Complete Repair Service Technical Manual for John Deere 8R Tractors Repair (S. N. 120000—) 8225R, 8245R, 8270R, 8295R, 8320R, 8335R, 8345R, 8370R, 8400R Tractors, with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 8R Tractors Repair (S. N. 120000—) 8225R, 8245R, 8270R, 8295R, 8320R, 8335R, 8345R, 8370R, 8400R Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM146319 - John Deere 8R Tractors Repair (S. N. 120000—) 8225R, 8245R, 8270R, 8295R, 8320R, 8335R, 8345R, 8370R, 8400R Tractors Technical Manual - Repair.pdf
tm146328 - Remise en état des tracteurs 8R (N° de série 120000—)
tm146329 - Reparatur der Traktoren 8R (Seriennummern 120000—)
tm146339 - Riparazione trattori 8R (N. S. 120000—)
tm146354 - Reparação de Tratores 8R (Número de Série 120000 —)
tm146359 - Устранение неисправностей тракторов серии 8RT (серийные номера 120000–)

PRODUCT DETAILS:
Total Pages: 3,104 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Repair
Language: English French German Italian Portuguese Russian
Published on 2019/08/26

TABLE OF CONTENTS
Section 10: General Information................39
  Group 05A: Safety................39
    Recognize Safety Information................43
    Understand Signal Words................44
    Follow Safety Instructions................45
    Prevent Machine Runaway................46
    Avoid Backover Accidents................47
    Handle Fluids Safely—Avoid Fires................48
    Prevent Battery Explosions................49
    Prepare for Emergencies................50
    Handling Batteries Safely................51
    Handle Agricultural Chemicals Safely................53
    Park Machine Safely................55
    Support Machine Properly................56
    Wear Protective Clothing................57
    Work in Clean Area................58
    Clean Vehicle of Hazardous Pesticides................59
    Service Machines Safely................60
    Stay Clear of Rotating Drivelines................61
    Work In Ventilated Area................62
    Illuminate Work Area Safely................63
    Replace Safety Signs................64
    Use Proper Lifting Equipment................65
    Wait Before Opening High-Pressure Fuel System................66
    Service Accumulator Systems Safely................67
    Protect Against High Pressure Spray................68
    Service Cooling System Safely................69
    Avoid High-Pressure Fluids................70
    Remove Paint Before Welding or Heating................71
    Avoid Heating Near Pressurized Fluid Lines................72
    Handle Starting Fluid Safely................73
    In Case of Fire................74
    Avoid Static Electricity Risk When Refueling................75
    Avoid Hot Exhaust................77
    Clean Exhaust Filter Safely................78
    Prevent Acid Burns................81
    Keep ROPS Installed Properly................83
    Instructional Seat................84
    Use Steps and Handholds Correctly................85
    Service Front-Wheel Drive Tractor Safely................86
    Transport Tractor Safely................87
    Follow Tire Recommendations................88
    Service Tires Safely................89
    Avoid Harmful Asbestos Dust................90
    Practice Safe Maintenance................91
    Use Proper Tools................93
    Construct Dealer-Made Tools Safely................94
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................95
    Install All Guards................96
    Live With Safety................97
  Group 05B: General References................40
    List of References................3008
    Trademarks................102
    Sealants and Adhesives Cross-Reference Chart................105
    Metric Bolt and Screw Torque Values................108
    Unified Inch Bolt and Screw Torque Values................110
    Face Seal Fittings Assembly and Installation—All Pressure Applications................112
    Metric Face Seal And O-ring Stud End Fitting Torque Chart—Standard Pressures................113
    Metric Face Seal and O-ring Stud End Fitting Torque Chart—High Pressure Applications................115
    SAE Face Seal and O-ring Stud End Fitting Torque Chart—Standard Pressures................117
    SAE Face Seal and O-ring Stud End Fitting Torque Chart—High Pressure Applications................119
    Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications................121
    SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications................122
    SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications................123
    External Hexagon Port Plug Torque Chart................124
    Prevent Hydraulic System Contamination................126
    Check Oil Lines and Fittings................127
    Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems................128
    Identify Zinc-Flake Coated Fasteners................129
    Use Torque Wrench Adapter................130
    Servicing and Connecting Snap to Connect STC™ Fittings................132
    Use Special Wrench................134
    Install Hydraulic Fittings................135
    Glossary of Terms................137
    Aftertreatment Indicators Overview................142
    Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter................146
    Cleaning Diesel Exhaust Fluid (DEF) Tank................148
Section 20: Engine................150
  Group 00: Component Removal and Installation................150
    List of References................3008
    Essential, Recommended, and Fabricated Tools 20—00................153
    Other Material 20—00................154
    Specifications 20—00................155
    Remove Engine................156
    Install Engine................165
    Remove Front Frame................174
    Install Front Frame................175
  Group 05: Engine Repair................150
    List of References................3008
    Essential, Recommended, and Fabricated Tools 20—05................183
    Other Material 20—05................184
    Specifications 20—05................185
    Replace Torsional Damper................186
    Engine Repair—Use CTM................190
    Remove and Install Timing Gear Cover................191
Section 30: Fuel, Air Intake, Exhaust, and Cooling................195
  Group 05: Diesel Fuel System................195
    List of References................3008
    Specifications 30—05................199
    Remove and Install Fuel Tank................200
    Replace Fuel Filter, Electric Fuel Pump, and Bleed Fuel System................208
  Group 10: Air Intake System................195
    List of References................3008
    Specifications 30—10................211
    Air Intake Pipe Connections................212
    Remove and Install Air Cleaner Pipe................215
    Remove and Install Aspirator Pipe................218
    Remove and Install Charge Air Cooler Pipes................221
  Group 15: Auxiliary Drive System................195
    List of References................3008
    Essential, Recommended, and Fabricated Tools 30—15................235
    Specifications 30—15................236
    Auxiliary Drive Belt Routing................237
    Belt Tensioner Location................238
    Inspect Belt Tensioner................239
    Replace Idler Pulleys and Belt Tensioner................242
    Remove and Install Vari-Cool™ Fan Belt................243
    Replace Auxiliary Drive Pulley................249
    Replace Auxiliary Driveshaft Seal................254
  Group 20: Radiator and Coolers................195
    List of References................3008
    Essential, Recommended, and Fabricated Tools 30—20................258
    Other Material 30—20................259
    Specifications 30—20................260
    Draining, Flushing, and Refilling Cooling System................262
    Test Radiator and Deaeration Tank................270
    Test Radiator Cap................271
    Remove and Install Radiator................272
    Check and Fill Vari-Cool™ Fan Sheaves................278
    Remove and Install Vari-Cool™ Drive Assembly................280
    Remove and Install Vari-Cool™ Fan Driven Assembly................282
    Repair Vari-Cool™ Fan Drive Assembly................285
    Repair Vari-Cool™ Fan Driven Assembly................314
    Remove and Install Vari-Cool™ Control Valve................329
    Repair Vari-Cool™ Control Valve................330
    Remove and Install Air Conditioning Condenser................331
    Remove and Install Fuel Cooler—Hydraulic Oil Cooler................333
    Leak Test Hydraulic Oil Cooler................334
  Group 25: Exhaust System................196
    List of References................3008
    Specifications 30—25................337
    Service Exhaust System................341
    Replace NOx Sensor................396
    Remove and Install DEF Tank................403
    Replace Header Assembly................411
    Replace DEF Dosing Unit................413
    Replace DEF Dosing Injector................417
Section 40: Electrical................419
  Group 05: Connectors................419
    List of References................3008
    Essential, Recommended, and Fabricated Tools 40—05................428
    Other Material 40—05................430
    Use Electrical Insulating Compound................431
    Using High-Pressure Washers................432
    Installation of Repair Wire Assembly (RWA)................433
    Repair AMP™ Connector................442
    Repair AMPSEAL 16™ Connectors................444
    Bosch™ Connectors................449
    Remove Connector Body from Blade Terminals................452
    CINCH™ Control Unit Connectors................453
    Exploded View—CINCH™ FlexBox Connectors................462
    CINCH™ FlexBox Connectors................462
    Repair CPC™ Blade Type Connectors................466
    Repair CPC™, Large Mate-N-Loc™, and Metrimate™ Pin Type Connectors................467
    Repair DEUTSCH™ Connectors................469
    Repair DEUTSCH™ Implement Connectors................473
    Repair ITT Connector................476
    Repair Small Mate-N-Loc™ Socket Connector................480
    Repair Small Mate-N-Loc™ Pin Connector................481
    Repair (Push Type) Metri-Pack™ Connectors................482
    Repair Molex™ Control Unit Connectors................485
    Repair Molex™ Connector................492
    Repair SUMITOMO™ Connectors................495
    Repair Tyco™ Fuel Injector Connector................498
    Repair WEATHER PACK™ Connector................500
    Repair YAZAKI™ Connectors................503
  Group 10: Charging Circuit................419
    List of References................3008
    Specifications 40—10................508
    Repair Alternator—Use CTM................509
    Replace Alternator................510
    Replace Alternator and Battery Fuse................512
  Group 15: Starting Circuit................420
    List of References................3008
    Essential, Recommended, and Fabricated Tools 40—15................516
    Specifications 40—15................517
    Repair Starter—Use CTM................518
    Remove and Install Starter Motor................519
    Replace Starter Circuit Relay................520
    Replace Master Fuse................523
  Group 20: Relays, Fuses, Solenoids, and Switches................420
    List of References................3008
    Essential, Recommended, and Fabricated Tools 40—20................529
    Specifications 40—20................530
    General Repair Procedures 40—20................533
    Replace Hydraulic Backup Pump Fuse................534
    Replace Hydraulic Backup Pump Relay................536
    Replace Starting Aid Solenoid................538
    Replace Sensors e23™ Transmission................539
    Replace Solenoids e23™ Transmission................541
    Replace Park Supply Solenoid (e23™)................543
    Replace Park Sump Block Solenoid (e23™)................544
    Replace MFWD Solenoid (e23™)................545
    Replace Range Clutch R1 and R2 Solenoids (e23™)................546
    Replace Oil Cooler Bypass Solenoid (e23™)................547
    Replace Lube Prioritization Valve Solenoid (e23™)................548
    Replace Sensors and Solenoids PST Transmission................549
    Replace Electrohydraulic Shift Valve Solenoids (PST)................550
    Replace Park Brake Release Solenoid (PST)................551
    Replace MFWD Solenoid (PST)................552
    Replace Sensors IVT™ Transmission................553
    Replace Solenoids IVT™ Transmission................555
    Replace Clutch Enable Solenoid (IVT™)................556
    Replace MFWD Solenoid (IVT™)................557
    Replace Park Supply Solenoid................558
    Replace Park Sump Block Solenoid (IVT™)................559
    Replace Hydro Clutch Unit Solenoid (IVT™)................560
    Replace Ring Unit Hydro Control Solenoid (IVT™)................561
    Replace Loop Flush Cut Off Solenoid (IVT™)................562
    Replace PTO Solenoid................563
    Replace Differential Lock Solenoid................564
    Replace Engine Oil Pressure Switch................565
    Replace Differential Lock Switch................566
    Replace Cab Door Light Switch................568
    Replace Starting Aid Switch................569
    Replace Ignition Switch................573
    Replace Key Immobilizer................577
    Replace Seat Raise-Lower Switch................581
    Replace Seat Firmness Switch—ActiveSeat™................583
    Replace Heated Seat Switch................585
    Replace Operator Presence Seat Switch................587
    Replace Hydraulic Oil Filter Restriction Switch................589
    Replace Ethernet Switch................590
    Replace Battery Disconnect Switch................591
    Replace External Hitch Raise-Lower Switches................593
    Replace Air Conditioning Dual Pressure Sensor................595
    Replace Air Conditioning Temperature Sensor................596
    Replace Air Conditioning Motor Speed Control................597
    Replace External PTO Switch................598
  Group 25: Monitoring System................421
    List of References................3008
    Specifications 40—25................605
    Other Material 40—25................607
    General Information 40—25................608
    Disconnect Electrical Circuit................609
    Control Units Identification................610
    Replace Control Units................612
    Replace Navigation Bar................614
    Replace Engine Coolant Temperature Sensor................615
    Replace Engine Coolant Level Sensor................616
    Replace Engine Coolant Loss Sensor................617
    Replace Engine Crank Speed Sensor................618
    Replace Fuel Level Sensor................619
    Replace Foot Throttle Sensor................622
    Replace Wheel Angle Sensor................623
    Replace Wheel Angle Sensor—ILS™................628
    Replace Steering Column Module................633
    Replace Steering Input Device................636
    Replace Primary Transmission Speed Sensor................640
    Replace Secondary Transmission Speed Sensor................641
    Replace PTO Speed Sensor................642
    Replace Radar Sensor................644
    Replace Hydraulic Charge Pump Pressure Sensor................645
    Replace Hydraulic Oil Temperature Sensor................646
    Replace INDEPENDENT LINK SUSPENSION™ Cylinder Position Sensor (Early Version)................647
    Replace INDEPENDENT LINK SUSPENSION™ Cylinder Position Sensor (Late Version)................651
    Replace Hitch Position Sensor................657
    Replace Draft Sensing Sensor................659
    Replace Gyroscope Sensor................661
    Replace CommandCenter™ Processor................663
    Replace Hydraulic Oil Level Presence Sensor................666
  Group 30: CommandARM™................422
    List of References................3008
    Specifications 40—30................669
    Armrest Test Procedures................670
    Remove and Install CommandARM™ Assembly................671
    Replace Armrest Interface Control Unit (AIC)................672
    Replace Throttle Control Module................674
    Replace Transmission Lever Control Module................675
    Replace SCV Control Lever Module................676
    Replace Rear Hitch Control Lever and SCV I Control Lever Module................677
    Replace Hitch Controls Module................678
    Replace Rear PTO Switch................680
    Replace Front PTO Switch................681
    Replace Secondary Brake Switch................682
    Replace Cab Controls Module................683
    Replace SCV Lock Module................684
    Replace Joystick Module................685
  Group 35: Implement and Accessory Connectors................423
    List of References................3008
    Specifications 40—35................689
    Replace Seven-Terminal Outlet Socket................690
    Replace GreenStar™ Terminal Connector................692
    Replace Auxiliary Power Strip................693
    Replace Three-Pin Accessory Outlet................695
    Replace Three-Pin Accessory Outlet—Storage Box................696
    Replace and Adjust Field Lights................697
  Group 40: Convenience and Accessory................423
    List of References................3008
    Specifications 40—40................700
    Replace Wiper Motor................701
    Replace Windshield Washer Pumps................704
    Replace Circulation Blower Motor................706
    Replace HVAC Pressurizer Blower Motor................709
    Replace Air Flow Mode Motor................712
    Remove Radio and Speakers................716
    Replace Refrigerator................719
    Replace Refrigerator Tray................720
    Replace Refrigerator Top Cover................721
    Replace Refrigerator Door................723
    Replace Refrigerator Thermostat................724
    Replace Refrigerator Module................729
Section 50A: Infinitely Variable Transmission (IVT™)................734
  Group 00: Component Removal and Installation................734
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50A—00................739
    Other Material 50A—00................740
    Specifications 50A—00................741
    Remove Transmission—IVT™................742
    Install Transmission—IVT™................762
    Remove and Install Scavenge Pump—IVT™................980
  Group 05: In Tractor Repair................734
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50A—05................785
    Other Material 50A—05................786
    Specifications 50A—05................787
    Replace Input Shaft Front Seal—IVT™................788
    Replace Auxiliary Driveshaft Seal—IVT™................791
    Synchronizer/Shift Assembly Repair—In Chassis—IVT™................794
    Service Hydrostatic Jumper Tubes—IVT™................806
  Group 10: Transmission Repair................734
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50A—10................813
    Other Material 50A—10................815
    Specifications 50A—10................816
    General Repair Procedures 50A—10................818
    Hydrostatic Module Replacement—IVT™................821
    Install Transmission Onto Repair Stand—IVT™................823
    Disassemble Transmission—IVT™................824
    Exploded View—Valve Manifold—IVT™................841
    Repair Valve Manifold—IVT™................843
    Repair Synchronizer—IVT™................844
    Cross Sectional View—C1-C2 Shift Assembly—IVT™................849
    Repair C1-C2 Shift Assembly—IVT™................850
    Repair Accumulator—IVT™................855
    Exploded View—Hydrostatic Module Assembly—IVT™................857
    Multi-Function Valves—IVT™................858
    Test Multi-Function Valves—IVT™................859
    Hydrostatic Module Loop Flush Valve—IVT™................860
    Repair Hydrostatic Module Assembly—IVT™................863
    Exploded View—Reverse Brake—IVT™................867
    Repair Reverse Brake Housing—IVT™................869
    Cross Sectional View—High-Low Clutch Assembly—IVT™................872
    Repair High-Low Clutch Assembly—IVT™................873
    Cross Sectional View—Planetary Input Assembly—IVT™................883
    Repair Planetary Input—IVT™................885
    Exploded View—Planetary Assembly—IVT™................887
    Repair Planetary Assembly—IVT™................889
    Cross Sectional View—Park Brake—IVT™................902
    Repair Park Brake—IVT™................903
    Cross Sectional View—MFWD/ILS™ Clutch—IVT™................907
    Repair MFWD/ILS™ Clutch—IVT™................908
    Repair Output Housing-to-MFWD—IVT™................916
    Repair Output Housing-to-ILS™—IVT™................919
    Repair Scavenge Pump—IVT™................921
  Group 15: Assemble Transmission................735
    List of References................3008
    Essential, Recommended, and Dealer Fabricated Tools 50A—15................928
    Other Material 50A—15................929
    Specifications 50A—15................930
    Install Bearing Cups—IVT™................932
    Install CU Idler—IVT™................933
    Install Planetary Input Gears—IVT™................934
    Install Synchronizer—IVT™................938
    Install PTO Drive Gear—IVT™................939
    Install Front Cover—IVT™................942
    Install Output-to-MFWD Housing—IVT™................950
    Install Planetary Ring Gear and RU Idler—IVT™................958
    Install Hydrostatic Assembly—IVT™................961
    Install Planetary Assembly—IVT™................963
    Install Reverse Brake and High-Low Clutch Assembly—IVT™................965
    Install Transmission Output Shaft—IVT™................971
    Install Rear Cover—IVT™................972
    Install Manifold—IVT™................976
    Install Scavenge Pump—IVT™................980
    Adjust Bearings—IVT™................982
    Install Auxiliary Driveshaft—IVT™................985
    Clutch Element Leak Check—IVT™................988
Section 50B: e23™ Transmission (e23™)................992
  Group 00: Component Removal and Installation................992
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50B—00................997
    Other Material 50B—00................998
    Specifications 50B—00................999
    Remove Transmission—e23™................1000
    Install Transmission—e23™................1020
  Group 05: In Tractor Repair................992
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50B—05................1037
    Other Material 50B—05................1038
    Specifications 50B—05................1039
    Replace Auxiliary Driveshaft Seal—e23™................1040
    Replace Input Shaft Front Seal—e23™................1045
    Replace Rear PTO Driveshaft Seal—e23™................1048
    Replace Output Shaft Seal—e23™................1050
  Group 10: Transmission Repair................992
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50B—10................1056
    Other Material 50B—10................1057
    Specifications 50B—10................1058
    General Repair Procedures 50B—10................1061
    Install Transmission Onto Repair Stand—e23™................1063
    Disassemble Transmission—e23™................1064
    Repair Upper Manifold Valves—e23™................1073
    Repair Lower Manifold Valves—e23™................1075
    Cleaning Procedures—Manifold, Rear Cover, and Valves—e23™................1083
    Repair Auxiliary Drive—e23™................1084
    Repair Park Brake—e23™................1093
    Cross-Sectional View—MFWD Clutch Assembly (Without ILS™)—e23™................1098
    Cross-Sectional View—MFWD Clutch Assembly (With ILS™)—e23™................1100
    Disassemble and Assemble MFWD Clutch—e23™................1101
    Repair Rear Cover—e23™................1109
    Repair Scavenge Pump—e23™................1115
    Clutch Backing Plate Orientation—e23™................1119
    Cross Sectional View—9 Disk Cast Clutch Pack—e23™................1120
    Repair 9 Disk Cast Clutch Pack—e23™................1121
    Cross Sectional View—12 Disk Clutch Pack—e23™................1131
    Repair 12 Disk Clutch Pack—e23™................1132
    6 Disk Clutch Pack Identification—e23™................1138
    Cross Sectional View—6 Disk Clutch Pack—e23™................1139
    Repair 6 Disk Clutch Pack—e23™................1140
    Cross Sectional View—Output Shaft Assembly—e23™................1147
    Repair Output Shaft Assembly—e23™................1149
    Cross Sectional View—B Countershaft Assembly—e23™................1166
    Repair B Countershaft Assembly—e23™................1168
    Cross Sectional View—C Countershaft Assembly—e23™................1184
    Repair C Countershaft Assembly—e23™................1186
    Cross Sectional View—Input Shaft Assembly—e23™................1204
    Repair Input Shaft Assembly—e23™................1206
    Exploded View—Rear PTO Driveshaft Assembly—e23™................1220
    Repair Rear PTO Shaft Assembly—e23™................1221
    Exploded View—Front PTO Driveshaft Assembly—e23™................1228
    Repair Front PTO Shaft Assembly—e23™................1229
    Inspect Clutch Disks—e23™................1243
  Group 15: Assemble Transmission................993
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50B—15................1246
    Other Material 50B—15................1247
    Specifications 50B—15................1248
    Install Transmission Shaft Assemblies—e23™................1249
    Install Rear Cover—e23™................1253
    Install Auxiliary Drive—e23™................1259
    Remove and Install Upper Manifold—e23™................1260
    Remove and Install Lower Manifold—e23™................1264
Section 50C: 16-Speed PowerShift Transmission (PST)................1267
  Group 00: Component Removal and Installation................1267
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50C—00................1272
    Other Material 50C—00................1273
    Specifications 50C—00................1274
    Remove Transmission—PST................1275
    Install Transmission—PST................1292
    Remove Scavenge Pump—PST................1308
    Install Scavenge Pump—PST................1312
    Remove MFWD Clutch—PST................1316
    Install MFWD Clutch—PST................1332
  Group 05: In Tractor Repair................1267
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50C—05................1347
    Other Material 50C—05................1348
    Specifications 50C—05................1349
    General Repair Procedures 50C—05................1350
    Cross-Sectional View—MFWD Clutch Assembly (Without ILS™)—PST................1351
    Cross-Sectional View—MFWD Clutch Assembly (With ILS™)—PST................1353
    Disassemble MFWD Clutch—PST................1354
    Assemble MFWD Clutch—PST................1358
    Replace Input Shaft Front Seal—PST................1361
    Replace Auxiliary Drive Pulley—PST................1362
    Replace Transmission Input Shaft Rear Seal—PST................1364
  Group 10: Transmission Repair................1267
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50C—10................1370
    Specifications 50C—10................1371
    General Repair Procedures 50C—10................1373
    Clutch Cover Plate Orientation—PST................1375
    Install Transmission Onto Repair Stand—PST................1376
    Cross-Sectional View—Transmission Assembly (MFWD without ILS™)—PST................1377
    Disassemble Transmission—PST................1379
    Exploded View—Valve Manifold—PST................1394
    Manifold and Valves—PST................1396
    Cleaning Procedures—Manifold, Rear Cover, and Valves—PST................1397
    Remove and Install Electrohydraulic Valves—PST................1398
    Inspect and Clean Electrohydraulic Valve—PST................1400
    Disassemble and Assemble Manifold—PST................1402
    Disassemble and Assemble Transmission Rear Cover—PST................1410
    Cross-Sectional View—Transmission Input Shaft—PST................1421
    Disassemble Input Shaft—PST................1423
    Assemble Input Shaft Gear/Clutch Assemblies—PST................1425
    Assemble Input Shaft—PST................1430
    Cross-Sectional View—Transmission Countershaft—PST................1431
    Disassemble Countershaft—PST................1433
    Assemble Countershaft Gear/Clutch Assemblies—PST................1435
    Assemble Countershaft—PST................1440
    Cross-Sectional View—Transmission Output Shaft Assembly—PST................1442
    Service Output Shaft Check Valves—PST................1444
    Disassemble Output Shaft Assembly—PST................1446
    Disassemble, Inspect, and Assemble Planetary Carrier—PST................1451
    Inspect Clutch Disks—PST................1455
    Assemble Output Shaft Assembly—PST................1456
  Group 15: Assemble Transmission................1268
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50C—15................1479
    Other Material 50C—15................1480
    Specifications 50C—15................1481
    Install Output Shaft Assembly—PST................1482
    Install Reverse Idler Gear—PST................1487
    Install Rear Cover—PST................1488
    Install Park Brake Assembly—PST................1491
    Install Manifold—PST................1492
    Adjust Bearings—PST................1497
    Install MFWD Clutch Assembly—PST................1502
    Install Auxiliary Driveshaft Seals—PST................1504
    Remove Transmission From Repair Stand—PST................1506
Section 50D: Drive Train................1507
  Group 00: Component Removal and Installation................1507
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50D—00................1513
    Other Material 50D—00................1514
    Specifications 50D—00................1515
    General Repair Procedures 50D—00................1516
    Remove Pump Drive Housing................1517
    Install Pump Drive Housing................1522
    Remove Final Drive................1528
    Install Final Drive................1531
    Remove Differential Case................1532
    Install Differential Case................1538
    Remove Front PTO................1544
    Install Front PTO................1549
    Prelubricate Front PTO................1555
    Cross-Sectional View—Mid-Frame Driveshafts................1556
    Remove and Install Mid-Frame Auxiliary Driveshaft................1558
    Remove and Install Mid-Frame Output Driveshaft................1562
  Group 05: Hydraulic Pump Drive................1507
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50D—05................1565
    Specifications 50D—05................1566
    General Repair Procedures 50D—05................1567
    Repair Hydraulic Pump Drive................1568
    Cross-Sectional View—Pump Drive Gear Train................1574
    Disassemble and Assemble Hydraulic Pump Hypoid Pinion Driveshaft................1575
    Disassemble Hypoid Input Gear Quill Assembly................1577
    Assemble Hypoid Input Gear Quill Assembly................1579
    Disassemble High Flow Hypoid Input Gear Quill Assembly................1582
    Assemble High Flow Hypoid Input Gear Quill Assembly................1585
    Set Cone Point—Hypoid Pinion Driveshaft................1588
    Set Cone Point—Hypoid Pinion Drive Gear................1591
    Verify Gear Set Backlash................1595
    Adjust Hypoid Pinion Driveshaft End Play................1597
  Group 10: Rear Differential and Input Quill................1508
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50D—10................1601
    Other Material 50D—10................1602
    Specifications 50D—10................1603
    General Repair Procedures 50D—10................1604
    Remove Differential................1606
    Cross-Sectional View—Rear Differential................1610
    Disassemble, Inspect, and Assemble Differential................1612
    Remove Input Quill Assembly................1621
    Cross-Sectional View—Input Quill................1624
    Disassemble, Inspect, and Assemble Input Quill................1625
    Determine Differential Driveshaft Cone Point Shim Pack................1628
    Assemble and Install Differential Driveshaft................1633
    Install Input Quill Assembly................1639
    Install Differential................1642
    Side Quill Adjustment Information................1646
    Measure End Play and Adjust Differential Preload................1648
    Adjust Differential Backlash................1650
    Remove and Install Brake Piston................1653
    Remove and Install Brake Piston—With Retractors................1657
  Group 15: Rear Final Drives................1508
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50D—15................1664
    Specifications 50D—15................1665
    General Repair Procedures 50D—15................1666
    Cross-Sectional View—Final Drive................1667
    Disassemble Final Drive................1669
    Disassemble, Inspect, and Assemble Planet Pinion Carrier................1672
    Remove Axle Housing................1674
    Disassemble and Assemble Axle Housing................1675
    Disassemble, Inspect, and Assemble Axle Shaft................1676
    Install Axle Housing................1679
    Adjust Axle Bearings................1681
  Group 20: Rear PTO................1509
    List of References................3008
    Essential, Recommended and Fabricated Tools 50D—20................1690
    Other Material 50D—20................1691
    Specifications 50D—20................1692
    General Repair Procedures 50D—20................1693
    Remove and Install PTO Output Housing................1694
    Cross-Sectional View—PTO Clutch Assembly................1696
    Remove PTO Clutch................1698
    Disassemble and Assemble PTO Clutch................1703
    Install PTO Clutch................1707
    Remove, Inspect, and Install PTO Clutch Valve................1710
    Cross-Sectional View—Standard PTO Output Assembly................1712
    Disassemble and Assemble Standard PTO Output Housing................1713
    Cross-Sectional View—Optional PTO Output Assembly................1718
    Disassemble Optional PTO Output Housing Assembly................1720
    Assemble Optional PTO Output Housing Assembly................1726
    Disassemble Optional ECO PTO Output Housing Assembly................1735
    Assemble Optional ECO PTO Output Housing Assembly................1741
    Remove 540/1000 PTO Adapter Assembly................1755
    Disassemble and Assemble 540/1000 PTO Adapter Assembly................1756
    Install 540/1000 PTO Adapter Assembly................1761
  Group 25: Front PTO................1509
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50D—25................1764
    Other Material 50D—25................1765
    Specifications 50D—25................1766
    Remove Front PTO Pump................1767
    Install Front PTO Pump................1770
    Disassemble and Assemble Front PTO Gear Case Housing................1773
    Disassemble, Inspect, and Assemble Front PTO Clutch................1776
    Remove and Install Front PTO Input Shaft................1782
    Remove and Install Front PTO Output Shaft................1783
    Remove and Install Modulating Valve................1786
    Replace Front PTO Driveshaft Seals................1788
    Disassemble, Inspect, and Assemble Front PTO Drive................1815
Section 50E: 1300 Series MFWD................1843
  Group 00: Component Removal And Installation................1843
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50E—00................1847
    Specifications 50E—00................1848
    Remove MFWD Axle—1300 Series................1849
    Install MFWD Axle—1300 Series................1852
    Remove and Install Final Drive Assembly—1300 Series................1853
  Group 05: Final Drives................1843
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50E—05................1858
    Other Material 50E—05................1859
    Specifications 50E—05................1860
    General Repair Procedures 50E—05................1861
    Cross-Sectional View—Planetary Carrier and Wheel Hub—1300 Series................1863
    Remove and Disassemble Planetary Carrier and Wheel Hub—1300 Series................1865
    Assemble and Install Planetary Carrier and Wheel Hub—1300 Series................1872
    Cross-Sectional View—Knuckle Spindle Assembly—1300 Series................1880
    Disassemble, Inspect, and Assemble Knuckle Spindle Assembly—1300 Series................1882
    Replace Kingpin Bearings and Seals—1300 Series................1898
    Determine Kingpin Shim Pack—1300 Series................1903
  Group 10: Axle Housing................1843
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50E—10................1907
    Specifications 50E—10................1908
    Install and Remove MFWD Axle To Rollover Stand—1300 Series................1909
    Remove Right-Hand Axle Housing—1300 Series................1912
    Disassemble Left-Hand Axle Housing and Determine Bearing Cup Shim Pack—1300 Series................1913
    Measure Backlash—1300 Series................1916
    Adjust Backlash—1300 Series................1919
    Backlash Shim Pack Example and Worksheet—1300 Series................1921
    Install Left-Hand Axle Housing Bearing Cup and Shim Pack—1300 Series................1922
    Disassemble Right-Hand Axle Housing and Determine Shim Pack—1300 Series................1923
    Preload Shim Pack Example and Worksheet—1300 Series................1930
    Install Right-Hand Axle Housing—1300 Series................1932
  Group 15: Differential................1844
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50E—15................1936
    Specifications 50E—15................1937
    Remove Differential—1300 Series................1938
    Cross-Sectional View—Differential Housing—1300 Series................1939
    Repair Differential—1300 Series................1941
    Assemble Differential—1300 Series................1945
  Group 20: Input Gear Train................1844
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50E—20................1955
    Other Material 50E—20................1956
    Specifications 50E—20................1957
    Cross-Sectional View—Input Gear Train—1300 Series................1958
    Disassemble Input Gear Train—1300 Series................1960
    Determine Pinion Shaft Cone Point Shim Pack—1300 Series................1966
    Assemble Input Gear Train—1300 Series................1967
    Adjust Pinion Shaft—1300 Series................1971
  Group 25: Oscillation................1844
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50E—25................1977
    Specifications 50E—25................1978
    Cross-Sectional View—Oscillating Supports—1300 Series................1979
    Repair Front Support—1300 Series................1980
    Repair Rear Support—1300 Series................1984
Section 50F: 1500 Series MFWD................1988
  Group 00: Component Removal And Installation................1988
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50F—00................1992
    Specifications 50F—00................1993
    Remove and Install MFWD Axle—1500 Series................1994
    Remove and Install Final Drive Assembly—1500 Series................2000
  Group 05: Final Drives................1988
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50F—05................2005
    Other Material 50F—05................2006
    Specifications 50F—05................2007
    Cross-Sectional View—Planetary Carrier and Wheel Hub—1500 Series................2008
    Remove and Disassemble Planetary Carrier and Wheel Hub—1500 Series................2010
    Assemble and Install Planetary Carrier and Wheel Hub—1500 Series................2017
    Cross-Sectional View—Knuckle Spindle Assembly—1500 Series................2025
    Disassemble, Inspect, and Assemble Knuckle Spindle Assembly—1500 Series................2027
    Replace Kingpin Bearings and Seals—1500 Series................2039
    Determine Kingpin Shim Pack—1500 Series................2041
  Group 10: Axle Housing................1988
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50F—10................2045
    Specifications 50F—10................2046
    Other Material 50F—10................2047
    Install and Remove MFWD Axle To Rollover Stand—1500 Series................2048
    Remove Left-Hand Axle Housing—1500 Series................2052
    Disassemble Right-Hand Axle Housing and Determine Bearing Cup Shim Pack—1500 Series................2054
    Measure Backlash—1500 Series................2057
    Adjust Backlash—1500 Series................2060
    Backlash Shim Pack Example and Worksheet—1500 Series................2061
    Install Right-Hand Axle Housing Bearing Cup and Shim Pack—1500 Series................2063
    Disassemble and Assemble Left-Hand Axle Housing—1500 Series................2064
    Determine Preload Shim Pack—1500 Series................2068
    Install Left-Hand Axle Housing—1500 Series................2071
  Group 15: Differential................1989
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50F—15................2075
    Specifications 50F—15................2076
    Remove Differential—1500 Series................2077
    Disassemble, Inspect, and Assemble Differential Housing Assembly—1500 Series................2078
  Group 20: Input Gear Train................1989
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50F—20................2087
    Other Material 50F—20................2088
    Specifications 50F—20................2089
    Cross-Sectional View—Input Gear Train—1500 Series................2090
    Disassemble Input Gear Train—1500 Series................2092
    Determine Pinion Shaft Cone Point Shim Pack—1500 Series................2100
    Assemble Input Gear Train—1500 Series................2102
    Adjust Pinion Shaft—1500 Series................2110
  Group 25: Oscillation................1989
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50F—25................2117
    Specifications 50F—25................2118
    Cross-Sectional View—Oscillating Supports—1500 Series................2119
    Repair Front Support—1500 Series................2120
    Repair Rear Support—1500 Series................2125
    Repair Tie Rod—1500 Series................2129
Section 50G: Independent Link Suspension (ILS™)................2132
  Group 00: Component Removal And Installation................2132
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50G—00................2138
    Specifications 50G—00................2139
    Remove Differential Case—ILS™................2140
    Install Differential Case—ILS™................2142
  Group 05: Final Drives................2132
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50G—05................2147
    Other Material 50G—05................2148
    Specifications 50G—05................2149
    Cross-Sectional View—Planetary Carrier and Wheel Hub—ILS™................2150
    Remove and Disassemble Planetary Carrier and Wheel Hub—ILS™................2152
    Assemble and Install Planetary Carrier and Wheel Hub—ILS™................2159
  Group 10: Driveshafts................2132
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50G—10................2170
    Other Material 50G—10................2171
    Specifications 50G—10................2172
    Cross-Sectional View—Final Drive Assembly—ILS™................2173
    Disassemble, Inspect, and Assemble Knuckle Housing Assembly—ILS™................2174
    Remove Driveshaft—ILS™................2176
    Inspect, Disassemble, and Assemble Driveshaft—ILS™................2178
    Cross-Sectional View—Differential Output—ILS™................2185
    Repair Output Yoke/Shaft and Outer Housing Cover—ILS™................2186
  Group 15: Differential................2132
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50G—15................2199
    Other Material 50G—15................2200
    Specifications 50G—15................2201
    Cross-Sectional View—MFWD Input Gears—ILS™................2202
    Repair or Replace Clutch Drive Gear—ILS™................2204
    Repair or Replace Input Pinion Gear—ILS™................2206
    Remove and Disassemble Differential Driveshaft—ILS™................2211
    Determine Differential Driveshaft Cone Point Shim Pack—ILS™................2214
    Assemble and Install Differential Driveshaft—ILS™................2216
    Adjust Differential Driveshaft—ILS™................2219
    Remove Differential Housing Assembly—ILS™................2222
    Cross-Sectional View—Differential with Hydraulic Differential Lock—ILS™................2228
    Disassemble, Inspect, and Assemble Differential Housing Assembly—ILS™................2230
    Adjust Differential Housing Bearing Preload—ILS™................2237
    Adjust Differential Backlash—ILS™................2240
    Install Differential Housing Assembly—ILS™................2242
  Group 20: Suspension Components................2133
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50G—20................2249
    Other Material 50G—20................2251
    Specifications 50G—20................2252
    Determine Version of Independent Link Suspension—ILS™................2255
    Relieve System Pressure—ILS™................2257
    Remove Valve Housing—ILS™................2260
    Install Valve Housing—ILS™................2262
    Repair Valve Housing—ILS™................2264
    Repair Valve Housing With FPTO—ILS™................2268
    Remove and Install Accumulators—ILS™................2273
    Check and Charge Accumulators—ILS™................2277
    Remove and Install Suspension Cylinder—ILS™................2287
    Replace Self-Aligning Bushing—ILS™................2289
    Replace Cylinder Assembly Pivot Pins—ILS™................2291
    Cross-Sectional View—Suspension Cylinder—ILS™................2296
    Disassemble and Assemble Suspension Cylinder—ILS™................2297
    Cross-Sectional View—Suspension Cylinder Seals—ILS™................2302
    Replace Suspension Cylinder Seals—ILS™................2303
    Cross-Sectional View—Upper Control Arm Pivot—ILS™ (Early Version)................2308
    Remove and Disassemble Upper Control Arm Pivot—ILS™ (Early Version)................2309
    Assemble and Install Upper Control Arm Pivot—ILS™ (Early Version)................2316
    Cross-Sectional View—Upper Control Arm Pivot—ILS™ (Late Version)................2325
    Remove and Disassemble Upper Control Arm Pivot—ILS™ (Late Version)................2326
    Assemble and Install Upper Control Arm Pivot—ILS™ (Late Version)................2334
    Cross-Sectional View—Upper Control Arm Ball Joint................2344
    Replace Upper Control Arm Ball Joint—ILS™................2345
    Cross-Sectional View—Lower Control Arm Front Pivot—ILS™................2352
    Repair Lower Control Arm Front Pivot—ILS™................2353
    Cross-Sectional View—Lower Control Arm Rear Pivot—ILS™................2362
    Repair Lower Control Arm Rear Pivot—ILS™................2364
    Cross-Sectional View—Lower Control Arm Ball Joint—ILS™................2373
    Replace Lower Control Arm Ball Joint—ILS™................2374
  Group 25: Steering................2134
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50G—25................2382
    Specifications 50G—25................2383
    Steering Tie Rod—ILS™................2384
    Exploded View—Steering Tie Rod—ILS™................2386
    Remove and Disassemble Outer Tie Rod End Assembly—ILS™................2388
    Assemble and Install Outer Tie Rod End Assembly—ILS™................2391
    Cross-Sectional View—Inner Tie Rod Assembly—ILS™................2393
    Remove, Disassemble, Assemble, and Install Inner Tie Rod End Assembly—ILS™................2395
    Cross-Sectional View—Steering Cylinder—ILS™................2401
    Remove Steering Cylinder Assembly—ILS™................2402
    Replace Sealing Rings—ILS™................2405
    Install Steering Cylinder Assembly—ILS™................2406
    Cross-Sectional View—Steering Rod—ILS™................2407
    Remove Steering Rod—ILS™................2408
    Replace Steering Rod and Rod Guide Seals—ILS™................2410
    Install Steering Rod—ILS™................2412
  Group 30: Front Brakes................2134
    List of References................3008
    Essential, Recommended, and Fabricated Tools 50G—30................2417
    Specifications 50G—30................2418
    General Repair Procedures 50G—30................2419
    Cross-Sectional View—Differential with Brakes—ILS™................2420
    Repair Front Brakes—ILS™................2421
Section 60A: Brakes................2432
  Group 05: Service Brakes................2432
    List of References................3008
    Essential, Recommended, and Fabricated Tools 60A—05................2436
    Specifications 60A—05................2437
    General Repair Procedures 60A—05................2439
    Remove and Install Brake Rods................2440
    Remove and Install Brake Valve................2442
    Repair Brake Valve................2444
    Repair Front Brake Solenoid Valves................2454
    Remove and Install Brake Manifold................2455
    Repair Brake Manifold................2464
    Bleed Brakes................2475
    Check Brakes................2478
    Manually Release Park Brake (IVT™)................2479
    Manually Release Park Brake (PST)................2482
    Manually Release Park Brake (e23™)................2485
  Group 10: Air Trailer Brakes................2432
    List of References................3008
    Specifications 60A—10................2490
    Bleed Air from Air Trailer Brake Reservoir................2492
    Air Trailer Brake System................2493
    Remove and Install Air Compressor................2495
    Repair Air Compressor................2497
    Remove and Install Air Trailer Brake Park Valve................2499
    Remove and Install Air Trailer Brake Control Valve................2500
    Remove and Install Air Trailer Brake Dryer Assembly................2501
    Remove and Install Banjo Fittings................2503
    Repair Banjo Fittings................2504
    Remove and Install Air Trailer Brake Pressure Regulating Valve................2505
    Replace Air Trailer Brake Dryer Filter................2507
    Replace Air Trailer Brake Breather................2508
    Remove and Install Air Trailer Brake Purge Tank................2509
    Remove and Install Air Trailer Brake Purge Tank Charging Valve................2511
    Repair Air Trailer Brake Purge Tank Charging Valve................2513
Section 60B: Steering................2514
  Group 05: Steering Column................2514
    List of References................3008
    Other Material 60B—05................2517
    Specifications 60B—05................2518
    Remove and Install Steering Wheel................2519
    Remove and Install Control Support................2520
    Repair Clutch and Brake Pedals................2524
    Repair Steering Column................2529
    Repair Steering Column with ActiveCommand Steering (ACS™)................2535
  Group 10: Steering Valves................2514
    List of References................3008
    Specifications 60B—10................2542
    General Repair Procedures 60B—10................2543
    Remove and Install Steering Valve................2544
    Remove and Install AutoTrac™ Valve................2550
    Repair AutoTrac™ Valve................2552
    Remove and Install ActiveCommand Steering (ACS™) Valve................2556
    Repair ActiveCommand Steering (ACS™) Valve................2558
    Remove and Install Load Sense Relief Valve................2563
    Repair Load Sense Relief Valve................2564
    Repair Park Pump Off Manifold................2565
    Repair Priority Valve Steering Assembly................2567
    Remove and Install Backup Pump................2572
    Bleed Steering System................2573
    Flush Steering System................2574
  Group 15: Steering Cylinders................2514
    List of References................3008
    Specifications 60B—15................2580
    Remove and Install Steering Cylinder—1300 Series MFWD................2581
    Remove and Install Steering Cylinder—1500 Series MFWD................2583
    Repair Steering Cylinder................2585
Section 70: Hydraulics................2586
  Group 00: Component Removal and Installation................2586
    List of References................3008
    Essential, Recommended, and Fabricated Tools 70—00................2590
    Specifications 70—00................2591
    Remove and Install Transmission Pump................2593
    Remove and Install Integrated Hydraulic Pump................2597
    Remove and Install Hitch-SCV Valve Stack................2606
    Remove and Install Hitch Frame................2611
    Remove and Install Auxiliary Hydraulic Pump................2624
    Remove and Install Front SCV................2627
    Remove and Install Front SCV Manifold................2630
  Group 05: Hydraulic System................2586
    List of References................3008
    Essential, Recommended, and Fabricated Tools 70—05................2636
    Specifications 70—05................2637
    General Repair Procedures 70—05................2638
    Install Hydraulic Fittings 70—05................2639
    Drain Hydraulic System................2641
    Fill Hydraulic System................2643
    Prelubricate Pump Drive................2644
    Hydraulic Fixed Displacement Pump Repair................2645
    Auxiliary Hydraulic Pump Repair................2650
  Group 10: Integrated Hydraulic Pump................2586
    List of References................3008
    Specifications 70—10................2654
    Other Material 70—10................2655
    Remove and Install Hydraulic Compensator Valve................2656
    Repair Hydraulic Compensator Valve................2659
    Disassemble, Repair, and Assemble Integrated Hydraulic Pump................2661
  Group 15: Hitch Valve, Selective Control Valves, and Couplers................2586
    List of References................3008
    Essential, Recommended, and Fabricated Tools 70—15................2665
    Specifications 70—15................2666
    Disassemble and Assemble Hitch-SCV Valve Stack................2667
    Service Pressure Compensator................2673
    Service Load Check Valves................2675
    Service Solenoid Pilot Valve................2678
    Service Spool Centering Spring Assembly................2681
    Service Electronic Control Unit................2687
    Service Pilot Oil Filter................2689
    Test Surge Relief Valve................2692
    Service Surge Relief Valve................2694
    Service Shuttle Valve................2697
    Remove and Install Coupler Housing................2701
    Repair Couplers................2703
    Remove and Install Motor Return................2707
    Remove and Install Power Beyond................2709
  Group 20: Rear Hitch................2587
    List of References................3008
    Essential, Recommended, and Fabricated Tools 70—20................2713
    Other Material 70—20................2714
    Specifications 70—20................2715
    Remove and Install Rear Hitch Lift Cylinders................2716
    Disassemble, Inspect, and Assemble Lift Cylinder................2719
    Replace Rockshaft Bushings................2720
    Repair Draft Sensing................2724
  Group 25: Front Hitch................2587
    List of References................3008
    Essential, Recommended, and Fabricated Tools 70—25................2736
    Specifications 70—25................2737
    Remove and Install Front 3-Point Hitch................2738
    Exploded View—Front Hitch................2748
    Remove and Install Front Hitch Valve................2750
    Repair Front Hitch Lift Cylinder................2755
Section 80: Miscellaneous................2756
  Group 05: Hood and Side Panels................2756
    List of References................3008
    Essential, Recommended, and Fabricated Tools 80—05................2759
    Specifications 80—05................2760
    Position Hood Forward................2761
    Optional Forward Hood Position................2762
    Remove and Install Hood................2764
    Remove and Install Grille and Headlight Assembly................2766
    Remove and Install Hood Side Panels................2768
    Remove and Install Hood Screens................2769
    Remove and Install Hood Latch................2772
  Group 10: Wagon and Pick-Up Hitch................2756
    List of References................3008
    Specifications 80—10................2776
    Remove and Install Wagon Hitch................2777
    Repair Wagon Hitch................2781
    Adjust Wagon Hitch Release................2782
    Repair Pick-Up Hitch................2783
    Adjust Pick-Up Hitch................2785
Section 90: Cab and Open Operator’s Station................2787
  Group 00: Component Removal and Installation................2787
    List of References................3008
    Essential, Recommended, and Fabricated Tools 90—00................2792
    Other Material 90—00................2793
    Specifications 90—00................2794
    Remove Cab................2795
    Install Cab................2804
    Repair Cab................2812
    Remove Inner Roof................2813
    Install Inner Roof................2824
    Remove and Install Left-Hand Armrest................2834
  Group 05: Heating, Ventilating, and Air Conditioning (HVAC)................2787
    List of References................3008
    Essential, Recommended, and Fabricated Tools 90—05................2838
    Other Material 90—05................2839
    Specifications 90—05................2840
    Repair Air Conditioning System—Use CTM................2841
    Hose and Tubing O-ring Connection Torques................2842
    Discharge Air Conditioning System................2843
    Flushing, Purging, and Evacuating Information................2844
    Purge Air Conditioning System................2846
    Evacuate Air Conditioning System................2847
    Charge Air Conditioning System................2849
    Refrigerant Oil Information................2850
    Check Compressor Oil Charge................2851
    Determine Correct Refrigerant Oil Charge................2852
    Add Refrigerant Oil to System................2854
    Add Refrigerant Oil to Pressurized System................2855
    Remove and Install Compressor................2857
    Replace Receiver-Dryer................2860
    Remove and Install Compressor Relief Valve................2861
    Remove and Install Expansion Valve................2862
    Remove HVAC Module................2864
    Install HVAC Module................2867
    Remove and Install Heater Control Valve................2868
  Group 10: ComfortCommand™ Seat................2788
    List of References................3008
    Essential, Recommended, and Fabricated Tools 90—10................2872
    Other Material 90—10................2873
    Specifications 90—10................2874
    Remove and Install Seat—ComfortCommand™................2875
    Repair Seat Air System—ComfortCommand™................2877
    Repair Seat Suspension—ComfortCommand™................2880
    Repair Seat Back—ComfortCommand™................2887
    Repair Seat Control Knobs—ComfortCommand™................2890
  Group 15: ComfortCommand™ Seat with HCS Plus................2788
    List of References................3008
    Specifications 90—15................2897
    Remove and Install Seat—ComfortCommand™ with HCS Plus................2898
    Remove and Install Seat Top—ComfortCommand™ with HCS Plus................2900
    Repair Seat Back—ComfortCommand™ with HCS Plus................2904
    Repair and Install Seat Control Knobs—ComfortCommand™ with HCS Plus................2907
  Group 20: ActiveSeat™................2788
    List of References................3008
    Essential, Recommended, and Fabricated Tools 90—20................2912
    Other Material 90—20................2913
    Specifications 90—20................2914
    Purging Air from ActiveSeat™ System................2915
    Remove and Install ActiveSeat™................2917
    Remove and Install ActiveSeat™ Actuator................2920
    Remove and Install ActiveSeat™ Actuator Hoses................2923
    Remove and Install ActiveSeat™ Control Valve Assembly................2926
    ActiveSeat™ Hydraulic Control Valve Block................2928
    Remove and Install ActiveSeat™ Accumulator................2932
    Checking and Charging Replacement Accumulators—ActiveSeat™................2934
    Repair ActiveSeat™ Air System................2944
    Repair ActiveSeat™ Suspension................2947
    Repair ActiveSeat™ Back................2954
    Repair ActiveSeat™ Control Knobs................2957
  Group 25: Cab Door and Windshield................2789
    List of References................3008
    Specifications 90—25................2964
    Repair Cab Door Latch................2965
    Cab Door Adjustment—Step 1................2969
    Cab Door Adjustment—Step 2................2970
    Cab Door Adjustment—Step 3................2971
    Cab Door Adjustment—Step 4................2973
    Preparing Windshield Glass or Side Window for Replacement................2975
  Group 30: Cab Suspension................2789
    List of References................3008
    Specifications 90—30................2980
    Depressurize Cab Suspension System................2981
    Remove and Install Cab Leveling Control Valve................2982
    Repair Cab Leveling Valve................2984
    Remove and Install Sensor Ball Joint Rod................2985
    Adjust Sensor Rod................2986
    Remove and Install Position Sensor................2987
    Remove and Install Accumulators................2988
    Charging Accumulators................2989
    Remove and Install Hydraulic Cylinders................2999
    Remove and Install Cab Suspension Shocks................3000
    Remove and Install Panhard Rod................3001
    Bleeding Suspended Cab System................3002
Section 300: Dealer Tools................3004
  Group 05: Dealer Fabricated Tools................3010
    List of References................3008
    Fabricated Tools................3010
    DF1057—Axle Adjusting Tool................3011
    DFRW4—Axle Wheel Hub Tool................3013
    DFRW30A—Axle Jacking Tool................3015
    DFRW89—Transmission Shaft and Clutch Holding Fixture................3016
    DFRW90—Transmission Support Plate................3019
    DFRW91—Guide Pins................3020
    DFRW94—Rear Axle Support Stand................3021
    DFRW95—MFWD Clutch Plate Compressor................3022
    DFRW96—Rear Axle Lifting Tool................3023
    DFRW97—Transmission Countershaft Rotation Screw................3024
    DFRW98—Rear Axle Guide Pin................3025
    DFRW99—540/1000 PTO Adapter Assembly Bearing Installer................3026
    DFRW106—Front Axle Rear Pivot Pin Tool................3027
    DFRW107—Front Axle Front Pivot Pin Tool................3029
    DFRW117—Transmission-Hydraulic Flusher................3031
    DFRW132—Differential Side Bevel Gear End Play Tool................3034
    DFRW148—ActiveSeat™ Control Valve Holding Tool................3036
    DFRW150—SCV-Hitch Valve Stack Lifting Bracket................3037
    DFRW210—Hole Drilled in JT07201................3039
    DFRW211—Transmission Support Plate................3040
    DFRW212 Leak Test Assembly................3041
    DFRW213—Hydraulic Trailer Brake Test / Bleed Assembly................3043
    DFRW219—Wheel Tightening Stand................3046
    DFRW220—Clutch Cover Removal Plate................3048
    DFRW230—Seal Installer................3049
    DFRW231—Guide Pins................3050
    DFRW234—Hood Support Rod................3051
    DFRW238—Front PTO Support Bracket................3052
    DFRW248—Front PTO Output Shaft Holding Tool................3054
    DFRW252—Ring Gear Retaining Tool................3056

John Deere 8R Tractors Repair (S. N. 120000—) 8225R, 8245R, 8270R, 8295R, 8320R, 8335R, 8345R, 8370R, 8400R Tractors Repair Service Manual (TM146319)