Complete Repair Service Technical Manual for John Deere 316GR and 318G Skid Steer Loader (EH Controls), with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 316GR and 318G Skid Steer Loader (EH Controls) workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM13861X19 - John Deere 316GR and 318G Skid Steer Loader (EH Controls) Repair Technical Manual.pdf

tm13861x63 Spanish - Minicargadoras compactas (controles electrohidráulicos) 316GR y 318G

tm13861x28 French - Chargeurs compacts 316GR et 318G (commandes électrohydrauliques)

tm13861x59 Russian - мини-погрузчиков с бортовым поворотом 316GR и 318G(электрогидравлические (EH) органы управления)

PRODUCT DETAILS:
Total Pages: 502 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English Spanish French

TABLE OF CONTENTS
Section 00: General Information................13
  Group 0001: Safety................13
    Recognize Safety Information................16
    Follow Safety Instructions................17
    Operate Only If Qualified................18
    Wear Protective Equipment................19
    Avoid Unauthorized Machine Modifications................20
    Inspect Machine................21
    Stay Clear of Moving Parts................22
    Avoid High-Pressure Fluids................23
    Avoid High-Pressure Oils................24
    Work In Ventilated Area................25
    Avoid Static Electricity Risk When Refueling................26
    Prevent Fires................28
    In Case of Machine Fire................29
    Prevent Battery Explosions................30
    Handle Chemical Products Safely................31
    Handle Starting Fluid Safely................32
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................33
    Prepare for Emergencies................34
    Clean Debris from Machine................35
    Add Cab Guarding for Special Uses................36
    Use Steps and Handholds Correctly................37
    Start Only From Operator's Seat................38
    Use and Maintain Seat Belt................39
    Prevent Unintended Machine Movement................40
    Avoid Work Site Hazards................41
    Keep Riders Off Machine................43
    Avoid Backover Accidents................44
    Avoid Machine Tip Over and Machine Damage................45
    Operating on Slopes................46
    Operating or Traveling On Public Roads................47
    Inspect and Maintain ROPS................48
    Travel Safely................49
    Prevent Acid Burns................50
    Add and Operate Attachments Safely................52
    Park and Prepare for Service Safely................53
    Service Cooling System Safely................54
    Remove Paint Before Welding or Heating................55
    Make Welding Repairs Safely................56
    Drive Metal Pins Safely................57
    Service Tires Safely................58
    Handle Cab Door Safely—If Equipped................59
  Group 0003: Torque Values................14
    Additional Metric Cap Screw Torque Values................62
    Check Oil Lines And Fittings................64
    Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations................65
    Metric Bolt and Cap Screw Torque Values................67
    O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations................69
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations................72
    O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations................75
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors................77
    Service Recommendations for Flared Connections—Straight or Tapered Threads................79
    Service Recommendations For Inch Series Four Bolt Flange Fittings................81
    Service Recommendations for Metric Series Four Bolt Flange Fitting................83
    Service Recommendations for O-Ring Boss Fittings................85
    Unified Inch Bolt and Cap Screw Torque Values................87
  Section 01: Wheels................89
    Group 0110: Powered Wheels and Fastenings................89
      Wheel Remove and Install................92
      Tire Remove and Install................94
    Section 02: Axles and Suspension Systems................97
      Group 0201: Drive Axle Housing and Support................97
        Axle Housing Remove and Install................100
        Axle Housing Disassemble and Assemble................102
      Group 0250: Axle Shaft, Bearings, and Reduction Gears................97
        Chain Case Access Plate Remove and Install................107
        Drive Chain and Sprocket Remove and Install................108
      Section 03: Transmission................110
        Group 0315: Controls Linkage................110
          Left and Right Joystick Remove and Install................112
        Group 0325: Flywheel Coupler................110
          Hub Coupler Remove and Install................115
        Group 0360: Hydraulic System................110
          Hydraulic/Hydrostatic Component Failure Cleanup Procedure................391
          Hydrostatic and Hydraulic Start-Up Procedure................119
          Hydrostatic Motor and Park Brake Repair................123
          Hydrostatic Motor and Park Brake Remove and Install................124
          Hydrostatic Motor and Park Brake Remove and Install—Two-Speed................126
          Hydrostatic Motor and Park Brake Disassemble and Assemble................128
          Hydrostatic Motor and Park Brake Disassemble—Two-Speed................142
          Hydrostatic Motor and Park Brake Inspection—Two-Speed................152
          Hydrostatic Motor and Park Brake Assemble—Two-Speed................155
          Measuring Park Brake Piston Movement—Two-Speed................170
          Hydrostatic Pump Remove and Install................171
          Hydrostatic Pump Disassemble and Assemble................174
          Charge Pump Remove and Install................192
          Hydrostatic Control Valve Remove and Install................441
          Hydrostatic Control Valve Disassemble and Assemble................443
          Park Brake Solenoid Valve Remove and Install................197
        Section 04: Engine................199
          Group 0400: Removal and Installation................199
            John Deere Engine................201
            Engine Remove and Install................202
            Engine Cradle Remove and Install................209
            Starter Motor Remove and Install................214
            Accessory Drive Belt Tensioner Remove and Install................216
            Damper Plate Remove and Install................217
            Compressor Bracket Remove and Install................220
            Engine Oil Dipstick Tube Remove and Install................222
          Section 05: Engine Auxiliary System................224
            Group 0510: Cooling Systems................224
              Fan Remove and Install................226
              Radiator Remove and Install................227
              Cooling Package Remove and Install................228
              Cooling Package Disassemble and Assemble................232
            Group 0520: Intake System................224
              Air Cleaner Remove and Install................236
              Charge Air Cooler Remove and Install................238
            Group 0560: External Fuel Supply Systems................224
              Fuel Tank Remove and Install................242
              Low-Pressure Fuel Pump Remove and Install................245
              Primary Fuel Filter and Water Separator Assembly Remove and Install................246
              Final Fuel Filter Assembly Remove and Install................247
            Section 16: Electrical System................248
              Group 1600: Removal and Installation................248
                Connector Repair Information................250
                Engine Control Unit (ECU) Remove and Install................251
                Hydraulic Control Unit (HCU) Remove and Install................253
                Engagement and Monitor Unit (EMU) Remove and Install................255
                Joystick Controller Remove and Install................258
                Joystick Disassemble and Assemble................262
                Control Panel Remove and Install................265
                Backup Alarm Remove and Install................266
                Battery Remove and Install................267
                Motor Speed Sensor Remove and Install................268
              Section 17: Frame or Supporting Structure................277
                Group 1740: Frame Installation................277
                  Welding on Machine................280
                  Bumper Remove and Install................282
                  Raising and Blocking Machine................284
                Section 18: Operator's Station................287
                  Group 1800: Removal and Installation................287
                    Operator's Station Remove and Install................292
                  Group 1810: Operator Enclosure................287
                    Cab Door Remove and Install................299
                    Top Window Remove and Install................302
                    Rear Window Remove and Install................303
                    Side Window Remove and Install................305
                    Wiper Arm Installation................306
                  Group 1821: Seat and Seat Belt................287
                    Seat Remove and Install................309
                    Seat Belt Remove and Install................311
                    Interlocking Seat Bar Remove and Install................312
                    Seat Air Spring Remove and Install................314
                  Group 1830: Heating and Air Conditioning................287
                    R134a Refrigerant Cautions and Proper Handling................321
                    R134a Refrigerant Oil Information................322
                    R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure................326
                    Recover R134a Refrigerant................328
                    Flush and Purge Air Conditioner System................330
                    Evacuate R134a System................337
                    Charge R134a System................341
                    Air Conditioner Compressor Remove and Install................344
                    Expansion Valve Remove and Install................346
                    Receiver-Dryer Remove and Install................350
                    Condenser Remove and Install................354
                    Air Conditioner and Heater Remove and Install................357
                    Evaporator Remove and Install................363
                    Blower Fan Remove and Install................366
                    Heater Core Remove and Install................370
                  Section 19: Sheet Metal and Styling................373
                    Group 1910: Hood or Engine Enclosure................373
                      Footwell Remove and Install................375
                      Engine Cover Remove and Install................376
                      Rear Door Remove and Install................378
                    Section 20: Safety and Convenience................383
                      Group 2001: Radio................383
                        Radio Antenna Remove and Install................385
                      Section 21: Main Hydraulic System................386
                        Group 2160: Hydraulic System................386
                          General Oil Cleanup Procedure................389
                          Hydraulic/Hydrostatic Component Failure Cleanup Procedure................391
                          Hydraulic Oil Cooler Remove and Install................394
                          Hydraulic Oil Reservoir Remove and Install................396
                          Hydraulic Pump Remove and Install................398
                          Hydraulic Pump Disassemble and Assemble................400
                          Hydraulic Oil Cooler Bypass Valve Remove and Install................406
                        Section 31: Loader................409
                          Group 3104: Attachment Coupler................409
                            Quik-Tatch™ Coupler Remove and Install................413
                            Quik-Tatch™ Actuator Remove and Install................416
                          Group 3140: Frame................409
                            Upper Boom Link Remove and Install................420
                            Lower Boom Link Remove and Install................422
                            Boom Remove and Install................425
                            Boom Lock Remove and Install................431
                            Boom Lock Disassemble and Assemble................435
                          Group 3160: Hydraulic System................409
                            Control Valve Remove and Install................441
                            Control Valve Disassemble and Assemble................443
                            Self Leveling Valve Remove and Install................466
                            Ride Control Accumulator Remove and Install................468
                            Ride Control Valve Remove and Install................470
                            Boom Cylinder Remove and Install................471
                            Bucket Cylinder Remove and Install................476
                            Hydraulic Cylinder Disassemble and Assemble................479
                            Hydraulic Oil Filter Manifold Remove and Install................480
                            Hydraulic Cylinder Bleed Procedure................482
                            Auxiliary Coupler Manifold Remove and Install—If Equipped................483
                            Auxiliary Coupler Manifold Disassemble and Assemble................487
                          Section 99: Dealer Fabricated Tools................489
                            Group 9900: Dealer Fabricated Tools................489
                              DFT1325 Solenoid Power Harness................491
                              DFT1358 Engine Lifting Bracket................492
                              DFT1380 Lift Bracket................493
                              JT38077 Boom Pin Driver................498

John Deere 316GR and 318G Skid Steer Loader (EH Controls) Repair Service Manual (TM13861X19)