Complete repair service manual with Electrical Wiring Diagrams for Bobcat Compact Tractors CT120, CT122, CT225, CT230, CT235, CT335, CT440, CT445 & CT450, with all the technical information to maintain, diagnose, and repair like professional mechanics.

Bobcat Compact Tractors CT120, CT122, CT225, CT230, CT235, CT335, CT440, CT445 CT450 workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

6986522 (4-10) - CT120 Compact Tractor Operation & Maintenance Manual.pdf
6986523 (9-10) - CT120 Compact Tractor Service Manual.pdf
6986525 (5-09) - CT225 Compact Tractor Operation & Maintenance Manual.pdf
6986526 (5-11) - CT225 & CT230 Compact Tractor Service Manual.pdf
6986526 (12-09) - CT225 & CT230 Compact Tractor Service Manual.pdf
6986531 (5-09) - CT230 Compact Tractor Operation & Maintenance Manual.pdf
6986643 (3-10) - CT235 Compact Tractor Operation & Maintenance Manual.pdf
6986915 (3-10) - CT225 Compact Tractor Operation & Maintenance Manual.pdf
6986917 (3-10) - CT230 Compact Tractor Operation & Maintenance Manual.pdf
6986919 (3-10) - CT122 Compact Tractor Operation & Maintenance Manual.pdf
6987028 (9-10) - CT122 Compact Tractor Service Manual.pdf
6987029 (1-14) - CT225, CT230 & CT235 Compact Tractor Service Manual.pdf
6987029 (6-11) - CT225, CT230, CT235 Compact Tractor Service Manual.pdf
6987029 (12-09) - CT225, CT230 & CT235 Compact Tractor Service Manual.pdf
6987062 (3-10) - CT122 Compact Tractor Operation & Maintenance Manual.pdf
6987064 (3-10) - CT225 Compact Tractor Operation & Maintenance Manual.pdf
6987066 (3-10) - CT230 Compact Tractor Operation & Maintenance Manual.pdf
6987068 (3-10) - CT235 Compact Tractor Operation & Maintenance Manual.pdf
6987071 (4-10) - CT335 Compact Tractor Operation & Maintenance Manual [Hydrostatic Transmission (HST) & Mechanical Transmission (SST)].pdf
6987073 (3-10) - CT440 Compact Tractor Operation & Maintenance Manual.pdf
6987075 (3-10) - CT445 Compact Tractor Operation & Maintenance Manual [Hydrostatic Transmission (HST) & Mechanical Transmission (SST)].pdf
6987077 (3-10) - CT450 Compact Tractor Operation & Maintenance Manual [Hydrostatic Transmission (HST) & Mechanical Transmission (SST)].pdf
6987078 (1-14) - CT335 Compact Tractor Service Manual.pdf
6987078 (12-09) - CT335 Compact Tractor Service Manual.pdf
6987079 (1-14) - CT440, CT445 & CT450 Compact Tractor Service Manual.pdf
6987079 (12-09) - CT440, CT445 & CT450 Compact Tractor Service Manual.pdf
6987081 (3-10) - CT335 Compact Tractor Operation & Maintenance Manual [Hydrostatic Transmission (HST) & Mechanical Transmission (SST)].pdf
6987083 (3-10) - CT440 Compact Tractor Operation & Maintenance Manual.pdf
6987085 (3-10) - CT445 Compact Tractor Operation & Maintenance Manual [Hydrostatic Transmission (HST) & Mechanical Transmission (SST)].pdf
6987087 (3-10) - CT450 Compact Tractor Operation & Maintenance Manual [Hydrostatic Transmission (HST) & Mechanical Transmission (SST)].pdf

Total Pages: 4,322 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
6986522 (4-10) - CT120 Compact Tractor Operation & Maintenance Manual...1
  OPERATOR SAFETY WARNINGS...3
  CONTENTS...5
  FOREWORD...7
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...9
    REGULAR MAINTENANCE ITEMS...9
    SERIAL NUMBER LOCATIONS...10
      Compact Tractor Serial Number...10
      Engine Serial Number...10
      Loader Serial Number (Optional)...11
    DELIVERY REPORT...11
    COMPACT TRACTOR IDENTIFICATION...12
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...13
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...14
    FEATURES, ACCESSORIES AND ATTACHMENTS...15
      Standard Items...15
      Options And Accessories...15
      Loader (Optional)...15
      Implements - Three-Point Hitch...15
      Implements - Mid Mount...15
      Implements - Front Mount...15
  SAFETY & TRAINING RESOURCES...17
    SAFETY INSTRUCTIONS...19
      Before Operation...19
      Safe Operation Is The Operator’s Responsibility...20
      Safe Operation Needs A Qualified Operator...20
      Use Safety Rules...21
      Avoid Silica Dust...21
      Safety Rules For Power Take-Off (PTO) Driven Implements...22
      Compact Tractor Requirements and Capabilities...22
    FIRE PREVENTION...23
      Maintenance...23
      Operation...23
      Electrical...23
      Hydraulic System...23
      Fueling...23
      Starting...23
      Spark Arrestor Exhaust System...23
      Welding And Grinding...24
      Fire Extinguishers...24
    MACHINE SIGNS (DECALS)...25
    PUBLICATIONS AND TRAINING RESOURCES...27
  OPERATING INSTRUCTIONS...29
    OPERATOR CONTROLS AND INSTRUMENT PANELS...33
      Overview...33
      Instrument Panel...33
      Floor Controls...34
      Right Console...35
      Left Console...35
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...36
      Safety Interlock System (Neutral Start)...36
    SAFETY INTERLOCK SYSTEM (OPERATING)...37
      Safety Interlock System (Operating)...37
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...38
      ROPS Position...38
      Raising And Lowering The ROPS...38
    ENGINE SPEED CONTROL LEVER...39
      Operation...39
    PARKING BRAKE...40
      Operation...40
    BRAKE PEDALS...41
      Operation...41
    CLUTCH PEDAL...42
      Operation...42
    TRAVEL CONTROL PEDAL...43
      Operation...43
    SPEED RANGE LEVER...43
      Operation...43
    DIFFERENTIAL LOCK PEDAL...44
      Description...44
      Operation...44
    CRUISE CONTROL LEVER...45
      Description...45
      Engaging...45
      Disengaging...45
    FRONT WHEEL ASSIST (4WD) LEVER...46
      Description...46
      Operation...46
    STEERING WHEEL...47
      Operation...47
    LOADER CONTROLS (IF EQUIPPED)...48
      Description...48
      Loader Lift Operation...48
      Loader Arms Float Position...48
      Loader Tilt Operation...48
      Joystick Lock Lever...49
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...49
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...50
      Description...50
      Rear (Remote) Auxiliary Hydraulics Operation...50
      Function Chart...50
      Hydraulic Couplers (If Equipped)...51
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...51
    DRAWBAR...52
      Description...52
      Adjusting Length...52
    THREE-POINT HITCH...53
      Description...53
      Raising...53
      Lowering...53
      Operation...53
      Three-Point Hitch Lowering Speed / Lock Valve...54
    POWER TAKE-OFF (PTO)...55
      Description...55
      Engaging PTO...55
      Disengaging PTO...55
    DAILY INSPECTION...56
      Daily Inspection And Maintenance...57
    PRE-STARTING PROCEDURE...58
      Entering The Compact Tractor...58
      Seat Adjustment...58
      Seat Belt Adjustment...59
    STARTING THE ENGINE...60
      Key Switch...60
      Cold Temperature Starting...61
      Warming The Hydraulic / Hydrostatic System...61
    MONITORING THE INSTRUMENT PANEL...62
      Procedure...62
    STOPPING THE COMPACT TRACTOR...63
      Procedure...63
    ATTACHMENTS...64
      Choosing The Correct Bucket...64
      Pallet Forks...64
      Choosing The Correct Bucket...65
      Installing And Removing The Attachment (Pin-On)...66
      Ballast...67
      Tires...67
      Installing And Removing The Attachment (Bob-Tach)...69
      Ballast...71
      Tires...71
    IMPLEMENT...73
      Choosing The Correct Implement...73
      Installing And Removing Pull Type Implements...74
      Installing And Removing Three-Point Hitch Mounted Implements...78
      Lifting Link Adjustment...82
      Top Link Adjustment...83
      Sway Bar Adjustment...83
    POWER TAKE-OFF (PTO)...84
      Installing And Removing The Rear-PTO...84
      Installing And Removing The Mid-PTO...87
    BALLAST (OPTIONAL)...89
      Front Ballast...89
      Rear Ballast...90
    OPERATING PROCEDURE...91
      Operating Compact Tractor With Loader Installed...91
      Inspect The Work Area...91
      Basic Operating Instructions...91
      Operating With A Full Bucket And Rear Ballast...91
      Operating With An Empty Bucket And Rear Ballast...92
      Filling And Emptying The Bucket...93
      Leveling The Ground Using Float...94
      Backfilling...94
      Towing Equipment With The Compact Tractor...95
      Safety Chains...96
      Operating The Three-Point Hitch Implement...97
      Safety Rules For PTO Operation...99
      Operating The Rear-PTO...100
      Operating The Mid-PTO...103
    TOWING THE COMPACT TRACTOR...106
      Procedure...106
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...107
      Loading And Unloading...107
      Fastening...108
  LOADER SYSTEM...109
    LOADER INSTALLATION...111
      Description...111
      Installing Loader Mounting Brackets...111
    LOADER INSTALLATION AND REMOVAL...115
      Installing The Loader To The Compact Tractor...115
      Ballast...118
      Removing The Loader...119
  PREVENTIVE MAINTENANCE...123
    MAINTENANCE SAFETY...127
    SERVICE SCHEDULE...129
      Chart...129
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...130
      Inspection And Maintenance...130
    SAFETY INTERLOCK SYSTEM (OPERATING)...131
      Inspection And Maintenance...131
    SEAT BELT...132
      Inspection And Maintenance...132
    BACK-UP ALARM SYSTEM...133
      Description...133
      Inspecting...133
      Adjusting Switch Position...133
    PARKING BRAKE SYSTEM...134
      Inspection And Maintenance...134
    BRAKE SYSTEM...136
      Inspection And Maintenance...136
      Adjusting...137
    TRAVEL CONTROL PEDAL...138
      Inspection And Maintenance...138
    CRUISE CONTROL...138
      Inspection And Maintenance...138
    PTO LEVER (REAR)...139
      Inspection And Maintenance...139
    PTO LEVER (MID) (IF EQUIPPED)...140
      Inspection And Maintenance...140
    THREE-POINT HITCH POSITION LEVER...140
      Inspection And Maintenance...140
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...140
      Inspection And Maintenance...140
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...140
      Inspection And Maintenance...140
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...141
      Description...141
    ENGINE COVER...142
      Opening And Closing...142
    ENGINE SIDE PANEL...143
      Removal And Installation...143
    AIR CLEANER SERVICE...144
      Replacing Filter Element...144
    CLUTCH SYSTEM...145
      Inspection And Maintenance...145
      Adjusting...145
      Draining Water From Clutch Housing...146
    FUEL SYSTEM...147
      Fuel Specifications...147
      Filling The Fuel Tank...147
      Fuel Filter...148
      Removing Air From The Fuel System...149
      Filling A Portable Fuel Container...149
    ENGINE LUBRICATION SYSTEM...150
      Checking And Adding Engine Oil...150
      Engine Oil Chart...150
      Removing And Replacing Oil And Filter...150
    ENGINE COOLING SYSTEM...152
      Checking Level...152
      Cleaning...153
      Hoses And Clamps...153
      Removing And Replacing Coolant...154
    ELECTRICAL SYSTEM...155
      Description...155
      Fuse And Relay Location (Engine Compartment)...155
      Fuse And Relay Location (Instrument Panel)...156
      Battery Maintenance...156
      Using A Booster Battery (Jump Starting)...157
      Removing And Installing Battery...158
    INSTRUMENT PANEL...159
      Inspection And Maintenance...159
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...160
      Checking And Adding Fluid...160
      Transmission / Differential Fluid Chart...160
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...161
      Removing And Replacing Hydraulic/ Hydrostatic / Transmission Fluid...162
      Hoses And Clamps...162
    SPARK ARRESTOR MUFFLER...163
      Cleaning Procedure...163
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...164
      Procedure...164
    TIRE MAINTENANCE...165
      Front Wheel Nuts / Bolts...165
      Rear Wheel Nuts...165
      Mounting...165
    FRONT AXLE...166
      Checking And Adding Lubricant...166
      Removing And Replacing Lubricant...166
      Axle Pivot...167
    DIFFERENTIAL LOCK...167
      Inspection And Maintenance...167
      Adjustment...167
    ALTERNATOR BELT...168
      Belt Adjustment...168
      Belt Replacement...168
    LUBRICATING THE COMPACT TRACTOR...169
      Lubrication Locations...169
    PIVOT PINS...172
      Inspection And Maintenance...172
    BOB-TACH (HAND LEVER)...173
      Inspection And Maintenance...173
    AXLE TOE IN...174
      Inspection And Maintenance...174
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...175
      Storage...175
      Return To Service...175
    SETTING ENGINE VALVE CLEARANCE...176
      Description...176
  MACHINE SIGN TRANSLATIONS...177
    MACHINE SIGN TRANSLATIONS...179
      Service Schedule (7125074)...179
      Warning (7118012)...182
      Warning (7166857)...185
      Warning (7118014)...188
      Warning (7118016)...189
      Danger (7118017)...192
      Start Engine (7118011)...192
      Warning (7125075)...193
      Warning (7125076)...193
      Danger / Warning (7147821)...194
      Warning (7147822)...195
      Warning (7147823)...196
      Warning (7147824)...196
      Warning (7147825)...197
      Caution (7164977)...198
  SPECIFICATIONS...199
    COMPACT TRACTOR CAPACITIES...201
      Compact Tractor Loader Lift Capacity...201
      Ballast (Rear)...201
      Three-Point Hitch Specifications...202
      Towing Weight...202
      Maximum Drawbar Tongue Weight...202
      Ballast (Front)...202
    CT120 SPECIFICATIONS...203
      Machine Dimensions (Standard Machine)...203
      Machine Dimensions (With Optional Loader, S/N AL4C00101 & Above and AKP600101 & Above)...204
      Machine Dimensions (With Optional Loader, S/N A9OY00101 & Above)...205
      Performance...206
      Controls...206
      Engine...206
      Hydraulic System...207
      Electrical...207
      Power Take-Off (PTO) System (Rear-PTO)...207
      Power Take-Off (PTO) System (Mid-PTO Optional)...207
      Capacities...207
      Steering...207
      Drive System...208
      Tires...208
      Loader (If Equipped)...208
  WARRANTY...209
    WARRANTY...211
    WARRANTY...212
  ALPHABETICAL INDEX...213
6986523 (9-10) - CT120 Compact Tractor Service Manual...215
  MAINTENANCE SAFETY...217
  CONTENTS...219
  FOREWORD...221
    FOREWORD...223
    SAFETY INSTRUCTIONS...226
      Use Safety Rules...227
      Safety Rules For Power Take-Off (PTO) Driven Implements...228
      Compact Tractor Requirements and Capabilities...228
    FIRE PREVENTION...229
      Maintenance...229
      Operation...229
      Electrical...229
      Hydraulic System...229
      Fueling...229
      Starting...229
      Spark Arrestor Exhaust System...229
      Welding And Grinding...230
      Fire Extinguishers...230
    SERIAL NUMBER LOCATIONS...231
      Compact Tractor Serial Number...231
      Engine Serial Number...231
      Loader Serial Number (Optional)...232
    DELIVERY REPORT...233
    COMPACT TRACTOR IDENTIFICATION...234
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...235
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...236
  SAFETY AND MAINTENANCE...237
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...241
      Procedure...241
    ENGINE COVER...243
      Opening And Closing...243
    SEAT BELT...245
      Inspection And Maintenance...245
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...247
      Loading And Unloading...247
      Fastening...248
    TOWING THE COMPACT TRACTOR...249
      Procedure...249
    AXLE TOE IN...251
      Inspection And Maintenance...251
    SERVICE SCHEDULE...253
      Chart...253
    AIR CLEANER SERVICE...255
      Replacing Filter Element...255
    ENGINE COOLING SYSTEM...257
      Checking Level...257
      Cleaning...258
      Hoses And Clamps...258
      Removing And Replacing Coolant...259
    FUEL SYSTEM...261
      Fuel Specifications...261
      Biodiesel Blend Fuel...261
      Filling The Fuel Tank...262
      Fuel Filter...263
      Removing Air From The Fuel System...264
      Filling A Portable Fuel Container...264
    ENGINE LUBRICATION SYSTEM...265
      Checking And Adding Engine Oil...265
      Engine Oil Chart...265
      Removing And Replacing Oil And Filter...266
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...269
      Checking And Adding Fluid...269
      Transmission / Differential Fluid Chart...269
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...270
      Removing And Replacing Hydraulic / Transmission Fluid...271
      Hoses And Clamps...271
    FRONT AXLE...273
      Checking And Adding Lubricant...273
      Removing And Replacing Lubricant...274
      Axle Pivot...274
    SPARK ARRESTOR MUFFLER...275
      Cleaning Procedure...275
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...277
      Storage...277
      Return To Service...278
    ALTERNATOR BELT...279
      Belt Adjustment...279
      Belt Replacement...279
    LUBRICATING THE COMPACT TRACTOR...281
      Lubrication Locations...281
    TIRE MAINTENANCE...285
      Front Wheel Nuts / Bolts...285
      Rear Wheel Nuts...285
      Mounting...285
      Wheel Spacing (AG Tires Only)...286
    PIVOT PINS...287
      Inspection And Maintenance...287
    SAFETY INTERLOCK SYSTEM - NEUTRAL START...289
      Inspection And Maintenance...289
    SAFETY INTERLOCK SYSTEM - OPERATING...291
      Inspection And Maintenance...291
    PARKING BRAKE SYSTEM...293
      Inspection And Maintenance...293
    BRAKE SYSTEM...295
      Inspection And Maintenance...295
      Adjusting...296
    TRAVEL CONTROL PEDAL...297
      Inspection And Maintenance...297
      Adjustment Procedure...297
    CLUTCH SYSTEM...299
      Inspection And Maintenance...299
      Adjusting...300
      Draining Water From Clutch Housing...300
    BOB-TACH (HAND LEVER)...301
      Inspection And Maintenance...301
  HYDRAULIC SYSTEM...303
    HYDRAULIC / HYDRAULIC SCHEMATICS...307
    HYDRAULIC SYSTEM INFORMATION...309
      Glossary Of Hydraulic / Hydrostatic Symbols For Compact Tractors...309
      Troubleshooting The Hydraulic Circuit...313
      Troubleshooting The Joystick Valve Circuit...313
      Troubleshooting The Power Lift Circuit...314
      Troubleshooting The Steering Circuit...315
    MAIN RELIEF VALVE...317
      Testing Information...317
      Testing And Adjusting The Main Relief Valve...317
    HYDRAULIC PUMP...323
      Removal And Installation...323
      Parts Identification...324
      Disassembly...325
      Assembly...327
    STEERING VALVE...329
      Removal And Installation...329
      Parts Identification...331
      Disassembly...332
      Inspection...337
      Assembly...337
    STEERING CYLINDER...345
      Removal And Installation...345
      Parts Identification...346
      Disassembly And Assembly...347
    RIGHT JOYSTICK (IF EQUIPPED)...349
      Removal And Installation...349
      Parts Identification...353
      Disassembly And Assembly...354
      Adjustment...356
    RIGHT JOYSTICK VALVE (IF EQUIPPED)...357
      Removal And Installation...357
      Parts Identification...360
      Disassembly...361
      Inspection...365
      Assembly...365
    HYDRAULIC FILTER...369
      Description...369
      Filter Bracket Removal And Installation...369
    OIL COOLER...371
      Removal And Installation...371
    THREE POINT HITCH HOUSING...373
      Removal And Installation...373
    AUXILIARY CONTROL VALVE...375
      Valve End Cap Removal And Installation...375
      Valve Section Parts Identification...377
      Valve Section Disassembly And Assembly...378
    ROCK SHAFT...385
      Removal And Installation...385
      Inspection...387
    MLS VALVE...389
      Removal And Installation...389
      Parts Identification...390
      Disassembly And Assembly...391
      Adjustment...400
    THREE POINT CYLINDER...403
      Removal And Installation...403
      Disassembly And Assembly...404
      Inspection...405
    THREE POINT CYLINDER CONTROL...407
      Removal And Installation...407
    FRONT WHEEL DRIVE CASE...413
      Removal And Installation...413
      Parts Identification...414
      Disassembly...415
      Assembly...418
    ROCK SHAFT LIFT ARMS...423
      Removal And Installation...423
    FLOW CONTROL VALVE...425
      Removal And Installation...425
      Parts Identification...427
      Disassembly And Assembly...428
    CYLINDER (LIFT) (EARLY MODELS)...433
      Testing...433
      Removal And Installation...433
      Parts Identification...436
      Disassembly...437
      Assembly...439
    CYLINDER (LIFT) (LATE MODELS)...443
      Testing...443
      Removal And Installation...443
      Parts Identification...446
      Disassembly...447
      Assembly...449
    CYLINDER (TILT) (EARLY MODELS)...453
      Testing...453
      Removal And Installation...453
      Parts Identification...455
      Disassembly...456
      Assembly...458
    CYLINDER (TILT) (LATE MODELS)...463
      Testing...463
      Removal And Installation...463
      Parts Identification...465
      Disassembly...466
      Assembly...468
  HYDROSTATIC SYSTEM...471
    HYDROSTATIC SYSTEM INFORMATION...473
      Troubleshooting Chart...473
    HYDROSTATIC PUMP...475
      Removal And Installation...475
      Parts Identification...476
      Disassembly...477
      Inspection...489
      Assembly...491
      Hydrostatic Pump Start-Up...503
    HYDROSTATIC PUMP TESTING...505
      Charge Pressure Testing...505
      Forward Drive Relief Testing...506
      Reverse Drive Relief Testing...507
  DRIVE SYSTEM...509
    SERVICE BRAKE...513
      Troubleshooting Chart...513
      Description...514
      Brake Pedal Clearance Adjustment...515
    BRAKE PEDAL ASSEMBLY...517
      Removal And Installation...517
    DRIVESHAFT...519
      Removal And Installation...519
    AXLE CASE...521
      Removal And Installation...521
      Parts Identification...524
      Disassembly And Assembly...525
    BRAKE CASE...531
      Removal And Installation...531
      Parts Identification...532
      Disassembly And Assembly...533
      Inspection...537
    TRANSMISSION...539
      Troubleshooting Chart...539
      Middle Case / Output Shaft Group Parts Identification...540
      Middle Case / Output Shaft Group Disassembly...541
      Middle Case / Output Shaft Group Inspection...546
      PTO Driving Shaft Group Parts Identification...547
      PTO Driving Shaft Group Disassembly...548
      PTO Driving Shaft Group Inspection...549
      Differential Parts Identification...550
      Differential Disassembly...551
      Differential Inspection...555
      Pinion Shaft Parts Identification...556
      Pinion Shaft Disassembly...557
      Pinion Shaft Inspection...561
      Range Shifter Shaft Group Parts Identification...562
      Range Shifter Shaft Group Disassembly...563
      Range Shifter Shaft Group Inspection...565
      Mid PTO Shaft Group Parts Identification...566
      Mid PTO Shaft Group Disassembly...567
      Mid PTO Shaft Group Inspection...570
      Rear PTO Group Parts Identification...571
      Rear PTO Group Disassembly...572
      Rear PTO Group Inspection...576
      Rear PTO Group Assembly...578
      Mid PTO Shaft Group Assembly...583
      Range Shifter Shaft Group Assembly...587
      Pinion Shaft Assembly...590
      Differential Assembly...594
      PTO Driving Shaft Group Assembly...600
      Middle Case / Output Shaft Group Assembly...601
    FRONT AXLE...607
      Removal And Installation...607
    AXLE AND DIFFERENTIAL...609
      Troubleshooting Chart...609
      Gear Case Cover Parts Identification...610
      Gear Case Cover Disassembly...611
      Gear Case Cover Inspection...614
      Axle Case Group Parts Identification...615
      Axle Case Group Disassembly...616
      Axle Case Group Inspection...622
      Axle Support Removal...623
      Pinion Shaft Removal...625
      Pinion Shaft Parts Identification...626
      Pinion Shaft Disassembly...627
      Pinion Shaft Inspection...627
      Differential Removal...628
      Differential Parts Identification...629
      Differential Disassembly...630
      Differential Inspection...633
      Differential Assembly...634
      Differential Installation...638
      Pinion Shaft Assembly...639
      Pinion Shaft Installation...640
      Axle Support Installation...642
      Axle Case Group Assembly...644
    STEERING AXLE ADJUSTMENT...655
      Toe-In Checking...655
      Toe-In Adjustment...655
      Rocking Force...655
      Steering Angle Adjustment...656
    SEPARATING THE TRACTOR...657
      Procedure...657
  MAIN FRAME...665
    OPERATOR SEAT...667
      Removal And Installation...667
    CONSOLE COVER...669
      Left Side Removal And Installation...669
      Right Side Removal And Installation...670
    HYDROSTATIC TRANSMISSION CASE...671
      Removal And Installation...671
    REAR PTO CONTROL...675
      Linkage Removal And Installation...675
      Disassembly And Assembly...675
    MID PTO CONTROL...677
      Linkage Removal And Installation...677
      Linkage Disassembly And Assembly...677
    UPPER COVER...679
      Removal And Installation...679
    FLOOR MAT...681
      Removal And Installation (Right Side)...681
      Removal And Installation (Left Side)...681
    FLOOR PLATE...683
      Removal And Installation (Left Side)...683
      Removal And Installation (Right Side)...684
    ENGINE COVER...685
      Removal And Installation...685
    ENGINE SIDE COVER...687
      Removal And Installation...687
    FENDER...689
      Removal And Installation (Right Side)...689
      Removal And Installation (Left Side)...690
    FIREWALL...693
      Removal And Installation...693
    ROPS...699
      Removal And Installation...699
      Bracket Removal And Installation...700
    PTO SAFETY SHIELD...701
      Removal And Installation...701
    DRAW BAR...703
      Removal And Installation...703
    DRAW BAR ASSEMBLY...705
      Removal And Installation...705
    THREE POINT HITCH LOWER LINK...707
      Left Side Removal And Installation...707
      Right Side Removal And Installation...708
      Top Link Assembly Removal And Installation...708
    FUEL TANK...709
      Removal And Installation...709
    BOB-TACH (HAND LEVER)...711
      Description...711
      Removal And Installation...711
      Parts Identification...712
      Lever And Wedge Disassembly And Assembly...713
  ELECTRICAL SYSTEM & ANALYSIS...715
    ELECTRICAL SCHEMATIC...717
    ELECTRICAL SYSTEM INFORMATION...718
      Glossary Of Electrical Symbols...718
      Electrical Component Location...721
      Troubleshooting...722
      Description...723
      Fuse And Relay Location - Engine Compartment...723
      Fuse And Relay Location - Instrument Panel...724
    BATTERY...726
      Removing And Installing Battery...726
      Battery Maintenance...727
      Using A Booster Battery (Jump Starting)...728
    ALTERNATOR...730
      Belt Adjustment...730
      Belt Replacement...730
      Charging System Inspection...731
      Alternator Voltage Testing...732
      Low Voltage Testing...732
      High Voltage Testing...733
      Removal And Installation...734
      Parts Identification...735
    STARTER...736
      Testing...736
      Removal And Installation...737
      Parts Identification...738
    HOOD LIGHTS...740
      Removal And Installation...740
      Bulb Removal And Installation...740
    REAR LIGHTS...742
      Removal And Installation...742
      Bulb Removal And Installation...743
    TURN INDICATORS...744
      Removal And Installation...744
      Bulb Removal And Installation...745
    SEAT SENSOR...746
      Removal And Installation...746
    FUEL LEVEL SENDER...748
      Removal And Installation...748
    INSTRUMENT PANEL...750
      Removal And Installation...750
    CENTER CONSOLE COVER...754
      Removal And Installation...754
    PTO SWITCHES...756
      Removal And Installation...756
      Adjustment...757
    HORN...758
      Removal And Installation...758
    CRUISE CONTROL...760
      Inspection And Maintenance...760
      Adjusting The Cruise Control Tension...760
  ENGINE SERVICE...762
    ENGINE INFORMATION...764
      Description...764
      Specifications (Engine Model C3093B1)...765
      Troubleshooting...773
      Engine Removal And Installation...776
      Compression - Checking...778
    ENGINE SPEED CONTROL...780
      Cable Removal And Installation...780
      Lever Removal And Installation...782
    SPARK ARRESTOR MUFFLER...784
      Removal And Installation...784
    AIR CLEANER...786
      Removal And Installation...786
      Bracket Removal And Installation...786
    ENGINE COOLING SYSTEM...788
      Description...788
      Radiator Removal And Installation...789
      Water Pump Removal And Installation...793
      Water Pump Disassembly And Assembly...793
      Thermostat Housing Removal And Installation...794
      Testing The Thermostat...794
    LUBRICATION SYSTEM...796
      Description...796
      Oil Pan Removal And Installation...797
      Oil Pump Removal And Installation...797
      Oil Pump Inspection...798
      Engine Oil Pressure - Testing...799
      Oil Filter...799
    FUEL SYSTEM...800
      Description...800
      Fuel Camshaft Removal And Installation...801
      Fuel Shutoff Solenoid Checking...801
      Fuel Shutoff Solenoid Removal And Installation...802
      Fuel Injection Pump Removal And Installation...803
      Fuel Injection Pump Timing...808
      Fuel Injector Removal And Installation...811
      Fuel Injector Nozzle Pressure - Checking...812
      Nozzle Spray Condition...813
      Valve Seat Tightness...813
      Bleeding The Fuel System...814
    CYLINDER HEAD...816
      Glow Plug - Testing...816
      Glow Plug Removal And Installation...817
      Valve Clearance Adjustment...818
      Valve Timing - Checking...818
      Cylinder Head Removal And Installation...819
      Cylinder Head Disassembly And Assembly...822
      Cylinder Head Servicing...822
      Cylinder Head Top Clearance...823
      Valve Guide - Checking...823
      Reconditioning The Valve And Valve Seat...825
      Valve Spring...826
      Valve Tappets...827
      Rocker Arm And Shaft - Checking...827
    CRANKSHAFT AND PISTONS...828
      Piston And Connecting Rod Removal And Installation...828
      Piston And Connecting Rod - Servicing...830
      Cylinder Bore - Checking...832
      Connecting Rod - Alignment...832
      Crankshaft And Bearings Removal And Installation...833
      Crankshaft And Bearings - Servicing...835
    CAMSHAFT AND TIMING GEARS...838
      Timing Gearcase Cover Removal And Installation...838
      Timing Gears Backlash - Checking...840
      Idler Gear And Shaft Removal And Installation...840
      Camshaft - Servicing...842
      Idler Gear And Shaft - Servicing...843
    FLYWHEEL AND HOUSING...844
      Flywheel Removal And Installation...844
    FAN...846
      Removal And Installation...846
    CLUTCH ASSEMBLY...848
      Removal And Installation...848
      Clutch Disc Inspection...848
      Pressure Plate Inspection...849
      Clutch Pedal Play Adjustment...849
      Clutch Pedal Stop Bolt Adjustment...849
    CLUTCH HOUSING...850
      Removal And Installation...850
      Parts Identification...854
      Disassembly...855
      Inspection...859
      Assembly...861
  SPECIFICATIONS...866
    CT120 COMPACT TRACTOR SPECIFICATIONS...868
      Dimensions (Standard Machine)...868
      Dimensions (With Optional Loader)...869
      Performance...870
      Controls...870
      Engine...871
      Hydraulic System...871
      Electrical...871
      Power Take-Off (PTO) System (Rear-PTO)...872
      Power Take-Off (PTO) System (Mid-PTO Optional)...872
      Drive System...872
      Steering...872
      Capacities...873
      Tires...873
      Loader (If Equipped)...873
    TORQUE SPECIFICATIONS FOR BOLTS...874
      Torque For General SAE Bolts...874
      Torque For General Metric Bolts...875
    TRANSMISSION / DIFFERENTIAL FLUID SPECIFICATIONS...876
      Specifications...876
    CONVERSIONS...878
      Decimal And Millimeter Equivalent Chart...878
      U.S. To Metric Conversion Chart...878
  ALPHABETICAL INDEX...880
  SERVICE MANUAL REVISION...882
    Revision No: CT120-1...882
    Revision No: CT120-2...884
    Revision No: CT120-3...886
    Revision No: CT120-4...888
6986525 (5-09) - CT225 Compact Tractor Operation & Maintenance Manual...890
  CONTENTS...894
  FOREWORD...896
    BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED...898
    REGULAR MAINTENANCE ITEMS...898
    SERIAL NUMBER LOCATIONS...899
      Compact Tractor Serial Number...899
      Engine Serial Number...899
      Loader Serial Number (Optional)...899
    DELIVERY REPORT...900
    COMPACT TRACTOR IDENTIFICATION...901
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...902
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...903
    FEATURES, ACCESSORIES AND ATTACHMENTS...904
      Standard Items...904
      Options And Field Accessories...904
      Loader (Optional)...904
      Implements - Three-Point Hitch...904
      Implements - Mid-Mount...904
  SAFETY & TRAINING RESOURCES...906
    SAFETY INSTRUCTIONS...908
      Before Operation...908
      Safe Operation Is The Operator’s Responsibility...909
      Safe Operation Needs A Qualified Operator...909
      Use Safety Rules...910
      Avoid Silica Dust...910
      Safety Rules For Power Take-Off (PTO) Driven Implements...911
      Compact Tractor Requirements and Capabilities...911
    FIRE PREVENTION...912
      Maintenance...912
      Operation...912
      Electrical...912
      Hydraulic System...912
      Fueling...912
      Starting...912
      Spark Arrestor Exhaust System...912
      Welding And Grinding...913
      Fire Extinguishers...913
    MACHINE SIGNS (DECALS)...914
    PUBLICATIONS AND TRAINING RESOURCES...916
  OPERATING INSTRUCTIONS...918
    OPERATOR CONTROLS AND INSTRUMENT PANELS...922
      Overview...922
      Instrument Panel...922
      Floor Controls...923
      Right Console...924
      Left Console...924
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...925
      Safety Interlock System - Neutral Start...925
    SAFETY INTERLOCK SYSTEM (OPERATING)...926
      Safety Interlock System - Operating...926
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...927
      ROPS Position...927
      Raising And Lowering The ROPS...927
    EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)...928
      Rear Window...928
    ENGINE SPEED CONTROL LEVER...928
      Operation...928
    PARKING BRAKE...929
      Operation...929
    BRAKE PEDALS...930
      Operation...930
    CLUTCH PEDAL...931
      Operation...931
    TRAVEL CONTROL PEDAL...932
      Operation...932
    SPEED RANGE LEVER...932
      Operation...932
    DIFFERENTIAL LOCK PEDAL...933
      Description...933
      Operation...933
    CRUISE CONTROL LEVER...934
      Description...934
      Engaging...934
      Disengaging...934
    FRONT WHEEL ASSIST (4WD) LEVER...935
      Description...935
      Operation...935
    STEERING WHEEL...936
      Operation...936
    LOADER CONTROLS (IF EQUIPPED)...938
      Description...938
      Loader Lift Operation...938
      Loader Arms Float Position...938
      Loader Tilt Operation...938
      Joystick Lock Lever...939
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...939
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...940
      Description...940
      Rear (Remote) Auxiliary Hydraulics Operation...940
      Function Chart...940
      Hydraulic Couplers (If Equipped)...941
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...941
    DRAWBAR...942
      Description...942
      Adjusting Length...942
    THREE-POINT HITCH...943
      Description...943
      Raising...943
      Lowering...943
      Operation...943
      Three-Point Hitch Lowering Speed / Lock Valve...944
    POWER TAKE-OFF (PTO)...945
      Description...945
      Engaging PTO...945
      Disengaging PTO...945
    DAILY INSPECTION...946
      Daily Inspection and Maintenance...947
    PRE-STARTING PROCEDURE...948
      Entering The Compact Tractor...948
      Seat Adjustment...948
      Seat Belt Adjustment...949
    STARTING THE ENGINE...950
      Key Switch...950
      Cold Temperature Starting...951
      Warming The Hydraulic / Hydrostatic System...951
    MONITORING THE INSTRUMENT PANEL...951
      Procedure...951
    STOPPING THE COMPACT TRACTOR...952
      Procedure...952
    ATTACHMENTS...953
      Choosing The Correct Bucket...953
      Pallet Forks...953
      Installing And Removing The Attachment (Pin-On)...955
      Ballast...956
      Tires...956
      Installing And Removing The Attachment (Bob-Tach)...958
      Ballast...960
      Tires...960
    IMPLEMENT...962
      Choosing The Correct Implement...962
      Installing And Removing Pull Type Implements...963
      Installing And Removing Three-Point Hitch Mounted Implements...967
      Lifting Link Adjustment...972
      Top Link Adjustment...972
      Sway Bar Adjustment...973
      Extendable Lower Link Adjustment...973
    POWER TAKE-OFF (PTO)...974
      Installing And Removing The Rear-PTO...974
      Installing And Removing The Mid-PTO...977
    BALLAST (OPTIONAL)...979
      Front Ballast...979
      Rear Ballast...980
    TREAD WIDTH...981
      Front...981
      Rear...981
    OPERATING PROCEDURE...982
      Operating Compact Tractor With Loader Installed...982
      Inspect The Work Area...982
      Operating With A Full Bucket And Rear Ballast...982
      Operating With An Empty Bucket And Rear Ballast...983
      Filling And Emptying The Bucket...984
      Leveling The Ground Using Float...985
      Backfilling...985
      Towing Equipment With The Compact Tractor...986
      Safety Chains...987
      Operating The Three-Point Hitch Implement...988
      Safety Rules For PTO Operation...990
      Operating The Rear-PTO...991
      Operating The Mid-PTO...994
    TOWING THE COMPACT TRACTOR...997
      Procedure...997
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...998
      Loading And Unloading...998
      Fastening...999
  LOADER SYSTEM...1000
    LOADER INSTALLATION AND REMOVAL...1002
      Description...1002
      Installing Loader Mounting Brackets...1002
      Installing The Loader To The Compact Tractor...1007
      Ballast...1011
      Removing The Loader...1012
  PREVENTIVE MAINTENANCE...1018
    SERVICE SCHEDULE...1024
      Chart...1024
    SAFETY INTERLOCK SYSTEM - NEUTRAL START...1025
      Inspection And Maintenance...1025
    SAFETY INTERLOCK SYSTEM - OPERATING...1026
      Inspection And Maintenance...1026
    SEAT BELT...1027
      Inspection and Maintenance...1027
    BACK-UP ALARM SYSTEM...1028
      Description...1028
      Inspecting...1028
      Adjusting Switch Position...1028
    PARKING BRAKE SYSTEM...1029
      Inspection And Maintenance...1029
    BRAKE SYSTEM...1031
      Inspection And Maintenance...1031
      Adjusting...1032
    TRAVEL CONTROL PEDAL...1033
      Inspection And Maintenance...1033
    CRUISE CONTROL...1033
      Inspection And Maintenance...1033
    PTO LEVER (REAR)...1034
      Inspection And Maintenance...1034
    PTO LEVER (MID) (IF EQUIPPED)...1035
      Inspection And Maintenance...1035
    THREE-POINT HITCH POSITION LEVER...1035
      Inspection And Maintenance...1035
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...1035
      Inspection And Maintenance...1035
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...1035
      Inspection And Maintenance...1035
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...1036
      Description...1036
    ENGINE COVER...1037
      Opening And Closing...1037
    ENGINE SIDE PANEL...1038
      Removal And Installation...1038
    AIR CLEANER SERVICE...1039
      Replacing Filter Element...1039
    CLUTCH SYSTEM...1040
      Inspection And Maintenance...1040
      Adjusting...1041
      Draining Water From Clutch Housing...1041
    FUEL SYSTEM...1042
      Fuel Specifications...1042
      Filling The Fuel Tank...1042
      Fuel Filter...1043
      Removing Air From The Fuel System...1044
      Filling A Portable Fuel Container...1044
    ENGINE LUBRICATION SYSTEM...1045
      Checking And Adding Engine Oil...1045
      Engine Oil Chart...1045
      Removing And Replacing Oil And Filter...1045
    ENGINE COOLING SYSTEM...1047
      Checking Level...1047
      Cleaning...1048
      Hoses And Clamps...1048
      Removing And Replacing Coolant...1049
    ELECTRICAL SYSTEM...1050
      Description...1050
      Fuse And Relay Location - Engine Compartment...1050
      Fuse And Relay Location - Instrument Panel...1051
      Battery Maintenance...1052
      Using A Booster Battery (Jump Starting)...1053
      Removing And Installing Battery...1054
    INSTRUMENT PANEL...1055
      Inspection And Maintenance...1055
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...1056
      Checking And Adding Fluid...1056
      Transmission / Differential Fluid Chart...1056
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...1057
      Removing And Replacing Hydraulic / Transmission Fluid...1058
      Hoses And Clamps...1058
    SPARK ARRESTOR MUFFLER...1059
      Cleaning Procedure...1059
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...1060
      Procedure...1060
    TIRE MAINTENANCE...1061
      Front Wheel Nuts / Bolts...1061
      Rear Wheel Nuts / Bolts...1061
      Mounting...1061
      Wheel Spacing (AG Tires Only)...1062
    FRONT AXLE...1063
      Checking And Adding Lubricant...1063
      Removing And Replacing Lubricant...1063
      Axle Pivot...1064
    DIFFERENTIAL LOCK...1064
      Inspection And Maintenance...1064
      Adjustment...1064
    ALTERNATOR BELT...1065
      Belt Adjustment...1065
      Belt Replacement...1065
    LUBRICATING THE COMPACT TRACTOR...1066
      Lubrication Locations...1066
    PIVOT PINS...1069
      Inspection And Maintenance...1069
    BOB-TACH (HAND LEVER)...1070
      Inspection And Maintenance...1070
    AXLE TOE IN...1071
      Inspection And Maintenance...1071
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...1072
      Storage...1072
      Return To Service...1072
    SETTING ENGINE VALVE CLEARANCE...1073
      Description...1073
  MACHINE SIGN TRANSLATIONS...1074
    SERVICE SCHEDULE (7125074)...1076
    WARNING (7118012)...1079
    WARNING (7166857)...1082
    WARNING (7127020)...1085
    WARNING (7118016)...1086
    DANGER (7128017)...1089
    START ENGINE (7118011)...1089
    WARNING (7125075)...1090
    WARNING (7125076)...1090
    DANGER / WARNING (7147821)...1091
    WARNING (7147822)...1094
    WARNING (7147823)...1095
    WARNING (7147824)...1095
    WARNING (7147825)...1096
    CAUTION (7164977)...1097
  SPECIFICATIONS...1098
    COMPACT TRACTOR CAPACITIES...1100
      Compact Tractor Loader Lift Capacity...1100
      Ballast (Rear)...1100
      Three-Point Hitch Specifications...1101
      Towing Weight...1101
      Maximum Drawbar Tongue Weight...1101
      Ballast (Front)...1101
    CT225 SPECIFICATIONS...1102
      Dimensions (Standard Machine)...1102
      Dimensions (With Optional Loader)...1103
      Performance...1104
      Controls...1104
      Engine...1105
      Hydraulic System...1105
      Electrical...1105
      Power Take-Off (PTO) System (Rear-PTO)...1106
      Power Take-Off (PTO) System (Mid-PTO Optional)...1106
      Drive System...1106
      Steering...1106
      Capacities...1107
      Tires...1107
      Loader (If Equipped)...1107
  WARRANTY...1108
    WARRANTY...1110
    WARRANTY...1111
  ALPHABETICAL INDEX...1112
6986526 (12-09) - CT225 & CT230 Compact Tractor Service Manual...1116
  MAINTENANCE SAFETY...1118
  ALPHABETICAL INDEX...1120
  CONTENTS...1122
    FOREWORD...1123
    SAFETY INSTRUCTIONS...1126
      Use Safety Rules...1127
      Safety Rules For Power Take-Off (PTO) Driven Implements...1128
      Compact Tractor Requirements and Capabilities...1128
    FIRE PREVENTION...1129
      Maintenance...1129
      Operation...1129
      Electrical...1129
      Hydraulic System...1129
      Fueling...1129
      Starting...1129
      Spark Arrestor Exhaust System...1129
      Welding And Grinding...1130
      Fire Extinguishers...1130
    SERIAL NUMBER LOCATIONS...1131
      Compact Tractor Serial Number...1131
      Engine Serial Number...1131
      Loader Serial Number (Optional)...1131
    DELIVERY REPORT...1132
    COMPACT TRACTOR IDENTIFICATION...1133
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...1134
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...1135
  SAFETY AND MAINTENANCE...1136
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...1140
      Procedure...1140
    ENGINE COVER...1142
      Opening And Closing...1142
    SEAT BELT...1144
      Inspection And Maintenance...1144
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...1146
      Loading And Unloading...1146
      Fastening...1147
    TOWING THE COMPACT TRACTOR...1148
      Procedure...1148
    AXLE TOE IN...1150
      Inspection And Maintenance...1150
    SERVICE SCHEDULE...1152
      Chart...1152
    AIR CLEANER SERVICE...1154
      Replacing Filter Element...1154
    ENGINE COOLING SYSTEM...1156
      Checking Level...1156
      Cleaning...1157
      Hoses And Clamps...1157
      Removing And Replacing Coolant...1158
    FUEL SYSTEM...1160
      Fuel Specifications...1160
      Biodiesel Blend Fuel...1160
      Filling The Fuel Tank...1161
      Fuel Filter...1162
      Removing Air From The Fuel System...1163
      Filling A Portable Fuel Container...1163
    ENGINE LUBRICATION SYSTEM...1164
      Checking And Adding Engine Oil...1164
      Engine Oil Chart...1164
      Removing And Replacing Oil And Filter...1164
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...1166
      Checking And Adding Fluid...1166
      Transmission / Differential Fluid Chart...1166
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...1167
      Removing And Replacing Hydraulic / Transmission Fluid...1168
      Hoses And Clamps...1168
    FRONT AXLE...1170
      Checking And Adding Lubricant...1170
      Removing And Replacing Lubricant...1171
      Axle Pivot...1171
    SPARK ARRESTOR MUFFLER...1172
      Cleaning Procedure...1172
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...1174
      Storage...1174
      Return To Service...1174
    ALTERNATOR BELT...1176
      Belt Adjustment...1176
      Belt Replacement...1176
    LUBRICATING THE COMPACT TRACTOR...1178
      Lubrication Locations...1178
    TIRE MAINTENANCE...1182
      Front Wheel Nuts / Bolts...1182
      Rear Wheel Nuts...1182
      Mounting...1182
    PIVOT PINS...1184
      Inspection And Maintenance...1184
    SAFETY INTERLOCK SYSTEM - NEUTRAL START...1186
      Inspection And Maintenance...1186
    SAFETY INTERLOCK SYSTEM - OPERATING...1188
      Inspection And Maintenance...1188
    PARKING BRAKE SYSTEM...1190
      Inspection And Maintenance...1190
    BRAKE SYSTEM...1192
      Inspection And Maintenance...1192
      Adjusting...1193
    TRAVEL CONTROL PEDAL...1194
      Inspection And Maintenance...1194
      Adjustment Procedure...1194
    CLUTCH SYSTEM...1196
      Inspection And Maintenance...1196
      Adjusting...1196
      Draining Water From Clutch Housing...1197
    CLUTCH SYSTEM...1198
      Inspection And Maintenance...1198
      Adjusting...1198
      Draining Water From Clutch Housing...1199
  HYDRAULIC SYSTEM...1200
    HYDRAULIC / HYDROSTATIC SCHEMATICS...1202
    HYDRAULIC SYSTEM INFORMATION...1204
      Glossary Of Hydraulic/Hydrostatic Symbols For Compact Tractors...1204
      Troubleshooting The Hydraulic Circuit...1208
      Troubleshooting The Joystick Valve Circuit...1208
      Troubleshooting The Power Lift Circuit...1209
      Troubleshooting The Steering Circuit...1210
    MAIN RELIEF VALVE...1212
      Testing Information...1212
      Testing And Adjusting The Main Relief Valve...1212
    HYDRAULIC PUMP...1218
      Removal And Installation...1218
      Parts Identification...1221
      Disassembly...1222
      Assembly...1226
    STEERING VALVE...1230
      Removal And Installation...1230
      Parts Identification...1231
      Disassembly...1232
      Inspection...1237
      Assembly...1237
    STEERING CYLINDER...1244
      Removal And Installation...1244
      Parts Identification...1246
      Disassembly And Assembly...1247
    RIGHT JOYSTICK (IF EQUIPPED)...1248
      Removal And Installation...1248
      Parts Identification...1251
      Disassembly And Assembly...1252
      Adjustment...1254
    RIGHT JOYSTICK VALVE (IF EQUIPPED)...1256
      Removal And Installation...1256
      Parts Identification...1259
      Disassembly...1260
      Inspection...1264
      Assembly...1264
    HYDRAULIC FILTER...1268
      Description...1268
      Filter Bracket Removal And Installation...1268
    OIL COOLER...1270
      Removal And Installation...1270
    THREE POINT HITCH HOUSING...1272
      Removal And Installation...1272
    AUXILIARY CONTROL VALVE...1274
      Inlet Valve Section Disassembly And Assembly...1274
      No. 1 Valve Section Parts Identification...1277
      No. 1 Valve Section Disassembly And Assembly...1278
      No. 2 Valve Section Parts Identification...1284
      No. 2 Valve Section Disassembly And Assembly...1285
    ROCK SHAFT...1292
      Removal And Installation...1292
      Inspection...1294
    MLS VALVE...1296
      Removal And Installation...1296
      Parts Identification...1297
      Disassembly And Assembly...1298
      Adjustment...1307
    THREE POINT CYLINDER...1310
      Disassembly And Assembly...1310
      Inspection...1313
    THREE POINT CYLINDER CONTROL...1316
      Disassembly And Assembly...1316
  HYDROSTATIC SYSTEM...1322
    HYDROSTATIC SYSTEM INFORMATION...1324
      Troubleshooting Chart...1324
    HYDROSTATIC PUMP...1326
      Removal And Installation...1326
      Parts Identification...1327
      Disassembly...1328
      Inspection...1340
      Assembly...1342
      Hydrostatic Pump Start-Up...1353
    HYDROSTATIC PUMP TESTING...1354
      Charge Pressure Testing...1354
      Drive Relief Information...1355
      Forward Drive Relief Testing...1356
      Reverse Drive Relief Testing...1357
    TRAVEL PEDAL...1358
      Removal And Installation...1358
  DRIVE SYSTEM...1360
    SERVICE BRAKE...1362
      Troubleshooting Chart...1362
      Description...1363
      Brake Pedal Clearance Adjustment...1363
      Stop Switch Gap Adjustment...1364
    BRAKE PEDAL ASSEMBLY...1366
      Removal And Installation...1366
    DRIVESHAFT...1370
      Removal And Installation...1370
    AXLE CASE...1372
      Removal And Installation...1372
      Parts Identification...1374
      Disassembly And Assembly...1375
    BRAKE CASE...1380
      Removal And Installation...1380
      Parts Identification...1382
      Disassembly And Assembly...1383
      Inspection...1386
    TRANSMISSION...1388
      Troubleshooting Chart...1388
      Middle Case/Output Shaft Group Parts Identification...1389
      Middle Case/Output Shaft Group Disassembly...1390
      Middle Case/Output Shaft Group Inspection...1394
      Range Shifter Shaft Group Parts Identifications...1395
      Range Shifter Shaft Group Disassembly...1396
      Range Shifter Shaft Group Inspection...1404
      Rear PTO Group Parts Identification...1405
      Rear PTO Group Disassembly...1406
      Rear PTO Group Inspection...1412
      Differential Parts Identification...1413
      Differential Disassembly...1414
      Differential Inspection...1421
      Pinion Shaft Parts Identification...1422
      Pinion Shaft Disassembly...1423
      Pinion Shaft Inspection...1424
      Front Wheel Driveshaft Parts Identification...1425
      Front Wheel Driveshaft Disassembly...1426
      Front Wheel Driveshaft Inspection...1429
      Mid PTO Shaft Parts Identification...1430
      Mid PTO Shaft Disassembly...1431
      Mid PTO Shaft Inspection...1433
      Mid PTO Shaft Assembly...1434
      Front Wheel Driveshaft Assembly...1436
      Pinion Shaft Assembly...1439
      Differential Assembly...1441
      Rear PTO Group Assembly...1449
      Range Shifter Shaft Group Assembly...1456
      Middle Case/Output Shaft Group Assembly...1465
    FRONT AXLE...1470
      Removal And Installation...1470
    AXLE AND DIFFERENTIAL...1472
      Troubleshooting Chart...1472
      Gear Case Cover Parts Identification...1473
      Gear Case Cover Disassembly...1474
      Gear Case Cover Inspection...1477
      Axle Case Group Parts Identification...1478
      Axle Case Group Disassembly...1479
      Axle Case Group Inspection...1485
      Axle Support Removal...1486
      Pinion Shaft Removal...1488
      Pinion Shaft Parts Identification...1489
      Pinion Shaft Disassembly...1490
      Pinion Shaft Inspection...1490
      Differential Removal...1491
      Differential Parts Identification...1492
      Differential Disassembly...1493
      Differential Inspection...1496
      Differential Assembly...1497
      Differential Installation...1501
      Pinion Shaft Assembly...1502
      Pinion Shaft Installation...1503
      Axle Support Installation...1505
      Axle Case Group Assembly...1507
    STEERING AXLE ADJUSTMENT...1518
      Toe-In Checking...1518
      Toe-In Adjustment...1518
      Rocking Force...1518
      Steering Angle Adjustment...1519
    SEPARATING THE TRACTOR...1520
      Procedure...1520
  MAINFRAME...1528
    OPERATOR SEAT...1530
      Removal And Installation...1530
    CONSOLE COVER...1532
      Left Side Removal And Installation...1532
      Right Side Removal And Installation...1533
    HYDROSTATIC TRANSMISSION CASE...1534
      Removal And Installation...1534
    REAR PTO CONTROL...1536
      Linkage Removal And Installation...1536
      Disassembly And Assembly...1536
    MID PTO CONTROL...1538
      Linkage Removal And Installation...1538
      Linkage Disassembly And Assembly...1538
    SPLASH BOARD...1540
      Removal And Installation...1540
    FLOORMAT...1542
      Removal And Installation...1542
    FLOOR PLATE...1544
      Removal And Installation (Left Side)...1544
      Removal And Installation (Right Side)...1546
    ENGINE COVER...1548
      Gas Cylinder Removal And Installation...1548
      Removal And Installation...1548
    ENGINE SIDE COVER...1550
      Removal And Installation...1550
    FENDER ASSEMBLY...1552
      Removal And Installation...1552
    FENDER...1556
      Removal And Installation...1556
    FIREWALL...1558
      Removal And Installation...1558
    ROPS...1560
      Removal And Installation...1560
    PTO SAFETY SHIELD...1562
      Removal And Installation...1562
    DRAW BAR...1564
      Removal And Installation...1564
    DRAW BAR ASSEMBLY...1566
      Removal And Installation...1566
    THREE POINT HITCH LOWER LINK...1568
      Left Side Removal And Installation...1568
      Right Side Removal And Installation...1570
      Top Link Assembly Removal And Installation...1571
    FUEL TANK...1572
      Removal And Installation...1572
  ELECTRICAL SYSTEM...1574
    ELECTRICAL SCHEMATICS...1576
    ELECTRICAL SYSTEM INFORMATION...1577
      Glossary Of Electrical Symbols...1577
      Electrical Component Location...1580
      Troubleshooting...1581
      Description...1582
      Fuse And Relay Location - Engine Compartment...1582
      Fuse And Relay Location - Instrument Panel...1583
    BATTERY...1585
      Removing And Installing Battery...1585
      Battery Maintenance...1586
      Using A Booster Battery (Jump Starting)...1587
    ALTERNATOR...1589
      Belt Adjustment...1589
      Belt Replacement...1589
      Charging System Inspection...1590
      Alternator Voltage Testing...1591
      Low Voltage Testing...1591
      High Voltage Testing...1592
      Removal And Installation...1593
      Parts Identification...1594
    STARTER...1595
      Testing...1595
      Removal And Installation...1596
      Parts Identification...1597
    HOOD LIGHTS...1599
      Removal And Installation...1599
      Bulb Removal And Installation...1599
    REAR LIGHTS...1601
      Removal And Installation...1601
      Bulb Removal And Installation...1602
    SEAT SENSOR...1603
      Removal And Installation...1603
    FUEL LEVEL SENDER...1605
      Removal And Installation...1605
    INSTRUMENT PANEL...1607
      Removal And Installation...1607
    PTO SWITCHES...1609
      Removal And Installation...1609
      Adjustment...1609
    HORN...1611
      Removal And Installation...1611
    CRUISE CONTROL...1613
      Inspection And Maintenance...1613
      Adjusting The Cruise Control Tension...1613
  ENGINE SERVICE...1615
    ENGINE INFORMATION...1619
      Description...1619
      Specifications (CT225, Engine Model TD 1300)...1620
      Cylinder Head...1620
      Valves...1620
      Valve Timing...1620
      Cylinder...1621
      Valve Springs...1621
      Rocker Arms...1621
      Tappet...1621
      Camshaft...1622
      Timing Gear...1622
      Piston Rings...1623
      Connecting Rods...1623
      Crankshaft...1624
      Oil Pump...1625
      Thermostat...1625
      Radiator...1625
      Fuel Injection Pump...1626
      Fuel Injection Nozzles...1626
      Engine Bolt Torque...1627
      Specifications (CT230, Engine Model 3A150)...1628
      Cylinder Head...1628
      Valves...1628
      Valve Timing...1629
      Cylinder...1629
      Valve Springs...1629
      Rocker Arms...1629
      Tappet...1629
      Camshaft...1630
      Timing Gear...1630
      Piston Rings...1631
      Connecting Rod...1631
      Crankshaft...1632
      Oil Pump...1633
      Thermostat...1633
      Radiator...1633
      Fuel Injection Pump...1634
      Fuel Injection Nozzle...1634
      Engine Bolt Torque...1635
      Troubleshooting (CT 225 & CT 230)...1636
      Engine Removal And Installation (CT225 & CT230)...1639
      Compression - Checking (CT 225 & CT 230)...1645
    ENGINE SPEED CONTROL...1647
      Cable Removal And Installation...1647
      Lever Removal And Installation...1649
    SPARK ARRESTOR MUFFLER...1651
      Removal And Installation...1651
    AIR CLEANER...1653
      Removal And Installation...1653
      Bracket Removal And Installation...1653
    ENGINE COOLING SYSTEM...1655
      Description...1655
      Radiator Removal And Installation...1656
      Water Pump Removal And Installation...1660
      Water Pump Disassembly And Assembly...1660
      Thermostat Housing Removal And Installation...1661
      Testing The Thermostat...1661
    LUBRICATION SYSTEM...1663
      Description...1663
      Oil Pan Removal And Installation...1664
      Oil Pump Removal And Installation...1664
      Oil Pump Inspection...1665
      Engine Oil Pressure - Testing...1666
      Oil Filter...1666
    FUEL SYSTEM...1667
      Description...1667
      Fuel Camshaft Removal And Installation...1668
      Fuel Shutoff Solenoid Checking...1668
      Fuel Shutoff Solenoid Removal And Installation...1669
      Fuel Injection Pump Removal And Installation...1669
      Fuel Injection Pump Timing...1674
      Fuel Injector Removal And Installation...1676
      Fuel Injector Nozzle Pressure - Checking...1678
      Nozzle Spray Condition...1679
      Valve Seat Tightness...1679
      Bleeding The Fuel System...1680
    CYLINDER HEAD...1681
      Glow Plug - Testing (225) Engine Model TD1300...1681
      Glow Plug - Testing (230) Engine Model 3A150...1681
      Glow Plug Removal And Installation (CT 225)...1682
      Engine Model TD 1300...1682
      Glow Plug Removal And Installation (CT 230)...1683
      Engine Model TD 3A150...1683
      Valve Clearance Adjustment...1684
      Valve Timing - Checking...1684
      Cylinder Head Removal And Installation...1685
      Cylinder Head Disassembly And Assembly...1688
      Cylinder Head Servicing...1688
      Cylinder Head Top Clearance...1689
      Valve Guide - Checking...1689
      Reconditioning The Valve And Valve Seat...1691
      Valve Spring...1692
      Valve Tappets...1693
      Rocker Arm And Shaft - Checking...1693
    CRANKSHAFT AND PISTONS...1695
      Piston And Connecting Rod Removal And Installation...1695
      Piston And Connecting Rod - Servicing...1697
      Cylinder Bore - Checking...1699
      Connecting Rod - Alignment...1699
      Crankshaft And Bearings Removal And Installation...1700
      Crankshaft And Bearings - Servicing...1702
    CAMSHAFT AND TIMING GEARS...1705
      Timing Gearcase Cover Removal And Installation...1705
      Timing Gears Backlash - Checking...1707
      Idler Gear And Shaft Removal And Installation...1708
      Camshaft - Servicing...1710
      Idler Gear And Shaft - Servicing...1711
    FLYWHEEL AND HOUSING...1713
      Flywheel Removal And Installation...1713
      Flywheel Housing Removal And Installation...1713
    FAN...1715
      Removal And Installation...1715
    CLUTCH ASSEMBLY...1717
      Removal And Installation...1717
      Clutch Disc Inspection...1717
      Pressure Plate Inspection...1718
      Clutch Pedal Play Adjustment...1718
      Clutch Pedal Stop bolt Adjustment...1718
    CLUTCH HOUSING...1719
      Removal And Installation...1719
      Parts Identification...1723
      Disassembly...1724
      Inspection...1728
      Assembly...1730
  SPECIFICATIONS...1735
    CT225 SPECIFICATIONS...1737
      Dimensions (Standard Machine)...1737
      Dimensions (With Optional Loader)...1738
      Performance...1739
      Controls...1739
      Engine...1740
      Hydraulic System...1740
      Electrical...1740
      Power Take-Off (PTO) System (Rear-PTO)...1741
      Power Take-Off (PTO) System (Mid-PTO Optional)...1741
      Drive System...1741
      Steering...1741
      Capacities...1742
      Tires...1742
      Loader (If Equipped)...1742
    CT230 SPECIFICATIONS...1743
      Dimensions (Standard Machine)...1743
      Dimensions (With Optional Loader)...1744
      Performance...1745
      Controls...1745
      Engine...1746
      Hydraulic System...1746
      Electrical...1746
      Power Take-Off (PTO) System (Rear-PTO)...1747
      Power Take-Off (PTO) System (Mid-PTO Optional)...1747
      Drive System...1747
      Steering...1747
      Capacities...1748
      Tires...1748
      Loader (If Equipped)...1748
    TORQUE SPECIFICATIONS FOR BOLTS...1749
      Torque For General SAE Bolts...1749
      Torque For General Metric Bolts...1750
    HYDRAULIC FLUID SPECIFICATIONS...1751
      Specifications...1751
    CONVERSIONS...1753
      Decimal And Millimeter Equivalent Chart...1753
      U.S. To Metric Conversion Chart...1754
    FUEL, COOLANT AND LUBRICANTS...1755
      Chart...1755
  SERVICE MANUAL REVISIONS...1757
    Revision No: CT225, CT230 -1...1757
    Revision No: CT225, CT230 -2...1759
6986526 (5-11) - CT225 & CT230 Compact Tractor Service Manual...1761
  MAINTENANCE SAFETY...1763
  CONTENTS...1765
  FOREWORD...1767
    FOREWORD...1769
    SAFETY INSTRUCTIONS...1772
      Use Safety Rules...1773
      Safety Rules For Power Take-Off (PTO) Driven Implements...1774
      Compact Tractor Requirements and Capabilities...1774
    FIRE PREVENTION...1775
      Maintenance...1775
      Operation...1775
      Electrical...1775
      Hydraulic System...1775
      Fueling...1775
      Starting...1775
      Spark Arrestor Exhaust System...1775
      Welding And Grinding...1776
      Fire Extinguishers...1776
    SERIAL NUMBER LOCATIONS...1777
      Compact Tractor Serial Number...1777
      Engine Serial Number...1777
      Loader Serial Number (Optional)...1777
    DELIVERY REPORT...1779
    COMPACT TRACTOR IDENTIFICATION...1780
    COMPACT TRACTOR IDENTIFICATION (W/ OPTIONAL LOADER AND REAR BALLAST)...1781
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...1782
  SAFETY AND MAINTENANCE...1783
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...1787
      Procedure...1787
    ENGINE COVER...1789
      Opening And Closing...1789
    SEAT BELT...1791
      Inspection And Maintenance...1791
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...1793
      Loading And Unloading...1793
      Fastening...1794
    TOWING THE COMPACT TRACTOR...1795
      Procedure...1795
    AXLE TOE IN...1797
      Inspection And Maintenance...1797
    SERVICE SCHEDULE...1799
      Chart...1799
    AIR CLEANER SERVICE...1801
      Replacing Filter Element...1801
    ENGINE COOLING SYSTEM...1803
      Checking Level...1803
      Cleaning...1804
      Hoses And Clamps...1804
      Removing And Replacing Coolant...1805
    FUEL SYSTEM...1807
      Fuel Specifications...1807
      Biodiesel Blend Fuel...1807
      Filling The Fuel Tank...1808
      Fuel Filter...1809
      Removing Air From The Fuel System...1810
      Filling A Portable Fuel Container...1810
    ENGINE LUBRICATION SYSTEM...1811
      Checking And Adding Engine Oil...1811
      Engine Oil Chart...1811
      Removing And Replacing Oil And Filter...1811
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...1813
      Checking And Adding Fluid...1813
      Transmission / Differential Fluid Chart...1813
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...1814
      Removing And Replacing Hydraulic / Transmission Fluid...1815
      Hoses And Clamps...1815
    FRONT AXLE...1817
      Checking And Adding Lubricant...1817
      Removing And Replacing Lubricant...1818
      Axle Pivot...1818
    SPARK ARRESTER MUFFLER...1819
      Cleaning Procedure...1819
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...1821
      Storage...1821
      Return To Service...1822
    ALTERNATOR BELT...1823
      Belt Adjustment...1823
      Belt Replacement...1823
    LUBRICATING THE COMPACT TRACTOR...1825
      Lubrication Locations...1825
    TIRE MAINTENANCE...1829
      Front Wheel Nuts / Bolts...1829
      Rear Wheel Nuts / Bolts...1829
      Mounting...1829
    PIVOT PINS...1831
      Inspection And Maintenance...1831
    SAFETY INTERLOCK SYSTEM - NEUTRAL START...1833
      Inspection And Maintenance...1833
    SAFETY INTERLOCK SYSTEM - OPERATING...1835
      Inspection And Maintenance...1835
    PARKING BRAKE SYSTEM...1837
      Inspection And Maintenance...1837
    BRAKE SYSTEM...1839
      Inspection And Maintenance...1839
      Adjusting...1840
    TRAVEL CONTROL PEDAL...1841
      Inspection And Maintenance...1841
      Adjustment Procedure...1841
    CRUISE CONTROL...1843
      Inspection And Maintenance...1843
      Adjusting The Cruise Control Tension...1843
    CLUTCH SYSTEM...1845
      Inspection And Maintenance...1845
      Adjusting...1845
      Draining Water From Clutch Housing...1846
    BOB-TACH (HAND LEVER)...1847
      Inspection And Maintenance...1847
  HYDRAULIC SYSTEM...1849
    HYDRAULIC / HYDROSTATIC SCHEMATIC...1853
    HYDRAULIC SYSTEM INFORMATION...1855
      Glossary Of Hydraulic / Hydrostatic Symbols For Compact Tractors...1855
      Troubleshooting The Hydraulic Circuit...1859
      Troubleshooting The Joystick Valve Circuit...1859
      Troubleshooting The Power Lift Circuit...1860
      Troubleshooting The Steering Circuit...1861
    MAIN RELIEF VALVE...1863
      Testing Information...1863
      Testing And Adjusting The Main Relief Valve...1863
    HYDRAULIC PUMP...1869
      Removal And Installation...1869
      Parts Identification...1872
      Disassembly...1873
      Assembly...1877
    STEERING VALVE...1881
      Removal And Installation...1881
      Parts Identification...1882
      Disassembly...1883
      Inspection...1888
      Assembly...1888
    STEERING CYLINDER...1895
      Removal And Installation...1895
      Parts Identification...1897
      Disassembly And Assembly...1898
    RIGHT JOYSTICK (IF EQUIPPED)...1899
      Removal And Installation...1899
      Parts Identification...1902
      Disassembly And Assembly...1903
      Adjustment...1905
    RIGHT JOYSTICK VALVE (IF EQUIPPED)...1907
      Removal And Installation...1907
      Parts Identification...1910
      Disassembly...1911
      Inspection...1915
      Assembly...1915
    HYDRAULIC FILTER...1919
      Description...1919
      Filter Bracket Removal And Installation...1919
    OIL COOLER...1921
      Removal And Installation...1921
    THREE POINT HITCH HOUSING...1923
      Removal And Installation...1923
    AUXILIARY CONTROL VALVE...1925
      Inlet Valve Section Disassembly And Assembly...1925
      No. 1 Valve Section Parts Identification...1928
      No. 1 Valve Section Disassembly And Assembly...1929
      No. 2 Valve Section Parts Identification...1935
      No. 2 Valve Section Disassembly And Assembly...1936
    ROCK SHAFT...1943
      Removal And Installation...1943
      Inspection...1945
    MLS VALVE...1947
      Removal And Installation...1947
      Parts Identification...1948
      Disassembly And Assembly...1949
      Adjustment...1958
    THREE POINT CYLINDER...1961
      Disassembly And Assembly...1961
      Inspection...1964
    THREE POINT CYLINDER CONTROL...1967
      Disassembly And Assembly...1967
    CYLINDER (LIFT) (EARLY MODELS)...1973
      Testing...1973
      Removal And Installation...1973
      Parts Identification...1976
      Disassembly...1977
      Assembly...1979
    CYLINDER (LIFT) (LATE MODELS)...1983
      Testing...1983
      Removal And Installation...1983
      Parts Identification...1986
      Disassembly...1987
      Assembly...1989
    CYLINDER (TILT) (EARLY MODELS)...1993
      Testing...1993
      Removal And Installation...1993
      Parts Identification...1995
      Disassembly...1996
      Assembly...1998
    CYLINDER (TILT) (LATE MODELS)...2003
      Testing...2003
      Removal And Installation...2003
      Parts Identification...2005
      Disassembly...2006
      Assembly...2008
  HYDROSTATIC SYSTEM...2011
    HYDROSTATIC SYSTEM INFORMATION...2013
      Troubleshooting Chart...2013
    HYDROSTATIC PUMP...2015
      Removal And Installation...2015
      Parts Identification...2016
      Disassembly...2017
      Inspection...2029
      Assembly...2031
      Hydrostatic Pump Start-Up...2042
    HYDROSTATIC PUMP TESTING...2043
      Charge Pressure Testing...2043
      Drive Relief Information...2044
      Forward Drive Relief Testing...2045
      Reverse Drive Relief Testing...2046
    TRAVEL PEDAL...2047
      Removal And Installation...2047
  DRIVE SYSTEM...2049
    SERVICE BRAKE...2051
      Troubleshooting Chart...2051
      Description...2052
      Brake Pedal Clearance Adjustment...2052
      Stop Switch Gap Adjustment...2053
    BRAKE PEDAL ASSEMBLY...2055
      Removal And Installation...2055
    DRIVESHAFT...2059
      Removal And Installation...2059
    AXLE CASE...2061
      Removal And Installation...2061
      Parts Identification...2063
      Disassembly And Assembly...2064
    BRAKE CASE...2069
      Removal And Installation...2069
      Parts Identification...2071
      Disassembly And Assembly...2072
      Inspection...2075
    TRANSMISSION...2077
      Troubleshooting Chart...2077
      Middle Case / Output Shaft Group Parts Identification...2078
      Middle Case / Output Shaft Group Disassembly...2079
      Middle Case / Output Shaft Group Inspection...2083
      Range Shifter Shaft Group Parts Identification...2084
      Range Shifter Shaft Group Disassembly...2085
      Range Shifter Shaft Group Inspection...2093
      Rear PTO Group Parts Identification...2094
      Rear PTO Group Disassembly...2095
      Rear PTO Group Inspection...2101
      Differential Parts Identification...2102
      Differential Disassembly...2103
      Differential Inspection...2110
      Pinion Shaft Parts Identification...2111
      Pinion Shaft Disassembly...2112
      Pinion Shaft Inspection...2113
      Front Wheel Driveshaft Parts Identification...2114
      Front Wheel Driveshaft Disassembly...2115
      Front Wheel Driveshaft Inspection...2118
      Mid PTO Shaft Parts Identification...2119
      Mid PTO Shaft Disassembly...2120
      Mid PTO Shaft Inspection...2122
      Mid PTO Shaft Assembly...2123
      Front Wheel Driveshaft Assembly...2125
      Pinion Shaft Assembly...2128
      Differential Assembly...2130
      Rear PTO Group Assembly...2138
      Range Shifter Shaft Group Assembly...2145
      Middle Case / Output Shaft Group Assembly...2154
    FRONT AXLE...2159
      Removal And Installation...2159
    AXLE AND DIFFERENTIAL...2161
      Troubleshooting Chart...2161
      Gear Case Cover Parts Identification...2162
      Gear Case Cover Disassembly...2163
      Gear Case Cover Inspection...2166
      Axle Case Group Parts Identification...2167
      Axle Case Group Disassembly...2168
      Axle Case Group Inspection...2174
      Axle Support Removal...2175
      Pinion Shaft Removal...2177
      Pinion Shaft Parts Identification...2178
      Pinion Shaft Disassembly...2179
      Pinion Shaft Inspection...2179
      Differential Removal...2180
      Differential Parts Identification...2181
      Differential Disassembly...2182
      Differential Inspection...2185
      Differential Assembly...2186
      Differential Installation...2190
      Pinion Shaft Assembly...2191
      Pinion Shaft Installation...2192
      Axle Support Installation...2194
      Axle Case Group Assembly...2196
    STEERING AXLE ADJUSTMENT...2207
      Toe-In Checking...2207
      Toe-In Adjustment...2207
      Rocking Force...2207
      Steering Angle Adjustment...2208
    SEPARATING THE TRACTOR...2209
      Procedure...2209
  MAINFRAME...2217
    OPERATOR SEAT...2219
      Removal And Installation...2219
    CONSOLE COVER...2221
      Left Side Removal And Installation...2221
      Right Side Removal And Installation...2222
    HYDROSTATIC TRANSMISSION CASE...2223
      Removal And Installation...2223
    REAR PTO CONTROL...2225
      Linkage Removal And Installation...2225
      Disassembly And Assembly...2225
    MID PTO CONTROL...2227
      Linkage Removal And Installation...2227
      Linkage Disassembly And Assembly...2228
    SPLASH BOARD...2229
      Removal And Installation...2229
    FLOOR MAT...2231
      Removal And Installation...2231
    FLOOR PLATE...2233
      Removal And Installation (Left Side)...2233
      Removal And Installation (Right Side)...2235
    ENGINE COVER...2237
      Gas Cylinder Removal And Installation...2237
      Removal And Installation...2237
    ENGINE SIDE COVER...2239
      Removal And Installation...2239
    FENDER ASSEMBLY...2241
      Removal And Installation...2241
    FENDER...2245
      Removal And Installation...2245
    FIREWALL...2247
      Removal And Installation...2247
    ROPS...2249
      Removal And Installation...2249
    PTO SAFETY SHIELD...2251
      Removal And Installation...2251
    DRAW BAR...2253
      Removal And Installation...2253
    DRAW BAR ASSEMBLY...2255
      Removal And Installation...2255
    THREE POINT HITCH LOWER LINK...2257
      Left Side Removal And Installation...2257
      Right Side Removal And Installation...2259
      Top Link Assembly Removal And Installation...2260
    FUEL TANK...2261
      Removal And Installation...2261
    BOB-TACH (HAND LEVER)...2263
      Description...2263
      Removal And Installation...2263
      Parts Identification...2264
      Lever And Wedge Disassembly And Assembly...2265
  ELECTRICAL SYSTEM...2267
    ELECTRICAL SCHEMATICS...2269
    ELECTRICAL SYSTEM INFORMATION...2270
      Glossary Of Electrical Symbols...2270
      Electrical Component Location...2273
      Troubleshooting...2274
      Description...2275
      Fuse And Relay Location - Engine Compartment...2275
      Fuse And Relay Location - Instrument Panel...2276
    BATTERY...2278
      Removing And Installing Battery...2278
      Battery Maintenance...2279
      Using A Booster Battery (Jump Starting)...2280
    ALTERNATOR...2282
      Belt Adjustment...2282
      Belt Replacement...2282
      Charging System Inspection...2283
      Alternator Voltage Testing...2284
      Low Voltage Testing...2284
      High Voltage Testing...2285
      Removal And Installation...2286
      Parts Identification...2287
    STARTER...2288
      Testing...2288
      Removal And Installation...2289
      Parts Identification...2290
    LIGHTS (HOOD)...2292
      Removal And Installation...2292
      Bulb Removal And Installation...2292
    LIGHTS (REAR)...2294
      Removal And Installation...2294
      Bulb Removal And Installation...2295
    SEAT SENSOR...2296
      Removal And Installation...2296
    FUEL LEVEL SENDER...2298
      Removal And Installation...2298
    INSTRUMENT PANEL...2300
      Removal And Installation...2300
    PTO SWITCHES...2302
      Removal And Installation...2302
      Adjustment...2302
    HORN...2304
      Removal And Installation...2304
  ENGINE SERVICE...2306
    ENGINE INFORMATION...2310
      Description...2310
    ENGINE INFORMATION (CT225, ENGINE MODEL TD 1300)...2311
      Specifications...2311
    ENGINE INFORMATION (CT225, ENGINE MODEL 3A150)...2319
      Specifications...2319
      Troubleshooting (CT 225 And CT 230)...2327
      Engine Removal And Installation (CT225 And CT230)...2330
      Compression - Checking (CT 225 And CT 230)...2336
    ENGINE SPEED CONTROL...2338
      Cable Removal And Installation...2338
      Lever Removal And Installation...2340
    SPARK ARRESTER MUFFLER...2342
      Removal And Installation...2342
    AIR CLEANER...2344
      Removal And Installation...2344
      Bracket Removal And Installation...2344
    ENGINE COOLING SYSTEM...2346
      Description...2346
      Radiator Removal And Installation...2347
      Water Pump Removal And Installation...2351
      Water Pump Disassembly And Assembly...2351
      Thermostat Housing Removal And Installation...2352
      Testing The Thermostat...2352
    LUBRICATION SYSTEM...2354
      Description...2354
      Oil Pan Removal And Installation...2355
      Oil Pump Removal And Installation...2355
      Oil Pump Inspection...2356
      Engine Oil Pressure - Testing...2357
      Oil Filter...2357
    FUEL SYSTEM...2358
      Description...2358
      Fuel Camshaft Removal And Installation...2359
      Fuel Shutoff Solenoid Checking...2359
      Fuel Shutoff Solenoid Removal And Installation...2360
      Fuel Injection Pump Removal And Installation...2360
      Fuel Injection Pump Timing...2365
      Fuel Injector Removal And Installation...2368
      Fuel Injector Nozzle Pressure - Checking...2370
      Nozzle Spray Condition...2371
      Valve Seat Tightness...2371
      Bleeding The Fuel System...2372
    CYLINDER HEAD...2374
      Glow Plug - Testing (225) Engine Model TD1300...2374
      Glow Plug - Testing (230) Engine Model 3A150...2374
      Glow Plug Removal And Installation (CT 225)...2375
      Engine Model TD 1300...2375
      Glow Plug Removal And Installation (CT 230)...2376
      Engine Model TD 3A150...2376
      Valve Clearance Adjustment...2377
      Valve Timing - Checking...2377
      Cylinder Head Removal And Installation...2378
      Cylinder Head Disassembly And Assembly...2381
      Cylinder Head Servicing...2381
      Cylinder Head Top Clearance...2382
      Valve Guide - Checking...2382
      Reconditioning The Valve And Valve Seat...2384
      Valve Spring...2385
      Valve Tappets...2386
      Rocker Arm And Shaft - Checking...2386
    CRANKSHAFT AND PISTONS...2388
      Piston And Connecting Rod Removal And Installation...2388
      Piston And Connecting Rod - Servicing...2390
      Cylinder Bore - Checking...2392
      Connecting Rod - Alignment...2392
      Crankshaft And Bearings Removal And Installation...2393
      Crankshaft And Bearings - Servicing...2395
    CAMSHAFT AND TIMING GEARS...2398
      Timing Gearcase Cover Removal And Installation...2398
      Timing Gears Backlash - Checking...2400
      Idler Gear And Shaft Removal And Installation...2401
      Camshaft - Servicing...2403
      Idler Gear And Shaft - Servicing...2404
    FLYWHEEL AND HOUSING...2406
      Flywheel Removal And Installation...2406
      Flywheel Housing Removal And Installation...2406
    FAN...2408
      Removal And Installation...2408
    CLUTCH ASSEMBLY...2410
      Removal And Installation...2410
      Clutch Disc Inspection...2410
      Pressure Plate Inspection...2411
      Clutch Pedal Play Adjustment...2411
      Clutch Pedal Stop bolt Adjustment...2411
    CLUTCH HOUSING...2412
      Removal And Installation...2412
      Parts Identification...2416
      Disassembly...2417
      Inspection...2421
      Assembly...2423
  SPECIFICATIONS...2428
    CT225 SPECIFICATIONS...2430
      Dimensions (Standard Machine)...2430
      Dimensions (With Optional Loader)...2431
      Performance...2432
      Controls...2432
      Engine...2433
      Hydraulic System...2433
      Electrical...2433
      Power Take-Off (PTO) System (Rear-PTO)...2434
      Power Take-Off (PTO) System (Mid-PTO Optional)...2434
      Drive System...2434
      Steering...2434
      Capacities...2435
      Tires...2435
      Loader (If Equipped)...2435
    CT230 SPECIFICATIONS...2436
      Dimensions (Standard Machine)...2436
      Dimensions (With Optional Loader)...2437
      Performance...2438
      Controls...2438
      Engine...2439
      Hydraulic System...2439
      Electrical...2439
      Power Take-Off (PTO) System (Rear-PTO)...2440
      Power Take-Off (PTO) System (Mid-PTO Optional)...2440
      Drive System...2440
      Steering...2440
      Capacities...2441
      Tires...2441
      Loader (If Equipped)...2441
    TORQUE SPECIFICATIONS FOR BOLTS...2442
      Torque For General SAE Bolts...2442
      Torque For General Metric Bolts...2443
    HYDRAULIC FLUID SPECIFICATIONS...2444
      Specifications...2444
    CONVERSIONS...2446
      Decimal And Millimeter Equivalent Chart...2446
      U.S. To Metric Conversion Chart...2447
    FUEL, COOLANT AND LUBRICANTS...2448
      Chart...2448
  ALPHABETICAL INDEX...2450
  SERVICE MANUAL REVISIONS...2452
    Revision No: CT225, CT230 - 1...2452
    Revision No: CT225, CT230 - 2...2454
    Revision No: C T225, CT230 - 3...2456
6986531 (5-09) - CT230 Compact Tractor Operation & Maintenance Manual...2458
  CONTENTS...2462
  FOREWORD...2464
    BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED...2466
    REGULAR MAINTENANCE ITEMS...2466
    SERIAL NUMBER LOCATIONS...2467
      Compact Tractor Serial Number...2467
      Engine Serial Number...2467
      Loader Serial Number (Optional)...2467
    DELIVERY REPORT...2468
    COMPACT TRACTOR IDENTIFICATION...2469
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...2470
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...2471
    FEATURES, ACCESSORIES AND ATTACHMENTS...2472
      Standard Items...2472
      Options And Field Accessories...2472
      Loader (Optional)...2472
      Implements - Three-Point Hitch...2472
      Implements - Mid-Mount...2472
  SAFETY & TRAINING RESOURCES...2474
    SAFETY INSTRUCTIONS...2476
      Before Operation...2476
      Safe Operation Is The Operator’s Responsibility...2477
      Safe Operation Needs A Qualified Operator...2477
      Use Safety Rules...2478
      Avoid Silica Dust...2478
      Safety Rules For Power Take-Off (PTO) Driven Implements...2479
      Compact Tractor Requirements and Capabilities...2479
    FIRE PREVENTION...2480
      Maintenance...2480
      Operation...2480
      Electrical...2480
      Hydraulic System...2480
      Fueling...2480
      Starting...2480
      Spark Arrestor Exhaust System...2480
      Welding And Grinding...2481
      Fire Extinguishers...2481
    MACHINE SIGNS (DECALS)...2482
    PUBLICATIONS AND TRAINING RESOURCES...2484
  OPERATING INSTRUCTIONS...2486
    OPERATOR CONTROLS AND INSTRUMENT PANELS...2490
      Overview...2490
      Instrument Panel...2490
      Floor Controls...2491
      Right Console...2492
      Left Console...2492
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...2493
      Safety Interlock System - Neutral Start...2493
    SAFETY INTERLOCK SYSTEM (OPERATING)...2494
      Safety Interlock System - Operating...2494
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...2495
      ROPS Position...2495
      Raising And Lowering The ROPS...2495
    EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)...2496
      Rear Window...2496
    ENGINE SPEED CONTROL LEVER...2496
      Operation...2496
    PARKING BRAKE...2497
      Operation...2497
    BRAKE PEDALS...2498
      Operation...2498
    CLUTCH PEDAL...2499
      Operation...2499
    TRAVEL CONTROL PEDAL...2500
      Operation...2500
    SPEED RANGE LEVER...2500
      Operation...2500
    DIFFERENTIAL LOCK PEDAL...2501
      Description...2501
      Operation...2501
    CRUISE CONTROL LEVER...2502
      Description...2502
      Engaging...2502
      Disengaging...2502
    FRONT WHEEL ASSIST (4WD) LEVER...2503
      Description...2503
      Operation...2503
    STEERING WHEEL...2504
      Operation...2504
    LOADER CONTROLS (IF EQUIPPED)...2506
      Description...2506
      Loader Lift Operation...2506
      Loader Arms Float Position...2506
      Loader Tilt Operation...2506
      Joystick Lock Lever...2507
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...2507
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...2508
      Description...2508
      Rear (Remote) Auxiliary Hydraulics Operation...2508
      Function Chart...2508
      Hydraulic Couplers (If Equipped)...2509
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...2509
    DRAWBAR...2510
      Description...2510
      Adjusting Length...2510
    THREE-POINT HITCH...2511
      Description...2511
      Raising...2511
      Lowering...2511
      Operation...2511
      Three-Point Hitch Lowering Speed / Lock Valve...2512
    POWER TAKE-OFF (PTO)...2513
      Description...2513
      Engaging PTO...2513
      Disengaging PTO...2513
    DAILY INSPECTION...2514
      Daily Inspection and Maintenance...2515
    PRE-STARTING PROCEDURE...2516
      Entering The Compact Tractor...2516
      Seat Adjustment...2516
      Seat Belt Adjustment...2517
    STARTING THE ENGINE...2518
      Key Switch...2518
      Cold Temperature Starting...2519
      Warming The Hydraulic / Hydrostatic System...2519
    MONITORING THE INSTRUMENT PANEL...2519
      Procedure...2519
    STOPPING THE COMPACT TRACTOR...2520
      Procedure...2520
    ATTACHMENTS...2521
      Choosing The Correct Bucket...2521
      Pallet Forks...2521
      Installing And Removing The Attachment (Pin-On)...2523
      Ballast...2524
      Tires...2524
      Installing And Removing The Attachment (Bob-Tach)...2526
      Ballast...2528
      Tires...2528
    IMPLEMENT...2530
      Choosing The Correct Implement...2530
      Installing And Removing Pull Type Implements...2531
      Installing And Removing Three-Point Hitch Mounted Implements...2535
      Lifting Link Adjustment...2540
      Top Link Adjustment...2540
      Sway Bar Adjustment...2541
      Extendable Lower Link Adjustment...2541
    POWER TAKE-OFF (PTO)...2542
      Installing And Removing The Rear-PTO...2542
      Installing And Removing The Mid-PTO...2545
    BALLAST (OPTIONAL)...2547
      Front Ballast...2547
      Rear Ballast...2548
    TREAD WIDTH...2549
      Front...2549
      Rear...2549
    OPERATING PROCEDURE...2550
      Operating Compact Tractor With Loader Installed...2550
      Inspect The Work Area...2550
      Operating With A Full Bucket And Rear Ballast...2550
      Operating With An Empty Bucket And Rear Ballast...2551
      Filling And Emptying The Bucket...2552
      Leveling The Ground Using Float...2553
      Backfilling...2553
      Towing Equipment With The Compact Tractor...2554
      Safety Chains...2555
      Operating The Three-Point Hitch Implement...2556
      Safety Rules For PTO Operation...2558
      Operating The Rear-PTO...2559
      Operating The Mid-PTO...2562
    TOWING THE COMPACT TRACTOR...2565
      Procedure...2565
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...2566
      Loading And Unloading...2566
      Fastening...2567
  LOADER SYSTEM...2568
    LOADER INSTALLATION...2570
      Description...2570
      Installing Loader Mounting Brackets...2570
    LOADER INSTALLATION AND REMOVAL...2575
      Installing The Loader To The Compact Tractor...2575
      Ballast...2579
      Removing The Loader...2580
  PREVENTIVE MAINTENANCE...2584
    SERVICE SCHEDULE...2590
      Chart...2590
    SAFETY INTERLOCK SYSTEM - NEUTRAL START...2591
      Inspection And Maintenance...2591
    SAFETY INTERLOCK SYSTEM - OPERATING...2592
      Inspection And Maintenance...2592
    SEAT BELT...2593
      Inspection and Maintenance...2593
    BACK-UP ALARM SYSTEM...2594
      Description...2594
      Inspecting...2594
      Adjusting Switch Position...2594
    PARKING BRAKE SYSTEM...2595
      Inspection And Maintenance...2595
    BRAKE SYSTEM...2597
      Inspection And Maintenance...2597
      Adjusting...2598
    TRAVEL CONTROL PEDAL...2599
      Inspection And Maintenance...2599
    CRUISE CONTROL...2599
      Inspection And Maintenance...2599
    PTO LEVER (REAR)...2600
      Inspection And Maintenance...2600
    PTO LEVER (MID) (IF EQUIPPED)...2601
      Inspection And Maintenance...2601
    THREE-POINT HITCH POSITION LEVER...2601
      Inspection And Maintenance...2601
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...2601
      Inspection And Maintenance...2601
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...2601
      Inspection And Maintenance...2601
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...2602
      Description...2602
    ENGINE COVER...2603
      Opening And Closing...2603
    ENGINE SIDE PANEL...2604
      Removal And Installation...2604
    AIR CLEANER SERVICE...2605
      Replacing Filter Element...2605
    CLUTCH SYSTEM...2606
      Inspection And Maintenance...2606
      Adjusting...2607
      Draining Water From Clutch Housing...2607
    FUEL SYSTEM...2608
      Fuel Specifications...2608
      Filling The Fuel Tank...2608
      Fuel Filter...2609
      Removing Air From The Fuel System...2610
      Filling A Portable Fuel Container...2610
    ENGINE LUBRICATION SYSTEM...2611
      Checking And Adding Engine Oil...2611
      Engine Oil Chart...2611
      Removing And Replacing Oil And Filter...2611
    ENGINE COOLING SYSTEM...2613
      Checking Level...2613
      Cleaning...2614
      Hoses And Clamps...2614
      Removing And Replacing Coolant...2615
    ELECTRICAL SYSTEM...2616
      Description...2616
      Fuse And Relay Location - Engine Compartment...2616
      Fuse And Relay Location - Instrument Panel...2617
      Battery Maintenance...2618
      Using A Booster Battery (Jump Starting)...2619
      Removing And Installing Battery...2620
    NSTRUMENT PANEL...2621
      Inspection And Maintenance...2621
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...2622
      Checking And Adding Fluid...2622
      Transmission / Differential Fluid Chart...2622
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...2623
      Removing And Replacing Hydraulic / Transmission Fluid...2624
      Hoses And Clamps...2624
    SPARK ARRESTOR MUFFLER...2625
      Cleaning Procedure...2625
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...2626
      Procedure...2626
    TIRE MAINTENANCE...2627
      Front Wheel Nuts / Bolts...2627
      Rear Wheel Nuts / Bolts...2627
      Mounting...2627
      Wheel Spacing (AG Tires Only)...2628
    FRONT AXLE...2629
      Checking And Adding Lubricant...2629
      Removing And Replacing Lubricant...2629
      Axle Pivot...2630
    DIFFERENTIAL LOCK...2630
      Inspection And Maintenance...2630
      Adjustment...2630
    ALTERNATOR BELT...2631
      Belt Adjustment...2631
      Belt Replacement...2631
    LUBRICATING THE COMPACT TRACTOR...2632
      Lubrication Locations...2632
    PIVOT PINS...2635
      Inspection And Maintenance...2635
    BOB-TACH (HAND LEVER)...2636
      Inspection And Maintenance...2636
    AXLE TOE IN...2637
      Inspection And Maintenance...2637
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...2638
      Storage...2638
      Return To Service...2638
    SETTING ENGINE VALVE CLEARANCE...2639
      Description...2639
  MACHINE SIGN TRANSLATIONS...2640
    SERVICE SCHEDULE (7125074)...2642
    WARNING (7118012)...2645
    WARNING (7166857)...2648
    WARNING (7127020)...2651
    WARNING (7118016)...2652
    DANGER (7128017)...2655
    START ENGINE (7118011)...2655
    WARNING (7125075)...2656
    WARNING (7125076)...2656
    DANGER / WARNING (7147821)...2657
    WARNING (7147822)...2660
    WARNING (7147823)...2661
    WARNING (7147824)...2661
    WARNING (7147825)...2662
    CAUTION (7164977)...2663
  SPECIFICATIONS...2664
    COMPACT TRACTOR CAPACITIES...2666
      Compact Tractor Loader Lift Capacity...2666
      Ballast (Rear)...2666
      Three-Point Hitch Specifications...2667
      Towing Weight...2667
      Maximum Drawbar Tongue Weight...2667
      Ballast (Front)...2667
    CT230 SPECIFICATIONS...2668
      Dimensions (Standard Machine)...2668
      Dimensions (With Optional Loader)...2669
      Performance...2670
      Controls...2670
      Engine...2671
      Hydraulic System...2671
      Electrical...2671
      Power Take-Off (PTO) System (Rear-PTO)...2672
      Power Take-Off (PTO) System (Mid-PTO Optional)...2672
      Drive System...2672
      Steering...2672
      Capacities...2673
      Tires...2673
      Loader (If Equipped)...2673
  WARRANTY...2674
    WARRANTY...2676
    WARRANTY...2677
  ALPHABETICAL INDEX...2678
6986643 (3-10) - CT235 Compact Tractor Operation & Maintenance Manual...2682
  OPERATOR SAFETY WARNINGS...2684
  CONTENTS...2686
  FOREWORD...2688
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...2690
    REGULAR MAINTENANCE ITEMS...2690
    SERIAL NUMBER LOCATIONS...2691
      Compact Tractor Serial Number...2691
      Engine Serial Number...2691
      Loader Serial Number (Optional)...2692
    DELIVERY REPORT...2692
    COMPACT TRACTOR IDENTIFICATION...2693
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...2694
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...2695
    FEATURES, ACCESSORIES AND ATTACHMENTS...2696
      Standard Items...2696
      Options And Accessories...2696
      Loader (Optional)...2696
      Implements - Three-Point Hitch...2696
      Implements - Mid-Mount...2696
      Implements - Front Mount...2696
  SAFETY & TRAINING RESOURCES...2698
    SAFETY INSTRUCTIONS...2700
      Before Operation...2700
      Safe Operation Is The Operator’s Responsibility...2701
      Safe Operation Needs A Qualified Operator...2701
      Use Safety Rules...2702
      Avoid Silica Dust...2702
      Safety Rules For Power Take-Off (PTO) Driven Implements...2703
      Compact Tractor Requirements and Capabilities...2703
    FIRE PREVENTION...2704
      Maintenance...2704
      Operation...2704
      Electrical...2704
      Hydraulic System...2704
      Fueling...2704
      Starting...2704
      Spark Arrestor Exhaust System...2704
      Welding And Grinding...2705
      Fire Extinguishers...2705
    MACHINE SIGNS (DECALS)...2706
    PUBLICATIONS AND TRAINING RESOURCES...2708
  OPERATING INSTRUCTIONS...2710
    OPERATOR CONTROLS AND INSTRUMENT PANELS...2714
      Overview...2714
      Instrument Panel...2714
      Floor Controls...2715
      Right Console...2716
      Left Console...2716
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...2717
      Safety Interlock System (Neutral Start)...2717
    SAFETY INTERLOCK SYSTEM (OPERATING)...2718
      Safety Interlock System (Operating)...2718
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...2719
      ROPS Position...2719
      Raising And Lowering The ROPS...2719
    EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)...2720
      Rear Window...2720
    ENGINE SPEED CONTROL LEVER...2720
      Operation...2720
    PARKING BRAKE...2721
      Operation...2721
    BRAKE PEDALS...2722
      Operation...2722
    CLUTCH PEDAL...2723
      Operation...2723
    TRAVEL CONTROL PEDAL...2724
      Operation...2724
    SPEED RANGE LEVER...2724
      Operation...2724
    DIFFERENTIAL LOCK PEDAL...2725
      Description...2725
      Operation...2725
    CRUISE CONTROL LEVER...2726
      Description...2726
      Engaging...2726
      Disengaging...2726
    FRONT WHEEL ASSIST (4WD) LEVER...2727
      Description...2727
      Operation...2727
    STEERING WHEEL...2728
      Operation...2728
    LOADER CONTROLS (IF EQUIPPED)...2730
      Description...2730
      Loader Lift Operation...2730
      Loader Arms Float Position...2730
      Loader Tilt Operation...2730
      Joystick Lock Lever...2731
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...2731
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...2732
      Description...2732
      Rear (Remote) Auxiliary Hydraulics Operation...2732
      Function Chart...2732
      Hydraulic Couplers (If Equipped)...2733
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...2733
    DRAWBAR...2734
      Description...2734
      Adjusting Length...2734
    THREE-POINT HITCH...2735
      Description...2735
      Raising...2735
      Lowering...2735
      Operation...2735
      Three-Point Hitch Lowering Speed / Lock Valve...2736
    POWER TAKE-OFF (PTO)...2737
      Description...2737
      Engaging PTO...2737
      Disengaging PTO...2737
    DAILY INSPECTION...2738
      Daily Inspection And Maintenance...2739
    PRE-STARTING PROCEDURE...2740
      Entering The Compact Tractor...2740
      Seat Adjustment...2740
      Seat Belt Adjustment...2741
    STARTING THE ENGINE...2742
      Key Switch...2742
      Cold Temperature Starting...2743
      Warming The Hydraulic / Hydrostatic System...2743
    MONITORING THE INSTRUMENT PANEL...2743
      Procedure...2743
    STOPPING THE COMPACT TRACTOR...2744
      Procedure...2744
    ATTACHMENTS...2745
      Choosing The Correct Bucket...2745
      Pallet Forks...2745
      Choosing The Correct Bucket...2746
      Installing And Removing The Attachment (Pin-On)...2747
      Ballast...2748
      Tires...2748
      Installing And Removing The Attachment (Bob-Tach)...2750
      Ballast...2752
      Tires...2752
    IMPLEMENT...2754
      Choosing The Correct Implement...2754
      Installing And Removing Pull Type Implements...2755
      Installing And Removing Three-Point Hitch Mounted Implements...2759
      Lifting Link Adjustment...2764
      Top Link Adjustment...2764
      Sway Bar Adjustment...2765
      Extendable Lower Link Adjustment...2765
    POWER TAKE-OFF (PTO)...2766
      Installing And Removing The Rear-PTO...2766
      Installing And Removing The Mid-PTO...2769
    BALLAST (OPTIONAL)...2771
      Front Ballast...2771
      Rear Ballast...2772
    TREAD WIDTH...2773
      Front...2773
      Rear...2773
      Tread Width Chart...2773
    OPERATING PROCEDURE...2774
      Operating Compact Tractor With Loader Installed...2774
      Inspect The Work Area...2774
      Basic Operating Instructions...2774
      Operating With A Full Bucket And Rear Ballast...2774
      Operating With An Empty Bucket And Rear Ballast...2775
      Filling And Emptying The Bucket...2776
      Leveling The Ground Using Float...2777
      Backfilling...2777
      Towing Equipment With The Compact Tractor...2778
      Safety Chains...2779
      Operating The Three-Point Hitch Implement...2780
      Safety Rules For PTO Operation...2782
      Operating The Rear-PTO...2783
      Operating The Mid-PTO...2786
    TOWING THE COMPACT TRACTOR...2789
      Procedure...2789
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...2790
      Loading And Unloading...2790
      Fastening...2791
  LOADER SYSTEM...2792
    LOADER INSTALLATION...2794
      Description...2794
      Installing Loader Mounting Brackets...2794
    LOADER INSTALLATION AND REMOVAL...2799
      Installing The Loader To The Compact Tractor...2799
      Ballast...2804
      Removing The Loader...2804
  PREVENTIVE MAINTENANCE...2808
    MAINTENANCE SAFETY...2812
    SERVICE SCHEDULE...2814
      Chart...2814
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...2815
      Inspection And Maintenance...2815
    SAFETY INTERLOCK SYSTEM (OPERATING)...2816
      Inspection And Maintenance...2816
    SEAT BELT...2817
      Inspection And Maintenance...2817
    BACK-UP ALARM SYSTEM...2818
      Description...2818
      Inspecting...2818
      Adjusting Switch Position...2818
    PARKING BRAKE SYSTEM...2819
      Inspection And Maintenance...2819
    BRAKE SYSTEM...2821
      Inspection And Maintenance...2821
      Adjusting...2822
    TRAVEL CONTROL PEDAL...2823
      Inspection And Maintenance...2823
    CRUISE CONTROL...2823
      Inspection And Maintenance...2823
    PTO LEVER (REAR)...2824
      Inspection And Maintenance...2824
    PTO LEVER (MID) (IF EQUIPPED)...2825
      Inspection And Maintenance...2825
    THREE-POINT HITCH POSITION LEVER...2825
      Inspection And Maintenance...2825
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...2825
      Inspection And Maintenance...2825
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...2825
      Inspection And Maintenance...2825
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...2826
      Description...2826
    ENGINE COVER...2827
      Opening And Closing...2827
    ENGINE SIDE PANEL...2828
      Removal And Installation...2828
    AIR CLEANER SERVICE...2829
      Replacing Filter Element...2829
    CLUTCH SYSTEM...2830
      Inspection And Maintenance...2830
      Adjusting...2831
      Draining Water From Clutch Housing...2831
    FUEL SYSTEM...2832
      Fuel Specifications...2832
      Biodiesel Blend Fuel...2832
      Filling The Fuel Tank...2833
      Fuel Filter...2834
      Removing Air From The Fuel System...2835
      Filling A Portable Fuel Container...2835
    ENGINE LUBRICATION SYSTEM...2836
      Checking And Adding Engine Oil...2836
      Engine Oil Chart...2836
      Removing And Replacing Oil And Filter...2836
    ENGINE COOLING SYSTEM...2838
      Checking Level...2838
      Cleaning...2839
      Hoses And Clamps...2839
      Removing And Replacing Coolant...2840
    ELECTRICAL SYSTEM...2841
      Description...2841
      Fuse And Relay Location (Engine Compartment)...2841
      Fuse And Relay Location (Instrument Panel)...2842
      Battery Maintenance...2843
      Using A Booster Battery (Jump Starting)...2844
      Removing And Installing Battery...2845
    INSTRUMENT PANEL...2846
      Inspection And Maintenance...2846
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...2847
      Checking And Adding Fluid...2847
      Transmission / Differential Fluid Chart...2847
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...2848
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid...2849
      Hoses And Clamps...2849
    SPARK ARRESTOR MUFFLER...2850
      Cleaning Procedure...2850
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...2851
      Procedure...2851
    TIRE MAINTENANCE...2852
      Front Wheel Nuts / Bolts...2852
      Rear Wheel Nuts / Bolts...2852
      Mounting...2852
      Wheel Spacing (AG Tires Only)...2853
    FRONT AXLE...2854
      Checking And Adding Lubricant...2854
      Removing And Replacing Lubricant...2854
      Axle Pivot...2855
    DIFFERENTIAL LOCK...2855
      Inspection And Maintenance...2855
      Adjustment...2855
    ALTERNATOR BELT...2856
      Belt Adjustment...2856
      Belt Replacement...2856
    LUBRICATING THE COMPACT TRACTOR...2857
      Lubrication Locations...2857
    PIVOT PINS...2860
      Inspection And Maintenance...2860
    BOB-TACH (HAND LEVER)...2861
      Inspection And Maintenance...2861
    AXLE TOE IN...2862
      Inspection And Maintenance...2862
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...2863
      Storage...2863
      Return To Service...2863
    SETTING ENGINE VALVE CLEARANCE...2864
      Description...2864
  MACHINE SIGN TRANSLATIONS...2866
    MACHINE SIGN TRANSLATIONS...2868
      Service Schedule (7125074)...2868
      Warning (7118012)...2871
      Warning (7166857)...2874
      Warning (7127020)...2877
      Warning (7118016)...2878
      Danger (7118017)...2881
      Start Engine (7118011)...2881
      Warning (7157924)...2882
      Warning (7125076)...2882
      Danger / Warning (7147821)...2883
      Warning (7147822)...2886
      Danger (7147823)...2887
      Warning (7147824)...2887
      Warning (7147825)...2888
      Warning (7157847)...2889
      Warning (7157924)...2889
      Caution (7164977)...2889
  SPECIFICATIONS...2890
    COMPACT TRACTOR CAPACITIES...2892
      Compact Tractor Loader Lift Capacity...2892
      Ballast (Rear)...2892
      Three-Point Hitch Specifications...2893
      Towing Weight...2893
      Maximum Drawbar Tongue Weight...2893
      Ballast (Front)...2893
    CT235 SPECIFICATIONS...2894
      Machine Dimensions (Standard Machine)...2894
      Machine Dimensions (With Optional Loader, S/N AL4D00101 & Above and AKPD00101 & Above)...2895
      Machine Dimensions (With Optional Loader, S/N A91100101 & Above)...2896
      Performance...2897
      Controls...2897
      Engine...2897
      Hydraulic System...2898
      Electrical...2898
      Power Take-Off (PTO) System (Rear-PTO)...2898
      Power Take-Off (PTO) System (Mid-PTO Optional)...2898
      Drive System...2899
      Steering...2899
      Capacities...2899
      Tires...2900
      Loader (If Equipped)...2900
  WARRANTY...2902
    WARRANTY...2904
    WARRANTY...2905
  ALPHABETICAL INDEX...2906
6986915 (3-10) - CT225 Compact Tractor Operation & Maintenance Manual...2908
  OPERATOR SAFETY WARNINGS...2910
  CONTENTS...2912
  FOREWORD...2914
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...2916
    REGULAR MAINTENANCE ITEMS...2916
    SERIAL NUMBER LOCATIONS...2917
      Compact Tractor Serial Number...2917
      Engine Serial Number...2917
      Loader Serial Number (Optional)...2918
    DELIVERY REPORT...2918
    COMPACT TRACTOR IDENTIFICATION...2919
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...2920
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...2921
    FEATURES, ACCESSORIES AND ATTACHMENTS...2922
      Standard Items...2922
      Options And Accessories...2922
      Loader (Optional)...2922
      Implements - Three-Point Hitch...2922
      Implements - Mid-Mount...2922
      Implements - Front Mount...2922
  SAFETY & TRAINING RESOURCES...2924
    SAFETY INSTRUCTIONS...2926
      Before Operation...2926
      Safe Operation Is The Operator’s Responsibility...2927
      Safe Operation Needs A Qualified Operator...2927
      Use Safety Rules...2928
      Avoid Silica Dust...2928
      Safety Rules For Power Take-Off (PTO) Driven Implements...2929
      Compact Tractor Requirements and Capabilities...2929
    FIRE PREVENTION...2930
      Maintenance...2930
      Operation...2930
      Electrical...2930
      Hydraulic System...2930
      Fueling...2930
      Starting...2930
      Spark Arrestor Exhaust System...2930
      Welding And Grinding...2931
      Fire Extinguishers...2931
    MACHINE SIGNS (DECALS)...2932
    PUBLICATIONS AND TRAINING RESOURCES...2934
  OPERATING INSTRUCTIONS...2936
    OPERATOR CONTROLS AND INSTRUMENT PANELS...2940
      Overview...2940
      Instrument Panel...2940
      Floor Controls...2941
      Right Console...2942
      Left Console...2942
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...2943
      Safety Interlock System (Neutral Start)...2943
    SAFETY INTERLOCK SYSTEM (OPERATING)...2944
      Safety Interlock System (Operating)...2944
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...2945
      ROPS Position...2945
      Raising And Lowering The ROPS...2945
    EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)...2946
      Rear Window...2946
    ENGINE SPEED CONTROL LEVER...2946
      Operation...2946
    PARKING BRAKE...2947
      Operation...2947
    BRAKE PEDALS...2948
      Operation...2948
    CLUTCH PEDAL...2949
      Operation...2949
    TRAVEL CONTROL PEDAL...2950
      Operation...2950
    SPEED RANGE LEVER...2950
      Operation...2950
    DIFFERENTIAL LOCK PEDAL...2951
      Description...2951
      Operation...2951
    CRUISE CONTROL LEVER...2952
      Description...2952
      Engaging...2952
      Disengaging...2952
    FRONT WHEEL ASSIST (4WD) LEVER...2953
      Description...2953
      Operation...2953
    STEERING WHEEL...2954
      Operation...2954
    LOADER CONTROLS (IF EQUIPPED)...2956
      Description...2956
      Loader Lift Operation...2956
      Loader Arms Float Position...2956
      Loader Tilt Operation...2956
      Joystick Lock Lever...2957
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...2957
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...2958
      Description...2958
      Rear (Remote) Auxiliary Hydraulics Operation...2958
      Function Chart...2958
      Hydraulic Couplers (If Equipped)...2959
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...2959
    DRAWBAR...2960
      Description...2960
      Adjusting Length...2960
    THREE-POINT HITCH...2961
      Description...2961
      Raising...2961
      Lowering...2961
      Operation...2961
      Three-Point Hitch Lowering Speed / Lock Valve...2962
    POWER TAKE-OFF (PTO)...2963
      Description...2963
      Engaging PTO...2963
      Disengaging PTO...2963
    DAILY INSPECTION...2964
      Daily Inspection And Maintenance...2965
    PRE-STARTING PROCEDURE...2966
      Entering The Compact Tractor...2966
      Seat Adjustment...2966
      Seat Belt Adjustment...2967
    STARTING THE ENGINE...2968
      Key Switch...2968
      Cold Temperature Starting...2969
      Warming The Hydraulic / Hydrostatic System...2969
    MONITORING THE INSTRUMENT PANEL...2969
      Procedure...2969
    STOPPING THE COMPACT TRACTOR...2970
      Procedure...2970
    ATTACHMENTS...2971
      Choosing The Correct Bucket...2971
      Pallet Forks...2971
      Choosing The Correct Bucket...2972
      Installing And Removing The Attachment (Pin-On)...2973
      Ballast...2974
      Tires...2974
      Installing And Removing The Attachment (Bob-Tach)...2976
      Ballast...2978
      Tires...2978
    IMPLEMENT...2980
      Choosing The Correct Implement...2980
      Installing And Removing Pull Type Implements...2981
      Installing And Removing Three-Point Hitch Mounted Implements...2985
      Lifting Link Adjustment...2990
      Top Link Adjustment...2990
      Sway Bar Adjustment...2991
      Extendable Lower Link Adjustment...2991
    POWER TAKE-OFF (PTO)...2992
      Installing And Removing The Rear-PTO...2992
      Installing And Removing The Mid-PTO...2995
    BALLAST (OPTIONAL)...2997
      Front Ballast...2997
      Rear Ballast...2998
    TREAD WIDTH...2999
      Front...2999
      Rear...2999
      Tread Width Chart...2999
    OPERATING PROCEDURE...3000
      Operating Compact Tractor With Loader Installed...3000
      Inspect The Work Area...3000
      Basic Operating Instructions...3000
      Operating With A Full Bucket And Rear Ballast...3000
      Operating With An Empty Bucket And Rear Ballast...3001
      Filling And Emptying The Bucket...3002
      Leveling The Ground Using Float...3003
      Backfilling...3003
      Towing Equipment With The Compact Tractor...3004
      Safety Chains...3005
      Operating The Three-Point Hitch Implement...3006
      Safety Rules For PTO Operation...3008
      Operating The Rear-PTO...3009
      Operating The Mid-PTO...3012
    TOWING THE COMPACT TRACTOR...3015
      Procedure...3015
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...3016
      Loading And Unloading...3016
      Fastening...3017
  LOADER SYSTEM...3018
    LOADER INSTALLATION...3020
      Description...3020
      Installing Loader Mounting Brackets...3020
    LOADER INSTALLATION AND REMOVAL...3025
      Installing The Loader To The Compact Tractor...3025
      Ballast...3030
      Removing The Loader...3030
  PREVENTIVE MAINTENANCE...3034
    MAINTENANCE SAFETY...3038
    SERVICE SCHEDULE...3040
      Chart...3040
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...3041
      Inspection And Maintenance...3041
    SAFETY INTERLOCK SYSTEM (OPERATING)...3042
      Inspection And Maintenance...3042
    SEAT BELT...3043
      Inspection And Maintenance...3043
    BACK-UP ALARM SYSTEM...3044
      Description...3044
      Inspecting...3044
      Adjusting Switch Position...3044
    PARKING BRAKE SYSTEM...3045
      Inspection And Maintenance...3045
    BRAKE SYSTEM...3047
      Inspection And Maintenance...3047
      Adjusting...3048
    TRAVEL CONTROL PEDAL...3049
      Inspection And Maintenance...3049
    CRUISE CONTROL...3049
      Inspection And Maintenance...3049
    PTO LEVER (REAR)...3050
      Inspection And Maintenance...3050
    PTO LEVER (MID) (IF EQUIPPED)...3051
      Inspection And Maintenance...3051
    THREE-POINT HITCH POSITION LEVER...3051
      Inspection And Maintenance...3051
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...3051
      Inspection And Maintenance...3051
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...3051
      Inspection And Maintenance...3051
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...3052
      Description...3052
    ENGINE COVER...3053
      Opening And Closing...3053
    ENGINE SIDE PANEL...3054
      Removal And Installation...3054
    AIR CLEANER SERVICE...3055
      Replacing Filter Element...3055
    CLUTCH SYSTEM...3056
      Inspection And Maintenance...3056
      Adjusting...3057
      Draining Water From Clutch Housing...3057
    FUEL SYSTEM...3058
      Fuel Specifications...3058
      Biodiesel Blend Fuel...3058
      Filling The Fuel Tank...3059
      Fuel Filter...3060
      Removing Air From The Fuel System...3061
      Filling A Portable Fuel Container...3061
    ENGINE LUBRICATION SYSTEM...3062
      Checking And Adding Engine Oil...3062
      Engine Oil Chart...3062
      Removing And Replacing Oil And Filter...3062
    ENGINE COOLING SYSTEM...3064
      Checking Level...3064
      Cleaning...3065
      Hoses And Clamps...3065
      Removing And Replacing Coolant...3066
    ELECTRICAL SYSTEM...3067
      Description...3067
      Fuse And Relay Location (Engine Compartment)...3067
      Fuse And Relay Location (Instrument Panel)...3068
      Battery Maintenance...3069
      Using A Booster Battery (Jump Starting)...3070
      Removing And Installing Battery...3071
    INSTRUMENT PANEL...3072
      Inspection And Maintenance...3072
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...3073
      Checking And Adding Fluid...3073
      Transmission / Differential Fluid Chart...3073
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...3074
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid...3075
      Hoses And Clamps...3075
    SPARK ARRESTOR MUFFLER...3076
      Cleaning Procedure...3076
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...3077
      Procedure...3077
    TIRE MAINTENANCE...3078
      Front Wheel Nuts / Bolts...3078
      Rear Wheel Nuts / Bolts...3078
      Mounting...3078
      Wheel Spacing (AG Tires Only)...3079
    FRONT AXLE...3080
      Checking And Adding Lubricant...3080
      Removing And Replacing Lubricant...3080
      Axle Pivot...3081
    DIFFERENTIAL LOCK...3081
      Inspection And Maintenance...3081
      Adjustment...3081
    ALTERNATOR BELT...3082
      Belt Adjustment...3082
      Belt Replacement...3082
    LUBRICATING THE COMPACT TRACTOR...3083
      Lubrication Locations...3083
    PIVOT PINS...3086
      Inspection And Maintenance...3086
    BOB-TACH (HAND LEVER)...3087
      Inspection And Maintenance...3087
    AXLE TOE IN...3088
      Inspection And Maintenance...3088
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...3089
      Storage...3089
      Return To Service...3089
    SETTING ENGINE VALVE CLEARANCE...3090
      Description...3090
  MACHINE SIGN TRANSLATIONS...3092
    MACHINE SIGN TRANSLATIONS...3094
      Service Schedule (7125074)...3094
      Warning (7118012)...3097
      Warning (7166857)...3100
      Warning (7127020)...3103
      Warning (7118016)...3104
      Danger (7118017)...3107
      Start Engine (7118011)...3107
      Warning (7157924)...3108
      Warning (7125076)...3108
      Danger / Warning (7147821)...3109
      Warning (7147822)...3112
      Danger (7147823)...3113
      Warning (7147824)...3113
      Warning (7147825)...3114
      Warning (7157847)...3115
      Warning (7157924)...3115
      Caution (7164977)...3115
  SPECIFICATIONS...3116
    COMPACT TRACTOR CAPACITIES...3118
      Compact Tractor Loader Lift Capacity...3118
      Ballast (Rear)...3118
      Three-Point Hitch Specifications...3119
      Towing Weight...3119
      Maximum Drawbar Tongue Weight...3119
      Ballast (Front)...3119
    CT225 SPECIFICATIONS...3120
      Machine Dimensions (Standard Machine)...3120
      Machine Dimensions (With Optional Loader, S/N AL4D00101 & Above And AKPD00101 & Above)...3121
      Machine Dimensions (With Optional Loader, S/N A91100101 & Above)...3122
      Performance...3123
      Controls...3123
      Engine...3123
      Hydraulic System...3124
      Electrical...3124
      Power Take-Off (PTO) System (Rear-PTO)...3124
      Power Take-Off (PTO) System (Mid-PTO Optional)...3124
      Drive System...3125
      Steering...3125
      Capacities...3125
      Tires...3126
      Loader (If Equipped)...3126
  WARRANTY...3128
    WARRANTY...3130
    WARRANTY...3131
  ALPHABETICAL INDEX...3132
6986917 (3-10) - CT230 Compact Tractor Operation & Maintenance Manual...3134
  OPERATOR SAFETY WARNINGS...3136
  CONTENTS...3138
  FOREWORD...3140
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...3142
    REGULAR MAINTENANCE ITEMS...3142
    SERIAL NUMBER LOCATIONS...3143
      Compact Tractor Serial Number...3143
      Engine Serial Number...3143
      Loader Serial Number (Optional)...3144
    DELIVERY REPORT...3144
    COMPACT TRACTOR IDENTIFICATION...3145
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...3146
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...3147
    FEATURES, ACCESSORIES AND ATTACHMENTS...3148
      Standard Items...3148
      Options And Accessories...3148
      Loader (Optional)...3148
      Implements - Three-Point Hitch...3148
      Implements - Mid-Mount...3148
      Implements - Front Mount...3148
  SAFETY & TRAINING RESOURCES...3150
    SAFETY INSTRUCTIONS...3152
      Before Operation...3152
      Safe Operation Is The Operator’s Responsibility...3153
      Safe Operation Needs A Qualified Operator...3153
      Use Safety Rules...3154
      Avoid Silica Dust...3154
      Safety Rules For Power Take-Off (PTO) Driven Implements...3155
      Compact Tractor Requirements and Capabilities...3155
    FIRE PREVENTION...3156
      Maintenance...3156
      Operation...3156
      Electrical...3156
      Hydraulic System...3156
      Fueling...3156
      Starting...3156
      Spark Arrestor Exhaust System...3156
      Welding And Grinding...3157
      Fire Extinguishers...3157
    MACHINE SIGNS (DECALS)...3158
    PUBLICATIONS AND TRAINING RESOURCES...3160
  OPERATING INSTRUCTIONS...3162
    OPERATOR CONTROLS AND INSTRUMENT PANELS...3166
      Overview...3166
      Instrument Panel...3166
      Floor Controls...3167
      Right Console...3168
      Left Console...3168
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...3169
      Safety Interlock System (Neutral Start)...3169
    SAFETY INTERLOCK SYSTEM (OPERATING)...3170
      Safety Interlock System (Operating)...3170
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...3171
      ROPS Position...3171
      Raising And Lowering The ROPS...3171
    EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)...3172
      Rear Window...3172
    ENGINE SPEED CONTROL LEVER...3172
      Operation...3172
    PARKING BRAKE...3173
      Operation...3173
    BRAKE PEDALS...3174
      Operation...3174
    CLUTCH PEDAL...3175
      Operation...3175
    TRAVEL CONTROL PEDAL...3176
      Operation...3176
    SPEED RANGE LEVER...3176
      Operation...3176
    DIFFERENTIAL LOCK PEDAL...3177
      Description...3177
      Operation...3177
    CRUISE CONTROL LEVER...3178
      Description...3178
      Engaging...3178
      Disengaging...3178
    FRONT WHEEL ASSIST (4WD) LEVER...3179
      Description...3179
      Operation...3179
    STEERING WHEEL...3180
      Operation...3180
    LOADER CONTROLS (IF EQUIPPED)...3182
      Description...3182
      Loader Lift Operation...3182
      Loader Arms Float Position...3182
      Loader Tilt Operation...3182
      Joystick Lock Lever...3183
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...3183
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...3184
      Description...3184
      Rear (Remote) Auxiliary Hydraulics Operation...3184
      Function Chart...3184
      Hydraulic Couplers (If Equipped)...3185
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...3185
    DRAWBAR...3186
      Description...3186
      Adjusting Length...3186
    THREE-POINT HITCH...3187
      Description...3187
      Raising...3187
      Lowering...3187
      Operation...3187
      Three-Point Hitch Lowering Speed / Lock Valve...3188
    POWER TAKE-OFF (PTO)...3189
      Description...3189
      Engaging PTO...3189
      Disengaging PTO...3189
    DAILY INSPECTION...3190
      Daily Inspection And Maintenance...3191
    PRE-STARTING PROCEDURE...3192
      Entering The Compact Tractor...3192
      Seat Adjustment...3192
      Seat Belt Adjustment...3193
    STARTING THE ENGINE...3194
      Key Switch...3194
      Cold Temperature Starting...3195
      Warming The Hydraulic / Hydrostatic System...3195
    MONITORING THE INSTRUMENT PANEL...3195
      Procedure...3195
    STOPPING THE COMPACT TRACTOR...3196
      Procedure...3196
    ATTACHMENTS...3197
      Choosing The Correct Bucket...3197
      Pallet Forks...3197
      Choosing The Correct Bucket...3198
      Installing And Removing The Attachment (Pin-On)...3199
      Ballast...3200
      Tires...3200
      Installing And Removing The Attachment (Bob-Tach)...3202
      Ballast...3204
      Tires...3204
    IMPLEMENT...3206
      Choosing The Correct Implement...3206
      Installing And Removing Pull Type Implements...3207
      Installing And Removing Three-Point Hitch Mounted Implements...3211
      Lifting Link Adjustment...3216
      Top Link Adjustment...3216
      Sway Bar Adjustment...3217
      Extendable Lower Link Adjustment...3217
    POWER TAKE-OFF (PTO)...3218
      Installing And Removing The Rear-PTO...3218
      Installing And Removing The Mid-PTO...3221
    BALLAST (OPTIONAL)...3223
      Front Ballast...3223
      Rear Ballast...3224
    TREAD WIDTH...3225
      Front...3225
      Rear...3225
      Tread Width Chart...3225
    OPERATING PROCEDURE...3226
      Operating Compact Tractor With Loader Installed...3226
      Inspect The Work Area...3226
      Basic Operating Instructions...3226
      Operating With A Full Bucket And Rear Ballast...3226
      Operating With An Empty Bucket And Rear Ballast...3227
      Filling And Emptying The Bucket...3228
      Leveling The Ground Using Float...3229
      Backfilling...3229
      Towing Equipment With The Compact Tractor...3230
      Safety Chains...3231
      Operating The Three-Point Hitch Implement...3232
      Safety Rules For PTO Operation...3234
      Operating The Rear-PTO...3235
      Operating The Mid-PTO...3238
    TOWING THE COMPACT TRACTOR...3241
      Procedure...3241
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...3242
      Loading And Unloading...3242
      Fastening...3243
  LOADER SYSTEM...3244
    LOADER INSTALLATION...3246
      Description...3246
      Installing Loader Mounting Brackets...3246
    LOADER INSTALLATION AND REMOVAL...3251
      Installing The Loader To The Compact Tractor...3251
      Ballast...3256
      Removing The Loader...3256
  PREVENTIVE MAINTENANCE...3260
    MAINTENANCE SAFETY...3264
    SERVICE SCHEDULE...3266
      Chart...3266
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...3267
      Inspection And Maintenance...3267
    SAFETY INTERLOCK SYSTEM (OPERATING)...3268
      Inspection And Maintenance...3268
    SEAT BELT...3269
      Inspection And Maintenance...3269
    BACK-UP ALARM SYSTEM...3270
      Description...3270
      Inspecting...3270
      Adjusting Switch Position...3270
    PARKING BRAKE SYSTEM...3271
      Inspection And Maintenance...3271
    BRAKE SYSTEM...3273
      Inspection And Maintenance...3273
      Adjusting...3274
    TRAVEL CONTROL PEDAL...3275
      Inspection And Maintenance...3275
    CRUISE CONTROL...3275
      Inspection And Maintenance...3275
    PTO LEVER (REAR)...3276
      Inspection And Maintenance...3276
    PTO LEVER (MID) (IF EQUIPPED)...3277
      Inspection And Maintenance...3277
    THREE-POINT HITCH POSITION LEVER...3277
      Inspection And Maintenance...3277
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...3277
      Inspection And Maintenance...3277
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...3277
      Inspection And Maintenance...3277
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...3278
      Description...3278
    ENGINE COVER...3279
      Opening And Closing...3279
    ENGINE SIDE PANEL...3280
      Removal And Installation...3280
    AIR CLEANER SERVICE...3281
      Replacing Filter Element...3281
    CLUTCH SYSTEM...3282
      Inspection And Maintenance...3282
      Adjusting...3283
      Draining Water From Clutch Housing...3283
    FUEL SYSTEM...3284
      Fuel Specifications...3284
      Biodiesel Blend Fuel...3284
      Filling The Fuel Tank...3285
      Fuel Filter...3286
      Removing Air From The Fuel System...3287
      Filling A Portable Fuel Container...3287
    ENGINE LUBRICATION SYSTEM...3288
      Checking And Adding Engine Oil...3288
      Engine Oil Chart...3288
      Removing And Replacing Oil And Filter...3288
    ENGINE COOLING SYSTEM...3290
      Checking Level...3290
      Cleaning...3291
      Hoses And Clamps...3291
      Removing And Replacing Coolant...3292
    ELECTRICAL SYSTEM...3293
      Description...3293
      Fuse And Relay Location (Engine Compartment)...3293
      Fuse And Relay Location (Instrument Panel)...3294
      Battery Maintenance...3295
      Using A Booster Battery (Jump Starting)...3296
      Removing And Installing Battery...3297
    INSTRUMENT PANEL...3298
      Inspection And Maintenance...3298
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...3299
      Checking And Adding Fluid...3299
      Transmission / Differential Fluid Chart...3299
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...3300
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid...3301
      Hoses And Clamps...3301
    SPARK ARRESTOR MUFFLER...3302
      Cleaning Procedure...3302
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...3303
      Procedure...3303
    TIRE MAINTENANCE...3304
      Front Wheel Nuts / Bolts...3304
      Rear Wheel Nuts / Bolts...3304
      Mounting...3304
      Wheel Spacing (AG Tires Only)...3305
    FRONT AXLE...3306
      Checking And Adding Lubricant...3306
      Removing And Replacing Lubricant...3306
      Axle Pivot...3307
    DIFFERENTIAL LOCK...3307
      Inspection And Maintenance...3307
      Adjustment...3307
    ALTERNATOR BELT...3308
      Belt Adjustment...3308
      Belt Replacement...3308
    LUBRICATING THE COMPACT TRACTOR...3309
      Lubrication Locations...3309
    PIVOT PINS...3312
      Inspection And Maintenance...3312
    BOB-TACH (HAND LEVER)...3313
      Inspection And Maintenance...3313
    AXLE TOE IN...3314
      Inspection And Maintenance...3314
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...3315
      Storage...3315
      Return To Service...3315
    SETTING ENGINE VALVE CLEARANCE...3316
      Description...3316
  MACHINE SIGN TRANSLATIONS...3318
    MACHINE SIGN TRANSLATIONS...3320
      Service Schedule (7125074)...3320
      Warning (7118012)...3323
      Warning (7166857)...3326
      Warning (7127020)...3329
      Warning (7118016)...3330
      Danger (7118017)...3333
      Start Engine (7118011)...3333
      Warning (7157924)...3334
      Warning (7125076)...3334
      Danger / Warning (7147821)...3335
      Warning (7147822)...3338
      Danger (7147823)...3339
      Warning (7147824)...3339
      Warning (7147825)...3340
      Warning (7157847)...3341
      Warning (7157924)...3341
      Caution (7164977)...3341
  SPECIFICATIONS...3342
    COMPACT TRACTOR CAPACITIES...3344
      Compact Tractor Loader Lift Capacity...3344
      Ballast (Rear)...3344
      Three-Point Hitch Specifications...3345
      Towing Weight...3345
      Maximum Drawbar Tongue Weight...3345
      Ballast (Front)...3345
    CT230 SPECIFICATIONS...3346
      Machine Dimensions (Standard Machine)...3346
      Machine Dimensions (With Optional Loader, S/N AL4D00101 & Above And AKPD00101 & Above)...3347
      Machine Dimensions (With Optional Loader, S/N A91100101 & Above)...3348
      Performance...3349
      Controls...3349
      Engine...3349
      Hydraulic System...3350
      Electrical...3350
      Power Take-Off (PTO) System (Rear-PTO)...3350
      Power Take-Off (PTO) System (Mid-PTO Optional)...3350
      Drive System...3351
      Steering...3351
      Capacities...3351
      Tires...3352
      Loader (If Equipped)...3352
  WARRANTY...3354
    WARRANTY...3356
    WARRANTY...3357
  ALPHABETICAL INDEX...3358
6986919 (3-10) - CT122 Compact Tractor Operation & Maintenance Manual...3360
  OPERATOR SAFETY WARNINGS...3362
  CONTENTS...3364
  FOREWORD...3366
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...3368
    REGULAR MAINTENANCE ITEMS...3368
    SERIAL NUMBER LOCATIONS...3369
      Compact Tractor Serial Number...3369
      Engine Serial Number...3369
      Loader Serial Number (Optional)...3370
    DELIVERY REPORT...3370
    COMPACT TRACTOR IDENTIFICATION...3371
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...3372
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...3373
    FEATURES, ACCESSORIES AND ATTACHMENTS...3374
      Standard Items...3374
      Options And Accessories...3374
      Loader (Optional)...3374
      Implements - Three-Point Hitch...3374
      Implements - Mid Mount...3374
      Implements - Front Mount...3374
  SAFETY & TRAINING RESOURCES...3376
    SAFETY INSTRUCTIONS...3378
      Before Operation...3378
      Safe Operation Is The Operator’s Responsibility...3379
      Safe Operation Needs A Qualified Operator...3379
      Use Safety Rules...3380
      Avoid Silica Dust...3380
      Safety Rules For Power Take-Off (PTO) Driven Implements...3381
      Compact Tractor Requirements and Capabilities...3381
    FIRE PREVENTION...3382
      Maintenance...3382
      Operation...3382
      Electrical...3382
      Hydraulic System...3382
      Fueling...3382
      Starting...3382
      Spark Arrestor Exhaust System...3382
      Welding And Grinding...3383
      Fire Extinguishers...3383
    MACHINE SIGNS (DECALS)...3384
    PUBLICATIONS AND TRAINING RESOURCES...3386
  OPERATING INSTRUCTIONS...3388
    OPERATOR CONTROLS AND INSTRUMENT PANELS...3392
      Overview...3392
      Instrument Panel...3392
      Floor Controls...3393
      Right Console...3394
      Left Console...3394
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...3395
      Safety Interlock System (Neutral Start)...3395
    SAFETY INTERLOCK SYSTEM (OPERATING)...3396
      Safety Interlock System (Operating)...3396
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...3397
      ROPS Position...3397
      Raising And Lowering The ROPS...3397
    ENGINE SPEED CONTROL LEVER...3398
      Operation...3398
    PARKING BRAKE...3399
      Operation...3399
    BRAKE PEDALS...3400
      Operation...3400
    CLUTCH PEDAL...3401
      Operation...3401
    TRAVEL CONTROL PEDAL...3402
      Operation...3402
    SPEED RANGE LEVER...3402
      Operation...3402
    DIFFERENTIAL LOCK PEDAL...3403
      Description...3403
      Operation...3403
    CRUISE CONTROL LEVER...3404
      Description...3404
      Engaging...3404
      Disengaging...3404
    FRONT WHEEL ASSIST (4WD) LEVER...3405
      Description...3405
      Operation...3405
    STEERING WHEEL...3406
      Operation...3406
    LOADER CONTROLS (IF EQUIPPED)...3407
      Description...3407
      Loader Lift Operation...3407
      Loader Arms Float Position...3407
      Loader Tilt Operation...3407
      Joystick Lock Lever...3408
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...3408
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...3409
      Description...3409
      Rear (Remote) Auxiliary Hydraulics Operation...3409
      Function Chart...3409
      Hydraulic Couplers (If Equipped)...3410
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...3410
    DRAWBAR...3411
      Description...3411
      Adjusting Length...3411
    THREE-POINT HITCH...3412
      Description...3412
      Raising...3412
      Lowering...3412
      Operation...3412
      Three-Point Hitch Lowering Speed / Lock Valve...3413
    POWER TAKE-OFF (PTO)...3414
      Description...3414
      Engaging PTO...3414
      Disengaging PTO...3414
    DAILY INSPECTION...3415
      Daily Inspection And Maintenance...3416
    PRE-STARTING PROCEDURE...3417
      Entering The Compact Tractor...3417
      Seat Adjustment...3417
      Seat Belt Adjustment...3418
    STARTING THE ENGINE...3419
      Key Switch...3419
      Cold Temperature Starting...3420
      Warming The Hydraulic / Hydrostatic System...3420
    MONITORING THE INSTRUMENT PANEL...3421
      Procedure...3421
    STOPPING THE COMPACT TRACTOR...3422
      Procedure...3422
    ATTACHMENTS...3423
      Choosing The Correct Bucket...3423
      Pallet Forks...3423
      Choosing The Correct Bucket...3424
      Installing And Removing The Attachment (Pin-On)...3425
      Ballast...3426
      Tires...3426
      Installing And Removing The Attachment (Bob-Tach)...3428
      Ballast...3430
      Tires...3430
    IMPLEMENT...3432
      Choosing The Correct Implement...3432
      Installing And Removing Pull Type Implements...3433
      Installing And Removing Three-Point Hitch Mounted Implements...3437
      Lifting Link Adjustment...3441
      Top Link Adjustment...3442
      Sway Bar Adjustment...3442
    POWER TAKE-OFF (PTO)...3443
      Installing And Removing The Rear-PTO...3443
      Installing And Removing The Mid-PTO...3446
    BALLAST (OPTIONAL)...3448
      Front Ballast...3448
      Rear Ballast...3449
    OPERATING PROCEDURE...3450
      Operating Compact Tractor With Loader Installed...3450
      Inspect The Work Area...3450
      Basic Operating Instructions...3450
      Operating With A Full Bucket And Rear Ballast...3450
      Operating With An Empty Bucket And Rear Ballast...3451
      Filling And Emptying The Bucket...3452
      Leveling The Ground Using Float...3453
      Backfilling...3453
      Towing Equipment With The Compact Tractor...3454
      Safety Chains...3455
      Operating The Three-Point Hitch Implement...3456
      Safety Rules For PTO Operation...3458
      Operating The Rear-PTO...3459
      Operating The Mid-PTO...3462
    TOWING THE COMPACT TRACTOR...3465
      Procedure...3465
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...3466
      Loading And Unloading...3466
      Fastening...3467
  LOADER SYSTEM...3468
    LOADER INSTALLATION...3470
      Description...3470
      Installing Loader Mounting Brackets...3470
    LOADER INSTALLATION AND REMOVAL...3474
      Installing The Loader To The Compact Tractor...3474
      Ballast...3477
      Removing The Loader...3478
  PREVENTIVE MAINTENANCE...3482
    MAINTENANCE SAFETY...3486
    SERVICE SCHEDULE...3488
      Chart...3488
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...3489
      Inspection And Maintenance...3489
    SAFETY INTERLOCK SYSTEM (OPERATING)...3490
      Inspection And Maintenance...3490
    SEAT BELT...3491
      Inspection And Maintenance...3491
    BACK-UP ALARM SYSTEM...3492
      Description...3492
      Inspecting...3492
      Adjusting Switch Position...3492
    PARKING BRAKE SYSTEM...3493
      Inspection And Maintenance...3493
    BRAKE SYSTEM...3495
      Inspection And Maintenance...3495
      Adjusting...3496
    TRAVEL CONTROL PEDAL...3497
      Inspection And Maintenance...3497
    CRUISE CONTROL...3497
      Inspection And Maintenance...3497
    PTO LEVER (REAR)...3498
      Inspection And Maintenance...3498
    PTO LEVER (MID) (IF EQUIPPED)...3499
      Inspection And Maintenance...3499
    THREE-POINT HITCH POSITION LEVER...3499
      Inspection And Maintenance...3499
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...3499
      Inspection And Maintenance...3499
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...3499
      Inspection And Maintenance...3499
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...3500
      Description...3500
    ENGINE COVER...3501
      Opening And Closing...3501
    ENGINE SIDE PANEL...3502
      Removal And Installation...3502
    AIR CLEANER SERVICE...3503
      Replacing Filter Element...3503
    CLUTCH SYSTEM...3504
      Inspection And Maintenance...3504
      Adjusting...3504
      Draining Water From Clutch Housing...3505
    FUEL SYSTEM...3506
      Fuel Specifications...3506
      Biodiesel Blend Fuel...3506
      Filling The Fuel Tank...3507
      Fuel Filter...3508
      Removing Air From The Fuel System...3509
      Filling A Portable Fuel Container...3509
    ENGINE LUBRICATION SYSTEM...3510
      Checking And Adding Engine Oil...3510
      Engine Oil Chart...3510
      Removing And Replacing Oil And Filter...3510
    ENGINE COOLING SYSTEM...3512
      Checking Level...3512
      Cleaning...3513
      Hoses And Clamps...3513
      Removing And Replacing Coolant...3514
    ELECTRICAL SYSTEM...3515
      Description...3515
      Fuse And Relay Location (Engine Compartment)...3515
      Fuse And Relay Location (Instrument Panel)...3516
      Battery Maintenance...3516
      Using A Booster Battery (Jump Starting)...3517
      Removing And Installing Battery...3518
    INSTRUMENT PANEL...3519
      Inspection And Maintenance...3519
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...3520
      Checking And Adding Fluid...3520
      Transmission / Differential Fluid Chart...3520
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...3521
      Removing And Replacing Hydraulic/ Hydrostatic / Transmission Fluid...3522
      Hoses And Clamps...3522
    SPARK ARRESTOR MUFFLER...3523
      Cleaning Procedure...3523
    SUPPORTING THE compact tractor ON JACKSTANDS...3524
      Procedure...3524
    TIRE MAINTENANCE...3525
      Front Wheel Nuts / Bolts...3525
      Rear Wheel Nuts...3525
      Mounting...3525
    FRONT AXLE...3526
      Checking And Adding Lubricant...3526
      Removing And Replacing Lubricant...3526
      Axle Pivot...3527
    DIFFERENTIAL LOCK...3527
      Inspection And Maintenance...3527
      Adjustment...3527
    ALTERNATOR BELT...3528
      Belt Adjustment...3528
      Belt Replacement...3528
    LUBRICATING THE COMPACT TRACTOR...3529
      Lubrication Locations...3529
    PIVOT PINS...3532
      Inspection And Maintenance...3532
    BOB-TACH (HAND LEVER)...3533
      Inspection And Maintenance...3533
    AXLE TOE IN...3534
      Inspection And Maintenance...3534
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...3535
      Storage...3535
      Return To Service...3535
    SETTING ENGINE VALVE CLEARANCE...3536
      Description...3536
  MACHINE SIGN TRANSLATIONS...3538
    MACHINE SIGN TRANSLATIONS...3540
      Service Schedule (7125074)...3540
      Warning (7118012)...3543
      Warning (7166857)...3546
      Warning (7118014)...3549
      Warning (7118016)...3550
      Danger (7118017)...3553
      Start Engine (7118011)...3553
      Warning (7125075)...3554
      Warning (7125076)...3554
      Danger / Warning (7147821)...3555
      Warning (7147822)...3556
      Danger (7147823)...3557
      Warning (7147824)...3557
      Warning (7147825)...3558
      Warning (7157847)...3559
      Warning (7157924)...3559
      Caution (7164977)...3559
  SPECIFICATIONS...3560
    COMPACT TrACTOR CAPACITIES...3562
      Compact Tractor Loader Lift Capacity...3562
      Ballast (Rear)...3562
      Three-Point Hitch Specifications...3563
      Towing Weight...3563
      Maximum Drawbar Tongue Weight...3563
      Ballast (Front)...3563
    CT122 SPECIFICATIONS...3564
      Machine Dimensions (Standard Machine)...3564
      Machine Dimensions (With Optional Loader, S/N AL4C00101 & Above and AKP600101 & Above)...3565
      Machine Dimensions (With Optional Loader, S/N A9OY00101 & Above)...3566
      Performance...3567
      Controls...3567
      Engine...3567
      Hydraulic System...3568
      Electrical...3568
      Power Take-Off (PTO) System (Rear-PTO)...3568
      Power Take-Off (PTO) System (Mid-PTO Optional)...3568
      Capacities...3568
      Steering...3568
      Drive System...3569
      Tires...3569
      Loader (If Equipped)...3569
  WARRANTY...3570
    WARRANTY...3572
    WARRANTY...3573
  ALPHABETICAL INDEX...3574
6987028 (9-10) - CT122 Compact Tractor Service Manual...3576
  MAINTENANCE SAFETY...3578
  CONTENTS...3580
  FOREWORD...3582
    FOREWORD...3584
    SAFETY INSTRUCTIONS...3586
      Use Safety Rules...3587
      Safety Rules For Power Take-Off (PTO) Driven Implements...3588
      Compact Tractor Requirements and Capabilities...3588
    FIRE PREVENTION...3589
      Maintenance...3589
      Operation...3589
      Electrical...3589
      Hydraulic System...3589
      Fueling...3589
      Starting...3589
      Spark Arrestor Exhaust System...3589
      Welding And Grinding...3590
      Fire Extinguishers...3590
    SERIAL NUMBER LOCATIONS...3591
      Compact Tractor Serial Number...3591
      Engine Serial Number...3591
      Loader Serial Number (Optional)...3592
    DELIVERY REPORT...3593
    COMPACT TRACTOR IDENTIFICATION...3594
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...3595
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...3596
  SAFETY & MAINTENANCE...3598
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...3602
      Procedure...3602
    ENGINE COVER...3604
      Opening And Closing...3604
    SEAT BELT...3606
      Inspection And Maintenance...3606
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...3608
      Loading And Unloading...3608
      Fastening...3609
    TOWING THE COMPACT TRACTOR...3610
      Procedure...3610
    AXLE TOE IN...3612
      Inspection And Maintenance...3612
    SERVICE SCHEDULE...3614
      Chart...3614
    AIR CLEANER SERVICE...3616
      Replacing Filter Element...3616
    ENGINE COOLING SYSTEM...3618
      Checking Level...3618
      Cleaning...3619
      Hoses And Clamps...3620
      Removing And Replacing Coolant...3620
    FUEL SYSTEM...3622
      Fuel Specifications...3622
      Biodiesel Blend Fuel...3622
      Filling The Fuel Tank...3623
      Fuel Filter...3624
      Removing Air From The Fuel System...3625
      Filling A Portable Fuel Container...3625
    ENGINE LUBRICATION SYSTEM...3626
      Checking And Adding Engine Oil...3626
      Engine Oil Chart...3626
      Removing And Replacing Oil And Filter...3627
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...3630
      Checking And Adding Fluid...3630
      Transmission / Differential Fluid Chart...3630
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...3631
      Removing And Replacing Hydraulic / Transmission Fluid...3632
      Hoses And Clamps...3632
    FRONT AXLE...3634
      Checking And Adding Lubricant...3634
      Removing And Replacing Lubricant...3634
      Axle Pivot...3635
    SPARK ARRESTOR MUFFLER...3636
      Cleaning Procedure...3636
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...3638
      Storage...3638
      Return To Service...3639
    ALTERNATOR BELT...3640
      Belt Adjustment...3640
      Belt Replacement...3640
    LUBRICATING THE COMPACT TRACTOR...3642
      Lubrication Locations...3642
    TIRE MAINTENANCE...3646
      Front Wheel Nuts / Bolts...3646
      Rear Wheel Nuts...3646
      Mounting...3646
      Wheel Spacing (AG Tires Only)...3647
    PIVOT PINS...3648
      Inspection And Maintenance...3648
    SAFETY INTERLOCK SYSTEM - NEUTRAL START...3650
      Inspection And Maintenance...3650
    SAFETY INTERLOCK SYSTEM - OPERATING...3652
      Inspection And Maintenance...3652
    PARKING BRAKE SYSTEM...3654
      Inspection And Maintenance...3654
    BRAKE SYSTEM...3656
      Inspection And Maintenance...3656
      Adjusting...3657
    TRAVEL CONTROL PEDAL...3658
      Inspection And Maintenance...3658
      Adjustment Procedure...3658
    CLUTCH SYSTEM...3660
      Inspection And Maintenance...3660
      Adjusting...3661
      Draining Water From Clutch Housing...3661
    BOB-TACH (HAND LEVER)...3662
      Inspection And Maintenance...3662
  HYDRAULIC SYSTEM...3664
    HYDRAULIC / HYDROSTATIC SCHEMATIC...3668
    HYDRAULIC SYSTEM INFORMATION...3670
      Glossary Of Hydraulic / Hydrostatic Symbols For Compact Tractors...3670
      Troubleshooting The Hydraulic Circuit...3674
      Troubleshooting The Joystick Valve Circuit...3674
      Troubleshooting The Power Lift Circuit...3675
      Troubleshooting The Steering Circuit...3676
    MAIN RELIEF VALVE...3678
      Testing Information...3678
      Testing And Adjusting The Main Relief Valve...3678
    HYDRAULIC PUMP...3684
      Removal And Installation...3684
      Parts Identification...3685
      Disassembly...3686
      Assembly...3688
    STEERING VALVE...3690
      Removal And Installation...3690
      Parts Identification...3692
      Disassembly...3693
      Inspection...3698
      Assembly...3698
    STEERING CYLINDER...3706
      Removal And Installation...3706
      Parts Identification...3707
      Disassembly And Assembly...3708
    RIGHT JOYSTICK (IF EQUIPPED)...3710
      Removal And Installation...3710
      Parts Identification...3714
      Disassembly And Assembly...3715
      Adjustment...3717
    RIGHT JOYSTICK VALVE (IF EQUIPPED)...3718
      Removal And Installation...3718
      Parts Identification...3721
      Disassembly...3722
      Inspection...3726
      Assembly...3726
    HYDRAULIC FILTER...3730
      Description...3730
      Filter Bracket Removal And Installation...3730
    OIL COOLER...3732
      Removal And Installation...3732
    THREE POINT HITCH HOUSING...3734
      Removal And Installation...3734
    AUXILIARY CONTROL VALVE...3736
      Valve End Cap Removal And Installation...3736
      Valve Section Parts Identification...3738
      Valve Section Disassembly And Assembly...3739
    ROCK SHAFT...3746
      Removal And Installation...3746
      Inspection...3748
    MLS VALVE...3750
      Removal And Installation...3750
      Parts Identification...3751
      Disassembly And Assembly...3752
      Adjustment...3761
    THREE POINT CYLINDER...3764
      Removal And Installation...3764
      Disassembly And Assembly...3765
      Inspection...3766
    THREE POINT CYLINDER CONTROL...3768
      Removal And Installation...3768
    FRONT WHEEL DRIVE CASE...3774
      Removal And Installation...3774
      Parts Identification...3775
      Disassembly...3776
      Assembly...3780
    ROCK SHAFT LIFT ARMS...3784
      Removal And Installation...3784
    FLOW CONTROL VALVE...3786
      Removal And Installation...3786
      Parts Identification...3788
      Disassembly And Assembly...3789
    CYLINDER (Lift) (EARLY MODELS)...3794
      Testing...3794
      Removal And Installation...3794
      Parts Identification...3797
      Disassembly...3798
      Assembly...3800
    CYLINDER (LIFT) (LATE MODELS)...3804
      Testing...3804
      Removal And Installation...3804
      Parts Identification...3807
      Disassembly...3808
      Assembly...3810
    CYLINDER (TILT) (EARLY MODELS)...3814
      Testing...3814
      Removal And Installation...3814
      Parts Identification...3816
      Disassembly...3817
      Assembly...3819
    CYLINDER (TILT) (LATE MODELS)...3824
      Testing...3824
      Removal And Installation...3824
      Parts Identification...3826
      Disassembly...3827
      Assembly...3829
  HYDROSTATIC SYSTEM...3832
    HYDROSTATIC SYSTEM INFORMATION...3834
      Troubleshooting Chart...3834
    HYDROSTATIC PUMP...3836
      Removal And Installation...3836
      Parts Identification...3837
      Disassembly...3838
      Inspection...3850
      Assembly...3852
      Hydrostatic Pump Start-Up...3864
    HYDROSTATIC PUMP TESTING...3866
      Charge Pressure Testing...3866
      Forward Drive Relief Testing...3867
      Reverse Drive Relief Testing...3868
  DRIVE SYSTEM...3870
    SERVICE BRAKE...3874
      Troubleshooting Chart...3874
      Description...3875
      Brake Pedal Clearance Adjustment...3876
    BRAKE PEDAL ASSEMBLY...3878
      Removal And Installation...3878
    DRIVESHAFT...3880
      Removal And Installation...3880
    AXLE CASE...3882
      Removal And Installation...3882
      Parts Identification...3885
      Disassembly And Assembly...3886
    BRAKE CASE...3892
      Removal And Installation...3892
      Parts Identification...3893
      Disassembly And Assembly...3894
      Inspection...3898
    TRANSMISSION...3900
      Troubleshooting Chart...3900
      Middle Case / Output Shaft Group Parts Identification...3901
      Middle Case / Output Shaft Group Disassembly...3902
      Middle Case / Output Shaft Group Inspection...3907
      PTO Driving Shaft Group Parts Identification...3908
      PTO Driving Shaft Group Disassembly...3909
      PTO Driving Shaft Group Inspection...3910
      Differential Parts Identification...3911
      Differential Disassembly...3912
      Differential Inspection...3916
      Pinion Shaft Parts Identification...3917
      Pinion Shaft Disassembly...3918
      Pinion Shaft Inspection...3922
      Range Shifter Shaft Group Parts Identification...3923
      Range Shifter Shaft Group Disassembly...3924
      Range Shifter Shaft Group Inspection...3926
      Mid PTO Shaft Group Parts Identification...3927
      Mid PTO Shaft Group Disassembly...3928
      Mid PTO Shaft Group Inspection...3931
      Rear PTO Group Parts Identification...3932
      Rear PTO Group Disassembly...3933
      Rear PTO Group Inspection...3937
      Rear PTO Group Assembly...3939
      Mid PTO Shaft Group Assembly...3944
      Range Shifter Shaft Group Assembly...3948
      Pinion Shaft Assembly...3951
      Differential Assembly...3955
      PTO Driving Shaft Group Assembly...3961
      Middle Case / Output Shaft Group Assembly...3962
    FRONT AXLE...3968
      Removal And Installation...3968
    AXLE AND DIFFERENTIAL...3970
      Troubleshooting Chart...3970
      Gear Case Cover Parts Identification...3971
      Gear Case Cover Disassembly...3972
      Gear Case Cover Inspection...3975
      Axle Case Group Parts Identification...3976
      Axle Case Group Disassembly...3977
      Axle Case Group Inspection...3983
      Axle Support Removal...3984
      Pinion Shaft Removal...3986
      Pinion Shaft Parts Identification...3987
      Pinion Shaft Disassembly...3988
      Pinion Shaft Inspection...3988
      Differential Removal...3989
      Differential Parts Identification...3990
      Differential Disassembly...3991
      Differential Inspection...3994
      Differential Assembly...3995
      Differential Installation...3999
      Pinion Shaft Assembly...4000
      Pinion Shaft Installation...4001
      Axle Support Installation...4003
      Axle Case Group Assembly...4005
    STEERING AXLE ADJUSTMENT...4016
      Toe-In Checking...4016
      Toe-In Adjustment...4016
      Rocking Force...4016
      Steering Angle Adjustment...4017
    SEPARATING THE TRACTOR...4018
      Procedure...4018
  MAINFRAME...4026
    OPERATOR SEAT...4028
      Removal And Installation...4028
    CONSOLE COVER...4030
      Left Side Removal And Installation...4030
      Right Side Removal And Installation...4031
    HYDROSTATIC TRANSMISSION CASE...4032
      Removal And Installation...4032
    REAR PTO CONTROL...4036
      Linkage Removal And Installation...4036
      Disassembly And Assembly...4036
    MID PTO CONTROL...4038
      Linkage Removal And Installation...4038
      Linkage Disassembly And Assembly...4038
    UPPER COVER...4040
      Removal And Installation...4040
    FLOOR MAT...4042
      Removal And Installation (Right Side)...4042
      Removal And Installation (Left Side)...4042
    FLOOR PLATE...4044
      Removal And Installation (Left Side)...4044
      Removal And Installation (Right Side)...4045
    ENGINE COVER...4046
      Removal And Installation...4046
    ENGINE SIDE COVER...4048
      Removal And Installation...4048
    FENDER...4050
      Removal And Installation (Right Side)...4050
      Removal And Installation (Left Side)...4051
    FIREWALL...4054
      Removal And Installation...4054
    ROPS...4060
      Removal And Installation...4060
      Bracket Removal And Installation...4061
    PTO SAFETY SHIELD...4062
      Removal And Installation...4062
    DRAW BAR...4064
      Removal And Installation...4064
    DRAW BAR ASSEMBLY...4066
      Removal And Installation...4066
    THREE POINT HITCH LOWER LINKS...4068
      Left Side Removal And Installation...4068
      Right Side Removal And Installation...4068
      Top Link Assembly Removal And Installation...4069
    FUEL TANK...4070
      Removal And Installation...4070
    BOB-TACH (HAND LEVER)...4072
      Description...4072
      Removal And Installation...4072
      Parts Identification...4073
      Lever And Wedge Disassembly And Assembly...4074
  ELECTRICAL SYSTEM & ANALYSIS...4076
    ELECTRICAL SCHEMATIC...4078
    ELECTRICAL SYSTEM INFORMATION...4079
      Glossary Of Electrical Symbols...4079
      Electrical Component Location...4082
      Troubleshooting...4083
      Description...4084
      Fuse And Relay Location - Engine Compartment...4084
      Fuse And Relay Location - Instrument Panel...4085
    BATTERY...4087
      Removing And Installing Battery...4087
      Battery Maintenance...4088
      Using A Booster Battery (Jump Starting)...4089
    ALTERNATOR...4091
      Belt Adjustment...4091
      Belt Replacement...4091
      Charging System Inspection...4092
      Alternator Voltage Testing...4093
      Low Voltage Testing...4093
      High Voltage Testing...4094
      Removal And Installation...4095
      Parts Identification...4096
    STARTER...4097
      Testing...4097
      Removal And Installation...4098
      Parts Identification...4099
    HOOD LIGHTS...4101
      Removal And Installation...4101
      Bulb Removal And Installation...4101
    REAR LIGHTS...4103
      Removal And Installation...4103
      Bulb Removal And Installation...4104
    TURN INDICATORS...4105
      Removal And Installation...4105
      Bulb Removal And Installation...4106
    SEAT SENSOR...4107
      Removal And Installation...4107
    FUEL LEVEL SENDER...4109
      Removal And Installation...4109
    INSTRUMENT PANEL...4111
      Removal And Installation...4111
    CENTER CONSOLE COVER...4115
      Removal And Installation...4115
    TRANSMISSION COVER...4117
      Removal And Installation...4117
    PTO SWITCHES...4119
      Removal And Installation...4119
      Adjustment...4120
    HORN...4121
      Removal And Installation...4121
    CRUISE CONTROL...4123
      Inspection And Maintenance...4123
      Adjusting The Cruise Control Tension...4123
  ENGINE SERVICE...4125
    ENGINE INFORMATION...4129
      Description...4129
      Specifications (Engine Model 3C100LWB)...4130
      Cylinder Head...4130
      Valves...4130
      Valve Timing...4130
      Cylinder...4131
      Valve Springs...4131
      Rocker Arms...4131
      Tappet...4131
      Camshaft...4132
      Timing Gear...4132
      Piston Rings...4133
      Connecting Rods...4133
      Crankshaft...4134
      Oil Pump...4135
      Thermostat...4135
      Radiator...4135
      Fuel Injection Pump...4136
      Fuel Injection Nozzles...4136
      Engine Bolt Torque...4137
      Troubleshooting...4138
      Engine Removal And Installation...4141
      Compression - Checking...4143
    ENGINE SPEED CONTROL...4145
      Cable Removal And Installation...4145
      Lever Removal And Installation...4147
    SPARK ARRESTOR MUFFLER...4149
      Removal And Installation...4149
    AIR CLEANER...4151
      Removal And Installation...4151
      Bracket Removal And Installation...4151
    ENGINE COOLING SYSTEM...4153
      Description...4153
      Radiator Removal And Installation...4154
      Water Pump Removal And Installation...4158
      Water Pump Disassembly And Assembly...4158
      Thermostat Housing Removal And Installation...4159
      Testing The Thermostat...4159
    LUBRICATION SYSTEM...4161
      Description...4161
      Oil Pan Removal And Installation...4162
      Oil Pump Removal And Installation...4162
      Oil Pump Inspection...4163
      Engine Oil Pressure - Testing...4164
      Oil Filter...4164
    FUEL SYSTEM...4165
      Description...4165
      Fuel Camshaft Removal And Installation...4166
      Fuel Shutoff Solenoid Checking...4166
      Fuel Shutoff Removal And Installation...4167
      Fuel Injection Pump Removal And Installation...4168
      Fuel Injection Pump Timing...4172
      Fuel Injector Removal And Installation...4175
      Fuel Injector Nozzle Pressure - Checking...4176
      Nozzle Spray Condition...4177
      Valve Seat Tightness...4177
      Bleeding The Fuel System...4178
    CYLINDER HEAD...4179
      Glow Plug - Testing...4179
      Glow Plug Removal And Installation...4180
      Valve Clearance Adjustment...4181
      Valve Timing - Checking...4181
      Cylinder Head Removal And Installation...4182
      Cylinder Head Disassembly And Assembly...4185
      Cylinder Head Servicing...4185
      Cylinder Head Top Clearance...4186
      Valve Guide - Checking...4186
      Reconditioning The Valve And Valve Seat...4188
      Valve Spring...4189
      Valve Tappets...4190
      Rocker Arm And Shaft - Checking...4190
    CRANKSHAFT AND PISTONS...4191
      Piston And Connecting Rod Removal And Installation...4191
      Piston And Connecting Rod - Servicing...4193
      Cylinder Bore - Checking...4195
      Connecting Rod - Alignment...4195
      Crankshaft And Bearings Removal And Installation...4196
      Crankshaft And Bearings - Servicing...4198
    CAMSHAFT AND TIMING GEARS...4201
      Timing Gearcase Cover Removal And Installation...4201
      Timing Gears Backlash - Checking...4203
      Idler Gear And Shaft Removal And Installation...4203
      Camshaft - Servicing...4205
      Idler Gear And Shaft - Servicing...4206
    FLYWHEEL AND HOUSING...4207
      Flywheel Removal And Installation...4207
    FAN...4209
      Removal And Installation...4209
    CLUTCH ASSEMBLY...4211
      Removal And Installation...4211
      Clutch Disc Inspection...4211
      Pressure Plate Inspection...4212
      Clutch Pedal Play Adjustment...4212
      Clutch Pedal Stop Bolt Adjustment...4212
    CLUTCH HOUSING...4213
      Removal And Installation...4213
      Parts Identification...4217
      Disassembly...4218
      Inspection...4222
      Assembly...4224
  SPECIFICATIONS...4229
    CT122 COMPACT TRACTOR SPECIFICATIONS...4231
      Dimensions (Standard Machine)...4231
      Dimensions (With Optional Loader)...4232
      Performance...4233
      Controls...4233
      Engine...4234
      Hydraulic System...4234
      Electrical...4234
      Power Take-Off (PTO) System (Rear-PTO)...4235
      Power Take-Off (PTO) System (Mid-PTO Optional)...4235
      Drive System...4235
      Steering...4235
      Capacities...4236
      Tires...4236
      Loader (If Equipped)...4236
    TORQUE SPECIFICATIONS FOR BOLTS...4237
      Torque For General SAE Bolts...4237
      Torque For General Metric Bolts...4238
    TRANSMISSION / DIFFERENTIAL FLUID SPECIFICATIONS...4239
      Specifications...4239
    CONVERSIONS...4241
      Decimal And Millimeter Equivalent Chart...4241
      U.S. To Metric Conversion Chart...4241
  ALPHABETICAL INDEX...4243
  SERVICE MANUAL REVISION...4245
    Revision No: CT122 - 1...4245
    Revision No: CT122 - 2...4247
    Revision No: CT122 - 3...4249
6987029 (1-14) - CT225, CT230 & CT235 Compact Tractor Service Manual...4251
  MAINTENANCE SAFETY...4253
  CONTENTS...4255
  FOREWORD...4257
    FOREWORD...4259
    SAFETY INSTRUCTIONS...4261
      Use Safety Rules...4262
      Safety Rules For Power Take-Off (PTO) Driven Implements...4263
      Compact Tractor Requirements and Capabilities...4263
    FIRE PREVENTION...4264
      Maintenance...4264
      Operation...4264
      Electrical...4264
      Hydraulic System...4264
      Fueling...4264
      Starting...4264
      Spark Arrester Exhaust System...4264
      Welding And Grinding...4265
      Fire Extinguishers...4265
    SERIAL NUMBER LOCATIONS...4266
      Compact Tractor Serial Number...4266
      Engine Serial Number...4266
      Loader Serial Number (Optional)...4266
    DELIVERY REPORT...4268
    COMPACT TRACTOR IDENTIFICATION...4269
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...4270
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...4271
  SAFETY & MAINTENANCE...4273
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...4277
      Procedure...4277
    ENGINE COVER...4279
      Opening And Closing...4279
    SEAT BELT...4281
      Inspection And Maintenance...4281
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...4283
      Loading And Unloading...4283
      Fastening...4284
    TOWING THE COMPACT TRACTOR...4285
      Procedure...4285
    AXLE TOE IN...4287
      Inspection And Maintenance...4287
    SERVICE SCHEDULE...4289
      Chart...4289
    AIR CLEANER SERVICE...4291
      Replacing Filter Element...4291
    ENGINE COOLING SYSTEM...4293
      Checking Level...4293
      Cleaning...4294
      Hoses And Clamps...4295
      Removing And Replacing Coolant...4295
    FUEL SYSTEM...4297
      Fuel Specifications...4297
      Biodiesel Blend Fuel...4297
      Filling The Fuel Tank...4298
      Fuel Filter...4299
      Removing Air From The Fuel System...4300
      Filling A Portable Fuel Container...4300
    ENGINE LUBRICATION SYSTEM...4301
      Checking And Adding Engine Oil...4301
      Engine Oil Chart...4301
      Removing And Replacing Oil And Filter...4302
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...4305
      Checking And Adding Fluid...4305
      Transmission / Differential Fluid Chart...4305
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...4306
      Removing And Replacing Hydraulic / Transmission Fluid...4307
      Hoses And Clamps...4307
    FRONT AXLE...4309
      Checking And Adding Lubricant...4309
      Removing And Replacing Lubricant...4310
      Axle Pivot...4310
    SPARK ARRESTER MUFFLER...4311
      Cleaning Procedure...4311
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...4313
      Storage...4313
      Return To Service...4314
    ALTERNATOR BELT...4315
      Belt Adjustment...4315
      Belt Replacement...4315
    LUBRICATING THE COMPACT TRACTOR...4317
      Lubrication Locations...4317
    TIRE MAINTENANCE...4321
      Front Wheel Nuts / Bolts...4321
      Rear Wheel Nuts...4321
      Mounting...4321
    PIVOT PINS...4323
      Inspection And Maintenance...4323
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...4325
      Inspection And Maintenance...4325
    SAFETY INTERLOCK SYSTEM (OPERATING)...4327
      Inspection And Maintenance...4327
    PARKING BRAKE SYSTEM...4329
      Inspection And Maintenance...4329
    BRAKE SYSTEM...4331
      Inspection And Maintenance...4331
      Adjusting...4332
    TRAVEL CONTROL PEDAL...4333
      Inspection And Maintenance...4333
      Adjustment Procedure...4333
    CRUISE CONTROL...4335
      Inspection And Maintenance...4335
      Adjusting The Cruise Control Tension...4335
    CLUTCH SYSTEM...4337
      Inspection And Maintenance...4337
      Adjusting...4337
      Draining Water From Clutch Housing...4338
    BOB-TACH (HAND LEVER)...4339
      Inspection And Maintenance...4339
  HYDRAULIC SYSTEM...4341
    HYDRAULIC/HYDROSTATIC SCHEMATICS...4345
    HYDRAULIC SYSTEM INFORMATION...4347
      Glossary Of Hydraulic / Hydrostatic Symbols For Compact Tractors...4347
      Troubleshooting The Hydraulic Circuit...4351
      Troubleshooting The Joystick Valve Circuit...4351
      Troubleshooting The Power Lift Circuit...4352
      Troubleshooting The Steering Circuit...4353
    MAIN RELIEF VALVE...4355
      Testing Information...4355
      Testing And Adjusting The Main Relief Valve...4355
    HYDRAULIC PUMP...4361
      Removal And Installation...4361
      Parts Identification...4364
      Disassembly...4365
      Assembly...4369
    STEERING VALVE...4373
      Removal And Installation...4373
      Parts Identification...4374
      Disassembly...4375
      Inspection...4380
      Assembly...4380
    STEERING CYLINDER...4387
      Removal And Installation...4387
      Parts Identification...4389
      Disassembly And Assembly...4390
    RIGHT JOYSTICK (IF EQUIPPED)...4391
      Removal And Installation...4391
      Parts Identification...4394
      Disassembly And Assembly...4395
      Adjustment...4397
    RIGHT JOYSTICK VALVE (IF EQUIPPED)...4399
      Removal And Installation...4399
      Parts Identification...4402
      Disassembly...4403
      Inspection...4407
      Assembly...4407
    HYDRAULIC FILTER...4411
      Description...4411
      Filter Bracket Removal And Installation...4411
    OIL COOLER...4413
      Removal And Installation...4413
    THREE POINT HITCH HOUSING...4415
      Removal And Installation...4415
    AUXILIARY CONTROL VALVE...4417
      Inlet Valve Section Disassembly And Assembly...4417
      No. 1 Valve Section Parts Identification...4420
      No. 1 Valve Section Disassembly And Assembly...4421
      No. 2 Valve Section Parts Identification...4427
      No. 2 Valve Section Disassembly And Assembly...4428
    ROCK SHAFT...4435
      Removal And Installation...4435
      Inspection...4437
    MLS VALVE...4439
      Removal And Installation...4439
      Parts Identification...4440
      Disassembly And Assembly...4441
      Adjustment...4450
    THREE POINT CYLINDER...4453
      Disassembly And Assembly...4453
      Inspection...4456
    THREE POINT CYLINDER CONTROL...4459
      Disassembly And Assembly...4459
    CYLINDER (Lift) (EARLY MODELS)...4465
      Testing...4465
      Removal And Installation...4465
      Parts Identification...4468
      Disassembly...4469
      Assembly...4471
    CYLINDER (LIFT) (LATE MODELS)...4475
      Testing...4475
      Removal And Installation...4475
      Parts Identification...4478
      Disassembly...4479
      Assembly...4481
    CYLINDER (TILT) (EARLY MODELS)...4485
      Testing...4485
      Removal And Installation...4485
      Parts Identification...4487
      Disassembly...4488
      Assembly...4490
    CYLINDER (TILT) (LATE MODELS)...4495
      Testing...4495
      Removal And Installation...4495
      Parts Identification...4497
      Disassembly...4498
      Assembly...4500
  HYDROSTATIC SYSTEM...4503
    HYDROSTATIC SYSTEM INFORMATION...4505
      Troubleshooting Chart...4505
    HYDROSTATIC PUMP (CT225 AND CT230)...4507
      Removal And Installation...4507
      Parts Identification...4508
      Disassembly...4509
      Inspection...4521
      Assembly...4523
      Hydrostatic Pump Start-Up...4534
    HYDROSTATIC PUMP (CT235)...4535
      Removal And Installation...4535
      Parts Identification...4536
      Disassembly...4537
      Inspection...4549
      Assembly...4551
      Hydrostatic Pump Start-Up...4563
    HYDROSTATIC PUMP TESTING...4565
      Charge Pressure Testing...4565
      Drive Relief Information...4566
      Forward Drive Relief Testing...4567
      Reverse Drive Relief Testing...4568
    TRAVEL PEDAL...4569
      Removal And Installation...4569
  DRIVE SYSTEM...4571
    SERVICE BRAKE...4575
      Troubleshooting Chart...4575
      Description...4576
      Brake Pedal Clearance Adjustment...4576
      Stop Switch Gap Adjustment...4577
    BRAKE PEDAL ASSEMBLY...4579
      Removal And Installation...4579
    DRIVESHAFT...4583
      Removal And Installation...4583
    AXLE CASE...4585
      Removal And Installation...4585
      Parts Identification...4587
      Disassembly And Assembly...4588
    BRAKE CASE...4593
      Removal And Installation...4593
      Parts Identification...4595
      Disassembly And Assembly...4596
      Inspection...4599
    TRANSMISSION...4601
      Troubleshooting Chart...4601
      Middle Case / Output Shaft Group Parts Identification...4602
      Middle Case / Output Shaft Group Disassembly...4603
      Middle Case / Output Shaft Group Inspection...4607
      Range Shifter Shaft Group Parts Identification...4608
      Range Shifter Shaft Group Disassembly...4609
      Range Shifter Shaft Group Inspection...4617
      Rear PTO Group Parts Identification...4618
      Rear PTO Group Disassembly...4619
      Rear PTO Group Inspection...4625
      Differential Parts Identification...4626
      Differential Disassembly...4627
      Differential Inspection...4634
      Pinion Shaft Parts Identification...4635
      Pinion Shaft Disassembly...4636
      Pinion Shaft Inspection...4637
      Front Wheel Driveshaft Parts Identification...4638
      Front Wheel Driveshaft Disassembly...4639
      Front Wheel Driveshaft Inspection...4642
      Mid PTO Shaft Parts Identification...4643
      Mid PTO Shaft Disassembly...4644
      Mid PTO Shaft Inspection...4646
      Mid PTO Shaft Assembly...4647
      Front Wheel Driveshaft Assembly...4649
      Pinion Shaft Assembly...4652
      Differential Assembly...4654
      Rear PTO Group Assembly...4662
      Range Shifter Shaft Group Assembly...4669
      Middle Case / Output Shaft Group Assembly...4678
    FRONT AXLE...4683
      Removal And Installation...4683
    AXLE AND DIFFERENTIAL...4685
      Troubleshooting Chart...4685
      Gear Case Cover Parts Identification...4686
      Gear Case Cover Disassembly...4687
      Gear Case Cover Inspection...4690
      Axle Case Group Parts Identification...4691
      Axle Case Group Disassembly...4692
      Axle Case Group Inspection...4698
      Axle Support Removal...4699
      Pinion Shaft Removal...4701
      Pinion Shaft Parts Identification...4702
      Pinion Shaft Disassembly...4703
      Pinion Shaft Inspection...4703
      Differential Removal...4704
      Differential Parts Identification...4705
      Differential Disassembly...4706
      Differential Inspection...4709
      Differential Assembly...4710
      Differential Installation...4714
      Pinion Shaft Assembly...4715
      Pinion Shaft Installation...4716
      Axle Support Installation...4718
      Axle Case Group Assembly...4720
    STEERING AXLE ADJUSTMENT...4731
      Toe-In Checking...4731
      Toe-In Adjustment...4731
      Rocking Force...4731
      Steering Angle Adjustment...4732
    SEPARATING THE TRACTOR...4733
      Procedure...4733
  MAINFRAME...4741
    OPERATOR SEAT...4743
      Removal And Installation...4743
    CONSOLE COVER...4745
      Left Side Removal And Installation...4745
      Right Side Removal And Installation...4746
    HYDROSTATIC TRANSMISSION CASE...4747
      Removal And Installation...4747
    REAR PTO CONTROL...4749
      Linkage Removal And Installation...4749
      Disassembly And Assembly...4749
    MID PTO CONTROL...4751
      Linkage Removal And Installation...4751
      Linkage Disassembly And Assembly...4751
    SPLASH BOARD...4753
      Removal And Installation...4753
    FLOOR MAT...4755
      Removal And Installation...4755
    FLOOR PLATE...4757
      Removal And Installation (Left Side)...4757
      Removal And Installation (Right Side)...4759
    ENGINE COVER...4761
      Gas Cylinder Removal And Installation...4761
      Removal And Installation...4761
    ENGINE SIDE COVER...4763
      Removal And Installation...4763
    FENDER ASSEMBLY...4765
      Removal And Installation...4765
    FENDER...4769
      Removal And Installation...4769
    FIREWALL...4771
      Removal And Installation...4771
    ROPS...4773
      Removal And Installation...4773
    PTO SAFETY SHIELD...4775
      Removal And Installation...4775
    DRAW BAR...4777
      Removal And Installation...4777
    DRAW BAR ASSEMBLY...4779
      Removal And Installation...4779
    THREE POINT HITCH LOWER LINKS...4781
      Left Side Removal And Installation...4781
      Right Side Removal And Installation...4783
      Top Link Assembly Removal And Installation...4784
    FUEL TANK...4785
      Removal And Installation...4785
    BOB-TACH (HAND LEVER)...4787
      Description...4787
      Removal And Installation...4787
      Parts Identification...4788
      Lever And Wedge Disassembly And Assembly...4789
  ELECTRICAL SYSTEM & ANALYSIS...4791
    ELECTRICAL SCHEMATIC...4793
    ELECTRICAL SYSTEM INFORMATION...4794
      Glossary Of Electrical Symbols...4794
      Electrical Component Location...4797
      Troubleshooting...4798
      Description...4799
      Fuse And Relay Location - Engine Compartment...4799
      Fuse And Relay Location - Instrument Panel...4800
    BATTERY...4802
      Removing And Installing Battery...4802
      Battery Maintenance...4803
      Using A Booster Battery (Jump Starting)...4804
    ALTERNATOR...4806
      Belt Adjustment...4806
      Belt Replacement...4806
      Charging System Inspection...4807
      Alternator Voltage Testing...4808
      Low Voltage Testing...4808
      High Voltage Testing...4809
      Removal And Installation...4810
      Parts Identification...4811
    STARTER...4812
      Testing...4812
      Removal And Installation...4813
      Parts Identification...4814
    HOOD LIGHTS...4816
      Removal And Installation...4816
      Bulb Removal And Installation...4816
    REAR LIGHTS...4818
      Removal And Installation...4818
      Bulb Removal And Installation...4819
    SEAT SENSOR...4820
      Removal And Installation...4820
    FUEL LEVEL SENDER...4822
      Removal And Installation...4822
    INSTRUMENT PANEL...4824
      Removal And Installation...4824
    PTO SWITCHES...4826
      Removal And Installation...4826
      Adjustment...4826
    HORN...4828
      Removal And Installation...4828
  ENGINE SERVICE...4830
    ENGINE INFORMATION (CT225, ENGINE MODEL 3A139lWBC)...4834
      Description...4834
      Specifications...4835
      Troubleshooting...4843
      Engine Removal And Installation...4846
      Compression - Checking...4852
    ENGINE INFORMATION (CT230, ENGINE MODEL 3A150lWBC)...4854
      Description...4854
      Specifications...4855
    ENGINE INFORMATION (CT235, ENGINE MODEL 3A165lWh)...4864
      Description...4864
      Specifications...4865
    ENGINE SPEED CONTROL...4874
      Cable Removal And Installation...4874
      Lever Removal And Installation...4876
    SPARK ARRESTER MUFFLER...4878
      Removal And Installation...4878
    AIR CLEANER (CT225 AND CT230)...4880
      Removal And Installation...4880
      Bracket Removal And Installation...4880
    AIR CLEANER (CT235)...4882
      Removal And Installation...4882
    ENGINE COOLING SYSTEM (CT225 AND CT230)...4884
      Description...4884
      Radiator Removal And Installation...4885
      Water Pump Removal And Installation...4889
      Water Pump Disassembly And Assembly...4889
      Thermostat Housing Removal And Installation...4890
      Testing The Thermostat...4890
    ENGINE COOLING SYSTEM (CT235)...4892
      Radiator Removal And Installation...4892
    LUBRICATION SYSTEM...4896
      Description...4896
      Oil Pan Removal And Installation...4897
      Oil Pump Removal And Installation...4897
      Oil Pump Inspection...4898
      Engine Oil Pressure - Testing...4899
      Oil Filter...4899
    FUEL SYSTEM...4900
      Description...4900
      Fuel Camshaft Removal And Installation...4901
      Fuel Shutoff Solenoid Checking...4901
      Fuel Shutoff Solenoid Removal And Installation...4902
      Fuel Injection Pump Removal And Installation (CT225 And CT230)...4902
      Fuel Injection Pump Removal And Installation (CT235)...4907
      Fuel Injection Pump Timing (All Models)...4911
      Fuel Injector Removal And Installation (CT225 And CT230)...4915
      Fuel Injector Removal And Installation (CT235)...4916
      Fuel Injector Nozzle Pressure - Checking...4918
      Nozzle Spray Condition...4919
      Valve Seat Tightness...4920
      Bleeding The Fuel System...4920
    CYLINDER HEAD...4922
      Glow Plug - Testing (CT225)...4922
      Glow Plug - Testing (CT230 And CT235)...4922
      Glow Plug Removal And Installation (CT225)...4923
      Glow Plug Removal And Installation (CT230 And CT235)...4924
      Valve Clearance Adjustment...4925
      Valve Timing - Checking...4925
      Cylinder Head Removal And Installation...4926
      Cylinder Head Bolt Tightening Procedure...4929
      Cylinder Head Disassembly And Assembly...4930
      Cylinder Head Servicing...4930
      Cylinder Head Top Clearance...4931
      Valve Guide - Checking...4931
      Reconditioning The Valve And Valve Seat...4933
      Valve Spring...4934
      Valve Tappets...4935
      Rocker Arm And Shaft - Checking...4935
    CRANKSHAFT AND PISTONS...4936
      Piston And Connecting Rod Removal And Installation...4936
      Piston And Connecting Rod - Servicing...4938
      Cylinder Bore - Checking...4941
      Connecting Rod - Alignment...4941
      Crankshaft And Bearings Removal And Installation...4942
      Crankshaft And Bearings - Servicing...4944
    CAMSHAFT AND TIMING GEARS...4948
      Timing Gearcase Cover Removal And Installation...4948
      Timing Gears Backlash - Checking...4950
      Idler Gear And Shaft Removal And Installation...4951
      Camshaft - Servicing...4953
      Idler Gear And Shaft - Servicing...4954
    FLYWHEEL AND HOUSING...4956
      Flywheel Removal And Installation...4956
      Flywheel Housing Removal And Installation...4956
    FAN...4958
      Removal And Installation...4958
    CLUTCH ASSEMBLY...4960
      Removal And Installation...4960
      Clutch Disc Inspection...4960
      Pressure Plate Inspection...4961
      Clutch Pedal Play Adjustment...4961
      Clutch Pedal Stop bolt Adjustment...4961
    CLUTCH HOUSING...4962
      Removal And Installation...4962
      Parts Identification...4966
      Disassembly...4967
      Inspection...4971
      Assembly...4973
  SPECIFICATIONS...4978
    CT225 SPECIFICATIONS...4980
      Machine Dimensions (Standard Machine)...4980
      Dimensions (With Optional Loader)...4981
      Performance...4982
      Controls...4982
      Engine...4983
      Hydraulic System...4983
      Electrical...4983
      Power Take-Off (PTO) System (Rear-PTO)...4984
      Power Take-Off (PTO) System (Mid-PTO Optional)...4984
      Drive System...4984
      Steering...4984
      Capacities...4985
      Tires...4985
      Loader (If Equipped)...4985
    CT230 SPECIFICATIONS...4986
      Machine Dimensions (Standard Machine)...4986
      Dimensions (With Optional Loader)...4987
      Performance...4988
      Controls...4988
      Engine...4989
      Hydraulic System...4989
      Electrical...4989
      Power Take-Off (PTO) System (Rear-PTO)...4990
      Power Take-Off (PTO) System (Mid-PTO Optional)...4990
      Drive System...4990
      Steering...4990
      Capacities...4991
      Tires...4991
      Loader (If Equipped)...4991
    CT235 SPECIFICATIONS...4992
      Machine Dimensions (Standard Machine)...4992
      Dimensions (With Optional Loader)...4993
      Performance...4994
      Controls...4994
      Engine...4995
      Hydraulic System...4995
      Electrical...4995
      Power Take-Off (PTO) System (Rear-PTO)...4996
      Power Take-Off (PTO) System (Mid-PTO Optional)...4996
      Drive System...4996
      Steering...4996
      Capacities...4997
      Tires...4997
      Loader (If Equipped)...4997
    HYDRAULIC FLUID SPECIFICATIONS...4998
      Specifications...4998
    CONVERSIONS...5000
      Decimal And Millimeter Equivalent Chart...5000
      U.S. To Metric Conversion Chart...5001
    TORQUE SPECIFICATIONS FOR BOLTS...5002
      Torque For General SAE Bolts...5002
      Torque For General Metric Bolts...5003
    FUEL, COOLANT AND LUBRICANTS (ALL MODELS)...5004
      Chart...5004
  ALPHABETICAL INDEX...5006
6987029 (12-09) - CT225, CT230 & CT235 Compact Tractor Service Manual...5008
  MAINTENANCE SAFETY...5010
  ALPHABETICAL INDEX...5012
  CONTENTS...5014
    FOREWORD...5015
    SAFETY INSTRUCTIONS...5018
      Use Safety Rules...5019
      Safety Rules For Power Take-Off (PTO) Driven Implements...5020
      Compact Tractor Requirements and Capabilities...5020
    FIRE PREVENTION...5021
      Maintenance...5021
      Operation...5021
      Electrical...5021
      Hydraulic System...5021
      Fueling...5021
      Starting...5021
      Spark Arrestor Exhaust System...5021
      Welding And Grinding...5022
      Fire Extinguishers...5022
    SERIAL NUMBER LOCATIONS...5023
      Compact Tractor Serial Number...5023
      Engine Serial Number...5023
      Loader Serial Number (Optional)...5023
    DELIVERY REPORT...5024
    COMPACT TRACTOR IDENTIFICATION...5025
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...5026
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...5027
  SAFETY AND MAINTENANCE...5028
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...5032
      Procedure...5032
    ENGINE COVER...5034
      Opening And Closing...5034
    SEAT BELT...5036
      Inspection And Maintenance...5036
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...5038
      Loading And Unloading...5038
      Fastening...5039
    TOWING THE COMPACT TRACTOR...5040
      Procedure...5040
    AXLE TOE IN...5042
      Inspection And Maintenance...5042
    SERVICE SCHEDULE...5044
      Chart...5044
    AIR CLEANER SERVICE...5046
      Replacing Filter Element...5046
    ENGINE COOLING SYSTEM...5048
      Checking Level...5048
      Cleaning...5049
      Hoses And Clamps...5050
      Removing And Replacing Coolant...5050
    FUEL SYSTEM...5052
      Fuel Specifications...5052
      Biodiesel Blend Fuel...5052
      Filling The Fuel Tank...5053
      Fuel Filter...5054
      Removing Air From The Fuel System...5055
      Filling A Portable Fuel Container...5055
    ENGINE LUBRICATION SYSTEM...5056
      Checking And Adding Engine Oil...5056
      Engine Oil Chart...5056
      Removing And Replacing Oil And Filter...5056
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...5058
      Checking And Adding Fluid...5058
      Transmission / Differential Fluid Chart...5058
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...5059
      Removing And Replacing Hydraulic / Transmission Fluid...5060
      Hoses And Clamps...5060
    FRONT AXLE...5062
      Checking And Adding Lubricant...5062
      Removing And Replacing Lubricant...5063
      Axle Pivot...5063
    SPARK ARRESTOR MUFFLER...5064
      Cleaning Procedure...5064
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...5066
      Storage...5066
      Return To Service...5066
    ALTERNATOR BELT...5068
      Belt Adjustment...5068
      Belt Replacement...5068
    LUBRICATING THE COMPACT TRACTOR...5070
      Lubrication Locations...5070
    TIRE MAINTENANCE...5074
      Front Wheel Nuts / Bolts...5074
      Rear Wheel Nuts...5074
      Mounting...5074
    PIVOT PINS...5076
      Inspection And Maintenance...5076
    SAFETY INTERLOCK SYSTEM - NEUTRAL START...5078
      Inspection And Maintenance...5078
    SAFETY INTERLOCK SYSTEM - OPERATING...5080
      Inspection And Maintenance...5080
    PARKING BRAKE SYSTEM...5082
      Inspection And Maintenance...5082
    BRAKE SYSTEM...5084
      Inspection And Maintenance...5084
      Adjusting...5085
    TRAVEL CONTROL PEDAL...5086
      Inspection And Maintenance...5086
      Adjustment Procedure...5086
    CLUTCH SYSTEM...5088
      Inspection And Maintenance...5088
      Adjusting...5088
      Draining Water From Clutch Housing...5089
    CLUTCH SYSTEM...5090
      Inspection And Maintenance...5090
      Adjusting...5090
      Draining Water From Clutch Housing...5091
  HYDRAULIC SYSTEM...5092
    HYDRAULIC / HYDROSTATIC SCHEMATICS...5094
    HYDRAULIC SYSTEM INFORMATION...5096
      Glossary Of Hydraulic/Hydrostatic Symbols For Compact Tractors...5096
      Troubleshooting The Hydraulic Circuit...5100
      Troubleshooting The Joystick Valve Circuit...5100
      Troubleshooting The Power Lift Circuit...5101
      Troubleshooting The Steering Circuit...5102
    MAIN RELIEF VALVE...5104
      Testing Information...5104
      Testing And Adjusting The Main Relief Valve...5104
    HYDRAULIC PUMP...5110
      Removal And Installation...5110
      Parts Identification...5113
      Disassembly...5114
      Assembly...5118
    STEERING VALVE...5122
      Removal And Installation...5122
      Parts Identification...5123
      Disassembly...5124
      Inspection...5129
      Assembly...5129
    STEERING CYLINDER...5136
      Removal And Installation...5136
      Parts Identification...5138
      Disassembly And Assembly...5139
    RIGHT JOYSTICK (IF EQUIPPED)...5140
      Removal And Installation...5140
      Parts Identification...5143
      Disassembly And Assembly...5144
      Adjustment...5146
    RIGHT JOYSTICK VALVE (IF EQUIPPED)...5148
      Removal And Installation...5148
      Parts Identification...5151
      Disassembly...5152
      Inspection...5156
      Assembly...5156
    HYDRAULIC FILTER...5160
      Description...5160
      Filter Bracket Removal And Installation...5160
    OIL COOLER...5162
      Removal And Installation...5162
    THREE POINT HITCH HOUSING...5164
      Removal And Installation...5164
    AUXILIARY CONTROL VALVE...5166
      Inlet Valve Section Disassembly & Assembly...5166
      No. 1 Valve Section Parts Identification...5169
      No. 1 Valve Section Disassembly And Assembly...5170
      No. 2 Valve Section Parts Identification...5176
      No. 2 Valve Section Disassembly And Assembly...5177
    ROCK SHAFT...5184
      Removal And Installation...5184
      Inspection...5186
    MLS VALVE...5188
      Removal And Installation...5188
      Parts Identification...5189
      Disassembly And Assembly...5190
      Adjustment...5199
    THREE POINT CYLINDER...5202
      Disassembly And Assembly...5202
      Inspection...5205
    THREE POINT CYLINDER CONTROL...5208
      Disassembly And Assembly...5208
  HYDROSTATIC SYSTEM...5214
    HYDROSTATIC SYSTEM INFORMATION...5216
      Troubleshooting Chart...5216
    HYDROSTATIC PUMP (CT 225 & CT 230)...5218
      Removal And Installation...5218
      Parts Identification...5219
      Disassembly...5220
      Inspection...5232
      Assembly...5234
      Hydrostatic Pump Start-Up...5245
    HYDROSTATIC PUMP (CT 235)...5246
      Removal And Installation...5246
      Parts Identification...5247
      Disassembly...5248
      Inspection...5260
      Assembly...5262
      Hydrostatic Pump Start-Up...5274
    HYDROSTATIC PUMP TESTING...5276
      Charge Pressure Testing...5276
      Drive Relief Information...5277
      Forward Drive Relief Testing...5278
      Reverse Drive Relief Testing...5279
    TRAVEL PEDAL...5280
      Removal And Installation...5280
  DRIVE SYSTEM...5282
    SERVICE BRAKE...5284
      Troubleshooting Chart...5284
      Description...5285
      Brake Pedal Clearance Adjustment...5285
      Stop Switch Gap Adjustment...5286
    BRAKE PEDAL ASSEMBLY...5288
      Removal And Installation...5288
    DRIVESHAFT...5292
      Removal And Installation...5292
    AXLE CASE...5294
      Removal And Installation...5294
      Parts Identification...5296
      Disassembly And Assembly...5297
    BRAKE CASE...5302
      Removal And Installation...5302
      Parts Identification...5304
      Disassembly And Assembly...5305
      Inspection...5308
    TRANSMISSION...5310
      Troubleshooting Chart...5310
      Middle Case/Output Shaft Group Parts Identification...5311
      Middle Case/Output Shaft Group Disassembly...5312
      Middle Case/Output Shaft Group Inspection...5316
      Range Shifter Shaft Group Parts Identifications...5317
      Range Shifter Shaft Group Disassembly...5318
      Range Shifter Shaft Group Inspection...5326
      Rear PTO Group Parts Identification...5327
      Rear PTO Group Disassembly...5328
      Rear PTO Group Inspection...5334
      Differential Parts Identification...5335
      Differential Disassembly...5336
      Differential Inspection...5343
      Pinion Shaft Parts Identification...5344
      Pinion Shaft Disassembly...5345
      Pinion Shaft Inspection...5346
      Front Wheel Driveshaft Parts Identification...5347
      Front Wheel Driveshaft Disassembly...5348
      Front Wheel Driveshaft Inspection...5351
      Mid PTO Shaft Parts Identification...5352
      Mid PTO Shaft Disassembly...5353
      Mid PTO Shaft Inspection...5355
      Mid PTO Shaft Assembly...5356
      Front Wheel Driveshaft Assembly...5358
      Pinion Shaft Assembly...5361
      Differential Assembly...5363
      Rear PTO Group Assembly...5371
      Range Shifter Shaft Group Assembly...5378
      Middle Case/Output Shaft Group Assembly...5387
    FRONT AXLE...5392
      Removal And Installation...5392
    AXLE AND DIFFERENTIAL...5394
      Troubleshooting Chart...5394
      Gear Case Cover Parts Identification...5395
      Gear Case Cover Disassembly...5396
      Gear Case Cover Inspection...5399
      Axle Case Group Parts Identification...5400
      Axle Case Group Disassembly...5401
      Axle Case Group Inspection...5407
      Axle Support Removal...5408
      Pinion Shaft Removal...5410
      Pinion Shaft Parts Identification...5411
      Pinion Shaft Disassembly...5412
      Pinion Shaft Inspection...5412
      Differential Removal...5413
      Differential Parts Identification...5414
      Differential Disassembly...5415
      Differential Inspection...5418
      Differential Assembly...5419
      Differential Installation...5423
      Pinion Shaft Assembly...5424
      Pinion Shaft Installation...5425
      Axle Support Installation...5427
      Axle Case Group Assembly...5429
    STEERING AXLE ADJUSTMENT...5440
      Toe-In Checking...5440
      Toe-In Adjustment...5440
      Rocking Force...5440
      Steering Angle Adjustment...5441
    SEPARATING THE TRACTOR...5442
      Procedure...5442
  MAINFRAME...5450
    OPERATOR SEAT...5452
      Removal And Installation...5452
    CONSOLE COVER...5454
      Left Side Removal And Installation...5454
      Right Side Removal And Installation...5455
    HYDROSTATIC TRANSMISSION CASE...5456
      Removal And Installation...5456
    REAR PTO CONTROL...5458
      Linkage Removal And Installation...5458
      Disassembly And Assembly...5458
    MID PTO CONTROL...5460
      Linkage Removal And Installation...5460
      Linkage Disassembly And Assembly...5460
    SPLASH BOARD...5462
      Removal And Installation...5462
    FLOORMAT...5464
      Removal And Installation...5464
    FLOOR PLATE...5466
      Removal And Installation (Left Side)...5466
      Removal And Installation (Right Side)...5468
    ENGINE COVER...5470
      Gas Cylinder Removal And Installation...5470
      Removal And Installation...5470
    ENGINE SIDE COVER...5472
      Removal And Installation...5472
    FENDER ASSEMBLY...5474
      Removal And Installation...5474
    FENDER...5478
      Removal And Installation...5478
    FIREWALL...5480
      Removal And Installation...5480
    ROPS...5482
      Removal And Installation...5482
    PTO SAFETY SHIELD...5484
      Removal And Installation...5484
    DRAW BAR...5486
      Removal And Installation...5486
    DRAW BAR ASSEMBLY...5488
      Removal And Installation...5488
    THREE POINT HITCH LOWER LINKS...5490
      Left Side Removal And Installation...5490
      Right Side Removal And Installation...5492
      Top Link Assembly Removal And Installation...5493
    FUEL TANK...5494
      Removal And Installation...5494
  ELECTRICAL SYSTEM...5496
    ELECTRICAL SCHEMATICS...5498
    ELECTRICAL SYSTEM INFORMATION...5499
      Glossary Of Electrical Symbols...5499
      Electrical Component Location...5502
      Troubleshooting...5503
      Description...5504
      Fuse And Relay Location - Engine Compartment...5504
      Fuse And Relay Location - Instrument Panel...5505
    BATTERY...5507
      Removing And Installing Battery...5507
      Battery Maintenance...5508
      Using A Booster Battery (Jump Starting)...5509
    ALTERNATOR...5511
      Belt Adjustment...5511
      Belt Replacement...5511
      Charging System Inspection...5512
      Alternator Voltage Testing...5513
      Low Voltage Testing...5513
      High Voltage Testing...5514
      Removal And Installation...5515
      Parts Identification...5516
    STARTER...5517
      Testing...5517
      Removal And Installation...5518
      Parts Identification...5519
    HOOD LIGHTS...5521
      Removal And Installation...5521
      Bulb Removal And Installation...5521
    REAR LIGHTS...5523
      Removal And Installation...5523
      Bulb Removal And Installation...5524
    SEAT SENSOR...5525
      Removal And Installation...5525
    FUEL LEVEL SENDER...5527
      Removal And Installation...5527
    INSTRUMENT PANEL...5529
      Removal And Installation...5529
    PTO SWITCHES...5531
      Removal And Installation...5531
      Adjustment...5531
    HORN...5533
      Removal And Installation...5533
    CRUISE CONTROL...5535
      Inspection And Maintenance...5535
      Adjusting The Cruise Control Tension...5535
  ENGINE SERVICE...5537
    ENGINE INFORMATION...5543
      Description...5543
      Specifications (CT225, Engine Model 3A139LWBC)...5544
      Cylinder Head...5544
      Valves...5544
      Valve Timing...5544
      Cylinder...5545
      Valve Springs...5545
      Rocker Arms...5545
      Tappet...5545
      Camshaft...5546
      Timing Gear...5546
      Piston Rings...5547
      Connecting Rods...5547
      Crankshaft...5548
      Oil Pump...5549
      Thermostat...5549
      Radiator...5549
      Fuel Injection Pump...5550
      Fuel Injection Nozzles...5550
      Engine Bolt Torque...5551
      Specifications (CT230, Engine Model 3A150LWBC)...5552
      Cylinder Head...5552
      Valves...5552
      Valve Timing...5553
      Cylinder...5553
      Valve Springs...5553
      Rocker Arms...5553
      Tappet...5553
      Camshaft...5554
      Timing Gear...5554
      Piston Rings...5555
      Connecting Rod...5555
      Crankshaft...5556
      Oil Pump...5557
      Thermostat...5557
      Radiator...5557
      Fuel Injection Pump...5558
      Fuel Injection Nozzle...5558
      Engine Bolt Torque...5559
      Specifications (CT235, Engine Model 3A165LWH)...5560
      Cylinder Head...5560
      Valves...5560
      Valve Timing...5560
      Cylinder...5561
      Valve Springs...5561
      Rocker Arms...5561
      Tappet...5561
      Camshaft...5562
      Timing Gear...5562
      Piston Rings...5563
      Connecting Rods...5563
      Crankshaft...5564
      Oil Pump...5565
      Thermostat...5565
      Radiator...5565
      Fuel Injection Pump...5566
      Fuel Injection Nozzles...5566
      Engine Bolt Torque...5567
      Troubleshooting...5568
      Engine Removal And Installation...5571
      Compression - Checking...5577
    ENGINE SPEED CONTROL...5579
      Cable Removal And Installation...5579
      Lever Removal And Installation...5581
    SPARK ARRESTOR MUFFLER...5583
      Removal And Installation...5583
    AIR CLEANER...5585
      Removal And Installation (CT225 & CT230)...5585
      Bracket Removal And Installation...5585
      Removal And Installation (CT235)...5586
    ENGINE COOLING SYSTEM...5587
      Description...5587
      Radiator Removal And Installation (CT 225 & CT 230)...5588
      Radiator Removal And Installation (CT 235)...5592
      Water Pump Removal And Installation...5596
      Water Pump Disassembly And Assembly...5596
      Thermostat Housing Removal And Installation...5597
      Testing The Thermostat...5597
    LUBRICATION SYSTEM...5599
      Description...5599
      Oil Pan Removal And Installation...5600
      Oil Pump Removal And Installation...5600
      Oil Pump Inspection...5601
      Engine Oil Pressure - Testing...5602
      Oil Filter...5602
    FUEL SYSTEM...5603
      Description...5603
      Fuel Camshaft Removal And Installation...5604
      Fuel Shutoff Solenoid Checking...5604
      Fuel Shutoff Solenoid Removal And Installation...5605
      Fuel Injection Pump Removal And Installation (CT 225 & CT 230)...5605
      Fuel Injection Pump Removal And Installation (CT 235)...5610
      Fuel Injection Pump Timing (All Models)...5614
      Fuel Injector Removal And Installation (CT 225 & CT 230)...5616
      Fuel Injector Removal And Installation (CT 235)...5618
      Fuel Injector Nozzle Pressure - Checking...5619
      Nozzle Spray Condition...5620
      Valve Seat Tightness...5620
      Bleeding The Fuel System...5621
    CYLINDER HEAD...5623
      Glow Plug - Testing (CT 225)...5623
      Glow Plug - Testing (CT 230 & CT 235)...5623
      Glow Plug Removal And Installation (CT 225)...5624
      Glow Plug Removal And Installation (CT 230 & CT 235)...5625
      Valve Clearance Adjustment...5626
      Valve Timing - Checking...5626
      Cylinder Head Removal And Installation...5627
      Cylinder Head Bolt Tightening Procedure...5630
      Cylinder Head Disassembly And Assembly...5631
      Cylinder Head Servicing...5631
      Cylinder Head Top Clearance...5632
      Valve Guide - Checking...5632
      Reconditioning The Valve And Valve Seat...5634
      Valve Spring...5635
      Valve Tappets...5636
      Rocker Arm And Shaft - Checking...5636
    CRANKSHAFT AND PISTONS...5637
      Piston And Connecting Rod Removal And Installation...5637
      Piston And Connecting Rod - Servicing...5639
      Cylinder Bore - Checking...5641
      Connecting Rod - Alignment...5641
      Crankshaft And Bearings Removal And Installation...5642
      Crankshaft And Bearings - Servicing...5644
    CAMSHAFT AND TIMING GEARS...5647
      Timing Gearcase Cover Removal And Installation...5647
      Timing Gears Backlash - Checking...5649
      Idler Gear And Shaft Removal And Installation...5650
      Camshaft - Servicing...5652
      Idler Gear And Shaft - Servicing...5653
    FLYWHEEL AND HOUSING...5655
      Flywheel Removal And Installation...5655
      Flywheel Housing Removal And Installation...5655
    FAN...5657
      Removal And Installation...5657
    CLUTCH ASSEMBLY...5659
      Removal And Installation...5659
      Clutch Disc Inspection...5659
      Pressure Plate Inspection...5660
      Clutch Pedal Play Adjustment...5660
      Clutch Pedal Stop bolt Adjustment...5660
    CLUTCH HOUSING...5661
      Removal And Installation...5661
      Parts Identification...5665
      Disassembly...5666
      Inspection...5670
      Assembly...5672
  SPECIFICATIONS...5677
    CT225 SPECIFICATIONS...5679
      Dimensions (Standard Machine)...5679
      Dimensions (With Optional Loader)...5680
      Performance...5681
      Controls...5681
      Engine...5682
      Hydraulic System...5682
      Electrical...5682
      Power Take-Off (PTO) System (Rear-PTO)...5683
      Power Take-Off (PTO) System (Mid-PTO Optional)...5683
      Drive System...5683
      Steering...5683
      Capacities...5684
      Tires...5684
      Loader (If Equipped)...5684
    CT230 SPECIFICATIONS...5685
      Dimensions (Standard Machine)...5685
      Dimensions (With Optional Loader)...5686
      Performance...5687
      Controls...5687
      Engine...5688
      Hydraulic System...5688
      Electrical...5688
      Power Take-Off (PTO) System (Rear-PTO)...5689
      Power Take-Off (PTO) System (Mid-PTO Optional)...5689
      Drive System...5689
      Steering...5689
      Capacities...5690
      Tires...5690
      Loader (If Equipped)...5690
    CT235 SPECIFICATIONS...5691
      Dimensions (Standard Machine)...5691
      Dimensions (With Optional Loader)...5692
      Performance...5693
      Controls...5693
      Engine...5694
      Hydraulic System...5694
      Electrical...5694
      Power Take-Off (PTO) System (Rear-PTO)...5695
      Power Take-Off (PTO) System (Mid-PTO Optional)...5695
      Drive System...5695
      Steering...5695
      Capacities...5696
      Tires...5696
      Loader (If Equipped)...5696
    HYDRAULIC FLUID SPECIFICATIONS...5697
      Specifications...5697
    CONVERSIONS...5699
      Decimal And Millimeter Equivalent Chart...5699
      U.S. To Metric Conversion Chart...5700
    TORQUE SPECIFICATIONS FOR BOLTS...5701
      Torque For General SAE Bolts...5701
      Torque For General Metric Bolts...5702
    FUEL, COOLANT AND LUBRICANTS (ALL MODELS)...5703
      Chart...5703
  SERVICE MANUAL REVISIONS...5705
    Revision No: CT225, CT230 & CT235-1...5705
    Revision No: CT225, CT230 & CT235-2...5707
6987029 (6-11) - CT225, CT230, CT235 Compact Tractor Service Manual...5709
  MAINTENANCE SAFETY...5711
  CONTENTS...5713
  FOREWORD...5715
    FOREWORD...5717
    SAFETY INSTRUCTIONS...5720
      Use Safety Rules...5721
      Safety Rules For Power Take-Off (PTO) Driven Implements...5722
      Compact Tractor Requirements and Capabilities...5722
    FIRE PREVENTION...5723
      Maintenance...5723
      Operation...5723
      Electrical...5723
      Hydraulic System...5723
      Fueling...5723
      Starting...5723
      Spark Arrester Exhaust System...5723
      Welding And Grinding...5724
      Fire Extinguishers...5724
    SERIAL NUMBER LOCATIONS...5725
      Compact Tractor Serial Number...5725
      Engine Serial Number...5725
      Loader Serial Number (Optional)...5725
    DELIVERY REPORT...5727
    COMPACT TRACTOR IDENTIFICATION...5728
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...5729
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...5730
  SAFETY & MAINTENANCE...5731
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...5735
      Procedure...5735
    ENGINE COVER...5737
      Opening And Closing...5737
    SEAT BELT...5739
      Inspection And Maintenance...5739
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...5741
      Loading And Unloading...5741
      Fastening...5742
    TOWING THE COMPACT TRACTOR...5743
      Procedure...5743
    AXLE TOE IN...5745
      Inspection And Maintenance...5745
    SERVICE SCHEDULE...5747
      Chart...5747
    AIR CLEANER SERVICE...5749
      Replacing Filter Element...5749
    ENGINE COOLING SYSTEM...5751
      Checking Level...5751
      Cleaning...5752
      Hoses And Clamps...5753
      Removing And Replacing Coolant...5753
    FUEL SYSTEM...5755
      Fuel Specifications...5755
      Biodiesel Blend Fuel...5755
      Filling The Fuel Tank...5756
      Fuel Filter...5757
      Removing Air From The Fuel System...5758
      Filling A Portable Fuel Container...5758
    ENGINE LUBRICATION SYSTEM...5759
      Checking And Adding Engine Oil...5759
      Engine Oil Chart...5759
      Removing And Replacing Oil And Filter...5760
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...5763
      Checking And Adding Fluid...5763
      Transmission / Differential Fluid Chart...5763
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...5764
      Removing And Replacing Hydraulic / Transmission Fluid...5765
      Hoses And Clamps...5765
    FRONT AXLE...5767
      Checking And Adding Lubricant...5767
      Removing And Replacing Lubricant...5768
      Axle Pivot...5768
    SPARK ARRESTER MUFFLER...5769
      Cleaning Procedure...5769
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...5771
      Storage...5771
      Return To Service...5772
    ALTERNATOR BELT...5773
      Belt Adjustment...5773
      Belt Replacement...5773
    LUBRICATING THE COMPACT TRACTOR...5775
      Lubrication Locations...5775
    TIRE MAINTENANCE...5779
      Front Wheel Nuts / Bolts...5779
      Rear Wheel Nuts...5779
      Mounting...5779
    PIVOT PINS...5781
      Inspection And Maintenance...5781
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...5783
      Inspection And Maintenance...5783
    SAFETY INTERLOCK SYSTEM (OPERATING)...5785
      Inspection And Maintenance...5785
    PARKING BRAKE SYSTEM...5787
      Inspection And Maintenance...5787
    BRAKE SYSTEM...5789
      Inspection And Maintenance...5789
      Adjusting...5790
    TRAVEL CONTROL PEDAL...5791
      Inspection And Maintenance...5791
      Adjustment Procedure...5791
    CRUISE CONTROL...5793
      Inspection And Maintenance...5793
      Adjusting The Cruise Control Tension...5793
    CLUTCH SYSTEM...5795
      Inspection And Maintenance...5795
      Adjusting...5795
      Draining Water From Clutch Housing...5796
    BOB-TACH (HAND LEVER)...5797
      Inspection And Maintenance...5797
  HYDRAULIC SYSTEM...5799
    HYDRAULIC / HYDROSTATIC SCHEMATICS...5803
    HYDRAULIC SYSTEM INFORMATION...5805
      Glossary Of Hydraulic / Hydrostatic Symbols For Compact Tractors...5805
      Troubleshooting The Hydraulic Circuit...5809
      Troubleshooting The Joystick Valve Circuit...5809
      Troubleshooting The Power Lift Circuit...5810
      Troubleshooting The Steering Circuit...5811
    MAIN RELIEF VALVE...5813
      Testing Information...5813
      Testing And Adjusting The Main Relief Valve...5813
    HYDRAULIC PUMP...5819
      Removal And Installation...5819
      Parts Identification...5822
      Disassembly...5823
      Assembly...5827
    STEERING VALVE...5831
      Removal And Installation...5831
      Parts Identification...5832
      Disassembly...5833
      Inspection...5838
      Assembly...5838
    STEERING CYLINDER...5845
      Removal And Installation...5845
      Parts Identification...5847
      Disassembly And Assembly...5848
    RIGHT JOYSTICK (IF EQUIPPED)...5849
      Removal And Installation...5849
      Parts Identification...5852
      Disassembly And Assembly...5853
      Adjustment...5855
    RIGHT JOYSTICK VALVE (IF EQUIPPED)...5857
      Removal And Installation...5857
      Parts Identification...5860
      Disassembly...5861
      Inspection...5865
      Assembly...5865
    HYDRAULIC FILTER...5869
      Description...5869
      Filter Bracket Removal And Installation...5869
    OIL COOLER...5871
      Removal And Installation...5871
    THREE POINT HITCH HOUSING...5873
      Removal And Installation...5873
    AUXILIARY CONTROL VALVE...5875
      Inlet Valve Section Disassembly And Assembly...5875
      No. 1 Valve Section Parts Identification...5878
      No. 1 Valve Section Disassembly And Assembly...5879
      No. 2 Valve Section Parts Identification...5885
      No. 2 Valve Section Disassembly And Assembly...5886
    ROCK SHAFT...5893
      Removal And Installation...5893
      Inspection...5895
    MLS VALVE...5897
      Removal And Installation...5897
      Parts Identification...5898
      Disassembly And Assembly...5899
      Adjustment...5908
    THREE POINT CYLINDER...5911
      Disassembly And Assembly...5911
      Inspection...5914
    THREE POINT CYLINDER CONTROL...5917
      Disassembly And Assembly...5917
    CYLINDER (LIFT) (EARLY MODELS)...5923
      Testing...5923
      Removal And Installation...5923
      Parts Identification...5926
      Disassembly...5927
      Assembly...5929
    CYLINDER (LIFT) (LATE MODELS)...5933
      Testing...5933
      Removal And Installation...5933
      Parts Identification...5936
      Disassembly...5937
      Assembly...5939
    CYLINDER (TILT) (EARLY MODELS)...5943
      Testing...5943
      Removal And Installation...5943
      Parts Identification...5945
      Disassembly...5946
      Assembly...5948
    CYLINDER (TILT) (LATE MODELS)...5953
      Testing...5953
      Removal And Installation...5953
      Parts Identification...5955
      Disassembly...5956
      Assembly...5958
  HYDROSTATIC SYSTEM...5961
    HYDROSTATIC SYSTEM INFORMATION...5963
      Troubleshooting Chart...5963
    HYDROSTATIC PUMP (CT225 AND CT230)...5965
      Removal And Installation...5965
      Parts Identification...5966
      Disassembly...5967
      Inspection...5979
      Assembly...5981
      Hydrostatic Pump Start-Up...5992
    HYDROSTATIC PUMP (CT235)...5993
      Removal And Installation...5993
      Parts Identification...5994
      Disassembly...5995
      Inspection...6007
      Assembly...6009
      Hydrostatic Pump Start-Up...6021
    HYDROSTATIC PUMP TESTING...6023
      Charge Pressure Testing...6023
      Drive Relief Information...6024
      Forward Drive Relief Testing...6025
      Reverse Drive Relief Testing...6026
    TRAVEL PEDAL...6027
      Removal And Installation...6027
  DRIVE SYSTEM...6029
    SERVICE BRAKE...6033
      Troubleshooting Chart...6033
      Description...6034
      Brake Pedal Clearance Adjustment...6034
      Stop Switch Gap Adjustment...6035
    BRAKE PEDAL ASSEMBLY...6037
      Removal And Installation...6037
    DRIVESHAFT...6041
      Removal And Installation...6041
    AXLE CASE...6043
      Removal And Installation...6043
      Parts Identification...6045
      Disassembly And Assembly...6046
    BRAKE CASE...6051
      Removal And Installation...6051
      Parts Identification...6053
      Disassembly And Assembly...6054
      Inspection...6057
    TRANSMISSION...6059
      Troubleshooting Chart...6059
      Middle Case / Output Shaft Group Parts Identification...6060
      Middle Case / Output Shaft Group Disassembly...6061
      Middle Case / Output Shaft Group Inspection...6065
      Range Shifter Shaft Group Parts Identification...6066
      Range Shifter Shaft Group Disassembly...6067
      Range Shifter Shaft Group Inspection...6075
      Rear PTO Group Parts Identification...6076
      Rear PTO Group Disassembly...6077
      Rear PTO Group Inspection...6083
      Differential Parts Identification...6084
      Differential Disassembly...6085
      Differential Inspection...6092
      Pinion Shaft Parts Identification...6093
      Pinion Shaft Disassembly...6094
      Pinion Shaft Inspection...6095
      Front Wheel Driveshaft Parts Identification...6096
      Front Wheel Driveshaft Disassembly...6097
      Front Wheel Driveshaft Inspection...6100
      Mid PTO Shaft Parts Identification...6101
      Mid PTO Shaft Disassembly...6102
      Mid PTO Shaft Inspection...6104
      Mid PTO Shaft Assembly...6105
      Front Wheel Driveshaft Assembly...6107
      Pinion Shaft Assembly...6110
      Differential Assembly...6112
      Rear PTO Group Assembly...6120
      Range Shifter Shaft Group Assembly...6127
      Middle Case / Output Shaft Group Assembly...6136
    FRONT AXLE...6141
      Removal And Installation...6141
    AXLE AND DIFFERENTIAL...6143
      Troubleshooting Chart...6143
      Gear Case Cover Parts Identification...6144
      Gear Case Cover Disassembly...6145
      Gear Case Cover Inspection...6148
      Axle Case Group Parts Identification...6149
      Axle Case Group Disassembly...6150
      Axle Case Group Inspection...6156
      Axle Support Removal...6157
      Pinion Shaft Removal...6159
      Pinion Shaft Parts Identification...6160
      Pinion Shaft Disassembly...6161
      Pinion Shaft Inspection...6161
      Differential Removal...6162
      Differential Parts Identification...6163
      Differential Disassembly...6164
      Differential Inspection...6167
      Differential Assembly...6168
      Differential Installation...6172
      Pinion Shaft Assembly...6173
      Pinion Shaft Installation...6174
      Axle Support Installation...6176
      Axle Case Group Assembly...6178
    STEERING AXLE ADJUSTMENT...6189
      Toe-In Checking...6189
      Toe-In Adjustment...6189
      Rocking Force...6189
      Steering Angle Adjustment...6190
    SEPARATING THE TRACTOR...6191
      Procedure...6191
  MAINFRAME...6199
    OPERATOR SEAT...6201
      Removal And Installation...6201
    CONSOLE COVER...6203
      Left Side Removal And Installation...6203
      Right Side Removal And Installation...6204
    HYDROSTATIC TRANSMISSION CASE...6205
      Removal And Installation...6205
    REAR PTO CONTROL...6207
      Linkage Removal And Installation...6207
      Disassembly And Assembly...6207
    MID PTO CONTROL...6209
      Linkage Removal And Installation...6209
      Linkage Disassembly And Assembly...6209
    SPLASH BOARD...6211
      Removal And Installation...6211
    FLOOR MAT...6213
      Removal And Installation...6213
    FLOOR PLATE...6215
      Removal And Installation (Left Side)...6215
      Removal And Installation (Right Side)...6217
    ENGINE COVER...6219
      Gas Cylinder Removal And Installation...6219
      Removal And Installation...6219
    ENGINE SIDE COVER...6221
      Removal And Installation...6221
    FENDER ASSEMBLY...6223
      Removal And Installation...6223
    FENDER...6227
      Removal And Installation...6227
    FIREWALL...6229
      Removal And Installation...6229
    ROPS...6231
      Removal And Installation...6231
    PTO SAFETY SHIELD...6233
      Removal And Installation...6233
    DRAW BAR...6235
      Removal And Installation...6235
    DRAW BAR ASSEMBLY...6237
      Removal And Installation...6237
    THREE POINT HITCH LOWER LINKS...6239
      Left Side Removal And Installation...6239
      Right Side Removal And Installation...6241
      Top Link Assembly Removal And Installation...6242
    FUEL TANK...6243
      Removal And Installation...6243
    BOB-TACH (HAND LEVER)...6245
      Description...6245
      Removal And Installation...6245
      Parts Identification...6246
      Lever And Wedge Disassembly And Assembly...6247
  ELECTRICAL SYSTEM & ANALYSIS...6249
    ELECTRICAL SCHEMATICS...6251
    ELECTRICAL SYSTEM INFORMATION...6252
      Glossary Of Electrical Symbols...6252
      Electrical Component Location...6255
      Troubleshooting...6256
      Description...6257
      Fuse And Relay Location - Engine Compartment...6257
      Fuse And Relay Location - Instrument Panel...6258
    BATTERY...6260
      Removing And Installing Battery...6260
      Battery Maintenance...6261
      Using A Booster Battery (Jump Starting)...6262
    ALTERNATOR...6264
      Belt Adjustment...6264
      Belt Replacement...6264
      Charging System Inspection...6265
      Alternator Voltage Testing...6266
      Low Voltage Testing...6266
      High Voltage Testing...6267
      Removal And Installation...6268
      Parts Identification...6269
    STARTER...6270
      Testing...6270
      Removal And Installation...6271
      Parts Identification...6272
    HOOD LIGHTS...6274
      Removal And Installation...6274
      Bulb Removal And Installation...6274
    REAR LIGHTS...6276
      Removal And Installation...6276
      Bulb Removal And Installation...6277
    SEAT SENSOR...6278
      Removal And Installation...6278
    FUEL LEVEL SENDER...6280
      Removal And Installation...6280
    INSTRUMENT PANEL...6282
      Removal And Installation...6282
    PTO SWITCHES...6284
      Removal And Installation...6284
      Adjustment...6284
    HORN...6286
      Removal And Installation...6286
  ENGINE SERVICE...6288
    ENGINE INFORMATION (CT225, ENGINE MODEL 3A139lWBC)...6292
      Description...6292
      Specifications...6293
      Troubleshooting...6301
      Engine Removal And Installation...6304
      Compression - Checking...6310
    ENGINE INFORMATION (CT230, ENGINE MODEL 3A150lWBC)...6312
      Description...6312
      Specifications...6313
    ENGINE INFORMATION (CT235, ENGINE MODEL 3A165lWh)...6322
      Description...6322
      Specifications...6323
    ENGINE SPEED CONTROL...6332
      Cable Removal And Installation...6332
      Lever Removal And Installation...6334
    SPARK ARRESTER MUFFLER...6336
      Removal And Installation...6336
    AIR CLEANER (CT225 AND CT230)...6338
      Removal And Installation...6338
      Bracket Removal And Installation...6338
    AIR CLEANER (CT235)...6340
      Removal And Installation...6340
    ENGINE COOLING SYSTEM (CT225 AND CT230)...6342
      Description...6342
      Radiator Removal And Installation...6343
      Water Pump Removal And Installation...6347
      Water Pump Disassembly And Assembly...6347
      Thermostat Housing Removal And Installation...6348
      Testing The Thermostat...6348
    ENGINE COOLING SYSTEM (CT235)...6350
      Radiator Removal And Installation...6350
    LUBRICATION SYSTEM...6354
      Description...6354
      Oil Pan Removal And Installation...6355
      Oil Pump Removal And Installation...6355
      Oil Pump Inspection...6356
      Engine Oil Pressure - Testing...6357
      Oil Filter...6357
    FUEL SYSTEM...6358
      Description...6358
      Fuel Camshaft Removal And Installation...6359
      Fuel Shutoff Solenoid Checking...6359
      Fuel Shutoff Solenoid Removal And Installation...6360
      Fuel Injection Pump Removal And Installation (CT225 And CT230)...6360
      Fuel Injection Pump Removal And Installation (CT235)...6365
      Fuel Injection Pump Timing (All Models)...6369
      Fuel Injector Removal And Installation (CT225 And CT230)...6372
      Fuel Injector Removal And Installation (CT235)...6373
      Fuel Injector Nozzle Pressure - Checking...6375
      Nozzle Spray Condition...6376
      Valve Seat Tightness...6376
      Bleeding The Fuel System...6377
    CYLINDER HEAD...6378
      Glow Plug - Testing (CT225)...6378
      Glow Plug - Testing (CT230 And CT235)...6378
      Glow Plug Removal And Installation (CT225)...6379
      Glow Plug Removal And Installation (CT230 And CT235)...6380
      Valve Clearance Adjustment...6381
      Valve Timing - Checking...6381
      Cylinder Head Removal And Installation...6382
      Cylinder Head Bolt Tightening Procedure...6385
      Cylinder Head Disassembly And Assembly...6386
      Cylinder Head Servicing...6386
      Cylinder Head Top Clearance...6387
      Valve Guide - Checking...6387
      Reconditioning The Valve And Valve Seat...6389
      Valve Spring...6390
      Valve Tappets...6391
      Rocker Arm And Shaft - Checking...6391
    CRANKSHAFT AND PISTONS...6392
      Piston And Connecting Rod Removal And Installation...6392
      Piston And Connecting Rod - Servicing...6394
      Cylinder Bore - Checking...6397
      Connecting Rod - Alignment...6397
      Crankshaft And Bearings Removal And Installation...6398
      Crankshaft And Bearings - Servicing...6400
    CAMSHAFT AND TIMING GEARS...6404
      Timing Gearcase Cover Removal And Installation...6404
      Timing Gears Backlash - Checking...6406
      Idler Gear And Shaft Removal And Installation...6407
      Camshaft - Servicing...6409
      Idler Gear And Shaft - Servicing...6410
    FLYWHEEL AND HOUSING...6412
      Flywheel Removal And Installation...6412
      Flywheel Housing Removal And Installation...6412
    FAN...6414
      Removal And Installation...6414
    CLUTCH ASSEMBLY...6416
      Removal And Installation...6416
      Clutch Disc Inspection...6416
      Pressure Plate Inspection...6417
      Clutch Pedal Play Adjustment...6417
      Clutch Pedal Stop bolt Adjustment...6417
    CLUTCH HOUSING...6418
      Removal And Installation...6418
      Parts Identification...6422
      Disassembly...6423
      Inspection...6427
      Assembly...6429
  SPECIFICATIONS...6434
    CT225 SPECIFICATIONS...6436
      Machine Dimensions (Standard Machine)...6436
      Dimensions (With Optional Loader)...6437
      Performance...6438
      Controls...6438
      Engine...6439
      Hydraulic System...6439
      Electrical...6439
      Power Take-Off (PTO) System (Rear-PTO)...6440
      Power Take-Off (PTO) System (Mid-PTO Optional)...6440
      Drive System...6440
      Steering...6440
      Capacities...6441
      Tires...6441
      Loader (If Equipped)...6441
    CT230 SPECIFICATIONS...6442
      Machine Dimensions (Standard Machine)...6442
      Dimensions (With Optional Loader)...6443
      Performance...6444
      Controls...6444
      Engine...6445
      Hydraulic System...6445
      Electrical...6445
      Power Take-Off (PTO) System (Rear-PTO)...6446
      Power Take-Off (PTO) System (Mid-PTO Optional)...6446
      Drive System...6446
      Steering...6446
      Capacities...6447
      Tires...6447
      Loader (If Equipped)...6447
    CT235 SPECIFICATIONS...6448
      Machine Dimensions (Standard Machine)...6448
      Dimensions (With Optional Loader)...6449
      Performance...6450
      Controls...6450
      Engine...6451
      Hydraulic System...6451
      Electrical...6451
      Power Take-Off (PTO) System (Rear-PTO)...6452
      Power Take-Off (PTO) System (Mid-PTO Optional)...6452
      Drive System...6452
      Steering...6452
      Capacities...6453
      Tires...6453
      Loader (If Equipped)...6453
    HYDRAULIC FLUID SPECIFICATIONS...6454
      Specifications...6454
    CONVERSIONS...6456
      Decimal And Millimeter Equivalent Chart...6456
      U.S. To Metric Conversion Chart...6457
    TORQUE SPECIFICATIONS FOR BOLTS...6458
      Torque For General SAE Bolts...6458
      Torque For General Metric Bolts...6459
    FUEL, COOLANT AND LUBRICANTS (ALL MODELS)...6460
      Chart...6460
  ALPHABETICAL INDEX...6462
  SERVICE MANUAL REVISION...6464
    Revision No: CT225, CT230, CT235 - 1...6464
    Revision No: CT225, CT230, CT235 - 2...6466
    Revision No: CT225, CT230, CT235 - 3...6468
6987062 (3-10) - CT122 Compact Tractor Operation & Maintenance Manual...6470
  OPERATOR SAFETY WARNINGS...6472
  CONTENTS...6474
  FOREWORD...6476
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...6478
    REGULAR MAINTENANCE ITEMS...6478
    SERIAL NUMBER LOCATIONS...6479
      Compact Tractor Serial Number...6479
      Engine Serial Number...6479
      Loader Serial Number (Optional)...6480
    DELIVERY REPORT...6480
    COMPACT TRACTOR IDENTIFICATION...6481
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...6482
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...6483
    FEATURES, ACCESSORIES AND ATTACHMENTS...6484
      Standard Items...6484
      Options And Accessories...6484
      Loader (Optional)...6484
      Implements - Three-Point Hitch...6484
      Implements - Mid Mount...6484
      Implements - Front Mount...6484
  SAFETY & TRAINING RESOURCES...6486
    SAFETY INSTRUCTIONS...6488
      Before Operation...6488
      Safe Operation Is The Operator’s Responsibility...6489
      Safe Operation Needs A Qualified Operator...6489
      Use Safety Rules...6490
      Avoid Silica Dust...6490
      Safety Rules For Power Take-Off (PTO) Driven Implements...6491
      Compact Tractor Requirements and Capabilities...6491
    FIRE PREVENTION...6492
      Maintenance...6492
      Operation...6492
      Electrical...6492
      Hydraulic System...6492
      Fueling...6492
      Starting...6492
      Spark Arrestor Exhaust System...6492
      Welding And Grinding...6493
      Fire Extinguishers...6493
    MACHINE SIGNS (DECALS)...6494
    PUBLICATIONS AND TRAINING RESOURCES...6496
  OPERATING INSTRUCTIONS...6498
    OPERATOR CONTROLS AND INSTRUMENT PANELS...6502
      Overview...6502
      Instrument Panel...6502
      Floor Controls...6503
      Right Console...6504
      Left Console...6504
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...6505
      Safety Interlock System (Neutral Start)...6505
    SAFETY INTERLOCK SYSTEM (OPERATING)...6506
      Safety Interlock System (Operating)...6506
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...6507
      ROPS Position...6507
      Raising And Lowering The ROPS...6507
    ENGINE SPEED CONTROL LEVER...6508
      Operation...6508
    PARKING BRAKE...6509
      Operation...6509
    BRAKE PEDALS...6510
      Operation...6510
    CLUTCH PEDAL...6511
      Operation...6511
    TRAVEL CONTROL PEDAL...6512
      Operation...6512
    SPEED RANGE LEVER...6512
      Operation...6512
    DIFFERENTIAL LOCK PEDAL...6513
      Description...6513
      Operation...6513
    CRUISE CONTROL LEVER...6514
      Description...6514
      Engaging...6514
      Disengaging...6514
    FRONT WHEEL ASSIST (4WD) LEVER...6515
      Description...6515
      Operation...6515
    STEERING WHEEL...6516
      Operation...6516
    LOADER CONTROLS (IF EQUIPPED)...6517
      Description...6517
      Loader Lift Operation...6517
      Loader Arms Float Position...6517
      Loader Tilt Operation...6517
      Joystick Lock Lever...6518
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...6518
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...6519
      Description...6519
      Rear (Remote) Auxiliary Hydraulics Operation...6519
      Function Chart...6519
      Hydraulic Couplers (If Equipped)...6520
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...6520
    DRAWBAR...6521
      Description...6521
      Adjusting Length...6521
    THREE-POINT HITCH...6522
      Description...6522
      Raising...6522
      Lowering...6522
      Operation...6522
      Three-Point Hitch Lowering Speed / Lock Valve...6523
    POWER TAKE-OFF (PTO)...6524
      Description...6524
      Engaging PTO...6524
      Disengaging PTO...6524
    DAILY INSPECTION...6525
      Daily Inspection And Maintenance...6526
    PRE-STARTING PROCEDURE...6527
      Entering The Compact Tractor...6527
      Seat Adjustment...6527
      Seat Belt Adjustment...6528
    STARTING THE ENGINE...6529
      Key Switch...6529
      Cold Temperature Starting...6530
      Warming The Hydraulic / Hydrostatic System...6530
    MONITORING THE INSTRUMENT PANEL...6531
      Procedure...6531
    STOPPING THE COMPACT TRACTOR...6532
      Procedure...6532
    ATTACHMENTS...6533
      Choosing The Correct Bucket...6533
      Pallet Forks...6533
      Choosing The Correct Bucket...6534
      Installing And Removing The Attachment (Pin-On)...6535
      Ballast...6536
      Tires...6536
      Installing And Removing The Attachment (Bob-Tach)...6538
      Ballast...6540
      Tires...6540
    IMPLEMENT...6542
      Choosing The Correct Implement...6542
      Installing And Removing Pull Type Implements...6543
      Installing And Removing Three-Point Hitch Mounted Implements...6547
      Lifting Link Adjustment...6551
      Top Link Adjustment...6552
      Sway Bar Adjustment...6552
    POWER TAKE-OFF (PTO)...6553
      Installing And Removing The Rear-PTO...6553
      Installing And Removing The Mid-PTO...6556
    BALLAST (OPTIONAL)...6558
      Front Ballast...6558
      Rear Ballast...6559
    OPERATING PROCEDURE...6560
      Operating Compact Tractor With Loader Installed...6560
      Inspect The Work Area...6560
      Basic Operating Instructions...6560
      Operating With A Full Bucket And Rear Ballast...6560
      Operating With An Empty Bucket And Rear Ballast...6561
      Filling And Emptying The Bucket...6562
      Leveling The Ground Using Float...6563
      Backfilling...6563
      Towing Equipment With The Compact Tractor...6564
      Safety Chains...6565
      Operating The Three-Point Hitch Implement...6566
      Safety Rules For PTO Operation...6568
      Operating The Rear-PTO...6569
      Operating The Mid-PTO...6572
    TOWING THE COMPACT TRACTOR...6575
      Procedure...6575
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...6576
      Loading And Unloading...6576
      Fastening...6577
  LOADER SYSTEM...6578
    LOADER INSTALLATION...6580
      Description...6580
      Installing Loader Mounting Brackets...6580
    LOADER INSTALLATION AND REMOVAL...6584
      Installing The Loader To The Compact Tractor...6584
      Ballast...6587
      Removing The Loader...6588
  PREVENTIVE MAINTENANCE...6592
    MAINTENANCE SAFETY...6596
    SERVICE SCHEDULE...6598
      Chart...6598
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...6599
      Inspection And Maintenance...6599
    SAFETY INTERLOCK SYSTEM (OPERATING)...6600
      Inspection And Maintenance...6600
    SEAT BELT...6601
      Inspection And Maintenance...6601
    BACK-UP ALARM SYSTEM...6602
      Description...6602
      Inspecting...6602
      Adjusting Switch Position...6602
    PARKING BRAKE SYSTEM...6603
      Inspection And Maintenance...6603
    BRAKE SYSTEM...6605
      Inspection And Maintenance...6605
      Adjusting...6606
    TRAVEL CONTROL PEDAL...6607
      Inspection And Maintenance...6607
    CRUISE CONTROL...6607
      Inspection And Maintenance...6607
    PTO LEVER (REAR)...6608
      Inspection And Maintenance...6608
    PTO LEVER (MID) (IF EQUIPPED)...6609
      Inspection And Maintenance...6609
    THREE-POINT HITCH POSITION LEVER...6609
      Inspection And Maintenance...6609
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...6609
      Inspection And Maintenance...6609
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...6609
      Inspection And Maintenance...6609
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...6610
      Description...6610
    ENGINE COVER...6611
      Opening And Closing...6611
    ENGINE SIDE PANEL...6612
      Removal And Installation...6612
    AIR CLEANER SERVICE...6613
      Replacing Filter Element...6613
    CLUTCH SYSTEM...6614
      Inspection And Maintenance...6614
      Adjusting...6614
      Draining Water From Clutch Housing...6615
    FUEL SYSTEM...6616
      Fuel Specifications...6616
      Biodiesel Blend Fuel...6616
      Filling The Fuel Tank...6617
      Fuel Filter...6618
      Removing Air From The Fuel System...6619
      Filling A Portable Fuel Container...6619
    ENGINE LUBRICATION SYSTEM...6620
      Checking And Adding Engine Oil...6620
      Engine Oil Chart...6620
      Removing And Replacing Oil And Filter...6620
    ENGINE COOLING SYSTEM...6622
      Checking Level...6622
      Cleaning...6623
      Hoses And Clamps...6623
      Removing And Replacing Coolant...6624
    ELECTRICAL SYSTEM...6625
      Description...6625
      Fuse And Relay Location (Engine Compartment)...6625
      Fuse And Relay Location (Instrument Panel)...6626
      Battery Maintenance...6626
      Using A Booster Battery (Jump Starting)...6627
      Removing And Installing Battery...6628
    INSTRUMENT PANEL...6629
      Inspection And Maintenance...6629
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...6630
      Checking And Adding Fluid...6630
      Transmission / Differential Fluid Chart...6630
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...6631
      Removing And Replacing Hydraulic/ Hydrostatic / Transmission Fluid...6632
      Hoses And Clamps...6632
    SPARK ARRESTOR MUFFLER...6633
      Cleaning Procedure...6633
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...6634
      Procedure...6634
    TIRE MAINTENANCE...6635
      Front Wheel Nuts / Bolts...6635
      Rear Wheel Nuts...6635
      Mounting...6635
    FRONT AXLE...6636
      Checking And Adding Lubricant...6636
      Removing And Replacing Lubricant...6636
      Axle Pivot...6637
    DIFFERENTIAL LOCK...6637
      Inspection And Maintenance...6637
      Adjustment...6637
    ALTERNATOR BELT...6638
      Belt Adjustment...6638
      Belt Replacement...6638
    LUBRICATING THE COMPACT TRACTOR...6639
      Lubrication Locations...6639
    PIVOT PINS...6642
      Inspection And Maintenance...6642
    BOB-TACH (HAND LEVER)...6643
      Inspection And Maintenance...6643
    AXLE TOE IN...6644
      Inspection And Maintenance...6644
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...6645
      Storage...6645
      Return To Service...6645
    SETTING ENGINE VALVE CLEARANCE...6646
      Description...6646
  MACHINE SIGN TRANSLATIONS...6648
    MACHINE SIGN TRANSLATIONS...6650
      Service Schedule (7125074)...6650
      Warning (7118012)...6653
      Warning (7166857)...6656
      Warning (7118014)...6659
      Warning (7118016)...6660
      Danger (7118017)...6663
      Start Engine (7118011)...6663
      Warning (7125075)...6664
      Warning (7125076)...6664
      Danger / Warning (7147821)...6665
      Warning (7147822)...6666
      Warning (7147823)...6667
      Warning (7147824)...6667
      Warning (7147825)...6668
      Warning (7157847)...6669
      Warning (7157924)...6669
      Caution (7164977)...6669
      Warning (7163196)...6670
      Warning (7160649)...6671
      Warning (7160650)...6671
  SPECIFICATIONS...6672
    COMPACT TRACTOR CAPACITIES...6674
      Compact Tractor Loader Lift Capacity...6674
      Ballast (Rear)...6674
      Three-Point Hitch Specifications...6675
      Towing Weight...6675
      Maximum Drawbar Tongue Weight...6675
      Ballast (Front)...6675
    CT122 SPECIFICATIONS...6676
      Machine Dimensions (Standard Machine)...6676
      Machine Dimensions (With Optional Loader, S/N AL4C00101 & Above and AKP600101 & Above)...6677
      Machine Dimensions (With Optional Loader, S/N A9OY00101 & Above)...6678
      Performance...6679
      Controls...6679
      Engine...6679
      Hydraulic System...6680
      Electrical...6680
      Power Take-Off (PTO) System (Rear-PTO)...6680
      Power Take-Off (PTO) System (Mid-PTO Optional)...6680
      Capacities...6680
      Steering...6680
      Drive System...6681
      Tires...6681
      Loader (If Equipped)...6681
  WARRANTY...6682
    WARRANTY...6684
    WARRANTY...6685
  ALPHABETICAL INDEX...6686
6987064 (3-10) - CT225 Compact Tractor Operation & Maintenance Manual...6688
  OPERATOR SAFETY WARNINGS...6690
  CONTENTS...6692
  FOREWORD...6694
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...6696
    REGULAR MAINTENANCE ITEMS...6696
    SERIAL NUMBER LOCATIONS...6697
      Compact Tractor Serial Number...6697
      Engine Serial Number...6697
      Loader Serial Number (Optional)...6698
    DELIVERY REPORT...6698
    COMPACT TRACTOR IDENTIFICATION...6699
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...6700
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...6701
    FEATURES, ACCESSORIES AND ATTACHMENTS...6702
      Standard Items...6702
      Options And Accessories...6702
      Loader (Optional)...6702
      Implements - Three-Point Hitch...6702
      Implements - Mid-Mount...6702
      Implements - Front Mount...6702
  SAFETY & TRAINING RESOURCES...6704
    SAFETY INSTRUCTIONS...6706
      Before Operation...6706
      Safe Operation Is The Operator’s Responsibility...6707
      Safe Operation Needs A Qualified Operator...6707
      Use Safety Rules...6708
      Avoid Silica Dust...6708
      Safety Rules For Power Take-Off (PTO) Driven Implements...6709
      Compact Tractor Requirements and Capabilities...6709
    FIRE PREVENTION...6710
      Maintenance...6710
      Operation...6710
      Electrical...6710
      Hydraulic System...6710
      Fueling...6710
      Starting...6710
      Spark Arrestor Exhaust System...6710
      Welding And Grinding...6711
      Fire Extinguishers...6711
    MACHINE SIGNS (DECALS)...6712
    PUBLICATIONS AND TRAINING RESOURCES...6714
  OPERATING INSTRUCTIONS...6716
    OPERATOR CONTROLS AND INSTRUMENT PANELS...6720
      Overview...6720
      Instrument Panel...6720
      Floor Controls...6721
      Right Console...6722
      Left Console...6722
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...6723
      Safety Interlock System (Neutral Start)...6723
    SAFETY INTERLOCK SYSTEM (OPERATING)...6724
      Safety Interlock System (Operating)...6724
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...6725
      ROPS Position...6725
      Raising And Lowering The ROPS...6725
    EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)...6726
      Rear Window...6726
    ENGINE SPEED CONTROL LEVER...6726
      Operation...6726
    PARKING BRAKE...6727
      Operation...6727
    BRAKE PEDALS...6728
      Operation...6728
    CLUTCH PEDAL...6729
      Operation...6729
    TRAVEL CONTROL PEDAL...6730
      Operation...6730
    SPEED RANGE LEVER...6730
      Operation...6730
    DIFFERENTIAL LOCK PEDAL...6731
      Description...6731
      Operation...6731
    CRUISE CONTROL LEVER...6732
      Description...6732
      Engaging...6732
      Disengaging...6732
    FRONT WHEEL ASSIST (4WD) LEVER...6733
      Description...6733
      Operation...6733
    STEERING WHEEL...6734
      Operation...6734
    LOADER CONTROLS (IF EQUIPPED)...6736
      Description...6736
      Loader Lift Operation...6736
      Loader Arms Float Position...6736
      Loader Tilt Operation...6736
      Joystick Lock Lever...6737
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...6737
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...6738
      Description...6738
      Rear (Remote) Auxiliary Hydraulics Operation...6738
      Function Chart...6738
      Hydraulic Couplers (If Equipped)...6739
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...6739
    DRAWBAR...6740
      Description...6740
      Adjusting Length...6740
    THREE-POINT HITCH...6741
      Description...6741
      Raising...6741
      Lowering...6741
      Operation...6741
      Three-Point Hitch Lowering Speed / Lock Valve...6742
    POWER TAKE-OFF (PTO)...6743
      Description...6743
      Engaging PTO...6743
      Disengaging PTO...6743
    DAILY INSPECTION...6744
      Daily Inspection And Maintenance...6745
    PRE-STARTING PROCEDURE...6746
      Entering The Compact Tractor...6746
      Seat Adjustment...6746
      Seat Belt Adjustment...6747
    STARTING THE ENGINE...6748
      Key Switch...6748
      Cold Temperature Starting...6749
      Warming The Hydraulic / Hydrostatic System...6749
    MONITORING THE INSTRUMENT PANEL...6749
      Procedure...6749
    STOPPING THE COMPACT TRACTOR...6750
      Procedure...6750
    ATTACHMENTS...6751
      Choosing The Correct Bucket...6751
      Pallet Forks...6751
      Choosing The Correct Bucket...6752
      Installing And Removing The Attachment (Pin-On)...6753
      Ballast...6754
      Tires...6754
      Installing And Removing The Attachment (Bob-Tach)...6756
      Ballast...6758
      Tires...6758
    IMPLEMENT...6760
      Choosing The Correct Implement...6760
      Installing And Removing Pull Type Implements...6761
      Installing And Removing Three-Point Hitch Mounted Implements...6765
      Lifting Link Adjustment...6770
      Top Link Adjustment...6770
      Sway Bar Adjustment...6771
      Extendable Lower Link Adjustment...6771
    POWER TAKE-OFF (PTO)...6772
      Installing And Removing The Rear-PTO...6772
      Installing And Removing The Mid-PTO...6775
    BALLAST (OPTIONAL)...6777
      Front Ballast...6777
      Rear Ballast...6778
    TREAD WIDTH...6779
      Front...6779
      Rear...6779
      Tread Width Chart...6779
    OPERATING PROCEDURE...6780
      Operating Compact Tractor With Loader Installed...6780
      Inspect The Work Area...6780
      Basic Operating Instructions...6780
      Operating With A Full Bucket And Rear Ballast...6780
      Operating With An Empty Bucket And Rear Ballast...6781
      Filling And Emptying The Bucket...6782
      Leveling The Ground Using Float...6783
      Backfilling...6783
      Towing Equipment With The Compact Tractor...6784
      Safety Chains...6785
      Operating The Three-Point Hitch Implement...6786
      Safety Rules For PTO Operation...6788
      Operating The Rear-PTO...6789
      Operating The Mid-PTO...6792
    TOWING THE COMPACT TRACTOR...6795
      Procedure...6795
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...6796
      Loading And Unloading...6796
      Fastening...6797
  LOADER SYSTEM...6798
    LOADER INSTALLATION...6800
      Description...6800
      Installing Loader Mounting Brackets...6800
    LOADER INSTALLATION AND REMOVAL...6805
      Installing The Loader To The Compact Tractor...6805
      Ballast...6810
      Removing The Loader...6810
  PREVENTIVE MAINTENANCE...6814
    MAINTENANCE SAFETY...6818
    SERVICE SCHEDULE...6820
      Chart...6820
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...6821
      Inspection And Maintenance...6821
    SAFETY INTERLOCK SYSTEM (OPERATING)...6822
      Inspection And Maintenance...6822
    SEAT BELT...6823
      Inspection And Maintenance...6823
    BACK-UP ALARM SYSTEM...6824
      Description...6824
      Inspecting...6824
      Adjusting Switch Position...6824
    PARKING BRAKE SYSTEM...6825
      Inspection And Maintenance...6825
    BRAKE SYSTEM...6827
      Inspection And Maintenance...6827
      Adjusting...6828
    TRAVEL CONTROL PEDAL...6829
      Inspection And Maintenance...6829
    CRUISE CONTROL...6829
      Inspection And Maintenance...6829
    PTO LEVER (REAR)...6830
      Inspection And Maintenance...6830
    PTO LEVER (MID) (IF EQUIPPED)...6831
      Inspection And Maintenance...6831
    THREE-POINT HITCH POSITION LEVER...6831
      Inspection And Maintenance...6831
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...6831
      Inspection And Maintenance...6831
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...6831
      Inspection And Maintenance...6831
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...6832
      Description...6832
    ENGINE COVER...6833
      Opening And Closing...6833
    ENGINE SIDE PANEL...6834
      Removal And Installation...6834
    AIR CLEANER SERVICE...6835
      Replacing Filter Element...6835
    CLUTCH SYSTEM...6836
      Inspection And Maintenance...6836
      Adjusting...6837
      Draining Water From Clutch Housing...6837
    FUEL SYSTEM...6838
      Fuel Specifications...6838
      Biodiesel Blend Fuel...6838
      Filling The Fuel Tank...6839
      Fuel Filter...6840
      Removing Air From The Fuel System...6841
      Filling A Portable Fuel Container...6841
    ENGINE LUBRICATION SYSTEM...6842
      Checking And Adding Engine Oil...6842
      Engine Oil Chart...6842
      Removing And Replacing Oil And Filter...6842
    ENGINE COOLING SYSTEM...6844
      Checking Level...6844
      Cleaning...6845
      Hoses And Clamps...6845
      Removing And Replacing Coolant...6846
    ELECTRICAL SYSTEM...6847
      Description...6847
      Fuse And Relay Location (Engine Compartment)...6847
      Fuse And Relay Location (Instrument Panel)...6848
      Battery Maintenance...6849
      Using A Booster Battery (Jump Starting)...6850
      Removing And Installing Battery...6851
    INSTRUMENT PANEL...6852
      Inspection And Maintenance...6852
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...6853
      Checking And Adding Fluid...6853
      Transmission / Differential Fluid Chart...6853
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...6854
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid...6855
      Hoses And Clamps...6855
    SPARK ARRESTOR MUFFLER...6856
      Cleaning Procedure...6856
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...6857
      Procedure...6857
    TIRE MAINTENANCE...6858
      Front Wheel Nuts / Bolts...6858
      Rear Wheel Nuts / Bolts...6858
      Mounting...6858
      Wheel Spacing (AG Tires Only)...6859
    FRONT AXLE...6860
      Checking And Adding Lubricant...6860
      Removing And Replacing Lubricant...6860
      Axle Pivot...6861
    DIFFERENTIAL LOCK...6861
      Inspection And Maintenance...6861
      Adjustment...6861
    ALTERNATOR BELT...6862
      Belt Adjustment...6862
      Belt Replacement...6862
    LUBRICATING THE COMPACT TRACTOR...6863
      Lubrication Locations...6863
    PIVOT PINS...6866
      Inspection And Maintenance...6866
    BOB-TACH (HAND LEVER)...6867
      Inspection And Maintenance...6867
    AXLE TOE IN...6868
      Inspection And Maintenance...6868
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...6869
      Storage...6869
      Return To Service...6869
    SETTING ENGINE VALVE CLEARANCE...6870
      Description...6870
  MACHINE SIGN TRANSLATIONS...6872
    MACHINE SIGN TRANSLATIONS...6874
      Service Schedule (7125074)...6874
      Warning (7118012)...6877
      Warning (7166857)...6880
      Warning (7127020)...6883
      Warning (7118016)...6884
      Danger (7128017)...6887
      Start Engine (7118011)...6887
      Warning (7157924)...6888
      Warning (7125076)...6888
      Danger / Warning (7147821)...6889
      Warning (7147822)...6892
      Danger (7147823)...6893
      Warning (7147824)...6893
      Warning (7147825)...6894
      Warning (7157847)...6895
      Warning (7157924)...6895
      Caution (7164977)...6895
      Warning (7161325)...6896
      Warning (7161326)...6896
      Warning (7163197)...6897
  SPECIFICATIONS...6898
    COMPACT TRACTOR CAPACITIES...6900
      Compact Tractor Loader Lift Capacity...6900
      Ballast (Rear)...6900
      Three-Point Hitch Specifications...6901
      Towing Weight...6901
      Maximum Drawbar Tongue Weight...6901
      Ballast (Front)...6901
    CT225 SPECIFICATIONS...6902
      Machine Dimensions (Standard Machine)...6902
      Machine Dimensions (With Optional Loader, S/N AL4D00101 & Above And AKPD00101 & Above)...6903
      Machine Dimensions (With Optional Loader, S/N A91100101 & Above)...6904
      Performance...6905
      Controls...6905
      Engine...6905
      Hydraulic System...6906
      Electrical...6906
      Power Take-Off (PTO) System (Rear-PTO)...6906
      Power Take-Off (PTO) System (Mid-PTO Optional)...6906
      Drive System...6907
      Steering...6907
      Capacities...6907
      Tires...6908
      Loader (If Equipped)...6908
  WARRANTY...6910
    WARRANTY...6912
    WARRANTY...6913
  ALPHABETICAL INDEX...6914
6987066 (3-10) - CT230 Compact Tractor Operation & Maintenance Manual...6916
  OPERATOR SAFETY WARNINGS...6918
  CONTENTS...6920
  FOREWORD...6922
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...6924
    REGULAR MAINTENANCE ITEMS...6924
    SERIAL NUMBER LOCATIONS...6925
      Compact Tractor Serial Number...6925
      Engine Serial Number...6925
      Loader Serial Number (Optional)...6926
    DELIVERY REPORT...6926
    COMPACT TRACTOR IDENTIFICATION...6927
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...6928
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...6929
    FEATURES, ACCESSORIES AND ATTACHMENTS...6930
      Standard Items...6930
      Options And Accessories...6930
      Loader (Optional)...6930
      Implements - Three-Point Hitch...6930
      Implements - Mid-Mount...6930
      Implements - Front Mount...6930
  SAFETY & TRAINING RESOURCES...6932
    SAFETY INSTRUCTIONS...6934
      Before Operation...6934
      Safe Operation Is The Operator’s Responsibility...6935
      Safe Operation Needs A Qualified Operator...6935
      Use Safety Rules...6936
      Avoid Silica Dust...6936
      Safety Rules For Power Take-Off (PTO) Driven Implements...6937
      Compact Tractor Requirements and Capabilities...6937
    FIRE PREVENTION...6938
      Maintenance...6938
      Operation...6938
      Electrical...6938
      Hydraulic System...6938
      Fueling...6938
      Starting...6938
      Spark Arrestor Exhaust System...6938
      Welding And Grinding...6939
      Fire Extinguishers...6939
    MACHINE SIGNS (DECALS)...6940
    PUBLICATIONS AND TRAINING RESOURCES...6942
  OPERATING INSTRUCTIONS...6944
    OPERATOR CONTROLS AND INSTRUMENT PANELS...6948
      Overview...6948
      Instrument Panel...6948
      Floor Controls...6949
      Right Console...6950
      Left Console...6950
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...6951
      Safety Interlock System (Neutral Start)...6951
    SAFETY INTERLOCK SYSTEM (OPERATING)...6952
      Safety Interlock System (Operating)...6952
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...6953
      ROPS Position...6953
      Raising And Lowering The ROPS...6953
    EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)...6954
      Rear Window...6954
    ENGINE SPEED CONTROL LEVER...6954
      Operation...6954
    PARKING BRAKE...6955
      Operation...6955
    BRAKE PEDALS...6956
      Operation...6956
    CLUTCH PEDAL...6957
      Operation...6957
    TRAVEL CONTROL PEDAL...6958
      Operation...6958
    SPEED RANGE LEVER...6958
      Operation...6958
    DIFFERENTIAL LOCK PEDAL...6959
      Description...6959
      Operation...6959
    CRUISE CONTROL LEVER...6960
      Description...6960
      Engaging...6960
      Disengaging...6960
    FRONT WHEEL ASSIST (4WD) LEVER...6961
      Description...6961
      Operation...6961
    STEERING WHEEL...6962
      Operation...6962
    LOADER CONTROLS (IF EQUIPPED)...6964
      Description...6964
      Loader Lift Operation...6964
      Loader Arms Float Position...6964
      Loader Tilt Operation...6964
      Joystick Lock Lever...6965
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...6965
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...6966
      Description...6966
      Rear (Remote) Auxiliary Hydraulics Operation...6966
      Function Chart...6966
      Hydraulic Couplers (If Equipped)...6967
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...6967
    DRAWBAR...6968
      Description...6968
      Adjusting Length...6968
    THREE-POINT HITCH...6969
      Description...6969
      Raising...6969
      Lowering...6969
      Operation...6969
      Three-Point Hitch Lowering Speed / Lock Valve...6970
    POWER TAKE-OFF (PTO)...6971
      Description...6971
      Engaging PTO...6971
      Disengaging PTO...6971
    DAILY INSPECTION...6972
      Daily Inspection And Maintenance...6973
    PRE-STARTING PROCEDURE...6974
      Entering The Compact Tractor...6974
      Seat Adjustment...6974
      Seat Belt Adjustment...6975
    STARTING THE ENGINE...6976
      Key Switch...6976
      Cold Temperature Starting...6977
      Warming The Hydraulic / Hydrostatic System...6977
    MONITORING THE INSTRUMENT PANEL...6977
      Procedure...6977
    STOPPING THE COMPACT TRACTOR...6978
      Procedure...6978
    ATTACHMENTS...6979
      Choosing The Correct Bucket...6979
      Pallet Forks...6979
      Choosing The Correct Bucket...6980
      Installing And Removing The Attachment (Pin-On)...6981
      Ballast...6982
      Tires...6982
      Installing And Removing The Attachment (Bob-Tach)...6984
      Ballast...6986
      Tires...6986
    IMPLEMENT...6988
      Choosing The Correct Implement...6988
      Installing And Removing Pull Type Implements...6989
      Installing And Removing Three-Point Hitch Mounted Implements...6993
      Lifting Link Adjustment...6998
      Top Link Adjustment...6998
      Sway Bar Adjustment...6999
      Extendable Lower Link Adjustment...6999
    POWER TAKE-OFF (PTO)...7000
      Installing And Removing The Rear-PTO...7000
      Installing And Removing The Mid-PTO...7003
    BALLAST (OPTIONAL)...7005
      Front Ballast...7005
      Rear Ballast...7006
    TREAD WIDTH...7007
      Front...7007
      Rear...7007
      Tread Width Chart...7007
    OPERATING PROCEDURE...7008
      Operating Compact Tractor With Loader Installed...7008
      Inspect The Work Area...7008
      Basic Operating Instructions...7008
      Operating With A Full Bucket And Rear Ballast...7008
      Operating With An Empty Bucket And Rear Ballast...7009
      Filling And Emptying The Bucket...7010
      Leveling The Ground Using Float...7011
      Backfilling...7011
      Towing Equipment With The Compact Tractor...7012
      Safety Chains...7013
      Operating The Three-Point Hitch Implement...7014
      Safety Rules For PTO Operation...7016
      Operating The Rear-PTO...7017
      Operating The Mid-PTO...7020
    TOWING THE COMPACT TRACTOR...7023
      Procedure...7023
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...7024
      Loading And Unloading...7024
      Fastening...7025
  LOADER SYSTEM...7026
    LOADER INSTALLATION...7028
      Description...7028
      Installing Loader Mounting Brackets...7028
    LOADER INSTALLATION AND REMOVAL...7033
      Installing The Loader To The Compact Tractor...7033
      Ballast...7038
      Removing The Loader...7038
  PREVENTIVE MAINTENANCE...7042
    MAINTENANCE SAFETY...7046
    SERVICE SCHEDULE...7048
      Chart...7048
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...7049
      Inspection And Maintenance...7049
    SAFETY INTERLOCK SYSTEM (OPERATING)...7050
      Inspection And Maintenance...7050
    SEAT BELT...7051
      Inspection And Maintenance...7051
    BACK-UP ALARM SYSTEM...7052
      Description...7052
      Inspecting...7052
      Adjusting Switch Position...7052
    PARKING BRAKE SYSTEM...7053
      Inspection And Maintenance...7053
    BRAKE SYSTEM...7055
      Inspection And Maintenance...7055
      Adjusting...7056
    TRAVEL CONTROL PEDAL...7057
      Inspection And Maintenance...7057
    CRUISE CONTROL...7057
      Inspection And Maintenance...7057
    PTO LEVER (REAR)...7058
      Inspection And Maintenance...7058
    PTO LEVER (MID) (IF EQUIPPED)...7059
      Inspection And Maintenance...7059
    THREE-POINT HITCH POSITION LEVER...7059
      Inspection And Maintenance...7059
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...7059
      Inspection And Maintenance...7059
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...7059
      Inspection And Maintenance...7059
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...7060
      Description...7060
    ENGINE COVER...7061
      Opening And Closing...7061
    ENGINE SIDE PANEL...7062
      Removal And Installation...7062
    AIR CLEANER SERVICE...7063
      Replacing Filter Element...7063
    CLUTCH SYSTEM...7064
      Inspection And Maintenance...7064
      Adjusting...7065
      Draining Water From Clutch Housing...7065
    FUEL SYSTEM...7066
      Fuel Specifications...7066
      Biodiesel Blend Fuel...7066
      Filling The Fuel Tank...7067
      Fuel Filter...7068
      Removing Air From The Fuel System...7069
      Filling A Portable Fuel Container...7069
    ENGINE LUBRICATION SYSTEM...7070
      Checking And Adding Engine Oil...7070
      Engine Oil Chart...7070
      Removing And Replacing Oil And Filter...7070
    ENGINE COOLING SYSTEM...7072
      Checking Level...7072
      Cleaning...7073
      Hoses And Clamps...7073
      Removing And Replacing Coolant...7074
    ELECTRICAL SYSTEM...7075
      Description...7075
      Fuse And Relay Location (Engine Compartment)...7075
      Fuse And Relay Location (Instrument Panel)...7076
      Battery Maintenance...7077
      Using A Booster Battery (Jump Starting)...7078
      Removing And Installing Battery...7079
    INSTRUMENT PANEL...7080
      Inspection And Maintenance...7080
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...7081
      Checking And Adding Fluid...7081
      Transmission / Differential Fluid Chart...7081
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...7082
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid...7083
      Hoses And Clamps...7083
    SPARK ARRESTOR MUFFLER...7084
      Cleaning Procedure...7084
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...7085
      Procedure...7085
    TIRE MAINTENANCE...7086
      Front Wheel Nuts / Bolts...7086
      Rear Wheel Nuts / Bolts...7086
      Mounting...7086
      Wheel Spacing (AG Tires Only)...7087
    FRONT AXLE...7088
      Checking And Adding Lubricant...7088
      Removing And Replacing Lubricant...7088
      Axle Pivot...7089
    DIFFERENTIAL LOCK...7089
      Inspection And Maintenance...7089
      Adjustment...7089
    ALTERNATOR BELT...7090
      Belt Adjustment...7090
      Belt Replacement...7090
    LUBRICATING THE COMPACT TRACTOR...7091
      Lubrication Locations...7091
    PIVOT PINS...7094
      Inspection And Maintenance...7094
    BOB-TACH (HAND LEVER)...7095
      Inspection And Maintenance...7095
    AXLE TOE IN...7096
      Inspection And Maintenance...7096
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...7097
      Storage...7097
      Return To Service...7097
    SETTING ENGINE VALVE CLEARANCE...7098
      Description...7098
  MACHINE SIGN TRANSLATIONS...7100
    MACHINE SIGN TRANSLATIONS...7102
      Service Schedule (7125074)...7102
      Warning (7118012)...7105
      Warning (7166857)...7108
      Warning (7127020)...7111
      Warning (7118016)...7112
      Danger (7118017)...7115
      Start Engine (7118011)...7115
      Warning (7157924)...7116
      Warning (7125076)...7116
      Danger / Warning (7147821)...7117
      Warning (7147822)...7120
      Warning (7147823)...7121
      Warning (7147824)...7121
      Warning (7147825)...7122
      Warning (7157847)...7123
      Warning (7157924)...7123
      Caution (7164977)...7123
      Warning (7161325)...7124
      Warning (7161326)...7124
      Warning (7163197)...7125
  SPECIFICATIONS...7126
    COMPACT TRACTOR CAPACITIES...7128
      Compact Tractor Loader Lift Capacity...7128
      Ballast (Rear)...7128
      Three-Point Hitch Specifications...7129
      Towing Weight...7129
      Maximum Drawbar Tongue Weight...7129
      Ballast (Front)...7129
    CT230 SPECIFICATIONS...7130
      Machine Dimensions (Standard Machine)...7130
      Machine Dimensions (With Optional Loader, S/N AL4D00101 & Above And AKPD00101 & Above)...7131
      Machine Dimensions (With Optional Loader, S/N A91100101 & Above)...7132
      Performance...7133
      Controls...7133
      Engine...7133
      Hydraulic System...7134
      Electrical...7134
      Power Take-Off (PTO) System (Rear-PTO)...7134
      Power Take-Off (PTO) System (Mid-PTO Optional)...7134
      Drive System...7135
      Steering...7135
      Capacities...7135
      Tires...7136
      Loader (If Equipped)...7136
  WARRANTY...7138
    WARRANTY...7140
    WARRANTY...7141
  ALPHABETICAL INDEX...7142
6987068 (3-10) - CT235 Compact Tractor Operation & Maintenance Manual...7144
  OPERATOR SAFETY WARNINGS...7146
  CONTENTS...7148
  FOREWORD...7150
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...7152
    REGULAR MAINTENANCE ITEMS...7152
    SERIAL NUMBER LOCATIONS...7153
      Compact Tractor Serial Number...7153
      Engine Serial Number...7153
      Loader Serial Number (Optional)...7154
    DELIVERY REPORT...7154
    COMPACT TRACTOR IDENTIFICATION...7155
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...7156
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...7157
    FEATURES, ACCESSORIES AND ATTACHMENTS...7158
      Standard Items...7158
      Options And Accessories...7158
      Loader (Optional)...7158
      Implements - Three-Point Hitch...7158
      Implements - Mid-Mount...7158
      Implements - Front Mount...7158
  SAFETY & TRAINING RESOURCES...7160
    SAFETY INSTRUCTIONS...7162
      Before Operation...7162
      Safe Operation Is The Operator’s Responsibility...7163
      Safe Operation Needs A Qualified Operator...7163
      Use Safety Rules...7164
      Avoid Silica Dust...7164
      Safety Rules For Power Take-Off (PTO) Driven Implements...7165
      Compact Tractor Requirements and Capabilities...7165
    FIRE PREVENTION...7166
      Maintenance...7166
      Operation...7166
      Electrical...7166
      Hydraulic System...7166
      Fueling...7166
      Starting...7166
      Spark Arrestor Exhaust System...7166
      Welding And Grinding...7167
      Fire Extinguishers...7167
    MACHINE SIGNS (DECALS)...7168
    PUBLICATIONS AND TRAINING RESOURCES...7170
  OPERATING INSTRUCTIONS...7172
    OPERATOR CONTROLS AND INSTRUMENT PANELS...7176
      Overview...7176
      Instrument Panel...7176
      Floor Controls...7177
      Right Console...7178
      Left Console...7178
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...7179
      Safety Interlock System (Neutral Start)...7179
    SAFETY INTERLOCK SYSTEM (OPERATING)...7180
      Safety Interlock System (Operating)...7180
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...7181
      ROPS Position...7181
      Raising And Lowering The ROPS...7181
    EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)...7182
      Rear Window...7182
    ENGINE SPEED CONTROL LEVER...7182
      Operation...7182
    PARKING BRAKE...7183
      Operation...7183
    BRAKE PEDALS...7184
      Operation...7184
    CLUTCH PEDAL...7185
      Operation...7185
    TRAVEL CONTROL PEDAL...7186
      Operation...7186
    SPEED RANGE LEVER...7186
      Operation...7186
    DIFFERENTIAL LOCK PEDAL...7187
      Description...7187
      Operation...7187
    CRUISE CONTROL LEVER...7188
      Description...7188
      Engaging...7188
      Disengaging...7188
    FRONT WHEEL ASSIST (4WD) LEVER...7189
      Description...7189
      Operation...7189
    STEERING WHEEL...7190
      Operation...7190
    LOADER CONTROLS (IF EQUIPPED)...7192
      Description...7192
      Loader Lift Operation...7192
      Loader Arms Float Position...7192
      Loader Tilt Operation...7192
      Joystick Lock Lever...7193
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...7193
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...7194
      Description...7194
      Rear (Remote) Auxiliary Hydraulics Operation...7194
      Function Chart...7194
      Hydraulic Couplers (If Equipped)...7195
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...7195
    DRAWBAR...7196
      Description...7196
      Adjusting Length...7196
    THREE-POINT HITCH...7197
      Description...7197
      Raising...7197
      Lowering...7197
      Operation...7197
      Three-Point Hitch Lowering Speed / Lock Valve...7198
    POWER TAKE-OFF (PTO)...7199
      Description...7199
      Engaging PTO...7199
      Disengaging PTO...7199
    DAILY INSPECTION...7200
      Daily Inspection And Maintenance...7201
    PRE-STARTING PROCEDURE...7202
      Entering The Compact Tractor...7202
      Seat Adjustment...7202
      Seat Belt Adjustment...7203
    STARTING THE ENGINE...7204
      Key Switch...7204
      Cold Temperature Starting...7205
      Warming The Hydraulic / Hydrostatic System...7205
    MONITORING THE INSTRUMENT PANEL...7205
      Procedure...7205
    STOPPING THE COMPACT TRACTOR...7206
      Procedure...7206
    ATTACHMENTS...7207
      Choosing The Correct Bucket...7207
      Pallet Forks...7207
      Choosing The Correct Bucket...7208
      Installing And Removing The Attachment (Pin-On)...7209
      Ballast...7210
      Tires...7210
      Installing And Removing The Attachment (Bob-Tach)...7212
      Ballast...7214
      Tires...7214
    IMPLEMENT...7216
      Choosing The Correct Implement...7216
      Installing And Removing Pull Type Implements...7217
      Installing And Removing Three-Point Hitch Mounted Implements...7221
      Lifting Link Adjustment...7226
      Top Link Adjustment...7226
      Sway Bar Adjustment...7227
      Extendable Lower Link Adjustment...7227
    POWER TAKE-OFF (PTO)...7228
      Installing And Removing The Rear-PTO...7228
      Installing And Removing The Mid-PTO...7231
    BALLAST (OPTIONAL)...7233
      Front Ballast...7233
      Rear Ballast...7234
    TREAD WIDTH...7235
      Front...7235
      Rear...7235
    OPERATING PROCEDURE...7236
      Operating Compact Tractor With Loader Installed...7236
      Inspect The Work Area...7236
      Basic Operating Instructions...7236
      Operating With A Full Bucket And Rear Ballast...7236
      Operating With An Empty Bucket And Rear Ballast...7237
      Filling And Emptying The Bucket...7238
      Leveling The Ground Using Float...7239
      Backfilling...7239
      Towing Equipment With The Compact Tractor...7240
      Safety Chains...7241
      Operating The Three-Point Hitch Implement...7242
      Safety Rules For PTO Operation...7244
      Operating The Rear-PTO...7245
      Operating The Mid-PTO...7248
    TOWING THE COMPACT TRACTOR...7251
      Procedure...7251
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...7252
      Loading And Unloading...7252
      Fastening...7253
  LOADER SYSTEM...7254
    LOADER INSTALLATION...7256
      Description...7256
      Installing Loader Mounting Brackets...7256
    LOADER INSTALLATION AND REMOVAL...7261
      Installing The Loader To The Compact Tractor...7261
      Ballast...7266
      Removing The Loader...7266
  PREVENTIVE MAINTENANCE...7270
    MAINTENANCE SAFETY...7274
    SERVICE SCHEDULE...7276
      Chart...7276
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...7277
      Inspection And Maintenance...7277
    SAFETY INTERLOCK SYSTEM (OPERATING)...7278
      Inspection And Maintenance...7278
    SEAT BELT...7279
      Inspection And Maintenance...7279
    BACK-UP ALARM SYSTEM...7280
      Description...7280
      Inspecting...7280
      Adjusting Switch Position...7280
    PARKING BRAKE SYSTEM...7281
      Inspection And Maintenance...7281
    BRAKE SYSTEM...7283
      Inspection And Maintenance...7283
      Adjusting...7284
    TRAVEL CONTROL PEDAL...7285
      Inspection And Maintenance...7285
    CRUISE CONTROL...7285
      Inspection And Maintenance...7285
    PTO LEVER (REAR)...7286
      Inspection And Maintenance...7286
    PTO LEVER (MID) (IF EQUIPPED)...7287
      Inspection And Maintenance...7287
    THREE-POINT HITCH POSITION LEVER...7287
      Inspection And Maintenance...7287
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...7287
      Inspection And Maintenance...7287
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...7287
      Inspection And Maintenance...7287
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...7288
      Description...7288
    ENGINE COVER...7289
      Opening And Closing...7289
    ENGINE SIDE PANEL...7290
      Removal And Installation...7290
    AIR CLEANER SERVICE...7291
      Replacing Filter Element...7291
    CLUTCH SYSTEM...7292
      Inspection And Maintenance...7292
      Adjusting...7293
      Draining Water From Clutch Housing...7293
    FUEL SYSTEM...7294
      Fuel Specifications...7294
      Biodiesel Blend Fuel...7294
      Filling The Fuel Tank...7295
      Fuel Filter...7296
      Removing Air From The Fuel System...7297
      Filling A Portable Fuel Container...7297
    ENGINE LUBRICATION SYSTEM...7298
      Checking And Adding Engine Oil...7298
      Engine Oil Chart...7298
      Removing And Replacing Oil And Filter...7298
    ENGINE COOLING SYSTEM...7300
      Checking Level...7300
      Cleaning...7301
      Hoses And Clamps...7301
      Removing And Replacing Coolant...7302
    ELECTRICAL SYSTEM...7303
      Description...7303
      Fuse And Relay Location (Engine Compartment)...7303
      Fuse And Relay Location (Instrument Panel)...7304
      Battery Maintenance...7305
      Using A Booster Battery (Jump Starting)...7306
      Removing And Installing Battery...7307
    INSTRUMENT PANEL...7308
      Inspection And Maintenance...7308
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...7309
      Checking And Adding Fluid...7309
      Transmission / Differential Fluid Chart...7309
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...7310
      Removing And Replacing Hydraulic / Transmission Fluid...7311
      Hoses And Clamps...7311
    SPARK ARRESTOR MUFFLER...7312
      Cleaning Procedure...7312
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...7313
      Procedure...7313
    TIRE MAINTENANCE...7314
      Front Wheel Nuts / Bolts...7314
      Rear Wheel Nuts / Bolts...7314
      Mounting...7314
      Wheel Spacing (AG Tires Only)...7315
    FRONT AXLE...7316
      Checking And Adding Lubricant...7316
      Removing And Replacing Lubricant...7316
      Axle Pivot...7317
    DIFFERENTIAL LOCK...7317
      Inspection And Maintenance...7317
      Adjustment...7317
    ALTERNATOR BELT...7318
      Belt Adjustment...7318
      Belt Replacement...7318
    LUBRICATING THE COMPACT TRACTOR...7319
      Lubrication Locations...7319
    PIVOT PINS...7322
      Inspection And Maintenance...7322
    BOB-TACH (HAND LEVER)...7323
      Inspection And Maintenance...7323
    AXLE TOE IN...7324
      Inspection And Maintenance...7324
    COMPACT TRACTOR TRACTOR STORAGE AND RETURN TO SERVICE...7325
      Storage...7325
      Return To Service...7325
    SETTING ENGINE VALVE CLEARANCE...7326
      Description...7326
  MACHINE SIGN TRANSLATIONS...7328
    MACHINE SIGN TRANSLATIONS...7330
      Service Schedule (7125074)...7330
      Warning (7118012)...7333
      Warning (7118013)...7336
      Warning (7127020)...7339
      Warning (7118016)...7340
      Danger (7118017)...7343
      Start Engine (7118011)...7343
      Warning (7125075)...7344
      Warning (7125076)...7344
      Danger / Warning (7147821)...7345
      Warning (7147822)...7348
      Warning (7147823)...7349
      Warning (7147824)...7349
      Warning (7147825)...7350
      Warning (7157847)...7351
      Warning (7157924)...7351
      Caution (7164977)...7351
      Warning (7161325)...7352
      Warning (7161326)...7352
  SPECIFICATIONS...7354
    COMPACT TRACTOR CAPACITIES...7356
      Compact Tractor Loader Lift Capacity...7356
      Ballast (Rear)...7356
      Three-Point Hitch Specifications...7357
      Towing Weight...7357
      Maximum Drawbar Tongue Weight...7357
      Ballast (Front)...7357
    CT235 SPECIFICATIONS...7358
      Machine Dimensions (Standard Machine)...7358
      Machine Dimensions (With Optional Loader, S/N AL4D00101 & Above and AKPD00101 & Above)...7359
      Machine Dimensions (With Optional Loader, S/N A91100101 & Above)...7360
      Performance...7361
      Controls...7361
      Engine...7361
      Hydraulic System...7362
      Electrical...7362
      Power Take-Off (PTO) System (Rear-PTO)...7362
      Power Take-Off (PTO) System (Mid-PTO Optional)...7362
      Drive System...7363
      Steering...7363
      Capacities...7363
      Tires...7364
      Loader (If Equipped)...7364
  WARRANTY...7366
    WARRANTY...7368
    WARRANTY...7369
  ALPHABETICAL INDEX...7370
6987071 (4-10) - CT335 Compact Tractor Operation & Maintenance Manual [Hydrostatic Transmission (HST) & Mechanical Transmission (SST)]...7372
  OPERATOR SAFETY WARNINGS...7374
  CONTENTS...7376
  FOREWORD...7378
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...7380
    REGULAR MAINTENANCE ITEMS...7380
    SERIAL NUMBER LOCATIONS...7381
      Compact Tractor Serial Number...7381
      Engine Serial Number...7381
      Loader Serial Number (Optional)...7382
    DELIVERY REPORT...7382
    COMPACT TRACTOR IDENTIFICATION...7383
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...7384
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...7385
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL CAB)...7386
    FEATURES, ACCESSORIES AND ATTACHMENTS...7387
      Standard Items...7387
      Options And Accessories...7387
      Loader (Optional)...7387
      Implements - Three-Point Hitch...7387
  SAFETY & TRAINING RESOURCES...7388
    SAFETY INSTRUCTIONS...7390
      Before Operation...7390
      Safe Operation Is The Operator’s Responsibility...7391
      Safe Operation Needs A Qualified Operator...7391
      Use Safety Rules...7392
      Avoid Silica Dust...7392
      Safety Rules For Power Take-Off (PTO) Driven Implements...7393
      Compact Tractor Requirements and Capabilities...7393
    FIRE PREVENTION...7394
      Maintenance...7394
      Operation...7394
      Electrical...7394
      Hydraulic System...7394
      Fueling...7394
      Starting...7394
      Spark Arrestor Exhaust System...7394
      Welding And Grinding...7395
      Fire Extinguishers...7395
    MACHINE SIGNS (DECALS)...7396
    PUBLICATIONS AND TRAINING RESOURCES...7398
  OPERATING INSTRUCTIONS...7400
    OPERATOR CONTROLS AND INSTRUMENT PANELS...7404
      Overview (HST)...7404
      Overview (SST)...7404
      Instrument Panel...7405
      Floor Controls (HST)...7406
      Floor Controls (SST)...7406
      Right Console...7407
      Left Console (HST)...7407
      Left Console (SST)...7407
      Cab (If Equipped)...7408
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...7409
      Safety Interlock System (Neutral Start) (HST)...7409
      Safety Interlock System (Neutral Start) (SST)...7410
    SAFETY INTERLOCK SYSTEM (OPERATING)...7411
      Safety Interlock System (Operating) (HST)...7411
      Safety Interlock System (Operating) (SST)...7412
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...7413
      Foldable ROPS (If Equipped)...7413
      Raising And Lowering The ROPS...7413
      Cab (If Equipped)...7414
      Cab Door (If Equipped)...7414
      Rear Window (If Equipped)...7415
      Right And Left Side Windows (If Equipped)...7415
      Window Washer Reservoir (If Equipped)...7416
      Dome Light (If Equipped)...7416
    EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)...7416
      Rear Window...7416
    ENGINE SPEED CONTROL LEVER...7417
      Operation (HST)...7417
      Operation (SST)...7417
    PARKING BRAKE...7418
      Operation...7418
    BRAKE PEDALS (HST)...7419
      Operation...7419
    BRAKE PEDALS (SST)...7420
      Operation...7420
    TRAVEL CONTROL PEDALS (HST ONLY)...7421
      Operation...7421
    FORWARD-NEUTRAL-REVERSE (F-N-R) LEVER (SST ONLY)...7421
      Operation...7421
    SPEED RANGE LEVER (HST)...7422
      Operation...7422
    SPEED RANGE LEVER (SST)...7423
      Operation...7423
    GEAR SHIFT LEVER (SST ONLY)...7423
      Operation...7423
    DIFFERENTIAL LOCK PEDAL...7424
      Description...7424
      Operation...7424
    CRUISE CONTROL SWITCH (HST ONLY)...7425
      Description...7425
      Engaging...7425
      Disengaging...7425
    FRONT WHEEL ASSIST (4WD) SWITCH...7426
      Description...7426
      Operation...7426
    STEERING WHEEL...7427
      Operation...7427
    LOADER CONTROLS (IF EQUIPPED)...7431
      Description...7431
      Loader Lift Operation...7431
      Loader Arms Float Position...7431
      Loader Tilt Operation...7431
      Joystick Lock Lever...7432
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...7432
      Front Auxiliary Hydraulics (If Equipped)...7433
      Front Hydraulic Couplers (If Equipped)...7433
      Relieve Hydraulic Pressure (Front Auxiliary Hydraulics) (If Equipped)...7433
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...7434
      Description...7434
      Rear (Remote) Auxiliary Hydraulics Operation...7434
      Function Chart...7434
      Hydraulic Couplers (If Equipped)...7435
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...7435
    DRAWBAR...7436
      Description...7436
      Adjusting Length...7436
    THREE-POINT HITCH...7437
      Description...7437
      Raising...7437
      Lowering...7437
      Operation...7437
      Remote Three-Point Hitch Position Lever...7438
      Three-Point Hitch Lowering Speed / Lock Valve...7439
    POWER TAKE-OFF (PTO)...7440
      Description...7440
      Engaging Rear-PTO...7440
      Disengaging Rear-PTO...7440
      Engaging Mid-PTO (If Equipped)...7441
      Disengaging Mid-PTO (If Equipped)...7441
    DAILY INSPECTION...7442
      Daily Inspection And Maintenance...7443
    PRE-STARTING PROCEDURE...7444
      Entering The Compact Tractor...7444
      Seat Adjustment...7444
      Seat Belt Adjustment...7444
      Pre-Starting (HST)...7445
      Pre-Starting (SST)...7445
    STARTING THE ENGINE...7446
      Key Switch...7446
      Cold Temperature Starting...7447
      Warming The Hydraulic / Hydrostatic System...7447
    MONITORING THE INSTRUMENT PANEL...7447
      Procedure...7447
    STOPPING THE COMPACT TRACTOR...7448
      Procedure (HST)...7448
      Procedure (SST)...7449
    ATTACHMENTS...7450
      Choosing The Correct Bucket...7450
      Pallet Forks...7450
      Choosing The Correct Bucket...7451
      Installing And Removing The Attachment (Pin-On)...7452
      Ballast...7453
      Tires...7453
      Installing And Removing The Attachment (Bob-Tach)...7455
      Ballast...7457
      Tires...7457
    IMPLEMENT...7459
      Choosing The Correct Implement...7459
      Installing And Removing Pull Type Implements...7460
      Installing And Removing Three-Point Hitch Mounted Implements...7464
      Lifting Link Adjustment...7469
      Top Link Adjustment...7469
      Sway Bar Adjustment...7470
      Extendable Lower Link Adjustment...7470
    POWER TAKE-OFF (PTO)...7471
      Installing And Removing The Rear-PTO...7471
      Installing And Removing The Mid-PTO...7474
    BALLAST (OPTIONAL)...7476
      Front Ballast...7476
      Rear Ballast...7477
    TREAD WIDTH...7478
      Front...7478
      Rear...7478
      Tread Width Chart...7478
    OPERATING PROCEDURE...7479
      Operating Compact Tractor With Loader Installed...7479
      Inspect The Work Area...7479
      Basic Operating Instructions...7479
      Operating With A Full Bucket And Rear Ballast...7479
      Operating With An Empty Bucket And Rear Ballast...7480
      Filling And Emptying The Bucket...7481
      Leveling The Ground Using Float...7482
      Backfilling...7482
      Towing Equipment With The Compact Tractor...7483
      Safety Chains...7484
      Operating The Three-Point Hitch Implement...7485
      Safety Rules For PTO Operation...7487
      Operating The Rear-PTO...7488
      Operating The Mid-PTO...7491
    TOWING THE COMPACT TRACTOR...7494
      Procedure...7494
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...7495
      Loading And Unloading...7495
      Fastening...7496
  LOADER SYSTEM...7498
    LOADER INSTALLATION...7500
      Description...7500
      Installing Loader Mounting Brackets...7500
    LOADER INSTALLATION AND REMOVAL...7508
      Installing The Loader To The Compact Tractor...7508
      Ballast...7512
      Removing The Loader...7513
  PREVENTIVE MAINTENANCE...7518
    MAINTENANCE SAFETY...7522
    SERVICE SCHEDULE...7524
      Chart...7524
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...7525
      Inspection And Maintenance (HST)...7525
      Inspection And Maintenance (SST)...7526
    SAFETY INTERLOCK SYSTEM (OPERATING)...7527
      Inspection And Maintenance (HST)...7527
      Inspection And Maintenance (SST)...7528
    SEAT BELT...7529
      Inspection And Maintenance...7529
    BACK-UP ALARM SYSTEM (HST)...7530
      Description...7530
      Inspecting...7530
      Adjusting Switch Position...7530
    BACK-UP ALARM SYSTEM (SST)...7531
      Description...7531
      Inspecting...7531
      Adjusting Switch Position...7531
    PARKING BRAKE SYSTEM...7532
      Inspection And Maintenance...7532
    BRAKE SYSTEM...7534
      Inspection And Maintenance...7534
      Adjusting...7535
    TRAVEL CONTROL PEDAL (HST ONLY)...7536
      Inspection And Maintenance...7536
    F-N-R LEVER (SST ONLY)...7536
      Inspection And Maintenance...7536
    CLUTCH PEDAL (SST ONLY)...7537
      Inspection And Maintenance...7537
    CRUISE CONTROL (HST ONLY)...7538
      Inspection And Maintenance...7538
    PTO SWITCH (REAR)...7539
      Inspection And Maintenance...7539
    PTO LEVER (MID) (IF EQUIPPED)...7540
      Inspection And Maintenance...7540
    THREE-POINT HITCH POSITION LEVER...7541
      Inspection And Maintenance...7541
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...7541
      Inspection And Maintenance...7541
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...7541
      Inspection And Maintenance...7541
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...7542
      Foldable ROPS (If Equipped)...7542
      Cab Enclosure ROPS (If Equipped)...7543
    ENGINE COVER...7544
      Opening And Closing...7544
    ENGINE SIDE PANEL...7545
      Removal And Installation...7545
    HEATING, VENTILATION AND AIR CONDITIONING (HVAC)...7546
      Cleaning And Maintenance...7546
    AIR CLEANER SERVICE...7547
      Replacing Filter Element...7547
    FUEL SYSTEM...7548
      Fuel Specifications...7548
      Biodiesel Blend Fuel...7548
      Filling The Fuel Tank...7549
      Fuel Filter...7550
      Removing Air From The Fuel System...7551
      Filling A Portable Fuel Container...7551
    ENGINE LUBRICATION SYSTEM...7552
      Checking And Adding Engine Oil...7552
      Engine Oil Chart...7552
      Removing And Replacing Oil And Filter...7552
    ENGINE COOLING SYSTEM...7554
      Checking Level...7554
      Cleaning...7555
      Hoses And Clamps...7555
      Removing And Replacing Coolant...7556
    ELECTRICAL SYSTEM...7557
      Description...7557
      Fuse And Relay Location (Engine Compartment)...7557
      Fuse And Relay Location (Cab) (If Equipped)...7558
      Fuse And Relay Location (Instrument Panel) (HST Models)...7559
      Fuse And Relay Location (Instrument Panel) (SST Models)...7560
      Fuse And Relay Location (Cab Models)...7561
      Battery Maintenance...7561
      Using A Booster Battery (Jump Starting)...7562
      Removing And Installing Battery...7563
    INSTRUMENT PANEL...7564
      Inspection And Maintenance...7564
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...7565
      Checking And Adding Fluid...7565
      Transmission / Differential Fluid Chart...7565
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters (HST Models Only)...7566
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters (SST Models Only)...7567
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid...7568
      Hoses And Clamps...7568
    SPARK ARRESTOR MUFFLER...7569
      Cleaning Procedure...7569
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...7570
      Procedure...7570
    TIRE MAINTENANCE...7571
      Front Wheel Nuts / Bolts...7571
      Rear Wheel Nuts / Bolts...7571
      Mounting...7571
      Wheel Spacing (AG And Industrial Tires Only)...7572
    FRONT AXLE...7573
      Checking And Adding Lubricant...7573
      Removing And Replacing Lubricant...7573
      Axle Pivot...7574
    DIFFERENTIAL LOCK...7574
      Inspection And Maintenance...7574
      Adjustment...7574
    ALTERNATOR BELT...7575
      Belt Adjustment...7575
      Belt Replacement...7575
    AIR CONDITIONING BELT...7576
      Belt Adjustment...7576
      Belt Replacement...7576
    LUBRICATING THE COMPACT TRACTOR...7577
      Lubrication Locations...7577
    PIVOT PINS...7580
      Inspection And Maintenance...7580
    BOB-TACH (HAND LEVER)...7581
      Inspection And Maintenance...7581
    AXLE TOE IN...7582
      Inspection And Maintenance (HST Models)...7582
      Inspection And Maintenance (SST Models)...7583
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...7584
      Storage...7584
      Return To Service...7584
    SETTING ENGINE VALVE CLEARANCE...7585
      Description...7585
    CLUTCH PEDAL AND HOUSING (SST)...7585
      Draining Water...7585
      Storage Position...7585
  MACHINE SIGN TRANSLATIONS...7586
    MACHINE SIGN TRANSLATIONS...7588
      Service Schedule (7125074)...7588
      Warning (7118012)...7591
      Warning (7166857)...7594
      Warning (7127020)...7597
      Warning (7118016)...7598
      Danger (7118017)...7601
      Start Engine (HST) (7157848)...7601
      Start Engine (SST) (7186656)...7601
      Warning (7166858)...7602
      Warning (7125076)...7602
      Danger / Warning (7147821)...7603
      Warning (7147822)...7606
      Warning (7147823)...7607
      Warning (7147824)...7607
      Warning (7147825)...7608
      Warning (7157847)...7609
      Warning (7157924)...7609
      Caution (7164977)...7609
      Warning (7168864) (If Equipped With Cab)...7610
      Warning (7168865) (If Equipped With Cab)...7610
      Warning (7168866) (If Equipped With Cab)...7611
  SPECIFICATIONS...7612
    COMPACT TRACTOR CAPACITIES...7614
      Compact Tractor Loader Lift Capacity...7614
      Ballast (Rear)...7614
      Three-Point Hitch Specifications...7615
      Towing Weight...7615
      Maximum Drawbar Tongue Weight...7615
      Ballast (Front)...7615
    CT335 SPECIFICATIONS...7616
      Machine Dimensions (Standard Machine)...7616
      Machine Dimensions (With Optional Loader, AL4E00101 & Above, AKPM00101 & Above)...7617
      Machine Dimensions (With Optional Loader, S/N AE3C00101 & Above)...7618
      Performance...7619
      Controls...7619
      Engine...7620
      Hydraulic System...7620
      Electrical...7620
      Power Take-Off (PTO) System (Rear-PTO)...7621
      Power Take-Off (PTO) System (Mid-PTO Optional)...7621
      Drive System (HST)...7621
      Drive System (SST)...7622
      Steering...7623
      Capacities...7623
      Tires...7623
      Loader (If Equipped)...7623
  WARRANTY...7624
    WARRANTY...7626
    WARRANTY...7627
  ALPHABETICAL INDEX...7628
6987073 (3-10) - CT440 Compact Tractor Operation & Maintenance Manual...7630
  OPERATOR SAFETY WARNINGS...7632
  CONTENTS...7634
  FOREWORD...7636
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...7638
    REGULAR MAINTENANCE ITEMS...7638
    SERIAL NUMBER LOCATIONS...7639
      Compact Tractor Serial Number...7639
      Engine Serial Number...7639
      Loader Serial Number (Optional)...7640
    DELIVERY REPORT...7640
    COMPACT TRACTOR IDENTIFICATION...7641
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...7642
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...7643
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL CAB)...7644
    FEATURES, ACCESSORIES AND ATTACHMENTS...7645
      Standard Items...7645
      Options And Accessories...7645
      Loader (Optional)...7645
      Implements - Three-Point Hitch...7645
  SAFETY & TRAINING RESOURCES...7646
    SAFETY INSTRUCTIONS...7648
      Before Operation...7648
      Safe Operation Is The Operator’s Responsibility...7649
      Safe Operation Needs A Qualified Operator...7649
      Use Safety Rules...7650
      Avoid Silica Dust...7650
      Safety Rules For Power Take-Off (PTO) Driven Implements...7651
      Compact Tractor Requirements and Capabilities...7651
    FIRE PREVENTION...7652
      Maintenance...7652
      Operation...7652
      Electrical...7652
      Hydraulic System...7652
      Fueling...7652
      Starting...7652
      Spark Arrestor Exhaust System...7652
      Welding And Grinding...7653
      Fire Extinguishers...7653
    MACHINE SIGNS (DECALS)...7654
    PUBLICATIONS AND TRAINING RESOURCES...7656
  OPERATING INSTRUCTIONS...7658
    OPERATOR CONTROLS AND INSTRUMENT PANELS...7662
      Overview...7662
      Instrument Panel...7663
      Floor Controls...7664
      Right Console...7665
      Left Console...7665
      Cab (If Equipped)...7666
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...7668
      Safety Interlock System (Neutral Start)...7668
    SAFETY INTERLOCK SYSTEM (OPERATING)...7669
      Safety Interlock System (Operating)...7669
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...7670
      Foldable ROPS (If Equipped)...7670
      Raising And Lowering The ROPS...7670
      Cab (If Equipped)...7671
      Cab Door (If Equipped)...7671
      Rear Window (If Equipped)...7672
      Right And Left Side Windows (If Equipped)...7672
      Window Washer Reservoir (If Equipped)...7673
      Dome Light (If Equipped)...7673
    EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)...7674
      Rear Window...7674
    ENGINE SPEED CONTROL LEVER...7674
      Operation...7674
    PARKING BRAKE...7675
      Operation...7675
    BRAKE PEDALS...7676
      Operation...7676
    TRAVEL CONTROL PEDALS...7677
      Operation...7677
    SPEED RANGE LEVER...7677
      Operation...7677
    DIFFERENTIAL LOCK PEDAL...7678
      Description...7678
      Operation...7678
    CRUISE CONTROL SWITCH...7679
      Description...7679
      Engaging...7679
      Disengaging...7679
    FRONT WHEEL ASSIST (4WD) SWITCH...7680
      Description...7680
      Operation...7680
    STEERING WHEEL...7681
      Operation...7681
    LOADER CONTROLS (IF EQUIPPED)...7684
      Description...7684
      Loader Lift Operation...7684
      Loader Arms Float Position...7684
      Loader Tilt Operation...7684
      Joystick Lock Lever...7685
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...7685
      Front Auxiliary Hydraulics (If Equipped)...7686
      Front Hydraulic Couplers (If Equipped)...7686
      Relieve Hydraulic Pressure (Front Auxiliary Hydraulics) (If Equipped)...7686
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...7687
      Description...7687
      Rear (Remote) Auxiliary Hydraulics Operation...7687
      Function Chart...7687
      Hydraulic Couplers (If Equipped)...7688
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...7688
    DRAWBAR...7689
      Description...7689
      Adjusting Length...7689
    THREE-POINT HITCH...7690
      Description...7690
      Raising...7690
      Lowering...7690
      Operation...7690
      Remote Three-Point Hitch Position Lever...7691
      Three-Point Hitch Lowering Speed / Lock Valve...7692
    POWER TAKE-OFF (PTO)...7693
      Description...7693
      Engaging Rear-PTO...7693
      Disengaging Rear-PTO...7693
      Engaging Mid-PTO (If Equipped)...7694
      Disengaging Mid-PTO (If Equipped)...7694
    DAILY INSPECTION...7695
      Daily Inspection And Maintenance...7696
    PRE-STARTING PROCEDURE...7697
      Entering The Compact Tractor...7697
      Seat Adjustment...7697
      Seat Belt Adjustment...7698
    STARTING THE ENGINE...7699
      Key Switch...7699
      Cold Temperature Starting...7700
      Warming The Hydraulic / Hydrostatic System...7700
    MONITORING THE INSTRUMENT PANEL...7701
      Procedure...7701
    STOPPING THE COMPACT TRACTOR...7702
      Procedure...7702
    ATTACHMENTS...7703
      Choosing The Correct Bucket...7703
      Pallet Forks...7703
      Choosing The Correct Bucket...7704
      Installing And Removing The Attachment (Pin-On)...7705
      Ballast...7706
      Tires...7706
      Installing And Removing The Attachment (Bob-Tach)...7708
      Ballast...7710
      Tires...7710
    IMPLEMENT...7712
      Choosing The Correct Implement...7712
      Installing And Removing Pull Type Implements...7713
      Installing And Removing Three-Point Hitch Mounted Implements...7717
      Lifting Link Adjustment...7723
      Top Link Adjustment...7723
      Sway Bar Adjustment...7724
      Extendable Lower Link Adjustment...7724
    POWER TAKE-OFF (PTO)...7725
      Installing And Removing The Rear-PTO...7725
      Installing And Removing The Mid-PTO...7728
    BALLAST (OPTIONAL)...7730
      Front Ballast...7730
      Rear Ballast...7731
    TREAD WIDTH...7732
      Front...7732
      Rear...7732
      Tread Width Chart...7732
    OPERATING PROCEDURE...7733
      Operating Compact Tractor With Loader Installed...7733
      Inspect The Work Area...7733
      Basic Operating Instructions...7733
      Operating With A Full Bucket And Rear Ballast...7733
      Operating With An Empty Bucket And Rear Ballast...7734
      Filling And Emptying The Bucket...7735
      Leveling The Ground Using Float...7736
      Backfilling...7736
      Towing Equipment With The Compact Tractor...7737
      Safety Chains...7738
      Operating The Three-Point Hitch Implement...7739
      Safety Rules For PTO Operation...7741
      Operating The Rear-PTO...7742
      Operating The Mid-PTO...7745
    TOWING THE COMPACT TRACTOR...7749
      Procedure...7749
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...7750
      Loading And Unloading...7750
      Fastening...7751
  LOADER SYSTEM...7752
    LOADER INSTALLATION...7754
      Description...7754
      Installing Loader Mounting Brackets...7754
    LOADER INSTALLATION AND REMOVAL...7762
      Installing The Loader To The Compact Tractor...7762
      Ballast...7766
      Removing The Loader...7767
  PREVENTIVE MAINTENANCE...7772
    MAINTENANCE SAFETY...7776
    SERVICE SCHEDULE...7778
      Chart...7778
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...7779
      Inspection And Maintenance...7779
    SAFETY INTERLOCK SYSTEM (OPERATING)...7780
      Inspection And Maintenance...7780
    SEAT BELT...7781
      Inspection And Maintenance...7781
    BACK-UP ALARM SYSTEM...7782
      Description...7782
      Inspecting...7782
      Adjusting Switch Position...7782
    PARKING BRAKE SYSTEM...7783
      Inspection And Maintenance...7783
    BRAKE SYSTEM...7785
      Inspection And Maintenance...7785
      Adjusting...7786
    TRAVEL CONTROL PEDAL...7787
      Inspection And Maintenance...7787
    CRUISE CONTROL...7788
      Inspection And Maintenance...7788
    PTO SWITCH (REAR)...7789
      Inspection And Maintenance...7789
    PTO LEVER (MID) (IF EQUIPPED)...7790
      Inspection And Maintenance...7790
    THREE-POINT HITCH POSITION LEVER...7791
      Inspection And Maintenance...7791
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...7791
      Inspection And Maintenance...7791
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...7791
      Inspection And Maintenance...7791
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...7792
      Foldable ROPS (If Equipped)...7792
      Cab Enclosure ROPS (If Equipped)...7793
    ENGINE COVER...7794
      Opening And Closing...7794
    ENGINE SIDE PANEL...7795
      Removal And Installation...7795
    HEATING, VENTILATION AND AIR CONDITIONING (HVAC)...7796
      Cleaning And Maintenance...7796
    AIR CLEANER SERVICE...7797
      Replacing Filter Element...7797
    FUEL SYSTEM...7798
      Fuel Specifications...7798
      Biodiesel Blend Fuel...7798
      Filling The Fuel Tank...7799
      Fuel Filter...7800
      Removing Air From The Fuel System...7801
      Filling A Portable Fuel Container...7801
    ENGINE LUBRICATION SYSTEM...7802
      Checking And Adding Engine Oil...7802
      Engine Oil Chart...7802
      Removing And Replacing Oil And Filter...7802
    ENGINE COOLING SYSTEM...7804
      Checking Level...7804
      Cleaning...7805
      Hoses And Clamps...7805
      Removing And Replacing Coolant...7806
    ELECTRICAL SYSTEM...7807
      Description...7807
      Fuse And Relay Location (Engine Compartment)...7807
      Fuse And Relay Location (Cab) (If Equipped)...7808
      Fuse And Relay Location (Instrument Panel)...7809
      Fuse And Relay Location (Cab Models)...7810
      Battery Maintenance...7810
      Using A Booster Battery (Jump Starting)...7811
      Removing And Installing Battery...7812
    INSTRUMENT PANEL...7813
      Inspection And Maintenance...7813
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...7814
      Checking And Adding Fluid...7814
      Transmission / Differential Fluid Chart...7814
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...7815
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid...7816
      Hoses And Clamps...7816
    SPARK ARRESTOR MUFFLER...7817
      Cleaning Procedure...7817
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...7818
      Procedure...7818
    TIRE MAINTENANCE...7819
      Front Wheel Nuts / Bolts...7819
      Rear Wheel Nuts / Bolts...7819
      Mounting...7819
      Wheel Spacing (AG And Industrial Tires Only)...7820
    FRONT AXLE...7821
      Checking And Adding Lubricant...7821
      Removing And Replacing Lubricant...7821
      Axle Pivot...7822
    DIFFERENTIAL LOCK...7822
      Inspection And Maintenance...7822
      Adjustment...7822
    ALTERNATOR BELT...7823
      Belt Adjustment...7823
      Belt Replacement...7823
    AIR CONDITIONING BELT...7824
      Belt Adjustment...7824
      Belt Replacement...7824
    LUBRICATING THE COMPACT TRACTOR...7825
      Lubrication Locations...7825
    PIVOT PINS...7828
      Inspection And Maintenance...7828
    BOB-TACH (HAND LEVER)...7829
      Inspection And Maintenance...7829
    AXLE TOE IN...7830
      Inspection And Maintenance...7830
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...7831
      Storage...7831
      Return To Service...7831
    SETTING ENGINE VALVE CLEARANCE...7832
      Description...7832
  MACHINE SIGN TRANSLATIONS...7834
    MACHINE SIGN TRANSLATIONS...7836
      Service Schedule (7125074)...7836
      Warning (7118012)...7839
      Warning (7166857)...7842
      Warning (7127020)...7845
      Warning (7118016)...7846
      Danger (7118017)...7849
      Start Engine (7157848)...7849
      Warning (7166858)...7850
      Warning (7125076)...7850
      Danger / Warning (7147821)...7851
      Warning (7147822)...7854
      Warning (7147823)...7855
      Warning (7147824)...7855
      Warning (7147825)...7856
      Warning (7157847)...7857
      Warning (7157924)...7857
      Caution (7164977)...7857
      Warning (7168864) (If Equipped With Cab)...7858
      Warning (7168865) (If Equipped With Cab)...7858
      Warning (7168866) (If Equipped With Cab)...7859
  SPECIFICATIONS...7860
    COMPACT TRACTOR CAPACITIES...7862
      Compact Tractor Loader Lift Capacity...7862
      Ballast (Rear)...7862
      Three-Point Hitch Specifications...7863
      Towing Weight...7863
      Maximum Drawbar Tongue Weight...7863
      Ballast (Front)...7863
    CT440 SPECIFICATIONS...7864
      Machine Dimensions (Standard Machine)...7864
      Machine Dimensions (With Optional Loader, AL4F00101 & Above, AKPW00101 & Above)...7865
      Machine Dimensions (With Optional Loader, S/N AE3500101 & Above)...7866
      Performance...7867
      Controls...7867
      Engine...7868
      Hydraulic System...7868
      Electrical...7868
      Power Take-Off (PTO) System (Rear-PTO)...7869
      Power Take-Off (PTO) System (Mid-PTO Optional)...7869
      Drive System...7869
      Steering...7869
      Capacities...7870
      Tires...7870
      Loader (If Equipped)...7870
  WARRANTY...7872
    WARRANTY...7874
    WARRANTY...7875
  ALPHABETICAL INDEX...7876
6987075 (3-10) - CT445 Compact Tractor Operation & Maintenance Manual [Hydrostatic Transmission (HST) & Mechanical Transmission (SST)]...7878
  OPERATOR SAFETY WARNINGS...7880
  CONTENTS...7882
  FOREWORD...7884
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...7886
    REGULAR MAINTENANCE ITEMS...7886
    SERIAL NUMBER LOCATIONS...7887
      Compact Tractor Serial Number...7887
      Engine Serial Number...7887
      Loader Serial Number (Optional)...7888
    DELIVERY REPORT...7888
    COMPACT TRACTOR IDENTIFICATION...7889
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...7890
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...7891
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL CAB)...7892
    FEATURES, ACCESSORIES AND ATTACHMENTS...7893
      Standard Items...7893
      Options And Accessories...7893
      Loader (Optional)...7893
      Implements - Three-Point Hitch...7893
  SAFETY & TRAINING RESOURCES...7894
    SAFETY INSTRUCTIONS...7896
      Before Operation...7896
      Safe Operation Is The Operator’s Responsibility...7897
      Safe Operation Needs A Qualified Operator...7897
      Use Safety Rules...7898
      Avoid Silica Dust...7898
      Safety Rules For Power Take-Off (PTO) Driven Implements...7899
      Compact Tractor Requirements and Capabilities...7899
    FIRE PREVENTION...7900
      Maintenance...7900
      Operation...7900
      Electrical...7900
      Hydraulic System...7900
      Fueling...7900
      Starting...7900
      Spark Arrestor Exhaust System...7900
      Welding And Grinding...7901
      Fire Extinguishers...7901
    MACHINE SIGNS (DECALS)...7902
    PUBLICATIONS AND TRAINING RESOURCES...7904
  OPERATING INSTRUCTIONS...7906
    OPERATOR CONTROLS AND INSTRUMENT PANELS...7910
      Overview (HST)...7910
      Overview (SST)...7910
      Instrument Panel...7911
      Floor Controls (HST)...7912
      Floor Controls (SST)...7912
      Right Console...7913
      Left Console (HST)...7913
      Left Console (SST)...7913
      Cab (If Equipped)...7914
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...7915
      Safety Interlock System (Neutral Start) (HST)...7915
      Safety Interlock System (Neutral Start) (SST)...7916
    SAFETY INTERLOCK SYSTEM (OPERATING)...7917
      Safety Interlock System (Operating) (HST)...7917
      Safety Interlock System (Operating) (SST)...7918
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...7919
      Foldable ROPS (If Equipped)...7919
      Raising And Lowering The ROPS...7919
      Cab (If Equipped)...7920
      Cab Door (If Equipped)...7920
      Rear Window (If Equipped)...7921
      Right And Left Side Windows (If Equipped)...7921
      Window Washer Reservoir (If Equipped)...7922
      Dome Light (If Equipped)...7922
    EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)...7922
      Rear Window...7922
    ENGINE SPEED CONTROL LEVER...7923
      Operation (HST)...7923
      Operation (SST)...7923
    PARKING BRAKE...7924
      Operation...7924
    BRAKE PEDALS (HST)...7925
      Operation...7925
    BRAKE PEDALS (SST)...7926
      Operation...7926
    TRAVEL CONTROL PEDALS (HST ONLY)...7927
      Operation...7927
    FORWARD-NEUTRAL-REVERSE (F-N-R) LEVER (SST ONLY)...7927
      Operation...7927
    SPEED RANGE LEVER (HST)...7928
      Operation...7928
    SPEED RANGE LEVER (SST)...7929
      Operation...7929
    GEAR SHIFT LEVER (SST ONLY)...7929
      Operation...7929
    DIFFERENTIAL LOCK PEDAL...7930
      Description...7930
      Operation...7930
    CRUISE CONTROL SWITCH (HST ONLY)...7931
      Description...7931
      Engaging...7931
      Disengaging...7931
    FRONT WHEEL ASSIST (4WD) SWITCH...7932
      Description...7932
      Operation...7932
    STEERING WHEEL...7933
      Operation...7933
    LOADER CONTROLS (IF EQUIPPED)...7937
      Description...7937
      Loader Lift Operation...7937
      Loader Arms Float Position...7937
      Loader Tilt Operation...7937
      Joystick Lock Lever...7938
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...7938
      Front Auxiliary Hydraulics (If Equipped)...7939
      Front Hydraulic Couplers (If Equipped)...7939
      Relieve Hydraulic Pressure (Front Auxiliary Hydraulics) (If Equipped)...7939
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...7940
      Description...7940
      Rear (Remote) Auxiliary Hydraulics Operation...7940
      Function Chart...7940
      Hydraulic Couplers (If Equipped)...7941
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...7941
    DRAWBAR...7942
      Description...7942
      Adjusting Length...7942
    THREE-POINT HITCH...7943
      Description...7943
      Raising...7943
      Lowering...7943
      Operation...7943
      Remote Three-Point Hitch Position Lever...7944
      Three-Point Hitch Lowering Speed / Lock Valve...7945
    POWER TAKE-OFF (PTO)...7946
      Description...7946
      Engaging Rear-PTO...7946
      Disengaging Rear-PTO...7946
      Engaging Mid-PTO (If Equipped)...7947
      Disengaging Mid-PTO (If Equipped)...7947
    DAILY INSPECTION...7948
      Daily Inspection And Maintenance...7949
    PRE-STARTING PROCEDURE...7950
      Entering The Compact Tractor...7950
      Seat Adjustment...7950
      Seat Belt Adjustment...7950
      Pre-Starting (HST)...7951
      Pre-Starting (SST)...7951
    STARTING THE ENGINE...7952
      Key Switch...7952
      Cold Temperature Starting...7953
      Warming The Hydraulic / Hydrostatic System...7953
    MONITORING THE INSTRUMENT PANEL...7953
      Procedure...7953
    STOPPING THE COMPACT TRACTOR...7954
      Procedure (HST)...7954
      Procedure (SST)...7955
    ATTACHMENTS...7956
      Choosing The Correct Bucket...7956
      Pallet Forks...7956
      Choosing The Correct Bucket...7957
      Installing And Removing The Attachment (Pin-On)...7958
      Ballast...7959
      Tires...7959
      Installing And Removing The Attachment (Bob-Tach)...7961
      Ballast...7963
      Tires...7963
    IMPLEMENT...7965
      Choosing The Correct Implement...7965
      Installing And Removing Pull Type Implements...7966
      Installing And Removing Three-Point Hitch Mounted Implements...7970
      Lifting Link Adjustment...7975
      Top Link Adjustment...7975
      Sway Bar Adjustment...7976
      Extendable Lower Link Adjustment...7976
    POWER TAKE-OFF (PTO)...7977
      Installing And Removing The Rear-PTO...7977
      Installing And Removing The Mid-PTO...7980
    BALLAST (OPTIONAL)...7982
      Front Ballast...7982
      Rear Ballast...7983
    TREAD WIDTH...7984
      Front...7984
      Rear...7984
      Tread Width Chart...7984
    OPERATING PROCEDURE...7985
      Operating Compact Tractor With Loader Installed...7985
      Inspect The Work Area...7985
      Basic Operating Instructions...7985
      Operating With A Full Bucket And Rear Ballast...7985
      Operating With An Empty Bucket And Rear Ballast...7986
      Filling And Emptying The Bucket...7987
      Leveling The Ground Using Float...7988
      Backfilling...7988
      Towing Equipment With The Compact Tractor...7989
      Safety Chains...7990
      Operating The Three-Point Hitch Implement...7991
      Safety Rules For PTO Operation...7993
      Operating The Rear-PTO...7994
      Operating The Mid-PTO...7997
    TOWING THE COMPACT TRACTOR...8000
      Procedure...8000
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...8001
      Loading And Unloading...8001
      Fastening...8002
  LOADER SYSTEM...8004
    LOADER INSTALLATION...8006
      Description...8006
      Installing Loader Mounting Brackets...8006
    LOADER INSTALLATION AND REMOVAL...8014
      Installing The Loader To The Compact Tractor...8014
      Ballast...8018
      Removing The Loader...8019
  PREVENTIVE MAINTENANCE...8024
    MAINTENANCE SAFETY...8028
    SERVICE SCHEDULE...8030
      Chart...8030
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...8031
      Inspection And Maintenance (HST)...8031
      Inspection And Maintenance (SST)...8032
    SAFETY INTERLOCK SYSTEM (OPERATING)...8033
      Inspection And Maintenance (HST)...8033
      Inspection And Maintenance (SST)...8034
    SEAT BELT...8035
      Inspection And Maintenance...8035
    BACK-UP ALARM SYSTEM (HST)...8036
      Description...8036
      Inspecting...8036
      Adjusting Switch Position...8036
    BACK-UP ALARM SYSTEM (SST)...8037
      Description...8037
      Inspecting...8037
      Adjusting Switch Position...8037
    PARKING BRAKE SYSTEM...8038
      Inspection And Maintenance...8038
    BRAKE SYSTEM...8040
      Inspection And Maintenance...8040
      Adjusting...8041
    TRAVEL CONTROL PEDAL (HST ONLY)...8042
      Inspection And Maintenance...8042
    F-N-R LEVER (SST ONLY)...8042
      Inspection And Maintenance...8042
    CLUTCH PEDAL (SST ONLY)...8043
      Inspection And Maintenance...8043
    CRUISE CONTROL (HST ONLY)...8044
      Inspection And Maintenance...8044
    PTO SWITCH (REAR)...8045
      Inspection And Maintenance...8045
    PTO LEVER (MID) (IF EQUIPPED)...8046
      Inspection And Maintenance...8046
    THREE-POINT HITCH POSITION LEVER...8047
      Inspection And Maintenance...8047
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...8047
      Inspection And Maintenance...8047
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...8047
      Inspection And Maintenance...8047
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...8048
      Foldable ROPS (If Equipped)...8048
      Cab Enclosure ROPS (If Equipped)...8049
    ENGINE COVER...8050
      Opening And Closing...8050
    ENGINE SIDE PANEL...8051
      Removal And Installation...8051
    HEATING, VENTILATION AND AIR CONDITIONING (HVAC)...8052
      Cleaning And Maintenance...8052
    AIR CLEANER SERVICE...8053
      Replacing Filter Element...8053
    FUEL SYSTEM...8054
      Fuel Specifications...8054
      Biodiesel Blend Fuel...8054
      Filling The Fuel Tank...8055
      Fuel Filter...8056
      Removing Air From The Fuel System...8057
      Filling A Portable Fuel Container...8057
    ENGINE LUBRICATION SYSTEM...8058
      Checking And Adding Engine Oil...8058
      Engine Oil Chart...8058
      Removing And Replacing Oil And Filter...8058
    ENGINE COOLING SYSTEM...8060
      Checking Level...8060
      Cleaning...8061
      Hoses And Clamps...8061
      Removing And Replacing Coolant...8062
    ELECTRICAL SYSTEM...8063
      Description...8063
      Fuse And Relay Location (Engine Compartment)...8063
      Fuse And Relay Location (Cab) (If Equipped)...8064
      Fuse And Relay Location (Instrument Panel) (HST Models)...8065
      Fuse And Relay Location (Instrument Panel) (SST Models)...8066
      Fuse And Relay Location (Cab Models)...8067
      Battery Maintenance...8067
      Using A Booster Battery (Jump Starting)...8068
      Removing And Installing Battery...8069
    INSTRUMENT PANEL...8070
      Inspection And Maintenance...8070
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...8071
      Checking And Adding Fluid...8071
      Transmission / Differential Fluid Chart...8071
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters (HST Models Only)...8072
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters (SST Models Only)...8073
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid...8074
      Hoses And Clamps...8074
    SPARK ARRESTOR MUFFLER...8075
      Cleaning Procedure...8075
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...8076
      Procedure...8076
    TIRE MAINTENANCE...8077
      Front Wheel Nuts / Bolts...8077
      Rear Wheel Nuts / Bolts...8077
      Mounting...8077
      Wheel Spacing (AG And Industrial Tires Only)...8078
    FRONT AXLE...8079
      Checking And Adding Lubricant...8079
      Removing And Replacing Lubricant...8079
      Axle Pivot...8080
    DIFFERENTIAL LOCK...8080
      Inspection And Maintenance...8080
      Adjustment...8080
    ALTERNATOR BELT...8081
      Belt Adjustment...8081
      Belt Replacement...8081
    AIR CONDITIONING BELT...8082
      Belt Adjustment...8082
      Belt Replacement...8082
    LUBRICATING THE COMPACT TRACTOR...8083
      Lubrication Locations...8083
    PIVOT PINS...8086
      Inspection And Maintenance...8086
    BOB-TACH (HAND LEVER)...8087
      Inspection And Maintenance...8087
    AXLE TOE IN...8088
      Inspection And Maintenance (HST Models)...8088
      Inspection And Maintenance (SST Models)...8089
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...8090
      Storage...8090
      Return To Service...8090
    SETTING ENGINE VALVE CLEARANCE...8091
      Description...8091
    CLUTCH PEDAL AND HOUSING (SST)...8091
      Draining Water...8091
      Storage Position...8091
  MACHINE SIGN TRANSLATIONS...8092
    MACHINE SIGN TRANSLATIONS...8094
      Service Schedule (7125074)...8094
      Warning (7118012)...8097
      Warning (7166857)...8100
      Warning (7127020)...8103
      Warning (7118016)...8104
      Danger (7118017)...8107
      Start Engine (HST) (7157848)...8107
      Start Engine (SST) (7186656)...8107
      Warning (7166858)...8108
      Warning (7125076)...8108
      Danger / Warning (7147821)...8109
      Warning (7147822)...8112
      Warning (7147823)...8113
      Warning (7147824)...8113
      Warning (7147825)...8114
      Warning (7157847)...8115
      Warning (7157924)...8115
      Caution (7164977)...8115
      Warning (7168864) (If Equipped With Cab)...8116
      Warning (7168865) (If Equipped With Cab)...8116
      Warning (7168866) (If Equipped With Cab)...8117
  SPECIFICATIONS...8118
    COMPACT TRACTOR CAPACITIES...8120
      Compact Tractor Loader Lift Capacity...8120
      Ballast (Rear)...8120
      Three-Point Hitch Specifications...8121
      Towing Weight...8121
      Maximum Drawbar Tongue Weight...8121
      Ballast (Front)...8121
    CT445 SPECIFICATIONS...8122
      Machine Dimensions (Standard Machine)...8122
      Machine Dimensions (With Optional Loader, AL4F00101 & Above, AKPW00101 & Above)...8123
      Machine Dimensions (With Optional Loader, S/N AE3500101 & Above)...8124
      Performance...8125
      Controls...8125
      Engine...8126
      Hydraulic System...8126
      Electrical...8126
      Power Take-Off (PTO) System (Rear-PTO)...8127
      Power Take-Off (PTO) System (Mid-PTO Optional)...8127
      Drive System (HST)...8127
      Drive System (SST)...8128
      Steering...8129
      Capacities...8129
      Tires...8129
      Loader (If Equipped)...8129
  WARRANTY...8130
    WARRANTY...8132
    WARRANTY...8133
  ALPHABETICAL INDEX...8134
6987077 (3-10) - CT450 Compact Tractor Operation & Maintenance Manual [Hydrostatic Transmission (HST) & Mechanical Transmission (SST)]...8136
  OPERATOR SAFETY WARNINGS...8138
  CONTENTS...8140
  FOREWORD...8142
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...8144
    REGULAR MAINTENANCE ITEMS...8144
    SERIAL NUMBER LOCATIONS...8145
      Compact Tractor Serial Number...8145
      Engine Serial Number...8145
      Loader Serial Number (Optional)...8146
    DELIVERY REPORT...8146
    COMPACT TRACTOR IDENTIFICATION...8147
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...8148
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...8149
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL CAB)...8150
    FEATURES, ACCESSORIES AND ATTACHMENTS...8151
      Standard Items...8151
      Options And Accessories...8151
      Loader (Optional)...8151
      Implements - Three-Point Hitch...8151
  SAFETY & TRAINING RESOURCES...8152
    SAFETY INSTRUCTIONS...8154
      Before Operation...8154
      Safe Operation Is The Operator’s Responsibility...8155
      Safe Operation Needs A Qualified Operator...8155
      Use Safety Rules...8156
      Avoid Silica Dust...8156
      Safety Rules For Power Take-Off (PTO) Driven Implements...8157
      Compact Tractor Requirements and Capabilities...8157
    FIRE PREVENTION...8158
      Maintenance...8158
      Operation...8158
      Electrical...8158
      Hydraulic System...8158
      Fueling...8158
      Starting...8158
      Spark Arrestor Exhaust System...8158
      Welding And Grinding...8159
      Fire Extinguishers...8159
    MACHINE SIGNS (DECALS)...8160
    PUBLICATIONS AND TRAINING RESOURCES...8162
  OPERATING INSTRUCTIONS...8164
    OPERATOR CONTROLS AND INSTRUMENT PANELS...8168
      Overview (HST)...8168
      Overview (SST)...8168
      Instrument Panel...8169
      Floor Controls (HST)...8170
      Floor Controls (SST)...8170
      Right Console...8171
      Left Console (HST)...8171
      Left Console (SST)...8171
      Cab (If Equipped)...8172
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...8173
      Safety Interlock System (Neutral Start) (HST)...8173
      Safety Interlock System (Neutral Start) (SST)...8174
    SAFETY INTERLOCK SYSTEM (OPERATING)...8175
      Safety Interlock System (Operating) (HST)...8175
      Safety Interlock System (Operating) (SST)...8176
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...8177
      Foldable ROPS (If Equipped)...8177
      Raising And Lowering The ROPS...8177
      Cab (If Equipped)...8178
      Cab Door (If Equipped)...8178
      Rear Window (If Equipped)...8179
      Right And Left Side Windows (If Equipped)...8179
      Window Washer Reservoir (If Equipped)...8180
      Dome Light (If Equipped)...8180
    EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)...8180
      Rear Window...8180
    ENGINE SPEED CONTROL LEVER...8181
      Operation (HST)...8181
      Operation (SST)...8181
    PARKING BRAKE...8182
      Operation...8182
    BRAKE PEDALS (HST)...8183
      Operation...8183
    BRAKE PEDALS (SST)...8184
      Operation...8184
    TRAVEL CONTROL PEDALS (HST ONLY)...8185
      Operation...8185
    FORWARD-NEUTRAL-REVERSE (F-N-R) LEVER (SST ONLY)...8185
      Operation...8185
    SPEED RANGE LEVER (HST)...8186
      Operation...8186
    SPEED RANGE LEVER (SST)...8187
      Operation...8187
    GEAR SHIFT LEVER (SST ONLY)...8187
      Operation...8187
    DIFFERENTIAL LOCK PEDAL...8188
      Description...8188
      Operation...8188
    CRUISE CONTROL SWITCH (HST ONLY)...8189
      Description...8189
      Engaging...8189
      Disengaging...8189
    FRONT WHEEL ASSIST (4WD) SWITCH...8190
      Description...8190
      Operation...8190
    STEERING WHEEL...8191
      Operation...8191
    LOADER CONTROLS (IF EQUIPPED)...8195
      Description...8195
      Loader Lift Operation...8195
      Loader Arms Float Position...8195
      Loader Tilt Operation...8195
      Joystick Lock Lever...8196
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...8196
      Front Auxiliary Hydraulics (If Equipped)...8197
      Front Hydraulic Couplers (If Equipped)...8197
      Relieve Hydraulic Pressure (Front Auxiliary Hydraulics) (If Equipped)...8197
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...8198
      Description...8198
      Rear (Remote) Auxiliary Hydraulics Operation...8198
      Function Chart...8198
      Hydraulic Couplers (If Equipped)...8199
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...8199
    DRAWBAR...8200
      Description...8200
      Adjusting Length...8200
    THREE-POINT HITCH...8201
      Description...8201
      Raising...8201
      Lowering...8201
      Operation...8201
      Remote Three-Point Hitch Position Lever...8202
      Three-Point Hitch Lowering Speed / Lock Valve...8203
    POWER TAKE-OFF (PTO)...8204
      Description...8204
      Engaging Rear-PTO...8204
      Disengaging Rear-PTO...8204
      Engaging Mid-PTO (If Equipped)...8205
      Disengaging Mid-PTO (If Equipped)...8205
    DAILY INSPECTION...8206
      Daily Inspection And Maintenance...8207
    PRE-STARTING PROCEDURE...8208
      Entering The Compact Tractor...8208
      Seat Adjustment...8208
      Seat Belt Adjustment...8208
      Pre-Starting (HST)...8209
      Pre-Starting (SST)...8209
    STARTING THE ENGINE...8210
      Key Switch...8210
      Cold Temperature Starting...8211
      Warming The Hydraulic / Hydrostatic System...8211
    MONITORING THE INSTRUMENT PANEL...8211
      Procedure...8211
    STOPPING THE COMPACT TRACTOR...8212
      Procedure (HST)...8212
      Procedure (SST)...8213
    ATTACHMENTS...8214
      Choosing The Correct Bucket...8214
      Pallet Forks...8214
      Choosing The Correct Bucket...8215
      Installing And Removing The Attachment (Pin-On)...8216
      Ballast...8217
      Tires...8217
      Installing And Removing The Attachment (Bob-Tach)...8219
      Ballast...8221
      Tires...8221
    IMPLEMENT...8223
      Choosing The Correct Implement...8223
      Installing And Removing Pull Type Implements...8224
      Installing And Removing Three-Point Hitch Mounted Implements...8228
      Lifting Link Adjustment...8233
      Top Link Adjustment...8233
      Sway Bar Adjustment...8234
      Extendable Lower Link Adjustment...8234
    POWER TAKE-OFF (PTO)...8235
      Installing And Removing The Rear-PTO...8235
      Installing And Removing The Mid-PTO...8238
    BALLAST (OPTIONAL)...8240
      Front Ballast...8240
      Rear Ballast...8241
    TREAD WIDTH...8242
      Front...8242
      Rear...8242
      Tread Width Chart...8242
    OPERATING PROCEDURE...8243
      Operating Compact Tractor With Loader Installed...8243
      Inspect The Work Area...8243
      Basic Operating Instructions...8243
      Operating With A Full Bucket And Rear Ballast...8243
      Operating With An Empty Bucket And Rear Ballast...8244
      Filling And Emptying The Bucket...8245
      Leveling The Ground Using Float...8246
      Backfilling...8246
      Towing Equipment With The Compact Tractor...8247
      Safety Chains...8248
      Operating The Three-Point Hitch Implement...8249
      Safety Rules For PTO Operation...8251
      Operating The Rear-PTO...8252
      Operating The Mid-PTO...8255
    TOWING THE COMPACT TRACTOR...8258
      Procedure...8258
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...8259
      Loading And Unloading...8259
      Fastening...8260
  LOADER SYSTEM...8262
    LOADER INSTALLATION...8264
      Description...8264
      Installing Loader Mounting Brackets...8264
    LOADER INSTALLATION AND REMOVAL...8272
      Installing The Loader To The Compact Tractor...8272
      Ballast...8276
      Removing The Loader...8277
  PREVENTIVE MAINTENANCE...8282
    MAINTENANCE SAFETY...8286
    SERVICE SCHEDULE...8288
      Chart...8288
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...8289
      Inspection And Maintenance (HST)...8289
      Inspection And Maintenance (SST)...8290
    SAFETY INTERLOCK SYSTEM (OPERATING)...8291
      Inspection And Maintenance (HST)...8291
      Inspection And Maintenance (SST)...8292
    SEAT BELT...8293
      Inspection And Maintenance...8293
    BACK-UP ALARM SYSTEM (HST)...8294
      Description...8294
      Inspecting...8294
      Adjusting Switch Position...8294
    BACK-UP ALARM SYSTEM (SST)...8295
      Description...8295
      Inspecting...8295
      Adjusting Switch Position...8295
    PARKING BRAKE SYSTEM...8296
      Inspection And Maintenance...8296
    BRAKE SYSTEM...8298
      Inspection And Maintenance...8298
      Adjusting...8299
    TRAVEL CONTROL PEDAL (HST ONLY)...8300
      Inspection And Maintenance...8300
    F-N-R LEVER (SST ONLY)...8300
      Inspection And Maintenance...8300
    CLUTCH PEDAL (SST ONLY)...8301
      Inspection And Maintenance...8301
    CRUISE CONTROL (HST ONLY)...8302
      Inspection And Maintenance...8302
    PTO SWITCH (REAR)...8303
      Inspection And Maintenance...8303
    PTO LEVER (MID) (IF EQUIPPED)...8304
      Inspection And Maintenance...8304
    THREE-POINT HITCH POSITION LEVER...8305
      Inspection And Maintenance...8305
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...8305
      Inspection And Maintenance...8305
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...8305
      Inspection And Maintenance...8305
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...8306
      Foldable ROPS (If Equipped)...8306
      Cab Enclosure ROPS (If Equipped)...8307
    ENGINE COVER...8308
      Opening And Closing...8308
    ENGINE SIDE PANEL...8309
      Removal And Installation...8309
    HEATING, VENTILATION AND AIR CONDITIONING (HVAC)...8310
      Cleaning And Maintenance...8310
    AIR CLEANER SERVICE...8311
      Replacing Filter Element...8311
    FUEL SYSTEM...8312
      Fuel Specifications...8312
      Biodiesel Blend Fuel...8312
      Filling The Fuel Tank...8313
      Fuel Filter...8314
      Removing Air From The Fuel System...8315
      Filling A Portable Fuel Container...8315
    ENGINE LUBRICATION SYSTEM...8316
      Checking And Adding Engine Oil...8316
      Engine Oil Chart...8316
      Removing And Replacing Oil And Filter...8316
    ENGINE COOLING SYSTEM...8318
      Checking Level...8318
      Cleaning...8319
      Hoses And Clamps...8319
      Removing And Replacing Coolant...8320
    ELECTRICAL SYSTEM...8321
      Description...8321
      Fuse And Relay Location (Engine Compartment)...8321
      Fuse And Relay Location (Cab) (If Equipped)...8322
      Fuse And Relay Location (Instrument Panel) (HST Models)...8323
      Fuse And Relay Location (Instrument Panel) (SST Models)...8324
      Fuse And Relay Location (Cab Models)...8325
      Battery Maintenance...8325
      Using A Booster Battery (Jump Starting)...8326
      Removing And Installing Battery...8327
    INSTRUMENT PANEL...8328
      Inspection And Maintenance...8328
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...8329
      Checking And Adding Fluid...8329
      Transmission / Differential Fluid Chart...8329
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters (HST Models Only)...8330
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters (SST Models Only)...8331
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid...8332
      Hoses And Clamps...8332
    SPARK ARRESTOR MUFFLER...8333
      Cleaning Procedure...8333
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...8334
      Procedure...8334
    TIRE MAINTENANCE...8335
      Front Wheel Nuts / Bolts...8335
      Rear Wheel Nuts / Bolts...8335
      Mounting...8335
      Wheel Spacing (AG And Industrial Tires Only)...8336
    FRONT AXLE...8337
      Checking And Adding Lubricant...8337
      Removing And Replacing Lubricant...8337
      Axle Pivot...8338
    DIFFERENTIAL LOCK...8338
      Inspection And Maintenance...8338
      Adjustment...8338
    ALTERNATOR BELT...8339
      Belt Adjustment...8339
      Belt Replacement...8339
    AIR CONDITIONING BELT...8340
      Belt Adjustment...8340
      Belt Replacement...8340
    LUBRICATING THE COMPACT TRACTOR...8341
      Lubrication Locations...8341
    PIVOT PINS...8344
      Inspection And Maintenance...8344
    BOB-TACH (HAND LEVER)...8345
      Inspection And Maintenance...8345
    AXLE TOE IN...8346
      Inspection And Maintenance (HST Models)...8346
      Inspection And Maintenance (SST Models)...8347
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...8348
      Storage...8348
      Return To Service...8348
    SETTING ENGINE VALVE CLEARANCE...8349
      Description...8349
    CLUTCH PEDAL AND HOUSING (SST)...8349
      Draining Water...8349
      Storage Position...8349
  MACHINE SIGN TRANSLATIONS...8350
    MACHINE SIGN TRANSLATIONS...8352
      Service Schedule (7125074)...8352
      Warning (7118012)...8355
      Warning (7166857)...8358
      Warning (7127020)...8361
      Warning (7118016)...8362
      Danger (7118017)...8365
      Start Engine (HST) (7157848)...8365
      Start Engine (SST) (7186656)...8365
      Warning (7166858)...8366
      Warning (7125076)...8366
      Danger / Warning (7147821)...8367
      Warning (7147822)...8370
      Danger (7147823)...8371
      Warning (7147824)...8371
      Warning (7147825)...8372
      Warning (7157847)...8373
      Warning (7157924)...8373
      Caution (7164977)...8373
      Warning (7168864) (IF EQUIPPED WITH CAB)...8374
      Warning (7168865) (IF EQUIPPED WITH CAB)...8374
      Warning (7168866) (IF EQUIPPED WITH CAB)...8375
  SPECIFICATIONS...8376
    COMPACT TRACTOR CAPACITIES...8378
      Compact Tractor Loader Lift Capacity...8378
      Ballast (Rear)...8378
      Three-Point Hitch Specifications...8379
      Towing Weight...8379
      Maximum Drawbar Tongue Weight...8379
      Ballast (Front)...8379
    CT450 SPECIFICATIONS...8380
      Machine Dimensions (Standard Machine)...8380
      Machine Dimensions (With Optional Loader, AL4F00101 & Above, AKPW00101 & Above)...8381
      Machine Dimensions (With Optional Loader, S/N AE3500101 & Above)...8382
      Performance...8383
      Controls...8383
      Engine...8384
      Hydraulic System...8384
      Electrical...8384
      Power Take-Off (PTO) System (Rear-PTO)...8385
      Power Take-Off (PTO) System (Mid-PTO Optional)...8385
      Drive System (HST)...8385
      Drive System (SST)...8386
      Steering...8387
      Capacities...8387
      Tires...8387
      Loader (If Equipped)...8387
  WARRANTY...8388
    WARRANTY...8390
    WARRANTY...8391
  ALPHABETICAL INDEX...8392
6987078 (1-14) - CT335 Compact Tractor Service Manual...8394
  CONTENTS...8398
  FOREWORD...8400
    FOREWORD...8402
    SAFETY INSTRUCTIONS...8404
      Use Safety Rules...8405
      Safety Rules For Power Take-Off (PTO) Driven Implements...8406
      Compact Tractor Requirements and Capabilities...8406
    FIRE PREVENTION...8407
      Maintenance...8407
      Operation...8407
      Electrical...8407
      Hydraulic System...8407
      Fueling...8407
      Starting...8407
      Spark Arrester Exhaust System...8407
      Welding And Grinding...8408
      Fire Extinguishers...8408
    SERIAL NUMBER LOCATIONS...8409
      Compact Tractor Serial Number...8409
      Engine Serial Number...8409
      Loader Serial Number (Optional)...8409
      Loader Serial Number (Optional) (Cont’d)...8410
    DELIVERY REPORT...8411
    COMPACT TRACTOR IDENTIFICATION...8412
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...8413
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...8414
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL CAB)...8415
  SAFETY & MAINTENANCE...8416
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...8420
      Procedure...8420
    ENGINE COVER...8422
      Opening And Closing...8422
    SEAT BELT...8424
      Inspection And Maintenance...8424
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...8426
      Loading And Unloading...8426
      Fastening...8427
    TOWING THE COMPACT TRACTOR...8430
      Procedure...8430
    AXLE TOE IN (HST MODELS)...8432
      Inspection And Maintenance...8432
    AXLE TOE IN (SST MODELS)...8434
      Adjustment...8434
    SERVICE SCHEDULE...8436
      Chart...8436
    AIR CLEANER SERVICE...8438
      Replacing Filter Element...8438
    FRESH AIR FILTERS (WITH CAB)...8440
      Removal And Installation...8440
    ENGINE COOLING SYSTEM...8442
      Checking Level...8442
      Cleaning...8443
      Hoses And Clamps...8443
      Removing And Replacing Coolant...8444
    FUEL SYSTEM...8446
      Fuel Specifications...8446
      Biodiesel Blend Fuel...8446
      Filling The Fuel Tank...8447
      Fuel Filter...8448
      Removing Air From The Fuel System...8449
      Filling A Portable Fuel Container...8449
    ENGINE LUBRICATION SYSTEM...8450
      Checking And Adding Engine Oil...8450
      Engine Oil Chart...8450
      Removing And Replacing Oil And Filter...8451
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...8454
      Checking And Adding Fluid...8454
      Transmission / Differential Fluid Chart...8454
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...8455
      Removing And Replacing Hydraulic / Transmission Fluid...8456
      Hoses And Clamps...8457
    FRONT AXLE...8460
      Checking And Adding Lubricant...8460
      Removing And Replacing Lubricant...8461
      Axle Pivot...8461
    SPARK ARRESTER MUFFLER...8462
      Cleaning Procedure...8462
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...8464
      Storage...8464
      Return To Service...8464
    ALTERNATOR BELT...8466
      Belt Adjustment...8466
      Belt Replacement...8466
    AIR CONDITIONING BELT...8468
      Belt Adjustment...8468
      Belt Replacement...8468
    LUBRICATING THE COMPACT TRACTOR...8470
      Lubrication Locations...8470
    TIRE MAINTENANCE...8474
      Front Wheel Nuts / Bolts...8474
      Rear Wheel Nuts / Bolts...8474
      Mounting...8474
      Wheel Spacing (AG And Industrial Tires Only)...8475
    PIVOT PINS...8476
      Inspection And Maintenance...8476
    SAFETY INTERLOCK SYSTEM - NEUTRAL START...8478
      Inspection And Maintenance (HST)...8478
      Inspection And Maintenance (SST)...8479
    SAFETY INTERLOCK SYSTEM - OPERATING...8480
      Inspection And Maintenance (HST)...8480
      Inspection And Maintenance (SST)...8481
    PARKING BRAKE SYSTEM...8482
      Inspection And Maintenance...8482
    BRAKE SYSTEM...8484
      Inspection And Maintenance...8484
      Adjusting...8486
    TRAVEL CONTROL PEDAL (HST ONLY)...8488
      Inspection And Maintenance...8488
    F-N-R LEVER (SST ONLY)...8490
      Inspection And Maintenance...8490
    CRUISE CONTROl (HST ONLY)...8492
      Inspection And Maintenance...8492
    CLUTCH PEDAL (SST ONLY)...8494
      Inspection And Maintenance...8494
    SPEED RANGE LEVER (HST ONLY)...8496
      Calibration...8496
    BOB-TACH (HAND LEVER)...8498
      Inspection And Maintenance...8498
    CLUTCH PEDAL AND HOUSING (SST ONLY)...8500
      Draining Water...8500
      Storage Position...8500
    DIFFERENTIAL LOCK...8502
      Inspection And Maintenance...8502
      Adjustment...8502
  HYDRAULIC SYSTEM...8504
    HYDRAULIC\HYDROSTATIC...8508
    HYDRAULIC SYSTEM INFORMATION...8512
      Glossary Of Hydraulic / Hydrostatic Symbols For Compact Tractors...8512
      Troubleshooting The Hydraulic Circuit...8516
      Troubleshooting The Joystick Valve Circuit...8516
      Troubleshooting The Power Lift Circuit...8517
      Troubleshooting The Steering Circuit...8518
    MAIN RELIEF VALVE...8520
      Testing Information...8520
      Testing And Adjusting The Main Relief Valve...8520
    HYDRAULIC PUMP...8526
      Removal And Installation...8526
      Parts Identification...8528
      Disassembly...8529
      Assembly...8533
    STEERING VALVE...8538
      Removal And Installation...8538
      Parts Identification...8539
      Disassembly...8540
      Inspection...8545
      Assembly...8545
    STEERING VALVE TESTING...8552
      Relief Pressure...8552
      Working Pressure...8553
    STEERING CYLINDER...8554
      Removal And Installation...8554
      Parts Identification...8556
      Disassembly And Assembly...8557
    STEERING CYLINDER (SST MODELS)...8558
      Removal And Installation...8558
      Parts Identification...8561
      Disassembly...8562
      Assembly...8564
    RIGHT JOYSTICK (WITHOUT CAB)...8570
      Removal And Installation...8570
      Parts Identification...8572
      Disassembly And Assembly...8573
      Adjustment...8575
    RIGHT JOYSTICK (WITH CAB)...8578
      Removal And Installation...8578
      Parts Identification...8580
      Disassembly And Assembly...8581
      Adjustment...8583
    RIGHT JOYSTICK VALVE (IF EQUIPPED)...8584
      Removal And Installation...8584
      Parts Identification...8587
      Disassembly...8588
      Inspection...8592
      Assembly...8592
    REAR PTO...8596
      Engagement Testing...8596
    OIL COOLER (HST MODELS)...8598
      Removal And Installation...8598
    THREE POINT HITCH HOUSING...8600
      Removal And Installation...8600
    AUXILIARY CONTROL VALVE...8604
      End Cap Section Disassembly And Assembly...8604
      Valve Section Parts Identification...8606
      Valve Section Disassembly And Assembly...8607
      Detent Assembly...8611
    ROCK SHAFT...8614
      Removal And Installation...8614
    MLS VALVE...8616
      Removal And Installation...8616
      Parts Identification...8617
      Disassembly And Assembly...8618
      Adjustment (HST Models)...8627
      Adjustment (SST Models)...8629
    THREE POINT CYLINDER...8632
      Disassembly And Assembly...8632
      Inspection...8635
    THREE POINT CYLINDER CONTROL...8638
      Disassembly And Assembly...8638
      Adjusting The Position Control Lever (HST Models)...8644
      Adjusting The Position Control Lever (SST Models)...8646
    MODULATOR VALVE...8648
      Removal And Installation...8648
      Parts Identification...8650
      Disassembly And Assembly...8651
    FRONT WHEEL DRIVE...8656
      Engagement Testing...8656
      Adjustment...8656
    CYLINDER (Lift) (EARLY MODELS)...8658
      Testing...8658
      Removal And Installation...8658
      Parts Identification...8661
      Disassembly...8662
      Assembly...8664
    CYLINDER (LIFT) (LATE MODELS)...8668
      Testing...8668
      Removal And Installation...8668
      Parts Identification...8671
      Disassembly...8672
      Assembly...8674
    CYLINDER (TILT) (EARLY MODELS)...8678
      Testing...8678
      Removal And Installation...8678
      Parts Identification...8680
      Disassembly...8681
      Assembly...8683
    CYLINDER (TILT) (LATE MODELS)...8688
      Testing...8688
      Removal And Installation...8688
      Parts Identification...8690
      Disassembly...8691
      Assembly...8693
  HYDROSTATIC SYSTEM...8696
    HYDROSTATIC SYSTEM INFORMATION (HST MODELS)...8698
      Troubleshooting Chart...8698
    HYDROSTATIC PUMP (HST MODELS)...8700
      Removal And Installation...8700
      Parts Identification...8706
      Disassembly...8708
      Inspection...8725
      Assembly...8728
      Hydrostatic Pump Start-Up...8747
    HYDROSTATIC PUMP TESTING (HST MODELS)...8748
      Charge Pressure Testing...8748
      Hydrostatic Drive Pressure Testing...8749
      Neutral Valves...8751
    TRAVEL CONTROL PEDALS (HST MODELS)...8752
      Removal And Installation...8752
    TRAVEL CONTROL PEDAL LINKAGE (HST MODELS)...8754
      Removal And Installation...8754
    TRAVEL CONTROL PEDAL PIVOT ARMS (HST MODELS)...8756
      Removal And Installation...8756
  DRIVE SYSTEM...8758
    SERVICE BRAKE...8764
      Troubleshooting Chart...8764
      Description...8764
      Inspection And Maintenance...8765
      Adjusting...8767
      Stop Switch Adjustment (HST Models)...8768
      Stop Switch Adjustment (SST Models)...8770
    BRAKE PEDAL ASSEMBLY...8772
      Removal And Installation...8772
    BRAKE / CLUTCH PEDAL ASSEMBLY (SST MODELS)...8776
      Removal And Installation...8776
    DRIVESHAFT (EARLY MODELS)...8780
      Removal And Installation...8780
    DRIVESHAFT (LATER MODELS)...8782
      Removal And Installation...8782
    AXLE CASE...8784
      Removal And Installation...8784
      Parts Identification...8786
      Disassembly And Assembly...8787
    BRAKE CASE...8792
      Removal And Installation...8792
      Parts Identification...8794
      Disassembly And Assembly...8795
      Inspection...8798
    TRANSMISSION (HST MODELS)...8800
      Troubleshooting Chart...8800
      Middle Case / PTO Clutch Group Parts Identification...8801
      Middle Case / PTO Clutch Group Disassembly...8802
      Middle Case / PTO Clutch Group Inspection...8809
      Middle Case / PTO Countershaft Group Parts Identification...8810
      Middle Case / PTO Countershaft Group Disassembly...8811
      Middle Case / PTO Countershaft Group Inspection...8812
      Middle Case / 23 Gear Shaft Group Parts Identification...8813
      Middle Case / 23 Gear Shaft Group Disassembly...8814
      Middle Case / 23 Gear Shaft Group Inspection...8814
      Middle Case / Countershaft Group Parts Identification...8815
      Middle Case / Countershaft Group Disassembly...8816
      Middle Case / Countershaft Group Inspection...8817
      Bearing Cover / Shift Links Parts Identification...8818
      Bearing Cover / Shift Links Disassembly...8819
      Bearing Cover / Shift Links Inspection...8823
      Pinion Shaft Group Parts Identification...8824
      Pinion Shaft Group Disassembly...8825
      Pinion Shaft Group Inspection...8831
      PTO Shaft Group Parts Identification...8832
      PTO Shaft Group Disassembly...8833
      PTO Shaft Group Inspection...8836
      Range Shifter Shaft Group Parts Identification...8837
      Range Shifter Shaft Group Disassembly...8838
      Range Shifter Shaft Group Inspection...8839
      PTO 15 Gear Shaft Group Parts Identification...8840
      PTO 15 Gear Shaft Group Disassembly...8841
      PTO 15 Gear Shaft Group Inspection...8843
      Idle Shaft Group Parts Identification...8844
      Idle Shaft Group Disassembly...8845
      Idle Shaft Group Inspection...8849
      Front Wheel Drive Shaft Group Parts Identification...8850
      Front Wheel Drive Shaft Group Disassembly...8851
      Front Wheel Drive Shaft Group Inspection...8853
      Rear PTO Shaft Group Parts Identification...8854
      Rear PTO Shaft Group Disassembly...8855
      Rear PTO Shaft Group Inspection...8857
      Differential Parts Identification...8858
      Differential Disassembly...8859
      Differential Inspection...8866
      Differential Assembly...8867
      Rear PTO Shaft Group Assembly...8875
      Front Wheel Drive Shaft Group Assembly...8877
      Idle Shaft Group Assembly...8879
      PTO 15 Gear Shaft Group Assembly...8882
      Range Shifter Shaft Group Assembly...8885
      PTO Shaft Group Assembly...8886
      Pinion Shaft Group Assembly...8889
      Bearing Cover / Shift Links Assembly...8895
      Middle Case / Countershaft Group Assembly...8901
      Middle Case / 23 Gear Shaft Group Assembly...8903
      Middle Case / PTO Countershaft Group Assembly...8904
      Middle Case / PTO Clutch Group Assembly...8905
    TRANSMISSION (SST MODELS)...8912
      Troubleshooting Chart...8912
      Transmission Case Removal...8913
      Transmission Case Parts Identification...8917
      Transmission Case Disassembly...8918
      Bearing Cover / PTO Countershaft Parts Identification...8925
      Bearing Cover / PTO Countershaft Disassembly...8926
      Middle Case / 23 Gear Shaft Group Inspection...8926
      Bearing Cover / PTO Countershaft Inspection...8927
      Bearing Cover / PTO Driveshaft Parts Identification...8928
      Bearing Cover / PTO Driveshaft Disassembly...8929
      Bearing Cover / PTO Driveshaft Inspection...8929
      Bearing Cover / Shift Links Parts Identification...8930
      Bearing Cover / Shift Links Disassembly...8931
      Bearing Cover / Shift Links Inspection...8933
      Bearing Cover / Countershaft Parts Identification...8934
      Bearing Cover / Countershaft Disassembly...8935
      Bearing Cover / Countershaft Disassembly (Cont’d)...8937
      Bearing Cover / Countershaft Inspection...8942
      Bearing Cover / Main Shaft Parts Identification...8943
      Bearing Cover / Main Shaft Disassembly...8944
      Bearing Cover / Main Shaft Inspection...8944
      Middle Case Removal...8945
      Middle Case / Bearing Cover Removal...8946
      Middle Case / Shift Link Parts Identification...8947
      Middle Case / Shift Link Disassembly...8948
      Middle Case / Shift Link Inspection...8950
      Middle Case / 19 Gear Shaft Parts Identification...8951
      Middle Case / 19 Gear Shift Disassembly...8952
      Middle Case / 19 Gear Shaft Inspection...8952
      Middle Case / Shuttle Shaft Parts Identification...8953
      Middle Case / Shuttle Shaft Disassembly...8954
      Middle Case / Shuttle Shaft Inspection...8961
      Middle Case / 23/20 Gear Shaft Parts Identification...8962
      Middle Case / 23-20 Gear Shaft Disassembly...8963
      Middle Case / 23-30 Gear Shaft Inspection...8963
      Middle Case / PTO Clutch Parts Identification...8964
      Middle Case / PTO Clutch Disassembly...8965
      Middle Case / PTO Clutch Inspection...8969
      Middle Case Bearing Cover / Shift Links Parts Identification...8970
      Middle Case Bearing Cover / Shift Links Disassembly...8971
      Middle Case Bearing Cover / Shift Links Inspection...8975
      Pinion Shaft Parts Identification...8976
      Pinion Shaft Disassembly...8977
      Pinion Shaft Inspection...8983
      PTO Shaft Parts Identification...8984
      PTO Shaft Disassembly...8985
      PTO Shaft Inspection...8988
      Range Shifter Shaft Parts Identification...8989
      Range Shifter Shaft Disassembly...8990
      Range Shifter Shaft Inspection...8991
      PTO 15 Gear Shaft Parts Identification...8992
      PTO 15 Gear Shaft Disassembly...8993
      PTO 15 Gear Shaft Inspection...8995
      Idle Shaft Parts Identification...8996
      Idle Shaft Disassembly...8997
      Idle Shaft Inspection...9001
      Front Wheel Drive Shaft Parts Identification...9002
      Front Wheel Drive Shaft Disassembly...9003
      Front Wheel Drive Shaft Inspection...9005
      Rear PTO Shaft Parts Identification...9006
      Rear PTO Shaft Disassembly...9007
      Rear PTO Shaft Inspection...9009
      Differential Parts Identification...9010
      Differential Disassembly...9011
      Differential Inspection...9018
      Differential Assembly...9019
      Rear PTO Shaft Assembly...9027
      Front Wheel Drive Shaft Assembly...9029
      Idle Shaft Assembly...9031
      PTO 15 Gear Shaft Assembly...9034
      Range Shifter Shaft Assembly...9037
      PTO Shaft Assembly...9038
      Pinion Shaft Assembly...9041
      Middle Case Bearing Cover / Shift Links Assembly...9047
      Middle Case / PTO Clutch Assembly...9053
      Middle Case / 23-20 Gear Shaft Assembly...9057
      Middle Case / Shuttle Shaft Assembly...9058
      Middle Case / 19 Gear Shaft Assembly...9065
      Middle Case / Shift Link Assembly...9066
      Middle Case / Bearing Cover Installation...9069
      Middle Case Installation...9069
      Bearing Cover / Main Shaft Assembly...9070
      Bearing Cover / Countershaft Assembly...9071
      Bearing Cover / Shift Links Assembly...9079
      Bearing Cover / PTO Driveshaft Assembly...9084
      Bearing Cover / PTO Countershaft Assembly...9085
      Transmission Case Assembly...9086
      Transmission Case Installation...9094
    FRONT AXLE...9098
      Removal And Installation...9098
    FRONT AXLE (SST MODELS)...9102
      Removal And Installation...9102
    AXLE AND DIFFERENTIAL...9106
      Troubleshooting Chart...9106
      Front Axle Cover Parts Identification...9107
      Front Axle Cover Disassembly...9108
      Front Axle Cover Inspection...9111
      Front Axle Case Group Parts Identification...9112
      Front Axle Case Group Disassembly...9113
      Bevel Gear Case Group Parts Identification...9116
      Bevel Gear Case Group Disassembly...9117
      Bevel Gear Case Group Inspection...9119
      Axle Shaft Group Parts Identification...9120
      Axle Shaft Group Disassembly...9121
      Axle Shaft Group Inspection...9122
      Axle Support Removal...9123
      Pinion Shaft Removal...9125
      Pinion Shaft Parts Identification...9126
      Pinion Shaft Disassembly...9127
      Pinion Shaft Inspection...9127
      Differential Removal...9128
      Differential Parts Identification...9129
      Differential Disassembly...9130
      Differential Inspection...9133
      Differential Assembly...9134
      Differential Installation...9138
      Pinion Shaft Assembly...9139
      Pinion Shaft Installation...9140
      Axle Support Installation...9142
      Axle Shaft Group Assembly...9144
      Bevel Gear Case Group Assembly...9146
      Front Axle Case Group Assembly...9148
      Front Axle Cover Assembly...9152
    AXLE AND DIFFERENTIAL (SST MODELS)...9156
      Troubleshooting Chart...9156
      Front Axle Cover Parts Identification...9157
      Front Axle Cover Disassembly...9158
      Front Axle Cover Inspection...9161
      Front Axle Case Group Parts Identification...9162
      Front Axle Case Group Disassembly...9163
      Bevel Gear Case Group Parts Identification...9166
      Bevel Gear Case Group Disassembly...9167
      Bevel Gear Case Group Inspection...9169
      Axle Shaft Group Parts Identification...9170
      Axle Shaft Group Disassembly...9171
      Axle Shaft Group Inspection...9172
      Axle Support Removal...9173
      Pinion Shaft Removal...9175
      Pinion Shaft Parts Identification...9176
      Pinion Shaft Disassembly...9177
      Pinion Shaft Inspection...9177
      Differential Removal...9178
      Differential Parts Identification...9179
      Differential Disassembly...9180
      Differential Inspection...9183
      Differential Assembly...9184
      Differential Installation...9188
      Pinion Shaft Assembly...9189
      Pinion Shaft Installation...9190
      Axle Support Installation...9192
      Axle Shaft Group Assembly...9194
      Bevel Gear Case Group Assembly...9196
      Front Axle Case Group Assembly...9198
      Front Axle Cover Assembly...9202
    STEERING AXLE ADJUSTMENT (HST MODELS)...9206
      Toe-In Checking...9206
      Toe-In Adjustment...9206
      Rocking Force...9206
      Steering Angle Adjustment...9207
    STEERING AXLE ADJUSTMENT (SST MODELS)...9208
      Rocking Force...9208
      Steering Angle Adjustment...9209
      Toe-In Checking...9209
      Toe-In Adjustment...9210
    SEPARATING THE TRACTOR (HST MODELS)...9212
      Procedure...9212
    SEPARATING THE TRACTOR (SST MODELS)...9218
      Procedure...9218
  MAINFRAME...9224
    OPERATOR SEAT...9228
      Removal And Installation...9228
    CONSOLE COVER (WITHOUT CAB)...9230
      Left Side Removal And Installation...9230
      Right Side Removal And Installation...9231
    CONSOLE COVER (WITH CAB)...9232
      Left Side Removal And Installation...9232
      Right Side Removal And Installation...9233
    TRANSMISSION CASE (HST MODELS)...9236
      Removal And Installation...9236
    TRANSMISSION CASE (SST MODELS)...9240
      Removal And Installation...9240
    FUEL TANK...9242
      Removal And Installation...9242
    MID PTO CONTROL...9246
      Lever Removal And Installation...9246
    SPLASH BOARD...9248
      Removal And Installation...9248
    FLOOR MAT (HST MODELS)...9250
      Removal And Installation...9250
    FLOOR MAT (SST MODELS)...9252
      Removal And Installation...9252
    FLOOR PLATE...9254
      Removal And Installation...9254
    ENGINE COVER...9256
      Gas Cylinder Removal And Installation...9256
      Removal And Installation...9256
    GRILLE...9258
      Removal And Installation...9258
    ENGINE SIDE COVER...9260
      Removal And Installation...9260
    FENDER ASSEMBLY (WITHOUT CAB) (HST MODELS)...9262
      Removal And Installation...9262
      Fender Mount Removal And Installation...9268
    FENDER ASSEMBLY (SST MODELS)...9270
      Removal And Installation...9270
      Fender Mount Removal And Installation...9276
    FENDER (WITHOUT CAB)...9278
      Removal And Installation...9278
    FENDER (WITH CAB)...9280
      Removal And Installation...9280
    FIREWALL (WITHOUT CAB) (HST MODELS)...9282
      Removal And Installation...9282
    FIREWALL (WITH CAB) (HST MODELS)...9286
      Removal And Installation...9286
    FIREWALL (SST MODELS)...9292
      Removal And Installation...9292
    ROPS...9296
      Removal And Installation...9296
      Bracket Removal And Installation...9297
    PTO SAFETY SHIELD...9298
      Removal And Installation...9298
    DRAW BAR...9300
      Removal And Installation...9300
    DRAW BAR ASSEMBLY...9302
      Removal And Installation...9302
    THREE POINT HITCH LOWER LINKS...9304
      Left Side Removal And Installation...9304
      Right Side Removal And Installation...9305
      Top Link Assembly Removal And Installation...9306
    FRONT WORK LIGHT MOUNT (WITH CAB)...9308
      Removal And Installation...9308
    CAB COVER...9310
      Removal And Installation...9310
    CAB POST COVER...9312
      Removal And Installation...9312
    INNER FENDER ACCESS COVER (With Cab)...9316
      Removal And Installation...9316
    CAB (HST MODELS)...9318
      Removal And Installation...9318
      Door Removal And Installation...9326
      Windshield Removal And Installation...9327
      Front Lower Window Removal And Installation...9329
      Rear Window Removal And Installation...9330
      Side Window Removal And Installation...9331
      Door Glass Removal And Installation...9331
    HEADLINER...9334
      Removal And Installation...9334
    BOB-TACH (HAND LEVER)...9336
      Description...9336
      Removal And Installation...9336
      Parts Identification...9337
      Lever And Wedge Disassembly And Assembly...9338
  ELECTRICAL SYSTEM & ANALYSIS...9340
    ELECTRICAL SCHEMATICS...9342
    ELECTRICAL SYSTEM INFORMATION...9345
      Glossary Of Electrical Symbols...9345
      Electrical Component Location (Without Cab) (HST Models)...9348
      Electrical Component Location (With Cab) (HST Models)...9349
      Electrical Component Location (SST Models)...9350
      Troubleshooting...9351
      Description...9352
      Fuse And Relay Location - Engine Compartment...9352
      Fuse And Relay Location - Cab (If Equipped)...9353
      Fuse And Relay Location - Instrument Panel - HST Models...9354
      Fuse And Relay Location - Instrument Panel - SST Models...9355
    BATTERY...9357
      Removing And Installing Battery...9357
      Battery Maintenance...9358
      Using A Booster Battery (Jump Starting)...9359
    ALTERNATOR...9361
      Belt Adjustment...9361
      Belt Replacement...9361
      Charging System Inspection...9362
      Alternator Voltage Testing...9363
      Low Voltage Testing...9363
      High Voltage Testing...9364
      Removal And Installation...9365
      Parts Identification...9366
    STARTER...9367
      Testing...9367
      Removal And Installation...9368
      Parts Identification...9369
    HOOD LIGHTS...9371
      Removal And Installation...9371
      Bulb Removal And Installation...9371
    REAR LIGHTS...9373
      Removal And Installation...9373
      Bulb Removal And Installation...9374
    FRONT LIGHTS (WITH CAB)...9375
      Removal And Installation...9375
      Bulb Removal And Installation...9376
    SEAT SENSOR...9377
      Removal And Installation...9377
    FUEL LEVEL SENDER...9379
      Removal And Installation...9379
    INSTRUMENT PANEL...9381
      Removal And Installation...9381
    STEERING COLUMN COVER...9383
      Removal And Installation...9383
    PTO SWITCH (REAR)...9385
      Inspection And Maintenance...9385
      Removal And Installation...9385
    PTO LEVER (MID) (IF EQUIPPED)...9387
      Inspection And Maintenance...9387
      PTO Switch Removal And Installation...9388
      Adjustment...9389
    HORN...9391
      Removal And Installation...9391
    REAR WORK LIGHT (WITH CAB)...9393
      Removal And Installation...9393
      Disassembly And Assembly...9393
    FRONT WORK LIGHT (WITH CAB)...9395
      Removal And Installation...9395
      Disassembly And Assembly...9395
    CRUISE CONTROL (HST ONLY)...9397
      Inspection And Maintenance...9397
      Switch Removal And Installation...9398
      Magnet Removal And Installation...9398
      Controller Removal And Installation...9398
    SPEED RANGE LEVER (HST ONLY)...9399
      Calibration...9399
      Controller Removal And Installation...9400
    FORWARD - NEUTRAL - REVERSE (F-N-R) LEVER (SST MODELS)...9401
      Removal And Installation...9401
      F-N-R Lever Disassembly And Assembly...9402
  ENGINE SERVICE...9403
    ENGINE INFORMATION...9407
      Description...9407
      Troubleshooting...9416
      Engine Removal And Installation...9419
      Compression - Checking...9426
    ENGINE SPEED CONTROL...9427
      Cable Removal And Installation...9427
      Lever Removal And Installation...9429
    ENGINE SPEED CONTROL PEDAL (SST MODELS)...9431
      Removal And Installation...9431
      Cable Removal And Installation...9431
    SPARK ARRESTER MUFFLER...9433
      Removal And Installation...9433
    AIR CLEANER...9435
      Removal And Installation...9435
    ENGINE COOLING SYSTEM...9437
      Description...9437
      Radiator Removal And Installation...9438
      Water Pump Removal And Installation...9442
      Water Pump Disassembly And Assembly...9442
      Thermostat Housing Removal And Installation...9443
      Testing The Thermostat...9443
    LUBRICATION SYSTEM...9445
      Description...9445
      Oil Pan Removal And Installation...9446
      Oil Pump Removal And Installation...9446
      Oil Pump Inspection...9447
      Engine Oil Pressure - Testing...9448
      Oil Filter...9448
    FUEL SYSTEM...9449
      Description...9449
      Fuel Camshaft Removal And Installation...9450
      Fuel Shutoff Solenoid Checking...9450
      Fuel Shutoff Solenoid Removal And Installation...9451
      Fuel Injection Pump Removal And Installation...9451
      Fuel Injection Pump Timing...9457
      Fuel Injector Removal And Installation...9460
      Fuel Injector Nozzle Pressure - Checking...9464
      Nozzle Spray Condition...9465
      Valve Seat Tightness...9466
      Bleeding The Fuel System...9467
    CYLINDER HEAD...9469
      Glow Plug - Testing...9469
      Glow Plug Removal And Installation...9470
      Valve Clearance Adjustment...9471
      Valve Timing - Checking...9472
      Cylinder Head Removal And Installation...9472
      Cylinder Head Bolt Tightening Procedure...9475
      Cylinder Head Disassembly And Assembly...9476
      Cylinder Head Servicing...9476
      Cylinder Head Top Clearance...9477
      Valve Guide - Checking...9477
      Reconditioning The Valve And Valve Seat...9479
      Valve Spring...9480
      Valve Tappets...9481
      Rocker Arm And Shaft - Checking...9481
    CRANKSHAFT AND PISTONS...9483
      Piston And Connecting Rod Removal And Installation...9483
      Piston And Connecting Rod - Servicing...9485
      Cylinder Bore - Checking...9487
      Connecting Rod - Alignment...9487
      Crankshaft And Bearings Removal And Installation...9488
      Crankshaft And Bearings - Servicing...9490
    CAMSHAFT AND TIMING GEARS...9493
      Timing Gearcase Cover Removal And Installation...9493
      Timing Gears Backlash - Checking...9495
      Idler Gear And Shaft Removal And Installation...9496
      Camshaft - Servicing...9498
      Idler Gear And Shaft - Servicing...9499
    FLYWHEEL AND HOUSING (HST MODELS)...9501
      Flywheel Removal And Installation...9501
      Flywheel Housing Removal And Installation...9502
    FLYWHEEL AND HOUSING (SST MODELS)...9503
      Flywheel Removal And Installation...9503
      Flywheel Housing Removal And Installation...9504
    FAN...9505
      Removal And Installation...9505
    CLUTCH ASSEMBLY (SST MODELS)...9507
      Troubleshooting Chart...9507
      Removal And Installation...9508
      Clutch Disc Inspection...9509
      Pressure Plate Inspection...9509
      Clutch Pedal Play And Stopper Bolt Adjustment...9509
    CLUTCH LEVER (SST MODELS)...9511
      Parts Identification...9511
      Disassembly...9512
      Inspection...9514
      Assembly...9515
  HEATING, VENTILATION, AIR CONDITIONING...9517
    HEATER COIL...9519
      Removal And Installation...9519
    BLOWER FAN...9521
      Removal And Installation...9521
    HEATER VALVE...9523
      Removal And Installation...9523
    AIR CONDITIONING SYSTEM FLOW...9526
      Principals...9526
      Chart...9527
    COMPONENTS...9529
      Identification...9529
    SAFETY...9533
      Safety Equipment...9533
    REGULAR MAINTENANCE...9535
      Fresh Air Filter...9535
      Air Conditioning Belt...9535
      Cleaning The Condenser...9535
    RESISTOR...9537
      Removal And Installation...9537
    GENERAL AIR CONDITIONING SERVICE GUIDELINES...9539
      Compressor Oil...9539
      Compressor Oil Check...9539
      Component Replacement And Refrigeration Leaks...9541
    SYSTEM TROUBLESHOOTING CHART...9543
      Blower Motor Does Not Operate...9543
      Gauge Pressure Related Troubleshooting...9544
    TEMPERATURE / PRESSURE...9547
      Chart...9547
    AIR CONDITIONING SERVICE...9549
      Chart...9549
    SYSTEM CHARGING AND RECLAMATION...9551
      Reclamation Procedure...9551
      Charging Procedure With A Manifold Gauge Set...9554
    COMPRESSOR...9557
      Removal And Installation...9557
    CONDENSER...9559
      Removal And Installation...9559
    RECEIVER / DRIER...9563
      Removal And Installation...9563
    HVAC CONTROL PANEL...9565
      Removal And Installation...9565
    PRESSURE SWITCH...9567
      Removal And Installation...9567
    EVAPORATOR / HEATER UNIT...9569
      Removal And Installation...9569
    EVAPORATOR / HEATER UNIT COVER...9573
      Removal And Installation...9573
    FRONT AIR DUCT...9575
      Removal And Installation...9575
    SIDE AIR DUCT...9577
      Removal And Installation...9577
    THERMOSTAT...9579
      Removal And Installation...9579
    EXPANSION VALVE...9581
      Removal And Installation...9581
    EVAPORATOR...9583
      Removal And Installation...9583
  SPECIFICATIONS...9585
    CT335 SPECIFICATIONS (HST)...9587
      Compact Tractor Loader Lift Capacities...9587
      Ballast (Rear)...9587
      Three-Point Hitch Specifications...9588
      Towing Weight...9588
      Maximum Drawbar Tongue Weight...9588
      Ballast (Front)...9588
      Dimensions (Standard Machine)...9589
      Dimensions (With Optional Loader, S/N AL4E00101 & Above, S/N AKPM00101 & Above)...9590
      Dimensions (With Optional Loader, S/N AE3C00101 & Above)...9591
      Performance...9592
      Controls...9592
      Engine...9593
      Hydraulic System...9593
      Electrical...9593
      Power Take-Off (PTO) System (Rear-PTO)...9594
      Power Take-Off (PTO) System (Mid-PTO Optional)...9594
      Drive System...9594
      Steering...9595
      Capacities...9595
      Tires...9595
      Loader (If Equipped)...9595
    CT335 SPECIFICATIONS (SST)...9597
      Compact Tractor Loader Lift Capacities...9597
      Ballast (Rear)...9597
      Three-Point Hitch Specifications...9598
      Towing Weight...9598
      Maximum Drawbar Tongue Weight...9598
      Ballast (Front)...9598
      Dimensions (Standard Machine)...9599
      Dimensions (With Optional Loader, S/N AL4E00101 & Above, S/N AKPM00101 & Above)...9600
      Dimensions (With Optional Loader, S/N AE3C00101 & Above)...9601
      Performance...9602
      Controls...9602
      Engine...9603
      Hydraulic System...9603
      Electrical...9603
      Power Take-Off (PTO) System (Rear-PTO)...9604
      Power Take-Off (PTO) System (Mid-PTO Optional)...9604
      Drive System...9605
      Steering...9606
      Capacities...9606
      Tires...9606
      Loader (If Equipped)...9606
    TORQUE SPECIFICATIONS FOR BOLTS...9607
      Torque For General SAE Bolts...9607
      Torque For General Metric Bolts...9608
    HYDRAULIC FLUID SPECIFICATIONS...9609
      Specifications...9609
    CONVERSIONS...9611
      Decimal And Millimeter Equivalent Chart...9611
      U.S. To Metric Conversion Chart...9612
    FUEL, COOLANT AND LUBRICANTS...9613
      Chart...9613
  ALPHABETICAL INDEX...9615
6987078 (12-09) - CT335 Compact Tractor Service Manual...9619
  MAINTENANCE SAFETY...9621
  ALPHABETICAL INDEX...9623
  CONTENTS...9625
    FOREWORD...9626
    SAFETY INSTRUCTIONS...9629
      Use Safety Rules...9630
      Safety Rules For Power Take-Off (PTO) Driven Implements...9631
      Compact Tractor Requirements and Capabilities...9631
    FIRE PREVENTION...9632
      Maintenance...9632
      Operation...9632
      Electrical...9632
      Hydraulic System...9632
      Fueling...9632
      Starting...9632
      Spark Arrestor Exhaust System...9632
      Welding And Grinding...9633
      Fire Extinguishers...9633
    SERIAL NUMBER LOCATIONS...9634
      Compact Tractor Serial Number...9634
      Engine Serial Number...9634
      Loader Serial Number (Optional)...9634
    DELIVERY REPORT...9635
    COMPACT TRACTOR IDENTIFICATION...9636
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...9637
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...9638
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL CAB)...9639
  SAFETY AND MAINTENANCE...9641
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...9645
      Procedure...9645
    ENGINE COVER...9647
      Opening And Closing...9647
    SEAT BELT...9649
      Inspection And Maintenance...9649
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...9651
      Loading And Unloading...9651
      Fastening...9652
    TOWING THE COMPACT TRACTOR...9653
      Procedure...9653
    AXLE TOE IN (HST MODELS)...9655
      Inspection And Maintenance...9655
    AXLE TOE IN (SST MODELS)...9657
      Adjustment...9657
    SERVICE SCHEDULE...9659
      Chart...9659
    AIR CLEANER SERVICE...9661
      Replacing Filter Element...9661
    FRESH AIR FILTERS (WITH CAB)...9663
      Removal And Installation...9663
    ENGINE COOLING SYSTEM...9665
      Checking Level...9665
      Cleaning...9666
      Hoses And Clamps...9666
      Removing And Replacing Coolant...9667
    FUEL SYSTEM...9669
      Fuel Specifications...9669
      Biodiesel Blend Fuel...9669
      Filling The Fuel Tank...9670
      Fuel Filter...9671
      Removing Air From The Fuel System...9672
      Filling A Portable Fuel Container...9672
    ENGINE LUBRICATION SYSTEM...9673
      Checking And Adding Engine Oil...9673
      Engine Oil Chart...9673
      Removing And Replacing Oil And Filter...9674
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...9677
      Checking And Adding Fluid...9677
      Transmission / Differential Fluid Chart...9677
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...9678
      Removing And Replacing Hydraulic / Transmission Fluid...9679
      Hoses And Clamps...9679
    FRONT AXLE...9681
      Checking And Adding Lubricant...9681
      Removing And Replacing Lubricant...9682
      Axle Pivot...9682
    SPARK ARRESTOR MUFFLER...9683
      Cleaning Procedure...9683
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...9685
      Storage...9685
      Return To Service...9685
    ALTERNATOR BELT...9687
      Belt Adjustment...9687
      Belt Replacement...9687
    AIR CONDITIONING BELT...9689
      Belt Adjustment...9689
      Belt Replacement...9689
    LUBRICATING THE COMPACT TRACTOR...9691
      Lubrication Locations...9691
    TIRE MAINTENANCE...9695
      Front Wheel Nuts / Bolts...9695
      Rear Wheel Nuts / Bolts...9695
      Mounting...9695
      Wheel Spacing (AG And Industrial Tires Only)...9696
    PIVOT PINS...9697
      Inspection And Maintenance...9697
    SAFETY INTERLOCK SYSTEM - NEUTRAL START...9699
      Inspection And Maintenance (HST)...9699
      Inspection And Maintenance (SST)...9700
    SAFETY INTERLOCK SYSTEM - OPERATING...9701
      Inspection And Maintenance (HST)...9701
      Inspection And Maintenance (SST)...9702
    PARKING BRAKE SYSTEM...9703
      Inspection And Maintenance...9703
    BRAKE SYSTEM...9705
      Inspection And Maintenance...9705
      Adjusting...9706
    TRAVEL CONTROL PEDAL (HST ONLY)...9707
      Inspection And Maintenance...9707
    F-N-R LEVER (SST ONLY)...9709
      Inspection And Maintenance...9709
    CRUISE CONTROl (HST ONLY)...9711
      Inspection And Maintenance...9711
    CLUTCH PEDAL (SST ONLY)...9713
      Inspection And Maintenance...9713
    SPEED RANGE LEVER (HST ONLY)...9715
      Calibration...9715
    BOB-TACH (HAND LEVER)...9717
      Inspection And Maintenance...9717
    CLUTCH PEDAL AND HOUSING (SST ONLY)...9719
      Draining Water...9719
      Storage Position...9719
    DIFFERENTIAL LOCK...9721
      Inspection And Maintenance...9721
      Adjustment...9721
  HYDRAULIC SYSTEM...9723
    HYDRAULIC / HYDROSTATIC SCHEMATICS...9727
    HYDRAULIC SYSTEM INFORMATION...9731
      Glossary Of Hydraulic / Hydrostatic Symbols For Compact Tractors...9731
      Troubleshooting The Hydraulic Circuit...9735
      Troubleshooting The Joystick Valve Circuit...9735
      Troubleshooting The Power Lift Circuit...9736
      Troubleshooting The Steering Circuit...9737
    MAIN RELIEF VALVE...9739
      Testing Information...9739
      Testing And Adjusting The Main Relief Valve...9739
    HYDRAULIC PUMP...9745
      Removal And Installation...9745
      Parts Identification...9747
      Disassembly...9748
      Assembly...9752
    STEERING VALVE...9757
      Removal And Installation...9757
      Parts Identification...9758
      Disassembly...9759
      Inspection...9764
      Assembly...9764
    STEERING VALVE TESTING...9771
      Relief Pressure...9771
      Working Pressure...9772
    STEERING CYLINDER...9773
      Removal And Installation...9773
      Parts Identification...9775
      Disassembly And Assembly...9776
    STEERING CYLINDER (SST MODELS)...9777
      Removal And Installation...9777
      Parts Identification...9779
      Disassembly...9780
      Assembly...9782
    RIGHT JOYSTICK (WITHOUT CAB)...9787
      Removal And Installation...9787
      Parts Identification...9789
      Disassembly And Assembly...9790
      Adjustment...9792
    RIGHT JOYSTICK (WITH CAB)...9795
      Removal And Installation...9795
      Parts Identification...9797
      Disassembly And Assembly...9798
      Adjustment...9800
    RIGHT JOYSTICK VALVE (IF EQUIPPED)...9801
      Removal And Installation...9801
      Parts Identification...9804
      Disassembly...9805
      Inspection...9809
      Assembly...9809
    REAR PTO...9813
      Engagement Testing...9813
    OIL COOLER (HST MODELS)...9815
      Removal And Installation...9815
    THREE POINT HITCH HOUSING...9817
      Removal And Installation...9817
    AUXILIARY CONTROL VALVE...9821
      End Cap Section Disassembly And Assembly...9821
      Valve Section Parts Identification...9823
      Valve Section Disassembly And Assembly...9824
      Detent Assembly...9828
    ROCK SHAFT...9831
      Removal And Installation...9831
    MLS VALVE...9833
      Removal And Installation...9833
      Parts Identification...9834
      Disassembly And Assembly...9835
      Adjustment (HST Models)...9844
      Adjustment (SST Models)...9846
    THREE POINT CYLINDER...9849
      Disassembly And Assembly...9849
      Inspection...9852
    THREE POINT CYLINDER CONTROL...9855
      Disassembly And Assembly...9855
      Adjusting The Position Control Lever (HST Models)...9861
      Adjusting The Position Control Lever (SST Models)...9863
    MODULATOR VALVE...9865
      Removal And Installation...9865
      Parts Identification...9867
      Disassembly And Assembly...9868
    FRONT WHEEL DRIVE...9873
      Engagement Testing...9873
      Adjustment...9873
  HYDROSTATIC SYSTEM...9875
    HYDROSTATIC SYSTEM INFORMATION (HST MODELS)...9877
      Troubleshooting Chart...9877
    HYDROSTATIC PUMP (HST MODELS)...9879
      Removal And Installation...9879
      Parts Identification...9885
      Disassembly...9887
      Inspection...9904
      Assembly...9907
      Hydrostatic Pump Start-Up...9926
    HYDROSTATIC PUMP TESTING (HST MODELS)...9927
      Charge Pressure Testing...9927
      Hydrostatic Drive Pressure Testing...9928
      Neutral Valves...9930
    TRAVEL CONTROL PEDALS (HST MODELS)...9931
      Removal And Installation...9931
    TRAVEL CONTROL PEDAL LINKAGE (HST MODELS)...9933
      Removal And Installation...9933
    TRAVEL CONTROL PEDAL PIVOT ARMS (HST MODELS)...9935
      Removal And Installation...9935
  DRIVE SYSTEM...9937
    SERVICE BRAKE...9945
      Troubleshooting Chart...9945
      Description...9945
      Inspection And Maintenance...9946
      Adjusting...9948
      Stop Switch Adjustment (HST Models)...9949
      Stop Switch Adjustment (SST Models)...9951
    BRAKE PEDAL ASSEMBLY...9953
      Removal And Installation...9953
    BRAKE / CLUTCH PEDAL ASSEMBLY (SST MODELS)...9957
      Removal And Installation...9957
    STEERING AXLE ADJUSTMENT (SST MODELS)...10389
      Rocking Force...10389
      Steering Angle Adjustment...10390
      Toe-In Checking...10390
      Toe-In Adjustment...10391
    DRIVESHAFT (EARLY MODELS)...9961
      Removal And Installation...9961
    DRIVESHAFT (LATER MODELS)...9963
      Removal And Installation...9963
    AXLE CASE...9965
      Removal And Installation...9965
      Parts Identification...9967
      Disassembly And Assembly...9968
    BRAKE CASE...9973
      Removal And Installation...9973
      Parts Identification...9975
      Disassembly And Assembly...9976
      Inspection...9979
    TRANSMISSION (HST MODELS)...9981
      Troubleshooting Chart...9981
      Middle Case / PTO Clutch Group Parts Identification...9982
      Middle Case / PTO Clutch Group Disassembly...9983
      Middle Case / PTO Clutch Group Inspection...9990
      Middle Case / PTO Countershaft Group Parts Identification...9991
      Middle Case / PTO Countershaft Group Disassembly...9992
      Middle Case / PTO Countershaft Group Inspection...9993
      Middle Case / 23 Gear Shaft Group Parts Identification...9994
      Middle Case / 23 Gear Shaft Group Disassembly...9995
      Middle Case / 23 Gear Shaft Group Inspection...9995
      Middle Case / Countershaft Group Parts Identification...9996
      Middle Case / Countershaft Group Disassembly...9997
      Middle Case / Countershaft Group Inspection...9998
      Bearing Cover / Shift Links Parts Identification...9999
      Bearing Cover / Shift Links Disassembly...10000
      Bearing Cover / Shift Links Inspection...10004
      Pinion Shaft Group Parts Identification...10005
      Pinion Shaft Group Disassembly...10006
      Pinion Shaft Group Inspection...10012
      PTO Shaft Group Parts Identification...10013
      PTO Shaft Group Disassembly...10014
      PTO Shaft Group Inspection...10017
      Range Shifter Shaft Group Parts Identification...10018
      Range Shifter Shaft Group Disassembly...10019
      Range Shifter Shaft Group Inspection...10020
      PTO 15 Gear Shaft Group Parts Identification...10021
      PTO 15 Gear Shaft Group Disassembly...10022
      PTO 15 Gear Shaft Group Inspection...10024
      Idle Shaft Group Parts Identification...10025
      Idle Shaft Group Disassembly...10026
      Idle Shaft Group Inspection...10030
      Front Wheel Drive Shaft Group Parts Identification...10031
      Front Wheel Drive Shaft Group Disassembly...10032
      Front Wheel Drive Shaft Group Inspection...10034
      Rear PTO Shaft Group Parts Identification...10035
      Rear PTO Shaft Group Disassembly...10036
      Rear PTO Shaft Group Inspection...10038
      Differential Parts Identification...10039
      Differential Disassembly...10040
      Differential Inspection...10047
      Differential Assembly...10048
      Rear PTO Shaft Group Assembly...10056
      Front Wheel Drive Shaft Group Assembly...10058
      Idle Shaft Group Assembly...10060
      PTO 15 Gear Shaft Group Assembly...10063
      Range Shifter Shaft Group Assembly...10066
      PTO Shaft Group Assembly...10067
      Pinion Shaft Group Assembly...10070
      Bearing Cover / Shift Links Assembly...10076
      Middle Case / Countershaft Group Assembly...10082
      Middle Case / 23 Gear Shaft Group Assembly...10084
      Middle Case / PTO Countershaft Group Assembly...10085
      Middle Case / PTO Clutch Group Assembly...10086
    TRANSMISSION (SST MODELS)...10093
      Troubleshooting Chart...10093
      Transmission Case Removal...10094
      Transmission Case Parts Identification...10098
      Transmission Case Disassembly...10099
      Bearing Cover / PTO Countershaft Parts Identification...10106
      Bearing Cover / PTO Countershaft Disassembly...10107
      Middle Case / 23 Gear Shaft Group Inspection...10107
      Bearing Cover / PTO Countershaft Inspection...10108
      Bearing Cover / PTO Driveshaft Parts Identification...10109
      Bearing Cover / PTO Driveshaft Disassembly...10110
      Bearing Cover / PTO Driveshaft Inspection...10110
      Bearing Cover / Shift Links Parts Identification...10111
      Bearing Cover / Shift Links Disassembly...10112
      Bearing Cover / Shift Links Inspection...10114
      Bearing Cover / Countershaft Parts Identification...10115
      Bearing Cover / Countershaft Disassembly...10116
      Bearing Cover / Countershaft Disassembly (Cont’d)...10118
      Bearing Cover / Countershaft Inspection...10123
      Bearing Cover / Main Shaft Parts Identification...10124
      Bearing Cover / Main Shaft Disassembly...10125
      Bearing Cover / Main Shaft Inspection...10125
      Middle Case Removal...10126
      Middle Case / Bearing Cover Removal...10127
      Middle Case / Shift Link Parts Identification...10128
      Middle Case / Shift Link Disassembly...10129
      Middle Case / Shift Link Inspection...10131
      Middle Case / 19 Gear Shaft Parts Identification...10132
      Middle Case / 19 Gear Shift Disassembly...10133
      Middle Case / 19 Gear Shaft Inspection...10133
      Middle Case / Shuttle Shaft Parts Identification...10134
      Middle Case / Shuttle Shaft Disassembly...10135
      Middle Case / Shuttle Shaft Inspection...10142
      Middle Case / 23-20 Gear Shaft Parts Identification...10143
      Middle Case / 23-20 Gear Shaft Disassembly...10144
      Middle Case / 23-30 Gear Shaft Inspection...10144
      Middle Case / PTO Clutch Parts Identification...10145
      Middle Case / PTO Clutch Disassembly...10146
      Middle Case / PTO Clutch Inspection...10150
      Middle Case Bearing Cover / Shift Links Parts Identification...10151
      Middle Case Bearing Cover / Shift Links Disassembly...10152
      Middle Case Bearing Cover / Shift Links Inspection...10156
      Pinion Shaft Parts Identification...10157
      Pinion Shaft Disassembly...10158
      Pinion Shaft Inspection...10164
      PTO Shaft Parts Identification...10165
      PTO Shaft Disassembly...10166
      PTO Shaft Inspection...10169
      Range Shifter Shaft Parts Identification...10170
      Range Shifter Shaft Disassembly...10171
      Range Shifter Shaft Inspection...10172
      PTO 15 Gear Shaft Parts Identification...10173
      PTO 15 Gear Shaft Disassembly...10174
      PTO 15 Gear Shaft Inspection...10176
      Idle Shaft Parts Identification...10177
      Idle Shaft Disassembly...10178
      Idle Shaft Inspection...10182
      Front Wheel Drive Shaft Parts Identification...10183
      Front Wheel Drive Shaft Disassembly...10184
      Front Wheel Drive Shaft Inspection...10186
      Rear PTO Shaft Parts Identification...10187
      Rear PTO Shaft Disassembly...10188
      Rear PTO Shaft Inspection...10190
      Differential Parts Identification...10191
      Differential Disassembly...10192
      Differential Inspection...10199
      Differential Assembly...10200
      Rear PTO Shaft Assembly...10208
      Front Wheel Drive Shaft Assembly...10210
      Idle Shaft Assembly...10212
      PTO 15 Gear Shaft Assembly...10215
      Range Shifter Shaft Assembly...10218
      PTO Shaft Assembly...10219
      Pinion Shaft Assembly...10222
      Middle Case Bearing Cover / Shift Links Assembly...10228
      Middle Case / PTO Clutch Assembly...10234
      Middle Case / 23-20 Gear Shaft Assembly...10238
      Middle Case / Shuttle Shaft Assembly...10239
      Middle Case / 19 Gear Shaft Assembly...10246
      Middle Case / Shift Link Assembly...10247
      Middle Case / Bearing Cover Installation...10250
      Middle Case Installation...10250
      Bearing Cover / Main Shaft Assembly...10251
      Bearing Cover / Countershaft Assembly...10252
      Bearing Cover / Shift Links Assembly...10260
      Bearing Cover / PTO Driveshaft Assembly...10265
      Bearing Cover / PTO Countershaft Assembly...10266
      Transmission Case Assembly...10267
      Transmission Case Installation...10275
    FRONT AXLE...10279
      Removal And Installation...10279
    FRONT AXLE (SST MODELS)...10283
      Removal And Installation...10283
    AXLE AND DIFFERENTIAL...10287
      Troubleshooting Chart...10287
      Front Axle Cover Parts Identification...10288
      Front Axle Cover Disassembly...10289
      Front Axle Cover Inspection...10292
      Front Axle Case Group Parts Identification...10293
      Front Axle Case Group Disassembly...10294
      Bevel Gear Case Group Parts Identification...10297
      Bevel Gear Case Group Disassembly...10298
      Bevel Gear Case Group Inspection...10300
      Axle Shaft Group Parts Identification...10301
      Axle Shaft Group Disassembly...10302
      Axle Shaft Group Inspection...10303
      Axle Support Removal...10304
      Pinion Shaft Removal...10306
      Pinion Shaft Parts Identification...10307
      Pinion Shaft Disassembly...10308
      Pinion Shaft Inspection...10308
      Differential Removal...10309
      Differential Parts Identification...10310
      Differential Disassembly...10311
      Differential Inspection...10314
      Differential Assembly...10315
      Differential Installation...10319
      Pinion Shaft Assembly...10320
      Pinion Shaft Installation...10321
      Axle Support Installation...10323
      Axle Shaft Group Assembly...10325
      Bevel Gear Case Group Assembly...10327
      Front Axle Case Group Assembly...10329
      Front Axle Cover Assembly...10333
    AXLE AND DIFFERENTIAL (SST MODELS)...10337
      Troubleshooting Chart...10337
      Front Axle Cover Parts Identification...10338
      Front Axle Cover Disassembly...10339
      Front Axle Cover Inspection...10342
      Front Axle Case Group Parts Identification...10343
      Front Axle Case Group Disassembly...10344
      Bevel Gear Case Group Parts Identification...10347
      Bevel Gear Case Group Disassembly...10348
      Bevel Gear Case Group Inspection...10350
      Axle Shaft Group Parts Identification...10351
      Axle Shaft Group Disassembly...10352
      Axle Shaft Group Inspection...10353
      Axle Support Removal...10354
      Pinion Shaft Removal...10356
      Pinion Shaft Parts Identification...10357
      Pinion Shaft Disassembly...10358
      Pinion Shaft Inspection...10358
      Differential Removal...10359
      Differential Parts Identification...10360
      Differential Disassembly...10361
      Differential Inspection...10364
      Differential Assembly...10365
      Differential Installation...10369
      Pinion Shaft Assembly...10370
      Pinion Shaft Installation...10371
      Axle Support Installation...10373
      Axle Shaft Group Assembly...10375
      Bevel Gear Case Group Assembly...10377
      Front Axle Case Group Assembly...10379
      Front Axle Cover Assembly...10383
    STEERING AXLE ADJUSTMENT (HST MODELS)...10387
      Toe-In Checking...10387
      Toe-In Adjustment...10387
      Rocking Force...10387
      Steering Angle Adjustment...10388
    SEPARATING THE TRACTOR (HST MODELS)...10393
      Procedure...10393
    SEPARATING THE TRACTOR (SST MODELS)...10399
      Procedure...10399
  MAINFRAME...10405
    OPERATOR SEAT...10409
      Removal And Installation...10409
    CONSOLE COVER (WITHOUT CAB)...10411
      Left Side Removal And Installation...10411
      Right Side Removal And Installation...10412
    CONSOLE COVER (WITH CAB)...10413
      Left Side Removal And Installation...10413
      Right Side Removal And Installation...10414
    TRANSMISSION CASE (HST MODELS)...10417
      Removal And Installation...10417
    TRANSMISSION CASE (SST MODELS)...10421
      Removal And Installation...10421
    FUEL TANK...10423
      Removal And Installation...10423
    MID PTO CONTROL...10427
      Lever Removal And Installation...10427
    SPLASH BOARD...10429
      Removal And Installation...10429
    FLOORMAT (HST MODELS)...10431
      Removal And Installation...10431
    FLOORMAT (SST MODELS)...10433
      Removal And Installation...10433
    FLOOR PLATE...10435
      Removal And Installation...10435
    ENGINE COVER...10437
      Gas Cylinder Removal And Installation...10437
      Removal And Installation...10437
    GRILL...10439
      Removal And Installation...10439
    ENGINE SIDE COVER...10441
      Removal And Installation...10441
    FENDER ASSEMBLY (WITHOUT CAB) (HST MODELS)...10443
      Removal And Installation...10443
      Fender Mount Removal And Installation...10449
    FENDER ASSEMBLY (SST MODELS)...10451
      Removal And Installation...10451
      Fender Mount Removal And Installation...10457
    FENDER (WITHOUT CAB)...10459
      Removal And Installation...10459
    FENDER (WITH CAB)...10461
      Removal And Installation...10461
    FIREWALL (WITHOUT CAB) (HST MODELS)...10463
      Removal And Installation...10463
    FIREWALL (SST MODELS)...10467
      Removal And Installation...10467
    FIREWALL (WITH CAB) (HST MODELS)...10471
      Removal And Installation...10471
    ROPS...10477
      Removal And Installation...10477
      Bracket Removal And Installation...10478
    PTO SAFETY SHIELD...10479
      Removal And Installation...10479
    DRAW BAR...10481
      Removal And Installation...10481
    DRAW BAR ASSEMBLY...10483
      Removal And Installation...10483
    THREE POINT HITCH LOWER LINKS...10485
      Left Side Removal And Installation...10485
      Right Side Removal And Installation...10486
      Top Link Assembly Removal And Installation...10487
    FRONT WORK LIGHT MOUNT (WITH CAB)...10489
      Removal And Installation...10489
    CAB COVER...10491
      Removal And Installation...10491
    CAB POST COVER...10493
      Removal And Installation...10493
    INNER FENDER ACCESS COVER (With Cab)...10497
      Removal And Installation...10497
    CAB (HST MODELS)...10499
      Removal And Installation...10499
      Door Removal And Installation...10507
      Windshield Removal And Installation...10508
      Front Lower Window Removal And Installation...10510
      Rear Window Removal And Installation...10511
      Side Window Removal And Installation...10512
      Door Glass Removal And Installation...10512
    HEADLINER...10515
      Removal And Installation...10515
  ELECTRICAL SYSTEM...10517
    ELECTRICAL SCHEMATICS...10519
    ELECTRICAL SYSTEM INFORMATION...10522
      Glossary Of Electrical Symbols...10522
      Electrical Component Location (Without Cab) (HST Models)...10525
      Electrical Component Location (With Cab) (HST Models)...10526
      Electrical Component Location (SST Models)...10527
      Troubleshooting...10528
    ELECTRICAL SYSTEM...10529
      Description...10529
      Fuse And Relay Location - Engine Compartment...10529
      Fuse And Relay Location - Cab (If Equipped)...10530
      Fuse And Relay Location - Instrument Panel - HST Models...10531
      Fuse And Relay Location - Instrument Panel - SST Models...10532
    BATTERY...10534
      Removing And Installing Battery...10534
      Battery Maintenance...10535
      Using A Booster Battery (Jump Starting)...10536
    ALTERNATOR...10538
      Belt Adjustment...10538
      Belt Replacement...10538
      Charging System Inspection...10539
      Alternator Voltage Testing...10540
      Low Voltage Testing...10540
      High Voltage Testing...10541
      Removal And Installation...10542
      Parts Identification...10543
    STARTER...10544
      Testing...10544
      Removal And Installation...10545
      Parts Identification...10546
    HOOD LIGHTS...10548
      Removal And Installation...10548
      Bulb Removal And Installation...10548
    REAR LIGHTS...10550
      Removal And Installation...10550
      Bulb Removal And Installation...10551
    FRONT LIGHTS (WITH CAB)...10552
      Removal And Installation...10552
      Bulb Removal And Installation...10553
    SEAT SENSOR...10554
      Removal And Installation...10554
    FUEL LEVEL SENDER...10556
      Removal And Installation...10556
    INSTRUMENT PANEL...10558
      Removal And Installation...10558
    STEERING COLUMN COVER...10560
      Removal And Installation...10560
    PTO SWITCH (REAR)...10562
      Inspection And Maintenance...10562
      Removal And Installation...10562
    PTO LEVER (MID) (IF EQUIPPED)...10564
      Inspection And Maintenance...10564
      PTO Switch Removal And Installation...10565
      Adjustment...10566
    HORN...10568
      Removal And Installation...10568
    REAR WORK LIGHT (WITH CAB)...10570
      Removal And Installation...10570
      Disassembly And Assembly...10570
    FRONT WORK LIGHT (WITH CAB)...10572
      Removal And Installation...10572
      Disassembly And Assembly...10572
    CRUISE CONTROL (HST ONLY)...10574
      Inspection And Maintenance...10574
      Switch Removal And Installation...10575
      Magnet Removal And Installation...10575
      Controller Removal And Installation...10575
    SPEED RANGE LEVER (HST ONLY)...10576
      Calibration...10576
      Controller Removal And Installation...10577
    FORWARD - NEUTRAL - REVERSE (F-N-R) LEVER (SST MODELS)...10578
      Removal And Installation...10578
      F-N-R Lever Disassembly And Assembly...10579
  ENGINE SERVICE...10580
    ENGINE INFORMATION...10584
      Description...10584
      Cylinder Head...10585
      Valves...10585
      Valve Timing...10585
      Cylinder...10586
      Valve Springs...10586
      Rocker Arms...10586
      Tappet...10586
      Camshaft...10587
      Timing Gear...10587
      Piston Rings...10588
      Connecting Rods...10588
      Crankshaft...10589
      Oil Pump...10590
      Thermostat...10590
      Radiator...10590
      Fuel Injection Pump...10591
      Fuel Injection Nozzles...10591
      Engine Bolt Torque...10592
      Troubleshooting...10593
      Engine Removal And Installation...10596
      Compression - Checking...10603
    ENGINE SPEED CONTROL...10604
      Cable Removal And Installation...10604
      Lever Removal And Installation...10606
    ENGINE SPEED CONTROL PEDAL (SST MODELS)...10608
      Removal And Installation...10608
      Cable Removal And Installation...10608
    SPARK ARRESTOR MUFFLER...10610
      Removal And Installation...10610
    AIR CLEANER...10612
      Removal And Installation...10612
    ENGINE COOLING SYSTEM...10614
      Description...10614
      Radiator Removal And Installation...10615
      Water Pump Removal And Installation...10619
      Water Pump Disassembly And Assembly...10619
      Thermostat Housing Removal And Installation...10620
      Testing The Thermostat...10620
    LUBRICATION SYSTEM...10622
      Description...10622
      Oil Pan Removal And Installation...10623
      Oil Pump Removal And Installation...10623
      Oil Pump Inspection...10624
      Engine Oil Pressure - Testing...10625
      Oil Filter...10625
    FUEL SYSTEM...10626
      Description...10626
      Fuel Camshaft Removal And Installation...10627
      Fuel Shutoff Solenoid Checking...10627
      Fuel Shutoff Solenoid Removal And Installation...10628
      Fuel Injection Pump Removal And Installation...10628
      Fuel Injection Pump Timing...10634
      Fuel Injector Removal And Installation...10636
      Fuel Injector Nozzle Pressure - Checking...10639
      Nozzle Spray Condition...10640
      Valve Seat Tightness...10640
      Bleeding The Fuel System...10641
    CYLINDER HEAD...10642
      Glow Plug - Testing...10642
      Glow Plug Removal And Installation...10643
      Valve Clearance Adjustment...10644
      Valve Timing - Checking...10645
      Cylinder Head Removal And Installation...10645
      Cylinder Head Disassembly And Assembly...10648
      Cylinder Head Servicing...10648
      Cylinder Head Top Clearance...10649
      Valve Guide - Checking...10649
      Reconditioning The Valve And Valve Seat...10651
      Valve Spring...10652
      Valve Tappets...10653
      Rocker Arm And Shaft - Checking...10653
    CRANKSHAFT AND PISTONS...10654
      Piston And Connecting Rod Removal And Installation...10654
      Piston And Connecting Rod - Servicing...10656
      Cylinder Bore - Checking...10658
      Connecting Rod - Alignment...10658
      Crankshaft And Bearings Removal And Installation...10659
      Crankshaft And Bearings - Servicing...10661
    CAMSHAFT AND TIMING GEARS...10664
      Timing Gearcase Cover Removal And Installation...10664
      Timing Gears Backlash - Checking...10666
      Idler Gear And Shaft Removal And Installation...10667
      Camshaft - Servicing...10669
      Idler Gear And Shaft - Servicing...10670
    FLYWHEEL AND HOUSING (HST MODELS)...10672
      Flywheel Removal And Installation...10672
      Flywheel Housing Removal And Installation...10673
    FLYWHEEL AND HOUSING (SST MODELS)...10674
      Flywheel Removal And Installation...10674
      Flywheel Housing Removal And Installation...10675
    FAN...10676
      Removal And Installation...10676
    CLUTCH ASSEMBLY (SST MODELS)...10678
      Troubleshooting Chart...10678
      Removal And Installation...10679
      Clutch Disc Inspection...10680
      Pressure Plate Inspection...10680
      Clutch Pedal Play And Stopper Bolt Adjustment...10680
    CLUTCH LEVER (SST MODELS)...10682
      Parts Identification...10682
      Disassembly...10683
      Inspection...10685
      Assembly...10686
  HEATING, VENTILATION, AIR CONDITIONING...10688
    HEATER COIL...10690
      Removal And Installation...10690
    BLOWER FAN...10692
      Removal And Installation...10692
    HEATER VALVE...10694
      Removal And Installation...10694
    AIR CONDITIONING SYSTEM FLOW...10697
      Principals...10697
      Chart...10698
    COMPONENTS...10700
      Identification...10700
    SAFETY...10704
      Safety Equipment...10704
    REGULAR MAINTENANCE...10706
      Fresh Air Filter...10706
      Air Conditioning Belt...10706
      Cleaning The Condenser...10706
    RESISTOR...10708
      Removal And Installation...10708
    GENERAL AIR CONDITIONING SERVICE GUIDELINES...10710
      Compressor Oil...10710
      Compressor Oil Check...10711
      Component Replacement And Refrigeration Leaks...10712
    SYSTEM TROUBLESHOOTING CHART...10714
      Blower Motor Does Not Operate...10714
      Gauge Pressure Related Troubleshooting...10715
    TEMPERATURE / PRESSURE...10718
      Chart...10718
    AIR CONDITIONING SERVICE...10720
      Chart...10720
    SYSTEM CHARGING AND RECLAMATION...10722
      Reclamation Procedure...10722
      Charging Procedure With A Manifold Gauge Set...10725
    COMPRESSOR...10728
      Removal And Installation...10728
    CONDENSER...10730
      Removal And Installation...10730
    RECEIVER / DRIER...10734
      Removal And Installation...10734
    HVAC CONTROL PANEL...10736
      Removal And Installation...10736
    PRESSURE SWITCH...10738
      Removal And Installation...10738
    EVAPORATOR / HEATER UNIT...10740
      Removal And Installation...10740
    EVAPORATOR / HEATER UNIT COVER...10744
      Removal And Installation...10744
    FRONT AIR DUCT...10746
      Removal And Installation...10746
    SIDE AIR DUCT...10748
      Removal And Installation...10748
    THERMOSTAT...10750
      Removal And Installation...10750
    EXPANSION VALVE...10752
      Removal And Installation...10752
    EVAPORATOR...10754
      Removal And Installation...10754
  SPECIFICATIONS...10756
    COMPACT TRACTOR CAPACITIES...10758
      Compact Tractor Loader Lift Capacity...10758
      Ballast (Rear)...10758
      Three-Point Hitch Specifications...10759
      Towing Weight...10759
      Maximum Drawbar Tongue Weight...10759
      Ballast (Front)...10759
    CT335 SPECIFICATIONS...10760
      Dimensions (Standard Machine)...10760
      Dimensions (With Optional Loader)...10761
      Performance...10762
      Controls...10762
      Engine...10763
      Hydraulic System...10763
      Electrical...10763
      Power Take-Off (PTO) System (Rear-PTO)...10764
      Power Take-Off (PTO) System (Mid-PTO Optional)...10764
      Drive System...10764
      Steering...10764
      Capacities...10765
      Tires...10765
      Loader (If Equipped)...10765
    TORQUE SPECIFICATIONS FOR BOLTS...10766
      Torque For General SAE Bolts...10766
      Torque For General Metric Bolts...10767
    HYDRAULIC FLUID SPECIFICATIONS...10768
      Specifications...10768
    CONVERSIONS...10770
      Decimal And Millimeter Equivalent Chart...10770
      U.S. To Metric Conversion Chart...10771
    FUEL, COOLANT AND LUBRICANTS...10772
      Chart...10772
  SERVICE MANUAL REVISIONS...10774
    Revision No: CT335-1...10774
    Revision No: CT335-2...10776
    Revision No: CT335-3...10778
6987079 (1-14) - CT440, CT445 & CT450 Compact Tractor Service Manual...10780
  MAINTENANCE SAFETY...10782
  CONTENTS...10784
  FOREWORD...10786
    FOREWORD...10788
    SAFETY INSTRUCTIONS...10790
      Use Safety Rules...10791
      Safety Rules For Power Take-Off (PTO) Driven Implements...10792
      Compact Tractor Requirements and Capabilities...10792
    FIRE PREVENTION...10793
      Maintenance...10793
      Operation...10793
      Electrical...10793
      Hydraulic System...10793
      Fueling...10793
      Starting...10793
      Spark Arrester Exhaust System...10793
      Welding And Grinding...10794
      Fire Extinguishers...10794
    SERIAL NUMBER LOCATIONS...10795
      Compact Tractor Serial Number...10795
      Engine Serial Number...10795
      Loader Serial Number (Optional)...10795
    DELIVERY REPORT...10797
    COMPACT TRACTOR IDENTIFICATION...10798
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...10799
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...10800
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL CAB)...10801
  SAFETY & MAINTENANCE...10802
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...10806
      Procedure...10806
    ENGINE COVER...10808
      Opening And Closing...10808
    SEAT BELT...10810
      Inspection And Maintenance...10810
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...10812
      Loading And Unloading...10812
      Fastening...10813
    TOWING THE COMPACT TRACTOR...10816
      Procedure...10816
    AXLE TOE IN (HST MODELS)...10818
      Inspection And Maintenance...10818
    AXLE TOE IN (SST MODELS)...10820
      Adjustment...10820
    SERVICE SCHEDULE...10822
      Chart...10822
    AIR CLEANER SERVICE...10824
      Replacing Filter Element...10824
    FRESH AIR FILTERS (WITH CAB)...10826
      Removal And Installation...10826
    ENGINE COOLING SYSTEM...10828
      Checking Level...10828
      Cleaning...10829
      Hoses And Clamps...10829
      Removing And Replacing Coolant...10830
    FUEL SYSTEM...10832
      Fuel Specifications...10832
      Biodiesel Blend Fuel...10832
      Filling The Fuel Tank...10833
      Fuel Filter...10834
      Removing Air From The Fuel System...10835
      Filling A Portable Fuel Container...10835
    ENGINE LUBRICATION SYSTEM...10836
      Checking And Adding Engine Oil...10836
      Engine Oil Chart...10836
      Removing And Replacing Oil And Filter...10837
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...10840
      Checking And Adding Fluid...10840
      Transmission / Differential Fluid Chart...10840
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...10841
      Removing And Replacing Hydraulic / Transmission Fluid...10842
      Hoses And Clamps...10842
    FRONT AXLE...10844
      Checking And Adding Lubricant...10844
      Removing And Replacing Lubricant...10845
      Axle Pivot...10845
    SPARK ARRESTER MUFFLER...10846
      Cleaning Procedure...10846
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...10848
      Storage...10848
      Return To Service...10848
    ALTERNATOR BELT...10850
      Belt Adjustment...10850
      Belt Replacement...10850
    AIR CONDITIONING BELT...10852
      Belt Adjustment...10852
      Belt Replacement...10852
    LUBRICATING THE COMPACT TRACTOR...10854
      Lubrication Locations...10854
    TIRE MAINTENANCE...10858
      Front Wheel Nuts / Bolts...10858
      Rear Wheel Nuts / Bolts...10858
      Mounting...10858
      Wheel Spacing (AG And Industrial Tires Only)...10859
    PIVOT PINS...10860
      Inspection And Maintenance...10860
    SAFETY INTERLOCK SYSTEM - NEUTRAL START...10862
      Inspection And Maintenance (HST)...10862
      Inspection And Maintenance (SST)...10863
    SAFETY INTERLOCK SYSTEM - OPERATING...10864
      Inspection And Maintenance (HST)...10864
      Inspection And Maintenance (SST)...10865
    PARKING BRAKE SYSTEM...10866
      Inspection And Maintenance...10866
    BRAKE SYSTEM...10868
      Inspection And Maintenance...10868
      Adjusting...10870
    TRAVEL CONTROL PEDAL (HST ONLY)...10872
      Inspection And Maintenance...10872
    F-N-R LEVER (SST ONLY)...10874
      Inspection And Maintenance...10874
    CRUISE CONTROl (HST ONLY)...10876
      Inspection And Maintenance...10876
    CLUTCH PEDAL (SST ONLY)...10878
      Inspection And Maintenance...10878
    SPEED RANGE LEVER (HST ONLY)...10880
      Calibration...10880
    BOB-TACH (HAND LEVER)...10882
      Inspection And Maintenance...10882
    CLUTCH PEDAL AND HOUSING (SST ONLY)...10884
      Draining Water...10884
      Storage Position...10884
    DIFFERENTIAL LOCK...10886
      Inspection And Maintenance...10886
      Adjustment...10886
  HYDRAULIC SYSTEM...10888
    HYDRAULIC/HYDROSTATIC...10892
    HYDRAULIC SYSTEM INFORMATION...10896
      Glossary Of Hydraulic / Hydrostatic Symbols For Compact Tractors...10896
      Troubleshooting The Hydraulic Circuit...10900
      Troubleshooting The Joystick Valve Circuit...10900
      Troubleshooting The Power Lift Circuit...10901
      Troubleshooting The Steering Circuit...10902
    MAIN RELIEF VALVE...10904
      Testing Information...10904
      Testing And Adjusting The Main Relief Valve...10904
    HYDRAULIC PUMP...10910
      Removal And Installation...10910
      Parts Identification...10912
      Disassembly...10913
      Assembly...10917
    STEERING VALVE...10922
      Removal And Installation...10922
      Parts Identification...10923
      Disassembly...10924
      Inspection...10929
      Assembly...10929
    STEERING VALVE TESTING...10936
      Relief Pressure...10936
      Working Pressure...10937
    STEERING CYLINDER...10938
      Removal And Installation...10938
      Parts Identification...10940
      Disassembly And Assembly...10941
    STEERING CYLINDER (SST MODELS)...10942
      Removal And Installation...10942
      Parts Identification...10945
      Disassembly...10946
      Assembly...10948
    RIGHT JOYSTICK (WITHOUT CAB)...10954
      Removal And Installation...10954
      Parts Identification...10956
      Disassembly And Assembly...10957
      Adjustment...10959
    RIGHT JOYSTICK (WITH CAB)...10962
      Removal And Installation...10962
      Parts Identification...10964
      Disassembly And Assembly...10965
      Adjustment...10967
    RIGHT JOYSTICK VALVE (IF EQUIPPED)...10968
      Removal And Installation...10968
      Parts Identification...10971
      Disassembly...10972
      Inspection...10976
      Assembly...10976
    REAR PTO...10980
      Engagement Testing...10980
      Adjustment...10980
    OIL COOLER (HST MODELS)...10982
      Removal And Installation...10982
    THREE POINT HITCH HOUSING...10984
      Removal And Installation...10984
    AUXILIARY CONTROL VALVE...10988
      End Cap Section Disassembly And Assembly...10988
      Valve Section Parts Identification...10990
      Valve Section Disassembly And Assembly...10991
      Detent Assembly...10995
    ROCK SHAFT...10998
      Removal And Installation...10998
    MLS VALVE...11000
      Removal And Installation...11000
      Parts Identification...11001
      Disassembly And Assembly...11002
      Adjustment (HST Models)...11011
      Adjustment (SST Models)...11013
    THREE POINT CYLINDER...11016
      Disassembly And Assembly...11016
      Inspection...11019
    THREE POINT CYLINDER CONTROL...11022
      Disassembly And Assembly...11022
      Adjusting The Position Control Lever (HST Models)...11028
      Adjusting The Position Control Lever (SST Models)...11030
    MODULATOR VALVE...11032
      Removal And Installation...11032
      Parts Identification...11034
      Disassembly And Assembly...11035
    FRONT WHEEL DRIVE...11040
      Engagement Testing...11040
      Adjustment...11040
    CYLINDER (Lift) (EARLY MODELS)...11042
      Testing...11042
      Removal And Installation...11042
      Parts Identification...11045
      Disassembly...11046
      Assembly...11048
    CYLINDER (LIFT) (LATE MODELS)...11052
      Testing...11052
      Removal And Installation...11052
      Parts Identification...11055
      Disassembly...11056
      Assembly...11058
    CYLINDER (TILT) (EARLY MODELS)...11062
      Testing...11062
      Removal And Installation...11063
      Parts Identification...11064
      Disassembly...11065
      Assembly...11067
    CYLINDER (TILT) (LATE MODELS)...11072
      Testing...11072
      Removal And Installation...11072
      Parts Identification...11074
      Disassembly...11075
      Assembly...11077
  HYDROSTATIC SYSTEM...11080
    HYDROSTATIC SYSTEM INFORMATION (HST MODELS)...11082
      Troubleshooting Chart...11082
    HYDROSTATIC PUMP (HST MODELS)...11084
      Removal And Installation...11084
      Parts Identification...11090
      Disassembly...11092
      Inspection...11109
      Assembly...11112
      Hydrostatic Pump Start-Up...11131
    HYDROSTATIC PUMP TESTING (HST MODELS)...11132
      Charge Pressure Testing...11132
      Hydrostatic Drive Pressure Testing...11133
      Neutral Valves...11135
    TRAVEL CONTROL PEDALS (HST MODELS)...11136
      Removal And Installation...11136
    TRAVEL CONTROL PEDAL LINKAGE (HST MODELS)...11138
      Removal And Installation...11138
    TRAVEL CONTROL PEDAL PIVOT ARMS (HST MODELS)...11140
      Removal And Installation...11140
  DRIVE SYSTEM...11142
    SERVICE BRAKE...11148
      Troubleshooting Chart...11148
      Description...11148
      Inspection And Maintenance...11149
      Adjusting...11151
      Stop Switch Adjustment (HST Models)...11152
      Stop Switch Adjustment (SST Models)...11154
    BRAKE PEDAL ASSEMBLY...11156
      Removal And Installation...11156
    BRAKE / CLUTCH PEDAL ASSEMBLY (SST MODELS)...11160
      Removal And Installation...11160
    DRIVESHAFT (EARLY MODELS)...11164
      Removal And Installation...11164
    DRIVESHAFT (LATER MODELS)...11166
      Removal And Installation...11166
    AXLE CASE...11168
      Removal And Installation...11168
      Parts Identification...11170
      Disassembly And Assembly...11171
    BRAKE CASE...11176
      Removal And Installation...11176
      Parts Identification...11178
      Disassembly And Assembly...11179
      Inspection...11182
    TRANSMISSION (HST MODELS)...11184
      Troubleshooting Chart...11184
      Middle Case / PTO Clutch Group Parts Identification...11185
      Middle Case / PTO Clutch Group Disassembly...11186
      Middle Case / PTO Clutch Group Inspection...11193
      Middle Case / PTO Countershaft Group Parts Identification...11194
      Middle Case / PTO Countershaft Group Disassembly...11195
      Middle Case / PTO Countershaft Group Inspection...11196
      Middle Case / 23 Gear Shaft Group Parts Identification...11197
      Middle Case / 23 Gear Shaft Group Disassembly...11198
      Middle Case / 23 Gear Shaft Group Inspection...11198
      Middle Case / Countershaft Group Parts Identification...11199
      Middle Case / Countershaft Group Disassembly...11200
      Middle Case / Countershaft Group Inspection...11201
      Bearing Cover / Shift Links Parts Identification...11202
      Bearing Cover / Shift Links Disassembly...11203
      Bearing Cover / Shift Links Inspection...11207
      Pinion Shaft Group Parts Identification...11208
      Pinion Shaft Group Disassembly...11209
      Pinion Shaft Group Inspection...11215
      PTO Shaft Group Parts Identification...11216
      PTO Shaft Group Disassembly...11217
      PTO Shaft Group Inspection...11220
      Range Shifter Shaft Group Parts Identification...11221
      Range Shifter Shaft Group Disassembly...11222
      Range Shifter Shaft Group Inspection...11223
      PTO 15 Gear Shaft Group Parts Identification...11224
      PTO 15 Gear Shaft Group Disassembly...11225
      PTO 15 Gear Shaft Group Inspection...11227
      Idle Shaft Group Parts Identification...11228
      Idle Shaft Group Disassembly...11229
      Idle Shaft Group Inspection...11233
      Front Wheel Drive Shaft Group Parts Identification...11234
      Front Wheel Drive Shaft Group Disassembly...11235
      Front Wheel Drive Shaft Group Inspection...11237
      Rear PTO Shaft Group Parts Identification...11238
      Rear PTO Shaft Group Disassembly...11239
      Rear PTO Shaft Group Inspection...11241
      Differential Parts Identification...11242
      Differential Disassembly...11243
      Differential Inspection...11250
      Differential Assembly...11251
      Rear PTO Shaft Group Assembly...11259
      Front Wheel Drive Shaft Group Assembly...11261
      Idle Shaft Group Assembly...11263
      PTO 15 Gear Shaft Group Assembly...11266
      Range Shifter Shaft Group Assembly...11269
      PTO Shaft Group Assembly...11270
      Pinion Shaft Group Assembly...11273
      Bearing Cover / Shift Links Assembly...11279
      Middle Case / Countershaft Group Assembly...11285
      Middle Case / 23 Gear Shaft Group Assembly...11287
      Middle Case / PTO Countershaft Group Assembly...11288
      Middle Case / PTO Clutch Group Assembly...11289
    TRANSMISSION (SST MODELS)...11296
      Troubleshooting Chart...11296
      Transmission Case Removal...11297
      Transmission Case Parts Identification...11301
      Transmission Case Disassembly...11302
      Bearing Cover / PTO Countershaft Parts Identification...11309
      Bearing Cover / PTO Countershaft Disassembly...11310
      Middle Case / 23 Gear Shaft Group Inspection...11310
      Bearing Cover / PTO Countershaft Inspection...11311
      Bearing Cover / PTO Driveshaft Parts Identification...11312
      Bearing Cover / PTO Driveshaft Disassembly...11313
      Bearing Cover / PTO Driveshaft Inspection...11313
      Bearing Cover / Shift Links Parts Identification...11314
      Bearing Cover / Shift Links Disassembly...11315
      Bearing Cover / Shift Links Inspection...11317
      Bearing Cover / Countershaft Parts Identification...11318
      Bearing Cover / Countershaft Disassembly...11319
      Bearing Cover / Countershaft Inspection...11326
      Bearing Cover / Main Shaft Parts Identification...11327
      Bearing Cover / Main Shaft Disassembly...11328
      Bearing Cover / Main Shaft Inspection...11328
      Middle Case Removal...11329
      Middle Case / Bearing Cover Removal...11330
      Middle Case / Shift Link Parts Identification...11331
      Middle Case / Shift Link Disassembly...11332
      Middle Case / Shift Link Inspection...11334
      Middle Case / 19 Gear Shaft Parts Identification...11335
      Middle Case / 19 Gear Shift Disassembly...11336
      Middle Case / 19 Gear Shaft Inspection...11336
      Middle Case / Shuttle Shaft Parts Identification...11337
      Middle Case / Shuttle Shaft Disassembly...11338
      Middle Case / Shuttle Shaft Inspection...11345
      Middle Case / 23-20 Gear Shaft Parts Identification...11346
      Middle Case / 23-20 Gear Shaft Disassembly...11347
      Middle Case / 23-30 Gear Shaft Inspection...11347
      Middle Case / PTO Clutch Parts Identification...11348
      Middle Case / PTO Clutch Disassembly...11349
      Middle Case / PTO Clutch Inspection...11353
      Middle Case Bearing Cover / Shift Links Parts Identification...11354
      Middle Case Bearing Cover / Shift Links Disassembly...11355
      Middle Case Bearing Cover / Shift Links Inspection...11359
      Pinion Shaft Parts Identification...11360
      Pinion Shaft Disassembly...11361
      Pinion Shaft Inspection...11367
      PTO Shaft Parts Identification...11368
      PTO Shaft Disassembly...11369
      PTO Shaft Inspection...11372
      Range Shifter Shaft Parts Identification...11373
      Range Shifter Shaft Disassembly...11374
      Range Shifter Shaft Inspection...11375
      PTO 15 Gear Shaft Parts Identification...11376
      PTO 15 Gear Shaft Disassembly...11377
      PTO 15 Gear Shaft Inspection...11379
      Idle Shaft Parts Identification...11380
      Idle Shaft Disassembly...11381
      Idle Shaft Inspection...11385
      Front Wheel Drive Shaft Parts Identification...11386
      Front Wheel Drive Shaft Disassembly...11387
      Front Wheel Drive Shaft Inspection...11389
      Rear PTO Shaft Parts Identification...11390
      Rear PTO Shaft Disassembly...11391
      Rear PTO Shaft Inspection...11393
      Differential Parts Identification...11394
      Differential Disassembly...11395
      Differential Inspection...11402
      Differential Assembly...11403
      Rear PTO Shaft Assembly...11411
      Front Wheel Drive Shaft Assembly...11413
      Idle Shaft Assembly...11415
      PTO 15 Gear Shaft Assembly...11418
      Range Shifter Shaft Assembly...11421
      PTO Shaft Assembly...11422
      Pinion Shaft Assembly...11425
      Middle Case Bearing Cover / Shift Links Assembly...11431
      Middle Case / PTO Clutch Assembly...11437
      Middle Case / 23-20 Gear Shaft Assembly...11441
      Middle Case / Shuttle Shaft Assembly...11442
      Middle Case / 19 Gear Shaft Assembly...11449
      Middle Case / Shift Link Assembly...11450
      Middle Case / Bearing Cover Installation...11453
      Middle Case Installation...11453
      Bearing Cover / Main Shaft Assembly...11454
      Bearing Cover / Countershaft Assembly...11455
      Bearing Cover / Shift Links Assembly...11463
      Bearing Cover / PTO Driveshaft Assembly...11468
      Bearing Cover / PTO Countershaft Assembly...11469
      Transmission Case Assembly...11470
      Transmission Case Installation...11478
    FRONT AXLE...11482
      Removal And Installation...11482
    FRONT AXLE (SST MODELS)...11486
      Removal And Installation...11486
    AXLE AND DIFFERENTIAL...11490
      Troubleshooting Chart...11490
      Front Axle Cover Parts Identification...11491
      Front Axle Cover Disassembly...11492
      Front Axle Cover Inspection...11495
      Front Axle Case Group Parts Identification...11496
      Front Axle Case Group Disassembly...11497
      Bevel Gear Case Group Parts Identification...11500
      Bevel Gear Case Group Disassembly...11501
      Bevel Gear Case Group Inspection...11503
      Axle Shaft Group Parts Identification...11504
      Axle Shaft Group Disassembly...11505
      Axle Shaft Group Inspection...11506
      Axle Support Removal...11507
      Pinion Shaft Removal...11509
      Pinion Shaft Parts Identification...11510
      Pinion Shaft Disassembly...11511
      Pinion Shaft Inspection...11511
      Differential Removal...11512
      Differential Parts Identification...11513
      Differential Disassembly...11514
      Differential Inspection...11517
      Differential Assembly...11518
      Differential Installation...11522
      Pinion Shaft Assembly...11523
      Pinion Shaft Installation...11524
      Axle Support Installation...11526
      Axle Shaft Group Assembly...11528
      Bevel Gear Case Group Assembly...11530
      Front Axle Case Group Assembly...11532
      Front Axle Cover Assembly...11536
    AXLE AND DIFFERENTIAL (SST MODELS)...11540
      Troubleshooting Chart...11540
      Front Axle Cover Parts Identification...11541
      Front Axle Cover Disassembly...11542
      Front Axle Cover Inspection...11545
      Front Axle Case Group Parts Identification...11546
      Front Axle Case Group Disassembly...11547
      Bevel Gear Case Group Parts Identification...11550
      Bevel Gear Case Group Disassembly...11551
      Bevel Gear Case Group Inspection...11553
      Axle Shaft Group Parts Identification...11554
      Axle Shaft Group Disassembly...11555
      Axle Shaft Group Inspection...11556
      Axle Support Removal...11557
      Pinion Shaft Removal...11559
      Pinion Shaft Parts Identification...11560
      Pinion Shaft Disassembly...11561
      Pinion Shaft Inspection...11561
      Differential Removal...11562
      Differential Parts Identification...11563
      Differential Disassembly...11564
      Differential Inspection...11567
      Differential Assembly...11568
      Differential Installation...11572
      Pinion Shaft Assembly...11573
      Pinion Shaft Installation...11574
      Axle Support Installation...11576
      Axle Shaft Group Assembly...11578
      Bevel Gear Case Group Assembly...11580
      Front Axle Case Group Assembly...11582
      Front Axle Cover Assembly...11586
    STEERING AXLE ADJUSTMENT (HST MODELS)...11590
      Toe-In Checking...11590
      Toe-In Adjustment...11590
      Rocking Force...11590
      Steering Angle Adjustment...11591
    STEERING AXLE ADJUSTMENT (SST MODELS)...11592
      Rocking Force...11592
      Steering Angle Adjustment...11593
      Toe-In Checking...11593
      Toe-In Adjustment...11594
    SEPARATING THE TRACTOR (HST MODELS)...11596
      Procedure...11596
    SEPARATING THE TRACTOR (SST MODELS)...11602
      Procedure...11602
  MAINFRAME...11608
    OPERATOR SEAT...11612
      Removal And Installation...11612
    CONSOLE COVER (WITHOUT CAB)...11614
      Left Side Removal And Installation...11614
      Right Side Removal And Installation...11615
    CONSOLE COVER (WITH CAB)...11616
      Left Side Removal And Installation...11616
      Right Side Removal And Installation...11617
    TRANSMISSION CASE (HST MODELS)...11620
      Removal And Installation...11620
    TRANSMISSION CASE (SST MODELS)...11624
      Removal And Installation...11624
    FUEL TANK...11626
      Removal And Installation...11626
    MID PTO CONTROL...11630
      Lever Removal And Installation...11630
    SPLASH BOARD...11632
      Removal And Installation...11632
    FLOOR MAT (HST MODELS)...11634
      Removal And Installation...11634
    FLOOR MAT (SST MODELS)...11636
      Removal And Installation...11636
    FLOOR PLATE...11638
      Removal And Installation...11638
    ENGINE COVER...11640
      Gas Cylinder Removal And Installation...11640
      Removal And Installation...11640
    GRILLE...11642
      Removal And Installation...11642
    ENGINE SIDE COVER...11644
      Removal And Installation...11644
    FENDER ASSEMBLY (WITHOUT CAB) (HST MODELS)...11646
      Removal And Installation...11646
      Fender Mount Removal And Installation...11652
    FENDER ASSEMBLY (SST MODELS)...11654
      Removal And Installation...11654
      Fender Mount Removal And Installation...11660
    FENDER (WITHOUT CAB)...11662
      Removal And Installation...11662
    FENDER (WITH CAB)...11664
      Removal And Installation...11664
    FIREWALL (WITHOUT CAB) (HST MODELS)...11666
      Removal And Installation...11666
    FIREWALL (SST MODELS)...11670
      Removal And Installation...11670
    FIREWALL (WITH CAB) (HST MODELS)...11674
      Removal And Installation...11674
    ROPS...11680
      Removal And Installation...11680
      Bracket Removal And Installation...11681
    PTO SAFETY SHIELD...11682
      Removal And Installation...11682
    DRAW BAR...11684
      Removal And Installation...11684
    DRAW BAR ASSEMBLY...11686
      Removal And Installation...11686
    THREE POINT HITCH LOWER LINKS...11688
      Left Side Removal And Installation...11688
      Right Side Removal And Installation...11689
      Top Link Assembly Removal And Installation...11690
    FRONT WORK LIGHT MOUNT (WITH CAB)...11692
      Removal And Installation...11692
    CAB COVER...11694
      Removal And Installation...11694
    CAB POST COVER...11696
      Removal And Installation...11696
    INNER FENDER ACCESS COVER (WITH CAB)...11700
      Removal And Installation...11700
    CAB (HST MODELS)...11702
      Removal And Installation...11702
      Door Removal And Installation...11710
      Windshield Removal And Installation...11711
      Front Lower Window Removal And Installation...11713
      Lower Front Window Removal And Installation...11713
      Rear Window Removal And Installation...11714
      Side Window Removal And Installation...11715
      Door Glass Removal And Installation...11715
    HEADLINER...11718
      Removal And Installation...11718
    BOB-TACH (HAND LEVER)...11720
      Description...11720
      Removal And Installation...11720
      Parts Identification...11721
      Lever And Wedge Disassembly And Assembly...11722
  ELECTRICAL SYSTEM & ANALYSIS...11724
    ELECTRICAL SCHEMATICS...11726
    ELECTRICAL SYSTEM INFORMATION...11729
      Glossary Of Electrical Symbols...11729
      Electrical Component Location (Without Cab) (HST Models)...11732
      Electrical Component Location (With Cab) (HST Models)...11733
      Electrical Component Location (SST Models)...11734
      Troubleshooting...11735
    ELECTRICAL SYSTEM...11736
      Description...11736
      Fuse And Relay Location - Engine Compartment...11736
      Fuse And Relay Location - Cab (If Equipped)...11737
      Fuse And Relay Location - Instrument Panel - HST Models...11738
      Fuse And Relay Location - Instrument Panel - SST Models...11739
    BATTERY...11741
      Removing And Installing Battery...11741
      Battery Maintenance...11742
      Using A Booster Battery (Jump Starting)...11743
    ALTERNATOR...11745
      Belt Adjustment...11745
      Belt Replacement...11745
      Charging System Inspection...11746
      Alternator Voltage Testing...11747
      Low Voltage Testing...11747
      High Voltage Testing...11748
      Removal And Installation...11749
      Parts Identification...11750
    STARTER...11751
      Testing...11751
      Removal And Installation...11752
      Parts Identification...11753
    HOOD LIGHTS...11755
      Removal And Installation...11755
      Bulb Removal And Installation...11755
    REAR LIGHTS...11757
      Removal And Installation...11757
      Bulb Removal And Installation...11758
    FRONT LIGHTS (WITH CAB)...11759
      Removal And Installation...11759
      Bulb Removal And Installation...11760
    SEAT SENSOR...11761
      Removal And Installation...11761
    FUEL LEVEL SENDER...11763
      Removal And Installation...11763
    INSTRUMENT PANEL...11765
      Removal And Installation...11765
    STEERING COLUMN COVER...11767
      Removal And Installation...11767
    PTO SWITCH (REAR)...11769
      Inspection And Maintenance...11769
      Removal And Installation...11769
    PTO LEVER (MID) (IF EQUIPPED)...11771
      Inspection And Maintenance...11771
      PTO Switch Removal And Installation...11772
      Adjustment...11773
    HORN...11775
      Removal And Installation...11775
    REAR WORK LIGHT (WITH CAB)...11777
      Removal And Installation...11777
      Disassembly And Assembly...11777
    FRONT WORK LIGHT (WITH CAB)...11779
      Removal And Installation...11779
      Disassembly And Assembly...11779
    CRUISE CONTROL (HST ONLY)...11781
      Inspection And Maintenance...11781
      Switch Removal And Installation...11782
      Magnet Removal And Installation...11782
      Controller Removal And Installation...11782
    SPEED RANGE LEVER (HST ONLY)...11783
      Calibration...11783
      Controller Removal And Installation...11784
    FORWARD - NEUTRAL - REVERSE (F-N-R) LEVER (SST MODELS)...11785
      Removal And Installation...11785
      F-N-R Lever Disassembly And Assembly...11786
  ENGINE SERVICE...11787
    ENGINE INFORMATION (CT440, ENGINE MODEL 4A200LWH)...11791
      Description...11791
      Specifications...11792
      Troubleshooting...11800
      Engine Removal And Installation (All Models)...11803
      Compression - Checking...11810
    ENGINE INFORMATION (CT445, ENGINE MODEL 4A220LWH)...11811
      Description...11811
      Specifications...11812
      Troubleshooting...11820
      Engine Removal And Installation (All Models)...11823
      Compression - Checking...11830
    ENGINE INFORMATION (CT450, ENGINE MODEL 4B243LWH)...11831
      Description...11831
      Specifications...11832
      Engine Bolt Torque...11839
      Troubleshooting...11840
      Engine Removal And Installation (All Models)...11843
      Compression - Checking...11850
    ENGINE SPEED CONTROL...11851
      Cable Removal And Installation...11851
      Lever Removal And Installation...11853
    ENGINE SPEED CONTROL PEDAL (SST MODELS)...11855
      Removal And Installation...11855
      Cable Removal And Installation...11855
    SPARK ARRESTER MUFFLER...11857
      Removal And Installation...11857
    AIR CLEANER...11859
      Removal And Installation...11859
    ENGINE COOLING SYSTEM...11861
      Description...11861
      Radiator Removal And Installation...11862
      Water Pump Removal And Installation...11866
      Water Pump Disassembly And Assembly...11866
      Thermostat Housing Removal And Installation...11867
      Testing The Thermostat...11867
    LUBRICATION SYSTEM...11869
      Description...11869
      Oil Pan Removal And Installation...11870
      Oil Pump Removal And Installation...11870
      Oil Pump Inspection...11871
      Engine Oil Pressure - Testing...11872
      Oil Filter...11872
    FUEL SYSTEM...11873
      Description...11873
      Fuel Camshaft Removal And Installation...11874
      Fuel Shutoff Solenoid Checking...11874
      Fuel Shutoff Solenoid Removal And Installation...11875
      Fuel Injection Pump Removal And Installation...11875
      Fuel Injection Pump Timing...11881
      Fuel Injector Removal And Installation...11884
      Fuel Injector Nozzle Pressure - Checking...11886
      Nozzle Spray Condition...11887
      Valve Seat Tightness...11888
      Bleeding The Fuel System...11889
    CYLINDER HEAD...11891
      Glow Plug - Testing...11891
      Glow Plug Removal And Installation...11892
      Valve Clearance Adjustment...11893
      Valve Timing - Checking...11893
      Cylinder Head Removal And Installation...11894
      Cylinder Head Bolt Tightening Procedure...11897
      Cylinder Head Disassembly And Assembly...11898
      Cylinder Head Servicing...11898
      Cylinder Head Top Clearance...11899
      Valve Guide - Checking...11899
      Reconditioning The Valve And Valve Seat...11901
      Valve Spring...11902
      Valve Tappets...11903
      Rocker Arm And Shaft - Checking...11903
    CRANKSHAFT AND PISTONS...11905
      Piston And Connecting Rod Removal And Installation...11905
      Piston And Connecting Rod - Servicing...11907
      Cylinder Bore - Checking...11909
      Connecting Rod - Alignment...11909
      Crankshaft And Bearings Removal And Installation...11910
      Crankshaft And Bearings - Servicing...11912
    CAMSHAFT AND TIMING GEARS...11915
      Timing Gearcase Cover Removal And Installation...11915
      Timing Gears Backlash - Checking...11917
      Idler Gear And Shaft Removal And Installation...11918
      Camshaft - Servicing...11920
      Idler Gear And Shaft - Servicing...11921
    FLYWHEEL AND HOUSING (HST MODELS)...11923
      Flywheel Removal And Installation...11923
      Flywheel Housing Removal And Installation...11924
    FLYWHEEL AND HOUSING (SST MODELS)...11925
      Flywheel Removal And Installation...11925
      Flywheel Housing Removal And Installation...11926
    FAN...11927
      Removal And Installation...11927
    CLUTCH ASSEMBLY (SST MODELS)...11929
      Troubleshooting Chart...11929
      Removal And Installation...11930
      Clutch Disc Inspection...11931
      Pressure Plate Inspection...11931
      Clutch Pedal Play And Stopper Bolt Adjustment...11931
    CLUTCH LEVER (SST MODELS)...11933
      Parts Identification...11933
      Disassembly...11934
      Inspection...11936
      Assembly...11937
  HEATING, VENTILATION, AIR CONDITIONING...11939
    HEATER COIL...11941
      Removal And Installation...11941
    BLOWER FAN...11943
      Removal And Installation...11943
    HEATER VALVE...11945
      Removal And Installation...11945
    AIR CONDITIONING SYSTEM FLOW...11948
      Principals...11948
      Chart...11949
    COMPONENTS...11951
      Identification...11951
    SAFETY...11955
      Safety Equipment...11955
    REGULAR MAINTENANCE...11957
      Fresh Air Filter...11957
      Air Conditioning Belt...11957
      Cleaning The Condenser...11957
    RESISTOR...11959
      Removal And Installation...11959
    GENERAL AIR CONDITIONING SERVICE GUIDELINES...11961
      Compressor Oil...11961
      Compressor Oil Check...11962
      Component Replacement And Refrigeration Leaks...11963
    SYSTEM TROUBLESHOOTING CHART...11965
      Blower Motor Does Not Operate...11965
      Gauge Pressure Related Troubleshooting...11966
    TEMPERATURE / PRESSURE...11969
      Chart...11969
    AIR CONDITIONING SERVICE...11971
      Chart...11971
    SYSTEM CHARGING AND RECLAMATION...11973
      Reclamation Procedure...11973
      Charging Procedure With A Manifold Gauge Set...11976
    COMPRESSOR...11979
      Removal And Installation...11979
    CONDENSER...11981
      Removal And Installation...11981
    RECEIVER / DRIER...11985
      Removal And Installation...11985
    HVAC CONTROL PANEL...11987
      Removal And Installation...11987
    PRESSURE SWITCH...11989
      Removal And Installation...11989
    EVAPORATOR / HEATER UNIT...11991
      Removal And Installation...11991
    EVAPORATOR / HEATER UNIT COVER...11995
      Removal And Installation...11995
    FRONT AIR DUCT...11997
      Removal And Installation...11997
    SIDE AIR DUCT...11999
      Removal And Installation...11999
    THERMOSTAT...12001
      Removal And Installation...12001
    EXPANSION VALVE...12003
      Removal And Installation...12003
    EVAPORATOR...12005
      Removal And Installation...12005
  SPECIFICATIONS...12007
    CT440 SPECIFICATIONS (HST)...12011
      Compact Tractor Loader Lift Capacities...12011
      Ballast (Rear)...12011
      Three-Point Hitch Specifications...12012
      Towing Weight...12012
      Maximum Drawbar Tongue Weight...12012
      Ballast (Front)...12012
      Dimensions (Standard Machine)...12013
      Dimensions (With Optional Loader, S/N AL4F00101 & Above, S/N AKPW00101 & Above)...12014
      Dimensions (With Optional Loader, S/N AE3500101 & Above)...12015
      Performance...12016
      Controls...12016
      Engine...12017
      Hydraulic System...12017
      Electrical...12017
      Power Take-Off (PTO) System (Rear-PTO)...12018
      Power Take-Off (PTO) System (Mid-PTO Optional)...12018
      Drive System...12018
      Steering...12018
      Capacities...12019
      Tires...12019
      Loader (If Equipped)...12019
    CT445 SPECIFICATIONS (HST)...12021
      Compact Tractor Loader Lift Capacities...12021
      Ballast (Rear)...12021
      Three-Point Hitch Specifications...12022
      Towing Weight...12022
      Maximum Drawbar Tongue Weight...12022
      Ballast (Front)...12022
      Dimensions (Standard Machine)...12023
      Dimensions (With Optional Loader, S/N AL4F00101 & Above, S/N AKPW00101 & Above)...12024
      Dimensions (With Optional Loader, S/N AE3500101 & Above)...12025
      Performance...12026
      Controls...12026
      Engine...12027
      Hydraulic System...12027
      Electrical...12027
      Power Take-Off (PTO) System (Rear-PTO)...12028
      Power Take-Off (PTO) System (Mid-PTO Optional)...12028
      Drive System...12028
      Steering...12029
      Capacities...12029
      Tires...12029
      Loader (If Equipped)...12029
    CT445 SPECIFICATIONS (sST)...12031
      Compact Tractor Loader Lift Capacities...12031
      Ballast (Rear)...12031
      Three-Point Hitch Specifications...12032
      Towing Weight...12032
      Maximum Drawbar Tongue Weight...12032
      Ballast (Front)...12032
      Dimensions (Standard Machine)...12033
      Dimensions (With Optional Loader, S/N AL4F00101 & Above, S/N AKPW00101 & Above)...12034
      Dimensions (With Optional Loader, S/N AE3500101 & Above)...12035
      Performance...12036
      Controls...12036
      Engine...12037
      Hydraulic System...12037
      Electrical...12037
      Power Take-Off (PTO) System (Rear-PTO)...12038
      Power Take-Off (PTO) System (Mid-PTO Optional)...12038
      Drive System...12039
      Steering...12040
      Capacities...12040
      Tires...12040
      Loader (If Equipped)...12040
    CT450 SPECIFICATIONS (HST)...12041
      Compact Tractor Loader Lift Capacities...12041
      Ballast (Rear)...12041
      Three-Point Hitch Specifications...12042
      Towing Weight...12042
      Maximum Drawbar Tongue Weight...12042
      Ballast (Front)...12042
      Dimensions (Standard Machine)...12043
      Dimensions (With Optional Loader, S/N AL4F00101 & Above, S/N AKPW00101 & Above)...12044
      Dimensions (With Optional Loader, S/N AE3500101 & Above)...12045
      Performance...12046
      Controls...12046
      Engine...12047
      Hydraulic System...12047
      Electrical...12047
      Power Take-Off (PTO) System (Rear-PTO)...12048
      Power Take-Off (PTO) System (Mid-PTO Optional)...12048
      Drive System...12048
      Steering...12049
      Capacities...12049
      Tires...12049
      Loader (If Equipped)...12049
    CT450 SPECIFICATIONS (sST)...12051
      Compact Tractor Loader Lift Capacities...12051
      Ballast (Rear)...12051
      Three-Point Hitch Specifications...12052
      Towing Weight...12052
      Maximum Drawbar Tongue Weight...12052
      Ballast (Front)...12052
      Dimensions (Standard Machine)...12053
      Dimensions (With Optional Loader, S/N AL4F00101 & Above, S/N AKPW00101 & Above)...12054
      Dimensions (With Optional Loader, S/N AE3500101 & Above)...12055
      Performance...12056
      Controls...12056
      Engine...12057
      Hydraulic System...12057
      Electrical...12057
      Power Take-Off (PTO) System (Rear-PTO)...12058
      Power Take-Off (PTO) System (Mid-PTO Optional)...12058
      Drive System...12059
      Steering...12060
      Capacities...12060
      Tires...12060
      Loader (If Equipped)...12060
    TORQUE SPECIFICATIONS FOR BOLTS...12061
      Torque For General SAE Bolts...12061
      Torque For General Metric Bolts...12062
    HYDRAULIC FLUID SPECIFICATIONS...12063
      Specifications...12063
    CONVERSIONS...12065
      Decimal And Millimeter Equivalent Chart...12065
      U.S. To Metric Conversion Chart...12066
    FUEL, COOLANT AND LUBRICANTS (ALL MODELS)...12067
      Chart...12067
  ALPHABETICAL INDEX...12069
6987079 (12-09) - CT440, CT445 & CT450 Compact Tractor Service Manual...12073
  MAINTENANCE SAFETY...12075
  ALPHABETICAL INDEX...12077
  CONTENTS...12079
    FOREWORD...12080
    SAFETY INSTRUCTIONS...12083
      Use Safety Rules...12084
      Safety Rules For Power Take-Off (PTO) Driven Implements...12085
      Compact Tractor Requirements and Capabilities...12085
    FIRE PREVENTION...12086
      Maintenance...12086
      Operation...12086
      Electrical...12086
      Hydraulic System...12086
      Fueling...12086
      Starting...12086
      Spark Arrestor Exhaust System...12086
      Welding And Grinding...12087
      Fire Extinguishers...12087
    SERIAL NUMBER LOCATIONS...12088
      Compact Tractor Serial Number...12088
      Engine Serial Number...12088
      Loader Serial Number (Optional)...12088
    DELIVERY REPORT...12089
    COMPACT TRACTOR IDENTIFICATION...12090
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...12091
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...12092
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL CAB)...12093
  SAFETY AND MAINTENANCE...12095
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...12099
      Procedure...12099
    ENGINE COVER...12101
      Opening And Closing...12101
    SEAT BELT...12103
      Inspection And Maintenance...12103
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...12105
      Loading And Unloading...12105
      Fastening...12106
    TOWING THE COMPACT TRACTOR...12107
      Procedure...12107
    AXLE TOE IN (HST MODELS)...12109
      Inspection And Maintenance...12109
    AXLE TOE IN (SST MODELS)...12111
      Adjustment...12111
    SERVICE SCHEDULE...12113
      Chart...12113
    AIR CLEANER SERVICE...12115
      Replacing Filter Element...12115
    FRESH AIR FILTERS (WITH CAB)...12117
      Removal And Installation...12117
    ENGINE COOLING SYSTEM...12119
      Checking Level...12119
      Cleaning...12120
      Hoses And Clamps...12120
      Removing And Replacing Coolant...12121
    FUEL SYSTEM...12123
      Fuel Specifications...12123
      Biodiesel Blend Fuel...12123
      Filling The Fuel Tank...12124
      Fuel Filter...12125
      Removing Air From The Fuel System...12126
      Filling A Portable Fuel Container...12126
    ENGINE LUBRICATION SYSTEM...12127
      Checking And Adding Engine Oil...12127
      Engine Oil Chart...12127
      Removing And Replacing Oil And Filter...12128
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...12131
      Checking And Adding Fluid...12131
      Transmission / Differential Fluid Chart...12131
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...12132
      Removing And Replacing Hydraulic / Transmission Fluid...12133
      Hoses And Clamps...12133
    FRONT AXLE...12135
      Checking And Adding Lubricant...12135
      Removing And Replacing Lubricant...12136
      Axle Pivot...12136
    SPARK ARRESTOR MUFFLER...12137
      Cleaning Procedure...12137
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...12139
      Storage...12139
      Return To Service...12139
    ALTERNATOR BELT...12141
      Belt Adjustment...12141
      Belt Replacement...12141
    AIR CONDITIONING BELT...12143
      Belt Adjustment...12143
      Belt Replacement...12143
    LUBRICATING THE COMPACT TRACTOR...12145
      Lubrication Locations...12145
    TIRE MAINTENANCE...12149
      Front Wheel Nuts / Bolts...12149
      Rear Wheel Nuts / Bolts...12149
      Mounting...12149
      Wheel Spacing (AG And Industrial Tires Only)...12150
    PIVOT PINS...12151
      Inspection And Maintenance...12151
    SAFETY INTERLOCK SYSTEM - NEUTRAL START...12153
      Inspection And Maintenance (HST)...12153
      Inspection And Maintenance (SST)...12154
    SAFETY INTERLOCK SYSTEM - OPERATING...12155
      Inspection And Maintenance (HST)...12155
      Inspection And Maintenance (SST)...12156
    PARKING BRAKE SYSTEM...12157
      Inspection And Maintenance...12157
    BRAKE SYSTEM...12159
      Inspection And Maintenance...12159
      Adjusting...12160
    TRAVEL CONTROL PEDAL (HST ONLY)...12161
      Inspection And Maintenance...12161
    F-N-R LEVER (SST ONLY)...12163
      Inspection And Maintenance...12163
    CRUISE CONTROl (HST ONLY)...12165
      Inspection And Maintenance...12165
    CLUTCH PEDAL (SST ONLY)...12167
      Inspection And Maintenance...12167
    SPEED RANGE LEVER (HST ONLY)...12169
      Calibration...12169
    BOB-TACH (HAND LEVER)...12171
      Inspection And Maintenance...12171
    CLUTCH PEDAL AND HOUSING (SST ONLY)...12173
      Draining Water...12173
      Storage Position...12173
    DIFFERENTIAL LOCK...12175
      Inspection And Maintenance...12175
      Adjustment...12175
  HYDRAULIC SYSTEM...12177
    HYDRAULIC / HYDROSTATIC SCHEMATICS...12181
    HYDRAULIC SYSTEM INFORMATION...12185
      Glossary Of Hydraulic / Hydrostatic Symbols For Compact Tractors...12185
      Troubleshooting The Hydraulic Circuit...12189
      Troubleshooting The Joystick Valve Circuit...12189
      Troubleshooting The Power Lift Circuit...12190
      Troubleshooting The Steering Circuit...12191
    MAIN RELIEF VALVE...12193
      Testing Information...12193
      Testing And Adjusting The Main Relief Valve...12193
    HYDRAULIC PUMP...12199
      Removal And Installation...12199
      Parts Identification...12201
      Disassembly...12202
      Assembly...12206
    STEERING VALVE...12211
      Removal And Installation...12211
      Parts Identification...12212
      Disassembly...12213
      Inspection...12218
      Assembly...12218
    STEERING VALVE TESTING...12225
      Relief Pressure...12225
      Working Pressure...12226
    STEERING CYLINDER...12227
      Removal And Installation...12227
      Parts Identification...12229
      Disassembly And Assembly...12230
    STEERING CYLINDER (SST MODELS)...12231
      Removal And Installation...12231
      Parts Identification...12233
      Disassembly...12234
      Assembly...12236
    RIGHT JOYSTICK (WITHOUT CAB)...12241
      Removal And Installation...12241
      Parts Identification...12243
      Disassembly And Assembly...12244
      Adjustment...12246
    RIGHT JOYSTICK (WITH CAB)...12249
      Removal And Installation...12249
      Parts Identification...12251
      Disassembly And Assembly...12252
      Adjustment...12254
    RIGHT JOYSTICK VALVE (IF EQUIPPED)...12255
      Removal And Installation...12255
      Parts Identification...12258
      Disassembly...12259
      Inspection...12263
      Assembly...12263
    REAR PTO...12267
      Engagement Testing...12267
      Adjustment...12267
    OIL COOLER (HST MODELS)...12269
      Removal And Installation...12269
    THREE POINT HITCH HOUSING...12271
      Removal And Installation...12271
    AUXILIARY CONTROL VALVE...12275
      End Cap Section Disassembly And Assembly...12275
      Valve Section Parts Identification...12277
      Valve Section Disassembly And Assembly...12278
      Detent Assembly...12282
    ROCK SHAFT...12285
      Removal And Installation...12285
    MLS VALVE...12287
      Removal And Installation...12287
      Parts Identification...12288
      Disassembly And Assembly...12289
      Adjustment (HST Models)...12298
      Adjustment (SST Models)...12300
    THREE POINT CYLINDER...12303
      Disassembly And Assembly...12303
      Inspection...12306
    THREE POINT CYLINDER CONTROL...12309
      Disassembly And Assembly...12309
      Adjusting The Position Control Lever (HST Models)...12315
      Adjusting The Position Control Lever (SST Models)...12317
    MODULATOR VALVE...12319
      Removal And Installation...12319
      Parts Identification...12321
      Disassembly And Assembly...12322
    FRONT WHEEL DRIVE...12327
      Engagement Testing...12327
      Adjustment...12327
  HYDROSTATIC SYSTEM...12329
    HYDROSTATIC SYSTEM INFORMATION (HST MODELS)...12331
      Troubleshooting Chart...12331
    HYDROSTATIC PUMP (HST MODELS)...12333
      Removal And Installation...12333
      Parts Identification...12339
      Disassembly...12341
      Inspection...12358
      Assembly...12361
      Hydrostatic Pump Start-Up...12380
    HYDROSTATIC PUMP TESTING (HST MODELS)...12381
      Charge Pressure Testing...12381
      Hydrostatic Drive Pressure Testing...12382
      Neutral Valves...12384
    TRAVEL CONTROL PEDALS (HST MODELS)...12385
      Removal And Installation...12385
    TRAVEL CONTROL PEDAL LINKAGE (HST MODELS)...12387
      Removal And Installation...12387
    TRAVEL CONTROL PEDAL PIVOT ARMS (HST MODELS)...12389
      Removal And Installation...12389
  DRIVE SYSTEM...12391
    SERVICE BRAKE...12399
      Troubleshooting Chart...12399
      Description...12399
      Inspection And Maintenance...12400
      Adjusting...12402
      Stop Switch Adjustment (HST Models)...12403
      Stop Switch Adjustment (SST Models)...12405
    BRAKE PEDAL ASSEMBLY...12407
      Removal And Installation...12407
    BRAKE / CLUTCH PEDAL ASSEMBLY (SST MODELS)...12411
      Removal And Installation...12411
    DRIVESHAFT (EARLY MODELS)...12415
      Removal And Installation...12415
    DRIVESHAFT (LATER MODELS)...12417
      Removal And Installation...12417
    AXLE CASE...12419
      Removal And Installation...12419
      Parts Identification...12421
      Disassembly And Assembly...12422
    BRAKE CASE...12427
      Removal And Installation...12427
      Parts Identification...12429
      Disassembly And Assembly...12430
      Inspection...12433
    TRANSMISSION (HST MODELS)...12435
      Troubleshooting Chart...12435
      Middle Case / PTO Clutch Group Parts Identification...12436
      Middle Case / PTO Clutch Group Disassembly...12437
      Middle Case / PTO Clutch Group Inspection...12444
      Middle Case / PTO Countershaft Group Parts Identification...12445
      Middle Case / PTO Countershaft Group Disassembly...12446
      Middle Case / PTO Countershaft Group Inspection...12447
      Middle Case / 23 Gear Shaft Group Parts Identification...12448
      Middle Case / 23 Gear Shaft Group Disassembly...12449
      Middle Case / 23 Gear Shaft Group Inspection...12449
      Middle Case / Countershaft Group Parts Identification...12450
      Middle Case / Countershaft Group Disassembly...12451
      Middle Case / Countershaft Group Inspection...12452
      Bearing Cover / Shift Links Parts Identification...12453
      Bearing Cover / Shift Links Disassembly...12454
      Bearing Cover / Shift Links Inspection...12458
      Pinion Shaft Group Parts Identification...12459
      Pinion Shaft Group Disassembly...12460
      Pinion Shaft Group Inspection...12466
      PTO Shaft Group Parts Identification...12467
      PTO Shaft Group Disassembly...12468
      PTO Shaft Group Inspection...12471
      Range Shifter Shaft Group Parts Identification...12472
      Range Shifter Shaft Group Disassembly...12473
      Range Shifter Shaft Group Inspection...12474
      PTO 15 Gear Shaft Group Parts Identification...12475
      PTO 15 Gear Shaft Group Disassembly...12476
      PTO 15 Gear Shaft Group Inspection...12478
      Idle Shaft Group Parts Identification...12479
      Idle Shaft Group Disassembly...12480
      Idle Shaft Group Inspection...12484
      Front Wheel Drive Shaft Group Parts Identification...12485
      Front Wheel Drive Shaft Group Disassembly...12486
      Front Wheel Drive Shaft Group Inspection...12488
      Rear PTO Shaft Group Parts Identification...12489
      Rear PTO Shaft Group Disassembly...12490
      Rear PTO Shaft Group Inspection...12492
      Differential Parts Identification...12493
      Differential Disassembly...12494
      Differential Inspection...12501
      Differential Assembly...12502
      Rear PTO Shaft Group Assembly...12510
      Front Wheel Drive Shaft Group Assembly...12512
      Idle Shaft Group Assembly...12514
      PTO 15 Gear Shaft Group Assembly...12517
      Range Shifter Shaft Group Assembly...12520
      PTO Shaft Group Assembly...12521
      Pinion Shaft Group Assembly...12524
      Bearing Cover / Shift Links Assembly...12530
      Middle Case / Countershaft Group Assembly...12536
      Middle Case / 23 Gear Shaft Group Assembly...12538
      Middle Case / PTO Countershaft Group Assembly...12539
      Middle Case / PTO Clutch Group Assembly...12540
    TRANSMISSION (SST MODELS)...12547
      Troubleshooting Chart...12547
      Transmission Case Removal...12548
      Transmission Case Parts Identification...12552
      Transmission Case Disassembly...12553
      Bearing Cover / PTO Countershaft Parts Identification...12560
      Bearing Cover / PTO Countershaft Disassembly...12561
      Middle Case / 23 Gear Shaft Group Inspection...12561
      Bearing Cover / PTO Countershaft Inspection...12562
      Bearing Cover / PTO Driveshaft Parts Identification...12563
      Bearing Cover / PTO Driveshaft Disassembly...12564
      Bearing Cover / PTO Driveshaft Inspection...12564
      Bearing Cover / Shift Links Parts Identification...12565
      Bearing Cover / Shift Links Disassembly...12566
      Bearing Cover / Shift Links Inspection...12568
      Bearing Cover / Countershaft Parts Identification...12569
      Bearing Cover / Countershaft Disassembly...12570
      Bearing Cover / Countershaft Disassembly (Cont’d)...12572
      Bearing Cover / Countershaft Inspection...12577
      Bearing Cover / Main Shaft Parts Identification...12578
      Bearing Cover / Main Shaft Disassembly...12579
      Bearing Cover / Main Shaft Inspection...12579
      Middle Case Removal...12580
      Middle Case / Bearing Cover Removal...12581
      Middle Case / Shift Link Parts Identification...12582
      Middle Case / Shift Link Disassembly...12583
      Middle Case / Shift Link Inspection...12585
      Middle Case / 19 Gear Shaft Parts Identification...12586
      Middle Case / 19 Gear Shift Disassembly...12587
      Middle Case / 19 Gear Shaft Inspection...12587
      Middle Case / Shuttle Shaft Parts Identification...12588
      Middle Case / Shuttle Shaft Disassembly...12589
      Middle Case / Shuttle Shaft Inspection...12596
      Middle Case / 23-20 Gear Shaft Parts Identification...12597
      Middle Case / 23-20 Gear Shaft Disassembly...12598
      Middle Case / 23-30 Gear Shaft Inspection...12598
      Middle Case / PTO Clutch Parts Identification...12599
      Middle Case / PTO Clutch Disassembly...12600
      Middle Case / PTO Clutch Inspection...12604
      Middle Case Bearing Cover / Shift Links Parts Identification...12605
      Middle Case Bearing Cover / Shift Links Disassembly...12606
      Middle Case Bearing Cover / Shift Links Inspection...12610
      Pinion Shaft Parts Identification...12611
      Pinion Shaft Disassembly...12612
      Pinion Shaft Inspection...12618
      PTO Shaft Parts Identification...12619
      PTO Shaft Disassembly...12620
      PTO Shaft Inspection...12623
      Range Shifter Shaft Parts Identification...12624
      Range Shifter Shaft Disassembly...12625
      Range Shifter Shaft Inspection...12626
      PTO 15 Gear Shaft Parts Identification...12627
      PTO 15 Gear Shaft Disassembly...12628
      PTO 15 Gear Shaft Inspection...12630
      Idle Shaft Parts Identification...12631
      Idle Shaft Disassembly...12632
      Idle Shaft Inspection...12636
      Front Wheel Drive Shaft Parts Identification...12637
      Front Wheel Drive Shaft Disassembly...12638
      Front Wheel Drive Shaft Inspection...12640
      Rear PTO Shaft Parts Identification...12641
      Rear PTO Shaft Disassembly...12642
      Rear PTO Shaft Inspection...12644
      Differential Parts Identification...12645
      Differential Disassembly...12646
      Differential Inspection...12653
      Differential Assembly...12654
      Rear PTO Shaft Assembly...12662
      Front Wheel Drive Shaft Assembly...12664
      Idle Shaft Assembly...12666
      PTO 15 Gear Shaft Assembly...12669
      Range Shifter Shaft Assembly...12672
      PTO Shaft Assembly...12673
      Pinion Shaft Assembly...12676
      Middle Case Bearing Cover / Shift Links Assembly...12682
      Middle Case / PTO Clutch Assembly...12688
      Middle Case / 23-20 Gear Shaft Assembly...12692
      Middle Case / Shuttle Shaft Assembly...12693
      Middle Case / 19 Gear Shaft Assembly...12700
      Middle Case / Shift Link Assembly...12701
      Middle Case / Bearing Cover Installation...12704
      Middle Case Installation...12704
      Bearing Cover / Main Shaft Assembly...12705
      Bearing Cover / Countershaft Assembly...12706
      Bearing Cover / Shift Links Assembly...12714
      Bearing Cover / PTO Driveshaft Assembly...12719
      Bearing Cover / PTO Countershaft Assembly...12720
      Transmission Case Assembly...12721
      Transmission Case Installation...12729
    FRONT AXLE...12733
      Removal And Installation...12733
    FRONT AXLE (SST MODELS)...12737
      Removal And Installation...12737
    AXLE AND DIFFERENTIAL...12741
      Troubleshooting Chart...12741
      Front Axle Cover Parts Identification...12742
      Front Axle Cover Disassembly...12743
      Front Axle Cover Inspection...12746
      Front Axle Case Group Parts Identification...12747
      Front Axle Case Group Disassembly...12748
      Bevel Gear Case Group Parts Identification...12751
      Bevel Gear Case Group Disassembly...12752
      Bevel Gear Case Group Inspection...12754
      Axle Shaft Group Parts Identification...12755
      Axle Shaft Group Disassembly...12756
      Axle Shaft Group Inspection...12757
      Axle Support Removal...12758
      Pinion Shaft Removal...12760
      Pinion Shaft Parts Identification...12761
      Pinion Shaft Disassembly...12762
      Pinion Shaft Inspection...12762
      Differential Removal...12763
      Differential Parts Identification...12764
      Differential Disassembly...12765
      Differential Inspection...12768
      Differential Assembly...12769
      Differential Installation...12773
      Pinion Shaft Assembly...12774
      Pinion Shaft Installation...12775
      Axle Support Installation...12777
      Axle Shaft Group Assembly...12779
      Bevel Gear Case Group Assembly...12781
      Front Axle Case Group Assembly...12783
      Front Axle Cover Assembly...12787
    AXLE AND DIFFERENTIAL (SST MODELS)...12791
      Troubleshooting Chart...12791
      Front Axle Cover Parts Identification...12792
      Front Axle Cover Disassembly...12793
      Front Axle Cover Inspection...12796
      Front Axle Case Group Parts Identification...12797
      Front Axle Case Group Disassembly...12798
      Bevel Gear Case Group Parts Identification...12801
      Bevel Gear Case Group Disassembly...12802
      Bevel Gear Case Group Inspection...12804
      Axle Shaft Group Parts Identification...12805
      Axle Shaft Group Disassembly...12806
      Axle Shaft Group Inspection...12807
      Axle Support Removal...12808
      Pinion Shaft Removal...12810
      Pinion Shaft Parts Identification...12811
      Pinion Shaft Disassembly...12812
      Pinion Shaft Inspection...12812
      Differential Removal...12813
      Differential Parts Identification...12814
      Differential Disassembly...12815
      Differential Inspection...12818
      Differential Assembly...12819
      Differential Installation...12823
      Pinion Shaft Assembly...12824
      Pinion Shaft Installation...12825
      Axle Support Installation...12827
      Axle Shaft Group Assembly...12829
      Bevel Gear Case Group Assembly...12831
      Front Axle Case Group Assembly...12833
      Front Axle Cover Assembly...12837
    STEERING AXLE ADJUSTMENT (HST MODELS)...12841
      Toe-In Checking...12841
      Toe-In Adjustment...12841
      Rocking Force...12841
      Steering Angle Adjustment...12842
    STEERING AXLE ADJUSTMENT (SST MODELS)...12843
      Rocking Force...12843
      Steering Angle Adjustment...12844
      Toe-In Checking...12844
      Toe-In Adjustment...12845
    SEPARATING THE TRACTOR (HST MODELS)...12847
      Procedure...12847
    SEPARATING THE TRACTOR (SST MODELS)...12853
      Procedure...12853
  MAINFRAME...12859
    OPERATOR SEAT...12863
      Removal And Installation...12863
    CONSOLE COVER (WITHOUT CAB)...12865
      Left Side Removal And Installation...12865
      Right Side Removal And Installation...12866
    CONSOLE COVER (WITH CAB)...12867
      Left Side Removal And Installation...12867
      Right Side Removal And Installation...12868
    TRANSMISSION CASE (HST MODELS)...12871
      Removal And Installation...12871
    TRANSMISSION CASE (SST MODELS)...12875
      Removal And Installation...12875
    FUEL TANK...12877
      Removal And Installation...12877
    MID PTO CONTROL...12881
      Lever Removal And Installation...12881
    SPLASH BOARD...12883
      Removal And Installation...12883
    FLOORMAT (HST MODELS)...12885
      Removal And Installation...12885
    FLOORMAT (SST MODELS)...12887
      Removal And Installation...12887
    FLOOR PLATE...12889
      Removal And Installation...12889
    ENGINE COVER...12891
      Gas Cylinder Removal And Installation...12891
      Removal And Installation...12891
    GRILL...12893
      Removal And Installation...12893
    ENGINE SIDE COVER...12895
      Removal And Installation...12895
    FENDER ASSEMBLY (WITHOUT CAB) (HST MODELS)...12897
      Removal And Installation...12897
      Fender Mount Removal And Installation...12903
    FENDER ASSEMBLY (SST MODELS)...12905
      Removal And Installation...12905
      Fender Mount Removal And Installation...12911
    FENDER (WITHOUT CAB)...12913
      Removal And Installation...12913
    FENDER (WITH CAB)...12915
      Removal And Installation...12915
    FIREWALL (WITHOUT CAB) (HST MODELS)...12917
      Removal And Installation...12917
    FIREWALL (SST MODELS)...12921
      Removal And Installation...12921
    FIREWALL (WITH CAB) (HST MODELS)...12925
      Removal And Installation...12925
    ROPS...12931
      Removal And Installation...12931
      Bracket Removal And Installation...12932
    PTO SAFETY SHIELD...12933
      Removal And Installation...12933
    DRAW BAR...12935
      Removal And Installation...12935
    DRAW BAR ASSEMBLY...12937
      Removal And Installation...12937
    THREE POINT HITCH LOWER LINKS...12939
      Left Side Removal And Installation...12939
      Right Side Removal And Installation...12940
      Top Link Assembly Removal And Installation...12941
    FRONT WORK LIGHT MOUNT (WITH CAB)...12943
      Removal And Installation...12943
    CAB COVER...12945
      Removal And Installation...12945
    CAB POST COVER...12947
      Removal And Installation...12947
    INNER FENDER ACCESS COVER (WITH CAB)...12951
      Removal And Installation...12951
    CAB (HST MODELS)...12953
      Removal And Installation...12953
      Door Removal And Installation...12961
      Windshield Removal And Installation...12962
      Front Lower Window Removal And Installation...12964
      Rear Window Removal And Installation...12965
      Side Window Removal And Installation...12966
      Door Glass Removal And Installation...12966
    HEADLINER...12969
      Removal And Installation...12969
  ELECTRICAL SYSTEM...12971
    ELECTRICAL SCHEMATICS...12973
    ELECTRICAL SYSTEM INFORMATION...12976
      Glossary Of Electrical Symbols...12976
      Electrical Component Location (Without Cab) (HST Models)...12979
      Electrical Component Location (With Cab) (HST Models)...12980
      Electrical Component Location (SST Models)...12981
      Troubleshooting...12982
    ELECTRICAL SYSTEM...12983
      Description...12983
      Fuse And Relay Location - Engine Compartment...12983
      Fuse And Relay Location - Cab (If Equipped)...12984
      Fuse And Relay Location - Instrument Panel - HST Models...12985
      Fuse And Relay Location - Instrument Panel - SST Models...12986
    BATTERY...12988
      Removing And Installing Battery...12988
      Battery Maintenance...12989
      Using A Booster Battery (Jump Starting)...12990
    ALTERNATOR...12992
      Belt Adjustment...12992
      Belt Replacement...12992
      Charging System Inspection...12993
      Alternator Voltage Testing...12994
      Low Voltage Testing...12994
      High Voltage Testing...12995
      Removal And Installation...12996
      Parts Identification...12997
    STARTER...12998
      Testing...12998
      Removal And Installation...12999
      Parts Identification...13000
    HOOD LIGHTS...13002
      Removal And Installation...13002
      Bulb Removal And Installation...13002
    REAR LIGHTS...13004
      Removal And Installation...13004
      Bulb Removal And Installation...13005
    FRONT LIGHTS (WITH CAB)...13006
      Removal And Installation...13006
      Bulb Removal And Installation...13007
    SEAT SENSOR...13008
      Removal And Installation...13008
    FUEL LEVEL SENDER...13010
      Removal And Installation...13010
    INSTRUMENT PANEL...13012
      Removal And Installation...13012
    STEERING COLUMN COVER...13014
      Removal And Installation...13014
    PTO SWITCH (REAR)...13016
      Inspection And Maintenance...13016
      Removal And Installation...13016
    PTO LEVER (MID) (IF EQUIPPED)...13018
      Inspection And Maintenance...13018
      PTO Switch Removal And Installation...13019
      Adjustment...13020
    HORN...13022
      Removal And Installation...13022
    REAR WORK LIGHT (WITH CAB)...13024
      Removal And Installation...13024
      Disassembly And Assembly...13024
    FRONT WORK LIGHT (WITH CAB)...13026
      Removal And Installation...13026
      Disassembly And Assembly...13026
    CRUISE CONTROL (HST ONLY)...13028
      Inspection And Maintenance...13028
      Switch Removal And Installation...13029
      Magnet Removal And Installation...13029
      Controller Removal And Installation...13029
    SPEED RANGE LEVER (HST ONLY)...13030
      Calibration...13030
      Controller Removal And Installation...13031
    FORWARD - NEUTRAL - REVERSE (F-N-R) LEVER (SST MODELS)...13032
      Removal And Installation...13032
      F-N-R Lever Disassembly And Assembly...13033
  ENGINE SERVICE...13034
    ENGINE INFORMATION...13038
      Description...13038
      Specifications (CT440, Engine Model 4A200LWH)...13039
      Cylinder Head...13039
      Valves...13039
      Valve Timing...13039
      Cylinder...13040
      Valve Springs...13040
      Rocker Arms...13040
      Tappet...13040
      Camshaft...13041
      Timing Gear...13041
      Piston Rings...13042
      Connecting Rods...13042
      Crankshaft...13043
      Oil Pump...13044
      Thermostat...13044
      Radiator...13044
      Fuel Injection Pump...13045
      Fuel Injection Nozzles...13045
      Engine Bolt Torque...13046
      Specifications (CT445, Engine Model 4A220LWH)...13047
      Cylinder Head...13047
      Valves...13047
      Valve Timing...13048
      Cylinder...13048
      Valve Springs...13048
      Rocker Arms...13048
      Tappet...13048
      Camshaft...13049
      Timing Gear...13049
      Piston Rings...13050
      Connecting Rod...13050
      Crankshaft...13051
      Oil Pump...13052
      Thermostat...13052
      Radiator...13052
      Fuel Injection Pump...13053
      Fuel Injection Nozzle...13053
      Engine Bolt Torque...13054
      Specifications (CT450, Engine Model 4B243LWH)...13055
      Cylinder Head...13055
      Valves...13055
      Valve Timing...13055
      Cylinder...13056
      Valve Springs...13056
      Rocker Arms...13056
      Tappet...13056
      Camshaft...13057
      Timing Gear...13057
      Piston Rings...13058
      Connecting Rods...13058
      Crankshaft...13059
      Oil Pump...13060
      Thermostat...13060
      Radiator...13060
      Fuel Injection Pump...13061
      Fuel Injection Nozzles...13061
      Engine Bolt Torque...13062
      Troubleshooting...13063
      Engine Removal And Installation (All Models)...13066
      Compression - Checking...13073
    ENGINE SPEED CONTROL...13074
      Cable Removal And Installation...13074
      Lever Removal And Installation...13076
    ENGINE SPEED CONTROL PEDAL (SST MODELS)...13078
      Removal And Installation...13078
      Cable Removal And Installation...13078
    SPARK ARRESTOR MUFFLER...13080
      Removal And Installation...13080
    AIR CLEANER...13082
      Removal And Installation...13082
    ENGINE COOLING SYSTEM...13084
      Description...13084
      Radiator Removal And Installation...13085
      Water Pump Removal And Installation...13089
      Water Pump Disassembly And Assembly...13089
      Thermostat Housing Removal And Installation...13090
      Testing The Thermostat...13090
    LUBRICATION SYSTEM...13092
      Description...13092
      Oil Pan Removal And Installation...13093
      Oil Pump Removal And Installation...13093
      Oil Pump Inspection...13094
      Engine Oil Pressure - Testing...13095
      Oil Filter...13095
    FUEL SYSTEM...13096
      Description...13096
      Fuel Camshaft Removal And Installation...13097
      Fuel Shutoff Solenoid Checking...13097
      Fuel Shutoff Solenoid Removal And Installation...13098
      Fuel Injection Pump Removal And Installation...13098
      Fuel Injection Pump Timing...13103
      Fuel Injector Removal And Installation...13105
      Fuel Injector Nozzle Pressure - Checking...13108
      Nozzle Spray Condition...13109
      Valve Seat Tightness...13109
      Bleeding The Fuel System...13110
    CYLINDER HEAD...13112
      Glow Plug - Testing...13112
      Glow Plug Removal And Installation...13113
      Valve Clearance Adjustment...13114
      Valve Timing - Checking...13114
      Cylinder Head Removal And Installation...13115
      Cylinder Head Disassembly And Assembly...13118
      Cylinder Head Servicing...13118
      Cylinder Head Top Clearance...13119
      Valve Guide - Checking...13119
      Reconditioning The Valve And Valve Seat...13121
      Valve Spring...13122
      Valve Tappets...13123
      Rocker Arm And Shaft - Checking...13123
    CRANKSHAFT AND PISTONS...13124
      Piston And Connecting Rod Removal And Installation...13124
      Piston And Connecting Rod - Servicing...13126
      Cylinder Bore - Checking...13128
      Connecting Rod - Alignment...13128
      Crankshaft And Bearings Removal And Installation...13129
      Crankshaft And Bearings - Servicing...13131
    CAMSHAFT AND TIMING GEARS...13134
      Timing Gearcase Cover Removal And Installation...13134
      Timing Gears Backlash - Checking...13136
      Idler Gear And Shaft Removal And Installation...13137
      Camshaft - Servicing...13139
      Idler Gear And Shaft - Servicing...13140
    FLYWHEEL AND HOUSING (HST MODELS)...13142
      Flywheel Removal And Installation...13142
      Flywheel Housing Removal And Installation...13143
    FLYWHEEL AND HOUSING (SST MODELS)...13144
      Flywheel Removal And Installation...13144
      Flywheel Housing Removal And Installation...13145
    FAN...13146
      Removal And Installation...13146
    CLUTCH ASSEMBLY (SST MODELS)...13148
      Troubleshooting Chart...13148
      Removal And Installation...13149
      Clutch Disc Inspection...13150
      Pressure Plate Inspection...13150
      Clutch Pedal Play And Stopper Bolt Adjustment...13150
    CLUTCH LEVER (SST MODELS)...13152
      Parts Identification...13152
      Disassembly...13153
      Inspection...13155
      Assembly...13156
  HEATING, VENTILATION, AIR CONDITIONING...13158
    HEATER COIL...13160
      Removal And Installation...13160
    BLOWER FAN...13162
      Removal And Installation...13162
    HEATER VALVE...13164
      Removal And Installation...13164
    AIR CONDITIONING SYSTEM FLOW...13167
      Principals...13167
      Chart...13168
    COMPONENTS...13170
      Identification...13170
    SAFETY...13174
      Safety Equipment...13174
    REGULAR MAINTENANCE...13176
      Fresh Air Filter...13176
      Air Conditioning Belt...13176
      Cleaning The Condenser...13176
    RESISTOR...13178
      Removal And Installation...13178
    GENERAL AIR CONDITIONING SERVICE GUIDELINES...13180
      Compressor Oil...13180
      Compressor Oil Check...13181
      Component Replacement And Refrigeration Leaks...13182
    SYSTEM TROUBLESHOOTING CHART...13184
      Blower Motor Does Not Operate...13184
      Gauge Pressure Related Troubleshooting...13185
    TEMPERATURE / PRESSURE...13188
      Chart...13188
    AIR CONDITIONING SERVICE...13190
      Chart...13190
    SYSTEM CHARGING AND RECLAMATION...13192
      Reclamation Procedure...13192
      Charging Procedure With A Manifold Gauge Set...13195
    COMPRESSOR...13198
      Removal And Installation...13198
    CONDENSER...13200
      Removal And Installation...13200
    RECEIVER / DRIER...13204
      Removal And Installation...13204
    HVAC CONTROL PANEL...13206
      Removal And Installation...13206
    PRESSURE SWITCH...13208
      Removal And Installation...13208
    EVAPORATOR / HEATER UNIT...13210
      Removal And Installation...13210
    EVAPORATOR / HEATER UNIT COVER...13214
      Removal And Installation...13214
    FRONT AIR DUCT...13216
      Removal And Installation...13216
    SIDE AIR DUCT...13218
      Removal And Installation...13218
    THERMOSTAT...13220
      Removal And Installation...13220
    EXPANSION VALVE...13222
      Removal And Installation...13222
    EVAPORATOR...13224
      Removal And Installation...13224
  SPECIFICATIONS...13226
    CT440 SPECIFICATIONS...13230
      Compact Tractor Loader Lift Capacity...13230
      Ballast (Rear)...13230
      Three-Point Hitch Specifications...13232
      Towing Weight...13232
      Maximum Drawbar Tongue Weight...13232
      Ballast (Front)...13232
      Dimensions (Standard Machine)...13233
      Dimensions (With Optional Loader)...13234
      Performance...13235
      Controls...13235
      Engine...13236
      Hydraulic System...13236
      Electrical...13236
      Power Take-Off (PTO) System (Rear-PTO)...13237
      Power Take-Off (PTO) System (Mid-PTO Optional)...13237
      Drive System...13237
      Steering...13237
      Capacities...13238
      Tires...13238
      Loader (If Equipped)...13238
    CT445 SPECIFICATIONS...13240
      Compact Tractor Loader Lift Capacity...13240
      Ballast (Rear)...13240
      Three-Point Hitch Specifications...13241
      Towing Weight...13241
      Maximum Drawbar Tongue Weight...13241
      Ballast (Front)...13241
      Dimensions (Standard Machine)...13242
      Dimensions (With Optional Loader)...13243
      Performance...13244
      Controls...13244
      Engine...13245
      Hydraulic System...13245
      Electrical...13245
      Power Take-Off (PTO) System (Rear-PTO)...13246
      Power Take-Off (PTO) System (Mid-PTO Optional)...13246
      Drive System...13246
      Steering...13246
      Capacities...13247
      Tires...13247
      Loader (If Equipped)...13247
    CT450 SPECIFICATIONS...13248
      Compact Tractor Loader Lift Capacity...13248
      Ballast (Rear)...13248
      Three-Point Hitch Specifications...13250
      Towing Weight...13250
      Maximum Drawbar Tongue Weight...13250
      Ballast (Front)...13250
      Dimensions (Standard Machine)...13251
      Dimensions (With Optional Loader)...13252
      Performance...13253
      Controls...13253
      Engine...13254
      Hydraulic System...13254
      Electrical...13254
      Power Take-Off (PTO) System (Rear-PTO)...13255
      Power Take-Off (PTO) System (Mid-PTO Optional)...13255
      Drive System...13255
      Steering...13255
      Capacities...13256
      Tires...13256
      Loader (If Equipped)...13256
    TORQUE SPECIFICATIONS FOR BOLTS...13258
      Torque For General SAE Bolts...13258
      Torque For General Metric Bolts...13259
    HYDRAULIC FLUID SPECIFICATIONS...13260
      Specifications...13260
    CONVERSIONS...13262
      Decimal And Millimeter Equivalent Chart...13262
      U.S. To Metric Conversion Chart...13263
    FUEL, COOLANT AND LUBRICANTS (ALL MODELS)...13264
      Chart...13264
  SERVICE MANUAL REVISION...13266
    Revision No: CT440, CT445, & CT450 - 1...13266
    Revision No: CT440, CT445, & CT450 - 2...13268
    Revision No: CT440, CT445 & CT450-3...13270
6987081 (3-10) - CT335 Compact Tractor Operation & Maintenance Manual [Hydrostatic Transmission (HST) & Mechanical Transmission (SST)]...13272
  OPERATOR SAFETY WARNINGS...13274
  CONTENTS...13276
  FOREWORD...13278
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...13280
    REGULAR MAINTENANCE ITEMS...13280
    SERIAL NUMBER LOCATIONS...13281
      Compact Tractor Serial Number...13281
      Engine Serial Number...13281
      Loader Serial Number (Optional)...13282
    DELIVERY REPORT...13282
    COMPACT TRACTOR IDENTIFICATION...13283
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...13284
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...13285
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL CAB)...13286
    FEATURES, ACCESSORIES AND ATTACHMENTS...13287
      Standard Items...13287
      Options And Accessories...13287
      Loader (Optional)...13287
      Implements - Three-Point Hitch...13287
  SAFETY & TRAINING RESOURCES...13288
    SAFETY INSTRUCTIONS...13290
      Before Operation...13290
      Safe Operation Is The Operator’s Responsibility...13291
      Safe Operation Needs A Qualified Operator...13291
      Use Safety Rules...13292
      Avoid Silica Dust...13292
      Safety Rules For Power Take-Off (PTO) Driven Implements...13293
      Compact Tractor Requirements and Capabilities...13293
    FIRE PREVENTION...13294
      Maintenance...13294
      Operation...13294
      Electrical...13294
      Hydraulic System...13294
      Fueling...13294
      Starting...13294
      Spark Arrestor Exhaust System...13294
      Welding And Grinding...13295
      Fire Extinguishers...13295
    MACHINE SIGNS (DECALS)...13296
    PUBLICATIONS AND TRAINING RESOURCES...13298
  OPERATING INSTRUCTIONS...13300
    OPERATOR CONTROLS AND INSTRUMENT PANELS...13304
      Overview (HST)...13304
      Overview (SST)...13304
      Instrument Panel...13305
      Floor Controls (HST)...13306
      Floor Controls (SST)...13306
      Right Console...13307
      Left Console (HST)...13307
      Left Console (SST)...13307
      Cab (If Equipped)...13308
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...13309
      Safety Interlock System (Neutral Start) (HST)...13309
      Safety Interlock System (Neutral Start) (SST)...13310
    SAFETY INTERLOCK SYSTEM (OPERATING)...13311
      Safety Interlock System (Operating) (HST)...13311
      Safety Interlock System (Operating) (SST)...13312
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...13313
      Foldable ROPS (If Equipped)...13313
      Raising And Lowering The ROPS...13313
      Cab (If Equipped)...13314
      Cab Door (If Equipped)...13314
      Rear Window (If Equipped)...13315
      Right And Left Side Windows (If Equipped)...13315
      Window Washer Reservoir (If Equipped)...13316
      Dome Light (If Equipped)...13316
    EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)...13316
      Rear Window...13316
    ENGINE SPEED CONTROL LEVER...13317
      Operation (HST)...13317
      Operation (SST)...13317
    PARKING BRAKE...13318
      Operation...13318
    BRAKE PEDALS (HST)...13319
      Operation...13319
    BRAKE PEDALS (SST)...13320
      Operation...13320
    TRAVEL CONTROL PEDALS (HST ONLY)...13321
      Operation...13321
    FORWARD-NEUTRAL-REVERSE (F-N-R) LEVER (SST ONLY)...13321
      Operation...13321
    SPEED RANGE LEVER (HST)...13322
      Operation...13322
    SPEED RANGE LEVER (SST)...13323
      Operation...13323
    GEAR SHIFT LEVER (SST ONLY)...13323
      Operation...13323
    DIFFERENTIAL LOCK PEDAL...13324
      Description...13324
      Operation...13324
    CRUISE CONTROL SWITCH (HST ONLY)...13325
      Description...13325
      Engaging...13325
      Disengaging...13325
    FRONT WHEEL ASSIST (4WD) SWITCH...13326
      Description...13326
      Operation...13326
    STEERING WHEEL...13327
      Operation...13327
    LOADER CONTROLS (IF EQUIPPED)...13331
      Description...13331
      Loader Lift Operation...13331
      Loader Arms Float Position...13331
      Loader Tilt Operation...13331
      Joystick Lock Lever...13332
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...13332
      Front Auxiliary Hydraulics (If Equipped)...13333
      Front Hydraulic Couplers (If Equipped)...13333
      Relieve Hydraulic Pressure (Front Auxiliary Hydraulics) (If Equipped)...13333
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...13334
      Description...13334
      Rear (Remote) Auxiliary Hydraulics Operation...13334
      Function Chart...13334
      Hydraulic Couplers (If Equipped)...13335
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...13335
    DRAWBAR...13336
      Description...13336
      Adjusting Length...13336
    THREE-POINT HITCH...13337
      Description...13337
      Raising...13337
      Lowering...13337
      Operation...13337
      Remote Three-Point Hitch Position Lever...13338
      Three-Point Hitch Lowering Speed / Lock Valve...13339
    POWER TAKE-OFF (PTO)...13340
      Description...13340
      Engaging Rear-PTO...13340
      Disengaging Rear-PTO...13340
      Engaging Mid-PTO (If Equipped)...13341
      Disengaging Mid-PTO (If Equipped)...13341
    DAILY INSPECTION...13342
      Daily Inspection And Maintenance...13343
    PRE-STARTING PROCEDURE...13344
      Entering The Compact Tractor...13344
      Seat Adjustment...13344
      Seat Belt Adjustment...13344
      Pre-Starting (HST)...13345
      Pre-Starting (SST)...13345
    STARTING THE ENGINE...13346
      Key Switch...13346
      Cold Temperature Starting...13347
      Warming The Hydraulic / Hydrostatic System...13347
    MONITORING THE INSTRUMENT PANEL...13347
      Procedure...13347
    STOPPING THE COMPACT TRACTOR...13348
      Procedure (HST)...13348
      Procedure (SST)...13349
    ATTACHMENTS...13350
      Choosing The Correct Bucket...13350
      Pallet Forks...13350
      Choosing The Correct Bucket...13351
      Installing And Removing The Attachment (Pin-On)...13352
      Ballast...13353
      Tires...13353
      Installing And Removing The Attachment (Bob-Tach)...13355
      Ballast...13357
      Tires...13357
    IMPLEMENT...13359
      Choosing The Correct Implement...13359
      Installing And Removing Pull Type Implements...13360
      Installing And Removing Three-Point Hitch Mounted Implements...13364
      Lifting Link Adjustment...13369
      Top Link Adjustment...13369
      Sway Bar Adjustment...13370
      Extendable Lower Link Adjustment...13370
    POWER TAKE-OFF (PTO)...13371
      Installing And Removing The Rear-PTO...13371
      Installing And Removing The Mid-PTO...13374
    BALLAST (OPTIONAL)...13376
      Front Ballast...13376
      Rear Ballast...13377
    TREAD WIDTH...13378
      Front...13378
      Rear...13378
    OPERATING PROCEDURE...13379
      Operating Compact Tractor With Loader Installed...13379
      Inspect The Work Area...13379
      Basic Operating Instructions...13379
      Operating With A Full Bucket And Rear Ballast...13379
      Operating With An Empty Bucket And Rear Ballast...13380
      Filling And Emptying The Bucket...13381
      Leveling The Ground Using Float...13382
      Backfilling...13382
      Towing Equipment With The Compact Tractor...13383
      Safety Chains...13384
      Operating The Three-Point Hitch Implement...13385
      Safety Rules For PTO Operation...13387
      Operating The Rear-PTO...13388
      Operating The Mid-PTO...13391
    TOWING THE COMPACT TRACTOR...13394
      Procedure...13394
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...13395
      Loading And Unloading...13395
      Fastening...13396
  LOADER SYSTEM...13398
    LOADER INSTALLATION...13400
      Description...13400
      Installing Loader Mounting Brackets...13400
    LOADER INSTALLATION AND REMOVAL...13408
      Installing The Loader To The Compact Tractor...13408
      Ballast...13412
      Removing The Loader...13413
  PREVENTIVE MAINTENANCE...13418
    MAINTENANCE SAFETY...13422
    SERVICE SCHEDULE...13424
      Chart...13424
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...13425
      Inspection And Maintenance (HST)...13425
      Inspection And Maintenance (SST)...13426
    SAFETY INTERLOCK SYSTEM (OPERATING)...13427
      Inspection And Maintenance (HST)...13427
      Inspection And Maintenance (SST)...13428
    SEAT BELT...13429
      Inspection And Maintenance...13429
    BACK-UP ALARM SYSTEM (HST)...13430
      Description...13430
      Inspecting...13430
      Adjusting Switch Position...13430
    BACK-UP ALARM SYSTEM (SST)...13431
      Description...13431
      Inspecting...13431
      Adjusting Switch Position...13431
    PARKING BRAKE SYSTEM...13432
      Inspection And Maintenance...13432
    BRAKE SYSTEM...13434
      Inspection And Maintenance...13434
      Adjusting...13435
    TRAVEL CONTROL PEDAL (HST ONLY)...13436
      Inspection And Maintenance...13436
    F-N-R LEVER (SST ONLY)...13436
      Inspection And Maintenance...13436
    CLUTCH PEDAL (SST ONLY)...13437
      Inspection And Maintenance...13437
    CRUISE CONTROL (HST ONLY)...13438
      Inspection And Maintenance...13438
    PTO SWITCH (REAR)...13439
      Inspection And Maintenance...13439
    PTO LEVER (MID) (IF EQUIPPED)...13440
      Inspection And Maintenance...13440
    THREE-POINT HITCH POSITION LEVER...13441
      Inspection And Maintenance...13441
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...13441
      Inspection And Maintenance...13441
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...13441
      Inspection And Maintenance...13441
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...13442
      Foldable ROPS (If Equipped)...13442
      Cab Enclosure ROPS (If Equipped)...13443
    ENGINE COVER...13444
      Opening And Closing...13444
    ENGINE SIDE PANEL...13445
      Removal And Installation...13445
    HEATING, VENTILATION AND AIR CONDITIONING (HVAC)...13446
      Cleaning And Maintenance...13446
    AIR CLEANER SERVICE...13447
      Replacing Filter Element...13447
    FUEL SYSTEM...13448
      Fuel Specifications...13448
      Biodiesel Blend Fuel...13448
      Filling The Fuel Tank...13449
      Fuel Filter...13450
      Removing Air From The Fuel System...13451
      Filling A Portable Fuel Container...13451
    ENGINE LUBRICATION SYSTEM...13452
      Checking And Adding Engine Oil...13452
      Engine Oil Chart...13452
      Removing And Replacing Oil And Filter...13452
    ENGINE COOLING SYSTEM...13454
      Checking Level...13454
      Cleaning...13455
      Hoses And Clamps...13455
      Removing And Replacing Coolant...13456
    ELECTRICAL SYSTEM...13457
      Description...13457
      Fuse And Relay Location (Engine Compartment)...13457
      Fuse And Relay Location (Cab) (If Equipped)...13458
      Fuse And Relay Location (Instrument Panel) (HST Models)...13459
      Fuse And Relay Location (Instrument Panel) (SST Models)...13460
      Fuse And Relay Location (Cab Models)...13461
      Battery Maintenance...13461
      Using A Booster Battery (Jump Starting)...13462
      Removing And Installing Battery...13463
    INSTRUMENT PANEL...13464
      Inspection And Maintenance...13464
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...13465
      Checking And Adding Fluid...13465
      Transmission / Differential Fluid Chart...13465
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters (HST Models Only)...13466
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters (SST Models Only)...13467
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid...13468
      Hoses And Clamps...13468
    SPARK ARRESTOR MUFFLER...13469
      Cleaning Procedure...13469
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...13470
      Procedure...13470
    TIRE MAINTENANCE...13471
      Front Wheel Nuts / Bolts...13471
      Rear Wheel Nuts / Bolts...13471
      Mounting...13471
      Wheel Spacing (AG And Industrial Tires Only)...13472
    FRONT AXLE...13473
      Checking And Adding Lubricant...13473
      Removing And Replacing Lubricant...13473
      Axle Pivot...13474
    DIFFERENTIAL LOCK...13474
      Inspection And Maintenance...13474
      Adjustment...13474
    ALTERNATOR BELT...13475
      Belt Adjustment...13475
      Belt Replacement...13475
    AIR CONDITIONING BELT...13476
      Belt Adjustment...13476
      Belt Replacement...13476
    LUBRICATING THE COMPACT TRACTOR...13477
      Lubrication Locations...13477
    PIVOT PINS...13480
      Inspection And Maintenance...13480
    BOB-TACH (HAND LEVER)...13481
      Inspection And Maintenance...13481
    AXLE TOE IN...13482
      Inspection And Maintenance (HST Models)...13482
      Inspection And Maintenance (SST Models)...13483
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...13484
      Storage...13484
      Return To Service...13484
    SETTING ENGINE VALVE CLEARANCE...13485
      Description...13485
    CLUTCH PEDAL AND HOUSING (SST)...13485
      Draining Water...13485
      Storage Position...13485
  MACHINE SIGN TRANSLATIONS...13486
    MACHINE SIGN TRANSLATIONS...13488
      Service Schedule (7125074)...13488
      Warning (7118012)...13491
      Warning (7166857)...13494
      Warning (7127020)...13497
      Warning (7118016)...13498
      Danger (7118017)...13501
      Start Engine (HST) (7157848)...13501
      Start Engine (SST) (7186656)...13501
      Warning (7166858)...13502
      Warning (7125076)...13502
      Danger / Warning (7147821)...13503
      Warning (7147822)...13506
      Warning (7147823)...13507
      Warning (7147824)...13507
      Warning (7147825)...13508
      Warning (7157847)...13509
      Warning (7157924)...13509
      Caution (7164977)...13509
      Warning (7171570)...13510
      Warning (7171572)...13510
      Warning (7168864) (If Equipped With Cab)...13511
      Warning (7168865) (If Equipped With Cab)...13511
      Warning (7168866) (If Equipped With Cab)...13512
  SPECIFICATIONS...13514
    COMPACT TRACTOR CAPACITIES...13516
      Compact Tractor Loader Lift Capacity...13516
      Ballast (Rear)...13516
      Three-Point Hitch Specifications...13517
      Towing Weight...13517
      Maximum Drawbar Tongue Weight...13517
      Ballast (Front)...13517
    CT335 SPECIFICATIONS...13518
      Machine Dimensions (Standard Machine)...13518
      Machine Dimensions (With Optional Loader, AL4E00101 & Above, AKPM00101 & Above)...13519
      Machine Dimensions (With Optional Loader, S/N AE3C00101 & Above)...13520
      Performance...13521
      Controls...13521
      Engine...13522
      Hydraulic System...13522
      Electrical...13522
      Power Take-Off (PTO) System (Rear-PTO)...13523
      Power Take-Off (PTO) System (Mid-PTO Optional)...13523
      Drive System (HST)...13523
      Drive System (SST)...13524
      Steering...13525
      Capacities...13525
      Tires...13525
      Loader (If Equipped)...13525
  WARRANTY...13526
    WARRANTY...13528
    WARRANTY...13529
  ALPHABETICAL INDEX...13530
6987083 (3-10) - CT440 Compact Tractor Operation & Maintenance Manual...13532
  OPERATOR SAFETY WARNINGS...13534
  CONTENTS...13536
  FOREWORD...13538
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...13540
    REGULAR MAINTENANCE ITEMS...13540
    SERIAL NUMBER LOCATIONS...13541
      Compact Tractor Serial Number...13541
      Engine Serial Number...13541
      Loader Serial Number (Optional)...13542
    DELIVERY REPORT...13542
    COMPACT TRACTOR IDENTIFICATION...13543
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...13544
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...13545
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL CAB)...13546
    FEATURES, ACCESSORIES AND ATTACHMENTS...13547
      Standard Items...13547
      Options And Accessories...13547
      Loader (Optional)...13547
      Implements - Three-Point Hitch...13547
  SAFETY & TRAINING RESOURCES...13548
    SAFETY INSTRUCTIONS...13550
      Before Operation...13550
      Safe Operation Is The Operator’s Responsibility...13551
      Safe Operation Needs A Qualified Operator...13551
      Use Safety Rules...13552
      Avoid Silica Dust...13552
      Safety Rules For Power Take-Off (PTO) Driven Implements...13553
      Compact Tractor Requirements and Capabilities...13553
    FIRE PREVENTION...13554
      Maintenance...13554
      Operation...13554
      Electrical...13554
      Hydraulic System...13554
      Fueling...13554
      Starting...13554
      Spark Arrestor Exhaust System...13554
      Welding And Grinding...13555
      Fire Extinguishers...13555
    MACHINE SIGNS (DECALS)...13556
    PUBLICATIONS AND TRAINING RESOURCES...13558
  OPERATING INSTRUCTIONS...13560
    OPERATOR CONTROLS AND INSTRUMENT PANELS...13564
      Overview...13564
      Instrument Panel...13565
      Floor Controls...13566
      Right Console...13567
      Left Console...13567
      Cab (If Equipped)...13568
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...13570
      Safety Interlock System (Neutral Start)...13570
    SAFETY INTERLOCK SYSTEM (OPERATING)...13571
      Safety Interlock System (Operating)...13571
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...13572
      Foldable ROPS (If Equipped)...13572
      Raising And Lowering The ROPS...13572
      Cab (If Equipped)...13573
      Cab Door (If Equipped)...13573
      Rear Window (If Equipped)...13574
      Right And Left Side Windows (If Equipped)...13574
      Window Washer Reservoir (If Equipped)...13575
      Dome Light (If Equipped)...13575
    EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)...13576
      Rear Window...13576
    ENGINE SPEED CONTROL LEVER...13576
      Operation...13576
    PARKING BRAKE...13577
      Operation...13577
    BRAKE PEDALS...13578
      Operation...13578
    TRAVEL CONTROL PEDALS...13579
      Operation...13579
    SPEED RANGE LEVER...13579
      Operation...13579
    DIFFERENTIAL LOCK PEDAL...13580
      Description...13580
      Operation...13580
    CRUISE CONTROL SWITCH...13581
      Description...13581
      Engaging...13581
      Disengaging...13581
    FRONT WHEEL ASSIST (4WD) SWITCH...13582
      Description...13582
      Operation...13582
    STEERING WHEEL...13583
      Operation...13583
    LOADER CONTROLS (IF EQUIPPED)...13586
      Description...13586
      Loader Lift Operation...13586
      Loader Arms Float Position...13586
      Loader Tilt Operation...13586
      Joystick Lock Lever...13587
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...13587
      Front Auxiliary Hydraulics (If Equipped)...13588
      Front Hydraulic Couplers (If Equipped)...13588
      Relieve Hydraulic Pressure (Front Auxiliary Hydraulics) (If Equipped)...13588
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...13589
      Description...13589
      Rear (Remote) Auxiliary Hydraulics Operation...13589
      Function Chart...13589
      Hydraulic Couplers (If Equipped)...13590
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...13590
    DRAWBAR...13591
      Description...13591
      Adjusting Length...13591
    THREE-POINT HITCH...13592
      Description...13592
      Raising...13592
      Lowering...13592
      Operation...13592
      Remote Three-Point Hitch Position Lever...13593
      Three-Point Hitch Lowering Speed / Lock Valve...13594
    POWER TAKE-OFF (PTO)...13595
      Description...13595
      Engaging Rear-PTO...13595
      Disengaging Rear-PTO...13595
      Engaging Mid-PTO (If Equipped)...13596
      Disengaging Mid-PTO (If Equipped)...13596
    DAILY INSPECTION...13597
      Daily Inspection And Maintenance...13598
    PRE-STARTING PROCEDURE...13599
      Entering The Compact Tractor...13599
      Seat Adjustment...13599
      Seat Belt Adjustment...13600
    STARTING THE ENGINE...13601
      Key Switch...13601
      Cold Temperature Starting...13602
      Warming The Hydraulic / Hydrostatic System...13602
    MONITORING THE INSTRUMENT PANEL...13603
      Procedure...13603
    STOPPING THE COMPACT TRACTOR...13604
      Procedure...13604
    ATTACHMENTS...13605
      Choosing The Correct Bucket...13605
      Pallet Forks...13605
      Choosing The Correct Bucket...13606
      Installing And Removing The Attachment (Pin-On)...13607
      Ballast...13608
      Tires...13608
      Installing And Removing The Attachment (Bob-Tach)...13610
      Ballast...13612
      Tires...13612
    IMPLEMENT...13614
      Choosing The Correct Implement...13614
      Installing And Removing Pull Type Implements...13615
      Installing And Removing Three-Point Hitch Mounted Implements...13619
      Lifting Link Adjustment...13625
      Top Link Adjustment...13625
      Sway Bar Adjustment...13626
      Extendable Lower Link Adjustment...13626
    POWER TAKE-OFF (PTO)...13627
      Installing And Removing The Rear-PTO...13627
      Installing And Removing The Mid-PTO...13630
    BALLAST (OPTIONAL)...13632
      Front Ballast...13632
      Rear Ballast...13633
    TREAD WIDTH...13634
      Front...13634
      Rear...13634
    OPERATING PROCEDURE...13635
      Operating Compact Tractor With Loader Installed...13635
      Inspect The Work Area...13635
      Basic Operating Instructions...13635
      Operating With A Full Bucket And Rear Ballast...13635
      Operating With An Empty Bucket And Rear Ballast...13636
      Filling And Emptying The Bucket...13637
      Leveling The Ground Using Float...13638
      Backfilling...13638
      Towing Equipment With The Compact Tractor...13639
      Safety Chains...13640
      Operating The Three-Point Hitch Implement...13641
      Safety Rules For PTO Operation...13643
      Operating The Rear-PTO...13644
      Operating The Mid-PTO...13647
    TOWING THE COMPACT TRACTOR...13651
      Procedure...13651
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...13652
      Loading And Unloading...13652
      Fastening...13653
  LOADER SYSTEM...13654
    LOADER INSTALLATION...13656
      Description...13656
      Installing Loader Mounting Brackets...13656
    LOADER INSTALLATION AND REMOVAL...13664
      Installing The Loader To The Compact Tractor...13664
      Ballast...13668
      Removing The Loader...13669
  PREVENTIVE MAINTENANCE...13674
    MAINTENANCE SAFETY...13678
    SERVICE SCHEDULE...13680
      Chart...13680
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...13681
      Inspection And Maintenance...13681
    SAFETY INTERLOCK SYSTEM (OPERATING)...13682
      Inspection And Maintenance...13682
    SEAT BELT...13683
      Inspection And Maintenance...13683
    BACK-UP ALARM SYSTEM...13684
      Description...13684
      Inspecting...13684
      Adjusting Switch Position...13684
    PARKING BRAKE SYSTEM...13685
      Inspection And Maintenance...13685
    BRAKE SYSTEM...13687
      Inspection And Maintenance...13687
      Adjusting...13688
    TRAVEL CONTROL PEDAL...13689
      Inspection And Maintenance...13689
    CRUISE CONTROL...13690
      Inspection And Maintenance...13690
    PTO SWITCH (REAR)...13691
      Inspection And Maintenance...13691
    PTO LEVER (MID) (IF EQUIPPED)...13692
      Inspection And Maintenance...13692
    THREE-POINT HITCH POSITION LEVER...13693
      Inspection And Maintenance...13693
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...13693
      Inspection And Maintenance...13693
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...13693
      Inspection And Maintenance...13693
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...13694
      Foldable ROPS (If Equipped)...13694
      Cab Enclosure ROPS (If Equipped)...13695
    ENGINE COVER...13696
      Opening And Closing...13696
    ENGINE SIDE PANEL...13697
      Removal And Installation...13697
    HEATING, VENTILATION AND AIR CONDITIONING (HVAC)...13698
      Cleaning And Maintenance...13698
    AIR CLEANER SERVICE...13699
      Replacing Filter Element...13699
    FUEL SYSTEM...13700
      Fuel Specifications...13700
      Biodiesel Blend Fuel...13700
      Filling The Fuel Tank...13701
      Fuel Filter...13702
      Removing Air From The Fuel System...13703
      Filling A Portable Fuel Container...13703
    ENGINE LUBRICATION SYSTEM...13704
      Checking And Adding Engine Oil...13704
      Engine Oil Chart...13704
      Removing And Replacing Oil And Filter...13704
    ENGINE COOLING SYSTEM...13706
      Checking Level...13706
      Cleaning...13707
      Hoses And Clamps...13707
      Removing And Replacing Coolant...13708
    ELECTRICAL SYSTEM...13709
      Description...13709
      Fuse And Relay Location - Engine Compartment...13709
      Fuse And Relay Location - Cab (If Equipped)...13710
      Fuse And Relay Location - Instrument Panel...13711
      Fuse And Relay Location - Cab Models...13712
      Battery Maintenance...13712
      Using A Booster Battery (Jump Starting)...13713
      Removing And Installing Battery...13714
    INSTRUMENT PANEL...13715
      Inspection And Maintenance...13715
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...13716
      Checking And Adding Fluid...13716
      Transmission / Differential Fluid Chart...13716
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters...13717
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid...13718
      Hoses And Clamps...13718
    SPARK ARRESTOR MUFFLER...13719
      Cleaning Procedure...13719
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...13720
      Procedure...13720
    TIRE MAINTENANCE...13721
      Front Wheel Nuts / Bolts...13721
      Rear Wheel Nuts / Bolts...13721
      Mounting...13721
      Wheel Spacing (AG And Industrial Tires Only)...13722
    FRONT AXLE...13723
      Checking And Adding Lubricant...13723
      Removing And Replacing Lubricant...13723
      Axle Pivot...13724
    DIFFERENTIAL LOCK...13724
      Inspection And Maintenance...13724
      Adjustment...13724
    ALTERNATOR BELT...13725
      Belt Adjustment...13725
      Belt Replacement...13725
    AIR CONDITIONING BELT...13726
      Belt Adjustment...13726
      Belt Replacement...13726
    LUBRICATING THE COMPACT TRACTOR...13727
      Lubrication Locations...13727
    PIVOT PINS...13730
      Inspection And Maintenance...13730
    BOB-TACH (HAND LEVER)...13731
      Inspection And Maintenance...13731
    AXLE TOE IN...13732
      Inspection And Maintenance...13732
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...13733
      Storage...13733
      Return To Service...13733
    SETTING ENGINE VALVE CLEARANCE...13734
      Description...13734
  MACHINE SIGN TRANSLATIONS...13736
    MACHINE SIGN TRANSLATIONS...13738
      Service Schedule (7125074)...13738
      Warning (7118012)...13741
      Warning (7166857)...13744
      Warning (7127020)...13747
      Warning (7118016)...13748
      Danger (7118017)...13751
      Start Engine (7157848)...13751
      Warning (7166858)...13752
      Warning (7125076)...13752
      Danger / Warning (7147821)...13753
      Warning (7147822)...13756
      Warning (7147823)...13757
      Warning (7147824)...13757
      Warning (7147825)...13758
      Warning (7157847)...13759
      Warning (7157924)...13759
      Caution (7164977)...13759
      Warning (7171571)...13760
      Warning (7171572)...13760
      Warning (7168864) (If Equipped With Cab)...13761
      Warning (7168865) (If Equipped With Cab)...13761
      Warning (7168866) (If Equipped With Cab)...13762
  SPECIFICATIONS...13764
    COMPACT TRACTOR CAPACITIES...13766
      Compact Tractor Loader Lift Capacity...13766
      Ballast (Rear)...13766
      Three-Point Hitch Specifications...13767
      Towing Weight...13767
      Maximum Drawbar Tongue Weight...13767
      Ballast (Front)...13767
    CT440 SPECIFICATIONS...13768
      Machine Dimensions (Standard Machine)...13768
      Machine Dimensions (With Optional Loader, AL4F00101 & Above, AKPW00101 & Above)...13769
      Machine Dimensions (With Optional Loader, S/N AE3500101 & Above)...13770
      Performance...13771
      Controls...13771
      Engine...13772
      Hydraulic System...13772
      Electrical...13772
      Power Take-Off (PTO) System (Rear-PTO)...13773
      Power Take-Off (PTO) System (Mid-PTO Optional)...13773
      Drive System...13773
      Steering...13773
      Capacities...13774
      Tires...13774
      Loader (If Equipped)...13774
  WARRANTY...13776
    WARRANTY...13778
    WARRANTY...13779
  ALPHABETICAL INDEX...13780
6987085 (3-10) - CT445 Compact Tractor Operation & Maintenance Manual [Hydrostatic Transmission (HST) & Mechanical Transmission (SST)]...13782
  OPERATOR SAFETY WARNINGS...13784
  CONTENTS...13786
  FOREWORD...13788
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...13790
    REGULAR MAINTENANCE ITEMS...13790
    SERIAL NUMBER LOCATIONS...13791
      Compact Tractor Serial Number...13791
      Engine Serial Number...13791
      Loader Serial Number (Optional)...13792
    DELIVERY REPORT...13792
    COMPACT TRACTOR IDENTIFICATION...13793
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...13794
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...13795
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL CAB)...13796
    FEATURES, ACCESSORIES AND ATTACHMENTS...13797
      Standard Items...13797
      Options And Accessories...13797
      Loader (Optional)...13797
      Implements - Three-Point Hitch...13797
  SAFETY & TRAINING RESOURCES...13798
    SAFETY INSTRUCTIONS...13800
      Before Operation...13800
      Safe Operation Is The Operator’s Responsibility...13801
      Safe Operation Needs A Qualified Operator...13801
      Use Safety Rules...13802
      Avoid Silica Dust...13802
      Safety Rules For Power Take-Off (PTO) Driven Implements...13803
      Compact Tractor Requirements and Capabilities...13803
    FIRE PREVENTION...13804
      Maintenance...13804
      Operation...13804
      Electrical...13804
      Hydraulic System...13804
      Fueling...13804
      Starting...13804
      Spark Arrestor Exhaust System...13804
      Welding And Grinding...13805
      Fire Extinguishers...13805
    MACHINE SIGNS (DECALS)...13806
    PUBLICATIONS AND TRAINING RESOURCES...13808
  OPERATING INSTRUCTIONS...13810
    OPERATOR CONTROLS AND INSTRUMENT PANELS...13814
      Overview (HST)...13814
      Overview (SST)...13814
      Instrument Panel...13815
      Floor Controls (HST)...13816
      Floor Controls (SST)...13816
      Right Console...13817
      Left Console (HST)...13817
      Left Console (SST)...13817
      Cab (If Equipped)...13818
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...13819
      Safety Interlock System (Neutral Start) (HST)...13819
      Safety Interlock System (Neutral Start) (SST)...13820
    SAFETY INTERLOCK SYSTEM (OPERATING)...13821
      Safety Interlock System (Operating) (HST)...13821
      Safety Interlock System (Operating) (SST)...13822
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...13823
      Foldable ROPS (If Equipped)...13823
      Raising And Lowering The ROPS...13823
      Cab (If Equipped)...13824
      Cab Door (If Equipped)...13824
      Rear Window (If Equipped)...13825
      Right And Left Side Windows (If Equipped)...13825
      Window Washer Reservoir (If Equipped)...13826
      Dome Light (If Equipped)...13826
    EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)...13826
      Rear Window...13826
    ENGINE SPEED CONTROL LEVER...13827
      Operation (HST)...13827
      Operation (SST)...13827
    PARKING BRAKE...13828
      Operation...13828
    BRAKE PEDALS (HST)...13829
      Operation...13829
    BRAKE PEDALS (SST)...13830
      Operation...13830
    TRAVEL CONTROL PEDALS (HST ONLY)...13831
      Operation...13831
    FORWARD-NEUTRAL-REVERSE (F-N-R) LEVER (SST ONLY)...13831
      Operation...13831
    SPEED RANGE LEVER (HST)...13832
      Operation...13832
    SPEED RANGE LEVER (SST)...13833
      Operation...13833
    GEAR SHIFT LEVER (SST ONLY)...13833
      Operation...13833
    DIFFERENTIAL LOCK PEDAL...13834
      Description...13834
      Operation...13834
    CRUISE CONTROL SWITCH (HST ONLY)...13835
      Description...13835
      Engaging...13835
      Disengaging...13835
    FRONT WHEEL ASSIST (4WD) SWITCH...13836
      Description...13836
      Operation...13836
    STEERING WHEEL...13837
      Operation...13837
    LOADER CONTROLS (IF EQUIPPED)...13841
      Description...13841
      Loader Lift Operation...13841
      Loader Arms Float Position...13841
      Loader Tilt Operation...13841
      Joystick Lock Lever...13842
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...13842
      Front Auxiliary Hydraulics (If Equipped)...13843
      Front Hydraulic Couplers (If Equipped)...13843
      Relieve Hydraulic Pressure (Front Auxiliary Hydraulics) (If Equipped)...13843
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...13844
      Description...13844
      Rear (Remote) Auxiliary Hydraulics Operation...13844
      Function Chart...13844
      Hydraulic Couplers (If Equipped)...13845
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...13845
    DRAWBAR...13846
      Description...13846
      Adjusting Length...13846
    THREE-POINT HITCH...13847
      Description...13847
      Raising...13847
      Lowering...13847
      Operation...13847
      Remote Three-Point Hitch Position Lever...13848
      Three-Point Hitch Lowering Speed / Lock Valve...13849
    POWER TAKE-OFF (PTO)...13850
      Description...13850
      Engaging Rear-PTO...13850
      Disengaging Rear-PTO...13850
      Engaging Mid-PTO (If Equipped)...13851
      Disengaging Mid-PTO (If Equipped)...13851
    DAILY INSPECTION...13852
      Daily Inspection And Maintenance...13853
    PRE-STARTING PROCEDURE...13854
      Entering The Compact Tractor...13854
      Seat Adjustment...13854
      Seat Belt Adjustment...13854
      Pre-Starting (HST)...13855
      Pre-Starting (SST)...13855
    STARTING THE ENGINE...13856
      Key Switch...13856
      Cold Temperature Starting...13857
      Warming The Hydraulic / Hydrostatic System...13857
    MONITORING THE INSTRUMENT PANEL...13857
      Procedure...13857
    STOPPING THE COMPACT TRACTOR...13858
      Procedure (HST)...13858
      Procedure (SST)...13859
    ATTACHMENTS...13860
      Choosing The Correct Bucket...13860
      Pallet Forks...13860
      Choosing The Correct Bucket...13861
      Installing And Removing The Attachment (Pin-On)...13862
      Ballast...13863
      Tires...13863
      Installing And Removing The Attachment (Bob-Tach)...13865
      Ballast...13867
      Tires...13867
    IMPLEMENT...13869
      Choosing The Correct Implement...13869
      Installing And Removing Pull Type Implements...13870
      Installing And Removing Three-Point Hitch Mounted Implements...13874
      Lifting Link Adjustment...13879
      Top Link Adjustment...13879
      Sway Bar Adjustment...13880
      Extendable Lower Link Adjustment...13880
    POWER TAKE-OFF (PTO)...13881
      Installing And Removing The Rear-PTO...13881
      Installing And Removing The Mid-PTO...13884
    BALLAST (OPTIONAL)...13886
      Front Ballast...13886
      Rear Ballast...13887
    TREAD WIDTH...13888
      Front...13888
      Rear...13888
    OPERATING PROCEDURE...13889
      Operating Compact Tractor With Loader Installed...13889
      Inspect The Work Area...13889
      Basic Operating Instructions...13889
      Operating With A Full Bucket And Rear Ballast...13889
      Operating With An Empty Bucket And Rear Ballast...13890
      Filling And Emptying The Bucket...13891
      Leveling The Ground Using Float...13892
      Backfilling...13892
      Towing Equipment With The Compact Tractor...13893
      Safety Chains...13894
      Operating The Three-Point Hitch Implement...13895
      Safety Rules For PTO Operation...13897
      Operating The Rear-PTO...13898
      Operating The Mid-PTO...13901
    TOWING THE COMPACT TRACTOR...13904
      Procedure...13904
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...13905
      Loading And Unloading...13905
      Fastening...13906
  LOADER SYSTEM...13908
    LOADER INSTALLATION...13910
      Description...13910
      Installing Loader Mounting Brackets...13910
    LOADER INSTALLATION AND REMOVAL...13918
      Installing The Loader To The Compact Tractor...13918
      Ballast...13922
      Removing The Loader...13923
  PREVENTIVE MAINTENANCE...13928
    MAINTENANCE SAFETY...13932
    SERVICE SCHEDULE...13934
      Chart...13934
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...13935
      Inspection And Maintenance (HST)...13935
      Inspection And Maintenance (SST)...13936
    SAFETY INTERLOCK SYSTEM (OPERATING)...13937
      Inspection And Maintenance (HST)...13937
      Inspection And Maintenance (SST)...13938
    SEAT BELT...13939
      Inspection And Maintenance...13939
    BACK-UP ALARM SYSTEM (HST)...13940
      Description...13940
      Inspecting...13940
      Adjusting Switch Position...13940
    BACK-UP ALARM SYSTEM (SST)...13941
      Description...13941
      Inspecting...13941
      Adjusting Switch Position...13941
    PARKING BRAKE SYSTEM...13942
      Inspection And Maintenance...13942
    BRAKE SYSTEM...13944
      Inspection And Maintenance...13944
      Adjusting...13945
    TRAVEL CONTROL PEDAL (HST ONLY)...13946
      Inspection And Maintenance...13946
    F-N-R LEVER (SST ONLY)...13946
      Inspection And Maintenance...13946
    CLUTCH PEDAL (SST ONLY)...13947
      Inspection And Maintenance...13947
    CRUISE CONTROL (HST ONLY)...13948
      Inspection And Maintenance...13948
    PTO SWITCH (REAR)...13949
      Inspection And Maintenance...13949
    PTO LEVER (MID) (IF EQUIPPED)...13950
      Inspection And Maintenance...13950
    THREE-POINT HITCH POSITION LEVER...13951
      Inspection And Maintenance...13951
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...13951
      Inspection And Maintenance...13951
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...13951
      Inspection And Maintenance...13951
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...13952
      Foldable ROPS (If Equipped)...13952
      Cab Enclosure ROPS (If Equipped)...13953
    ENGINE COVER...13954
      Opening And Closing...13954
    ENGINE SIDE PANEL...13955
      Removal And Installation...13955
    HEATING, VENTILATION AND AIR CONDITIONING (HVAC)...13956
      Cleaning And Maintenance...13956
    AIR CLEANER SERVICE...13957
      Replacing Filter Element...13957
    FUEL SYSTEM...13958
      Fuel Specifications...13958
      Biodiesel Blend Fuel...13958
      Filling The Fuel Tank...13959
      Fuel Filter...13960
      Removing Air From The Fuel System...13961
      Filling A Portable Fuel Container...13961
    ENGINE LUBRICATION SYSTEM...13962
      Checking And Adding Engine Oil...13962
      Engine Oil Chart...13962
      Removing And Replacing Oil And Filter...13962
    ENGINE COOLING SYSTEM...13964
      Checking Level...13964
      Cleaning...13965
      Hoses And Clamps...13965
      Removing And Replacing Coolant...13966
    ELECTRICAL SYSTEM...13967
      Description...13967
      Fuse And Relay Location (Engine Compartment)...13967
      Fuse And Relay Location - Cab (If Equipped)...13968
      Fuse And Relay Location - Instrument Panel - HST Models...13969
      Fuse And Relay Location - Instrument Panel - SST Models...13970
      Fuse And Relay Location - Cab Models...13971
      Battery Maintenance...13971
      Using A Booster Battery (Jump Starting)...13972
      Removing And Installing Battery...13973
    INSTRUMENT PANEL...13974
      Inspection And Maintenance...13974
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...13975
      Checking And Adding Fluid...13975
      Transmission / Differential Fluid Chart...13975
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters (HST Models Only)...13976
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters (SST Models Only)...13977
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid...13978
      Hoses And Clamps...13978
    SPARK ARRESTOR MUFFLER...13979
      Cleaning Procedure...13979
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...13980
      Procedure...13980
    TIRE MAINTENANCE...13981
      Front Wheel Nuts / Bolts...13981
      Rear Wheel Nuts / Bolts...13981
      Mounting...13981
      Wheel Spacing (AG And Industrial Tires Only)...13982
    FRONT AXLE...13983
      Checking And Adding Lubricant...13983
      Removing And Replacing Lubricant...13983
      Axle Pivot...13984
    DIFFERENTIAL LOCK...13984
      Inspection And Maintenance...13984
      Adjustment...13984
    ALTERNATOR BELT...13985
      Belt Adjustment...13985
      Belt Replacement...13985
    AIR CONDITIONING BELT...13986
      Belt Adjustment...13986
      Belt Replacement...13986
    LUBRICATING THE COMPACT TRACTOR...13987
      Lubrication Locations...13987
    PIVOT PINS...13990
      Inspection And Maintenance...13990
    BOB-TACH (HAND LEVER)...13991
      Inspection And Maintenance...13991
    AXLE TOE IN...13992
      Inspection And Maintenance (HST Models)...13992
      Inspection And Maintenance (SST Models)...13993
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...13994
      Storage...13994
      Return To Service...13994
    SETTING ENGINE VALVE CLEARANCE...13995
      Description...13995
    CLUTCH PEDAL AND HOUSING (SST)...13995
      Draining Water...13995
      Storage Position...13995
  MACHINE SIGN TRANSLATIONS...13996
    MACHINE SIGN TRANSLATIONS...13998
      Service Schedule (7125074)...13998
      Warning (7118012)...14001
      Warning (7166857)...14004
      Warning (7127020)...14007
      Warning (7118016)...14008
      Danger (7118017)...14011
      Start Engine (HST) (7157848)...14011
      Start Engine (SST) (7186656)...14011
      Warning (7166858)...14012
      Warning (7125076)...14012
      Danger / Warning (7147821)...14013
      Warning (7147822)...14016
      Warning (7147823)...14017
      Warning (7147824)...14017
      Warning (7147825)...14018
      Warning (7157847)...14019
      Warning (7157924)...14019
      Caution (7164977)...14019
      Warning (7171571)...14020
      Warning (7171572)...14020
      Warning (7171574)...14021
      Warning (7168864) (If Equipped With Cab)...14021
      Warning (7168865) (If Equipped With Cab)...14022
      Warning (7168866) (If Equipped With Cab)...14022
  SPECIFICATIONS...14024
    COMPACT TRACTOR CAPACITIES...14026
      Compact Tractor Loader Lift Capacity...14026
      Ballast (Rear)...14026
      Three-Point Hitch Specifications...14027
      Towing Weight...14027
      Maximum Drawbar Tongue Weight...14027
      Ballast (Front)...14027
    CT445 SPECIFICATIONS...14028
      Machine Dimensions (Standard Machine)...14028
      Machine Dimensions (With Optional Loader, AL4F00101 & Above, AKPW00101 & Above)...14029
      Machine Dimensions (With Optional Loader, S/N AE3500101 & Above)...14030
      Performance...14031
      Controls...14031
      Engine...14032
      Hydraulic System...14032
      Electrical...14032
      Power Take-Off (PTO) System (Rear-PTO)...14033
      Power Take-Off (PTO) System (Mid-PTO Optional)...14033
      Drive System (HST)...14033
      Drive System (SST)...14034
      Steering...14035
      Capacities...14035
      Tires...14035
      Loader (If Equipped)...14035
  WARRANTY...14036
    WARRANTY...14038
    WARRANTY...14039
  ALPHABETICAL INDEX...14040
6987087 (3-10) - CT450 Compact Tractor Operation & Maintenance Manual [Hydrostatic Transmission (HST) & Mechanical Transmission (SST)]...14042
  OPERATOR SAFETY WARNINGS...14044
  CONTENTS...14046
  FOREWORD...14048
    BOBCAT COMPANY IS IS0 9001 CERTIFIED...14050
    REGULAR MAINTENANCE ITEMS...14050
    SERIAL NUMBER LOCATIONS...14051
      Compact Tractor Serial Number...14051
      Engine Serial Number...14051
      Loader Serial Number (Optional)...14052
    DELIVERY REPORT...14052
    COMPACT TRACTOR IDENTIFICATION...14053
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)...14054
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)...14055
    COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL CAB)...14056
    FEATURES, ACCESSORIES AND ATTACHMENTS...14057
      Standard Items...14057
      Options And Accessories...14057
      Loader (Optional)...14057
      Implements - Three-Point Hitch...14057
  SAFETY & TRAINING RESOURCES...14058
    SAFETY INSTRUCTIONS...14060
      Before Operation...14060
      Safe Operation Is The Operator’s Responsibility...14061
      Safe Operation Needs A Qualified Operator...14061
      Use Safety Rules...14062
      Avoid Silica Dust...14062
      Safety Rules For Power Take-Off (PTO) Driven Implements...14063
      Compact Tractor Requirements and Capabilities...14063
    FIRE PREVENTION...14064
      Maintenance...14064
      Operation...14064
      Electrical...14064
      Hydraulic System...14064
      Fueling...14064
      Starting...14064
      Spark Arrestor Exhaust System...14064
      Welding And Grinding...14065
      Fire Extinguishers...14065
    MACHINE SIGNS (DECALS)...14066
    PUBLICATIONS AND TRAINING RESOURCES...14068
  OPERATING INSTRUCTIONS...14070
    OPERATOR CONTROLS AND INSTRUMENT PANELS...14074
      Overview (HST)...14074
      Overview (SST)...14074
      Instrument Panel...14075
      Floor Controls (HST)...14076
      Floor Controls (SST)...14076
      Right Console...14077
      Left Console (HST)...14077
      Left Console (SST)...14077
      Cab (If Equipped)...14078
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...14079
      Safety Interlock System (Neutral Start) (HST)...14079
      Safety Interlock System (Neutral Start) (SST)...14080
    SAFETY INTERLOCK SYSTEM (OPERATING)...14081
      Safety Interlock System (Operating) (HST)...14081
      Safety Interlock System (Operating) (SST)...14082
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...14083
      Foldable ROPS (If Equipped)...14083
      Raising And Lowering The ROPS...14083
      Cab (If Equipped)...14084
      Cab Door (If Equipped)...14084
      Rear Window (If Equipped)...14085
      Right And Left Side Windows (If Equipped)...14085
      Window Washer Reservoir (If Equipped)...14086
      Dome Light (If Equipped)...14086
    EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)...14086
      Rear Window...14086
    ENGINE SPEED CONTROL LEVER...14087
      Operation (HST)...14087
      Operation (SST)...14087
    PARKING BRAKE...14088
      Operation...14088
    BRAKE PEDALS (HST)...14089
      Operation...14089
    BRAKE PEDALS (SST)...14090
      Operation...14090
    TRAVEL CONTROL PEDALS (HST ONLY)...14091
      Operation...14091
    FORWARD-NEUTRAL-REVERSE (F-N-R) LEVER (SST ONLY)...14091
      Operation...14091
    SPEED RANGE LEVER (HST)...14092
      Operation...14092
    SPEED RANGE LEVER (SST)...14093
      Operation...14093
    GEAR SHIFT LEVER (SST ONLY)...14093
      Operation...14093
    DIFFERENTIAL LOCK PEDAL...14094
      Description...14094
      Operation...14094
    CRUISE CONTROL SWITCH (HST ONLY)...14095
      Description...14095
      Engaging...14095
      Disengaging...14095
    FRONT WHEEL ASSIST (4WD) SWITCH...14096
      Description...14096
      Operation...14096
    STEERING WHEEL...14097
      Operation...14097
    LOADER CONTROLS (IF EQUIPPED)...14101
      Description...14101
      Loader Lift Operation...14101
      Loader Arms Float Position...14101
      Loader Tilt Operation...14101
      Joystick Lock Lever...14102
      Relieve Hydraulic Oil Pressure (Joystick Control Lever)...14102
      Front Auxiliary Hydraulics (If Equipped)...14103
      Front Hydraulic Couplers (If Equipped)...14103
      Relieve Hydraulic Pressure (Front Auxiliary Hydraulics) (If Equipped)...14103
    REAR AUXILIARY HYDRAULICS (IF EQUIPPED)...14104
      Description...14104
      Rear (Remote) Auxiliary Hydraulics Operation...14104
      Function Chart...14104
      Hydraulic Couplers (If Equipped)...14105
      Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)...14105
    DRAWBAR...14106
      Description...14106
      Adjusting Length...14106
    THREE-POINT HITCH...14107
      Description...14107
      Raising...14107
      Lowering...14107
      Operation...14107
      Remote Three-Point Hitch Position Lever...14108
      Three-Point Hitch Lowering Speed / Lock Valve...14109
    POWER TAKE-OFF (PTO)...14110
      Description...14110
      Engaging Rear-PTO...14110
      Disengaging Rear-PTO...14110
      Engaging Mid-PTO (If Equipped)...14111
      Disengaging Mid-PTO (If Equipped)...14111
    DAILY INSPECTION...14112
      Daily Inspection And Maintenance...14113
    PRE-STARTING PROCEDURE...14114
      Entering The Compact Tractor...14114
      Seat Adjustment...14114
      Seat Belt Adjustment...14114
      Pre-Starting (HST)...14115
      Pre-Starting (SST)...14115
    STARTING THE ENGINE...14116
      Key Switch...14116
      Cold Temperature Starting...14117
      Warming The Hydraulic / Hydrostatic System...14117
    MONITORING THE INSTRUMENT PANEL...14117
      Procedure...14117
    STOPPING THE COMPACT TRACTOR...14118
      Procedure (HST)...14118
      Procedure (SST)...14119
    ATTACHMENTS...14120
      Choosing The Correct Bucket...14120
      Pallet Forks...14120
      Choosing The Correct Bucket...14121
      Installing And Removing The Attachment (Pin-On)...14122
      Ballast...14123
      Tires...14123
      Installing And Removing The Attachment (Bob-Tach)...14125
      Ballast...14127
      Tires...14127
    IMPLEMENT...14129
      Choosing The Correct Implement...14129
      Installing And Removing Pull Type Implements...14130
      Installing And Removing Three-Point Hitch Mounted Implements...14134
      Lifting Link Adjustment...14139
      Top Link Adjustment...14139
      Sway Bar Adjustment...14140
      Extendable Lower Link Adjustment...14140
    POWER TAKE-OFF (PTO)...14141
      Installing And Removing The Rear-PTO...14141
      Installing And Removing The Mid-PTO...14144
    BALLAST (OPTIONAL)...14146
      Front Ballast...14146
      Rear Ballast...14147
    TREAD WIDTH...14148
      Front...14148
      Rear...14148
    OPERATING PROCEDURE...14149
      Operating Compact Tractor With Loader Installed...14149
      Inspect The Work Area...14149
      Basic Operating Instructions...14149
      Operating With A Full Bucket And Rear Ballast...14149
      Operating With An Empty Bucket And Rear Ballast...14150
      Filling And Emptying The Bucket...14151
      Leveling The Ground Using Float...14152
      Backfilling...14152
      Towing Equipment With The Compact Tractor...14153
      Safety Chains...14154
      Operating The Three-Point Hitch Implement...14155
      Safety Rules For PTO Operation...14157
      Operating The Rear-PTO...14158
      Operating The Mid-PTO...14161
    TOWING THE COMPACT TRACTOR...14164
      Procedure...14164
    TRANSPORTING THE COMPACT TRACTOR ON A TRAILER...14165
      Loading And Unloading...14165
      Fastening...14166
  LOADER SYSTEM...14168
    LOADER INSTALLATION...14170
      Description...14170
      Installing Loader Mounting Brackets...14170
    LOADER INSTALLATION AND REMOVAL...14178
      Installing The Loader To The Compact Tractor...14178
      Ballast...14182
      Removing The Loader...14183
  PREVENTIVE MAINTENANCE...14188
    MAINTENANCE SAFETY...14192
    SERVICE SCHEDULE...14194
      Chart...14194
    SAFETY INTERLOCK SYSTEM (NEUTRAL START)...14195
      Inspection And Maintenance (HST)...14195
      Inspection And Maintenance (SST)...14196
    SAFETY INTERLOCK SYSTEM (OPERATING)...14197
      Inspection And Maintenance (HST)...14197
      Inspection And Maintenance (SST)...14198
    SEAT BELT...14199
      Inspection And Maintenance...14199
    BACK-UP ALARM SYSTEM (HST)...14200
      Description...14200
      Inspecting...14200
      Adjusting Switch Position...14200
    BACK-UP ALARM SYSTEM (SST)...14201
      Description...14201
      Inspecting...14201
      Adjusting Switch Position...14201
    PARKING BRAKE SYSTEM...14202
      Inspection And Maintenance...14202
    BRAKE SYSTEM...14204
      Inspection And Maintenance...14204
      Adjusting...14205
    TRAVEL CONTROL PEDAL (HST ONLY)...14206
      Inspection And Maintenance...14206
    F-N-R LEVER (SST ONLY)...14206
      Inspection And Maintenance...14206
    CLUTCH PEDAL (SST ONLY)...14207
      Inspection And Maintenance...14207
    CRUISE CONTROL (HST ONLY)...14208
      Inspection And Maintenance...14208
    PTO SWITCH (REAR)...14209
      Inspection And Maintenance...14209
    PTO LEVER (MID) (IF EQUIPPED)...14210
      Inspection And Maintenance...14210
    THREE-POINT HITCH POSITION LEVER...14211
      Inspection And Maintenance...14211
    REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)...14211
      Inspection And Maintenance...14211
    JOYSTICK CONTROL LEVER (IF EQUIPPED)...14211
      Inspection And Maintenance...14211
    ROLL-OVER PROTECTIVE STRUCTURE (ROPS)...14212
      Foldable ROPS (If Equipped)...14212
      Cab Enclosure ROPS (If Equipped)...14213
    ENGINE COVER...14214
      Opening And Closing...14214
    ENGINE SIDE PANEL...14215
      Removal And Installation...14215
    HEATING, VENTILATION AND AIR CONDITIONING (HVAC)...14216
      Cleaning And Maintenance...14216
    AIR CLEANER SERVICE...14217
      Replacing Filter Element...14217
    FUEL SYSTEM...14218
      Fuel Specifications...14218
      Biodiesel Blend Fuel...14218
      Filling The Fuel Tank...14219
      Fuel Filter...14220
      Removing Air From The Fuel System...14221
      Filling A Portable Fuel Container...14221
    ENGINE LUBRICATION SYSTEM...14222
      Checking And Adding Engine Oil...14222
      Engine Oil Chart...14222
      Removing And Replacing Oil And Filter...14222
    ENGINE COOLING SYSTEM...14224
      Checking Level...14224
      Cleaning...14225
      Hoses And Clamps...14225
      Removing And Replacing Coolant...14226
    ELECTRICAL SYSTEM...14227
      Description...14227
      Fuse And Relay Location (Engine Compartment)...14227
      Fuse And Relay Location - Cab (If Equipped)...14228
      Fuse And Relay Location (Instrument Panel) (HST Models)...14229
      Fuse And Relay Location (Instrument Panel) (SST Models)...14230
      Fuse And Relay Location - Cab Models...14231
      Battery Maintenance...14231
      Using A Booster Battery (Jump Starting)...14232
      Removing And Installing Battery...14233
    INSTRUMENT PANEL...14234
      Inspection And Maintenance...14234
    HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM...14235
      Checking And Adding Fluid...14235
      Transmission / Differential Fluid Chart...14235
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters (HST Models Only)...14236
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters (SST Models Only)...14237
      Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid...14238
      Hoses And Clamps...14238
    SPARK ARRESTOR MUFFLER...14239
      Cleaning Procedure...14239
    SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS...14240
      Procedure...14240
    TIRE MAINTENANCE...14241
      Front Wheel Nuts / Bolts...14241
      Rear Wheel Nuts / Bolts...14241
      Mounting...14241
      Wheel Spacing (AG And Industrial Tires Only)...14242
    FRONT AXLE...14243
      Checking And Adding Lubricant...14243
      Removing And Replacing Lubricant...14243
      Axle Pivot...14244
    DIFFERENTIAL LOCK...14244
      Inspection And Maintenance...14244
      Adjustment...14244
    ALTERNATOR BELT...14245
      Belt Adjustment...14245
      Belt Replacement...14245
    AIR CONDITIONING BELT...14246
      Belt Adjustment...14246
      Belt Replacement...14246
    LUBRICATING THE COMPACT TRACTOR...14247
      Lubrication Locations...14247
    PIVOT PINS...14250
      Inspection And Maintenance...14250
    BOB-TACH (HAND LEVER)...14251
      Inspection And Maintenance...14251
    AXLE TOE IN...14252
      Inspection And Maintenance (HST Models)...14252
      Inspection And Maintenance (SST Models)...14253
    COMPACT TRACTOR STORAGE AND RETURN TO SERVICE...14254
      Storage...14254
      Return To Service...14254
    SETTING ENGINE VALVE CLEARANCE...14255
      Description...14255
    CLUTCH PEDAL AND HOUSING (SST)...14255
      Draining Water...14255
      Storage Position...14255
  MACHINE SIGN TRANSLATIONS...14256
    MACHINE SIGN TRANSLATIONS...14258
      Service Schedule (7125074)...14258
      Warning (7118012)...14261
      Warning (7166857)...14264
      Warning (7127020)...14267
      Warning (7118016)...14268
      Danger (7118017)...14271
      Start Engine (HST) (7157848)...14271
      Start Engine (SST) (7186656)...14271
      Warning (7166858)...14272
      Warning (7125076)...14272
      Danger / Warning (7147821)...14273
      Warning (7147822)...14276
      Warning (7147823)...14277
      Warning (7147824)...14277
      Warning (7147825)...14278
      Warning (7157847)...14279
      Warning (7157924)...14279
      Caution (7164977)...14279
      Warning (7171571)...14280
      Warning (7171572)...14280
      Warning (7168864) (If Equipped With Cab)...14281
      Warning (7168865) (If Equipped With Cab)...14281
      Warning (7168866) (If Equipped With Cab)...14282
  SPECIFICATIONS...14284
    COMPACT TRACTOR CAPACITIES...14286
      Compact Tractor Loader Lift Capacity...14286
      Ballast (Rear)...14286
      Three-Point Hitch Specifications...14287
      Towing Weight...14287
      Maximum Drawbar Tongue Weight...14287
      Ballast (Front)...14287
    CT450 SPECIFICATIONS...14288
      Machine Dimensions (Standard Machine)...14288
      Machine Dimensions (With Optional Loader, AL4F00101 & Above, AKPW00101 & Above)...14289
      Machine Dimensions (With Optional Loader, S/N AE3500101 & Above)...14290
      Performance...14291
      Controls...14291
      Engine...14292
      Hydraulic System...14292
      Electrical...14292
      Power Take-Off (PTO) System (Rear-PTO)...14293
      Power Take-Off (PTO) System (Mid-PTO Optional)...14293
      Drive System (HST)...14293
      Drive System (SST)...14294
      Steering...14295
      Capacities...14295
      Tires...14295
      Loader (If Equipped)...14295
  WARRANTY...14296
    WARRANTY...14298
    WARRANTY...14299
  ALPHABETICAL INDEX...14300
 
Bobcat Compact Tractors CT120, CT122, CT225, CT230, CT235, CT335, CT440, CT445, CT450 Repair Service Manuals