Complete Repair Service Technical Manual for John Deere 210K Tractor Loader, with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 210K Tractor Loader workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM12424 - John Deere 210K Tractor Loader Technical Manual - Repair.pdf
tm12426 - John Deere 210K Tracteur chargeur 210K.pdf
tm12428 - John Deere 210K Cargadora del tractor 210K.pdf

PRODUCT DETAILS:
Total Pages: 971 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Repair
Language: Spanish English French
Published on 2020/03/21
Models: John Deere - Tractor Loader - 1T8210KX__E891000- (iT4/S3B)

TABLE OF CONTENTS
Section 00: General Information................16
  Group 0001: Safety................16
    Recognize Safety Information................19
    Follow Safety Instructions................20
    Operate Only If Qualified................21
    Wear Protective Equipment................22
    Avoid Unauthorized Machine Modifications................23
    Inspect Machine................24
    Stay Clear of Moving Parts................25
    Stay Clear of Rotating Drivelines................26
    Avoid High-Pressure Fluids................28
    Avoid High-Pressure Oils................29
    Work In Ventilated Area................30
    Prevent Fires................31
    Prevent Battery Explosions................32
    Handle Chemical Products Safely................33
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................34
    Exhaust Filter Ash Handling and Disposal................35
    Prepare for Emergencies................36
    Clean Debris from Machine................37
    Add Cab Guarding for Special Uses................38
    Use Steps and Handholds Correctly................39
    Start Only From Operator's Seat................40
    Use and Maintain Seat Belt................41
    Prevent Unintended Machine Movement................42
    Prevent Unintended Machine Movement—If Equipped With Pilot Controls................43
    Avoid Work Site Hazards................44
    Keep Riders Off Machine................45
    Avoid Backover Accidents................46
    Avoid Machine Tipover................47
    Inspect and Maintain ROPS................48
    Add and Operate Attachments Safely................49
    Operating or Traveling On Public Roads................50
    Park and Prepare for Service Safely................51
    Service Cooling System Safely................52
    Remove Paint Before Welding or Heating................53
    Make Welding Repairs Safely................54
    Drive Metal Pins Safely................55
    Clean Exhaust Filter Safely................56
    Service Tires Safely................59
  Group 0003: Torque Values................17
    Metric Bolt and Cap Screw Torque Values................62
    Additional Metric Cap Screw Torque Values................64
    Unified Inch Bolt and Cap Screw Torque Values................66
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors................68
    Service Recommendations for O-Ring Boss Fittings................70
    O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators................72
    Service Recommendations for Flared Connections—Straight or Tapered Threads................75
    Service Recommendations For Flat Face O-Ring Seal Fittings................77
    O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations................79
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations................81
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations................84
    Service Recommendations for Metric Series Four Bolt Flange Fitting................87
    Service Recommendations For Inch Series Four Bolt Flange Fittings................89
    Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations................91
    Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings................93
    Service Recommendations For O-Ring Boss Fittings With Shoulder................96
    Metric 24° O-Ring Seal DIN 20078 Service Recommendations................99
Section 01: Wheels................103
  Group 0110: Powered or Non-Powered Wheels and Fastenings................103
    Rear Wheel Assembly Remove and Install................106
    Front Wheel Assembly Remove and Install................108
    Tire Remove and Install................110
Section 02: Axles and Suspension Systems................113
  Group 0225: Input Drive Shafts and U-Joints................113
    Universal Joint and Drive Shaft Remove and Install................119
  Group 0230: Non-Powered Wheel Axles................113
    Tie Rod Remove and Install................126
  Group 0240: Powered Wheel Axle (MFWD)................113
    Mechanical Front Wheel Drive (MFWD) Axle Remove and Install................131
    Mechanical Front Wheel Drive (MFWD) Axle Disassemble................134
    Mechanical Front Wheel Drive (MFWD) Axle Assemble................152
    Open Differential Disassemble and Assemble—If Equipped................185
    Limited Slip Differential Disassemble and Assemble—If Equipped................193
  Group 0250: Axle Shaft, Bearings, and Reduction Gears................113
    Service Brakes Inspection................207
    Rear Axle Remove and Install................210
    Rear Axle Disassemble................213
    Rear Axle Assemble................230
    Park Brake Disassemble and Assemble................256
    Gear Tooth Contact Pattern Check................276
Section 03: Transmission................279
  Group 0300: Removal and Installation................279
    Transmission Remove and Install................291
  Group 0315: Controls Linkage................279
    Transmission Control Lever (TCL) Remove and Install................304
  Group 0350: Gear, Shafts, and Power Shift Clutches................279
    Transmission Outer Components Removal................311
    Transmission Case Disassemble—Torque Converter Side................316
    Clutch Packs Remove................320
    High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble................326
    First Speed Disassemble and Assemble................346
    Second Speed Clutch Disassemble and Assemble................363
    Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble................378
    Pump Drive Shaft Install................390
    Clutch Packs Install................391
    Transmission Case Assemble—Torque Converter Side................397
    Transmission Outer Components Install................402
  Group 0360: Hydraulic System................279
    Transmission Charge Pump Remove and Install................413
    Transmission Charge Pump Disassemble and Assemble................419
Section 04: Engine................421
  Group 0400: Removal and Installation................421
    John Deere Engine Operation................423
    Engine Remove................424
    Engine Install................432
Section 05: Engine Auxiliary System................440
  Group 0505: Cold Weather Starting Aids................440
    Coolant Heater Remove and Install—If Equipped................444
  Group 0510: Cooling Systems................440
    Fan Remove and Install................450
    Fan Disassemble and Assemble................453
    Serpentine Belt Remove and Install................455
    Radiator Remove and Install................458
    Cooling Package Remove and Install................465
  Group 0515: Speed Controls................440
    Engine Speed Control Pedal Remove and Install................472
  Group 0520: Intake System................440
    Air Cleaner Remove and Install................475
    Charge Air Cooler Remove and Install................477
  Group 0530: Exhaust System................440
    Exhaust Tube Remove and Install................481
    Diesel Particulate Filter (DPF) Remove and Install................483
    Exhaust Filter Remove and Install................487
    Service Filter Cleaning................489
  Group 0560: External Fuel Supply Systems................440
    Fuel Tank Remove and Install................493
Section 06: Torque Converter................496
  Group 0651: Turbine, Gears, and Shaft................496
    Torque Converter Remove and Install................499
Section 09: Steering System................501
  Group 0960: Hydraulic System................501
    Tilt Steering Column Remove and Install—Canopy................508
    Fixed Steering Column Remove and Install—Canopy................514
    Tilt Steering Column Remove and Install—Cab................519
    Fixed Steering Column Remove and Install—Cab................525
    Fixed Steering Wheel and Column Disassemble and Assemble................531
    Tilt Steering Wheel and Column Disassemble and Assemble................534
    Steering Valve Remove and Install—Canopy................538
    Steering Valve Remove and Install—Cab................544
    Steering Valve Disassemble and Assemble................551
    Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Remove and Install................565
    Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble................568
Section 10: Service Brakes................570
  Group 1011: Active Elements................570
    Brake Disc and Pressure Plate Remove and Install................572
  Group 1060: Hydraulic System................570
    Brake System Bleeding Procedure................574
    Power Boost Brake Valve Remove and Install—Canopy................575
    Power Boost Brake Valve Remove and Install—Cab................581
    Brake Valve Disassemble and Assemble................587
    Brake Pedal Adjustment................591
Section 11: Park Brake................592
  Group 1111: Active Elements................592
    Park Brake Remove and Install................594
Section 15: Equipment Attaching................595
  Group 1511: Hitch, Drawbar, and Weights................595
    Hitch Weight and Drawbar Remove and Install—If Equipped................598
  Group 1520: Three-Point Hitch................595
    Three-Point Hitch Remove and Install—If Equipped................602
Section 17: Frame or Supporting Structure................604
  Group 1740: Frame Installation................604
    Welding Repair of Major Structures................606
    RIVNUT® (KREMNUT) Fasteners Remove and Install................607
Section 18: Operator's Station................610
  Group 1800: Removal and Installation................610
    Cab Top Plate Remove and Install................614
    Operator's Station Remove and Install................616
  Group 1810: Operator Enclosure................610
    Front Wiper Motor Remove and Install................628
    Wiper Arm Installation................631
    Front Console Remove and Install................632
    Fixed Window Remove and Install................638
    Non-Fixed Window Remove and Install................643
    Non-Fixed Window Adjustment................646
    Cab Door Hinge and Latch Adjustment................647
    Cab Door Handle Screw Adjustment................651
    Headliner Remove and Install................653
    Cab Roof Remove and Install................655
  Group 1821: Seat and Seat Belt................610
    Fixed Seat Remove and Install................660
    Suspension Seat Remove and Install................662
    Fixed Seat Disassemble and Assemble—If Equipped................665
    Suspension Seat Disassemble and Assemble—If Equipped................666
    Seat Belt Disassemble and Assemble................671
  Group 1830: Heating and Air Conditioning................610
    R134a Refrigerant Cautions and Proper Handling................673
    R134a Compressor Oil Removal................674
    R134a Component Oil Charge................675
    Refrigerant Leakage Testing................678
    Refrigerant Hoses and Tubing Inspection................679
    R134a Refrigerant Recover, Recycle, and Charge Station Installation Procedure................680
    Recover R134a System................682
    Evacuate R134a System................683
    Charge R134a System................685
    Air Conditioning System Cleaning Procedures................686
    Flush and Purge Air Conditioning System................687
    Evaporator or Heater Core Housing Cover Remove and Install................690
    Evaporator or Heater Core Remove and Install................691
    Expansion Valve Remove and Install................694
    Air Conditioner Freeze Control Switch Remove and Install................696
    Receiver-Dryer Remove and Install................698
    Condenser Remove and Install................699
    Compressor Remove and Install................701
Section 19: Sheet Metal and Styling................704
  Group 1910: Hood or Engine Enclosure................704
    Hood and Engine Enclosure Disassemble and Assemble................708
  Group 1913: Miscellaneous Shields................704
    Battery Box Remove and Install................714
  Group 1921: Grille and Grille Housing................704
    Grille Remove and Install................718
    Grille Housing Remove and Install................719
Section 20: Safety and Convenience................720
  Group 2004: Horn and Warning Devices................720
    Horn Remove and Install................723
    Backup Alarm Remove and Install................725
Section 21: Main Hydraulic System................726
  Group 2160: Hydraulic System................726
    General Oil Cleanup Procedure................729
    Apply Vacuum to Hydraulic Oil Reservoir................731
    Hydraulic Pump Remove and Install................733
    Hydraulic Pump Disassemble and Assemble................736
    Hydraulic Reservoir Remove and Install................738
    Hydraulic and Transmission Oil Coolers Remove and Install................745
    Hydraulic Filter Assembly Remove and Install................751
Section 31: Loader................755
  Group 3100: Loader................755
    Loader Boom Remove and Install................760
  Group 3102: Bucket................755
    Loader Bucket Remove and Install................765
    Welded Bucket Cutting Edges Replacement Procedure................767
  Group 3104: Attachment Coupler................755
    Attachment Coupler Remove and Install................771
    Attachment Coupler Cylinder Remove and Install................774
    Attachment Coupler Cylinder Disassemble and Assemble................776
  Group 3115: Control Linkage................755
    Single Lever Loader Auxiliary Control Lever Remove and Install................782
    Manual Third Function Loader Control Valve Linkage Remove and Install................787
    Loader Bucket Cylinder Linkage Remove and Install................791
  Group 3160: Hydraulic System................755
    Loader Boom Cylinder Remove and Install................797
    Loader Boom Cylinder Disassemble and Assemble................800
    Loader Bucket Cylinder Remove and Install................801
    Loader Bucket Cylinder Disassemble and Assemble................806
    Loader Multi-Purpose Bucket Cylinder Disassemble and Assemble................871
    Loader Auxiliary Manifold Remove and Install................808
    Ride Control Valve Remove and Install................812
    Ride Control Valve Disassemble and Assemble................815
    Ride Control Valve Solenoid Disassemble and Assemble................817
    Ride Control Accumulator Remove and Install................819
    Main Control Valve Remove and Install................822
    Main Control Valve Relief Valves Remove and Install................825
    Anticavitation Check Valve Disassemble and Assemble................827
    Relief Valve Disassemble and Assemble................829
    Relief Valve with Anticavitation Disassemble and Assemble................831
    Main Control Valve Disassemble and Assemble................834
    Inlet Section Disassemble and Assemble................838
    Priority Section Disassemble and Assemble................841
    Loader Auxiliary Section Disassemble and Assemble—Manual................843
    Loader Auxiliary Section Disassemble and Assemble—Electrohydraulic................847
    Bucket Section Disassemble and Assemble................851
    Boom Section Disassemble and Assemble................855
    Auxiliary Selective Flow Control Section Disassemble and Assemble................858
    Hitch Lift Section Disassemble and Assemble................860
    Hitch Tilt and Auxiliary Sections Disassemble and Assemble................863
    Pitch Section Disassemble and Assemble................867
    Multi-Purpose Bucket Cylinder Disassemble and Assemble................871
Section 40: PTO................872
  Group 4000: Removal and Installation................872
    Hydrostatic PTO Pump Remove and Install................876
    Hydrostatic PTO Pump Valves Remove and Install................879
    Hydrostatic PTO Motor Cooling Bypass Valve Remove and Install................884
    Hydrostatic PTO Filter Manifold Remove and Install................886
    Hydrostatic PTO Oil Cooler Remove and Install................889
    Hydrostatic PTO Motor and Gear Case Remove and Install................891
    Hydrostatic PTO Start-Up Procedure-If Equipped................894
  Group 4051: Gears, Shafts, and Bearings................872
    Hydrostatic PTO Gear Case Disassemble and Assemble................905
  Group 4060: Hydraulic System................872
    Hydrostatic PTO Pump Control Valve Disassemble and Assemble................915
    Hydrostatic PTO Pump Disassemble................916
    Hydrostatic PTO Pump Assemble................932
    Hydrostatic PTO Motor Disassemble and Assemble................948
    Hydrostatic PTO Motor Cooling Bypass Valve Disassemble and Assemble................959
Section 99: Dealer Fabricated Tools................960
  Group 9900: Dealer Fabricated Tools................960
    DFRW20 Compressor Holding Fixture................962
    DFT1163 MFWD Snap Ring Removal and Installation Tool................963
    DFT1286 Backlash Measurement Tool................964
    DFT1288 Engine Support Bracket................965
    DFT1176 PTO Pump Servo Piston Snap Ring Removal and Installation Tool................969

John Deere 210K Tractor Loader Repair Service Manual (TM12424)