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John Deere Tractors 5101E, 5101E Limited, 5083E, 5083E Limited, 5093E, 5093E Limited Repair Service Technical Manual (TM112519)

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US Dollar: $39.00

John Deere Tractors 5101E, 5101E Limited, 5083E Limited, 5083E, 5093E, 5093E Limited workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm112519 English - 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E (Tier 2_Stage II and Tier 3_Stage IIIA) Tractors Repair Technical Manual.pdf
tm112528 French - Manuel technique de remise en état des tracteurs 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E et 5101E (Tier 2/Phase II et Tier 3/Phase IIIA)
tm112559 Russian - Руководство по техническому обслуживанию и ремонту тракторов 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E и 5101E (Tier 2/Stage II и Tier 3/Stage IIIA)

Total Pages: 1,350 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English French Russian

MAIN SECTIONS
 Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cooling System
   Fuel and Air Repair
      Fuel System
      Air Intake System
      Speed Control Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly
      PowrReverser Clutch Assembly
      PowrReverser™ Transmission
   Drive System
      Differential
      Final Drives
      Rear PTO Drive Shaft
      Mechanical Front Wheel Drive
      Creeper Assembly
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      Hydraulic Oil Cooler
      Rockshaft
      Selective Control Valve
      Hydraulic Mid-Mount Control Valve
   Miscellaneous Repair
      3-Point Hitch
      Fenders
      Hood
   Operator Station Repair-Cab (S.N. -439999)
      Seat and Support
      Control Console and Panel
      Cab Components
      Air Conditioning System
      Heating System
   Operator Station Repair-Cab (S.N.440000- ) and Open Operator Station
      Seat and Support
      ROLL-GARD
      Control Console and Panel
      Cab Components
      Air Conditioning System
      Heating System
   Dealer Fabricated Tools

TABLE OF CONTENTS
Section 10: General Information................21
  Group 05: Safety................21
    Recognize Safety Information................25
    Handle Fluids Safely—Avoid Fires................26
    Prevent Battery Explosions................322
    Prepare for Emergencies................28
    Prevent Acid Burns................29
    Service and Operate Chemical Sprayers Safely................31
    Handle Chemical Products Safely................33
    Avoid High-Pressure Fluids................34
    Park Machine Safely................35
    Support Machine Properly................36
    Wear Protective Clothing................37
    Work in Clean Area................38
    Service Machines Safely................39
    Work In Ventilated Area................40
    Illuminate Work Area Safely................41
    Replace Safety Signs................42
    Use Proper Lifting Equipment................43
    Remove Paint Before Welding or Heating................44
    Avoid Heating Near Pressurized Fluid Lines................45
    Keep ROPS Installed Properly................46
    Service Tires Safely................47
    Avoid Harmful Asbestos Dust................48
    Practice Safe Maintenance................49
    Use Proper Tools................50
    Decommissioning: Proper Recycling and Disposal of Fluids and Components................51
    Prevent Machine Runaway................52
    Handle Starting Fluid Safely................53
    Service Cooling System Safely................54
    Stay Clear of Rotating Drivelines................55
    Protect Against High Pressure Spray................57
    Construct Dealer-Made Tools Safely................58
    Clean Vehicle of Hazardous Pesticides................59
    Live With Safety................60
  Group 10: General Specifications................1286
    Regions and Country Versions................63
    Machine Specifications 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E................65
    Machine Dimensions................68
    Repair Specifications................1286
    Service Recommendations for O-Ring Boss Fittings................75
    Service Recommendations For Flat Face O-Ring Seal Fittings................77
    Metric Cap Screw Torque Values—Grade 7................79
    Metric Bolt and Screw Torque Values................80
    Unified Inch Bolt and Screw Torque Values................82
    Glossary of Terms................85
  Group 20: Fuel and Lubricants................22
    Diesel Fuel................92
    Handling and Storing Diesel Fuel................94
    Do Not Use Galvanized Containers................95
    Lubricity of Diesel Fuel................96
    Testing Diesel Fuel................97
    BioDiesel Fuel................98
    Filling Fuel Tank................100
    Diesel Engine Break-In Oil................102
    Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I................103
    Oil Filters................105
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)................106
    Operating in Warm Temperature Climates................108
    Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER................109
    Testing Diesel Engine Coolant................111
    Transmission and Hydraulic Oil................112
    Use Correct Transmission/Hydraulic Filter Element................113
    MFWD Axle Housing and Wheel Hub Oil................114
    Grease................115
    Grease (Specific Application)................116
    Mixing of Lubricants................117
    Alternative and Synthetic Lubricants................118
    Lubricant Storage................119
  Group 25: Serial Number Locations................23
    Serial Numbers................121
    Product Identification Number Location................122
    Engine Serial Number Location................123
    Fuel Injection Pump Serial Number Location................124
    Alternator Identification Number Location................125
    Power Steering Valve Serial Number Location................126
    Starter Serial Number Location................127
    Transmission Serial Number Location................128
    Mechanical Front Wheel Drive (MFWD) Serial Number Location................129
    Air Conditioning Compressor Serial Number Location................130
    Cab Serial Number Location................131
  Group 30: Features and Accessories................133
    Features and Accessories................133
    Standard Features................134
    Factory Installed Optional Equipment................136
    Field Installed Optional Kits and Accessories................138
Section 20: Engine Repair................140
  Group 05: Engine................140
    Service Equipment and Tools................1284
    Specifications................1286
    John Deere Engine Repair—Use Component Technical Manual................144
    Remove Engine (Tier 2)................145
    Remove Engine ( -Aug 2012)................157
    Remove Engine (Aug 2012- )................168
    Install Engine (Tier 2)................177
    Install Engine ( -Aug 2012)................190
    Install Engine (Aug 2012- )................201
  Group 10: Cooling System................140
    Specifications................1286
    Engine Coolant Pump Repair—Use Component Technical Manual................212
    Remove and Install Coolant Recovery Tank (Tier 2)................213
    Remove and Install Coolant Recovery Tank (Tier 3)................217
    Remove and Inspect Radiator (Tier 2)................221
    Remove and Inspect Radiator (Tier 3)................225
    Install Radiator (Tier 2)................231
    Install Radiator (Tier 3)................234
    Remove and Install Thermostat................237
    Inspect and Replace Belt Tensioner................243
Section 30: Fuel and Air Repair................247
  Group 05: Fuel System................247
    Specifications................1286
    Injection Pump, Nozzle and Governor Repair................250
    Remove, Inspect and Install Fuel Tank—Cab................251
    Remove, Inspect and Install Fuel Tank—Open Operator Station................270
    Replace Fuel Filter/Water Separator................275
    Remove and Install Fuel Filter/Primer Pump Assembly................277
    Replace Fuel Transfer Pump (Tier 2)................278
    Remove and Install Fuel Transfer Pump (Tier 3)................280
    Remove, Inspect and Install Fuel Cooler (Tier 3)................281
    Replace In-Line Fuel Filter (Tier 3)................282
  Group 10: Air Intake System................247
    Specifications................1286
    Turbocharger Repair................286
    Remove, Inspect and Install Air Cleaner Elements (Tier 2)................287
    Remove, Inspect and Install Air Cleaner Elements (Tier 3)................289
    Remove and Install Air Cleaner (Tier 2)................292
    Remove and Install Air Cleaner (Tier 3)................293
    Remove Turbocharger ( -Aug 2012)................295
    Install Turbocharger ( -Aug 2012)................297
    Remove and Install Turbocharger (Aug 2012- )................299
    Turbocharger Break-In................303
    Remove, Inspect and Install Charge Air Cooler (CAC) (Tier 3)................304
  Group 15: Speed Control Linkage................247
    Inspect and Repair Speed Control Linkage ( -Aug 2012)................311
    Inspect and Repair Speed Control Linkage (Aug 2012- )................313
    Inspect and Repair Speed Control Linkage—PTO................316
Section 40: Electrical Repair................317
  Group 05: Battery, Starter and Alternator................317
    Starter Repair—Use Component Technical Manual................321
    Prevent Battery Explosions................322
    Remove and Install Battery (Tier 2)................323
    Remove and Install Battery (Tier 3)................324
    Remove and Install Starter................325
    Replace Alternator/Regulator (Tier 2)................327
    Replace Alternator/Regulator (Tier 3)................329
  Group 10: Electrical System Components................317
    Essential Tools................1281
    Other Material................1285
    Specifications................1286
    Replace Air Filter Restriction Switch................335
    Replace Cold Start Advance Switch................336
    Replace Coolant Temperature Sender................338
    Replace Engine Speed Sensor (Tier 2)................339
    Replace Engine Speed Sensor (Tier 3)................340
    Replace Engine Oil Pressure Switch................342
    Replace Key Switch—Cab................343
    Replace Key Switch—Open Operator Station................344
    Replace Light Switch—Cab................349
    Replace Light Switch—Open Operator Station................350
    Replace Speakers................353
    Replace Antenna................354
    Replace Turn Signal Switch—Cab................358
    Replace Turn Signal Switch—Open Operator Station................359
    Replace Instrument Cluster—Cab................361
    Replace Instrument Cluster—Open Operator Station................362
    Program Instrument Cluster................366
    Replace Rear PTO Switch—Cab................374
    Replace Rear PTO Switch—Open Operator Station................375
    Replace Fuel Level Sender—Cab................376
    Replace Fuel Level Sender—Open Operator Station................378
    Replace Wiper Control Switch................379
    Replace Wiper Motor................380
    Replace Blower Control Switch................383
    Replace A/C On/Off Switch................384
    Replace A/C Temperature Control Switch................385
    Replace Blower Motor Resistor................387
    Replace Air Conditioning High/Low Pressure Switch................388
    Replace Dome Light................389
    Replace Door Switch................391
    Replace Seat Switch—Cab................392
    Replace Seat Switch—Open Operator Station................394
    Replace Vehicle Electrical Center (VEC)................399
    Replace Load Center—Cab................401
    Replace Load Center—Open Operator Station................402
    Replace Electro-Hydraulic Controller—Cab................403
    Replace Electro-Hydraulic Controller—Open Operator Station................405
    Replace Start Relay—VEC................407
    Replace Start Relay—Load Center................408
    Replace Countershaft Speed Sensor................409
    Replace Wheel Speed Sensor................410
    Replace Enable Pressure Sensor................411
    Replace Hydraulic Oil Temperature Sensor................413
    Replace Clutch Pedal Position Sensor................414
    Replace Clutch Disengage Switch................417
    Replace Rear PTO Sensor................421
    Replace Electro-Hydraulic Directional Reverser................422
    Replace Park Switch................425
    Replace Brake Pedal Switch................426
    Replace Mid-Mount Solenoid Switch................427
    Replace Mid-Mount Solenoid................434
    Replace Clutch Enable Solenoid................435
    Replace Trans Forward Solenoid................437
    Replace Trans Reverse Solenoid................439
  Group 15: Wiring Harness................319
    Service Equipment and Tools................1284
    Essential Tools................1281
    Replace Connector Body—Blade Terminals................444
    Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................319
    Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................319
    Repair (Pull Type) Metri-Pack® Connectors................449
    Repair (Push Type) Metri-Pack® Connectors................451
    Replace Headlight Wiring Harness (Tier 2)................454
    Replace Headlight Wiring Harness (Tier 3)................456
    Replace Fused Power Wiring Harness................458
    Replace Engine Wiring Harness (Tier 2)................460
    Replace Engine Wiring Harness (Tier 3)................462
    Replace Console Wiring Harness................464
    Replace Rear Wiring Harness................468
    Replace Cab Roof Wiring Harness................472
    Replace Open Operator Station Chassis Wiring Harness................474
Section 50: Power Train Repair................477
  Group 05: Clutch Housing................477
    Service Equipment and Tools................1284
    Other Material................1285
    Specifications................1286
    Separate Engine from Clutch Housing................483
    Install Engine to Clutch Housing................494
    Inspect and Repair Clutch Pedal and Linkage—(PowrReverser™ Transmissions)................505
  Group 11: Clutch Assembly................477
    Essential Tools................1281
    Service Equipment and Tools................1284
    Other Material................1285
    Specifications................1286
    Service Parts Kits................1104
    Remove and Install Clutch Assembly................513
    Disassemble and Inspect Clutch Assembly................514
    Assemble Clutch Assembly................518
    PTO Clutch Finger Adjustment................520
    Remove and Inspect Clutch Release Mechanism and Shafts................522
    Install Clutch Release Mechanism and Shafts................525
    Remove, Inspect, and Repair Transmission Pump................528
  Group 12: PowrReverser Clutch Assembly................477
    PowrReverser™ Transmission Identification................562
    Essential Tools................1281
    Service Equipment and Tools................1284
    Other Material................1285
    Specifications................1286
    Remove and Install PowrReverser™ Control Valve................536
    Disassemble, Inspect, and Repair PowrReverser™ Control Valve................540
    Remove and Install PowrReverser™—Transmissions................543
    Disassemble, Inspect, and Repair Reverse Idle Gear................550
    Disassemble, Inspect, and Repair Clutch Gear................552
    Disassemble, Inspect, and Repair Driven Shaft................554
    Disassemble, Inspect, and Repair PowrReverser™................555
  Group 16: PowrReverser™ Transmission................478
    PowrReverser™ Transmission Identification................562
    Essential Tools................1281
    Service Equipment and Tools................1284
    Other Material................1285
    Specifications................1286
    Separate Clutch Housing from Transmission................567
    Install Clutch Housing to Transmission................570
    Remove Transmission................573
    Disassemble and Inspect Transmission................579
    Assemble Transmission................585
    Install Transmission................591
    Disassemble, Inspect, and Assemble Gearshift Shaft Assemblies................601
    Disassemble, Inspect, and Assemble Transmission Bottom Shaft................604
    Disassemble, Inspect, and Assemble Range Reduction Shaft................607
    Disassemble, Inspect, and Assemble Top Shaft................609
    Remove, Inspect, and Install MFWD and Range Gears................611
Section 56: Drive System................613
  Group 05: Differential................613
    Essential Tools................1281
    Service Equipment and Tools................1284
    Other Material................1285
    Specifications................1286
    Service Parts Kits................1104
    Remove and Install Differential Assembly................621
    Disassemble, Inspect, and Assemble Differential Assembly................623
    Remove and Inspect Differential Drive Shaft................625
    Install Differential Drive Shaft................629
    Remove, Inspect, and Install Differential Lock Assembly................633
    Differential Cone Point Adjustment................635
    Differential Backlash Adjustment................637
  Group 10: Final Drives................613
    Service Equipment and Tools................1284
    Other Material................1285
    Specifications................1286
    Remove and Install Final Drive Assembly................643
    Remove and Inspect Planetary Drive Assembly................645
    Install Planetary Drive Assembly................648
    Remove, Inspect, and Install Axle Shaft Assembly................651
  Group 15: Rear PTO Drive Shaft................613
    Service Equipment and Tools................1284
    Other Material................1285
    Specifications................1286
    Remove, Inspect and Install Rear PTO Lever and Linkage................659
    Inspect and Repair PTO Shift Lever and Linkage................661
    Remove and Install Rear PTO Drive Shaft Assembly................663
    Disassemble, Inspect, and Assemble Rear PTO Drive Shaft Assembly................665
    Remove and Install Rear 540/540E Electro-Hydraulic PTO Shaft Assembly................668
    Disassemble, Inspect, and Assemble Rear 540/540E Electro-Hydraulic Pinion Shaft................671
    Disassemble, Inspect, and Assemble Rear 540/540E Electro-Hydraulic PTO Output Shaft Assembly................673
    Remove, Inspect and Install Electro-Hydraulic PTO Valve................676
  Group 20: Mechanical Front Wheel Drive................614
    Service Equipment and Tools................1284
    Other Material................1285
    Specifications................1286
    MFWD Axle Repair—Use Component Technical Manual................682
    Remove, Inspect and Install MFWD Lever and Linkage................683
    Remove, Inspect and Install MFWD Lever and Linkage—OOS................685
    Remove and Install MFWD Drop Gearbox................687
    Disassemble and Inspect MFWD Drop Gearbox................689
    MFWD Drop Gearbox Cross Section................692
    Assemble MFWD Drop Gearbox................694
    Remove, Inspect and Install MFWD Drive Shaft................699
    Remove and Install MFWD Axle Housing Assembly................700
  Group 25: Creeper Assembly................614
    Other Material................1285
    Specifications................1286
    Remove and Install Creeper Assembly................705
    Disassemble, Inspect, and Assemble Creeper Assembly................709
Section 60: Steering and Brake Repair................711
  Group 05: Steering Repair................711
    Other Material................1285
    Specifications................1286
    Service Parts Kits................1104
    Remove and Install Straight Steering Column and Valve................716
    Remove and Install Tilt/Telescoping Steering Column................718
    Remove and Install Steering Valve—Tilt/Telescoping Steering Column................721
    Disassemble and Inspect Steering Valve................723
    Assemble Steering Valve................728
    Remove and Install Steering Cylinder—MFWD Axle................734
    Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Use Component Technical Manual................736
    Remove, Inspect and Install Tie Rod Assembly—MFWD Axle................737
    Inspect and Replace Steering Hydraulic Lines................739
  Group 10: Brake Repair................711
    Service Equipment and Tools................1284
    Other Material................1285
    Specifications................1286
    Remove and Install Brake Valve and Pedals................745
    Disassemble and Inspect Brake Pedals and Valve................747
    Brake Valve Cross Section................750
    Assemble Brake Valve................752
    Remove and Inspect Brakes................756
    Install Brakes................758
    Inspect and Replace Brake Hydraulic Lines................761
Section 70: Hydraulic Repair................763
  Group 05: Hydraulic Pump and Filter................763
    Service Equipment and Tools................1284
    Specifications................1286
    Prime Hydraulic Pump................769
    Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen................770
    Remove and Install Hydraulic Pump................771
    Remove Hydraulic Pump External Components................773
    Disassemble and Inspect Hydraulic Pump................775
    Assemble Hydraulic Pump................778
    Install Hydraulic Pump External Components................780
    Remove and Install Hydraulic Oil Filter/Manifold—Later Version................782
    Remove and Install Hydraulic Oil Filter/Manifold................784
    Inspect and Replace Hydraulic Supply/Return Lines................786
  Group 06: Hydraulic Oil Cooler................763
    Remove, Inspect, and Install Hydraulic Oil Cooler (Tier 2)................791
    Remove, Inspect, and Install Hydraulic Oil Cooler (Tier 3)................793
  Group 10: Rockshaft................763
    Service Parts Kits................1104
    Other Material................1285
    Specifications................1286
    Inspect and Repair Rockshaft Control Assembly—Earlier Version................801
    Inspect and Repair Rockshaft Control Assembly—Later Version................806
    Inspect and Repair Rockshaft Control Levers and Cables................811
    Inspect and Repair Control Lever and Cables—Mechanical Hitch (Cab) (NEW CAB)................815
    Replace Hitch Control Module—Electro-Hydraulic Hitch (NEW CAB)................819
    Inspect and Repair Rockshaft Control Linkage................824
    Remove and Install Rockshaft Control Valve—Earlier Version................828
    Remove and Install Rockshaft Control Valve—Later Version................834
    Replace Main Relief Valve—Earlier Version................839
    Replace Main Relief Valve—Later Version................841
    Replace Rockshaft Surge Relief Valve................843
    Remove, Inspect, and Install Rate-of-Drop Valve—Earlier Version................844
    Remove, Inspect, and Install Rate-of-Drop Valve—Later Version................846
    Remove and Install Rockshaft Case—Earlier Version................849
    Remove and Install Rockshaft Case—Later Version................854
    Remove, Inspect, and Install Rockshaft Lift Arms................858
    Remove, Inspect, and Install Rockshaft Piston and Cylinder................860
    Inspect and Repair Draft Sensing Support Assembly—Earlier Version................862
    Inspect and Repair Draft Sensing Support Assembly—Later Version................864
  Group 15: Selective Control Valve................764
    Other Material................1285
    Specifications................1286
    Inspect and Repair SCV Levers and Linkage—Earlier Version................869
    Inspect and Repair SCV Levers and Linkage—Later Version................873
    Inspect and Repair SCV Levers and Linkage—OOS................877
    Remove and Install Selective Control Valve (SCV)—Earlier Version................880
    Remove and Install Dual or Triple Selective Control Valve (SCV)—Later Version................884
    Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)—Later Version................889
    Triple Selective Control Valve (SCV) Cross-Sectional View—Later Version................897
    Disassemble, Inspect, and Assemble Selective Control Valve (SCV)—Earlier Version................899
    Disassemble, Inspect, and Assemble Triple Selective Control Valve (SCV)—Later Version................904
    SCV Diverter Plug Operation................957
    Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV)—Earlier Version................920
    Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV)—Later Version................960
    Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV) With Mid-Mount Valve—Later Version................962
  Group 20: Hydraulic Mid-Mount Control Valve................764
    Other Material................1285
    Specifications................1286
    Inspect and Repair Joystick and Linkage................931
    Remove and Install Mid-Mount Control Valve................936
    Disassemble, Inspect, and Assemble Dual Mid-Mount Control Valve................940
    Disassemble, Inspect and Assemble Triple Mid-Mount Selective Control Valve (SCV)................946
    SCV Diverter Plug Operation................957
    Inspect and Replace Hydraulic Lines on Dual or Triple Mid-Mount Control Valve With Rear SCV—Early Version................958
    Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV)—Later Version................960
    Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV) With Mid-Mount Valve—Later Version................962
Section 80: Miscellaneous Repair................964
  Group 15: 3-Point Hitch................964
    Specifications................1286
    Inspect and Repair Fixed Draft Links................967
    Inspect and Repair Telescoping Draft Links-Cab (S.N. -439999)................969
    Inspect and Repair Telescoping Draft Links—Cab (S.N. 440000- ) and Open Operator Station................971
    Inspect and Repair Standard Lift Link................973
    Inspect and Repair Adjustable Lift Link................975
    Inspect and Repair Center Link................977
    Remove and Install Draw Bar and Support................979
  Group 20: Fenders................964
    Other Material................1285
    Specifications................1286
    Remove and Install Fenders—Cab (S.N. -439999)................984
    Remove and Install Fenders—Cab (S.N. 440000- )................990
    Remove and Install Fenders—Open Operator Station................995
  Group 25: Hood................964
    Remove and Install Hood................999
Section 90: Operator Station Repair—Cab (S.N. -439999)................1001
  Group 05: Seat and Support................1001
    Specifications................1286
    Remove and Install Seat and Support—With Mechanical Seat (Tier 2)................1006
    Remove and Install Seat and Support—Tier 2 (Later Models) and Tier 3................1008
  Group 06: Control Console and Panel................1001
    Remove and Install Right-Side Control Console................1011
    Remove and Install Left-Side Control Console................1012
    Remove and Install Center Control Console................1014
  Group 15: Cab Components................1001
    Essential Tools................1281
    Service Equipment and Tools................1284
    Other Material................1285
    Specifications................1286
    Remove, Inspect, and Install Cab Interior Recirculating Air Filters................1206
    Remove, Inspect, and Install Exterior Cab Intake Air Filter................1208
    Remove and Install Headliner................1210
    Remove and Install Instructional Seat................1213
    Remove and Install Left-Side Upholstery................1217
    Remove and Install Right-Side Upholstery................1219
    Remove and Install Windshield................1221
    Remove and Install Front Lower Windows................1224
    Remove and Install Rear Lower Window................1226
    Remove and Install Rear Upper Window................1227
    Remove and Install Side Windows................1228
    Remove and Install Cab Doors................1230
    Remove and Install A/C Housing Inner Roof................1048
    Remove Cab................1246
    Install Cab................1262
    Park Position Indicator Installation................1277
  Group 20: Air Conditioning System................1001
    Essential Tools................1281
    Service Equipment and Tools................1284
    Other Material................1285
    Specifications................1286
    Service Parts Kits................1104
    Recover/Recycle Air Conditioning Refrigerant................1289
    Replace Air Conditioning Receiver/Dryer................1290
    Remove, Inspect, and Install Air Conditioning Condenser (Tier 2)................1109
    Remove, Inspect, and Install Air Conditioning Condenser (Tier 3)................1112
    Remove, Inspect, and Install Air Conditioning Compressor (Tier 2)................1115
    Remove, Inspect, and Install Air Conditioning Compressor (Tier 3)................1118
    Test Volumetric Efficiency of Compressor................1299
    Test Compressor Shaft Seal Leakage................1301
    Disassemble and Assemble Compressor Clutch................1303
    Disassemble, Inspect, and Assemble Compressor................1305
    Check Compressor Clutch Hub Clearance................1309
    Inspect Compressor Manifold................1310
    Remove and Install Compressor Relief Valve................1133
    Remove and Install HVAC Housing Cover................1312
    Remove Blower Motors................1313
    Remove Evaporator/Heater Core................1314
    Leak Test Evaporator/Heater Core................1316
    Install Evaporator/Heater Core................1317
    Service Expansion Valve................1319
    Expansion Valve Bench Test................1320
    Refrigerant Oil Information................1322
    Check Compressor Oil Charge................1323
    Determine Correct Refrigerant Oil Charge................1324
    Add Refrigerant Oil to System................1326
    System Information................1327
    Flush Air Conditioning System................1328
    Evacuate Air Conditioning System................1333
    Charge Air Conditioning System................1334
  Group 25: Heating System................1002
    Replace Heater Temperature Control Cable................1339
    Remove Heater Control Valve................1342
    Leak Test Heater Control Valve................1343
    Install Heater Control Valve................1344
Section 91: Operator Station Repair—Cab (S.N.440000- ) and Open Operator Station................1168
  Group 05: Seat and Support................1168
    Remove and Install Seat and Support—Cab................1172
    Remove and Install Seat and Support—Open Operator Station................1173
  Group 06: ROLL-GARD................1168
    Remove and Install ROLL-GARD ROLL-GARD is a trademark of Deere & Company —Open Operator Station................1168
  Group 10: Control Console and Panel................1168
    Specifications................1286
    Remove and Install Right-Side Control Console—Cab................1183
    Remove and Install Right-Side Control Console—Open Operator Station................1188
    Remove and Install Left-Side Control Console—Cab................1191
    Remove and Install Left-Side Control Console—Open Operator Station................1192
    Remove and Install Center Control Console—Cab................1195
    Remove and Install Cowl Cover—Open Operator Station................1197
  Group 20: Cab Components................1168
    Essential Tools................1281
    Service Equipment and Tools................1284
    Other Material................1285
    Specifications................1286
    Remove, Inspect, and Install Cab Interior Recirculating Air Filters................1206
    Remove, Inspect, and Install Exterior Cab Intake Air Filter................1208
    Remove and Install Headliner................1210
    Remove and Install Instructional Seat................1213
    Remove and Install Left-Side Upholstery................1217
    Remove and Install Right-Side Upholstery................1219
    Remove and Install Windshield................1221
    Remove and Install Front Lower Windows................1224
    Remove and Install Rear Lower Window................1226
    Remove and Install Rear Upper Window................1227
    Remove and Install Side Windows................1228
    Remove and Install Cab Doors................1230
    Remove and Install Inner Roof for Air Conditioning Housing Repair................1233
    Remove Cab................1246
    Install Cab................1262
    Park Position Indicator Installation................1277
  Group 30: Air Conditioning System................1169
    Essential Tools................1281
    Service Equipment and Tools................1284
    Other Material................1285
    Specifications................1286
    Adjust A/C Temperature Control Switch................1287
    Recover/Recycle Air Conditioning Refrigerant................1289
    Replace Air Conditioning Receiver/Dryer................1290
    Remove, Inspect, and Install Air Conditioning Condenser................1292
    Remove, Inspect, and Install Air Conditioning Compressor................1295
    Test Volumetric Efficiency of Compressor................1299
    Test Compressor Shaft Seal Leakage................1301
    Disassemble and Assemble Compressor Clutch................1303
    Disassemble, Inspect, and Assemble Compressor................1305
    Check Compressor Clutch Hub Clearance................1309
    Inspect Compressor Manifold................1310
    Remove, Inspect, and Install Compressor Relief Valve................1311
    Remove and Install HVAC Housing Cover................1312
    Remove Blower Motors................1313
    Remove Evaporator/Heater Core................1314
    Leak Test Evaporator/Heater Core................1316
    Install Evaporator/Heater Core................1317
    Service Expansion Valve................1319
    Expansion Valve Bench Test................1320
    Refrigerant Oil Information................1322
    Check Compressor Oil Charge................1323
    Determine Correct Refrigerant Oil Charge................1324
    Add Refrigerant Oil to System................1326
    System Information................1327
    Flush Air Conditioning System................1328
    Evacuate Air Conditioning System................1333
    Charge Air Conditioning System................1334
  Group 35: Heating System................1170
    Adjust Heater Temperature Control Cable................1337
    Replace Heater Temperature Control Cable................1339
    Remove Heater Control Valve................1342
    Leak Test Heater Control Valve................1343
    Install Heater Control Valve................1344
Section 99: Dealer Fabricated Tools................1345
  Group 05: Dealer Fabricated Tools................1345
    DFLV1A—Final Drive Turning Tool................1347
    DFRW20—Compressor Holding Fixture................1348
    DFT1162—Snap Ring Removal Tool................1349
    
John Deere Tractors 5101E, 5101E Limited, 5083E, 5083E Limited, 5093E, 5093E Limited Repair Service Technical Manual (TM112519)


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