Complete repair service manual with electrical wiring diagrams for Bobcat Loaders 751, 753, 753 High Flow, 753 (G Series), with workshop information to maintain, diagnose, repair, and rebuild like professional mechanics.

Bobcat Loaders 751, 753, 753 High Flow, 753 (G Series) workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

6720326 (6-12) - 753 Service Manual.pdf
6720326 (8-90) - 753 Loader Service Manual.pdf
6720326 (8-90) - 753 Service Manual.pdf
6720583 (10-92) - 753, 753H Operation & Maintenance Manual.pdf
6722443 (3-93) - 753, 753H Operation & Maintenance Manual.pdf
6722761 (11-98) - 753, 753H Operation & Maintenance Manual.pdf
6722905 (11-01) - 753, 753H Operation & Maintenance Manual.pdf
6722925 (7-00) - 753L Operation & Maintenance Manual.pdf
6724925 (5-97) - 751 Service Manual.pdf
6724925 (6-12) - 751 Service Manual.pdf
6900090 (6-12) - 753, 753 High Flow Service Manual.pdf
6900090 (6-97) - 753, 753 High Flow Service Manual.pdf
6900370 (4-99) - 751 (Foot Pedal & Hand Control) Operation & Maintenance Manual.pdf
6900374 (6-00) - 753, 753H (Foot Pedal & Hand Controls) Operation & Maintenance Manual.pdf
6900417 (8-98) - 751 Operation & Maintenance Manual.pdf
6900438 (11-01) - 753 Operation & Maintenance Manual.pdf
6900443 (6-12) - 751 Service Manual.pdf
6900443 (9-97) - 751 Service Manual.pdf
6900786 (9-00) - 751 Operation & Maintenance Manual.pdf
6900787 (9-00) - 753 Operation & Maintenance Manual.pdf
6900967 (9-00) - 751 Operation & Maintenance Manual.pdf
6900969 (12-06) - 753 Operation & Maintenance Manual.pdf
6900975 (2-06) - 751 Service Manual.pdf
6900975 (6-12) - 751 Service Manual.pdf
6900976 (2-06) - 753 (G Series) Service Manual.pdf
6900976 (6-12) - 753 (G Series) Service Manual.pdf
6900976 (9-10) - 753 (G Series) Service Manual.pdf

Total Pages: 5,322 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
6724925 (5-97) - 751 Service Manual...2
  MAINTENANCE SAFETY...4
  ALPHABETICAL INDEX...6
  CONTENTS...8
    FOREWORD...9
    SAFETY INSTRUCTIONS...12
    SERIAL NUMBER LOCATIONS...14
    LOADER SERIAL NUMBER...14
    ENGINE SERIAL NUMBER...14
    DELIVERY REPORT...14
    BOBCAT LOADER IDENTIFICATION...15
  PREVENTIVE MAINTENANCE...16
    SERVICE SCHEDULE...18
    LIFTING AND BLOCKING THE LOADER...19
      Procedure...19
    TRANSPORTING THE LOADER...20
      Procedure...20
    TOWING THE LOADER...20
      Procedure...20
    STOPPING THE BOBCAT LOADER...20
    LIFTING THE LOADER...21
      Four Point Lift...21
      Single Point Lift...21
    LIFT ARM SUPPORT DEVICE...22
      Engaging The Lift Arm Support Device...22
      Disengaging The Lift Arm Support Device...22
    OPERATOR CAB...23
      Description...23
      Raising The Operator Cab...23
      Lowering The Operator Cab...25
      Emergency Exit...26
    SEAT BAR RESTRAINT SYSTEM...27
      Description (Foot Pedals)...27
      Seat Bar Inspection (Foot Pedals)...27
      Seat Bar Maintenance (Foot Pedals)...27
      Description (Hand Controls)...28
      Seat Bar Inspection (Hand Controls)...28
      Seat Bar Maintenance (Hand Controls)...28
    AIR CLEANER SERVICE...29
      Replacing Filter Element...29
    FUEL SYSTEM...30
      Fuel Specifications...30
      Filling the Fuel Tank...30
      Fuel Filter...30
      Removing Air From The Fuel System...31
    ENGINE LUBRICATION SYSTEM...32
      Checking Engine Oil...32
      Replacing Oil and Filter...32
    ENGINE COOLING SYSTEM...34
      Cleaning the Cooling System...34
      Checking the Coolant Level...34
      Replacing The Coolant...35
      Propylene Glycol...35
    ALTERNATOR BELT...36
      Adjusting The Alternator Belt...36
    BOB–TACH...36
    FAN GEARBOX...36
      Checking And Maintaining...36
    HYDRAULIC/HYDROSTATIC SYSTEM...37
      Checking And Adding Fluid...37
      Replacing Hydraulic/Hydrostatic Filter...37
      Replacing Hydraulic Fluid...38
      Hydraulic Reservoir Breather Cap...39
    SPARK ARRESTOR MUFFLER...40
      Cleaning Procedure...40
    TIRE MAINTENANCE...41
      Wheel Nuts...41
      Tire Rotation...41
      Tire Mounting...41
    FINAL DRIVE TRANSMISSION (CHAINCASE)...42
      Checking and Adding Oil...42
      Removing Oil From the Chaincase...42
    DRIVE BELT...43
      Adjusting The Drive Belt Equipped With The Fixed Drive Idler...43
      Adjusting The Drive Belt Equipped With The Spring Loaded Drive Ider...45
      Drive Belt Replacement...47
    LUBRICATION OF THE BOBCAT LOADER...48
      Procedure...48
    PIVOT PINS...49
    REMOTE START SWITCH...50
      Procedure...50
  HYDRAULIC SYSTEM...52
    HYDRAULIC / HYDROSTATIC SCHEMATICS...56
    TROUBLESHOOTING...58
    HYDRAULIC SYSTEM INFORMATION...59
      Flare Connections...59
      O–ring Face Seal Connection...59
      Straight Thread O–ring Fitting...59
      Tubelines And Hoses...59
    LIFT CYLINDER(S)...60
      Checking The Lift Cylinder(s) For Internal Leakage...60
      Removal And Installation...60
    TILT CYLINDER...61
      Checking The Tilt Cylinder For Internal Leakage...61
      Removal And Installation...61
      Rod End Seal Replacement...62
    HYDRAULIC CYLINDER IDENTIFICATION...63
      Lift Cylinder Components...63
      Tilt Cylinder Components...64
    HYDRAULIC CYLINDERS...65
      Disassembly...65
      Assembly...67
    BICS™ VALVE (S/N 514713000 & Above, S/N 514911453 & Above)...73
      Removal...73
      Lift Arm By–Pass Orifice...74
        Disassembly...74
      Check Valve...74
        Disassembly...74
      Lock Valve...75
        Disassembly...75
      BICS™ Valve Solenoid...76
        Disassembly...76
        Assembly...77
      Lock Valve...78
        Assembly...78
      Check Valve...78
        Assembly...78
      Lift Arm By–Pass Orifice...79
        Assembly...79
      Installation...80
    CONTROL VALVE (S/N 514713000 & Above, S/N 514911453 & Above) ...81
      Removal And Installation...81
      Identification Chart...84
      Disassembly...85
      Lift Base End Restrictor Disassembly...85
      Load Check Valve Disassembly...85
      Main Relief Valve Disassembly...86
      Port Relief Valve Disassembly...87
      Anti–Cavitation Disassembly...88
      Rubber Boot Disassembly...89
      Lift Spool And Detent Disassembly...90
      Tilt Spool And Centering Spring Disassembly...93
      Auxiliary Spool Disassembly...95
      Auxiliary Electric Solenoid Disassembly...96
      Port–Auxiliary Section Disassembly...97
      Cleaning and Inspection...97
      Port–Auxiliary Section Assembly...98
      Auxiliary Electric Solenoid Assembly...98
      Auxiliary Spool Assembly...99
      Tilt Spool And Centering Spring Assembly...100
      Lift Spool And Detent Assembly...102
      Rubber Boot Assembly...104
      Anti–Cavitation/Port Relief Valve Assembly...105
      Port Relief Valve Assembly...106
      Main Relief Valve Assembly...107
      Load Check Valve Assembly...107
      Spool Seal Installation...109
    CONTROL VALVE (S/N 514712999 & Below, S/N 514911452 & Below)...110
      Removal And Installation...110
      Checking The Main Relief Valve...113
      Main Relief Valve Adjustment...114
      Main Relief Valve Removal and Installation...114
      Identification Chart...115
      Disassembly And Assembly...116
      Load Check Valve...116
      Main Relief Valve...117
      Port Relief Valve...117
      Anti–Cavitation Valve...118
      Rubber Boot...119
      Lift Spool Detent...120
      Tilt Centering Spring...124
      Auxiliary Spool...125
      Auxiliary Electric Solenoid...126
      Inspection...127
      Identification And Installation Of Spool Seal...128
    HYDRAULIC PUMP...129
      Removal And Installation...129
      Checking The Output Of The Hydraulic Pump...131
      Disassembly And Assembly...133
      Inspection...135
      Identification...135
    HYDRAULIC FILTER HOUSING...136
      Removal And Installation...136
    HYDRAULIC FLUID RESERVOIR...137
      Removal And Installation...137
    CONTROL PEDALS...138
      Removal And Installation...138
      Pedal Adjustment...138
    PEDAL INTERLOCK LINKAGE...139
      Removal And Installation...139
      Adjustment...140
  HYDROSTATIC SYSTEM...142
    TROUBLESHOOTING...144
      Chart...144
    HYDROSTATIC SYSTEM INFORMATION...145
      Replenishing Valve Function...145
      Checking Charge Pressure...145
    CONTROL PANEL...146
      Rubber Boot Replacement...148
      Removal and Installation...146
      Steering Shaft Removal and Installation...147
      Steering Shaft Disassembly and Assembly...147
      Steering Lever Removal and Installation...148
    STEERING LINKAGE...149
      Removal and Installation...149
      Steering Linkage Adjustment...151
      Steering Neutral Adjustment...153
    HYDROSTATIC DRIVE MOTOR...155
      Removal And Installation...155
      Identification...156
      Disassembly And Assembly...157
      Inspection...161
    HYDROSTATIC PUMP...162
      Removal And Installation...162
      Identification...165
      Disassembly And Assembly...167
      Inspection...175
      Swashplate Pre–Load...177
    DRIVE BELT HOUSING...178
      Removal And Installation...178
    SPRING LOADED DRIVE BELT TENSIONER PULLEY...179
      Removal And Installation...179
      Identification...180
      Disassembly...181
      Assembly...182
    FIXED DRIVE BELT TENSIONER PULLEY...184
      Removal And Installation...184
      Identification...185
      Disassembly...186
      Assembly...188
      Checking Pulley End Play...192
    OIL COOLER...192
      Removal and Installation...192
  DRIVE SYSTEM...194
    PARKING BRAKE...196
      Removal And Installation...196
      Disassembly And Assembly...196
    PARKING BRAKE DISC...197
      Removal And Installation...197
    TRACTION LOCK GUIDES...198
      Disassembly...198
      Assembly...199
    CHAINCASE FLUID...201
      Removing Oil From The Chaincase...201
    CHAINCASE COVERS...202
      Center Chaincase Cover Removal And Installation...202
      Front Chaincase Cover Removal And Installation...203
      Rear Chaincase Cover Removal And Installation...203
    MOTOR CARRIER...204
      Shaft Seal Replacement...204
      Removal And Installation...206
      Disassembly...207
      Assembly...208
    AXLE SEAL...212
      Removal and Installation...212
    AXLE, SPROCKET AND BEARINGS...214
      Removal And Installation...214
    DRIVE CHAIN...218
      Removal And Installation...218
  MAIN FRAME...220
    SEAT BAR (W/GAS CYLINDER)...222
      Removal And Installation...222
      Assembly...224
      Compressing The Gas Cylinder...225
    SEAT BAR (W/COMPRESSION SPRINGS)...226
      Removal And Installation...226
      Assembling Components...229
      Compression Spring Disassembly And Assembly...229
    OPERATOR CAB GAS CYLINDER...230
      Removal And Installation...230
      Disassembly And Assembly...230
    OPERATOR CAB...231
      Removal And Installation...231
    OPERATOR SEAT...234
      Removal And Installation...234
    BOB–TACH...235
      Removal And Installation...235
      Bob–Tach Lever And Wedge...237
      Bob–Tach Stops...238
    LIFT ARMS...239
      Removal And Installation...239
    REAR GRILL...243
      Removal And Installation...243
    FUEL TANK...244
      Removal And Installation...244
      Fuel Level Sender...245
    REAR DOOR...246
      Removal And Installation...246
      Hood Removal And Installation...247
      Bumper Removal And Installation...247
      Door Latch Removal And Installation...247
      Door Latch And Catch Adjustment...248
  ELECTRICAL SYSTEM...250
    ELECTRICAL SCHEMATICS...252
    TROUBLESHOOTING...278
      Chart...278
    ELECTRICAL SYSTEM INFORMATION...279
      Description...279
      Fuse Location...279
    BATTERY...280
      Removal And Installation...280
      Servicing The Battery...281
      Using A Booster Battery (Jump Starting)...282
    ALTERNATOR...283
      Alternator Output Test...283
      Rectifier (Diode) Test...283
      Alternator Regulator Test...284
      Removal And Installation...285
      Adjusting The Alternator Belt...285
      Disassembly And Inspection...286
      Stator Continuity Test...286
      Stator Ground Test...286
      Rotor Continuity Test...287
      Rotor Ground Test...287
      Rectifier Continuity (Diode) Test...287
      Assembly...288
    STARTER...289
      Removal And Installation (228000–5210)...289
      Removal And Installation (228000–5740)...289
      Parts Identification (228000-5210)...290
      Disassembly (228000-5210)...291
      Inspection And Repair (228000-5210)...296
      No Load Test (228000-5210)...299
      Assembly (228000-5210)...299
      Parts Identification (228000-5740)...306
      Disassembly (228000–5740)...307
      Inspection And Repair (228000–5740)...312
      No Load Test (228000–5740)...315
      Assembly (228000–5740)...316
      STANDARD INSTRUMENT PANEL...323
      Removal And Installation...323
    FRONT LIGHTS...324
      Removal And Installation...324
    RELAY SWITCHES...325
      Location...325
      Glow Plug Preheat Relay...325
      Glow System In Operator Cab...325
      Troubleshooting The Glow Plug System...325
      Testing The Glow Plug Timer Relay...326
  ENGINE SERVICE...328
    TROUBLESHOOTING...330
      Chart...330
    ENGINE SPEED CONTROL...331
      Removal And Installation...331
      Disassembly...331
    RADIATOR...332
      Removal And Installation...332
    ENGINE MUFFLER...333
      Removal And Installation...333
    BLOWER HOUSING/FAN GEARBOX...334
      Removal And Installation...334
      Tension Pulley Removal And Installation...337
      Blower Fan Disassembly And Assembly...338
    FAN GEARBOX...340
      Disassembly...340
        Long Housing...340
        Short Housing...342
      Assembly...345
        Long Housing...345
        Short Housing...347
      Checking Backlash...350
      Identification...353
    AIR CLEANER...354
      Removal And Installation...354
    ENGINE...355
      Removal And Installation...355
      Engine Mount Replacement...360
    FLYWHEEL...361
      Removal And Installation...361
      Flywheel Ring Gear...361
    INJECTION PUMP TIMING...362
      Checking Procedure...362
      Adjusting Injection Pump Timing...363
      Injection Pump Return Fitting...363
      Testing The Fuel Solenoid...364
      Idle Speed Setting...365
    TIMING BELT...366
      Removal...366
      Installation...368
    FUEL INJECTION PUMP...369
      Removal...369
      Installation...370
    FUEL INJECTOR NOZZLE...371
      Removal And Installation...371
      Checking The Injector Nozzle...372
    CYLINDER LOCATION & COMPRESSION...372
      Data...372
    GLOW PLUGS...373
      Removal And Installation...373
      Checking The Glow Plugs...373
    CYLINDER HEAD...374
      Removing The Cylinder Head...374
      Disassembly Of The Cylinder Head...376
      Removing The Combustion Chamber...377
      Removing The Heat Shield...377
      Installing The Heat Shield...377
      Servicing The Cylinder Head...378
      Checking The Valves...379
      Checking The Valve Springs...379
      Checking The Valve Guides...380
      Checking The Valve Seats...380
      Checking The Combustion Chamber...381
      Reassembly Of The Cylinder Head...382
      Installing The Cylinder Head...385
    ENGINE BLOCK...388
      Disassembly Of The Engine...388
      Assembly Of The Engine...390
    PISTONS AND CONNECTING RODS...394
      Disassembly And Assembly...394
      Checking The Piston...394
      Checking The Crankshaft...395
    CRANKSHAFT PULLEY...396
      Removal And Installation...396
    POSITIVE CRANKCASE VENTILATION VALVE...396
      Removal...396
      Installation...396
    PEUGEOT ENGINE TOOL KIT MEL1474 (Complete Kit)...397
    PEUGEOT ENGINE ...399
      Chart...399
  SYSTEMS ANALYSIS...400
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...402
      Inspecting The BICS Controller (Engine STOPPED –Key ON)...402
      Inspecting DeactivationOf The Auxiliary Hydraulics System (Engine STOPPED–Key ON)...402
      Inspecting The Seat And Seat Bar Sensors (EngineRUNNING)...402
      Inspecting The Traction Lock (Engine RUNNING)...402
      Inspecting The Lift Arm By–Pass Control...402
      Maintenance...403
      Troubleshooting Chart...404
      Troubleshoot Guide...405
        BICS CONTROLLER...405
        TRACTION LOCK...406
        SEAT SENSOR...407
        SEAT BAR SENSOR...408
        LIFT LOCK BY–PASS VALVE...409
    BICS™ SYSTEM CONTROLLER...410
      Removal And Installation...410
      Controller Test...411
    SEAT BAR SENSOR...412
      Removal And Installation...412
      Seat Bar Sensor Test...413
    SEAT SENSOR...414
      Removal And Installation...414
      Seat Sensor Test...415
    TRACTION LOCK...416
      Removal And Installation...416
    LIFT LOCK BY–PASS VALVE...418
      Removal And Installation (S/N 514712999 & Below,S/N 514911452 & Below)...418
      Disassembly and Assembly (S/N 514712999 & Below, S/N 514911452 & Below)...419
      Removal And Installation (S/N 514713000 & Above, S/N 514911453 & Above)...420
      Disassembly And Assembly (S/N 514713000 & Above, S/N 514911453 & Above)...421
    TILT LOCK VALVE...422
      Removal And Installation (S/N 514712999 & Below, S/N 514911452 & Below)...422
      Disassembly And Assembly (S/N 514712999 & Below, S/N 514911452 & Below)...424
  SPECIFICATIONS...426
    SKID STEER LOADER SPECIFICATIONS...428
      PERFORMANCE...428
      CONTROLS...428
      ENGINE...428
      HYDRAULIC SYSTEM...429
      ELECTRICAL...429
      DRIVE SYSTEM...429
      CAPACITIES...429
      TIRES...429
      FLOOR PRESSURE...429
      VIBRATION DATA...429
    ENGINE SPECIFICATIONS...430
      Fuel Injection Nozzles...430
      Fuel Injection Pump...430
      Cylinder Head...430
      Valves...430
      Valve Springs...431
      Valve Guides...431
      Combustion Chamber...431
      Cylinders...431
      Piston Rings...431
      Pistons...431
      Connecting Rod...432
      Crankshaft...432
    TORQUE SPECIFICATIONS FOR LOADER...433
      Specifications...433
    HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS...435
      Specifications...435
    STANDARD TORQUE SPECIFICATIONS FOR BOLTS...436
    DECIMAL AND MILLIMETER EQUIVALENTS...437
    U.S. TO METRIC CONVERSION...437
  SERVICE MANUAL REVISIONS...438
    751-001...438
6900443 (9-97) - 751 Service Manual...440
  MAINTENANCE SAFETY...442
  ALPHABETICAL INDEX...444
  CONTENTS...446
    FOREWORD...448
    SAFETY INSTRUCTIONS...450
    SERIAL NUMBER LOCATIONS...452
    LOADER SERIAL NUMBER...452
    ENGINE SERIAL NUMBER...452
    DELIVERY REPORT...452
    BOBCAT LOADER IDENTIFICATION...453
  PREVENTIVE MAINTENANCE...454
    SERVICE SCHEDULE...456
    LIFTING AND BLOCKING THE LOADER...457
      Procedure...457
    TRANSPORTING THE LOADER...458
      Procedure...458
    TOWING THE LOADER...458
      Procedure...458
    STOPPING THE BOBCAT LOADER...458
    LIFTING THE LOADER...459
      Four Point Lift...459
      Single Point Lift...459
    LIFT ARM SUPPORT DEVICE...460
      Engaging The Lift Arm Support Device...460
      Disengaging The Lift Arm Support Device...461
    OPERATOR CAB...462
      Description...462
      Raising The Operator Cab...462
      Lowering The Operator Cab...463
      Emergency Exit...464
    SEAT BAR RESTRAINT SYSTEM (Foot Pedals)...465
      Description...465
      Seat Bar Inspection...465
      Seat Bar Maintenance...465
    SEAT BAR RESTRAINT SYSTEM (Mechanical Hand Controls)...466
      Description...466
      Seat Bar Inspection...466
      Seat Bar Maintenance...466
    SEAT BAR RESTRAINT SYSTEM (Advanced Hand Controls)...467
      Description...467
      Seat Bar Inspection...467
      Seat Bar Maintenance...467
    AIR CLEANER SERVICE...468
      Replacing Filter Element...468
    FUEL SYSTEM...470
      Fuel Specifications...470
      Filling The Fuel Tank...470
      Fuel Filter...470
      Removing Air From The Fuel System...471
    ENGINE LUBRICATION SYSTEM...472
      Checking Engine Oil...472
      Oil Chart...472
      Replacing Oil And Filter...472
    ENGINE COOLING SYSTEM...474
      Cleaning The Cooling System...474
      Checking The Coolant Level...474
      Replacing The Coolant...475
    ALTERNATOR BELT...476
      Adjusting...476
    FAN GEARBOX...476
      Checking And Maintaining...476
    HYDRAULIC/HYDROSTATIC SYSTEM...477
      Checking And Adding Fluid...477
      Replacing Hydraulic/Hydrostatic Filter...477
      Replacing Hydraulic Fluid...478
      Breather Cap...479
    SPARK ARRESTOR MUFFLER...480
      Cleaning Procedure...480
    TIRE MAINTENANCE...481
      Wheel Nuts...481
      Tire Rotation...481
      Tire Mounting...481
    FINAL DRIVE TRANSMISSION (CHAINCASE)...482
      Checking and Adding Oil...482
      Removing Oil From The Chaincase...482
    DRIVE BELT...483
      Adjusting the Drive Belt...483
      Replacing The Drive Belt...484
    LUBRICATION OF THE BOBCAT LOADER...485
      Procedure...485
    PIVOT PINS...486
    BOB–TACH...487
      Inspection and Maintenance...487
    REMOTE START SWITCH...488
      Procedure...488
  HYDRAULIC SYSTEM...490
    HYDRAULIC / HYDROSTATIC SCHEMATICS...492
    GLOSSARY OF HYDRAULIC/HYDROSTATIC SYMBOLS FOR LOADERS...500
    TROUBLESHOOTING...504
    HYDRAULIC SYSTEM INFORMATION...505
      Tightening Procedures...505
    LIFT CYLINDER(S)...506
      Checking The Lift Cylinders...506
      Removal And Installation...506
    TILT CYLINDER...507
      Checking The Tilt Cylinder...507
      Removal And Installation...507
      Rod End Seal Replacement...508
    HYDRAULIC CYLINDER IDENTIFICATION...509
      Lift Cylinder Components...509
      Tilt Cylinder Components...510
    HYDRAULIC CYLINDERS...511
      Disassembly...511
      Assembly...513
    MAIN RELIEF VALVE...519
      Checking...519
      Adjustment...520
      Removal And Installation...520
    BICS™ VALVE...521
      Lift Arm By–Pass Orifice...521
      Lock Valve...522
      Check Valve...522
      BICS™ Valve Solenoid...523
        Removal...524
        Installation...525
    HYDRAULIC CONTROL VALVE...526
      Removal And Installation...526
      Identification Chart...529
      Disassembly...530
      Load Check Valve...530
      Lift Base End Restrictor...530
      Main Relief Valve...531
      Port Relief Valve (Lift)...532
      Anti–Cavitation...532
      Rubber Boot...534
      Lift Spool And Detent...535
      Tilt Spool And Centering Spring...540
      Inspection...542
      Auxiliary Spool...543
      Auxiliary Electric Solenoid...544
      Port–Auxiliary Section...545
      Cleaning and Inspection...545
      Spool Seal Installation...546
    HYDRAULIC PUMP...547
      Checking The Output Of The Hydraulic Pump...547
      Removal And Installation...549
      Disassembly And Assembly...551
      Inspection...553
      Identification...553
    HYDRAULIC FILTER HOUSING...554
      Removal And Installation...554
    HYDRAULIC FLUID RESERVOIR...555
      Removal And Installation...555
    CONTROL PEDALS...556
      Removal And Installation...556
      Pedal Adjustment...556
    CONTROL INTERLOCK LINKAGE (Pedal or Mechanical Hand)...557
      Adjustment...557
      Removal And Installation...558
    LIFT LOCK BY–PASS VALVE...559
      Removal And Installation...559
      Disassembly And Assembly...560
  HYDROSTATIC SYSTEM...562
    TROUBLESHOOTING...564
    HYDROSTATIC SYSTEM INFORMATION...565
      Replenishing Valve Function...565
      Checking Charge Pressure...565
    CONTROL PANEL...566
      Removal And Installation...566
      Steering Shaft Removal And Installation...567
      Steering Shaft Disassembly And Assembly...567
      Steering Lever Removal And Installation...568
      Rubber Boot Replacement...568
    STEERING LINKAGE...569
      Removal And Installation...569
      Steering Linkage Adjustment...571
    HYDROSTATIC DRIVE MOTOR...575
      Removal And Installation...575
      Parts Identification...576
      Disassembly...577
      Assembly...582
    HYDROSTATIC PUMP...588
      Removal And Installation...588
      Identification...591
      Disassembly And Assembly...593
      Inspection...601
    DRIVE BELT HOUSING...603
      Removal And Installation...603
    SPRING LOADED DRIVE BELT TENSIONER PULLEY...605
      Removal And Installation...605
      Identification...606
      Disassembly...607
      Assembly...608
    OIL COOLER...610
      Removal And Installation...610
  DRIVE SYSTEM...612
    PARKING BRAKE...614
      Removal And Installation...614
      Disassembly And Assembly...614
    PARKING BRAKE DISC...615
      Removal And Installation...615
    TRACTION LOCK GUIDES...616
      Disassembly...616
      Assembly...617
    CHAINCASE FLUID...619
      Removing Oil From The Chaincase...619
    CHAINCASE COVERS...620
      Center Chaincase Cover Removal And Installation...620
      Front Chaincase Cover Removal And Installation...621
      Rear Chaincase Cover Removal And Installation...621
    MOTOR CARRIER...622
      Shaft Seal Replacement...622
      Removal And Installation...624
      Disassembly...625
      Assembly...626
    AXLE SEAL...630
      Removal and Installation...630
    AXLE, SPROCKET AND BEARINGS...632
      Removal And Installation...632
    DRIVE CHAIN...636
      Removal And Installation...636
  MAIN FRAME...638
    SEAT BAR (W/COMPRESSION SPRINGS)...640
      Removal And Installation...640
      Assembling Components...643
      Compression Spring Disassembly And Assembly...643
    OPERATOR CAB GAS CYLINDER...644
      Removal And Installation...644
      Disassembly And Assembly...644
    OPERATOR CAB...645
      Removal And Installation...645
    OPERATOR SEAT...648
      Removal And Installation...648
    BOB–TACH...649
      Bob–Tach Lever And Wedge...651
      Removal And Installation...649
      Bob–Tach Stops...652
    LIFT ARMS...653
      Removal And Installation...653
    REAR GRILL...657
      Removal And Installation...657
    FUEL TANK...658
      Removal And Installation...658
      Fuel Level Sender...659
    REAR DOOR...660
      Removal And Installation...660
      Door Latch Removal And Installation...661
      Door Latch And Catch Adjustment...662
  ELECTRICAL SYSTEM...664
    ELECTRICAL SCHEMATICS...668
    TROUBLESHOOTING...676
    ELECTRICAL SYSTEM INFORMATION...677
      Description...677
      Fuse Location...677
    BATTERY...678
      Removal And Installation...678
      Servicing The Battery...679
      Using A Booster Battery (Jump Starting)...680
    ALTERNATOR...681
      Alternator Output Test...681
      Rectifier (Diode) Test...681
      Alternator Regulator Test...682
      Removal And Installation...683
      Adjusting The Alternator Belt...683
      Disassembly And Inspection...684
      Stator Continuity Test...684
      Stator Ground Test...684
      Rotor Continuity Test...685
      Rotor Ground Test...685
      Rectifier Continuity (Diode) Test...685
      Assembly...686
    STARTER...687
      Removal And Installation...687
      Parts Identification...688
      Disassembly...689
      Inspection And Repair...694
      No Load Test...697
      Assembly...697
    STANDARD INSTRUMENT PANEL...704
      Removal And Installation...704
    FRONT LIGHTS...705
      Removal And Installation...705
    RELAY SWITCHES...706
      Location...706
  ENGINE SERVICE...708
    TROUBLESHOOTING...710
    ENGINE SPEED CONTROL...711
      Removal And Installation...711
      Disassembly...711
    RADIATOR...712
      Removal And Installation...712
    ENGINE MUFFLER...713
      Removal And Installation...713
    BLOWER HOUSING/FAN GEARBOX...714
      Removal And Installation...714
      Tension Pulley Removal And Installation...717
      Blower Fan Disassembly And Assembly...718
    FAN GEARBOX...720
      Identification...720
      Disassembly...721
      Assembly...726
      Checking Backlash...731
    AIR CLEANER...734
      Removal And Installation...734
    ENGINE...735
      Removal And Installation...735
      Engine Mount Replacement...740
    FLYWHEEL...741
      Removal And Installation...741
      Flywheel Ring Gear...741
    ENGINE COMPRESSION...742
      Checking...742
    GLOW PLUGS...743
      Checking The Glow Plugs...743
      Removal And Installation...744
    FUEL INJECTION PUMP...745
      Checking The Injection Pump...745
      Adjusting Shut–Off Linkage...745
      Removal And Installation...746
      Timing The Injection Pump...749
    FUEL INJECTION NOZZLES...750
      Removal And Installation...750
      Checking The Injector Nozzle...752
    CYLINDER HEAD...753
      Removal And Installation...753
      Disassembly And Assembly...754
      Servicing The Cylinder Head...755
      Top Clearance...755
    VALVE, VALVE SEAT AND GUIDE...756
      Checking The Valve Guide...756
      Valve Spring...758
    VALVE CLEARANCE...759
      Adjustment...759
    ROCKER ARM AND SHAFT...759
      Checking...759
    TIMING GEARCASE COVER...760
      Removal And Installation...760
    IDLER GEAR AND CAMSHAFT...762
      Servicing The Camshaft...763
      Removal And Installation...762
      Servicing The Idler Gear And Shaft...764
    TIMING GEARS...765
      Checking Backlash...765
    FUEL CAMSHAFT...766
      Removal And Installation...766
      Governor...766
    CRANKSHAFT GEAR...767
      Removal And Installation ...767
    OIL PUMP...767
      Removal And Installation...767
      Oil Pump Service...767
      Checking Engine Oil Pressure...768
      Relief Valve...768
    PISTON AND CONNECTING ROD...769
      Removal And Installation...769
      Servicing The Piston And Connecting Rod...770
      Connecting Rod Alignment...772
    CRANKSHAFT AND BEARINGS...773
      Removal And Installation...773
      Servicing the Crankshaft and Bearings...774
    CYLINDER BORE...778
      Checking The Cylinder Bore...778
    WATER PUMP...779
      Disassembly And Assembly...779
  SYSTEMS ANALYSIS...780
    BICS™ – BOBCAT INTERLOCK CONTROL SYSTEM...782
      BICS™ (With Press To Operate Button)...782
        Inspecting The BICS™ Controller (Engine STOPPED – Key ON)...782
        Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)...782
        Inspecting The Seat Bar Sensor (Engine RUNNING)...782
        Inspecting The Traction Lock (Engine RUNNING)...782
        Inspecting The Lift Arm By–Pass Control...782
        Additional Inspection For Loaders With Advanced Hand Controls...782
        Troubleshooting Chart...783
      ADVANCED HAND CONTROLS (AHC)...783
        Troubleshooting Chart...783
      BICS™ (Without Press To Operate Button)...784
      Inspecting The BICS Controller (Engine STOPPED –Key ON)...784
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED–Key ON)...784
      Inspecting The Seat And Seat Bar Sensors (Engine RUNNING)...784
      Inspecting The Traction Lock (Engine RUNNING)...784
      Inspecting The Lift Arm By–Pass Control...784
      Maintenance...785
      Troubleshooting Chart...786
    BICS™ SYSTEM CONTROLLER...787
      Troubleshooting Guide...787
      Removal And Installation...788
    SEAT BAR SENSOR...789
      Troubleshooting Guide...789
      Seat Bar Sensor Test...790
      Removal And Installation...791
      BICS™ Controller Seat Bar Sensor Circuit Test...792
    SEAT SENSOR...793
      Troubleshooting Guide...793
      Seat Sensor Test...794
      Removal And Installation...795
      BICS™ Controller Seat Sensor Circuit Test...796
    TRACTION LOCK...797
      Troubleshooting Guide...797
      Removal And Installation...798
    ELECTRICAL/HYDRAULIC CONTROLS REFERENCE...800
      Controls Identification Chart...800
  SPECIFICATIONS...802
    LOADER SPECIFICATIONS...804
      SPECIFICATIONS...804
      PERFORMANCE...804
      CONTROLS...804
      ENGINE...804
      HYDRAULIC SYSTEM...805
      ELECTRICAL...805
      DRIVE SYSTEM...805
      CAPACITIES...805
      TIRES...805
      FLOOR PRESSURE...805
    ENGINE SPECIFICATIONS...806
      Fuel Injection Nozzles...806
      Fuel Injection Pump...806
      Cylinder Head...806
      Valves...806
      Valve Springs...806
      Valve Timing...806
      Rocker Arms...806
      Camshaft...807
      Tappet...807
      Cylinders...807
      Piston Rings...807
      Pistons...807
      Connecting Rod...807
      Oil Pump...807
      Crankshaft...808
      Timing Gear...808
      Thermostat...808
      Crankshaft Re–Grind Data...809
      Torque For General Metric Bolts...810
    HYDRAULIC CONNECTION SPECIFICATIONS...811
      O–Ring Face Seal Connection...811
      Straight Thread O–ring Fitting...811
      Tubelines And Hoses...811
      Flare Fitting...811
      O–Ring Flare Fitting...812
      Port Seal Fitting...814
    TORQUE SPECIFICATIONS FOR LOADER...815
    HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS...816
    STANDARD TORQUE SPECIFICATIONS FOR BOLTS...817
    DECIMAL AND MILLIMETER EQUIVALENTS...818
    U.S. TO METRIC CONVERSION...818
  ADVANCE HAND CONTROL SYSTEM (AHC)...820
    ELECTRICAL SCHEMATICS W/ADVANCED HAND CONTROL OPTIONS...822
    AHC COMPONENTS...828
      Identification...828
    TROUBLESHOOTING (AHC)...829
      Chart...829
    ACTUATOR VOLTAGE TEST...831
      Procedure...831
    HANDLE CONTROL UNIT TEST...834
      Procedure...834
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...837
      Troubleshooting Chart...837
    ADVANCED HAND CONTROLS (AHC)...837
      Troubleshooting Chart...837
    AHC/PWM CONTROLLER...838
      Removal And Installation...838
      Description...839
      Conditions...840
      Troubleshooting Chart...840
      Handle Testing...841
      Solenoid Coil Testing...841
    CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC)...842
      Control Handle Unit Removal And Installation...842
      Control Unit Connector...845
      Switch Handle Removal And Installation...846
      AHC Handle Removal And Installation...849
      AHC Handle Disassembly And Assembly...850
      AHC Steering Lever Removal And Installation...851
      AHC Steering Lever Boot...851
      Actuators Removal And Installation...852
      Actuators Disassembly And Assembly...853
    CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC) (W/PUSH BUTTON FLOAT)...854
      Components Identification...854
      Controller Connector And Wire Identification...855
      AHC/PWM Controller Removal And Installation...856
      Handle Sensor Removal And Installation...857
      Handle Sensor Connector...859
      Switch Handle Removal And Installation...860
      Control Handle Removal And Installation...863
      Control Handle Disassembly And Assembly...864
      Control Lever Removal And Installation...865
      Control Lever Boot...866
      Actuators Disassembly And Assembly...867
      Components Identification...854
    BICS™ VALVE...868
      Lift Arm By–Pass Orifice...868
      Check Valve...869
      Lock Valve...869
      BICS™ Valve Solenoid...870
      Removal And Installation...871
    HYDRAULIC CONTROL VALVE...872
      Removal And Installation...872
      Identification Chart...874
      Disassembly And Assembly...875
      Load Check Valve...875
      Lift Base End Restrictor...875
      Main Relief Valve...876
      Port Relief Valve (Lift)...877
      Anti–Cavitation/Port Relief Valve...877
      Port Relief Valve (Tilt)...878
      Anti–Cavitation Valve...878
      Rubber Boot...879
      Lift And Tilt Spool...880
      Inspection...882
      Auxiliary Spool...883
      Auxiliary Electrical Solenoid...884
      Spool Seal Installation...885
      H–Port Auxiliary Section...886
  SERVICE MANUAL REVISIONS...888
    751–1...888
    751–2...890
    751–3...892
    751–4...894
6900975 (2-06) - 751 Service Manual...896
  MAINTENANCE SAFETY...898
  ALPHABETICAL INDEX...900
  CONTENTS...902
    FOREWORD...903
    SAFETY INSTRUCTIONS...906
      Fire Prevention...908
    SERIAL NUMBER LOCATIONS...910
      Loader Serial Number...910
      Engine Serial Number...910
    DELIVERY REPORT...910
    LOADER IDENTIFICATION...911
  SAFETY & MAINTENANCE...912
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...914
      Inspecting The BICS™ Controller (Engine STOPPED - Key ON)...914
      Inspecting Deactivation Of The Auxiliary Hydraulics...914
      System (Engine STOPPED - Key ON)...914
      Inspecting The Seat Bar Sensor (Engine RUNNING)...914
      Inspecting The Traction Lock (Engine RUNNING)...914
      Inspecting The Lift Arm By-Pass Control...914
      Additional Inspection For Loaders With Advanced...914
      Hand Controls (AHC)...914
    LIFTING AND BLOCKING THE LOADER...916
      Procedure...916
    TRANSPORTING THE BOBCAT LOADER...918
      Procedure...918
    TOWING THE LOADER...920
      Procedure...920
    LIFT ARM SUPPORT DEVICE...922
      Engaging The Lift Arm Support Device...922
      Disengaging The Lift Arm Support Device...924
    BOB-TACH...926
      Inspection and Maintenance...926
    OPERATOR CAB...928
      Description...928
      Raising The Operator Cab...928
      Lowering The Operator Cab...929
      Emergency Exit...930
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)...932
      Description...932
      Inspecting the Seat Bar...932
      Maintaining the Seat Bar...932
    SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS)...934
      Description...934
      Inspecting the Seat Bar...934
      Maintaining the Seat Bar...934
    REMOTE START...936
      Procedure...936
    SERVICE SCHEDULE...938
      Chart...938
    FUEL SYSTEM...940
      Fuel Specifications...940
      Filling the Fuel Tank...940
      Fuel Filter...941
      Removing Air From The Fuel System...942
    AIR CLEANER SERVICE...944
      Checking...944
    ENGINE LUBRICATION SYSTEM...946
      Checking Engine Oil...946
      Oil Chart...946
      Replacing Oil And Filter...946
    ENGINE COOLING SYSTEM...948
      Cleaning The Cooling System...948
      Checking The Coolant Level...948
      Replacing The Coolant...949
    HYDRAULIC/HYDROSTATIC SYSTEM...950
      Checking And Adding Fluid...950
      Replacing Hydraulic/Hydrostatic Filter...950
      Replacing Hydraulic Fluid and Case Dain Filters...951
      Breather Cap...952
    TIRE MAINTENANCE...954
      Wheel Nuts...954
      Rotating...954
      Mounting...954
    LUBRICATION OF THE BOBCAT LOADER...956
      Procedure...956
  HYDRAULIC SYSTEM...958
    HYDRAULIC/HYDROSTATIC SCHEMATICS...960
    HYDRAULIC SYSTEM INFORMATION...962
      Tighten Procedures...965
      Troubleshooting Chart...966
    CYLINDER(S)...968
      Checking The Lift Cylinders...968
      Lift Cylinders Removal And Installation...969
      Checking The Tilt Cylinder...970
      Tilt Cylinder Removal And Installation...971
      Lift Cylinder Identification...973
      Tilt Cylinder Identification...974
      Disassembly...975
      Assembly...977
    MAIN RELIEF VALVE...980
      Checking...980
      Adjustment...981
      Removal and Installation...981
    BICS™ VALVE...982
      Removal And Installation...982
      Lift Arm By-Pass Orifice Dissembly And Assembly...983
      Check Valve Dissembly And Assembly...984
      Lock Valve Dissembly And Assembly...985
      Solenoid Dissembly And Assembly...986
      Solenoid Testing...987
    HYDRAULIC CONTROL VALVE (FOOT CONTROL)...988
      Removal And Installation...988
      Identification Chart...992
      Load Check Valve...993
      Main Relief Valve...994
      Port Relief Valve...995
      Anti-Cavitation Valve...996
      Plug...997
      Rubber Boot...998
      Lift And Tilt Lock Block...999
      Lift Spool and Detent...1000
      Tilt Spool Removal And Installation...1009
      Auxiliary Spool Removal And Installation...1011
      Auxiliary Electric Solenoid Disassembly...1012
      Port-Auxiliary Section Disassembly...1013
      Cleaning And Inspection...1013
    HYDRAULIC CONTROL VALVE (AHC)...1014
      Removal And Installation...1014
      Actuator Removal And Installation...1018
      Identification Chart...1019
      Lift Base End Restrictor...1020
      Load Check Valve...1020
      Main Relief Valve...1021
      Port Relief Valve...1022
      Anti-Cavitation Valve...1023
      Plug...1024
      Lift Spool Removal And Installation...1025
      Tilt Spool Removal And Installation...1026
      Lift and Tilt Spool Disassembly And Assembly...1027
      Auxiliary Spool Removal And Installation...1028
      Auxiliary Electric Solenoid Disassembly...1029
      Port-Auxiliary Section Disassembly...1030
      Cleaning And Inspection...1030
    LIFT ARM BY-PASS CONTROL VALVE...1032
      Inspecting...1032
      Additional Inspection For Loaders With Advanced Hand Controls...1032
      Removal And Installation...1032
      Disassembly And Assembly...1033
    HYDRAULIC PUMP (ALUMINUM)...1034
      Checking The Output Of The Hydraulic Pump...1034
      Removal And Installation...1035
      Parts Identification...1037
      Disassembly And Assembly...1038
      Inspection...1040
    HYDRAULIC FILTER HOUSING...1042
      Removal And Installation...1042
    HYDRAULIC FLUID RESERVOIR...1044
      Removal And Installation...1044
    CONTROL PEDALS...1046
      Removal And Installation...1046
      Pedal Adjustment...1046
    BUCKET POSITION VALVE...1048
      Solenoid Removal And Installation...1048
      Solenoid Testing...1048
      Removal And Installation...1049
      Disassembly And Assembly...1050
    FRONT AUXILIARY PRESSURE RELIEF BLOCK...1052
      Removal And Installation...1052
      Disassembly And Assembly...1053
      Solenoid Testing...1054
      Solenoid Inspection...1054
  HYDROSTATIC SYSTEM...1056
    HYDROSTATIC SYSTEM INFORMATION...1058
      Troubleshooting Chart...1058
      Replenishing Valve Function...1059
    CONTROL PANEL...1060
      Removal and Installation...1060
    STEERING...1062
      Shock Removal And Installation...1062
      Steering Shaft Removal And Installation...1062
      Shaft Disassembly And Assembly...1063
      Lever Removal And Installation...1064
      Rubber Boot Replacement...1064
      Linkage Removal And Installation...1065
      Linkage Adjustment...1067
      Neutral Adjustment...1070
    STEERING (ADVANCE HAND CONTROL) (AHC)...1074
      Components Identification...1074
      Handle Control Unit Removal And Installation...1075
      Steering Handle Removal and Installation...1078
      Steering Handle Disassembly and Assembly...1078
      Lever Removal and Installation...1079
      Steering Lever Boot...1079
    STEERING (ADVANCED HAND CONTROL) (AHC) W/ PUSH BUTTON FLOAT...1080
      Components Identification...1080
      Handle Sensor Removal And Installation...1080
      Control Handle Removal And Installation...1082
      Control Handle Disassembly And Assembly...1083
      Control Lever Removal And Installation...1084
      Control Lever Boot...1085
    HYDROSTATIC MOTOR...1086
      Removal And Installation...1086
      Parts Identification...1088
      Disassembly...1089
      Assembly...1094
      Carrier Shaft Seal Replacement...1100
      Carrier Removal And Installation...1102
    HYDROSTATIC MOTOR...1104
      Carrier Parts Identification...1104
      Carrier Disassembly...1105
      Carrier Assembly...1106
    CHARGE PRESSURE...1110
      Sender Removal And Installation...1110
      Checking Charge Pressure...1110
      Adjusting...1111
    HYDROSTATIC PUMP...1112
      Replenishing/High Pressure Relief Valve...1112
      Removal And Installation...1113
      Parts Identification (Right Half)...1115
      Parts Identification (Left Half)...1117
      Hydraulic Pump Removal And Installation...1119
      Pump Separation...1120
      Disassembly...1121
      Assembly...1127
    DRIVE BELT...1134
      Shield Removal And Installation...1134
      Adjusting...1135
      Drive Belt Replacement...1136
      Tensioner Pulley Removal And Installation...1137
      Tensioner Pulley Parts Identification...1138
      Tensioner Pulley Disassembly...1139
      Tensioner Pulley Assembly...1140
    OIL COOLER...1142
      Removal and Installation...1142
  DRIVE SYSTEM...1144
    BRAKE...1146
      Pedal Removal And Installation...1146
      Pedal Disassembly And Assembly...1146
      Disc Removal And Installation...1147
    DRIVE COMPONENTS...1150
      Axle Seal Removal And Installation...1150
      Axle Sprocket And Bearings Removal And Installation...1152
      Chain Removal And Installation...1157
    CHAINCASE...1160
      Checking And Adding Oil...1160
      Removing The Oil...1160
      Front Cover Removal And Installation...1161
      Center Cover Removal And Installation...1162
      Rear Cover Removal And Installation...1163
  MAIN FRAME...1164
    SEAT BAR...1166
      Removal And Installation...1166
      Assembling Components...1168
      Compression Spring Disassembly And Assembly...1170
    OPERATOR CAB...1172
      Gas Cylinder Removal And Installation...1172
      Gas Cylinder Disassembly...1174
      Removal And Installation...1175
    OPERATOR SEAT...1178
      Removal And Installation...1178
      Slide Rail Removal And Installation...1179
      Cushion Removal And Installation...1180
      Back Removal And Installation...1181
      Shock Removal And Installation...1182
    BOB-TACH...1184
      Removal And Installation...1184
      Bob-Tach Lever And Wedge...1186
      Bob-Tach Stops...1187
    LIFT ARM...1188
      Removal And Installation...1188
    REAR GRILL...1194
      Gas Cylinder Removal And Installation...1194
      Removal And Installation...1195
    REAR DOOR...1196
      Removal And Installation...1196
      Door Latch And Catch Adjustment...1197
      Door Latch Removal And Installation...1198
    FUEL TANK...1200
      Removal And Installation...1200
      Fuel Level Sender...1201
  ELECTRICAL SYSTEM & ANALYSIS...1202
    ELECTRICAL SCHEMATICS...1207
    ELECTRICAL SYSTEM INFORMATION...1206
      WIRING SCHEMATICS...1206
      Troubleshooting Chart...1212
      Description...1213
      Fuse Location...1214
      Relay Switch Location...1214
      Solenoid Test...1215
    BATTERY...1217
      Removal And Installation...1217
      Servicing...1218
      Using A Booster Battery (Jump Starting)...1219
    ALTERNATOR...1221
      Adjusting The Alternator Belt...1221
      Alternator Output Test...1221
      Rectifier (Diode) Test...1222
      Alternator Regulator Test...1222
      Removal And Installation...1224
      Disassembly...1225
      Stator Continuity Test...1225
      Stator Ground Test...1225
      Rotor Continuity Test...1226
      Rotor Ground Test...1226
      Rectifier Continuity (Diode) Test...1226
      Assembly...1227
    STARTER...1229
      Checking...1229
      Removal And Installation...1229
      Parts Identification...1230
      Disassembly...1231
      Inspection And Repair...1236
      No Load Test...1239
      Assembly...1239
    INSTRUMENT PANEL...1249
      Left Panel...1249
      Right Panel - (Standard) (With Key Switch)...1250
      Right Panel - (Deluxe) (With Keyless Start)...1251
      Right Panel Setup Display Options (Deluxe)...1253
      Passwords...1254
      Option and Field Accessory Panels...1256
      Removal And Installation...1257
    LIGHTS...1259
      Front Removal And Installation...1259
      Rear Removal And Installation...1260
    BOBCAT CONTROLLER...1261
      Identification Chart...1261
      Removal And Installation...1262
    DIAGNOSTICS...1263
      Service Codes...1263
    BICS™ SYSTEM...1267
      Inspecting The BICS™ Controller (Engine STOPPED - Key ON)...1267
      Inspecting Deactivation Of The Auxiliary Hydraulics...1267
      System (Engine STOPPED - Key ON)...1267
      Inspecting The Seat Bar Sensor (Engine RUNNING)...1267
      Inspecting The Traction Lock (Engine RUNNING)...1267
      Inspecting The Lift Arm By-Pass Control...1268
      Additional Inspection For Loaders With Advanced...1268
      Hand Controls (AHC)...1268
      Troubleshooting Chart...1269
      Troubleshooting Guide...1270
    SEAT BAR SENSOR...1271
      Troubleshooting Chart...1271
      Test...1272
      Removal And Installation...1273
      BICS™ Circuit Test...1274
    TRACTION LOCK...1275
      Troubleshooting Chart...1275
      Inspecting...1276
      Solenoid Removal And Installation...1276
      Guide Removal...1278
      Guide Installation...1280
    ADVANCED HAND CONTROL (AHC) SYSTEM...1283
      Components Identification...1283
    ADVANCED HAND CONTROL (AHC) SYSTEM...1284
      Troubleshooting Guide...1284
      Parts Identification...1285
      AHC Controller Removal And Installation...1286
      Handle Control Unit Connector...1287
      Switch Handle Removal and Installation...1288
      Actuators Disassembly and Assembly...1291
    ADVANCED HAND CONTROL (AHC) SYSTEM...1293
    (W/PUSH BUTTON FLOAT)...1293
      Components Identification...1293
      Troubleshooting Guide...1294
      Controller Connector And Wire Identification...1295
      AHC Controller Removal And Installation...1296
      Handle Sensor Removal And Installation...1296
      Handle Sensor Connector...1298
      Switch Handle Removal And Installation...1299
      Actuators Disassembly And Assembly...1301
    ELECTRICAL/HYDRAULIC CONTROLS REFERENCE...1303
      Controls Identification Chart...1303
  ENGINE SERVICE...1305
    TROUBLESHOOTING...1307
      Chart...1307
    ENGINE SPEED CONTROL...1309
      Removal And Installation...1309
      Disassembly...1309
    MUFFLER...1311
      Removal And Installation...1311
      Spark Arrestor Cleaning Procedure...1312
    AIR CLEANER...1313
      Replacing Filter Element(s)...1313
      Removal And Installation...1315
    RADIATOR...1317
      Removal And Installation...1317
    COOLING FAN...1319
      Drive Tension Pulley Removal And Installation...1319
      Gearbox/Blower Housing Removal And Installation...1320
      Blower Housing Grill Removal And Installation...1322
      Blower Disassembly And Assembly...1322
      Gearbox Parts Identification...1324
      Gearbox Disassembly...1325
      Gearbox Assembly...1330
      Gearbox Checking Backlash...1335
    ENGINE COMPONENTS AND TESTING...1339
      Compression Checking...1339
      Glow Plugs Checking...1340
      Glow Plugs Removal And Installation...1341
      Fuel Shut-Off Solenoid, Checking...1342
      Fuel Shut-Off Solenoid, Adjusting...1343
      Fuel Shut-Off Solenoid Removal And Installation...1344
      Checking...1345
      Fuel Injection Pump Removal And Installation...1346
      Timing The Injection Pump...1349
      Fuel Injector Removal And Installation...1351
      Fuel Injector Checking...1353
      Fuel Injector Disassembly...1353
      Fuel Injector Assembly...1354
      Valve Clearance Adjustment...1354
      Rocker Arm And Shaft Checking...1355
      Valve Timing, Checking...1356
    ENGINE...1357
      Removal And Installation...1357
      Engine Mount Replacement...1363
    FLYWHEEL AND HOUSING...1365
      Flywheel Removal And Installation...1365
      Ring Gear Removal And Installation...1366
      Housing Removal And Installation...1367
    RECONDITIONING THE ENGINE...1369
      Cylinder Head Removal And Installation...1369
      Cylinder Head Disassembly And Assembly...1370
      Cylinder Head Servicing...1371
      Cylinder Head Top Clearance...1371
      Checking The Valve Guide...1372
      Reconditioning The Valve And Valve Seat...1373
      Valve Spring...1374
      Rocker Arm And Shaft Checking...1375
      Timing Gearcase Cover Removal And Installation...1376
      Idler Gear And Camshaft Removal And Installation...1378
      Servicing The Camshaft...1379
      Servicing The Idler Gear And Shaft...1380
      Timing Gears Checking Backlash...1381
      Fuel Camshaft Removal And Installation...1382
      Fuel Camshaft Governor...1382
      Crankshaft Gear Removal And Installation...1383
      Oil Pump Removal And Installation...1383
      Oil Pump Service...1383
      Checking Engine Oil Pressure...1384
      Relief Valve...1385
      Piston And Connecting Rod Removal And Installation...1385
      Servicing The Piston And Connecting Rod...1387
      Connecting Rod Alignment...1389
      Crankshaft And Bearings Removal And Installation...1390
      Servicing The Crankshaft And Bearings...1391
      Checking The Cylinder Bore...1395
      Water Pump Disassembly And Assembly...1396
  HEATER...1397
    COMPONENTS...1399
      Identification...1399
    REGULAR MAINTENANCE...1401
      Filter Elements Removal And Installation...1401
    BASIC TROUBLESHOOTING...1405
      Cleaning The Heater Coil...1405
      Checking The Electrical System...1407
      Engine Coolant By-Passing The Heater Valve...1412
      Heater Valve Not Opening Or Closing...1412
    SYSTEM TROUBLESHOOTING CHART...1415
      Blower Motor Does Not Operate...1415
      Blower motor operators normally, but air flow is insufficient...1415
    HEATER UNIT...1417
      Removal And Installation...1417
      Disassembly And Assembly...1418
    HEATER COIL...1419
      Removal And Installation...1419
    HEATER FAN...1421
      Removal And Installation...1421
      Disassembly And Assembly...1422
      Wire Connector Removal and Installation...1424
    HEATER VALVE...1427
      Removal and Installation...1427
      Disassembly And Assembly...1428
  SPECIFICATIONS...1429
    LOADER SPECIFICATIONS...1431
      Specifications...1431
      Performance...1431
      Controls...1431
      Engine...1432
      Hydraulic System...1432
      Electrical...1433
      Drive System...1433
      Capacities...1433
      Tires...1433
      Floor Pressure...1433
    ENGINE SPECIFICATIONS...1435
      Fuel Injection Nozzles...1435
      Fuel Injection Pump...1435
      Cylinder Head...1435
      Valves...1435
      Valve Springs...1436
      Valve Timing...1436
      Rocker Arms...1436
      Camshaft...1436
      Tappet...1436
      Cylinders...1437
      Piston Rings...1437
      Pistons...1437
      Connecting Rod...1437
      Oil Pump...1437
      Crankshaft...1438
      Timing Gear...1438
      Thermostat...1438
      Crankshaft Re-Grind Data...1439
    LOADER TORQUE...1441
      Specifications...1441
    TORQUE SPECIFICATIONS FOR BOLTS...1443
      Torque for General SAE Bolts...1443
      Torque For General Metric Bolts...1444
    HYDRAULIC CONNECTION SPECIFICATIONS...1445
      O-ring Face Seal Connection...1445
      Straight Thread O-ring Fitting...1445
      Tubelines And Hoses...1445
      Flare Fitting...1446
      O-ring Flare Fitting...1447
      Port Seal Fitting...1449
    HYDRAULIC FLUID SPECIFICATIONS...1451
      Specifications...1451
    CONVERSIONS...1453
      Decimal And Millimeter Equivalents...1453
      U.S. To Metric Conversion...1454
  SMR...1455
    Revision No: 751-1...1455
    Revision No: 751-2...1457
6720326 (8-90) - 753 Service Manual...1459
  MAINTENANCE SAFETY...1461
  CONTENTS...1465
    FOREWORD...1463
    SAFETY INSTRUCTIONS...1467
    SERIAL NUMBER LOCATIONS...1468
    LOADER SERIAL NUMBER...1468
    ENGINE SERIAL NUMBER LOCATION...1468
    DELIVERY REPORT...1468
    BOBCAT LOADER IDENTIFICATION...1469
  PREVENTIVE MAINTENANCE...1471
    SERVICE SCHEDULE...1473
    LIFTING AND BLOCKING THE LOADER...1474
      Procedure...1474
    TRANSPORTING THE LOADER...1475
      Procedure...1475
    LIFTING THE LOADER...1475
      Procedure...1475
    LIFT ARM SUPPORT DEVICE...1476
      To Disengage Lift Arm Support Device...1476
      To Disengage Lift Arm Support Device...1476
    OPERATOR CAB...1477
      Description...1477
      Raising The Operator Cab...1477
      Lowering The Operator Cab...1477
      Raising The Operator Cab (W/Hand Controls)...1478
      Lowering The Operator Cab (W/Hand Controls)...1479
    SEAT BAR SYSTEM...1480
      Description...1480
      Seat Bar Inspection...1480
      Seat Bar Maintenance...1480
    AIR CLEANER...1481
      Replacement Of The Filter Element...1481
    FUEL SYSTEM...1483
      Fuel Specifications...1483
      Filling The Fuel Tank...1483
      Fuel Filter...1483
      Removing Air From The Fuel System...1484
    ENGINE LUBRICATION SYSTEM...1485
      Checking Engine Oil...1485
      Replacement Of Oil And Filter...1485
    ENGINE COOLING SYSTEM...1487
      Cleaning The Cooling System...1487
      Coolant Level...1487
      Removing Coolant From The Cooling System...1488
    ALTERNATOR BELT...1489
      Adjusting The Alternator Belt...1489
    USING A BOOSTER BATTERY (JUMP STARTING)...1490
      Procedure...1490
    HYDRAULIC/HYDROSTATIC SYSTEM...1491
      Checking And Adding Fluid...1491
      Hydraulic/Hydrostatic Filter Replacement...1491
      Hydraulic Reservoir Breather Cap...1491
    SPARK ARRESTOR MUFFLER...1492
      Cleaning Procedure...1492
    TIRE MAINTENANCE...1493
      Wheel Nuts...1493
      Tire Rotation...1493
      Tire Mounting...1493
    FINAL DRIVE TRANSMISSION (CHAINCASE)...1494
      Checking And Adding Oil...1494
    FAN GEARBOX...1494
      Checking Grease Level...1494
    DRIVE BELT...1495
      Adjustment...1495
      Drive Belt Replacement...1496
    LUBRICATION OF THE LOADER...1497
      Procedure...1497
    REMOTE START SWITCH...1499
      Procedure...1499
    DIAGNOSTIC TOOL...1500
      Procedure...1500
    SENDER AND SENSOR...1500
      Service Checks...1500
      Component...1500
    MONITOR SERVICE CODES...1502
    TROUBLESHOOTING THE BOSS® & LCD DISPLAY...1504
  HYDRAULIC SYSTEM...1505
    HYDRAULIC / HYDROSTATIC SCHEMATICS...1507
    TROUBLESHOOTING...1519
    HYDRAULIC SYSTEM INFORMATION...1520
      Flare Connections...1520
      O–Ring Face Seal Connection...1520
      Straight Thread O–Ring Fitting...1520
      Tubelines And Hoses...1520
    LIFT CYLINDER(S)...1521
      Checking The Lift Cylinder(s)...1521
      Removal And Installation...1521
    TILT CYLINDER...1523
      Checking The Tilt Cylinder...1523
      Removal And Installation...1523
      Rod End Seal...1524
    HYDRAULIC CONTROL VALVE...1525
      Checking The Main Relief Valve...1525
      Main Relief Valve Removal And Installation...1526
    HYDRAULIC CONTROL VALVE (753H)...1527
      Checking The Dual Pressure Main Relief Valve (Low Setting)...1527
      Checking The Dual Pressure Main Relief Valve (High Setting)...1528
      Adjusting The Dual Pressure Main Relief Valve (Low Setting)...1530
      Adjusting The Dual Pressure Main Relief Valve (High Setting)...1531
    SELECT VALVE (753H)...1532
      Checking The Main Relief Valve In High Horsepower Select Valve...1532
    HYDRAULIC CONTROL VALVE ...1533
      Removal And Installation...1533
    HYDRAULIC PUMP...1534
      Checking The Output Of The Pump...1534
      Checking The Output Of The High Flow Pump...1535
      Removal And Installation...1537
    HYDRAULIC FILTER HOUSING...1539
      Removal And Installation...1539
    HYDRAULIC FLUID RESERVOIR...1541
      Removal And Installation...1541
    CONTROL PEDALS...1542
      Removal And Installation...1542
      Adjustment...1542
    PEDAL INTERLOCK LINKAGE...1543
      Removal And Installation...1543
      Adjustment...1543
    DIVERTER VALVE (OPT.)...1544
      Removal And Installation...1544
    HAND CONTROLS...1545
      Adjustment...1545
      Removal And Installation...1546
  HYDROSTATIC SYSTEM...1555
    TROUBLESHOOTING...1557
    HYDROSTATIC SYSTEM INFORMATION...1558
    Replenishing Valve Function...1558
    FRONT PANEL...1559
    Removal And Installation...1559
    STEERING LEVERS...1561
    Disassembly And Assembly...1561
    STEERING LEVER CONTROL HANDLE...1563
    Disassembly And Assembly...1563
    STEERING LINKAGE...1564
      508611001–90879511011001 & Above 511350001 & Above 511475001–75023511525001 & Above 512711001–11125, 11131 & 11139...1564
        Steering Linkage Adjustment...1564
        Removal And Installation...1566
        Centering Plate...1567
        Pintle Arm Repair...1569
      512711126 – 11130, 11132 – 11138 & 11140  & Above 508690870 & Above 511475024 & Above...1569
        Steering Linkage Adjustment...1570
        Steering Neutral Adjustment...1572
        Removal and Installation...1573
    HYDROSTATIC MOTOR...1575
      Removal And Installation...1575
    HYDROSTATIC PUMP...1577
      Removal And Installation...1577
    OIL COOLER...1580
      Removal And Installation...1580
    DRIVE BELT TENSIONER PULLEY...1581
      Disassembly...1581
      Assembly...1583
      Checking Pulley End Play...1587
  DRIVE SYSTEM...1589
    PARKING BRAKE...1591
      Adjustment...1591
      Removal And Installation...1592
      Brake Block And Pads...1595
      Brake Discs...1597
    CENTER TRANSMISSION COVER...1598
      Installation...1598
    FRONT CHAINCASE COVER...1599
      Removal And Installation...1599
    REAR CHAINCASE COVER...1599
      Removal And Installation...1599
    MOTOR CARRIER...1600
      Shaft Seal Replacement...1600
      Removal And Installation (Later Models)...1602
      Disassembly And Assembly (Later Models)...1603
      Disassembly And Assembly (Early Models)...1603
    AXLE SEAL...1604
      Removal And Installation...1604
    AXLE, SPROCKET AND BEARINGS...1607
      Removal And Installation...1607
      Checking Axle End Play...1607
    DRIVE CHAIN...1611
      Removal And Installation...1611
    CHAINCASE FLUID...1612
      Replacing The Chaincase Fluid...1612
  MAIN FRAME...1613
    OPERATOR CAB GAS CYLINDER...1615
      Removal And Installation...1615
      Disassembly And Assembly...1616
    OPERATOR CAB...1617
      Removal And Installation...1617
    REAR DOOR...1618
      Removal And Installation...1618
    SEAT BAR...1618
      Removal...1618
      Installation...1618
    REAR GRILL...1619
      Removal And Installation...1619
    BOB–TACH...1620
      Removal And Installation...1620
      Bob–Tach Lever And Wedge...1623
      Bob–Tach Stops (If Equipped)...1624
    LIFT ARMS...1625
      Removal And Installation...1625
    FUEL TANK...1627
      Removal And Installation...1627
      Fuel Level Sender...1628
  ELECTRICAL SYSTEM...1629
    ELECTRICAL SCHEMATICS...1631
    ELECTRICAL SYSTEM INFORMATION...1681
      Description...1681
    TROUBLESHOOTING...1681
    BATTERY...1682
      Removal And Installation...1682
    ALTERNATOR...1683
      Checking The Alternator Output (Old Style)...1683
      Checking The Alternator Regulator (Old Style)...1684
      Alternator Output Test (New Style)...1685
      Rectifier (Diode) Test (New Style)...1685
      Alternator Regulator Test (New Style)...1686
      Removal And Installation (Old Style)...1687
      Disassembly (Old Style)...1688
      Checking The Rotor (Old Style)...1688
      Checking The Stator (Old Style)...1689
      Checking The Rectifier (Old Style)...1689
      Disassembly And Inspection (New Style)...1691
      Stator Continuity Test (New Style)...1691
      Stator Ground Test (New Style)...1691
      Rotor Continuity Test (New Style)...1692
      Rotor Ground Test (New Style)...1692
      Rectifier Continuity (Diode) Test (New Style)...1692
      Assembly (New Style)...1693
    STARTER...1694
      Checking The Starter...1694
      Removal And Installation...1694
      Disassembly And Assembly...1695
      Cleaning And Inspection...1697
      Parts Identification...1698
    OPERATING SYSTEM UNIT...1699
      Removal And Installation...1699
    INSTRUMENT PANEL (S/N 11079 & Above)...1700
      Removal And Installation...1700
  ENGINE SERVICE...1701
    TROUBLESHOOTING...1703
    RADIATOR...1704
      Removal And Installation...1704
    ENGINE MUFFLER...1706
      Removal And Installation...1706
    BLOWER HOUSING/FAN GEARBOX...1707
      Removal And Installation...1707
      Tension Pulley Removal And Installation...1710
    FAN GEARBOX...1711
      Disassembly...1711
        Long Housing...1711
        Short Housing...1713
      Assembly...1716
        Long Housing...1716
        Short Housing...1718
      Checking Backlash...1721
      Parts Identification...1724
    AIR CLEANER...1725
      Removal And Installation...1725
    ENGINE...1727
      Removal And Installation...1727
        S/N 11079 & Above...1731
      Installation...1733
    FLYWHEEL...1734
      Removal And Installation...1734
      Flywheel Ring Gear...1734
    BELT SHIELD...1735
      Removal And Installation...1735
    VALVE CLEARANCE...1736
      Adjustment...1736
    ENGINE COMPRESSION...1736
      Checking...1736
    GLOW PLUGS...1737
      Removal And Installation...1737
      Checking...1737
    FUEL INJECTION PUMP...1738
      Checking The Injection Pump...1738
      Adjusting Shut–Off Linkage...1738
      Removal And Installation...1739
      Timing The Injection Pump...1741
    FUEL INJECTION NOZZLES...1742
      Removal And Installation...1742
      Checking The Injector Nozzle...1744
    CYLINDER HEAD...1745
      Removal And Installation...1745
      Disassembly And Assembly...1746
      Servicing The Cylinder Head...1747
      Top Clearance...1747
    VALVE, VALVE SEAT AND GUIDE...1748
      Checking The Valve Guide...1748
      Reconditioning The Valve And Valve Seat...1749
      Valve Spring...1750
    ROCKER ARM AND SHAFT...1751
      Checking...1751
    TIMING GEARCASE COVER...1752
      Removal And Installation...1752
    IDLER GEAR AND CAMSHAFT...1754
      Removal And Installation...1754
      Servicing The Camshaft...1755
      Servicing The Idler Gear And Shaft...1756
    TIMING GEARS...1757
      Checking Backlash...1757
    FUEL CAMSHAFT...1758
      Removal And Installation...1758
      Governor...1758
    CRANKSHAFT GEAR...1759
      Removal And Installation...1759
    OIL PUMP...1759
      Removal And Installation...1759
      Oil Pump Service...1759
      Checking Engine Oil Pressure...1760
      Relief Valve...1760
    PISTON AND CONNECTING ROD...1761
      Removal And Installation...1761
      Servicing The Piston And Connecting Rod...1762
      Connecting Rod Alignment...1764
    CRANKSHAFT AND BEARINGS...1765
      Removal And Installation...1765
      Servicing The Crankshaft And Bearings...1766
    CYLINDER BORE...1770
      Checking The Cylinder Bore...1770
    WATER PUMP...1771
      Disassembly And Assembly...1771
  SPECIFICATIONS...1773
    753 LOADER SPECIFICATIONS...1775
      LOADER DIMENSIONS...1775
      OPERATIONS & PERFORMANCE...1775
      ENGINE...1775
      HYDRAULIC SYSTEM...1776
      ELECTRICAL...1776
      DRIVE SYSTEM...1776
      CAPACITIES...1776
      TIRES...1776
    753H LOADER SPECIFICATIONS...1777
      LOADER DIMENSIONS...1777
      OPERATIONS & PERFORMANCE...1777
      ENGINE...1777
      HYDRAULIC SYSTEM...1778
      ELECTRICAL...1778
      DRIVE SYSTEM...1778
      CAPACITIES...1778
      TIRES...1778
    ENGINE SPECIFICATIONS...1779
      Fuel Injection Nozzles...1779
      Fuel Injection Pump...1779
      Cylinder Head...1779
      Valves...1779
      Valve Springs...1779
      Valve Timing...1779
      Rocker Arms...1779
      Camshaft...1780
      Tappet...1780
      Cylinders...1780
      Piston Rings...1780
      Piston ...1780
      Connecting Rod...1780
      Oil Pump...1780
      Crankshaft...1781
      Timing Gear...1781
      Thermostat...1781
      Crankshaft Re–Grind Data...1782
      Torque For General Metric Bolts...1783
    TORQUE SPECIFICATIONS FOR LOADER...1784
    HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS...1785
    STANDARD TORQUE SPECIFICATIONS FOR BOLTS...1786
    DECIMAL AND MILLIMETER EQUIVALENTS...1787
    U.S. TO METRIC CONVERSION...1787
  SERVICE MANUAL REVISIONS...1789
    750-001...1789
    750-002...1791
    750-003...1793
    750-004...1795
    750-005...1797
    750-006...1799
    750-007...1801
    750-008...1803
    750-009...1805
    750-010...1807
    750-011...1809
    750-012...1811
    750-013...1813
6900976 (2-06) - 753 (G Series) Service Manual...1815
  MAINTENANCE SAFETY...1817
  ALPHABETICAL INDEX...1819
  CONTENTS...1821
    FOREWORD...1822
    SAFETY INSTRUCTIONS...1825
      Fire Prevention...1827
    SERIAL NUMBER LOCATIONS...1829
      Loader Serial Number...1829
      Engine Serial Number...1829
    DELIVERY REPORT...1829
    LOADER IDENTIFICATION...1830
  SAFETY AND MAINTENANCE...1831
    LIFTING AND BLOCKING THE LOADER...1833
      Procedure...1833
    LIFT ARM SUPPORT DEVICE...1835
      Installing Lift Arm Support Device...1835
      Removing The Lift Arm Support Device...1836
    OPERATOR CAB...1837
      Description...1837
      Raising The Operator Cab...1837
      Lowering The Operator Cab...1838
      Emergency Exit...1839
    TRANSPORTING THE BOBCAT LOADER...1841
      Procedure...1841
    TOWING THE LOADER...1843
      Procedure...1843
    REMOTE START...1845
      Procedure...1845
    SERVICE SCHEDULE...1849
      Chart...1849
    AIR CLEANER SERVICE...1851
      Checking...1851
      Replacing Filter Element(s)...1852
    ENGINE COOLING SYSTEM...1855
      Cleaning The Cooling System...1855
      Checking The Coolant Level...1855
      Replacing The Coolant...1856
    FUEL SYSTEM...1859
      Fuel Specifications...1859
      Filling the Fuel Tank...1859
      Fuel Filter...1860
      Removing Air From The Fuel System...1861
    ENGINE LUBRICATION SYSTEM...1863
      Checking Engine Oil...1863
      Oil Chart...1863
      Replacing Oil And Filter...1863
    HYDRAULIC/HYDROSTATIC SYSTEM...1865
      Checking And Adding Fluid...1865
      Replacing Hydraulic/Hydrostatic Filter...1865
      Replacing Hydrostatic Motor Case Drain Filter(s)...1866
      Replacing Hydraulic Fluid...1867
      Breather Cap...1868
    FINAL DRIVE TRANSMISSION (CHAINCASE)...1869
      Checking And Adding Oil...1869
      Removing The Oil...1869
    FAN GEARBOX...1871
      Checking And Maintaining...1871
    BOB-TACH...1873
      Inspection And Maintenance...1873
    POWER BOB-TACH...1875
      Inspection And Maintenance...1875
    LUBRICATION OF THE BOBCAT LOADER...1877
      Procedure...1877
    TIRE MAINTENANCE...1881
      Wheel Nuts...1881
      Rotating...1881
      Mounting...1881
    SPARK ARRESTOR MUFFLER...1883
      Servicing...1883
  HYDRAULIC SYSTEM...1885
    HYDRAULIC/HYDROSTATIC SCHEMATICS...1889
    HYDRAULIC SYSTEM INFORMATION...1893
      Glossary Of Hydraulic/Hydrostatic Symbols...1893
      Tighten Procedures...1897
      Troubleshooting Chart...1898
    CYLINDER (LIFT)...1899
      Checking...1899
      Removal And Installation...1900
      Identification...1901
      Disassembly...1902
      Assembly...1903
    CYLINDER (TILT)...1907
      Checking...1907
      Removal And Installation...1907
      Rod End Pivot Pin Bushing And Seal Replacement...1909
      Identification...1910
      Disassembly...1911
      Assembly...1912
    CYLINDER (POWER BOB-TACH)...1915
      Checking...1915
      Removal And Installation...1916
      Parts Identification...1917
      Disassembly...1918
      Assembly...1919
    MAIN RELIEF VALVE...1923
      Checking...1923
      Adjustment...1924
      Removal and Installation...1925
    HYDRAULIC CONTROL VALVE (FOOT CONTROL)...1927
      Removal And Installation (S/N 515840211 & Below)...1927
      Removal And Installation (S/N 515840212 & Above)...1931
      BICS™ Valve Removal And Installation...1936
      BICS™ Valve Lift Arm By-Pass Orifice Disassembly And Assembly...1937
      BICS™ Valve Check Valve Disassembly And Assembly...1938
      BICS™ Valve Lock Valve Disassembly And Assembly...1939
      BICS™ Valve Solenoid Disassembly And Assembly...1940
      BICS™ Valve Solenoid Testing...1941
      Identification Chart...1942
      Lift Base End Restrictor...1943
      Load Check Valves...1943
      Main Relief Valve...1944
      Port Relief Valve...1945
      Anti-Cavitation Valve...1945
      Plug...1946
      Rubber Boot...1947
      Lift And Tilt Lock Block Removal And Installation...1948
      Lift Spool and Detent...1949
      Tilt Spool Removal And Installation...1958
      Auxiliary Spool Removal And Installation...1960
      Auxiliary Electric Solenoid Disassembly...1960
      Port-Auxiliary Section Disassembly...1961
      Cleaning And Inspection...1962
    HYDRAULIC CONTROL VALVE (ADVANCED CONTROL SYSTEM) (ACS)...1963
      Description...1963
      Removal And Installation (S/N 515840211 & Below)...1963
      Removal And Installation (S/N 515840212 & Above)...1966
      Actuator Removal And Installation...1970
      BICS™ Valve, Removal And Installation...1971
      BICS™ Valve, Lift Arm By-Pass Orifice Removal and Installation...1972
      BICS™ Valve, Check Valve Removal and Installation...1973
      BICS™ Valve, Lock Valve Removal and Installation...1974
      BICS™ Valve, Solenoid Removal and Installation...1975
      BICS™ Valve, Solenoid Testing...1976
      Identification Chart (AHC)...1977
      Identification Chart (ACS)...1978
      Lift Base End Restrictor...1979
      Load Check Valve...1979
      Main Relief Valve...1980
      Port Relief Valve...1981
      Anti-Cavitation Valve/Port Relief Valve...1982
      Anti-Cavitation Valve...1983
      Lift Spool Removal And Installation...1984
      Tilt Spool Removal And Installation...1985
      Lift And Tilt Spool Disassembly And Assembly...1986
      Auxiliary Spool Removal And Installation...1987
      Auxiliary Electric Solenoid...1988
      Port-Auxiliary Section...1989
      Cleaning And Inspection...1989
    LIFT ARM BY-PASS CONTROL VALVE...1991
      Inspecting...1991
      Removal And Installation...1991
      Disassembly And Assembly...1992
    HYDRAULIC PUMP (ALUMINUM)...1993
      Checking The Output Of The Hydraulic Pump...1993
      Removal And Installation...1994
      Parts Identification...1996
      Disassembly And Assembly...1997
      Inspection...1999
    HYDRAULIC PUMP (CAST IRON)...2001
      Check The Output Of The Hydraulic Pump Without Power Bob-Tach...2001
      Check The Output Of The Hydraulic Pump With Power Bob-Tach...2003
      Removal And Installation...2005
      Identification...2009
      Disassembly And Assembly...2010
    HYDRAULIC/HYDROSTATIC FILTER...2015
      Housing Removal And Installation...2015
    HYDRAULIC FLUID RESERVOIR...2017
      Removal And Installation...2017
    BUCKET POSITION VALVE...2019
      Solenoid Removal And Installation...2019
      Solenoid Testing...2019
      Removal And Installation...2020
      Disassembly And Assembly...2021
    REAR AUXILIARY DIVERTER VALVE (SINGLE SHUTTLE)...2025
      Removal And Installation...2025
      Disassembly...2027
      Inspection...2028
      Solenoid Testing...2028
      Assembly...2028
    REAR AUXILIARY DIVERTER VALVE (DUAL SHUTTLE)...2029
      Removal And Installation...2029
      Disassembly And Assembly...2032
      Solenoid Testing...2035
      Inspection...2035
    POWER BOB-TACH BLOCK...2037
      Removal And Installation...2037
      Disassembly And Assembly...2038
    FRONT AUXILIARY PRESSURE RELIEF BLOCK...2047
      Removal And Installation (S/N 515842309 and Below)...2047
      Disassembly And Assembly (S/N 515842309 and Below)...2048
      Solenoid Testing...2049
      Solenoid Inspection...2049
    FRONT AUXILIARY HYDRAULIC COUPLER BLOCK...2051
      Removal and Installation (S/N 515842310 & Above)...2051
      Disassembly And Assembly...2051
  HYDROSTATIC SYSTEM...2053
    HYDROSTATIC SYSTEM INFORMATION...2055
      Troubleshooting Chart...2055
      Replenishing Valve Function...2056
    HYDROSTATIC MOTOR...2057
      Removal And Installation...2057
      Parts Identification...2059
      Disassembly...2060
      Assembly...2065
      Carrier Shaft Seal Replacement...2071
      Carrier Removal And Installation...2073
      Carrier Parts Identification...2075
      Carrier Disassembly...2076
      Carrier Assembly...2077
    CHARGE PRESSURE...2081
      Sender Removal And Installation...2081
      Checking Charge Pressure...2081
      Adjusting...2082
    HYDROSTATIC PUMP...2083
      Replenishing/High Pressure Relief Valve...2083
      Removal And Installation...2084
      Parts Identification (Right Half)...2086
      Parts Identification (Left Half)...2088
      Hydraulic Pump Removal And Installation...2090
      Pump Separation...2090
      Disassembly...2091
      Assembly...2097
    DRIVE BELT...2105
      Shield Removal And Installation...2105
      Adjusting...2105
      Drive Belt Replacement...2106
      Tensioner Pulley Removal And Installation...2108
      Tensioner Pulley Parts Identification...2109
      Tensioner Pulley Disassembly...2110
      Tensioner Pulley Assembly...2111
    OIL COOLER...2113
      Removal and Installation...2113
  DRIVE SYSTEM...2115
    BRAKE...2117
      Pedal Removal And Installation (S/N 515834999 & Below)...2117
      Pedal Disassembly And Assembly...2117
      Disc Removal And Installation...2118
      Switch Operated Parking Brake (S/N 515835000 & Above)...2119
    DRIVE COMPONENTS...2121
      Axle Seal Removal And Installation...2121
      Axle Sprocket And Bearings Removal And Installation...2123
      Chain Removal And Installation...2128
    CHAINCASE...2131
      Checking And Adding Oil...2131
      Removing The Oil...2131
      Front Cover Removal And Installation...2132
      Center Cover Removal And Installation...2133
      Rear Cover Removal And Installation...2134
  MAIN FRAME...2135
    SEAT BAR...2139
      Removal And Installation...2139
      Assembling Components...2141
      Compression Spring Disassembly And Assembly...2143
    OPERATOR CAB...2145
      Gas Cylinder Removal And Installation...2145
      Gas Cylinder Disassembly...2147
      Removal And Installation...2147
    OPERATOR SEAT...2151
      Removal And Installation...2151
      Seat Belt Removal And Installation...2151
    OPERATOR SEAT (SUSPENSION)...2153
      Removal And Installation...2153
      Slide Rail Removal And Installation...2154
      Cushion Removal And Installation...2154
      Back Removal And Installation...2155
      Shock Removal And Installation...2156
    BOB-TACH...2157
      Removal And Installation...2157
      Bob-Tach Lever And Wedge...2159
      Bob-Tach Stops...2160
    POWER BOB-TACH...2161
      Removal And Installation...2161
      Power Bob-Tach Lever And Wedge...2162
    LIFT ARM...2165
      Removal And Installation...2165
    REAR GRILL...2171
      Gas Cylinder Removal And Installation...2171
      Removal And Installation...2172
    REAR DOOR...2173
      Removal And Installation...2173
      Striker Removal and Installation...2174
      Striker Disassembly and Assembly...2174
      Door Latch and Catch Adjustment...2175
      Latch Removal and Installation (S/N 515840618 & Below)...2176
      Latch Removal and Installation (S/N 515840619 & Above)...2176
    FUEL TANK...2177
      Removal And Installation...2177
      Fuel Level Sender...2178
    CONTROL PEDALS...2179
      Removal And Installation...2179
      Pedal Adjustment...2179
      Crossbar Linkage Removal And Installation...2180
      Lift Foot Pedal Linkage Removal And Installation...2181
      Tilt Foot Pedal Linkage Removal And Installation...2181
    CONTROL PEDALS (ACS)...2183
      Foot Sensor Removal And Installation...2183
      Foot Pedal Removal And Installation...2184
      Foot Pedal Linkage Disassembly And Assembly...2184
    CONTROL PANEL...2185
      Removal and Installation...2185
    CONTROL HANDLE...2189
      Shock Removal And Installation...2189
      Shaft Removal And Installation...2189
      Shaft Disassembly And Assembly...2189
      Lever Removal And Installation...2190
      Rubber Boot Replacement...2190
      Linkage Removal And Installation...2191
      Linkage Adjustment...2193
      Linkage Neutral Adjustment...2196
    CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC)...2199
      Components Identification...2199
      Handle Control Unit Removal And Installation...2200
      Control Handle Removal And Installation...2203
      Control Handle Disassembly And Assembly...2203
      Control Lever Removal And Installation...2204
      Control Lever Boot...2205
    CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC) W/PUSH BUTTON FLOAT...2207
      Components Identification...2207
      Handle Sensor Removal And Installation...2207
      Control Handle Removal And Installation...2209
      Control Handle Disassembly And Assembly...2210
      Control Lever Removal And Installation...2211
      Control Lever Boot...2212
    CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS) ADVANCED HAND CONTROL...2213
      Components Identification...2213
      Handle Sensor Removal And Installation...2213
      Control Handle Removal and Installation...2217
      Control Handle Disassembly and Assembly...2218
      Control Lever Removal and Installation...2218
      Control Lever Boot...2219
    CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS) SELECTABLE HAND/FOOT CONTROL...2221
      Components Identification...2221
      Handle Sensor Removal And Installation...2221
      Control Handle Removal and Installation...2225
      Control Handle Disassembly and Assembly...2226
      Control Lever Removal and Installation...2226
      Control Lever Boot...2227
  ELECTRICAL SYSTEM & ANALYSIS...2229
    ELECTRICAL SCHEMATICS...2233
    ELECTRICAL SYSTEM INFORMATION...2244
      Troubleshooting Chart...2246
      Description...2247
      Fuse Location...2248
      Relay Switch Location...2249
      Solenoid Test...2249
    BATTERY...2250
      Removal And Installation...2250
      Servicing...2251
      Using A Booster Battery (Jump Starting)...2252
    ALTERNATOR (55 AMP)...2254
      Adjusting The Alternator Belt...2254
      Alternator Output Test...2254
      Rectifier (Diode) Test...2255
      Alternator Regulator Test...2255
      Removal And Installation...2257
      Disassembly...2258
      Stator Continuity Test...2258
      Stator Ground Test...2258
      Rotor Continuity Test...2259
      Rotor Ground Test...2259
      Rectifier Continuity (Diode) Test...2259
      Assembly...2260
    ALTERNATOR (90 AMP)...2262
      Adjusting The Alternator Belt...2262
      Alternator Identification...2262
      Charging System Check...2263
      Alternator Voltage Test...2264
      Low Voltage Test...2264
      High Voltage Test...2265
      Removal And Installation...2266
      Rectifier Continuity (Diode) Test...2267
      Alternator Regulator Test...2268
      Disassembly...2268
      Stator Continuity Test...2269
      Stator Ground Test...2269
      Rotor Continuity Test...2269
      Rotor Ground Test...2269
      Assembly...2270
    STARTER (NIPPONDENSO)...2272
      Checking...2272
      Removal And Installation...2272
      Parts Identification...2274
      Disassembly...2275
      Inspection And Repair...2280
      No Load Test...2283
      Assembly...2283
    STARTER (VALEO)...2290
      Checking...2290
      Removal And Installation...2291
      Parts Identification...2292
      Disassembly and Assembly...2293
      Inspection And Repair...2296
      No Load Test...2298
    INSTRUMENT PANEL...2300
      Left Panel...2300
      Right Panel - (Standard) (With Key Switch)...2301
      Right Panel - (Deluxe) (With Keyless Start)...2302
      Right Panel Setup Display Options (Deluxe)...2304
      Passwords...2305
      Option and Field Accessory Panels...2307
      Removal And Installation...2308
      Front Accessory Panel Removal And Installation...2309
    LIGHTS...2310
      Front Removal And Installation...2310
      Rear Removal And Installation...2311
    BOBCAT CONTROLLER...2312
      Identification Chart (S/N 515843086 & Below)...2312
      Identification Chart (S/N 515843087 & Above)...2313
      Removal And Installation...2315
    DIAGNOSTICS...2316
      Service Codes...2316
    BICS™ SYSTEM...2320
      Inspecting The BICS™ Controller (Engine STOPPED - Key ON)...2320
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)...2320
      Inspecting The Seat Bar Sensor (Engine RUNNING)...2320
      Inspecting The Traction Lock (Engine RUNNING)...2320
      Inspecting The Lift Arm By-Pass Control...2321
      Additional Inspection For Loaders With Advanced Hand Controls (AHC)...2321
      Troubleshooting Chart...2322
      Troubleshooting Guide...2323
    SEAT BAR SENSOR...2324
      Troubleshooting Chart...2324
      Test...2325
      Removal And Installation...2326
      BICS™ Circuit Test...2327
    TRACTION LOCK...2328
      Troubleshooting Chart...2328
      Inspecting...2329
      Solenoid Removal And Installation...2329
      Guide Removal...2331
      Guide Installation...2333
    ADVANCED HAND CONTROL (AHC) SYSTEM...2336
      Components Identification...2336
      Troubleshooting Guide...2337
      Parts Identification...2338
      AHC Controller Removal And Installation...2339
      Control Handle Unit Connector...2339
      Switch Handle Removal and Installation...2340
      Actuators Disassembly And Assembly...2343
    ADVANCED HAND CONTROL (AHC) SYSTEM (W/ PUSH BUTTON FLOAT)...2346
      Components Identification...2346
      Troubleshooting Guide...2347
      Controller Connector And Wire Identification...2348
      AHC Controller Removal And Installation...2349
      Handle Sensor Removal And Installation...2349
      Handle Sensor Connector...2351
      Switch Handle Removal And Installation...2352
      Actuators Disassembly And Assembly...2354
    ADVANCED CONTROL SYSTEM (ACS) ADVANCED HAND CONTROL...2356
      Components Identification...2356
      Troubleshooting Guide...2357
      Controller, Connector And Wire Identification...2358
      ACS Controller Removal And Installation...2359
      Handle Sensor Connector...2359
      Switch Handle Removal...2360
      Switch Handle Installation...2362
      Actuators Disassembly And Assembly...2365
    ADVANCED CONTROL SYSTEM (ACS) SELECTABLE HAND/FOOT CONTROL...2366
      Components Identification...2366
      Troubleshooting Guide...2368
      Controller, Connector And Wire Identification...2369
      ACS Controller Removal And Installation...2370
      Handle Sensor Connector...2370
      Switch Handle Removal...2371
      Switch Handle Installation...2373
      Actuators Disassembly And Assembly...2376
      Handle Lock Solenoid Removal And Installation...2377
      Handle Lock Solenoid Disassembly And Assembly...2377
      Handle Lock Solenoid Connector...2378
      Calibration Of The ACS System...2379
      Switchable Hand/Foot Controls Calibration Procedure...2379
      Hand Controls Only Calibration Procedure...2380
      Foot Sensor Disassembly And Assembly...2382
      Foot Sensor Connector...2382
      Foot Lock Solenoid Removal And Installation...2383
      Foot Lock Solenoid Connector...2383
    ELECTRICAL/HYDRAULIC CONTROLS REFERENCE...2386
      Controls Identification Chart...2386
  ENGINE SERVICE...2388
    TROUBLESHOOTING...2390
      Chart...2390
    ENGINE SPEED CONTROL...2392
      Removal And Installation...2392
      Disassembly...2392
    MUFFLER...2394
      Removal And Installation...2394
    AIR CLEANER...2396
      Removal And Installation...2396
    RADIATOR...2398
      Removal And Installation...2398
    COOLING FAN...2400
      Drive Tension Pulley Removal And Installation...2400
      Gearbox/Blower Housing Removal And Installation...2401
      Blower Housing Grill Removal And Installation...2403
      Blower Disassembly And Assembly...2403
      Gearbox Parts Identification...2405
      Gearbox Disassembly...2406
      Gearbox Assembly...2411
      Gearbox Checking Backlash...2415
    ENGINE COMPONENTS AND TESTING...2420
      Compression Checking...2420
      Glow Plugs Checking...2421
      Glow Plugs Removal And Installation...2421
      Fuel Shut-Off Solenoid Checking...2422
      Fuel Shut-Off Solenoid Adjusting...2422
      Fuel Shut-Off Solenoid Removal And Installation...2423
      Checking...2424
      Fuel Injection Pump Removal And Installation...2425
      Timing The Injection Pump...2428
      Fuel Injector Removal And Installation...2429
      Fuel Injector Checking...2431
      Fuel Injector Disassembly...2431
      Fuel Injector Assembly...2432
      Valve Clearance Adjustment...2432
      Rocker Arm And Shaft Checking...2433
      Valve Timing Checking...2433
    ENGINE...2434
      Removal And Installation...2434
      Engine Mount Replacement...2439
    FLYWHEEL AND HOUSING...2440
      Flywheel Removal And Installation...2440
      Ring Gear Removal And Installation...2441
      Housing Removal And Installation...2441
    RPM SENSOR...2444
      Adjustment...2444
    RECONDITIONING THE ENGINE...2446
      Cylinder Head Removal And Installation...2446
      Cylinder Head Disassembly And Assembly...2447
      Cylinder Head Servicing...2448
      Cylinder Head Top Clearance...2448
      Checking The Valve Guide...2449
      Reconditioning The Valve And Valve Seat...2450
      Valve Spring...2451
      Rocker Arm And Shaft Checking...2451
      Timing Gearcase Cover Removal And Installation...2452
      Idler Gear And Camshaft Removal And Installation...2454
      Servicing The Camshaft...2455
      Servicing The Idler Gear And Shaft...2456
      Timing Gears Checking Backlash...2457
      Fuel Camshaft Removal And Installation...2457
      Fuel Camshaft Governor...2458
      Crankshaft Gear Removal And Installation...2458
      Oil Pump Removal And Installation...2459
      Oil Pump Service...2459
      Checking Engine Oil Pressure...2460
      Relief Valve...2460
      Piston And Connecting Rod Removal And Installation...2461
      Servicing The Piston And Connecting Rod...2462
      Connecting Rod Alignment...2464
      Crankshaft And Bearings Removal And Installation...2465
      Servicing The Crankshaft And Bearings...2466
      Checking The Cylinder Bore...2469
      Water Pump Disassembly And Assembly...2470
  HEATER...2472
    COMPONENTS...2474
      Identification...2474
    REGULAR MAINTENANCE...2476
      Filter Elements Removal And Installation...2476
    BASIC TROUBLESHOOTING...2480
      Cleaning The Heater Coil...2480
      Checking The Electrical System...2482
      Engine Coolant By-Passing The Heater Valve...2487
      Heater Valve Not Opening Or Closing...2487
    SYSTEM TROUBLESHOOTING CHART...2490
      Blower Motor Does Not Operate...2490
      Blower motor operators normally, but air flow is insufficient...2490
    HEATER UNIT...2492
      Removal And Installation...2492
      Disassembly And Assembly...2493
    HEATER COIL...2494
      Removal And Installation...2494
    HEATER FAN...2496
      Removal And Installation...2496
      Disassembly And Assembly...2497
      Wire Connector Removal and Installation...2499
    HEATER VALVE...2502
      Removal and Installation...2502
      Disassembly And Assembly...2503
  SPECIFICATIONS...2504
    LOADER SPECIFICATIONS (753)...2506
      Machine Dimensions...2506
      Performance...2507
      Controls...2507
      Engine...2507
      Hydraulic System...2508
      Electrical...2509
      Drive System...2509
      Capacities...2510
      Tires...2510
    ENGINE SPECIFICATIONS...2512
      Fuel Injection Nozzles...2512
      Fuel Injection Pump...2512
      Cylinder Head...2512
      Valves...2512
      Valve Springs...2513
      Valve Timing...2513
      Rocker Arms...2513
      Camshaft...2513
      Tappet...2513
      Cylinders...2514
      Piston Rings...2514
      Pistons...2514
      Connecting Rod...2514
      Oil Pump...2514
      Crankshaft...2515
      Timing Gear...2515
      Thermostat...2515
      Crankshaft Re-Grind Data...2516
    TORQUE SPECIFICATIONS FOR BOLTS...2518
      Torque For General SAE Bolts...2518
      Torque For General Metric Bolts...2519
      Torque For Kubota Metric Bolts...2519
    HYDRAULIC CONNECTION SPECIFICATIONS...2520
      O-ring Face Seal Connection...2520
      Straight Thread O-ring Fitting...2521
      Tubelines And Hoses...2521
      Flare Fitting...2521
      O-ring Flare Fitting...2522
      Port Seal Fitting...2524
    HYDRAULIC FLUID SPECIFICATIONS...2526
      Specifications...2526
    CONVERSIONS...2528
      Decimal And Millimeter Equivalents...2528
      U.S. To Metric Conversion...2528
  SMR...2530
    Revision No: 753-1...2530
    Revision No: 753-2...2532
    Revision No: 753-3...2534
6900976 (9-10) - 753 (G Series) Service Manual...2536
  MAINTENANCE SAFETY...2538
  ALPHABETICAL INDEX...2540
  CONTENTS...2542
    FOREWORD...2543
    SAFETY INSTRUCTIONS...2546
      Fire Prevention...2548
    SERIAL NUMBER LOCATIONS...2550
      Loader Serial Number...2550
      Engine Serial Number...2550
    DELIVERY REPORT...2550
    LOADER IDENTIFICATION...2551
  SAFETY AND MAINTENANCE...2552
    LIFTING AND BLOCKING THE LOADER...2554
      Procedure...2554
    LIFT ARM SUPPORT DEVICE...2556
      Installing Lift Arm Support Device...2556
      Removing The Lift Arm Support Device...2557
    OPERATOR CAB...2558
      Description...2558
      Raising The Operator Cab...2558
      Lowering The Operator Cab...2559
      Emergency Exit...2560
    TRANSPORTING THE BOBCAT LOADER...2562
      Procedure...2562
    TOWING THE LOADER...2564
      Procedure...2564
    REMOTE START...2566
      Procedure...2566
    SERVICE SCHEDULE...2570
      Chart...2570
    AIR CLEANER SERVICE...2572
      Checking...2572
      Replacing Filter Element(s)...2573
    ENGINE COOLING SYSTEM...2576
      Cleaning The Cooling System...2576
      Checking The Coolant Level...2576
      Replacing The Coolant...2577
    FUEL SYSTEM...2580
      Fuel Specifications...2580
      Filling the Fuel Tank...2580
      Fuel Filter...2581
      Removing Air From The Fuel System...2582
    ENGINE LUBRICATION SYSTEM...2584
      Checking Engine Oil...2584
      Oil Chart...2584
      Replacing Oil And Filter...2584
    HYDRAULIC/HYDROSTATIC SYSTEM...2586
      Checking And Adding Fluid...2586
      Replacing Hydraulic/Hydrostatic Filter...2586
      Replacing Hydrostatic Motor Case Drain Filter(s)...2587
      Replacing Hydraulic Fluid...2588
      Breather Cap...2589
    FINAL DRIVE TRANSMISSION (CHAINCASE)...2590
      Checking And Adding Oil...2590
      Removing The Oil...2590
    FAN GEARBOX...2592
      Checking And Maintaining...2592
    BOB-TACH...2594
      Inspection And Maintenance...2594
    POWER BOB-TACH...2596
      Inspection And Maintenance...2596
    LUBRICATION OF THE BOBCAT LOADER...2598
      Procedure...2598
    TIRE MAINTENANCE...2602
      Wheel Nuts...2602
      Rotating...2602
      Mounting...2602
    SPARK ARRESTOR MUFFLER...2604
      Servicing...2604
  HYDRAULIC SYSTEM...2606
    HYDRAULIC/HYDROSTATIC SCHEMATICS...2610
    HYDRAULIC SYSTEM INFORMATION...2614
      Glossary Of Hydraulic/Hydrostatic Symbols...2614
      Tighten Procedures...2618
      Troubleshooting Chart...2619
    CYLINDER (LIFT)...2620
      Checking...2620
      Removal And Installation...2621
      Identification...2622
      Disassembly...2623
      Assembly...2624
    CYLINDER (TILT)...2628
      Checking...2628
      Removal And Installation...2628
      Rod End Pivot Pin Bushing And Seal Replacement...2630
      Identification...2631
      Disassembly...2632
      Assembly...2633
    CYLINDER (POWER BOB-TACH)...2636
      Checking...2636
      Removal And Installation...2637
      Parts Identification...2638
      Disassembly...2639
      Assembly...2640
    MAIN RELIEF VALVE...2644
      Checking...2644
      Adjustment...2645
      Removal and Installation...2646
    HYDRAULIC CONTROL VALVE (FOOT CONTROL)...2648
      Removal And Installation (S/N 515840211 & Below)...2648
      Removal And Installation (S/N 515840212 & Above)...2652
      BICS™ Valve Removal And Installation...2657
      BICS™ Valve Lift Arm By-Pass Orifice Disassembly And Assembly...2658
      BICS™ Valve Check Valve Disassembly And Assembly...2659
      BICS™ Valve Lock Valve Disassembly And Assembly...2660
      BICS™ Valve Solenoid Disassembly And Assembly...2661
      BICS™ Valve Solenoid Testing...2662
      Identification Chart...2663
      Lift Base End Restrictor...2664
      Load Check Valves...2664
      Main Relief Valve...2665
      Port Relief Valve...2666
      Anti-Cavitation Valve...2666
      Plug...2667
      Rubber Boot...2668
      Lift And Tilt Lock Block Removal And Installation...2669
      Lift Spool and Detent...2670
      Tilt Spool Removal And Installation...2679
      Auxiliary Spool Removal And Installation...2681
      Auxiliary Electric Solenoid Disassembly...2681
      Port-Auxiliary Section Disassembly...2682
      Cleaning And Inspection...2683
    HYDRAULIC CONTROL VALVE (ADVANCED CONTROL SYSTEM) (ACS)...2684
      Description...2684
      Removal And Installation (S/N 515840211 & Below)...2684
      Removal And Installation (S/N 515840212 & Above)...2687
      Actuator Removal And Installation...2691
      BICS™ Valve, Removal And Installation...2692
      BICS™ Valve, Lift Arm By-Pass Orifice Removal and Installation...2693
      BICS™ Valve, Check Valve Removal and Installation...2694
      BICS™ Valve, Lock Valve Removal and Installation...2695
      BICS™ Valve, Solenoid Removal and Installation...2696
      BICS™ Valve, Solenoid Testing...2697
      Identification Chart (AHC)...2698
      Identification Chart (ACS)...2699
      Lift Base End Restrictor...2700
      Load Check Valve...2700
      Main Relief Valve...2701
      Port Relief Valve...2702
      Anti-Cavitation Valve/Port Relief Valve...2703
      Anti-Cavitation Valve...2704
      Lift Spool Removal And Installation...2705
      Tilt Spool Removal And Installation...2706
      Lift And Tilt Spool Disassembly And Assembly...2707
      Auxiliary Spool Removal And Installation...2708
      Auxiliary Electric Solenoid...2709
      Port-Auxiliary Section...2710
      Cleaning And Inspection...2710
    LIFT ARM BY-PASS CONTROL VALVE...2712
      Inspecting...2712
      Removal And Installation...2712
      Disassembly And Assembly...2713
    HYDRAULIC PUMP (ALUMINUM)...2714
      Checking The Output Of The Hydraulic Pump...2714
      Removal And Installation...2715
      Parts Identification...2717
      Disassembly And Assembly...2718
      Inspection...2720
    HYDRAULIC PUMP (CAST IRON)...2722
      Check The Output Of The Hydraulic Pump Without Power Bob-Tach...2722
      Check The Output Of The Hydraulic Pump With Power Bob-Tach...2724
      Removal And Installation...2726
      Identification...2730
      Disassembly And Assembly...2731
    HYDRAULIC/HYDROSTATIC FILTER...2736
      Housing Removal And Installation...2736
    HYDRAULIC FLUID RESERVOIR...2738
      Removal And Installation...2738
    BUCKET POSITION VALVE...2740
      Solenoid Removal And Installation...2740
      Solenoid Testing...2740
      Removal And Installation...2741
      Disassembly And Assembly...2742
    REAR AUXILIARY DIVERTER VALVE (SINGLE SHUTTLE)...2746
      Removal And Installation...2746
      Disassembly...2748
      Inspection...2749
      Solenoid Testing...2749
      Assembly...2749
    REAR AUXILIARY DIVERTER VALVE (DUAL SHUTTLE)...2750
      Removal And Installation...2750
      Disassembly And Assembly...2753
      Solenoid Testing...2756
      Inspection...2756
    POWER BOB-TACH BLOCK...2758
      Removal And Installation...2758
      Disassembly And Assembly...2759
    FRONT AUXILIARY PRESSURE RELIEF BLOCK...2768
      Removal And Installation (S/N 515842309 and Below)...2768
      Disassembly And Assembly (S/N 515842309 and Below)...2769
      Solenoid Testing...2770
      Solenoid Inspection...2770
    FRONT AUXILIARY HYDRAULIC COUPLER BLOCK...2772
      Removal and Installation (S/N 515842310 & Above)...2772
      Disassembly And Assembly...2772
  HYDROSTATIC SYSTEM...2774
    HYDROSTATIC SYSTEM INFORMATION...2776
      Troubleshooting Chart...2776
      Replenishing Valve Function...2777
    HYDROSTATIC MOTOR...2778
      Removal And Installation...2778
      Parts Identification...2780
      Disassembly...2781
      Assembly...2786
      Carrier Shaft Seal Replacement...2792
      Carrier Removal And Installation...2794
      Carrier Parts Identification...2796
      Carrier Disassembly...2797
      Carrier Assembly...2798
    CHARGE PRESSURE...2802
      Sender Removal And Installation...2802
      Checking Charge Pressure...2802
      Adjusting...2803
    HYDROSTATIC PUMP...2804
      Replenishing/High Pressure Relief Valve...2804
      Removal And Installation...2805
      Parts Identification (Right Half)...2807
      Parts Identification (Left Half)...2809
      Hydraulic Pump Removal And Installation...2811
      Pump Separation...2811
      Disassembly...2812
      Assembly...2818
    DRIVE BELT...2826
      Shield Removal And Installation...2826
      Adjusting...2826
      Drive Belt Replacement...2827
      Tensioner Pulley Removal And Installation...2829
      Tensioner Pulley Parts Identification...2830
      Tensioner Pulley Disassembly...2831
      Tensioner Pulley Assembly...2832
    OIL COOLER...2834
      Removal and Installation...2834
  DRIVE SYSTEM...2836
    BRAKE...2838
      Pedal Removal And Installation (S/N 515834999 & Below)...2838
      Pedal Disassembly And Assembly...2838
      Disc Removal And Installation...2839
      Switch Operated Parking Brake (S/N 515835000 & Above)...2840
    DRIVE COMPONENTS...2842
      Axle Seal Removal And Installation...2842
      Axle Sprocket And Bearings Removal And Installation...2844
      Chain Removal And Installation...2849
    CHAINCASE...2852
      Checking And Adding Oil...2852
      Removing The Oil...2852
      Front Cover Removal And Installation...2853
      Center Cover Removal And Installation...2854
      Rear Cover Removal And Installation...2855
  MAIN FRAME...2856
    SEAT BAR...2860
      Removal And Installation...2860
      Assembling Components...2862
      Compression Spring Disassembly And Assembly...2864
    OPERATOR CAB...2866
      Gas Cylinder Removal And Installation...2866
      Gas Cylinder Disassembly...2868
      Removal And Installation...2868
    OPERATOR SEAT...2872
      Removal And Installation...2872
      Seat Belt Removal And Installation...2872
    OPERATOR SEAT (SUSPENSION)...2874
      Removal And Installation...2874
      Slide Rail Removal And Installation...2875
      Cushion Removal And Installation...2875
      Back Removal And Installation...2876
      Shock Removal And Installation...2877
    BOB-TACH...2878
      Removal And Installation...2878
      Bob-Tach Lever And Wedge...2880
      Bob-Tach Stops...2881
    POWER BOB-TACH...2882
      Removal And Installation...2882
      Power Bob-Tach Lever And Wedge...2883
    LIFT ARM...2886
      Removal And Installation...2886
    REAR GRILL...2892
      Gas Cylinder Removal And Installation...2892
      Removal And Installation...2893
    REAR DOOR...2894
      Removal And Installation...2894
      Striker Removal and Installation...2895
      Striker Disassembly and Assembly...2895
      Door Latch and Catch Adjustment...2896
      Latch Removal and Installation (S/N 515840618 & Below)...2897
      Latch Removal and Installation (S/N 515840619 & Above)...2897
    FUEL TANK...2898
      Removal And Installation...2898
      Fuel Level Sender...2899
    CONTROL PEDALS...2900
      Removal And Installation...2900
      Pedal Adjustment...2900
      Crossbar Linkage Removal And Installation...2901
      Lift Foot Pedal Linkage Removal And Installation...2902
      Tilt Foot Pedal Linkage Removal And Installation...2902
    CONTROL PEDALS (ACS)...2904
      Foot Sensor Removal And Installation...2904
      Foot Pedal Removal And Installation...2905
      Foot Pedal Linkage Disassembly And Assembly...2905
    CONTROL PANEL...2906
      Removal and Installation...2906
    CONTROL HANDLE...2910
      Shock Removal And Installation...2910
      Shaft Removal And Installation...2910
      Shaft Disassembly And Assembly...2910
      Lever Removal And Installation...2911
      Rubber Boot Replacement...2911
      Linkage Removal And Installation...2912
      Linkage Adjustment...2914
      Linkage Neutral Adjustment...2917
    CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC)...2920
      Components Identification...2920
      Handle Control Unit Removal And Installation...2921
      Control Handle Removal And Installation...2924
      Control Handle Disassembly And Assembly...2924
      Control Lever Removal And Installation...2925
      Control Lever Boot...2926
    CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC) W/PUSH BUTTON FLOAT...2928
      Components Identification...2928
      Handle Sensor Removal And Installation...2928
      Control Handle Removal And Installation...2930
      Control Handle Disassembly And Assembly...2931
      Control Lever Removal And Installation...2932
      Control Lever Boot...2933
    CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS) ADVANCED HAND CONTROL...2934
      Components Identification...2934
      Handle Sensor Removal And Installation...2934
      Control Handle Removal and Installation...2938
      Control Handle Disassembly and Assembly...2939
      Control Lever Removal and Installation...2939
      Control Lever Boot...2940
    CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS) SELECTABLE HAND/FOOT CONTROL...2942
      Components Identification...2942
      Handle Sensor Removal And Installation...2942
      Control Handle Removal and Installation...2946
      Control Handle Disassembly and Assembly...2947
      Control Lever Removal and Installation...2947
      Control Lever Boot...2948
  ELECTRICAL SYSTEM & ANALYSIS...2950
    ELECTRICAL SCHEMATICS...2954
    ELECTRICAL SYSTEM INFORMATION...2965
      Troubleshooting Chart...2967
      Description...2968
      Fuse Location...2969
      Relay Switch Location...2970
      Solenoid Test...2970
    BATTERY...2971
      Removal And Installation...2971
      Servicing...2972
      Using A Booster Battery (Jump Starting)...2973
    ALTERNATOR (55 AMP)...2975
      Adjusting The Alternator Belt...2975
      Alternator Output Test...2975
      Rectifier (Diode) Test...2976
      Alternator Regulator Test...2976
      Removal And Installation...2978
      Disassembly...2979
      Stator Continuity Test...2979
      Stator Ground Test...2979
      Rotor Continuity Test...2980
      Rotor Ground Test...2980
      Rectifier Continuity (Diode) Test...2980
      Assembly...2981
    ALTERNATOR (90 AMP)...2983
      Adjusting The Alternator Belt...2983
      Alternator Identification...2983
      Charging System Check...2984
      Alternator Voltage Test...2985
      Low Voltage Test...2985
      High Voltage Test...2986
      Removal And Installation...2987
      Rectifier Continuity (Diode) Test...2988
      Alternator Regulator Test...2989
      Disassembly...2989
      Stator Continuity Test...2990
      Stator Ground Test...2990
      Rotor Continuity Test...2990
      Rotor Ground Test...2990
      Assembly...2991
    STARTER (NIPPONDENSO)...2993
      Checking...2993
      Removal And Installation...2993
      Parts Identification...2995
      Disassembly...2996
      Inspection And Repair...3001
      No Load Test...3004
      Assembly...3004
    STARTER (VALEO)...3011
      Checking...3011
      Removal And Installation...3012
      Parts Identification...3013
      Disassembly and Assembly...3014
      Inspection And Repair...3017
      No Load Test...3019
    INSTRUMENT PANEL...3021
      Left Panel...3021
      Right Panel - (Standard) (With Key Switch)...3022
      Right Panel - (Deluxe) (With Keyless Start)...3023
      Right Panel Setup Display Options (Deluxe)...3025
      Passwords...3026
      Option and Field Accessory Panels...3028
      Removal And Installation...3029
      Front Accessory Panel Removal And Installation...3030
    LIGHTS...3031
      Front Removal And Installation...3031
      Rear Removal And Installation...3032
    BOBCAT CONTROLLER...3033
      Identification Chart (S/N 515843086 & Below)...3033
      Identification Chart (S/N 515843087 & Above)...3034
      Removal And Installation...3036
    DIAGNOSTICS...3037
      Service Codes...3037
    BICS™ SYSTEM...3041
      Inspecting The BICS™ Controller (Engine STOPPED - Key ON)...3041
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)...3041
      Inspecting The Seat Bar Sensor (Engine RUNNING)...3041
      Inspecting The Traction Lock (Engine RUNNING)...3041
      Inspecting The Lift Arm By-Pass Control...3042
      Additional Inspection For Loaders With Advanced Hand Controls (AHC)...3042
      Troubleshooting Chart...3043
      Troubleshooting Guide...3044
    SEAT BAR SENSOR...3045
      Troubleshooting Chart...3045
      Test...3046
      Removal And Installation...3047
      BICS™ Circuit Test...3048
    TRACTION LOCK...3049
      Troubleshooting Chart...3049
      Inspecting...3050
      Solenoid Removal And Installation...3050
      Guide Removal...3052
      Guide Installation...3054
    ADVANCED HAND CONTROL (AHC) SYSTEM...3057
      Components Identification...3057
      Troubleshooting Guide...3058
      Parts Identification...3059
      AHC Controller Removal And Installation...3060
      Control Handle Unit Connector...3060
      Switch Handle Removal and Installation...3061
      Actuators Disassembly And Assembly...3064
    ADVANCED HAND CONTROL (AHC) SYSTEM (W/ PUSH BUTTON FLOAT)...3067
      Components Identification...3067
      Troubleshooting Guide...3068
      Controller Connector And Wire Identification...3069
      AHC Controller Removal And Installation...3070
      Handle Sensor Removal And Installation...3070
      Handle Sensor Connector...3072
      Switch Handle Removal And Installation...3073
      Actuators Disassembly And Assembly...3075
    ADVANCED CONTROL SYSTEM (ACS) ADVANCED HAND CONTROL...3077
      Components Identification...3077
      Troubleshooting Guide...3078
      Controller, Connector And Wire Identification...3079
      ACS Controller Removal And Installation...3080
      Handle Sensor Connector...3080
      Switch Handle Removal...3081
      Switch Handle Installation...3083
      Actuators Disassembly And Assembly...3086
    ADVANCED CONTROL SYSTEM (ACS) SELECTABLE HAND/FOOT CONTROL...3087
      Components Identification...3087
      Troubleshooting Guide...3089
      Controller, Connector And Wire Identification...3090
      ACS Controller Removal And Installation...3091
      Handle Sensor Connector...3091
      Switch Handle Removal...3092
      Switch Handle Installation...3094
      Actuators Disassembly And Assembly...3097
      Handle Lock Solenoid Removal And Installation...3098
      Handle Lock Solenoid Disassembly And Assembly...3098
      Handle Lock Solenoid Connector...3099
      Calibration Of The ACS System...3100
      Switchable Hand/Foot Controls Calibration Procedure...3100
      Hand Controls Only Calibration Procedure...3101
      Foot Sensor Disassembly And Assembly...3103
      Foot Sensor Connector...3103
      Foot Lock Solenoid Removal And Installation...3104
      Foot Lock Solenoid Connector...3104
    ELECTRICAL/HYDRAULIC CONTROLS REFERENCE...3107
      Controls Identification Chart...3107
  ENGINE SERVICE...3109
    TROUBLESHOOTING...3111
      Chart...3111
    ENGINE SPEED CONTROL...3113
      Removal And Installation...3113
      Disassembly...3113
    MUFFLER...3115
      Removal And Installation...3115
    AIR CLEANER...3117
      Removal And Installation...3117
    RADIATOR...3119
      Removal And Installation...3119
    COOLING FAN...3121
      Drive Tension Pulley Removal And Installation...3121
      Gearbox/Blower Housing Removal And Installation...3122
      Blower Housing Grill Removal And Installation...3124
      Blower Disassembly And Assembly...3124
      Gearbox Parts Identification...3126
      Gearbox Disassembly...3127
      Gearbox Assembly...3132
      Gearbox Checking Backlash...3136
    ENGINE COMPONENTS AND TESTING...3141
      Compression Checking...3141
      Glow Plugs Checking...3142
      Glow Plugs Removal And Installation...3142
      Fuel Shut-Off Solenoid Checking...3143
      Fuel Shut-Off Solenoid Adjusting...3143
      Fuel Shut-Off Solenoid Removal And Installation...3144
      Checking...3145
      Fuel Injection Pump Removal And Installation...3146
      Timing The Injection Pump...3149
      Fuel Injector Removal And Installation...3150
      Fuel Injector Checking...3152
      Fuel Injector Disassembly...3152
      Fuel Injector Assembly...3153
      Valve Clearance Adjustment...3153
      Rocker Arm And Shaft Checking...3154
      Valve Timing Checking...3154
    ENGINE...3155
      Removal And Installation...3155
      Engine Mount Replacement...3160
    FLYWHEEL AND HOUSING...3161
      Flywheel Removal And Installation...3161
      Ring Gear Removal And Installation...3162
      Housing Removal And Installation...3162
    RPM SENSOR...3165
      Adjustment...3165
    RECONDITIONING THE ENGINE...3167
      Cylinder Head Removal And Installation...3167
      Cylinder Head Disassembly And Assembly...3168
      Cylinder Head Servicing...3169
      Cylinder Head Top Clearance...3169
      Checking The Valve Guide...3170
      Reconditioning The Valve And Valve Seat...3171
      Valve Spring...3172
      Rocker Arm And Shaft Checking...3172
      Timing Gearcase Cover Removal And Installation...3173
      Idler Gear And Camshaft Removal And Installation...3175
      Servicing The Camshaft...3176
      Servicing The Idler Gear And Shaft...3177
      Timing Gears Checking Backlash...3178
      Fuel Camshaft Removal And Installation...3178
      Fuel Camshaft Governor...3179
      Crankshaft Gear Removal And Installation...3179
      Oil Pump Removal And Installation...3180
      Oil Pump Service...3180
      Checking Engine Oil Pressure...3181
      Relief Valve...3181
      Piston And Connecting Rod Removal And Installation...3182
      Servicing The Piston And Connecting Rod...3183
      Connecting Rod Alignment...3185
      Crankshaft And Bearings Removal And Installation...3186
      Servicing The Crankshaft And Bearings...3187
      Checking The Cylinder Bore...3190
      Water Pump Disassembly And Assembly...3191
  HEATER...3193
    COMPONENTS...3195
      Identification...3195
    REGULAR MAINTENANCE...3197
      Filter Elements Removal And Installation...3197
    BASIC TROUBLESHOOTING...3201
      Cleaning The Heater Coil...3201
      Checking The Electrical System...3203
      Engine Coolant By-Passing The Heater Valve...3208
      Heater Valve Not Opening Or Closing...3208
    SYSTEM TROUBLESHOOTING CHART...3211
      Blower Motor Does Not Operate...3211
      Blower motor operators normally, but air flow is insufficient...3211
    HEATER UNIT...3213
      Removal And Installation...3213
      Disassembly And Assembly...3214
    HEATER COIL...3215
      Removal And Installation...3215
    HEATER FAN...3217
      Removal And Installation...3217
      Disassembly And Assembly...3218
      Wire Connector Removal and Installation...3220
    HEATER VALVE...3223
      Removal and Installation...3223
      Disassembly And Assembly...3224
  SPECIFICATIONS...3225
    LOADER SPECIFICATIONS (753)...3227
      Machine Dimensions...3227
      Performance...3228
      Controls...3228
      Engine...3228
      Hydraulic System...3229
      Electrical...3230
      Drive System...3230
      Capacities...3231
      Tires...3231
    ENGINE SPECIFICATIONS...3233
      Fuel Injection Nozzles...3233
      Fuel Injection Pump...3233
      Cylinder Head...3233
      Valves...3233
      Valve Springs...3234
      Valve Timing...3234
      Rocker Arms...3234
      Camshaft...3234
      Tappet...3234
      Cylinders...3235
      Piston Rings...3235
      Pistons...3235
      Connecting Rod...3235
      Oil Pump...3235
      Crankshaft...3236
      Timing Gear...3236
      Thermostat...3236
      Crankshaft Re-Grind Data...3237
    TORQUE SPECIFICATIONS FOR BOLTS...3239
      Torque For General SAE Bolts...3239
      Torque For General Metric Bolts...3240
      Torque For Kubota Metric Bolts...3240
    HYDRAULIC CONNECTION SPECIFICATIONS...3241
      O-ring Face Seal Connection...3241
      Straight Thread O-ring Fitting...3242
      Tubelines And Hoses...3242
      Flare Fitting...3242
      O-ring Flare Fitting...3243
      Port Seal Fitting...3245
    HYDRAULIC FLUID SPECIFICATIONS...3247
      Specifications...3247
    CONVERSIONS...3249
      Decimal And Millimeter Equivalents...3249
      U.S. To Metric Conversion...3249
  SMR...3251
    Revision No: 753-1...3251
    Revision No: 753-2...3253
    Revision No: 753-3...3255
6900090 (6-97) - 753; 753 High Flow Service Manual...3259
  MAINTENANCE SAFETY...3261
  ALPHABETICAL INDEX...3263
  CONTENTS...3265
    FOREWORD...3267
    SAFETY INSTRUCTIONS...3269
    SERIAL NUMBER LOCATIONS...3271
    LOADER SERIAL NUMBER...3271
    ENGINE SERIAL NUMBER...3271
    DELIVERY REPORT...3271
    BOBCAT LOADER IDENTIFICATION...3272
  PREVENTIVE MAINTENANCE...3273
    SERVICE SCHEDULE...3275
    LIFTING AND BLOCKING THE LOADER...3276
      Procedure...3276
    TRANSPORTING THE LOADER...3277
      Procedure...3277
    TOWING THE LOADER...3277
      Procedure...3277
    STOPPING THE BOBCAT LOADER...3277
    LIFTING THE LOADER...3278
      Four Point Lift...3278
      Single Point Lift...3278
    LIFT ARM SUPPORT DEVICE...3279
      Engaging The Lift Arm Support Device...3279
      Disengaging The Lift Arm Support Device...3280
    OPERATOR CAB...3281
      Description...3281
      Raising The Operator Cab...3281
      Lowering The Operator Cab...3282
      Emergency Exit...3283
    SEAT BAR RESTRAINT SYSTEM (Foot Pedals)...3284
      Description...3284
      Seat Bar Inspection...3284
      Seat Bar Maintenance...3284
    SEAT BAR RESTRAINT SYSTEM (Mechanical Hand Controls)...3285
      Description...3285
      Seat Bar Inspection...3285
      Seat Bar Maintenance...3285
    SEAT BAR RESTRAINT SYSTEM (Advanced Hand Controls)...3286
      Description...3286
      Seat Bar Inspection...3286
      Seat Bar Maintenance...3286
    AIR CLEANER SERVICE...3287
      Replacing Filter Element...3287
    FUEL SYSTEM...3289
      Fuel Specifications...3289
      Filling The Fuel Tank...3289
      Fuel Filter...3289
      Removing Air From The Fuel System...3290
    ENGINE LUBRICATION SYSTEM...3291
      Checking Engine Oil...3291
      Oil Chart...3291
      Replacing Oil And Filter...3291
    ENGINE COOLING SYSTEM...3293
      Cleaning The Cooling System...3293
      Checking The Coolant Level...3293
      Replacing The Coolant...3294
    ALTERNATOR BELT...3295
      Adjusting...3295
    FAN GEARBOX...3295
      Checking And Maintaining...3295
    HYDRAULIC/HYDROSTATIC SYSTEM...3296
      Checking And Adding Fluid...3296
      Replacing Hydraulic/Hydrostatic Filter...3296
      Replacing Hydraulic Fluid...3297
      Breather Cap...3298
    SPARK ARRESTOR MUFFLER...3299
      Cleaning Procedure...3299
    TIRE MAINTENANCE...3300
      Wheel Nuts...3300
      Tire Rotation...3300
      Tire Mounting...3300
    FINAL DRIVE TRANSMISSION (CHAINCASE)...3301
      Checking and Adding Oil...3301
      Removing Oil From The Chaincase...3301
    DRIVE BELT...3302
      Adjusting The Drive Belt Equipped With The Fixed Drive Idler...3302
      Adjusting the Drive Belt Equipped With The Spring Loaded Drive Idler...3304
      Replacing The Drive Belt...3305
    LUBRICATION OF THE BOBCAT LOADER...3306
      Procedure...3306
    PIVOT PINS...3307
    BOB–TACH...3308
      Inspection and Maintenance...3308
    REMOTE START SWITCH...3309
      Procedure...3309
  HYDRAULIC SYSTEM...3311
    HYDRAULIC/ HYDROSTATIC SCHEMATICS...3315
    TROUBLESHOOTING...3325
    HYDRAULIC SYSTEM INFORMATION...3326
      Tighten Procedures...3326
    LIFT CYLINDER(S)...3327
      Checking The Lift Cylinder(s) For Internal Leakage...3327
      Removal And Installation...3327
    TILT CYLINDER...3328
      Checking The Tilt Cylinder For Internal Leakage...3328
      Removal And Installation...3328
      Rod End Seal Replacement...3329
    HYDRAULIC CYLINDER IDENTIFICATION...3330
      Lift Cylinder Components...3330
      Tilt Cylinder Components...3331
    HYDRAULIC CYLINDERS...3332
      Disassembly...3332
      Assembly...3334
    BICS™ VALVE (S/N 508694509 & Above, S/N 512727421 & Above, S/N 515811001 & Above & S/N 516211001 & Above)...3340
      Removal...3340
      Lift Arm By–Pass Orifice Disassembly...3341
      Check Valve Disassembly...3341
      Lock Valve Disassembly...3342
      BICS™ Valve Solenoid Disassembly...3343
      BICS™ Valve Solenoid Assembly...3344
      Lock Valve Assembly...3345
      Check Valve Assembly...3345
      Lift Arm By–Pass Orifice Assembly...3346
      Installation...3347
    CONTROL VALVE (S/N 508694509 & Above, S/N 512727421 & Above, S/N 515811001 & Above & S/N 516211001 & Above)...3348
      Removal And Installation...3348
      Identification Chart...3351
      Disassembly...3352
      Lift Base End Restrictor Disassembly...3352
      Load Check Valve Disassembly...3352
      Main Relief Valve Disassembly...3353
      Port Relief Valve Disassembly...3354
      Anti–Cavitation Valve Disassembly...3355
      Rubber Boot Disassembly...3356
      Lift Spool And Detent Disassembly...3357
      Tilt Spool And Centering Spring Disassembly...3360
      Auxiliary Spool Disassembly...3362
      Auxiliary Electric Solenoid Disassembly...3363
      Port–Auxiliary Section Disassembly...3364
      Port–Auxiliary Section Assembly...3365
      Auxiliary Electric Solenoid Assembly...3365
      Auxiliary Spool Assembly...3366
      Tilt Spool And Centering Spring Assembly...3367
      Lift Spool And Detent Assembly...3369
      Rubber Boot Assembly...3371
      Anti–Cavitation Valve Assembly...3372
      Port Relief Valve Assembly...3373
      Main Relief Valve Assembly...3374
      Load Check Valve Assembly...3374
      Spool Seal Installation...3376
      Cleaning And Inspection...3364
    CONTROL VALVE (S/N 508694508 & Below, S/N 512727420 & Below, S/N 511476001 & Above, S/N 5086300001 & Above & S/N 513911001 & Above)...3377
      Removal And Installation...3377
      Identification Chart...3380
      Disassembly And Assembly...3381
      Load Check Valve...3381
      Main Relief Valve...3382
      Port Relief Valve...3382
      Anti–Cavitation Valve...3383
      Rubber Boot...3384
      Lift Spool Detent...3385
      Tilt Centering Spring...3389
      Auxiliary Spool...3390
      Auxiliary Electric Solenoid...3391
      Inspection...3392
      Identification And Installation Of Spool Seal...3393
    MAIN RELIEF VALVE...3394
      Checking...3394
      Adjustment...3395
      Removal And Installation...3395
    MAIN RELIEF VALVE (753H)...3396
      Checking The Dual Pressure (Low Setting)...3396
      Checking The Dual Pressure (High Setting)...3397
      Adjusting The Dual Pressure (Low Setting)...3399
      Adjusting The Dual Pressure (High Setting)...3400
    HYDRAULIC PUMP...3401
      Removal And Installation...3401
      Checking The Output Of The Hydraulic Pump...3403
      Checking The Output Of The HIgh Flow Hydraulic Pump (753H)...3405
      Disassembly And Assembly...3406
      Inspection...3408
      Identification...3408
      Removal And Installation (753H)...3409
      Identification (753H)...3412
      Disassembly And Assembly (753H)...3413
    HYDRAULIC FILTER HOUSING...3416
      Removal And Installation...3416
    HYDRAULIC FLUID RESERVOIR...3417
      Removal And Installation...3417
    CONTROL PEDALS...3418
      Removal And Installation...3418
      Pedal Adjustment...3418
    SELECT VALVE (753H)...3419
      Checking the Main Relief Valve in High Horsepower Select Valve...3419
      Removal and Installation...3420
      Disassembly and Assembly (New Style Valve)...3422
      Solenoid Testing (New Style Valve)...3423
      Disassembly and Assembly (Old Style Valve)...3424
      Solenoid Testing (Old Style Valve)...3425
    CONTROL INTERLOCK LINKAGE (Pedal or Mechanical Hand)...3426
      Removal And Installation...3426
      Adjustment...3427
    LIFT LOCK BY–PASS VALVE...3428
      Removal And Installation (S/N 508694508 & Below, S/N 512727420 & Below, S/N 511476001 & Above, S/N 508630001 & Above & S/N 513911001 & Above)...3428
      Disassembly and Assembly (S/N 508694508 & Below, S/N 512727420 & Below, S/N 511476001 & Above, S/N 508630001 & Above & 513911001 & Above)...3429
      Removal And Installation (S/N 508694509 & Above, S/N 512727421 & Above, S/N 515811001 & Above & S/N 516211001 & Above)...3430
      Disassembly And Assembly (S/N 508694509 & Above, S/N 512727421 & Above, S/N 515811001 & Above & S/N 516211001 & Above)...3431
    TILT LOCK VALVE...3432
      Removal And Installation (S/N 508694508 & Below,S/N 512727420 & Below, S/N 511476001 & Above, S/N 508630001 & Above & S/N 513911001 & Above)...3432
      Disassembly And Assembly (S/N 508694508 & Below, S/N 512727420 & Below, S/N 511476001 & Above, S/N 508630001 & Above & S/N 513911001 &Above)...3434
  HYDROSTATIC SYSTEM...3435
    TROUBLESHOOTING...3437
    HYDROSTATIC SYSTEM INFORMATION...3438
      Replenishing Valve Function...3438
      Checking Charge Pressure...3438
    CONTROL PANEL...3439
      Removal And Installation...3439
      Steering Shock Removal And Installation...3440
      Steering Shaft Removal And Installation...3440
      Steering Shaft Disassembly And Assembly...3440
      Steering Lever Removal And Installation...3441
      Rubber Boot Replacement...3441
    STEERING LINKAGE...3442
      Removal And Installation...3442
      Steering Linkage Adjustment...3444
      Steering Neutral Adjustment...3446
    HYDROSTATIC DRIVE MOTOR...3448
      Removal And Installation...3448
      Identification (S/N 512716001 & Above, 508695347 & Below, 511476001 & Above, 508630001 & Above &  513911001 & Above)...3449
      Disassembly And Assembly (S/N 512716001 & Above, 508695347 & Below, 511476001 & Above, 508630149 & Above & 513911001 & Above)...3450
      Inspection...3454
    HYDROSTATIC MOTOR...3455
      Parts Identification – (S/N 515811001 & Above, 508695348 & Above & 516211001 & Above)...3455
      Disassembly (S/N 515811001 & Above, 508695348 & Above & 516211001 & Above)...3456
      Assembly (S/N 515811001 & Above, 508695348 & Above & 516211001 & Above)...3461
    HYDROSTATIC PUMP...3467
      Removal And Installation...3467
      Identification...3470
      Disassembly And Assembly...3472
      Inspection...3480
      Swashplate Pre–Load (Earlier Models Only)...3482
    DRIVE BELT HOUSING...3483
      Removal And Installation...3483
    SPRING LOADED DRIVE BELT TENSIONER PULLEY...3485
      Removal And Installation...3485
      Identification...3486
      Disassembly...3487
      Assembly...3490
    FIXED DRIVE BELT TENSIONER PULLEY...3491
      Removal And Installation...3491
      Identification...3492
      Disassembly...3493
      Assembly...3495
      Checking Pulley End Play...3499
    OIL COOLER...3499
      Removal And Installation...3499
  DRIVE SYSTEM...3501
    PARKING BRAKE...3503
      Removal And Installation...3503
      Disassembly And Assembly...3503
    PARKING BRAKE DISC...3504
      Removal And Installation...3504
    TRACTION LOCK GUIDES...3505
      Disassembly...3505
      Assembly...3506
    CHAINCASE FLUID...3508
      Removing Oil From The Chaincase...3508
    CHAINCASE COVERS...3509
      Center Chaincase Cover Removal And Installation...3509
      Front Chaincase Cover Removal And Installation...3510
      Rear Chaincase Cover Removal And Installation...3510
    MOTOR CARRIER...3511
      Shaft Seal Replacement...3511
      Removal And Installation...3513
      Disassembly...3514
      Assembly...3515
    AXLE SEAL...3519
      Removal And Installation...3519
    AXLE, SPROCKET AND BEARINGS...3521
      Removal And Installation...3521
    DRIVE CHAIN...3525
      Removal And Installation...3525
  MAIN FRAME...3527
    SEAT BAR (W/GAS CYLINDER)...3529
      Removal And Installation...3529
      Assembly...3531
      Compressing The Gas Cylinder...3532
    SEAT BAR (W/COMPRESSION SPRING)...3533
      Removal And Installation...3533
      Assembling Components...3536
      Compression Spring Disassembly And Assembly...3536
    OPERATOR CAB GAS CYLINDER...3537
      Removal And Installation...3537
      Disassembly And Assembly...3537
    OPERATOR CAB...3538
      Removal And Installation...3538
    OPERATOR SEAT...3541
      Removal And Installation...3541
    BOB–TACH...3542
      Removal And Installation...3542
      Bob–Tach Lever And Wedge...3544
      Bob–Tach Stops...3545
    LIFT ARMS...3546
      Removal And Installation...3546
    REAR GRILL...3550
      Removal And Installation...3550
    FUEL TANK...3551
      Removal And Installation...3551
      Fuel Level Sender...3552
    REAR DOOR...3553
      Removal And Installation (Two Piece Door)...3553
      Removal And Installation (One Piece Door)...3554
      Hood Removal And Installation (Two Piece Door)...3555
      Bumper Removal And Installation (Two Piece Door)...3555
      Door Latch Removal And Installation...3555
      Door Latch And Catch Adjustment...3556
    REAR LIGHTS...3557
      Removal and Installation (One Piece Door)...3557
  ELECTRICAL SYSTEM...3559
    ELECTRICAL SCHEMATICS...3561
    TROUBLESHOOTING...3587
    ELECTRICAL SYSTEM INFORMATION...3588
      Description...3588
    BATTERY...3589
      Removal And Installation...3589
      Servicing The Battery...3590
      Using A Booster Battery (Jump Starting)...3591
    ALTERNATOR...3592
      Alternator Output Test...3592
      Rectifier (Diode) Test...3592
      Alternator Regulator Test...3593
      Removal And Installation...3594
      Adjusting The Alternator Belt...3594
      Disassembly And Inspection...3595
      Stator Continuity Test...3595
      Stator Ground Test...3595
      Rotor Continuity Test...3596
      Rotor Ground Test...3596
      Rectifier Continuity (Diode) Test...3596
      Assembly...3597
    STARTER (DELCO REMY)...3598
      Checking The Starter...3598
      Parts Identification...3599
      Disassembly And Assembly...3600
      Cleaning And Inspection...3602
    STARTER (DENSO)...3602
      Removal And Installation...3602
      Parts Identification...3603
      Disassembly...3604
      Inspection And Repair...3609
      No Load Test...3612
      Assembly...3612
    STANDARD INSTRUMENT PANEL...3619
      Removal And Installation...3619
    FRONT LIGHTS...3620
      Removal And Installation...3620
    RELAY SWITCHES...3621
      Location...3621
  ENGINE SERVICE...3623
    TROUBLESHOOTING...3625
    ENGINE SPEED CONTROL...3626
      Removal And Installation...3626
      Disassembly...3626
    RADIATOR...3627
      Removal And Installation...3627
    ENGINE MUFFLER...3628
      Removal And Installation...3628
    BLOWER HOUSING/FAN GEARBOX...3629
      Removal And Installation...3629
      Tension Pulley Removal And Installation...3632
      Blower Fan Disassembly And Assembly...3633
    FAN GEARBOX...3636
      Identification...3635
      Disassembly...3636
      Assembly...3641
      Checking Backlash...3646
    AIR CLEANER...3649
      Removal And Installation...3649
    ENGINE...3650
      Removal And Installation...3650
      Engine Mount Replacement...3655
    FLYWHEEL...3656
      Removal And Installation...3656
      Flywheel Ring Gear...3656
    ENGINE COMPRESSION...3657
      Checking...3657
    GLOW PLUGS...3658
      Checking The Glow Plugs...3658
      Removal And Installation...3659
    FUEL INJECTION PUMP...3660
      Checking The Injection Pump...3660
      Adjusting Shut–Off Linkage...3660
    FUEL INJECTION PUMP...3661
      Removal And Installation...3661
      Timing The Injection Pump...3664
    FUEL INJECTOR NOZZLES...3665
      Removal And Installation...3665
      Checking The Injector Nozzle...3667
    CYLINDER HEAD...3668
      Removal And Installation...3668
      Disassembly And Assembly...3669
      Servicing The Cylinder Head...3670
      Top Clearance...3670
    VALVE, VALVE SEAT AND GUIDE...3671
      Checking The Valve Guide...3671
      Valve Spring...3673
    VALVE CLEARANCE...3674
      Adjustment...3674
    ROCKER ARM AND SHAFT...3674
      Checking...3674
    TIMING GEARCASE COVER...3675
      Removal And Installation...3675
    IDLER GEAR AND CAMSHAFT...3677
      Removal And Installation...3677
      Servicing The Camshaft...3678
      Servicing The Idler Gear And Shaft...3679
    TIMING GEARS...3680
      Checking Backlash...3680
    FUEL CAMSHAFT...3681
      Removal And Installation...3681
      Governor...3681
    CRANKSHAFT GEAR...3682
      Removal And Installation ...3682
    OIL PUMP...3682
      Removal And Installation...3682
      Oil Pump Service...3682
      Checking Engine Oil Pressure...3683
      Relief Valve...3683
    PISTON AND CONNECTING ROD...3684
      Removal And Installation...3684
      Servicing The Piston And Connecting Rod...3685
      Connecting Rod Alignment...3687
    CRANKSHAFT AND BEARINGS...3688
      Removal And Installation...3688
      Servicing the Crankshaft and Bearings...3689
    CYLINDER BORE...3693
      Checking The Cylinder Bore...3693
    WATER PUMP...3694
      Disassembly And Assembly...3694
  SYSTEMS ANALYSIS...3695
    BICS™ (WITH PRESS TO OPERATE BUTTON)...3697
      Inspecting The BICS™ Controller (Engine STOPPED - Key ON)...3697
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)...3697
      Inspecting The Seat Bar Sensor (Engine RUNNING)...3697
      Inspecting The Traction Lock (Engine RUNNING)...3697
      Inspecting The Lift Arm By-Pass Control...3697
      Additional Inspection For Loaders With Advanced Hand Controls...3697
      Troubleshooting Chart...3698
    BICS™ (Without Press To Operate Button)...3699
      Inspecting The BICS Controller (Engine STOPPED –Key ON)...3699
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED–Key ON)...3699
      Inspecting The Seat And Seat Bar Sensors (EngineRUNNING)...3699
      Inspecting The Traction Lock (Engine RUNNING)...3699
      Inspecting The Lift Arm By–Pass Control...3699
      Maintenance...3700
      Troubleshooting Chart...3701
    BICS™ SYSTEM CONTROLLER...3702
      Troubleshooting Guide...3702
      Removal And Installation...3703
    SEAT BAR SENSOR...3704
      Troubleshooting Guide...3704
      Seat Bar Sensor Test...3705
      Removal And Installation...3706
      BICS™ Controller Seat Bar Sensor Circuit Test...3707
    SEAT SENSOR...3708
      Troubleshooting Guide...3708
      Seat Sensor Test...3709
      Removal And Installation...3710
      BICS™ Controller Seat Sensor Circuit Test...3711
    TRACTION LOCK...3712
      Troubleshooting Guide...3712
      Removal And Installation...3713
    BOSS® DIAGNOSTIC TOOL...3715
      Procedure...3715
    SENDER AND SENSOR...3715
      Service Checks...3715
    RPM SENSOR...3715
    MONITOR SERVICE CODES...3716
    TROUBLESHOOTING THE BOSS® & LCD DISPLAY...3718
    BOSS® UNIT...3719
      Removal And Installation...3719
    BOSS® INSTRUMENT PANEL...3720
      Removal And Installation...3720
    ELECTRICAL/HYDRAULIC CONTROLS REFERENCE...3721
      Controls Identification Chart...3721
  SPECIFICATIONS...3723
    SKID STEER LOADER SPECIFICATIONS...3725
      753 - S/N 515811001 & Above, S/N 516211001 & Above...3725
        PERFORMANCE...3725
        CONTROLS...3725
        ENGINE...3726
        HYDRAULIC SYSTEM...3726
        ELECTRICAL...3726
        DRIVE SYSTEM...3727
        CAPACITIES...3727
        TIRES...3727
        FLOOR PRESSURE...3727
      753, 753H - S/N 508693001 & Above, S/N 508630001 & Above, S/N 511476001 & Above, S/N 512716001 & Above, S/N 513911001 & Above...3728
        PERFORMANCE...3728
        CONTROLS...3728
        ENGINE...3729
        HYDRAULIC SYSTEM...3729
        ELECTRICAL...3729
        DRIVE SYSTEM...3730
        CAPACITIES...3730
        TIRES...3730
        FLOOR PRESSURE...3730
      ENGINE SPECIFICATIONS...3731
        Fuel Injection Nozzles...3731
        Fuel Injection Pump...3731
        Cylinder Head...3731
        Valves...3731
        Valve Springs...3731
        Valve Timing...3731
        Rocker Arms...3731
        Camshaft...3732
        Tappet...3732
        Cylinders...3732
        Piston Rings...3732
        Pistons...3732
        Connecting Rod...3732
        Oil Pump...3732
        Crankshaft...3733
        Timing Gear...3733
        Thermostat...3733
        Crankshaft Re–Grind Data...3734
        Torque For General Metric Bolts...3735
      HYDRAULIC CONNECTION SPECIFICATIONS...3736
        O–Ring Face Seal Connection...3736
        Straight Thread O–Ring Fitting...3736
        Tubelines And Hoses...3736
        Flare Fitting...3736
        O–Ring Flare Fitting...3737
        Port Seal Fitting...3739
      TORQUE SPECIFICATIONS FOR LOADER...3740
      HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS...3741
      STANDARD TORQUE SPECIFICATIONS FOR BOLTS...3742
      DECIMAL AND MILLIMETER EQUIVALENTS...3743
      U.S. TO METRIC CONVERSION...3743
  ADVANCED HAND CONTROL SYSTEM (AHC)...3745
    WIRING SCHEMATICS W/ADVANCED HAND CONTROL OPTIONS...3747
    AHC COMPONENTS...3757
      Identification...3757
    TROUBLESHOOTING (AHC)...3758
    ACTUATOR VOLTAGE TEST...3760
      Procedure...3760
    HANDLE CONTROL UNIT TEST...3763
      Procedure...3763
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...3766
      Troubleshooting Chart...3766
    ADVANCED HAND CONTROLS (AHC)...3766
      Troubleshooting Chart...3766
    AHC/PWM CONTROLLER...3767
      Removal And Installation...3767
      Description...3768
      Conditions...3769
      Troubleshooting Chart...3769
      Handle Testing...3770
      Solenoid Coil Testing...3770
    CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC)...3771
      Control Handle Unit Removal And Installation...3771
      Control Unit Connector...3774
      Switch Handle Removal And Installation...3775
      AHC Handle Removal And Installation...3778
      AHC Handle Disassembly And Assembly...3779
      AHC Steering Lever Removal And Installation...3780
      AHC Steering Lever Boot...3780
      Actuators Removal And Installation...3781
      Actuators Disassembly And Assembly...3782
      Components Identification...3783
      Controller Connector And Wire Identification...3784
      AHC/PWM Controller Removal And Installation...3785
      Handle Sensor Removal And Installation...3786
      Handle Sensor Connector...3788
      Switch Handle Removal And Installation...3789
      Control Handle Removal And Installation...3792
      Control Handle Disassembly And Assembly...3793
      Control Lever Removal And Installation...3794
      Control Lever Boot...3795
      Actuators Disassembly And Assembly...3796
    BICS™ VALVE...3797
      Lift Arm By–Pass Orifice...3797
      Check Valve...3798
      Lock Valve...3798
      BICS™ Valve Solenoid...3799
      Removal And Installation...3800
    HYDRAULIC CONTROL VALVE...3801
      Removal And Installation...3801
      Identification Chart...3803
      Disassembly And Assembly...3804
      Load Check Valve...3804
      Lift Base End Restrictor...3804
      Main Relief Valve...3805
      Port Relief Valve (Lift)...3806
      Anti–Cavitation/Port Relief Valve...3806
      Port Relief Valve (Tilt)...3807
      Anti–Cavitation Valve...3807
      Rubber Boot...3808
      Lift And Tilt Spool...3809
      Inspection...3811
      Auxiliary Spool...3812
      Auxiliary Electrical Solenoid...3813
      Spool Seal Installation...3814
      H–Port Auxiliary Section...3815
  SERVICE MANUAL REVISIONS...3817
    753, 753H–1...3817
    753/753H–2...3819
    753/753H–3...3821
    753/753H–4...3823
    753/753H–5...3825
6720326 (8-90) - 753 Loader Service Manual...3827
6900967 (9-00) - 751 Operation & Maintenance Manual...4231
  OPERATOR SAFETY WARNINGS...4233
  CONTENTS...4235
    REFERENCE INFORMATION...4235
    BOBCAT COMPANY IS ISO 9001 CERTIFIED...4236
    REGULAR MAINTENANCE ITEMS...4236
  FOREWORD...4237
    SERIAL NUMBER LOCATIONS...4239
    LOADER SERIAL NUMBER...4239
    ENGINE SERIAL NUMBER...4239
    DELIVERY REPORT...4239
    BOBCAT LOADER IDENTIFICATION...4240
    FEATURES AND ACCESSORIES...4241
  SAFETY...4243
    SAFETY INSTRUCTIONS FOR BOBCAT SKID–STEER LOADERS AND ATTACHMENTS...4245
      SAFETY IS THE OPERATOR’S RESPONSIBILITY...4245
      BEFORE OPERATING THE BOBCAT LOADER...4246
      SAFE OPERATION NEEDS A QUALIFIED OPERATOR *...4246
    FIRE PREVENTION...4247
    MACHINE SIGNS (DECALS)...4248
  OPERATING INSTRUCTIONS...4251
    INSTRUMENT PANEL IDENTIFICATION...4253
      Left Panel – Standard and Deluxe Instrument Panels...4253
      Right Panel – Standard Instrument Panel (With Key Switch) ...4254
      Right Panel – Deluxe Instrument Panel (With Keyless Start)...4255
      Option and Field Accessory Panels (If Equipped)...4256
    LIFT ARM BY–PASS CONTROL...4257
    TRACTION LOCK OVERRIDE...4257
    ENGINE SPEED CONTROL...4258
    PARKING BRAKE...4258
    STEERING LEVERS...4259
    STOPPING THE BOBCAT LOADER...4259
    SEAT BAR RESTRAINT SYSTEM...4260
    HYDRAULIC CONTROLS...4261
      Foot Pedals...4261
        Lift Arm Operation...4261
        Lift Arm Float Position...4261
        Tilt Operation...4261
      Advanced Hand Controls (If Equipped)...4261
        Lift Arm Operation...4261
        Lift Arm Float Position...4261
        Tilt Operation...4261
      Quick Couplers...4262
      Releasing Hydraulic Pressure (Loader andAttachment)...4262
      Attachment Auxiliary Hydraulics (If Equipped)...4263
        Auxiliary Hydraulics Button...4263
        FRONT Auxiliary Hydraulics Operation...4263
        REAR Auxiliary Hydraulics Operation ...4263
      Attachment Control Device (ACD) (If Equipped)...4264
      Bucket Position Valve Operation (If Equipped)...4264
    DAILY INSPECTION...4265
      Daily Inspection and Maintenance...4265
    PRE–STARTING PROCEDURE...4266
    STARTING THE ENGINE...4268
      Standard Instrument Panel (With Key Switch)...4268
      Deluxe Instrument Panel (With Keyless Start)...4270
      Cold Temperature Starting...4272
      Warming the Hydraulic/Hydrostatic System...4272
    STOPPING THE ENGINE...4272
    MONITORING THE DISPLAY PANEL...4273
    ATTACHMENTS AND BUCKETS...4274
      Bob–Tach...4275
        Installing The Bucket Or Attachment...4275
        Removing The Bucket Or Attatchment...4276
    OPERATING PROCEDURE...4277
      Filling the Bucket (Foot Pedals)...4278
      Filling the Bucket (Advanced Hand Controls)...4278
      Emptying the Bucket (Foot Pedals)...4279
      Emptying the Bucket (Hand Controls)...4279
      Leveling the Ground (Using Lift Arms in Float Position) (Foot Pedals)...4279
      Leveling the Ground (Using Lift Arms in Float Position) (Advanced Hand Controls)...4279
      Digging Into the Ground (Foot Pedals)...4280
      Digging Into the Ground (Advanced Hand Controls)...4280
      Backfilling (Foot Pedals)...4280
      Backfilling (Advanced Hand Controls)...4280
    PARKING THE BOBCAT LOADER...4281
    TRANSPORTING THE BOBCAT LOADER...4282
    TOWING THE LOADER...4282
    LIFTING THE LOADER...4283
      Single Point Lift...4283
  PREVENTIVE MAINTENANCE...4285
    MAINTENANCE SAFETY...4287
    SERVICE SCHEDULE...4289
    LIFT ARM SUPPORT DEVICE...4290
      Engaging The Lift Arm Support Device...4290
      Disengaging The Lift Arm Support Device...4291
    HEATER...4291
      Filter Cleaning and Maintenance...4291
    OPERATOR CAB...4292
      Raising The Operator Cab...4292
      Lowering The Operator Cab...4293
      Emergency Exit...4294
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)...4295
      Inspecting the Seat Bar...4295
      Maintaining the Seat Bar...4295
    SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS)...4296
      Inspecting the Seat Bar...4296
      Maintaining the Seat Bar...4296
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...4297
      Inspecting The BICS™ Controller...4297
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)...4297
      Inspecting The Seat Bar Sensor (Engine RUNNING)...4297
      Inspecting The Traction Lock (Engine RUNNING)...4297
      Inspecting The Lift Arm By–Pass Control...4297
      Additional Inspection For Loaders With Advanced Hand Controls (AHC)...4297
    REAR DOOR...4298
      Opening And Closing The Rear Door...4298
      Adjusting The Rear Door...4298
    REAR GRILL...4299
    AIR CLEANER SERVICE...4300
      Replacing Filter Element...4300
    FUEL SYSTEM...4302
      Fuel Specifications...4302
      Filling The Fuel Tank...4302
      Fuel Filter...4302
      Removing Air From The Fuel System...4303
    ENGINE LUBRICATION SYSTEM...4304
      Checking Engine Oil...4304
      Replacing Oil And Filter...4304
    ENGINE COOLING SYSTEM...4306
      Cleaning The Cooling System...4306
      Replacing The Coolant...4307
    ALTERNATOR BELT...4308
      Adjusting...4308
    ELECTRICAL SYSTEM...4309
      Description...4309
      Cleaning Battery Terminals...4309
      Fuse Location...4309
      Using A Booster Battery (Jump Starting)...4310
      Removing And Installing The Battery...4311
    HYDRAULIC/HYDROSTATIC SYSTEM...4312
      Checking And Adding Fluid...4312
      Replacing Hydraulic Fluid and Case Dain Filters...4313
      Breather Cap...4314
    SPARK ARRESTOR MUFFLER...4315
    TIRE MAINTENANCE...4316
      Wheel Nuts...4316
      Rotating...4316
      Mounting...4316
    FINAL DRIVE TRANSMISSION (CHAINCASE)...4317
      Checking And Adding Oil...4317
      Removing Oil From The Chaincase...4317
    FAN GEARBOX...4317
      Checking And Maintaining...4317
    DRIVE BELT...4318
      Adjusting The Drive Belt...4318
      Replacing The Drive Belt...4318
    LUBRICATION OF THE BOBCAT LOADER...4319
    PIVOT PINS...4320
    BOB–TACH...4321
      Inspection and Maintenance...4321
  SYSTEM SETUP AND ANALYSIS...4323
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...4325
      Troubleshooting Chart...4325
    DELUXE INSTRUMENTATION SERVICE CODES...4326
      Deluxe Instrumentation Panel Setup...4327
        Deluxe Panel Upgrade...4327
        Icon Identification...4327
        Deluxe Panel Setup...4327
        Passwords...4328
        Changing the Password...4328
  MACHINE SIGN TRANSLATIONS...4329
    IMPORTANT - 6560573...4331
    SERVICE SCHEDULE - 6718398...4332
    WARNING - 6718698 ...4334
    WARNING - 6718699...4335
    WARNING - 6579528...4336
    WARNING - 6577754...4336
    DANGER - 6579528...4336
    DANGER - 6579509...4336
    DANGER - 6717343...4337
    WARNING - 6579544...4337
  SPECIFICATIONS...4339
    SKID STEER LOADER SPECIFICATIONS...4341
      Dimensional Specifications...4341
      Performance Specifications...4341
      Engine...4341
      Loader Controls...4341
      Hydraulic System...4341
      Electrical System...4341
      Capacities...4341
    BOBCAT APPROVED ATTACHMENTS & ACCESSORIES...4342
    ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS...4345
  WARRANTY...4347
6900786 (9-00) - 751 Operation & Maintenance Manual...4349
  OPERATOR SAFETY WARNINGS...4351
  CONTENTS...4353
    REFERENCE INFORMATION...4353
    BOBCAT COMPANY IS ISO 9001 CERTIFIED...4354
    REGULAR MAINTENANCE ITEMS...4354
  FOREWORD...4355
    SERIAL NUMBER LOCATIONS...4357
    LOADER SERIAL NUMBER...4357
    ENGINE SERIAL NUMBER...4357
    DELIVERY REPORT...4357
    BOBCAT LOADER IDENTIFICATION...4358
    OPTIONS AND ACCESSORIES...4359
  SAFETY...4361
    SAFETY INSTRUCTIONS FOR BOBCAT SKID–STEER LOADERS AND ATTACHMENTS...4363
      SAFETY IS THE OPERATOR’S RESPONSIBILITY...4363
      BEFORE OPERATING THE BOBCAT LOADER...4364
      SAFE   OPERATION   NEEDS   A   QUALIFIED OPERATOR *...4364
    FIRE PREVENTION...4365
    MACHINE SIGNS (DECALS)...4366
  OPERATING INSTRUCTIONS...4369
    INSTRUMENT PANEL...4371
      Front Panel ...4371
      Side Console*...4371
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...4372
      Lift Arm By–Pass Control...4373
      Traction Lock Override...4373
      Auxiliary Hydraulic System...4373
    ENGINE SPEED CONTROL...4374
    PARKING BRAKE...4374
    STEERING LEVERS...4375
    STOPPING THE BOBCAT LOADER...4375
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)...4376
    SEAT BAR RESTRAINT SYSTEM (MECHANICAL HAND CONTROLS)...4377
    SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS)...4378
    BAR RESTRAINT SYSTEM (A...4379
      Foot Pedals...4379
        Lift Arm Operation...4379
        Lift Arm Float Position...4379
        Tilt Operation...4379
        Bucket Position Valve Operation (If Equipped)...4379
      Hand Controls (Mechanical and Advanced Hand Controls)...4380
        Lift Arm Operation...4380
        Lift Arm Float Position...4380
        Tilt Operation...4380
        Bucket Position Valve Operation (If Equipped)...4380
      Auxiliary Hydraulics (If Equipped)...4381
        Quick Couplers...4381
        Auxiliary Hydraulics Switch...4382
        FRONT Auxiliary Hydraulics Operation ...4382
        FRONT Auxiliary Hydraulics Continuous Operation(RIGHT Steering Lever)...4382
        REAR Auxiliary Hydraulics Operation (LEFT Steering Lever)...4382
      Attachment Functions Control...4383
      Relieving Hydraulic Pressure...4383
    DAILY INSPECTION...4384
      Daily Inspection and Maintenance...4384
    GETTING READY FOR OPERATION...4385
    STARTING THE ENGINE...4386
      Normal Starting...4387
      Cold Temperature Starting...4388
      Warming the Hydraulic/Hydrostatic System...4388
    STOPPING THE ENGINE...4388
    ATTACHMENTS AND BUCKETS...4389
      Installing The Bucket Or Attachment...4390
      Removing The Bucket Or Attachment ...4391
    OPERATING PROCEDURES...4392
    OPERATING PROCEDURES (FOOT PEDALS) ...4393
      Filling the Bucket...4393
      Emptying the Bucket...4393
      Digging Into the Ground...4394
      Leveling the Ground (Using Lift Arms in Float Position)...4394
      Backfilling...4395
      PARKING THE BOBCAT LOADER...4395
    OPERATING PROCEDURE (HAND CONTROLS)...4396
      Filling The Bucket...4396
      Emptying The Bucket...4396
      Digging Into The Ground...4397
      Leveling The Ground (Using Lift Arms In Float Position)...4397
      Backfilling...4398
      PARKING THE BOBCAT LOADER...4398
    TRANSPORTING THE BOBCAT LOADER...4399
    TOWING THE LOADER...4399
    LIFTING THE LOADER...4400
      Four Point Lift...4400
      Single Point Lift...4400
  PREVENTIVE MAINTENANCE...4401
    MAINTENANCE SAFETY...4403
    SERVICE SCHEDULE...4405
    LIFT ARM SUPPORT DEVICE...4406
      Engaging The Lift Arm Support Device...4406
      Disengaging The Lift Arm Support Device...4407
    OPERATOR CAB...4408
      Raising The Operator Cab...4408
      Lowering The Operator Cab...4409
      Emergency Exit...4410
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)...4411
      Inspecting The Seat Bar...4411
      Maintaining The Seat Bar...4411
    SEAT BAR RESTRAINT SYSTEM (MECHANICAL HAND CONTROLS)...4412
      Inspecting The Seat Bar...4412
      Maintaining The Seat Bar...4412
    SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS)...4413
      Inspecting The Seat Bar...4413
      Maintaining The Seat Bar...4413
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...4414
      Inspecting The BICS™ Controller...4414
      Inspecting Deactivation Of The Auxiliary HydraulicsSystem (Engine STOPPED – Key ON)...4414
      Inspecting The Seat Bar Sensor (Engine RUNNING)...4414
      Inspecting The Traction Lock (Engine RUNNING)...4414
      Inspecting The Lift Arm By–Pass Control...4414
      Additional Inspection For Loaders With Advanced Hand Controls...4414
    REAR DOOR...4415
      Latch Adjustment...4415
    AIR CLEANER SERVICE...4416
      Replacing Filter Element...4416
    FUEL SYSTEM...4418
      Fuel Specifications...4418
      Filling The Fuel Tank...4418
      Fuel Filter...4418
      Removing Air From The Fuel System...4419
    ENGINE LUBRICATION SYSTEM...4420
      Checking Engine Oil...4420
      Oil Chart...4420
      Replacing Oil And Filter...4420
    ENGINE COOLING SYSTEM...4422
      Cleaning The Cooling System...4422
      Checking The Coolant Level...4422
      Replacing The Coolant...4423
    ALTERNATOR BELT...4424
      Adjusting...4424
    ELECTRICAL SYSTEM...4425
      Description...4425
      Cleaning The Battery Terminals...4425
      Fuse Location...4425
      Using A Booster Battery (Jump Starting)...4426
      Removing And Installing The Battery...4427
    HYDRAULIC/HYDROSTATIC SYSTEM...4429
      Checking And Adding Fluid...4429
      Replacing Hydraulic/Hydrostatic Filter...4429
      Replacing Hydraulic Fluid...4430
      Breather Cap...4431
    SPARK ARRESTOR MUFFLER...4432
    TIRE MAINTENANCE...4433
      Wheel Nuts...4433
      Tire Rotation...4433
      Tire Mounting...4433
    FINAL DRIVE TRANSMISSION (CHAINCASE)...4434
      Checking And Adding Oil...4434
      Removing Oil From The Chaincase...4434
    FAN GEARBOX...4435
      Checking And Maintaining...4435
    DRIVE BELT...4436
      Adjusting The Drive Belt...4436
    LUBRICATING THE BOBCAT LOADER...4438
    PIVOT PINS...4439
    BOB–TACH...4440
      Inspection and Maintenance...4440
  SYSTEMS ANALYSIS...4441
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...4443
      Troubleshooting Chart...4443
    ADVANCED HAND CONTROLS (AHC)...4443
      Troubleshooting Chart...4443
  MACHINE SIGN TRANSLATIONS...4445
    IMPORTANT - 6560573...4447
    SERVICE SCHEDULE - 6715563...4448
    WARNING - 6579510...4450
    WARNING - 6703725...4451
    WARNING - 6579639...4452
    WARNING - 6577754...4452
    DANGER - 6579639...4452
    DANGER - 6579509...4452
    DANGER - 6717343...4453
    WARNING - 6575944...4453
  SPECIFICATIONS...4455
    LOADER SPECIFICATIONS...4457
      Specifications...4457
      PERFORMANCE...4457
      CONTROLS...4457
      ENGINE...4457
      HYDRAULIC SYSTEM...4458
      ELECTRICAL...4458
      DRIVE SYSTEM...4458
      CAPACITIES...4458
      TIRES...4458
    BOBCAT COMPANY APPROVED ATTACHMENTS & ACCESSORIES...4459
    ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS...4461
  WARRANTY...4463
6900417 (8-98) - 751 Operation & Maintenance Manual...4465
  OPERATOR SAFETY WARNINGS...4467
  CONTENTS...4469
    REFERENCE INFORMATION...4469
    MELROE COMPANY IS ISO 9001 CERTIFIED...4470
    REGULAR MAINTENANCE ITEMS...4470
  FOREWORD...4471
    SERIAL NUMBER LOCATIONS...4473
    LOADER SERIAL NUMBER...4473
    ENGINE SERIAL NUMBER...4473
    DELIVERY REPORT...4473
    BOBCAT LOADER IDENTIFICATION...4474
    OPTIONS AND ACCESSORIES...4475
  SAFETY...4477
    SAFETY INSTRUCTIONS...4479
      SAFETY IS THE OPERATOR’S RESPONSIBILITY...4479
      BEFORE OPERATING THE BOBCAT LOADER...4480
      SAFE OPERATION NEEDS A QUALIFIED OPERATOR*...4480
    FIRE PREVENTION...4481
    MACHINE SIGNS (DECALS)...4482
  OPERATING INSTRUCTIONS...4485
    INSTRUMENT PANEL...4487
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...4488
      Lift Arm By–Pass Control...4489
      Traction Lock Override...4489
      Seat Sensor Override (If Equipped)...4489
      Auxiliary Hydraulic System...4489
    ENGINE SPEED CONTROL...4490
    PARKING BRAKE...4490
    STEERING LEVERS...4491
    STOPPING THE BOBCAT LOADER...4491
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)...4492
    SEAT BAR RESTRAINT SYSTEM (MACHANICAL HAND CONTROLS)...4493
    SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS)...4494
    HYDRAULIC CONTROLS...4495
      Foot Pedals...4495
        Lift Arm Operation...4495
        Lift Arm Float Position...4495
        Tilt Operation...4495
        Bucket Position Valve Operation (If Equipped)...4495
      Hand Controls (Mechanical and Advanced Hand Controls)...4496
        Lift Arm Operation...4496
        Lift Arm Float Position...4496
        Tilt Operation...4496
        Bucket Position Valve Operation (If Equipped)...4496
      Advanced Hand Controls (AHC) (If Equipped)...4496
      Auxiliary Hydraulics (If Equipped)...4497
        Quick Couplers (Flush Face)...4497
        Auxiliary Hydraulics Switch...4498
        FRONT Auxiliary Hydraulics Operation ...4498
        FRONT Auxiliary Hydraulics Continuous Operation...4498
        REAR Auxiliary Hydraulics Operation...4498
      Attachment Functions Control...4499
      Relieving Hydraulic Pressure...4499
    DAILY INSPECTION...4500
      Daily Inspection and Maintenance...4500
    GETTING READY FOR OPERATION...4501
    STARTING THE ENGINE...4502
      Normal Starting...4503
      Cold Temperature Starting...4504
      Warming the Hydraulic/Hydrostatic System...4504
    STOPPING THE ENGINE...4504
    ATTACHMENTS AND BUCKETS...4505
      Installing The Bucket Or Attachment...4506
      Removing The Bucket Or Attachment ...4507
    OPERATING PROCEDURES...4508
      Filling the Bucket...4509
      Emptying the Bucket...4509
      Digging Into the Ground...4510
      Leveling the Ground (Using Lift Arms in FloatPosition)...4510
      Backfilling...4511
    PARKING THE BOBCAT LOADER...4511
    OPERATING PROCEDURE (HAND CONTROLS)...4512
      Filling The Bucket...4512
      Emptying The Bucket...4512
      Digging Into The Ground...4513
      Leveling The Ground (Using Lift Arms In Float Position)...4513
      Backfilling...4514
    PARKING THE BOBCAT LOADER...4514
    TRANSPORTING THE BOBCAT LOADER...4515
    TOWING THE LOADER...4515
    STOPPING THE BOBCAT LOADER...4515
    LIFTING THE LOADER...4516
      Four Point Lift...4516
      Single Point Lift...4516
  PREVENTIVE MAINTENANCE...4517
    MAINTENANCE SAFETY...4519
    SERVICE SCHEDULE...4521
    LIFT ARM SUPPORT DEVICE...4522
      Engaging The Lift Arm Support Device...4522
      Disengaging The Lift Arm Support Device...4523
    OPERATOR CAB...4524
      Raising The Operator Cab...4524
      Lowering The Operator Cab...4525
      Emergency Exit...4526
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)...4527
      Inspecting The Seat Bar...4527
      Maintaining The Seat Bar...4527
    SEAT BAR RESTRAINT SYSTEM (MECHANICAL HAND CONTROLS)...4528
      Inspecting The Seat Bar...4528
      Maintaining The Seat Bar...4528
    SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS)...4529
      Inspecting The Seat Bar...4529
      Maintaining The Seat Bar...4529
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...4530
      Inspecting The BICS™ Controller ...4530
      Inspecting Deactivation Of The Auxiliary HydraulicsSystem (Engine STOPPED – Key ON)...4530
      Inspecting The Seat And Seat Bar Sensors (Engine RUNNING)...4530
      Inspecting The Traction Lock (Engine RUNNING)...4530
      Inspecting The Lift Arm By–Pass Control...4530
      Inspecting the BICS™ Lock Valves (Advanced Hand Control Only)...4531
      Maintenance...4531
    REAR DOOR...4532
      Latch Adjustment...4532
    REAR GRILL...4532
    AIR CLEANER SERVICE...4533
      Replacing Filter Element...4533
    FUEL SYSTEM...4535
      Fuel Specifications...4535
      Filling The Fuel Tank...4535
      Fuel Filter...4535
      Removing Air From The Fuel System...4536
    ENGINE LUBRICATION SYSTEM...4537
      Checking Engine Oil...4537
      Oil Chart...4537
      Replacing Oil And Filter...4537
    ENGINE COOLING SYSTEM...4539
      Cleaning The Cooling System...4539
      Checking The Coolant Level...4539
      Replacing The Coolant...4540
    ALTERNATOR BELT...4541
      Adjusting...4541
    ELECTRICAL SYSTEM...4542
      Description...4542
      Cleaning The Battery Terminals...4542
      Fuse Location...4542
      Using A Booster Battery (Jump Starting)...4543
      Removing And Installing The Battery...4544
    HYDRAULIC/HYDROSTATIC SYSTEM...4546
      Checking And Adding Fluid...4546
      Replacing Hydraulic/Hydrostatic Filter...4546
      Replacing Hydraulic Fluid...4547
      Breather Cap...4548
    SPARK ARRESTOR MUFFLER...4549
    TIRE MAINTENANCE...4550
      Wheel Nuts...4550
      Tire Rotation...4550
      Tire Mounting...4550
    FINAL DRIVE TRANSMISSION (CHAINCASE)...4551
      Checking And Adding Oil...4551
      Removing Oil From The Chaincase...4551
    FAN GEARBOX...4552
      Checking And Maintaining...4552
    DRIVE BELT...4553
      Adjusting The Drive Belt...4553
      Replacing The Drive Belt...4554
    LUBRICATING THE BOBCAT LOADER...4555
    PIVOT PINS...4556
    BOB–TACH...4557
      Inspection and Maintenance...4557
  SYSTEMS ANALYSIS...4559
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...4561
      Troubleshooting Chart...4561
    ADVANCED HAND CONTROLS (AHC)...4561
      Troubleshooting Chart...4561
  MACHINE SIGN TRANSLATIONS...4563
    IMPORTANT - 6560573...4565
    WARNING - 6579511...4566
    SERVICE SCHEDULE - 6708212 ...4567
    WARNING - 6579510...4569
    WARNING - 6703725...4570
    WARNING - 6579528...4571
    WARNING - 6577754...4571
    DANGER - 6579639...4571
    DANGER - 6579509...4571
  SPECIFICATIONS...4573
    PERFORMANCE...4575
    CONTROLS...4575
    ENGINE...4575
    HYDRAULIC SYSTEM...4576
    ELECTRICAL...4576
    DRIVE SYSTEM...4576
    CAPACITIES...4576
    TIRES...4576
    MELROE COMPANY APPROVED ATTACHMENTS & ACCESSORIES...4577
    ADDITIONAL PUBLICATIONS...4580
  WARRANTY...4581
6900370 (4-99) - 751 (Foot Pedal & Hand Control) Operation & Maintenance Manual...4583
  OPERATOR SAFETY WARNINGS...4585
  CONTENTS...4587
    REFERENCE INFORMATION...4587
    MELROE COMPANY IS ISO 9001 CERTIFIED...4588
    REGULAR MAINTENANCE ITEMS...4588
  FOREWORD...4589
    SERIAL NUMBER LOCATIONS...4591
    LOADER SERIAL NUMBER...4591
    ENGINE SERIAL NUMBER...4591
    DELIVERY REPORT...4591
    BOBCAT LOADER IDENTIFICATION...4592
    OPTIONS AND ACCESSORIES...4593
  SAFETY...4595
    SAFETY INSTRUCTIONS...4597
      SAFETY IS THE OPERATOR’S RESPONSIBILITY...4597
      BEFORE OPERATING THE BOBCAT LOADER...4598
      SAFE OPERATION NEEDS A QUALIFIED OPERATOR*...4598
    FIRE PREVENTION...4599
    MACHINE SIGNS (DECALS)...4600
  OPERATING INSTRUCTIONS...4603
    INSTRUMENT PANEL...4605
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...4606
      Lift Arm By–Pass Control...4607
      Traction Lock Override...4607
      Seat Sensor Override (If Equipped)...4607
    ENGINE SPEED CONTROL...4608
    PARKING BRAKE...4608
    STEERING LEVERS...4609
    STOPPING THE BOBCAT LOADER...4609
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)...4610
    SEAT BAR RESTRAINT SYSTEM (HAND CONTROLS)...4612
    HYDRAULIC CONTROLS...4613
      Foot Pedals...4613
        Lift Arm Operation...4613
        Lift Arm Float Position...4613
        Tilt Operation...4613
        Bucket Position Valve Operation (Option or Field Accessory)...4613
      Hand Controls...4614
        Lift Arm Operation...4614
        Lift Arm Float Position...4614
        Tilt Operation...4614
        Bucket Position Valve Operation (Option or Field Accessory)...4614
      Auxiliary Hydraulics (Option or Field Accessory)...4615
        Quick Couplers (Flush Face)...4615
        Auxiliary Hydraulics Mode Switch...4616
        FRONT Auxiliary Hydraulics Operation ...4616
        FRONT Auxiliary Hydraulics Continuous Operation (Detent)...4616
        REAR Auxiliary Hydraulics Operation ...4616
      Attachment Functions Control...4617
      Relieving Hydraulic Pressure...4617
    DAILY INSPECTION...4618
    GETTING READY FOR OPERATION...4619
    STARTING THE ENGINE...4620
      Normal Starting...4621
      Cold Temperature Starting...4622
      Warming the Hydraulic/Hydrostatic System...4622
    STOPPING THE ENGINE...4622
    ATTACHMENTS AND BUCKETS...4623
      Installation...4624
      Removal...4625
    OPERATING PROCEDURES...4626
    OPERATING PROCEDURES (FOOT PEDALS) ...4627
      Filling the Bucket...4627
      Emptying the Bucket...4627
      Digging Into the Ground...4628
      Leveling the Ground (Using Lift Arms in Float Position)...4628
      Backfilling...4629
    PARKING THE BOBCAT LOADER...4629
    OPERATING PROCEDURES (HAND CONTROLS)...4630
      Filling The Bucket...4630
      Emptying The Bucket...4630
      Digging Into The Ground...4631
      Leveling The Ground (Using Lift Arms In FloatPosition)...4631
      Backfilling...4632
    PARKING THE BOBCAT LOADER...4632
    TRANSPORTING THE BOBCAT LOADER...4633
    STOPPING THE BOBCAT LOADER...4633
    LIFTING THE LOADER...4634
      Four Point Lift...4634
  PREVENTIVE MAINTENANCE...4635
    MAINTENANCE SAFETY...4637
    SERVICE SCHEDULE...4639
    OPERATOR CAB...4640
      Raising the Operator Cab...4640
      Lowering the Operator Cab...4641
      Emergency Exit...4642
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)...4643
      Inspecting The Seat Bar...4643
      Maintaining The Seat Bar...4643
    SEAT BAR RESTRAINT SYSTEM (HAND CONTROLS)...4644
      Inspecting The Seat Bar...4644
      Maintaining The Seat Bar...4644
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...4645
      Inspecting the BICS™ Controller (Engine STOPPED– Key ON)...4645
      Inspecting the Seat and Seat Bar Sensors (Engine RUNNING)...4645
      Inspecting the Traction Lock (Engine RUNNING)...4645
      Inspecting the Lift Arm By–Pass Control...4645
      Maintenance...4646
    PIVOT PINS...4647
    TIRE MAINTENANCE...4647
      Wheel Nuts...4647
      Tire Rotation...4647
      Tire Mounting...4647
    LIFT ARM SUPPORT DEVICE...4648
      Engaging the Lift Arm Support Device...4648
      Disengaging the Lift Arm Support Device...4649
    BOB–TACH...4649
      Inspection And Maintenance...4649
    REAR DOOR...4650
      Latch Adjustment...4650
    REAR GRILL...4651
    AIR CLEANER SERVICE...4652
      Condition Indicator...4652
      Replacing Filter Element...4652
    FUEL SYSTEM...4653
      Fuel Specifications...4653
      Filling the Fuel Tank...4653
      Fuel Filter...4653
      Removing Air From the Fuel System...4654
    ENGINE LUBRICATION SYSTEM...4655
      Checking Engine Oil...4655
      Oil Chart...4655
      Replacing Oil and Filter...4655
    ENGINE COOLING SYSTEM...4657
      Cleaning the Cooling System...4657
      Replacing the Coolant...4658
    ALTERNATOR BELT...4659
      Adjusting the Alternator Belt...4659
    TIMING BELT (Engine)...4659
    DRIVE BELT...4660
      Adjusting the Drive Belt...4660
      Drive Belt Replacement...4662
    ELECTRICAL SYSTEM...4663
      Description...4663
      Cleaning Battery Terminals...4663
      Fuse Location...4663
      Using A Booster Battery (Jump Starting)...4664
      Removing and Installing the Battery...4665
    FAN GEARBOX...4666
      Checking and Maintaining...4666
    FINAL DRIVE TRANSMISSION (CHAINCASE)...4666
      Checking and Adding Oil...4666
    HYDRAULIC/HYDROSTATIC SYSTEM...4667
      Checking and Adding Fluid...4667
      Replacing Hydraulic/Hydrostatic Filter...4667
      Replacing Hydraulic Fluid...4668
      Hydraulic Reservoir Breather Cap...4669
    SPARK ARRESTOR MUFFLER...4670
    LUBRICATION OF THE BOBCAT LOADER...4671
  SYSTEMS ANALYSIS...4673
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...4675
      Troubleshooting Chart...4675
  MACHINE SIGN TRANSLATIONS...4677
    IMPORTANT - 6560573...4679
    WARNING - 6579511...4680
    SERVICE SCHEDULE - 6708212...4681
    WARNING - 6579510...4683
    WARNING - 6703725...4684
    WARNING - 6579528...4685
    WARNING - 6577754...4685
    DANGER - 6579639...4685
    DANGER - 6579509...4685
  SPECIFICATIONS...4687
    SPECIFICATIONS...4689
    PERFORMANCE...4689
    CONTROLS...4689
    ENGINE...4689
    HYDRAULIC SYSTEM...4690
    ELECTRICAL...4690
    DRIVE SYSTEM...4690
    CAPACITIES...4690
    TIRES...4690
    FLOOR PRESSURE...4690
    MELROE COMPANY APPROVED ATTACHMENTS & ACCESSORIES...4691
    ADDITIONAL PUBLICATIONS...4694
  WARRANTY...4695
6900969 (12-06) - 753 Operation & Maintenance Manual...4697
  OPERATOR SAFETY WARNINGS...4699
  CONTENTS...4701
  FOREWORD...4703
    BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED...4705
    REGULAR MAINTENANCE ITEMS...4705
    MOTOR OIL...4705
    SERIAL NUMBER LOCATIONS...4706
      Loader Serial Number...4706
      Engine Serial Number...4706
    DELIVERY REPORT...4706
    BOBCAT LOADER IDENTIFICATION...4707
    FEATURES, ACCESSORIES AND ATTACHMENTS...4708
      Standard Items...4708
      Options and Accessories...4708
      Buckets Available...4709
      Attachments...4709
  SAFETY...4711
    SAFETY INSTRUCTIONS...4713
      Before Operation...4713
      Safe Operation Is The Operator’s Responsibility...4714
      Safe Operation Needs A Qualified Operator...4714
      Fire Prevention...4715
    MACHINE SIGNS (DECALS)...4716
  OPERATING INSTRUCTIONS...4719
    INSTRUMENT PANEL IDENTIFICATION...4721
      Left Panel - Standard and Deluxe Instrument Panels...4721
      Right Panel - Standard Instrument Panel (With Key Switch)...4722
      Right Panel - Deluxe Instrument Panel (With Keyless Start)...4723
      Option and Field Accessory Panels (If Equipped)...4725
      Side Accessory Panel...4725
      Front Accessory Panel...4725
      Cab Light...4726
    LIFT ARM BY-PASS CONTROL...4726
    TRACTION LOCK OVERRIDE...4726
    ENGINE SPEED CONTROL...4727
    PARKING BRAKE (EARLY MODELS)...4727
    PARKING BRAKE (LATER MODELS)...4727
    STEERING LEVERS...4728
    STOPPING THE BOBCAT LOADER...4728
    SEAT BAR RESTRAINT SYSTEM...4729
    HYDRAULIC CONTROLS...4730
      Foot Pedals...4730
      Advanced Hand Controls (If Equipped)...4730
      Quick Couplers...4731
      Releasing Hydraulic Pressure (Loader and Attachment)...4731
      Attachment Auxiliary Hydraulic Controls (If Equipped)...4732
      Auxiliary Hydraulics Button...4732
      FRONT Auxiliary Hydraulics Operation...4733
      Variable Flow...4733
      Maximum Flow Only...4733
      Continuous Flow...4733
      REAR Auxiliary Hydraulics Operation...4733
      Attachment Control Device (ACD) (If Equipped)...4734
      Bucket Position Valve Operation (If Equipped)...4735
    DAILY INSPECTION...4736
    PRE-STARTING PROCEDURE...4737
    STARTING THE ENGINE...4739
      Standard Instrument Panel (With Key Switch)...4739
      Deluxe Instrument Panel (With Keyless Start)...4740
      Cold Temperature Starting...4742
      Warming the Hydraulic/Hydrostatic System...4742
    STOPPING THE ENGINE...4743
    MONITORING THE DISPLAY PANEL...4744
    ATTACHMENTS AND BUCKETS...4745
      Bob-Tach...4746
      Power Bob-Tach...4748
      Power Bob-Tach...4750
    OPERATING PROCEDURE...4751
      Filling the Bucket (Foot Pedals)...4752
      Filling the Bucket (Hand Controls)...4752
      Emptying the Bucket (Foot Pedals)...4753
      Emptying the Bucket (Hand Controls)...4753
      Leveling the Ground (Using Lift Arms in Float Position) (Foot Pedals)...4753
      Leveling the Ground (Using Lift Arms in Float Position) (Hand Controls)...4753
      Digging Into the Ground (Foot Pedals)...4754
      Digging Into the Ground (Hand Controls)...4754
      Backfilling (Foot Pedals)...4755
      Backfilling (Hand Controls)...4755
    PARKING THE BOBCAT LOADER...4756
    TRANSPORTING THE BOBCAT LOADER...4757
    TOWING THE LOADER...4758
    LIFTING THE LOADER...4758
      Single Point Lift...4758
      Four Point Lift...4758
  PREVENTIVE MAINTENANCE...4759
    MAINTENANCE SAFETY...4763
    SERVICE SCHEDULE...4765
      Chart...4765
    LIFT ARM SUPPORT DEVICE...4766
      Engaging The Lift Arm Support Device...4766
      Disengaging The Lift Arm Support Device...4767
    HEATER...4767
      Filter Cleaning and Maintenance...4767
    OPERATOR CAB...4768
      Raising The Operator Cab...4768
      Lowering The Operator Cab...4769
      Cab Door Sensor (If Equipped)...4770
      Emergency Exit...4770
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)...4772
      Inspecting the Seat Bar...4772
      Maintaining the Seat Bar...4772
    SEAT BAR RESTRAINT SYSTEM ADVANCED CONTROL SYSTEM (ACS) and ADVANCED HAND CONTROLS (AHC)...4773
      Inspecting the Seat Bar...4773
      Maintaining the Seat Bar...4773
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS)...4774
      Inspecting The BICS Controller...4774
      Inspecting Deactivation Of The Auxiliary Hydraulics System...4774
      Inspecting The Seat Bar Sensor...4774
      Inspecting The Traction Lock...4774
      Inspecting The Lift Arm By-Pass Control...4774
      Inspecting Deactivation Of Lift And Tilt Functions (AHC & ACS)...4775
    REAR DOOR...4776
      Opening And Closing The Rear Door...4776
      Adjusting The Rear Door...4776
    REAR GRILL...4777
    AIR CLEANER SERVICE...4777
      Replacing Filter Element...4777
    FUEL SYSTEM...4779
      Fuel Specifications...4779
      Filling The Fuel Tank...4779
      Fuel Filter...4779
      Removing Air From The Fuel System...4780
    ENGINE LUBRICATION SYSTEM...4781
      Checking Engine Oil...4781
      Oil Chart...4781
      Replacing Oil And Filter...4781
    ENGINE COOLING SYSTEM...4782
      Cleaning The Cooling System...4782
      Checking The Coolant Level...4783
      Replacing The Coolant...4783
    ALTERNATOR BELT...4784
      Adjusting...4784
    ELECTRICAL SYSTEM...4785
      Description...4785
      Cleaning Battery Terminals...4785
      Fuse Location...4785
      Using A Booster Battery (Jump Starting)...4786
      Removing And Installing The Battery...4787
    HYDRAULIC/HYDROSTATIC SYSTEM...4788
      Checking And Adding Fluid...4788
      Replacing Hydraulic/Hydrostatic Filter...4788
      Replacing Hydraulic Fluid and Case Drain Filters...4789
      Breather Cap...4790
    SPARK ARRESTOR MUFFLER...4791
    TIRE MAINTENANCE...4792
      Wheel Nuts...4792
      Rotating...4792
      Mounting...4792
    FINAL DRIVE TRANSMISSION (CHAINCASE)...4793
      Checking And Adding Oil...4793
      Removing Oil From The Chaincase...4793
    FAN GEARBOX...4794
      Checking And Maintaining...4794
    DRIVE BELT...4795
      Adjusting The Drive Belt...4795
      Replacing The Drive Belt...4795
    LUBRICATION OF THE BOBCAT LOADER...4796
    PIVOT PINS...4797
    BOB-TACH...4798
      Inspection and Maintenance...4798
  SYSTEM SETUP & ANALYSIS...4799
    BICS SYSTEM...4801
      Troubleshooting Guide...4801
    DIAGNOSTICS SERVICE CODES...4802
      Display...4802
      Number Codes List...4803
    DELUXE INSTRUMENT PANEL SETUP...4807
      Deluxe Panel Upgrade...4807
      Deluxe Panel Setup...4808
      Passwords (Deluxe)...4808
      Viewing Service Codes...4810
    SHUTDOWN FEATURE...4811
    SERVICE CLOCK RESET...4811
  MACHINE SIGN TRANSLATIONS...4813
    SERVICE SCHEDULE (6734534)...4815
    WARNING (6728539)...4816
    WARNING (6715944)...4817
    WARNING (6710358)...4817
    DANGER (6702301)...4818
    WARNING (6579528)...4818
    DANGER (6702302)...4818
    WARNING (6717343)...4819
    WARNING (6577754)...4819
    IMPORTANT (6560573)...4819
    LIFT ARM SUPPORT DEVICE (6706558)...4820
  SPECIFICATIONS...4821
    SKID STEER LOADER SPECIFICATIONS...4823
      Dimensional Specifications:...4823
      Performance Specifications:...4823
      Engine:...4824
      Loader Controls:...4824
      Drive System:...4824
      Hydraulic System...4824
      Electrical System:...4824
      Standard Instrumentation Panel...4824
      Deluxe Instrumentation Panel (Option)...4824
      Capacities:...4825
    ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS...4826
  WARRANTY...4827
6900787 (9-00) - 753 Operation & Maintenance Manual...4829
  OPERATOR SAFETY WARNINGS...4831
  CONTENTS...4833
    REFERENCE INFORMATION...4833
    BOBCAT COMPANY IS ISO 9001 CERTIFIED...4834
    REGULAR MAINTENANCE ITEMS...4834
  FOREWORD...4835
    SERIAL NUMBER LOCATIONS...4837
    LOADER SERIAL NUMBER...4837
    ENGINE SERIAL NUMBER...4837
    DELIVERY REPORT...4837
    BOBCAT LOADER IDENTIFICATION...4838
    OPTIONS AND ACCESSORIES...4839
  SAFETY...4841
    SAFETY INSTRUCTIONS...4843
      SAFETY IS THE OPERATOR’S RESPONSIBILITY...4843
      BEFORE OPERATING THE BOBCAT LOADER...4844
      SAFE OPERATION NEEDS A QUALIFIED OPERATOR *...4844
    FIRE PREVENTION...4845
    MACHINE SIGNS (DECALS)...4846
  OPERATING INSTRUCTIONS...4849
    INSTRUMENT PANEL...4851
      Front Panel – Without BOSS®...4851
      Front Panel – With BOSS® ...4852
      BOSS Option Display Panel ...4853
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...4854
      Lift Arm By–Pass Control...4855
      Traction Lock Override...4855
      Auxiliary Hydraulic System...4855
    ENGINE SPEED CONTROL...4856
    PARKING BRAKE...4856
    STEERING LEVERS...4857
    STOPPING THE BOBCAT LOADER...4857
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)...4858
    SEAT BAR RESTRAINT SYSTEM (MECHANICAL HAND CONTROLS)...4859
    SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS)...4860
    HYDRAULIC CONTROLS...4861
      Foot Pedals...4861
        Lift Arm Operation...4861
        Lift Arm Float Position...4861
        Tilt Operation...4861
        Bucket Position Valve Operation...4861
      Hand Controls (Mechanical and Advanced Hand Controls)...4862
        Lift Arm Operation...4862
        Lift Arm Float Position...4862
        Tilt Operation...4862
        Bucket Position Valve Operation (If Equipped)...4862
      Advanced Hand Controls (AHC) (If Equipped)...4862
      Auxiliary Hydraulics (If Equipped)...4863
        Quick Couplers...4863
        Auxiliary Hydraulics Switch...4864
        Front Auxiliary Hydraulics Operation...4864
        Front Auxiliary Hydraulics Continuous Operation...4864
        Rear Auxiliary Hydraulics Operation ...4864
      Attachment Functions Control...4865
      Relieving Hydraulic Pressure...4865
    DAILY INSPECTION...4866
    GETTING READY FOR OPERATION...4866
    STARTING THE ENGINE...4868
      Normal Starting (Without BOSS®)...4868
      Cold Temperature Starting (Without BOSS®)...4869
      Normal Starting (With BOSS®)...4870
      Cold Temperature Starting (With BOSS®)...4871
      Warming The Hydraulic/Hydrostatic System...4871
    STOPPING THE ENGINE...4871
    ATTACHMENTS AND BUCKETS...4872
      Installing The Bucket Or Attachment...4873
      Removing The Bucket Or Attachment ...4874
    OPERATING PROCEDURE...4875
      Filling The Bucket...4876
      Emptying The Bucket...4876
      Digging Into The Ground...4877
      Leveling The Ground (Using Lift Arms In Float Position)...4877
      Backfilling...4878
    PARKING THE BOBCAT LOADER...4878
    OPERATING PROCEDURE (HAND CONTROLS)...4879
      Filling The Bucket...4879
      Emptying The Bucket...4879
      Digging Into The Ground...4880
      Leveling The Ground (Using Lift Arms In FloatPosition)...4880
      Backfilling...4881
    PARKING THE BOBCAT LOADER...4881
    TRANSPORTING THE BOBCAT LOADER...4882
    TOWING THE LOADER...4882
    LIFTING THE LOADER...4883
      Four Point Lift...4883
      Single Point Lift...4883
  PREVENTIVE MAINTENANCE...4885
    MAINTENANCE SAFETY...4887
    SERVICE SCHEDULE...4889
    LIFT ARM SUPPORT DEVICE...4890
      Engaging The Lift Arm Support Device...4890
      Disengaging The Lift Arm Support Device...4891
    OPERATOR CAB...4892
      Raising The Operator Cab...4892
      Lowering The Operator Cab...4893
      Emergency Exit...4894
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)...4895
      Inspecting The Seat Bar...4895
      Maintaining The Seat Bar...4895
    SEAT BAR RESTRAINT SYSTEM (MECHANICAL HAND CONTROLS)...4896
      Inspecting The Seat Bar...4896
      Maintaining The Seat Bar...4896
    SEAT BAR RESTRAINT SYSTEM (ADVANCED HANDCONTROLS)...4897
      Inspecting The Seat Bar...4897
      Maintaining The Seat Bar...4897
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...4898
      Inspecting The BICS™ Controller...4898
      Inspecting Deactivation Of The Auxiliary Hydraulics System...4898
      Inspecting The Seat Bar Sensor ...4898
      Inspecting The Traction Lock...4898
      Inspecting The Lift Arm By–Pass Control...4898
      Additional Inspection For Loaders With Advanced Hand Controls...4898
    REAR DOOR...4899
      Latch Adjustment...4899
    REAR GRILL...4899
    AIR CLEANER SERVICE...4900
      Replacing Filter Element...4900
    FUEL SYSTEM...4902
      Fuel Specifications...4902
      Filling The Fuel Tank...4902
      Fuel Filter...4902
      Removing Air From The Fuel System...4903
    ENGINE LUBRICATION SYSTEM...4904
      Checking Engine Oil...4904
      Oil Chart...4904
      Replacing Oil And Filter...4904
    ENGINE COOLING SYSTEM...4906
      Cleaning The Cooling System...4906
      Checking The Coolant Level...4906
      Replacing The Coolant...4907
    ALTERNATOR BELT...4908
      Adjusting...4908
    ELECTRICAL SYSTEM...4909
      Description...4909
      Cleaning Battery Terminals...4909
      Fuse Location...4909
      Using A Booster Battery (Jump Starting)...4910
      Removing And Installing The Battery...4911
    HYDRAULIC/HYDROSTATIC SYSTEM...4913
      Checking And Adding Fluid...4913
      Replacing Hydraulic/Hydrostatic Filter...4913
      Replacing Hydraulic Fluid...4914
      Breather Cap...4915
    SPARK ARRESTOR MUFFLER...4916
    TIRE MAINTENANCE...4917
      Wheel Nuts...4917
      Tire Rotation...4917
      Tire Mounting...4917
    FINAL DRIVE TRANSMISSION (CHAINCASE)...4918
      Checking And Adding Oil...4918
      Removing Oil From The Chaincase...4918
    FAN GEARBOX...4919
      Checking And Maintaining...4919
    DRIVE BELT...4920
      Adjusting The Drive Belt...4920
      Replacing The Drive Belt...4921
    LUBRICATION OF THE BOBCAT LOADER...4922
    PIVOT PINS...4923
    BOB–TACH...4924
      Inspection and Maintenance...4924
  SYSTEMS ANALYSIS...4925
    SERVICE CODES (BOSS® Option)...4927
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...4929
      Troubleshooting Chart...4929
    ADVANCED HAND CONTROLS (AHC)...4929
      Troubleshooting Chart...4929
  MACHINE SIGN TRANSLATIONS...4931
    IMPORTANT - 6560573...4933
    WARNING - 6579510...4934
    WARNING - 6703725...4935
    SERVICE SCHEDULE - 6715563...4936
    WARNING - 6579528...4938
    WARNING - 6577754...4938
    DANGER - 6579639...4938
    DANGER - 6579509...4938
    DANGER - 6717343 ...4939
    WARNING - 6715944...4939
  SPECIFICATIONS...4941
    PERFORMANCE...4943
    CONTROLS...4943
    ENGINE...4943
    HYDRAULIC SYSTEM...4944
    ELECTRICAL...4944
    DRIVE SYSTEM...4944
    CAPACITIES...4944
    TIRES...4944
    FLOOR PRESSURE...4944
    BOBCAT COMPANY APPROVED ATTACHMENTS & ACCESSORIES...4945
    ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS...4947
  WARRANTY...4949
6900438 (11-01) - 753 Operation & Maintenance Manual...4951
  OPERATOR SAFETY WARNINGS...4953
  CONTENTS...4955
    REFERENCE INFORMATION...4955
    BOBCAT COMPANY IS ISO 9001 CERTIFIED...4956
    REGULAR MAINTENANCE ITEMS...4956
  FOREWORD...4957
    SERIAL NUMBER LOCATIONS...4959
    LOADER SERIAL NUMBER...4959
    ENGINE SERIAL NUMBER...4959
    DELIVERY REPORT...4959
    BOBCAT LOADER IDENTIFICATION...4960
    OPTIONS AND ACCESSORIES...4961
  SAFETY...4963
    SAFETY INSTRUCTIONS FOR BOBCAT SKID–STEER LOADERS AND ATTACHMENTS...4965
      SAFETY IS THE OPERATOR’S RESPONSIBILITY...4965
      BEFORE OPERATING THE BOBCAT LOADER...4966
      SAFE OPERATION NEEDS A QUALIFIED OPERATOR *...4966
    FIRE PREVENTION...4967
    MACHINE SIGNS (DECALS)...4968
  OPERATING INSTRUCTIONS...4971
    INSTRUMENT PANEL...4973
      Front Panel – Without BOSS®...4973
      Side Console*...4973
      Front Panel – With BOSS®...4974
      Side Console*...4974
      BOSS Option Display Panel[A]...4975
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...4976
      Lift Arm By–Pass Control...4977
      Traction Lock Override...4977
      Seat Sensor Override (If Equipped)...4977
      Auxiliary Hydraulic System...4977
    ENGINE SPEED CONTROL...4978
    PARKING BRAKE...4978
    STEERING LEVERS...4979
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)...4980
    SEAT BAR RESTRAINT SYSTEM (MACHANICAL HAND CONTROLS)...4981
    SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS)...4982
    HYDRAULIC CONTROLS...4983
      Foot Pedals...4983
        Lift Arm Operation...4983
        Lift Arm Float Position...4983
        Tilt Operation...4983
        Bucket Position Valve Operation...4983
      Hand Controls (Mechanical and Advanced Hand Controls)...4984
        Lift Arm Operation...4984
        Lift Arm Float Position...4984
        Tilt Operation...4984
        Bucket Position Valve Operation (If Equipped)...4984
      Auxiliary Hydraulics...4985
        Quick Couplers (Flush Face)...4985
        Auxiliary Hydraulics Switch...4986
        Front Auxiliary Hydraulics Operation ...4986
        Rear Auxiliary Hydraulics Operation ...4986
        Secondary Front Auxiliary Hydraulics...4987
        Attachment Functions Control...4988
        Relieving Hydraulic Pressure...4988
    DAILY INSPECTION...4989
      Daily Inspection and Maintenance...4989
    GETTING READY FOR OPERATION...4989
    STARTING THE ENGINE...4991
      Normal Starting (Without BOSS®)...4991
      Cold Temperature Starting (Without BOSS®)...4992
      Normal Starting (With BOSS®)...4993
      Cold Temperature Starting (With BOSS®)...4994
      Warming The Hydraulic/Hydrostatic System...4994
    STOPPING THE ENGINE...4994
    ATTACHMENTS AND BUCKETS...4995
      Installing The Bucket Or Attachment...4996
      Removing The Bucket Or Attachment...4997
    OPERATING PROCEDURE...4998
      Filling The Bucket...4999
      Emptying The Bucket...4999
      Digging Into The Ground...5000
      Leveling The Ground (Using Lift Arms In Float Position)...5000
      Backfilling...5001
    PARKING THE BOBCAT LOADER...5001
    OPERATING PROCEDURE (HAND CONTROLS)...5002
      Filling The Bucket...5002
      Emptying The Bucket...5002
      Digging Into The Ground...5003
      Leveling The Ground (Using Lift Arms In Float Position)...5003
      Backfilling...5004
    PARKING THE BOBCAT LOADER...5004
    TRANSPORTING THE BOBCAT LOADER...5005
    TOWING THE LOADER...5005
    STOPPING THE BOBCAT LOADER...5005
    LIFTING THE LOADER...5006
      Four Point Lift...5006
      Single Point Lift...5006
  PREVENTIVE MAINTENANCE...5007
    MAINTENANCE SAFETY...5009
    SERVICE SCHEDULE...5011
    LIFT ARM SUPPORT DEVICE...5012
      Engaging The Lift Arm Support Device...5012
      Disengaging The Lift Arm Support Device...5013
    OPERATOR CAB...5014
      Raising The Operator Cab...5014
      Lowering The Operator Cab...5015
      Emergency Exit...5016
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)...5017
      Inspecting The Seat Bar...5017
      Maintaining The Seat Bar...5017
    SEAT BAR RESTRAINT SYSTEM (HAND CONTROLS)...5018
      Inspecting The Seat Bar...5018
      Maintaining The Seat Bar...5018
    SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS)...5019
      Inspecting The Seat Bar...5019
      Maintaining The Seat Bar...5019
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...5020
      Inspecting The BICS™ Controller ...5020
      Inspecting Deactivation Of The Auxiliary HydraulicsSystem (Engine STOPPED – Key ON)...5020
      Inspecting The Seat And Seat Bar Sensors (Engine RUNNING)...5020
      Inspecting The Traction Lock (Engine RUNNING)...5020
      Inspecting The Lift Arm By–Pass Control...5020
      Inspecting the BICS™Lock Valve (Advanced Hand Control Only)...5021
      Maintenance...5021
    REAR DOOR...5022
      Latch Adjustment...5022
    REAR GRILL...5022
    AIR CLEANER SERVICE...5023
      Replacing Filter Element...5023
    FUEL SYSTEM...5025
      Fuel Specifications...5025
      Filling The Fuel Tank...5025
      Fuel Filter...5025
      Removing Air From The Fuel System...5026
    ENGINE LUBRICATION SYSTEM...5027
      Checking Engine Oil...5027
      Oil Chart...5027
      Replacing Oil And Filter...5027
    ENGINE COOLING SYSTEM...5029
      Cleaning The Cooling System...5029
      Checking The Coolant Level...5029
      Replacing The Coolant...5030
    ALTERNATOR BELT...5031
      Adjusting...5031
    ELECTRICAL SYSTEM...5032
      Description...5032
      Cleaning Battery Terminals...5032
      Fuse Location...5032
      Using A Booster Battery (Jump Starting)...5033
      Removing And Installing The Battery...5034
    HYDRAULIC/HYDROSTATIC SYSTEM...5036
      Checking And Adding Fluid...5036
      Replacing Hydraulic/Hydrostatic Filter...5036
      Replacing Hydraulic Fluid...5037
      Breather Cap...5038
    SPARK ARRESTOR MUFFLER...5039
    TIRE MAINTENANCE...5040
      Wheel Nuts...5040
      Tire Rotation...5040
      Tire Mounting...5040
    FINAL DRIVE TRANSMISSION (CHAINCASE)...5041
      Checking And Adding Oil...5041
    FAN GEARBOX...5042
      Checking And Maintaining...5042
    DRIVE BELT...5043
      Adjusting The Drive Belt...5043
      Replacing The Drive Belt...5044
    LUBRICATION OF THE BOBCAT LOADER...5045
    PIVOT PINS...5046
    BOB–TACH...5047
      Inspection And Maintenance...5047
  SYSTEMS ANALYSIS...5049
    MONITOR SERVICE CODES...5051
    SERVICE CODES...5052
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...5054
      Troubleshooting Chart...5054
    ADVANCED HAND CONTROLS (AHC)...5054
      Troubleshooting Chart...5054
  MACHINE SIGN TRANSLATIONS...5055
    IMPORTANT - 6560573...5057
    WARNING - 6579511...5058
    WARNING - 6579510...5059
    WARNING - 6703725...5060
    SERVICE SCHEDULE - 6708212...5061
    WARNING - 6579528...5063
    WARNING - 6577754...5063
    DANGER - 6579639...5063
    DANGER - 6579509...5063
  SPECIFICATIONS...5065
    LOADER SPECIFICATIONS...5067
      PERFORMANCE...5067
      CONTROLS...5067
      ENGINE...5067
      HYDRAULIC SYSTEM...5068
      ELECTRICAL...5068
      DRIVE SYSTEM...5068
      CAPACITIES...5068
      TIRES...5068
      FLOOR PRESSURE...5068
    BOBCAT COMPANY APPROVED ATTACHMENTS & ACCESSORIES...5069
    ADDITIONAL PUBLICATIONS...5072
  WARRANTY...5073
6900374 (6-00) - 753; 753H (Foot Pedal & Hand Controls) Operation & Maintenance Manual...5075
  OPERATOR SAFETY WARNINGS...5077
  CONTENTS...5079
    REFERENCE INFORMATION...5079
    BOBCAT COMPANY IS ISO 9001 CERTIFIED...5080
    REGULAR MAINTENANCE ITEMS...5080
  FOREWORD...5081
    SERIAL NUMBER LOCATIONS...5083
    LOADER SERIAL NUMBER...5083
    ENGINE SERIAL NUMBER...5083
    DELIVERY REPORT...5083
    BOBCAT LOADER IDENTIFICATION...5084
    OPTIONS AND ACCESSORIES...5085
  SAFETY...5087
    SAFETY INSTRUCTIONS...5089
      SAFETY IS THE OPERATOR’S RESPONSIBILITY...5089
      BEFORE OPERATING THE BOBCAT LOADER...5090
      SAFE OPERATION NEEDS A QUALIFIED OPERATOR *...5090
    FIRE PREVENTION...5091
    MACHINE SIGNS (DECALS)...5092
  OPERATING INSTRUCTIONS...5095
    INSTRUMENT PANEL...5097
      Without BOSS® (Early Models)...5097
      With BOSS® (Early Models)...5098
      Without BOSS® (Later Models)...5099
      With BOSS® (Later Models)...5100
      BOSS Option Display Panel...5101
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...5102
      ENGINE SPEED CONTROL...5104
      Lift Arm By–Pass Control...5103
      Traction Lock Override...5103
      Seat Sensor Override (If Equipped)...5103
      Auxiliary Hydraulic System...5103
    PARKING BRAKE...5104
    STEERING LEVERS...5105
    STOPPING THE BOBCAT LOADER...5105
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)...5106
    SEAT BAR RESTRAINT SYSTEM (HAND CONTROLS)...5107
    HYDRAULIC CONTROLS...5108
      Foot Pedals...5108
        Lift Arm Operation...5108
        Lift Arm Float Position...5108
        Tilt Operation...5108
        Bucket Position Valve Operation (If Equipped)...5108
      Hand Controls...5109
        Lift Arm Operation...5109
        Lift Arm Float Position...5109
        Tilt Operation...5109
        Bucket Position Valve Operation (If Equipped)...5109
      Auxiliary Hydraulics (If Equipped)...5110
        Quick Couplers (Flush Face)...5110
        Auxiliary Hydraulics Switch...5111
        Front Auxiliary Hydraulics Operation...5111
        Front Auxiliary Hydraulics Continuous Operation...5111
        Rear Auxiliary Hydraulics Operation...5111
        High Horsepower Hydraulics (Option) Operation...5112
      Secondary Front Auxiliary Hydraulics...5112
      Attachment Functions Control...5113
      Relieving Hydraulic Pressure...5113
    DAILY INSPECTION...5114
    GETTING READY FOR OPERATION...5114
    STARTING THE ENGINE...5116
      Normal Starting (Without BOSS® Option)...5116
      Normal Starting (With BOSS® Option)...5118
      Cold Temperature Starting (With BOSS®)...5119
      Warming the Hydraulic/Hydrostatic System...5119
    STOPPING THE ENGINE...5119
    ATTACHMENTS AND BUCKETS...5120
      Installing The Bucket Or Attachment...5121
      Removing The Bucket Or Attachment ...5122
    OPERATING PROCEDURE...5123
    OPERATING PROCEDURES (FOOT PEDALS) ...5124
      Filling The Bucket...5124
      Emptying The Bucket...5124
      Digging Into The Ground...5125
      Leveling The Ground (Using Lift Arms In Float Position)...5125
      Backfilling...5126
    PARKING THE BOBCAT LOADER...5126
    OPERATING PROCEDURES (HAND CONTROLS)...5127
      Filling The Bucket...5127
      Emptying The Bucket...5127
      Digging Into The Ground...5128
      Leveling The Ground (Using Lift Arms In FloatPosition)...5128
      Backfilling...5129
    PARKING THE BOBCAT LOADER...5129
    TRANSPORTING THE BOBCAT LOADER...5130
    TOWING THE LOADER...5130
    STOPPING THE BOBCAT LOADER...5130
    LIFTING THE LOADER...5131
      Four Point Lift...5131
      Single Point Lift...5131
  PREVENTIVE MAINTENANCE...5133
    MAINTENANCE SAFETY...5135
    SERVICE SCHEDULE...5137
    LIFT ARM SUPPORT DEVICE...5138
      Engaging The Lift Arm Support Device...5138
      Disengaging The Lift Arm Support Device...5139
    OPERATOR CAB...5140
      Raising The Operator Cab...5140
      Lowering The Operator Cab...5141
      Emergency Exit...5142
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)...5143
      Inspecting The Seat Bar...5143
      Maintaining The Seat Bar...5143
    SEAT BAR RESTRAINT SYSTEM (HAND CONTROLS)...5144
      Inspecting The Seat Bar...5144
      Maintaining The Seat Bar...5144
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...5145
      Inspecting The BICS™ Controller ...5145
      Inspecting The Seat And Seat Bar Sensors ...5145
      Inspecting The Traction Lock ...5145
      Inspecting The Lift Arm By–Pass Control...5145
      Maintenance...5146
    REAR DOOR...5147
      Latch Adjustment...5147
    REAR GRILL...5147
    AIR CLEANER SERVICE...5148
      Replacing Filter Element...5148
    FUEL SYSTEM...5150
      Fuel Specifications...5150
      Filling The Fuel Tank...5150
      Fuel Filter...5150
      Removing Air From The Fuel System...5151
    ENGINE LUBRICATION SYSTEM...5152
      Checking Engine Oil...5152
      Oil Chart...5152
      Replacing Oil And Filter...5152
    ENGINE COOLING SYSTEM...5154
      Cleaning The Cooling System...5154
      Checking The Coolant Level...5154
      Replacing The Coolant...5155
    ALTERNATOR BELT...5156
      Adjusting...5156
    ELECTRICAL SYSTEM...5157
      Description...5157
      Cleaning Battery Terminals...5157
      Fuse Location...5157
      Using A Booster Battery (Jump Starting)...5158
      Removing And Installing The Battery...5159
    HYDRAULIC/HYDROSTATIC SYSTEM...5161
      Checking And Adding Fluid...5161
      Replacing Hydraulic/Hydrostatic Filter...5161
      Replacing Hydraulic Fluid...5162
      Breather Cap...5163
    SPARK ARRESTOR MUFFLER...5164
    TIRE MAINTENANCE...5165
      Wheel Nuts...5165
      Tire Rotation...5165
      Tire Mounting...5165
    FINAL DRIVE TRANSMISSION (CHAINCASE)...5166
      Checking And Adding Oil...5166
      Removing Oil From The Chaincase...5166
    FAN GEARBOX...5167
      Checking And Maintaining...5167
    DRIVE BELT (Spring Loaded Idler)...5168
      Adjusting The Drive Belt...5168
      Replacing The Drive Belt...5169
    DRIVE BELT (Fixed Mount Idler)...5170
      Adjusting The Drive Belt...5170
      Replacing The Drive Belt...5171
    LUBRICATION OF THE BOBCAT LOADER...5172
    PIVOT PINS...5173
    BOB–TACH...5174
      Inspection and Maintenance...5174
  SYSTEMS ANALYSIS...5175
    MONITOR SERVICE CODES...5177
    SERVICE CODES...5178
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...5180
      Troubleshooting Chart...5180
    ADVANCED HAND CONTROLS (AHC)...5180
      Troubleshooting Chart...5180
  MACHINE SIGN TRANSLATIONS...5181
    IMPORTANT - 6560573...5183
    WARNING - 6579511...5184
    WARNING - 6579510...5185
    WARNING - 6703725...5186
    SERVICE SCHEDULE - 6708212...5187
    WARNING - 6579528...5189
    WARNING - 6577754...5189
    DANGER - 6579639...5189
    DANGER - 6579509...5189
  SPECIFICATIONS...5191
    PERFORMANCE...5193
    CONTROLS...5193
    ENGINE...5194
    HYDRAULIC SYSTEM...5194
    ELECTRICAL...5194
    DRIVE SYSTEM...5194
    CAPACITIES...5195
    TIRES...5195
    FLOOR PRESSURE...5195
    BOBCAT COMPANY APPROVED ATTACHMENTS & ACCESSORIES...5196
    ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS...5199
  WARRANTY...5201
6722925 (7-00) - 753L Operation & Maintenance Manual...5203
  OPERATOR SAFETY WARNINGS...5204
  CONTENTS...5205
    REFERENCE INFORMATION...5205
  FOREWORD...5207
    SERIAL NUMBER LOCATIONS...5209
    LOADER SERIAL NUMBER...5209
    ENGINE SERIAL NUMBER...5209
    DELIVERY REPORT...5209
    BOBCAT LOADER IDENTIFICATION...5210
    OPTIONS AND ACCESSORIES...5211
  SAFETY...5213
    SAFETY INSTRUCTIONS...5215
      SAFETY IS THE OPERATOR’S RESPONSIBILITY...5215
      BEFORE OPERATING THE BOBCAT LOADER...5216
      SAFE OPERATION NEEDS A QUALIFIED OPERATOR *...5216
    FIRE PREVENTION...5217
    MACHINE SIGNS (DECALS)...5218
  OPERATING INSTRUCTIONS...5221
    INSTRUMENT PANEL...5223
      Standard...5223
    INSTRUMENT PANEL (Optional BOSS®)...5224
    ENGINE SPEED CONTROL...5225
    PARKING BRAKE...5225
    STEERING LEVERS...5226
    HYDRAULIC CONTROLS...5227
      Foot Pedals...5227
      Lift Arm Operation...5227
      Tilt Operation...5227
      Bucket Position Valve Operation...5227
      Auxiliary Hydraulics Operation (Standard)...5228
      Auxiliary Hydraulics Operation (Optional BOSS)...5229
    DAILY INSPECTION ...5230
    SEAT BAR RESTRAINT SYSTEM...5231
    GETTING READY FOR OPERATION...5232
    STARTING THE ENGINE...5233
      Normal Starting Condition (Standard)...5234
      Cold Temperature Starting Condition (Standard)...5235
      Warming The Hydraulic/Hydrostatic System...5235
      Normal Starting Condition (Optional)...5236
      Cold Temperature Starting Condition (Optional)...5237
    STOPPING THE ENGINE...5238
    ATTACHMENT AND BUCKETS...5239
      Installing The Bucket Or Attachment...5240
      Removing The Bucket Or Attachment ...5241
    OPERATING PROCEDURE...5242
      Filling the Bucket...5243
      Emptying the Bucket...5243
      Digging Into the Ground...5244
      Leveling the Ground (Using Lift Arms in Float Position)...5244
      Backfilling...5245
    PARKING THE BOBCAT LOADER...5245
    TRANSPORTING THE BOBCAT LOADER...5246
    LIFTING THE LOADER...5247
      Four Point Lift...5247
      Single Point Lift...5247
    TOWING THE LOADER...5247
  PREVENTIVE MAINTENANCE...5249
    MAINTENANCE SAFETY...5250
    SERVICE SCHEDULE...5251
    LIFT ARM SUPPORT DEVICE...5252
      Engaging The Lift Arm Support Device...5252
      Disengaging The Lift Arm Support Device...5252
    OPERATOR CAB...5253
      Raising The Operator Cab...5253
      Lowering The Operator Cab...5254
      Emergency Exit...5254
    SEAT BAR RESTRAINT SYSTEM...5255
      Seat Bar Inspection...5255
      Seat Bar Maintenance...5255
    REAR DOOR...5256
      Adjustment...5256
    REAR GRILL...5256
    AIR CLEANER SERVICE...5257
    FUEL SYSTEM...5259
      Fuel Specifications...5259
      Filling The Fuel Tank...5259
      Fuel Filter...5259
      Removing Air From The Fuel System...5260
    ENGINE LUBRICATION SYSTEM...5261
      Checking Engine Oil...5261
      Oil Chart...5261
      Replacement Of Oil And Filter...5261
    COOLING SYSTEM...5263
      Cleaning The Cooling System...5263
      Checking The Coolant Level...5263
      Removing Coolant From The Cooling System...5264
    ALTERNATOR BELT...5265
      Adjusting The Alternator Belt...5265
    ELECTRICAL SYSTEM...5266
      Description...5266
      Servicing The Electrical System...5266
      Fuse Location – 753L (Option)...5266
      Fuse Location – 753L (Standard)...5266
      Using A Booster Battery (Jump Starting) ...5267
      Battery Removal And Installation...5267
    HYDRAULIC/HYDROSTATIC SYSTEM...5269
      Checking And Adding Fluid...5269
      Hydraulic/Hydrostatic Filter Replacement...5269
      Hydraulic Fluid Replacement...5270
      Hydraulic Reservoir Breather Cap...5271
    SPARK ARRESTOR MUFFLER...5272
    TIRE MAINTENANCE...5273
      Wheel Nuts...5273
      Tire Rotation...5273
      Tire Mounting...5273
    FINAL DRIVE TRANSMISSION (CHAINCASE)...5274
      Checking And Adding Oil...5274
      Removing Oil From The Chaincase...5274
    FAN GEARBOX...5274
    DRIVE BELT...5275
      Adjustment...5275
      Drive Belt Replacement...5276
    LUBRICATION OF THE BOBCAT LOADER...5277
    PIVOT PINS...5278
    BOB–TACH...5279
      Inspection and Maintenance...5279
  SYSTEMS ANALYSIS...5281
    SERVICE CODES...5283
  MACHINE SIGN TRANSLATIONS...5285
    IMPORTANT - 6560573...5287
    WARNING - 6579511...5288
    SERVICE SCHEDULE - 6578218...5289
    WARNING - 6579510...5291
    WARNING - 6579528...5292
    WARNING - 6577754...5292
    DANGER - 6579639...5292
    DANGER - 6579509...5292
  SPECIFICATIONS...5293
    LOADER DIMENSIONS...5295
    OPERATIONS & PERFORMANCE...5295
    ENGINE...5295
    HYDRAULIC SYSTEM...5296
    ELECTRICAL...5296
    DRIVE SYSTEM...5296
    CAPACITIES...5296
    TIRES...5296
    ATTACHMENT & ACCESSORIES...5297
    ADDITIONAL PUBLICATIONS...5299
  WARRANTY...5301
6722905 (11-01) - 753; 753H Operation & Maintenance Manual...5303
  OPERATOR SAFETY WARNINGS...5305
  CONTENTS...5307
    REFERENCE INFORMATION...5307
    BOBCAT COMPANY IS ISO 9001 CERTIFIED...5308
    REGULAR MAINTENANCE ITEMS...5308
  FOREWORD...5309
    SERIAL NUMBER LOCATIONS...5311
    LOADER SERIAL NUMBER...5311
    ENGINE SERIAL NUMBER...5311
    DELIVERY REPORT...5311
    BOBCAT LOADER IDENTIFICATION...5312
    OPTIONS AND ACCESSORIES...5313
  SAFETY...5315
    SAFETY INSTRUCTIONS...5317
      SAFETY IS THE OPERATOR’S RESPONSIBILITY...5317
      BEFORE OPERATING THE BOBCAT LOADER...5318
      SAFE OPERATION NEEDS A QUALIFIED OPERATOR *...5318
    FIRE PREVENTION...5319
    MACHINE SIGNS (DECALS)...5320
  OPERATING INSTRUCTIONS...5323
    INSTRUMENT PANEL...5325
    ENGINE SPEED CONTROL...5327
    PARKING BRAKE...5327
    STEERING LEVERS...5328
    HYDRAULIC CONTROLS...5329
      Foot Pedals...5329
      Lift Arm Operation...5329
      Tilt Operation (Bucket)...5329
      Bucket Position Valve Operation (Optional)...5329
      Auxiliary Hydraulics Operation (Optional)...5330
      Auxiliary Hydraulics Operation – 753H (Optional)...5332
    DAILY INSPECTION ...5334
    SEAT BAR RESTRAINT SYSTEM...5335
    GETTING READY FOR OPERATION...5336
    STARTING THE ENGINE...5338
      Normal Starting Condition (Standard)...5338
      Cold Temperature Starting Condition – (Standard)...5339
      Warning The Hydraulic/Hydrostatic System...5339
      Normal Starting Condition (Optional)...5340
      Cold Temperature Starting Condition (Optional)...5341
    STOPPING THE ENGINE...5342
    ATTACHMENT AND BUCKETS...5343
      Installation And Removal...5344
    OPERATING PROCEDURE...5345
      Filling The Bucket...5346
      Emptying The Bucket...5346
      Digging Into The Ground...5347
      Leveling The Ground (Using Lift Arms In Float Position)...5347
      Backfilling...5348
    PARKING THE BOBCAT LOADER...5348
    TRANSPORTING THE BOBCAT LOADER...5349
    LIFTING THE LOADER...5350
      Four Point Lift...5350
      Single Point Lift...5350
    TOWING THE LOADER...5350
  PREVENTIVE MAINTENANCE...5351
    MAINTENANCE SAFETY...5352
    SERVICE SCHEDULE...5353
    LIFT ARM SUPPORT DEVICE...5354
      To Engage Lift Arm Support Device...5354
      To Disengage Lift Arm Support Device...5354
    OPERATOR CAB...5355
      Raising The Operator Cab...5355
      Lowering The Operator Cab...5355
      Emergency Exit...5355
    SEAT BAR RESTRAINT SYSTEM...5356
      Seat Bar Inspection...5356
      Seat Bar Maintenance...5356
    REAR DOOR...5357
      Adjustment...5357
    REAR GRILL...5357
    AIR CLEANER SERVICE...5358
    FUEL SYSTEM...5360
      Fuel Specifications...5360
      Filling The Fuel Tank...5360
      Fuel Filter...5360
      Removing Air From The Fuel System...5361
    ENGINE LUBRICATION SYSTEM...5362
      Check Engine Oil...5362
      Replacement Of Oil And Filter...5362
    COOLING SYSTEM...5364
      Cleaning The Cooling System...5364
      Checking The Coolant Level...5364
      Removing Coolant From The Cooling System...5365
    ALTERNATOR BELT...5366
      Adjusting The Alternator Belt...5366
    ELECTRICAL SYSTEM...5367
      Description...5367
      Electrical System Service...5367
      Fuses Location– 753 (Option) & (753H) (Option)...5367
      Fuses – 753 (Standard)...5367
      Using A Booster Battery (Jump Starting)...5368
      Battery Removal And Installation...5368
    HYDRAULIC/HYDROSTATIC SYSTEM...5370
      Checking And Adding Fluid...5370
      Hydraulic/Hydrostatic Filter Replacement...5370
      Hydraulic Fluid Replacement...5371
      Hydraulic Reservoir Breather Cap...5372
    SPARK ARRESTOR MUFFLER...5373
    TIRE MAINTENANCE...5374
      Wheel Nuts...5374
      Tire Rotation...5374
      Tire Mounting...5374
    FINAL DRIVE TRANSMISSION (CHAINCASE)...5375
      Checking And Adding Oil...5375
    FAN GEARBOX...5375
    DRIVE BELT...5376
      Adjustment...5376
      Drive Belt Replacement...5377
    LUBRICATION OF THE BOBCAT LOADER...5378
    PIVOT PINS...5379
    BOB–TACH...5380
    PARKING BRAKE PEDAL...5380
      Adjustment...5380
  SYSTEMS ANALYSIS...5381
    SERVICE CODES...5383
  MACHINE SIGNS TRANSLATIONS...5385
    IMPORTANT - 6560573...5387
    WARNING - 6579511...5388
    SERVICE SCHEDULE - 6578218...5389
    WARNING - 6579510...5391
    WARNING - 6579528...5392
    WARNING - 6577754...5392
    DANGER - 6579639...5392
    DANGER -6579509 ...5392
  SPECIFICATIONS...5393
    LOADER DIMENSIONS...5395
    OPERATIONS & PERFORMANCE...5395
    ENGINE...5395
    HYDRAULIC SYSTEM...5396
    ELECTRICAL...5396
    DRIVE SYSTEM...5396
    CAPACITIES...5396
    TIRES...5396
    BOBCAT COMPANY APPROVED ATTACHMENTS & ACCESSORIES...5397
    ADDITIONAL PUBLICATIONS...5400
  WARRANTY...5401
6722761 (11-98) - 753; 753H Operation & Maintenance Manual...5403
  OPERATOR SAFETY WARNINGS...5405
  CONTENTS...5407
    REFERENCE INFORMATION...5407
  FOREWORD...5409
    SERIAL NUMBER LOCATIONS...5411
    LOADER SERIAL NUMBER...5411
    ENGINE SERIAL NUMBER...5411
    DELIVERY REPORT...5411
    BOBCAT LOADER IDENTIFICATION...5412
    OPTIONS AND ACCESSORIES...5414
  SAFETY...5415
    SAFETY INSTRUCTIONS...5417
      SAFETY IS THE OPERATOR’S RESPONSIBILITY...5417
      BEFORE OPERATING THE BOBCAT LOADER...5418
      SAFE OPERATION NEEDS A QUALIFIED OPERATOR*...5418
    FIRE PREVENTION...5419
    MACHINE SIGNS (DECALS)...5420
  OPERATING INSTRUCTIONS...5423
    MONITOR SERVICE CODES...5424
    INSTRUMENT PANEL...5425
    ENGINE SPEED CONTROL...5427
    PARKING BRAKE...5427
    STEERING LEVERS...5428
    HYDRAULIC CONTROLS...5429
      Foot Pedals...5429
      Lift Arm Operation...5429
      Tilt Operation (Bucket)...5429
      Bucket Position Valve Operation (Optional)...5429
      Auxiliary Hydraulics Operation (Optional BOSS)...5430
      Auxiliary Hydraulics Operation – 753H Plus (5110)...5431
    DAILY INSPECTION ...5433
    SEAT BAR RESTRAINT SYSTEM...5434
    GETTING READY FOR OPERATION...5435
    STARTING THE ENGINE...5437
      Normal Starting Condition – 753 Plus (5115), 753HPlus (5110)...5437
      Cold Temperature Starting Condition  753 Plus (5115), 753H Plus (5110)...5438
      Warming The Hydraulic/Hydrostatic System...5439
      STOPPING THE ENGINE...5439
      Normal Starting Condition – 753 Base (5113)...5440
      Cold Temperature Starting Condition – 753 Base (5113)...5441
    ATTACHMENT AND BUCKETS...5442
      Installation And Removal...5443
    OPERATING PROCEDURE...5444
      Filling The Bucket...5445
      Emptying The Bucket...5445
      Digging Into The Ground...5446
      Leveling The Ground (Using Lift Arms In Float Position)...5446
      Backfilling...5447
    PARKING THE BOBCAT LOADER...5447
    TRANSPORTING THE BOBCAT LOADER...5448
    LIFTING THE LOADER...5449
      Four Point Lift...5449
      Single Point Lift...5449
    TOWING THE LOADER...5449
  PREVENTIVE MAINTENANCE...5451
    MAINTENANCE SAFETY...5453
    SERVICE SCHEDULE...5455
    LIFT ARM SUPPORT DEVICE...5456
      To Engage Lift Arm Support Device...5456
      To Disengage Lift Arm Support Device...5456
    OPERATOR CAB...5457
      Raising The Operator Cab...5457
      Lowering The Operator Cab...5457
      Emergency Exit...5457
    SEAT BAR RESTRAINT SYSTEM...5458
      Seat Bar Inspection...5458
      Seat Bar Maintenance...5458
    REAR DOOR...5459
      Adjustment...5459
    REAR GRILL...5459
    AIR CLEANER SERVICE – 753 Plus (5115) & 753H Plus (5110)...5460
    AIR CLEANER SERVICE – 753 Base (5113)...5461
    FUEL SYSTEM...5462
      Fuel Specifications...5462
      Filling The Fuel Tank...5462
      Fuel Filter...5462
      Removing Air From The Fuel System...5463
    ENGINE LUBRICATION SYSTEM...5464
      Check Engine Oil...5464
      Replacement Of Oil And Filter...5464
    COOLING SYSTEM...5466
      Cleaning The Cooling System...5466
      Checking The Coolant Level...5466
      Removing Coolant From The Cooling System...5467
    ALTERNATOR BELT...5468
      Adjusting The Alternator Belt...5468
    ELECTRICAL SYSTEM...5469
      Description...5469
      Electrical System Service...5469
      Fuses – 753 Plus (5115) & 753H Plus (5110)...5469
      Fuses – 753 Base (5113)...5469
      Using A Booster Battery (Jump Starting)...5470
      Battery Removal And Installation...5470
    HYDRAULIC/HYDROSTATIC SYSTEM...5472
      Checking And Adding Fluid...5472
      Hydraulic/Hydrostatic Filter Replacement...5472
      Hydraulic Fluid Replacement...5473
      Hydraulic Reservoir Breather Cap...5474
    SPARK ARRESTOR MUFFLER...5475
    TIRE MAINTENANCE...5476
      Wheel Nuts...5476
      Tire Rotation...5476
      Tire Mounting...5476
    FINAL DRIVE TRANSMISSION (CHAINCASE)...5477
      Checking And Adding Oil...5477
    FAN GEARBOX...5477
    DRIVE BELT...5478
      Adjustment...5478
      Drive Belt Replacement...5479
    LUBRICATION OF THE BOBCAT LOADER...5480
    PIVOT PINS...5481
    BOB–TACH...5482
    PARKING BRAKE PEDAL...5482
      Adjustment...5482
  SYSTEMS ANALYSIS...5483
    MONITOR SERVICE CODES...5484
    SERVICE CODES...5485
  MACHINE SIGN TRANSLATIONS...5487
    IMPORTANT - 6560573...5489
    WARNING - 6579511...5490
    WARNING - 6579510...5491
    SERVICE SCHEDULE - 6708212...5492
    WARNING - 6579528...5494
    WARNING - 6577754...5494
    DANGER - 6579639...5494
    DANGER - 6579509...5494
  SPECIFICATIONS...5495
    753 BASE (5113) & 753 (5115)...5497
      LOADER DIMENSIONS...5497
      OPERATIONS & PERFORMANCE...5497
      ENGINE...5497
      HYDRAULIC SYSTEM...5498
      ELECTRICAL...5498
      DRIVE SYSTEM...5498
      CAPACITIES...5498
      TIRES...5498
    753H PLUS (5110)...5499
      LOADER DIMENSIONS...5499
      OPERATIONS & PERFORMANCE...5499
      ENGINE...5499
      HYDRAULIC SYSTEM...5500
      ELECTRICAL...5500
      DRIVE SYSTEM...5500
      CAPACITIES...5500
      TIRES...5500
    MELROE COMPANY APPROVED ATTACHMENTS & ACCESSORIES...5501
    ADDITIONAL PUBLICATIONS...5504
  WARRANTY...5505
6722443 (3-93) - 753; 753H Operation & Maintenance Manual...5507
  OPERATOR SAFETY WARNINGS...5508
  CONTENTS...5509
    REFERENCE INFORMATION...5509
  FOREWORD...5511
    SERIAL NUMBER LOCATIONS...5513
    DELIVERY REPORT...5513
    BOBCAT LOADER IDENTIFICATION...5514
    753 SERIES EQUIPMENT...5516
  SAFETY...5517
    SAFETY INSTRUCTIONS...5519
    FIRE PREVENTION...5521
    MACHINE SIGNS (DECALS)...5522
  OPERATING INSTRUCTIONS...5525
    MONITOR SERVICE CODES...5526
    INSTRUMENT PANEL...5527
    ENGIE SPEED CONTROL...5529
    PARKING BRAKE...5529
    STEERING LEVERS...5530
    HYDRAULIC CONTROLS...5531
      Foot Pedals...5531
      Lift Arm Operation...5531
      Tilt Operation (Bucket)...5531
      Bucket Position Valve Operation...5531
      Auxiliary Hydraulics Operation...5532
    DAILY INSPECTION...5535
    SEAT BAR RESTRAINT SYSTEM...5536
    GETTING READY FOR OPERATION...5537
    STARTING THE ENGINE...5539
      Normal Starting Condition - 753 Plus, 753H Plus...5539
      Cold Temperature Starting Condition - 753 Plus, 753H Plus...5540
      Warming The Hydraulic/Hydrostatic System...5541
      STOPPING THE ENGINE...5541
      Normal Starting Condition - 753 Base...5542
      Cold Temperature Starting Condition - 753 Base...5543
    ATTACHMENTS AND BUCKETS...5544
      Installation & Removal...5545
    OPERATING PROCEDURE...5546
      Filling The Bucket...5547
      Emptying The Bucket...5547
      Digging Into The Ground...5548
      Leveling The Ground (Using Lift Arms In Float Position)...5548
      Backfilling...5549
    PARKING THE BOBCAT LOADER...5549
    TRANSPORTING THE BOBCAT LOADER...5550
    LIFTING THE LOADER...5551
      Four Point Lift...5551
      Single Point Lift...5551
  PREVENTIVE MAINTENANCE...5553
    SERVICE SCHEDULE...5555
    LIFT ARM SUPPORT DEVICE...5556
      To Engage Lift Arm Support Device...5556
      To Disengage Lift Arm Support Device...5556
    OPERATOR CAB...5557
      Raising The Operator Cab...5557
      Lowering The Operator Cab...5557
      Emergency Exit...5557
    SEAT BAR RESTRAINT SYSTEM...5558
      Seat Bar Inspection...5558
      Seat Bar Maintenance...5558
    REAR DOOR...5559
      Adjustment...5559
    REAR GRILL...5559
    AIR CLEANER SERVICE - 753 PLUS, 753H PLUS...5560
    AIR CLEANER SERVICE - 753 BASE...5561
    FUEL SYSTEM...5562
      Fuel Specifications...5562
      Filling The Fuel Tank...5562
      Fuel Filter...5562
      Removing Air From The Fuel System...5563
    ENGINE LUBRICATION SYSTEM...5564
      Check Engine Oil...5564
      Replacement Of Oil And Filter...5564
    COOLING SYSTEM...5566
      Cleaning The Cooling System...5566
      Checking The Coolant Level...5566
      Removing Coolant From The Cooling System...5567
    ALTERNATOR BELT...5568
      Adjusting The Alternator Belt...5568
    ELECTRICAL SYSTEM...5569
      Description...5569
      Electrical System Service...5569
      Using A Booster Battery (Jump Starting)...5570
      Battery Removal And Installation...5570
    HYDRAULIC/HYDROSTATIC SYSTEM...5572
      Checking And Adding Fluid...5572
      Hydraulic/Hydrostatic Filter Replacement...5572
      Hydraulic Fluid Replacment...5573
      Hydraulic Reservoir Breather Cap...5574
    SPARK ARRESTOR MUFFLER...5575
    TIRE MAINTENANCE...5576
      Wheel Nuts...5576
      Tire Rotation...5576
      Tire Mounting...5576
    FINAL DRIVE TRANSMISSION (CHAINCASE)...5577
      Checking And Adding Oil...5577
    FAN GEARBOX...5577
    DRIVE BELT...5578
      Adjustment...5578
      Drive Belt Replacement...5579
    LUBRICATION OF THE BOBCAT LOADER...5580
    PIVOT PINS...5581
    BOB-TACH...5582
    PARKING BRAKE PEDAL...5582
      Adjustment...5582
  SERVICE CODES...5583
    MONITOR SERVICE CODES...5584
  MACHINE SIGNS TRANSLATIONS...5587
    IMPORTANT - 6560573...5589
    WARNING - 6579511...5590
    SERVICE SCHEDULE - 6578218...5591
    WARNING - 6579510...5593
    WARNING - 6579528...5594
    WARNING - 6577754...5594
    DANGER - 6702302...5594
    DANGER - 6702301 ...5594
  SPECIFICATIONS...5595
    753 BASE (5113) & 753 PLUS (5115)...5597
      LOADER DIMENSIONS...5597
      OPERATION & PERFORMANCE...5597
      ENGINE...5597
      HYDRAULIC SYSTEM...5598
      ELECTRICAL...5598
      DRIVE SYSTEM...5598
      CAPACITIES...5598
      TIRES...5598
    753H PLUS (5110)...5599
      LOADER DIMEMSIONS...5599
      OPERATION & PERFORMANCE...5599
      ENGINE...5599
      HYDRAULIC SYSTEM...5600
      ELECTRICAL...5600
      DRIVE SYSTEM...5600
      CAPACITIES...5600
      TIRES...5600
    ATTACHMENTS & ACCESSORIES...5601
    ADDITIONAL PUBLICATIONS...5604
  WARRANTY...5605
6720583 (10-92) - 753; 753H Operation & Maintenance Manual...5607
  OPERATOR SAFETY WARNINGS...5608
  CONTENTS...5609
  FOREWORD...5611
    SERIAL NUMBER LOCATIONS...5613
    DELIVERY REPORT...5613
    BOBCAT LOADER IDENTIFICATION...5614
  SAFETY...5615
    SAFETY INSTRUCTIONS...5617
    FIRE PREVENTION...5619
    SAFETY SIGNS (DECALS)...5620
  OPERATING INSTRUCTIONS...5623
    MONITOR SERVICE CODES...5624
    INSTRUMENT PANEL...5625
    THROTTLE CONTROL...5626
    PARKING BRAKE...5626
    STEERING LEVERS...5627
    HYDRAULIC CONTROLS...5628
      Foot Pedals...5628
      Lift Arm Operation...5628
      Tilt Operation (Bucket)...5628
      Auxiliary Hydraulics Operation...5629
    DAILY INSPECTION...5630
    SEAT BAR RESTRIANT SYSTEM...5631
    GETTING READY FOR OPERATION...5632
    STARTING THE ENGINE...5634
      Normal Starting Condition...5634
      Cold Temperature Starting Condition...5635
      Warming The Hydraulic/Hydrostatic System...5636
    STOPPING THE ENGINE...5636
    ATTACHMENTS AND BUCKETS...5637
      Installation And Removal...5638
    OPERATING PROCEDURE...5639
      Filling The Bucket...5640
      Emptying The Bucket...5640
      Digging Into The Ground...5641
      Leveling The Ground (Using Lift Arms In Float Position)...5641
      Backfilling...5642
    PARKING THE BOBCAT LOADER...5642
    TRANSPORTING THE BOBCAT LOADER...5643
    LIFTING THE LOADER...5643
  PREVENTIVE MAINTENANCE...5645
    MAINTENANCE SAFETY...5646
    SERVICE SCHEDULE...5647
    LIFT ARM SUPPORT DEVICE...5648
      To Engage Lift Arm Support Device...5648
      To Disengage Lift Arm Support Device...5648
    OPERATOR CAB...5649
      Raising The Operator Cab...5649
      Lowering The Operator Cab...5649
      Emergency Exit...5650
    SEAT BAR RESTRAINT SYSTEM...5650
      Seat Bar Inspection...5650
      Seat Bar Maintenance...5650
    REAR DOOR...5651
      Adjustment...5651
    REAR GRILL...5651
    AIR CLEANER SERVICE...5652
    FUEL SYSTEM...5654
      Fuel Specifications...5654
      Filling The Fuel Tank...5654
      Fuel Filter...5654
      Removing Air From The Fuel System...5655
    ENGINE LUBRICATION SYSTEM...5656
      Check Engine Oil...5656
      Replacement Of Oil And Filter...5656
    COOLING SYSTEM...5658
      Cleaning The Cooling System...5658
      Checking The Coolant Level...5658
      Removing Coolant From The Cooling System...5659
    ALTERNATOR BELT...5660
      Adjusting The Alternator Belt...5660
    ELECTRICAL SYSTEM...5661
      Description...5661
      Electrical System Service...5661
      Using A Booster Battery (Jump Starting)...5661
      Battery Removal And Installation...5663
    HYDRAULIC/HYDROSTATIC SYSTEM...5664
      Checking And Adding Fluid...5664
      Hydraulic/Hydrostatic Filter Replacement...5664
      Hydraulic Fluid Replacement...5665
      Hydraulic Reservoir Breather Cap...5665
    SPARK ARRESTOR MUFFLER...5666
    TIRE MAINTENANCE...5667
      Wheel Nuts...5667
      Tire Rotation...5667
      Tire Mounting...5667
    FINAL DRIVE TRANSMISSION (CHAINCASE)...5668
      Checking And Adding Oil...5668
    FAN GEARBOX...5668
    DRIVE  BELT...5669
      Adjustment...5669
      Drive Belt Replacement...5670
    LUBRICATION OF THE BOBCAT LOADER...5671
    PIVOT PINS...5672
    BOB-TACH...5673
    PARKING BRAKE PEDAL...5673
      Adjustment...5673
  SERVICE CODES...5675
    SERVICE CODES...5677
  SAFETY SIGNS...5679
    IMPORTANT - 6560573...5681
    WARNING - 6579511...5682
    SERVICE SCHEDULE - 6578218...5683
    WARNING - 6579510...5685
    WARNING - 6579528...5686
    WARNING - 6577754...5686
    DANGER - 6702302...5686
    DANGER - 6702301...5686
  SPECIFICATIONS...5687
    LOADER DIMENSIONS...5689
    OPERATIONS & PERFORMANCE...5689
    ENGINE...5689
    HYDRAULIC SYSTEM...5690
    ELECTRICAL...5690
    DRIVE SYSTEM...5690
    CAPACITIES...5690
    TIRES...5690
    ATTACHMENTS & ACCESSORIES...5691
    ADDITIONAL PUBLICATIONS...5695
  WARRANTY...5697
6720326 (6-12) - 753 Service Manual...5699
  MAINTENANCE SAFETY...5701
  CONTENTS...5705
    FOREWORD...5703
    SAFETY INSTRUCTIONS...5707
    SERIAL NUMBER LOCATIONS...5708
    LOADER SERIAL NUMBER...5708
    ENGINE SERIAL NUMBER LOCATION...5708
    DELIVERY REPORT...5708
    BOBCAT LOADER IDENTIFICATION...5709
  PREVENTIVE MAINTENANCE...5711
    SERVICE SCHEDULE...5713
    LIFTING AND BLOCKING THE LOADER...5714
      Procedure...5714
    TRANSPORTING THE LOADER...5715
      Procedure...5715
    LIFTING THE LOADER...5715
      Procedure...5715
    LIFT ARM SUPPORT DEVICE...5716
      To Disengage Lift Arm Support Device...5716
      To Disengage Lift Arm Support Device...5716
    OPERATOR CAB...5717
      Description...5717
      Raising The Operator Cab...5717
      Lowering The Operator Cab...5717
      Raising The Operator Cab (W/Hand Controls)...5718
      Lowering The Operator Cab (W/Hand Controls)...5719
    SEAT BAR SYSTEM...5720
      Description...5720
      Seat Bar Inspection...5720
      Seat Bar Maintenance...5720
    AIR CLEANER...5721
      Replacement Of The Filter Element...5721
    FUEL SYSTEM...5723
      Fuel Specifications...5723
      Filling The Fuel Tank...5723
      Fuel Filter...5723
      Removing Air From The Fuel System...5724
    ENGINE LUBRICATION SYSTEM...5725
      Checking Engine Oil...5725
      Replacement Of Oil And Filter...5725
    ENGINE COOLING SYSTEM...5727
      Cleaning The Cooling System...5727
      Coolant Level...5727
      Removing Coolant From The Cooling System...5728
    ALTERNATOR BELT...5729
      Adjusting The Alternator Belt...5729
    USING A BOOSTER BATTERY (JUMP STARTING)...5730
      Procedure...5730
    HYDRAULIC/HYDROSTATIC SYSTEM...5731
      Checking And Adding Fluid...5731
      Hydraulic/Hydrostatic Filter Replacement...5731
      Hydraulic Reservoir Breather Cap...5731
    SPARK ARRESTOR MUFFLER...5732
      Cleaning Procedure...5732
    TIRE MAINTENANCE...5733
      Wheel Nuts...5733
      Tire Rotation...5733
      Tire Mounting...5733
    FINAL DRIVE TRANSMISSION (CHAINCASE)...5734
      Checking And Adding Oil...5734
    FAN GEARBOX...5734
      Checking Grease Level...5734
    DRIVE BELT...5735
      Adjustment...5735
      Drive Belt Replacement...5736
    LUBRICATION OF THE LOADER...5737
      Procedure...5737
    REMOTE START SWITCH...5739
      Procedure...5739
    DIAGNOSTIC TOOL...5740
      Procedure...5740
    SENDER AND SENSOR...5740
      Service Checks...5740
      Component...5740
    MONITOR SERVICE CODES...5742
    TROUBLESHOOTING THE BOSS® & LCD DISPLAY...5744
  HYDRAULIC SYSTEM...5745
    HYDRAULIC / HYDROSTATIC SCHEMATICS...5747
    TROUBLESHOOTING...5759
    HYDRAULIC SYSTEM INFORMATION...5760
      Flare Connections...5760
      O–Ring Face Seal Connection...5760
      Straight Thread O–Ring Fitting...5760
      Tubelines And Hoses...5760
    LIFT CYLINDER(S)...5761
      Checking The Lift Cylinder(s)...5761
      Removal And Installation...5761
    TILT CYLINDER...5763
      Checking The Tilt Cylinder...5763
      Removal And Installation...5763
      Rod End Seal...5764
    HYDRAULIC CONTROL VALVE...5765
      Checking The Main Relief Valve...5765
      Main Relief Valve Removal And Installation...5766
    HYDRAULIC CONTROL VALVE (753H)...5767
      Checking The Dual Pressure Main Relief Valve (Low Setting)...5767
      Checking The Dual Pressure Main Relief Valve (High Setting)...5768
      Adjusting The Dual Pressure Main Relief Valve (Low Setting)...5770
      Adjusting The Dual Pressure Main Relief Valve (High Setting)...5771
    SELECT VALVE (753H)...5772
      Checking The Main Relief Valve In High Horsepower Select Valve...5772
    HYDRAULIC CONTROL VALVE ...5773
      Removal And Installation...5773
    HYDRAULIC PUMP...5774
      Checking The Output Of The Pump...5774
      Checking The Output Of The High Flow Pump...5775
      Removal And Installation...5777
    HYDRAULIC FILTER HOUSING...5779
      Removal And Installation...5779
    HYDRAULIC FLUID RESERVOIR...5781
      Removal And Installation...5781
    CONTROL PEDALS...5782
      Removal And Installation...5782
      Adjustment...5782
    PEDAL INTERLOCK LINKAGE...5783
      Removal And Installation...5783
      Adjustment...5783
    DIVERTER VALVE (OPT.)...5784
      Removal And Installation...5784
    HAND CONTROLS...5785
      Adjustment...5785
      Removal And Installation...5786
  HYDROSTATIC SYSTEM...5795
    TROUBLESHOOTING...5797
    HYDROSTATIC SYSTEM INFORMATION...5798
    Replenishing Valve Function...5798
    FRONT PANEL...5799
    Removal And Installation...5799
    STEERING LEVERS...5801
    Disassembly And Assembly...5801
    STEERING LEVER CONTROL HANDLE...5803
    Disassembly And Assembly...5803
    STEERING LINKAGE...5804
      508611001–90879511011001 & Above 511350001 & Above 511475001–75023511525001 & Above 512711001–11125, 11131 & 11139...5804
        Steering Linkage Adjustment...5804
        Removal And Installation...5806
        Centering Plate...5807
        Pintle Arm Repair...5809
      512711126 – 11130, 11132 – 11138 & 11140  & Above 508690870 & Above 511475024 & Above...5809
        Steering Linkage Adjustment...5810
        Steering Neutral Adjustment...5812
        Removal and Installation...5813
    HYDROSTATIC MOTOR...5815
      Removal And Installation...5815
    HYDROSTATIC PUMP...5817
      Removal And Installation...5817
    OIL COOLER...5820
      Removal And Installation...5820
    DRIVE BELT TENSIONER PULLEY...5821
      Disassembly...5821
      Assembly...5823
      Checking Pulley End Play...5827
  DRIVE SYSTEM...5829
    PARKING BRAKE...5831
      Adjustment...5831
      Removal And Installation...5832
      Brake Block And Pads...5835
      Brake Discs...5837
    CENTER TRANSMISSION COVER...5838
      Installation...5838
    FRONT CHAINCASE COVER...5839
      Removal And Installation...5839
    REAR CHAINCASE COVER...5839
      Removal And Installation...5839
    MOTOR CARRIER...5840
      Shaft Seal Replacement...5840
      Removal And Installation (Later Models)...5842
      Disassembly And Assembly (Later Models)...5843
      Disassembly And Assembly (Early Models)...5843
    AXLE SEAL...5844
      Removal And Installation...5844
    AXLE, SPROCKET AND BEARINGS...5847
      Removal And Installation...5847
      Checking Axle End Play...5847
    DRIVE CHAIN...5851
      Removal And Installation...5851
    CHAINCASE FLUID...5852
      Replacing The Chaincase Fluid...5852
  MAIN FRAME...5853
    OPERATOR CAB GAS CYLINDER...5855
      Removal And Installation...5855
      Disassembly And Assembly...5856
    OPERATOR CAB...5857
      Removal And Installation...5857
    REAR DOOR...5858
      Removal And Installation...5858
    SEAT BAR...5858
      Removal...5858
      Installation...5858
    REAR GRILL...5859
      Removal And Installation...5859
    BOB–TACH...5860
      Removal And Installation...5860
      Bob–Tach Lever And Wedge...5863
      Bob–Tach Stops (If Equipped)...5864
    LIFT ARMS...5865
      Removal And Installation...5865
    FUEL TANK...5867
      Removal And Installation...5867
      Fuel Level Sender...5868
  ELECTRICAL SYSTEM...5869
    ELECTRICAL SCHEMATICS...5871
    ELECTRICAL SYSTEM INFORMATION...5921
      Description...5921
    TROUBLESHOOTING...5921
    BATTERY...5922
      Removal And Installation...5922
    ALTERNATOR...5923
      Checking The Alternator Output (Old Style)...5923
      Checking The Alternator Regulator (Old Style)...5924
      Alternator Output Test (New Style)...5925
      Rectifier (Diode) Test (New Style)...5925
      Alternator Regulator Test (New Style)...5926
      Removal And Installation (Old Style)...5927
      Disassembly (Old Style)...5928
      Checking The Rotor (Old Style)...5928
      Checking The Stator (Old Style)...5929
      Checking The Rectifier (Old Style)...5929
      Disassembly And Inspection (New Style)...5931
      Stator Continuity Test (New Style)...5931
      Stator Ground Test (New Style)...5931
      Rotor Continuity Test (New Style)...5932
      Rotor Ground Test (New Style)...5932
      Rectifier Continuity (Diode) Test (New Style)...5932
      Assembly (New Style)...5933
    STARTER...5934
      Checking The Starter...5934
      Removal And Installation...5934
      Disassembly And Assembly...5935
      Cleaning And Inspection...5937
      Parts Identification...5938
    OPERATING SYSTEM UNIT...5939
      Removal And Installation...5939
    INSTRUMENT PANEL (S/N 11079 & Above)...5940
      Removal And Installation...5940
  ENGINE SERVICE...5941
    TROUBLESHOOTING...5943
    RADIATOR...5944
      Removal And Installation...5944
    ENGINE MUFFLER...5946
      Removal And Installation...5946
    BLOWER HOUSING/FAN GEARBOX...5947
      Removal And Installation...5947
      Tension Pulley Removal And Installation...5950
    FAN GEARBOX...5951
      Disassembly...5951
        Long Housing...5951
        Short Housing...5953
      Assembly...5956
        Long Housing...5956
        Short Housing...5958
      Checking Backlash...5961
      Parts Identification...5964
    AIR CLEANER...5965
      Removal And Installation...5965
    ENGINE...5967
      Removal And Installation...5967
        S/N 11079 & Above...5971
      Installation...5973
    FLYWHEEL...5974
      Removal And Installation...5974
      Flywheel Ring Gear...5974
    BELT SHIELD...5975
      Removal And Installation...5975
    VALVE CLEARANCE...5976
      Adjustment...5976
    ENGINE COMPRESSION...5976
      Checking...5976
    GLOW PLUGS...5977
      Removal And Installation...5977
      Checking...5977
    FUEL INJECTION PUMP...5978
      Checking The Injection Pump...5978
      Adjusting Shut–Off Linkage...5978
      Removal And Installation...5979
      Timing The Injection Pump...5981
    FUEL INJECTION NOZZLES...5982
      Removal And Installation...5982
      Checking The Injector Nozzle...5984
    CYLINDER HEAD...5985
      Removal And Installation...5985
      Disassembly And Assembly...5986
      Servicing The Cylinder Head...5987
      Top Clearance...5987
    VALVE, VALVE SEAT AND GUIDE...5988
      Checking The Valve Guide...5988
      Reconditioning The Valve And Valve Seat...5989
      Valve Spring...5990
    ROCKER ARM AND SHAFT...5991
      Checking...5991
    TIMING GEARCASE COVER...5992
      Removal And Installation...5992
    IDLER GEAR AND CAMSHAFT...5994
      Removal And Installation...5994
      Servicing The Camshaft...5995
      Servicing The Idler Gear And Shaft...5996
    TIMING GEARS...5997
      Checking Backlash...5997
    FUEL CAMSHAFT...5998
      Removal And Installation...5998
      Governor...5998
    CRANKSHAFT GEAR...5999
      Removal And Installation...5999
    OIL PUMP...5999
      Removal And Installation...5999
      Oil Pump Service...5999
      Checking Engine Oil Pressure...6000
      Relief Valve...6000
    PISTON AND CONNECTING ROD...6001
      Removal And Installation...6001
      Servicing The Piston And Connecting Rod...6002
      Connecting Rod Alignment...6004
    CRANKSHAFT AND BEARINGS...6005
      Removal And Installation...6005
      Servicing The Crankshaft And Bearings...6006
    CYLINDER BORE...6010
      Checking The Cylinder Bore...6010
    WATER PUMP...6011
      Disassembly And Assembly...6011
  SPECIFICATIONS...6013
    753 LOADER SPECIFICATIONS...6015
      LOADER DIMENSIONS...6015
      OPERATIONS & PERFORMANCE...6015
      ENGINE...6015
      HYDRAULIC SYSTEM...6016
      ELECTRICAL...6016
      DRIVE SYSTEM...6016
      CAPACITIES...6016
      TIRES...6016
    753H LOADER SPECIFICATIONS...6017
      LOADER DIMENSIONS...6017
      OPERATIONS & PERFORMANCE...6017
      ENGINE...6017
      HYDRAULIC SYSTEM...6018
      ELECTRICAL...6018
      DRIVE SYSTEM...6018
      CAPACITIES...6018
      TIRES...6018
    ENGINE SPECIFICATIONS...6019
      Fuel Injection Nozzles...6019
      Fuel Injection Pump...6019
      Cylinder Head...6019
      Valves...6019
      Valve Springs...6019
      Valve Timing...6019
      Rocker Arms...6019
      Camshaft...6020
      Tappet...6020
      Cylinders...6020
      Piston Rings...6020
      Piston ...6020
      Connecting Rod...6020
      Oil Pump...6020
      Crankshaft...6021
      Timing Gear...6021
      Thermostat...6021
      Crankshaft Re–Grind Data...6022
      Torque For General Metric Bolts...6023
    TORQUE SPECIFICATIONS FOR LOADER...6024
    HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS...6025
    STANDARD TORQUE SPECIFICATIONS FOR BOLTS...6026
    DECIMAL AND MILLIMETER EQUIVALENTS...6027
    U.S. TO METRIC CONVERSION...6027
  SERVICE MANUAL REVISIONS...6029
    750-001...6029
    750-002...6031
    750-003...6033
    750-004...6035
    750-005...6037
    750-006...6039
    750-007...6041
    750-008...6043
    750-009...6045
    750-010...6047
    750-011...6049
    750-012...6051
    750-013...6053
    750-014...6055
6724925 (6-12) - 751 Service Manual...6057
  MAINTENANCE SAFETY...6059
  ALPHABETICAL INDEX...6061
  CONTENTS...6063
    FOREWORD...6064
    SAFETY INSTRUCTIONS...6067
    SERIAL NUMBER LOCATIONS...6069
    LOADER SERIAL NUMBER...6069
    ENGINE SERIAL NUMBER...6069
    DELIVERY REPORT...6069
    BOBCAT LOADER IDENTIFICATION...6070
  PREVENTIVE MAINTENANCE...6071
    SERVICE SCHEDULE...6073
    LIFTING AND BLOCKING THE LOADER...6074
      Procedure...6074
    TRANSPORTING THE LOADER...6075
      Procedure...6075
    TOWING THE LOADER...6075
      Procedure...6075
    STOPPING THE BOBCAT LOADER...6075
    LIFTING THE LOADER...6076
      Four Point Lift...6076
      Single Point Lift...6076
    LIFT ARM SUPPORT DEVICE...6077
      Engaging The Lift Arm Support Device...6077
      Disengaging The Lift Arm Support Device...6077
    OPERATOR CAB...6078
      Description...6078
      Raising The Operator Cab...6078
      Lowering The Operator Cab...6080
      Emergency Exit...6081
    SEAT BAR RESTRAINT SYSTEM...6082
      Description (Foot Pedals)...6082
      Seat Bar Inspection (Foot Pedals)...6082
      Seat Bar Maintenance (Foot Pedals)...6082
      Description (Hand Controls)...6083
      Seat Bar Inspection (Hand Controls)...6083
      Seat Bar Maintenance (Hand Controls)...6083
    AIR CLEANER SERVICE...6084
      Replacing Filter Element...6084
    FUEL SYSTEM...6085
      Fuel Specifications...6085
      Filling the Fuel Tank...6085
      Fuel Filter...6085
      Removing Air From The Fuel System...6086
    ENGINE LUBRICATION SYSTEM...6087
      Checking Engine Oil...6087
      Replacing Oil and Filter...6087
    ENGINE COOLING SYSTEM...6089
      Cleaning the Cooling System...6089
      Checking the Coolant Level...6089
      Replacing The Coolant...6090
      Propylene Glycol...6090
    ALTERNATOR BELT...6091
      Adjusting The Alternator Belt...6091
    BOB–TACH...6091
    FAN GEARBOX...6091
      Checking And Maintaining...6091
    HYDRAULIC/HYDROSTATIC SYSTEM...6092
      Checking And Adding Fluid...6092
      Replacing Hydraulic/Hydrostatic Filter...6092
      Replacing Hydraulic Fluid...6093
      Hydraulic Reservoir Breather Cap...6094
    SPARK ARRESTOR MUFFLER...6095
      Cleaning Procedure...6095
    TIRE MAINTENANCE...6096
      Wheel Nuts...6096
      Tire Rotation...6096
      Tire Mounting...6096
    FINAL DRIVE TRANSMISSION (CHAINCASE)...6097
      Checking and Adding Oil...6097
      Removing Oil From the Chaincase...6097
    DRIVE BELT...6098
      Adjusting The Drive Belt Equipped With The Fixed Drive Idler...6098
      Adjusting The Drive Belt Equipped With The Spring Loaded Drive Ider...6100
      Drive Belt Replacement...6102
    LUBRICATION OF THE BOBCAT LOADER...6103
      Procedure...6103
    PIVOT PINS...6104
    REMOTE START SWITCH...6105
      Procedure...6105
  HYDRAULIC SYSTEM...6107
    HYDRAULIC / HYDROSTATIC SCHEMATICS...6111
    TROUBLESHOOTING...6113
    HYDRAULIC SYSTEM INFORMATION...6114
      Flare Connections...6114
      O–ring Face Seal Connection...6114
      Straight Thread O–ring Fitting...6114
      Tubelines And Hoses...6114
    LIFT CYLINDER(S)...6115
      Checking The Lift Cylinder(s) For Internal Leakage...6115
      Removal And Installation...6115
    TILT CYLINDER...6116
      Checking The Tilt Cylinder For Internal Leakage...6116
      Removal And Installation...6116
      Rod End Seal Replacement...6117
    HYDRAULIC CYLINDER IDENTIFICATION...6118
      Lift Cylinder Components...6118
      Tilt Cylinder Components...6119
    HYDRAULIC CYLINDERS...6120
      Disassembly...6120
      Assembly...6122
    BICS™ VALVE (S/N 514713000 & Above, S/N 514911453 & Above)...6128
      Removal...6128
      Lift Arm By–Pass Orifice...6129
        Disassembly...6129
      Check Valve...6129
        Disassembly...6129
      Lock Valve...6130
        Disassembly...6130
      BICS™ Valve Solenoid...6131
        Disassembly...6131
        Assembly...6132
      Lock Valve...6133
        Assembly...6133
      Check Valve...6133
        Assembly...6133
      Lift Arm By–Pass Orifice...6134
        Assembly...6134
      Installation...6135
    CONTROL VALVE (S/N 514713000 & Above, S/N 514911453 & Above) ...6136
      Removal And Installation...6136
      Identification Chart...6139
      Disassembly...6140
      Lift Base End Restrictor Disassembly...6140
      Load Check Valve Disassembly...6140
      Main Relief Valve Disassembly...6141
      Port Relief Valve Disassembly...6142
      Anti–Cavitation Disassembly...6143
      Rubber Boot Disassembly...6144
      Lift Spool And Detent Disassembly...6145
      Tilt Spool And Centering Spring Disassembly...6148
      Auxiliary Spool Disassembly...6150
      Auxiliary Electric Solenoid Disassembly...6151
      Port–Auxiliary Section Disassembly...6152
      Cleaning and Inspection...6152
      Port–Auxiliary Section Assembly...6153
      Auxiliary Electric Solenoid Assembly...6153
      Auxiliary Spool Assembly...6154
      Tilt Spool And Centering Spring Assembly...6155
      Lift Spool And Detent Assembly...6157
      Rubber Boot Assembly...6159
      Anti–Cavitation/Port Relief Valve Assembly...6160
      Port Relief Valve Assembly...6161
      Main Relief Valve Assembly...6162
      Load Check Valve Assembly...6162
      Spool Seal Installation...6164
    CONTROL VALVE (S/N 514712999 & Below, S/N 514911452 & Below)...6165
      Removal And Installation...6165
      Checking The Main Relief Valve...6168
      Main Relief Valve Adjustment...6169
      Main Relief Valve Removal and Installation...6169
      Identification Chart...6170
      Disassembly And Assembly...6171
      Load Check Valve...6171
      Main Relief Valve...6172
      Port Relief Valve...6172
      Anti–Cavitation Valve...6173
      Rubber Boot...6174
      Lift Spool Detent...6175
      Tilt Centering Spring...6179
      Auxiliary Spool...6180
      Auxiliary Electric Solenoid...6181
      Inspection...6182
      Identification And Installation Of Spool Seal...6183
    HYDRAULIC PUMP...6184
      Removal And Installation...6184
      Checking The Output Of The Hydraulic Pump...6186
      Disassembly And Assembly...6188
      Inspection...6190
      Identification...6190
    HYDRAULIC FILTER HOUSING...6191
      Removal And Installation...6191
    HYDRAULIC FLUID RESERVOIR...6192
      Removal And Installation...6192
    CONTROL PEDALS...6193
      Removal And Installation...6193
      Pedal Adjustment...6193
    PEDAL INTERLOCK LINKAGE...6194
      Removal And Installation...6194
      Adjustment...6195
  HYDROSTATIC SYSTEM...6197
    TROUBLESHOOTING...6199
      Chart...6199
    HYDROSTATIC SYSTEM INFORMATION...6200
      Replenishing Valve Function...6200
      Checking Charge Pressure...6200
    CONTROL PANEL...6201
      Rubber Boot Replacement...6203
      Removal and Installation...6201
      Steering Shaft Removal and Installation...6202
      Steering Shaft Disassembly and Assembly...6202
      Steering Lever Removal and Installation...6203
    STEERING LINKAGE...6204
      Removal and Installation...6204
      Steering Linkage Adjustment...6206
      Steering Neutral Adjustment...6208
    HYDROSTATIC DRIVE MOTOR...6210
      Removal And Installation...6210
      Identification...6211
      Disassembly And Assembly...6212
      Inspection...6216
    HYDROSTATIC PUMP...6217
      Removal And Installation...6217
      Identification...6220
      Disassembly And Assembly...6222
      Inspection...6230
      Swashplate Pre–Load...6232
    DRIVE BELT HOUSING...6233
      Removal And Installation...6233
    SPRING LOADED DRIVE BELT TENSIONER PULLEY...6234
      Removal And Installation...6234
      Identification...6235
      Disassembly...6236
      Assembly...6237
    FIXED DRIVE BELT TENSIONER PULLEY...6239
      Removal And Installation...6239
      Identification...6240
      Disassembly...6241
      Assembly...6243
      Checking Pulley End Play...6247
    OIL COOLER...6247
      Removal and Installation...6247
  DRIVE SYSTEM...6249
    PARKING BRAKE...6251
      Removal And Installation...6251
      Disassembly And Assembly...6251
    PARKING BRAKE DISC...6252
      Removal And Installation...6252
    TRACTION LOCK GUIDES...6253
      Disassembly...6253
      Assembly...6254
    CHAINCASE FLUID...6256
      Removing Oil From The Chaincase...6256
    CHAINCASE COVERS...6257
      Center Chaincase Cover Removal And Installation...6257
      Front Chaincase Cover Removal And Installation...6258
      Rear Chaincase Cover Removal And Installation...6258
    MOTOR CARRIER...6259
      Shaft Seal Replacement...6259
      Removal And Installation...6261
      Disassembly...6262
      Assembly...6263
    AXLE SEAL...6267
      Removal and Installation...6267
    AXLE, SPROCKET AND BEARINGS...6269
      Removal And Installation...6269
    DRIVE CHAIN...6273
      Removal And Installation...6273
  MAIN FRAME...6275
    SEAT BAR (W/GAS CYLINDER)...6277
      Removal And Installation...6277
      Assembly...6279
      Compressing The Gas Cylinder...6280
    SEAT BAR (W/COMPRESSION SPRINGS)...6281
      Removal And Installation...6281
      Assembling Components...6284
      Compression Spring Disassembly And Assembly...6284
    OPERATOR CAB GAS CYLINDER...6285
      Removal And Installation...6285
      Disassembly And Assembly...6285
    OPERATOR CAB...6286
      Removal And Installation...6286
    OPERATOR SEAT...6289
      Removal And Installation...6289
    BOB–TACH...6290
      Removal And Installation...6290
      Bob–Tach Lever And Wedge...6292
      Bob–Tach Stops...6293
    LIFT ARMS...6294
      Removal And Installation...6294
    REAR GRILL...6298
      Removal And Installation...6298
    FUEL TANK...6299
      Removal And Installation...6299
      Fuel Level Sender...6300
    REAR DOOR...6301
      Removal And Installation...6301
      Hood Removal And Installation...6302
      Bumper Removal And Installation...6302
      Door Latch Removal And Installation...6302
      Door Latch And Catch Adjustment...6303
  ELECTRICAL SYSTEM...6305
    ELECTRICAL SCHEMATICS...6307
    TROUBLESHOOTING...6333
      Chart...6333
    ELECTRICAL SYSTEM INFORMATION...6334
      Description...6334
      Fuse Location...6334
    BATTERY...6335
      Removal And Installation...6335
      Servicing The Battery...6336
      Using A Booster Battery (Jump Starting)...6337
    ALTERNATOR...6338
      Alternator Output Test...6338
      Rectifier (Diode) Test...6338
      Alternator Regulator Test...6339
      Removal And Installation...6340
      Adjusting The Alternator Belt...6340
      Disassembly And Inspection...6341
      Stator Continuity Test...6341
      Stator Ground Test...6341
      Rotor Continuity Test...6342
      Rotor Ground Test...6342
      Rectifier Continuity (Diode) Test...6342
      Assembly...6343
    STARTER...6344
      Removal And Installation (228000–5210)...6344
      Removal And Installation (228000–5740)...6344
      Parts Identification (228000-5210)...6345
      Disassembly (228000-5210)...6346
      Inspection And Repair (228000-5210)...6351
      No Load Test (228000-5210)...6354
      Assembly (228000-5210)...6354
      Parts Identification (228000-5740)...6361
      Disassembly (228000–5740)...6362
      Inspection And Repair (228000–5740)...6367
      No Load Test (228000–5740)...6370
      Assembly (228000–5740)...6371
      STANDARD INSTRUMENT PANEL...6378
      Removal And Installation...6378
    FRONT LIGHTS...6379
      Removal And Installation...6379
    RELAY SWITCHES...6380
      Location...6380
      Glow Plug Preheat Relay...6380
      Glow System In Operator Cab...6380
      Troubleshooting The Glow Plug System...6380
      Testing The Glow Plug Timer Relay...6381
  ENGINE SERVICE...6383
    TROUBLESHOOTING...6385
      Chart...6385
    ENGINE SPEED CONTROL...6386
      Removal And Installation...6386
      Disassembly...6386
    RADIATOR...6387
      Removal And Installation...6387
    ENGINE MUFFLER...6388
      Removal And Installation...6388
    BLOWER HOUSING/FAN GEARBOX...6389
      Removal And Installation...6389
      Tension Pulley Removal And Installation...6392
      Blower Fan Disassembly And Assembly...6393
    FAN GEARBOX...6395
      Disassembly...6395
        Long Housing...6395
        Short Housing...6397
      Assembly...6400
        Long Housing...6400
        Short Housing...6402
      Checking Backlash...6405
      Identification...6408
    AIR CLEANER...6409
      Removal And Installation...6409
    ENGINE...6410
      Removal And Installation...6410
      Engine Mount Replacement...6415
    FLYWHEEL...6416
      Removal And Installation...6416
      Flywheel Ring Gear...6416
    INJECTION PUMP TIMING...6417
      Checking Procedure...6417
      Adjusting Injection Pump Timing...6418
      Injection Pump Return Fitting...6418
      Testing The Fuel Solenoid...6419
      Idle Speed Setting...6420
    TIMING BELT...6421
      Removal...6421
      Installation...6423
    FUEL INJECTION PUMP...6424
      Removal...6424
      Installation...6425
    FUEL INJECTOR NOZZLE...6426
      Removal And Installation...6426
      Checking The Injector Nozzle...6427
    CYLINDER LOCATION & COMPRESSION...6427
      Data...6427
    GLOW PLUGS...6428
      Removal And Installation...6428
      Checking The Glow Plugs...6428
    CYLINDER HEAD...6429
      Removing The Cylinder Head...6429
      Disassembly Of The Cylinder Head...6431
      Removing The Combustion Chamber...6432
      Removing The Heat Shield...6432
      Installing The Heat Shield...6432
      Servicing The Cylinder Head...6433
      Checking The Valves...6434
      Checking The Valve Springs...6434
      Checking The Valve Guides...6435
      Checking The Valve Seats...6435
      Checking The Combustion Chamber...6436
      Reassembly Of The Cylinder Head...6437
      Installing The Cylinder Head...6440
    ENGINE BLOCK...6443
      Disassembly Of The Engine...6443
      Assembly Of The Engine...6445
    PISTONS AND CONNECTING RODS...6449
      Disassembly And Assembly...6449
      Checking The Piston...6449
      Checking The Crankshaft...6450
    CRANKSHAFT PULLEY...6451
      Removal And Installation...6451
    POSITIVE CRANKCASE VENTILATION VALVE...6451
      Removal...6451
      Installation...6451
    PEUGEOT ENGINE TOOL KIT MEL1474 (Complete Kit)...6452
    PEUGEOT ENGINE ...6454
      Chart...6454
  SYSTEMS ANALYSIS...6455
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...6457
      Inspecting The BICS Controller (Engine STOPPED –Key ON)...6457
      Inspecting DeactivationOf The Auxiliary Hydraulics System (Engine STOPPED–Key ON)...6457
      Inspecting The Seat And Seat Bar Sensors (EngineRUNNING)...6457
      Inspecting The Traction Lock (Engine RUNNING)...6457
      Inspecting The Lift Arm By–Pass Control...6457
      Maintenance...6458
      Troubleshooting Chart...6459
      Troubleshoot Guide...6460
        BICS CONTROLLER...6460
        TRACTION LOCK...6461
        SEAT SENSOR...6462
        SEAT BAR SENSOR...6463
        LIFT LOCK BY–PASS VALVE...6464
    BICS™ SYSTEM CONTROLLER...6465
      Removal And Installation...6465
      Controller Test...6466
    SEAT BAR SENSOR...6467
      Removal And Installation...6467
      Seat Bar Sensor Test...6468
    SEAT SENSOR...6469
      Removal And Installation...6469
      Seat Sensor Test...6470
    TRACTION LOCK...6471
      Removal And Installation...6471
    LIFT LOCK BY–PASS VALVE...6473
      Removal And Installation (S/N 514712999 & Below,S/N 514911452 & Below)...6473
      Disassembly and Assembly (S/N 514712999 & Below, S/N 514911452 & Below)...6474
      Removal And Installation (S/N 514713000 & Above, S/N 514911453 & Above)...6475
      Disassembly And Assembly (S/N 514713000 & Above, S/N 514911453 & Above)...6476
    TILT LOCK VALVE...6477
      Removal And Installation (S/N 514712999 & Below, S/N 514911452 & Below)...6477
      Disassembly And Assembly (S/N 514712999 & Below, S/N 514911452 & Below)...6479
  SPECIFICATIONS...6481
    SKID STEER LOADER SPECIFICATIONS...6483
      PERFORMANCE...6483
      CONTROLS...6483
      ENGINE...6483
      HYDRAULIC SYSTEM...6484
      ELECTRICAL...6484
      DRIVE SYSTEM...6484
      CAPACITIES...6484
      TIRES...6484
      FLOOR PRESSURE...6484
      VIBRATION DATA...6484
    ENGINE SPECIFICATIONS...6485
      Fuel Injection Nozzles...6485
      Fuel Injection Pump...6485
      Cylinder Head...6485
      Valves...6485
      Valve Springs...6486
      Valve Guides...6486
      Combustion Chamber...6486
      Cylinders...6486
      Piston Rings...6486
      Pistons...6486
      Connecting Rod...6487
      Crankshaft...6487
    TORQUE SPECIFICATIONS FOR LOADER...6488
      Specifications...6488
    HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS...6490
      Specifications...6490
    STANDARD TORQUE SPECIFICATIONS FOR BOLTS...6491
    DECIMAL AND MILLIMETER EQUIVALENTS...6492
    U.S. TO METRIC CONVERSION...6492
  SERVICE MANUAL REVISIONS...6493
    751-001...6493
    751-002...6495
6900090 (6-12) - 753; 753 High Flow Service Manual...6497
  MAINTENANCE SAFETY...6499
  ALPHABETICAL INDEX...6501
  CONTENTS...6503
    FOREWORD...6505
    SAFETY INSTRUCTIONS...6507
    SERIAL NUMBER LOCATIONS...6509
    LOADER SERIAL NUMBER...6509
    ENGINE SERIAL NUMBER...6509
    DELIVERY REPORT...6509
    BOBCAT LOADER IDENTIFICATION...6510
  PREVENTIVE MAINTENANCE...6511
    SERVICE SCHEDULE...6513
    LIFTING AND BLOCKING THE LOADER...6514
      Procedure...6514
    TRANSPORTING THE LOADER...6515
      Procedure...6515
    TOWING THE LOADER...6515
      Procedure...6515
    STOPPING THE BOBCAT LOADER...6515
    LIFTING THE LOADER...6516
      Four Point Lift...6516
      Single Point Lift...6516
    LIFT ARM SUPPORT DEVICE...6517
      Engaging The Lift Arm Support Device...6517
      Disengaging The Lift Arm Support Device...6518
    OPERATOR CAB...6519
      Description...6519
      Raising The Operator Cab...6519
      Lowering The Operator Cab...6520
      Emergency Exit...6521
    SEAT BAR RESTRAINT SYSTEM (Foot Pedals)...6522
      Description...6522
      Seat Bar Inspection...6522
      Seat Bar Maintenance...6522
    SEAT BAR RESTRAINT SYSTEM (Mechanical Hand Controls)...6523
      Description...6523
      Seat Bar Inspection...6523
      Seat Bar Maintenance...6523
    SEAT BAR RESTRAINT SYSTEM (Advanced Hand Controls)...6524
      Description...6524
      Seat Bar Inspection...6524
      Seat Bar Maintenance...6524
    AIR CLEANER SERVICE...6525
      Replacing Filter Element...6525
    FUEL SYSTEM...6527
      Fuel Specifications...6527
      Filling The Fuel Tank...6527
      Fuel Filter...6527
      Removing Air From The Fuel System...6528
    ENGINE LUBRICATION SYSTEM...6529
      Checking Engine Oil...6529
      Oil Chart...6529
      Replacing Oil And Filter...6529
    ENGINE COOLING SYSTEM...6531
      Cleaning The Cooling System...6531
      Checking The Coolant Level...6531
      Replacing The Coolant...6532
    ALTERNATOR BELT...6533
      Adjusting...6533
    FAN GEARBOX...6533
      Checking And Maintaining...6533
    HYDRAULIC/HYDROSTATIC SYSTEM...6534
      Checking And Adding Fluid...6534
      Replacing Hydraulic/Hydrostatic Filter...6534
      Replacing Hydraulic Fluid...6535
      Breather Cap...6536
    SPARK ARRESTOR MUFFLER...6537
      Cleaning Procedure...6537
    TIRE MAINTENANCE...6538
      Wheel Nuts...6538
      Tire Rotation...6538
      Tire Mounting...6538
    FINAL DRIVE TRANSMISSION (CHAINCASE)...6539
      Checking and Adding Oil...6539
      Removing Oil From The Chaincase...6539
    DRIVE BELT...6540
      Adjusting The Drive Belt Equipped With The Fixed Drive Idler...6540
      Adjusting the Drive Belt Equipped With The Spring Loaded Drive Idler...6542
      Replacing The Drive Belt...6543
    LUBRICATION OF THE BOBCAT LOADER...6544
      Procedure...6544
    PIVOT PINS...6545
    BOB–TACH...6546
      Inspection and Maintenance...6546
    REMOTE START SWITCH...6547
      Procedure...6547
  HYDRAULIC SYSTEM...6549
    HYDRAULIC/ HYDROSTATIC SCHEMATICS...6553
    TROUBLESHOOTING...6563
    HYDRAULIC SYSTEM INFORMATION...6564
      Tighten Procedures...6564
    LIFT CYLINDER(S)...6565
      Checking The Lift Cylinder(s) For Internal Leakage...6565
      Removal And Installation...6565
    TILT CYLINDER...6566
      Checking The Tilt Cylinder For Internal Leakage...6566
      Removal And Installation...6566
      Rod End Seal Replacement...6567
    HYDRAULIC CYLINDER IDENTIFICATION...6568
      Lift Cylinder Components...6568
      Tilt Cylinder Components...6569
    HYDRAULIC CYLINDERS...6570
      Disassembly...6570
      Assembly...6572
    BICS™ VALVE (S/N 508694509 & Above, S/N 512727421 & Above, S/N 515811001 & Above & S/N 516211001 & Above)...6578
      Removal...6578
      Lift Arm By–Pass Orifice Disassembly...6579
      Check Valve Disassembly...6579
      Lock Valve Disassembly...6580
      BICS™ Valve Solenoid Disassembly...6581
      BICS™ Valve Solenoid Assembly...6582
      Lock Valve Assembly...6583
      Check Valve Assembly...6583
      Lift Arm By–Pass Orifice Assembly...6584
      Installation...6585
    CONTROL VALVE (S/N 508694509 & Above, S/N 512727421 & Above, S/N 515811001 & Above & S/N 516211001 & Above)...6586
      Removal And Installation...6586
      Identification Chart...6589
      Disassembly...6590
      Lift Base End Restrictor Disassembly...6590
      Load Check Valve Disassembly...6590
      Main Relief Valve Disassembly...6591
      Port Relief Valve Disassembly...6592
      Anti–Cavitation Valve Disassembly...6593
      Rubber Boot Disassembly...6594
      Lift Spool And Detent Disassembly...6595
      Tilt Spool And Centering Spring Disassembly...6598
      Auxiliary Spool Disassembly...6600
      Auxiliary Electric Solenoid Disassembly...6601
      Port–Auxiliary Section Disassembly...6602
      Port–Auxiliary Section Assembly...6603
      Auxiliary Electric Solenoid Assembly...6603
      Auxiliary Spool Assembly...6604
      Tilt Spool And Centering Spring Assembly...6605
      Lift Spool And Detent Assembly...6607
      Rubber Boot Assembly...6609
      Anti–Cavitation Valve Assembly...6610
      Port Relief Valve Assembly...6611
      Main Relief Valve Assembly...6612
      Load Check Valve Assembly...6612
      Spool Seal Installation...6614
      Cleaning And Inspection...6602
    CONTROL VALVE (S/N 508694508 & Below, S/N 512727420 & Below, S/N 511476001 & Above, S/N 5086300001 & Above & S/N 513911001 & Above)...6615
      Removal And Installation...6615
      Identification Chart...6618
      Disassembly And Assembly...6619
      Load Check Valve...6619
      Main Relief Valve...6620
      Port Relief Valve...6620
      Anti–Cavitation Valve...6621
      Rubber Boot...6622
      Lift Spool Detent...6623
      Tilt Centering Spring...6627
      Auxiliary Spool...6628
      Auxiliary Electric Solenoid...6629
      Inspection...6630
      Identification And Installation Of Spool Seal...6631
    MAIN RELIEF VALVE...6632
      Checking...6632
      Adjustment...6633
      Removal And Installation...6633
    MAIN RELIEF VALVE (753H)...6634
      Checking The Dual Pressure (Low Setting)...6634
      Checking The Dual Pressure (High Setting)...6635
      Adjusting The Dual Pressure (Low Setting)...6637
      Adjusting The Dual Pressure (High Setting)...6638
    HYDRAULIC PUMP...6639
      Removal And Installation...6639
      Checking The Output Of The Hydraulic Pump...6641
      Checking The Output Of The HIgh Flow Hydraulic Pump (753H)...6643
      Disassembly And Assembly...6644
      Inspection...6646
      Identification...6646
      Removal And Installation (753H)...6647
      Identification (753H)...6650
      Disassembly And Assembly (753H)...6651
    HYDRAULIC FILTER HOUSING...6654
      Removal And Installation...6654
    HYDRAULIC FLUID RESERVOIR...6655
      Removal And Installation...6655
    CONTROL PEDALS...6656
      Removal And Installation...6656
      Pedal Adjustment...6656
    SELECT VALVE (753H)...6657
      Checking the Main Relief Valve in High Horsepower Select Valve...6657
      Removal and Installation...6658
      Disassembly and Assembly (New Style Valve)...6660
      Solenoid Testing (New Style Valve)...6661
      Disassembly and Assembly (Old Style Valve)...6662
      Solenoid Testing (Old Style Valve)...6663
    CONTROL INTERLOCK LINKAGE (Pedal or Mechanical Hand)...6664
      Removal And Installation...6664
      Adjustment...6665
    LIFT LOCK BY–PASS VALVE...6666
      Removal And Installation (S/N 508694508 & Below, S/N 512727420 & Below, S/N 511476001 & Above, S/N 508630001 & Above & S/N 513911001 & Above)...6666
      Disassembly and Assembly (S/N 508694508 & Below, S/N 512727420 & Below, S/N 511476001 & Above, S/N 508630001 & Above & 513911001 & Above)...6667
      Removal And Installation (S/N 508694509 & Above, S/N 512727421 & Above, S/N 515811001 & Above & S/N 516211001 & Above)...6668
      Disassembly And Assembly (S/N 508694509 & Above, S/N 512727421 & Above, S/N 515811001 & Above & S/N 516211001 & Above)...6669
    TILT LOCK VALVE...6670
      Removal And Installation (S/N 508694508 & Below,S/N 512727420 & Below, S/N 511476001 & Above, S/N 508630001 & Above & S/N 513911001 & Above)...6670
      Disassembly And Assembly (S/N 508694508 & Below, S/N 512727420 & Below, S/N 511476001 & Above, S/N 508630001 & Above & S/N 513911001 &Above)...6672
  HYDROSTATIC SYSTEM...6673
    TROUBLESHOOTING...6675
    HYDROSTATIC SYSTEM INFORMATION...6676
      Replenishing Valve Function...6676
      Checking Charge Pressure...6676
    CONTROL PANEL...6677
      Removal And Installation...6677
      Steering Shock Removal And Installation...6678
      Steering Shaft Removal And Installation...6678
      Steering Shaft Disassembly And Assembly...6678
      Steering Lever Removal And Installation...6679
      Rubber Boot Replacement...6679
    STEERING LINKAGE...6680
      Removal And Installation...6680
      Steering Linkage Adjustment...6682
      Steering Neutral Adjustment...6684
    HYDROSTATIC DRIVE MOTOR...6686
      Removal And Installation...6686
      Identification (S/N 512716001 & Above, 508695347 & Below, 511476001 & Above, 508630001 & Above &  513911001 & Above)...6687
      Disassembly And Assembly (S/N 512716001 & Above, 508695347 & Below, 511476001 & Above, 508630149 & Above & 513911001 & Above)...6688
      Inspection...6692
    HYDROSTATIC MOTOR...6693
      Parts Identification – (S/N 515811001 & Above, 508695348 & Above & 516211001 & Above)...6693
      Disassembly (S/N 515811001 & Above, 508695348 & Above & 516211001 & Above)...6694
      Assembly (S/N 515811001 & Above, 508695348 & Above & 516211001 & Above)...6699
    HYDROSTATIC PUMP...6705
      Removal And Installation...6705
      Identification...6708
      Disassembly And Assembly...6710
      Inspection...6718
      Swashplate Pre–Load (Earlier Models Only)...6720
    DRIVE BELT HOUSING...6721
      Removal And Installation...6721
    SPRING LOADED DRIVE BELT TENSIONER PULLEY...6723
      Removal And Installation...6723
      Identification...6724
      Disassembly...6725
      Assembly...6728
    FIXED DRIVE BELT TENSIONER PULLEY...6729
      Removal And Installation...6729
      Identification...6730
      Disassembly...6731
      Assembly...6733
      Checking Pulley End Play...6737
    OIL COOLER...6737
      Removal And Installation...6737
  DRIVE SYSTEM...6739
    PARKING BRAKE...6741
      Removal And Installation...6741
      Disassembly And Assembly...6741
    PARKING BRAKE DISC...6742
      Removal And Installation...6742
    TRACTION LOCK GUIDES...6743
      Disassembly...6743
      Assembly...6744
    CHAINCASE FLUID...6746
      Removing Oil From The Chaincase...6746
    CHAINCASE COVERS...6747
      Center Chaincase Cover Removal And Installation...6747
      Front Chaincase Cover Removal And Installation...6748
      Rear Chaincase Cover Removal And Installation...6748
    MOTOR CARRIER...6749
      Shaft Seal Replacement...6749
      Removal And Installation...6751
      Disassembly...6752
      Assembly...6753
    AXLE SEAL...6757
      Removal And Installation...6757
    AXLE, SPROCKET AND BEARINGS...6759
      Removal And Installation...6759
    DRIVE CHAIN...6763
      Removal And Installation...6763
  MAIN FRAME...6765
    SEAT BAR (W/GAS CYLINDER)...6767
      Removal And Installation...6767
      Assembly...6769
      Compressing The Gas Cylinder...6770
    SEAT BAR (W/COMPRESSION SPRING)...6771
      Removal And Installation...6771
      Assembling Components...6774
      Compression Spring Disassembly And Assembly...6774
    OPERATOR CAB GAS CYLINDER...6775
      Removal And Installation...6775
      Disassembly And Assembly...6775
    OPERATOR CAB...6776
      Removal And Installation...6776
    OPERATOR SEAT...6779
      Removal And Installation...6779
    BOB–TACH...6780
      Removal And Installation...6780
      Bob–Tach Lever And Wedge...6782
      Bob–Tach Stops...6783
    LIFT ARMS...6784
      Removal And Installation...6784
    REAR GRILL...6788
      Removal And Installation...6788
    FUEL TANK...6789
      Removal And Installation...6789
      Fuel Level Sender...6790
    REAR DOOR...6791
      Removal And Installation (Two Piece Door)...6791
      Removal And Installation (One Piece Door)...6792
      Hood Removal And Installation (Two Piece Door)...6793
      Bumper Removal And Installation (Two Piece Door)...6793
      Door Latch Removal And Installation...6793
      Door Latch And Catch Adjustment...6794
    REAR LIGHTS...6795
      Removal and Installation (One Piece Door)...6795
  ELECTRICAL SYSTEM...6797
    ELECTRICAL SCHEMATICS...6799
    TROUBLESHOOTING...6825
    ELECTRICAL SYSTEM INFORMATION...6826
      Description...6826
    BATTERY...6827
      Removal And Installation...6827
      Servicing The Battery...6828
      Using A Booster Battery (Jump Starting)...6829
    ALTERNATOR...6830
      Alternator Output Test...6830
      Rectifier (Diode) Test...6830
      Alternator Regulator Test...6831
      Removal And Installation...6832
      Adjusting The Alternator Belt...6832
      Disassembly And Inspection...6833
      Stator Continuity Test...6833
      Stator Ground Test...6833
      Rotor Continuity Test...6834
      Rotor Ground Test...6834
      Rectifier Continuity (Diode) Test...6834
      Assembly...6835
    STARTER (DELCO REMY)...6836
      Checking The Starter...6836
      Parts Identification...6837
      Disassembly And Assembly...6838
      Cleaning And Inspection...6840
    STARTER (DENSO)...6840
      Removal And Installation...6840
      Parts Identification...6841
      Disassembly...6842
      Inspection And Repair...6847
      No Load Test...6850
      Assembly...6850
    STANDARD INSTRUMENT PANEL...6857
      Removal And Installation...6857
    FRONT LIGHTS...6858
      Removal And Installation...6858
    RELAY SWITCHES...6859
      Location...6859
  ENGINE SERVICE...6861
    TROUBLESHOOTING...6863
    ENGINE SPEED CONTROL...6864
      Removal And Installation...6864
      Disassembly...6864
    RADIATOR...6865
      Removal And Installation...6865
    ENGINE MUFFLER...6866
      Removal And Installation...6866
    BLOWER HOUSING/FAN GEARBOX...6867
      Removal And Installation...6867
      Tension Pulley Removal And Installation...6870
      Blower Fan Disassembly And Assembly...6871
    FAN GEARBOX...6874
      Identification...6873
      Disassembly...6874
      Assembly...6879
      Checking Backlash...6884
    AIR CLEANER...6887
      Removal And Installation...6887
    ENGINE...6888
      Removal And Installation...6888
      Engine Mount Replacement...6893
    FLYWHEEL...6894
      Removal And Installation...6894
      Flywheel Ring Gear...6894
    ENGINE COMPRESSION...6895
      Checking...6895
    GLOW PLUGS...6896
      Checking The Glow Plugs...6896
      Removal And Installation...6897
    FUEL INJECTION PUMP...6898
      Checking The Injection Pump...6898
      Adjusting Shut–Off Linkage...6898
    FUEL INJECTION PUMP...6899
      Removal And Installation...6899
      Timing The Injection Pump...6902
    FUEL INJECTOR NOZZLES...6903
      Removal And Installation...6903
      Checking The Injector Nozzle...6905
    CYLINDER HEAD...6906
      Removal And Installation...6906
      Disassembly And Assembly...6907
      Servicing The Cylinder Head...6908
      Top Clearance...6908
    VALVE, VALVE SEAT AND GUIDE...6909
      Checking The Valve Guide...6909
      Valve Spring...6911
    VALVE CLEARANCE...6912
      Adjustment...6912
    ROCKER ARM AND SHAFT...6912
      Checking...6912
    TIMING GEARCASE COVER...6913
      Removal And Installation...6913
    IDLER GEAR AND CAMSHAFT...6915
      Removal And Installation...6915
      Servicing The Camshaft...6916
      Servicing The Idler Gear And Shaft...6917
    TIMING GEARS...6918
      Checking Backlash...6918
    FUEL CAMSHAFT...6919
      Removal And Installation...6919
      Governor...6919
    CRANKSHAFT GEAR...6920
      Removal And Installation ...6920
    OIL PUMP...6920
      Removal And Installation...6920
      Oil Pump Service...6920
      Checking Engine Oil Pressure...6921
      Relief Valve...6921
    PISTON AND CONNECTING ROD...6922
      Removal And Installation...6922
      Servicing The Piston And Connecting Rod...6923
      Connecting Rod Alignment...6925
    CRANKSHAFT AND BEARINGS...6926
      Removal And Installation...6926
      Servicing the Crankshaft and Bearings...6927
    CYLINDER BORE...6931
      Checking The Cylinder Bore...6931
    WATER PUMP...6932
      Disassembly And Assembly...6932
  SYSTEMS ANALYSIS...6933
    BICS™ (WITH PRESS TO OPERATE BUTTON)...6935
      Inspecting The BICS™ Controller (Engine STOPPED - Key ON)...6935
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)...6935
      Inspecting The Seat Bar Sensor (Engine RUNNING)...6935
      Inspecting The Traction Lock (Engine RUNNING)...6935
      Inspecting The Lift Arm By-Pass Control...6935
      Additional Inspection For Loaders With Advanced Hand Controls...6935
      Troubleshooting Chart...6936
    BICS™ (Without Press To Operate Button)...6937
      Inspecting The BICS Controller (Engine STOPPED –Key ON)...6937
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED–Key ON)...6937
      Inspecting The Seat And Seat Bar Sensors (EngineRUNNING)...6937
      Inspecting The Traction Lock (Engine RUNNING)...6937
      Inspecting The Lift Arm By–Pass Control...6937
      Maintenance...6938
      Troubleshooting Chart...6939
    BICS™ SYSTEM CONTROLLER...6940
      Troubleshooting Guide...6940
      Removal And Installation...6941
    SEAT BAR SENSOR...6942
      Troubleshooting Guide...6942
      Seat Bar Sensor Test...6943
      Removal And Installation...6944
      BICS™ Controller Seat Bar Sensor Circuit Test...6945
    SEAT SENSOR...6946
      Troubleshooting Guide...6946
      Seat Sensor Test...6947
      Removal And Installation...6948
      BICS™ Controller Seat Sensor Circuit Test...6949
    TRACTION LOCK...6950
      Troubleshooting Guide...6950
      Removal And Installation...6951
    BOSS® DIAGNOSTIC TOOL...6953
      Procedure...6953
    SENDER AND SENSOR...6953
      Service Checks...6953
    RPM SENSOR...6953
    MONITOR SERVICE CODES...6954
    TROUBLESHOOTING THE BOSS® & LCD DISPLAY...6956
    BOSS® UNIT...6957
      Removal And Installation...6957
    BOSS® INSTRUMENT PANEL...6958
      Removal And Installation...6958
    ELECTRICAL/HYDRAULIC CONTROLS REFERENCE...6959
      Controls Identification Chart...6959
  SPECIFICATIONS...6961
    SKID STEER LOADER SPECIFICATIONS...6963
      753 - S/N 515811001 & Above, S/N 516211001 & Above...6963
        PERFORMANCE...6963
        CONTROLS...6963
        ENGINE...6964
        HYDRAULIC SYSTEM...6964
        ELECTRICAL...6964
        DRIVE SYSTEM...6965
        CAPACITIES...6965
        TIRES...6965
        FLOOR PRESSURE...6965
      753, 753H - S/N 508693001 & Above, S/N 508630001 & Above, S/N 511476001 & Above, S/N 512716001 & Above, S/N 513911001 & Above...6966
        PERFORMANCE...6966
        CONTROLS...6966
        ENGINE...6967
        HYDRAULIC SYSTEM...6967
        ELECTRICAL...6967
        DRIVE SYSTEM...6968
        CAPACITIES...6968
        TIRES...6968
        FLOOR PRESSURE...6968
      ENGINE SPECIFICATIONS...6969
        Fuel Injection Nozzles...6969
        Fuel Injection Pump...6969
        Cylinder Head...6969
        Valves...6969
        Valve Springs...6969
        Valve Timing...6969
        Rocker Arms...6969
        Camshaft...6970
        Tappet...6970
        Cylinders...6970
        Piston Rings...6970
        Pistons...6970
        Connecting Rod...6970
        Oil Pump...6970
        Crankshaft...6971
        Timing Gear...6971
        Thermostat...6971
        Crankshaft Re–Grind Data...6972
        Torque For General Metric Bolts...6973
      HYDRAULIC CONNECTION SPECIFICATIONS...6974
        O–Ring Face Seal Connection...6974
        Straight Thread O–Ring Fitting...6974
        Tubelines And Hoses...6974
        Flare Fitting...6974
        O–Ring Flare Fitting...6975
        Port Seal Fitting...6977
      TORQUE SPECIFICATIONS FOR LOADER...6978
      HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS...6979
      STANDARD TORQUE SPECIFICATIONS FOR BOLTS...6980
      DECIMAL AND MILLIMETER EQUIVALENTS...6981
      U.S. TO METRIC CONVERSION...6981
  ADVANCED HAND CONTROL SYSTEM (AHC)...6983
    WIRING SCHEMATICS W/ADVANCED HAND CONTROL OPTIONS...6985
    AHC COMPONENTS...6995
      Identification...6995
    TROUBLESHOOTING (AHC)...6996
    ACTUATOR VOLTAGE TEST...6998
      Procedure...6998
    HANDLE CONTROL UNIT TEST...7001
      Procedure...7001
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...7004
      Troubleshooting Chart...7004
    ADVANCED HAND CONTROLS (AHC)...7004
      Troubleshooting Chart...7004
    AHC/PWM CONTROLLER...7005
      Removal And Installation...7005
      Description...7006
      Conditions...7007
      Troubleshooting Chart...7007
      Handle Testing...7008
      Solenoid Coil Testing...7008
    CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC)...7009
      Control Handle Unit Removal And Installation...7009
      Control Unit Connector...7012
      Switch Handle Removal And Installation...7013
      AHC Handle Removal And Installation...7016
      AHC Handle Disassembly And Assembly...7017
      AHC Steering Lever Removal And Installation...7018
      AHC Steering Lever Boot...7018
      Actuators Removal And Installation...7019
      Actuators Disassembly And Assembly...7020
      Components Identification...7021
      Controller Connector And Wire Identification...7022
      AHC/PWM Controller Removal And Installation...7023
      Handle Sensor Removal And Installation...7024
      Handle Sensor Connector...7026
      Switch Handle Removal And Installation...7027
      Control Handle Removal And Installation...7030
      Control Handle Disassembly And Assembly...7031
      Control Lever Removal And Installation...7032
      Control Lever Boot...7033
      Actuators Disassembly And Assembly...7034
    BICS™ VALVE...7035
      Lift Arm By–Pass Orifice...7035
      Check Valve...7036
      Lock Valve...7036
      BICS™ Valve Solenoid...7037
      Removal And Installation...7038
    HYDRAULIC CONTROL VALVE...7039
      Removal And Installation...7039
      Identification Chart...7041
      Disassembly And Assembly...7042
      Load Check Valve...7042
      Lift Base End Restrictor...7042
      Main Relief Valve...7043
      Port Relief Valve (Lift)...7044
      Anti–Cavitation/Port Relief Valve...7044
      Port Relief Valve (Tilt)...7045
      Anti–Cavitation Valve...7045
      Rubber Boot...7046
      Lift And Tilt Spool...7047
      Inspection...7049
      Auxiliary Spool...7050
      Auxiliary Electrical Solenoid...7051
      Spool Seal Installation...7052
      H–Port Auxiliary Section...7053
  SERVICE MANUAL REVISIONS...7055
    753, 753H–1...7055
    753/753H–2...7057
    753/753H–3...7059
    753/753H–4...7061
    753/753H–5...7063
    753/753H-6...7065
6900443 (6-12) - 751 Service Manual...7067
  MAINTENANCE SAFETY...7069
  ALPHABETICAL INDEX...7071
  CONTENTS...7073
    FOREWORD...7075
    SAFETY INSTRUCTIONS...7077
    SERIAL NUMBER LOCATIONS...7079
    LOADER SERIAL NUMBER...7079
    ENGINE SERIAL NUMBER...7079
    DELIVERY REPORT...7079
    BOBCAT LOADER IDENTIFICATION...7080
  PREVENTIVE MAINTENANCE...7081
    SERVICE SCHEDULE...7083
    LIFTING AND BLOCKING THE LOADER...7084
      Procedure...7084
    TRANSPORTING THE LOADER...7085
      Procedure...7085
    TOWING THE LOADER...7085
      Procedure...7085
    STOPPING THE BOBCAT LOADER...7085
    LIFTING THE LOADER...7086
      Four Point Lift...7086
      Single Point Lift...7086
    LIFT ARM SUPPORT DEVICE...7087
      Engaging The Lift Arm Support Device...7087
      Disengaging The Lift Arm Support Device...7088
    OPERATOR CAB...7089
      Description...7089
      Raising The Operator Cab...7089
      Lowering The Operator Cab...7090
      Emergency Exit...7091
    SEAT BAR RESTRAINT SYSTEM (Foot Pedals)...7092
      Description...7092
      Seat Bar Inspection...7092
      Seat Bar Maintenance...7092
    SEAT BAR RESTRAINT SYSTEM (Mechanical Hand Controls)...7093
      Description...7093
      Seat Bar Inspection...7093
      Seat Bar Maintenance...7093
    SEAT BAR RESTRAINT SYSTEM (Advanced Hand Controls)...7094
      Description...7094
      Seat Bar Inspection...7094
      Seat Bar Maintenance...7094
    AIR CLEANER SERVICE...7095
      Replacing Filter Element...7095
    FUEL SYSTEM...7097
      Fuel Specifications...7097
      Filling The Fuel Tank...7097
      Fuel Filter...7097
      Removing Air From The Fuel System...7098
    ENGINE LUBRICATION SYSTEM...7099
      Checking Engine Oil...7099
      Oil Chart...7099
      Replacing Oil And Filter...7099
    ENGINE COOLING SYSTEM...7101
      Cleaning The Cooling System...7101
      Checking The Coolant Level...7101
      Replacing The Coolant...7102
    ALTERNATOR BELT...7103
      Adjusting...7103
    FAN GEARBOX...7103
      Checking And Maintaining...7103
    HYDRAULIC/HYDROSTATIC SYSTEM...7104
      Checking And Adding Fluid...7104
      Replacing Hydraulic/Hydrostatic Filter...7104
      Replacing Hydraulic Fluid...7105
      Breather Cap...7106
    SPARK ARRESTOR MUFFLER...7107
      Cleaning Procedure...7107
    TIRE MAINTENANCE...7108
      Wheel Nuts...7108
      Tire Rotation...7108
      Tire Mounting...7108
    FINAL DRIVE TRANSMISSION (CHAINCASE)...7109
      Checking and Adding Oil...7109
      Removing Oil From The Chaincase...7109
    DRIVE BELT...7110
      Adjusting the Drive Belt...7110
      Replacing The Drive Belt...7111
    LUBRICATION OF THE BOBCAT LOADER...7112
      Procedure...7112
    PIVOT PINS...7113
    BOB–TACH...7114
      Inspection and Maintenance...7114
    REMOTE START SWITCH...7115
      Procedure...7115
  HYDRAULIC SYSTEM...7117
    HYDRAULIC / HYDROSTATIC SCHEMATICS...7119
    GLOSSARY OF HYDRAULIC/HYDROSTATIC SYMBOLS FOR LOADERS...7127
    TROUBLESHOOTING...7131
    HYDRAULIC SYSTEM INFORMATION...7132
      Tightening Procedures...7132
    LIFT CYLINDER(S)...7133
      Checking The Lift Cylinders...7133
      Removal And Installation...7133
    TILT CYLINDER...7134
      Checking The Tilt Cylinder...7134
      Removal And Installation...7134
      Rod End Seal Replacement...7135
    HYDRAULIC CYLINDER IDENTIFICATION...7136
      Lift Cylinder Components...7136
      Tilt Cylinder Components...7137
    HYDRAULIC CYLINDERS...7138
      Disassembly...7138
      Assembly...7140
    MAIN RELIEF VALVE...7146
      Checking...7146
      Adjustment...7147
      Removal And Installation...7147
    BICS™ VALVE...7148
      Lift Arm By–Pass Orifice...7148
      Lock Valve...7149
      Check Valve...7149
      BICS™ Valve Solenoid...7150
        Removal...7151
        Installation...7152
    HYDRAULIC CONTROL VALVE...7153
      Removal And Installation...7153
      Identification Chart...7156
      Disassembly...7157
      Load Check Valve...7157
      Lift Base End Restrictor...7157
      Main Relief Valve...7158
      Port Relief Valve (Lift)...7159
      Anti–Cavitation...7159
      Rubber Boot...7161
      Lift Spool And Detent...7162
      Tilt Spool And Centering Spring...7167
      Inspection...7169
      Auxiliary Spool...7170
      Auxiliary Electric Solenoid...7171
      Port–Auxiliary Section...7172
      Cleaning and Inspection...7172
      Spool Seal Installation...7173
    HYDRAULIC PUMP...7174
      Checking The Output Of The Hydraulic Pump...7174
      Removal And Installation...7176
      Disassembly And Assembly...7178
      Inspection...7180
      Identification...7180
    HYDRAULIC FILTER HOUSING...7181
      Removal And Installation...7181
    HYDRAULIC FLUID RESERVOIR...7182
      Removal And Installation...7182
    CONTROL PEDALS...7183
      Removal And Installation...7183
      Pedal Adjustment...7183
    CONTROL INTERLOCK LINKAGE (Pedal or Mechanical Hand)...7184
      Adjustment...7184
      Removal And Installation...7185
    LIFT LOCK BY–PASS VALVE...7186
      Removal And Installation...7186
      Disassembly And Assembly...7187
  HYDROSTATIC SYSTEM...7189
    TROUBLESHOOTING...7191
    HYDROSTATIC SYSTEM INFORMATION...7192
      Replenishing Valve Function...7192
      Checking Charge Pressure...7192
    CONTROL PANEL...7193
      Removal And Installation...7193
      Steering Shaft Removal And Installation...7194
      Steering Shaft Disassembly And Assembly...7194
      Steering Lever Removal And Installation...7195
      Rubber Boot Replacement...7195
    STEERING LINKAGE...7196
      Removal And Installation...7196
      Steering Linkage Adjustment...7198
    HYDROSTATIC DRIVE MOTOR...7202
      Removal And Installation...7202
      Parts Identification...7203
      Disassembly...7204
      Assembly...7209
    HYDROSTATIC PUMP...7215
      Removal And Installation...7215
      Identification...7218
      Disassembly And Assembly...7220
      Inspection...7228
    DRIVE BELT HOUSING...7230
      Removal And Installation...7230
    SPRING LOADED DRIVE BELT TENSIONER PULLEY...7232
      Removal And Installation...7232
      Identification...7233
      Disassembly...7234
      Assembly...7235
    OIL COOLER...7237
      Removal And Installation...7237
  DRIVE SYSTEM...7239
    PARKING BRAKE...7241
      Removal And Installation...7241
      Disassembly And Assembly...7241
    PARKING BRAKE DISC...7242
      Removal And Installation...7242
    TRACTION LOCK GUIDES...7243
      Disassembly...7243
      Assembly...7244
    CHAINCASE FLUID...7246
      Removing Oil From The Chaincase...7246
    CHAINCASE COVERS...7247
      Center Chaincase Cover Removal And Installation...7247
      Front Chaincase Cover Removal And Installation...7248
      Rear Chaincase Cover Removal And Installation...7248
    MOTOR CARRIER...7249
      Shaft Seal Replacement...7249
      Removal And Installation...7251
      Disassembly...7252
      Assembly...7253
    AXLE SEAL...7257
      Removal and Installation...7257
    AXLE, SPROCKET AND BEARINGS...7259
      Removal And Installation...7259
    DRIVE CHAIN...7263
      Removal And Installation...7263
  MAIN FRAME...7265
    SEAT BAR (W/COMPRESSION SPRINGS)...7267
      Removal And Installation...7267
      Assembling Components...7270
      Compression Spring Disassembly And Assembly...7270
    OPERATOR CAB GAS CYLINDER...7271
      Removal And Installation...7271
      Disassembly And Assembly...7271
    OPERATOR CAB...7272
      Removal And Installation...7272
    OPERATOR SEAT...7275
      Removal And Installation...7275
    BOB–TACH...7276
      Bob–Tach Lever And Wedge...7278
      Removal And Installation...7276
      Bob–Tach Stops...7279
    LIFT ARMS...7280
      Removal And Installation...7280
    REAR GRILL...7284
      Removal And Installation...7284
    FUEL TANK...7285
      Removal And Installation...7285
      Fuel Level Sender...7286
    REAR DOOR...7287
      Removal And Installation...7287
      Door Latch Removal And Installation...7288
      Door Latch And Catch Adjustment...7289
  ELECTRICAL SYSTEM...7291
    ELECTRICAL SCHEMATICS...7295
    TROUBLESHOOTING...7303
    ELECTRICAL SYSTEM INFORMATION...7304
      Description...7304
      Fuse Location...7304
    BATTERY...7305
      Removal And Installation...7305
      Servicing The Battery...7306
      Using A Booster Battery (Jump Starting)...7307
    ALTERNATOR...7308
      Alternator Output Test...7308
      Rectifier (Diode) Test...7308
      Alternator Regulator Test...7309
      Removal And Installation...7310
      Adjusting The Alternator Belt...7310
      Disassembly And Inspection...7311
      Stator Continuity Test...7311
      Stator Ground Test...7311
      Rotor Continuity Test...7312
      Rotor Ground Test...7312
      Rectifier Continuity (Diode) Test...7312
      Assembly...7313
    STARTER...7314
      Removal And Installation...7314
      Parts Identification...7315
      Disassembly...7316
      Inspection And Repair...7321
      No Load Test...7324
      Assembly...7324
    STANDARD INSTRUMENT PANEL...7331
      Removal And Installation...7331
    FRONT LIGHTS...7332
      Removal And Installation...7332
    RELAY SWITCHES...7333
      Location...7333
  ENGINE SERVICE...7335
    TROUBLESHOOTING...7337
    ENGINE SPEED CONTROL...7338
      Removal And Installation...7338
      Disassembly...7338
    RADIATOR...7339
      Removal And Installation...7339
    ENGINE MUFFLER...7340
      Removal And Installation...7340
    BLOWER HOUSING/FAN GEARBOX...7341
      Removal And Installation...7341
      Tension Pulley Removal And Installation...7344
      Blower Fan Disassembly And Assembly...7345
    FAN GEARBOX...7347
      Identification...7347
      Disassembly...7348
      Assembly...7353
      Checking Backlash...7358
    AIR CLEANER...7361
      Removal And Installation...7361
    ENGINE...7362
      Removal And Installation...7362
      Engine Mount Replacement...7367
    FLYWHEEL...7368
      Removal And Installation...7368
      Flywheel Ring Gear...7368
    ENGINE COMPRESSION...7369
      Checking...7369
    GLOW PLUGS...7370
      Checking The Glow Plugs...7370
      Removal And Installation...7371
    FUEL INJECTION PUMP...7372
      Checking The Injection Pump...7372
      Adjusting Shut–Off Linkage...7372
      Removal And Installation...7373
      Timing The Injection Pump...7376
    FUEL INJECTION NOZZLES...7377
      Removal And Installation...7377
      Checking The Injector Nozzle...7379
    CYLINDER HEAD...7380
      Removal And Installation...7380
      Disassembly And Assembly...7381
      Servicing The Cylinder Head...7382
      Top Clearance...7382
    VALVE, VALVE SEAT AND GUIDE...7383
      Checking The Valve Guide...7383
      Valve Spring...7385
    VALVE CLEARANCE...7386
      Adjustment...7386
    ROCKER ARM AND SHAFT...7386
      Checking...7386
    TIMING GEARCASE COVER...7387
      Removal And Installation...7387
    IDLER GEAR AND CAMSHAFT...7389
      Servicing The Camshaft...7390
      Removal And Installation...7389
      Servicing The Idler Gear And Shaft...7391
    TIMING GEARS...7392
      Checking Backlash...7392
    FUEL CAMSHAFT...7393
      Removal And Installation...7393
      Governor...7393
    CRANKSHAFT GEAR...7394
      Removal And Installation ...7394
    OIL PUMP...7394
      Removal And Installation...7394
      Oil Pump Service...7394
      Checking Engine Oil Pressure...7395
      Relief Valve...7395
    PISTON AND CONNECTING ROD...7396
      Removal And Installation...7396
      Servicing The Piston And Connecting Rod...7397
      Connecting Rod Alignment...7399
    CRANKSHAFT AND BEARINGS...7400
      Removal And Installation...7400
      Servicing the Crankshaft and Bearings...7401
    CYLINDER BORE...7405
      Checking The Cylinder Bore...7405
    WATER PUMP...7406
      Disassembly And Assembly...7406
  SYSTEMS ANALYSIS...7407
    BICS™ – BOBCAT INTERLOCK CONTROL SYSTEM...7409
      BICS™ (With Press To Operate Button)...7409
        Inspecting The BICS™ Controller (Engine STOPPED – Key ON)...7409
        Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)...7409
        Inspecting The Seat Bar Sensor (Engine RUNNING)...7409
        Inspecting The Traction Lock (Engine RUNNING)...7409
        Inspecting The Lift Arm By–Pass Control...7409
        Additional Inspection For Loaders With Advanced Hand Controls...7409
        Troubleshooting Chart...7410
      ADVANCED HAND CONTROLS (AHC)...7410
        Troubleshooting Chart...7410
      BICS™ (Without Press To Operate Button)...7411
      Inspecting The BICS Controller (Engine STOPPED –Key ON)...7411
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED–Key ON)...7411
      Inspecting The Seat And Seat Bar Sensors (Engine RUNNING)...7411
      Inspecting The Traction Lock (Engine RUNNING)...7411
      Inspecting The Lift Arm By–Pass Control...7411
      Maintenance...7412
      Troubleshooting Chart...7413
    BICS™ SYSTEM CONTROLLER...7414
      Troubleshooting Guide...7414
      Removal And Installation...7415
    SEAT BAR SENSOR...7416
      Troubleshooting Guide...7416
      Seat Bar Sensor Test...7417
      Removal And Installation...7418
      BICS™ Controller Seat Bar Sensor Circuit Test...7419
    SEAT SENSOR...7420
      Troubleshooting Guide...7420
      Seat Sensor Test...7421
      Removal And Installation...7422
      BICS™ Controller Seat Sensor Circuit Test...7423
    TRACTION LOCK...7424
      Troubleshooting Guide...7424
      Removal And Installation...7425
    ELECTRICAL/HYDRAULIC CONTROLS REFERENCE...7427
      Controls Identification Chart...7427
  SPECIFICATIONS...7429
    LOADER SPECIFICATIONS...7431
      SPECIFICATIONS...7431
      PERFORMANCE...7431
      CONTROLS...7431
      ENGINE...7431
      HYDRAULIC SYSTEM...7432
      ELECTRICAL...7432
      DRIVE SYSTEM...7432
      CAPACITIES...7432
      TIRES...7432
      FLOOR PRESSURE...7432
    ENGINE SPECIFICATIONS...7433
      Fuel Injection Nozzles...7433
      Fuel Injection Pump...7433
      Cylinder Head...7433
      Valves...7433
      Valve Springs...7433
      Valve Timing...7433
      Rocker Arms...7433
      Camshaft...7434
      Tappet...7434
      Cylinders...7434
      Piston Rings...7434
      Pistons...7434
      Connecting Rod...7434
      Oil Pump...7434
      Crankshaft...7435
      Timing Gear...7435
      Thermostat...7435
      Crankshaft Re–Grind Data...7436
      Torque For General Metric Bolts...7437
    HYDRAULIC CONNECTION SPECIFICATIONS...7438
      O–Ring Face Seal Connection...7438
      Straight Thread O–ring Fitting...7438
      Tubelines And Hoses...7438
      Flare Fitting...7438
      O–Ring Flare Fitting...7439
      Port Seal Fitting...7441
    TORQUE SPECIFICATIONS FOR LOADER...7442
    HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS...7443
    STANDARD TORQUE SPECIFICATIONS FOR BOLTS...7444
    DECIMAL AND MILLIMETER EQUIVALENTS...7445
    U.S. TO METRIC CONVERSION...7445
  ADVANCE HAND CONTROL SYSTEM (AHC)...7447
    ELECTRICAL SCHEMATICS W/ADVANCED HAND CONTROL OPTIONS...7449
    AHC COMPONENTS...7455
      Identification...7455
    TROUBLESHOOTING (AHC)...7456
      Chart...7456
    ACTUATOR VOLTAGE TEST...7458
      Procedure...7458
    HANDLE CONTROL UNIT TEST...7461
      Procedure...7461
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...7464
      Troubleshooting Chart...7464
    ADVANCED HAND CONTROLS (AHC)...7464
      Troubleshooting Chart...7464
    AHC/PWM CONTROLLER...7465
      Removal And Installation...7465
      Description...7466
      Conditions...7467
      Troubleshooting Chart...7467
      Handle Testing...7468
      Solenoid Coil Testing...7468
    CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC)...7469
      Control Handle Unit Removal And Installation...7469
      Control Unit Connector...7472
      Switch Handle Removal And Installation...7473
      AHC Handle Removal And Installation...7476
      AHC Handle Disassembly And Assembly...7477
      AHC Steering Lever Removal And Installation...7478
      AHC Steering Lever Boot...7478
      Actuators Removal And Installation...7479
      Actuators Disassembly And Assembly...7480
    CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC) (W/PUSH BUTTON FLOAT)...7481
      Components Identification...7481
      Controller Connector And Wire Identification...7482
      AHC/PWM Controller Removal And Installation...7483
      Handle Sensor Removal And Installation...7484
      Handle Sensor Connector...7486
      Switch Handle Removal And Installation...7487
      Control Handle Removal And Installation...7490
      Control Handle Disassembly And Assembly...7491
      Control Lever Removal And Installation...7492
      Control Lever Boot...7493
      Actuators Disassembly And Assembly...7494
      Components Identification...7481
    BICS™ VALVE...7495
      Lift Arm By–Pass Orifice...7495
      Check Valve...7496
      Lock Valve...7496
      BICS™ Valve Solenoid...7497
      Removal And Installation...7498
    HYDRAULIC CONTROL VALVE...7499
      Removal And Installation...7499
      Identification Chart...7501
      Disassembly And Assembly...7502
      Load Check Valve...7502
      Lift Base End Restrictor...7502
      Main Relief Valve...7503
      Port Relief Valve (Lift)...7504
      Anti–Cavitation/Port Relief Valve...7504
      Port Relief Valve (Tilt)...7505
      Anti–Cavitation Valve...7505
      Rubber Boot...7506
      Lift And Tilt Spool...7507
      Inspection...7509
      Auxiliary Spool...7510
      Auxiliary Electrical Solenoid...7511
      Spool Seal Installation...7512
      H–Port Auxiliary Section...7513
  SERVICE MANUAL REVISIONS...7515
    751–1...7515
    751–2...7517
    751–3...7519
    751–4...7521
    751-5...7523
6900975 (6-12) - 751 Service Manual...7525
  MAINTENANCE SAFETY...7527
  ALPHABETICAL INDEX...7529
  CONTENTS...7531
    FOREWORD...7532
    SAFETY INSTRUCTIONS...7535
      Fire Prevention...7537
    SERIAL NUMBER LOCATIONS...7539
      Loader Serial Number...7539
      Engine Serial Number...7539
    DELIVERY REPORT...7539
    LOADER IDENTIFICATION...7540
  SAFETY & MAINTENANCE...7541
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)...7543
      Inspecting The BICS™ Controller (Engine STOPPED - Key ON)...7543
      Inspecting Deactivation Of The Auxiliary Hydraulics...7543
      System (Engine STOPPED - Key ON)...7543
      Inspecting The Seat Bar Sensor (Engine RUNNING)...7543
      Inspecting The Traction Lock (Engine RUNNING)...7543
      Inspecting The Lift Arm By-Pass Control...7543
      Additional Inspection For Loaders With Advanced...7543
      Hand Controls (AHC)...7543
    LIFTING AND BLOCKING THE LOADER...7545
      Procedure...7545
    TRANSPORTING THE BOBCAT LOADER...7547
      Procedure...7547
    TOWING THE LOADER...7549
      Procedure...7549
    LIFT ARM SUPPORT DEVICE...7551
      Engaging The Lift Arm Support Device...7551
      Disengaging The Lift Arm Support Device...7553
    BOB-TACH...7555
      Inspection and Maintenance...7555
    OPERATOR CAB...7557
      Description...7557
      Raising The Operator Cab...7557
      Lowering The Operator Cab...7558
      Emergency Exit...7559
    SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)...7561
      Description...7561
      Inspecting the Seat Bar...7561
      Maintaining the Seat Bar...7561
    SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS)...7563
      Description...7563
      Inspecting the Seat Bar...7563
      Maintaining the Seat Bar...7563
    REMOTE START...7565
      Procedure...7565
    SERVICE SCHEDULE...7567
      Chart...7567
    FUEL SYSTEM...7569
      Fuel Specifications...7569
      Filling the Fuel Tank...7569
      Fuel Filter...7570
      Removing Air From The Fuel System...7571
    AIR CLEANER SERVICE...7573
      Checking...7573
    ENGINE LUBRICATION SYSTEM...7575
      Checking Engine Oil...7575
      Oil Chart...7575
      Replacing Oil And Filter...7575
    ENGINE COOLING SYSTEM...7577
      Cleaning The Cooling System...7577
      Checking The Coolant Level...7577
      Replacing The Coolant...7578
    HYDRAULIC/HYDROSTATIC SYSTEM...7579
      Checking And Adding Fluid...7579
      Replacing Hydraulic/Hydrostatic Filter...7579
      Replacing Hydraulic Fluid and Case Dain Filters...7580
      Breather Cap...7581
    TIRE MAINTENANCE...7583
      Wheel Nuts...7583
      Rotating...7583
      Mounting...7583
    LUBRICATION OF THE BOBCAT LOADER...7585
      Procedure...7585
  HYDRAULIC SYSTEM...7587
    HYDRAULIC/HYDROSTATIC SCHEMATICS...7589
    HYDRAULIC SYSTEM INFORMATION...7591
      Tighten Procedures...7594
      Troubleshooting Chart...7595
    CYLINDER(S)...7597
      Checking The Lift Cylinders...7597
      Lift Cylinders Removal And Installation...7598
      Checking The Tilt Cylinder...7599
      Tilt Cylinder Removal And Installation...7600
      Lift Cylinder Identification...7602
      Tilt Cylinder Identification...7603
      Disassembly...7604
      Assembly...7606
    MAIN RELIEF VALVE...7609
      Checking...7609
      Adjustment...7610
      Removal and Installation...7610
    BICS™ VALVE...7611
      Removal And Installation...7611
      Lift Arm By-Pass Orifice Dissembly And Assembly...7612
      Check Valve Dissembly And Assembly...7613
      Lock Valve Dissembly And Assembly...7614
      Solenoid Dissembly And Assembly...7615
      Solenoid Testing...7616
    HYDRAULIC CONTROL VALVE (FOOT CONTROL)...7617
      Removal And Installation...7617
      Identification Chart...7621
      Load Check Valve...7622
      Main Relief Valve...7623
      Port Relief Valve...7624
      Anti-Cavitation Valve...7625
      Plug...7626
      Rubber Boot...7627
      Lift And Tilt Lock Block...7628
      Lift Spool and Detent...7629
      Tilt Spool Removal And Installation...7638
      Auxiliary Spool Removal And Installation...7640
      Auxiliary Electric Solenoid Disassembly...7641
      Port-Auxiliary Section Disassembly...7642
      Cleaning And Inspection...7642
    HYDRAULIC CONTROL VALVE (AHC)...7643
      Removal And Installation...7643
      Actuator Removal And Installation...7647
      Identification Chart...7648
      Lift Base End Restrictor...7649
      Load Check Valve...7649
      Main Relief Valve...7650
      Port Relief Valve...7651
      Anti-Cavitation Valve...7652
      Plug...7653
      Lift Spool Removal And Installation...7654
      Tilt Spool Removal And Installation...7655
      Lift and Tilt Spool Disassembly And Assembly...7656
      Auxiliary Spool Removal And Installation...7657
      Auxiliary Electric Solenoid Disassembly...7658
      Port-Auxiliary Section Disassembly...7659
      Cleaning And Inspection...7659
    LIFT ARM BY-PASS CONTROL VALVE...7661
      Inspecting...7661
      Additional Inspection For Loaders With Advanced Hand Controls...7661
      Removal And Installation...7661
      Disassembly And Assembly...7662
    HYDRAULIC PUMP (ALUMINUM)...7663
      Checking The Output Of The Hydraulic Pump...7663
      Removal And Installation...7664
      Parts Identification...7666
      Disassembly And Assembly...7667
      Inspection...7669
    HYDRAULIC FILTER HOUSING...7671
      Removal And Installation...7671
    HYDRAULIC FLUID RESERVOIR...7673
      Removal And Installation...7673
    CONTROL PEDALS...7675
      Removal And Installation...7675
      Pedal Adjustment...7675
    BUCKET POSITION VALVE...7677
      Solenoid Removal And Installation...7677
      Solenoid Testing...7677
      Removal And Installation...7678
      Disassembly And Assembly...7679
    FRONT AUXILIARY PRESSURE RELIEF BLOCK...7681
      Removal And Installation...7681
      Disassembly And Assembly...7682
      Solenoid Testing...7683
      Solenoid Inspection...7683
  HYDROSTATIC SYSTEM...7685
    HYDROSTATIC SYSTEM INFORMATION...7687
      Troubleshooting Chart...7687
      Replenishing Valve Function...7688
    CONTROL PANEL...7689
      Removal and Installation...7689
    STEERING...7691
      Shock Removal And Installation...7691
      Steering Shaft Removal And Installation...7691
      Shaft Disassembly And Assembly...7692
      Lever Removal And Installation...7693
      Rubber Boot Replacement...7693
      Linkage Removal And Installation...7694
      Linkage Adjustment...7696
      Neutral Adjustment...7699
    STEERING (ADVANCE HAND CONTROL) (AHC)...7703
      Components Identification...7703
      Handle Control Unit Removal And Installation...7704
      Steering Handle Removal and Installation...7707
      Steering Handle Disassembly and Assembly...7707
      Lever Removal and Installation...7708
      Steering Lever Boot...7708
    STEERING (ADVANCED HAND CONTROL) (AHC) W/ PUSH BUTTON FLOAT...7709
      Components Identification...7709
      Handle Sensor Removal And Installation...7709
      Control Handle Removal And Installation...7711
      Control Handle Disassembly And Assembly...7712
      Control Lever Removal And Installation...7713
      Control Lever Boot...7714
    HYDROSTATIC MOTOR...7715
      Removal And Installation...7715
      Parts Identification...7717
      Disassembly...7718
      Assembly...7723
      Carrier Shaft Seal Replacement...7729
      Carrier Removal And Installation...7731
    HYDROSTATIC MOTOR...7733
      Carrier Parts Identification...7733
      Carrier Disassembly...7734
      Carrier Assembly...7735
    CHARGE PRESSURE...7739
      Sender Removal And Installation...7739
      Checking Charge Pressure...7739
      Adjusting...7740
    HYDROSTATIC PUMP...7741
      Replenishing/High Pressure Relief Valve...7741
      Removal And Installation...7742
      Parts Identification (Right Half)...7744
      Parts Identification (Left Half)...7746
      Hydraulic Pump Removal And Installation...7748
      Pump Separation...7749
      Disassembly...7750
      Assembly...7756
    DRIVE BELT...7763
      Shield Removal And Installation...7763
      Adjusting...7764
      Drive Belt Replacement...7765
      Tensioner Pulley Removal And Installation...7766
      Tensioner Pulley Parts Identification...7767
      Tensioner Pulley Disassembly...7768
      Tensioner Pulley Assembly...7769
    OIL COOLER...7771
      Removal and Installation...7771
  DRIVE SYSTEM...7773
    BRAKE...7775
      Pedal Removal And Installation...7775
      Pedal Disassembly And Assembly...7775
      Disc Removal And Installation...7776
    DRIVE COMPONENTS...7779
      Axle Seal Removal And Installation...7779
      Axle Sprocket And Bearings Removal And Installation...7781
      Chain Removal And Installation...7786
    CHAINCASE...7789
      Checking And Adding Oil...7789
      Removing The Oil...7789
      Front Cover Removal And Installation...7790
      Center Cover Removal And Installation...7791
      Rear Cover Removal And Installation...7792
  MAIN FRAME...7793
    SEAT BAR...7795
      Removal And Installation...7795
      Assembling Components...7797
      Compression Spring Disassembly And Assembly...7799
    OPERATOR CAB...7801
      Gas Cylinder Removal And Installation...7801
      Gas Cylinder Disassembly...7803
      Removal And Installation...7804
    OPERATOR SEAT...7807
      Removal And Installation...7807
      Slide Rail Removal And Installation...7808
      Cushion Removal And Installation...7809
      Back Removal And Installation...7810
      Shock Removal And Installation...7811
    BOB-TACH...7813
      Removal And Installation...7813
      Bob-Tach Lever And Wedge...7815
      Bob-Tach Stops...7816
    LIFT ARM...7817
      Removal And Installation...7817
    REAR GRILL...7823
      Gas Cylinder Removal And Installation...7823
      Removal And Installation...7824
    REAR DOOR...7825
      Removal And Installation...7825
      Door Latch And Catch Adjustment...7826
      Door Latch Removal And Installation...7827
    FUEL TANK...7829
      Removal And Installation...7829
      Fuel Level Sender...7830
  ELECTRICAL SYSTEM & ANALYSIS...7831
    ELECTRICAL SCHEMATICS...7837
    ELECTRICAL SYSTEM INFORMATION...7835
      WIRING SCHEMATICS...7835
      Troubleshooting Chart...7842
      Description...7843
      Fuse Location...7844
      Relay Switch Location...7844
      Solenoid Test...7845
    BATTERY...7847
      Removal And Installation...7847
      Servicing...7848
      Using A Booster Battery (Jump Starting)...7849
    ALTERNATOR...7851
      Adjusting The Alternator Belt...7851
      Alternator Output Test...7851
      Rectifier (Diode) Test...7852
      Alternator Regulator Test...7852
      Removal And Installation...7854
      Disassembly...7855
      Stator Continuity Test...7855
      Stator Ground Test...7855
      Rotor Continuity Test...7856
      Rotor Ground Test...7856
      Rectifier Continuity (Diode) Test...7856
      Assembly...7857
    STARTER...7859
      Checking...7859
      Removal And Installation...7859
      Parts Identification...7860
      Disassembly...7861
      Inspection And Repair...7866
      No Load Test...7869
      Assembly...7869
    INSTRUMENT PANEL...7879
      Left Panel...7879
      Right Panel - (Standard) (With Key Switch)...7880
      Right Panel - (Deluxe) (With Keyless Start)...7881
      Right Panel Setup Display Options (Deluxe)...7883
      Passwords...7884
      Option and Field Accessory Panels...7886
      Removal And Installation...7887
    LIGHTS...7889
      Front Removal And Installation...7889
      Rear Removal And Installation...7890
    BOBCAT CONTROLLER...7891
      Identification Chart...7891
      Removal And Installation...7892
    DIAGNOSTICS...7893
      Service Codes...7893
    BICS™ SYSTEM...7897
      Inspecting The BICS™ Controller (Engine STOPPED - Key ON)...7897
      Inspecting Deactivation Of The Auxiliary Hydraulics...7897
      System (Engine STOPPED - Key ON)...7897
      Inspecting The Seat Bar Sensor (Engine RUNNING)...7897
      Inspecting The Traction Lock (Engine RUNNING)...7897
      Inspecting The Lift Arm By-Pass Control...7898
      Additional Inspection For Loaders With Advanced...7898
      Hand Controls (AHC)...7898
      Troubleshooting Chart...7899
      Troubleshooting Guide...7900
    SEAT BAR SENSOR...7901
      Troubleshooting Chart...7901
      Test...7902
      Removal And Installation...7903
      BICS™ Circuit Test...7904
    TRACTION LOCK...7905
      Troubleshooting Chart...7905
      Inspecting...7906
      Solenoid Removal And Installation...7906
      Guide Removal...7908
      Guide Installation...7910
    ADVANCED HAND CONTROL (AHC) SYSTEM...7913
      Components Identification...7913
    ADVANCED HAND CONTROL (AHC) SYSTEM...7914
      Troubleshooting Guide...7914
      Parts Identification...7915
      AHC Controller Removal And Installation...7916
      Handle Control Unit Connector...7917
      Switch Handle Removal and Installation...7918
      Actuators Disassembly and Assembly...7921
    ADVANCED HAND CONTROL (AHC) SYSTEM...7923
    (W/PUSH BUTTON FLOAT)...7923
      Components Identification...7923
      Troubleshooting Guide...7924
      Controller Connector And Wire Identification...7925
      AHC Controller Removal And Installation...7926
      Handle Sensor Removal And Installation...7926
      Handle Sensor Connector...7928
      Switch Handle Removal And Installation...7929
      Actuators Disassembly And Assembly...7931
    ELECTRICAL/HYDRAULIC CONTROLS REFERENCE...7933
      Controls Identification Chart...7933
  ENGINE SERVICE...7935
    TROUBLESHOOTING...7937
      Chart...7937
    ENGINE SPEED CONTROL...7939
      Removal And Installation...7939
      Disassembly...7939
    MUFFLER...7941
      Removal And Installation...7941
      Spark Arrestor Cleaning Procedure...7942
    AIR CLEANER...7943
      Replacing Filter Element(s)...7943
      Removal And Installation...7945
    RADIATOR...7947
      Removal And Installation...7947
    COOLING FAN...7949
      Drive Tension Pulley Removal And Installation...7949
      Gearbox/Blower Housing Removal And Installation...7950
      Blower Housing Grill Removal And Installation...7952
      Blower Disassembly And Assembly...7952
      Gearbox Parts Identification...7954
      Gearbox Disassembly...7955
      Gearbox Assembly...7960
      Gearbox Checking Backlash...7965
    ENGINE COMPONENTS AND TESTING...7969
      Compression Checking...7969
      Glow Plugs Checking...7970
      Glow Plugs Removal And Installation...7971
      Fuel Shut-Off Solenoid, Checking...7972
      Fuel Shut-Off Solenoid, Adjusting...7973
      Fuel Shut-Off Solenoid Removal And Installation...7974
      Checking...7975
      Fuel Injection Pump Removal And Installation...7976
      Timing The Injection Pump...7979
      Fuel Injector Removal And Installation...7981
      Fuel Injector Checking...7983
      Fuel Injector Disassembly...7983
      Fuel Injector Assembly...7984
      Valve Clearance Adjustment...7984
      Rocker Arm And Shaft Checking...7985
      Valve Timing, Checking...7986
    ENGINE...7987
      Removal And Installation...7987
      Engine Mount Replacement...7993
    FLYWHEEL AND HOUSING...7995
      Flywheel Removal And Installation...7995
      Ring Gear Removal And Installation...7996
      Housing Removal And Installation...7997
    RECONDITIONING THE ENGINE...7999
      Cylinder Head Removal And Installation...7999
      Cylinder Head Disassembly And Assembly...8000
      Cylinder Head Servicing...8001
      Cylinder Head Top Clearance...8001
      Checking The Valve Guide...8002
      Reconditioning The Valve And Valve Seat...8003
      Valve Spring...8004
      Rocker Arm And Shaft Checking...8005
      Timing Gearcase Cover Removal And Installation...8006
      Idler Gear And Camshaft Removal And Installation...8008
      Servicing The Camshaft...8009
      Servicing The Idler Gear And Shaft...8010
      Timing Gears Checking Backlash...8011
      Fuel Camshaft Removal And Installation...8012
      Fuel Camshaft Governor...8012
      Crankshaft Gear Removal And Installation...8013
      Oil Pump Removal And Installation...8013
      Oil Pump Service...8013
      Checking Engine Oil Pressure...8014
      Relief Valve...8015
      Piston And Connecting Rod Removal And Installation...8015
      Servicing The Piston And Connecting Rod...8017
      Connecting Rod Alignment...8019
      Crankshaft And Bearings Removal And Installation...8020
      Servicing The Crankshaft And Bearings...8021
      Checking The Cylinder Bore...8025
      Water Pump Disassembly And Assembly...8026
  HEATER...8027
    COMPONENTS...8029
      Identification...8029
    REGULAR MAINTENANCE...8031
      Filter Elements Removal And Installation...8031
    BASIC TROUBLESHOOTING...8035
      Cleaning The Heater Coil...8035
      Checking The Electrical System...8037
      Engine Coolant By-Passing The Heater Valve...8042
      Heater Valve Not Opening Or Closing...8042
    SYSTEM TROUBLESHOOTING CHART...8045
      Blower Motor Does Not Operate...8045
      Blower motor operators normally, but air flow is insufficient...8045
    HEATER UNIT...8047
      Removal And Installation...8047
      Disassembly And Assembly...8048
    HEATER COIL...8049
      Removal And Installation...8049
    HEATER FAN...8051
      Removal And Installation...8051
      Disassembly And Assembly...8052
      Wire Connector Removal and Installation...8054
    HEATER VALVE...8057
      Removal and Installation...8057
      Disassembly And Assembly...8058
  SPECIFICATIONS...8059
    LOADER SPECIFICATIONS...8061
      Specifications...8061
      Performance...8061
      Controls...8061
      Engine...8062
      Hydraulic System...8062
      Electrical...8063
      Drive System...8063
      Capacities...8063
      Tires...8063
      Floor Pressure...8063
    ENGINE SPECIFICATIONS...8065
      Fuel Injection Nozzles...8065
      Fuel Injection Pump...8065
      Cylinder Head...8065
      Valves...8065
      Valve Springs...8066
      Valve Timing...8066
      Rocker Arms...8066
      Camshaft...8066
      Tappet...8066
      Cylinders...8067
      Piston Rings...8067
      Pistons...8067
      Connecting Rod...8067
      Oil Pump...8067
      Crankshaft...8068
      Timing Gear...8068
      Thermostat...8068
      Crankshaft Re-Grind Data...8069
    LOADER TORQUE...8071
      Specifications...8071
    TORQUE SPECIFICATIONS FOR BOLTS...8073
      Torque for General SAE Bolts...8073
      Torque For General Metric Bolts...8074
    HYDRAULIC CONNECTION SPECIFICATIONS...8075
      O-ring Face Seal Connection...8075
      Straight Thread O-ring Fitting...8075
      Tubelines And Hoses...8075
      Flare Fitting...8076
      O-ring Flare Fitting...8077
      Port Seal Fitting...8079
    HYDRAULIC FLUID SPECIFICATIONS...8081
      Specifications...8081
    CONVERSIONS...8083
      Decimal And Millimeter Equivalents...8083
      U.S. To Metric Conversion...8084
  SMR...8085
    Revision No: 751-1...8085
    Revision No: 751-2...8087
    Revision No: 751-3...8089
6900976 (6-12) - 753 (G Series) Service Manual...8091
  MAINTENANCE SAFETY...8093
  ALPHABETICAL INDEX...8095
  CONTENTS...8097
    FOREWORD...8098
    SAFETY INSTRUCTIONS...8101
      Fire Prevention...8103
    SERIAL NUMBER LOCATIONS...8105
      Loader Serial Number...8105
      Engine Serial Number...8105
    DELIVERY REPORT...8105
    LOADER IDENTIFICATION...8106
  SAFETY AND MAINTENANCE...8107
    LIFTING AND BLOCKING THE LOADER...8109
      Procedure...8109
    LIFT ARM SUPPORT DEVICE...8111
      Installing Lift Arm Support Device...8111
      Removing The Lift Arm Support Device...8112
    OPERATOR CAB...8113
      Description...8113
      Raising The Operator Cab...8113
      Lowering The Operator Cab...8114
      Emergency Exit...8115
    TRANSPORTING THE BOBCAT LOADER...8117
      Procedure...8117
    TOWING THE LOADER...8119
      Procedure...8119
    REMOTE START...8121
      Procedure...8121
    SERVICE SCHEDULE...8125
      Chart...8125
    AIR CLEANER SERVICE...8127
      Checking...8127
      Replacing Filter Element(s)...8128
    ENGINE COOLING SYSTEM...8131
      Cleaning The Cooling System...8131
      Checking The Coolant Level...8131
      Replacing The Coolant...8132
    FUEL SYSTEM...8135
      Fuel Specifications...8135
      Filling the Fuel Tank...8135
      Fuel Filter...8136
      Removing Air From The Fuel System...8137
    ENGINE LUBRICATION SYSTEM...8139
      Checking Engine Oil...8139
      Oil Chart...8139
      Replacing Oil And Filter...8139
    HYDRAULIC/HYDROSTATIC SYSTEM...8141
      Checking And Adding Fluid...8141
      Replacing Hydraulic/Hydrostatic Filter...8141
      Replacing Hydrostatic Motor Case Drain Filter(s)...8142
      Replacing Hydraulic Fluid...8143
      Breather Cap...8144
    FINAL DRIVE TRANSMISSION (CHAINCASE)...8145
      Checking And Adding Oil...8145
      Removing The Oil...8145
    FAN GEARBOX...8147
      Checking And Maintaining...8147
    BOB-TACH...8149
      Inspection And Maintenance...8149
    POWER BOB-TACH...8151
      Inspection And Maintenance...8151
    LUBRICATION OF THE BOBCAT LOADER...8153
      Procedure...8153
    TIRE MAINTENANCE...8157
      Wheel Nuts...8157
      Rotating...8157
      Mounting...8157
    SPARK ARRESTOR MUFFLER...8159
      Servicing...8159
  HYDRAULIC SYSTEM...8161
    HYDRAULIC/HYDROSTATIC SCHEMATICS...8165
    HYDRAULIC SYSTEM INFORMATION...8169
      Glossary Of Hydraulic/Hydrostatic Symbols...8169
      Tighten Procedures...8173
      Troubleshooting Chart...8174
    CYLINDER (LIFT)...8175
      Checking...8175
      Removal And Installation...8176
      Identification...8177
      Disassembly...8178
      Assembly...8179
    CYLINDER (TILT)...8183
      Checking...8183
      Removal And Installation...8183
      Rod End Pivot Pin Bushing And Seal Replacement...8185
      Identification...8186
      Disassembly...8187
      Assembly...8188
    CYLINDER (POWER BOB-TACH)...8191
      Checking...8191
      Removal And Installation...8192
      Parts Identification...8193
      Disassembly...8194
      Assembly...8195
    MAIN RELIEF VALVE...8199
      Checking...8199
      Adjustment...8200
      Removal and Installation...8201
    HYDRAULIC CONTROL VALVE (FOOT CONTROL)...8203
      Removal And Installation (S/N 515840211 & Below)...8203
      Removal And Installation (S/N 515840212 & Above)...8207
      BICS™ Valve Removal And Installation...8212
      BICS™ Valve Lift Arm By-Pass Orifice Disassembly And Assembly...8213
      BICS™ Valve Check Valve Disassembly And Assembly...8214
      BICS™ Valve Lock Valve Disassembly And Assembly...8215
      BICS™ Valve Solenoid Disassembly And Assembly...8216
      BICS™ Valve Solenoid Testing...8217
      Identification Chart...8218
      Lift Base End Restrictor...8219
      Load Check Valves...8219
      Main Relief Valve...8220
      Port Relief Valve...8221
      Anti-Cavitation Valve...8221
      Plug...8222
      Rubber Boot...8223
      Lift And Tilt Lock Block Removal And Installation...8224
      Lift Spool and Detent...8225
      Tilt Spool Removal And Installation...8234
      Auxiliary Spool Removal And Installation...8236
      Auxiliary Electric Solenoid Disassembly...8236
      Port-Auxiliary Section Disassembly...8237
      Cleaning And Inspection...8238
    HYDRAULIC CONTROL VALVE (ADVANCED CONTROL SYSTEM) (ACS)...8239
      Description...8239
      Removal And Installation (S/N 515840211 & Below)...8239
      Removal And Installation (S/N 515840212 & Above)...8242
      Actuator Removal And Installation...8246
      BICS™ Valve, Removal And Installation...8247
      BICS™ Valve, Lift Arm By-Pass Orifice Removal and Installation...8248
      BICS™ Valve, Check Valve Removal and Installation...8249
      BICS™ Valve, Lock Valve Removal and Installation...8250
      BICS™ Valve, Solenoid Removal and Installation...8251
      BICS™ Valve, Solenoid Testing...8252
      Identification Chart (AHC)...8253
      Identification Chart (ACS)...8254
      Lift Base End Restrictor...8255
      Load Check Valve...8255
      Main Relief Valve...8256
      Port Relief Valve...8257
      Anti-Cavitation Valve/Port Relief Valve...8258
      Anti-Cavitation Valve...8259
      Lift Spool Removal And Installation...8260
      Tilt Spool Removal And Installation...8261
      Lift And Tilt Spool Disassembly And Assembly...8262
      Auxiliary Spool Removal And Installation...8263
      Auxiliary Electric Solenoid...8264
      Port-Auxiliary Section...8265
      Cleaning And Inspection...8265
    LIFT ARM BY-PASS CONTROL VALVE...8267
      Inspecting...8267
      Removal And Installation...8267
      Disassembly And Assembly...8268
    HYDRAULIC PUMP (ALUMINUM)...8269
      Checking The Output Of The Hydraulic Pump...8269
      Removal And Installation...8270
      Parts Identification...8272
      Disassembly And Assembly...8273
      Inspection...8275
    HYDRAULIC PUMP (CAST IRON)...8277
      Check The Output Of The Hydraulic Pump Without Power Bob-Tach...8277
      Check The Output Of The Hydraulic Pump With Power Bob-Tach...8279
      Removal And Installation...8281
      Identification...8285
      Disassembly And Assembly...8286
    HYDRAULIC/HYDROSTATIC FILTER...8291
      Housing Removal And Installation...8291
    HYDRAULIC FLUID RESERVOIR...8293
      Removal And Installation...8293
    BUCKET POSITION VALVE...8295
      Solenoid Removal And Installation...8295
      Solenoid Testing...8295
      Removal And Installation...8296
      Disassembly And Assembly...8297
    REAR AUXILIARY DIVERTER VALVE (SINGLE SHUTTLE)...8301
      Removal And Installation...8301
      Disassembly...8303
      Inspection...8304
      Solenoid Testing...8304
      Assembly...8304
    REAR AUXILIARY DIVERTER VALVE (DUAL SHUTTLE)...8305
      Removal And Installation...8305
      Disassembly And Assembly...8308
      Solenoid Testing...8311
      Inspection...8311
    POWER BOB-TACH BLOCK...8313
      Removal And Installation...8313
      Disassembly And Assembly...8314
    FRONT AUXILIARY PRESSURE RELIEF BLOCK...8323
      Removal And Installation (S/N 515842309 and Below)...8323
      Disassembly And Assembly (S/N 515842309 and Below)...8324
      Solenoid Testing...8325
      Solenoid Inspection...8325
    FRONT AUXILIARY HYDRAULIC COUPLER BLOCK...8327
      Removal and Installation (S/N 515842310 & Above)...8327
      Disassembly And Assembly...8327
  HYDROSTATIC SYSTEM...8329
    HYDROSTATIC SYSTEM INFORMATION...8331
      Troubleshooting Chart...8331
      Replenishing Valve Function...8332
    HYDROSTATIC MOTOR...8333
      Removal And Installation...8333
      Parts Identification...8335
      Disassembly...8336
      Assembly...8341
      Carrier Shaft Seal Replacement...8347
      Carrier Removal And Installation...8349
      Carrier Parts Identification...8351
      Carrier Disassembly...8352
      Carrier Assembly...8353
    CHARGE PRESSURE...8357
      Sender Removal And Installation...8357
      Checking Charge Pressure...8357
      Adjusting...8358
    HYDROSTATIC PUMP...8359
      Replenishing/High Pressure Relief Valve...8359
      Removal And Installation...8360
      Parts Identification (Right Half)...8362
      Parts Identification (Left Half)...8364
      Hydraulic Pump Removal And Installation...8366
      Pump Separation...8366
      Disassembly...8367
      Assembly...8373
    DRIVE BELT...8381
      Shield Removal And Installation...8381
      Adjusting...8381
      Drive Belt Replacement...8382
      Tensioner Pulley Removal And Installation...8384
      Tensioner Pulley Parts Identification...8385
      Tensioner Pulley Disassembly...8386
      Tensioner Pulley Assembly...8387
    OIL COOLER...8389
      Removal and Installation...8389
  DRIVE SYSTEM...8391
    BRAKE...8393
      Pedal Removal And Installation (S/N 515834999 & Below)...8393
      Pedal Disassembly And Assembly...8393
      Disc Removal And Installation...8394
      Switch Operated Parking Brake (S/N 515835000 & Above)...8395
    DRIVE COMPONENTS...8397
      Axle Seal Removal And Installation...8397
      Axle Sprocket And Bearings Removal And Installation...8399
      Chain Removal And Installation...8404
    CHAINCASE...8407
      Checking And Adding Oil...8407
      Removing The Oil...8407
      Front Cover Removal And Installation...8408
      Center Cover Removal And Installation...8409
      Rear Cover Removal And Installation...8410
  MAIN FRAME...8411
    SEAT BAR...8415
      Removal And Installation...8415
      Assembling Components...8417
      Compression Spring Disassembly And Assembly...8419
    OPERATOR CAB...8421
      Gas Cylinder Removal And Installation...8421
      Gas Cylinder Disassembly...8423
      Removal And Installation...8423
    OPERATOR SEAT...8427
      Removal And Installation...8427
      Seat Belt Removal And Installation...8427
    OPERATOR SEAT (SUSPENSION)...8429
      Removal And Installation...8429
      Slide Rail Removal And Installation...8430
      Cushion Removal And Installation...8430
      Back Removal And Installation...8431
      Shock Removal And Installation...8432
    BOB-TACH...8433
      Removal And Installation...8433
      Bob-Tach Lever And Wedge...8435
      Bob-Tach Stops...8436
    POWER BOB-TACH...8437
      Removal And Installation...8437
      Power Bob-Tach Lever And Wedge...8438
    LIFT ARM...8441
      Removal And Installation...8441
    REAR GRILL...8447
      Gas Cylinder Removal And Installation...8447
      Removal And Installation...8448
    REAR DOOR...8449
      Removal And Installation...8449
      Striker Removal and Installation...8450
      Striker Disassembly and Assembly...8450
      Door Latch and Catch Adjustment...8451
      Latch Removal and Installation (S/N 515840618 & Below)...8452
      Latch Removal and Installation (S/N 515840619 & Above)...8452
    FUEL TANK...8453
      Removal And Installation...8453
      Fuel Level Sender...8454
    CONTROL PEDALS...8455
      Removal And Installation...8455
      Pedal Adjustment...8455
      Crossbar Linkage Removal And Installation...8456
      Lift Foot Pedal Linkage Removal And Installation...8457
      Tilt Foot Pedal Linkage Removal And Installation...8457
    CONTROL PEDALS (ACS)...8459
      Foot Sensor Removal And Installation...8459
      Foot Pedal Removal And Installation...8460
      Foot Pedal Linkage Disassembly And Assembly...8460
    CONTROL PANEL...8461
      Removal and Installation...8461
    CONTROL HANDLE...8465
      Shock Removal And Installation...8465
      Shaft Removal And Installation...8465
      Shaft Disassembly And Assembly...8465
      Lever Removal And Installation...8466
      Rubber Boot Replacement...8466
      Linkage Removal And Installation...8467
      Linkage Adjustment...8469
      Linkage Neutral Adjustment...8472
    CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC)...8475
      Components Identification...8475
      Handle Control Unit Removal And Installation...8476
      Control Handle Removal And Installation...8479
      Control Handle Disassembly And Assembly...8479
      Control Lever Removal And Installation...8480
      Control Lever Boot...8481
    CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC) W/PUSH BUTTON FLOAT...8483
      Components Identification...8483
      Handle Sensor Removal And Installation...8483
      Control Handle Removal And Installation...8485
      Control Handle Disassembly And Assembly...8486
      Control Lever Removal And Installation...8487
      Control Lever Boot...8488
    CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS) ADVANCED HAND CONTROL...8489
      Components Identification...8489
      Handle Sensor Removal And Installation...8489
      Control Handle Removal and Installation...8493
      Control Handle Disassembly and Assembly...8494
      Control Lever Removal and Installation...8494
      Control Lever Boot...8495
    CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS) SELECTABLE HAND/FOOT CONTROL...8497
      Components Identification...8497
      Handle Sensor Removal And Installation...8497
      Control Handle Removal and Installation...8501
      Control Handle Disassembly and Assembly...8502
      Control Lever Removal and Installation...8502
      Control Lever Boot...8503
  ELECTRICAL SYSTEM & ANALYSIS...8505
    ELECTRICAL SCHEMATICS...8509
    ELECTRICAL SYSTEM INFORMATION...8521
      Troubleshooting Chart...8523
      Description...8524
      Fuse Location...8525
      Relay Switch Location...8526
      Solenoid Test...8526
    BATTERY...8527
      Removal And Installation...8527
      Servicing...8528
      Using A Booster Battery (Jump Starting)...8529
    ALTERNATOR (55 AMP)...8531
      Adjusting The Alternator Belt...8531
      Alternator Output Test...8531
      Rectifier (Diode) Test...8532
      Alternator Regulator Test...8532
      Removal And Installation...8534
      Disassembly...8535
      Stator Continuity Test...8535
      Stator Ground Test...8535
      Rotor Continuity Test...8536
      Rotor Ground Test...8536
      Rectifier Continuity (Diode) Test...8536
      Assembly...8537
    ALTERNATOR (90 AMP)...8539
      Adjusting The Alternator Belt...8539
      Alternator Identification...8539
      Charging System Check...8540
      Alternator Voltage Test...8541
      Low Voltage Test...8541
      High Voltage Test...8542
      Removal And Installation...8543
      Rectifier Continuity (Diode) Test...8544
      Alternator Regulator Test...8545
      Disassembly...8545
      Stator Continuity Test...8546
      Stator Ground Test...8546
      Rotor Continuity Test...8546
      Rotor Ground Test...8546
      Assembly...8547
    STARTER (NIPPONDENSO)...8549
      Checking...8549
      Removal And Installation...8549
      Parts Identification...8551
      Disassembly...8552
      Inspection And Repair...8557
      No Load Test...8560
      Assembly...8560
    STARTER (VALEO)...8567
      Checking...8567
      Removal And Installation...8568
      Parts Identification...8569
      Disassembly and Assembly...8570
      Inspection And Repair...8573
      No Load Test...8575
    INSTRUMENT PANEL...8577
      Left Panel...8577
      Right Panel - (Standard) (With Key Switch)...8578
      Right Panel - (Deluxe) (With Keyless Start)...8579
      Right Panel Setup Display Options (Deluxe)...8581
      Passwords...8582
      Option and Field Accessory Panels...8584
      Removal And Installation...8585
      Front Accessory Panel Removal And Installation...8586
    LIGHTS...8587
      Front Removal And Installation...8587
      Rear Removal And Installation...8588
    BOBCAT CONTROLLER...8589
      Identification Chart (S/N 515843086 & Below)...8589
      Identification Chart (S/N 515843087 & Above)...8590
      Removal And Installation...8592
    DIAGNOSTICS...8593
      Service Codes...8593
    BICS™ SYSTEM...8597
      Inspecting The BICS™ Controller (Engine STOPPED - Key ON)...8597
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)...8597
      Inspecting The Seat Bar Sensor (Engine RUNNING)...8597
      Inspecting The Traction Lock (Engine RUNNING)...8597
      Inspecting The Lift Arm By-Pass Control...8598
      Additional Inspection For Loaders With Advanced Hand Controls (AHC)...8598
      Troubleshooting Chart...8599
      Troubleshooting Guide...8600
    SEAT BAR SENSOR...8601
      Troubleshooting Chart...8601
      Test...8602
      Removal And Installation...8603
      BICS™ Circuit Test...8604
    TRACTION LOCK...8605
      Troubleshooting Chart...8605
      Inspecting...8606
      Solenoid Removal And Installation...8606
      Guide Removal...8608
      Guide Installation...8610
    ADVANCED HAND CONTROL (AHC) SYSTEM...8613
      Components Identification...8613
      Troubleshooting Guide...8614
      Parts Identification...8615
      AHC Controller Removal And Installation...8616
      Control Handle Unit Connector...8616
      Switch Handle Removal and Installation...8617
      Actuators Disassembly And Assembly...8620
    ADVANCED HAND CONTROL (AHC) SYSTEM (W/ PUSH BUTTON FLOAT)...8623
      Components Identification...8623
      Troubleshooting Guide...8624
      Controller Connector And Wire Identification...8625
      AHC Controller Removal And Installation...8626
      Handle Sensor Removal And Installation...8626
      Handle Sensor Connector...8628
      Switch Handle Removal And Installation...8629
      Actuators Disassembly And Assembly...8631
    ADVANCED CONTROL SYSTEM (ACS) ADVANCED HAND CONTROL...8633
      Components Identification...8633
      Troubleshooting Guide...8634
      Controller, Connector And Wire Identification...8635
      ACS Controller Removal And Installation...8636
      Handle Sensor Connector...8636
      Switch Handle Removal...8637
      Switch Handle Installation...8639
      Actuators Disassembly And Assembly...8642
    ADVANCED CONTROL SYSTEM (ACS) SELECTABLE HAND/FOOT CONTROL...8643
      Components Identification...8643
      Troubleshooting Guide...8645
      Controller, Connector And Wire Identification...8646
      ACS Controller Removal And Installation...8647
      Handle Sensor Connector...8647
      Switch Handle Removal...8648
      Switch Handle Installation...8650
      Actuators Disassembly And Assembly...8653
      Handle Lock Solenoid Removal And Installation...8654
      Handle Lock Solenoid Disassembly And Assembly...8654
      Handle Lock Solenoid Connector...8655
      Calibration Of The ACS System...8656
      Switchable Hand/Foot Controls Calibration Procedure...8656
      Hand Controls Only Calibration Procedure...8657
      Foot Sensor Disassembly And Assembly...8659
      Foot Sensor Connector...8659
      Foot Lock Solenoid Removal And Installation...8660
      Foot Lock Solenoid Connector...8660
    ELECTRICAL/HYDRAULIC CONTROLS REFERENCE...8663
      Controls Identification Chart...8663
  ENGINE SERVICE...8665
    TROUBLESHOOTING...8667
      Chart...8667
    ENGINE SPEED CONTROL...8669
      Removal And Installation...8669
      Disassembly...8669
    MUFFLER...8671
      Removal And Installation...8671
    AIR CLEANER...8673
      Removal And Installation...8673
    RADIATOR...8675
      Removal And Installation...8675
    COOLING FAN...8677
      Drive Tension Pulley Removal And Installation...8677
      Gearbox/Blower Housing Removal And Installation...8678
      Blower Housing Grill Removal And Installation...8680
      Blower Disassembly And Assembly...8680
      Gearbox Parts Identification...8682
      Gearbox Disassembly...8683
      Gearbox Assembly...8688
      Gearbox Checking Backlash...8692
    ENGINE COMPONENTS AND TESTING...8697
      Compression Checking...8697
      Glow Plugs Checking...8698
      Glow Plugs Removal And Installation...8698
      Fuel Shut-Off Solenoid Checking...8699
      Fuel Shut-Off Solenoid Adjusting...8699
      Fuel Shut-Off Solenoid Removal And Installation...8700
      Checking...8701
      Fuel Injection Pump Removal And Installation...8702
      Timing The Injection Pump...8705
      Fuel Injector Removal And Installation...8706
      Fuel Injector Checking...8708
      Fuel Injector Disassembly...8708
      Fuel Injector Assembly...8709
      Valve Clearance Adjustment...8709
      Rocker Arm And Shaft Checking...8710
      Valve Timing Checking...8710
    ENGINE...8711
      Removal And Installation...8711
      Engine Mount Replacement...8716
    FLYWHEEL AND HOUSING...8717
      Flywheel Removal And Installation...8717
      Ring Gear Removal And Installation...8718
      Housing Removal And Installation...8718
    RPM SENSOR...8721
      Adjustment...8721
    RECONDITIONING THE ENGINE...8723
      Cylinder Head Removal And Installation...8723
      Cylinder Head Disassembly And Assembly...8724
      Cylinder Head Servicing...8725
      Cylinder Head Top Clearance...8725
      Checking The Valve Guide...8726
      Reconditioning The Valve And Valve Seat...8727
      Valve Spring...8728
      Rocker Arm And Shaft Checking...8728
      Timing Gearcase Cover Removal And Installation...8729
      Idler Gear And Camshaft Removal And Installation...8731
      Servicing The Camshaft...8732
      Servicing The Idler Gear And Shaft...8733
      Timing Gears Checking Backlash...8734
      Fuel Camshaft Removal And Installation...8734
      Fuel Camshaft Governor...8735
      Crankshaft Gear Removal And Installation...8735
      Oil Pump Removal And Installation...8736
      Oil Pump Service...8736
      Checking Engine Oil Pressure...8737
      Relief Valve...8737
      Piston And Connecting Rod Removal And Installation...8738
      Servicing The Piston And Connecting Rod...8739
      Connecting Rod Alignment...8741
      Crankshaft And Bearings Removal And Installation...8742
      Servicing The Crankshaft And Bearings...8743
      Checking The Cylinder Bore...8746
      Water Pump Disassembly And Assembly...8747
  HEATER...8749
    COMPONENTS...8751
      Identification...8751
    REGULAR MAINTENANCE...8753
      Filter Elements Removal And Installation...8753
    BASIC TROUBLESHOOTING...8757
      Cleaning The Heater Coil...8757
      Checking The Electrical System...8759
      Engine Coolant By-Passing The Heater Valve...8764
      Heater Valve Not Opening Or Closing...8764
    SYSTEM TROUBLESHOOTING CHART...8767
      Blower Motor Does Not Operate...8767
      Blower motor operators normally, but air flow is insufficient...8767
    HEATER UNIT...8769
      Removal And Installation...8769
      Disassembly And Assembly...8770
    HEATER COIL...8771
      Removal And Installation...8771
    HEATER FAN...8773
      Removal And Installation...8773
      Disassembly And Assembly...8774
      Wire Connector Removal and Installation...8776
    HEATER VALVE...8779
      Removal and Installation...8779
      Disassembly And Assembly...8780
  SPECIFICATIONS...8781
    LOADER SPECIFICATIONS (753)...8783
      Machine Dimensions...8783
      Performance...8784
      Controls...8784
      Engine...8784
      Hydraulic System...8785
      Electrical...8786
      Drive System...8786
      Capacities...8787
      Tires...8787
    ENGINE SPECIFICATIONS...8789
      Fuel Injection Nozzles...8789
      Fuel Injection Pump...8789
      Cylinder Head...8789
      Valves...8789
      Valve Springs...8790
      Valve Timing...8790
      Rocker Arms...8790
      Camshaft...8790
      Tappet...8790
      Cylinders...8791
      Piston Rings...8791
      Pistons...8791
      Connecting Rod...8791
      Oil Pump...8791
      Crankshaft...8792
      Timing Gear...8792
      Thermostat...8792
      Crankshaft Re-Grind Data...8793
    TORQUE SPECIFICATIONS FOR BOLTS...8795
      Torque For General SAE Bolts...8795
      Torque For General Metric Bolts...8796
      Torque For Kubota Metric Bolts...8796
    HYDRAULIC CONNECTION SPECIFICATIONS...8797
      O-ring Face Seal Connection...8797
      Straight Thread O-ring Fitting...8798
      Tubelines And Hoses...8798
      Flare Fitting...8798
      O-ring Flare Fitting...8799
      Port Seal Fitting...8801
    HYDRAULIC FLUID SPECIFICATIONS...8803
      Specifications...8803
    CONVERSIONS...8805
      Decimal And Millimeter Equivalents...8805
      U.S. To Metric Conversion...8805
  SMR...8807
    Revision No: 753-1...8807
    Revision No: 753-2...8809
    Revision No: 753-3...8811
    Revision No: 753-4...8815