Complete Repair service manual for John Deere 210LC-8B Excavators, with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere XCG 210LC-8B workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM11584 - John Deere XCG 210LC-8B Excavator Technical Manual (Repair).pdf
tm11590 - John Deere XCG 210LC-8B Excavator Repair.pdf

PRODUCT DETAILS:
Total Pages: 530 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality PDF)
Category: Repair
Language: English Chinese
Published on 2011/10/05

MAIN SECTIONS
Foreword
   General Information
      Safety
      Torque Values
   Tracks
      Track System
   Axles, Differentials, and Suspension Systems
      Axle Shaft, Bearings, and Reduction Gears
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary System
      Cooling Systems
      Speed Controls and Manual Fuel Shutoff Linkage
      Intake System
      External Exhaust Systems
      External Fuel Supply Systems
   Dampener Drive (Flex Coupling)
      Elements
   Frame or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator`s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Excavator
      Bucket
      Frames
      Hydraulic System
   Swing or Pivoting System
      Mechanics Drive Elements
      Hydraulic System
   Dealer Fabricated Tools
 
TABLE OF CONTENTS
Section 00: General Information................8
  Group 0001: Safety................8
    Recognize Safety Information................11
    Follow Safety Instructions................12
    Operate Only If Qualified................13
    Wear Protective Equipment................14
    Avoid Unauthorized Machine Modifications................15
    Add Cab Guarding for Special Uses................16
    Inspect Machine................17
    Stay Clear of Moving Parts................18
    Avoid High-Pressure Fluids................19
    Avoid High-Pressure Oils................20
    Work In Ventilated Area................21
    Prevent Fires................22
    Prevent Battery Explosions................23
    Handle Chemical Products Safely................24
    Dispose of Waste Properly................25
    Prepare for Emergencies................26
    Use Steps and Handholds Correctly................27
    Start Only From Operator's Seat................28
    Use and Maintain Seat Belt................29
    Prevent Unintended Machine Movement................30
    Avoid Work Site Hazards................31
    Keep Riders Off Machine................33
    Avoid Backover Accidents................34
    Avoid Machine Tip Over................35
    Do Not Lift Objects................37
    Add and Operate Attachments Safely................38
    Park and Prepare for Service Safely................39
    Service Cooling System Safely................40
    Remove Paint Before Welding or Heating................41
    Make Welding Repairs Safely................42
    Drive Metal Pins Safely................43
    Safety Signs................44
  Group 0003: Torque Values................9
    Unified Inch Bolt and Cap Screw Torque Values................62
    Metric Bolt and Cap Screw Torque Values................64
    Additional Metric Cap Screw Torque Values................66
    Check Oil Lines And Fittings................68
    Service Recommendations for O-Ring Boss Fittings................69
    Service Recommendations For Flat Face O-Ring Seal Fittings................71
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors................73
    Service Recommendations For Flared Connections—Straight or Tapered Threads................75
    Service Recommendations For Inch Series Four Bolt Flange Fittings................77
    Service Recommendations for Metric Series Four Bolt Flange Fitting................79
Section 01: Tracks................81
  Group 0130: Track System................81
    Track Roller Remove and Install................86
    Track Roller Pressure Test................90
    Track Carrier Roller Remove and Install................93
    Track Shoe Remove and Install................97
    Track Chain Remove and Install................99
    Sprocket Remove and Install................105
    Front Idler Remove and Install................107
    Track Adjuster and Recoil Spring Remove and Install................110
    Track Adjuster and Recoil Spring Disassemble and Assemble................111
Section 02: Axles, Differentials, and Suspension Systems................117
  Group 0250: Axle Shaft, Bearings, and Reduction Gears................117
    Travel Gearbox and Motor Remove and Install................122
    Travel Gearbox Disassemble................126
    Travel Gearbox Assemble................135
  Group 0260: Hydraulic System................117
    Travel Motor and Park Brake Remove and Install................144
    Travel Motor and Park Brake Disassemble and Assemble................145
    Travel Motor Cover Disassemble and Assemble................162
    Travel Speed Change Solenoid Valve Remove and Install................166
    Travel Motor and Park Brake Start-Up Procedure................170
Section 04: Engine................171
  Group 0400: Removal and Installation................171
    Engine Remove and Install................189
    Fuel Shutoff Actuator Remove and Install................206
Section 05: Engine Auxiliary System................209
  Group 0510: Cooling Systems................209
    Radiator Remove and Install................213
    Hydraulic Oil Cooler Remove and Install................216
    Cooling Package Remove and Install................223
    Fan, Fan Guard, and Fan Shroud Remove and Install................236
  Group 0515: Speed Controls and Manual Fuel Shutoff Linkage................209
    Speed Control Linkage Remove and Install................241
    Engine Speed Control Actuator Remove and Install................243
  Group 0520: Intake System................209
    Air Cleaner Remove and Install................250
  Group 0530: External Exhaust Systems................209
    Muffler Remove and Install................257
  Group 0560: External Fuel Supply Systems................209
    Fuel Tank Remove and Install................268
    Water Separator Filter Base Remove and Install................277
    Final Fuel Filter Base Remove and Install................280
Section 07: Dampener Drive (Flex Coupling)................282
  Group 0752: Elements................282
    Dampener Drive (Flex Coupling) Remove and Install................287
Section 17: Frame or Supporting Structure................291
  Group 1740: Frame Installation................291
    Welding On Machine................293
    Welding Repair of Major Structure................294
  Group 1749: Chassis Weights................291
    Counterweight Remove and Install................299
Section 18: Operator's Station................302
  Group 1800: Removal and Installation................302
    Cab Remove and Install................313
  Group 1810: Operator Enclosure................302
    Sliding Windows Remove and Install................324
    Windowpanes Remove and Install................325
    Windowpanes Dimensions................326
  Group 1821: Seat and Seat Belt................302
    Mechanical Suspension Seat Remove and Install................332
    Seat Belt Remove and Install................334
    Left and Right Console Covers Remove and Install................336
  Group 1830: Heating and Air Conditioning................302
    Refrigerant Cautions and Proper Handling................340
    R134a Refrigerant Oil Information................341
    R134a Refrigerant Recovery, Recycling, and Charging Stations Installation Procedure................343
    R134a Refrigerant Recover................346
    R134a System Evacuate................347
    R134a System Charge................349
    Compressor Remove and Install................350
    Condenser Remove and Install................353
    Heater and Air Conditioner Remove and Install................354
    Receiver-Dryer Remove and Install................362
Section 33: Excavator................364
  Group 3302: Bucket................364
    Bucket Remove and Install................366
  Group 3340: Frames................364
    Bucket Links Remove and Install................369
    Arm Remove and Install................371
    Boom Remove and Install................374
  Group 3360: Hydraulic System................364
    Apply Vacuum to Hydraulic Oil Tank................381
    Hydraulic Oil Cleanup Procedure................383
    Hydraulic Component Failure Cleanup Procedure................386
    Pump 1 and 2 Remove and Install................389
    Pump 1 and 2 Disassemble and Assemble................394
    Pump 1 and 2 Start-Up Procedure................399
    Pump 1 and 2 Regulator Remove and Install................401
    Pilot Pump Remove and Install................405
    Accumulator Manifold Remove and Install................408
    Accumulator Manifold Safety Discharge Procedure................412
    Solenoid Valve Remove and Install—Pressure Boost................413
    Pilot Control Valve (Left and Right) Remove and Install................415
    Travel Pilot Control Valve Remove and Install................425
    Pilot Distribution Manifold Remove and Install................421
    Control Valve Remove and Install................425
    Control Valve (Left and Right) Disassemble and Assemble................431
    Hydraulic Oil Tank Remove and Install................436
    Hydraulic Oil Tank Disassemble and Assemble................448
    Restriction Valve Remove and install................450
    Hydraulic Oil Cooler Bypass Valve Remove and Install................452
    Boom Cylinder Remove and Install................454
    Arm Cylinder Remove and Install................462
    Bucket Cylinder Remove and Install................466
    Hydraulic Cylinder Bleed Procedure................470
Section 43: Swing or Pivoting System................471
  Group 4350: Mechanics Drive Elements................471
    Swing Gear Case Remove and Install................476
    Swing Gear Case Disassemble and Assemble................480
    Upperstructure Remove and Install................486
    Swing Bearing Remove and Install................490
  Group 4360: Hydraulic System................471
    Rotary Manifold Remove and Install................497
    Rotary Manifold Air Test................501
    Swing Motor and Park Brake Remove and Install................503
    Swing Motor and Park Brake Disassemble................506
    Swing Motor and Park Brake Assemble................509
    Swing Motor and Park Brake Start-Up Procedure................512
    Crossover Relief Valve and Make-Up Check Valve Remove and Install................513
    Swing Park Brake Release Valve Remove and Install................516
Section 99: Dealer Fabricated Tools................519
  Group 9900: Dealer Fabricated Tools................519
    DFT1087 Track Roller Spring Disassembly and Assembly Tool Guard................521
    DFT1110 Spacer................522
    DFT1322 Idler Removal Bracket................523
    ST4920 Track Recoil Spring Disassembly and Assembly Tool................525
    
John Deere XCG 210LC-8B Excavator Repair Service Manual (TM11584)