John Deere 330CLC and 370C Excavator Repair Manual (TM1927)
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Complete Repair Manual for John Deere 330CLC and 370C Excavator. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
John Deere 330CLC and 370C Excavator Repair Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
TM1927 - 330CLC and 370C Excavator Repair Manual.pdf
TABLE OF CONTENTS
Section 00: General Information...9
Group 0001: Safety...9
Follow Safe Procedures...12
Prepare for Emergencies...13
Handle Fluids Safely—Avoid Fires...14
Prevent Battery Explosions...15
Handle Chemical Products Safely...16
Prevent Acid Burns...17
Avoid High-Pressure Fluids...19
Warn Others of Service Work...20
Park Machine Safely...21
Support Machine Properly...22
Operate Only from Operator's Seat...23
Stay Clear of Moving Parts...24
Avoid Power Lines...25
Use Handholds and Steps...26
Keep Riders Off Machine...27
Move and Operate Machine Safely...28
Wear Protective Clothing...29
Protect Against Flying Debris...30
Protect Against Noise...31
Illuminate Work Area Safely...32
Service Machines Safely...33
Remove Paint Before Welding or Heating...34
Avoid Heating Near Pressurized Fluid Lines...35
Beware of Exhaust Fumes...36
Use Proper Lifting Equipment...37
Service Cooling System Safely...38
Decommissioning — Proper Recycling and Disposal of Fluids and Components...39
Work in a Clean Area...40
Use Tools Properly...41
Replace Safety Signs...42
Live With Safety...43
Group 0003: Torque Values...10
Unified Inch Bolt and Screw Torque Values...47
Metric Bolt and Screw Torque Values...50
Additional Metric Cap Screw Torque Values...52
Check Oil Lines And Fittings...54
Service Recommendations for O-Ring Boss Fittings...55
Service Recommendations For Flat Face O-Ring Seal Fittings...57
Service Recommendations for 37° Flare and 30° Cone Seat Connectors...59
Service Recommendations for Flared Connections—Straight or Tapered Threads...61
Service Recommendations For Inch Series Four Bolt Flange Fittings...63
Service Recommendations for Metric Series Four Bolt Flange Fitting...65
Section 01: Tracks...67
Group 0130: Track System...67
Track Roller, Front Idler and Carrier Roller Oil...69
Track Roller Repair...70
Track Carrier Roller Repair...75
Metal Face Seals Repair...81
Track Shoe Repair...83
Track Chain Repair...85
Sprocket Repair...93
Front Idler Repair...95
Track Adjuster and Recoil Spring Repair...103
Track Adjuster Cylinder Repair...110
Section 02: Axles and Suspension Systems...115
Group 0250: Axle Shaft, Bearings, and Reduction Gears...115
Propel Gearbox Repair—330C LC (S.N. —082518) 370C...137
Propel Gearbox Remove and Install—330C LC (S.N. 082519— )...158
Propel Gearbox Disassemble and Assemble—330C LC (S.N. 082519— )...160
Group 0260: Hydraulic System...115
Propel Motor and Park Brake Remove and Install—330CLC (S.N. 082519— )...176
Propel Motor and Park Brake Disassemble and Assemble—330CLC (S.N. 082519—)...185
Propel Motor and Park Brake Repair—330C LC (S.N. —082518) 370C...189
Propel Motor Cover Disassemble and Assemble—330C LC (S.N. 082519— )...215
Propel Motor and Park Brake Start-Up Procedure...217
Rotary Manifold Repair...219
Section 04: Engine...223
Group 0400: Removal and Installation...223
Engine Repair...229
Fuel Injection Pump Repair...234
Starter Repair...235
Section 05: Engine Auxiliary Systems...237
Group 0510: Cooling System...237
Fan, Shroud and Guards Repair...240
Radiator and Oil Cooler Repair...242
Coolant Expansion Tank Repair...247
Group 0520: Intake System...237
Air Cleaner Repair...250
Charge Air Cooler Repair...251
Group 0560: External Fuel Supply Systems...237
Fuel Tank Repair...255
Section 08: Splitter Drive...257
Group 0851: Gears, Shafts and Bearings...257
Pump Drive Gearbox Repair...262
Dampener Drive (Flex Coupling) Repair...266
Section 17: Frame or Supporting Structure...268
Group 1740: Frame Installation...268
Welding On Machine...270
Welding Repair of Major Structure...271
Group 1749: Chassis Weights...268
Counterweight Repair...275
Section 18: Operator's Station...277
Group 1800: Removal and Installation...277
Cab Repair...282
Group 1810: Operator Enclosure...277
Windowpane and Molding Repair...289
Sliding Window Repair...292
Windowpane Repair...294
Group 1821: Seat and Seat Belt...277
Seat Belt Repair...297
Group 1830: Heating and Air Conditioning...277
Refrigerant Cautions and Proper Handling...300
Flush and Purge Air Conditioner System...301
R134a Refrigerant Oil Information...305
R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure...307
Recover R134a Refrigerant...309
Evacuate R134a System...310
Charge R134a System...312
Compressor Repair...313
Receiver-Dryer Repair...315
Air Conditioner Repair...317
Condenser Repair...319
Section 33: Excavator...321
Group 3302: Buckets...321
Bucket Repair...326
Bucket Pin-Up Data...330
Group 3340: Frames...321
Bucket Links Repair...333
Arm Repair...335
Boom Repair...339
Boom, Arm and Bucket Pins, Bushings and Bosses...344
Bushings and Seals Repair...347
Group 3360: Hydraulic System...321
Hydraulic Oil Tank Vent Procedure...350
Hydraulic Pump Repair...351
Hydraulic Pump Start-Up Procedure...368
Hydraulic Pump Regulator Repair...370
Pilot Pump Repair...373
Pilot Pressure Regulating Valve and Filter Repair...376
Pilot Shut-Off Valve Repair...379
Proportional Solenoid Valve Repair...383
Speed Sensing Solenoid Valve Repair...386
Pilot Controller Repair...389
Propel Pilot Controller Repair...394
Flow Regulator Valve Repair...399
Control Valve Repair...403
Hydraulic Oil Tank Repair...423
Restriction Valve Repair...428
Oil Cooler By-Pass Valve Repair...430
Boom Cylinder Repair...432
Arm Cylinder Repair...436
Bucket Cylinder Repair...440
Boom, Arm or Bucket Cylinder Repair...444
Hydraulic Cylinder Bleed Procedure...463
Section 43: Swing or Pivoting System...464
Group 4350: Mechanical Drive Elements...464
Swing Gearbox Repair...473
Swing Gearbox Start-Up Procedure...481
Upperstructure...482
Swing Bearing Repair...491
Group 4360: Hydraulic System...464
Swing Motor and Park Brake Repair...511
Swing Motor and Park Brake Start-Up Procedure...523
Section 99: Dealer Fabricated Tools...524
Group 9900: Dealer Fabricated Tools...524
ST4920 Track Recoil Spring Disassembly and Assembly Tool...530
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool...535
DFT1112 Spacer...536
DFT1129 Spacer...537
DF1036A Propel Gearbox Nut Wrench...538
DFT1109 Holding Bar...539
DF1063 Lift Bracket...540
DFT1130 Adapter...542
DF1038 Torque Adapter...543
DF1037 Hydraulic Pump Torque Adapter...544
Rotary Manifold Lifting Tool...545
DFT1089 Barrel Support...546
Guide Pin...547
DFT1119 Pump Support...548
DFT1305 Travel Gearbox Nut Wrench...549
EXCERPT:
Contents
Foreword
00 - General Information
00 - General Information\0001 - Safety
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Avoid Power Lines
Beware of Exhaust Fumes
Dispose of Waste Properly
Follow Safe Procedures
Handle Chemical Products Safely
Handle Fluids Safely—Avoid Fires
Illuminate Work Area Safely
Keep Riders Off Machine
Live With Safety
Move and Operate Machine Safely
Operate Only from Operator's Seat
Park Machine Safely
Prepare for Emergencies
Prevent Acid Burns
Prevent Battery Explosions
Protect Against Flying Debris
Protect Against Noise
Remove Paint Before Welding or Heating
Replace Safety Signs
Service Cooling System Safely
Service Machines Safely
Stay Clear of Moving Parts
Support Machine Properly
Use Handholds and Steps
Use Proper Lifting Equipment
Use Tools Properly
Warn Others of Service Work
Wear Protective Clothing
Work in a Clean Area
00 - General Information\0003 - Torque Values
Additional Metric Cap Screw Torque Values
Check Oil Lines And Fittings
Metric Bolt and Screw Torque Values
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations For Flared Connections—Straight or Tapered Threads
...
John Deere 330CLC and 370C Excavator Repair Manual (TM1927)