Caterpillar 324D, 325D, 326D, 329D & 329D MHPU Mobile Hydraulic Power Unit Factory Service & Shop Manual
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Model:
Complete workshop repair service manual with electrical wiring diagrams for Caterpillar 324D, 325D, 326D, 329D & 329D MHPU Mobile Hydraulic Power Unit. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Caterpillar 324D, 325D, 326D, 329D & 329D MHPU Mobile Hydraulic Power Unit service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
MANUAL LIST:
KENR6122 - Schematic (320D, 321D, 323D, 324D, 325D, 329D, 330D, 336D, & 336D2 Excavator & 336D MHPU Excavator Hydraulic System - Attachment - Universal Quick Coupler (Interactive) 262-3421-02)
RENR7233 - Specifications (325D & 329D Excavators Machine System)
RENR7234 - Systems Operation (325D & 329D Excavators Hydraulic)
RENR7235 - Testing & Adjusting (325D & 329D Excavators Hydraulic System)
RENR7237 - Schematic (325D & 329D Excavator Hydraulic System - Attachment - System 17 Combined Function)
RENR7238 - Schematic (325D & 329D Excavator Hydraulic System - Attachment - System 16 255-5733-01)
RENR7239 - Schematic (324D, 325D, & 329D Excavator Hydraulic System - Attachment - System 17 Combined Function with Medium Pressure)
RENR7240 - Schematic (325D & 329D Excavator Hydraulic System - Attachment - Stick Lowering Control Valve)
RENR7243 - Schematic (324D, 325D, 325D MHPU, & 329D Excavator Electrical System (Interactive), Chassis & Cab 251-0506-03, Engine 235-9565-01)
RENR7389 - Systems Operation (320D, 320D2, 321D, 323D, 324D, 325D, 328D, 329D, 330D, 336D, 336D2, 340D & 340D2 Excavators Tool Control System)
RENR7389 - Testing & Adjusting (320D, 320D2, 321D, 323D, 324D, 325D, 328D, 329D, 330D, 336D, 336D2, 340D & 340D2 Excavators Tool Control System)
RENR8645 - Disassembly & Assembly (324D, 325D, 326D, 329D Excavators & 329D MHPU Mobile Hydraulic Power Unit C7 Engine Supplement)
RENR8646 - Disassembly & Assembly (324D, 325D, 326D, 329D Excavators & 329D MHPU Mobile Hydraulic Power Unit Machine Systems)
...
EXCERPT:
1. Lift hood (1). Remove panel (2).
2. Loosen clamp (3) in order to disconnect
3. hose (5). Remove bolts (4). Loosen clamp (6). Remove pipe assembly (7). Remove guard assemblies (8).
Remove clips (9). Disconnect hose assembly (10).
5. Disconnect hose assembly (11).
...
KENR6122 - Schematic (320D; 321D; 323D; 324D; 325D; 329D; 330D; 336D; & 336D2 Excavator & 336D MHPU Excavator Hydraulic System - Attachment - Universal Quick Coupler (Interactive) 262-3421-02)...3
Main...4
Features...4
Cover Page...5
Information...0
Component Location...6
Tap Location...7
Fluid Power Symbols...8
Electrical Symbols...9
Schematic...10
Machine Views...0
Machine Component Location ...11
Control Manifold...12
Main Control Valve...13
Main Pump And Filter Circuits...14
Quick Coupler Circuit...15
Collage...16
KENR6122 - Schematic (320D; 321D; 323D; 324D; 325D; 329D; 330D; 336D; & 336D2 Excavator & 336D MHPU Excavator Hydraulic System - Attachment - Universal Quick Coupler)...28
Collage...29
Main...41
RENR7233 - Specifications (325D & 329D Excavators Machine System)...53
Air Cleaner - Precleaner...58
Main Hydraulic Pump...60
Main Control Valve...65
Pump Lines (Main) - Hydraulic Oil Cooler Lines...113
Pump Coupling - Auxiliary Pump...115
Pump Coupling...117
Check Valve...119
Relief Valve (Main)...121
Relief Valve (Main) - Heavy Lift...127
Relief Valve (Line) - High Pressure Work Tool...132
Relief Valve (Line) - Front Lines...135
Front Lines - System 16...139
Front Lines - Quick Coupler...141
Front Lines - Medium Pressure...145
Front Lines - Control Valve...148
Front Lines...149
Front Lines - Medium Flow...151
Drain Line (Muffler)...153
Boom Lines...155
Boom Cylinder Lines - Load Control Valve...161
Boom Cylinder Lines...163
Boom Cylinder...165
Handrail...177
Pilot Valve...178
Pilot Valve (Stick Drift Reduction)...179
Pilot Valve (Boom Drift Reduction)...181
Return Lines (Boom Lowering Control)...186
Control Valve (Boom Lowering)...189
Boom - 5.6 m (18.37 ft)...193
Boom - Fore Boom Group...196
Boom - Stub Boom Group...199
Boom - 6.49 m (21.3 ft)...202
Boom - 6.15 m (20.177 ft)...204
Stick - 2.500 m (8.2021 ft)...207
Stick - 2.650 m (8.6942 ft)...210
Stick - 3.200 m (10.4987 ft)...213
Stick - 2.7 m (8.84 ft)...227
Stick Lines - Quick Coupler...230
Stick Lines...238
Stick Cylinder...242
Stick Cylinder Lines...249
Control Valve (Stick Lowering)...252
Bucket Cylinder Lines...255
Bucket Cylinder...261
Bucket Adjuster...265
Bucket Linkage - B1 Family...269
Bucket Linkage...272
Bucket Linkage - CB2 Family...277
Hydraulic Tank Mounting...284
Hydraulic Tank and Filter...286
Hydraulic Oil Cooler Lines Group...289
Check Valve (Return Lines)...291
Hood...293
Control Manifold (Pilot Oil)...295
Pressure Reducing Valve (Boom Priority)...299
Swing Cushion Valve...303
Swing Cushion Valve - Fine Swing...305
Relief Valve (Pilot)...309
Relief Valve (Pilot) - Front Lines...310
Pilot Valve (Travel)...311
Accumulator (Pilot)...320
Oil Filter (Hydraulic)...324
Oil Filter (Hydraulic) - Case Drain...326
Oil Filter (Return)...330
Pilot Lines - Control Valve and Pump...332
Pilot Lines - Heavy Lift...337
Pilot Lines - Stick...338
Pilot Lines...340
Pilot Lines - Joystick and Pedals...344
Pilot Lines - Travel...346
Pilot Lines - Control Valve; Pump...352
Pilot Lines - Hydraulic Tank...357
Shuttle Valve (Pilot Lines)...359
Pilot Valve (Joystick)...366
Hoist Solenoid Valve - Pilot Lines...377
Solenoid Valve (Work Tool) - Relief...379
Control Valve (Auxiliary)...381
Control Valve (Auxiliary) - Medium Pressure...387
Swing Motor...391
Swing Motor Lines - Drain...396
Fasteners - Swing Drive and Final Drive...397
Swing Drive...401
Swing Gear and Bearing...404
Sprocket...409
Travel Motor...411
Travel Motor and Mounting...419
Travel Motor Guard...421
Handle Control (Travel)...423
Travel Counterbalance Valve...425
Travel Motor Lines...427
Final Drive...431
Front Idler...442
Recoil Spring...444
Track Adjuster...448
Track Carrier Roller...454
Track Roller (Single Flange)...456
Track Roller Mounting...460
Track...466
Fuel Lines...468
Liquid Level Sensor (Water Separator)...470
Fuel Tank...472
Engine Mounting...475
Upper Frame...477
Control Valve...482
Solenoid Valve (Quick Coupler)...487
Quick Coupler Valve...488
Quick Coupler (Hydraulic)...490
Quick Coupler (Spindle)...495
Shuttle Valve (Pump Flow Control)...499
Counterweight...502
Relief Valve (Negative Flow Control) - Auxiliary; Combined Function...504
Auxiliary Hydraulic Lines...506
Auxiliary Hydraulic Lines - Coupler Lines...510
Auxiliary Hydraulic Lines - Medium Pressure...514
Auxiliary Hydraulic Lines - Stick...522
Grease Lines...526
Heater and Air Conditioner Mounting...527
Refrigerant Compressor...529
Air Conditioner Lines...533
Operator Monitor...537
Joystick Control...539
Hydraulic Pedal Control (Auxiliary)...545
Hydraulic Pedal Control (Straight Travel)...551
Pedal Control (Auxiliary)...553
Cab...555
Cab Mounting...557
Operator Platform...559
RENR7234 - Systems Operation (325D & 329D Excavators Hydraulic)...561
General Information...563
Main Hydraulic System...564
Electronic Control System...580
Pilot Hydraulic System...592
Gear Pump (Pilot)...604
Hydraulic Filter (Pilot)...605
Relief Valve (Pilot)...607
Accumulator (Pilot)...608
Solenoid Valve (Hydraulic Lockout)...610
Pilot Valve (Joystick)...615
Solenoid Valve (Proportional Reducing) - Power Shift System...618
Main Hydraulic Pump...622
Pump Control (Main Hydraulic) - Main Pump Regulator...626
Main Control Valve...639
Negative Flow Control System...650
Relief Valve (Main) - Heavy Lift...658
Relief Valve (Line)...664
Check Valve (Load)...667
Boom Hydraulic System...671
Boom Drift Reduction Valve...697
Control Valve (Boom Lowering)...700
Stick Hydraulic System...705
Stick Drift Reduction Valve...727
Control Valve (Stick Lowering)...730
Bucket Hydraulic System...736
Cylinders (Boom; Stick and Bucket)...744
Swing Hydraulic System...746
Swing Motor...758
Pilot Valve (Swing Parking Brake)...762
Relief Valve (Swing)...766
Oil Makeup (Swing System)...772
Relief Valve (Cushion Crossover) - Anti-Reaction Valves...776
Solenoid Valve (Fine Swing) - If Equipped...785
Swing Drive...788
Travel Hydraulic System...793
Pilot Valve (Travel)...804
Travel Motor...807
Travel Parking Brake...811
Displacement Change Valve...814
Travel Counterbalance Valve...819
Oil Makeup (Travel System)...829
Control Valve (Straight Travel)...832
Pilot Valve (Straight Travel)...836
Final Drive...842
Swivel...853
Return Hydraulic System...855
Check Valve (Return Makeup) - Slow Return Check Valve...858
Bypass Valve (Return) - Bypass Check Valve...861
Hydraulic Tank and Filter...863
Oil Filter (Return) - Case Drain Filter...865
Hydraulic Oil Cooler...866
Medium Pressure Hydraulic System...868
Graphic Color Codes...874
RENR7235 - Testing & Adjusting (325D & 329D Excavators Hydraulic System)...876
General Testing and Adjusting Information...878
Visual Inspection...879
Hydraulic System Pressure - Release...880
Main Hydraulic Pump Air - Purge...885
Overload Warning - Set - If Equipped...888
Operational Checks...900
Engine Performance - Test - Engine Speed...902
Travel on Level Ground - Test - Optional Test...904
Travel on Level Ground - Test...906
Machine Drift on a Slope - Check...909
Swing Speed and Overswing on Level Ground - Check...912
Swing Speed and Swing Drift on a Slope - Check...915
Cylinder Drift - Check - Empty Bucket...919
Cylinder Drift - Check - Loaded Bucket...924
Cylinder Speed - Check...926
Relief Valve (Pilot) - Test and Adjust...930
Accumulator (Pilot) - Test and Charge...932
Relief Valve (Main) - Test and Adjust - Heavy Lift...938
Relief Valve (Line) - Test and Adjust...943
Relief Valve (Line) - Test and Adjust - Boom and Stick Lowering Control Valve...953
Swing Motor - Test - Measurement of Case Drain Oil...965
Relief Valve (Swing) - Test and Adjust...968
Swing Bearing Movement - Measure...972
Travel Motor - Test - Measurement of Case Drain Oil...984
Relief Valve (Crossover) - Test and Adjust...988
Main Pump (Flow) - Test - Constant Horsepower Flow Control...994
Main Pump (Flow) - Test - Hydraulic Power...1010
Pump Control (Output Flow) - Adjust...1021
Pump Control (Negative Flow) - Test...1024
Pump Control (Negative Flow) - Adjust...1039
Gear Pump (Pilot) - Test...1042
Specifications...1047
RENR7237 - Schematic (325D & 329D Excavator Hydraulic System - Attachment - System 17 Combined Function)...1050
Main...1051
Collage...1053
RENR7238 - Schematic (325D & 329D Excavator Hydraulic System - Attachment - System 16 255-5733-01)...1065
Main...1066
Collage...1068
RENR7239 - Schematic (324D, 325D, & 329D Excavator Hydraulic System - Attachment - System 17 Combined Function with Medium Pressure)...1077
Collage...1078
Main...1093
RENR7239 - Schematic (324D; 325D; & 329D Excavator Hydraulic System - Attachment - System 17 Combined Function with Medium Pressure)...1095
Main...1096
Collage...1098
RENR7240 - Schematic (325D & 329D Excavator Hydraulic System - Attachment - Stick Lowering Control Valve)...1113
Main...1114
Collage...1116
RENR7243 - Schematic (324D, 325D, 325D MHPU, & 329D Excavator Electrical System (Interactive), Chassis & Cab 251-0506-03, Engine 235-9565-01)...1131
Collage...1132
Main...1164
RENR7243 - Schematic (324D; 325D; 325D MHPU; & 329D Excavator Electrical System (Interactive); Chassis & Cab 251-0506-03; Engine 235-9565-01)...1184
Main...1185
Feature...1185
Cover Page...1186
Information...0
Component Location...0
Volume 1 of 2 - Chassis and Cab Wiring...0
Page 1 of 2...1187
Page 2 of 2...1188
Connector Location...0
Volume 1 of 2 - Chassis and Cab Wiring...1189
CID/MID/FMI...0
Volume 1 of 2 - Chassis and Cab Wiring...0
Page 1 of 2...1190
Page 2 of 2...1191
Volume 2 of 2 - Engine Wiring...1192
Specifications and Related Manuals...0
Volume 1 of 2 - Chassis and Cab Wiring...1193
Volume 2 of 2 - Engine Wiring...1194
Wire Description...0
Volume 1 of 2 - Chassis and Cab Wiring...0
Page 1 of 2...1195
Page 2 of 2...1196
Standard Electrical...1197
Schematics...0
Volume 1 of 2 - Chassis and Cab Wiring...1198
Volume 2 of 2 - Engine Wiring...1199
Machine Views...0
Volume 1 of 2 - Chassis and Cab Wiring...0
Machine Component Location - Area A...1200
Machine Component Location - Area B...1201
Machine Component Location - Area C...1202
Machine Component Location - Area D...1203
Volume 2 of 2 - Engine Wiring...0
Engine View Haress Connector and Component Locations...1204
Collage...1205
RENR7389 - Systems Operation (320D, 320D2, 321D, 323D, 324D, 325D, 328D, 329D, 330D, 336D, 336D2, 340D & 340D2 Excavators Tool Control System)...1237
General Information...1238
Medium Pressure Hydraulic System...1275
Relays...1283
Senders...1285
Sensors...1288
Solenoid Valves...1290
Switches...1296
System 13 Combined Function...1309
System 14 Combined Function...1324
System 16 One-Way_Two Pump...1342
System 17 Combined Function...1349
System 18 Combined Function...1383
System 2 Combined Function...1396
System 3 One-Way_Two Pump - One Way_One or Two Pump, Electronic Control...1409
System 3 Prime One-Way_Two Pump - One-Way_Two Pump, Hydraulic Control...1414
System 5 Two-Way_One Pump...1419
RENR7389 - Systems Operation (320D; 320D2; 321D; 323D; 324D; 325D; 328D; 329D; 330D; 336D; 336D2; 340D & 340D2 Excavators Tool Control System)...1425
General Information...1426
System 2 Combined Function...1463
System 3 One-Way_Two Pump - One Way_One or Two Pump; Electronic Control...1476
System 3 Prime One-Way_Two Pump - One-Way_Two Pump; Hydraulic Control...1481
System 5 Two-Way_One Pump...1486
System 13 Combined Function...1492
System 14 Combined Function...1507
System 16 One-Way_Two Pump...1525
System 17 Combined Function...1532
System 18 Combined Function...1566
Medium Pressure Hydraulic System...1579
Switches...1587
Sensors...1600
Senders...1602
Solenoid Valves...1605
Relays...1611
RENR7389 - Testing & Adjusting (320D, 320D2, 321D, 323D, 324D, 325D, 328D, 329D, 330D, 336D, 336D2, 340D & 340D2 Excavators Tool Control System)...1613
Control (Pedal) - Calibrate...1615
Control (Thumb Wheel) - Calibrate...1637
Medium Pressure Default Value of Work Tool Parameters...1659
Medium Pressure Relief Valve (Main) - Test and Adjust...1672
Process for Setting Up the Work Tool...1677
Service Tools...1709
Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...1714
Solenoid Valve (Proportional Reducing) - Calibrate - Number 1 Relief Valve and Number 2 Relief Valve...1750
Solenoid Valve (Proportional Reducing) - Calibrate...1770
System 13 Default Value of Work Tool Parameters...1794
System 13 Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve...1808
System 14 Default Value of Work Tool Parameters...1817
System 14 Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve...1833
System 14 Relief Valve (Main) - Test and Adjust - Auxiliary Control Valve (Medium Pressure)...1843
System 16 Default Value of Work Tool Parameters...1848
System 16 Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve...1853
System 17 Default Value of Work Tool Parameters...1864
System 17 Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve...1893
System 17 Relief Valve (Main) - Test and Adjust - Auxiliary Control Valve (Medium Pressure)...1904
System 18 Default Value of Work Tool Parameters...1909
System 18 Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve...1923
System 2 Default Value of Work Tool Parameters...1931
System 2 Relief Valve (Line) - Test and Adjust - Line Relief Valves for One-Way Flow...1945
System 2 Relief Valve (Line) - Test and Adjust - Line Relief Valves for Two-Way Flow...1956
System 3 Default Value of Work Tool Parameters...1967
System 3 Prime Default Value of Work Tool Parameters...1973
System 3 Prime Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve...1979
System 3 Prime Relief Valve (Line) - Test and Adjust - Tool Relief Valve...1990
System 3 Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve...2001
System 3 Relief Valve (Line) - Test and Adjust - Tool Relief Valve...2012
System 5 Default Value of Work Tool Parameters...2022
System 5 Relief Valve (Line) - Test and Adjust - Attachment Control Valve...2026
System Identification...2053
Work Tool - Select...2090
Work Tool Parameter - Program...2104
RENR7389 - Testing & Adjusting (320D; 320D2; 321D; 323D; 324D; 325D; 328D; 329D; 330D; 336D; 336D2; 340D & 340D2 Excavators Tool Control System)...2117
Service Tools...2119
System Identification...2124
Process for Setting Up the Work Tool...2161
Work Tool Parameter - Program...2193
Work Tool - Select...2206
Control (Pedal) - Calibrate...2220
Control (Thumb Wheel) - Calibrate...2242
Solenoid Valve (Proportional Reducing) - Calibrate...2264
Solenoid Valve (Proportional Reducing) - Calibrate - Number 1 Relief Valve and Number 2 Relief Valve...2288
Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...2308
System 2 Default Value of Work Tool Parameters...2344
System 2 Relief Valve (Line) - Test and Adjust - Line Relief Valves for One-Way Flow...2358
System 2 Relief Valve (Line) - Test and Adjust - Line Relief Valves for Two-Way Flow...2369
System 3 Default Value of Work Tool Parameters...2380
System 3 Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve...2386
System 3 Relief Valve (Line) - Test and Adjust - Tool Relief Valve...2397
System 3 Prime Default Value of Work Tool Parameters...2407
System 3 Prime Relief Valve (Line) - Test and Adjust - Tool Relief Valve...2413
System 3 Prime Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve...2424
System 5 Default Value of Work Tool Parameters...2435
System 5 Relief Valve (Line) - Test and Adjust - Attachment Control Valve...2439
System 13 Default Value of Work Tool Parameters...2466
System 13 Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve...2480
System 14 Default Value of Work Tool Parameters...2489
System 14 Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve...2505
System 14 Relief Valve (Main) - Test and Adjust - Auxiliary Control Valve (Medium Pressure)...2515
System 16 Default Value of Work Tool Parameters...2520
System 16 Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve...2525
System 17 Default Value of Work Tool Parameters...2536
System 17 Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve...2565
System 17 Relief Valve (Main) - Test and Adjust - Auxiliary Control Valve (Medium Pressure)...2576
System 18 Default Value of Work Tool Parameters...2581
System 18 Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve...2595
Medium Pressure Default Value of Work Tool Parameters...2603
Medium Pressure Relief Valve (Main) - Test and Adjust...2616
RENR8645 - Disassembly & Assembly (324D, 325D, 326D, 329D Excavators & 329D MHPU Mobile Hydraulic Power Unit C7 Engine Supplement)...2621
Aftercooler - Remove and Install...2623
Air Cleaner - Remove and Install...2629
Air Inlet Cover - Remove and Install - Air Inlet Heater...2633
Alternator - Remove and Install - Engine in Machine...2638
Crankshaft Vibration Damper and Pulley - Remove and Install...2644
Cylinder Head - Install...2647
Cylinder Head - Remove...2652
Electric Starting Motor - Remove and Install - Engine in Machine...2657
Engine - Install...2661
Engine - Remove...2674
Engine Electronic Control - Remove and Install...2688
Engine Oil Cooler - Remove and Install...2690
Engine Oil Filter and Oil Filter Base - Install - Engine in Machine...2693
Engine Oil Filter and Oil Filter Base - Remove - Engine in Machine...2696
Engine Oil Pump - Install...2699
Engine Oil Pump - Remove...2700
Exhaust Manifold - Remove and Install - Engine in Machine...2702
Fan - Remove and Install...2705
Fan Drive - Assemble...2709
Fan Drive - Disassemble...2713
Fan Drive - Install...2716
Fan Drive - Remove...2719
Fan Guard - Remove and Install - Engine in Machine...2722
Flywheel - Remove and Install...2726
Flywheel Housing - Remove and Install...2729
Fuel Filter and Base - Remove and Install...2733
Fuel Transfer Pump - Remove and Install...2737
Hydraulic System Pressure - Release...2741
Muffler - Remove and Install...2746
Oil Pan - Remove and Install - Engine in Machine...2752
Radiator - Install...2760
Radiator - Remove...2766
Refrigerant Compressor - Remove and Install...2772
Turbocharger - Install - Engine in Machine...2775
Turbocharger - Remove - Engine in Machine...2777
Unit Injector Hydraulic Pump - Install...2780
Unit Injector Hydraulic Pump - Remove...2786
Valve Mechanism Cover - Remove and Install...2793
Valve Mechanism Cover Base - Remove and Install...2795
Water Pump - Install - Engine in Machine...2798
Water Pump - Remove - Engine in Machine...2801
Water Separator and Fuel Priming Pump - Remove and Install...2805
Water Temperature Regulator - Remove and Install - Engine in Machine...2809
RENR8645 - Disassembly & Assembly (324D; 325D; 326D; 329D Excavators & 329D MHPU Mobile Hydraulic Power Unit C7 Engine Supplement)...2813
Hydraulic System Pressure - Release...2815
Alternator - Remove and Install - Engine in Machine...2820
Electric Starting Motor - Remove and Install - Engine in Machine...2826
Unit Injector Hydraulic Pump - Remove...2830
Unit Injector Hydraulic Pump - Install...2837
Fuel Transfer Pump - Remove and Install...2843
Fuel Filter and Base - Remove and Install...2847
Water Separator and Fuel Priming Pump - Remove and Install...2851
Engine Oil Filter and Oil Filter Base - Remove - Engine in Machine...2855
Engine Oil Filter and Oil Filter Base - Install - Engine in Machine...2858
Engine Oil Cooler - Remove and Install...2861
Engine Oil Pump - Remove...2864
Engine Oil Pump - Install...2866
Engine Electronic Control - Remove and Install...2867
Air Cleaner - Remove and Install...2869
Aftercooler - Remove and Install...2873
Muffler - Remove and Install...2879
Turbocharger - Remove - Engine in Machine...2885
Turbocharger - Install - Engine in Machine...2888
Air Inlet Cover - Remove and Install - Air Inlet Heater...2890
Exhaust Manifold - Remove and Install - Engine in Machine...2895
Valve Mechanism Cover - Remove and Install...2898
Valve Mechanism Cover Base - Remove and Install...2900
Cylinder Head - Remove...2903
Cylinder Head - Install...2908
Water Temperature Regulator - Remove and Install - Engine in Machine...2913
Radiator - Remove...2917
Radiator - Install...2923
Fan Guard - Remove and Install - Engine in Machine...2929
Fan - Remove and Install...2933
Fan Drive - Remove...2937
Fan Drive - Disassemble...2940
Fan Drive - Assemble...2943
Fan Drive - Install...2947
Water Pump - Remove - Engine in Machine...2950
Water Pump - Install - Engine in Machine...2954
Crankshaft Vibration Damper and Pulley - Remove and Install...2957
Oil Pan - Remove and Install - Engine in Machine...2960
Refrigerant Compressor - Remove and Install...2968
Engine - Remove...2971
Engine - Install...2985
Flywheel - Remove and Install...2998
Flywheel Housing - Remove and Install...3001
RENR8646 - Disassembly & Assembly (324D, 325D, 326D, 329D Excavators & 329D MHPU Mobile Hydraulic Power Unit Machine Systems)...3005
Hydraulic System Pressure - Release...3012
Auxiliary Pilot Valve (Straight Travel) - Remove...3013
Auxiliary Pilot Valve (Straight Travel) - Disassemble...3018
Auxiliary Pilot Valve (Straight Travel) - Assemble...3027
Auxiliary Pilot Valve (Straight Travel) - Install...3036
Solenoid Valve (Negative Flow Control; Proportional Reducing Valve) - Remove...3041
Solenoid Valve (Negative Flow Control; Proportional Reducing Valve) - Disassemble...3046
Solenoid Valve (Negative Flow Control; Proportional Reducing Valve) - Assemble...3050
Duo-Cone Conventional Seals - Install...3054
Bucket - Remove...3069
Bucket - Install...3075
Bucket Linkage Bearings and Seals - Remove...3082
Bucket Linkage Bearings and Seals - Install...3087
Bucket Linkage - Remove...3093
Bucket Linkage - Install...3099
Bucket Cylinder - Remove and Install...3105
Load Control Valve (Stick Cylinder) - Remove...3114
Load Control Valve (Stick Cylinder) - Disassemble...3119
Load Control Valve (Stick Cylinder) - Assemble...3130
Load Control Valve (Stick Cylinder) - Install...3141
Stick Cylinder - Remove and Install...3145
Stick - Remove...3153
Stick Bearings and Seals - Remove...3159
Stick Bearings and Seals - Install...3164
Stick - Install...3169
Load Control Valve (Boom Cylinder) - Remove...3174
Load Control Valve (Boom Cylinder) - Disassemble...3179
Load Control Valve (Boom Cylinder) - Assemble...3185
Load Control Valve (Boom Cylinder) - Install...3191
Boom Cylinder - Remove and Install...3195
Boom - Remove...3209
Boom Bearings and Seals - Remove and Install...3218
Boom - Install...3224
Upper Frame and Undercarriage Frame - Separate...3233
Upper Frame and Undercarriage Frame - Connect...3248
Window Wiper Motor - Remove and Install - Lower...3255
Window Wiper Motor - Remove and Install - Upper...3261
Cab - Remove...3269
Cab - Install...3280
Refrigerant Condenser - Remove and Install...3291
Counterweight - Remove and Install...3298
Fuel Tank - Remove...3302
Fuel Tank - Install...3308
Hydraulic Oil Cooler and Radiator - Remove and Install...3314
Hydraulic Oil Cooler - Remove...3334
Hydraulic Oil Cooler - Install...3341
Check Valve (Cooler Bypass) - Remove...3348
Check Valve (Cooler Bypass) - Disassemble...3354
Check Valve (Cooler Bypass) - Assemble...3358
Check Valve (Cooler Bypass) - Install...3362
Hood - Remove and Install...3368
Hydraulic Lockout Control - Remove...3373
Hydraulic Lockout Control - Disassemble...3376
Hydraulic Lockout Control - Assemble...3380
Hydraulic Lockout Control - Install...3384
Operator Console - Remove and Install...3387
Seat - Remove and Install...3397
Seat Support - Remove and Install...3401
Seat Suspension - Remove and Install...3405
Storage Box and Covers (Cab) - Remove and Install...3409
Heating and Air Conditioning Unit - Remove...3413
Heating and Air Conditioning Unit - Install...3419
Blower Motor (Air Conditioner; Heater) - Remove and Install...3424
Refrigerant Receiver-Dryer - Remove and Install...3430
Actuator Motor (Air Distributor) - Remove and Install...3435
Heater Core - Remove...3442
Heater Core - Install...3448
Evaporator Coil - Remove...3454
Evaporator Coil - Install...3458
Pressure Switch (Refrigerant Pressure Cutoff) - Remove and Install...3462
Control Module (Automatic Temperature Control Unit) - Remove and Install...3468
Track Carrier Roller - Remove...3473
Track Carrier Roller - Install...3477
Track Roller - Remove...3481
Track Roller - Install...3486
Track - Separate - Press Fit Master Pin...3491
Track - Separate...3496
Track - Connect - Press Fit Master Pin...3501
Track - Connect...3507
Front Idler and Recoil Spring - Remove...3512
Front Idler and Recoil Spring - Install...3517
Front Idler; Recoil Spring and Hydraulic Track Adjuster - Remove...3521
Recoil Spring - Disassemble...3524
Recoil Spring - Assemble...3535
Hydraulic Track Adjusters - Remove...3548
Hydraulic Track Adjusters - Disassemble...3552
Hydraulic Track Adjusters - Assemble...3556
Hydraulic Track Adjusters - Install...3562
Front Idler; Recoil Spring and Hydraulic Track Adjuster - Install...3566
Sprocket - Remove and Install...3569
Counterbalance Valve (Travel) - Remove...3574
Counterbalance Valve (Travel) - Disassemble...3579
Counterbalance Valve (Travel) - Assemble...3585
Counterbalance Valve (Travel) - Install...3591
Travel Motor - Remove...3596
Travel Motor - Disassemble...3601
Travel Motor - Assemble...3626
Travel Motor - Install...3649
Final Drive - Remove...3654
Final Drive - Disassemble...3659
Final Drive - Assemble...3703
Final Drive - Install...3762
Swivel - Remove...3766
Swivel - Disassemble...3771
Swivel - Assemble...3776
Swivel - Install...3780
Solenoid Valve (Rotate) - Remove...3784
Solenoid Valve (Rotate) - Disassemble...3789
Solenoid Valve (Rotate) - Assemble...3793
Solenoid Valve (Rotate) - Install...3797
Swing Cushion Valve - Remove...3801
Swing Cushion Valve - Disassemble - Fine Swing Solenoid...3804
Swing Cushion Valve - Assemble - Fine Swing Solenoid...3809
Swing Cushion Valve - Install...3815
Swing Motor - Remove...3818
Swing Motor - Disassemble...3823
Swing Motor - Assemble...3836
Swing Motor - Install...3847
Swing Drive - Remove...3852
Swing Drive - Disassemble...3856
Swing Drive - Assemble...3866
Swing Drive - Install...3878
Swing Gear and Bearing - Remove...3882
Swing Gear and Bearing - Install...3886
Oil Filter (Hydraulic; Return) - Remove...3901
Oil Filter (Hydraulic; Return) - Install...3906
Hydraulic Tank - Remove...3910
Hydraulic Tank - Install...3918
Relief Valve (Pilot) - Remove...3925
Relief Valve (Pilot) - Install...3929
Gear Pump (Pilot) - Remove...3932
Gear Pump (Pilot) - Disassemble...3935
Gear Pump (Pilot) - Assemble...3940
Gear Pump (Pilot) - Install...3945
Main Hydraulic Pump and Pump Drive Coupling - Remove and Install...3948
Main Hydraulic Pump - Remove...3952
Main Hydraulic Pump - Disassemble...3961
Main Hydraulic Pump - Assemble...3987
Main Hydraulic Pump - Install...4012
Gear Pump (Auxiliary) - Remove...4021
Gear Pump (Auxiliary) - Disassemble...4026
Gear Pump (Auxiliary) - Assemble...4032
Gear Pump (Auxiliary) - Install...4038
Manual Valve (Auxiliary Shutoff) - Remove...4042
Manual Valve (Auxiliary Shutoff) - Install...4045
Selector Valve (Alternate Pattern Control) - Remove...4048
Selector Valve (Alternate Pattern Control) - Disassemble...4052
Selector Valve (Alternate Pattern Control) - Assemble...4057
Selector Valve (Alternate Pattern Control) - Install...4062
Pilot Valve (Joystick) - Remove...4066
Pilot Valve (Joystick) - Disassemble...4070
Pilot Valve (Joystick) - Assemble...4078
Pilot Valve (Joystick) - Install...4086
Control Manifold (Pilot Oil) - Remove...4090
Control Manifold (Pilot Oil) - Disassemble - Hydraulic Lockout; Swing Brake; Travel...4095
Control Manifold (Pilot Oil) - Assemble - Hydraulic Lockout; Swing Brake; Travel...4101
Control Manifold (Pilot Oil) - Install...4106
Pilot Valve (Travel) - Remove...4111
Pilot Valve (Travel) - Disassemble...4118
Pilot Valve (Travel) - Assemble...4128
Pilot Valve (Travel) - Install...4140
Accumulator - Remove and Install...4147
Shuttle Valve - Remove - Pilot Oil...4152
Shuttle Valve - Remove - Third Pedal Straight Travel...4157
Shuttle Valve - Disassemble - Pilot Oil...4161
Shuttle Valve - Assemble - Pilot Oil...4164
Shuttle Valve - Install - Pilot Oil...4167
Shuttle Valve - Install - Third Pedal Straight Travel...4171
Pressure Reducing Valve (Implement and Swing Priority) - Remove...4175
Pressure Reducing Valve (Implement and Swing Priority) - Disassemble...4179
Pressure Reducing Valve (Implement and Swing Priority) - Assemble...4185
Pressure Reducing Valve (Implement and Swing Priority) - Install...4191
Solenoid Valve (Negative Flow Control; Proportional Reducing Valve) - Install...4194
Solenoid Valve (Auxiliary Circuit) - Remove - One-Way Check...4198
Solenoid Valve (Auxiliary Circuit) - Remove - 1-Way_2-Way; Check...4202
Solenoid Valve (Auxiliary Circuit) - Disassemble - One-Way Check...4207
Solenoid Valve (Auxiliary Circuit) - Disassemble - 1-Way_2-Way; Check...4212
Solenoid Valve (Auxiliary Circuit) - Assemble - One-Way Check...4217
Solenoid Valve (Auxiliary Circuit) - Assemble - 1-Way_2-Way; Check...4222
Solenoid Valve (Auxiliary Circuit) - Install - One-Way Check...4227
Solenoid Valve (Auxiliary Circuit) - Install - 1-Way_2-Way; Check...4231
Relief Valve (Auxiliary Circuit) - Remove...4236
Relief Valve (Auxiliary Circuit) - Disassemble...4240
Relief Valve (Auxiliary Circuit) - Assemble...4245
Relief Valve (Auxiliary Circuit) - Install...4250
Main Control Valve - Remove...4254
Main Control Valve - Disassemble...4264
Main Control Valve - Assemble...4280
Main Control Valve - Install...4297
Control Valve (Auxiliary) - Remove...4307
Control Valve (Auxiliary) - Disassemble...4311
Control Valve (Auxiliary) - Assemble...4318
Control Valve (Auxiliary) - Install...4325
RENR8646 - Disassembly & Assembly (324D; 325D; 326D; 329D Excavators & 329D MHPU Mobile Hydraulic Power Unit Machine Systems)...4328
Duo-Cone Conventional Seals - Install...4335
Hydraulic System Pressure - Release...4350
Bucket - Remove...4355
Bucket - Install...4361
Bucket Linkage - Remove...4368
Bucket Linkage Bearings and Seals - Remove...4375
Bucket Linkage Bearings and Seals - Install...4380
Bucket Linkage - Install...4386
Bucket Cylinder - Remove and Install...4392
Load Control Valve (Stick Cylinder) - Remove...4401
Load Control Valve (Stick Cylinder) - Disassemble...4406
Load Control Valve (Stick Cylinder) - Assemble...4416
Load Control Valve (Stick Cylinder) - Install...4427
Stick Cylinder - Remove and Install...4431
Stick - Remove...4439
Stick Bearings and Seals - Remove...4445
Stick Bearings and Seals - Install...4450
Stick - Install...4455
Load Control Valve (Boom Cylinder) - Remove...4460
Load Control Valve (Boom Cylinder) - Disassemble...4465
Load Control Valve (Boom Cylinder) - Assemble...4471
Load Control Valve (Boom Cylinder) - Install...4477
Boom Cylinder - Remove and Install...4481
Boom - Remove...4494
Boom Bearings and Seals - Remove and Install...4503
Boom - Install...4509
Upper Frame and Undercarriage Frame - Separate...4518
Upper Frame and Undercarriage Frame - Connect...4532
Window Wiper Motor - Remove and Install - Lower...4539
Window Wiper Motor - Remove and Install - Upper...4545
Cab - Remove...4553
Cab - Install...4559
Refrigerant Condenser - Remove and Install...4565
Counterweight - Remove and Install...4572
Fuel Tank - Remove...4576
Fuel Tank - Install...4582
Hydraulic Oil Cooler and Radiator - Remove and Install...4588
Hydraulic Oil Cooler - Remove...4608
Hydraulic Oil Cooler - Install...4615
Check Valve (Cooler Bypass) - Remove...4622
Check Valve (Cooler Bypass) - Disassemble...4628
Check Valve (Cooler Bypass) - Assemble...4632
Check Valve (Cooler Bypass) - Install...4636
Hood - Remove and Install...4642
Hydraulic Lockout Control - Remove...4647
Hydraulic Lockout Control - Disassemble...4650
Hydraulic Lockout Control - Assemble...4654
Hydraulic Lockout Control - Install...4658
Operator Console - Remove and Install...4661
Seat - Remove and Install...4671
Seat Support - Remove and Install...4675
Seat Suspension - Remove and Install...4679
Storage Box and Covers (Cab) - Remove and Install...4683
Heating and Air Conditioning Unit - Remove...4687
Heating and Air Conditioning Unit - Install...4693
Blower Motor (Air Conditioner; Heater) - Remove and Install...4698
Refrigerant Receiver-Dryer - Remove and Install...4704
Actuator Motor (Air Distributor) - Remove and Install...4709
Heater Core - Remove...4716
Heater Core - Install...4722
Evaporator Coil - Remove...4728
Evaporator Coil - Install...4732
Pressure Switch (Refrigerant Pressure Cutoff) - Remove and Install...4736
Control Module (Automatic Temperature Control Unit) - Remove and Install...4742
Track Carrier Roller - Remove...4747
Track Carrier Roller - Install...4751
Track Roller - Remove...4755
Track Roller - Install...4760
Track - Separate - Press Fit Master Pin...4765
Track - Separate...4770
Track - Connect...4775
Track - Connect - Press Fit Master Pin...4780
Front Idler and Recoil Spring - Remove...4786
Front Idler and Recoil Spring - Install...4791
Recoil Spring - Disassemble...4795
Recoil Spring - Assemble...4800
Hydraulic Track Adjusters - Remove...4807
Hydraulic Track Adjusters - Disassemble...4811
Hydraulic Track Adjusters - Assemble...4815
Hydraulic Track Adjusters - Install...4821
Sprocket - Remove and Install...4825
Counterbalance Valve (Travel) - Remove...4830
Counterbalance Valve (Travel) - Disassemble...4835
Counterbalance Valve (Travel) - Assemble...4841
Counterbalance Valve (Travel) - Install...4847
Travel Motor - Remove...4852
Travel Motor - Disassemble...4857
Travel Motor - Assemble...4869
Travel Motor - Install...4881
Final Drive - Remove...4886
Final Drive - Disassemble...4891
Final Drive - Assemble...4929
Final Drive - Install...4983
Swivel - Remove...4987
Swivel - Disassemble...4992
Swivel - Assemble...4997
Swivel - Install...5001
Solenoid Valve (Rotate) - Remove...5005
Solenoid Valve (Rotate) - Disassemble...5010
Solenoid Valve (Rotate) - Assemble...5014
Solenoid Valve (Rotate) - Install...5018
Swing Cushion Valve - Remove...5022
Swing Cushion Valve - Disassemble - Fine Swing Solenoid...5025
Swing Cushion Valve - Assemble - Fine Swing Solenoid...5030
Swing Cushion Valve - Install...5036
Swing Motor - Remove...5039
Swing Motor - Disassemble...5044
Swing Motor - Assemble...5058
Swing Motor - Install...5069
Swing Drive - Remove...5074
Swing Drive - Disassemble...5078
Swing Drive - Assemble...5088
Swing Drive - Install...5100
Swing Gear and Bearing - Remove...5104
Swing Gear and Bearing - Install...5108
Oil Filter (Hydraulic; Return) - Remove...5123
Oil Filter (Hydraulic; Return) - Install...5128
Hydraulic Tank - Remove...5132
Hydraulic Tank - Install...5140
Relief Valve (Pilot) - Remove...5147
Relief Valve (Pilot) - Install...5151
Gear Pump (Pilot) - Remove...5154
Gear Pump (Pilot) - Disassemble...5157
Gear Pump (Pilot) - Assemble...5162
Gear Pump (Pilot) - Install...5167
Main Hydraulic Pump and Pump Drive Coupling - Remove and Install...5170
Main Hydraulic Pump - Remove...5174
Main Hydraulic Pump - Disassemble...5183
Main Hydraulic Pump - Assemble...5209
Main Hydraulic Pump - Install...5234
Gear Pump (Auxiliary) - Remove...5243
Gear Pump (Auxiliary) - Disassemble...5248
Gear Pump (Auxiliary) - Assemble...5254
Gear Pump (Auxiliary) - Install...5260
Manual Valve (Auxiliary Shutoff) - Remove...5264
Manual Valve (Auxiliary Shutoff) - Install...5267
Auxiliary Pilot Valve (Straight Travel) - Remove...5270
Auxiliary Pilot Valve (Straight Travel) - Disassemble...5275
Auxiliary Pilot Valve (Straight Travel) - Assemble...5284
Auxiliary Pilot Valve (Straight Travel) - Install...5293
Selector Valve (Alternate Pattern Control) - Remove...5298
Selector Valve (Alternate Pattern Control) - Disassemble...5302
Selector Valve (Alternate Pattern Control) - Assemble...5307
Selector Valve (Alternate Pattern Control) - Install...5312
Pilot Valve (Joystick) - Remove...5316
Pilot Valve (Joystick) - Disassemble...5320
Pilot Valve (Joystick) - Assemble...5328
Pilot Valve (Joystick) - Install...5336
Control Manifold (Pilot Oil) - Remove...5340
Control Manifold (Pilot Oil) - Disassemble - Hydraulic Lockout; Swing Brake; Travel...5345
Control Manifold (Pilot Oil) - Assemble - Hydraulic Lockout; Swing Brake; Travel...5351
Control Manifold (Pilot Oil) - Install...5356
Accumulator - Remove and Install...5361
Pilot Valve (Travel) - Remove...5366
Pilot Valve (Travel) - Disassemble...5373
Pilot Valve (Travel) - Assemble...5383
Pilot Valve (Travel) - Install...5395
Shuttle Valve - Remove - Pilot Oil...5402
Shuttle Valve - Remove - Third Pedal Straight Travel...5407
Shuttle Valve - Disassemble - Pilot Oil...5411
Shuttle Valve - Assemble - Pilot Oil...5414
Shuttle Valve - Install - Pilot Oil...5417
Shuttle Valve - Install - Third Pedal Straight Travel...5421
Pressure Reducing Valve (Implement and Swing Priority) - Remove...5425
Pressure Reducing Valve (Implement and Swing Priority) - Disassemble...5429
Pressure Reducing Valve (Implement and Swing Priority) - Assemble...5435
Pressure Reducing Valve (Implement and Swing Priority) - Install...5441
Solenoid Valve (Negative Flow Control; Proportional Reducing Valve) - Remove...5444
Solenoid Valve (Negative Flow Control; Proportional Reducing Valve) - Disassemble...5449
Solenoid Valve (Negative Flow Control; Proportional Reducing Valve) - Assemble...5454
Solenoid Valve (Negative Flow Control; Proportional Reducing Valve) - Install...5459
Solenoid Valve (Auxiliary Circuit) - Remove - One-Way Check...5463
Solenoid Valve (Auxiliary Circuit) - Remove - 1-Way_2-Way; Check...5467
Solenoid Valve (Auxiliary Circuit) - Disassemble - One-Way Check...5472
Solenoid Valve (Auxiliary Circuit) - Disassemble - 1-Way_2-Way; Check...5477
Solenoid Valve (Auxiliary Circuit) - Assemble - One-Way Check...5482
Solenoid Valve (Auxiliary Circuit) - Assemble - 1-Way_2-Way; Check...5487
Solenoid Valve (Auxiliary Circuit) - Install - One-Way Check...5492
Solenoid Valve (Auxiliary Circuit) - Install - 1-Way_2-Way; Check...5496
Relief Valve (Auxiliary Circuit) - Remove...5501
Relief Valve (Auxiliary Circuit) - Disassemble...5505
Relief Valve (Auxiliary Circuit) - Assemble...5510
Relief Valve (Auxiliary Circuit) - Install...5515
Main Control Valve - Remove...5519
Main Control Valve - Disassemble...5529
Main Control Valve - Assemble...5545
Main Control Valve - Install...5562
Control Valve (Auxiliary) - Remove...5572
Control Valve (Auxiliary) - Disassemble...5576
Control Valve (Auxiliary) - Assemble...5583
Control Valve (Auxiliary) - Install...5590





