Complete Repair Service Technical Manual for John Deere Tractors 5055E, 5065E, 5075E, 5078E, 5085E, 5090E (South America, Africa), with all the shop information to maintain, repair, and service like professional mechanics.

John Deere Tractors Models 5055E, 5065E, 5075E, 5078E, 5085E & 5090E workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm801719 English - John Deere Tractors 5055E, 5065E, 5075E, 5078E (up to serial number -018722), 5085E and 5090E (up to serial number -003438)  - (South American Edition) Repair Technical Manual.pdf
tm801728 French - Tracteurs 5055E, 5065E, 5075E, 5078E, 5085E et 5090EManuel de remise en état -: (Édition sud-américaine)
tm801754 Portuguese - Tratores 5055E, 5065E, 5075E, 5078E (até onúmero de série -018722), 5085E e 5090E (até o número de série -003438)—Manual Técnico de Reparos -: (-018722,-003438) -: (Edição América do Sul)

NOTE: TM801719 is Repair Technical Manual only.
For Electrical Wiring Diagrams, please use TM801619 Diagnosis and Test Technical Manual.

Total Pages: 1,064 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
   Foreword
   General Information
      safety
      Service Recommendations
      General Specifications
      Serial Number Locations
   Engine Repair
      Engine
      Cooling System
   Fuel and Air Intake System
      Fuel System
      Air Intake System
      Speed Control Linkage
   Repairing the Electrical System
      Battery, Starter Motor and Alternator
      Electrical System Components
      Wiring Harness
   Repairing the Drive Train
      Clutch Housing - TSS Transmission
      LUK Clutch Assembly
      Transmission
      PTO Drive Shaft
      Differential
      Final Drives
      Front-Wheel Drive Actuation
      Creeper Transmission
   Repairing Steering and Brakes
      Repairing the Steering
      Repairing the Brakes
   Hydraulic Repair
      Hydraulic Pump and Filter
      Hydraulic Supply/Return Lines
      Hydraulic Oil Cooler
      Pick-Up Hitch
      Pick-Up Hitch - A-Type
      Pick-Up Hitch - B-Type
      Pick-Up Hitch - C-Type
      Pick-Up Hitch - D-Type
      Selective Control Valve
      Selective Control Valve - A-Type
      Selective Control Valve - B-Type
      Selective Control Valve - C-Type
      Selective Control Valve - D-Type
      Third Selective Control Valve - Open Operator's Station
   Miscellaneous Repair
      3-Point Hitch
      Fenders
      Hood
   Operator's Station
      Seat and Support
      Control Console and Panel
      Roll-Over Protective Structure - ROPS
      Cab Components
      Air Conditioning System
      Heating System
   Dealer-Fabricated Tools

TABLE OF CONTENTS
Section 10: General Information................18
  Group 05: safety................18
    Recognize Safety Information................21
    Understand Signal Words................22
    Follow Safety Instructions................23
    Handle Fluids Safely—Avoid Fires................24
    Prevent Battery Explosions................187
    Avoid Static Electricity Risk When Refueling................26
    Prepare for Emergencies................28
    Prevent Acid Burns................29
    Service Cooling System Safely................31
    Handle Chemical Products Safely................32
    Avoid High-Pressure Fluids................33
    Park Machine Safely................34
    Support Machine Adequately................35
    Wear Protective Clothing................36
    Work in Clean Area................37
    Service Machines Safely................38
    Work In Ventilated Area................39
    Illuminate Work Area Safely................40
    Replace Safety Signs................41
    Use Proper Lifting Equipment................42
    Keep ROPS Installed Properly................43
    Service Tires Safely................44
    Avoid Harmful Asbestos Dust................45
    Avoid Heating Near Pressurized Fluid Lines................46
    Remove Paint Before Welding or Heating................47
    Use Proper Tools................281
    Dispose of Waste Properly................49
    Live With Safety................50
  Group 10: Service Recommendations................18
    Metric Bolt and Screw Torque Values................53
    Unified Inch Bolt and Screw Torque Values................55
    Flat Face Seal Fittings Assembly and Installation—All Pressure Applications................58
    Metric Face Seal Fitting Torque Chart—Standard Pressure Applications................59
    Metric Face Seal Fitting Torque Chart—High Pressure Applications................61
    SAE Face Seal Fitting Torque Chart—Standard Pressure Applications................63
    SAE Face Seal Fitting Torque Chart—High Pressure Applications................65
    External Hex Plug Torque Chart................67
    Prevent Hydraulic System Contamination................69
  Group 15: General Specifications................988
    Machine Specifications—5055E and 5065E Tractors................74
    Machine Specifications—5075E, 5078E, 5085E and 5090E Tractors................78
  Group 20: Serial Number Locations................19
    Serial Numbers................86
    Product Identification Number Location................87
    Engine Serial Number Location................88
    Fuel Injection Pump Serial Number Location................89
    Alternator Identification Number Location................90
    Power Steering Valve Serial Number Location................91
    Transmission Serial Number Location................92
    4x2 Front Axle Serial Number—CARRARO................19
    4x2 Front Axle Serial Number—DANA................19
    4x4 Front Axle Serial Number—DANA................19
    4x4 Front Axle Serial Number—ZF................19
    Operator's Cab Serial Number................97
Section 70: Hydraulic Repair................591
  Group 05: Hydraulic Pump and Filter................98
    Essential or Recommended Tools................979
    Service Parts Kit................597
    Specifications................988
    Removing and Installing Hydraulic Pump................599
    Removing External Hydraulic Pump Components................601
    Disassembling Hydraulic Pump................603
    Assembling Bosch Hydraulic Pump................606
    Removing, Inspecting and Installing Hydraulic Oil Collector Screen................612
    Removing and Installing Hydraulic Filter/Tubing................614
  Group 05A: Hydraulic Supply/Return Lines................98
    Identifying Hydraulic Supply/Return Line Types................616
    Inspecting and Replacing Hydraulic Return/Supply Lines - A-Type................617
    Inspecting and Replacing Hydraulic Return/Supply Lines - B-Type................619
  Group 05B: Hydraulic Oil Cooler................98
    Removing and Installing Hydraulic Oil Cooler................623
  Group 10: Hydraulic Hitch................98
    Other Materials................626
    Service Parts Kits................989
    Identification of Hydraulic System Type................628
  Group 10A: Pick-Up Hitch - A-Type................98
    Inspecting and Repairing Pick-Up Hitch Control Lever Assembly................735
    Inspecting and Repairing Pick-Up Hitch Control Lever Mechanism................744
    Inspecting and Repairing Draft Sensor Support Assembly................748
    Replacing Main Relief Valve................750
    Removing, Inspecting and Installing Pick-Up Hitch Rate-of-Drop Control Valve................754
    Replacing Pick-Up Hitch Control Valve................757
    Adjust Control Valve Sensitivity................656
    Removing and Installing Pick-Up Hitch Housing................760
    Removing, Inspecting and Installing Pick-Up Hitch Arms................763
    Hitch Arms - Attaching................726
    Removing, Inspecting and Installing Pick-up Hitch Cylinder and Piston................765
  Group 10B: Pick-Up Hitch - B-Type................99
    Inspecting and Repairing Pick-Up Hitch Control Lever Assembly................735
    Inspecting and Repairing Pick-Up Hitch Control Lever Mechanism................744
    Inspecting and Repairing Draft Sensor Support Assembly................748
    Replacing Main Relief Valve................750
    Replacing Pick-Up Hitch Pressure Relief Valve................752
    Removing, Inspecting and Installing Pick-Up Hitch Rate-of-Drop Control Valve................754
    Replacing Pick-Up Hitch Control Valve................757
    Removing and Installing Pick-Up Hitch Housing................760
    Removing, Inspecting and Installing Pick-Up Hitch Arms................763
    Hitch Arms - Attaching................726
    Removing, Inspecting and Installing Pick-up Hitch Cylinder and Piston................765
  Group 10C: Pick-Up Hitch - C-Type................99
    Inspecting and Repairing Pick-Up Hitch Control Lever Assembly................735
    Inspecting and Repairing Pick-Up Hitch Control Lever Mechanism................744
    Inspecting and Repairing Draft Sensor Support Assembly................748
    Replacing Main Relief Valve................750
    Replacing Pick-Up Hitch Pressure Relief Valve................752
    Removing, Inspecting and Installing Pick-Up Hitch Rate-of-Drop Control Valve................754
    Replacing Pick-Up Hitch Control Valve................757
    Removing and Installing Pick-Up Hitch Housing................760
    Removing, Inspecting and Installing Pick-Up Hitch Arms................763
    Hitch Arms - Attaching................726
    Removing, Inspecting and Installing Pick-up Hitch Cylinder and Piston................765
  Group 10D: Pick-Up Hitch - D-Type................99
    Inspecting and Repairing Pick-Up Hitch Control Lever Assembly................735
    Adjusting Hydraulic Hitch Control Lever Friction................740
    Inspecting and Repairing Hydraulic Hitch Control Cables and Links................741
    Adjusting Hydraulic Hitch Control Cables................743
    Inspecting and Repairing Pick-Up Hitch Control Lever Mechanism................744
    Inspecting and Repairing Draft Sensor Support Assembly................748
    Replacing Main Relief Valve................750
    Replacing Pick-Up Hitch Pressure Relief Valve................752
    Removing, Inspecting and Installing Pick-Up Hitch Rate-of-Drop Control Valve................754
    Replacing Pick-Up Hitch Control Valve................757
    Removing and Installing Pick-Up Hitch Housing................760
    Removing, Inspecting and Installing Pick-Up Hitch Arms................763
    Removing, Inspecting and Installing Pick-up Hitch Cylinder and Piston................765
  Group 15: Selective Control Valve................100
    Other Material................987
    Service Parts Kits................989
    Identifying Selective Control Valve Type................771
  Group 15A: Selective Control Valve - A-Type................100
    Inspecting and Repairing SCV Lever and Linkage................851
    Removing and Installing Single Selective Control Valve (SCV)................776
    Inspecting and Replacing Hydraulic Hoses— Single Selective Control Valve................793
    Installing Second Selective Control Valve (SCV)................782
    Inspecting and Replacing Hydraulic Hoses— Dual Selective Control Valve................786
  Group 15B: Selective Control Valve - B-Type................100
    Inspecting and Repairing SCV Lever and Linkage................851
    Removing and Installing Selective Control Valve (SCV)................789
    Inspecting and Replacing Hydraulic Hoses— Single Selective Control Valve................793
  Group 15C: Selective Control Valve - C-Type................100
    Inspecting and Repairing SCV Lever and Linkage................851
    Remove and Install Dual Selective Control Valve (SCV)................796
    Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)................799
    Inspecting and Replacing Hydraulic Hoses—Double Selective Control Valve................803
  Group 15D: Selective Control Valve - D-Type................100
    Other Material................987
    Specifications................988
    Inspecting and Repairing Selective Control Valve Levers and Linkages................809
    Adjusting Selective Control Valve Lever Cables................812
    Removing and Installing Dual Selective Control Valve (SCV)—Standard................813
    Removing and Installing Triple Selective Control Valve (SCV)—Deluxe................817
    Power Beyond Fitting................820
    Disassembling, Inspecting and Assembling Double Selective Control Valve (SCV)—Standard................821
    Cross-Sectional View of Triple Selective Control Valve (SCV)—Deluxe................828
    Disassembling, Inspecting, and Assembling Triple Selective Control Valve (SCV)—Deluxe................830
    Adjusting Kick-Out Pressure of Triple SCV Detent—Deluxe................845
  Group 16: Third Selective Control Valve - Open Operator's Station................101
    Other Material................987
    Inspecting and Repairing SCV Lever and Linkage................851
    Removing and Installing Third Selective Control Valve................852
    Disassembling, Checking and Assembling Third Selective Control Valve................854
    Inspecting and Replacing Hydraulic Hoses—Third Selective Control Valve................856
Section 30: Fuel and Air Intake System................149
  Group 05: Fuel System................149
    Repairing Injection Pump, Nozzle and Control – Use CTM................151
    Removing, Inspecting and Installing Fuel Tank - Open Operator's Station................152
    Removing, Inspecting and Installing Fuel Tank - Cab Tractor................155
    Replacing Fuel Filter................159
    Bleeding Fuel System................160
    Removing and Installing Fuel Filter/Primer Pump Assembly................163
    Replacing Fuel Line Filter................164
    Replacing Fuel Shut-Off Knob................165
  Group 10: Air Intake System................149
    Repairing Turbocharger – Use Component Technical Manual................167
    Specifications................988
    Other Material................987
    Removing, Inspecting and Installing Air Filter Elements................170
    Removing Turbocharger................173
    Installing Turbocharger................175
  Group 15: Speed Control Linkage................149
    Inspecting and Repairing Engine Speed Control Linkage - Open Operator Station................179
    Inspecting and Repairing Engine Speed Control Linkage - Cab Tractors................181
Section 40: Repairing the Electrical System................183
  Group 05: Battery, Starting Motor and Alternator................183
    Starter Repair—Use CTM77................186
    Prevent Battery Explosions................187
    Removing and Installing the Battery................188
    Removing and Installing the Starter Motor................190
    Replacing Alternator without Automatic Tightener................191
    Replacing Alternator with Automatic Tensioner................193
  Group 10: Electrical System Components................183
    Essential or Recommended Tools................979
    Other Material................987
    Specifications................988
    Replacing Air Filter Restriction Sensor................199
    Replacing Coolant Temperature Sensor................200
    Replacing the Engine Speed Sensor................202
    Replacing Fuel Shut-Off Solenoid - 4-Cylinder Engines................204
    Replacing Engine Oil Pressure Sensor................205
    Replacing Ignition Key - 5055E, 5065E and 5075E Tractors................207
    Replacing Ignition Key - 5078E, 5085E and 5090E Tractors................209
    Replacing Light Switch................211
    Replacing Turn Signal Switch................213
    Replacing Instrument Panel - 5055E, 5065E and 5075E Tractors................215
    Replacing Instrument Panel - 50578E, 5085E and 5090E Tractors - Open Operator's Station................218
    Replacing Instrument Panel - 50578E, 5085E and 5090E Tractors - Cab Tractors................220
    Replacing Rear PTO Switch................222
    Replacing Neutral Start Switch................223
    Replacing Fuel Level Sensor - Open Operator's Station................224
    Replacing Fuel Level Sensor - Cab Tractors................225
    Replacing Windshield Wiper and Washer Switch................226
    Replace Fan Control Switch................228
    Replacing A/C On/Off Switch................229
    Replacing A/C Temperature Control Switch................230
    Replacing Fan Motor Resistor................232
    Replacing Air Conditioning High/Low Pressure Switch................233
    Replacing the Dome Light................234
    Replacing Starter Relay................236
    Replacing Door Switch................237
    Replacing Front Light Bulbs................238
    Replacing Front and Rear Work Light Bulbs................240
    Replacing Bulbs of Front Turn Signal and Hazard Warning Lights................243
    Replacing Bulbs of Rear Turn Signal and Hazard Warning Lights, Taillights, and Brake Lights................245
    Replacing Accessory Socket................246
    Replacing Power Supply Socket................247
  Group 15: Wiring Harness................184
    Essential or Recommended Tools................979
    Replacing Connector Body—Blade Terminal................250
    Replacing the WEATHER PACK WEATHER PACK is a registered trademark of Packard Electric Connector................184
    Installing WEATHER PACK WEATHER PACK is a registered trademark of Packard Electric Contact................184
    Wiring Harnesses - 5055E and 5065E Tractors................255
    Wiring Harnesses - 5075E Tractor................258
    Wiring Harnesses - 5078E, 5085E and 5090E Tractors with Open Operator's Station................265
    Wiring Harnesses - 5078E, 5085E and 5090E Cab Tractors................268
    Replacing Battery Harness................274
Section 50: Repairing the Drive Train................275
  Group 05: Clutch Housing — TSS Transmission................275
    Practice Safe Maintenance................280
    Use Proper Tools................281
    Essential or Recommended Tools................979
    Other Material................987
    Specifications................988
    Separating Engine from Clutch Housing - Open Operator's Station................285
    Separating Engine from Clutch Housing - Cab Tractors................288
    Installing Engine to Clutch Housing - Open Operator's Station................296
    Installing Engine to Clutch Housing - Cab Tractor................299
    Replacing Clutch Housing Retainer................308
    Inspecting and Repairing Clutch Pedal - Open Operator's Station................310
    Inspecting and Repairing Clutch Pedal - Cab Tractors................311
    Adjusting Clutch Pedal Play................313
  Group 10: LUK Clutch Assembly................275
    Essential or Recommended Tools................979
    Other Material................987
    Specifications................988
    Clutch Housing Seals................319
    Removing and Installing Clutch Assembly................321
    Disassembling and Inspecting Clutch Assembly................324
    Assembling Clutch................335
    Adjusting Drive Clutch Fingers................342
    Adjusting PTO Clutch Fingers................344
  Group 15: Transmission................275
    Other Material................987
    Specifications................988
    Separating Clutch Housing from Transmission - Open Operator's Station................349
    Separating Clutch Housing from Transmission - Cab Tractors................353
    Installing Clutch Housing to Transmission - Open Operator's Station................356
    Installing Clutch Housing to Transmission - Cab Tractors................360
    Inspecting and Repairing Gear Shift Lever - Open Operator's Station................365
    Inspecting and Repairing Gear Shift Lever - Open Operator's Station................365
    Inspecting and Repairing Range Shift Levers and Gear Shift Levers - Cab Tractors................367
    Removing Transmission................369
    Disassembling and Inspecting Transmission................373
    Assembling the Transmission................379
    Installing the Transmission................385
    Parking Brake Components................390
    Installing Parking Brake Components................395
    Removing, Inspecting and Installing Shifter Shaft Assemblies................405
    Removing, Inspecting and Installing Upper Transmission Shaft — Transmission with Upper Shaft Synchronization (TSS)................407
    Disassemble, Inspect, and Assemble CollarShift Transmission Top Shaft................409
    Mounted Upper Shaft................412
    Installing Upper Shaft................413
    Exploded View of Upper Shaft Collar Shift................424
    Disassemble and Inspect Transmission— Collarshift................426
    Assemble Transmission — Collarshift................433
    Removing, Inspecting and Installing Range Reduction Shaft................440
    Removing, Inspecting and Installing Driven Shaft................442
    Removing, Inspecting and Installing MFWD and Range Gears................444
    Assembling Range Box and MFWD Gears................446
    Removing, Inspecting and Installing of Reverse Shaft................452
  Group 20: PTO Drive Shaft................276
    Essential or Recommended Tools................979
    Specifications................988
    Inspecting and Repairing PTO Lever and Linkage - Open Operator's Station................457
    Inspecting and Repairing PTO Lever and Linkage - Cab Tractors................459
    Removing and Installing Standard Rear PTO Drive Shaft Assembly (Standard and 540/540E)................461
    Removing, Inspecting and Installing PTO Drive Shaft Assembly................463
    Removing, Inspecting and Repairing PTO (540/540E) Lever and Linkage - Open Operator's Station................466
    Removing, Inspecting and Installing PTO (540/540E) Lever and Linkage - Cab Tractors................467
    Removing, Inspecting and Installing PTO Drive Shaft Assembly (540/540E)................468
  Group 25: Differential................277
    Essential or Recommended Tools................979
    Specifications................988
    Service Parts Kits................989
    Removing and Installing Differential Assembly................476
    Disassembly, Inspection and Assembling of Differential Assembly................478
    Removing and Inspecting Differential Drive Shaft................480
    Installing Differential Drive Shaft................484
    Removing, Inspecting and Installing Differential Lock Assembly - Open Operator's Station................488
    Removing, Inspecting and Installing Differential Lock Assembly - Cab Tractors................490
    Adjusting Differential Cone End................492
    Adjusting Differential Play................494
  Group 30: Final Drives................277
    Essential or Recommended Tools................979
    Other Material................987
    Removing and Installing Final Drive Assembly................499
    Remove and Inspect Planetary Drive Assembly................501
    Installing Planetary Drive Assembly................503
    Removing, Inspecting and Installing of Final Drive Shaft Assembly................505
    Installing Drive to Center Housing................509
  Group 35: Front-Wheel Drive Actuation................277
    Essential or Recommended Tools................979
    Other Material................987
    Inspecting and Repairing MFWD Lever and Linkage - Open Operator's Station................515
    Inspecting and Repairing MFWD Lever and Linkage - Cab Tractors................517
    Removing and Installing PTO Housing................519
    Disassembling and Inspecting MFWD Housing................520
    MFWD Housing Cross Sectional View................523
    Installing MFWD Creeper Gear Box................525
    Removing, Inspecting and Installing MFWD Drive Shaft................530
    Removing and Installing Front Axle—ZF................531
    Removing and Installing Front Axle—DANA................533
  Group 40: Creeper Transmission................277
    Removing and Installing Creeper Transmission................538
    Disassembling, Inspecting and Assembling Creeper Transmission................540
    Final Considerations................542
    Bleeding Brakes................543
Section 60: Repairing Steering and Brakes................544
  Group 05: Repairing the Steering................544
    Other Material................987
    Specifications................988
    Service Parts Kits................989
    Removing and Installing Steering Column and Valve (Without Oil Cooler)................549
    Removing and Installing Steering Valve (With Oil Cooler)................551
    Removing and Installing Steering Column - Open Operator's Station................553
    Removing and Installing Steering Column - Cab Tractors................555
    Disassembling and Inspecting Steering Valve................557
    Assembling the Steering Valve................561
    Inspecting and Replacing Steering Hydraulic Lines (Without Oil Cooler)................567
    Inspecting and Replacing Steering Hydraulic Lines (With Oil Cooler)................569
  Group 10: Repairing the Brakes................544
    Other Material................987
    Removing and Installing Brake Valve and Pedals................573
    Disassembling and Inspecting Brake Valve................575
    Brake Valve Cross Section................578
    Assembling the Brake Valve................580
    Remove and Inspect Brakes................583
    Installing Brakes................586
    Inspect and Replace Brake Hydraulic Lines................589
Section 70: Hydraulic Repair................591
  Group 05: Hydraulic Pump and Filter................591
    Essential or Recommended Tools................979
    Service Parts Kit................597
    Specifications................988
    Removing and Installing Hydraulic Pump................599
    Removing External Hydraulic Pump Components................601
    Disassembling Hydraulic Pump................603
    Assembling Bosch Hydraulic Pump................606
    Removing, Inspecting and Installing Hydraulic Oil Collector Screen................612
    Removing and Installing Hydraulic Filter/Tubing................614
  Group 05A: Hydraulic Supply/Return Lines................591
    Identifying Hydraulic Supply/Return Line Types................616
    Inspecting and Replacing Hydraulic Return/Supply Lines - A-Type................617
    Inspecting and Replacing Hydraulic Return/Supply Lines - B-Type................619
  Group 05B: Hydraulic Oil Cooler................591
    Removing and Installing Hydraulic Oil Cooler................623
  Group 10: Hydraulic Hitch................591
    Other Materials................626
    Service Parts Kits................989
    Identification of Hydraulic System Type................628
  Group 10A: Pick-Up Hitch - A-Type................591
    Inspecting and Repairing Pick-Up Hitch Control Lever Assembly................735
    Inspecting and Repairing Pick-Up Hitch Control Lever Mechanism................744
    Inspecting and Repairing Draft Sensor Support Assembly................748
    Replacing Main Relief Valve................750
    Removing, Inspecting and Installing Pick-Up Hitch Rate-of-Drop Control Valve................754
    Replacing Pick-Up Hitch Control Valve................757
    Adjust Control Valve Sensitivity................656
    Removing and Installing Pick-Up Hitch Housing................760
    Removing, Inspecting and Installing Pick-Up Hitch Arms................763
    Hitch Arms - Attaching................726
    Removing, Inspecting and Installing Pick-up Hitch Cylinder and Piston................765
  Group 10B: Pick-Up Hitch - B-Type................592
    Inspecting and Repairing Pick-Up Hitch Control Lever Assembly................735
    Inspecting and Repairing Pick-Up Hitch Control Lever Mechanism................744
    Inspecting and Repairing Draft Sensor Support Assembly................748
    Replacing Main Relief Valve................750
    Replacing Pick-Up Hitch Pressure Relief Valve................752
    Removing, Inspecting and Installing Pick-Up Hitch Rate-of-Drop Control Valve................754
    Replacing Pick-Up Hitch Control Valve................757
    Removing and Installing Pick-Up Hitch Housing................760
    Removing, Inspecting and Installing Pick-Up Hitch Arms................763
    Hitch Arms - Attaching................726
    Removing, Inspecting and Installing Pick-up Hitch Cylinder and Piston................765
  Group 10C: Pick-Up Hitch - C-Type................592
    Inspecting and Repairing Pick-Up Hitch Control Lever Assembly................735
    Inspecting and Repairing Pick-Up Hitch Control Lever Mechanism................744
    Inspecting and Repairing Draft Sensor Support Assembly................748
    Replacing Main Relief Valve................750
    Replacing Pick-Up Hitch Pressure Relief Valve................752
    Removing, Inspecting and Installing Pick-Up Hitch Rate-of-Drop Control Valve................754
    Replacing Pick-Up Hitch Control Valve................757
    Removing and Installing Pick-Up Hitch Housing................760
    Removing, Inspecting and Installing Pick-Up Hitch Arms................763
    Hitch Arms - Attaching................726
    Removing, Inspecting and Installing Pick-up Hitch Cylinder and Piston................765
  Group 10D: Pick-Up Hitch - D-Type................592
    Inspecting and Repairing Pick-Up Hitch Control Lever Assembly................735
    Adjusting Hydraulic Hitch Control Lever Friction................740
    Inspecting and Repairing Hydraulic Hitch Control Cables and Links................741
    Adjusting Hydraulic Hitch Control Cables................743
    Inspecting and Repairing Pick-Up Hitch Control Lever Mechanism................744
    Inspecting and Repairing Draft Sensor Support Assembly................748
    Replacing Main Relief Valve................750
    Replacing Pick-Up Hitch Pressure Relief Valve................752
    Removing, Inspecting and Installing Pick-Up Hitch Rate-of-Drop Control Valve................754
    Replacing Pick-Up Hitch Control Valve................757
    Removing and Installing Pick-Up Hitch Housing................760
    Removing, Inspecting and Installing Pick-Up Hitch Arms................763
    Removing, Inspecting and Installing Pick-up Hitch Cylinder and Piston................765
  Group 15: Selective Control Valve................593
    Other Material................987
    Service Parts Kits................989
    Identifying Selective Control Valve Type................771
  Group 15A: Selective Control Valve - A-Type................593
    Inspecting and Repairing SCV Lever and Linkage................851
    Removing and Installing Single Selective Control Valve (SCV)................776
    Inspecting and Replacing Hydraulic Hoses— Single Selective Control Valve................793
    Installing Second Selective Control Valve (SCV)................782
    Inspecting and Replacing Hydraulic Hoses— Dual Selective Control Valve................786
  Group 15B: Selective Control Valve - B-Type................593
    Inspecting and Repairing SCV Lever and Linkage................851
    Removing and Installing Selective Control Valve (SCV)................789
    Inspecting and Replacing Hydraulic Hoses— Single Selective Control Valve................793
  Group 15C: Selective Control Valve - C-Type................593
    Inspecting and Repairing SCV Lever and Linkage................851
    Remove and Install Dual Selective Control Valve (SCV)................796
    Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)................799
    Inspecting and Replacing Hydraulic Hoses—Double Selective Control Valve................803
  Group 15D: Selective Control Valve - D-Type................593
    Other Material................987
    Specifications................988
    Inspecting and Repairing Selective Control Valve Levers and Linkages................809
    Adjusting Selective Control Valve Lever Cables................812
    Removing and Installing Dual Selective Control Valve (SCV)—Standard................813
    Removing and Installing Triple Selective Control Valve (SCV)—Deluxe................817
    Power Beyond Fitting................820
    Disassembling, Inspecting and Assembling Double Selective Control Valve (SCV)—Standard................821
    Cross-Sectional View of Triple Selective Control Valve (SCV)—Deluxe................828
    Disassembling, Inspecting, and Assembling Triple Selective Control Valve (SCV)—Deluxe................830
    Adjusting Kick-Out Pressure of Triple SCV Detent—Deluxe................845
  Group 16: Third Selective Control Valve - Open Operator's Station................594
    Other Material................987
    Inspecting and Repairing SCV Lever and Linkage................851
    Removing and Installing Third Selective Control Valve................852
    Disassembling, Checking and Assembling Third Selective Control Valve................854
    Inspecting and Replacing Hydraulic Hoses—Third Selective Control Valve................856
Section 80: Miscellaneous Repair................858
  Group 15: 3-Point Hitch................858
    Inspecting and Repairing Fixed Draft Links (If Equipped with Adjustable Stabilizer Bar)................860
    Inspect and Repair Standard Lift Link................861
    Inspect and Repair Adjustable Lift Link................863
    Inspecting and Repairing Center Link................865
    Removing and Installing Drawbar and Support................867
    Drawbar and Support (Continued)................869
  Group 20: Fenders................858
    Removing and Installing Fenders—Open Operator's Station................874
    Removing and Installing Fenders - Cab Tractor................878
  Group 25: Hood................858
    Removing and Installing Hood................886
Section 90: Operator's Station................888
  Group 05: Seat and Bracket................888
    Removing and Installing Operator's Seat - 5055E, 5065E and 5075E Tractors................892
    Removing and Installing Operator's Seat - 5078E, 5085E and 5090E Tractors................893
    Removing and Installing Operator's Seat - Cab Tractor................894
  Group 06: Control Console and Panel................888
    Removing and Installing Console and Right-Hand Instrument Panel - Open Operator's Station................898
    Removing and Installing Console and Right-Hand Console - Cab Tractors................901
    Removing and Installing Console and Left-Hand Instrument Panel - Open Operator's Station................902
    Removing and Installing Left-Hand Panel - Cab Tractors................905
    Removing and Installing Console and Left-Hand Console - Cab Tractors................906
    Removing and Installing Panel Guard - 5055E, 5065E and 5075E Tractors................907
    Removing and Installing Panel Guard - 5078E, 5085E and 5090E Tractors................910
  Group 10: Roll-Over Protective Structure — ROPS................888
    Removing and Installing ROPS................916
  Group 15: Cab Components................888
    Essential or Recommended Tools................979
    Removing, Inspecting and Installing Cab Air Filters................921
    Removing, Inspecting and Installing Cab Air Recirculation Filters................922
    Removing and Installing Cab Lining................924
    Removing and Installing Front Windshield................927
    Remove and Install Front Lower Windows................931
    Remove and Install Rear Lower Window................933
    Remove and Install Rear Upper Window................935
    Removing and Installing Side Windows................936
    Removing and Installing Cab Door................938
    Remove and Install Cab Outer Roof................941
    Removing and Installing Inner Roof of A/C Housing................943
    Removing the Cab................954
    Installing the Cab................967
  Group 20: Air Conditioning System................888
    Essential or Recommended Tools................979
    Safety Regulations................980
    Handling Refrigerant................981
    In the event of an Emergency................982
    Safety Equipment................983
    Storage of Refrigerant Containers................984
    R134a Refrigerant................985
    Important................986
    Other Material................987
    Specifications................988
    Service Parts Kits................989
    Recover/Recycle Air Conditioning Refrigerant................990
    Replacing Air Conditioning Receiver-Dryer................991
    Remove, Inspect, and Install Air Conditioning Condenser................993
    Removing, Inspecting, and Installing Air Conditioning Compressor................997
    Compressor Volumetric Efficiency Test................1000
    Compressor Shaft Leak Test................1002
    Disassembling and Assembling Compressor Clutch................1004
    Disassembling Inspecting, and Assembling Compressor................1006
    Checking Compressor Clutch Hub Distance................1010
    Inspecting Compressor Manifold................1011
    Remove and Install Compressor Relief Valve................1012
    Accessing HVAC Climatization System................1013
    Removing Fan Motors................1014
    Removing Heater/Evaporator Core................1015
    Evaporator/heater Core Leak Test................1017
    Installing Heater/Evaporator Core................1018
    Servicing Expansion Valve................1020
    Expansion Valve Bench Test................1021
    Refrigerant Oil Information................1023
    Checking Compressor Oil Charge................1024
    Determining Correct Refrigerant Oil Charge................1025
    Adding Refrigerant Oil to System................1027
    System Information................1028
    Cleaning the Air Conditioning System................1029
    Evacuating Air Conditioning System................1034
    Charging Air Conditioning System................1035
  Group 25: Heating System................890
    Replacing Heater Control Cable................1039
    Adjusting Heater Control Cable................1042
    Removing Heater Control Valve................1044
    Leak Test Heater Control Valve................1045
    Installing Heater Control Valve................1046
Section 99: Dealer-Fabricated Tools................1047
  Group 00: Dealer-Fabricated Tools................1047
    PTO Clutch Finger Height Gauge................1049
    Traction Clutch Finger Height Gauge................1050
    Traction Clutch Finger Height Adjustment Tool................1051
    DFLV1A Final Drive Turning Tool................1052
    DFRW20—Compressor Holding Fixture................1053
    DFLX13—Holding Device................1054
    DFLX15—Holding Device................1055
    Axle Support Bushing Installation Tool................1056
    U-Joint Shaft Bushing Installation Tool................1057
    U-Joint Shaft Link Seal Installation Tool................1058
    U-Joint Shaft Link Seal Installation Tool Ring................1059
    Wheel Hub Bearing External Cup Mounting Tool................1060
    Wheel Hub Sealing Ring Mounting Tool................1061
    Wheel Hub Leveling Tool................1062
    Pinion Grooved Nut Removal Tool................1063
    Splined Shaft Wrench................1064
    Pinion Bearing Mounting Tool................1065
    Pinion Shaft Seat Seal Mounting Tool................1066
    
John Deere Tractors 5090E, 5085E, 5078E, 5075E, 5065E, 5055E Repair Service Manual (TM801719)