John Deere Tractors 5101E, 5101E Limited, 5083E, 5083E Limited, 5093E, 5093E Limited Repair Service Technical Manual (TM112519)
Catalog:
Model:
John Deere Tractors 5101E, 5101E Limited, 5083E Limited, 5083E, 5093E, 5093E Limited workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm112519 English - 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E (Tier 2_Stage II and Tier 3_Stage IIIA) Tractors Repair Technical Manual.pdf
tm112528 French - Manuel technique de remise en état des tracteurs 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E et 5101E (Tier 2/Phase II et Tier 3/Phase IIIA)
tm112559 Russian - Руководство по техническому обслуживанию и ремонту тракторов 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E и 5101E (Tier 2/Stage II и Tier 3/Stage IIIA)
Total Pages: 1,350 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English French Russian
MAIN SECTIONS
Foreword
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Features and Accessories
Engine Repair
Engine
Cooling System
Fuel and Air Repair
Fuel System
Air Intake System
Speed Control Linkage
Electrical Repair
Battery, Starter and Alternator
Electrical System Components
Wiring Harness
Power Train Repair
Clutch Housing
Clutch Assembly
PowrReverser Clutch Assembly
PowrReverser™ Transmission
Drive System
Differential
Final Drives
Rear PTO Drive Shaft
Mechanical Front Wheel Drive
Creeper Assembly
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulic Repair
Hydraulic Pump and Filter
Hydraulic Oil Cooler
Rockshaft
Selective Control Valve
Hydraulic Mid-Mount Control Valve
Miscellaneous Repair
3-Point Hitch
Fenders
Hood
Operator Station Repair-Cab (S.N. -439999)
Seat and Support
Control Console and Panel
Cab Components
Air Conditioning System
Heating System
Operator Station Repair-Cab (S.N.440000- ) and Open Operator Station
Seat and Support
ROLL-GARD
Control Console and Panel
Cab Components
Air Conditioning System
Heating System
Dealer Fabricated Tools
TABLE OF CONTENTS
Section 10: General Information................21
Group 05: Safety................21
Recognize Safety Information................25
Handle Fluids Safely—Avoid Fires................26
Prevent Battery Explosions................322
Prepare for Emergencies................28
Prevent Acid Burns................29
Service and Operate Chemical Sprayers Safely................31
Handle Chemical Products Safely................33
Avoid High-Pressure Fluids................34
Park Machine Safely................35
Support Machine Properly................36
Wear Protective Clothing................37
Work in Clean Area................38
Service Machines Safely................39
Work In Ventilated Area................40
Illuminate Work Area Safely................41
Replace Safety Signs................42
Use Proper Lifting Equipment................43
Remove Paint Before Welding or Heating................44
Avoid Heating Near Pressurized Fluid Lines................45
Keep ROPS Installed Properly................46
Service Tires Safely................47
Avoid Harmful Asbestos Dust................48
Practice Safe Maintenance................49
Use Proper Tools................50
Decommissioning: Proper Recycling and Disposal of Fluids and Components................51
Prevent Machine Runaway................52
Handle Starting Fluid Safely................53
Service Cooling System Safely................54
Stay Clear of Rotating Drivelines................55
Protect Against High Pressure Spray................57
Construct Dealer-Made Tools Safely................58
Clean Vehicle of Hazardous Pesticides................59
Live With Safety................60
Group 10: General Specifications................1286
Regions and Country Versions................63
Machine Specifications 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E................65
Machine Dimensions................68
Repair Specifications................1286
Service Recommendations for O-Ring Boss Fittings................75
Service Recommendations For Flat Face O-Ring Seal Fittings................77
Metric Cap Screw Torque Values—Grade 7................79
Metric Bolt and Screw Torque Values................80
Unified Inch Bolt and Screw Torque Values................82
Glossary of Terms................85
Group 20: Fuel and Lubricants................22
Diesel Fuel................92
Handling and Storing Diesel Fuel................94
Do Not Use Galvanized Containers................95
Lubricity of Diesel Fuel................96
Testing Diesel Fuel................97
BioDiesel Fuel................98
Filling Fuel Tank................100
Diesel Engine Break-In Oil................102
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I................103
Oil Filters................105
Diesel Engine Coolant (engine with wet sleeve cylinder liners)................106
Operating in Warm Temperature Climates................108
Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER................109
Testing Diesel Engine Coolant................111
Transmission and Hydraulic Oil................112
Use Correct Transmission/Hydraulic Filter Element................113
MFWD Axle Housing and Wheel Hub Oil................114
Grease................115
Grease (Specific Application)................116
Mixing of Lubricants................117
Alternative and Synthetic Lubricants................118
Lubricant Storage................119
Group 25: Serial Number Locations................23
Serial Numbers................121
Product Identification Number Location................122
Engine Serial Number Location................123
Fuel Injection Pump Serial Number Location................124
Alternator Identification Number Location................125
Power Steering Valve Serial Number Location................126
Starter Serial Number Location................127
Transmission Serial Number Location................128
Mechanical Front Wheel Drive (MFWD) Serial Number Location................129
Air Conditioning Compressor Serial Number Location................130
Cab Serial Number Location................131
Group 30: Features and Accessories................133
Features and Accessories................133
Standard Features................134
Factory Installed Optional Equipment................136
Field Installed Optional Kits and Accessories................138
Section 20: Engine Repair................140
Group 05: Engine................140
Service Equipment and Tools................1284
Specifications................1286
John Deere Engine Repair—Use Component Technical Manual................144
Remove Engine (Tier 2)................145
Remove Engine ( -Aug 2012)................157
Remove Engine (Aug 2012- )................168
Install Engine (Tier 2)................177
Install Engine ( -Aug 2012)................190
Install Engine (Aug 2012- )................201
Group 10: Cooling System................140
Specifications................1286
Engine Coolant Pump Repair—Use Component Technical Manual................212
Remove and Install Coolant Recovery Tank (Tier 2)................213
Remove and Install Coolant Recovery Tank (Tier 3)................217
Remove and Inspect Radiator (Tier 2)................221
Remove and Inspect Radiator (Tier 3)................225
Install Radiator (Tier 2)................231
Install Radiator (Tier 3)................234
Remove and Install Thermostat................237
Inspect and Replace Belt Tensioner................243
Section 30: Fuel and Air Repair................247
Group 05: Fuel System................247
Specifications................1286
Injection Pump, Nozzle and Governor Repair................250
Remove, Inspect and Install Fuel Tank—Cab................251
Remove, Inspect and Install Fuel Tank—Open Operator Station................270
Replace Fuel Filter/Water Separator................275
Remove and Install Fuel Filter/Primer Pump Assembly................277
Replace Fuel Transfer Pump (Tier 2)................278
Remove and Install Fuel Transfer Pump (Tier 3)................280
Remove, Inspect and Install Fuel Cooler (Tier 3)................281
Replace In-Line Fuel Filter (Tier 3)................282
Group 10: Air Intake System................247
Specifications................1286
Turbocharger Repair................286
Remove, Inspect and Install Air Cleaner Elements (Tier 2)................287
Remove, Inspect and Install Air Cleaner Elements (Tier 3)................289
Remove and Install Air Cleaner (Tier 2)................292
Remove and Install Air Cleaner (Tier 3)................293
Remove Turbocharger ( -Aug 2012)................295
Install Turbocharger ( -Aug 2012)................297
Remove and Install Turbocharger (Aug 2012- )................299
Turbocharger Break-In................303
Remove, Inspect and Install Charge Air Cooler (CAC) (Tier 3)................304
Group 15: Speed Control Linkage................247
Inspect and Repair Speed Control Linkage ( -Aug 2012)................311
Inspect and Repair Speed Control Linkage (Aug 2012- )................313
Inspect and Repair Speed Control Linkage—PTO................316
Section 40: Electrical Repair................317
Group 05: Battery, Starter and Alternator................317
Starter Repair—Use Component Technical Manual................321
Prevent Battery Explosions................322
Remove and Install Battery (Tier 2)................323
Remove and Install Battery (Tier 3)................324
Remove and Install Starter................325
Replace Alternator/Regulator (Tier 2)................327
Replace Alternator/Regulator (Tier 3)................329
Group 10: Electrical System Components................317
Essential Tools................1281
Other Material................1285
Specifications................1286
Replace Air Filter Restriction Switch................335
Replace Cold Start Advance Switch................336
Replace Coolant Temperature Sender................338
Replace Engine Speed Sensor (Tier 2)................339
Replace Engine Speed Sensor (Tier 3)................340
Replace Engine Oil Pressure Switch................342
Replace Key Switch—Cab................343
Replace Key Switch—Open Operator Station................344
Replace Light Switch—Cab................349
Replace Light Switch—Open Operator Station................350
Replace Speakers................353
Replace Antenna................354
Replace Turn Signal Switch—Cab................358
Replace Turn Signal Switch—Open Operator Station................359
Replace Instrument Cluster—Cab................361
Replace Instrument Cluster—Open Operator Station................362
Program Instrument Cluster................366
Replace Rear PTO Switch—Cab................374
Replace Rear PTO Switch—Open Operator Station................375
Replace Fuel Level Sender—Cab................376
Replace Fuel Level Sender—Open Operator Station................378
Replace Wiper Control Switch................379
Replace Wiper Motor................380
Replace Blower Control Switch................383
Replace A/C On/Off Switch................384
Replace A/C Temperature Control Switch................385
Replace Blower Motor Resistor................387
Replace Air Conditioning High/Low Pressure Switch................388
Replace Dome Light................389
Replace Door Switch................391
Replace Seat Switch—Cab................392
Replace Seat Switch—Open Operator Station................394
Replace Vehicle Electrical Center (VEC)................399
Replace Load Center—Cab................401
Replace Load Center—Open Operator Station................402
Replace Electro-Hydraulic Controller—Cab................403
Replace Electro-Hydraulic Controller—Open Operator Station................405
Replace Start Relay—VEC................407
Replace Start Relay—Load Center................408
Replace Countershaft Speed Sensor................409
Replace Wheel Speed Sensor................410
Replace Enable Pressure Sensor................411
Replace Hydraulic Oil Temperature Sensor................413
Replace Clutch Pedal Position Sensor................414
Replace Clutch Disengage Switch................417
Replace Rear PTO Sensor................421
Replace Electro-Hydraulic Directional Reverser................422
Replace Park Switch................425
Replace Brake Pedal Switch................426
Replace Mid-Mount Solenoid Switch................427
Replace Mid-Mount Solenoid................434
Replace Clutch Enable Solenoid................435
Replace Trans Forward Solenoid................437
Replace Trans Reverse Solenoid................439
Group 15: Wiring Harness................319
Service Equipment and Tools................1284
Essential Tools................1281
Replace Connector Body—Blade Terminals................444
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................319
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................319
Repair (Pull Type) Metri-Pack® Connectors................449
Repair (Push Type) Metri-Pack® Connectors................451
Replace Headlight Wiring Harness (Tier 2)................454
Replace Headlight Wiring Harness (Tier 3)................456
Replace Fused Power Wiring Harness................458
Replace Engine Wiring Harness (Tier 2)................460
Replace Engine Wiring Harness (Tier 3)................462
Replace Console Wiring Harness................464
Replace Rear Wiring Harness................468
Replace Cab Roof Wiring Harness................472
Replace Open Operator Station Chassis Wiring Harness................474
Section 50: Power Train Repair................477
Group 05: Clutch Housing................477
Service Equipment and Tools................1284
Other Material................1285
Specifications................1286
Separate Engine from Clutch Housing................483
Install Engine to Clutch Housing................494
Inspect and Repair Clutch Pedal and Linkage—(PowrReverser™ Transmissions)................505
Group 11: Clutch Assembly................477
Essential Tools................1281
Service Equipment and Tools................1284
Other Material................1285
Specifications................1286
Service Parts Kits................1104
Remove and Install Clutch Assembly................513
Disassemble and Inspect Clutch Assembly................514
Assemble Clutch Assembly................518
PTO Clutch Finger Adjustment................520
Remove and Inspect Clutch Release Mechanism and Shafts................522
Install Clutch Release Mechanism and Shafts................525
Remove, Inspect, and Repair Transmission Pump................528
Group 12: PowrReverser Clutch Assembly................477
PowrReverser™ Transmission Identification................562
Essential Tools................1281
Service Equipment and Tools................1284
Other Material................1285
Specifications................1286
Remove and Install PowrReverser™ Control Valve................536
Disassemble, Inspect, and Repair PowrReverser™ Control Valve................540
Remove and Install PowrReverser™—Transmissions................543
Disassemble, Inspect, and Repair Reverse Idle Gear................550
Disassemble, Inspect, and Repair Clutch Gear................552
Disassemble, Inspect, and Repair Driven Shaft................554
Disassemble, Inspect, and Repair PowrReverser™................555
Group 16: PowrReverser™ Transmission................478
PowrReverser™ Transmission Identification................562
Essential Tools................1281
Service Equipment and Tools................1284
Other Material................1285
Specifications................1286
Separate Clutch Housing from Transmission................567
Install Clutch Housing to Transmission................570
Remove Transmission................573
Disassemble and Inspect Transmission................579
Assemble Transmission................585
Install Transmission................591
Disassemble, Inspect, and Assemble Gearshift Shaft Assemblies................601
Disassemble, Inspect, and Assemble Transmission Bottom Shaft................604
Disassemble, Inspect, and Assemble Range Reduction Shaft................607
Disassemble, Inspect, and Assemble Top Shaft................609
Remove, Inspect, and Install MFWD and Range Gears................611
Section 56: Drive System................613
Group 05: Differential................613
Essential Tools................1281
Service Equipment and Tools................1284
Other Material................1285
Specifications................1286
Service Parts Kits................1104
Remove and Install Differential Assembly................621
Disassemble, Inspect, and Assemble Differential Assembly................623
Remove and Inspect Differential Drive Shaft................625
Install Differential Drive Shaft................629
Remove, Inspect, and Install Differential Lock Assembly................633
Differential Cone Point Adjustment................635
Differential Backlash Adjustment................637
Group 10: Final Drives................613
Service Equipment and Tools................1284
Other Material................1285
Specifications................1286
Remove and Install Final Drive Assembly................643
Remove and Inspect Planetary Drive Assembly................645
Install Planetary Drive Assembly................648
Remove, Inspect, and Install Axle Shaft Assembly................651
Group 15: Rear PTO Drive Shaft................613
Service Equipment and Tools................1284
Other Material................1285
Specifications................1286
Remove, Inspect and Install Rear PTO Lever and Linkage................659
Inspect and Repair PTO Shift Lever and Linkage................661
Remove and Install Rear PTO Drive Shaft Assembly................663
Disassemble, Inspect, and Assemble Rear PTO Drive Shaft Assembly................665
Remove and Install Rear 540/540E Electro-Hydraulic PTO Shaft Assembly................668
Disassemble, Inspect, and Assemble Rear 540/540E Electro-Hydraulic Pinion Shaft................671
Disassemble, Inspect, and Assemble Rear 540/540E Electro-Hydraulic PTO Output Shaft Assembly................673
Remove, Inspect and Install Electro-Hydraulic PTO Valve................676
Group 20: Mechanical Front Wheel Drive................614
Service Equipment and Tools................1284
Other Material................1285
Specifications................1286
MFWD Axle Repair—Use Component Technical Manual................682
Remove, Inspect and Install MFWD Lever and Linkage................683
Remove, Inspect and Install MFWD Lever and Linkage—OOS................685
Remove and Install MFWD Drop Gearbox................687
Disassemble and Inspect MFWD Drop Gearbox................689
MFWD Drop Gearbox Cross Section................692
Assemble MFWD Drop Gearbox................694
Remove, Inspect and Install MFWD Drive Shaft................699
Remove and Install MFWD Axle Housing Assembly................700
Group 25: Creeper Assembly................614
Other Material................1285
Specifications................1286
Remove and Install Creeper Assembly................705
Disassemble, Inspect, and Assemble Creeper Assembly................709
Section 60: Steering and Brake Repair................711
Group 05: Steering Repair................711
Other Material................1285
Specifications................1286
Service Parts Kits................1104
Remove and Install Straight Steering Column and Valve................716
Remove and Install Tilt/Telescoping Steering Column................718
Remove and Install Steering Valve—Tilt/Telescoping Steering Column................721
Disassemble and Inspect Steering Valve................723
Assemble Steering Valve................728
Remove and Install Steering Cylinder—MFWD Axle................734
Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Use Component Technical Manual................736
Remove, Inspect and Install Tie Rod Assembly—MFWD Axle................737
Inspect and Replace Steering Hydraulic Lines................739
Group 10: Brake Repair................711
Service Equipment and Tools................1284
Other Material................1285
Specifications................1286
Remove and Install Brake Valve and Pedals................745
Disassemble and Inspect Brake Pedals and Valve................747
Brake Valve Cross Section................750
Assemble Brake Valve................752
Remove and Inspect Brakes................756
Install Brakes................758
Inspect and Replace Brake Hydraulic Lines................761
Section 70: Hydraulic Repair................763
Group 05: Hydraulic Pump and Filter................763
Service Equipment and Tools................1284
Specifications................1286
Prime Hydraulic Pump................769
Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen................770
Remove and Install Hydraulic Pump................771
Remove Hydraulic Pump External Components................773
Disassemble and Inspect Hydraulic Pump................775
Assemble Hydraulic Pump................778
Install Hydraulic Pump External Components................780
Remove and Install Hydraulic Oil Filter/Manifold—Later Version................782
Remove and Install Hydraulic Oil Filter/Manifold................784
Inspect and Replace Hydraulic Supply/Return Lines................786
Group 06: Hydraulic Oil Cooler................763
Remove, Inspect, and Install Hydraulic Oil Cooler (Tier 2)................791
Remove, Inspect, and Install Hydraulic Oil Cooler (Tier 3)................793
Group 10: Rockshaft................763
Service Parts Kits................1104
Other Material................1285
Specifications................1286
Inspect and Repair Rockshaft Control Assembly—Earlier Version................801
Inspect and Repair Rockshaft Control Assembly—Later Version................806
Inspect and Repair Rockshaft Control Levers and Cables................811
Inspect and Repair Control Lever and Cables—Mechanical Hitch (Cab) (NEW CAB)................815
Replace Hitch Control Module—Electro-Hydraulic Hitch (NEW CAB)................819
Inspect and Repair Rockshaft Control Linkage................824
Remove and Install Rockshaft Control Valve—Earlier Version................828
Remove and Install Rockshaft Control Valve—Later Version................834
Replace Main Relief Valve—Earlier Version................839
Replace Main Relief Valve—Later Version................841
Replace Rockshaft Surge Relief Valve................843
Remove, Inspect, and Install Rate-of-Drop Valve—Earlier Version................844
Remove, Inspect, and Install Rate-of-Drop Valve—Later Version................846
Remove and Install Rockshaft Case—Earlier Version................849
Remove and Install Rockshaft Case—Later Version................854
Remove, Inspect, and Install Rockshaft Lift Arms................858
Remove, Inspect, and Install Rockshaft Piston and Cylinder................860
Inspect and Repair Draft Sensing Support Assembly—Earlier Version................862
Inspect and Repair Draft Sensing Support Assembly—Later Version................864
Group 15: Selective Control Valve................764
Other Material................1285
Specifications................1286
Inspect and Repair SCV Levers and Linkage—Earlier Version................869
Inspect and Repair SCV Levers and Linkage—Later Version................873
Inspect and Repair SCV Levers and Linkage—OOS................877
Remove and Install Selective Control Valve (SCV)—Earlier Version................880
Remove and Install Dual or Triple Selective Control Valve (SCV)—Later Version................884
Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)—Later Version................889
Triple Selective Control Valve (SCV) Cross-Sectional View—Later Version................897
Disassemble, Inspect, and Assemble Selective Control Valve (SCV)—Earlier Version................899
Disassemble, Inspect, and Assemble Triple Selective Control Valve (SCV)—Later Version................904
SCV Diverter Plug Operation................957
Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV)—Earlier Version................920
Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV)—Later Version................960
Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV) With Mid-Mount Valve—Later Version................962
Group 20: Hydraulic Mid-Mount Control Valve................764
Other Material................1285
Specifications................1286
Inspect and Repair Joystick and Linkage................931
Remove and Install Mid-Mount Control Valve................936
Disassemble, Inspect, and Assemble Dual Mid-Mount Control Valve................940
Disassemble, Inspect and Assemble Triple Mid-Mount Selective Control Valve (SCV)................946
SCV Diverter Plug Operation................957
Inspect and Replace Hydraulic Lines on Dual or Triple Mid-Mount Control Valve With Rear SCV—Early Version................958
Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV)—Later Version................960
Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV) With Mid-Mount Valve—Later Version................962
Section 80: Miscellaneous Repair................964
Group 15: 3-Point Hitch................964
Specifications................1286
Inspect and Repair Fixed Draft Links................967
Inspect and Repair Telescoping Draft Links-Cab (S.N. -439999)................969
Inspect and Repair Telescoping Draft Links—Cab (S.N. 440000- ) and Open Operator Station................971
Inspect and Repair Standard Lift Link................973
Inspect and Repair Adjustable Lift Link................975
Inspect and Repair Center Link................977
Remove and Install Draw Bar and Support................979
Group 20: Fenders................964
Other Material................1285
Specifications................1286
Remove and Install Fenders—Cab (S.N. -439999)................984
Remove and Install Fenders—Cab (S.N. 440000- )................990
Remove and Install Fenders—Open Operator Station................995
Group 25: Hood................964
Remove and Install Hood................999
Section 90: Operator Station Repair—Cab (S.N. -439999)................1001
Group 05: Seat and Support................1001
Specifications................1286
Remove and Install Seat and Support—With Mechanical Seat (Tier 2)................1006
Remove and Install Seat and Support—Tier 2 (Later Models) and Tier 3................1008
Group 06: Control Console and Panel................1001
Remove and Install Right-Side Control Console................1011
Remove and Install Left-Side Control Console................1012
Remove and Install Center Control Console................1014
Group 15: Cab Components................1001
Essential Tools................1281
Service Equipment and Tools................1284
Other Material................1285
Specifications................1286
Remove, Inspect, and Install Cab Interior Recirculating Air Filters................1206
Remove, Inspect, and Install Exterior Cab Intake Air Filter................1208
Remove and Install Headliner................1210
Remove and Install Instructional Seat................1213
Remove and Install Left-Side Upholstery................1217
Remove and Install Right-Side Upholstery................1219
Remove and Install Windshield................1221
Remove and Install Front Lower Windows................1224
Remove and Install Rear Lower Window................1226
Remove and Install Rear Upper Window................1227
Remove and Install Side Windows................1228
Remove and Install Cab Doors................1230
Remove and Install A/C Housing Inner Roof................1048
Remove Cab................1246
Install Cab................1262
Park Position Indicator Installation................1277
Group 20: Air Conditioning System................1001
Essential Tools................1281
Service Equipment and Tools................1284
Other Material................1285
Specifications................1286
Service Parts Kits................1104
Recover/Recycle Air Conditioning Refrigerant................1289
Replace Air Conditioning Receiver/Dryer................1290
Remove, Inspect, and Install Air Conditioning Condenser (Tier 2)................1109
Remove, Inspect, and Install Air Conditioning Condenser (Tier 3)................1112
Remove, Inspect, and Install Air Conditioning Compressor (Tier 2)................1115
Remove, Inspect, and Install Air Conditioning Compressor (Tier 3)................1118
Test Volumetric Efficiency of Compressor................1299
Test Compressor Shaft Seal Leakage................1301
Disassemble and Assemble Compressor Clutch................1303
Disassemble, Inspect, and Assemble Compressor................1305
Check Compressor Clutch Hub Clearance................1309
Inspect Compressor Manifold................1310
Remove and Install Compressor Relief Valve................1133
Remove and Install HVAC Housing Cover................1312
Remove Blower Motors................1313
Remove Evaporator/Heater Core................1314
Leak Test Evaporator/Heater Core................1316
Install Evaporator/Heater Core................1317
Service Expansion Valve................1319
Expansion Valve Bench Test................1320
Refrigerant Oil Information................1322
Check Compressor Oil Charge................1323
Determine Correct Refrigerant Oil Charge................1324
Add Refrigerant Oil to System................1326
System Information................1327
Flush Air Conditioning System................1328
Evacuate Air Conditioning System................1333
Charge Air Conditioning System................1334
Group 25: Heating System................1002
Replace Heater Temperature Control Cable................1339
Remove Heater Control Valve................1342
Leak Test Heater Control Valve................1343
Install Heater Control Valve................1344
Section 91: Operator Station Repair—Cab (S.N.440000- ) and Open Operator Station................1168
Group 05: Seat and Support................1168
Remove and Install Seat and Support—Cab................1172
Remove and Install Seat and Support—Open Operator Station................1173
Group 06: ROLL-GARD................1168
Remove and Install ROLL-GARD ROLL-GARD is a trademark of Deere & Company —Open Operator Station................1168
Group 10: Control Console and Panel................1168
Specifications................1286
Remove and Install Right-Side Control Console—Cab................1183
Remove and Install Right-Side Control Console—Open Operator Station................1188
Remove and Install Left-Side Control Console—Cab................1191
Remove and Install Left-Side Control Console—Open Operator Station................1192
Remove and Install Center Control Console—Cab................1195
Remove and Install Cowl Cover—Open Operator Station................1197
Group 20: Cab Components................1168
Essential Tools................1281
Service Equipment and Tools................1284
Other Material................1285
Specifications................1286
Remove, Inspect, and Install Cab Interior Recirculating Air Filters................1206
Remove, Inspect, and Install Exterior Cab Intake Air Filter................1208
Remove and Install Headliner................1210
Remove and Install Instructional Seat................1213
Remove and Install Left-Side Upholstery................1217
Remove and Install Right-Side Upholstery................1219
Remove and Install Windshield................1221
Remove and Install Front Lower Windows................1224
Remove and Install Rear Lower Window................1226
Remove and Install Rear Upper Window................1227
Remove and Install Side Windows................1228
Remove and Install Cab Doors................1230
Remove and Install Inner Roof for Air Conditioning Housing Repair................1233
Remove Cab................1246
Install Cab................1262
Park Position Indicator Installation................1277
Group 30: Air Conditioning System................1169
Essential Tools................1281
Service Equipment and Tools................1284
Other Material................1285
Specifications................1286
Adjust A/C Temperature Control Switch................1287
Recover/Recycle Air Conditioning Refrigerant................1289
Replace Air Conditioning Receiver/Dryer................1290
Remove, Inspect, and Install Air Conditioning Condenser................1292
Remove, Inspect, and Install Air Conditioning Compressor................1295
Test Volumetric Efficiency of Compressor................1299
Test Compressor Shaft Seal Leakage................1301
Disassemble and Assemble Compressor Clutch................1303
Disassemble, Inspect, and Assemble Compressor................1305
Check Compressor Clutch Hub Clearance................1309
Inspect Compressor Manifold................1310
Remove, Inspect, and Install Compressor Relief Valve................1311
Remove and Install HVAC Housing Cover................1312
Remove Blower Motors................1313
Remove Evaporator/Heater Core................1314
Leak Test Evaporator/Heater Core................1316
Install Evaporator/Heater Core................1317
Service Expansion Valve................1319
Expansion Valve Bench Test................1320
Refrigerant Oil Information................1322
Check Compressor Oil Charge................1323
Determine Correct Refrigerant Oil Charge................1324
Add Refrigerant Oil to System................1326
System Information................1327
Flush Air Conditioning System................1328
Evacuate Air Conditioning System................1333
Charge Air Conditioning System................1334
Group 35: Heating System................1170
Adjust Heater Temperature Control Cable................1337
Replace Heater Temperature Control Cable................1339
Remove Heater Control Valve................1342
Leak Test Heater Control Valve................1343
Install Heater Control Valve................1344
Section 99: Dealer Fabricated Tools................1345
Group 05: Dealer Fabricated Tools................1345
DFLV1A—Final Drive Turning Tool................1347
DFRW20—Compressor Holding Fixture................1348
DFT1162—Snap Ring Removal Tool................1349
John Deere Tractors 5101E, 5101E Limited, 5083E, 5083E Limited, 5093E, 5093E Limited Repair Service Technical Manual (TM112519)