Complete Operator's Manual for John Deere 200CLC, 230CLC and 270CLC Excavators, with all the technical information to maintain and operate like professional mechanics.

OMT187348 - John Deere 200CLC, 230CLC and 270CLC Excavator Operator's Manual.pdf
omt187347 - John Deere Excavadora 200CLC, 230CLC y 270CLC.pdf
omt187346 - John Deere Excavateur 200CLC, 230CLC et 270CLC.pdf
omt227804 - John Deere Escavadoras 200CLC, 230CLC e 270CLC.pdf

PRODUCT DETAILS:
Total Pages: 411 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Category: Operator's Manual
Language: English Spanish French Portuguese

TABLE OF CONTENTS
Section 1-1: Safety—Safety and Operator Conveniences...18
  Safety and Operator Conveniences Features...19
Section 1-2: Safety—General Precautions...20
  Recognize Safety Information...21
  Follow Safety Instructions...22
  Operate Only If Qualified...23
  Wear Protective Equipment...24
  Avoid Unauthorized Machine Modifications...25
  Add Cab Guarding for Special Uses...26
  Inspect Machine...27
  Stay Clear of Moving Parts...28
  Avoid High-Pressure Fluids...29
  Avoid High-Pressure Oils...30
  Work In Ventilated Area...31
  Prevent Fires...32
  Prevent Battery Explosions...33
  Handle Chemical Products Safely...34
  Dispose of Waste Properly...35
  Prepare for Emergencies...36
  Clean Debris from Machine...37
Section 1-3: Safety—Operating Precautions...38
  Use Steps and Handholds Correctly...39
  Start Only From Operator's Seat...40
  Use and Maintain Seat Belt...41
  Prevent Unintended Machine Movement...42
  Avoid Worksite Hazards...43
  Keep Riders Off Machine...45
  Avoid Backover Accidents...46
  Avoid Machine Tip Over...47
  Use Special Care When Lifting Objects...49
  Add and Operate Attachments Safely...50
Section 1-4: Safety—Maintenance Precautions...51
  Park and Prepare for Service Safely...52
  Service Cooling System Safely...53
  Remove Paint Before Welding or Heating...54
  Make Welding Repairs Safely...55
  Drive Metal Pins Safely...56
Section 1-5: Safety—Safety Signs...58
  Safety Signs...58
  Replace Safety Signs...59
Section 2-1: Operation—Operator's Station...60
  Pedals, Levers, and Panels...61
  Monitor Panel...62
  Monitor Panel Functions...64
  Front Switch Panel...66
  Front Switch Panel Functions...68
  Rear Switch Panel...70
  Horn...71
  Power Dig Button...72
  Pilot Shutoff Lever...73
  Travel Alarm and Travel Alarm Cancel Switch...74
  Cab Heater and Air Conditioner...75
  Operating the AM/FM Radio...77
  Secondary Exit Tool...78
  Opening Upper Front (Secondary Exit) Window...79
  Removing and Storing the Lower Front Window...81
  Opening Side Windows...83
  Opening and Closing the Roof Exit Cover...84
  Adjusting the Seat...85
Section 2-2: Operation—Operating the Machine...87
  Before Starting Work...88
  Operator's Daily Machine Check Before Starting...89
  Starting Engine...296
  Cold Weather Warm-Up...93
  Travel Pedals and Levers...95
  Control Lever Pattern Operation...97
  Control Lever Pattern Conversion...99
  Operating In Water and Mud...101
  Driving Up a Steep or Slippery Slope...102
  Lifting...103
  Lower Boom With Engine Stopped...104
  Parking the Machine...106
  Loading and Unloading for Transport...107
  Towing Machine...109
  Lifting the Machine...110
Section 3-1: Maintenance—Machine...111
  Diesel Fuel...112
  Testing Diesel Fuel...114
  Handling and Storing Diesel Fuel...115
  Alternative and Synthetic Lubricants...116
  Engine Break-In Oil...117
  Hydraulic Oil...118
  Diesel Engine Oil...120
  Diesel Engine Oil and Filter Service Intervals...144
  Swing Gearbox and Travel Gearbox Oils...124
  Pump Gearbox Oil...125
  Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease...126
  Heavy Duty Diesel Engine Coolant...217
  Drain Intervals for Diesel Engine Coolant...128
  John Deere COOL-GARD™ II Coolant Extender...129
  Supplemental Coolant Additives...130
  Operating in Warm Temperature Climates...131
  Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender...132
  Testing Diesel Engine Coolant...134
Section 3-2: Maintenance—Periodic Maintenance...135
  Service Machine at Specified Intervals...136
  Check the Hour Meter Regularly...137
  Prepare Machine for Maintenance...138
  Open Access Doors for Service...139
  Open Engine Hood for Service...140
  Fuel Tank...141
  Hydraulic Breaker and Crusher Attachments...142
  Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...143
  Service Intervals...144
  Required Parts...146
Section 3-3: Maintenance—As Required...149
  Clean Fuel Tank Inlet Screen...150
  Drain Water and Sediment From Fuel Tank Sump...151
  Drain Water Separator...152
  Bleed Fuel System...153
  Clean Radiator Air Inlet Screen...154
  Clean Air Cleaner Dust Unloader Valve...155
  Windshield Washer Fluid Level...156
  Check and Adjust Track Sag...157
Section 3-4: Maintenance—10 Hours or Daily...160
  Check Engine Oil Level...161
  Check Recovery Tank Coolant Level...162
  Check Hydraulic Tank Oil Level...163
Section 3-5: Maintenance—Every 100 Hours...166
  Grease Working Tool Pivots...186
Section 3-6: Maintenance—Initial Service - 250 Hours...168
  Change Engine Break-In Oil and Replace Filter...169
Section 3-7: Maintenance—Every 250 Hours...171
  Check Swing Gearbox Oil Level...172
  Drain Hydraulic Tank Sump...173
  Check Pump Drive Gearbox Oil Level...175
  Check Radiator Coolant Level...176
  Check Battery Electrolyte Level and Terminals...178
  Check Travel Gearbox Oil Level...181
  Clean or Replace Dusty Primary Element...182
  Take Engine Oil Sample...184
Section 3-8: Maintenance—Every 500 Hours...185
  Grease Working Tool Pivots...186
  Grease Swing Bearing...189
  Grease Swing Bearing Gear...190
  Replace Water Separator...191
  Replace Final Fuel Filter...192
  Change Engine Oil and Replace Filter...193
  Check Air Intake Hoses...195
  Clean Cab Fresh Air and Recirculating Air Filters...196
  Take Fluid Samples...199
Section 3-9: Maintenance—Every 1000 Hours...200
  Change Swing Gearbox Oil...201
  Replace Hydraulic Tank Oil Filter...202
  Replace Pilot System Oil Filter...205
  Change Pump Drive Gearbox Oil...207
  Clean the Engine Crankcase Ventilation Tube...209
  Inspect Fan Belt...210
  Replace Air Cleaner Elements...212
  Replace Air Cleaner Dust Valve...213
Section 3-10: Maintenance—Every 2000 Hours...214
  Drain Cooling System...215
  Heavy Duty Diesel Engine Coolant...217
  Cooling System Fill and Deaeration Procedure...218
  Check and Adjust Engine Valve Lash...219
  Change Travel Gearbox Oil...220
Section 3-11: Maintenance—Every 4000 Hours...222
  Change Hydraulic Tank Oil, Clean Suction Screen...223
Section 3-12: Maintenance—Every 4500 Hours...228
  Replace Engine Crankshaft Dampener...229
Section 4-1: Miscellaneous—Machine...230
  Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump...231
  Do Not Service Control Valves, Cylinders, Pumps, or Motors...232
  Precautions for Alternator and Regulator...233
  Diagnostic Display Unit (DDU) Operation...234
  Engine Service Codes...245
  Handling, Checking, and Servicing Batteries Carefully...247
  Using Booster Batteries—24 Volt System...250
  Using Battery Charger...251
  Replacing Batteries...252
  Welding On Machine...253
  Clean the Machine Regularly...254
  Adding 12—Volt Accessories...255
  Replacing Fuses...256
  Replacing Bucket Teeth...258
  Replacing Bucket Tooth Tip—Heavy-Duty Bucket...260
  Adjusting Bucket to Arm Joint...262
  Removing the Bucket...264
  Track Sag General Information...265
  Check Track Shoe Hardware...266
  Unified Inch Bolt and Screw Torque Values...267
  Metric Bolt and Screw Torque Values...269
Section 4-2: Miscellaneous—Operational Checkout...272
  Operational Checkout...272
Section 4-3: Miscellaneous—Troubleshooting...294
  Using Troubleshooting Charts...295
  Engine...296
  Electrical System...300
  Hydraulic System...303
Section 4-4: Miscellaneous—Storage...305
  Prepare Machine for Storage...306
  Monthly Storage Procedure...308
Section 4-5: Miscellaneous—Machine Numbers...310
  Record Product Identification Number (PIN)...311
  Record Engine Serial Number...312
  Record Travel Motor Serial Numbers...313
  Record Swing Motor Serial Number...314
  Keep Proof of Ownership...315
  Keep Machines Secure...316
Section 4-6: Miscellaneous—Specifications...317
  200CLC Engine Specifications...318
  200CLC Drain and Refill Capacities...319
  200CLC Machine Specifications...320
  200CLC Working Ranges...322
  200CLC Lift Capacity—KG (LB)...334
  200CLC Lift Capacity—KG (LB)...334
  200CLC Lift Capacity—KG (LB)...334
  200CLC Lift Capacity—KG (LB)...334
  200CLC Lift Capacity—KG (LB)...334
  200CLC Lift Capacity—KG (LB)...334
  230CLC Engine Specifications...336
  230CLC Drain and Refill Capacities...337
  230CLC Machine Specifications...338
  230CLC Working Ranges...340
  230CLC Lift Capacity—KG (LB)...352
  230CLC Lift Capacity—KG (LB)...352
  230CLC Lift Capacity—KG (LB)...352
  230CLC Lift Capacity—KG (LB)...352
  230CLC Lift Capacity—KG (LB)...352
  230CLC Lift Capacity—KG (LB)...352
  270CLC Engine Specifications...354
  270CLC Drain and Refill Capacities...355
  270CLC Machine Specifications...356
  270CLC Working Ranges...358
  270CLC Lift Capacity—KG (LB)...366
  270CLC Lift Capacity—KG (LB)...366
  270CLC Lift Capacity—KG (LB)...366
  270CLC Lift Capacity—KG (LB)...366

John Deere 200CLC, 230CLC and 270CLC Excavators Operator's Manual (OMT187348)