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John Deere 744J and 824J Loader Repair Technical Manual (TM2084)

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Make: 

Model: 

US Dollar: $58.00

Complete Repair Technical Manual for John Deere 744J and 824J Loader. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

John Deere 744J and 824J Loader Repair Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

TM2084 - 744J and 824J Loader Repair Manual.pdf
TM2084 - 744J and 824J Loader Repair Manual.epub

EXCERPT:
TM2084 - 744J and 824J Loader Repair
Pilot Controller Disassemble and Assemble—Single Lever Controller (S.N. —590067)
Before Pilot Control Valve is disassembled the following checks should be done first to help isolate confirm the problem is in the pilot controller. Perform Pilot Control Valve Pressure Test . (Group 9025-25.) Perform Pressure Reducing Valve Pressure Test. (Group 9025-25.)
TP55415-UN: Single Lever (Joystick) Assembly
LEGEND:
1 - Grip
2 - Sleeve
3 - Nut
4 - Retainer
5 - Boot
6 - Nut (4 used)
7 - Lever
8 - Set Screw
9 - Washer
10 - Washer
11 - Plug
12 - Plate
13 - Washer
14 - Nut
15 - U-Join (center post)
16 - Ball joint socket (3 used)
17 - Cap Screw (4 used)
18 - Housing (top)
19 - Push Bar
20 - Grommet (4 used)
21 - Strap (4 used)
22 - Terminal Nipple (8 used)
23 - Washer
24 - Pin contact (8 used)
25 - Nut
26 - connector
27 - O-Ring
28 - Electrical Coil (3 used)
29 - Retainer (3 used)
30 - Tube
31 - Back Up Ring
32 - Seal
33 - Ring (2 used)
34 - Retainer (2 used) (Tool Carrier 1 used)
35 - Retainer (2 used) (Tool Carrier 3 used)
36 - Plunger (2 used) (Tool Carrier 1 used)
37 - Plunger (2 used) (Tool Carrier 3 used)
38 - Shim (as required) (0.1 mm / .004 in)
...

Foreword...0
Technical Information Feedback Form...0
Section 00: General Information...0
  Group 0001: Safety Information...0
    Recognize Safety Information...0
    Follow Safety Instructions...0
    Operate Only If Qualified...0
    Wear Protective Equipment...0
    Avoid Unauthorized Machine Modifications...0
    Add Cab Guarding For Special Uses...0
    Inspect Machine...0
    Stay Clear of Moving Parts...0
    Avoid High-Pressure Oils...0
    Beware of Exhaust Fumes...0
    Prevent Fires...0
    Prevent Battery Explosions...0
    Handle Chemical Products Safely...0
    Dispose of Waste Properly...0
    Prepare for Emergencies...0
    Use Steps and Handholds Correctly...0
    Start Only From Operator's Seat...0
    Use and Maintain Seat Belt...0
    Prevent Unintended Machine Movement...0
    Avoid Work Site Hazards...0
    Use Special Care When Operating Loader...0
    Keep Riders Off Machine...0
    Avoid Backover Accidents...0
    Avoid Machine Tip Over...0
    Operating on Slopes...0
    Operating or Traveling On Public Roads...0
    Inspect and Maintain ROPS...0
    Add And Operate Attachments Safely...0
    Park And Prepare For Service Safely...0
    Service Cooling System Safely...0
    Remove Paint Before Welding or Heating...0
    Make Welding Repairs Safely...0
    Drive Metal Pins Safely...0
  Group 0003: Torque Values...0
    Metric Bolt and Cap Screw Torque Values...0
    Additional Metric Cap Screw Torque Values...0
    Unified Inch Bolt and Cap Screw Torque Values...0
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors...0
    Service Recommendations for O-Ring Boss Fittings...0
    O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators...0
    Service Recommendations for Flared Connections—Straight or Tapered Threads...0
    Service Recommendations for Flat Face O-Ring Seal Fittings...0
    O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations...0
    O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations...0
    O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations...0
    Service Recommendations for Metric Series Four Bolt Flange Fitting...0
    Service Recommendations For Inch Series Four Bolt Flange Fittings...0
    Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations...0
    Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings...0
    Service Recommendations For O-Ring Boss Fittings With Shoulder...0
    Metric 24° O-Ring Seal DIN 20078 Service Recommendations...0
Recognize Safety Information...0
Recognize Safety Information...0
Follow Safety Instructions...0
Operate Only If Qualified...0
Wear Protective Equipment...0
Avoid Unauthorized Machine Modifications...0
Add Cab Guarding For Special Uses...0
Inspect Machine...0
Stay Clear of Moving Parts...0
Avoid High-Pressure Oils...0
Beware of Exhaust Fumes...0
Prevent Fires...0
Prevent Battery Explosions...0
Handle Chemical Products Safely...0
Dispose of Waste Properly...0
Prepare for Emergencies...0
Use Steps and Handholds Correctly...0
Start Only From Operator's Seat...0
Use and Maintain Seat Belt...0
Prevent Unintended Machine Movement...0
Avoid Work Site Hazards...0
Use Special Care When Operating Loader...0
Keep Riders Off Machine...0
Avoid Backover Accidents...0
Avoid Machine Tip Over...0
Operating on Slopes...0
Operating or Traveling On Public Roads...0
Inspect and Maintain ROPS...0
Add And Operate Attachments Safely...0
Park And Prepare For Service Safely...0
Service Cooling System Safely...0
Remove Paint Before Welding or Heating...0
Make Welding Repairs Safely...0
Drive Metal Pins Safely...0
Metric Bolt and Cap Screw Torque Values...0
Metric Bolt and Cap Screw Torque Values...0
Additional Metric Cap Screw Torque Values...0
Unified Inch Bolt and Cap Screw Torque Values...0
Service Recommendations for 37° Flare and 30° Cone Seat Connectors...0
Service Recommendations for O-Ring Boss Fittings...0
  Straight Fitting...0
  Angle Fitting...0
O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators...0
Service Recommendations for Flared Connections—Straight or Tapered Threads...0
Service Recommendations for Flat Face O-Ring Seal Fittings...0
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations...0
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations...0
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations...0
Service Recommendations for Metric Series Four Bolt Flange Fitting...0
Service Recommendations For Inch Series Four Bolt Flange Fittings...0
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations...0
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings...0
Service Recommendations For O-Ring Boss Fittings With Shoulder...0
Metric 24° O-Ring Seal DIN 20078 Service Recommendations...0
Section 01: Wheels...0
  Group 0110: Powered Wheels and Fasteners...0
    Wheel Remove and Install...0
    Tire Remove and Install...0
Wheel Remove and Install...0
Wheel Remove and Install...0
Tire Remove and Install...0
Section 02: Axles and Suspension Systems...0
  Group 0200: Removal and Installation...0
    TeamMate™ II Axles...0
    Front Axle and Differential Remove and Install...0
    Rear Axle and Differential Remove and Install...0
  Group 0225: Input Drive Shafts And U-Joints...0
    Drive Shaft Repair...0
  Group 0250: Axle Shaft, Bearings, And Reduction Gears...0
    TeamMate™ II Axles...0
  Group 0260: Hydraulic System...0
    Differential Lock Solenoid Valve Remove and Install...0
    Pin Disconnect and Axle Disconnect Valve Remove and Install...0
    Pin Disconnect and Axle Disconnect Valve Disassemble and Assemble...0
TeamMate™ II Axles...0
TeamMate™ II Axles...0
Front Axle and Differential Remove and Install...0
Rear Axle and Differential Remove and Install...0
Drive Shaft Repair...0
Drive Shaft Repair...0
TeamMate™ II Axles...0
TeamMate™ II Axles...0
Differential Lock Solenoid Valve Remove and Install...0
Differential Lock Solenoid Valve Remove and Install...0
Pin Disconnect and Axle Disconnect Valve Remove and Install...0
Pin Disconnect and Axle Disconnect Valve Disassemble and Assemble...0
Section 03: Transmission...0
  Group 0300: Transmission, Remove and Install...0
    Transmission Remove and Install...0
  Group 0350: Gears, Shafts, Bearings and Power Shift Clutch Packs...0
    Torque Converter Remove and Install—744J (S.N. —586280)...0
    Torque Converter Housing Disassemble and Assemble—744J (S.N. —586280)...0
    Torque Converter Remove and Install—744J (S.N. 586280—) and 824J...0
    Torque Converter Housing Disassemble and Assemble—744J (S.N. 586280—) and 824J...0
    Transmission Power Take-Off Remove and Install...0
    Transmission Power Take-Off Disassemble and Assemble...0
    Final Drive Disassemble and Assemble—744J (S.N. —586280)...0
    Final Drive Disassemble and Assemble—744J (S.N. 586280— ) and 824J...0
    Clutch Packs Remove and Install—744J (S.N. —586280)...0
    Clutch Packs Remove and Install—744J (S.N. 586280— ) and 824J...0
    High Range Forward Clutch (K4) and Third Speed Clutch (K3) Disassemble and Assemble—744J (S.N. —586280)...0
    High Range Forward Clutch (K4) and Third Speed Clutch (K3) Disassemble and Assemble—744J (S.N. 586280—) and 824J...0
    Reverse Clutch (KR) and Second Speed Clutch (K2) Disassemble and Assemble 744J (S.N. —586280)...0
    Reverse Clutch (KR) and Second Speed Clutch (K2) Disassemble and Assemble 744J (S.N. 586280—) and 824J...0
    Low Range Forward Clutch (KV) and First Speed Clutch (K1) Disassemble and Assemble 744J (S.N. —586280)...0
    Low Range Forward Clutch (KV) and First Speed Clutch (K1) Disassemble and Assemble 744J (S.N. 586280—) and 824J...0
    Adjust Transmission Speed Sensor...0
  Group 0360: Hydraulic System...0
    Transmission Oil Pump Remove and Install...0
    Transmission Oil Pump Remove and Install (S.N. 586280— )...0
    Transmission Oil Pump Disassemble and Assemble...0
    Transmission Oil Pump Disassemble and Assemble (S.N. 586280— )...0
    Transmission Control Valve Remove and Install—744J (S.N. —586279)...0
    Transmission Control Valve Remove and Install—744J (S.N. 586280—) and 824J...0
    Transmission Control Valve Disassemble and Assemble...0
    Transmission Filter Install...0
Transmission Remove and Install...0
Transmission Remove and Install...0
Torque Converter Remove and Install—744J (S.N. —586280)...0
Torque Converter Remove and Install—744J (S.N. —586280)...0
Torque Converter Housing Disassemble and Assemble—744J (S.N. —586280)...0
Torque Converter Remove and Install—744J (S.N. 586280—) and 824J...0
Torque Converter Housing Disassemble and Assemble—744J (S.N. 586280—) and 824J...0
Transmission Power Take-Off Remove and Install...0
Transmission Power Take-Off Disassemble and Assemble...0
Final Drive Disassemble and Assemble—744J (S.N. —586280)...0
Final Drive Disassemble and Assemble—744J (S.N. 586280— ) and 824J...0
  Disassemble Final Drive...0
  Assemble Final Drive...0
  Assemble and Adjust Output Drive Shaft...0
  Assemble Countershaft...0
  Adjust Low Range Forward Clutch/1st Speed Clutch Bearing Preload...0
  Adjust Reverse Clutch/2nd Speed Clutch Bearing Preload...0
  Adjust High Range Forward Clutch/3rd Speed Clutch Bearing Preload...0
Clutch Packs Remove and Install—744J (S.N. —586280)...0
Clutch Packs Remove and Install—744J (S.N. 586280— ) and 824J...0
High Range Forward Clutch (K4) and Third Speed Clutch (K3) Disassemble and Assemble—744J (S.N. —586280)...0
High Range Forward Clutch (K4) and Third Speed Clutch (K3) Disassemble and Assemble—744J (S.N. 586280—) and 824J...0
  Disassemble Clutch...0
  Assemble Carrier Piston...0
  Assemble Third Speed Clutch Pack (K3)...0
  Assemble High Range Forward Clutch Pack (K4)...0
Reverse Clutch (KR) and Second Speed Clutch (K2) Disassemble and Assemble 744J (S.N. —586280)...0
Reverse Clutch (KR) and Second Speed Clutch (K2) Disassemble and Assemble 744J (S.N. 586280—) and 824J...0
  Disassemble Clutch...0
  Assemble Carrier Piston...0
  Assemble Reverse Clutch Pack (KR)...0
  Assemble Second Speed Clutch (K2)...0
Low Range Forward Clutch (KV) and First Speed Clutch (K1) Disassemble and Assemble 744J (S.N. —586280)...0
Low Range Forward Clutch (KV) and First Speed Clutch (K1) Disassemble and Assemble 744J (S.N. 586280—) and 824J...0
  Disassemble Clutch...0
  Assemble Carrier Piston...0
  Assemble Low Range Forward Clutch (KV)...0
  Assemble First Speed Clutch (K1)...0
Adjust Transmission Speed Sensor...0
Transmission Oil Pump Remove and Install...0
Transmission Oil Pump Remove and Install...0
Transmission Oil Pump Remove and Install (S.N. 586280— )...0
Transmission Oil Pump Disassemble and Assemble...0
Transmission Oil Pump Disassemble and Assemble (S.N. 586280— )...0
Transmission Control Valve Remove and Install—744J (S.N. —586279)...0
Transmission Control Valve Remove and Install—744J (S.N. 586280—) and 824J...0
Transmission Control Valve Disassemble and Assemble...0
Transmission Filter Install...0
Section 04: Engine...0
  Group 0400: Removal and Installation...0
    POWERTECH POWERTECH is a trademark of Deere & Company 12.5 L (6125) John Deere Engines...0
    Engine Remove and Install...0
    Oil Pan Remove and Install...0
POWERTECH® 12.5 L (6125) John Deere Engines...0
POWERTECH® 12.5 L (6125) John Deere Engines...0
Engine Remove and Install...0
Oil Pan Remove and Install...0
Section 05: Engine Auxiliary Systems...0
  Group 0505: Cold Weather Starting Aids...0
    Start Aid Nozzle Remove and Install...0
  Group 0510: Cooling Systems...0
    Serpentine Belts Remove and Install...0
    Check and Adjust Air Conditioning Compressor Belt Tension—If Equipped...0
    Belt Tensioner Spring Check...0
    Fan and Fan Drive Remove and Install...0
    Radiator Remove and Install...0
    Oil Cooler Remove and Install...0
  Group 0515: Speed Controls...0
    Speed Control Linkage Remove and Install (S.N. —590067)...0
  Group 0520: Intake System...0
    Remove and Install Charge Air Cooler...0
  Group 0530: External Exhaust System...0
    Muffler Remove and Install...0
  Group 0560: External Fuel Supply Systems...0
    Remove and Install Fuel Tank...0
Start Aid Nozzle Remove and Install...0
Start Aid Nozzle Remove and Install...0
Serpentine Belts Remove and Install...0
  Inspect Serpentine Belt...0
Serpentine Belts Remove and Install...0
  Inspect Serpentine Belt...0
Check and Adjust Air Conditioning Compressor Belt Tension—If Equipped...0
Belt Tensioner Spring Check...0
Fan and Fan Drive Remove and Install...0
Radiator Remove and Install...0
Oil Cooler Remove and Install...0
Speed Control Linkage Remove and Install (S.N. —590067)...0
Speed Control Linkage Remove and Install (S.N. —590067)...0
Remove and Install Charge Air Cooler...0
Remove and Install Charge Air Cooler...0
Muffler Remove and Install...0
Muffler Remove and Install...0
Remove and Install Fuel Tank...0
Remove and Install Fuel Tank...0
Section 07: Flex Plate Drive...0
  Group 0752: Elements...0
    Flex Plate Remove and Install...0
Flex Plate Remove and Install...0
Flex Plate Remove and Install...0
Section 09: Steering System...0
  Group 0960: Hydraulic System...0
    Steering Valve Remove and Install...0
    Steering Column Remove and Install...0
    Steering Cylinders Remove and Install (S.N. —612699)...0
    Steering Cylinders Remove and Install (S.N. 612700— )...0
    Steering Cylinder Bushings Remove and Install (S.N. —612699)...0
    Steering Cylinder Bushings Remove and Install (S.N 618144— )...0
    Priority Valve Remove and Install...0
    Priority Valve Disassemble and Assemble...0
Steering Valve Remove and Install...0
Steering Valve Remove and Install...0
Steering Column Remove and Install...0
Steering Cylinders Remove and Install (S.N. —612699)...0
Steering Cylinders Remove and Install (S.N. 612700— )...0
Steering Cylinder Bushings Remove and Install (S.N. —612699)...0
Steering Cylinder Bushings Remove and Install (S.N 618144— )...0
Priority Valve Remove and Install...0
Priority Valve Disassemble and Assemble...0
Section 10: Service Brakes...0
  Group 1011: Active Elements...0
    TeamMate™ II Axles...0
    Inspect Service Brake Pads...0
    Brake Assembly Remove and Install...0
    Brake Linkage Adjustment...0
  Group 1060: Hydraulic System...0
    Brake Valve Remove and Install...0
    Brake Accumulator Remove and Install...0
TeamMate™ II Axles...0
TeamMate™ II Axles...0
Inspect Service Brake Pads...0
Brake Assembly Remove and Install...0
Brake Linkage Adjustment...0
Brake Valve Remove and Install...0
Brake Valve Remove and Install...0
Brake Accumulator Remove and Install...0
Section 11: Park Brake...0
  Group 1111: Active Elements...0
    Park Brake Remove and Install...0
    Park Brake Disassemble and Assemble...0
  Group 1160: Hydraulic System...0
    Park Brake Release Solenoid Valve Remove and Install...0
    Park Brake Pressure Switch Remove and Install...0
Park Brake Remove and Install...0
Park Brake Remove and Install...0
Park Brake Disassemble and Assemble...0
Park Brake Release Solenoid Valve Remove and Install...0
Park Brake Release Solenoid Valve Remove and Install...0
Park Brake Pressure Switch Remove and Install...0
Section 17: Frame or Supporting Structure...0
  Group 1740: Frame Installation...0
    Welding Repair of Major Structure...0
    Separate Engine and Loader Frame...0
    Upper Pivot Bearing and Seals Remove and Install...0
    Lower Pivot Bearing and Seals Remove and Install...0
  Group 1746: Frame Bottom Guards...0
    Fuel Tank Guard Remove and Install...0
    Front Axle Guard Remove and Install...0
    Transmission Bottom Guard Remove and Install...0
    Transmission Side Guards Remove and Install...0
  Group 1749: Chassis Weights...0
    Counterweights Remove and Install...0
Welding Repair of Major Structure...0
Welding Repair of Major Structure...0
Separate Engine and Loader Frame...0
Upper Pivot Bearing and Seals Remove and Install...0
Lower Pivot Bearing and Seals Remove and Install...0
Fuel Tank Guard Remove and Install...0
Fuel Tank Guard Remove and Install...0
Front Axle Guard Remove and Install...0
Transmission Bottom Guard Remove and Install...0
Transmission Side Guards Remove and Install...0
Counterweights Remove and Install...0
Counterweights Remove and Install...0
Section 18: Operator’s Station...0
  Group 1800: Removal and Installation...0
    Cab Remove and Install...0
  Group 1810: Operator Enclosure...0
    Windowpanes Remove and Install...0
    Windshield Washer Remove and Install...0
    Front and Rear Windshield Wiper Motor Remove and Install...0
    Front Windshield Wiper Adjustment...0
    Wrist Support Remove and Install (S.N. —590067)...0
    Wrist Support Remove and Install (S.N. 590068—)...0
  Group 1821: Seat and Seat Belts...0
    Seat Belt Disassemble and Assemble...0
    Seat Disassemble and Assemble...0
    Steering Joystick Disassemble and Assemble—If Equipped...0
  Group 1830: Heating and Air Conditioning...0
    Air Conditioning System Fittings Reference Chart...0
    R134a Refrigerant Cautions...0
    R134a Compressor Oil Charge Check...0
    R134a Compressor Oil Removal...0
    R134a Component Oil Charge...0
    Leak Testing...0
    Refrigerant Hoses and Tubing Inspection...0
    R134a Refrigerant, Recovery, Recycling and Charging Station Installation Procedure...0
    Recover R134a System...0
    Evacuate R134a System...0
    Charge R134a System...0
    Air Conditioner System Cleaning Procedures...0
    Air Conditioner System Purge...0
    Air Conditioner System Flush...0
    Air Conditioning Module With Heater/Evaporator Core...0
    Heater/Evaporator Core Remove and Install...0
    Expansion Valve Remove and Install...0
    Freeze Control Switch Remove and Install...0
    Freeze Control Switch Bench Test...0
    Heater Control Valve Remove and Install...0
    Heater Control Valve Leak Check...0
    Main Blower Assembly Remove and Install...0
    Pressurizer Motor Assembly Remove and Install...0
    Receiver-Dryer and Condenser Remove and Install...0
    High and Low Pressure Switches Remove and Install...0
    Recirculating Air Filter Remove and Install...0
    Fresh Air Filter Remove and Install...0
    Compressor Remove and Install...0
    Compressor Inspect...0
    Belt Tensioner Spring Check...0
Cab Remove and Install...0
Cab Remove and Install...0
Windowpanes Remove and Install...0
Windowpanes Remove and Install...0
Windshield Washer Remove and Install...0
Front and Rear Windshield Wiper Motor Remove and Install...0
Front Windshield Wiper Adjustment...0
Wrist Support Remove and Install (S.N. —590067)...0
Wrist Support Remove and Install (S.N. 590068—)...0
Seat Belt Disassemble and Assemble...0
Seat Belt Disassemble and Assemble...0
Seat Disassemble and Assemble...0
Steering Joystick Disassemble and Assemble—If Equipped...0
Air Conditioning System Fittings Reference Chart...0
Air Conditioning System Fittings Reference Chart...0
R134a Refrigerant Cautions...0
R134a Compressor Oil Charge Check...0
R134a Compressor Oil Removal...0
R134a Component Oil Charge...0
Leak Testing...0
Refrigerant Hoses and Tubing Inspection...0
R134a Refrigerant, Recovery, Recycling and Charging Station Installation Procedure...0
Recover R134a System...0
Evacuate R134a System...0
Charge R134a System...0
Air Conditioner System Cleaning Procedures...0
Air Conditioner System Purge...0
Air Conditioner System Flush...0
Air Conditioning Module With Heater/Evaporator Core...0
Heater/Evaporator Core Remove and Install...0
Expansion Valve Remove and Install...0
Freeze Control Switch Remove and Install...0
Freeze Control Switch Bench Test...0
Heater Control Valve Remove and Install...0
Heater Control Valve Leak Check...0
Main Blower Assembly Remove and Install...0
Pressurizer Motor Assembly Remove and Install...0
Receiver-Dryer and Condenser Remove and Install...0
  Receiver Dryer...0
  Condenser...0
High and Low Pressure Switches Remove and Install...0
Recirculating Air Filter Remove and Install...0
Fresh Air Filter Remove and Install...0
Compressor Remove and Install...0
Compressor Inspect...0
Belt Tensioner Spring Check...0
Section 19: Sheet Metal and Styling...0
  Group 1910: Hood or Engine Enclosure...0
    Hood Remove and Install...0
    Engine Side Shields Remove and Install...0
  Group 1921: Grille and Grille Housing...0
    Grill Housing Remove and Install...0
Hood Remove and Install...0
Hood Remove and Install...0
Engine Side Shields Remove and Install...0
Grill Housing Remove and Install...0
Grill Housing Remove and Install...0
Section 31: Loader...0
  Group 3102: Bucket...0
    Bucket Remove and Install...0
    Welded Bucket Cutting Edges Remove and Install...0
    Wear Plate Bucket Cutting Edges Remove and Install...0
    Cracked Cutting Edge Repair...0
  Group 3140: Frames...0
    NeverGrease™ Pin Joints...0
    Bucket Tilt Linkage Remove and Install...0
    Bucket Linkage Seals and Bushings Remove and Install...0
    Boom Remove and Install...0
    Boom Bushings, Seals, and Shims Remove and Install...0
  Group 3160: Hydraulic System...0
    Hydraulic Oil Clean-Up Procedure Using Portable Filter Caddy...0
    Hydraulic Pump Start-Up Procedure...0
    Loader Hydraulic Pump Remove and Install...0
    Loader Hydraulic Pump Disassemble and Assemble...0
    Hydraulic Pump Control Valve Remove and Install...0
    Hydraulic Pump Control Valve Disassemble and Assemble...0
    Loader Control Valve Remove and Install...0
    Loader Control Valve Disassemble and Assemble...0
    Auxiliary Valve Section and Bucket Valve Section Disassemble and Assemble...0
    Boom Valve Section Disassemble and Assemble...0
    System Relief Valve Disassemble and Assemble...0
    Boom Circuit Relief Valve Disassemble and Assemble...0
    Service Bucket and Boom Section Pilot Orifice Check Valve...0
    Boom Cylinder—185 Series Remove and Install...0
    Bucket Cylinder—185 Series Remove and Install...0
    Boom or Bucket Cylinder Bushings and Seals Remove and Install...0
    Loader Start-Up Procedure...0
    Hydraulic Oil Reservoir Remove and Install...0
    Pilot Controller Remove and Install—Single Lever Controller (S.N. —590067)...0
    Pilot Controller Disassemble and Assemble—Single Lever Controller (S.N. —590067)...0
    Pilot Controller Remove and Install—Two Lever Controller (S.N. —590067)...0
    Pilot Controller Disassemble and Assemble—Two Lever Controller (S.N. —590067)...0
    Pilot Control Valve Remove and Install (S.N. 590068— )...0
    Pilot Control Valve Disassemble and Assemble (S.N. 590068— )...0
    Pressure Reducing Valve (PRV) Remove and Install (S.N. —590067)...0
    Boom Down Solenoid Valve Remove and Install (S.N. —590067)...0
    Boom Down Accumulator Remove and Install (S.N. 590068— )...0
    Pressure Reducing Valve Manifold Remove and Install (S.N. 590068— )...0
    Pressure Reducing Valve Manifold Disassemble and Assemble (S.N. 590068— )...0
    Ride Control Valve Remove and Install—If Equipped...0
    Ride Control Valve Disassemble and Assemble—If Equipped...0
    Ride Control Accumulator Remove and Install...0
Bucket Remove and Install...0
Bucket Remove and Install...0
Welded Bucket Cutting Edges Remove and Install...0
Wear Plate Bucket Cutting Edges Remove and Install...0
Cracked Cutting Edge Repair...0
NeverGrease™ Pin Joints...0
NeverGrease™ Pin Joints...0
Bucket Tilt Linkage Remove and Install...0
Bucket Linkage Seals and Bushings Remove and Install...0
Boom Remove and Install...0
Boom Bushings, Seals, and Shims Remove and Install...0
Hydraulic Oil Clean-Up Procedure Using Portable Filter Caddy...0
Hydraulic Oil Clean-Up Procedure Using Portable Filter Caddy...0
Hydraulic Pump Start-Up Procedure...0
Loader Hydraulic Pump Remove and Install...0
Loader Hydraulic Pump Disassemble and Assemble...0
Hydraulic Pump Control Valve Remove and Install...0
Hydraulic Pump Control Valve Disassemble and Assemble...0
Loader Control Valve Remove and Install...0
Loader Control Valve Disassemble and Assemble...0
Auxiliary Valve Section and Bucket Valve Section Disassemble and Assemble...0
Boom Valve Section Disassemble and Assemble...0
System Relief Valve Disassemble and Assemble...0
Boom Circuit Relief Valve Disassemble and Assemble...0
Service Bucket and Boom Section Pilot Orifice Check Valve...0
Boom Cylinder—185 Series Remove and Install...0
Bucket Cylinder—185 Series Remove and Install...0
Boom or Bucket Cylinder Bushings and Seals Remove and Install...0
Loader Start-Up Procedure...0
Hydraulic Oil Reservoir Remove and Install...0
Pilot Controller Remove and Install—Single Lever Controller (S.N. —590067)...0
Pilot Controller Disassemble and Assemble—Single Lever Controller (S.N. —590067)...0
  Replacing Quickshift Switch In Controller Lever...0
  Replace Pilot Control Lever Boot (Single Lever)...0
  Replace Universal Joint...0
  Replace Seals on Spool Retainers and Inspect Spool Assembly...0
  Pilot Control Valve Pressure Test (Bench)...0
  Pilot Control Valve Pressure Test In Machine...0
Pilot Controller Remove and Install—Two Lever Controller (S.N. —590067)...0
Pilot Controller Disassemble and Assemble—Two Lever Controller (S.N. —590067)...0
Pilot Control Valve Remove and Install (S.N. 590068— )...0
Pilot Control Valve Disassemble and Assemble (S.N. 590068— )...0
Pressure Reducing Valve (PRV) Remove and Install (S.N. —590067)...0
Boom Down Solenoid Valve Remove and Install (S.N. —590067)...0
Boom Down Accumulator Remove and Install (S.N. 590068— )...0
Pressure Reducing Valve Manifold Remove and Install (S.N. 590068— )...0
Pressure Reducing Valve Manifold Disassemble and Assemble (S.N. 590068— )...0
Ride Control Valve Remove and Install—If Equipped...0
Ride Control Valve Disassemble and Assemble—If Equipped...0
  Disassemble and Assemble Ride Control Solenoid Valves...0
Ride Control Accumulator Remove and Install...0
Section 99: Dealer Fabricated Tools...0
  Group 9900: Dealer Fabricated Tools...0
    DFT1091 Cylinder Stand Shim...0
    DFT1044 Air Deflector Bushing...0
DFT1091 Cylinder Stand Shim...0
DFT1091 Cylinder Stand Shim...0
DFT1044 Air Deflector Bushing...0
tm2084 - 744J and 824J Loader Technical Manual  MAIN SECTIONNS...0
  Foreword...0
  Technical Information Feedback Form...0
  General Information...0
    Safety Information...0
    Torque Values...0
  Wheels...0
    Powered Wheels and Fasteners...0
  Axles and Suspension Systems...0
    Removal and Installation...0
    Input Drive Shafts And U-Joints...0
    Axle Shaft, Bearings, And Reduction Gears...0
    Hydraulic System...0
  Transmission...0
    Transmission, Remove and Install...0
    Gears, Shafts, Bearings and Power Shift Clutch Packs...0
    Hydraulic System...0
  Engine...0
    Removal and Installation...0
  Engine Auxiliary Systems...0
    Cold Weather Starting Aids...0
    Cooling Systems...0
    Speed Controls...0
    Intake System...0
    External Exhaust System...0
    External Fuel Supply Systems...0
  Flex Plate Drive...0
    Elements...0
  Steering System...0
    Hydraulic System...0
  Service Brakes...0
    Active Elements...0
    Hydraulic System...0
  Park Brake...0
    Active Elements...0
    Hydraulic System...0
  Frame or Supporting Structure...0
    Frame Installation...0
    Frame Bottom Guards...0
    Chassis Weights...0
  Operator’s Station...0
    Removal and Installation...0
    Operator Enclosure...0
    Seat and Seat Belts...0
    Heating and Air Conditioning...0
  Sheet Metal and Styling...0
    Hood or Engine Enclosure...0
    Grille and Grille Housing...0
  Loader...0
    Bucket...0
    Frames...0
    Hydraulic System...0
  Dealer Fabricated Tools...0
    Dealer Fabricated Tools...0

John Deere 744J and 824J Loader Repair Technical Manual (TM2084)


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