Complete service repair manual for John Deere 9560 and 9660 Combines (SN. 705201-), with service repair information to maintain, repair, and rebuild.
John Deere 9560 and 9660 Combines workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM2161 English - John Deere 9560 and 9660 Combines Technical Manual (Repair).pdf
tm2961 Russian - ТЕХНИЧЕСКОЕ РУКОВОДСТВО Peмoнт кoмбaй
tm2165 English - 600 Series Flex and Rigid Cutting Platforms Repair Technical Manual
tm9039 Russian - Руководство по техническому обслуживанию и ремонту платформенных жаток серии 600 с гибким и жестким режущим аппаратом
tm9114 French - Remise en état des plates-formes de coupe flexibles et rigides série 600 - Manuel technique
tm9510 German - Technisches Handbuch für Reparaturen der flexiblen und starren Schneidwerke der Serie 600
tm9511 Italian - Manuale tecnico di riparazione delle piattaforme di taglio flessibili e rigide serie 600
tm9512 Portuguese - Manual Técnico de Reparação das Plataformas de Corte Rígidas e Flexíveis Série 600
Total Pages: 1,984 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English...
MAIN SECTIONS
Foreword
General
Safety
Specifications
Tune Up and Adjustment
Fuels and Lubricants
Engine
Remove and Install Engine
Lower Engine Repair
Cooling System
Fuel and Air System
Air Intake System
Diesel Fuel System
Electrical System
Batteries
Harness and Connector Repair
Wiring Harness Routing
Fuses, Circuit Breakers and Relays
Lighting
Operators Station
Sensors and Switches
Wiper
Alternator
Starting Motor
GREENSTAR Components
Power Train Repair
Transmission and Differential
Single Reduction Final Drive
Hydrostatic System
Cam Lobe Motor
Tires and Wheels
Power Steering and Brakes
Steering
Brakes
Hydraulic Repair
Hydraulic Reservoir
Hydraulic Pumps
Hydraulic Valves
Hydraulic Cylinders
Motors
Accumulator
Separator Shell
Gull Wing Doors
Cleaning Fan Shields
Rear Hood
Operator Station Repair
Air Conditioning System (R134a)
System Components
Cab
Feeder House Repair
Conveyor
Top Shaft and Slip Clutch
Feeder House Drives and Reverser Gear Case
CONTOUR MASTER Tilt Cylinder
CONTOUR MASTER Tilt Frame
Separator
Separator Repair
Cylinder Drives
Straw Walkers and Crankshafts
Straw Chopper, Straw Spreader and Chaff Spreader
Shoe Supply Augers, Cleaning Fan and Chaffer and Sieve Frame
Tailings Elevator and Augers
Primary Countershaft Gear Case
Header Electromagnetic Clutch
Grain Tank and Unloading System Repair
Grain Tank Cross Augers
Unloading Auger System Drives
Vertical Unloading Auger and Lower Gear Case
Horizontal Unloading Auger and Gear Case
Clean Grain Elevator and Loading Auger Gear Case
Grain Tank and Extensions
Engine Gear Case and Control Valve Repair
Engine Gear Case and Valve
Dealer Fabricated Tools
tm2161 - 9560 and 9660 Combines Repair
Table of Contents
Foreword
Section 10: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Handling Batteries Safely
Prepare for Emergencies
Prevent Acid Burns
Handle Agricultural Chemicals Safely
Avoid High-Pressure Fluids
Service Accumulator Systems Safely
Wait Before Opening High-Pressure Fuel System
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Construct Dealer-Made Tools Safely
Use Proper Tools
Dispose of Waste Properly
Use Adequate Service Facilities
Live With Safety
Group 10: Specifications
Operating Speeds
Ground Speeds (Fast Idle) Two Speed Four Wheel Drive
Ground Speeds (Fast Idle) Two Speed Four Wheel Drive
Turning Radius
Specifications - 9560 Combine
Specifications - 9660 Combine
Dimensions
Dimension Reference Points
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
Metric Face Seal Fitting Torque Chart—High Pressure Applications
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
SAE Face Seal Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Sealants and Adhesives Cross-Reference Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Group 15: Tune Up and Adjustment
Tune-Up and Adjustment
Care and Maintenance of Belts
Defective Belts
Group 20: Fuels and Lubricants
Diesel Fuel
Heavy Duty Diesel Engine Coolant
Storing Fuel
Supplemental Coolant Additives
Liquid Coolant Conditioner
Diesel Engine Oil
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils
Transmission, Final Drives, Feeder House Reverser, Primary Countershaft, Loading Auger Elevator
Grease
Lubricant Storage
Alternative and Synthetic Lubricants
Section 20: Engine
Group 05: Remove and Install Engine
Essential or Recommended Tools
Specifications
6068 John Deere Engine Repair—(9560 Combine)
6081 John Deere Engine Repair—(9660 Combines)
Remove Engine
Install Engine
Group 10: Lower Engine Repair
Remove and Install Engine Oil Pan Access Sheet
Group 15: Cooling System
Service Equipment and Tools
Specifications
6068 John Deere Engine Repair—(9560 Combine)
6081 John Deere Engine Repair—(9660 Combines)
Remove and Install Rotary Screen
Remove and Install Rotary Screen Drive
Remove and Install Rotary Screen Idler Arm and Sheaves
Adjusting Rotary Screen Knife Comb
Remove Radiator
Install Radiator
Test Radiator
Test Radiator Cap
Replace Thermostat
Repair or Replace Water Pump
Section 30: Fuel and Air System
Group 05: Air Intake System
Other Material
Specifications
John Deere Engine Repair
Remove and Install Turbocharger
Remove and Install Charge Air Cooler
Cleaning the Charge Air Cooler
Remove and Install Air Cleaner Filters
Group 10: Diesel Fuel System
Other Material
Specifications
Bleeding Engine Fuel Filter 6.8 L
Bleeding Fuel System 8.1 L (S.N. —705331)
Bleeding Fuel System 8.1 L Dual Filter System (S.N. 705332— )
Remove and Install Fuel Return Line Regulator 9560 (S.N.—710200), 9660 (S.N. —710300)
Remove Fuel Tank
Install Fuel Tank
Remove and Install Fuel Level Sensor
Remove and Install Fuel Tank Strainer
Replace Cold Weather Starting Aid Can
Remove and Install Cold Weather Starting Aid
Section 40: Electrical System
Group 05: Batteries
Essential or Recommended Tools
Prevent Battery Explosions
Handling Batteries Safely
Prevent Damage to Electrical Systems
Checking Electrolyte Specific Gravity
Battery Replacement
Remove and Install Batteries
Connecting Booster Batteries
Charging Batteries
Connecting Battery Cables
Group 10: Harness and Connector Repair
Essential or Recommended Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Electrical System Visual Inspection
Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems
Electrical Connector / Wiring Harness Handling and Repair
Repair Procedure R-A
Repair Procedure R-B
Repair Procedure R-C
Repair Procedure R-D
Repair Procedure R-E
Repair Procedure R-F
Repair Procedure R-G
Repair Procedure R-I
Repair Procedure R-J
Repair Procedure R-K
Repair Procedure R-M
Repair Procedure R-N
Repair Procedure R-AE
Group 15: Wiring Harness Routing
Replace Harness
Cab Main Wiring Harness (S.N. —715100)
Cab Main Wiring Harness (S.N. 715101—)
Auxiliary Cab Main AUTOTRAC Wiring Harness
Left-Hand Main Wiring Harness
Right-Hand Main Wiring Harness
Engine Wiring Harness
Group 20: Fuses, Circuit Breakers and Relays
Specifications
Basic Operation
Power Distribution Board System Basic Description
Circuit Board Replacement
Relays
Power Distribution Board Relay Identification
9560 Engine Compartment Relay Panel Fuse Identification
9660 Engine Compartment Relay Panel Fuse Identification
9560 Engine Compartment Relay Panel Relay Identification
9660 Engine Compartment Relay Panel Relay Identification
Glow Plug Fuse
Diagnostic System Fuse For Glow Plugs
Group 25: Lighting
Safety Rules When Replacing Halogen Bulbs
Bulb Part Numbers
Cab Head Light Bulb Replacement and Adjustment (S.N. —715100)
Cab Head Light Bulb Replacement and Adjustment (S.N. 715101—)
Remove and Install High Intensity Discharge (HID-Xenon) Lights (Optional) (S.N. —715100)
Remove and Install High Intensity Discharge (HID-Xenon) Lights (Optional) (S.N. 715101—)
Remove and Install High Intensity Discharge (HID-Xenon) Ballasts (S.N. 715101—)
Auxiliary Field, Access Door, Rear Discharge, Grain Tank and Unloading Auger Work Light Bulb Replacement
Side Finder Light Bulb Replacement
Tail Light Assembly Bulb Replacement
Warning Light Bulb Replacement
Cleaning Shoe Light Bulb Replacement
Turn Signal and Maximum Tilt Indicator Light Bulb Replacement
Dome and Console Light Bulb Replacement
Warning Light Bulb Replacement
COMMANDTOUCH Cornerpost Monitor Light Bulb Replacement
Warning Display Panel Light Bulb Replacement
Header Float Gauge (Optional) Bulb Replacement
Group 30: Operators Station
Other Material
Specifications
Instruments and Controls Identification
Overhead Warning Display Panel
Remove and Install Overhead Warning Display Panel
Replace Overhead Warning Display Panel Circuit Board
Remove and Install Light Panel Dimmer Switch
Remove and Install Overhead Console Rocker Switches
Remove and Install CLIMATRAK Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch
Remove and Install Radio
Remove and Install Radio Speakers (S.N. —715100)
Remove and Install Radio Speakers (S.N. 715101—)
Remove and Install Radio Antenna (S.N. —715100)
Remove and Install Radio Antenna (S.N. 715101—)
Replace Cornerpost Main Circuit Board
Remove Header Control Module
Remove Performance Monitor and Digital Tachometer Module
COMMANDTOUCH Console Controls
Remove and Install COMMANDTOUCH Console
Remove and Install Header and Separator Engage Switches
Remove and Install DIAL-A-SPEED and Active Header Control Switches
Remove and Install Backlight Bulbs for DIAL-A-SPEED and Active Header Control Switches
Remove and Install COMMANDTOUCH Console Membrane Switches
Remove and Install COMMANDTOUCH Console Circuit Board
Replace Neutral Safety Switch
Replace Mini Harness
Remove and Install Multi-Function Handle
Remove and Install Start Switch
Remove and Install Starting Aid Switch
Remove and Install Turn Signal/Side Finder Light Switch
Remove and Install Horn Switch
Remove and Install Remote Mirrors (Optional)
Remove and Install Remote Mirror Switch (S.N. —715100)(Optional)
Remove and Install Remote Mirror Switch (S.N. 715101—)(Optional)
Group 35: Sensors and Switches
Other Material
Specifications
Shaft Speed Sensor Locations
Shaft Speed Sensor Locations
Remove and Install Ground Speed Sensor
Remove and Install Conveyor Auger, Tailings Elevator, Grain Elevator and Straw Walker Crankshaft
Remove and Install Cleaning Fan, Cylinder Speed and Feeder House Backshaft Speed Sensors
Remove and Install Straw Chopper Sensor
Remove and Install Full Grain Tank Sensor
Remove and Install Tailings Sensor
Remove and Install (Shoe/Separator) VISIONTRAK VisionTrak is a trademark of Deere & Company Sensors
Remove and Install Header Height and Lateral Tilt Control Sensors
Remove and Install Coolant Temperature Sensor
Remove and Install Fuel Level Sensor
Remove and Install Park Brake Switch
Remove and Install Air Filter Restriction Switch
Remove and Install Engine Gear Case Temperature and Pressure Switches
Remove and Install Hydro Charge Pressure Switch
Remove and Install Hydraulic Reservoir Temperature Sensor
Remove and Install Engine Oil Pressure Switch
Remove and Install Service and Cleaning Shoe Light Switch
Back-Up Alarm—Exploded View
Group 40: Wiper
Specifications
Remove and Install Wiper Motor
Adjust Windshield Wiper
Remove and Install Windshield Washer (S.N. —715100)
Remove and Install Windshield Washer (S.N. 715101—)
Group 45: Alternator
Specifications
John Deere Engine Accessories—Alternator Repair—Use CTM77
Remove and Install Alternator
Remove and Install Alternator Belt
Remove and Install Voltage Regulator (185 Amp Leece-Neville)
Group 50: Starting Motor
Service Equipment and Tools
John Deere Starting Motor Repair—Use CTM77
Remove and Install Starting Motor
Group 55: GREENSTAR Components
Specifications
Remove and Install GREENSTAR Mass-Flow Sensor
Remove and Install GREENSTAR Moisture Sensor
Disassemble and Assemble GREENSTAR Moisture Sensor
Remove and Install GREENSTAR Moisture Sensor Actuator
Remove and install GREENSTAR Moisture Sensor Circuit Board
Disassemble and Assemble Position Receiver
Remove and Install Position Receiver
Section 50: Power Train Repair
Group 05: Transmission and Differential
Other Material
Specifications
Remove and Repair Shifter Forks and Shifter Cam
Install Shifter Forks and Shifter Cam
Remove and Install Transmission Lube Pump
Remove and Install Suction Screen
Remove Transmission
Transmission Components
Transmission Recondition
Disassemble and Repair Transmission
Assemble Transmission
Install Transmission
Remove and Install Gearshift Lever and Linkage
Adjust Gearshift Linkage
Group 10: Single Reduction Final Drive
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Remove and Install Final Drive
Disassemble and Assemble Final Drive
Adjust Spindle Bearing (Preferred Method)
Adjust Spindle Bearing (Alternate Method)
Group 15: Hydrostatic System
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Serial Number Plate
Clean Hydrostatic Motor and Pump
Flushing the Hydrostatic System
Remove and Install Hydrostatic Motor
Disassemble Hydrostatic Motor
Inspect Parts
Lack of Lubrication
Abrasive Contamination
Cavitation
Over Speeding
Inspect Shaft Seal
Inspect Thrust Plate
Inspect Fixed Swashplate
Inspect Piston Slipper
Inspect Piston Retainer
Inspect Cylinder Block
Inspect Bearing Plate
Inspect Valve Plate
Inspect Bearing and Race
Inspect Servo Piston
Inspect Drive Shaft
Replace Cylinder Block Spring
Assemble Motor
Remove and Install Motor Valve Block (Manifold)
Repair Motor Valve Block
Remove Hydrostatic Pump
Disassemble Hydrostatic Drive Pump
Assemble Hydrostatic Drive Pump
Replace High-Pressure Line Center Pivot O-Rings
Disassemble and Assemble End Cover
Repair Displacement Control Valve
Install Hydrostatic Pump
Remove and Install Charge Pump
Repair Charge Pump
Remove and Install Hydrostatic Control Cable
Adjust Displacement Control Valve Neutral
Start-Up Procedure After Hydrostatic System Repair
Group 20: Cam Lobe Motor
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Flushing Cam Lobe Motors
Remove Cam Lobe Motor
Install Cam Lobe Motor
Remove and Install Cam Lobe Motor Control Valve
Disassemble and Assemble Cam Lobe Motor Control Valve
Remove and Install Steering Yoke
Disassemble and Assemble Pivot Pins, Bushings, and Seals
Remove and Install Solenoid Valve and Valve Block
Remove and Install Displacement Control Valve
Remove and Install Cam and Piston Carrier
Remove and Install Stack Valve Seals
Remove and Install Axle Bearings and Seals—Style A
Remove and Install Axle Bearings and Seals—Style B
Group 25: Tires and Wheels
Essential or Recommended Tools
Service Equipment and Tools
Specifications
Service Tires Safely
Care and Service of Tires
Using Liquid Weight
Jacking Locations
Remove and Install Tire
Drive Wheel Bolt Torque
Dual Wheels Bolt Torque
Rear Wheel Bolt Torque
Final Drive Identification
Install Axle Extension Tubes
Install Dual Wheels and Truss Rod
Remove and Install Ladder Landing Extension
Section 60: Power Steering and Brakes
Group 05: Steering
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Remove Steering Valve
Steering Valve
Disassemble Steering Valve
Assemble Steering Valve
Install Steering Valve
Electro-Hydraulic Steering Valve
AUTOTRAC Flowmeter
Steering Column Components
Disassemble And Assemble Steering Column
Replace Telescoping Shaft Bearings
Remove and Install Steering Cylinder
Remove and Install Steering Tie Rod
Toe-In Adjustment
Remove and Install Rear Spindle Assembly—Non-powered Standard Duty
Disassemble and Assemble Rear Spindle Assembly—Non-Powered Standard Duty
Remove and Install Rear Spindle Assembly—Non-Powered Heavy Duty
Disassemble and Assemble Rear Spindle Assembly—Non-Powered Heavy Duty
Remove and Install Rear Axle Pivot Bushing
Rear Axle Adjustment
Group 10: Brakes
Service Equipment and Tools
Other Material
Specifications
Deglazing Brake Linings
Remove Brake Drum
Remove Brake Shoe—Standard Duty
Repair Brakes—Standard Duty
Assemble Brakes—Standard Duty
Remove Brake Shoe—Heavy Duty
Repair Brakes—Heavy Duty
Assemble Brakes—Heavy Duty
Install Brake Drum
Adjust Brake Shoe-to-Drum Clearance
Remove and Install Master Cylinder
Disassemble and Assemble Master Cylinder (Double Bleed Screw)
Brake Fluid Reservoir
Adjusting Master Cylinder
Bleeding Brake System—Double Bleed Screw
Remove and Install Slave Cylinders
Disassemble and Assemble Slave Cylinder
Disassemble and Assemble Brake Pedals
Disassemble and Assemble Parking Brake Pedal
Adjust Park Brake Pedal
Section 70: Hydraulic Repair
Group 05: Hydraulic Reservoir
Service Equipment and Tools
Other Material
Specifications
Remove and Install Reservoir
Flushing the Hydraulic System
Flushing the Reel/Belt Pickup Drive System
Start-Up Procedure After Hydrostatic System Repair
Group 10: Hydraulic Pumps
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Remove Main Hydraulic Pump
Main Hydraulic Pump
Disassemble Main Hydraulic Pump
Assemble Main Hydraulic Pump
Install Main Hydraulic Pump
Remove and Install Reel/Belt Pickup Pump Drive
Disassemble and Assemble Reel/Belt Pickup Pump Drive
Remove Chaff Spreader Pump
Reel/Belt Pickup and Chaff Spreader Pump
Disassemble Reel/Belt Pickup and Chaff Spreader Pump
Assemble Reel/Belt Pick-Up and Chaff Spreader Pump
Install Chaff Spreader Pump
Group 15: Hydraulic Valves
Service Equipment and Tools
Specifications
Remove and Install Hydraulic Valve Stack
Disassemble and Assemble Hydraulic Valve Stack
Remove and Install Active Header Height Control Valve
Disassemble and Assemble Active Header Height Control Valve
Solenoid Control Relief Valve Module
Header Lift Valve Module
Reel Lift, Variable Speed Feeder House and Threshing Speed Valve Module
Electro-Hydraulic Feeder House Reverser Valve—General Information
Remove and Install Electro-Hydraulic Feeder House Reverser Valve and Hoses
Disassemble Electro-Hydraulic Feeder House Reverser Valve
Two-Way Reel Lift and Variable Speed Feeder House Valve Module
Threshing Speed Valve Module
Auger Swing Valve Module
Reel Fore/Aft Valve Module
CONTOUR MASTER (Header Tilt) Valve Module
Hydraulic Solenoid Control Valve Leakage Repair
Replacing Pilot Solenoid Assemblies
Replacing Pilot Sleeve O-Rings
Remove and Install Chaff Spreader Flow Control Valve
Disassemble and Assemble Chaff Spreader Flow Control Valve
Remove Reel/Belt Speed Flow Control Valve
Disassemble and Assemble Reel/Belt Speed Flow Control Valve
Install Reel/Belt Speed Flow Control Valve
Feeder House Multi-Coupler Valve Identification
Disassemble, Inspect and Assemble Feeder House Multi-Coupler
Group 20: Hydraulic Cylinders
Specifications
Remove and Install Header Lift Cylinder
Disassemble and Assemble Header Lift Cylinder
Remove and Install Unloading Auger Swing Cylinder
Disassemble and Assemble Unloading Auger Swing Cylinder
Adjust Unloading Auger Swing Cylinder Eyebolt
Adjust Unloading Auger Support Stud
Remove and Install Unloading Auger Drive Cylinder
Unloading Auger Drive Cylinder Adjustment
Group 25: Motors
Remove and Install Chaff Spreader Motor
Group 30: Accumulator
Service Equipment and Tools
Specifications
Accumulator (General Information)
Accumulator Lock-Out
Remove Accumulator
Install Accumulator
Charge Accumulator
Charging an Accumulator With Over 1000 Hours of Combine Operation
Accumulator Precharge Pressure
Additional Precharge Information
Repair Shut-Off Valve
Replace Header Float Gauge
Adjust Header Drop Rate
Section 80: Separator Shell
Group 05: Gull Wing Doors
Other Material
Remove and Install Gull Wing
Composite Panel Repair
Group 10: Cleaning Fan Shields
Specifications
Cleaning Fan Shield Adjustment
Install Bevel Gear Cover and Axle Shield
Group 15: Rear Hood
Specifications
Remove and Install Lower Hood Panels
Remove and Install Rear Hood
Section 90: Operator Station Repair
Group 05: Air Conditioning System (R134a)
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Service Parts Kits
Hose and Tubing O-Ring Connection Torques
Discharge and Recovery of Air Conditioning Refrigerant
Remove and Install Compressor
Test Volumetric Efficiency
Leak Testing The Air Conditioning System With Dye
Test Shaft Seal Leakage
Disassemble and Assemble Compressor Clutch
Check Clutch Hub Clearance
Inspect Compressor Manifold
Disassemble, Inspect, and Assemble Compressor
Remove and Install Compressor Relief Valve
System Information
Flush Air Conditioning System
Purge Air Conditioning System
Evacuate Air Conditioning System
Compressor Oil Information
Determine Correct Oil Charge
Check Refrigerant Oil Charge
Charge Air Conditioning System
Group 10: System Components
Essential or Recommended Tools
Other Material
Air Conditioning System With Precleaner (General Information)
Remove and Install Receiver/Dryer
Replace Blower Motor
Replace Recirculator Motor Drive Module
Replace Heater Control Valve
Remove Condenser
Repair Condenser
Install Condenser
Replace Evaporator
Remove and Install Evaporator Temperature Sensor
Replace Low Pressure Switch
Replace High Pressure Switch
Replace Air Temperature Sensors
Group 15: Cab
Specifications
Remove and Install Cab Windshield—Style A
Remove and Install Cab Windshield—Style B
Remove Cab
Install Cab
Replace Rear Window
Remove and Install Cab Roof—Style A
Remove and Install Cab Outer Roof—Style B
Remove and Install Cab Inner Roof—Style B
Remove and Install Cab Headliner—Style B
Remove and Install Operator's Seat
Remove and Install Armrest Control Pivot —Style A
Remove and Install Armrest Control Pivot —Style B
Disassemble and Assemble Armrest Control Pivot—Style A
Remove and Install Operator Presence Switch
Operator Seat—Exploded View
Operator Seat Air Suspension Assembly—Exploded View
Disassemble and Assemble Operator Seat Air Suspension Assembly
Remove and Install Cab Door
Disassemble and Assemble Cab Door
Cab Door Latch Striker
Section 110: Feeder House Repair
Group 05: Conveyor
Other Material
Specifications
Remove and Install Feeder House
Adjust Feeder Conveyor Chain
Remove and Install Conveyor Chain
Measure Conveyor Chain Wear
Removing Conveyor Chain Link
Replace Conveyor Chain Slats
Replace Conveyor Chain Wear Strips
Adjust Drum Height
Remove and Install Conveyor Drum
Remove And Install Sub-Floor Assembly
Remove and Install Front Wear Plates
Single Point Latching Level Land—Exploded View
Feed Plate Support—Exploded View
Group 10: Top Shaft and Slip Clutch
Other Material
Specifications
Remove and Install Top Shaft Slip Clutch
Remove and Install Top Shaft Supports
Disassemble and Assemble Top Conveyor Shaft
Group 15: Feeder House Drives and Reverser Gear Case
Other Material
Specifications
Remove and Install Variable Drive Countershaft
Disassemble and Assemble Upper Variable Drive Countershaft
Disassemble and Assemble Standard Capacity Fixed Speed Countershaft
Backshaft Speed Sensor—Exploded View
Remove and Install Variable Drive Sheaves and Cams
Remove and Install Reverser Gear Case
Feeder House Reverser Gear Case—Exploded View
Disassemble and Assemble Feeder House Reverser Gear Case
Disassemble and Assemble Reverser Gear Case Oil Pump
Remove and Install Reverser Shift Piston
Remove and Install Oil Cooler
Remove and Install Backshaft
Disassemble and Assemble Fixed Speed Drive Tightener
Disassemble and Assemble Conveyor Drive Chain, Tightener and Guides
Feeder House Variable Speed Belt—Adjustment
Feeder House Variable Speed—Belt Replacement
Replace and Adjust Fixed Speed Feeder House Belt
Remove and Install Feeder House Air Flow Dust Suppression
Adjust Air Flow Drive Belt
Remove and Replace Air Flow Drive Belt
Group 20: CONTOUR MASTER Tilt Cylinder
CONTOUR MASTERTilt Cylinder Hoses and Fittings
Tilt Cylinder
Remove and Install CONTOUR MASTER Tilt Cylinder
Group 25: CONTOUR MASTER Tilt Frame
Other Material
Specifications
Feeder House Shell, Wear Plates and Seal Location Drawings
Tilt Beam and Closure Plates Location Drawings
Remove and Install Tilt Frame
Remove and Install Tilt Beam
Lateral Tilt Beam with Single Point Latching—Exploded View
Adjust Fore-Aft Turnbuckles
Remove Fore-Aft Tilt Frame
Install Fore-Aft Tilt Frame
Section 120: Separator
Group 05: Separator Repair
Essential or Recommended Tools
Other Material
Specifications
Remove and Install Rasp Bars
Static Balance Cylinder
Remove Threshing Cylinder
Install Threshing Cylinder
Check Concave Wear
Remove Concave
Install Concave
Level Concave (Rasp Bar)
Level Concave (Spike Tooth)
Concave Position Sensor and Linkage
Remove and Install Concave Position Sensor
Remove and Install Concave Adjusting Motor
Adjust Concave Adjusting Motor
Disassemble and Assemble Beater
Remove and Install Beater Shaft
Group 10: Cylinder Drives
Essential or Recommended Tools
Other Material
Specifications
Check Cylinder Drive Runout
Remove and Install Single Speed Extended Range Cylinder Drive Sheave
Remove and Install Dual Range Cylinder Drive Gear Case
Disassemble and Assemble Dual Range Cylinder Drive Gear Case
Remove and Install Intermediate Cylinder Drive
Repair Intermediate Cylinder Drive
Remove and Install Intermediate Cylinder Drive Support
Intermediate Cylinder Drive Upper Sheave—Exploded View
Disassemble and Assemble Intermediate Cylinder Drive Upper Sheave
Group 15: Straw Walkers and Crankshafts
Essential or Recommended Tools
Other Material
Specifications
All Walkers - Timing Procedure
Remove and Install Straw Walker Bearings
Remove and Install Rear Crankshaft
Remove and Install Front Crankshaft
Remove and Install Straw Walker Gear Case
Disassemble and Assemble Straw Walker Gear Case
Group 20: Straw Chopper, Straw Spreader and Chaff Spreader
Service Equipment and Tools
Other Material
Specifications
Wide Spread and Fine Cut Choppers
Chopper Housing and Knife Bank
Remove Straw Chopper
Replace Chopper Blades (Regular Chopper)
Replacing Fine Cut Chopper Blades (Optional)
Replace Knife Section
Remove Rotor Bearing
Remove and Install Straw Chopper Jackshaft
Straw Chopper Jackshaft—Exploded View
Remove and Install Straw Chopper Idler Assembly
Disassemble and Assemble Straw Spreader
Remove and Install Chaff Spreader Pan
Remove and Install Chaff Spreader
Disassemble and Assemble Chaff Spreader— Dual Motor Type
Chaff Spreader (Dual Motor) Hoses and Lines
Position Chaff Spreader Vanes
Group 25: Shoe Supply Augers, Cleaning Fan and Chaffer and Sieve Frame
Other Material
Specifications
Remove and Install Shoe Supply Augers
Replace Shoe Supply Auger Wooden Bearings
Remove and Install Shoe Supply Auger Drive Shaft
Remove and Install Shoe Supply Auger Trough
Remove Separator Drive Jackshaft
Install Separator Drive Jackshaft
Remove and Install Cleaning Fan Drive
Fan Drive Speed Control
Remove Cleaning Fan
Install Cleaning Fan
Remove and Install Cleaning Fan Housing
Adjust Fan Speed Actuator
Chaffer Extension—Exploded View
Chaffer Frame—Exploded View
Sieve Frame—Exploded View
Remove Chaffer, Sieve and Frames
Replace Shoe Frame Seals
Install Chaffers, Sieve, and Frames
Remove and Install Shaker Pan
Remove and Install Shoe Pitman Arms
Group 30: Tailings Elevator and Augers
Specifications
Disassemble Tailings Elevator and Augers
Assemble Tailings Elevator and Augers
Group 35: Primary Countershaft Gear Case
Essential or Recommended Tools
Other Material
Specifications
Remove and Install Primary Countershaft Gear Case
Disassemble and Assemble Primary Countershaft Gear Case
Remove and Install Primary Countershaft with Variable Sheave Assembly
Remove and Install Beater Curtain
Group 40: Header Electromagnetic Clutch
Specifications
Remove Header Electromagnetic Clutch
Header Electromagnetic Clutch—Exploded View
Install Header Electromagnetic Clutch
Section 130: Grain Tank and Unloading System Repair
Group 05: Grain Tank Cross Augers
Specifications
Remove and Install Grain Tank Cross Augers
Group 10: Unloading Auger System Drives
Specifications
Replacing Unloading Auger Drive Belt
Remove and Install Cross Auger Countershaft Hub and Shear Bolt
Remove Unloading Auger Drive Countershaft
Install Unloading Auger Drive Countershaft
Aligning Unloading Auger Drive
Unloading Auger Drive Cylinder Adjustment
Replacing Unloading Auger Grain Saver Door
Group 15: Vertical Unloading Auger and Lower Gear Case
Essential or Recommended Tools
Specifications
Remove Vertical Auger Lower Gear Case And Vertical Auger
Disassemble and Assemble Vertical Auger Lower Gear Case
Install Vertical Auger and Vertical Auger Lower Gear Case
Group 20: Horizontal Unloading Auger and Gear Case
Essential or Recommended Tools
Other Material
Specifications
Inspection of Horizontal Unloading Auger
17 Foot and 20 Foot Augers—Two Piece
Remove Horizontal Auger
Install Horizontal Auger
Remove Horizontal Auger Gear Case
Disassemble And Assemble Horizontal Unloading Auger Gear Case
Install Horizontal Auger Gear Case
Remove Horizontal Unloading Auger Tube
Install Horizontal Unloading Auger Tube
Remove and Install Unloading Auger Elbow
Remove Horizontal Auger Elbow
Install Unloading Auger Elbow
Remove Unloading Auger Charge Housing
Install Unloading Auger Charge Housing
Group 25: Clean Grain Elevator and Loading Auger Gear Case
Other Material
Specifications
Clean Grain Elevator Top Access Doors for Drives
Adjust Clean Grain Elevator Chain
Clean Grain Elevator Belt Replacement
Remove and Install Clean Grain Loading Auger and Housing
Disassemble and Assemble Clean Grain Loading Auger Housing
Clean Grain Elevator Upper Shaft, Sprocket and Sheave
Replace Clean Grain Loading Auger Bearing
Remove Clean Grain Elevator
Install Clean Grain Elevator
Remove and Install Clean Grain Elevator Gear Case
Disassemble and Assemble Clean Grain Elevator Gear Case
Group 30: Grain Tank and Extensions
Grain Tank Base
Grain Tank
Grain Tank Extensions
Section 140: Engine Gear Case and Control Valve Repair
Group 05: Engine Gear Case and Valve
Essential or Recommended Tools
Other Material
Specifications
General Information
Remove and Install Engine Gear Case
Engine Gear Case Specifications
Disassemble and Assemble Separator Drive Wet Clutch
Disassemble and Assemble Hydrostatic Gear Set
Set Gear Position
Preload Bearings
Disassemble and Assemble Straw Chopper/Unloading System
Set Separator Gear Position
Preload Bearings
Disassemble and Assemble Separator Drive
Preload Separator Drive Bearings
Set Separator Drive Gear Backlash
Disassemble and Assemble Hydrostatic Pump Drive
Preload Hydrostatic Pump Drive Bearings
Set Hydrostatic Pump Drive Gear Backlash
Disassemble and Assemble Oil Screen
Disassemble and Assemble Oil Trough
Disassemble and Assemble Dipstick Tube
Remove and Install Filter
Remove and Install Pressure Regulating Valve
Disassemble and Assemble Pressure Regulating Valve
Section 199: Dealer Fabricated Tools
Group 05: Dealer Fabricated Tools
DFRW20—Compressor Holding Fixture
DFHXT1—Split Ring Tool
