John Deere 5076E, 5076EL, 5082E, 5090E, 5090EL and 5090EH Tractors Diagnosis and Test Service Technical Manual (TM609519)
Catalog:
Model:
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere 5076E, 5076EL, 5082E, 5090E, 5090EL and 5090EH Tractors, with workshop information to maintain, diagnose, and rebuild like professional mechanics.
John Deere 5076E, 5076EL, 5082E, 5090E, 5090EL and 5090EH Tractors workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM609519 English - John Deere 5076E, 5076EL, 5082E, 5090E, 5090EL and 5090EH Tractors, Diagnosis and Tests (September 2016 —) Technical Manual.pdf
tm609528 French - Tracteurs 5076E, 5076EL, 5082E 5090E, 5090EL et 5090EH , Diagnostic (Septembre 2016 —)
tm609554 Portuguese - Tratores 5076E, 5076EL, 5082E 5090E, 5090EL e 5090EH , Diagnóstico (Setembro 2016 —)
tm609559 Russian - Тракторы 5076E, 5076EL, 5082E 5090E, 5090EL и 5090EH, Руководство по диагностике и техническому обслуживанию
PRODUCT DETAILS:
Total Pages: 2,032 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS
Section 210: General Information...27
Group 05A: Safety...27
Recognize Safety Information...31
Understand Signal Words...32
Follow Safety Instructions...33
Prepare for Emergencies...34
Wear Protective Clothing...35
Protect Against Noise...36
Handle Fuel Safely—Avoid Fires...37
Handle Starting Fluid Safely...38
Keep ROPS Installed Properly...39
Use Foldable ROPS and Seat Belt Properly...40
Stay Clear of Rotating Drivelines...41
Use Steps and Handholds Correctly...43
Read Operator’s Manuals for ISOBUS Controllers...44
Use Seat Belt Properly...45
Operating the Tractor Safely...46
Limited Use in Forestry Operation...48
Operating the Loader Tractor Safely...49
Keep Riders Off Machine...50
Instructional Seat...51
Use Safety Lights and Devices...52
Use a Safety Chain...53
Transport Towed Equipment at Safe Speeds...54
Use Caution on Slopes, Uneven Terrain, and Rough Ground...56
Freeing a Mired Machine...58
Avoid Contact with Agricultural Chemicals...62
Handle Agricultural Chemicals Safely...60
Avoid Contact with Agricultural Chemicals...62
Handle Fluids Safely—Avoid Fires...64
Install All Guards...65
Use Proper Lifting Equipment...66
Illuminate Work Area Safely...67
Live With Safety...68
Service Machines Safely...69
Use Proper Tools...70
Construct Dealer-Made Tools Safely...71
Clean Vehicle of Hazardous Pesticides...72
Work in Clean Area...73
Decommissioning — Proper Recycling and Disposal of Fluids and Components...74
Avoid Harmful Asbestos Dust...75
Avoid Hot Exhaust...76
Clean Exhaust Filter Safely...77
Handling Batteries Safely...80
Avoid Heating Near Pressurized Fluid Lines...82
Remove Paint Before Welding or Heating...83
Handle Electronic Components and Brackets Safely...84
Practice Safe Maintenance...85
Exhaust Filter Cleaning...87
Work In Ventilated Area...88
Support Machine Properly...89
Prevent Machine Runaway...90
Park Machine Safely...91
Transport Tractor Safely...92
Service Cooling System Safely...93
Service Accumulator Systems Safely...94
Service Tires Safely...95
Service Front-Wheel Drive Tractor Safely...96
Replace Safety Signs...97
Tightening Wheel Retaining Bolts/Nuts...98
Avoid High-Pressure Fluids...99
Avoid Backover Accidents...100
Do Not Open High-Pressure Fuel System...101
Store Attachments Safely...102
Group 05B: General References...28
Reference Publications...104
General Information - Summary of References...105
Regions and Country Versions...106
How to Use This Manual...108
Information Available in Sections, Groups and Subgroups...109
General Troubleshooting Information...110
Systematic Diagnostic Approach Overview...112
Glossary of Terms...116
Trademarks...119
Group 05C: Technical Specific References...29
Features and Accessories...127
Metric Bolt and Screw Torque Values...133
Unified Inch Bolt and Screw Torque Values...135
Section 211: Diagnostic Trouble Codes...137
Group CCU: CCU Code Diagnostics...137
CCU 000000.00-999999.99 - CCU Diagnostic Trouble Codes...137
Group ICC: ICC Code Diagnostics...137
ICC 000000.00-999999.99 - ICC Diagnostic Trouble Codes...137
Group PTR: PTR Code Diagnostics...137
PTR 000000.00-999999.99 - PTR Diagnostic Trouble Codes...137
Section 212: Observable Symptoms and System Diagnostics...158
Group 05B: General References...158
Observable Symptoms and System Diagnostics - Summary of References...164
Group 20: Engine Diagnostics...158
Engine System Problems...158
Group 30: Fuel, Air Intake, Exhaust and Cooling Diagnostics...158
Fuel, Air, Exhaust and Cooling Problems...158
Group 40: Electrical Diagnostics...158
Back-Up Alarm Problems...158
Charging System Problems...158
Door Switch and Dome Lamp Problems...158
Electrical Connector Problems...158
Horn Problems...158
Lighting System Problems...158
Power Outlet Problems...158
Starting and Charging System Diagnosis...158
Starting System Problems...158
Trailer Connector and Junction Block Problems...158
Fuel Gauge Problems...158
Fuel Gauge System Diagnosis...158
Group 45: Electronic Control Unit Diagnostics...158
CAN System Diagnosis...158
Chassis Control Unit (CCU) Problems...158
Codes After Adding / Removing Control Units...158
Control Unit Problems...158
Control Unit Programming Failed...158
Control Unit System Diagnosis...158
VIN Security Fault Diagnosis...198
5 Volt Sensor Supply Circuit Problems...158
Instrument Cluster Control (ICC) Problems...158
Power Train Reverser (PTR) Problems...158
Programming Multiple Control Units...158
Intermittent Electronic Problems...203
Group 50: Drive Systems and Transmission Diagnostics...159
SS Transmission Problems...159
SS Transmission Diagnosis...159
PR and PR Plus Transmission Problems...159
PR and PR Plus Transmission System Diagnosis...159
Differential System Problems...159
Differential Lock System Diagnosis...159
MFWD System Problems...159
MFWD System Diagnosis...159
EH MFWD System Problems...159
EH MFWD System Diagnosis...159
Power Take Off (PTO) System Problems...159
EH Power Take Off (PTO) System Problems...159
Power Take Off (PTO) System Diagnosis...159
Group 60: Steering and Brakes Diagnostics...159
Brake Problems...159
Brake System Diagnosis...159
Steering Problems...159
Steering System Diagnosis...159
Group 70: Hydraulic Diagnostics...159
Mechanical Hitch Problems...159
Mechanical Hitch System Diagnosis...159
Mid-Mount SCV Problems...159
Mid-Mount SCV System Diagnosis...159
Rear SCV Problems...159
Rear SCV System Diagnosis...159
Group 90: Operator’s Station—Cab Diagnostics...159
HVAC Problems...159
HVAC System Diagnosis...159
Park Position Problems...159
Radio Problems...159
Seat Problems...159
Wiper Problems...160
Section 220: Engine...285
Group 05B: General References...285
Engine - Summary of References...287
Engine Information...288
Group 10AA: Engine Calibrations, Preliminary Checks and Operational Checks...290
Engine Calibrations, Preliminary Checks and Operational Checks...290
Group 20AA: Engine Theory of Operation...292
Engine Theory of Operation...292
Group 30AA: Engine Schematics...294
Engine Schematics...294
Group 40AA: Engine Component and Connector Information...285
Engine Components...297
Group 50AA: Engine Tests and Adjustments...285
Engine Test Procedures and Adjustments...300
Engine Performance Variables...301
Throttle Lever Adjustment - OOS...302
Throttle Lever Adjustment—Cab...303
Throttle Lever Fuel Adjustment...304
Section 230: Fuel, Air Intake, Exhaust and Cooling...305
Group 05B: General References...305
Fuel, Air Intake, Exhaust, and Cooling - Summary of References...307
John Deere Engine Fuel Systems Repair—Use Component Technical Manual...308
Group 20AA: Fuel, Air Intake, Exhaust, and Cooling Theory of Operation...305
Fuel System Operation — OOS Tractors...311
Fuel System Operation — Cab Tractors...313
Air Intake and Exhaust System Operation—Without Turbocharger...314
Air Intake and Exhaust System Operation—With Turbocharger...316
Cooling System Theory of Operation...318
Section 240A: Electrical General and Theory of Operation...320
Group 05B: General References...320
Electrical General and Theory of Operation - Summary of References...322
How to Use Electrical Information...323
How to Read Electrical Theory of Operation...324
Group 20AA: Theory of Operation...320
Starting, Charging and Neutral Start Circuit Theory of Operation (SS Transmission)...333
Starting, Charging and Neutral Start Circuit Theory of Operation (PR Transmission)...339
Park Light System Theory of Operation...344
Work Light System (Cab) Theory of Operation...346
Work Light System (OOS) Theory of Operation...349
Road High Light System Theory of Operation...351
Road Low Light System Theory of Operation...353
Brake Light System Theory of Operation...355
Turn Light System (EEC) Theory of Operation...356
Warning Light System (EEC) Theory of Operation...358
Turn Light System (SAE) Theory of Operation...360
Warning Light System (SAE) Theory of Operation...366
HVAC Theory of Operation...368
Section 240B: Electrical Schematics...370
Group 05B: General References...370
Electrical Schematics - Summary of References...373
Wiring Diagram Information...374
How to Use Electrical Schematics Information...376
Electrical Designator and Component Identification Table...377
Electrical Schematic Symbols...379
Reading Wiring Schematics and Diagrams...382
Group 30AA: Starting, Charging (SE1) and Neutral Start (SE2) Schematic...388
Starting, Charging (SE1) and Neutral Start (SE2) Schematic...388
Group 30BA: Accessory Power (SE3), Horn (SE4) Schematic...392
Accessory Power (SE3), Horn (SE4) Schematic...392
Group 30CA: Light Switch (SE5B), Headlights (SE6) Schematic...396
Light Switch (SE5B), Headlights (SE6) Schematic...396
Group 30DA: Lighting Relay SAE (SE7A), Lighting Relay EEC (SE7B) Schematic...399
Lighting Relay SAE (SE7A), Lighting Relay EEC (SE7B) Schematic...399
Group 30EA: Lighting System (SE8) Schematic...401
Lighting System (SE8) Schematic...401
Group 30FA: Cab Work, Beacon Lighting (SE9A), OOS Work,Beacon Lighting (SE9B) Schematic...370
Cab Work, Beacon Lighting (SE9A), OOS Work, Beacon Lighting (SE9B) Schematic...403
Group 30HA: Junction Block (SE10), Trailer SAE (SE11A), Trailer EEC (SE11B) Schematic...370
Junction Block Power (SE10), Trailer Connector SAE (SE11A), Trailer Connector EEC (SE11B) Schematic...405
Group 30JA: Power Outlets and Lighter (SE12), Heating (SE13), Air Conditioning (SE14) Schematic...407
Power Outlets and Lighter (SE12), Heating (SE13), Air Conditioning (SE14) Schematic...407
Group 30KA: Windshield Wiper and Washer (SE15), Dome Light, Door Switch, and Radio (SE16) Schematic...409
Windshield Wiper and Washer (SE15), Dome Light, Door Switch, and Radio (SE16) Schematic...409
Group 30MA: Instrument Cluster Control (SS) (SE17A) Schematic...411
Instrument Cluster Control (SS) (SE17A) Schematic...411
Group 30MB: Instrument Cluster Control (PR) (SE17B) Schematic...413
Instrument Cluster Control (PR) (SE17B) Schematic...413
Group 30NA: Seat, Back-up, Wheel Speed (SE18),ELX (SE19), MFWD (SE20), Brake (SE21) Schematic...371
Seat Switch, Back-up Alarm and Wheel Speed Sensor (SE18), ELX Relay and Fuses (SE19), EH MFWD (SE20), Brake Switch (SE21) Schematic...415
Group 30RA: Electro-Hydraulic Control (SE22) Schematic...418
Electro-Hydraulic Control (SE22) Schematic...418
Group 30SA: CAN Terminators and Service Advisor (SE23), AMS (SE24) Schematic...421
CAN Terminators and Service Advisor (SE23), AMS (SE24) Schematic...421
Section 240C: Electrical Components and Connectors...422
Group 05B: General References...422
Electrical Components and Connectors - Summary of References...440
How to Use Electrical Component and Connector Information...450
How to Use Wire Harness Information...454
Group 40A: Fuses and Relays...422
A20 Load Center (OOS, SS)...472
A21 Load Center (OOS, PR)...488
A22 Load Center (Cab, SS)...503
A23 Load Center (Cab, PR)...519
SAE Relays Module...536
EEC Relays Module...542
Group 40B: Ground Points...422
Ground Point Locations...549
XGND1 Single Point Ground...551
XGND2 Radiator Core Ground...553
XGND4 Fuel Injection Pump Ground...555
XGND5 Fuel Filter Ground (Cab)...557
XGND6 A/C Compressor Ground...559
XGND7 OOS Ground...562
XGND8 Front Console Ground (Right, Outer) (Cab)...565
XGND9 Console Ground...568
XGND10 Front Console Ground (Right, Inner) (OOS)...572
XGND12 Back Up Alarm Ground...574
XGND13 Cab Roof Ground...577
XGND14 A/C Evaporator Ground...580
XGND15 Radio Antenna Ground...583
XGND16 Radio Ground...586
XGND17 Beacon Light Ground (OOS)...589
XGND18 Beacon Light Ground (Cab)...592
XGND19 Cab Ground...595
Group 40C: Interconnects...422
X101 Engine Power Cable to Engine Harness...601
X102 Engine Harness to OOS Chassis/Cab Front Console Harness...604
X103 Engine Power Cable to (OOS Chassis Harness) and (Cab Power Cable)...608
X104 OOS Chassis/Cab Front Console Harness to Hood Harness (Headlights)...611
X105 Cab Power Cable/Chassis Harness to Power Junction Box...614
X106 OOS Chassis Harness (SS) to Relay Module Harness (EEC)...617
X107 OOS Chassis/Transmission (Cab) Harness to Back-up Alarm Harness (PR)...619
X108 Chassis Harness to LH Beacon Light Harness (OOS)...622
X110 Roof Harness to LH Beacon Light Harness (Cab)...625
X111 Roof Harness to RH Beacon Light Harness (Cab)...628
X112 OOS Chassis Harness to OOS LH Lights Harness...631
X113 OOS Chassis Harness to OOS RH Lights Harness...634
X114 OOS Light/Cab Roof Harness to Warning Lights Jumper (SAE)...637
X115 OOS Chassis Harness to LH Rear Worklight Harness...640
X116 OOS Chassis Harness to RH Rear Worklight Harness...643
X117 Position Receiver Adapter Harness to Position Receiver Extension Harness (ATU)...646
X119 Cab Chassis Harness to Front Console Harness...649
X120 Cab Chassis Harness to Front Console Harness...652
X121 Cab Chassis Harness to Front Console Harness...656
X122 Cab Chassis Harness to PR Transmission Harness...659
X123 Cab Chassis Harness to PR Transmission Harness...662
X124 Cab Chassis Harness to Cab Roof Harness...665
X125 Cab Chassis Harness to Cab Roof Harness...667
X126 Cab Chassis Harness to Cab Position Receiver Harness (ATU)...670
X127 Cab Chassis Harness to Steering Unit and Monitor Harness (ATU)...673
X128 Cab Front Console Harness to A/C Compressor Harness...676
X129 Chassis Harness to Clutch Pedal Harness (PR)...678
X130 OOS Chassis to Seat Adapter Harness (OOS)...681
X131 Seat Adapter to Seat Jumper Harness (OOS)...683
X132 Cab Seat to Cab Chassis Harness...685
X133 Fuel Pump Shutoff Solenoid (PR) to Fuel Primer Pump Harness...687
Group 40D: Wiring Harnesses...423
Wiring Harnesses Diagram Listing...690
Wire Harness Overview...691
Wiring Harness Layout...695
W09 Fuel Injection Pump Harness...714
W010 Positive Battery Cable...717
W011 Negative Battery Cable...719
W012 Engine Power Cable...721
W020 Clutch Pedal Harness (PR)...723
W100 Hood Harness (Headlights)...725
W101 Relay Module Harness (SAE)...727
W102 Relay Module Harness (EEC)...730
W103 Warning Lights Jumper (SAE)...733
W110 OOS Lights Harness (Clearance, Warning, and License Plate Lights)...735
W111 Left Beacon Light Harness (OOS)...738
W112 Rear Worklight Harness (OOS)...740
W130 Beacon Light Harness (Cab)...742
W200 Back-up Alarm Harness...744
W202 ATU Position Receiver Extension Harness...746
W203 ATU Steering and Monitor Harness...749
W204 ATU Cab Position Receiver Harness...751
W205 Radio Antenna Harness...753
W300 OOS Chassis Harness (SS)...755
W301 OOS Chassis Harness (PR)...767
W320 Fuel Primer Pump Adapter Harness...780
W321 Fuel Primer Pump Harness...782
W330 Mechanical Seat Switch Adapter Harness (OOS)...784
W331 Mechanical Seat Switch Jumper Harness (OOS)...786
W400 Engine Harness...788
W500 Cab Chassis Harness (SS)...791
W501 Cab Chassis Harness (PR)...796
W570 PR Transmission Harness (Cab)...801
W900 Cab Front Console Harness (SS)...804
W901 Cab Front Console Harness (PR)...809
W902 Cab Power Cable...815
W903 A/C Compressor Harness...818
W920 Cab Roof Harness...820
W930 Seat Air Compressor Harness (Cab)...823
W931 Seat Switch Jumper Harness (Cab)...825
Group SE1: SE1 Starting Circuit...425
F26 (125A) Fusible Link...830
G01 Battery...833
G02 Alternator...836
K01 Manifold Heater Relay...839
M01 Starter Motor/Solenoid...842
S01 Key Switch...845
Group SE2A: SE2A Neutral Start Circuit...425
K18 Neutral Start Relay...853
S02 Rear PTO Switch...857
S03 Neutral Start Switch...860
Y01 Fuel Flow Solenoid (SS)...864
Group SE2B: SE2B Neutral Start Circuit...425
A05 Electrical Fuel Primer Pump...869
B30 Cold Advance Switch...871
Y12 Fuel Shutoff Solenoid (PR)...874
Y20 Cold Advance Solenoid...877
Group SE4: SE4 Horn...425
H01 Horn...883
S05 Horn Switch...886
Group SE5B: SE5B 5 Position Light Switch...425
S06 Light Switch...894
Group SE6: SE6 Headlamps...425
E01 Right Headlight...901
E02 Left Headlight...904
Group SE7A: SE7A Turn Signal Switch And Hazard Warning Lights—SAE...425
S07 Turn Signal Switch...911
Group SE7B: SE7B Turn Signal Switch And Hazard Warning Lights—EEC...425
S35 Hazard Light Switch (EEC)...918
P01/P02 Module Harness Connector (EEC)...921
Group SE8: SE8 Tail- Brake- Clearance- License Plate- Warning Turn Lights...426
E03 Right Tail/ Brake/Turn Signal Light...928
E04 Left Tail/ Brake/Turn Signal Light...931
H02 Right Rear Warning Light...934
H03 Left Rear Warning Light...939
H04 Right Front Warning Light...944
H05 Left Front Warning Light...949
H09 Left Clearance Light (EEC)...954
H10 Right Clearance Light (EEC)...959
H11 Right License Plate Light...964
H12 Left License Plate Light...967
Group SE9A: SE9A Cab Work Light and Beacon Light Switch...426
E07 Right Front Work Light (Cab)...973
E08 Left Front Work Light (Cab)...976
E09 Right Rear Work Light (Cab)...979
E10 Left Rear Work Light (Cab)...982
H07 Beacon Light (Cab)...985
S25 Beacon Light Switch (Cab)...988
S33 Rear Work Light Switch (Cab)...991
S34 Front Work Light Switch (Cab)...994
Group SE9B: SE9B OOS Work Lighting...426
E05 Left Rear Work Light (OOS)...999
E06 Right Rear Work Light (OOS)...1001
H07 Beacon Light (OOS)...1004
S25 Beacon Light Switch (OOS)...1007
Group SE10: SE10 Power Source...426
X02 Power, Accessory, Ground to Junction Block...1016
Group SE11A: SE11A SAE Trailer Interfaces...426
X01A Trailer Connector (SAE)...1028
Group SE11B: SE11B EEC Trailer Interfaces...426
X01B Trailer Connector (EEC)...1038
X14 Flood Light...1042
Group SE12: SE12 Power Outlet And Lighter...427
X03 Convenience Outlet (SAE)...1047
X04 Convenience Outlet (EEC)...1050
X05 Auxiliary Power Strip (Cab)...1053
X06 Cigarette Lighter...1056
Group SE13: SE13 Heater...427
M02 Left HVAC Blower Motor...1062
M03 Right HVAC Blower Motor...1065
R03 HVAC Resistor...1068
S08 HVAC Blower Switch...1071
Group SE14: SE14 Air Conditioning...427
B07 A/C Deicing Switch...1077
B08 A/C High/Low Pressure Switch...1080
M04 A/C Compressor...1083
S09 A/C On/Off Switch...1086
V05 A/C Compressor Diode...1089
Group SE15: SE15 Windshield Wiper...427
M05 Front Wiper Motor...1095
M06 Front Washer Pump...1098
M07 Rear Wiper Motor...1101
M08 Rear Washer Pump...1104
S11 Rear Wiper Switch...1107
S30 Front Wiper Switch...1110
Group SE16: SE16 Dome Light- Door Switch- Radio...427
A03 Dome Light and Switch Assembly...1116
A04 Radio...1119
A04X1 Radio Connector...1120
A04X2 Radio Antenna Connector...1123
B50 Right Speaker...1126
B51 Left Speaker...1129
E14 Right-Hand Console Light...1132
S13 Left Door Switch...1135
Group SE17A: SE17A Instrument Cluster (SS)...428
A02 Instrument Cluster (SS)...1139
A02X1 ICC Connector 1...1140
A02X2 ICC Connector 2...1144
A02X3 ICC Connector 3...1148
A02X4 ICC Connector 4...1152
B01 Fuel Level Sensor...1156
B02 Coolant Temperature Sensor...1160
B03 Air Filter Restriction Switch...1165
B04 Engine Oil Pressure Switch...1168
B15 Engine Magnetic Pick-Up...1172
H08 Instrument Cluster Alarm...1176
P04 Module Harness Connector (SAE)...1179
S10 Handbrake Switch...1184
Group SE17B: SE17B Instrument Cluster (PR)...428
A01 Instrument Cluster Control Unit (PR)...1191
A01X1 ICC Connector 1...1192
A01X2 ICC Connector 2...1196
A01X3 ICC Connector 3...1200
A01X4 ICC Connector 4...1204
S36 Roll Mode Switch...1208
Group SE18: SE18 Seat Switch Circuit...428
B10 Wheel Speed Sensor...1216
H06 Back-up Alarm...1219
M09 Seat Air Compressor...1222
S04 Seat Switch...1225
Group SE20: SE20 EH MFWD (PR)...428
S16 EH MFWD Switch...1232
Y02 EH MFWD Solenoid...1235
Group SE21: SE21 Brake Switch...428
S17 Brake Pedal Switch...1244
Group SE22: SE22 EH Transmission...429
A06 Electrohydraulic Control Unit (EHC)...1250
A06X1 EHC Connector 1 (Black)...1251
A06X2 EHC Connector 2 (Brown)...1257
A06X3 EHC Connector 3 (Blue)...1264
B09 Countershaft Speed Sensor...1270
B11 Hydraulic Oil Temperature Sensor...1274
B12 Enable Pressure Sensor...1277
B13 Clutch Pedal Position Sensor...1281
B16 Rear EH PTO Speed Sensor...1284
B21 Power Shuttle Control...1287
S14 Forward Neutral Reverse (FNR) Switch...1290
S15 Clutch Pedal Disengage Switch...1295
S18 Rear EH PTO Switch...1298
S19 Park Switch...1301
S23 High/Low Shifter Switch...1306
Y05 Forward/Forward Low Solenoid...1311
Y06 Reverse Solenoid...1315
Y07 Enable Proportional Valve Solenoid...1319
Y08 EH PTO Solenoid...1323
Y09 Forward High Solenoid...1327
Group SE23: SE23 CAN Terminators...429
X09 Cab CAN Terminator Connector...1333
X10 Chassis CAN Terminator Connector...1336
X11 Service Advisor Connector...1339
Group SE24: SE24 AMS...429
A10 ATU Monitor...1345
A11 ATU Steering Unit...1348
A15 ATU Position Receiver...1350
X12 ATU Cab CAN Terminator Connector...1353
X13 ATU Front Console CAN Terminator Connector...1355
Section 240D: Electrical Tests and Adjustments...1357
Group 05B: General References...1357
Electrical Tests and Adjustments - Summary of References...1361
How to Use Electrical Tests and Adjustments Information...1363
Visually Inspect Electrical System...1367
Seven-Step Electrical Procedure...1368
Using a Probe Light...1371
Circuit Types...1373
Circuit Malfunctions...1375
Troubleshooting Circuit Malfunctions...1378
Understanding Electrical vs. Electronic Circuits...1383
Using a Digital Multimeter...1386
Install Test Equipment 40-1...1392
Install Test Equipment 40-2...1394
Troubleshooting Unresolved Electrical-Electronic Problems...1396
Relay Circuit Types...1397
Group 50AA: Tests and Adjustments...1357
Connector Circuit Test...1416
Diode Circuit Test...1422
Fuse Circuit Test...1425
Light Circuit Test...1427
Miscellaneous Component Circuit Test...1429
Motor Circuit Test...1431
Pump Circuit Test...1433
Relay Circuit Test...1435
Resistor Circuit Test...1438
Sensor Circuit Test...1440
Solenoid Circuit Test...1444
Switch Circuit Test...1449
A/C Compressor Circuit Test...1453
Alternator Circuit Test...1455
Battery Inspection Test...1457
Open Circuit Load Test...1466
5 Volt Sensor Supply Circuit Test...1473
CAN Network Voltage Checks...1476
EHC—Electrohydraulic Control Unit Circuit Test...1479
EHC—Electrohydraulic Control Unit Sensor Power and Ground Test...1483
ICC—Instrument Cluster Control Unit Circuit Test...1486
Electro-Hydraulic Controller Switched Supply Voltage and Ground Test...1490
Electro-Hydraulic Controller Unswitched Supply Voltage and Ground Test...1492
Section 245: Electronic Control Units...1494
Group 05B: General References...1494
Electronic Control Units - Summary of References...1498
How to Read Control Unit Theory of Operation...1500
Recall, Record, and Clear Codes...1502
Control Unit Addresses - Access...1509
Electro-Hydraulic Controller General Information...1516
Performance Monitor General Operation...1518
On-Board Diagnostic Tool General Operation...1522
Programming Control Units...1527
Control Unit Locations and Identification...1534
Servicing Electronic Control Units...1536
Welding Near Electronic Control Units...1537
Keep Electronic Control Unit Connectors Clean...1538
Group 10AA: Electronic Control Unit Calibrations, Preliminary Checks and Operational Checks...1494
Control Unit Calibration Procedures...1540
Group 20AA: Electronic Control Unit Theory of Operation...1494
CAN System and Vehicle Electronic Architecture...1543
Control Unit Power Supply and Ground Theory of Operation...1545
Electrical Power Supply (ELX) Theory of Operation...1547
Wake-Up Voltage and Keep-Alive Voltage Theory of Operation...1549
A01 and A02 Instrument Cluster Control (ICC) Theory of Operation...1553
A06 Electrohydraulic Control Unit (EHC) Theory of Operation...1558
Chassis Control Unit (CCU) Theory of Operation...1559
Power Train Reverser (PTR) Theory of Operation...1561
Group 30AA: Electronic Control Unit Schematics...1494
Control Unit Schematics and Diagrams...1565
Group 40AA: Electronic Control Unit Component and Connector Information...1494
Control Unit Connectors and Components...1567
Group 50AA: Electronic Control Unit Tests and Adjustments...1569
Control Unit Tests and Adjustments...1569
Group CCU: Chassis Control Unit (CCU)...1494
Chassis Control Unit (CCU) Address List...1577
CCU—Beep Mode Test With Speed Sensors...1584
CCU—Beep Mode Test Without Speed Sensors...1587
Chassis Control Unit (CCU) Configuration and Calibration...1588
Chassis Control Unit (CCU) Rear Tire Rolling Circumference...1590
Group ICC: Instrument Cluster Control Unit (ICC)...1495
Instrument Cluster Control Unit (ICC) Address List...1596
Instrument Cluster Control Unit (ICC) Beep Mode...1600
Instrument Cluster Control Unit (ICC) Configuration and Calibration...1602
Group PTR: Power Train Reverser (PTR)...1495
Power Train Reverser (PTR) Address List...1614
PTR Control Unit Beep Mode Test With Speed Sensors...1624
PTR Control Unit Beep Mode Test Without Speed Sensors...1628
Power Train Reverser (PTR) Control Unit Configuration and Calibration...1629
Power Train Reverser (PTR) Transmission Calibration...1630
Section 250: Drive Systems and Transmissions...1637
Group 05B: General References...1637
Drivetrain—Summary of References...1640
Drivetrain-General Information...1642
Group 10AA: Drive Systems and Transmission Preliminary, Operational and Calibrations Checks...1637
SS, PR and PR Plus Transmission — Preliminary Checks...1647
SS, PR and PR Plus Transmission — Operational Checks...1651
SS, PR and PR Plus Transmission — Calibration...1656
Differential, PTO and Axle — Preliminary Checks...1657
Rear Differential Lock — Operational Check...1660
Power Take-Off — Operational Checks...1661
MFWD — Operational Checks...1663
Group 20AA: Drive Systems and Transmission Theory of Operation...1637
Drivetrain Overview and Theory of Operation...1669
Theory of Operation — Front Axle...1673
Creeper Operation...1674
Theory of Operation — Hi-Crop Axle Differential...1676
Group 30AA: Drive Systems and Transmission Schematics...1637
Drivetrain Hydraulic Schematic — PR...1680
Drivetrain Hydraulic Schematic — PR Plus...1682
Drivetrain Hydraulic Schematic — SS...1684
Group 40AA: Drive Systems and Transmission Component and Connector Information...1637
Drive Systems and Transmission Component and Connector Overview...1689
G12 PR Control Valve...1692
G13 PR plus Control Valve...1696
G14 PR Clutch Pack...1700
G15 PR plus Clutch Pack...1704
G16 Junction Block...1708
G17 EH PTO Assembly...1712
G18 EH MFWD Assembly...1716
Group 50AB: Drive Systems and Transmission Tests and Adjustments...1637
Drivetrain — Tests and Adjustments...1721
Section 260: Steering and Brakes...1722
Group 05B: General References...1722
Steering and Brakes - Summary Of References...1726
Install Test Equipment 60-1...1728
Install Test Equipment 60-2...1731
Install Test Equipment 60-3...1732
Install Test Equipment 60-4...1733
Install Test Equipment 60-5...1734
Group 10AA: Steering Calibrations, Preliminary Checks and Operational Check...1722
Steering Preliminary Check...1737
Steering Operational Check...1738
Group 10AB: Brakes Calibrations, Preliminary Checks and Operational Checks...1722
Rear Brakes Preliminary Check...1740
Rear Brake Operational Check...1741
Group 20AA: Steering Theory of Operation...1722
Steering - Steering Valve Theory of Operation...1747
Steering - Steering Valve with Anti-Cavitation and Surge Relief Valves Theory of Operation...1751
Group 20AB: Brakes Theory of Operation...1722
Brake System Operation...1755
Brake Valve Operation...1757
Group 30AA: Steering Schematics...1722
Steering - System Schematics...1763
Group 30AB: Brakes Schematics...1722
Brakes - System Schematics...1767
Group 40AA: Steering Component and Connector Information...1722
Steering System Component and Connector Overview...1771
G3 Steering Valve Assembly...1773
G4 Steering Valve with Anti Cavitation...1777
Group 40AB: Brakes Component and Connector Information...1722
Brake System Component and Connector Overview...1783
G9 Brake Valve Assembly...1785
Group 50AA: Steering Test and Adjustments...1722
Steering - Pump Flow Test...1790
Steering Valve Relief Test...1791
Steering Leak Test...1792
Steering - Cooler Flow Test...1794
Group 50AB: Front Axle Test and Adjustments...1723
Checking Toe-In—Adjustable Front Axle...1797
Adjusting Toe-In—Adjustable Front Axle...1798
Adjusting Toe-In—Adjustable Front Axle (Hi-Crop Tractors)...1800
Checking Toe-In—MFWD Axle...1802
Adjusting Toe-In—MFWD Axle...1803
Set MFWD Steering Stops Turning Radius...1804
Group 50AC: Brake Test and Adjustments...1723
Bleed Rear Brakes...1806
Rear Brake Valve Leak Test...1807
Brakes - Brake Element Leak Isolation Test...1808
Brakes - Brake Retractor Adjustment...1810
Brakes - Brake Valve Supply Test...1811
Section 270: Hydraulics...1812
Group 05B: General References...1812
Hydraulics - Summary of References...1818
Hydraulic Designators...1821
JIC Hydraulic Symbols...1822
Hydraulic Oil Warm-Up Procedure...1825
Install Test Equipment 70-1...1827
Install Test Equipment 70-2...1828
Install Test Equipment 70-3...1829
Install Test Equipment 70-4...1831
Install Test Equipment 70-5...1832
Install Test Equipment 70-6...1833
Group 10AA: Hydraulic Calibrations, Preliminary Checks and Operational Checks...1812
Hydraulics - Hydraulic System Preliminary Check...1836
Hydraulics - Hydraulic System Operational Check...1838
Hydraulics - Rear Hitch System Operational Check...1842
Group 20AA: Hydraulic System Theory of Operation...1812
Hydraulic System Overview...1847
Hydraulic Filter Operation...1850
Hydraulic Pump Operation...1851
Group 20AB: Rockshaft Control Valve Theory of Operation...1812
Rockshaft Control Valve General Overview...1855
Rockshaft Control Valve Operation—Neutral Position...1857
Rockshaft Control Valve Operation—Lower Position...1859
Rockshaft Control Valve Operation—Raise Position...1861
Group 20AC: Surge Relief Valve Theory of Operation...1812
Surge Relief Valve Operation...1866
Group 20AD: Rate-of-Drop Valve Theory of Operation...1812
Rate-of-Drop Valve Operation—Full Open...1870
Rate-of-Drop Valve Operation—Full Closed...1871
Group 20AE: Rockshaft Draft Sensing Theory of Operation...1812
Rockshaft Draft-Sensing Operation...1874
Group 20AF: Selective Control Valve Theory of Operation...1813
SCV Operation (Neutral Position)...1878
Selective Control Valve Operation—Extend and Retract Positions...1880
Selective Control Valve Operation— Float Position...1882
Selective Control Valve Operation— Regenerative Position...1884
Group 20AG: Dual Mid-Mount Control Valve Theory of Operation...1813
Dual Mid-Mount Control Valve Operation—Neutral Position...1888
Dual Mid-Mount Control Valve Operation—Extend and Retract Positions...1890
Dual Mid-Mount Control Valve Operation—Float Position...1892
Dual Mid-Mount Control Valve Operation—Regenerative Position...1894
Group 20AH: Double-Acting Sleeve Coupler Theory of Operation...1813
Double-Acting Sleeve Coupler Operation...1898
Group 20AI: Power Beyond Theory of Operation...1902
Power Beyond Theory of Operation...1902
Group 30AA: Hydraulic Schematics...1813
Hydraulics - Functional Schematic...1906
Power Beyond Hydraulic Schematic...1908
Group 40AA: Hydraulic Component and Connector Information...1813
Hydraulic System Component and Connector Overview...1911
G1 Hydraulic Filter Assembly...1912
G2 Dual Pump Assembly...1916
G5 Mechanical Hitch Valve Assembly...1920
G6 Dual Mid-Mount SCV...1924
G7 Dual Rear SCV Assembly...1928
G11 Power Beyond Valve...1932
H1 Hydraulic Oil Cooler...1936
F7 Secondary Oil Filter...1940
Group 50AA: Hydraulics Test and Adjustments...1813
Hydraulics - Prime Hydraulic Pump...1945
Hydraulics - Implement Pump Flow Test...1946
Hydraulics - Implement Relief Valve Test...1948
Hydraulics - Implement Relief Valve Adjustment...1950
Hydraulics - Hitch Cylinder Supply Pressure Test...1951
Hydraulics - Hitch Load-Sense Relief Valve Adjustment...1952
Hydraulics - Rockshaft Leakage Test...1954
Hydraulics - Rockshaft Lift Cycle Test...1956
Hydraulics - SCV Leakage Test...1958
Hydraulics - Mid-Mount Control Valve Cable Adjustment...1960
Hydraulics - Rockshaft Draft-Sensing and Position Control Cable Adjustment...1962
Hydraulics - Rockshaft Lever Friction Adjustment...1963
Hydraulics - Rockshaft Position-Sensing Feedback Linkage Adjustment...1964
Hydraulics - Rockshaft Draft-Sensing Feedback Linkage Adjustment...1968
Section 290: Operator's Station...1970
Group 05B: General References...1970
Operator Station — Summary Of References...1973
Install Test Equipment 90-1...1975
Group 10AA: Calibrations, Preliminary Checks and Operational Checks...1970
Operator Station - HVAC Preliminary Checks...1979
Operator Station - HVAC Operational Checks...1982
Group 20AA: Theory of Operation...1970
Refrigerant Circuit Layout...1990
Operator Station - Air Conditioning System Operation...1992
Operator Station - Air Conditioning Compressor Operation...1995
Functional Description of Components — Condenser...1996
Functional Description of Components—Receiver-Drier...1997
Functional Description of Components—Expansion Valve...1998
Functional Description of Components—Thermostat Switch...1999
Functional Description of Components—Evaporator...2000
Functional Description of Components—High/Low Pressure Switch...2001
Functional Description of Components—Control Knobs for Heating and Cooling...2002
Heating and Ventilation...2003
Group 30AA: Schematics...1970
Operator Station - Schematics...2006
Group 40AA: Component and Connector Information...1970
Operator Station - Component and Connector Information...2009
Group 50AA: Test and Adjustments...1970
Adjust Heater Temperature Control Cable...2013
Adjust A/C Temperature Control Switch...2015
Operator Station - A/C System Pressure Test...2017
Operator Station - A/C System Static Pressure Test...2026
Operator Station - Temperature Drop Test...2031
Section 299: Special Tools...2037
Group 05B: General References...2037
Special Tools - Summary of References...2039
Group 05C: Dealer Fabricated and Service Tools...2037
DFRW26...2041
DFRW51...2042
DFRW83...2043
DFRW126...2045
DFRW133...2047
Universal Tap-Out Harness...2048
DFLX10 and DFLX11—Test Harnesses...2049
DFLX12—Special Tool for 11-bit and 29-bit CAN BUS...2051
DFLX14—Solenoid Valve Test Harness...2052
John Deere 5076E, 5076EL, 5082E, 5090E, 5090EL and 5090EH Tractors Diagnosis and Test Service Technical Manual (TM609519)