleaning The Cooling System....286
      Checking The Coolant Level....286
      Replacing the Coolant....287
      KUBOTA V2203-EB....287
      KUBOTA V2003T-EB (TURBO)....287
    FUEL SYSTEM....290
      Fuel Specifications....290
      Filling The Fuel Tank....290
      Fuel Filter....291
      Removing Air From The Fuel System....291
    ENGINE LUBRICATION SYSTEM....292
      Checking Engine Oil....292
      Oil Chart....292
      Replacing Oil And Filter....292
    HYDRAULIC/HYDROSTATIC SYSTEM....294
      Checking And Adding Fluid....294
      Replacing Hydraulic/Hydrostatic Filter....294
      Replacing Hydraulic Fluid....294
      Breather Cap....296
    FINAL DRIVE TRANSMISSION (CHAINCASE)....298
      Checking And Adding Oil....298
      Removing Oil From The Chaincase....298
    FAN GEARBOX....300
      Checking And Maintaining....300
    BOB-TACH....302
      Inspection And Maintenance....302
    POWER BOB-TACH (OPTION)....304
      Inspection And Maintenance....304
    LUBRICATION OF THE BOBCAT LOADER....306
      Procedure....306
    TIRE MAINTENANCE....310
      Wheel Nuts....310
      Rotating....310
      Mounting....310
    SPARK ARRESTOR MUFFLER....312
      Cleaning Procedure....312
  HYDRAULIC SYSTEM....314
    HYDRAULIC / HYDROSTATIC SCHEMATICS....318
    HYDRAULIC SYSTEM INFORMATION....322
      Tighten Procedures....326
      Troubleshooting Chart....326
    CYLINDER (LIFT)....328
      Checking....328
      Removal And Installation....329
      Identification....331
      Disassembly....332
      Assembly....333
    CYLINDER (TILT)....336
      Checking....336
      Removal And Installation....337
      Rod End Pivot Pin Bushing And Seal Replacement....338
      Base End Pivot Pin Replacement....339
      Identification....340
      Disassembly....341
      Assembly....342
    CYLINDER (POWER BOB-TACH)....346
      Checking....346
      Removal And Installation....347
      Identification....348
      Disassembly....349
      Assembly....350
    MAIN RELIEF VALVE....354
      Checking....354
      Adjustment....355
      Removal and Installation....355
    HYDRAULIC CONTROL VALVE (FOOT CONTROL)....358
      Removal And Installation....358
      BICS Valve Removal And Installation....361
      BICS Valve, Lift Arm By-Pass Orifice Removal And Installation....363
      BICS Valve, Check Valve Removal And Installation....364
      BICS Valve Lock Valve Removal And Installation....365
      BICS Valve Solenoid Removal And Installation....366
      BICS Valve Solenoid Testing....367
      Identification Chart....368
      Load Check Valve....369
      Main Relief Valve....370
      Port Relief Valve....371
      Anti-Cavitation Valve/Port Relief Valve....372
      Anti-Cavitation Valve....372
      Rubber Boot....373
      Lift And Tilt Lock Block Removal And Installation....374
      Lift Spool and Detent....374
      Tilt Spool Removal And Installation....383
      Auxiliary Spool Removal And Installation....385
      Auxiliary Electric Solenoid....386
      Port-Auxiliary Section....387
      Cleaning And Inspection....388
    HYDRAULIC CONTROL VALVE (ADVANCED CONTROL SYSTEM) (ACS)....390
      Description....390
      Removal and Installation....390
      BICS Valve Removal And Installation....394
      BICS Valve, Lift Arm By-Pass Orifice Removal And Installation....396
      BICS Valve, Check Valve Removal And Installation....396
      BICS Valve Lock Valve Removal And Installation....398
      BICS Valve Solenoid Removal And Installation....399
      BICS Valve Solenoid Testing....400
      Actuator Removal And Installation....401
      Identification Chart (ACS)....402
      Lift Base End Restrictor....403
      Load Check Valve....403
      Main Relief Valve....404
      Port Relief Valve....405
      Anti-Cavitation Valve/Port Relief Valve....406
      Anti-Cavitation Valve....407
      Tilt Spool Removal And Installation....407
      Lift Spool Removal And Installation....408
      Lift and Tilt Spool Disassembly And Assembly....409
      Auxiliary Spool Removal And Installation....410
      Auxiliary Electric Solenoid....411
      Port-Auxiliary Section....412
      Cleaning And Inspection....412
    LIFT ARM BY-PASS CONTROL VALVE....414
      Inspecting....414
      Removal and Installation....414
      Disassembly and Assembly....415
    HYDRAULIC PUMP....416
      Check The Output Of The Hydraulic Pump Without Power Bob-Tach....416
      Check The Output Of The Hydraulic Pump With Power Bob-Tach....418
      Removal And Installation....420
      Identification....422
      Disassembly And Assembly....423
    HYDRAULIC PUMP (HI FLOW)....428
      Check The Output Of The Hydraulic Pump Without Power Bob-Tach....428
      Check The Output Of The Hydraulic Pump With Power Bob-Tach....430
      Removal And Installation....432
      Identification....434
      Disassembly And Assembly....435
    HYDRAULIC FILTER HOUSING....444
      Removal and Installation....444
    HYDRAULIC FLUID RESERVOIR....446
      Fluid Removal....446
      Removal And Installation....446
    BUCKET POSITION VALVE....450
      Solenoid Removal And Installation....450
      Solenoid Testing....450
      Removal and Installation....451
      Disassembly And Assembly....453
    SELECT VALVE....456
      Checking The High Flow Pump Relief Valve....456
      Removal and Installation....458
      Disassembly And Assembly....461
      Solenoid Testing....466
    REAR AUXILIARY DIVERTER VALVE (DUAL SHUTTLE)....468
      Removal And Installation....468
      Disassembly And Assembly....471
      Solenoid Testing....474
      Inspection....474
    POWER BOB-TACH BLOCK....476
      Removal And Installation....476
      Disassembly And Assembly....477
    FRONT AUXILARY HYDRAULIC COUPLER BLOCK....486
      Removal and Installation....486
      Disassembly And Assembly....486
  HYDROSTATIC SYSTEM....488
    HYDROSTATIC SYSTEM INFORMATION....490
      Troubleshooting Chart....490
      Replenishing Valve Function....491
    HYDROSTATIC MOTOR....492
      Removal And Installation....492
      Parts Identification....494
      Disassembly....495
      Assembly....500
      Carrier Shaft Seal Replacement....506
      Carrier Parts Identification....510
      Carrier Disassembly....511
      Carrier Assembly....512
    CHARGE PRESSURE....516
      Sender Removal And Installation....516
      Checking Charge Pressure....516
      Adjusting....517
    HYDROSTATIC PUMP....518
      Replenishing/High Pressure Relief Valve....518
      Removal And Installation....518
      Parts Identification (Right Half)....521
      Parts Identification (Left Half)....523
      Hydraulic Pump Removal And Installation....525
      Pump Separation....525
      Disassembly....526
      Assembly....532
    DRIVE BELT....540
      Shield Removal And Installation....540
      Adjusting....540
      Drive Belt Replacement....542
      Tensioner Pulley Removal And Installation....542
      Tensioner Pulley Parts Indentification....544
      Tensioner Pulley Disassembly....545
      Tensioner Pulley Assembly....546
    OIL COOLER....548
      Removal and Installation....548
  DRIVE SYSTEM....550
    BRAKE....552
      Disk Removal And Installation....552
      Switch Operated Parking Brake....553
    DRIVE COMPONENTS....554
      Axle Seal Removal And Installation....554
      Axle Sprocket And Bearings Removal And Installation....556
      Chain Removal And Installation....561
    CHAINCASE....564
      Checking And Adding Oil....564
      Removing The Oil....564
      Front Cover Removal And Installation....565
      Center Cover Removal And Installation....566
      Rear Cover Removal And Installation....567
  MAIN FRAME....568
    SEAT BAR....570
      Removal And Installation....570
      Assembling Components....571
      Compression Spring Disassembly And Assembly....573
    OPERATOR CAB....574
      Gas Cylinder Removal And Installation....574
      Gas Cylinder Disassembly....576
      Removal And Installation....576
    OPERATOR SEAT....580
      Removal And Installation....580
      Seat Belt Removal And Installation....580
    OPERATOR SEAT (SUSPENSION)....582
      Removal And Installation....582
      Slide Rail Removal And Installation....583
      Cushion Removal And Installation....583
      Back Removal And Installation....584
      Shock Removal And Installation....585
    BOB-TACH....586
      Removal And Installation....586
      Bob-Tach Lever And Wedge....587
      Pivot Pin Bushing And Seal Replacement....588
    POWER BOB-TACH....590
      Removal And Installation....590
      Power Bob-Tach Lever And Wedge....591
      Pivot Pin Bushing And Seal Replacement....593
    LIFT ARM....594
      Removal And Installation....594
      Link Removal And Installation....597
      Stabilizer Bar Removal And Installation....599
    REAR GRILL....600
      Gas Cylinder Removal And Installation....600
      Removal And Installation....600
    REAR DOOR....602
      Removal And Installation....602
      Striker Removal and Installation....603
      Striker Disassembly and Assembly....603
      Adjusting The Striker....603
      Latch Removal and Installation....604
    FUEL TANK....606
      Removal And Installation....606
      Fuel Level Sender....607
      Fuel Fill Screen....607
    CONTROL PEDALS....610
      Removal And Installation....610
      Pedal Adjustment....610
      Crossbar Linkage Removal and Installation....611
      Lift Foot Pedal Linkage Removal and Installation....612
      Tilt Foot Pedal Linkage Removal and Installation....612
    CONTROL PEDALS (ACS)....614
      Foot Sensor Removal And Installation....614
      Foot Pedal Removal And Installation....615
      Foot Pedal Linkage Disassembly And Assembly....616
    CONTROL PANEL....618
      Removal and Installation....618
      Shock Removal And Installation....620
      Shaft Removal And Installation....620
      Shaft Disassembly And Assembly....620
      Linkage Removal And Installation....621
      Linkage Adjustment....624
      Linkage Neutral Adjustment....627
    CONTROL HANDLE....630
      Control Lever Removal And Installation....630
      Control Lever Boot....630
    CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS) ADVANCED HAND CONTROL....632
      Components Identification....632
      Handle Sensor Removal And Installation....633
      Control Handle Removal and Installation....635
      Control Handle Disassembly and Assembly....636
      Control Lever Removal and Installation....637
      Control Lever Boot....638
    CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS) SELECTABLE HAND/FOOT CONTROL....640
      Components Identification....640
      Handle Sensor Removal And Installation....641
      Control Handle Removal and Installation....644
      Control Handle Disassembly and Assembly....645
      Control Lever Removal and Installation....645
      Control Lever Boot....646
  ELECTRICAL SYSTEM....648
    ELECTRICAL SCHEMATICS....652
    ELECTRICAL SYSTEM INFORMATION....658
      Troubleshooting Chart....660
      Description....661
      Fuse Location....662
      Relay Switch Location....662
    BATTERY....664
      Removal And Installation....664
      Servicing....665
      Using A Booster Battery (Jump Starting)....666
    ALTERNATOR (90 AMP)....668
      Adjusting The Alternator Belt....668
      Alternator Identification....668
      Charging System Check....669
      Alternator Voltage Test....670
      Low Voltage Test....671
      High Voltage Test....671
      Removal And Installation....671
      Rectifier Continuity (Diode) Test....672
      Alternator Regulator Test....673
      Disassembly....674
      Stator Continuity Test....675
      Stator Ground Test....675
      Rotor Continuity Test....675
      Rotor Ground Test....675
      Assembly....676
    STARTER....678
      Checking....678
      Removal And Installation....679
      Parts Identification....680
      Disassembly and Assembly....681
      Inspection And Repair....684
      No Load Test....686
    INSTRUMENT PANEL....688
      Left Panel....688
      Right Panel (Standard) (With Key Switch)....689
      Right Panel - (Deluxe) (With Keyless Start)....690
      Option and Field Accessory Panels....695
      Removal And Installation....696
      Front Accessory Panel Removal And Installation....697
    LIGHTS....698
      Front Removal And Installation....698
      Rear Removal And Installation....698
    BOBCAT CONTROLLER....700
      Identification Chart (S/N 517625419 & Below, S/N 519029062 & Below)....700
      Identification Chart (S/N 517625420 & Above, S/N 519029063 & Above)....701
      Removal And Installation....703
    DIAGNOSTICS....706
      Service Codes....706
    BICS SYSTEM....710
      Inspecting The BICS Controller (Engine STOPPED - Key ON)....710
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....710
      Inspecting The Seat Bar Sensor (Engine RUNNING)....710
      Inspecting The Traction Lock (Engine RUNNING)....710
      Inspecting The Lift Arm By-Pass Control....710
      Additional Inspection For Loaders With Advanced Hand Controls (ACS)....711
      Troubleshooting Chart....712
      Troubleshooting Guide....713
    SEAT BAR SENSOR....714
      Troubleshooting Chart....714
      Test....715
      Removal And Installation....716
      BICS Circuit Test....717
    TRACTION LOCK....718
      Troubleshooting Chart....718
      Inspecting....719
      Solenoid Removal And Installation....719
      Guide Removal....722
      Guide Installation....723
    ADVANCED CONTROL SYSTEM (ACS) ADVANCED HAND CONTROL....726
      Components Identification....726
      Troubleshooting Guide....727
      Controller, Connector And Wire Identification....728
      ACS Controller Removal And Installation....729
      Handle Sensor Connector....730
      Switch Handle Removal....731
      Switch Handle Installation....733
      Actuators Disassembly and Assembly....736
    ADVANCED CONTROL SYSTEM (ACS) SELECTABLE HAND/FOOT CONTROL....738
      Components Identification....738
      Troubleshooting Guide....740
      Controller, Connector And Wire Identification....741
      ACS Controller Removal And Installation....742
      Handle Sensor Connector....743
      Switch Handle Removal....744
      Switch Handle Installation....746
      Actuators Disassembly and Assembly....749
      Handle Lock Solenoid Removal And Installation....751
      Handle Lock Solenoid Disassembly And Assembly....751
      Handle Lock Solenoid Connector....752
      Calibration Of The ACS System....753
      Switchable Hand/Foot Controls Calibration Procedure....753
      Hand Controls Only Calibration Procedure....754
      Foot Sensor Disassembly And Assembly....756
      Foot Sensor Connector....756
      Foot Lock Solenoid Removal And Installation....757
      Foot Lock Solenoid Connector....758
    ELECTRICAL/HYDRAULIC CONTROLS REFERENCE....760
      Controls Identification Chart....760
  ENGINE SERVICE....762
    TROUBLESHOOTING....764
      Chart....764
    ENGINE SPEED CONTROL....766
      Removal And Installation....766
      Disassembly....766
    MUFFLER....768
      Removal And Installation....768
    AIR CLEANER....770
      Removal And Installation....770
    RADIATOR....772
      Removal And Installation....772
    COOLING FAN....774
      Drive Tension Pulley Removal And Installation....774
      Gearbox/Blower Housing Removal And Installation....775
      Blower Housing Grill Removal And Installation....777
      Blower Disassembly And Assembly....777
      Gearbox Parts Identification....779
      Gearbox Disassembly....780
      Gearbox Assembly....784
      Gearbox Checking Backlash....789
    ENGINE COMPONENTS AND TESTING....792
      Compression Checking....792
      Glow Plugs Checking....793
      Glow Plugs Removal And Installation....793
      Fuel Shut-Off Solenoid, Checking....794
      Fuel Shut-Off Solenoid, Adjusting....794
      Fuel Shut-Off Solenoid Removal And Installation....795
      Checking....796
      Fuel Injection Pump Removal And Installation....796
      Timing The Injection Pump....799
      Fuel Injector Removal And Installation....801
      Fuel Injector Checking....803
      Fuel Injector Disassembly....803
      Fuel Injector Assembly....804
      Valve Clearance Adjustment....804
      Rocker Arm And Shaft Checking....805
      Valve Timing, Checking....805
    ENGINE....806
      Removal And Installation....806
      Engine Mount Replacement....814
    FLYWHEEL AND HOUSING....816
      Flywheel Removal And Installation....816
      Ring Gear Removal And Installation....817
      Housing Removal And Installation....817
    RPM SENSOR....820
      Adjustment....820
    RECONDITIONING THE ENGINE-KUBOTA V2203-EB AND V2003T-EB (TURBO)....822
      Cylinder Head Removal And Installation....822
      Cylinder Head Disassembly And Assembly....823
      Cylinder Head Servicing....824
      Cylinder Head Top Clearance....824
      Checking The Valve Guide....825
      Reconditioning The Valve And Valve Seat....826
      Valve Spring....827
      Rocker Arm And Shaft Checking....828
      Timing Gearcase Cover Removal And Installation....828
      Idler Gear And Camshaft Removal And Installation....830
      Servicing The Camshaft....831
      Servicing The Idle Gear And Shaft....833
      Timing Gears Checking Backlash....834
      Fuel Camshaft Removal And Installation....834
      Fuel Camshaft Governor....835
      Crankshaft Gear Removal And Installation....835
      Oil Pump Removal And Installation....836
      Oil Pump Service....836
      Checking Engine Oil Pressure....838
      Relief Valve....838
      Piston And Connecting Rod Removal And Installation....839
      Servicing The Piston And Connecting Rod....840
      Servicing The Piston And Connecting Rod (Contd)....841
      Connecting Rod Alignment....842
      Crankshaft And Bearings Removal And Installation....843
      Servicing The Crankshaft And Bearings....844
      Checking The Cylinder Bore....847
      Water Pump Disassembly And Assembly....848
    TURBOCHARGER....850
      Troubleshooting....850
      Description....851
      Removal and Installation....851
  HEATING, VENTILATION, AIR CONDITIONING....854
    AIR CONDITIONING SYSTEM FLOW....857
      Principals....857
      Chart....858
    COMPONENTS....860
      Identification....860
    SAFETY....864
      Safety Equipment....864
    REGULAR MAINTENANCE....866
      Filter Elements Removal And Installation....866
      Compressor Drive Belt Inspection....867
      Cleaning The Condenser....868
    BASIC TROUBLESHOOTING....870
      Poor A/C Performance....870
      Cleaning The A/C Evaporator Coil & Heater Coil....870
      Compressor Drive Belt Inspection:....873
      Checking The Electrical System....873
      Engine Coolant By-Passing The Heater Valve....881
      Heater Valve Not Opening Or Closing....882
    GENERAL AIR CONDITIONING SERVICE GUIDELINES....884
      Compressor Oil....884
      Compressor Oil Check....885
      Component Replacement And Refrigeration Leaks....886
    SYSTEM TROUBLESHOOTING CHART....888
      Gauge Pressure Related Troubleshooting....889
    TEMPERATURE/PRESSURE....892
      Chart....892
    AIR CONDITIONING SERVICE....894
      Chart....894
    SYSTEM CHARGING AND RECLAMATION....896
      Reclamation Procedure....896
      Charging Procedure With A Manifold Gauge Set....899
      Charging Procedure....900
    COMPRESSOR....902
      Removal And Installation....902
      Compressor Clutch Disassembly....903
    CONDENSER....908
      Removal And Installation....908
    RECEIVER/DRIER....910
      Removal And Installation....910
    PRESSURE RELIEF VALVE....912
      Removal And Installation....912
    PRESSURE SWITCH....914
      Removal And Installation....914
    EVAPORATOR/HEATER UNIT....916
      Removal And Installation....916
      Disassembly And Assembly....918
    THERMOSTAT....920
      Removal And Installation....920
    EXPANSION VALVE....922
      Removal And Installation....922
    EVAPORATOR....924
      Removal And Installation....924
    HEATER COIL....926
      Removal And Installation With A/C....926
      Removal And Installation Without A/C....927
    HEATER/AC FAN....928
      Removal And Installation....928
      Disassembly And Assembly....929
      Wire Connector Removal and Installation....931
    HEATER VALVE....934
      Removal And Installation....934
      Disassembly And Assembly....934
  SPECIFICATIONS....936
    LOADER SPECIFICATIONS....938
      Machine Dimensions....938
      Performance....939
      Controls....939
      Engine....939
      Hydraulic System....940
      Electrical....940
      Drive System....941
      Capacities....941
      Tires....941
    ENGINE SPECIFICATIONS - KUBOTA V2203-EB....942
      Fuel Injection Nozzles....942
      Fuel Injection Pump....942
      Cylinder Head....942
      Valves....942
      Valve Springs....943
      Valve Timing....943
      Rocker Arms....943
      Camshaft....943
      Tappet....943
      Cylinders....944
      Piston Rings....944
      Pistons....944
      Connecting Rod....944
      Oil Pump....944
      Crankshaft....945
      Timing Gear....945
      Thermostat....945
      Crankshaft Re-Grind Data....946
    ENGINE SPECIFICATIONS - KUOBTA V2003T-EB (TURBO)....948
      Fuel Injection Nozzles....948
      Fuel Injection Pump....948
      Cylinder Head....948
      Valves....948
      Valve Springs....949
      Valve Timing....949
      Rocker Arms....949
      Camshaft....949
      Tappet....949
      Cylinder Liner....950
      Piston Rings....950
      Pistons....950
      Connecting Rod....950
      Oil Pump....950
      Crankshaft....951
      Timing Gear....951
      Thermostat....951
      Crankshaft Re-Grind Data....952
    TORQUE SPECIFICATIONS FOR BOLTS....954
      Torque For General SAE Bolts....954
      Torque For General Metric Bolts....955
    HYDRAULIC CONNECTION SPECIFICATIONS....956
      O-ring Face Seal Connection....956
      Straight Thread O-ring Fitting....957
      Tubelines And Hoses....957
      Flare Fitting....957
      O-ring Flare Fitting....958
      Port Seal Fitting....960
    HYDRAULIC FLUID SPECIFICATIONS....962
      Specifications....962
    CONVERSIONS....964
      Decimal And Millimeter Equivalents....964
      U.S. To Metric Conversion....964
  SMR....966
    S175, S185-1....966
    S175, S185-2....968
    S175, S185-3....970
6901831 (5-12) - S185 Turbo, S185 Turbo High Flow Operation & Maintenance Manual....972
  OPERATOR SAFETY WARNINGS....974
  CONTENTS....976
  FOREWORD....978
    SERIAL NUMBER LOCATIONS....980
    LOADER SERIAL NUMBER....980
    ENGINE SERIAL NUMBER....980
    DELIVERY REPORT....980
    BOBCAT LOADER IDENTIFICATION....981
    FEATURES AND ACCESSORIES....982
  SAFETY....984
    SAFETY INSTRUCTIONS FOR BOBCAT SKIDSTEER LOADERS AND ATTACHMENTS....986
    FIRE PREVENTION....988
    MACHINE SIGNS (DECALS)....989
  OPERATING INSTRUCTIONS....992
    INSTRUMENT PANEL IDENTIFICATION....994
      Left Panel  Standard and Deluxe Instrument Panels....994
      Right Panel  Standard Instrument Panel (With Key Switch)....995
      Right Panel  Deluxe Instrument Panel (With Keyless Start)....996
      Option and Field Accessory Panels (If Equipped)....997
      Cab Light....998
    LIFT ARM BYPASS CONTROL....998
    TRACTION LOCK OVERRIDE....998
    ENGINE SPEED CONTROL....999
    PARKING BRAKE....999
    STEERING LEVERS....1000
    STOPPING THE BOBCAT LOADER....1000
    SEAT BAR RESTRAINT SYSTEM....1001
    HYDRAULIC CONTROLS....1002
      Foot Pedals....1002
      Hand Controls (If Equipped)....1002
      Quick Couplers....1003
      Releasing Hydraulic Pressure....1003
      Attachment Auxiliary Hydraulic Controls....1004
        Auxiliary Hydraulics Button....1004
        FRONT Auxiliary Hydraulics Operation....1004
        REAR Auxiliary Hydraulics Operation (If Equipped)....1004
        HighFlow Hydraulics Operation (If Equipped)....1005
        Secondary Front Auxiliary Hydraulics (If Equipped)....1005
        Attachment Control Device (ACD) (If Equipped)....1006
        Bucket Position Valve Operation (If Equipped)....1006
    DAILY INSPECTION....1007
      Daily Inspection and Maintenance....1007
    PRESTARTING PROCEDURE....1008
    STARTING THE ENGINE....1010
      Standard Instrument Panel (With Key Switch)....1010
      Deluxe Instrument Panel (With Keyless Start)....1011
      Cold Temperature Starting....1012
      Warming the Hydraulic/Hydrostatic System....1012
    STOPPING THE ENGINE....1012
    MONITORING THE DISPLAY PANEL....1013
    ATTACHMENTS AND BUCKETS....1014
      Hand Lever BobTach....1015
        Installing The Bucket Or Attachment....1015
        Removing The Bucket Or Attachment....1016
      Power BobTach....1017
        Installing The Bucket Or Attachment....1017
        Removing The Bucket Or Attachment....1018
    OPERATING PROCEDURE....1019
      Filling the Bucket (Foot Pedals)....1020
      Filling the Bucket (Hand Controls)....1020
      Emptying the Bucket (Foot Pedals)....1021
      Emptying the Bucket (Hand Controls)....1021
      Leveling the Ground (Using Lift Arms in Float Position)(Foot Pedals)....1021
      Leveling the Ground (Using Lift Arms in Float Position)(Hand Controls)....1021
      Digging Into the Ground (Foot Pedals)....1022
      Digging Into the Ground (Hand Controls)....1022
      Backfilling (Foot Pedals)....1022
      Backfilling (Hand Controls)....1022
    PARKING THE BOBCAT LOADER....1023
    TRANSPORTING THE BOBCAT LOADER....1024
    TOWING THE LOADER....1024
    LIFTING THE LOADER....1025
      Single Point Lift....1025
      Four Point Lift....1025
  PREVENTIVE MAINTENANCE....1026
    MAINTENANCE SAFETY....1028
    SERVICE SCHEDULE....1030
    LIFT ARM SUPPORT DEVICE....1031
      Installing Lift Arm Support Device....1031
      Removing Lift Arm Support Device....1031
    HEATER AND AIR CONDITIONING....1032
      Cleaning and Maintenance....1032
    OPERATOR CAB....1033
      Raising The Operator Cab....1033
      Cab Door Sensor (If Equipped)....1033
      Lowering The Operator Cab....1034
      Emergency Exit....1035
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)....1036
      Inspecting the Seat Bar....1036
      Maintaining the Seat Bar....1036
    SEAT BAR RESTRAINT SYSTEM ADVANCED CONTROL SYSTEM (ACS) and ADVANCED HAND CONTROLS (AHC)....1037
      Inspecting the Seat Bar....1037
      Maintaining the Seat Bar....1037
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS)....1038
      Inspecting The BICS Controller (Engine STOPPED  Key ON)....1038
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED  Key ON)....1038
      Inspecting The Seat Bar Sensor (Engine RUNNING)....1038
      Inspecting The Traction Lock (Engine RUNNING)....1038
      Inspecting The Lift Arm ByPass Control....1038
      Inspecting Deactivation Of Lift And Tilt Functions (AHC & ACS)....1038
    REAR DOOR....1039
      Opening And Closing The Rear Door....1039
      Adjusting The Rear Door....1039
    REAR GRILL....1040
    AIR CLEANER SERVICE....1041
      Replacing Filter Element....1041
    FUEL SYSTEM....1043
      Fuel Specifications....1043
      Filling the Fuel Tank....1043
      Fuel Filter....1043
      Removing Air From The Fuel System....1044
    ENGINE LUBRICATION SYSTEM....1045
      Checking Engine Oil....1045
      Oil Chart....1045
      Replacing Oil And Filter....1045
    ENGINE COOLING SYSTEM....1047
      Cleaning The Cooling System....1047
      Checking The Coolant Level....1047
      Replacing the Coolant....1048
    ALTERNATOR BELT....1048
      Adjusting The Alternator Belt....1048
    ELECTRICAL SYSTEM....1049
      Description....1049
      Cleaning Battery Terminals....1049
      Fuse Location....1049
      Using A Booster Battery (Jump Starting)....1050
      Removing And Installing The Battery....1051
    HYDRAULIC/HYDROSTATIC SYSTEM....1052
      Checking And Adding Fluid....1052
      Replacing Hydraulic/Hydrostatic Filter....1052
      Replacing Hydraulic Fluid And Case Drain Filters....1053
      Breather Cap....1054
    SPARK ARRESTOR MUFFLER....1055
    TIRE MAINTENANCE....1056
      Wheel Nuts....1056
      Rotating....1056
      Mounting....1056
    FINAL DRIVE TRANSMISSION (CHAINCASE)....1057
      Checking And Adding Oil....1057
      Removing Oil From The Chaincase....1057
    FAN GEARBOX....1057
      Checking And Maintaining....1057
    DRIVE BELT....1058
      Adjusting The Drive Belt....1058
      Replacing The Drive Belt....1058
    LUBRICATION OF THE BOBCAT LOADER....1059
    PIVOT PINS....1061
    BOBTACH (Hand Lever)....1062
      Inspection And Maintenance....1062
    BOBTACH (Power  Option)....1063
      Inspection And Maintenance....1063
  SYSTEM SETUP & ANALYSIS....1064
  BOBCAT INTERLOCK CONTROL SYSTEM (BICS)....1066
    Troubleshooting Chart....1066
  DELUXE INSTRUMENTATION SERVICE CODES....1067
    Number Codes List....1067
  DELUXE INSTRUMENTATION PANEL SETUP....1071
    Deluxe Panel Upgrade....1071
    Icon Identification....1071
    Deluxe Panel Setup....1071
    Passwords....1072
    Changing the Password....1072
  MACHINE SIGN TRANSLATIONS....1074
  SPECIFICATIONS....1084
    SKID STEER LOADER SPECIFICATIONS....1086
      Loader Dimensions....1086
      Performance....1087
      Engine / Electrical....1087
      Hydraulic System....1087
      Drive System....1088
      Capacities....1088
      Controls....1088
    BOBCAT APPROVED ATTACHMENTS & ACCESSORIES....1089
    ADDITIONAL PUBLICATIONS and TRAINING MATERIALS....1092
  WARRANTY....1094
6901831 (7-03) - S185 Turbo, S185 Turbo High Flow Operation & Maintenance Manual....1096
  OPERATOR SAFETY WARNINGS....1098
  CONTENTS....1100
  FOREWORD....1102
    SERIAL NUMBER LOCATIONS....1104
    LOADER SERIAL NUMBER....1104
    ENGINE SERIAL NUMBER....1104
    DELIVERY REPORT....1104
    BOBCAT LOADER IDENTIFICATION....1105
    FEATURES AND ACCESSORIES....1106
  SAFETY....1108
    SAFETY INSTRUCTIONS FOR BOBCAT SKIDSTEER LOADERS AND ATTACHMENTS....1110
    FIRE PREVENTION....1112
    MACHINE SIGNS (DECALS)....1113
  OPERATING INSTRUCTIONS....1116
    INSTRUMENT PANEL IDENTIFICATION....1118
      Left Panel  Standard and Deluxe Instrument Panels....1118
      Right Panel  Standard Instrument Panel (With Key Switch)....1119
      Right Panel  Deluxe Instrument Panel (With Keyless Start)....1120
      Option and Field Accessory Panels (If Equipped)....1121
      Cab Light....1122
    LIFT ARM BYPASS CONTROL....1122
    TRACTION LOCK OVERRIDE....1122
    ENGINE SPEED CONTROL....1123
    PARKING BRAKE....1123
    STEERING LEVERS....1124
    STOPPING THE BOBCAT LOADER....1124
    SEAT BAR RESTRAINT SYSTEM....1125
    HYDRAULIC CONTROLS....1126
      Foot Pedals....1126
      Hand Controls (If Equipped)....1126
      Quick Couplers....1127
      Releasing Hydraulic Pressure....1127
      Attachment Auxiliary Hydraulic Controls....1128
        Auxiliary Hydraulics Button....1128
        FRONT Auxiliary Hydraulics Operation....1128
        REAR Auxiliary Hydraulics Operation (If Equipped)....1128
        HighFlow Hydraulics Operation (If Equipped)....1129
        Secondary Front Auxiliary Hydraulics (If Equipped)....1129
        Attachment Control Device (ACD) (If Equipped)....1130
        Bucket Position Valve Operation (If Equipped)....1130
    DAILY INSPECTION....1131
      Daily Inspection and Maintenance....1131
    PRESTARTING PROCEDURE....1132
    STARTING THE ENGINE....1134
      Standard Instrument Panel (With Key Switch)....1134
      Deluxe Instrument Panel (With Keyless Start)....1135
      Cold Temperature Starting....1136
      Warming the Hydraulic/Hydrostatic System....1136
    STOPPING THE ENGINE....1136
    MONITORING THE DISPLAY PANEL....1137
    ATTACHMENTS AND BUCKETS....1138
      Hand Lever BobTach....1139
        Installing The Bucket Or Attachment....1139
        Removing The Bucket Or Attachment....1140
      Power BobTach....1141
        Installing The Bucket Or Attachment....1141
        Removing The Bucket Or Attachment....1142
    OPERATING PROCEDURE....1143
      Filling the Bucket (Foot Pedals)....1144
      Filling the Bucket (Hand Controls)....1144
      Emptying the Bucket (Foot Pedals)....1145
      Emptying the Bucket (Hand Controls)....1145
      Leveling the Ground (Using Lift Arms in Float Position)(Foot Pedals)....1145
      Leveling the Ground (Using Lift Arms in Float Position)(Hand Controls)....1145
      Digging Into the Ground (Foot Pedals)....1146
      Digging Into the Ground (Hand Controls)....1146
      Backfilling (Foot Pedals)....1146
      Backfilling (Hand Controls)....1146
    PARKING THE BOBCAT LOADER....1147
    TRANSPORTING THE BOBCAT LOADER....1148
    TOWING THE LOADER....1148
    LIFTING THE LOADER....1149
      Single Point Lift....1149
      Four Point Lift....1149
  PREVENTIVE MAINTENANCE....1150
    MAINTENANCE SAFETY....1152
    SERVICE SCHEDULE....1154
    LIFT ARM SUPPORT DEVICE....1155
      Installing Lift Arm Support Device....1155
      Removing Lift Arm Support Device....1155
    HEATER AND AIR CONDITIONING....1156
      Cleaning and Maintenance....1156
    OPERATOR CAB....1157
      Raising The Operator Cab....1157
      Cab Door Sensor (If Equipped)....1157
      Lowering The Operator Cab....1158
      Emergency Exit....1159
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)....1160
      Inspecting the Seat Bar....1160
      Maintaining the Seat Bar....1160
    SEAT BAR RESTRAINT SYSTEM ADVANCED CONTROL SYSTEM (ACS) and ADVANCED HAND CONTROLS (AHC)....1161
      Inspecting the Seat Bar....1161
      Maintaining the Seat Bar....1161
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS)....1162
      Inspecting The BICS Controller (Engine STOPPED  Key ON)....1162
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED  Key ON)....1162
      Inspecting The Seat Bar Sensor (Engine RUNNING)....1162
      Inspecting The Traction Lock (Engine RUNNING)....1162
      Inspecting The Lift Arm ByPass Control....1162
      Inspecting Deactivation Of Lift And Tilt Functions (AHC & ACS)....1162
    REAR DOOR....1163
      Opening And Closing The Rear Door....1163
      Adjusting The Rear Door....1163
    REAR GRILL....1164
    AIR CLEANER SERVICE....1165
      Replacing Filter Element....1165
    FUEL SYSTEM....1167
      Fuel Specifications....1167
      Filling the Fuel Tank....1167
      Fuel Filter....1167
      Removing Air From The Fuel System....1168
    ENGINE LUBRICATION SYSTEM....1169
      Checking Engine Oil....1169
      Oil Chart....1169
      Replacing Oil And Filter....1169
    ENGINE COOLING SYSTEM....1171
      Cleaning The Cooling System....1171
      Checking The Coolant Level....1171
      Replacing the Coolant....1172
    ALTERNATOR BELT....1172
      Adjusting The Alternator Belt....1172
    ELECTRICAL SYSTEM....1173
      Description....1173
      Cleaning Battery Terminals....1173
      Fuse Location....1173
      Using A Booster Battery (Jump Starting)....1174
      Removing And Installing The Battery....1175
    HYDRAULIC/HYDROSTATIC SYSTEM....1176
      Checking And Adding Fluid....1176
      Replacing Hydraulic/Hydrostatic Filter....1176
      Replacing Hydraulic Fluid And Case Drain Filters....1177
      Breather Cap....1178
    SPARK ARRESTOR MUFFLER....1179
    TIRE MAINTENANCE....1180
      Wheel Nuts....1180
      Rotating....1180
      Mounting....1180
    FINAL DRIVE TRANSMISSION (CHAINCASE)....1181
      Checking And Adding Oil....1181
      Removing Oil From The Chaincase....1181
    FAN GEARBOX....1181
      Checking And Maintaining....1181
    DRIVE BELT....1182
      Adjusting The Drive Belt....1182
      Replacing The Drive Belt....1182
    LUBRICATION OF THE BOBCAT LOADER....1183
    PIVOT PINS....1185
    BOBTACH (Hand Lever)....1186
      Inspection And Maintenance....1186
    BOBTACH (Power  Option)....1187
      Inspection And Maintenance....1187
  SYSTEM SETUP & ANALYSIS....1188
  BOBCAT INTERLOCK CONTROL SYSTEM (BICS)....1190
    Troubleshooting Chart....1190
  DELUXE INSTRUMENTATION SERVICE CODES....1191
    Number Codes List....1191
  DELUXE INSTRUMENTATION PANEL SETUP....1195
    Deluxe Panel Upgrade....1195
    Icon Identification....1195
    Deluxe Panel Setup....1195
    Passwords....1196
    Changing the Password....1196
  MACHINE SIGN TRANSLATIONS....1198
  SPECIFICATIONS....1208
    SKID STEER LOADER SPECIFICATIONS....1210
      Loader Dimensions....1210
      Performance....1211
      Engine / Electrical....1211
      Hydraulic System....1211
      Drive System....1212
      Capacities....1212
      Controls....1212
    BOBCAT APPROVED ATTACHMENTS & ACCESSORIES....1213
    ADDITIONAL PUBLICATIONS and TRAINING MATERIALS....1216
  WARRANTY....1218
6902688 (12-06) - S175, S175 High Flow Operation & Maintenance Manual....1220
  OPERATOR SAFETY WARNINGS....1222
  CONTENTS....1224
  FOREWORD....1226
    BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED....1228
    REGULAR MAINTENANCE ITEMS....1228
    MOTOR OIL....1228
    SERIAL NUMBER LOCATIONS....1229
      Loader Serial Number....1229
      Engine Serial Number....1229
    DELIVERY REPORT....1229
    MACHINE IDENTIFICATION....1230
    FEATURES, ACCESSORIES AND ATTACHMENTS....1231
      Standard Items....1231
      Options and Accessories....1231
      Buckets Available....1232
      Attachments....1232
  SAFETY....1234
    SAFETY INSTRUCTIONS....1236
      Before Operation....1236
      Safe Operation Is The Operators Responsibility....1237
      Safe Operation Needs A Qualified Operator....1237
      Fire Prevention....1238
    MACHINE SIGNS (DECALS)....1239
  OPERATING INSTRUCTIONS....1242
    INSTRUMENT PANEL IDENTIFICATION....1246
      Left Panel-Standard and Deluxe Instrument Panels....1246
      Right Panel (Standard - With Key Switch)....1247
      Right Panel (Deluxe - With Keyless Start)....1248
      Option And Field Accessory Panels (If Equipped)....1250
      Cab Light....1251
    LIFT ARM BY-PASS CONTROL....1251
    TRACTION LOCK OVERRIDE....1251
      Operation....1251
    ENGINE SPEED CONTROL....1252
    PARKING BRAKE....1252
    DRIVING AND STEERING THE LOADER....1253
      Available Controls Configurations....1253
      Operation (Standard and ACS)....1253
      Operation (SJC in H Control Pattern)....1254
      Operation (SJC in ISO Control Pattern)....1255
    STOPPING THE BOBCAT LOADER....1256
      Using The Steering Levers Or Joysticks....1256
    SEAT BAR RESTRAINT SYSTEM....1256
      Operation....1256
    HYDRAULIC CONTROLS....1257
      Standard Operation (Foot Pedal)....1257
      Standard Controls (Also ACS in Foot Pedal Mode)....1257
      Advanced Control System (ACS) in HAND Control Mode....1258
      Selectable Joystick Control (SJC) - H Control Pattern....1259
      Selectable Joystick Control (SJC) - ISO Control Pattern....1259
      Quick Couplers....1260
      Releasing Hydraulic Pressure (Loader and Attachment)....1260
      Auxiliary Hydraulics Button - VARIABLE FLOW....1261
      Auxiliary Hydraulics Button - MAXIMUM FLOW ONLY....1261
      Auxiliary Hydraulics Button - DISENGAGE....1261
      FRONT Auxiliary Hydraulics Operation - VARIABLE FLOW....1261
      FRONT Auxiliary Hydraulics Operation - MAXIMUM FLOW....1261
      FRONT Auxiliary Hydraulics Operation - CONTINUOUS FLOW....1262
      REAR Auxiliary Hydraulics Operation (If Equipped)....1262
      High-Flow Hydraulics Operation (If Equipped)....1262
      Attachment Control Device (ACD) (If Equipped)....1263
      Secondary Front Auxiliary Hydraulics (If Equipped)....1263
      Bucket Position Valve Operation (If Equipped)....1264
    DAILY INSPECTION....1265
      Daily Inspection and Maintenance:....1265
    PRE-STARTING PROCEDURE....1266
      Before Starting The Engine....1266
    STARTING THE ENGINE (STANDARD PANEL, KEY SWITCH)....1268
      Procedure....1268
    STARTING THE ENGINE (DELUXE PANEL, KEYLESS START)....1270
      Procedure....1270
      Cold Temperature Starting....1271
    WARMING THE HYDRAULIC/HYDROSTATIC SYSTEM....1272
      Procedure....1272
    STOPPING THE ENGINE....1272
      Procedure....1272
    MONITORING THE DISPLAY PANEL....1273
      Standard Panel....1273
      Deluxe Panel....1273
      WARNING and SHUTDOWN....1273
    ATTACHMENTS AND BUCKETS....1274
      Choosing The Correct Bucket....1274
      Pallet Forks....1275
      Hand Lever Bob-Tach (Installing The Bucket Or Attachment)....1275
      Hand Lever Bob-Tach - Removing The Bucket Or Attachment....1277
      Power Bob-Tach (Installing The Bucket Or Attachment)....1278
      Power Bob-Tach (Removing The Bucket Or Attachment)....1279
    OPERATING PROCEDURE....1280
      Operating With A Full Bucket....1280
      Operating With An Empty Bucket....1280
      Foot Pedal Machines....1281
      Hand Control Machines (Includes ACS and SJC with H-Pattern Selected)....1283
      Selectable Joystick Control (SJC) with ISO Pattern Selected....1285
    PARKING THE BOBCAT LOADER....1287
      Procedure....1287
    TOWING THE LOADER....1287
      Towing Procedure....1287
    TRANSPORTING THE BOBCAT LOADER....1288
      Loading Onto Transport Vehicle....1288
      Fastening To Transport Vehicle....1288
    LIFTING THE LOADER....1289
      Single Point Lift....1289
      Four Point Lift....1289
  PREVENTIVE MAINTENANCE....1290
    MAINTENANCE SAFETY....1294
    SERVICE SCHEDULE....1296
      Chart....1296
    LIFT ARM SUPPORT DEVICE....1297
      Installing Lift Arm Support Device....1297
      Removing Lift Arm Support Device....1298
    OPERATOR CAB....1299
      Raising The Operator Cab....1299
      Lowering The Operator Cab....1301
      Cab Door Sensor (If Equipped)....1301
      Emergency Exit....1302
    SEAT BELT....1303
      Inspection and Maintenance....1303
    SEAT BAR RESTRAINT SYSTEM....1304
      Inspecting The Seat Bar....1304
      Maintaining The Seat Bar....1304
    BOCAT INTERLOCK CONTROL SYSTEM (BICS)....1305
      Inspecting The BICS Controller (Engine Stopped - Key ON)....1305
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....1305
      Inspecting The Seat Bar Sensor (Engine RUNNING)....1305
      Inspecting The Traction Lock (Engine RUNNING)....1305
      Inspecting The Lift Arm By-Pass Control....1305
      Inspecting Deactivation Of Lift And Tilt Functions (ACS) and (SJC)....1305
    REAR DOOR....1306
      Opening And Closing The Rear Door....1306
      Adjusting The Rear Door....1306
    REAR GRILL....1307
      Removing....1307
      Installing....1307
    HEATING SYSTEM....1307
      Cleaning and Maintenance....1307
    AIR CLEANER SERVICE....1308
      Replacing Filter Element....1308
    FUEL SYSTEM....1310
      Fuel Specifications....1310
      Filling the Fuel Tank....1310
      Fuel Filter....1311
      Removing Air From The Fuel System....1311
    ENGINE LUBRICATION SYSTEM....1312
      Checking Engine Oil....1312

Bobcat Skid-Steer Loaders S175, S185 Repair Service Manuals + Operation & Maintenance Manuals