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TM131019 - Diagnostics and Repair Service Manual for John Deere Tractors Models 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M, 4066R in PDF

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All Inclusive Technical Manual with Electrical Wiring Diagrams for John Deere Compact Utility Tractors Models 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M, 4066R, with workshop information to maintain, diagnose, repair, and service like professional mechanics.

John Deere Compact Utility Tractors 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M & 4066R workshop Diagnosis & Repair Manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM131019 English - John Deere 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M, 4066R Compact Utility Tractors Diagnosis & Repair Manual.pdf
tm131014 Chinese - 4044M、4044R、4049M、4049R、4052M、4052R、4066M、4066R 小型多功能拖拉机诊断和维修手册
tm131018 Dutch - Diagnose- en reparatiehandleiding voor compacte tractoren 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M, 4066R
tm131022 Finnish - Pienoistraktoreiden 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M, 4066R vianetsintä- ja korjausopas
tm131028 French - Manuel de diagnostic et de remise en état pour tracteurs compacts 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M et 4066R
tm131029 German - Diagnose- und Reparaturhandbuch Kompakttraktoren 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M, 4066R
tm131039 Italian - Manuale di riparazione e diagnostica dei trattori compatti 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M, 4066R
tm131054 Portuguese - Manual de Diagnóstico e Reparação dos Tratores Utilitários Compactos 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M, 4066R
tm131067 Swedish - 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M, 4066R Felsöknings- och reparationshandbok för kompakttraktorer
tm131078 Norwegian - 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M, 4066R Compact Utility-traktorer Diagnose- og reparasjonshåndbok

Total Pages: 3,121 pages
File Format: PDF/EPUB/MOBI/AZW (bookmarked, ToC, Searchable, Printable)
Language: English etc.

TALE OF CONTENTS
Foreword
   General Information
      Safety
      General References
      Technical Specific References
      Fuel and Lubricants
      Serial Number Locations
   Engine Repair
      Engine
      Cooling System
   Fuel, Air Intake, and Exhaust Repair
      Fuel
      Air Intake
      Exhaust
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harnesses
   Transmissions Repair
      Separation
      Power Train-Hydrostatic
      Power Train-Power Reverser
   Final Drive Repair
      MFWD
      Differential
      PTO
   Steering and Brake Repair
      Steering
      Brake
   Hydraulics Repair
      Hydraulic Pump and Filter
      Rockshaft
      Range Control and Three Point Hitch
      Selective Control Valve
   Miscellaneous Repair
      Hood and Side Panels
      Fenders
      Wheels
   Cab/Open Operator’s Station Repair
      Seat and Support
      Control Console
      Roll-Gard
      Cab Components
      Open Operator Station Components
      Heating System
      Air Conditioning System
      Temperature Control, Belts, and Blower Motor
   Diagnostic Trouble Codes
      General References
      Engine Control Unit (ECU) Diagnostic Trouble Codes
      Instrument Cluster Control (ICC) Diagnostic Trouble Codes
      Power Train Hydrostatic (PTH) Control Unit Diagnostic Trouble Codes
      Power Train Reverser (PTR) Control Unit Diagnostic Trouble Codes
   Observable Symptoms and System Diagnostics
      General References
      Engine Diagnostics
      Fuel, Air Intake, Exhaust, and Cooling Diagnostics
      Electrical Diagnostics
      Electronic Control Unit Diagnostics
      Drive Systems and Transmission Diagnostics
      Steering and Brakes Diagnostics
      Hydraulic Diagnostics
      Cab/Open Operator`s Station Diagnostics
   Engine Operation, Test, and Adjustments
      General References
      Calibrations, Preliminary Checks and Operational Checks
      Theory of Operation
      Tests and Adjustments
   Fuel , Air Intake, Exhaust, and Cooling Operation, Test, and Adjustments
      General References
      Calibrations, Preliminary Checks and Operational Checks
      Theory of Operation
      Component and Connector Information
      Tests and Adjustments
   Electrical General and Theory of Operation
      General References
      Key Switch, Starter, and Alternator
      Accessory Power and Horn
      Control Module, Headlights, Signal, Work Lighting, and Warning Lights
      Hydraulics, Rockshaft, and Diverter
      Heating and Air Conditioning
      Cruise Control
      Windshield Wiper and Washer
      Dome Light, Door Switch, Air Seat, and Radio
      Instrument Control Cluster (ICC)
      MFWD, Brakes, PTO, and Speed Sensor
      Transmission Control Unit (TCU)
      Engine Control Unit (ECU)
   Electrical Schematics
      General References
      Electrical Schematics
      Circuit Diagrams
   Electrical Components and Connectors
      General References
      (SE1) Key Switch, Starter, and Alternator
      (SE3-SE4) Accessory Power and Horn
      (SE5-SE7) Control Module, Headlights, Signal, Work Lighting, and Warning Lights
      (SE9) Junction Block Power
      (SE10-SE11) Rear Trailer Connector
      (SE13) Back-Up Alarm and Beacon Light
      (SE14) Hydraulics, Rockshaft, and Diverter
      (SE15) Power Port
      (SE16-SE17) Heating and Air Conditioning
      (SE18) Cruise Control
      (SE19-SE20) Windshield Wiper and Washer
      (SE22-SE23) Dome Light, Door Switch, Air Seat, and Radio
      (SE24) Instrument Control Cluster (ICC)
      (SE25-SE28) MFWD, Brakes, PTO, and Speed Sensor
      (SE29) Transmission Control Unit (TCU)
      (SE30) Engine Control Unit (ECU)
      (SE32) Controller Area Network
      Fuses and Relays
      Ground Points
      Interconnects
   Electrical Tests and Adjustments
      General References
      Tests and Adjustments
   Electronic Control Units
      General References
      Calibrations, Preliminary Checks and Operational Checks
      Theory of Operation
      Component and Connector Information
      Test and Adjustments
      Instrument Cluster Control (ICC)
      Engine Control Unit (ECU)
      Power Train Hydrostatic (PTH)
      Power Train Reverser (PTR)
   Power Train-Transmission Operation, Test, and Adjustments
      General References
      Calibrations, Preliminary Checks and Operational Checks-PTH
      Calibrations, Preliminary Checks and Operational Checks-PTR
      Theory of Operation-PTH
      Theory of Operation-PTR
      Schematics-PTH
      Schematics-PTR
      Component and Connector Information-PTH
      Component and Connector Information-PTR
      Tests and Adjustments-PTH
      Tests and Adjustments-PTR
   Final Drive Operation, Test, and Adjustments
      General References
      Calibrations, Preliminary Checks and Operational Checks
      Theory of Operation
      Component and Connector Information
      Tests and Adjustments
   Steering and Brakes Operation, Test, and Adjustments
      General References
      Calibrations, Preliminary Checks and Operational Checks-Steering
      Calibrations, Preliminary Checks and Operational Checks-Brakes
      Theory of Operation-Steering
      Theory of Operation-Brakes
      Schematics-Steering
      Component and Connector Information-Steering
      Component and Connector Information-Brakes
      Tests and Adjustments-Steering
      Tests and Adjustments-Brakes
   Hydraulics Operation, Test, and Adjustments
      General References
      Calibrations, Preliminary Checks and Operational Checks
      Theory of Operation
      Schematics
      Component and Connector Information
      Tests and Adjustments
   Cab/Open Operators Station Operation, Test, and Adjustments
      General References
      Calibrations, Preliminary Checks and Operational Checks
      HVAC Theory of Operation
      Seat Theory of Operation
      Schematics
      Component and Connector Information
      Tests and Adjustments
   Service Tools
      General References
      Dealer Fabricated and Service Tools

TABLE OF CONTENTS (exploded view)
 10 - General Information
    Alternative and Synthetic Lubricants
    Avoid Backover Accidents
    Avoid Contact with Agricultural Chemicals
    Avoid Harmful Asbestos Dust
    Avoid Heating Near Pressurized Fluid Lines
    Avoid High-Pressure Fluids
    Avoid Hot Exhaust
    Clean Exhaust Filter Safely
    Clean Vehicle of Hazardous Pesticides
    Construct Dealer-Made Tools Safely
    Decommissioning Proper Recycling and Disposal of Fluids and Components
    Deliver Safely
    Diesel Engine Coolant
    Diesel Fuel
    Engine Oil
    Engine Serial Number
    Follow Safety Instructions
    Glossary of Terms
    Grease
    Handle Agricultural Chemicals Safely
    Handle Fluids Safely342200224Avoid Fires
    Handle Fuel Safely342200224Avoid Fires
    Handling and Storing Diesel Fuel
    Handling Batteries Safely
    Illuminate Work Area Safely
    Information Available in Sections, Groups and Subgroups
    Install All Guards
    Keep ROPS Installed Properly
    Live With Safety
    Lubricant Storage
    Machine Product Identification Number
    Metric Bolt and Screw Torque Values
    Mixing of Lubricants
    Park Machine Safely
    Practice Safe Maintenance
    Prepare for Emergencies
    Prevent Machine Runaway
    Recognize Safety Information
    Remove Paint Before Welding or Heating
    Replace Safety Signs
    Serial Numbers
    Service Accumulator Systems Safely
    Service Cooling System Safely
    Service Machines Safely
    Service Tires Safely
    Stay Clear of Rotating Drivelines
    Support Machine Properly
    Trademarks
    Transmission and Hydraulic Oil
    Transmission Serial Number
    Transport Tractor Safely
    Understand Signal Words
    Unified Inch Bolt and Screw Torque Values
    Use a Safety Chain
    Use Proper Lifting Equipment
    Use Proper Tools
    Use Steps and Handholds Correctly
    Wear Protective Clothing
    Work in Clean Area
    Work In Ventilated Area
 20 - Engine Repair
    05 - Engine
       Cam Follower Inspection
       Cam Follower Removal and Installation
       Camshaft End Play Check
       Camshaft Gear Removal and Installation
       Camshaft Inspection
       Camshaft Installation
       Camshaft Removal
       Camshaft Timing Gear Backlash Check
       Check Connecting Rod Bearing Clearance
       Check Connecting Rod Side Play
       Crankcase Breather Remove and Install
       Crankshaft and Main Bearing Component Inspection
       Crankshaft and Main Bearing Installation
       Crankshaft and Main Bearing Removal
       Crankshaft End Play Check
       Crankshaft Gear Replacement
       Crankshaft Main Bearing Clearance Check
       Crankshaft Rear Oil Seal Replacement
       Cylinder Bore Deglazing
       Cylinder Head Assembly Component Inspection
       Cylinder Head Components
       Cylinder Head Remove and Install
       Cylinder Inspection
       Cylinder Reboring
       Engine Removal and Installation
       Fan and Alternator Drive Belt Removal and Installation
       Flywheel Housing Removal and Installation
       Flywheel Removal and Installation
       Grind Valve Seats
       Idler Gear Bushing Replacement
       Idler Gear Inspection
       Idler Gear Removal and Installation
       Intake and Exhaust Valves Remove and Install
       Lap Valves
       Piston and Connecting Rod Assembly Installation
       Piston and Connecting Rod Assembly
       Piston and Connecting Rod Assembly Removal
       Piston and Connecting Rod Component Inspection
       Piston and Connecting Rod Disassembly
       Piston Cooling Nozzle Removal and Installation
       Remove, Inspect, and Install Oil Pump
       Rocker Arm Assembly Component Inspection
       Rocker Arm Assembly
       Rocker Arm Cover Remove and Install
       Throttle Rod Removal and Installation
       Timing Gear Cover Mounting Plate Removal and Installation
       Timing Gear Cover Removal and Installation
       Valve Guides Remove and Install
       Valve Seat Removal and Installation
    10 - Cooling
        Charge Air Cooler (CAC) Removal and Installation
        Coolant Pump Removal and Installation
        Radiator Inspection
        Radiator Removal and Installation
        Thermostat Removal and Installation
 211 - Diagnostic Trouble Codes
    05 - General References
       Diagnostic Trouble Codes Overview
       Diagnostic Trouble Codes - Summary of References
       Recall, Record, and Clear Codes
    ECU - Engine Control Unit
       ECU 000028.00 342200224 Primary Analog Throttle Signal Extremely High
       ECU 000028.01 342200224 Primary Analog Throttle Signal Extremely Low
       ECU 000028.03 342200224 Primary Analog Throttle Signal Out of Range High
       ECU 000028.04 342200224 Primary Analog Throttle Signal Out of Range Low
       ECU 000029.03 342200224 Secondary Throttle Signal Out of Range High
       ECU 000029.04 342200224 Secondary Throttle Signal Out of Range Low
       ECU 000029.08 342200224 Secondary Throttle Signal Abnormal
       ECU 000091.03 342200224 Primary Analog Throttle Signal Out of Range High
       ECU 000091.04 342200224 Primary Analog Throttle Signal Out of Range Low
       ECU 000167.01 342200224 Charging System Voltage Extremely Low
       ECU 000167.05 342200224 Charging System Circuit Has High Resistance
       ECU 000237.13 342200224 VIN Option Code Security Data Conflict
       ECU 000237.31 342200224 VIN Security Data Missing
       ECU 001485.02 342200224 ECU Main Relay Invalid
       ECU 003695.14 342200224 Diesel Particulate Filter Regeneration Special Instructions
       ECU 522243.05 342200224 Engine Starter Solenoid Lockout Relay Driver Circuit Has High Resistance
       ECU 522243.06 342200224 Engine Starter Solenoid Lockout Relay Driver Circuit Has Low Resistance
       ECU 522590.12 342200224 Sensor Supply #1 Voltage Error
       ECU 522596.09 342200224 No CAN Message Received From Source Address 1
       ECU 522597.09 342200224 No CAN Message Received From Source Address 2
       ECU 522599.09 342200224 Vehicle Controller CAN Communication Error #1
       ECU 522600.09 342200224 Vehicle Controller CAN Communication Error #2
       ECU 522601.09 342200224 Vehicle Controller CAN Communication Error #3
       ECU 522609.09 342200224 Vehicle Controller CAN Communication Error #4
       ECU 522618.09 342200224 Vehicle Controller CAN Communication Error #5
       ECU 522619.09 342200224 Vehicle Controller Communications Error
       ECU 522623.07 342200224 Dual Throttle Open Position Failure
       ECU 522624.07 342200224 Dual Throttle Closed Position Failure
       ECU 522730.12 342200224 Vehicle Immobilizer System CAN Communication Error
       ECU 522744.04 342200224 ECU Power Supply Output #1 Circuit Has Low Resistance
       ECU 522994.04 342200224 ECU Power Supply Output #2 Circuit Has Low Resistance
       ECU 523471.06 342200224 ECU Power Supply Output #3 Circuit Has Low Resistance
       ECU 342200224 Non-Tractor ECU Codes
    ICC - Instrument Cluster Control
       ICC 000096.03 342200224 Fuel Sender Voltage Above Normal, or Shorted to High Source
       ICC 000110.00 342200224 Engine Coolant Temperature Data Valid But Above Normal Operating Range
       ICC 000110.04 342200224 Engine Coolant Temperature Voltage Below Normal, or Shorted to Low Source
       ICC 000110.09 342200224 Engine Coolant Temperature Abnormal Update Rate
       ICC 000190.09 342200224 Engine Speed Abnormal Update Rate
       ICC 000247.09 342200224 Engine Total Hours of Operation, Abnormal Update Rate
       ICC 000628.02 342200224 Light Bulb Output Driver Data erratic, intermittent or incorrect
       ICC 000628.12 342200224 Program Memory, Bad Intelligent Device or Component
       ICC 000630.13 342200224 Program Memory Out of Calibration
       ICC 000632.05 342200224 Engine Fuel Shutoff Current Below Normal or Open Circuit
       ICC 000632.06 342200224 Engine Fuel Shutoff Current Above Normal or Grounded Circuit
       ICC 000677.05 342200224 Engine Starter Motor Relay Current Below Normal or Open Circuit
       ICC 000677.06 342200224 Engine Starter Motor Relay Current Above Normal or Grounded Circuit
       ICC 002000.09 342200224 Source Address 0 Abnormal Update Rate
       ICC 002003.09 342200224 Source Address 3 Abnormal Update Rate
       ICC 002368.05 342200224 Left Turn Signal Lights Current Below Normal or Open Circuit
       ICC 002368.06 342200224 Left Turn Signal Lights Current Above Normal or Grounded Circuit
       ICC 002370.05 342200224 Right Turn Signal Lights Current Below Normal or Open Circuit
       ICC 002370.06 342200224 Right Turn Signal Lights Current Above Normal or Grounded Circuit
       ICC 002392.05 342200224 Alarm Horn Current Below Normal or Open Circuit
       ICC 002807.05 342200224 Engine Fuel Shutoff 2 Control Current Below Normal or Open Circuit
       ICC 002807.06 342200224 Engine Fuel Shutoff 2 Control Current Above Normal or Grounded Circuit
       ICC 002808.03 342200224 Keypad Voltage Above Normal, or Shorted to High Source
       ICC 003352.07 342200224 Engine Exhaust Pressure Regulator Vent Valve Position Not Responding or Out of Adjustment
       ICC 003695.03 342200224 Diesel Particulate Filter Regeneration Inhibit Switch Voltage above normal, or shorted to high source
       ICC 003719.09 342200224 Particulate Trap #1 Soot Load Percent Abnormal Update Rate
       ICC 003721.09 342200224 Particulate Trap #1 Time Since Last Active Regeneration Abnormal Update Rate
       ICC 522011.02 342200224 TCU is Not Responding, Data Erratic, Intermittent or Incorrect
       ICC 523905.05 342200224 Front PTO Driver Current Below Normal or Open Circuit
       ICC 523905.06 342200224 Front PTO Driver Current Above Normal or Short to Ground
       ICC 524254.06 342200224 Transmission Enable Output Current Above Normal or Grounded Circuit
       ICC 524264.31 342200224 Checksum Error Not Available or Condition Exists
    PTH - Power Train Hydrostatic'
       PTH 000084.08 342200224 MFWD Speed Abnormal Frequency
       PTH 000084.31 342200224 MFWD Speed Not Available or Condition Exists
       PTH 000091.03 342200224 Throttle Sensor Input Voltage Above Normal, or Shorted to High Source
       PTH 000091.04 342200224 Throttle Sensor Input Voltage Below Normal, or Shorted to Low Source
       PTH 000091.09 342200224 Throttle Sensor Abnormal Update Rate
       PTH 000091.13 342200224 Throttle Sensor Out of Calibration
       PTH 000091.15 342200224 Throttle Sensor Data Valid but Above Normal Operating Range - Least Severe Level
       PTH 000091.16 342200224 Throttle Sensor Data Valid but Above Normal Operating Range - Moderately Severe Level
       PTH 000091.17 342200224 Throttle Sensor Data Valid but Below Normal Operating Range - Least Severe Level
       PTH 000091.18 342200224 Throttle Sensor Data Valid but Below Normal Operating Range - Moderately Severe Level
       PTH 000158.00 342200224 Switch Battery Potential Data Valid but Above Normal Operation Range - Most Severe Level
       PTH 000158.01 342200224 Switched Power Valid but Below Normal Operation Range - Most Severe Level
       PTH 000168.00 342200224 Supply Power Valid but Above Normal Operational Range - Most Severe Level
       PTH 000168.01 342200224 Supply Power Valid but Below Normal Operation Range - Most Severe Level
       PTH 000190.09 342200224 Engine Speed Abnormal Update Rate
       PTH 000190.15 342200224 Engine Speed Data Valid but Above Normal Operating Range - Least Severe Level
       PTH 000190.16 342200224 Engine Speed Data Valid but Above Normal Operating Range - Moderately Severe Level
       PTH 000190.17 342200224 Engine Speed Data Valid but Below Normal Operating Range - Least Severe Level
       PTH 000190.18 342200224 Engine Speed Data Valid but Below Normal Operating Range - Moderately Severe Level
       PTH 000191.00 342200224 Transmission Output Shaft Speed Data Valid but Above Normal Operational Range - Most Severe Level
       PTH 000596.31 342200224 Cruise Control Enable Switch Not Available or Condition Exists
       PTH 000599.03 342200224 Cruise Control Enable Switch Voltage Above Normal, or Shorted to High Source
       PTH 000599.31 342200224 Resume Enable Switch Not Available or Condition Exists
       PTH 000601.03 342200224 Resume Enable Switch Voltage Above Normal, or Shorted to High Source
       PTH 000628.02 342200224 Program Memory Data Erratic, Intermittent or Incorrect
       PTH 000628.12 342200224 Program Memory Bad Intelligent Device or Component
       PTH 000630.14 342200224 Calibration Memory Special Instructions
       PTH 000752.15 342200224 Transmission Secondary Shift Selector Data Valid but Above Normal Operating Range - Least Severe Level
       PTH 000752.17 342200224 Transmission Secondary Shift Selector Data Valid but Below Normal Operating Range - Least Severe Level
       PTH 000767.03 342200224 Transmission Hitch Assist Switch Voltage Above Normal, or Shorted to High Source
       PTH 000810.14 342200224 Hitch Assist Speed Sensor Integrity is out of Range
       PTH 000903.03 342200224 Hitch Assist Direction Switch Voltage Above Normal
       PTH 001504.31 342200224 Operator Seat Switch Not Available or Condition Exists
       PTH 002017.09 342200224 Source Address 17 Abnormal Update Rate
       PTH 003509.00 342200224 Sensor Supply Voltage Data Valid but Above Normal Operational Range - Most Severe Level
       PTH 003509.01 342200224 Sensor Supply Voltage Data Valid but Below Normal Operational Range - Most Severe Level
       PTH 521991.00 342200224 Controller Temperature Data Valid but Above Normal Operational Range - Most Severe Level
       PTH 521991.01 342200224 Controller Temperature Data Valid but Below Normal Operational Range - Most Severe Level
       PTH 521991.15 342200224 Controller Temperature Data Valid but Above Normal Operating Range - Least Severe Level
       PTH 521991.16 342200224 Controller Temperature Data Valid but Above Normal Operating Range - Moderately Severe Level
       PTH 521991.17 342200224 Controller Temperature Data Valid but Below Normal Operating Range - Least Severe Level
       PTH 521991.18 342200224 Controller Temperature Data Valid but Below Normal Operating Range - Moderately Severe Level
       PTH 522019.04 342200224 ELX2 State Voltage Below Normal, or Shorted to Low Source
       PTH 523498.03 342200224 Hitch Assist Voltage Above Normal or Shorted to High Source
       PTH 523590.03 342200224 Machine Drive Forward Pedal Voltage Above Normal, or Shorted to High Source
       PTH 523590.04 342200224 Machine Drive Forward Pedal Voltage Below Normal, or Shorted to Low Source
       PTH 523590.08 342200224 Machine Drive Forward Pedal Abnormal Frequency or Pulse Width or Period
       PTH 523590.13 342200224 Machine Drive Forward Pedal Out of Calibration
       PTH 523590.14 342200224 Machine Drive Forward Pedal Special Instructions
       PTH 523590.16 342200224 Machine Drive Forward Pedal Data Valid but Above Normal Operating Range - Moderately Severe Level
       PTH 523590.18 342200224 Machine Drive Forward Pedal Data Valid but Below Normal Operating Range - Moderately Severe Level
       PTH 523590.31 342200224 Machine Drive Forward Pedal Not Available or Condition Exists
       PTH 523591.03 342200224 Machine Drive Reverse Pedal Voltage Above Normal, or Shorted to High Source
       PTH 523591.04 342200224 Machine Drive Reverse Pedal Voltage Below Normal, or Shorted to Low Source
       PTH 523591.08 342200224 Machine Drive Reverse Pedal Abnormal Frequency or Pulse Width or Period
       PTH 523591.13 342200224 Machine Drive Reverse Pedal Out of Calibration
       PTH 523591.14 342200224 Machine Drive Reverse Pedal Special Instructions
       PTH 523591.16 342200224 Machine Drive Reverse Pedal Data Valid but Above Normal Operating Range - Moderately Severe Level
       PTH 523591.18 342200224 Machine Drive Reverse Pedal Data Valid but Below Normal Operating Range - Moderately Severe Level
       PTH 523591.31 342200224 Machine Drive Reverse Pedal Not Available or Condition Exists
       PTH 523655.31 342200224 Forward & Reverse inputs both active Not Available or Condition Exists
       PTH 523735.03 342200224 Clutch Driver Power Voltage Above Normal, or Shorted to High Source
       PTH 523735.05 342200224 Clutch Driver Power Current Below Normal or Open Circuit
       PTH 523735.06 342200224 Clutch Driver Power Current Above Normal or Grounded Circuit
       PTH 523966.31 342200224 Come-Home Mode Procedure Detected
       PTH 524061.03 342200224 Transmission Enable Command Voltage Above Normal, or Shorted to High Source
       PTH 524061.04 342200224 Transmission Enable Command Voltage Below Normal, or Shorted to Low Source
       PTH 524061.31 342200224 Transmission Enable Command Not Available or Condition Exists
       PTH 524069.03 342200224 Machine Drive Valve Reverse Voltage Above Normal, or Shorted to High Source
       PTH 524069.05 342200224 Machine Drive Valve Reverse Current Below Normal or Open Circuit
       PTH 524069.13 342200224 Machine Drive Valve Reverse Out of Calibration
       PTH 524069.15 342200224 Machine Drive Valve Reverse Data Valid but Above Normal Operating Range - Least Severe Level
       PTH 524069.17 342200224 Machine Drive Valve Reverse Data Valid but Below Normal Operating Range - Least Severe Level
       PTH 524071.03 342200224 Machine Drive Valve Forward Voltage Above Normal, or Shorted to High Source
       PTH 524071.05 342200224 Machine Drive Valve Forward Current Below Normal or Open Circuit
       PTH 524071.13 342200224 Machine Drive Valve Forward Out of Calibration
       PTH 524071.15 342200224 Machine Drive Valve Forward Data Valid but Above Normal Operating Range - Least Severe Level
       PTH 524071.17 342200224 Machine Drive Valve Forward Data Valid but Below Normal Operating Range - Least Severe Level - Least Severe Level
       PTH 524254.03 342200224 Transmission Enable Output Voltage Above Normal, or Shorted to High Source
       PTH 524254.04 342200224 Transmission Enable Output Voltage Below Normal, or Shorted to Low Source
       PTH 524254.15 342200224 Transmission Enable Output Data Valid but Above Normal Operating Range - Least Severe Level
       PTH 524254.17 342200224 Transmission Enable Output Data Valid but Below Normal Operating Range - Least Severe Level
    PTR - Power Train Reverser
        PTR 000158.00 342200224 Switch Battery Potential Data Valid but Above Normal Operation Range - Most Severe Level
        PTR 000158.01 342200224 Switched Power Valid but Below Normal Operation Range - Most Severe Level
        PTR 000168.00 342200224 Supply Power Valid but Above Normal Operational Range - Most Severe Level
        PTR 000168.01 342200224 Supply Power Valid but Below Normal Operation Range - Most Severe Level
        PTR 000190.09 342200224 Engine Speed Abnormal Update Rate
        PTR 000191.17 342200224 Transmission Output Shaft Speed Data Valid but Below Normal Operating Range
        PTR 000598.02 342200224 Bottom of Clutch Switch and Clutch Pedal Position Data erratic, Intermittent or Incorrect
        PTR 000628.02 342200224 Program Memory Data Erratic, Intermittent or Incorrect
        PTR 000630.13 342200224 Transmission Out of Calibration
        PTR 000630.14 342200224 Calibration Memory Special Instructions
        PTR 000752.03 342200224 PowrReverser Shuttle Control Voltage Above Normal, or Shorted to High Source
        PTR 001638.00 342200224 Hydraulic Oil Temp Data Valid But Above Normal Operating Range - Most Severe Level
        PTR 001638.03 342200224 Hydraulic Oil Temp Sensor Voltage Above Normal, or Shorted to High Source
        PTR 001638.04 342200224 Hydraulic Oil Temp Sensor Voltage Below Normal, or Shorted to Low Source
        PTR 001638.16 342200224 Hydraulic Oil Temp Data Valid But Above Normal Operating Range - Moderately Severe Level
        PTR 002820.31 342200224 Direction Commanded with Operator not Present
        PTR 002823.31 342200224 FNR Switch Forward and Reverse Directions Not available or Condition Exists
        PTR 002826.31 342200224 FNR Switch Forward, Neutral, and Reverse Directions Not available or Condition Exists
        PTR 002827.31 342200224 FNR Switch Neutral State Not available or Condition Exists
        PTR 002828.15 342200224 FNR Switch Data Valid But Above Normal Operating Range - Least Severe Level
        PTR 002828.17 342200224 FNR Switch Data Valid But Below Normal Operating Range - Least Severe Level
        PTR 003509.00 342200224 Sensor Supply Voltage High Data Valid But Above Normal Operating Range- Most Severe Level
        PTR 003509.01 342200224 Sensor Supply Voltage Low Data Valid But Below Normal Operational Range - Most Severe Level
        PTR 521991.00 342200224 Controller Internal Temperature Data Valid But Above Normal Operating Range- Most Severe Level
        PTR 521991.01 342200224 Controller Internal Temperature Valid But Below Normal Operational Range - Most Severe Level
        PTR 521991.15 342200224 Controller Internal Temperature Data Valid But Above Normal Operating Range - Least Severe Level
        PTR 521991.16 342200224 Controller Internal Temperature Data Valid But Above Normal Operating Range - Moderately Severe Level
        PTR 521991.17 342200224 Controller Internal Temperature Data Valid But Below Normal Operating Range - Least Severe Level
        PTR 521991.18 342200224 Controller Internal Temperature Data Valid But Below Normal Operating Range - Moderately Severe Level
        PTR 523966.31 342200224 Come-Home Mode Procedure Detected
        PTR 524022.31 342200224 FNR Switch Neutral State Not available or Condition Exists
        PTR 524173.03 342200224 Clutch Pedal Voltage Above Normal, or Shorted to High Source
        PTR 524173.04 342200224 Clutch Pedal Voltage Below Normal, or Shorted to Low Source
        PTR 524173.08 342200224 Clutch Pedal Sensor Abnormal Frequency or Pulse Width or Period
        PTR 524173.13 342200224 Clutch Pedal Sensor Out of Calibration
        PTR 524173.14 342200224 Clutch Pedal Sensor Channels Mismatch
        PTR 524173.16 342200224 Clutch Pedal Sensor Depressed Data Valid But Above Normal Operating Range - Moderately Severe Level
        PTR 524173.18 342200224 Clutch Pedal Sensor Neutral Position Data Valid But Below Normal Operating Range - Moderately Severe Level
        PTR 524173.31 342200224 Clutch Pedal Position Channel Compare Fault
        PTR 524230.07 342200224 Enable Valve Mechanical System Not Responding or Out of Adjustment
        PTR 524234.03 342200224 Enable Pressure Sensor Voltage Above Normal, or Shorted to High Source
        PTR 524234.04 342200224 Enable Pressure Sensor Voltage Below Normal, or Shorted to Low Source
        PTR 524282.31 342200224 Shuttle Shift Prevented Due To High Ground Speed Fault
 212 - Observable Symptoms & System Diagnostics
    Back-Up Alarm Problems
    Brake Problems
    CAN System Diagnosis
    Charging System Problems
    Codes After Adding  _  Removing Control Units
    Control Unit Problems
    Control Unit Programming Failed
    Door Switch and Dome Lamp Problems
    Electrical Connector Problems
    Engine Diagnostics
    Engine System Problems
    Excessive Fuel Consumption
    Fuel and Air System Problems
    Horn Problems
    HVAC Problems
    Lighting System Problems
    MFWD Problems
    Observable Symptoms and System Diagnostics - Summary of References
    Park Position Problems
    Power Outlet Problems
    Power Train Hydrostatic (PTH) Transmission Problems
    Power Train Reverser (PTR) Transmission Problems
    Programming Multiple Control Units
    Rear Differential Lock Problems
    Rear PTO Problems
    Rockshaft Problems
    SCV Problems
    Seat Problems
    Starting System Problems
    Steering Problems
    Trailer Connector and Junction Block Problems
    Wiper Problems
 220 - Engine Operation, Test and Adjustments
    Cylinder Compression Pressure Test
    Cylinder Leakage Test
    Engine Information
    Engine Oil Pressure Test
    Engine Operation, Test, and Adjustments - Summary of References
    High Idle Speed Adjustment
    Low Idle Speed Adjustment
    Lubrication System Operation
    Symptom Engine Performance
    System Lubrication
    Torque Capsule Adjustment
    Valve Clearance Adjustment
    Valve Lift Check
 230 - Fuel, Air Intake & Exaust Repair Operation, Test and Adjustments)
    Air Cleaner and Intake Components
    Air Filter Restriction Indicator Check
    Air Intake Operational Checks
    Air Intake System Operation
    Check Turbocharger Rotor Shaft Axial Play
    Check Turbocharger Rotor Shaft Radial Play
    Cooling Operational Checks
    Cooling System Operation
    Cooling System Pressure Test
    Exhaust Valve Actuator Rod Adjustment
    Extending Turbocharger Life
    Fan and Alternator Drive Belt Tension Check and Adjustment
    Fuel , Air Intake, Exhaust, and Cooling Operation, Test, and Adjustments - Summary of References
    Fuel Injection Nozzle Test
    Fuel Operational Checks
    Fuel Pump Supply Pressure Test
    Fuel Supply Components
    Fuel System Bleeding Procedure
    Fuel System Operation
    Injection Pump Static Timing Adjustment
    Radiator Cap Pressure Test
    Thermostat Opening Test
    Throttle Rod Check and Adjustment
    Turbocharger Components
    Turbocharger Operational Checks
    Turbocharger Operation
    Turbocharger Seven-Step Inspection
    Turbocharger Waste Gate Test
 240A - Electrical General and Theory of Operation
    Charging System Theory of Operation
    Circuit Malfunctions
    Circuit Types
    Come Home Mode
    Control Module Theory of Operation
    Cruise Control Module Theory of Operation
    Cruise Control Switch Theory of Operation
    Diverter Valve Theory of Operation
    Electrical Designators
    Electrical General and Theory of Operation - Summary of References
    Electrical Procedure
    Electrical Schematic Symbols
    Hitch Assist Theory of Operation
    HVAC Theory of Operation
    Hybrid Exhaust Actuator Control Theory of Operation
    Instrument Cluster Control (ICC) Theory of Operation
    MFWD Circuit Operation
    Power Circuit Operation
    Power Train Hydrostatic (PTH) Theory of Operation
    Power Train Reverser (PTR) Theory of Operation
    Radio Theory of Operation
    Reading Wiring Schematics and Diagrams
    Rear PTO Theory of Operation
    Relay Circuit Types
    Starting Circuit Theory of Operation
    Troubleshooting Unresolved Electrical _ Electronic Problems
    Using a Digital Multimeter
    Using a Probe Light
    Visually Inspect Electrical System
    Windshield Wiper and Washer Theory of Operation
    Wiring Diagram and Schematic Information
 240B - Electrical Schematics
    Accessory Power Schematic (SE3)
    Air Conditioning Schematic (SE17)
    Air Seat Schematic (SE23)
    Back-Up Alarm Schematic (SE13A)
    Beacon Light Schematic (SE13B)
    Brake Switch Schematic (SE28)
    Cab Work Lighting Schematic (License and Clearance Lights) (SE7B)
    Cab Work Lighting Schematic (SE5B)
    Controller Area Network Schematic (SE32)
    Control Module, Headlights, Signal, and Warning Lights Schematic (License and Clearance Lights) (SE7A)
    Control Module, Headlights, Signal, and Warning Lights Schematic (SE5A)
    Creep to Reposition Schematic (SE31)
    Cruise Control Schematic (SE18)
    Diverter _ Rockshaft Downforce Schematic (SE14B)
    Dome Light, Door Switch, and Radio Schematic (SE22)
    Dual Rear Continuous Schematic (SE14C)
    Electrical Schematics - Summary of References
    Engine Control Unit (ECU) Schematic (SE30)
    Front Windshield Wiper and Washer Schematic (SE19)
    Heating Schematic (SE16)
    Horn Schematic (SE4)
    Instrument Control Cluster (ICC) Schematic (SE24)
    Junction Block Power Schematic (SE9)
    Key Switch, Starter, and Alternator342200224with ECU Schematic (SE1A)
    Key Switch, Starter, and Alternator342200224without ECU Schematic (SE1B)
    Mechanical Front-Wheel Drive (MFWD) Schematic (SE27)
    Open Operator Station Work Lighting Schematic (License and Clearance Lights) (SE7C)
    Open Operator Station Work Lighting Schematic (SE5C)
    Power Port Schematic (SE15)
    Rear Trailer Connector Schematic (License and Clearance Lights) (SE11)
    Rear Trailer Connector Schematic (SE10)
    Rear Windshield Wiper and Washer Schematic (SE21)
    Seat Switch, PTO, and Speed Sensor Schematic (SE25)
    Third EH Hydraulics Schematic (SE14A)
    Transmission Control Unit (TCU) Schematic342200224Hydrostatic Transmission (SE29A)
    Transmission Control Unit (TCU) Schematic342200224PowrReverser Transmission (SE29B)
 240C - Electrical Components & Connectors
    10 - Theory of Operation
    20 - Diagnostics
    30 - Tests and Adjustments
    40 - Schematics (Model Year -2011)
    45 - Schematics (Model Year 2012-)
    50 - Connector Information
    A01X1 Instrument Control Cluster
    A01X2 Instrument Control Cluster
    A01X3 Instrument Control Cluster
    A01X4 Instrument Control Cluster
    A02 Main Fuse Block
    A04 Radio
    A05 Air Seat
    A06 Transmission Control Unit (TCU)342200224HST
    A06 Transmission Control Unit (TCU)342200224PRT
    A09X1 Engine Control Unit (ECU) Connector
    A09X2 Engine Control Unit (ECU) Connector
    A911 CAN Terminating Resistor
    Accessory Power Circuit Diagram (SE3)
    Air Conditioning Circuit Diagram (SE17)
    Air Seat Circuit Diagram (SE23)
    B01 Fuel Sender
    B02 Fuel Sender
    B03 Air Filter Restriction Switch
    B04 Engine Oil Pressure Switch
    B05 Engine Coolant Temperature Sensor
    B06 Hydraulic Temperature Switch
    B07 A _ C Deicing Switch
    B08 DPF Inlet Temperature Sensor
    B09 DPF Mid-Temperature Sensor
    B10 Hydraulic Oil Temperature Sensor
    B11 Pressure Enable Sensor
    B23 A _ C High _ Low Pressure Switch
    B240 Right Speaker
    B241 Left Speaker
    B5100 Fuel Rail Pressure Sensor
    B5114 Manifold Air and Exhaust Pressure Sensor
    B5206 Manifold Air Temperature Sensor
    B5207 EGRTemperature Sensor
    B5208 Engine Coolant Temperature Sensor
    B5209 Fuel Temperature Sensor
    B5215 Turbocharger Compressor Inlet Temperature Sensor
    B5216 Exhaust Manifold Temperature Sensor
    B5301 Crankshaft Position Sensor
    B5302 Camshaft Position Sensor
    Back-Up Alarm Circuit Diagram (SE13A)
    Beacon Light Circuit Diagram (SE13B)
    Brake Switch Circuit Diagram (SE28)
    Cab Work Lighting Circuit Diagram (License and Clearance Lights) (SE7B)
    Cab Work Lighting Circuit Diagram (SE5B)
    Controller Area Network Circuit Diagram (SE32)
    Control Module, Headlights, Signal, and Warning Lights Circuit Diagram (License and Clearance Lights) (SE7A)
    Control Module, Headlights, Signal, and Warning Lights Circuit Diagram (SE5A)
    Cruise Control Circuit Diagram (SE18)
    DE5 Dual Rear Continuous Diode
    DE6 Diverter Downforce Diode
    DE7 Diverter Power Diode
    Diverter _ Rockshaft Downforce Circuit Diagram (SE14B)
    Dome Light, Door Switch, and Radio Circuit Diagram (SE22)
    Dual Rear Continuous Circuit Diagram (SE14C)
    E01 Left Front Headlight
    E02 Right Front Headlight
    E03 Left Tail _ Turn _ Brake _ Warning Light
    E05 Left Front Work Light
    E06 Right Front Work Light
    E08 Right Tail _ Turn _ Brake _ Warning Light
    E11 Right Tail _ Turn _ Brake _ Warning _ Clearance Light
    E12 Left Tail _ Turn _ Brake _ Warning _ Clearance Light
    E14 Left Rear Work Light
    E16 Beacon Light
    E17 Left Tail _ Brake Light
    E18 Right Tail _ Brake Light
    E20 Left Fender Work Light
    E21 Right Fender Work Light
    E22 Left Rear Turn _ Warning Light
    E23 Left Rear Work Light
    E24 Right Rear Work Light
    E25 Right Front Turn _ Warning Light
    E26 Right Rear Turn _ Warning Light
    E27 License Plate Light
    E28 Left Front Turn _ Warning Light
    E29 Right Front Work Light
    E30 Left Front Work Light
    E31 Right Front Turn _ Warning _ Clearance Light
    E32 Left Front Turn _ Warning _ Clearance Light
    E41 Left Front Headlight
    E42 Right Front Headlight
    E43 Right Tail _ Turn _ Brake Light
    E44 Left Tail _ Turn _ Brake Light
    EH Hydraulics Load Center
    Electrical Components and Connectors - Summary of References
    Engine Control Unit (ECU) Circuit Diagram (SE30)
    F23 (20A) ECU Fuse
    F24 (500A) Fusible Link
    F27 (50A) Glow Plug Fuse
    F28 (50A) Load Center Fuse
    F29 (80A) Alternator Fuse
    F30 (10A) Diverter Downforce Fuse
    Front Windshield Wiper and Washer Circuit Diagram (SE19)
    G01 Battery
    G02 Alternator
    H01 Audible Alarm
    H02 Back-Up Alarm
    H03 Horn
    H04 Audible Alarm
    H05 Audible Alarm
    H10 Hydraulic Oil Temperature Indicator
    Heating Circuit Diagram (SE16)
    Horn Circuit Diagram (SE4)
    Instrument Control Cluster (ICC) Circuit Diagram (SE24)
    Junction Block Power Circuit Diagram (SE9)
    K01 Starter Relay
    K02 Glow Plug Relay
    K03 Fuel Shut Off Relay
    K04 Starter Relay
    K05 Accessory Power Relay
    K09 Right Power Relay
    K10 Left Power Relay
    K11 Right Blower Relay
    K12 Left Blower Relay
    K15 Fuel Shut Off Relay
    KE11 Diverter Downforce Relay
    Key Switch, Starter, and Alternator342200224with ECU Circuit Diagram (SE1A)
    Key Switch, Starter, and Alternator342200224without ECU Circuit Diagram (SE1B)
    Load Center Fuses and Relays
    M01 Starter Motor _ Solenoid
    M02 Fuel Pump
    M03 Front Wiper Motor
    M04 Rear Washer Pump
    M05 Front Washer Pump
    M06 Exhaust Valve Actuator
    M07 Left HVAC Blower Motor
    M08 Right HVAC Blower Motor
    M11 Rear Wiper Motor
    M23 A _ C Compressor Clutch
    Mechanical Front-Wheel Drive (MFWD) Circuit Diagram (SE27)
    Open Operator Station Work Lighting Circuit Diagram (License and Clearance Lights) (SE7C)
    Open Operator Station Work Lighting Circuit Diagram (SE5C)
    P01 Forward Pedal Sensor
    P02 Reverse Pedal Sensor
    P03 Hand Throttle Sensor342200224with ECU
    P03 Hand Throttle Sensor342200224without ECU
    P04 Clutch Pedal Sensor
    P05 Foot Throttle Sensor
    Power Port Circuit Diagram (SE15)
    R05 PowrReverser Shuttle Control
    R21 Manifold Air Heater
    R5606 Resistor
    Rear Trailer Connector Circuit Diagram (License and Clearance Lights) (SE11)
    Rear Trailer Connector Circuit Diagram (SE10)
    Rear Windshield Wiper and Washer Circuit Diagram (SE21)
    S01 Key Switch
    S02 Control Module (License and Clearance Lights)
    S02 Control Module
    S03 PTO ON _ OFF Switch
    S04 540 Speed PTO Sensing Switch
    S05 Park Brake Force Switch
    S06 DPF Differential Pressure Switch
    S07 Clutch Bottom of Travel Switch
    S08 Third Function Switch
    S09 Dual Rear Continuous Switch
    S10 Third Function Selection Switch
    S11 Control Module (License and Clearance Lights)
    S12 Forward Neutral Reverse (FNR) Switch
    S13 Door Switch
    S14 Rear Work Light Switch
    S15 Horn Switch
    S16 Beacon Light Switch
    S17 PTO ON _ OFF Switch (Front)
    S18 Cruise Control Module
    S19 Cruise Control Module
    S20 Front Wiper Switch
    S21 Rear Wiper Switch
    S22 A _ C ON _ OFF Switch
    S24 HVAC Blower Switch
    S27 Diverter _ Rockshaft Downforce Switch
    S33 MFWD Speed Sensor
    S34 Hitch Assist Module
    S35 C Range Speed Sensor
    S36 A Range Switch
    S38 Seat Switch
    S40 MFWD Engagement Sensing Switch
    S41 Brake Switch
    S42 Park Brake Switch
    S46 Cruise Control Switch
    S50 Park Brake Switch
    S51 Hitch Assist ON _ OFF Switch
    S52 Dome Light
    Seat Switch, PTO, and Speed Sensor Circuit Diagram (SE25)
    Third EH Hydraulics Circuit Diagram (SE14A)
    Transmission Control Unit (TCU) Circuit Diagram342200224Hydrostatic Transmission (SE29A)
    Transmission Control Unit (TCU) Circuit Diagram342200224PowrReverser Transmission (SE29B)
    V2 Diverter Diode
    X03 Junction Block
    X04 Power Port
    X05 Rear Trailer Connector342200224Open Operator Station
    X06 Cab _ OOS Chassis Harness to Glow Plug Harness
    X07 Cab _ OOS Chassis Harness to DPF Engine Harness
    X08 OOS Chassis Harness to Right-Hand Fender Harness
    X09 OOS Chassis Harness to Right-Hand Fender Harness
    X102 Service Advisor Connector
    X10 Rear Trailer Connector342200224Cab
    X11 Cab _ OOS Chassis Harness to Grille Harness
    X12 Rear Trailer Connector342200224Cab
    X13 Lower Cab Harness to Front PTO Jumper Harness
    X15 OOS Chassis Harness to Creep to Reposition Harness
    X16 Cab _ OOS Chassis Harness to Grille Harness
    X17 Third EH Hydraulics Harness to Mast Extension Harness
    X18 Third EH Hydraulics Harness to Mast Extension Harness
    X19 Third EH Hydraulics Harness to Mast Extension Harness
    X20 OOS Chassis Harness to Engine Harness
    X21 OOS Chassis Harness to Engine Harness
    X22 OOS Chassis Harness to Engine Harness
    X23 OOS Chassis Harness to Engine Harness
    X25 Rear Trailer Connector342200224Open Operator Station
    X26 OOS Chassis Harness to Left Fender Hitch Assist and Fender Light Harness
    X27A Right-Hand Fender Harness to Diverter _ Rockshaft Downforce Harness
    X27B Right-Hand Fender Harness to Third EH Hydraulics Harness
    X28 Lower Cab Chassis Harness to Right Tail Light Extension Harness
    X29 Lower Cab Chassis Harness to Left Tail Light Extension Harness
    X31 Cab _ OOS Chassis Harness to Front PTO Harness
    X32A Diverter _ Rockshaft Downforce Harness to Diverter _ Rockshaft Harness
    X32B Third EH Hydraulics Harness to Diverter _ Rockshaft Harness
    X33 OOS Chassis Harness to Right-Hand Fender Harness
    X34 OOS Chassis Harness to Right-Hand Fender Harness
    X35 OOS Chassis Harness to Left-Hand Fender Harness
    X40 Cab Chassis Harness to 540 PTO Harness
    X44 Left Work Light Split Harness to Left Rear Work Light Harness
    X45 OOS Chassis Harness to Right Work Light Split Harness
    X46 OOS Chassis Harness to Left Work Light Split Harness
    X47 Right Work Light Split Harness to Right Front Work Light Harness
    X48 Left Work Light Split Harness to Left Front Work Light Harness
    X50 Cab Chassis Harness to Lower Cab Chassis Harness
    X54A Lower Cab Chassis Harness to Diverter _ Rockshaft Downforce Harness
    X54B Lower Cab Chassis Harness to Third EH Hydraulics Harness
    X66 Lower Cab Chassis Harness to Roof Harness
    X67 Lower Cab Chassis Harness to Roof Harness
    X76 Lower Cab Chassis Harness to Rear Trailer Connector Harness
    X77 Lower Cab Chassis Harness to Rear Trailer Connector Harness
    X78 OOS Chassis Harness to Rear Trailer Connector Harness
    XGND14 Beacon Ground
    XGND1 Chassis Ground
    XGND20 Front Wiper Ground
    XGND3 Cab Platform Ground
    Y01 Rear PTO Solenoid
    Y02 Diverter _ Rockshaft Downforce Solenoid
    Y03 Front PTO Solenoid
    Y04 Third Function A Solenoid
    Y05 Forward Proportional Solenoid
    Y06 Reverse Proportional Solenoid
    Y07 Third Function B Solenoid
    Y08 Dual Rear Continuous Solenoid
    Y09 Fuel Solenoid
    Y10 Forward _ Reverse Enable Solenoid
    Y11 Forward Proportional Solenoid
    Y12 Reverse Proportional Solenoid
    Y5006 Fuel Injector Solenoid 1
    Y5007 Fuel Injector Solenoid 2
    Y5008 Fuel Injector Solenoid 3
    Y5009 Fuel Injector Solenoid 4
    Y5400 EGR Valve
    Y5401 Air Throttle Actuator
 240D - Electrical Tests and Adjustments
    10 - Theory of Operation
    20 - Diagnostics
    30 - Tests and Adjustments
    40 - Schematics (Model Year -2011)
    45 - Schematics (Model Year 2012-)
    50 - Connector Information
    A _ C Compressor Circuit Test
    Alternator Circuit Test
    Battery Inspection Test
    CAN Network Voltage Checks
    Connector Test
    Control Module Test
    Diode Test
    ECU342200224Engine Control Unit Test
    Electrical Tests and Adjustments - Summary of References
    Fuse Test
    How to Use Electrical Tests and Adjustments Information
    ICC342200224Instrument Cluster Control Unit Test
    Light Test
    Miscellaneous Component Test
    Motor Test
    Open Circuit Load Test
    PTH342200224Power Train Hydrostatic Control Unit Test
    PTR342200224Power Train Reverser Control Unit Test
    Pump Test
    Relay Test
    Resistor Test
    Sensor Test
    Solenoid Test
    Switch Test
 245 - Electronic Control Units
    CAN Bus Message Structure
    CAN Bus Theory of Operation
    CAN Communication Fault Checks
    Control Unit Addresses342200224Access
    Control Unit Connectors and Components
    Control Unit Messaging Errors
    Diagnostic Addresses342200224Engine Control Unit (ECU)
    Diagnostic Addresses342200224Instrument Cluster Control (ICC)
    Diagnostic Addresses342200224Power Train Hydrostatic (PTH)
    Diagnostic Addresses342200224Power Train Reverser (PTR)
    Electronic Control Units342200224Summary of References
    Entering Diagnostic and Calibration Modes
    Instrument Cluster Control (ICC) Beep Mode Without Speed Sensors
    Instrument Cluster Control (ICC) Beep Mode With Speed Sensors
    Instrument Cluster Control (ICC) Configuration and Calibration
    Keep Electronic Control Unit Connectors Clean
    Monitoring CAN Bus Traffic Data
    Power Train Hydrostatic (PTH) Beep Mode
    Power Train Hydrostatic (PTH) Beep Mode With Speed Sensors
    Power Train Hydrostatic (PTH) Control Unit342200224System Calibration
    Power Train Reverser (PTR) Beep Mode
    Power Train Reverser (PTR) Beep Mode With Speed Sensors
    Power Train Reverser (PTR) Control Unit342200224System Calibration
    Programming Control Units
    Rolling Tire Circumference342200224Calibration
    Servicing Electronic Control Units
    System Address Beep Test
    Troubleshooting Control Unit Programming
    Troubleshooting Electronic Controllers
    Troubleshooting Unresolved Problems
    VIN Security Fault Diagnosis
    Welding Near Electronic Control Units
 250 - Power Train - Transmission Operation, Test and Adjustments
    4 Speed Transmission Operation342200224PTR Transmission
    Charge Pump Pressure Test342200224PTH Transmission
    Clutch Control Valve Operation - Forward342200224PTR Transmission
    Clutch Control Valve Operation - Neutral342200224PTR Transmission
    Clutch Control Valve Operation - Reverse342200224PTR Transmission
    Clutch Control Valve Theory of Operation342200224PTR Transmission
    Clutch Operation - Forward342200224PTR Transmission
    Clutch Operation - Reverse342200224PTR Transmission
    Differential Power Flow and Lock342200224PTR Transmission
    Forward Clutch Pressure Test342200224PTR Transmission
    Hydrostatic High Pressure Relief Test342200224PTH Transmission
    Install Test Equipment 50-1
    Install Test Equipment 50-2
    Install Test Equipment 50-3
    Install Test Equipment 50-4
    Install Test Equipment 50-5
    Install Test Equipment 50-6
    Lube Pressure Test342200224PTR Transmission
    MFWD Power Operation342200224PTR Transmission
    Power Train342200224Transmission Operation, Test, and Adjustments Summary of References
    PTH Center Plate Components
    PTH Drive Shaft Components
    PTH Drive System Components
    PTH Front Drive Components
    PTH Transmission Components
    PTH Transmission Housing Components
    PTH Transmission342200224Operational Checks
    PTH Transmission342200224Preliminary Checks
    PTR Clutch Components
    PTR Clutch Housing Components
    PTR Control Valve Components
    PTR Manual Shifter, Range Shifting Components
    PTR MFWD Parallel Shaft Gear Drive Components
    PTR Oil Filter and Lines Components
    PTR Parallel Shaft Gear Drive, PTO Gears Components
    PTR PTO Clutch Brake Assembly Components
    PTR Range Shift Components
    PTR Speed Shift Components
    PTR Speed Shifter Components
    PTR Transmission342200224Operational Checks
    PTR Transmission342200224Preliminary Checks
    Range Transmission Operation342200224PTR Transmission
    Range Transmission Power Flow342200224PTH Transmission
    Reverse Clutch Pressure Test342200224PTR Transmission
    Steering _ Charge Pump Circuit Schematic342200224PTH Transmission
    Steering _ Charge Pump Circuit Schematic342200224PTR Transmission
    System Pressure Test342200224PTR Transmission
    System Relief Valve Adjustment342200224PTR Transmission
    Transmission Operation342200224PTH Transmission
 255 - Final Drive Operation, Test, and Adjustments
    2-Speed Rear PTO Components
    2 Speed Rear PTO Operation
    Differential and MFWD - Operational Checks
    Differential and MFWD - Preliminary Checks
    Differential Backlash Adjustment
    Differential Gear Components
    Differential Lock Components
    Differential Pinion Shaft Adjustment
    Differential Power Flow and Lock Operation
    Final Drive Operation, Test, and Adjustments Summary of References
    Front Drive Components342200224MFWD
    Install Test Equipment 50-1
    Install Test Equipment 50-2
    MFWD Final Drive Components
    MFWD Power Flow Operation
    MFWD Power Operation
    PTH Differential Pinion Shaft Components
    PTO Clutch and Brake Operation
    PTO Clutch _ Brake Assembly Components
    PTO - Operational Checks
    PTO - Preliminary Checks
    PTO Proportional Valve Components
    PTO Valve Flow Test
    PTO Valve Pressure Test
    Range Shift Components
    Rear Axle and Final Drive Components
    Rear PTO Components
    Rear PTO Operation
 260 - Steering and Brake Operation, Test and Adjustments
    Brake Housing Components
    Brake Pedal Adjustment
    Brake Pedals and Linkage Components
    Brakes - Operational Test
    Brakes - Preliminary Check
    Brakes System Operation
    Brake Switch Adjustment
    Brake System Components
    Install Test Equipment 60-1
    Install Test Equipment 60-2
    Park Brake Adjustment
    Park Brake Components
    Steering and Brakes Operation, Test, and Adjustments Summary of References
    Steering Control Unit (SCU) Components
    Steering - Operational Check
    Steering - Preliminary Check
    Steering Pressure Check
    Steering Pump Flow Test
    Steering System Components
    Steering System Operation
    Steering System Schematic
    Steering System Test
    Toe-In Adjustment
 270 - Hydraulics Operation, Test and Adjustments
    Diverter Valve Components (If Equipped)
    Dual Rear Selective Control Valve (SCV) Components (If Equipped)
    Dual Rear Selective Control Valve (SCV) Operation
    Dual Selective Control Valve (SCV) Components
    Dual Selective Control Valve (SCV) Operation
    Heating Hydraulic Oil
    Hydraulic Diverter Valve Operation
    Hydraulic Filter Components
    Hydraulic Functional Schematics
    Hydraulic Pump Flow Test
    Hydraulics - Operational Check
    Hydraulics - Preliminary Check
    Hydraulics - Summary of References
    Hydraulic System Bleed Procedure
    Hydraulic System Components
    Hydraulic System Operation
    Install Test Equipment 70-1
    Install Test Equipment 70-2
    Power Beyond Components (If Equipped)
    Power Beyond Operation
    Rate of Drop _ Stop Valve Adjustment
    Rate of Drop _ Stop Valve Operation
    Rockshaft Cable Adjustment
    Rockshaft Control Valve Components
    Rockshaft Leakage Test
    Rockshaft Lift Cycle Test
    Rockshaft Position Feedback Linkage Adjustment
    Rockshaft Surge Relief Test
    Rockshaft Valve Operation
    SCV Control Cable Adjustment
    System Pressure Relief Valve Test and Adjustment
    Third Selective Control Valve (SCV) Components (If Equipped)
    Third Selective Control Valve (SCV) Operation
 290 - Cab_Operator's Station Operation, Test and Adjustments
    Add Refrigerant Oil to System
    Air Conditioning Temperature Control Switch Cable Adjustment
    Cab _ Open Operators Station Operation, Test, and Adjustments Summary of References
    Compressor Clutch Hub Clearance Check
    Compressor Oil Charge Check
    Compressor Shaft Seal Leakage Test
    Determine Correct Refrigerant Oil Charge
    Evaporator _ Heater Core Leak Test
    Expansion Valve Bench Test
    Heater Control Valve Leak Test
    Heater Temperature Control Cable Adjustment
    Install Test Equipment 90-1
    Operator Station - Air Conditioning Compressor Operation
    Operator Station - Air Conditioning Condenser Operation
    Operator Station - Air Conditioning Dual Pressure Switch Operation
    Operator Station - Air Conditioning Evaporator Operation
    Operator Station - Air Conditioning Expansion Valve Operation
    Operator Station - Air Conditioning ON _ OFF Switch and Temperature Control Knob Operation
    Operator Station - Air Conditioning Receiver _ Dryer Operation
    Operator Station - Air Conditioning System Operation
    Operator Station - Air Conditioning Temperature Control Switch Operation
    Operator Station - Air Seat Operation
    Operator Station - Component and Connector Information
    Operator Station - Heater Temperature Control Knob Operation
    Operator Station - Heating and Ventilation Operation
    Operator Station - HVAC Operational Checks_{35}
    Operator Station - HVAC Operational Checks
    Operator Station - HVAC Preliminary Checks_{18}
    Operator Station - HVAC Preliminary Checks
    Operator Station - Mechanical Seat Operation
    Operator Station - Schematics
    Recover _ Recycle Refrigerant
    Refrigerant Oil Information
    Volumetric Efficiency of Compressor Test
 299 - Service Toools and Kits
    DFLV100342200224Spanner Nut Socket
    DFLV101342200224Final Drive Bracket Tool
    DFLV102342200224Backlash Measurement Tool
    DFRW20 Compressor Holding Fixture
    DFRW270342200224PTO Oil Seal Installation Sleeve
    Special Tools - Summary of References
 30 - Fuel, Air Intake & Exaust Repair
    05 - Fuel
       Fuel Cooler Removal and Installation
       Fuel Filter Assembly Removal and Installation
       Fuel Injection Line Removal and Installation
       Fuel Injection Nozzle Cleaning and Inspection
       Fuel Injection Nozzle Disassembly and Assembly
       Fuel Injection Pump Removal and Installation
       Fuel Injectors Remove and Install
       Fuel Pump Removal and Installation
       Fuel Tank Removal and Installation (Cab)
       Fuel Tank Removal and Installation (Open Station)
       Water Separator Removal and Installation
    10 - Air Intake
       Air Cleaner Assembly Removal and Installation
       Air Filter Restriction Indicator Removal and Installation
       Air Pre-Heater Removal and Installation
    20 - Exaust
        Exhaust Valve Actuator Removal and Installation
        Muffler Removal and Installation
        Prelube Turbocharger
        Repair Turbocharger
        Turbocharger Removal and Installation
 40 - Electrical Repair
    05 - Battery, Starter & Alternator
       Alternator Removal and Installation
       Battery Fusible Link
       Battery Removal and Installation
       Prevent Battery Explosions
       Starting Motor Removal and Installation
    10 - Electrical System Components
       Coolant Temperature Switch Removal and Installation
       Engine Control Unit (ECU) Removal and Installation (Cab)
       Engine Control Unit (ECU) Removal and Installation (Open Station)
       Forward Neutral Reverse (FNR) Switch Removal and Installation
       Instrument Control Cluster Removal and Installation
       Transmission Control Unit (TCU) Removal and Installation (Cab)
       Transmission Control Unit (TCU) Removal and Installation (Open Station)
    15 - Component Location
        CINCH342204242 Flexbox Connectors
        Exploded View342200224CINCH Flexbox Connectors
        Install WEATHER PACK342204242 Contact
        Repair DEUTSCH342204242 Connectors
        Repair (Pull Type) METRI-PACK342204242 Connectors
        Repair (Push Type) METRI-PACK342204242 Connectors
        Replace Connector Body342200224Blade Terminals
        Replace WEATHER PACK342204242 Connector
        W02 Chassis Harness (4M OOS with ECU)
        W03 Chassis Harness (4R OOS with ECU)
        W04 Chassis Harness (4M OOS without ECU) (License and Clearance Lights)
        W05 Chassis Harness (4R OOS without ECU) (License and Clearance Lights)
        W06 DPF Engine Harness (OOS)
        W07 Right-Hand Fender Harness (4M OOS)
        W08 Right-Hand Fender Harness (4R OOS)
        W09 Left Fender Hitch Assist and Fender Light Harness (4R OOS)
        W10 Chassis Harness (4M OOS with ECU) (License and Clearance Lights)
        W11 CAN Terminating Resistor Harness (without ECU) (License and Clearance Lights)
        W12 Third EH Hydraulics Harness (OOS)
        W13 Diverter _ Rockshaft-Downforce Harness (OOS)
        W14 Rear Trailer Connector Harness (OOS)
        W15 Lower Cab Chassis Harness (with ECU) (License and Clearance Lights)
        W16 Lower Cab Chassis Harness (without ECU) (License and Clearance Lights)
        W17 Cab Chassis Harness (without ECU) (License and Clearance Lights)
        W18 Lower Cab Chassis Harness (with ECU)
        W19 Cab Chassis Harness (with ECU)
        W20 Roof Harness
        W21 Rear Trailer Connector Harness (License and Clearance Lights)
        W22 Diverter _ Rockshaft-Downforce Harness (Cab)
        W23 Right Tail Light Extension Harness (License and Clearance Lights)
        W24 Left Tail Light Extension Harness (License and Clearance Lights)
        W25 Third EH Hydraulics Harness (Cab)
        W27 DPF Engine Harness (Cab)
        W29 Front PTO Jumper Harness
        W30 Grille Wiring Harness (License and Clearance Lights)
        W31 Grille Wiring Harness
        W32 540 PTO Harness (Cab)
        W33 Cab Platform Ground Strap
        W34 Rear Trailer Connector Harness (Cab)
        W35 Right Work Light Split Harness (OOS)
        W36 Left Work Light Split Harness (OOS)
        W37 Right Front Work Light Harness (OOS)
        W38 Left Front Work Light Harness (OOS)
        W40 Left Rear Work Light Harness (OOS)
        W41 Diverter _ Rockshaft Harness
        W42 Mast Extension Harness (OOS)
        W43 Right-Hand Fender Harness (4M OOS)342200224PowrReverser Transmission
        W44 Right-Hand Fender Harness (4R OOS)342200224PowrReverser Transmission
        W45 Left-Hand Fender Harness (4R OOS)342200224PowrReverser Transmission
        W46 Chassis Harness (4M OOS with ECU)342200224PowrReverser Transmission
        W47 Chassis Harness (4M OOS without ECU) (License and Clearance Lights)342200224PowrReverser Transmission
        W48 Chassis Harness (4M OOS with ECU) (License and Clearance Lights)342200224PowrReverser Transmission
        W49 Chassis Harness (4R OOS with ECU)342200224PowrReverser Transmission
        W50 Negative Battery Cable (OOS)
        W51 Positive Battery Cable (OOS)
        W52 Fusible Link to Starter Cable (OOS)
        W53 Power Lead
        W54 Negative Battery Cable (Cab)
        W55 Positive Battery Cable (Cab)
        W56 Fusible Link to Starter Cable (Cab)
 50 - Transmissions Repair
    05 - Separation
       Machine Splitting (Front)
       Machine Splitting - Front (Power Reverser)
       Machine Splitting (Rear)
       Machine Splitting - Rear (Power Reverser)
    10 - Power Train - Hydrostatic
       Forward and Reverse Pedals Assembly Removal and Installation
       Forward and Reverse Position Sensors Removal and Installation
       Hydrostatic Transmission Disassembly
       Hydrostatic Transmission Removal and Installation
    15 - Power Train - Power-Reverser
        4-Speed Transmission Removal and Installation
        Clutch Pedal (Open Station)342200224Removal and Installation
        Front Cap Oil Seal Replacement
        PowrReverser342204242 Control Valve Removal and Installation
        PowrReverser342204242 Oil Filter Head Removal and Installation
        PowrReverser342204242 Traction Clutch Removal and Installation
 55 - Final Drive Repair
    05 - MFWD
       MFWD Control Removal and Installation (Cab)
       MFWD Control Removal and Installation (Open Station)
       MFWD Differential Removal and Installation
       MFWD Drive Shaft Removal and Installation
       MFWD Final Drive Cover Removal and Installation
       MFWD Final Drive Housing Removal and Installation
       MFWD Output Shaft Removal and Installation
       MFWD Removal and Installation
       MFWD Spindle Shaft Removal and Installation
       Spindle Housing Removal and Installation
    10 - Differential
       Differential Lock Fork Removal and Installation
       Differential Lock Pedal Removal and Installation (Cab)
       Differential Lock Pedal Removal and Installation (Open Station)
       Differential Removal and Installation
       Final Drive Disassembly, Inspection, and Assembly
       Final Drive Installation
       Final Drive Removal
       Speed Range Transmission Removal and Installation
    15 - PTO
        2-Speed Rear PTO Drive Shaft and Gears Removal and Installation
        Mid PTO Removal and Installation
        PTO Clutch and Brake Removal and Installation
        Rear PTO Drive Shaft and Gears Removal and Installation
 60 - Steering & Brake Repair
    10 - Steering
       Steering Control Unit (SCU) Removal and Installation
       Steering Cylinder Removal and Installation
       Steering Wheel Removal and Installation
       Tie Rod Removal and Installation
       Tilt Steering Mechanism Removal and Installation
    15 - Brake
        Brake Installation
        Brake Pedal and Linkage Removal and Installation
        Brake Removal and Inspection
 70 - Hydraulics Repair
    05 - Specifications
    10 - Component Location and Schematics
    15 - Theory of Operation
    20 - Troubleshooting
    25 - Tests and Adjustments
    30 - Repair
    Auxiliary Rockshaft Control Removal and Installation (Cab)
    Auxiliary Rockshaft Control Removal and Installation (Open Station)
    Dual Rear SCV Removal and Installation342200224Cab
    Dual Rear SCV Removal and Installation342200224OOS
    Dual SCV Removal and Installation342200224Cab
    Dual SCV Removal and Installation342200224OOS
    Hydraulic Gear Pump Removal and Installation
    Lift Arms Removal and Installation
    Oil Cooler Removal and Installation
    Range Control Lever Removal and Installation (Cab)
    Range Control Lever Removal and Installation (Open Station)342200224Hydrostatic Transmission
    Range Control Lever Removal and Installation (Open Station)342200224PowrReverser Transmission
    Rockshaft Control Valve Removal and Installation
    Rockshaft Piston Removal and Installation
    Rockshaft Removal and Installation
    SCV Control Cable Removal and Installation
    Third SCV Removal and Installation342200224Cab
    Third SCV Removal and Installation342200224OOS
    Three Point Hitch Removal and Installation
 80 - Miscellenous Repair
    Grille Removal and Installation
    Hood Removal and Installation
    Rear Fenders Removal and Installation (Cab)
    Rear Fenders Removal and Installation (Open Station)
    Side Panel Removal and Installation
    Wheel Removal and Installation342200224Front
    Wheel Removal and Installation342200224Rear
 90 - Cab_Operator's Station Repair
    Air Conditioning Evaporator Removal and Installation
    Air Conditioning Receiver-Dryer Removal and Installation
    Blower Motors Removal and Installation
    Cab Door Removal and Installation
    Cab Outer Roof Removal and Installation
    Cab Removal and Installation
    Center Console Pedestal Removal and Installation (Open Station)
    Charge Air Conditioning System
    Cleaning Cab Air Filter
    Compressor Clutch Disassemble and Assemble
    Compressor Disassemble, Inspect, and Assemble
    Control Panel Removal and Installation (Cab)
    Control Panel Removal and Installation (Open Station)342200224Hydrostatic Transmission
    Control Panel Removal and Installation (Open Station)342200224PowrReverser Transmission
    Cowl Panel Removal and Installation (Cab)
    Cowl Panel Removal and Installation (Open Station)
    Evacuate Air Conditioning System
    Flush Air Conditioning System
    Foot Deck Removal and Installation (Open Station)342200224Hydrostatic Transmission
    Foot Deck Removal and Installation (Open Station)342200224PowrReverser Transmission
    Foot Throttle Removal and Installation (Open Station)342200224PowrReverser Transmission
    Headliner Removal and Installation
    Heater Control Valve Removal and Installation
    Heater Core Removal and Installation
    Left Side Control Console Removal and Installation
    Remove, Inspect, and Install Air Conditioning Compressor
    Remove, Inspect, and Install Air Conditioning Condenser
    Right Side Control Console Removal and Installation
    Roll Over Protection System (ROPS) Removal and Installation (Open Station)
    Seat and Support Removal and Installation (Cab)
    Seat and Support Removal and Installation (Open Station)
    Seat Closeout Removal and Installation (Open Station)342200224Hydrostatic Transmission
    Seat Closeout Removal and Installation (Open Station)342200224PowrReverser Transmission
    Service Expansion Valve
    Servicing Air Conditioner Belt (Cab)
    Temperature Control Cable Removal and Installation
    Temperature Control Removal and Installation

TM131019 - Diagnostics and Repair Service Manual for John Deere Tractors Models 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M, 4066R in PDF


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