John Deere Combines 9470STS, 9570STS, 9670STS, 9770STS Repair Technical Manual (TM800219)
Catalog:
Model:
Complete service repair manual for John Deere Combines and Headers 9470 STS, 9570 STS, 9670 STS and 9770 STS Combine (PIN Prefix CQ - South America), with technical information to maintain, service, and repair like professional mechanics.
John Deere 9770 STS, 9670 STS, 9570 STS, 9470 STS workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM800219 English - John Deere Combines 9470STS, 9570STS, 9670STS, 9770STS Technical Manual - Repair.PDF
tm800254 Portuguese - 9470 STS, 9570 STS, 9670 STS and 9770 STS Combine Repair
tm103919 English - 625D, 630D, 635D and 640D Draper Platforms Repair.pdf
tm103928 French - Plate-forme de coupe à tapis 625D, 630D, 635D et 640D Remise en état
tm103929 German - 625D, 630D, 635D und 640D Bandschneidwerk Reparatur
tm103939 Italian - Piattaforma con trasportatore 625D, 630D, 635D e 640D Riparazione
tm103954 Portuguese - Reparos das Plataformas com Correias Draper 625D,630D, 635D e 640D
tm103959 Russian - Ремонт платформенных жаток с полотняным транспортером 625D, 630D, 635D и 640D
tm106719 English - 630FD, 635FD, 640FD and 645FD Flex Draper Platforms (740101—785000) Repair Technical Manual.pdf
tm106728 French - Plates-formes de coupe à tapis 630FD, 635FD, 640FD et 645FD Remise en état
tm106754 Portuguese - Reparo das plataformas Draper 630FD, 635FD, 640FD e 645FD
tm2165 English - 600 Series Flex and Rigid Cutting Platforms Repair Technical Manual
tm9039 Russian - Руководство по техническому обслуживанию и ремонту платформенных жаток серии 600 с гибким и жестким режущим аппаратом
tm9114 French - Remise en état des plates-formes de coupe flexibles et rigides série 600 - Manuel technique
tm9509 Chinese - 600 系列挠性和刚性割台《维修技术手册》
tm9510 German - Technisches Handbuch für Reparaturen der flexiblen und starren Schneidwerke der Serie 600
tm9511 Italian - Manuale tecnico di riparazione delle piattaforme di taglio flessibili e rigide serie 600
tm9512 Portuguese - Manual Técnico de Reparação das Plataformas de Corte Rígidas e Flexíveis Série 600
tm2167 English - 90 Series Corn Heads (705101 - ) Repair
tm2173 English - 925D (705701 - ) 930D (705851- ) and 936D (705951 - ) Draper Platform Repair
tm2315 English - 615P Series Belt Pick-Up Platform Repair
tm9045 Russian - Ремонт платформенной жатки с ленточным подборщиком серии 615P
tm9159 French - Plate-forme du ramasseur à tapis série 615P - Remise en état
tm9506 Chinese - 615P 型系列皮带捡拾器割台维修
tm9507 German - Reparatur der Bandpickup der Serie 615P
tm9508 Portuguese - Reparos da Plataforma de Esteiras Coletoras da Série 615P
uihxe13766 English - 9570 STS, 9670 STS, 9770 STS, 9870 STS Combines
uihxe29475 Russian - Комбайны 9570 STS, 9670 STS, 9770 STS, 9870 STS
Total Pages: 2,212 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Specifications
Tune-Up and Adjustment
Fuels And Lubricants
Engine
Remove And Install Engine
Cooling System
Fuel And Air Repair
Air Intake System
Diesel Fuel System
Electrical System
Batteries
Harness And Connector Repair
Wire Harness Routing
Power Distribution
Lighting
Operators Station
Sensors And Switches
Wiper
Alternator
Starting Motor
GreenStar Components
Power Train Repair
Transmission And Differential-Three Speed Transmission
Hydrostatic System-Three Speed Transmission
Single Reduction Final Drive-Heavy Duty
Cam Lobe Motor
Tires And Wheels
Power Steering And Brakes
Steering
Brakes
Hydraulic Repair
Hydraulic Reservoir
Hydraulic Pumps
Hydraulic Valves
Hydraulic Cylinders
Motors
Accumulator
Separator Shell
Gull Wing Doors
Operator Station Repair
Air Conditioning System (R134a)
System Components
Cab
Feeder House Repair
Conveyor
Top Shaft And Slip Clutch
Feeder House Drives And Reverser Gear Case
Lateral Tilt Cylinder
Lateral Tilt Frame
Separator
Separator Repair
Separator Drives
Residue Disposal
Conveyor Augers, Cleaning Fan And Chaffer And Sieve Frame
Tailings Elevator And Augers
Primary Countershaft Gear Case
Header Electromagnetic Clutch
Grain Tank And Unloading System Repair
Grain Tank Cross Augers
Unloading Auger System Drives
Vertical Unloading Auger And Lower Gear Case
Horizontal Unloading Auger And Gear Case
Clean Grain Elevator
Grain Tank And Extensions
Engine Gear Case And Control Valve Repair
Engine Gear Case And Valve
Dealer Fabricated Tools
TABLE OF CONTENTS
Section 10: General................29
Group 05: Safety................29
Recognize Safety Information................33
Understand Signal Words................34
Handle Fluids Safely—Avoid Fires................35
Prevent Battery Explosions................234
Handling Batteries Safely................37
Prepare for Emergencies................39
Prevent Acid Burns................40
Avoid High-Pressure Fluids................42
Service Accumulator Systems Safely................43
Wait Before Opening High-Pressure Fuel System................44
Park Machine Safely................45
Support Machine Properly................46
Wear Protective Clothing................47
Work in Clean Area................48
Service Machines Safely................49
Work In Ventilated Area................50
Illuminate Work Area Safely................51
Replace Safety Signs................52
Use Proper Lifting Equipment................53
Remove Paint Before Welding or Heating................54
Avoid Heating Near Pressurized Fluid Lines................55
Service Tires Safely................751
Avoid Harmful Asbestos Dust................57
Practice Safe Maintenance................58
Construct Dealer-Made Tools Safely................59
Use Proper Tools................60
Dispose of Waste Properly................61
Use Adequate Service Facilities................62
Live With Safety................63
Group 10: Specifications................1950
Turning Radius................65
Operating Speeds — 9470 STS and 9570 STS Combines................66
Specifications — 9470 STS and 9570 STS Combines................69
Dimensions — 9470 STS and 9570 STS Combines................72
Dimension Reference Points — 9470 STS and 9570 STS Combines................74
Operating Speeds - 9670 STS, 9770 STS Combines................75
Specifications - 9670 STS Combine................78
Specifications - 9770 STS Combine................81
Dimensions — 9670 STS and 9770 STS Combines................84
Dimension Reference Points — 9670 STS and 9770 STS Combines................89
Metric Bolt and Screw Torque Values................90
Unified Inch Bolt and Screw Torque Values................92
Sealants and Adhesives Cross-Reference Chart................94
Face Seal Fittings Assembly and Installation—All Pressure Applications................96
Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures................97
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications................99
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures................101
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications................103
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications................105
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications................106
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications................107
External Hexagon Port Plug Torque Chart................108
Prevent Hydraulic System Contamination................110
Check Oil Lines and Fittings................111
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems................112
Group 15: Tune-Up and Adjustment................115
Tune-Up and Adjustment................115
Care and Maintenance of Belts................117
Defective Belts................119
Group 20: Fuels And Lubricants................30
Handle Fuel Safely—Avoid Fires................123
Handling and Storing Diesel Fuel................125
Diesel Fuel................125
Biodiesel Fuel................127
Lubricity of Diesel Fuel................129
Testing Diesel Fuel................130
Heavy Duty Diesel Engine Coolant................131
Operating in Warm Temperature Climates................132
Supplemental Coolant Additives................133
Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER................134
Testing Diesel Engine Coolant................136
Diesel Engine Break-In Oil................137
Diesel Engine Oil................138
Oilscan™ and CoolScan™................140
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gearcase Oils................141
Transmission, Final Drives, Loading Auger, Primary Countershaft and Two-Speed Separator Drive Gear Cases................142
Feeder House Reverser Gear Case................144
Grease................145
Brake Fluid................147
Lubricant Storage................148
Alternative and Synthetic Lubricants................149
Mixing of Lubricants................150
Section 140: Engine Gear Case And Control Valve Repair................1946
Group 05: Engine Gear Case And Valve................151
Special Tools................1948
Other Material................1949
Specifications................1950
General Information................1952
Remove And Install Engine Gear Case................1953
Engine Gear Case Specifications................1964
Remove and Install STS Rotor Variable Drive................1966
Disassemble And Assemble STS Rotor Variable Drive................1970
Remove and Install STS Rotor Variable Drive Shaft................1981
Remove and Install Transfer Gear Case................1983
Disassemble and Assemble Transfer Gear Case................1988
Disassemble and Assemble Separator Drive Wet Clutch................1992
Disassemble and Assemble Hydrostatic Gear Set................2004
Set Gear Position................2006
Preload Bearings................2019
Disassemble and Assemble Straw Chopper/Unloading System................2012
Set Separator Gear Position................2017
Preload Bearings................2019
Disassemble and Assemble Separator Drive................2021
Preload Separator Drive Bearings................2024
Set Separator Drive Gear Backlash................2026
Disassemble and Assemble Hydrostatic Pump Drive................2027
Preload Hydrostatic Pump Drive Bearings................2029
Set Hydrostatic Pump Drive Gear Backlash................2030
Disassemble And Assemble Oil Screen................2031
Disassemble And Assemble Oil Trough................2032
Disassemble and Assemble Dipstick Tube................2034
Remove and Install Filter................2035
Remove and Install Pressure Regulating Valve................2036
Disassemble and Assemble Pressure Regulating Valve................2038
Section 30: Fuel And Air Repair................205
Group 05: Air Intake System................205
Other Material................1949
Specifications................1950
John Deere Engine Repair—Use CTM................209
Remove and Install Turbocharger................210
Turbocharger Repair................211
Remove and Install Charge Air Cooler................212
Cleaning the Charge Air Cooler................216
Group 10: Diesel Fuel System................205
Other Material................1949
Specifications................1950
Remove and Install Fuel Tank................220
Remove and Install Fuel Tank Shut-Off Valve and Drain Valve—9570, 9670, and 9770................223
Remove and Install Fuel Tank Strainer and Breather................226
Section 40: Electrical System................228
Group 05: Batteries................228
Prevent Battery Explosions................234
Prevent Damage to Electrical Systems................235
Battery Replacement................236
Remove and Install Batteries................237
Connecting Booster Batteries................240
Connecting Battery Cables................241
Group 10: Harness And Connector Repair................228
Special Tools................1948
Other Material................1949
Use Electrical Insulating Compound................245
Using High-Pressure Washers................246
Electrical System Visual Inspection................247
Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems................248
Electrical Connector / Wiring Harness Handling and Repair................249
Repair Procedure R-A................250
Repair Procedure R-B................255
Repair Procedure R-C................259
Repair Procedure R-D................264
Repair Procedure R-E................267
Repair Procedure R-F................271
Repair Procedure R-G................275
Repair Procedure R-I................278
Repair Procedure R-J................281
Repair Procedure R-K................286
Repair Procedure R-M................289
Repair Procedure R-N................293
Repair Procedure R-AE................297
Repair Procedure R-AF................301
Repair Procedure R-AG................304
Repair Procedure R-AH................307
Repair Procedure R-AI................309
Repair Procedure R-AJ................312
Repair Procedure R-AK................316
Repair Procedure R-AL................319
Group 15: Wire Harness Routing................229
Replace Harness................324
Cab Main Wiring Harness................325
Left-Hand Main Wiring Harness................326
LC1 Wiring Harness................327
LC2 Wiring Harness................328
Self-Leveling Shoe Wiring Harness................329
Right-Hand Main Wiring Harness................330
Engine Deck Wiring Harness—6.8 L and 9.0 L................331
Group 20: Power Distribution................229
Fuse Identification................335
Remove and Install Cab Power Module (CPM)................338
Remove and Install Right and Left Power Modules................339
Group 25: Lighting................229
Safety Rules When Replacing Halogen Bulbs................341
Cab Head Light Bulb Replacement and Adjustment................342
Remove and Install High Intensity Discharge (HID-Xenon) Lights (Optional)................344
Remove and Install High Intensity Discharge (HID-Xenon) Ballasts................347
Auxiliary Field, Access Door, Grain Tank, Unload Auger and Work Light Bulb Replacement................348
Side Finder (Optional) Light Bulb Replacement................349
Front Turn Signal, Tail and Side Light Bulb Replacement................350
Harzard/Warning Light Bulb Replacement................351
Cleaning Shoe Light Bulb Replacement................352
Turn Signal Light Bulb Replacement................353
Dome Light Bulb Replacement................354
Group 30: Operators Station................229
Other Material................1949
Specifications................1950
Instruments And Controls Identification................358
Remove and Install Overhead Panel................360
Remove and Install Right-Hand Overhead Panel................362
Remove and Install Light Panel Dimmer Switch................363
Remove and Install Overhead Panel and Right-Hand Overhead Panel Rocker Switches................364
Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch................230
Remove and Install Radio Antenna................367
Replace Cornerpost Main Circuit Board................369
Remove Header Control Module................373
Remove VisionTrak VisionTrak is a trademark of Deere & Company Module and Digital Tachometer Module................230
CommandTouch Console Controls................375
Remove and Install CommandTouch Console................377
Remove and Install Armrest Display Unit................379
Remove and Install Header and Separator Engage Switches................380
Remove and Install Backlighting Driver................381
Remove and Install Dial-A-Speed and Active Header Control Switches................383
Remove and Install CommandTouch Console Switch Panel................385
Replace Neutral Safety Switch................388
Remove and Install Multi-Function Handle................390
Remove and Install Start Switch................392
Remove and Install Turn Signal/Side Finder Light Switch................394
Remove and Install Horn Switch................395
Group 35: Sensors And Switches................230
Special Tools................1948
Other Material................1949
Specifications................1950
Shaft Speed Sensor Locations................400
Remove and Install Ground Speed Sensor................402
Remove and Install Low Shaft Speed Sensor................403
Remove And Install STS Rotor Speed Sensor................404
Remove and Install Full Grain Tank Sensor................406
Remove and Install Straw Spreader Speed Sensor................407
Remove and Install Tailings Sensor................411
Remove and Install (Shoe/Separator) VisionTrak VisionTrak is a trademark of Deere & Company Sensors................231
Remove and Install Concave Position Sensor................413
Remove And Install Header Height And Lateral Tilt Control Sensors................414
Remove And Install Multi-Function Handle Feed Rate Sensor................416
Remove and Install Hydraulic Reservoir Temperature Sensor................423
Remove and Install Coolant Temperature Sensor................424
Remove And Install Fuel Level Sensor................427
Remove and Install Park Brake Switch................428
Remove and Install Air Filter Restriction Switch................429
Remove and Install Fuel Transfer Pump Pressure Sensor—6.8 L Engine and 9.0 L Engine................430
Remove and Install Engine Gear Case Temperature and Pressure Switches................431
Remove and Install Hydro Charge Pressure Switch................432
Remove and Install Engine Oil Pressure Sensor................433
Remove and Install Compressor Inlet Temperature Sensor................434
Remove and Install Pump Position Sensor—6.8 L Engine and 9.0 L Engine................435
Remove And Install Engine Speed Sensor................436
Remove and Install Turbocharger Speed Sensor................437
Remove and Install Fuel Temperature Sensor................438
Remove and Install Fuel Rail Pressure Sensor—6.8 L Engine and 9.0 L Engine................439
Remove and Install Switches in the Ground Level Switch Bank................441
Remove and Install Back-Up Alarm Switch................442
Back-Up Alarm—9570, 9670, 9770................443
Group 40: Wiper................231
Specifications................1950
Remove And Install Wiper Motor................446
Adjust Windshield Wiper................450
Remove and Install Windshield Washer................452
Group 45: Alternator................231
Special Tools................1948
Specifications................1950
John Deere Engine Accessories—Alternator Repair—Use CTM77................457
Remove And Install Alternator And Alternator Belt................458
Remove and Install Alternator Pulley................460
Group 50: Starting Motor................232
Special Tools................1948
Specifications................1950
John Deere Starting Motor Repair—Use CTM77................464
Remove And Install Starting Motor................465
Group 55: GreenStar Components................232
Specifications................1950
Other Material................1949
Remove and Install GreenStar Mass-Flow Sensor................470
Remove and Install GreenStar Moisture Sensor................474
Disassemble and Assemble GreenStar Moisture Sensor................475
Remove and Install GreenStar Moisture Sensor Actuator................477
Remove and Install GreenStar Moisture Sensor Circuit Board................481
Remove And Replace GreenStar Moisture Sensor Lower Cell Assembly................483
Disassemble and Assemble Position Receiver................499
Remove and Install Position Receiver................501
Section 50: Power Train Repair................502
Group 05: Transmission And Differential—Three Speed Transmission................502
Other Material................1949
Specifications................1950
Remove and Repair Shifter Forks and Shifter Cam................508
Install Shifter Forks and Shifter Cam................510
Remove and Install Transmission Lube Pump................513
Remove and Install Suction Screen................516
Remove Transmission................517
Transmission Components................520
Transmission Recondition................523
Disassemble and Repair Transmission................524
Assemble Transmission................533
Install Transmission................537
Remove and Install Gearshift Lever and Linkage................539
Adjust Gearshift Linkage................541
Group 10: Hydrostatic System—Three Speed Transmission................502
Special Tools................1948
Other Material................1949
Specifications................1950
Serial Number Plate................548
Clean Hydrostatic Motor and Pump................549
Flushing the Hydrostatic System................550
Remove and Install Hydrostatic Motor................551
Disassemble Hydrostatic Motor................553
Inspect Parts................564
Lack of Lubrication................565
Abrasive Contamination................566
Cavitation................567
Over Speeding................568
Inspect Shaft Seal................569
Inspect Thrust Plate................570
Inspect Fixed Swashplate................571
Inspect Piston Slipper................572
Inspect Piston Retainer................574
Inspect Cylinder Block................576
Inspect Bearing Plate................577
Inspect Valve Plate................580
Inspect Bearing and Race................583
Inspect Servo Piston................584
Inspect Drive Shaft................585
Replace Cylinder Block Spring................586
Assemble Motor................587
Remove and Install Motor Valve Block (Manifold)................601
Repair Motor Valve Block................603
Remove Hydrostatic Pump................605
Disassemble Hydrostatic Drive Pump................607
Assemble Hydrostatic Drive Pump................624
Replace High-Pressure Line Center Pivot O-Rings................644
Disassemble and Assemble End Cover................645
Repair Displacement Control Valve................647
Disassemble and Assemble DisplacementControl Valve with Feed Rate (Optional)................503
Electronic Proportional Displacement Control Valve Neutral Adjustment................651
Install Hydrostatic Pump................655
Remove and Install Charge Pump................656
Repair Charge Pump................658
Remove and Install Control Cable................660
Adjust Hydrostatic Neutral Linkage................662
Adjust Mechanical Displacement Control Valve Neutral................663
Start-Up Procedure After Hydrostatic System Repair................895
Group 15: Single Reduction Final Drive—Heavy Duty................503
Special Tools................1948
Other Material................1949
Specifications................1950
Remove and Install Final Drive................670
Disassemble and Assemble Final Drive................675
Adjust Spindle Bearing (Preferred Method)................688
Adjust Spindle Bearing (Alternate Method)................689
Group 20: Cam Lobe Motor................504
Special Tools................1948
Other Material................1949
Specifications................1950
Flushing Cam Lobe Motors................694
Remove Cam Lobe Motor................695
Install Cam Lobe Motor................697
Remove and Install Cam Lobe Motor Control Valve................699
Disassemble and Assemble Cam Lobe Motor Control Valve................702
Remove and Install Steering Yoke................704
Disassemble and Assemble Pivot Pins, Bushings, and Seals................712
Remove and Install Solenoid Valve and Valve Block................715
Remove and Install Displacement Control Valve................720
Remove and Install Cam and Piston Carrier................723
Remove and Install Stack Valve Seals................730
Remove and Install Axle Bearings and Seals................735
Group 25: Tires And Wheels................504
Special Tools................1948
Specifications................1950
Service Tires Safely................751
Care and Service of Tires................752
Using Liquid Weight................755
Jacking Locations................756
Remove and Install Tire................757
Drive Wheel Bolt Torque................759
Dual Wheels Bolt Torque................760
Rear Wheel Bolt Torque................761
Install Axle Extension Tubes................762
Install Dual Wheels and Truss Rod................767
Section 140: Engine Gear Case And Control Valve Repair................1946
Group 05: Engine Gear Case And Valve................774
Special Tools................1948
Other Material................1949
Specifications................1950
General Information................1952
Remove And Install Engine Gear Case................1953
Engine Gear Case Specifications................1964
Remove and Install STS Rotor Variable Drive................1966
Disassemble And Assemble STS Rotor Variable Drive................1970
Remove and Install STS Rotor Variable Drive Shaft................1981
Remove and Install Transfer Gear Case................1983
Disassemble and Assemble Transfer Gear Case................1988
Disassemble and Assemble Separator Drive Wet Clutch................1992
Disassemble and Assemble Hydrostatic Gear Set................2004
Set Gear Position................2006
Preload Bearings................2019
Disassemble and Assemble Straw Chopper/Unloading System................2012
Set Separator Gear Position................2017
Preload Bearings................2019
Disassemble and Assemble Separator Drive................2021
Preload Separator Drive Bearings................2024
Set Separator Drive Gear Backlash................2026
Disassemble and Assemble Hydrostatic Pump Drive................2027
Preload Hydrostatic Pump Drive Bearings................2029
Set Hydrostatic Pump Drive Gear Backlash................2030
Disassemble And Assemble Oil Screen................2031
Disassemble And Assemble Oil Trough................2032
Disassemble and Assemble Dipstick Tube................2034
Remove and Install Filter................2035
Remove and Install Pressure Regulating Valve................2036
Disassemble and Assemble Pressure Regulating Valve................2038
Section 140: Engine Gear Case And Control Valve Repair................1946
Group 05: Engine Gear Case And Valve................882
Special Tools................1948
Other Material................1949
Specifications................1950
General Information................1952
Remove And Install Engine Gear Case................1953
Engine Gear Case Specifications................1964
Remove and Install STS Rotor Variable Drive................1966
Disassemble And Assemble STS Rotor Variable Drive................1970
Remove and Install STS Rotor Variable Drive Shaft................1981
Remove and Install Transfer Gear Case................1983
Disassemble and Assemble Transfer Gear Case................1988
Disassemble and Assemble Separator Drive Wet Clutch................1992
Disassemble and Assemble Hydrostatic Gear Set................2004
Set Gear Position................2006
Preload Bearings................2019
Disassemble and Assemble Straw Chopper/Unloading System................2012
Set Separator Gear Position................2017
Preload Bearings................2019
Disassemble and Assemble Separator Drive................2021
Preload Separator Drive Bearings................2024
Set Separator Drive Gear Backlash................2026
Disassemble and Assemble Hydrostatic Pump Drive................2027
Preload Hydrostatic Pump Drive Bearings................2029
Set Hydrostatic Pump Drive Gear Backlash................2030
Disassemble And Assemble Oil Screen................2031
Disassemble And Assemble Oil Trough................2032
Disassemble and Assemble Dipstick Tube................2034
Remove and Install Filter................2035
Remove and Install Pressure Regulating Valve................2036
Disassemble and Assemble Pressure Regulating Valve................2038
Section 80: Separator Shell................1014
Group 05: Gull Wing Doors................1014
Other Material................1949
Specifications................1950
Remove and Install Gull Wing Doors................1018
Remove and Install Rear Wall Panel................1020
Composite Panel Repair................1022
Align Gull Wing Doors................1026
Remove and Install Engine Platform Ladder................1029
Section 140: Engine Gear Case And Control Valve Repair................1946
Group 05: Engine Gear Case And Valve................1030
Special Tools................1948
Other Material................1949
Specifications................1950
General Information................1952
Remove And Install Engine Gear Case................1953
Engine Gear Case Specifications................1964
Remove and Install STS Rotor Variable Drive................1966
Disassemble And Assemble STS Rotor Variable Drive................1970
Remove and Install STS Rotor Variable Drive Shaft................1981
Remove and Install Transfer Gear Case................1983
Disassemble and Assemble Transfer Gear Case................1988
Disassemble and Assemble Separator Drive Wet Clutch................1992
Disassemble and Assemble Hydrostatic Gear Set................2004
Set Gear Position................2006
Preload Bearings................2019
Disassemble and Assemble Straw Chopper/Unloading System................2012
Set Separator Gear Position................2017
Preload Bearings................2019
Disassemble and Assemble Separator Drive................2021
Preload Separator Drive Bearings................2024
Set Separator Drive Gear Backlash................2026
Disassemble and Assemble Hydrostatic Pump Drive................2027
Preload Hydrostatic Pump Drive Bearings................2029
Set Hydrostatic Pump Drive Gear Backlash................2030
Disassemble And Assemble Oil Screen................2031
Disassemble And Assemble Oil Trough................2032
Disassemble and Assemble Dipstick Tube................2034
Remove and Install Filter................2035
Remove and Install Pressure Regulating Valve................2036
Disassemble and Assemble Pressure Regulating Valve................2038
Section 110: Feeder House Repair................1158
Group 05: Conveyor................1158
Other Material................1949
Specifications................1950
Remove and Install Feeder House................1164
Feeder House Conveyor Chain—Adjust (Style A)................1166
Feeder House Conveyor Chain—Adjust (Style B)................1168
Remove And Install Conveyor Chain................1169
Measure Conveyor Chain Wear................1172
Removing Conveyor Chain Link................1173
Replace Conveyor Chain Slats................1175
Replace Conveyor Chain Wear Strips................1177
Adjust Drum Height................1180
Remove And Install Conveyor Drum—Style A................1181
Remove And Install Conveyor Drum—Style B................1185
Remove And Install Sub-Floor Assembly................1189
Remove And Install Mid-Floor Assembly—Style A................1191
Remove And Install Mid-Floor Assembly—Style B................1193
Single Point Latching Level Land—Exploded View................1194
Remove and Install Feed Plate................1196
Adjust Feed Plate Assembly................1199
Feed Plate Support—Exploded View................1201
Group 10: Top Shaft And Slip Clutch................1158
Special Tools................1948
Other Material................1949
Specifications................1950
Remove Top Shaft Slip Clutch................1207
Disassemble And Assemble Top Shaft Slip Clutch................1209
Install Top Shaft Slip Clutch................1214
Remove And Install Top Shaft Supports................1216
Disassemble And Assemble Top Shaft................1222
Group 15: Feeder House Drives And Reverser Gear Case................1158
Special Tools................1948
Other Material................1949
Specifications................1950
Remove and Install Variable Drive Countershaft................1237
Disassemble and Assemble Upper Variable Drive Countershaft................1249
Remove, Repair and Install Variable Drive Sheaves and Cams—Style A................1258
Repair Variable Drive Sheaves and Cams—Style B................1265
Remove and Install Variable Drive Sheaves and Cams—Style B................1277
Remove and Install Fixed Drive Sheave................1280
Remove And Install Reverser Gear Case................1282
Remove and Install Oil Cooler................1284
Feeder House Reverser Gear Case—Exploded View................1286
Disassemble and Assemble Feeder House Reverser Gear Case................1288
Disassemble and Assemble Reverser Gear Case Oil Pump................1305
Remove and Install Reverser Shift Piston................1311
Remove And Install Lower Shaft................1315
Disassemble and Assemble Conveyor Drive Chain, Tightener and Guides................1317
Feeder House Variable Speed Belt—Adjustment................1319
Replace Variable Speed Feeder House Belt................1324
Group 20: Lateral Tilt Cylinder................1159
Lateral Tilt CylinderHoses and Fittings................1159
Lateral Tilt Cylinder—Exploded View................1330
Remove And Install Lateral Tilt Cylinder................1331
Group 25: Lateral Tilt Frame................1159
Other Material................1949
Specifications................1950
Lateral Tilt Frame and Beam................1336
Remove and Install Lateral Tilt Frame................1338
Remove and Install Lateral Tilt Beam................1342
Adjust Single Point Latching................1347
Lateral Tilt Beam with Single Point Latching................1350
Adjust Fore-Aft Turnbuckles................1351
Remove Fore-Aft Tilt Frame................1353
Install Fore-Aft Tilt Frame................1357
Section 140: Engine Gear Case And Control Valve Repair................1946
Group 05: Engine Gear Case And Valve................1362
Special Tools................1948
Other Material................1949
Specifications................1950
General Information................1952
Remove And Install Engine Gear Case................1953
Engine Gear Case Specifications................1964
Remove and Install STS Rotor Variable Drive................1966
Disassemble And Assemble STS Rotor Variable Drive................1970
Remove and Install STS Rotor Variable Drive Shaft................1981
Remove and Install Transfer Gear Case................1983
Disassemble and Assemble Transfer Gear Case................1988
Disassemble and Assemble Separator Drive Wet Clutch................1992
Disassemble and Assemble Hydrostatic Gear Set................2004
Set Gear Position................2006
Preload Bearings................2019
Disassemble and Assemble Straw Chopper/Unloading System................2012
Set Separator Gear Position................2017
Preload Bearings................2019
Disassemble and Assemble Separator Drive................2021
Preload Separator Drive Bearings................2024
Set Separator Drive Gear Backlash................2026
Disassemble and Assemble Hydrostatic Pump Drive................2027
Preload Hydrostatic Pump Drive Bearings................2029
Set Hydrostatic Pump Drive Gear Backlash................2030
Disassemble And Assemble Oil Screen................2031
Disassemble And Assemble Oil Trough................2032
Disassemble and Assemble Dipstick Tube................2034
Remove and Install Filter................2035
Remove and Install Pressure Regulating Valve................2036
Disassemble and Assemble Pressure Regulating Valve................2038
Section 130: Grain Tank And Unloading System Repair................1801
Group 05: Grain Tank Cross Augers................1801
Remove Grain Tank Cross Augers (Regular Unload Rate)................1807
Install Grain Tank Cross Augers (Regular Unload Rate)................1811
Remove Grain Tank Cross Augers (High Unload Rate)................1815
Install Grain Tank Cross Augers (High Unload Rate)................1819
Group 10: Unloading Auger System Drives................1801
Specifications................1950
Remove and Install Unloading Auger Drive Belt................1825
Remove and Install Unloading Auger Drive Countershaft................1826
Group 15: Vertical Unloading Auger And Lower Gear Case................1801
Special Tools................1948
Specifications................1950
Remove Vertical Auger Lower Gear Case and Vertical Auger................1832
Disassemble and Assemble Vertical Auger Lower Gear Case................1836
Install Vertical Auger and Vertical Auger Lower Gear Case................1844
Group 20: Horizontal Unloading Auger And Gear Case................1801
Special Tools................1948
Other Material................1949
Specifications................1950
Inspection of Horizontal Unloading Auger................1853
Horizontal Unloading Auger—Regular Unload Rate................1854
Horizontal Unloading Auger—High Unload Rate................1856
7.93 m Horizontal Unloading Auger—High Unload Rate................1856
Remove and Install Unloading Auger Grain Saver Door................1860
Remove Horizontal Auger................1861
Install Horizontal Auger................1864
Remove Horizontal Auger Gear Case................1867
Disassemble And Assemble Horizontal Unloading Auger Gear Case................1869
Install Horizontal Auger Gear Case................1874
Remove Horizontal Unloading Auger Tube................1875
Install Horizontal Unloading Auger Tube................1876
Unloading Auger Elbow—Exploded View................1877
7.93 m Unloading Auger Elbow—Exploded View................1877
Remove Horizontal Auger Elbow................1881
Install Horizontal Auger Elbow................1885
Remove Unloading Auger Charge Housing................1888
Install Unloading Auger Charge Housing................1892
Group 25: Clean Grain Elevator................1802
Other Material................1949
Specifications................1950
Adjust Clean Grain Elevator Chain................1898
Remove and Install Clean Grain Paddle Chain................1900
Remove and Install Clean Grain Paddle................1902
Remove Clean Grain Elevator................1903
Install Clean Grain Elevator................1911
Remove and Install Clean Grain Elevator Gear Case................1918
Disassemble and Assemble Clean Grain Elevator Gear Case................1920
Remove And Install Clean Grain Loading Auger................1927
Replace Clean Grain Loading Auger Bearing................1929
Remove and Install Lower Clean Grain Auger................1930
Group 30: Grain Tank And Extensions................1802
Grain Tank................1940
Grain Tank Extensions................1943
Section 140: Engine Gear Case And Control Valve Repair................1946
Group 05: Engine Gear Case And Valve................1946
Special Tools................1948
Other Material................1949
Specifications................1950
General Information................1952
Remove And Install Engine Gear Case................1953
Engine Gear Case Specifications................1964
Remove and Install STS Rotor Variable Drive................1966
Disassemble And Assemble STS Rotor Variable Drive................1970
Remove and Install STS Rotor Variable Drive Shaft................1981
Remove and Install Transfer Gear Case................1983
Disassemble and Assemble Transfer Gear Case................1988
Disassemble and Assemble Separator Drive Wet Clutch................1992
Disassemble and Assemble Hydrostatic Gear Set................2004
Set Gear Position................2006
Preload Bearings................2019
Disassemble and Assemble Straw Chopper/Unloading System................2012
Set Separator Gear Position................2017
Preload Bearings................2019
Disassemble and Assemble Separator Drive................2021
Preload Separator Drive Bearings................2024
Set Separator Drive Gear Backlash................2026
Disassemble and Assemble Hydrostatic Pump Drive................2027
Preload Hydrostatic Pump Drive Bearings................2029
Set Hydrostatic Pump Drive Gear Backlash................2030
Disassemble And Assemble Oil Screen................2031
Disassemble And Assemble Oil Trough................2032
Disassemble and Assemble Dipstick Tube................2034
Remove and Install Filter................2035
Remove and Install Pressure Regulating Valve................2036
Disassemble and Assemble Pressure Regulating Valve................2038
Section 199: Dealer Fabricated Tools................2043
Group 05: Dealer Fabricated Tools................2043
DFRW20—Compressor Holding Fixture................2045
DFHXT1—Split Ring Tool................2046
DFHXT2—Shrink Ring Installation Tool................2047
DFHXT3—Swash Plate Holding Tool................2048
John Deere Combines 9470STS, 9570STS, 9670STS, 9770STS Repair Technical Manual (TM800219)
