John Deere XCG 210LC-8B Excavator Operator's Manual is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.

WY13230 - John Deere XCG 210LC-8B Excavator Operator's Manual.pdf
wy13231 - John Deere Экскаватор XCG210LC-8B.pdf

Category: Operator's Manual
Language: English Russian
Published on 2011/03/17

TABLE OF CONTENTS
Section 1-1: Safety—Safety and Operator Conveniences................11
  Safety and Operator Convenience Features................12
Section 1-2: Safety—General Precautions................13
  Recognize Safety Information................14
  Follow Safety Instructions................15
  Operate Only If Qualified................16
  Wear Protective Equipment................17
  Avoid Unauthorized Machine Modifications................18
  Add Cab Guarding for Special Uses................19
  Inspect Machine................20
  Stay Clear of Moving Parts................21
  Avoid High-Pressure Fluids................22
  Avoid High-Pressure Oils................23
  Work In Ventilated Area................24
  Prevent Fires................25
  Prevent Battery Explosions................26
  Handle Chemical Products Safely................27
  Dispose of Waste Properly................28
  Prepare for Emergencies................29
Section 1-3: Safety—Operating Precautions................30
  Use Steps and Handholds Correctly................31
  Start Only From Operator's Seat................32
  Use and Maintain Seat Belt................33
  Prevent Unintended Machine Movement................34
  Avoid Work Site Hazards................35
  Keep Riders Off Machine................37
  Avoid Backover Accidents................38
  Avoid Machine Tip Over................39
  Do Not Lift Objects................41
  Add and Operate Attachments Safely................42
Section 1-4: Safety—Maintenance Precautions................43
  Park and Prepare for Service Safely................44
  Service Cooling System Safely................45
  Remove Paint Before Welding or Heating................46
  Make Welding Repairs Safely................47
  Drive Metal Pins Safely................48
Section 1-5: Safety—Safety Signs................51
  Replace Safety Signs................51
  Safety Signs................51
Section 2-1: Operation—Operator's Station................67
  Secondary Exit Tool................68
  Rear Window (Secondary Exit)................69
  Opening Upper Front Window................70
  Removing and Storing Lower Front Window................72
  Opening Cab Door Window................73
  Opening and Closing the Roof Hatch................74
  Fire Extinguisher Location................75
  Adjust Operator Seat................76
  Pedals, Levers, and Panels................79
  Sealed Switch Module (SSM)................81
  Sealed Switch Module (SSM) Functions................82
  Horn................83
  Pressure Boost Button................84
  Pilot Shutoff Lever................85
  Left Console................86
  Operating the Radio................87
  Air Conditioner and Heater Control Panel................88
Section 2-2: Operation—Monitor Operation................90
  Monitor................91
  Monitor Functions................93
  Normal Display................95
  Main Menu................96
  Main Menu—Codes................97
  Main Menu—Codes—Active and Stored Codes................98
  Machine Settings................99
  Machine Settings—Job Timer................100
  Machine Settings—Stopwatch................101
  Diagnostics................102
  Diagnostics—Machine ID................103
  Diagnostics—Battery Monitor................104
  Diagnostics—Engine Sensors................105
  Diagnostics—Hydraulic Sensors................106
  Diagnostics—Switch Module................107
  Diagnostics—Machine Sensors................108
  Diagnostics—Machine Switches................109
  Monitor Settings................110
  Monitor Settings—Language................111
  Monitor Settings—Display Units................112
Section 2-3: Operation—Operating the Machine................113
  Before Starting Work................114
  Driving Up Steep or Slippery Slope................115
  Operator's Daily Machine Check Before Starting................116
  Check and Fill Fuel................117
  Starting Engine................276
  Cold Weather Warm-Up................120
  Cold Weather Starting................122
  Travel Pedals and Levers................123
  Control Lever Pattern Operation................124
  Operating In Water and Mud................125
  Lower Boom With Engine Stopped................126
  Parking the Machine................127
  Loading And Unloading For Transport................128
  Towing Machine................129
  Lifting Machine................130
Section 3-1: Maintenance—Machine................133
  Diesel Fuel................134
  Diesel Engine Coolant................135
  Diesel Engine Oil................136
  Biodiesel Fuel................138
  Low Sulfur Diesel Fuel Conditioner................140
  Handling and Storing Diesel Fuel................141
  Hydraulic Oil................142
  Gear Case Oil................144
  Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease................145
Section 3-2: Maintenance—Periodic Maintenance................146
  Service Machine at Specified Intervals................147
  Check the Hour Meter Regularly................148
  Prepare Machine for Maintenance................149
  Open Access Doors for Service................150
  Open Engine Cover for Service................151
  Fuel Tank................152
  Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit................153
  Periodic Maintenance Record Keeping System................154
  Maintenance Legend................157
Section 3-3: Maintenance—10 Hours or Daily................160
  Check Engine Oil Level................161
  Check Hydraulic Tank Oil Level................162
  Lubricate Boom, Arm, Bucket, and Cylinders................163
  Lubricate Boom Cylinder Base Ends................166
  Drain Water and Sediment From Water Separator................167
  Check Engine Coolant Level................168
Section 3-4: Maintenance—Initial Service - 50 Hours................169
  Drain and Refill Engine Oil and Replace Engine Oil Filter................184
  Clean Water Separator and Replace Filter Element................189
  Replace Final Fuel Filter................190
  Clean Hydraulic Tank Magnetic Plug................193
Section 3-5: Maintenance—Every 50 Hours................174
  Lubricate Swing Bearing................175
  Check and Adjust Track Tension................176
  Check and Clean Engine Air Filters................178
Section 3-6: Maintenance—Initial Service - 250 Hours................181
  Replace Hydraulic Oil Tank Return Filter................198
Section 3-7: Maintenance—Every 250 Hours................183
  Drain and Refill Engine Oil and Replace Engine Oil Filter................184
  Check Swing Gear Case Oil Level................186
  Check Track Drive Gear Case Oil Level................187
  Clean Water Separator and Replace Filter Element................189
  Replace Final Fuel Filter................190
  Wash Fuel Tank Filler Screen................191
  Drain Impurities From Hydraulic Oil Tank................192
  Clean Hydraulic Tank Magnetic Plug................193
  Replace Hydraulic Pilot Oil Filter................194
  Clean Hydraulic Tank Breather Filter................196
Section 3-8: Maintenance—Every 500 Hours................197
  Replace Hydraulic Oil Tank Return Filter................198
  Replace Hydraulic Oil Tank Suction Filter................199
  Lubricate Swing Gear Case Bearing................200
  Replace Engine Air Filters................201
  Clean or Replace Cab Fresh Air and Recirculating Air Filters................204
  Drain Water and Sediment from Fuel Tank Sump................206
  Replace Fuel Tank Suction Filter................207
Section 3-9: Maintenance—Every 1000 Hours................208
  Check and Adjust Engine Valve Clearance................209
  Drain and Refill Swing Gear Case Oil................210
  Drain and Refill Track Drive Gear Case Oil................211
Section 3-10: Maintenance—Every 1500 Hours................213
  Drain and Refill Hydraulic Oil................214
Section 3-11: Maintenance—Every 2000 Hours................215
  Drain and Refill Engine Coolant................216
Section 4-1: Miscellaneous—Machine................218
  Fuses................219
  Bleed Fuel System................221
  Check or Replace Engine Accessory Belts................222
  Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump................223
  Do Not Service Control Valves, Cylinders, Pumps or Motors................224
  Precautions for Alternator and Regulator................225
  Check, Clean, and Tighten Battery Terminals................226
  Grease Swing Bearing Gear................228
  Check Bolt/Nut Torque................229
  Using Booster Batteries—24-Volt System................230
  Using Battery Charger................231
  Replacing Batteries................232
  Welding On Machine................233
  Clean the Machine Regularly................234
  Cleaning Cooling Package................235
  Replacing Bucket Teeth................236
  Removing the Bucket................237
  Track Sag General Information................238
  Check Track Shoe Hardware................239
  Unified Inch Bolt and Screw Torque Values................240
  Metric Bolt and Screw Torque Values................242
Section 4-2: Miscellaneous—Operational Checkout................244
  Operational Checkout Procedure................245
Section 4-3: Miscellaneous—Troubleshooting................274
  Using Troubleshooting Charts................275
  Engine................276
  Hydraulic System................280
Section 4-4: Miscellaneous—Storage................282
  Prepare Machine for Storage................283
  Monthly Storage Procedure................285
  Machine End of Life Disposition................287
Section 4-5: Miscellaneous—Machine Numbers................288
  Record Product Identification Number (PIN)................289
  Record Engine Serial Number................290
  Record Travel Motor Serial Number................291
  Record Hydraulic Pump Serial Number................292
  Record Swing Motor Serial Numbers................293
  Keep Proof of Ownership................294
  Keep Machines Secure................295
Section 4-6: Miscellaneous—Specifications................296
  XCG210LC-8B Engine Specifications................297
  XCG210LC-8B Drain and Refill Capacities................298
  XCG210LC-8B Machine Specifications................299
  XCG210LC-8B Working Ranges................300
  XCG210LC-8B Lift Capacity—KG (LB)................302
 
John Deere XCG 210LC-8B Excavator Operator's Manual (WY13230)