Complete Repair Service Technical Manual for John Deere 210L EP Tractor Loader, with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 210L EP Tractor Loader workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM13476X19 - John Deere 210L EP Tractor Loader Technical Manual.pdf
tm13476x63 - John Deere 210L EP Cargadora del tractor.pdf
tm13476x28 - John Deere 210L EP Chargeur du tracteur.pdf

PRODUCT DETAILS:
Total Pages: 861 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Repair
Language: English Spanish French
Published on 2020/03/21
Models: John Deere - Tractor Loader - 1T8210EL_ _J892600-895000

TABLE OF CONTENTS
Section 00: General Information................15
  Group 0001: Safety................15
    Recognize Safety Information................18
    Follow Safety Instructions................19
    Operate Only If Qualified................20
    Wear Protective Equipment................21
    Avoid Unauthorized Machine Modifications................22
    Inspect Machine................23
    Stay Clear of Moving Parts................24
    Avoid High-Pressure Fluids................25
    Avoid High-Pressure Oils................26
    Work In Ventilated Area................27
    Avoid Static Electricity Risk When Refueling................28
    Prevent Fires................30
    In Case of Machine Fire................31
    Prevent Battery Explosions................32
    Handle Chemical Products Safely................33
    Handle Starting Fluid Safely................34
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................35
    Prepare for Emergencies................36
    Clean Debris from Machine................37
    Use Steps and Handholds Correctly................38
    Start Only From Operator's Seat................39
    Use and Maintain Seat Belt................40
    Prevent Unintended Machine Movement................41
    Avoid Work Site Hazards................42
    Keep Riders Off Machine................44
    Avoid Backover Accidents................45
    Avoid Machine Tipover................46
    Operating on Slopes................47
    Operating or Traveling On Public Roads................48
    Inspect and Maintain ROPS................49
    Travel Safely................50
    Prevent Acid Burns................51
    Add and Operate Attachments Safely................53
    Use Special Care When Operating................54
    Park and Prepare for Service Safely................55
    Service Cooling System Safely................56
    Remove Paint Before Welding or Heating................57
    Make Welding Repairs Safely................58
    Drive Metal Pins Safely................59
    Service Tires Safely................60
  Group 0003: Torque Values................16
    Metric Bolt and Cap Screw Torque Values................63
    Additional Metric Cap Screw Torque Values................65
    Unified Inch Bolt and Cap Screw Torque Values................67
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors................69
    Service Recommendations for O-Ring Boss Fittings................71
    O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators................73
    Service Recommendations for Flared Connections—Straight or Tapered Threads................76
    Service Recommendations For Flat Face O-Ring Seal Fittings................78
    O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations................80
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations................82
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations................85
    Service Recommendations for Metric Series Four Bolt Flange Fitting................88
    Service Recommendations For Inch Series Four Bolt Flange Fittings................90
    Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations................92
    Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings................94
    Service Recommendations For O-Ring Boss Fittings With Shoulder................97
    Metric 24° O-Ring Seal DIN 20078 Service Recommendations................100
Section 01: Wheels................104
  Group 0110: Powered or Non-Powered Wheels and Fastenings................104
    Rear Wheel Assembly Remove and Install................108
    Front Wheel Assembly Remove and Install................111
    Tire Remove and Install................113
Section 02: Axles and Suspension Systems................117
  Group 0225: Input Drive Shafts and U-Joints................117
    Universal Joint and Drive Shaft Remove and Install................123
  Group 0240: Powered Wheel Axle (MFWD)................117
    Mechanical Front Wheel Drive (MFWD) Axle Remove and Install................131
    Mechanical Front Wheel Drive (MFWD) Axle Disassemble................134
    Mechanical Front Wheel Drive (MFWD) Axle Assemble................152
    Open Differential Disassemble and Assemble................185
    Limited Slip Differential Disassemble and Assemble................193
  Group 0250: Axle Shaft, Bearings, and Reduction Gears................117
    Service Brakes Inspection................207
    Rear Axle Remove and Install................210
    Rear Axle Disassemble................213
    Rear Axle Assemble................230
    Park Brake Disassemble and Assemble................256
    Gear Tooth Contact Pattern Check................276
Section 03: Transmission................279
  Group 0300: Removal and Installation................279
    Transmission Remove and Install................292
  Group 0350: Gear, Shafts, and Power Shift Clutches................279
    Transmission Outer Components Removal................309
    Transmission Outer Components Install................314
    Transmission Case Disassemble—Torque Converter Side................319
    Transmission Case Assemble—Torque Converter Side................323
    Clutch Packs Remove................328
    Clutch Packs Install................334
    High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble................340
    First Speed Disassemble and Assemble................360
    Second Speed Clutch Disassemble and Assemble................377
    Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble................392
    Pump Drive Shaft Install................404
  Group 0360: Hydraulic System................279
    Transmission Charge Pump Remove and Install................412
    Transmission Charge Pump Disassemble and Assemble................418
Section 04: Engine................420
  Group 0400: Removal and Installation................420
    John Deere Engine Operation................423
    Engine Remove and Install................425
Section 05: Engine Auxiliary System................432
  Group 0510: Cooling Systems................432
    Fan Remove and Install................435
    Accessory Drive Belt Remove and Install................437
    Radiator Remove and Install................440
    Cooling Package Remove and Install................441
    Cooling Package Disassemble and Assemble................444
  Group 0520: Intake System................432
    Air Cleaner Remove and Install................450
    Charge Air Cooler Remove and Install................451
  Group 0530: Exhaust Systems................432
    Muffler Remove and Install................453
  Group 0560: External Fuel Supply Systems................432
    Fuel Tank Remove and Install................456
Section 06: Torque Converter................458
  Group 0651: Turbine, Gears, and Shaft................458
    Torque Converter Remove and Install................461
Section 09: Steering System................463
  Group 0920: Power Steering................463
    Fixed Steering Column Remove and Install................465
    Tilt Steering Column Remove and Install................466
    Steering Wheel and Column Disassemble and Assemble................468
  Group 0960: Power Steering Hydraulic System................463
    Steering Valve Remove and Install................473
    Steering Valve Disassemble and Assemble................474
    Tie Rod Remove and Install................488
    Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Remove and Install................490
    Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble................492
Section 10: Service Brakes................494
  Group 1011: Active Elements................494
    Brake Disk and Pressure Plate Remove and Install................496
  Group 1015: Control Linkage................494
    Brake Pedal Adjustment................498
  Group 1060: Hydraulic System................494
    Brake System Bleeding Procedure................500
    Power Boost Brake Valve Remove and Install................501
    Power Boost Brake Valve Disassemble and Assemble................502
Section 11: Park Brake................509
  Group 1111: Active Elements................509
    Park Brake Remove and Install................511
Section 15: Equipment Attaching................512
  Group 1511: Hitch, Drawbar, and Weights................512
    Hitch Weight and Drawbar Remove and Install—If Equipped................516
  Group 1520: 3-Point Hitch................512
    3-Point Hitch Remove and Install................521
    Lift Cylinder Remove and Install................523
    3-Point Hitch Control Linkage Remove and Install................525
Section 16: Electrical System................529
  Group 1600: Removal and Installation................529
    Installation of Repair Wire Assembly (RWA)................539
    Remove Connector Body from Blade Terminals................548
    Electronic Controllers Remove and Install................549
    CINCH™ Connector Remove and Install................550
    CINCH™ Contact Installation................552
    CINCH™ CP Connector Remove and Install................554
    CINCH™ CP Contact Installation................564
    DEUTSCH® Connector Remove and Install................568
    DEUTSCH® Contact Installation................572
    Metri-Pack® Connector Remove and Install................574
    WEATHER PACK® Connector Remove and Install................577
    WEATHER PACK® Contact Installation................579
  Group 1675: System Controls................529
    Transmission Control Lever (TCL) Remove and Install................583
Section 17: Frame or Supporting Structure................585
  Group 1740: Frame Installation................585
    Welding Repair of Major Structures................587
    RIVNUT® (KREMNUT) Fasteners Remove and Install................588
  Group 1749: Chassis Weights................585
    Counterweight Remove and Install—If Equipped................593
Section 18: Operator's Station................595
  Group 1800: Removal and Installation................595
    FOPS Plate Remove and Install................598
    Operator’s Station Remove and Install—Cab................599
    Operator’s Station Remove and Install—Canopy................606
  Group 1810: Operator Enclosure................595
    Front Wiper Motor Remove and Install................613
    Wiper Arm Installation................616
    Front Console Remove and Install—Canopy................617
    Front Console Remove and Install—Cab................623
    Fixed Window Remove and Install................628
    Non-Fixed Window Remove and Install................633
    Cab Door Remove and Install................636
    Headliner Remove and Install................640
    Cab Roof Remove and Install................642
    Canopy Roof Remove and Install................645
  Group 1821: Seat and Seat Belt................595
    Fixed Seat Remove and Install................648
    Suspension Seat Remove and Install................650
    Fixed Seat Disassemble and Assemble—If Equipped................653
    Suspension Seat Disassemble and Assemble—If Equipped................654
    Seat Belt Disassemble and Assemble................659
  Group 1830: Heating and Air Conditioning................595
    R134a Refrigerant Cautions and Proper Handling................661
    R134a Refrigerant Oil Information................662
    R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure................664
    Recover R134a Refrigerant................666
    Flush and Purge Air Conditioning System................667
    Evacuate R134a System................670
    Charge R134a System................672
    Evaporator or Heater Core Remove and Install................674
    Expansion Valve Remove and Install................677
    Blower Motor Resistor Remove and Install................680
    Air Conditioner Freeze Control Switch Remove and Install................681
    Receiver-Dryer Remove and Install................683
    Condenser Remove and Install................684
    Compressor Remove and Install................685
Section 19: Sheet Metal and Styling................688
  Group 1910: Hood or Engine Enclosure................688
    Hood and Engine Enclosure Remove and Install................691
  Group 1913: Miscellaneous Shields................688
    Battery Box Remove and Install................696
  Group 1921: Grille and Grille Housing................688
    Grille Remove and Install................701
Section 21: Main Hydraulic System................703
  Group 2100: Removal and Installation................703
    Hydraulic Pump Remove and Install................707
    Hydraulic Reservoir Remove and Install................710
    Hydraulic and Transmission Oil Coolers Remove and Install................717
    Hydraulic Oil Filter Assembly Remove and Install................723
    Main Control Valve Remove and Install................727
    Main Control Valve Relief Valves Remove and Install................730
  Group 2160: Hydraulic System................703
    General Oil Cleanup Procedure................734
    Hydraulic Component Failure Cleanup Procedure................736
    Apply Vacuum to Hydraulic Oil Reservoir................738
  Group 2161: Hydraulic Pumps and Drives................703
    Hydraulic Pump Disassemble and Assemble................741
  Group 2162: Hydraulic Selective Control and Load Holding Valves................703
    Main Control Valve Disassemble and Assemble................747
    Anticavitation Check Valve Disassemble and Assemble................751
    Relief Valve Disassemble and Assemble................753
    Relief Valve with Anticavitation Disassemble and Assemble................755
    System Relief Valve Disassemble and Assemble................758
    Inlet Section Disassemble and Assemble................760
    Priority Section Disassemble and Assemble................763
    Loader Auxiliary Section Disassemble and Assemble—Manual................766
    Loader Auxiliary Section Disassemble and Assemble—Electrohydraulic................770
    Bucket Section Disassemble and Assemble................774
    Boom Section Disassemble and Assemble................778
    Hitch Flow Control Section Disassemble and Assemble................781
    Hitch Lift Section Disassemble and Assemble................784
    Pitch Section Disassemble and Assemble................787
Section 31: Loader................791
  Group 3102: Bucket................791
    Bucket Remove and Install................794
    Bolt-On Cutting Edges Remove and Install................796
    Cracked Cutting Edge Repair................797
  Group 3104: Attachment Coupler................791
    Attachment Coupler Remove and Install................800
    Attachment Coupler Cylinder Remove and Install................802
    Attachment Coupler Cylinder Disassemble and Assemble................804
    Attachment Coupler Manifold Remove and Install................805
    Attachment Coupler Manifold Disassemble and Assemble................807
  Group 3115: Control Linkage................791
    Loader Control Valve Linkage Remove and Install—Single Lever................813
    Loader Control Valve Linkage Remove and Install—Two Lever................817
  Group 3140: Frames................791
    Boom Remove and Install................825
    Bucket Linkage Remove and Install................829
  Group 3160: Hydraulic System................791
    Boom Cylinder Remove and Install................833
    Bucket Cylinder Remove and Install................835
    Loader Cylinders Disassemble and Assemble................838
    Loader Auxiliary Manifold Remove and Install—If Equipped................839
    Loader Auxiliary Manifold Disassemble and Assemble................843
    Ride Control Valve Remove and Install................845
    Ride Control Valve Disassemble and Assemble................847
    Ride Control Accumulator Remove and Install................849
Section 99: Dealer Fabricated Tools................851
  Group 9900: Dealer Fabricated Tools................851
    DFT1163 MFWD Snap Ring Removal and Installation Tool................853
    DFT1286 Backlash Measurement Tool................854
    DFT1288 Engine Support Bracket................855

John Deere 210L EP Repair Service Manual (TM13476X19)