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John Deere Tractors Models 5080G, 5090G, 5090GH, 5080GV, 5090GV, 5100GV, 5080GF, 5090GF, 5100GF Repair Technical Manual (TM402519)

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US Dollar: $35.00

Complete service repair manual for John Deere Tractors 5080G, 5090G, 5090GH, 5080GV, 5090GV, 5100GV, 5080GF, 5090GF, 5100GF (Worldwide), with all the shop information to maintain, repair, and rebuild like professional mechanics.

John Deere Tractors 5080G, 5090G, 5090GH, 5080GV, 5090GV, 5100GV, 5080GF, 5090GF, 5100GF workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM402519 English - John Deere Tractors 5080G, 5080GF, 5080GV, 5090GH, 5100GF, 5100GV, 5090G, 5090GV, 5090GF Technical Manual (Repair).PDF

tm402528 French - Tracteurs 5080G-5090G, 5090GH,5080GV-5100GV et5080GF-5100GFRemise en état

tm402529 German - Traktoren 5080G-5090G,5090GH, 5080GV-5100GVund 5080GF-5100GFReparatur

tm402539 Italian - Riparazione trattori5080G-5090G, 5090GH,5080GV-5100GV e5080GF-5100GF

tm402554 Portuguese - Tratores 5080G-5090G, 5090GH,5080GV-5100GV e5080GF-5100GFReparos

Total Pages: 1,373 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English etc.

MAIN SECTIONS
Foreword
   Safety
      Safety Measures
   General Information
      Specifications
      Tune-Up
      Predelivery Inspection
   Engine
      Removal and Installation of Engine Components
   Fuel and Air Intake Systems
      Speed Control Linkage
      Fuel System
      Air Intake System
   Electrical System
      Battery, Starter Motor, and Alternator
      Switches and Sensors
   Transmission
      Removal and Installation of Power Train Components
      Clutch
      Hi-Lo Clutch (24/24-Speed Transmission)
      Transmission
   24/12-Speed Transmission
      Removal and Installation of Components - 24/12-Speed Transmission
      Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission
   Drive Systems
      Component Removal and Installation
      Front-Wheel Drive Clutch - Transmission
      Differential
      Final Drives
      Power Take-Off
      Transmission Housing - Sensors
   Steering and Brake Systems
      Steering System
      Brake System
   Hydraulic System
      Hydraulic Pump and Filter
      Hitch
      Three-Point Hitch
      Selective Control Valves
   Miscellaneous
      Removal and Installation of Components
      Front Axle
      Front and Rear Wheels
      Trailer Mounting and Swinging Drawbar
      Fenders
   Operator's Cab and Open Operator's Station
      Remove and Install Operator's Cab/Open Operator's Station
      Controls and Instruments
      Air-Conditioning System
      Heating System
      Operator's Cab
      Open Operator's Station
      Operator's Seat
   Special Tools
      Special Tools (Dealer-Fabricated)
      Special Tools (Available as Spare Parts)

Table of Contents
tm402519 - 5080G-5090G, 5090GH,5080GV-5100GV and5080GF-5100GF TractorsRepair................0
Table of Contents................0
  Foreword................0
  Section 05: Safety................0
    Group 05: Safety Measures................0
      Recognize Safety Information................0
      Understand Signal Words................0
      “Important” - Information................0
      ”Note” Information................0
      Follow Safety Instructions................0
      Handle Fluids Safely—Avoid Fires................0
      Prevent Battery Explosions................0
      Prepare for Emergencies................0
      Prevent Acid Burns................0
      Service Cooling System Safely................0
      Avoid High-Pressure Fluids................0
      Park Machine Safely................0
      Support Machine Properly................0
      Wear Protective Clothing................0
      Work in Clean Area................0
      Service Machines Safely................0
      Work In Ventilated Area................0
      Illuminate Work Area Safely................0
      Replace Safety Signs................0
      Use Proper Lifting Equipment................0
      Keep ROPS Installed Properly................0
      Service Tires Safely................0
      Avoid Harmful Asbestos Dust................0
      Avoid Heating Near Pressurized Fluid Lines................0
      Remove Paint Before Welding or Heating................0
      Use Proper Tools................0
      Dispose of Waste Properly................0
      Use Safety Lights and Devices................0
      Practice Safe Maintenance................0
      Service Front-Wheel Drive Tractor Safely................0
      Live With Safety................0
  Section 10: General Information................0
    Group 05: Specifications................0
      Summary of References - Specifications................0
      Engine................0
      Transmission................0
      Front-Wheel Drive Clutch................0
      Hydraulic System................0
      Electrical System................0
      Capacities................0
      Sound Level................0
      Fuel System................0
      Brakes................0
      Three-Point Hitch................0
      Loads and Weights................0
      Towable Loads................0
      Shipping Weights................0
      Maximum Permissible Axle Loads and Total Weights................0
      Load Capacity of Tires................0
      Load Capacity of Tires With Front Loader................0
      Observe Rear Wheel Tread Width Limitations................0
      Metric Bolt and Screw Torque Values................0
      Unified Inch Bolt and Screw Torque Values................0
      Diesel Fuel................0
      Handling and Storing Diesel Fuel................0
      Do Not Use Galvanized Containers................0
      Fill Fuel Tank................0
      Diesel Engine Break-In Oil................0
      Diesel Engine Oil................0
      Transmission and Hydraulic Oil................0
      Front-Wheel Drive Axle and Rear Drop Axle Oil................0
      Grease................0
      Oil Filters................0
      Lubricant Storage................0
      Mixing of Lubricants................0
      Diesel Engine Coolant................0
      Operating in Warm Temperature Climates................0
      Alternative and Synthetic Lubricants................0
      Serial Number Plates................0
      Product Identification Number Location................0
      Engine Serial Number................0
      Fuel Injection Pump Serial Number Location................0
      Power Steering Valve Serial Number Location................0
      Air-Conditioning Compressor Serial Number Location................0
      Transmission Serial Number Location................0
      Front Axle (2WD) Serial Number Location................0
      Front-Wheel Drive Serial Number................0
    Group 10: Tune-Up................0
      Summary of References - Tune-Up................0
      Using High-Pressure Washers................0
      Preliminary engine test................0
      Clean Radiator and Oil Cooler................0
      Clean Air-Conditioning System Condenser................0
      Check Hoses and Hose Clamps................0
      Clean Engine Crankcase Vent Tube................0
      Clean the Dust Unloading Valve................0
      Engine Air Filter................0
      Cleaning the Primary Filter Element................0
      Cleaning a Dusty Element................0
      Secondary (Safety) Element................0
      Clean Cab Air Filters................0
      Check Belt Wear and Tension................0
      Check Engine Oil Level................0
      Check Brake System Oil Level................0
      Check Coolant Level................0
      Check Transmission/Hydraulic System Oil Level................0
      Check the Fuel Filter................0
      Bleed Fuel System................0
      Adjust Hand Throttle................0
      Starting Motor................0
      Battery - Checking Specific Gravity................0
      Check Neutral Start System................0
      Check Setting of Head Lights and Work Lights................0
      Check Lights................0
      Final Engine Check................0
      Tractor Operation Check................0
    Group 15: Predelivery Inspection................0
      Predelivery Inspection................0
  Section 20: Engine................0
    Group 00: Removal and Installation of Engine Components................0
      Summary of References - Remove and Install Engine Components................0
      Engine Repair................0
      Specifications................0
      Remove Engine................0
      Install Engine................0
      Water Pump Repair................0
      Remove and Inspect Radiator................0
      Install Radiator................0
      Remove, Inspect and Install Charge Air Cooler and Oil Cooler................0
      Replace Thermostat................0
  Section 30: Fuel and Air Intake Systems................0
    Group 05: Speed Control Linkage................0
      Summary of References - Speed Control Linkage................0
      Adjust Hand Throttle Lever and Accelerator Pedal................0
      Recondition Hand Throttle Lever and Accelerator Pedal................0
    Group 10: Fuel System................0
      Fuel System - Summary of References................0
      Injection Pump, Nozzle and Governor Repair................0
      Drain Fuel Tank................0
      Remove, Inspect and Install Fuel Tank (Standard Tractors)................0
      Remove, Inspect and Install Fuel Tank (F and V Tractors)................0
      Remove, Inspect and Install Fuel Tank Protection................0
      Replace Fuel Filter................0
      Remove and Install Fuel Filter Assembly................0
      Replace Fuel Transfer Pump................0
      Bleed Fuel System................0
    Group 15: Air Intake System................0
      Summary of References - Air Intake System................0
      Turbocharger Repair................0
      Remove and Install the Air Cleaner Element................0
      Remove and Install Air Intake Hoses................0
  Section 40: Electrical System................0
    Group 05: Battery, Starter Motor, and Alternator................0
      Battery, Starter Motor and Alternator - Summary of References................0
      Starting Motor Repair................0
      Disconnect Battery................0
      Connect Battery................0
      Remove Battery................0
      Install Battery................0
      Remove and Install Battery (Standard Tractors)................0
      Remove and Install Battery (F and V Tractors)................0
      Remove and Install Starter Motor................0
      Alternator/Regulator Repair................0
      Replace Alternator/Regulator................0
      Check Belt Wear and Tension................0
    Group 10: Switches and Sensors................0
      Summary of References - Switches and Sensors................0
      Replace Air Filter Restriction Switch B02................0
      Replace Fuel Level Sensor B03................0
      Replace Engine Oil Pressure Switch B04................0
      Replace Park Brake Switch B05................0
      Replace Transmission Speed Sensor B06................0
      Replace PTO Speed Selection Switch B07/A................0
      Replace PTO Speed Selection Switch B07/B................0
      Replace PTO Safety Switch B08................0
      Replace Air-Conditioning Pressure Switch B15................0
      Replace Neutral Start Switch B36................0
      Replace Coolant Temperature Sensor B56................0
      Replace Brake Oil Level Sensor B69................0
      Replace Engine Speed Sensor B72................0
      Replace Brake Pedal Switches B112................0
      Replace Thermostat B150................0
      Replace Resistor B151................0
      Replace Position Sensor B200 (EHS II)................0
      Replace Draft Sensor B201 (EHS II)................0
      Replace Pressostat B304................0
      Replace Main Switch S01................0
      Replace Light/Horn Switch S09................0
      Replace PTO Mode Switch S21/A (Independent PTO)................0
      Replace PTO Mode Switch S21/B (Ground Drive PTO)................0
      Replace Hazard Warning Light Switch S106................0
      Replace Raise Limit Switch S200 (EHS II)................0
      Replace Fuel Shut-Off Solenoid Valve Y13................0
      Replace Dashboard................0
      Replace Instrument Panel................0
  Section 50: Transmission................0
    Group 00: Removal and Installation of Power Train Components................0
      Remove and Install Power Train Components - Summary of References................0
      Remove and Install Power Train Components - Specifications................0
      Separate Engine from Clutch Housing................0
      Install Engine on Clutch Housing................0
      Separate Clutch Housing from Transmission................0
      Install Clutch Housing on Transmission................0
      Separate Clutch Housing from Transmission - not for 24/12 Speed Transmission................0
      Install Clutch Housing on Transmission - not for 24/12 Speed Transmission................0
      Replace Clutch Housing Seal - 12/12 Speed Transmission................0
      Replace Clutch Housing Seal - 24/24 Speed Transmission................0
    Group 05: Clutch................0
      Summary of References - Clutch................0
      Specifications................0
      Inspect and Repair Clutch Pedal and Linkage................0
      Remove and Install Clutch Assembly................0
      Disassemble and Inspect Clutch Assembly................0
      Assemble Clutch Assembly................0
      Traction Clutch Finger Adjustment................0
      PTO Clutch Finger Adjustment................0
      Remove and Inspect Clutch Release Mechanism................0
      Install Clutch Release Mechanism................0
    Group 10: Hi-Lo Clutch (24/24-Speed Transmission)................0
      Summary of References - Hi-Lo Clutch (24/24-Speed Transmission)................0
      Specifications................0
      Remove and Inspect Mechanical Hi-Lo Drive................0
      Install Mechanical Hi-Lo Drive................0
      Disassemble, Inspect and Assemble Mechanical Hi-Lo Shift Shaft Assembly................0
      Disassemble, Inspect and Assemble Mechanical Hi-Lo Synchronizer................0
      Disassemble, Inspect and Assemble Mechanical Hi-Lo Drive Shaft................0
      Disassemble, Inspect and Assemble Mechanical Hi-Lo Reduction Shaft................0
      Inspect and Repair Mechanical Hi-Lo Shift Lever................0
      Seal Ring Replacement of Hydraulic Hi-Lo Clutch Drive Shaft................0
      Remove and Inspect Hydraulic Hi-Lo Clutch Assembly................0
      Install Hydraulic Hi-Lo Clutch Assembly................0
      Disassemble, Inspect and Assemble Hydraulic Hi-Lo Clutch................0
      Disassemble, Inspect and Assemble Hydraulic Hi-Lo Drive Shaft................0
    Group 20: Transmission................0
      Transmission - Summary of References................0
      Transmission - Specifications................0
      Remove and Install Transmission................0
      Inspect and Repair Gear and Range Shift Levers................0
      Remove, Inspect and Install Range Shaft................0
      Range Shaft End Play Adjustment................0
      Remove, Inspect and Install Primary and Reverse Shafts................0
      Primary Shaft End Play Adjustment................0
      Remove, Inspect and Install Pinion Shaft................0
      Pinion Shaft Cone Point Adjustment................0
      Pinion Bearing Preload Adjustment................0
      Remove, Inspect and Install Secondary Shaft................0
      Secondary Shaft End Play Adjustment................0
  Section 51: 24/12-Speed Transmission................0
    Group 00: Removal and Installation of Components - 24/12-Speed Transmission................0
      Removal and Installation of Components - 24/12-Speed Transmission, Summary of References................0
      Removal and Installation of Components - 24/12-Speed Transmission, Specifications................0
      Removal and Installation of Components - 24/12-Speed Transmission, Special Tools................0
      Separate Clutch Housing from Transmission - 24/12-Speed Transmission................0
      Install Clutch Housing on Transmission - 24/12-Speed Transmission................0
      Guide of Forward High Clutch Drive Shaft and Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission................0
      Remove Guide of Forward High Clutch Drive Shaft - 24/12-Speed Transmission................0
      Replace Seal Rings of Forward High Clutch Drive Shaft - 24/12-Speed Transmission................0
      Install Guide of Forward High Clutch Drive Shaft - 24/12-Speed Transmission................0
      Remove Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission................0
      Replace Seal Rings of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission................0
      Install Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission................0
      Remove Air Pump - 24/12-Speed Transmission................0
      Install Air Pump - 24/12-Speed Transmission................0
    Group 15: Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission................0
      Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission, Summary of References................0
      Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission, Specifications................0
      Remove Electro-Hydraulic Forward High/Low and Reverse Clutch Assembly - 24/12-Speed Transmission................0
      Install Electro-Hydraulic Forward High/Low and Reverse Clutch Assembly - 24/12-Speed Transmission................0
      Disassemble, Inspect and Assemble Electro-Hydraulic Forward High Clutch - 24/12-Speed Transmission................0
      Disassemble, Inspect and Assemble Electro-Hydraulic Forward Low Clutch - 24/12-Speed Transmission................0
      Disassemble, Inspect and Assemble Electro-Hydraulic Reverse Clutch - 24/12-Speed Transmission................0
      Remove Secondary Shaft Assembly - 24/12-Speed Transmission................0
      Disassemble, Inspect and Assemble Secondary Shaft Assembly - 24/12-Speed Transmission................0
      Install Secondary Shaft Assembly - 24/12-Speed Transmission................0
      Remove Drive Shaft Assembly - 24/12-Speed Transmission................0
      Replace Clutch Housing Seal - 24/12-Speed Transmission................0
      Disassemble, Inspect and Assemble Drive Shaft Assembly - 24/12-Speed Transmission................0
      Install Drive Shaft Assembly - 24/12-Speed Transmission................0
  Section 56: Drive Systems................0
    Group 00: Component Removal and Installation................0
      Drive Systems - Component Removal and Installation, Summary of References................0
      Specifications................0
      Remove and Install Front-Wheel Drive Clutch................0
      Remove and Install Differential Assembly................0
      Remove and Install Final Drive Assembly................0
      Remove Rear PTO Cover................0
      Install Rear PTO Cover................0
    Group 15: Front-Wheel Drive Clutch - Transmission................0
      Summary of References - Front-Wheel Drive Clutch................0
      Specifications................0
      Disassemble and Inspect Front-Wheel Drive Clutch - Hydraulically Operated................0
      Front-Wheel Drive Clutch Cross Section — Hydraulic Operated................0
      Assemble Front-Wheel Drive Clutch - Hydraulically Operated................0
      Disassemble and Inspect Front-Wheel Drive Clutch - Mechanically Operated................0
      Front-Wheel Drive Clutch Cross Section — Mechanically Operated................0
      Assemble Front-Wheel Drive Clutch - Mechanically Operated................0
    Group 20: Differential................0
      Summary of References - Differential................0
      Essential Tools................0
      Service Equipment and Tools................0
      Specifications................0
      Disassemble, Inspect and Assemble Four Pinion Differential Assembly................0
      Four Pinion Differential Backlash Adjustment................0
      Four Pinion Differential Bearing Preload Adjustment................0
      Inspect and Repair Differential Lock Pedal and Linkage................0
      Inspect and Repair Hydraulic Differential Lock and Linkage................0
      Remove, Inspect and Install Differential Lock Assembly................0
    Group 25: Final Drives................0
      Summary of References - Final Drives................0
      Specifications................0
      Remove and Inspect Planetary Drive Assembly................0
      Install Planetary Drive Assembly................0
      Remove, Inspect and Install Axle Shaft Assembly (Standard Tractors)................0
      Remove, Inspect and Install Axle Shaft Assembly (V Tractors)................0
      Remove, Inspect and Install Axle Shaft Assembly (F Tractors)................0
      Disassemble, Inspect and Assemble Gears and Shafts of Final Drive (HighCrop Tractors)................0
    Group 30: Power Take-Off................0
      Power Take-Off - Summary of References................0
      Power Take-Off - Special Tools................0
      Inspect and Repair Rear PTO Clutch Lever and Linkage................0
      Remove, Inspect and Install Hydraulic PTO Clutch Cylinder Assembly................0
      Inspect and Repair Rear PTO Engagement Lever and Linkage................0
      Disassemble, Inspect and Assemble PTO Shift Leverage Assembly................0
      Disassemble, Inspect and Assemble Rear PTO Engagement Control................0
      Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly................0
      Disassemble, Inspect and Assemble Rear PTO Engagement Sleeve................0
      Remove and Install Rear PTO Drive Shaft................0
      Disassemble Electro-Hydraulic Rear PTO Cover................0
      Assemble Electro-Hydraulic Rear PTO Cover................0
      Disassemble Electro-Hydraulic Rear PTO Clutch Drive Shaft................0
      Assemble Electro-Hydraulic Rear PTO Clutch Drive Shaft................0
      Remove Electro-Hydraulic Rear PTO Drive Shaft................0
      Disassemble Electro-Hydraulic Rear PTO Drive Shaft................0
      Assemble Electro-Hydraulic Rear PTO Drive Shaft................0
      Install Electro-Hydraulic Rear PTO Drive Shaft................0
      Remove Electro-Hydraulic Rear PTO Input Shaft................0
      Disassemble and Assemble Electro-Hydraulic Rear PTO Input Shaft................0
      Install Electro-Hydraulic Rear PTO Input Shaft................0
      Remove Electro-Hydraulic Rear PTO Brake................0
      Disassemble Electro-Hydraulic Rear PTO Brake................0
      Assemble Electro-Hydraulic Rear PTO Brake................0
      Install Electro-Hydraulic Rear PTO Brake................0
    Group 35: Transmission Housing - Sensors................0
      Remove, Inspect and Install Housing Sensors................0
  Section 60: Steering and Brake Systems................0
    Group 05: Steering System................0
      Summary of References - Steering System................0
      Specifications................0
      Remove and Install Steering Column and Valve................0
      Disassemble and Inspect Steering Valve................0
      Assemble Steering Valve................0
      Remove and Install Steering Cylinder................0
      Remove and Install Steering Cylinder (Two-Wheel Drive F and V Tractors)................0
      Remove and Install Steering Cylinder (Two-Wheel Drive HighCrop Tractors)................0
      Disassemble, Inspect and Assemble Steering Cylinder................0
      Disassemble, Inspect and Assemble Steering Cylinder (F and V Tractors)................0
      Disassemble, Inspect and Assemble Steering Cylinder (Two-Wheel Drive HighCrop Tractors)................0
      Remove, Inspect and Install Tie Rod Assembly (Standard Tractors)................0
      Remove, Inspect and Install Tie Rod Assembly (F and V Tractors)................0
      Remove, Inspect and Install Tie Rod Assembly (Two-Wheel Drive HighCrop Tractors)................0
      Inspect and Replace Steering Hydraulic Lines................0
    Group 10: Brake System................0
      Summary of References - Brake System................0
      Specifications................0
      Change Brake System Oil................0
      Remove and Install Brake Cylinders and Pedals................0
      Disassemble and Inspect Brake Pedals................0
      Brake Cylinders Cross Section................0
      Remove and Inspect Brakes................0
      Install Brakes................0
      Trailer Brake Valve System Components................0
      Remove and Install Trailer Brake Valve................0
      Disassemble and Inspect Trailer Brake Valve................0
      Inspect and Replace Brake Hydraulic Lines................0
      Remove, Inspect and Install Hydraulic Actuator................0
      Remove, Inspect and Install Brake Linkage................0
      Remove, Inspect and Install Park Brake Lever................0
      Remove, Inspect and Install Park Brake Linkage................0
  Section 70: Hydraulic System................0
    Group 05: Hydraulic Pump and Filter................0
      Summary of References - Hydraulic Pump and Filter................0
      Specifications................0
      Remove and Install Hydraulic Pump................0
      Remove and Install Third Hydraulic Pump (If Equipped)................0
      Remove Hydraulic Pump External Components................0
      Disassemble and Inspect Hydraulic Pump................0
      Assemble Hydraulic Pump................0
      Install Hydraulic Pump External Components................0
      Remove and Install Hydraulic Filter/Manifold................0
      Inspect and Replace Hydraulic Suction Lines................0
      Inspect and Replace Third Hydraulic Pump Suction Lines (If Equipped)................0
      Inspect and Replace Hydraulic Supply Lines................0
      Inspect and Replace Third Hydraulic Pump Supply Lines (If Equipped)................0
    Group 10: Hitch................0
      Summary of References - Hitch................0
      Essential Tools................0
      Specifications................0
      Inspect and Repair Hitch Control Lever and Linkage (Standard Tractors)................0
      Inspect and Repair Hitch Control Lever and Linkage (F and V Tractors)................0
      Remove, Inspect and Install Hitch Valve................0
      Safety and Relief Valve Adjustment................0
      Remove, Inspect and Install EHS II................0
      Remove, Inspect and Install Draft and Position Sensing Linkage................0
      Sensing Spring Adjustment................0
      Remove and Install Rockshaft Assembly................0
      Remove, Inspect and Install Lift Arms and Cylinder of Rockshaft Assembly................0
      Remove Hitch Control Linkage (Standard Tractors)................0
      Remove Hitch Control Linkage (F and V Tractors)................0
      Inspect and Repair Hitch Control Linkage................0
      Install Hitch Control Linkage (Standard Tractors)................0
      Install Hitch Control Linkage (F and V Tractors)................0
      Remove, Inspect and Install Draft and Position Sensing Linkage (EHS II)................0
      Hitch Sensitivity Adjustment................0
      Rockshaft Position Control Lever Adjustment................0
      Rockshaft Draft Control Lever Adjustment................0
      Distributor Control Valve Adjustment................0
    Group 15: Three-Point Hitch................0
      Summary of References - Three-Point Hitch................0
      Inspect and Repair Draft Links (Standard Tractors)................0
      Inspect and Repair Draft Links (F and V Tractors)................0
      Inspect and Repair Adjustable Lift Link................0
      Inspect and Repair Hydraulically Adjustable Lift Link................0
      Inspect and Repair Center Link................0
    Group 20: Selective Control Valves................0
      Summary of References - Selective Control Valves................0
      Selective Control Valve and Lever Assembly (Standard Tractors)................0
      Selective Control Valve and Lever Assembly (F and V Tractors)................0
      Remove and Install Selective Control Valve (SCV)................0
      Remove and Install Selective Control Valve (SCV) - Tractors With Mid-Mounted Couplers................0
      Disassemble, Inspect and Assemble Selective Control Valve................0
      Disassemble, Inspect and Assemble Selective Control Valve Lever................0
      Selective Control Valve Levers - Exploded View................0
  Section 80: Miscellaneous................0
    Group 00: Removal and Installation of Components................0
      Summary of References - Removal and Installation of Components (Miscellaneous)................0
      Specifications................0
      Remove Hood................0
      Install Hood................0
      Remove and Install Front Axle - Two-Wheel Drive Standard Tractors................0
      Remove and Install Front Axle - Two-Wheel Drive F and V Tractors................0
      Remove and Install Front Axle - Two-Wheel Drive HighCrop Tractors................0
      Remove, Inspect and Install Front Axle Drive Shaft................0
      Remove and Install Front Axle - Four-Wheel Drive Standard and HighCrop Tractors................0
      Remove and Install Front Axle - Four-Wheel Drive F and V Tractors................0
    Group 10: Front Axle................0
      Summary of References - Front Axle................0
      Specifications................0
      Inspect and Replace Pivot Pin and Bushings................0
      Remove and Install Spindle Assembly (Standard Tractors)................0
      Remove and Install Spindle Assembly (F and V Tractors)................0
      Remove and Install Spindle Assembly (HighCrop Tractors)................0
      Inspect and Replace Spindle Shaft Bushings................0
      Inspect and Replace Front-Wheel Bearings (Standard Tractors)................0
      Inspect and Replace Front-Wheel Bearings (F and V Tractors)................0
      Inspect and Replace Front-Wheel Bearings (HighCrop Tractors)................0
    Group 15: Front and Rear Wheels................0
      Remove and Install Front or Rear Wheels................0
    Group 20: Trailer Mounting and Swinging Drawbar................0
      Summary of References - Trailer Mounting and Swinging Drawbar................0
      Check the Manually - Operated Hitch (EEC Type) for Wear................0
      Check the Manually-Operated Hitch (CUNA Type) for Wear................0
      Check the Manually-Operated Hitch (CUNA D2 Type) for Wear................0
      Check the Tow Hook for Wear (F and V Tractors)................0
      Check the Swinging Drawbar for Wear................0
      Remove Guide Rails for Height-Adjustable Trailer Hitch................0
      Install Guide Rails for Height-Adjustable Trailer Hitch................0
      Swinging Drawbar................0
    Group 25: Fenders................0
      Summary of References - Fenders................0
      Remove and Install Fenders (Standard Tractors)................0
      Remove and Install Fenders (F and V Cab Tractors)................0
  Section 90: Operator's Cab and Open Operator's Station................0
    Group 00: Remove and Install Operator's Cab/Open Operator's Station................0
      Summary of References - Remove and Install Operator's Cab/Open Operator's Station................0
      Remove Operator's Cab................0
      Remove Operator's Cab (Standard Tractors)................0
      Remove Operator's Cab (F and V Tractors)................0
      Install Operator's Cab................0
      Install Operator's Cab (Standard Tractor)................0
      Install Operator's Cab (F and V Tractors)................0
      Remove Open Operator's Station................0
      Remove Open Operator's Station (Standard Tractors)................0
      Remove Open Operator's Station (F and V Tractors)................0
      Install Open Operator's Station................0
      Install Open Operator's Station (Standard Tractors)................0
      Install Open Operator's Station (F and V Tractors)................0
    Group 05: Controls and Instruments................0
      Summary of References - Controls and Instruments................0
      Remove Control Lever Moldings................0
      Install Control Lever Moldings................0
      Remove Instrument Panel................0
      Install Instrument Panel................0
      Remove and Install EHS II Control Panel................0
    Group 15: Air-Conditioning System................0
      Air-Conditioning System - Summary of References................0
      Air-Conditioning System - Special Tools................0
      Air-Conditioning System - Specifications................0
      Torques for Tightening Refrigerant Hoses................0
      Air-Conditioning System - Safety at Work................0
      Storage of Refrigerant Containers................0
      Air-Conditioning - Important................0
      Service Work on Air-Conditioning System................0
      Fill with Refrigerant Oil................0
      Discharging the System................0
      Evacuating the System................0
      Filling With Refrigerant Oil................0
      Filling the System................0
      Topping Up a Partly Discharged System................0
      Leakage Test................0
      Replace Air-Conditioning Receiver-Drier................0
      Remove, Inspect, and Install Air-Conditioning Condenser................0
      Remove, Inspect and Install Air-Conditioning Compressor................0
      Check Level in the Compressor................0
      Air-Conditioning Evaporator - Parts................0
      Remove and Install Air-Conditioning Evaporator................0
    Group 20: Heating System................0
      Summary of References - Heating System................0
      Remove, Inspect and Install Cab Heater Valve................0
      Remove, Inspect and Install Cab Heater Core................0
      Remove, Inspect and Install Cab Air-Conditioning Core................0
      Remove, Inspect and Install Blower Motor................0
    Group 25: Operator's Cab................0
      Summary of References - Operator's Cab................0
      Specifications................0
      Remove and Install Sun Visor................0
      Remove and Install Windshield................0
      Windshield - Exploded View................0
      Remove and Install Lower Front Windows................0
      Lower Front Windows - Exploded View................0
      Remove and Install Cab Door................0
      Remove and Install Inner Handle................0
      Cab Door - Exploded View................0
      Remove and Install Rear Side Cab Windows................0
      Rear Side Cab Windows, Exploded View................0
      Remove and Install Rear Window................0
      Rear Window - Exploded View................0
      Remove and Install Cab Recirculating/Fresh Air Filter................0
    Group 30: Open Operator's Station................0
      Summary of References - Open Operator's Station................0
      Remove and Install 4-post ROPS................0
      Remove and Install 2-post ROPS (Standard Tractors)................0
      Remove and Install 2-post ROPS (F and V Tractors)................0
    Group 35: Operator's Seat................0
      Remove and Install Operator's Seat and Support................0
  Section 99: Special Tools................0
    Group 05: Special Tools (Dealer-Fabricated)................0
      Summary of References — Dealer-Manufactured Tools................0
      Adapter................0
      Cone Point Adjustment Tools................0
      Draft Control Adjusting Tool................0
      Seal Ring Replacement Kit - Tool 1................0
      Seal Ring Replacement Kit - Tool 2................0
    Group 10: Special Tools (Available as Spare Parts)................0
      Summary of References - Special Tools and Test Equipment................0
      D01019AA - Single-Speed Hydraulic Hand Pump Assembly................0
      D01072AA - Bushing, Bearing, and Seal Driver Set................0
      D01210AA - Slide Hammer Puller................0
      FKM10436 - Oil Injector................0
      FKM10443 - Charging Valve................0
      FKM10475 - Adjusting Tool................0
      JDE83 - Flywheel Turning Tool................0
      JDG19 - Lifting Eyes................0
      JDG1337 - Clutch Repair Fixture................0
      JDG1375 - Clutch Finger Height Gauge................0
      JDG10974EU - Air-Conditioning Service Unit................0
      KJD10447 - Oil Seal Installer................0
      KJD10494 - Tensioning Tool................0
      KJD10567 - Lifting Device for Operator's Cab................0
      KJD119029 - Bearing Cup Driver................0
      KJD119034 - Seal Ring Driver................0
      KJD119183 - Cover Installation Tool................0
      KJD677629 - Final Drive Assembly Removal Tool................0
      KJD715004 - Bearing Cone Driver................0
      KJD715082 - Bearing Cone Driver................0
      KJD715093 - Bearing Cone Driver................0
      KJD715243 - Bearing Cone Driver................0
      KJD715583 - Bearing Cup Driver................0
      KJD715600 - Bearing Cup Driver................0
      KJD715665 - Bushing Driver................0
      KJD715667 - Bushing Driver................0
      KJD715668 - Seal Driver................0
      KJD715669 - Bearing Cup Driver................0
      KJD10570 - Safety Equipment (Air-Conditioning Service)................0
      KJD10571 - Protective Cover for Air-Conditioning Service Unit................0
      KJD10572 - Standard Flushing Kit (Air-Conditioning Service)................0
      KJD10573 - UV Contrast Agent (Air-Conditioning Service)................0
      KJD10574 - Hose Extensions (2.5 m) (Air-Conditioning Service)................0
      KJD10575 - PAG Oil (Air-Conditioning Service)................0
      KJD10576UV - Lamp and Safety Goggles (Air-Conditioning Service)................0
      KJD10577 - Filter/Receiver-Drier Cartridge for Air-Conditioning Service Unit................0
      KJD715800 - Dummy Pinion Shaft................0
      KJD715801 - Plug Driver................0
      KJD715802 - Bearing Driver................0
      KJD715804 - Seal Driver................0
      KJD715805 - Alignment Tool................0
      KJD715808 - Bearing Cup Driver................0
      KJD715810 - Dummy Differential Assembly................0
      KJD715815 - Pin Installation Tool................0
      KJD715821 - Bearing Driver and Alignment Tool................0
      KJD715824 - Seal Ring Driver................0
      KJD715825 - Bearing Driver................0
      KJD715826 - Seal Ring Driver................0
      KJD715827 - Bearing Cup Driver................0
      KJD715829 - Bushing Driver................0
      KJD715830 - Bearing Driver and Alignment Tool................0
      KJD715836 - Seal Ring Driver................0
      KJD715837 - Bearing Driver................0
      KJD715838 - Bearing Driver................0
      KJD715843 - Bearing Driver................0
      KJD715844 - Bearing Cup Driver................0
      KJD715845 - Shaft Installation Tool................0
      KJD715848 - Bearing and Gear Assembly Driver................0
      KJD715887 - Seal Ring Replacement Kit - Tool 2................0
      KJD715888 - Seal Ring Replacement Kit - Tool 1................0
      KJD716105 - Spacer................0
      KJD716106 - Seal Driver................0
      KJD716107 - Seal Driver................0
      KJD716108 - Bearing Driver................0
      KJD716110 - Bearing Support Driver................0
      KJD716111 - Bearing Driver................0
      KJD716133 - Seal Ring Driver................0
      KJD716134 - Seal Ring Driver................0
      KJD716138 - Bushing Driver................0
      KJD716139 - Bearing Driver................0
      KJD716140 - Bearing Driver................0
      KJD716143 - Bearing Driver................0
      KJD716144 - Alignment Tool................0
      KJD716156 - Bearing Cone Driver................0
      KJD716157 - Bearing Driver................0
      KJD716170 - Seal Ring Driver................0
      KJD716171 - Bearing Cone Driver................0
      KJD716202 - Shaft Holding Tool................0
      KJD716211 - Bearing Driver................0
      KJD716216 - Seal Ring Driver................0
      KJD716217 - Bushing Driver................0
      KJD716218 - Seal Ring Driver................0
      KJD716219 - Bearing Driver................0
      KJD716220 - Seal Ring Driver................0
      KJD716300 - Bushing Driver................0
      KJD716302 - Bearing Cup Driver................0
      KJD716303 - Bearing Cup Driver................0
      KJD716304 - Seal Driver................0
      KJD716305 - Bushing Driver................0
      OTC7062A - Holder................0
Foreword................0
Recognize Safety Information................0
Recognize Safety Information................0
Recognize Safety Information................0
Understand Signal Words................0
“Important” - Information................0
”Note” Information................0
Follow Safety Instructions................0
Handle Fluids Safely—Avoid Fires................0
Prevent Battery Explosions................0
Prepare for Emergencies................0
Prevent Acid Burns................0
Service Cooling System Safely................0
Avoid High-Pressure Fluids................0
Park Machine Safely................0
Support Machine Properly................0
Wear Protective Clothing................0
Work in Clean Area................0
Service Machines Safely................0
Work In Ventilated Area................0
Illuminate Work Area Safely................0
Replace Safety Signs................0
Use Proper Lifting Equipment................0
Keep ROPS Installed Properly................0
Service Tires Safely................0
Avoid Harmful Asbestos Dust................0
Avoid Heating Near Pressurized Fluid Lines................0
Remove Paint Before Welding or Heating................0
Use Proper Tools................0
Dispose of Waste Properly................0
Use Safety Lights and Devices................0
Practice Safe Maintenance................0
Service Front-Wheel Drive Tractor Safely................0
Live With Safety................0
Summary of References - Specifications................0
  Specifications................0
  Screws and Bolts................0
  Fuel, Lubricants, Hydraulic Oil and Coolant................0
  Location of Serial Number Plates................0
Summary of References - Specifications................0
  Specifications................0
  Screws and Bolts................0
  Fuel, Lubricants, Hydraulic Oil and Coolant................0
  Location of Serial Number Plates................0
Summary of References - Specifications................0
  Specifications................0
  Screws and Bolts................0
  Fuel, Lubricants, Hydraulic Oil and Coolant................0
  Location of Serial Number Plates................0
Engine................0
Transmission................0
Front-Wheel Drive Clutch................0
Hydraulic System................0
Electrical System................0
Capacities................0
Sound Level................0
Fuel System................0
Brakes................0
Three-Point Hitch................0
Loads and Weights................0
Towable Loads................0
Shipping Weights................0
  Standard and HighCrop Tractors................0
  F and V Tractors................0
Maximum Permissible Axle Loads and Total Weights................0
  Standard and HighCrop Tractors................0
  F-Type Tractors................0
  V-Type Tractors................0
Load Capacity of Tires................0
  Standard Tractors, Maximum Permissible Axle Load (Depending On Tires)................0
  HighCrop Tractors, Maximum Permissible Axle Load (Depending On Tires)................0
  F-Type Tractors Maximum Permissible Axle Load (Depending On Tires)................0
  V-Type Tractors Maximum Permissible Axle Load (Depending On Tires)................0
Load Capacity of Tires With Front Loader................0
Observe Rear Wheel Tread Width Limitations................0
Metric Bolt and Screw Torque Values................0
Unified Inch Bolt and Screw Torque Values................0
Diesel Fuel................0
Handling and Storing Diesel Fuel................0
Do Not Use Galvanized Containers................0
Fill Fuel Tank................0
Diesel Engine Break-In Oil................0
Diesel Engine Oil................0
  John Deere Plus-50™ II oil is preferred.................0
Transmission and Hydraulic Oil................0
Front-Wheel Drive Axle and Rear Drop Axle Oil................0
Grease................0
Oil Filters................0
Lubricant Storage................0
Mixing of Lubricants................0
Diesel Engine Coolant................0
Operating in Warm Temperature Climates................0
Alternative and Synthetic Lubricants................0
Serial Number Plates................0
Product Identification Number Location................0
Engine Serial Number................0
Fuel Injection Pump Serial Number Location................0
Power Steering Valve Serial Number Location................0
Air-Conditioning Compressor Serial Number Location................0
Transmission Serial Number Location................0
Front Axle (2WD) Serial Number Location................0
Front-Wheel Drive Serial Number................0
Summary of References - Tune-Up................0
Summary of References - Tune-Up................0
Using High-Pressure Washers................0
Preliminary engine test................0
Clean Radiator and Oil Cooler................0
Clean Air-Conditioning System Condenser................0
  Standard Tractors................0
  F and V Tractors................0
Check Hoses and Hose Clamps................0
Clean Engine Crankcase Vent Tube................0
Clean the Dust Unloading Valve................0
Engine Air Filter................0
Cleaning the Primary Filter Element................0
Cleaning a Dusty Element................0
Secondary (Safety) Element................0
Clean Cab Air Filters................0
Check Belt Wear and Tension................0
  Tractor with automatic tensioner................0
Check Engine Oil Level................0
Check Brake System Oil Level................0
Check Coolant Level................0
Check Transmission/Hydraulic System Oil Level................0
Check the Fuel Filter................0
Bleed Fuel System................0
Adjust Hand Throttle................0
Starting Motor................0
Battery - Checking Specific Gravity................0
Check Neutral Start System................0
Check Setting of Head Lights and Work Lights................0
Check Lights................0
Final Engine Check................0
Tractor Operation Check................0
Predelivery Inspection................0
Predelivery Inspection................0
Summary of References - Remove and Install Engine Components................0
Summary of References - Remove and Install Engine Components................0
Summary of References - Remove and Install Engine Components................0
Engine Repair................0
Specifications................0
Remove Engine................0
Install Engine................0
Water Pump Repair................0
Remove and Inspect Radiator................0
Install Radiator................0
Remove, Inspect and Install Charge Air Cooler and Oil Cooler................0
Replace Thermostat................0
Summary of References - Speed Control Linkage................0
Summary of References - Speed Control Linkage................0
Summary of References - Speed Control Linkage................0
Adjust Hand Throttle Lever and Accelerator Pedal................0
Recondition Hand Throttle Lever and Accelerator Pedal................0
Fuel System - Summary of References................0
Fuel System - Summary of References................0
Injection Pump, Nozzle and Governor Repair................0
Drain Fuel Tank................0
Remove, Inspect and Install Fuel Tank (Standard Tractors)................0
Remove, Inspect and Install Fuel Tank (F and V Tractors)................0
  Remove, inspect and install second fuel tank (located under left-hand side step)................0
  Remove, inspect and install first fuel tank (located at front)................0
Remove, Inspect and Install Fuel Tank Protection................0
Replace Fuel Filter................0
Remove and Install Fuel Filter Assembly................0
Replace Fuel Transfer Pump................0
Bleed Fuel System................0
Summary of References - Air Intake System................0
Summary of References - Air Intake System................0
Turbocharger Repair................0
Remove and Install the Air Cleaner Element................0
Remove and Install Air Intake Hoses................0
Battery, Starter Motor and Alternator - Summary of References................0
Battery, Starter Motor and Alternator - Summary of References................0
Battery, Starter Motor and Alternator - Summary of References................0
Starting Motor Repair................0
Disconnect Battery................0
Connect Battery................0
Remove Battery................0
Install Battery................0
Remove and Install Battery (Standard Tractors)................0
Remove and Install Battery (F and V Tractors)................0
  Access to battery on tractors without cab................0
  Access to battery on tractors with cab................0
Remove and Install Starter Motor................0
Alternator/Regulator Repair................0
Replace Alternator/Regulator................0
  Replace alternator with automatic tensioner................0
Check Belt Wear and Tension................0
Summary of References - Switches and Sensors................0
Summary of References - Switches and Sensors................0
Replace Air Filter Restriction Switch B02................0
Replace Fuel Level Sensor B03................0
Replace Engine Oil Pressure Switch B04................0
Replace Park Brake Switch B05................0
Replace Transmission Speed Sensor B06................0
Replace PTO Speed Selection Switch B07/A................0
Replace PTO Speed Selection Switch B07/B................0
Replace PTO Safety Switch B08................0
Replace Air-Conditioning Pressure Switch B15................0
Replace Neutral Start Switch B36................0
Replace Coolant Temperature Sensor B56................0
Replace Brake Oil Level Sensor B69................0
Replace Engine Speed Sensor B72................0
Replace Brake Pedal Switches B112................0
Replace Thermostat B150................0
Replace Resistor B151................0
Replace Position Sensor B200 (EHS II)................0
Replace Draft Sensor B201 (EHS II)................0
Replace Pressostat B304................0
Replace Main Switch S01................0
Replace Light/Horn Switch S09................0
Replace PTO Mode Switch S21/A (Independent PTO)................0
Replace PTO Mode Switch S21/B (Ground Drive PTO)................0
Replace Hazard Warning Light Switch S106................0
Replace Raise Limit Switch S200 (EHS II)................0
Replace Fuel Shut-Off Solenoid Valve Y13................0
Replace Dashboard................0
Replace Instrument Panel................0
Remove and Install Power Train Components - Summary of References................0
Remove and Install Power Train Components - Summary of References................0
Remove and Install Power Train Components - Summary of References................0
Remove and Install Power Train Components - Specifications................0
Separate Engine from Clutch Housing................0
Install Engine on Clutch Housing................0
Separate Clutch Housing from Transmission................0
Install Clutch Housing on Transmission................0
Separate Clutch Housing from Transmission - not for 24/12 Speed Transmission................0
Install Clutch Housing on Transmission - not for 24/12 Speed Transmission................0
Replace Clutch Housing Seal - 12/12 Speed Transmission................0
Replace Clutch Housing Seal - 24/24 Speed Transmission................0
Summary of References - Clutch................0
Summary of References - Clutch................0
Specifications................0
Inspect and Repair Clutch Pedal and Linkage................0
Remove and Install Clutch Assembly................0
Disassemble and Inspect Clutch Assembly................0
Assemble Clutch Assembly................0
Traction Clutch Finger Adjustment................0
PTO Clutch Finger Adjustment................0
Remove and Inspect Clutch Release Mechanism................0
Install Clutch Release Mechanism................0
Summary of References - Hi-Lo Clutch (24/24-Speed Transmission)................0
Summary of References - Hi-Lo Clutch (24/24-Speed Transmission)................0
Specifications................0
Remove and Inspect Mechanical Hi-Lo Drive................0
Install Mechanical Hi-Lo Drive................0
Disassemble, Inspect and Assemble Mechanical Hi-Lo Shift Shaft Assembly................0
Disassemble, Inspect and Assemble Mechanical Hi-Lo Synchronizer................0
Disassemble, Inspect and Assemble Mechanical Hi-Lo Drive Shaft................0
Disassemble, Inspect and Assemble Mechanical Hi-Lo Reduction Shaft................0
Inspect and Repair Mechanical Hi-Lo Shift Lever................0
Seal Ring Replacement of Hydraulic Hi-Lo Clutch Drive Shaft................0
Remove and Inspect Hydraulic Hi-Lo Clutch Assembly................0
Install Hydraulic Hi-Lo Clutch Assembly................0
Disassemble, Inspect and Assemble Hydraulic Hi-Lo Clutch................0
Disassemble, Inspect and Assemble Hydraulic Hi-Lo Drive Shaft................0
Transmission - Summary of References................0
Transmission - Summary of References................0
Transmission - Specifications................0
Remove and Install Transmission................0
Inspect and Repair Gear and Range Shift Levers................0
Remove, Inspect and Install Range Shaft................0
Range Shaft End Play Adjustment................0
Remove, Inspect and Install Primary and Reverse Shafts................0
  Remove, Inspect and Install Levers - not for 24/12 Speed Transmission................0
  Remove, Inspect, and Install Reverse Shaft Assembly - not for 24/12 Speed Transmission................0
  Remove, Inspect, and Install Primary Shaft Assembly - not for 24/12 Speed Transmission................0
  Remove, Inspect, and Install Primary Shaft Assembly - for 24/12 Speed Transmission Only................0
Primary Shaft End Play Adjustment................0
Remove, Inspect and Install Pinion Shaft................0
Pinion Shaft Cone Point Adjustment................0
Pinion Bearing Preload Adjustment................0
Remove, Inspect and Install Secondary Shaft................0
Secondary Shaft End Play Adjustment................0
Removal and Installation of Components - 24/12-Speed Transmission, Summary of References................0
Removal and Installation of Components - 24/12-Speed Transmission, Summary of References................0
Removal and Installation of Components - 24/12-Speed Transmission, Summary of References................0
Removal and Installation of Components - 24/12-Speed Transmission, Specifications................0
Removal and Installation of Components - 24/12-Speed Transmission, Special Tools................0
  Special tools (available as spare parts), see Section 99, Group 10................0
Separate Clutch Housing from Transmission - 24/12-Speed Transmission................0
Install Clutch Housing on Transmission - 24/12-Speed Transmission................0
Guide of Forward High Clutch Drive Shaft and Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission................0
Remove Guide of Forward High Clutch Drive Shaft - 24/12-Speed Transmission................0
Replace Seal Rings of Forward High Clutch Drive Shaft - 24/12-Speed Transmission................0
Install Guide of Forward High Clutch Drive Shaft - 24/12-Speed Transmission................0
Remove Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission................0
Replace Seal Rings of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission................0
Install Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission................0
Remove Air Pump - 24/12-Speed Transmission................0
Install Air Pump - 24/12-Speed Transmission................0
Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission, Summary of References................0
Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission, Summary of References................0
Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission, Specifications................0
Remove Electro-Hydraulic Forward High/Low and Reverse Clutch Assembly - 24/12-Speed Transmission................0
Install Electro-Hydraulic Forward High/Low and Reverse Clutch Assembly - 24/12-Speed Transmission................0
Disassemble, Inspect and Assemble Electro-Hydraulic Forward High Clutch - 24/12-Speed Transmission................0
Disassemble, Inspect and Assemble Electro-Hydraulic Forward Low Clutch - 24/12-Speed Transmission................0
Disassemble, Inspect and Assemble Electro-Hydraulic Reverse Clutch - 24/12-Speed Transmission................0
Remove Secondary Shaft Assembly - 24/12-Speed Transmission................0
Disassemble, Inspect and Assemble Secondary Shaft Assembly - 24/12-Speed Transmission................0
Install Secondary Shaft Assembly - 24/12-Speed Transmission................0
Remove Drive Shaft Assembly - 24/12-Speed Transmission................0
Replace Clutch Housing Seal - 24/12-Speed Transmission................0
Disassemble, Inspect and Assemble Drive Shaft Assembly - 24/12-Speed Transmission................0
Install Drive Shaft Assembly - 24/12-Speed Transmission................0
Drive Systems - Component Removal and Installation, Summary of References................0
Drive Systems - Component Removal and Installation, Summary of References................0
Drive Systems - Component Removal and Installation, Summary of References................0
Specifications................0
Remove and Install Front-Wheel Drive Clutch................0
Remove and Install Differential Assembly................0
Remove and Install Final Drive Assembly................0
Remove Rear PTO Cover................0
Install Rear PTO Cover................0
Summary of References - Front-Wheel Drive Clutch................0
Summary of References - Front-Wheel Drive Clutch................0
Specifications................0
Disassemble and Inspect Front-Wheel Drive Clutch - Hydraulically Operated................0
Front-Wheel Drive Clutch Cross Section — Hydraulic Operated................0
Assemble Front-Wheel Drive Clutch - Hydraulically Operated................0
Disassemble and Inspect Front-Wheel Drive Clutch - Mechanically Operated................0
Front-Wheel Drive Clutch Cross Section — Mechanically Operated................0
Assemble Front-Wheel Drive Clutch - Mechanically Operated................0
Summary of References - Differential................0
Summary of References - Differential................0
Essential Tools................0
Service Equipment and Tools................0
Specifications................0
Disassemble, Inspect and Assemble Four Pinion Differential Assembly................0
Four Pinion Differential Backlash Adjustment................0
Four Pinion Differential Bearing Preload Adjustment................0
Inspect and Repair Differential Lock Pedal and Linkage................0
Inspect and Repair Hydraulic Differential Lock and Linkage................0
Remove, Inspect and Install Differential Lock Assembly................0
Summary of References - Final Drives................0
Summary of References - Final Drives................0
Specifications................0
Remove and Inspect Planetary Drive Assembly................0
  5080G, 5080GF, 5080GV, 5090GV and 5100GV Tractors................0
  5090G, 5090GH, 5090GF and 5100GF Tractors................0
Install Planetary Drive Assembly................0
  5080G, 5080GF, 5080GV, 5090GV and 5100GV Tractors................0
  5090G, 5090GH, 5090GF and 5100GF Tractors................0
Remove, Inspect and Install Axle Shaft Assembly (Standard Tractors)................0
  5080G Tractors................0
  5090G and 5090GH Tractors................0
Remove, Inspect and Install Axle Shaft Assembly (V Tractors)................0
Remove, Inspect and Install Axle Shaft Assembly (F Tractors)................0
  5080GF Tractors................0
  5090GF and 5100GF Tractors................0
Disassemble, Inspect and Assemble Gears and Shafts of Final Drive (HighCrop Tractors)................0
Power Take-Off - Summary of References................0
Power Take-Off - Summary of References................0
Power Take-Off - Special Tools................0
  Special tools (available as spare parts), see Section 99, Group 10................0
Inspect and Repair Rear PTO Clutch Lever and Linkage................0
  Rear PTO Clutch Lever and Linkage - Mechanical Version................0
  Rear PTO Clutch Lever and Linkage - Hydraulic Version................0
Remove, Inspect and Install Hydraulic PTO Clutch Cylinder Assembly................0
Inspect and Repair Rear PTO Engagement Lever and Linkage................0
  Inspect and Repair Rear PTO Engagement Lever and Linkage (Standard Tractors)................0
  Inspect and Repair Rear PTO Engagement Lever and Linkage (F and V Tractors)................0
Disassemble, Inspect and Assemble PTO Shift Leverage Assembly................0
Disassemble, Inspect and Assemble Rear PTO Engagement Control................0
Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly................0
Disassemble, Inspect and Assemble Rear PTO Engagement Sleeve................0
  Tractors with Ground Speed PTO................0
  Tractors without Ground Speed PTO................0
Remove and Install Rear PTO Drive Shaft................0
Disassemble Electro-Hydraulic Rear PTO Cover................0
Assemble Electro-Hydraulic Rear PTO Cover................0
Disassemble Electro-Hydraulic Rear PTO Clutch Drive Shaft................0
Assemble Electro-Hydraulic Rear PTO Clutch Drive Shaft................0
Remove Electro-Hydraulic Rear PTO Drive Shaft................0
Disassemble Electro-Hydraulic Rear PTO Drive Shaft................0
Assemble Electro-Hydraulic Rear PTO Drive Shaft................0
Install Electro-Hydraulic Rear PTO Drive Shaft................0
Remove Electro-Hydraulic Rear PTO Input Shaft................0
Disassemble and Assemble Electro-Hydraulic Rear PTO Input Shaft................0
Install Electro-Hydraulic Rear PTO Input Shaft................0
Remove Electro-Hydraulic Rear PTO Brake................0
Disassemble Electro-Hydraulic Rear PTO Brake................0
Assemble Electro-Hydraulic Rear PTO Brake................0
Install Electro-Hydraulic Rear PTO Brake................0
Remove, Inspect and Install Housing Sensors................0
Remove, Inspect and Install Housing Sensors................0
Summary of References - Steering System................0
Summary of References - Steering System................0
Summary of References - Steering System................0
Specifications................0
Remove and Install Steering Column and Valve................0
Disassemble and Inspect Steering Valve................0
Assemble Steering Valve................0
Remove and Install Steering Cylinder................0
Remove and Install Steering Cylinder (Two-Wheel Drive F and V Tractors)................0
Remove and Install Steering Cylinder (Two-Wheel Drive HighCrop Tractors)................0
Disassemble, Inspect and Assemble Steering Cylinder................0
  Two-Wheel Drive Standard Tractors................0
  Four-Wheel Drive Standard and HighCrop Tractors................0
Disassemble, Inspect and Assemble Steering Cylinder (F and V Tractors)................0
  Two-Wheel Drive F and V Tractors................0
  Four-Wheel Drive F and V Tractors................0
Disassemble, Inspect and Assemble Steering Cylinder (Two-Wheel Drive HighCrop Tractors)................0
Remove, Inspect and Install Tie Rod Assembly (Standard Tractors)................0
  Two-Wheel Drive Standard Tractors................0
  Four-Wheel Drive Standard and HighCrop Tractors................0
Remove, Inspect and Install Tie Rod Assembly (F and V Tractors)................0
  Two-Wheel Drive F and V Tractors................0
  Four-Wheel Drive F and V Tractors................0
Remove, Inspect and Install Tie Rod Assembly (Two-Wheel Drive HighCrop Tractors)................0
Inspect and Replace Steering Hydraulic Lines................0
Summary of References - Brake System................0
Summary of References - Brake System................0
Specifications................0
Change Brake System Oil................0
Remove and Install Brake Cylinders and Pedals................0
Disassemble and Inspect Brake Pedals................0
Brake Cylinders Cross Section................0
Remove and Inspect Brakes................0
Install Brakes................0
Trailer Brake Valve System Components................0
Remove and Install Trailer Brake Valve................0
Disassemble and Inspect Trailer Brake Valve................0
Inspect and Replace Brake Hydraulic Lines................0
Remove, Inspect and Install Hydraulic Actuator................0
Remove, Inspect and Install Brake Linkage................0
Remove, Inspect and Install Park Brake Lever................0
Remove, Inspect and Install Park Brake Linkage................0
Summary of References - Hydraulic Pump and Filter................0
Summary of References - Hydraulic Pump and Filter................0
Summary of References - Hydraulic Pump and Filter................0
Specifications................0
Remove and Install Hydraulic Pump................0
Remove and Install Third Hydraulic Pump (If Equipped)................0
Remove Hydraulic Pump External Components................0
Disassemble and Inspect Hydraulic Pump................0
Assemble Hydraulic Pump................0
Install Hydraulic Pump External Components................0
Remove and Install Hydraulic Filter/Manifold................0
Inspect and Replace Hydraulic Suction Lines................0
Inspect and Replace Third Hydraulic Pump Suction Lines (If Equipped)................0
Inspect and Replace Hydraulic Supply Lines................0
Inspect and Replace Third Hydraulic Pump Supply Lines (If Equipped)................0
Summary of References - Hitch................0
Summary of References - Hitch................0
Essential Tools................0
Specifications................0
Inspect and Repair Hitch Control Lever and Linkage (Standard Tractors)................0
Inspect and Repair Hitch Control Lever and Linkage (F and V Tractors)................0
Remove, Inspect and Install Hitch Valve................0
Safety and Relief Valve Adjustment................0
Remove, Inspect and Install EHS II................0
Remove, Inspect and Install Draft and Position Sensing Linkage................0
Sensing Spring Adjustment................0
Remove and Install Rockshaft Assembly................0
Remove, Inspect and Install Lift Arms and Cylinder of Rockshaft Assembly................0
Remove Hitch Control Linkage (Standard Tractors)................0
Remove Hitch Control Linkage (F and V Tractors)................0
Inspect and Repair Hitch Control Linkage................0
Install Hitch Control Linkage (Standard Tractors)................0
Install Hitch Control Linkage (F and V Tractors)................0
Remove, Inspect and Install Draft and Position Sensing Linkage (EHS II)................0
Hitch Sensitivity Adjustment................0
Rockshaft Position Control Lever Adjustment................0
Rockshaft Draft Control Lever Adjustment................0
Distributor Control Valve Adjustment................0
Summary of References - Three-Point Hitch................0
Summary of References - Three-Point Hitch................0
Inspect and Repair Draft Links (Standard Tractors)................0
  Draft Links................0
  Draft Links with Hook................0
Inspect and Repair Draft Links (F and V Tractors)................0
  Draft Links................0
  Draft Links with Hook................0
Inspect and Repair Adjustable Lift Link................0
  Standard Tractors................0
  F and V Tractors................0
Inspect and Repair Hydraulically Adjustable Lift Link................0
Inspect and Repair Center Link................0
Summary of References - Selective Control Valves................0
Summary of References - Selective Control Valves................0
Selective Control Valve and Lever Assembly (Standard Tractors)................0
Selective Control Valve and Lever Assembly (F and V Tractors)................0
Remove and Install Selective Control Valve (SCV)................0
Remove and Install Selective Control Valve (SCV) - Tractors With Mid-Mounted Couplers................0
Disassemble, Inspect and Assemble Selective Control Valve................0
Disassemble, Inspect and Assemble Selective Control Valve Lever................0
Selective Control Valve Levers - Exploded View................0
Summary of References - Removal and Installation of Components (Miscellaneous)................0
Summary of References - Removal and Installation of Components (Miscellaneous)................0
Summary of References - Removal and Installation of Components (Miscellaneous)................0
Specifications................0
Remove Hood................0
Install Hood................0
Remove and Install Front Axle - Two-Wheel Drive Standard Tractors................0
Remove and Install Front Axle - Two-Wheel Drive F and V Tractors................0
Remove and Install Front Axle - Two-Wheel Drive HighCrop Tractors................0
Remove, Inspect and Install Front Axle Drive Shaft................0
Remove and Install Front Axle - Four-Wheel Drive Standard and HighCrop Tractors................0
Remove and Install Front Axle - Four-Wheel Drive F and V Tractors................0
Summary of References - Front Axle................0
Summary of References - Front Axle................0
Specifications................0
Inspect and Replace Pivot Pin and Bushings................0
Remove and Install Spindle Assembly (Standard Tractors)................0
Remove and Install Spindle Assembly (F and V Tractors)................0
Remove and Install Spindle Assembly (HighCrop Tractors)................0
Inspect and Replace Spindle Shaft Bushings................0
Inspect and Replace Front-Wheel Bearings (Standard Tractors)................0
Inspect and Replace Front-Wheel Bearings (F and V Tractors)................0
Inspect and Replace Front-Wheel Bearings (HighCrop Tractors)................0
Remove and Install Front or Rear Wheels................0
  Tighten Rear Wheel Nuts and Bolts to Specified Torque................0
  Tighten Front-Wheel Nuts and Bolts to Specified Torque................0
  Tighten Wheel Nuts of Front-Wheel Drive Axle (Standard Tractors)................0
  Tighten Wheel Nuts of Front-Wheel Drive Axle (F and V Tractors)................0
Remove and Install Front or Rear Wheels................0
  Tighten Rear Wheel Nuts and Bolts to Specified Torque................0
  Tighten Front-Wheel Nuts and Bolts to Specified Torque................0
  Tighten Wheel Nuts of Front-Wheel Drive Axle (Standard Tractors)................0
  Tighten Wheel Nuts of Front-Wheel Drive Axle (F and V Tractors)................0
Summary of References - Trailer Mounting and Swinging Drawbar................0
Summary of References - Trailer Mounting and Swinging Drawbar................0
Check the Manually - Operated Hitch (EEC Type) for Wear................0
Check the Manually-Operated Hitch (CUNA Type) for Wear................0
  Specifications for hitch pins with a nominal diameter of 28.0 mm (1.10 in.)................0
  Specifications for hitch pins with a nominal diameter of 42.0 mm (1.65 in.)................0
Check the Manually-Operated Hitch (CUNA D2 Type) for Wear................0
Check the Tow Hook for Wear (F and V Tractors)................0
Check the Swinging Drawbar for Wear................0
  Specifications for hitch pins with a nominal diameter of 28.0 mm (1.10 in.)................0
  Specifications for hitch pins with a nominal diameter of 31.5 mm (1.65 in.)................0
Remove Guide Rails for Height-Adjustable Trailer Hitch................0
Install Guide Rails for Height-Adjustable Trailer Hitch................0
Swinging Drawbar................0
  Standard Tractors................0
  F and V Tractors................0
Summary of References - Fenders................0
Summary of References - Fenders................0
Remove and Install Fenders (Standard Tractors)................0
Remove and Install Fenders (F and V Cab Tractors)................0
Summary of References - Remove and Install Operator's Cab/Open Operator's Station................0
Summary of References - Remove and Install Operator's Cab/Open Operator's Station................0
Summary of References - Remove and Install Operator's Cab/Open Operator's Station................0
Remove Operator's Cab................0
Remove Operator's Cab (Standard Tractors)................0
Remove Operator's Cab (F and V Tractors)................0
Install Operator's Cab................0
Install Operator's Cab (Standard Tractor)................0
Install Operator's Cab (F and V Tractors)................0
Remove Open Operator's Station................0
Remove Open Operator's Station (Standard Tractors)................0
Remove Open Operator's Station (F and V Tractors)................0
Install Open Operator's Station................0
Install Open Operator's Station (Standard Tractors)................0
Install Open Operator's Station (F and V Tractors)................0
Summary of References - Controls and Instruments................0
Summary of References - Controls and Instruments................0
Remove Control Lever Moldings................0
  Tractors with cab................0
  Tractors with open operator's station................0
Install Control Lever Moldings................0
  Tractors with cab................0
  Tractors with open operator's station................0
Remove Instrument Panel................0
Install Instrument Panel................0
Remove and Install EHS II Control Panel................0
Air-Conditioning System - Summary of References................0
Air-Conditioning System - Summary of References................0
Air-Conditioning System - Special Tools................0
Air-Conditioning System - Specifications................0
Torques for Tightening Refrigerant Hoses................0
Air-Conditioning System - Safety at Work................0
  SAFETY RULES................0
  IN AN EMERGENCY................0
  SAFETY EQUIPMENT................0
Storage of Refrigerant Containers................0
Air-Conditioning - Important................0
  Refrigerant................0
  PAG refrigerant oil................0
Service Work on Air-Conditioning System................0
  Standard Tractors................0
  F and V Tractors................0
Fill with Refrigerant Oil................0
  Oil quantity after extracting the refrigerant by suction................0
  Oil quantity after flushing the air-conditioning system................0
  Oil quantity after replacing components of air-conditioning system................0
  After a refrigerant leak................0
Discharging the System................0
Evacuating the System................0
Filling With Refrigerant Oil................0
Filling the System................0
Topping Up a Partly Discharged System................0
Leakage Test................0
Replace Air-Conditioning Receiver-Drier................0
Remove, Inspect, and Install Air-Conditioning Condenser................0
Remove, Inspect and Install Air-Conditioning Compressor................0
Check Level in the Compressor................0
Air-Conditioning Evaporator - Parts................0
Remove and Install Air-Conditioning Evaporator................0
Summary of References - Heating System................0
Summary of References - Heating System................0
Remove, Inspect and Install Cab Heater Valve................0
Remove, Inspect and Install Cab Heater Core................0
Remove, Inspect and Install Cab Air-Conditioning Core................0
Remove, Inspect and Install Blower Motor................0
Summary of References - Operator's Cab................0
Summary of References - Operator's Cab................0
Specifications................0
Remove and Install Sun Visor................0
Remove and Install Windshield................0
Windshield - Exploded View................0
Remove and Install Lower Front Windows................0
Lower Front Windows - Exploded View................0
Remove and Install Cab Door................0
Remove and Install Inner Handle................0
Cab Door - Exploded View................0
Remove and Install Rear Side Cab Windows................0
Rear Side Cab Windows, Exploded View................0
Remove and Install Rear Window................0
Rear Window - Exploded View................0
Remove and Install Cab Recirculating/Fresh Air Filter................0
Summary of References - Open Operator's Station................0
Summary of References - Open Operator's Station................0
Remove and Install 4-post ROPS................0
Remove and Install 2-post ROPS (Standard Tractors)................0
Remove and Install 2-post ROPS (F and V Tractors)................0
Remove and Install Operator's Seat and Support................0
  F and V Tractors................0
  Standard Tractors................0
Remove and Install Operator's Seat and Support................0
  F and V Tractors................0
  Standard Tractors................0
Summary of References — Dealer-Manufactured Tools................0
Summary of References — Dealer-Manufactured Tools................0
Summary of References — Dealer-Manufactured Tools................0
Adapter................0
Cone Point Adjustment Tools................0
  Tool I................0
  Tool II................0
Draft Control Adjusting Tool................0
Seal Ring Replacement Kit - Tool 1................0
  Tool 1................0
Seal Ring Replacement Kit - Tool 2................0
  Tool 2................0
Summary of References - Special Tools and Test Equipment................0
Summary of References - Special Tools and Test Equipment................0
D01019AA - Single-Speed Hydraulic Hand Pump Assembly................0
D01072AA - Bushing, Bearing, and Seal Driver Set................0
D01210AA - Slide Hammer Puller................0
FKM10436 - Oil Injector................0
FKM10443 - Charging Valve................0
FKM10475 - Adjusting Tool................0
JDE83 - Flywheel Turning Tool................0
JDG19 - Lifting Eyes................0
JDG1337 - Clutch Repair Fixture................0
JDG1375 - Clutch Finger Height Gauge................0
JDG10974EU - Air-Conditioning Service Unit................0
KJD10447 - Oil Seal Installer................0
KJD10494 - Tensioning Tool................0
KJD10567 - Lifting Device for Operator's Cab................0
KJD119029 - Bearing Cup Driver................0
KJD119034 - Seal Ring Driver................0
KJD119183 - Cover Installation Tool................0
KJD677629 - Final Drive Assembly Removal Tool................0
KJD715004 - Bearing Cone Driver................0
KJD715082 - Bearing Cone Driver................0
KJD715093 - Bearing Cone Driver................0
KJD715243 - Bearing Cone Driver................0
KJD715583 - Bearing Cup Driver................0
KJD715600 - Bearing Cup Driver................0
KJD715665 - Bushing Driver................0
KJD715667 - Bushing Driver................0
KJD715668 - Seal Driver................0
KJD715669 - Bearing Cup Driver................0
KJD10570 - Safety Equipment (Air-Conditioning Service)................0
KJD10571 - Protective Cover for Air-Conditioning Service Unit................0
KJD10572 - Standard Flushing Kit (Air-Conditioning Service)................0
KJD10573 - UV Contrast Agent (Air-Conditioning Service)................0
KJD10574 - Hose Extensions (2.5 m) (Air-Conditioning Service)................0
KJD10575 - PAG Oil (Air-Conditioning Service)................0
KJD10576UV - Lamp and Safety Goggles (Air-Conditioning Service)................0
KJD10577 - Filter/Receiver-Drier Cartridge for Air-Conditioning Service Unit................0
KJD715800 - Dummy Pinion Shaft................0
KJD715801 - Plug Driver................0
KJD715802 - Bearing Driver................0
KJD715804 - Seal Driver................0
KJD715805 - Alignment Tool................0
KJD715808 - Bearing Cup Driver................0
KJD715810 - Dummy Differential Assembly................0
KJD715815 - Pin Installation Tool................0
KJD715821 - Bearing Driver and Alignment Tool................0
KJD715824 - Seal Ring Driver................0
KJD715825 - Bearing Driver................0
KJD715826 - Seal Ring Driver................0
KJD715827 - Bearing Cup Driver................0
KJD715829 - Bushing Driver................0
KJD715830 - Bearing Driver and Alignment Tool................0
KJD715836 - Seal Ring Driver................0
KJD715837 - Bearing Driver................0
KJD715838 - Bearing Driver................0
KJD715843 - Bearing Driver................0
KJD715844 - Bearing Cup Driver................0
KJD715845 - Shaft Installation Tool................0
KJD715848 - Bearing and Gear Assembly Driver................0
KJD715887 - Seal Ring Replacement Kit - Tool 2................0
KJD715888 - Seal Ring Replacement Kit - Tool 1................0
KJD716105 - Spacer................0
KJD716106 - Seal Driver................0
KJD716107 - Seal Driver................0
KJD716108 - Bearing Driver................0
KJD716110 - Bearing Support Driver................0
KJD716111 - Bearing Driver................0
KJD716133 - Seal Ring Driver................0
KJD716134 - Seal Ring Driver................0
KJD716138 - Bushing Driver................0
KJD716139 - Bearing Driver................0
KJD716140 - Bearing Driver................0
KJD716143 - Bearing Driver................0
KJD716144 - Alignment Tool................0
KJD716156 - Bearing Cone Driver................0
KJD716157 - Bearing Driver................0
KJD716170 - Seal Ring Driver................0
KJD716171 - Bearing Cone Driver................0
KJD716202 - Shaft Holding Tool................0
KJD716211 - Bearing Driver................0
KJD716216 - Seal Ring Driver................0
KJD716217 - Bushing Driver................0
KJD716218 - Seal Ring Driver................0
KJD716219 - Bearing Driver................0
KJD716220 - Seal Ring Driver................0
KJD716300 - Bushing Driver................0
KJD716302 - Bearing Cup Driver................0
KJD716303 - Bearing Cup Driver................0
KJD716304 - Seal Driver................0
KJD716305 - Bushing Driver................0
OTC7062A - Holder................0

John Deere Tractors 5080G, 5090G, 5090GH, 5080GV, 5090GV, 5100GV, 5080GF, 5090GF, 5100GF Repair Service Manual (TM402519)


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