Complete Repair Service Technical Manual for John Deere Tractors 5075M (FT4/Stage IIIB), 5085M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB), with workshop information to maintain, repair, and service like professional mechanics.

John Deere 5075M, 5085M, 5100M, 5100MH, 5100ML, 5115M, 5115ML Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm116419 English - John Deere 5075M (FT4 Stage IIIB), 5085M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4 Stage IIIB) Tractors Repair Technical Manual.pdf

tm116428 French - Manuel technique de remise en état des tracteurs 5075M (FT4/Phase IIIB), 5085M, 5100M, 5100MH, 5100ML, 5115M et 5115ML (IT4/Phase IIIB)

tm116429 German - Technisches Handbuch zur Reparatur der Traktoren 5075M (FT4/Stufe IIIB), 5085M, 5100M, 5100MH, 5100ML, 5115M und 5115ML (IT4/Stufe IIIB)

tm116439 Italian - Manuale tecnico di riparazione dei trattori 5075M (FT4/Stage IIIB), 5085M, 5100M, 5100MH, 5100ML, 5115M e 5115ML (IT4/Stage IIIB)

tm116458 Romanian - Manual tehnic de reparaţii pentru tractoare 5075M (FT4/Etapa IIIB), 5085M, 5100M, 5100MH, 5100ML, 5115M şi 5115ML (IT4/Etapa IIIB)

tm116467 Swedish - 5075M (FT4/Steg IIIB), 5085M, 5100M, 5100MH, 5100ML, 5115M och 5115ML (IT4/Steg IIIB) Traktorer teknisk reparationshandbok

tm116478 Norwegian - Tekniske reparasjonshåndbøker for traktorene 5075M (FT4/trinn IIIB), 5085M, 5100M, 5100MH, 5100ML, 5115M og 5115ML (IT4/trinn IIIB)

Total Pages: 1,791 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
   Engine
      Engine
      Cooling System
   Fuel, Air Intake and Exhaust Systems
      Fuel System
      Air Intake System
      Air Exhaust System
   Electrical System
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harnesses
   Power Train
      Separation
      SS Transmission
      PR/SR Transmission
      PR Plus Transmission
      Clutch Assembly-SS Transmission
      Clutch Assembly-PR/SR Transmission
      Clutch Assembly-PR Plus Transmission
      Differential
      Control Valve
      Final Drives
      Hi-Crop Final Drives
      Rear PTO Drive Shaft
      Mechanical Front-Wheel Drive
      Creeper Assembly
      Front PTO
   Steering and Brake
      Steering Repair
      Brake Repair
      Air Brakes Repair
   Hydraulic
      Hydraulic Pump and Filter
      Hydraulic Oil Cooler
      Hitch Valve
      Hydraulic Rear Selective Control Valve-Mono-Block Valve
      Hydraulic Rear Selective Control Valve-Sectional Valve
      Hydraulic Mid-Mount Selective Control Valve-Mono-Block Valve
      Hydraulic Mid-Mount Selective Control Valve-Sectional Valve
      Hydraulic Lines
      Hydraulic Trailer Brake Valve
      Front Hitch
   Miscellaneous
      Front Axle-2WD
      3-Point Hitch
      Fenders
      Hood
   Operator's Station
      Seat and Support
      Control Console
      Roll-Gard
      Cab Components
      Open Operator Station Components
      Air Conditioning System
      Heating System
   Special Tools
      Dealer Fabricated Tools

TABLE OF CONTENTS................1
Section 10: General Information................27
  Group 05: Safety................27
    Prevent Battery Explosions................270
    Prevent Acid Burns................32
    Service and Operate Chemical Sprayers Safely................34
    Handle Agricultural Chemicals Safely................80
    Protect Against High Pressure Spray................38
    Work In Ventilated Area................39
    Recognize Safety Information................40
    Avoid Backover Accidents................41
    Prevent Machine Runaway................42
    Avoid Contact with Agricultural Chemicals................43
    Clean Vehicle of Hazardous Pesticides................45
    Use a Safety Chain................46
    Work in Clean Area................47
    Decommissioning: Proper Recycling and Disposal of Fluids and Components................48
    Avoid Harmful Asbestos Dust................49
    Avoid Hot Exhaust................50
    Clean Exhaust Filter Safely................51
    Handle Fuel Safely—Avoid Fires................54
    Prepare for Emergencies................55
    Handle Fluids Safely—Avoid Fires................56
    Avoid High-Pressure Fluids................57
    Install All Guards................58
    Use Proper Lifting Equipment................59
    Illuminate Work Area Safely................60
    Live With Safety................61
    Service Machines Safely................62
    Support Machine Properly................63
    Remove Paint Before Welding or Heating................64
    Park Machine Safely................65
    Stay Clear of Rotating Drivelines................66
    Follow Safety Instructions................68
    Use Proper Tools................69
    Service Tires Safely................70
    Keep ROPS Installed Properly................71
    Construct Dealer-Made Tools Safely................72
    Practice Safe Maintenance................73
    Understand Signal Words................74
    Replace Safety Signs................75
    Avoid Heating Near Pressurized Fluid Lines................76
    Wear Protective Clothing................77
    Handling Batteries Safely................78
    Handle Agricultural Chemicals Safely................80
    Service Cooling System Safely................82
    Use Steps and Handholds Correctly................83
    Transport Tractor Safely................84
    Servicing Electronic Control Units................278
    Welding Near Electronic Control Units................1542
    Keep Electronic Control Unit Connectors Clean................279
  Group 10: General Specifications................1723
    Regions and Country Versions................90
    Features and Accessories................92
    Machine General Specifications................1723
    Drain and Refill Capacities................97
    Service Recommendations for O-Ring Boss Fittings................98
    Service Recommendations For Flat Face O-Ring Seal Fittings................100
    Metric Bolt and Screw Torque Values................102
    Unified Inch Bolt and Screw Torque Values................104
    Glossary of Terms................107
  Group 15: Fuel and Lubricants................28
    Diesel Fuel................113
    Handling and Storing Diesel Fuel................115
    Lubricity of Diesel Fuel................116
    Testing Diesel Fuel................117
    BioDiesel Fuel................118
    Do Not Use Galvanized Containers................120
    Fill Fuel Tank................121
    Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III................123
    Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV................125
    Oil Filters................127
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)................128
    Operating in Warm Temperature Climates................130
    Testing Diesel Engine Coolant................131
    Transmission and Hydraulic Oil................132
    Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER................133
    Use Correct Transmission/Hydraulic Filter Element................135
    MFWD Axle Housing and Wheel Hub Oil................136
    Grease................137
    Mixing of Lubricants................138
    Alternative and Synthetic Lubricants................139
    Lubricant Storage................140
  Group 20: Serial Number Locations................29
    Serial Numbers................142
    Product Identification Number................143
    Engine Serial Number................144
    Alternator Identification Number Location................145
    Power Steering Valve Serial Number Location................146
    Starter Serial Number Location................147
    Transmission Serial Number................148
    Front Axle (2WD) Serial Number Location................149
    Mechanical Front Wheel Drive (MFWD) Serial Number Location................150
    Air Conditioner Compressor Serial Number Location................151
    Cab Serial Number................152
Section 20: Engine................153
  Group 05: Engine................153
    Service Equipment and Tools................1720
    Specifications................1723
    Other Material................1722
    John Deere Engine Repair—Use Component Technical Manual................158
    Remove Engine................159
    Install Engine................171
  Group 10: Cooling System................153
    Specifications................1723
    Engine Water Pump Repair—Use Component Technical Manual................186
    Drain Coolant................187
    Remove and Install Coolant Recovery Tank................189
    Remove and Inspect Radiator................191
    Install Radiator................199
    Remove and Install Thermostat................202
    Inspect and Replace Belt Tensioner................203
    Remove and Install Viscous Clutch................213
Section 30: Fuel, Air Intake and Exhaust Systems................217
  Group 05: Fuel System................217
    Specifications................1723
    Injection Pump, Nozzle and Governor Repair—Use Component Technical Manual................220
    Replace Fuel Level Sender................336
    Remove, Inspect, and Install Main Fuel Tank................224
    Remove, Inspect, and Install Auxiliary Fuel Tank................231
    Replace Fuel Filters................234
    Remove and Install Fuel Primer Pump Assembly................236
    Remove, Inspect, and Install Fuel Cooler................237
    Replace Fuel Strainer and In-Line Check Valve................239
    Inspect and Replace Fuel System Lines................241
  Group 15: Air Intake System................217
    Specifications................1723
    Turbocharger Repair................246
    Remove, Inspect and Install Air Cleaner Elements—Axial Type................247
    Remove and Install Air Cleaner—Axial Type................249
    Remove Turbocharger................251
    Install Turbocharger................253
    Remove, Inspect and Install Charge Air Cooler (CAC)................255
  Group 20: Air Exhaust System................217
    Specifications................1723
    Install Vertical Exhaust Pipe................259
    Remove and Install Aftertreatment Device................261
Section 40: Electrical System................262
  Group 05: Battery, Starter and Alternator................262
    Starter Repair—Use Component Technical Manual................269
    Prevent Battery Explosions................270
    Remove and Install Battery................271
    Remove and Install Starter................272
    Remove and Install Alternator................273
  Group 10: Electrical System Components................262
    Essential or Recommended Tools................1716
    Other Material................1722
    Specifications................1723
    Servicing Electronic Control Units................278
    Keep Electronic Control Unit Connectors Clean................279
    Replace Engine Sensors................280
    Remove and Install Electrical Shifter Pod................281
    Replace Key Switch................283
    Replace Battery Disconnect Relay................285
    Replace Battery Disconnect Switch................287
    Replace Light Switch................288
    Replace Warning Light Switch................290
    Replace Roll Mode Switch................291
    Replace Exhaust Filter Cleaning Switch................292
    Replace Power Shuttle Control................293
    Replace Beacon Light Switch................294
    Replace Speakers................295
    Replace Antenna................297
    Replace Multifunction Switch................301
    Replace Instrument Panel................303
    Replace Rear PTO ON/OFF Switch—OOS................305
    Replace Rear PTO ON/OFF Switch—Cab................307
    Replace Remote PTO Enable Switch................309
    Replace Hitch Control Module—Electrohydraulic Hitch................310
    Replace EH Hitch Load/Depth Sensor................315
    Replace Hand Throttle Position Sensor (OOS)................316
    Replace Hand Throttle Position Sensor (Cab)................321
    Replace Foot Throttle Position Sensor................324
    Replace Neutral Start Switch—SS Transmission................329
    Replace Reverse Switch—SS Transmission................330
    Replace Park Switch—PR/SR Transmission................331
    Replace Speed Lever Neutral Switch—PR/SR Transmission with Creeper................332
    Replace Creeper Lever Position Sensor................333
    Replace Fuel Level Sender................336
    Replace Front Wiper Switch................338
    Replace Rear Wiper Switch................339
    Replace Front Wiper Motor................340
    Replace Blower Control Switch................343
    Replace A/C Deicing Switch................344
    Replace A/C On/Off Switch................346
    Replace HVAC Resistor................347
    Replace A/C High/Low Pressure Switch................348
    Replace Dome Light................349
    Replace Left Door Switch................351
    Replace Seat Switch—Cab................352
    Replace Seat Switch—OOS................354
    Replace Electrohydraulic Control (EHC) Unit—Cab................356
    Replace Electrohydraulic Control (EHC) Unit—OOS................358
    Replace Engine Control Unit (ECU)................360
    Replace Neutral Start Relay................362
    Replace Flasher Logic Relay................363
    Replace Rear PTO Speed Sensor................364
    Replace Ground Drive PTO Switch—OOS, Low Profile................365
    Replace EH Hitch Solenoids................366
    Replace Top Shaft Speed Sensor................367
    Replace Wheel Speed Sensor................368
    Replace Enable Pressure Sensor—PR/SR Transmission................369
    Replace Hydraulic Oil Temperature Sensor................370
    Replace Clutch Pedal Position Sensor—PR/SR Transmission................371
    Replace Hitch Draft Sensor................374
    Replace Hitch Position Sensor................375
    Replace Forward Neutral Reverse (FNR) Switch—PR/SR Transmission................376
    Replace Brake Pedal Switch................378
    Replace High/Low Shifter Switch—PowrReverser Plus Transmission................379
    Replace Mid-Mount SCV 3rd Function Switch................381
    Replace Multi-Function Control Lever Switch................385
    Replace Left External Raise/Lower Switch................387
    Replace Mid-Mount Solenoid................389
    Replace Clutch Enable Solenoid Valve—PR/SR Transmission................390
    Replace Transmission Reverse Solenoid Valve—PR/SR Transmission................391
    Replace Transmission Forward (High) Solenoid Valve—PR/SR Transmission................392
    Replace Transmission Forward (Low) Solenoid Valve—PR/SR Transmission................393
    Replace PTO Solenoid Valve—PR/SR Transmission................394
    Replace MFWD Solenoid................395
    Replace MFWD Switch................396
    Replace Differential Lock Solenoid Valve................398
    Replace Differential Lock Switch—OOS................399
    Replace Differential Lock Switch—Cab................401
    Replace Seat Height Control Switch................402
    Replace Headlight Bulb................406
    Replace Warning Light Bulb—Cab................409
    Replace Turn/Warning Light and/or Clearance Light Bulb—Cab................411
    Replace Tail/Brake Light and/or Turn/Warning Light Bulb—Cab................412
    Replace Tail Light and/or Warning Light Bulb—Open Operator Station................413
    Replace Turn/Warning Light and/or Clearance Light Bulb—Open Operator Station................414
    Replace Tail/Brake Light and/or Turn/Warning Light Bulb—Open Operator Station................415
    Replace Work Light Bulb—OOS................416
    Replace Work Light Bulb—Cab................417
    Replace Fender Light Bulb—OOS................419
    Replace Loader Light Bulb—If Equipped................420
    Replace Loader Light Bulb—If Equipped (Cab with License and Clearance Lights)................422
    Replace Dome Light Bulb—Cab................423
    Replace Controls Illumination Light Bulb—Cab................424
    Replace Rotary Beacon Light Bulb—If Equipped................425
  Group 15: Wiring Harnesses................265
    Service Equipment and Tools................1720
    Essential Tools................1599
    Replace Connector Body—Blade Terminals................431
    Replace WEATHER PACK™ Connector................432
    Install WEATHER PACK™ Contact................434
    Repair (Pull Type) METRI-PACK™ Connectors................436
    Repair (Push Type) METRI-PACK™ Connectors................438
    Exploded View—CINCH Flexbox Connectors................441
    CINCH™ Flexbox Connectors................442
    Repair DEUTSCH™ Connectors................446
    Replace W005 Convenience Outlet Harness (Convenience Outlet with Square Terminals)................450
    Replace W006 Convenience Outlet Harness (Convenience Outlet with Round Terminals)................453
    Replace W010 Positive Battery Cable................455
    Replace W011 Negative Battery Cable................456
    Replace W012 Engine Power Cable................457
    Replace W013 Front Windshield Wiper Harness................459
    Replace W014 Multifunction Switch Jumper Harness................461
    Replace W015 Key Switch Wiring Harness................463
    Replace W016 Auxiliary Power Strip Harness................465
    Replace W017 Roof License Plate Lighting Harness................467
    Replace W018 Positive Battery Cable and W019 Engine Power Cable with Battery Disconnect................469
    Replace W020 Battery Disconnect Harness................470
    Replace W021 Operator Station Ground Cable................472
    Replace W023 7-Pin Trailer Connector Extension Harness (Front)................473
    Replace W024 Front Hitch Harness................474
    Replace W025 Front PTO Harness................475
    Replace W026 Fuel Preheater Harness................477
    Replace W100 Hood Harness................478
    Replace W101 Left Loader Light Harness................479
    Replace W102 Right Loader Light Harness................481
    Replace W103 Loader Light Switch Harness................483
    Replace W104 Right Beacon Light Harness................485
    Replace W105 Left Beacon Light Harness................487
    Replace W106 Left Rear Work Light Harness................489
    Replace W107 Right Rear Work Light Harness................491
    Replace W108 Deluxe Canopy Warning Light Harness................493
    Replace W110 Brake Light Harness................495
    Replace W111 Right Work Light Fender Extension Harness................496
    Replace W113 Left Work Light and Hitch Switch Harness................498
    Replace W116 Right Rear Tail Light Harness................500
    Replace W117 Left Rear Tail Light Harness................502
    Replace W118 Right Front Grab Handle Light Harness................504
    Replace W119 Left Front Grab Handle Light Harness................506
    Replace W120 Right Beacon Light Harness................508
    Replace W121 Left Beacon Light Harness................510
    Replace W201 Back-Up Alarm Harness (OOS, SS)................512
    Replace W202 Back-Up Alarm Harness (Cab, SS)................514
    Replace W300 Chassis Harness (OOS, SS)................516
    Replace W302 Chassis Harness (OOS, PR)................519
    Replace W303 Chassis Harness (OOS, PR/SR, Secondary Brake)................522
    Replace W306 Chassis Harness (Low Profile, PR)................525
    Replace W307 Engine Harness................528
    Replace W309 Exhaust Filter Temperature Sensor Harness................529
    Replace W500 Cab Harness (SS) ( -Aug 2013)................531
    Replace W500 Cab Harness (SS) (Aug 2013- )................533
    Replace W502 Cab Harness (PR) ( -Aug 2013)................535
    Replace W502 Cab Harness (PR) (Aug 2013- )................538
    Replace W503 and W505 Cab Harness (PR/SR, Secondary Brake)................541
    Replace W504 Cab Power Harness................544
    Replace W570 Transmission Harness (SS)................546
    Replace W573 Transmission Harness (PR, Creeper)................548
    Replace W574 Transmission Harness (PR/SR, Secondary Brake)................550
    Replace W701 Mid-Mount SCV Harness (Cab)................552
    Replace W702 Mid-Mount SCV Harness (OOS)................554
    Replace W703 Multi-Function Control Lever Harness (with Hi/Lo)................556
    Replace W704 Multi-Function Control Lever Harness (without Hi/Lo)................557
    Replace W705 Multi-Function Control Lever Switch Harness................558
    Replace W706 Multi-Coupler Harness................559
    Replace W875 Hitch Harness/Draft Sensor................560
    Replace W876 Right Hand Fender EH Hitch Switch Harness................561
    Replace W900 Front Console Harness (SS) ( -Aug 2013)................563
    Replace W900 Front Console Harness (SS) (Aug 2013- )................566
    Replace W902 Front Console Harness (PR) ( -Aug 2013)................569
    Replace W902 Front Console Harness (PR) (Aug 2013- )................572
    Replace W903 Front Console Harness (PR/SR, Secondary Brake)................575
    Replace W920 Roof Harness (Cab)................578
    Replace W922 Roof Harness (Cab, Secondary Brake)................580
    Replace W930 Air Seat Harness (Cab)................582
    Replace Injector Harness................583
Section 50: Power Train................584
  Group 05: Separation................584
    Specifications................1723
    Remove, Inspect, and Repair Speed and Range Shift Levers—SS and PR Transmission (Cab)................591
    Remove, Inspect, and Repair Speed and Range Shift Levers—SS and PR Transmission (OOS)................593
    Remove, Inspect, and Repair Speed and Range Shift Levers—PR Plus Transmission (Cab)................596
    Remove, Inspect, and Repair Speed and Range Shift Levers—PR Plus Transmission (OOS)................599
    Remove and Install Drive Train Assembly................602
    Separate Transmission Case from Differential Case................609
    Remove and Inspect Transmission................612
    Install Transmission................634
    Disassemble and Inspect Transmission Lube Pump................657
    Assemble Transmission Lube Pump................659
  Group 10: SS Transmission................584
    Specifications................1723
    Service Equipment and Tools................1720
    Disassemble, Inspect, and Assemble Top Shaft Assembly—SS Transmission................666
    Disassemble, Inspect, and Assemble Speed Shift Assembly—SS Transmission................670
    Disassemble, Inspect, and Assemble Differential Drive Shaft—SS Transmission................672
    Disassemble, Inspect, and Repair Range Shift Assembly—SS Transmission................676
    Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly................742
    Disassemble, Inspect, and Assemble Countershaft Assembly—SS Transmission................679
    Park Lock Adjustment Procedure................747
  Group 15: PR/SR Transmission................584
    Specifications................1723
    Service Equipment and Tools................1720
    Exploded View—Synchronizer................584
    Disassemble, Inspect, and Assemble Top Shaft Assembly—PR/SR Transmission................697
    Disassemble, Inspect, and Assemble Speed Shift Assembly—PR/SR Transmission................701
    Disassemble, Inspect, and Assemble Differential Drive Shaft—PR/SR Transmission................703
    Disassemble, Inspect, and Repair Range Shift Assembly—PR/SR Transmission................708
    Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—PR/SR Transmission................709
    Disassemble, Inspect, and Assemble Countershaft Assembly—PR/SR Transmission................711
    Park Lock Adjustment Procedure................747
  Group 20: PR Plus Transmission................585
    Specifications................1723
    Service Equipment and Tools................1720
    Exploded View—Synchronizer................585
    Disassemble, Inspect, and Assemble Top Shaft Assembly—PR Plus Transmission................730
    Disassemble, Inspect, and Assemble Speed Shift Assembly—PR Plus Transmission................734
    Disassemble, Inspect, and Assemble Differential Drive Shaft—PR Plus Transmission................736
    Disassemble, Inspect, and Repair Range Shift Assembly—PR Plus Transmission................741
    Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly................742
    Disassemble, Inspect, and Assemble Countershaft Assembly—PR Plus Transmission................744
    Park Lock Adjustment Procedure................747
  Group 25: Clutch Assembly—SS Transmission................585
    Specifications................1723
    Remove and Install Clutch and Shaft Assembly—SS Transmission................761
    Disassemble, Inspect, and Assemble Clutch Shaft Assembly................765
    Disassemble, Inspect, and Assemble Pump Idler Shaft Assembly................767
    Disassemble and Inspect Clutch Pack................808
    Assemble Clutch Pack................810
    Remove, Inspect, and Repair Clutch Pedal and Linkage................813
  Group 30: Clutch Assembly—PR/SR Transmission................585
    Specifications................1723
    Remove and Install Clutch and Shaft Assembly—PR/SR Transmission................778
    Disassemble, Inspect, and Assemble Low Clutch Shaft Assembly—PR/SR Transmission................783
    Disassemble, Inspect, and Assemble Reverse Clutch Assembly—PR/SR Transmission................785
    Disassemble, Inspect, and Assemble Reverse Idler Shaft Assembly—PR/SR Transmission................787
    Disassemble and Inspect Clutch Pack—PR/SR Transmission................788
    Assemble Clutch Pack—PR/SR Transmission................790
    Remove, Inspect, and Repair Clutch Pedal and Linkage—PR/SR Transmission................793
  Group 35: Clutch Assembly—PR Plus Transmission................585
    Specifications................1723
    Remove and Install Clutch and Shaft Assembly—PR Plus Transmission................797
    Disassemble, Inspect, and Assemble Low Clutch Shaft Assembly................802
    Disassemble, Inspect, and Assemble Reverse Clutch Assembly................804
    Disassemble, Inspect, and Assemble High Clutch Assembly................806
    Disassemble and Inspect Clutch Pack................808
    Assemble Clutch Pack................810
    Remove, Inspect, and Repair Clutch Pedal and Linkage................813
    Remove and Install Hydraulic Accumulator................815
  Group 40: Differential................586
    Specifications................1723
    Remove and Install Differential Assembly................819
    Disassemble, Inspect, and Assemble Differential Assembly................823
    Remove and Inspect Differential Drive Shaft................825
    Differential Cone Point Adjustment................827
    Differential Backlash Adjustment................829
  Group 45: Control Valve................586
    Specifications................1723
    Remove, Inspect, and Install Control Valve—SS Transmission—Cab................833
    Remove, Inspect, and Install Control Valve—SS Transmission—OOS................840
    Disassemble, Inspect, and Repair Control Valve—SS Transmission................846
    Remove, Inspect, and Install Control Valve—PR/SR and PR Plus Transmission—Cab................850
    Remove, Inspect, and Install Control Valve—PR/SR and PR Plus Transmission—OOS................857
    Disassemble, Inspect, and Repair Control Valve—PR/SR and PR Plus Transmission................863
  Group 50: Final Drives................586
    Other Material................1722
    Specifications................1723
    Remove and Install Final Drive Assembly................870
    Remove and Inspect Planetary Drive Assembly................875
    Install Planetary Drive Assembly................877
    Remove, Inspect, and Install Axle Shaft Assembly................880
  Group 55: Hi-Crop Final Drives................586
    Other Material................1722
    Specifications................1723
    Remove and Install Hi-Crop Axle Assembly................887
    Remove, Inspect, and Install Hi-Crop Final Drive Assembly................889
  Group 60: Rear PTO Drive Shaft................587
    Other Material................1722
    Specifications................1723
    Remove, Inspect, and Install Rear PTO Lever and Linkage—Cab................899
    Remove, Inspect, and Install Rear PTO Lever and Linkage—OOS................901
    Remove, Inspect, and Install Rear PTO Lever and Linkage—Low Profile................903
    PTO 540/540E Shift Lever and Linkage Adjustment................905
    Remove and Install Rear PTO Drive Shaft Assembly................907
    Disassemble, Inspect, and Assemble Standard (540) Rear PTO Drive Shaft Assembly................929
    Disassemble, Inspect, and Assemble 540/540E Rear PTO Drive Shaft Assembly................932
    Disassemble, Inspect, and Assemble 540/540E/1000 with Exchangeable Rear PTO Drive Shaft Assembly................934
    Disassemble, Inspect, and Assemble 540/540E/1000 Rear PTO Drive Shaft Assembly................937
    Disassemble, Inspect, and Assemble 540/540E/Ground Drive PTO Shaft Assembly................940
    Disassemble, Inspect, and Assemble Rear PTO Clutch Assembly................943
  Group 65: Mechanical Front-Wheel Drive................587
    Other Material................1722
    Specifications................1723
    MFWD Axle Repair—Use Component Technical Manual................948
    Remove and Install MFWD Gearbox................949
    Disassemble, Inspect and Install MFWD Idler Shaft Assembly................950
    Disassemble, Inspect, and Install MFWD Output Shaft Assembly................952
    Remove, Inspect, and Install MFWD Drive Shaft................954
    Remove and Install MFWD Axle Housing Assembly................955
  Group 70: Creeper Assembly................587
    Other Material................1722
    Specifications................1723
    Remove, Inspect, and Install Creeper Control Lever and Cable—SS Transmission (OOS)................960
    Remove, Inspect, and Install Creeper Control Lever and Cable—PR/SR and PR Plus Transmission (OOS)................962
    Remove, Inspect, and Install Creeper Control Lever and Cable—SS Transmission (Cab)................964
    Remove, Inspect, and Install Creeper Control Lever and Cable—PR/SR and PR Plus Transmission (Cab)................966
    Remove, Inspect, and Install Creeper Gear Assembly................968
    Creeper Interlock Shimming Procedure................981
  Group 75: Front PTO................588
    Other Material................1722
    Specifications................1723
    Front PTO General Repair Procedures................988
    Clean Front PTO Oil Screen................989
    Replace Front PTO Solenoid Valve................991
    Remove Front PTO Oil Pump................992
    Exploded View of Front PTO Oil Pump................994
    Install Oil Pump in Front PTO................995
    Front PTO Sectional View................997
    Disassemble Front PTO................998
    Assemble Front PTO................1002
    Disassemble Front PTO Clutch................1007
    Assemble Front PTO Clutch................1011
    Remove Front PTO Drive Coupling................1015
    Install Front PTO Drive Coupling................1017
    Remove Front PTO................1019
    Install Front PTO................1023
    Remove Front PTO Oil Cooler................1028
    Install Front PTO Oil Cooler................1030
Section 60: Steering and Brake................1032
  Group 05: Steering Repair................1032
    Other Material................1722
    Specifications................1723
    Remove and Install Steering Wheel................1037
    Remove and Install Steering Valve................1039
    Remove and Install Tilt/Telescoping Steering Column................1042
    Remove and Install Steering Cylinder—2WD Axle................1044
    Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle................1048
    Remove, Inspect and Install Tie Rod Assembly—2WD Axle................1050
    Remove and Install Steering Cylinder— MFWD Axle................1053
    Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle................1056
    Remove, Inspect and Install Tie Rod Assembly—MFWD Axle................1057
    Inspect and Replace Steering Hydraulic Lines................1060
  Group 10: Brake Repair................1032
    Service Equipment and Tools................1720
    Other Material................1722
    Specifications................1723
    Remove and Install Brake Valve and Pedals................1067
    Disassemble and Inspect Brake Valve................1071
    Brake Valve Sectional View................1073
    Assemble Brake Valve................1075
    Remove and Inspect Brakes................1078
    Install Brakes................1082
    Remove, Inspect and Install Secondary Brakes................1084
    Secondary Brake Adjustment................1090
    Inspect and Replace Brake Hydraulic Lines................1093
    Brake Pedal Adjustment................1096
    Bleed Brakes................1098
  Group 15: Air Brakes Repair................1032
    Specifications................1723
    Safety Information When Working on the Air Brake System................1119
    Air Brake System, Screw Union Installation................1106
    Remove and Install Compressor................1108
    Disassemble and Assemble Compressor................1110
    Remove and Install Compressed Air Tank................1112
    Remove and Install Pressure Regulating Valve................1114
    Remove and Install Dual-Line Air Brake Control Valve................1115
    Remove and Install Single-Line Brake Control Valve................1117
    Remove and Install Coupler................1118
    Air Brake System................1119
    Air Brake Test Procedure................1121
Section 70: Hydraulic................1122
  Group 05: Hydraulic Pump and Filter................1122
    Service Equipment and Tools................1720
    Specifications................1723
    Remove and Install Hydraulic Pumps................1129
    Remove and Install Hydraulic Pump External Components................1132
    Disassemble, Inspect and Assemble Hydraulic Pumps................1134
    Remove and Install Hydraulic Oil Filter and Manifold................1137
  Group 10: Hydraulic Oil Cooler................1122
    Remove, Inspect and Install Hydraulic Oil Cooler................1144
  Group 15: Hitch Valve................1122
    Other Material................1722
    Specifications................1723
    Inspect and Repair Control Lever and Cables—Mechanical Hitch (OOS)................1151
    Inspect and Repair Control Lever and Linkages—Mechanical Hitch (Low Profile)................1155
    Inspect and Repair Control Lever and Cables—Mechanical Hitch (Cab)................1158
    Inspect and Repair Hitch Control Linkage—Mechanical Hitch................1162
    Inspect and Repair Hitch Control Linkage—Mechanical Hitch (Low Profile)................1166
    Remove and Install Hitch Valve—Mechanical Hitch ( -July 2013)................1170
    Remove and Install Hitch Valve—Mechanical Hitch (July 2013- )................1174
    Remove and Install Hitch Valve—Electrohydraulic Hitch................1177
    Hitch Valve Repair—Electrohydraulic Hitch................1180
    Hitch Valve Exploded View—Electrohydraulic Hitch................1187
    Hitch Valve Repair—Mechanical Hitch ( -July 2013)................1190
    Hitch Valve Repair—Mechanical Hitch (July 2013- )................1194
    Hitch Valve Exploded View—Mechanical Hitch ( -July 2013)................1199
    Hitch Valve Exploded View—Mechanical Hitch (July 2013- )................1201
    Replace Main/Implement Relief Valve—Mechanical Hitch ( -July 2013)................1203
    Replace Main/Implement Relief Valve—Mechanical Hitch (July 2013- )................1205
    Replace Shock Relief Valve—Mechanical Hitch ( -July 2013)................1207
    Replace Shock Relief Valve—Mechanical Hitch (July 2013- )................1209
    Remove, Inspect and Install Rate-of-Drop Valve—Mechanical Hitch ( -July 2013)................1211
    Remove, Inspect and Install Rate-of-Drop Valve—Mechanical Hitch (July 2013- )................1215
    Remove, Inspect and Install Check Valve—Mechanical Hitch ( -July 2013)................1217
    Remove, Inspect and Install Check Valve—Mechanical Hitch (July 2013- )................1219
    Remove, Inspect and Install Load Sense Relief Valve—Mechanical Hitch (July 2013- )................1220
    Inspect and Repair Draft Sensing Assembly—Mechanical Hitch................1223
    Inspect and Repair Draft Sensing Assembly—Electrohydraulic Hitch................1228
    Remove, Inspect and Install Lift Arms................1232
    Remove, Inspect and Install Lift Cylinders................1237
    Mechanical Hitch Adjustment................1239
  Group 20: Hydraulic Rear Selective Control Valve—Mono-Block Valve................1123
    Other Material................1722
    Specifications................1723
    Inspect and Repair SCV Levers and Linkage (Open Operator Station)................1307
    Inspect and Repair SCV Levers and Linkage (Low Profile)................1252
    Inspect and Repair SCV Levers and Linkage (Cab)................1255
    Remove and Install Rear Selective Control Valve (SCV)................1312
    Remove and Install Rear Selective Control Valve (SCV) with Air Brakes................1263
    Disassemble, Inspect and Assemble Single Rear Selective Control Valve (SCV)................1267
    Disassemble, Inspect and Assemble Dual Rear Selective Control Valve (SCV)................1274
    Triple Rear Selective Control Valve (SCV) Sectional View................1281
    Disassemble, Inspect and Assemble Triple Rear Selective Control Valve (SCV)................1283
    SCV Diverter Plug Operation................1413
    Rear SCV Control Cable Adjustment................1338
    Rear Triple Deluxe SCV Kick-Out Relief Valve Adjustment................1300
  Group 20B: Hydraulic Rear Selective Control Valve—Sectional Valve................1123
    Other Material................1722
    Specifications................1723
    Inspect and Repair SCV Levers and Linkage (Open Operator Station)................1307
    Remove and Install Rear Selective Control Valve (SCV)................1312
    Disassemble, Inspect, and Assemble Dual Rear Selective Control Valve (SCV)................1318
    Disassemble, Inspect, and Assemble Triple Rear Selective Control Valve (SCV)................1327
    SCV Diverter Plug Operation................1413
    Rear SCV Control Cable Adjustment................1338
  Group 25: Hydraulic Mid-Mount Selective Control Valve—Mono-Block Valve................1124
    Other Material................1722
    Specifications................1723
    Inspect and Repair Joystick and Linkage................1343
    Inspect and Repair Multi-Function Control Lever and Linkage (Aug 2013- )................1349
    Remove and Install Mid-Mount Selective Control Valve (SCV)................1402
    Remove and Install Mid-Mount Selective Control Valve (SCV) with Multi-Function Control Lever (Aug 2013- )................1359
    Disassemble, Inspect and Assemble Dual Mid-Mount Selective Control Valve (SCV)................1364
    Disassemble, Inspect and Assemble Triple Mid-Mount Selective Control Valve (SCV)................1371
    SCV Diverter Plug Operation................1413
    Mid-Mount SCV Control Cable Adjustment................1414
    Mid-Mount SCV Control Cable Adjustment with Multi-Function Control Lever (Aug 2013- )................1384
  Group 25B: Hydraulic Mid-Mount Selective Control Valve—Sectional Valve................1124
    Other Material................1722
    Specifications................1723
    Inspect and Repair Multi-Function Lever and Linkage................1393
    Remove and Install Mid-Mount Selective Control Valve (SCV)................1402
    Disassemble, Inspect, and Assemble Mid-Mount Selective Control Valve (SCV)................1404
    SCV Diverter Plug Operation................1413
    Mid-Mount SCV Control Cable Adjustment................1414
  Group 30: Hydraulic Lines................1124
    Specifications................1723
    Inspect and Replace Hydraulic Lines ( -July 2013)................1420
    Inspect and Replace Hydraulic Lines (July 2013- )................1425
  Group 35: Hydraulic Trailer Brake Valve................1124
    Other Material................1722
    Specifications................1723
    Remove, Inspect and Install Hydraulic Trailer Brake (HTB) Valve................1433
    Remove, Inspect, and Install Hydraulic Trailer Brake (HTB) Valve with Air Brakes................1436
    Disassemble, Inspect and Assemble Hydraulic Trailer Brake (HTB) Valve................1439
    Inspect and Replace Hydraulic Trailer Brake (HTB) Valve Lines ( -July 2013)................1441
    Inspect and Replace Hydraulic Trailer Brake (HTB) Valve Lines (July 2013- )................1445
  Group 40: Front Hitch................1125
    Specifications................1723
    Remove Front Hitch................1451
    Install Front Hitch................1456
    Remove and Install Mowing Unit Suspension Brackets................1461
    Remove and Install Front Hitch Lines and Hoses (without Multi-Valve)................1462
    Remove and Install Front Hitch Lines and Hoses (with Multi-Valve)................1465
    Remove and Install Front Hitch Multi-Valve................1470
    Remove Front Hitch Cylinders................1472
    Install Front Hitch Cylinders................1475
    Front Hitch Joint Repair................1478
Section 80: Miscellaneous................1483
  Group 05: Front Axle—2WD................1483
    Service Equipment and Tools................1720
    Specifications................1723
    Remove and Install Front Axle—2WD................1488
    Inspect and Replace Pivot Pin and Bushings—2WD Axle................1491
    Remove and Install Spindle Assembly—2WD Axle................1492
    Inspect and Replace Spindle Shaft Bushings—2WD Axle................1495
    Inspect and Replace Front Wheel Bearings................1496
  Group 10: 3-Point Hitch................1483
    Specifications................1723
    Remove 3-Point Hitch Linkage................1500
    Install Lower Draft Links................1503
    Install Lift Links................1508
    Install Center Link................1512
    Remove and Install Drawbar and Support................1514
    Remove and Install Drawbar Support (No Trailer Hitch)................1517
    Remove and Install Drawbar Support (Trailer Hitch)................1519
    Remove and Install Trailer Hitch................1521
    Checking the Manually Operated Trailer Hitch for Wear................1522
    Checking the Remote Controlled Trailer Hitch for Wear................1525
    Checking the Tow Hook for Wear................1529
    Checking the Drawbar for Wear................1530
    Remove, Inspect, and Repair Automatic Trailer Hitch................1531
    Remote Control for Automatic Trailer Hitch................1534
    Proper Use of Drawbar................1538
  Group 15: Fenders................1483
    Other Material................1722
    Specifications................1723
    Welding Near Electronic Control Units................1542
    Remove and Install Fenders—Open Operator Station................1543
    Remove and Install Fenders—Low Profile................1547
    Remove and Install Fenders—Cab................1549
  Group 20: Hood................1484
    Remove and Install Hood................1556
Section 90: Operator's Station................1558
  Group 05: Seat and Support................1558
    Specifications................1723
    Remove and Install Seat and Support—Open Operator's Station................1563
    Remove and Install Seat and Support—Cab................1565
  Group 10: Control Console................1558
    Specifications................1723
    Remove and Install Right-Side Control Console—OOS, Mechanical Hitch Control................1569
    Remove and Install Right-Side Control Console—OOS, Electrohydraulic Hitch Control................1572
    Remove and Install Right-Side Control Console—Low Profile................1575
    Remove and Install Right-Side Control Console—Cab................1577
    Remove and Install Left-Side Control Console—Cab................1582
    Remove and Install Front Control Console................1583
    Remove and Install Cowl Cover................1585
  Group 15: Roll-Gard................1558
    Specifications................1723
    Remove and Install Roll-Gard................1589
    Remove and Install Rear Roll-Gard—Low Profile................1596
  Group 20: Cab Components................1558
    Essential Tools................1599
    Service Equipment and Tools................1720
    Other Material................1722
    Specifications................1723
    Remove, Inspect, and Install Cab Interior Recirculating Air Filters................1603
    Remove, Inspect, and Install Exterior Cab Intake Air Filter................1605
    Remove and Install Headliner................1607
    Remove and Install Instructional Seat................1610
    Remove and Install Left-Side Upholstery................1614
    Remove and Install Right-Side Upholstery................1616
    Remove and Install Windshield................1618
    Remove and Install Front Lower Windows................1621
    Remove and Install Rear Lower Window................1623
    Remove and Install Rear Upper Window................1625
    Remove and Install Side Windows................1626
    Remove and Install Cab Doors................1628
    Remove and Install Inner Roof for Air Conditioning Housing Repair................1631
    Remove Cab................1642
    Install Cab................1661
    Park Position Indicator Installation and Adjustment Procedure—Cab................1678
  Group 25: Open Operator Station Components................1559
    Essential or Recommended Tools................1716
    Service Equipment and Tools................1720
    Other Material................1722
    Specifications................1723
    Remove Open Operator Station................1684
    Install Open Operator Station................1697
    Park Position Indicator Installation and Adjustment Procedure—OOS................1711
  Group 30: Air Conditioning System................1559
    Essential or Recommended Tools................1716
    Service Equipment and Tools................1720
    Other Material................1722
    Specifications................1723
    Adjust A/C Deicing Switch................1724
    Recover/Recycle Air Conditioning Refrigerant................1726
    Replace Air Conditioning Receiver/Dryer................1727
    Remove, Inspect, and Install Air Conditioning Condenser................1729
    Remove, Inspect, and Install Air Conditioning Compressor................1732
    Test Volumetric Efficiency of Compressor................1734
    Test Compressor Shaft Seal Leakage................1736
    Disassemble and Assemble Compressor Clutch................1738
    Disassemble, Inspect, and Assemble Compressor................1740
    Check Compressor Clutch Hub Clearance................1744
    Inspect Compressor Manifold................1745
    Remove and Install HVAC Housing Cover................1746
    Remove Blower Motors................1747
    Remove Evaporator/Heater Core................1748
    Leak Test Evaporator/Heater Core................1750
    Install Evaporator/Heater Core................1751
    Service Expansion Valve................1753
    Expansion Valve Bench Test................1754
    Refrigerant Oil Information................1756
    Check Compressor Oil Charge................1757
    Determine Correct Refrigerant Oil Charge................1758
    Add Refrigerant Oil to System................1760
    System Information................1761
    Flush Air Conditioning System................1762
    Evacuate Air Conditioning System................1767
    Charge Air Conditioning System................1769
  Group 35: Heating System................1560
    Adjust Heater Temperature Control Cable................1772
    Replace Heater Temperature Control Cable................1774
    Remove Heater Control Valve................1777
    Leak Test Heater Control Valve................1778
    Install Heater Control Valve................1779
Section 99: Special Tools................1780
  Group 05: Dealer Fabricated Tools................1780
    DFLV1A-Final Drive Turning Tool................1784
    DFRW20—Compressor Holding Fixture................1786
    DFT1162—Snap Ring Removal Tool................1787
  Group 10: Service Tools................1780
    D15032NU — Vacuum Pump Kit................1789
    D05330ST — Supplemental Accessory Kit................1790
    JDE83 — Flywheel Turning Tool................1791
    JDG19 — Special Mounting Brackets................1792
    JDG364 — Weatherpack Extraction Tool................1793
    JDG776 — Weatherpack Extractor, 56-Series Metripack, Blue Handle................1794
    JDG777 — Extractor, Weatherpack Narrow................1795
    JDG783 — Packard Crimping Tool................1796
    JDG10562 — Nut Wrench................1797
    JDG10810 — Shaft Socket................1798
    JDG10940 — Transmission Top Shaft Socket................1799
    JT01748 — Lifting Bracket................1800
    JT01767 — Supplemental Lawn and Grounds Care Products Hydraulic Fitting Kit................1801
    JT02081—Halogen Leak Detector................1802
    JT02098 — Air Conditioning Flushing Kit................1803
    JT07115 — Master Hydraulic Test Kit................1815
    JT07115 SUP — Supplemental Master Hydraulic Test Kit................1816
    JT07195B — Technicians Electrical Repair Kit................1806
    JT02095 — R134a Start-Up Kit................1807
    JT07196 — Technicians A/C R134a Service Kit................1808
    JT07120 — Load Valve Assembly................1809
    JT03105 — Connector (1/2 (m) NPT X 1/4 (f) NPT)................1810
    JT03261 — Coupler (1/4 (m) NPT)................1811
    JT05412 — Industrial Universal Pressure Test Kit................1812
    JT05470 — Universal Pressure Test Kit................1813
    JT05497 — Hose Assembly, 3048 mm (120 in.) Long................1814
    JT07115 — Master Hydraulic Test Kit................1815
    JT07115 SUP — Supplemental Master Hydraulic Test Kit................1816
    JT07117 — Three-Gauge Manifold................1817
    JT03348 — Tee Fitting (1/2 (f) NPT x 1/2 (f) NPT x 1/2 (f) NPT)................1818
    KJD10194 - Test Kit for Air Pressure Braking System................1819
    KJD10580 - Brake Bleed Filling Reservoir................1820
    R36659 — Hydraulic Jumper Hose (3 ft)................1821
    
John Deere Tractors 5115ML, 5115M, 5100ML, 5100MH, 5100M, 5085ML, 5075M Repair Service Manual (TM116419)