Complete Repair Technical Manual for John Deere Tractors 6010, SE6010, 6110, SE6110, 6210, 6310, 6410, SE6410, 6510, SE6510, 6610, SE6610, with all the shop information to maintain, diagnose, repair, and service like professional mechanics.

John Deere Tractors 6010, 6110, 6210, 6310, 6410, 6510, 6610 and SE Models workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM4559 English - 6010, 6110, 6210, 6310, 6410, 6510, 6610 and SE tractors Technical Manual.pdf
tm4558 German - Traktoren 6010 bis 6610 und SE-Traktoren
tm4560 French - Tracteurs 6010 à 6610 et tracteurs SE Réparation
tm4562 Italian - Trattori 6010 - 6610 e trattori SE
tm4563 Czech - Traktory serie 6010 az 6610 a traktory SE Opravy ( - 266766)

Total Pages: 2,418 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
  Foreword
   SAFETY
      Safety Measures
   GENERAL INFORMATION
      Specifications
      Tune-Up
      Predelivery Inspection
   ENGINE
      Engine Removal and Installation
   FUEL, AIR INTAKE, COOLING AND EXHAUST SYSTEMS
      Speed Control Linkage
      Fuel System
      Air Intake System
      Cooling System
      Cold-Weather Starting Aids
      Exhaust System
   ELECTRICAL SYSTEM
      Connectors
      Wiring Harnesses
      Charging Circuit
      Starting Motor Circuit
      Fuses, Relays and Switches
      Monitoring Systems
      Electrical Components
   SYNCROPLUS TRANSMISSION
      Removal and Installation of Transmission Components
      Transmission Shift Controls
      Perma Clutch II
      Gear Transmission
   POWER REVERSER
      Removal and Installation of Power Reverser Module
      Transmission Shift Controls
      Power Reverser Module
      Gear Transmission
   AUTOPOWR TRANSMISSION
      Removing and Installing the AutoPowr Transmission
      Transmission Shift Controls
      Input Housing
      Output Housing
      Assembling the Differential Drive Shaft
   POWRQUAD, POWRQUAD PLUS AND AUTOQUAD TRANSMISSIONS
      Removal and Installation of PowrQuad Module
      Transmission Shift Controls
      PowrQuad Module
      Creeper Transmission
      Option Transmission
      Range Transmission
   DRIVE SYSTEMS
      Removal and Installation of Components
      U-Jointed Shafts and Torsion Damper
      Front-Wheel Drive Clutch
      Differential
      Hydraulic Pump Drive
      Final Drives
      Rear PTO Options
      Front PTO
      Front Implement Drive
   STEERING AND BRAKES
      Hydrostatic Steering
      Steering Cylinders
      Brake Valve (Non-Power Brakes)
      Brake Valve (Power Fill Brakes)
      Brake Valve (with MFWD and Disk Brake)
      Rear Brakes
      Handbrake
      Hydraulic Trailer Brake
      Air Brakes
   HYDRAULIC SYSTEM
      Controls
      Hydraulic Pump and Charge Pump (PFC Hydraulic System)
      Hydraulic Pump (PC Hydraulic System)
      Valves
      Valves on PC Hydraulic System
      Rockshaft and Rockshaft Cylinder
      Three-Point Hitch
      Selective Control Valves and Couplers
      Independent Control Valve
   MISCELLANEOUS
      Removal and Installation of Components
      Main Frame
      Front Axle
      Front and Rear Wheels
      Trailer Hitch and Swinging Drawbar
      Triple Link Suspension (TLS) of FWD Axle
      Pick-Up Hitch
   OPERATOR'S CAB AND 2-POST ROPS
      Tilting, Removing and Installing the Operator's Cab
      Tilting, Removing and Installing the Operator's Cab (SE Tractors)
      Removing and Installing the Open Operator's Station
      Controls and Instruments
      Electronic Hitch Control Components
      Air Conditioning System
      Heating System (6010 to 6610)
      Heating System (SE 6010 to SE 6610)
      Operator's Cab
      Seats
      Radio
   SPECIAL TOOLS (DEALER-FABRICATED)

Table of Contents
Foreword
Section 05: SAFETY
Group 05: Safety Measures
Recognize Safety Information
Prevent Machine Runaway
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Safety Information - Air Brake System
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Section 10: GENERAL INFORMATION
Group 05: Specifications
Engine
Cooling system
Injection pump (Lucas)
Injection pump (Bosch VP44)
Air intake system
Electrical system
Hydrostatic steering system
Clutch
AutoPowr transmission
PowrQuad and PowrQuad Plus transmissions
AutoQuad and AutoQuad II transmissions
SyncroPlus transmission
Power Reverser
Creeper transmission
Rear PTO
Front PTO
Differential
Differential lock
Final drives
Front wheel drive
FWD axle with TLS
Hydraulic brakes
Handbrake
Parking lock
Hydraulic system with axial piston pump
Hydraulic system with gear-driven pump
Rockshaft
Front hitch
Ground speeds
Front and rear wheels
Dimensions and weights
Capacities
Handling and Storing Diesel Fuel
Diesel Fuel
Lubricity of Diesel Fuel
Diesel Engine Break-In Oil
Diesel Engine Oil
Transmission and Hydraulic Oil
Front Wheel Drive Axle Oil
Diesel Engine Coolant
Supplemental Coolant Additives
Grease
Oil Filters
Mixing of Lubricants
Lubricant Storage
Operating in Warm Temperature Climates
Alternative and Synthetic Lubricants
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Torques for inch fittings used in the hydraulic system
Torques for metric fittings used in the hydraulic system
Installing Oil Hoses
Product identification and sub-assembly serial numbers
Engine serial number
Transmission serial number
Front wheel drive axle serial number
Operator's cab serial number
Sub-assembly serial numbers
Group 10: Tune-Up
Specifications
Using high-pressure washers
Preliminary engine test
Tractor Tune-Up
Remove and clean the primary air cleaner element
Check the air cleaner safety element
Check the Dust Unloading Valve and Dust Trap If equipped
Check air intake system connections for leaks
Check crankcase vent hose for clogging
Clean radiator grille screen
Clean the radiator and oil cooler (or condenser)
Check caps on expansion tank
Check the radiator for leaks
Check engine thermostat
Check operation of fuel transfer pump
Checking the fuel filter
Bleeding the fuel system
Checking the fuel filter (with Bosch VP44 injection pump)
Bleeding the fuel system (with Bosch VP44 injection pump)
Clean the water trap
Run the engine until it is warm, and check engine speeds
Check setting of fuel injection pump
Check setting of speed control linkage
Clean battery, cables and battery box with a clean cloth
Neutral Start Circuit
Check operation of starter motor
Check operation of lighting system
Final engine check
Tractor operation check
Group 15: Predelivery Inspection
Predelivery Inspection
Section 20: ENGINE
Group 00: Engine Removal and Installation
Special or Essential Tools
Specifications
Removing the Engine (6010 to 6410)
Installing the Engine (6010 to 6410)
Preliminary Work, Replacing Engine Mountings (6010 to 6410)
Front Engine Mountings
Rear Engine Mountings
Removing the Engine (6510 and 6610)
Installing the Engine (6510 and 6610)
Preliminary Work, Replacing Engine Mountings (6510 and 6610)
Front Engine Mountings
Rear Engine Mountings
Section 30: FUEL, AIR INTAKE, COOLING AND EXHAUST SYSTEMS
Group 05: Speed Control Linkage
General Information
Specifications
Adjust Hand Throttle Lever and Accelerator Pedal
Adjusting Speed Control Linkage
Hand Throttle Lever-Exploded View
Accelerator Pedal-Exploded View
Accelerator Pedal On Tractors With Low Platform
Accelerator Pedal, With Electronic Speed Control (“Cruise Control”)
Adjusting the Ball Joints With electronic speed control (“cruise control”)
Installing the Ball Joint Ball joint on sensor (on the left when viewed in direction of travel)
Changing the Sensor
Replacing the Accelerator Pedal Assembly (AutoPowr)
Removing the Foot Throttle Potentiometer
Removing the Hand Throttle Potentiometer
Group 10: Fuel System
General Information
Special Tool (Dealer-Fabricated)
Removing the Fuel Tank
Installing the Fuel Tank
Replacing the Fuel Gauge Sending Unit
Changing the Fuel Transfer Pump
Changing the Fuel Transfer Pump (with Bosch VP44 Injection Pump)
Changing the Fuel Filter
Bleeding the Fuel System
Bleeding Air from the Fuel System (with Bosch VP44 Injection Pump)
Installing Check Valve in Fuel System
Group 15: Air Intake System
General Information
Exploded View of Air Cleaner
Group 20: Cooling System
General Information
Specifications
Removing the Radiator
Changing the Fan or the Viscous Fan Drive
Installing Radiator
Oil Cooler for Front PTO
Installing Oil Hoses
Relieving Tension on the Drive Belt
Replacing the Drive Belt
Replacing the Drive Belt Tensioner
Repairing the Fan Console
Group 25: Cold-Weather Starting Aids
Fuel Preheater
Electrical Starting Aid
Coolant Heater
Group 30: Exhaust System
General Information
Specifications
Exhaust to Top Left
Exhaust to Top Right
Exhaust to Bottom Right
Section 40: ELECTRICAL SYSTEM
Group 05: Connectors
Essential tools
General
Using high-pressure washers
Disconnecting electrical circuits
Stripping wire ends
Installing a terminal
WEATHER PACK connector
METRI PACK connector with terminal lock at the rear
METRI PACK connector with terminal lock at the front
METRI PACK connector
Connectors for electronic control units
Connector for injection pump
Connector at CAN bus terminating resistor
CRIMP SNAP IN connectors
Connectors
CPC connectors
KOSTAL connectors
Changing terminals
Relay socket
Power distribution connectors
Load center
Group 10: Wiring Harnesses
Disconnecting Electrical Circuits
Ground Point Locations
Removing and Installing Engine Wiring Harness W3 (4-Cylinder Engine)
Removing and Installing Engine Wiring Harness W3 (Tractors with AutoPowr Transmission and 4-Cylinder Engine)
Removing and Installing Engine Wiring Harness W3 (6-Cylinder Engine)
Removing and Installing Engine Wiring Harness W3 (Tractors with AutoPowr Transmission and 6-Cylinder Engine)
Removing and Installing Engine Wiring Harness W3 (with Open Operator's Station)
Removing and Installing Starting Aid Wiring Harness W27
Removing and Installing Starting Aid Wiring Harness W27 (Tractors with AutoPowr Transmission)
Removing and Installing Worklight Wiring Harness W14 (Front Corner)
Removing and Installing FWD Axle Wiring Harness W36 (with TLS)
Removing and Installing Front PTO Wiring Harness W39
Removing and Installing Cab Wiring Harness W4
Removing and Installing Cab Wiring Harness W4 (Tractors with AutoPowr Transmission)
Removing and Installing Cab Wiring Harness W4 (SE Tractors)
Removing and Installing Open Station Wiring Harness W4
Removing and installing harness for 7-terminal power socket W29
Removing and installing harness for 3-terminal power socket W31
Removing and installing multi-function unit wiring harnesses W5, W6
Removing and Installing Air Brake Wiring Harness W54 (50 km/h Tractors)
Removing and Installing Electronic Control Unit Wiring Harness W34
Removing and Installing Electronic Control Unit Wiring Harness W34 (Tractors with AutoPowr Transmission)
Removing and installing stepper motor driver wiring harness W35
Removing and Installing Cab Roof Wiring Harness W11
Removing and Installing Cab Roof Wiring Harness W11 (SE Tractors)
Removing and Installing Worklight Wiring Harness W18 (Cab)
Removing and installing wiper wiring harnesses W7, W10 and W38
Removing and installing air conditioning and fan wiring harness W8
Removing and Installing Air Conditioning and Fan Wiring Harness W8 (SE Tractors)
Removing and Installing Transmission Wiring Harness W13
Removing and Installing Transmission Wiring Harness W13 (Tractors with AutoPowr Transmission)
Removing and Installing Transmission Wiring Harness W13 (SE Tractors)
Removing and Installing Transmission Wiring Harnesses W32 and W33 (with Open Operator's Station)
Removing and Installing Transmission Wiring Harness W20 (Tractors with Electrical Reverser Control)
Group 15: Charging Circuit
Specifications
Repairing the Alternator
Disconnecting Electrical Circuits
Relieving the Drive Belt
Remove/Install the Alternator
Group 20: Starting Motor Circuit
Essential Tools
Specifications
Repairing the Starting Motor
Disconnecting Electrical Circuits
Removing and Installing the Starter Motor
Group 25: Fuses, Relays and Switches
Essential Tools
Specifications
Note
Disconnecting Electrical Circuits
Load Center (Tractors with Cab)
Load Center on Tractors with AutoPowr Transmission
Load Center on SE Tractors
Load Center on Tractors with Open Operator's Station
Replacing the Main Fuse
Replacing the electrical starting aid fuse
Replacing the Fuses for the Electrical Starting Aid (Tractors with AutoPowr Transmission)
Replacing the Fuse for the Injection Pump (Tractors with AutoPowr Transmission)
Replacing the Starting Motor Relay
Replacing the Electrical Starting Aid Relay
Replacing the Relay for the Front PTO
Replacing the Air Brake Relay (on 50 km/h Tractors)
Replacing the Injection Pump Relay (Tractors with AutoPowr Transmission)
Replacing the Main (Key) Switch
Replacing the Brake Switches
Replacing the Light Switch and Low/High Beam Switch
Replacing the Light Switch
Replacing Worklight Switches
Replacing the Switch for Lights on Cab Frame
Replacing the Switch for the Beacon Light
Replacing the Hazard Warning Light Switch
Replacing the Turn Signal Switch
Replacing the Horn Switch
Replacing the Dome Light Door Switch
Replacing Switches on Multi-Function Unit
Replacing the Windshield Wiper/Washer Switch
Replacing the Rear Window Wiper/Washer Switch
Replacing Windshield/Rear Window Switches
Replacing the Handbrake Switch
Replacing the Park Lock Switch (Tractors with Electrical Reverser Control)
Replacing the Switch for Reverse Range Lockout (Tractors with Electrical Reverser Control)
Replacing the Front Wheel Drive Switch
Replacing the Headland Management (HMS) Switch
Replacing the Rear PTO Preselector Switch
Replacing the Switch for AutoQuad Transmission
Replacing the Switch for AutoQuad II Transmission
Replacing the Gear Selector Switch on PowrQuad Plus, AutoQuad and AutoQuad II Transmissions
Replacing the Blower Switch
Replacing Switch of Air Conditioning System Compressor
Replacing the Differential Lock Switch
Replacing the PTO Switches
Replacing the Switch for Remote Control of PTO
Replacing the Rockshaft Control Switch
Replacing the Cruise Control Potentiometer
Replacing the Cruise Control Potentiometer
Rockshaft Control
Electrical actuation of the independent control valves
Group 30: Monitoring Systems
Note
Note
Disconnecting Electrical Circuits
Replacing the Sending Unit for Air Cleaner Restriction
Replacing the Engine Speed Sending Unit
Replacing the Sending Unit for Engine Oil Pressure
Replacing Coolant Temperature Sending Unit
Replacing Ground Speed Sending Unit
Replacing Acoustic Warning Signal Sending Unit
Replacing the Sending Unit for the Park Lock's Acoustic Alarm (Tractors with AutoPowr Transmission)
Replacing Flasher
Replacing the Basic Informator
Adjusting the Basic Informator
Group 40: Electrical Components
Note
Specifications
Disconnecting Electrical Circuits
Replacing the 7-terminal Power Outlet Socket
Replacing the 3-terminal Power Outlet Socket
Replacing Multiple Power-Outlet Socket Strip
Replacing the 2-terminal Power Outlet Socket
Removing the Wiper Motor
Adjusting the Headlights
Adjusting the Lights on the Cab Frame
Worklights with Xenon Bulbs
Section 50: SYNCROPLUS TRANSMISSION
Group 00: Removal and Installation of Transmission Components
Special or Essential Tools
Dealer-Manufactured Special Tools
Specifications
Removing the Clutch Housing
Installing the Clutch Housing
Removing the Gear Transmission
Installing the Gear Transmission
Group 05: Transmission Shift Controls
Specifications
Gear Shift Linkage, Exploded View and Assembly
Range Shift Linkage, Exploded View and Assembly
Adjusting the Shift Linkage and Parking Lock
Clutch Pedal Adjustment
Group 10: Perma Clutch II
Essential Tools
Specifications
Preliminary Work
Preliminary Work
Removing the Transmission Oil Pump
Transmission Oil Pump, Exploded View
Assembling the Transmission Oil Pump
Installing the Transmission Oil Pump
Disassembling the Clutch
Exploded View of Clutch
Assembling the Clutch
Installing the Clutch
Valves and other Hydraulic Components
Reconditioning the Engagement Override Valve
Reconditioning the Clutch Cooling Valve
Reconditioning the Cooling Pilot Valve
Reconditioning the Filter Relief Valve
Reconditioning the Pressure Regulating Valve
Reconditioning the Lube Relief Valve
Reconditioning the Cooler Relief Valve
Removing the Clutch Pedal Valve
Installing the Clutch Pedal Valve
Temperature and Pressure Sending Units
Test Ports
Group 15: Gear Transmission
Essential Tools
Specifications
Preliminary Work
Gear Transmission - Cross-Sectional View
Disassembling the Gear Shift Transmission
Exploded View of Gear Transmission
Exploded View of Shift Cover
Assembling the Drive Shaft
Installing Shafts
Final Assembly
Measuring the Gaps at the Connecting Ring
Final Assembly
Adjusting the Shift Linkage
Adjusting the Neutral Start Switch
Checking the Neutral Start Switch
Section 51: POWER REVERSER
Group 00: Removal and Installation of Power Reverser Module
Special or Essential Tools
Dealer-Manufactured Special Tools
Specifications
Removing the Power Reverser Module
Installing the Power Reverser Module
Removing and Installing the Gear Transmission
Group 05: Transmission Shift Controls
Specifications
Forward/Reverse Linkage, Exploded View and Assembly
Range Shift Linkage, Exploded View and Assembly
Gear Shift Linkage, Exploded View and Assembly
Adjusting the Forward/Reverse Linkage
Adjusting the Shift Linkage and Parking Lock
Adjusting the Reverse Drive Lever
Clutch Pedal Adjustment
Group 10: Power Reverser Module
Essential Tools
Specifications
Power Reverser Module - Sectional View
Components of Power Train
Preliminary Work
Repair Instructions
Removing the Disk Brake
Removing the Clutch and Planet Carrier
Removing the Transmission Oil Pump
Disassembling the Transmission Oil Pump
Exploded view of Transmission Oil Pump
Assembling the Transmission Oil Pump
Installing the Transmission Oil Pump
Disassembling the Clutch and Planet Carrier
Exploded View of Clutch and Planet Carrier
Assembling the Clutch and Planet carrier
Installing the Clutch and Planet Carrier
Exploded View of Disk Brake
Reconditioning and Installing the Disk Brake
Final Assembly
Valves and other Hydraulic Components
Repair Instructions
Replacing the Oil Filter
Reconditioning the Pressure Regulating Valve
Reconditioning the Cooling Pilot Valve
Reconditioning the Clutch Cooling Valve
Reconditioning the Engagement Override Valve
Reconditioning the Filter Relief Valve
Reconditioning the Cooler Relief Valve
Reconditioning the Lube Relief Valve
Reconditioning the Sump Valve
Reconditioning the Accumulator Piston
Reconditioning the Forward/Reverse Valve
Reconditioning the Fwd/Rev Cooling Control Valve
Reconditioning the Modulator Valve
Reconditioning the Connecting Valve
Reconditioning the Clutch Pedal Valve
Temperature and Pressure Sending Units
Replacing the Neutral Start Switch
Test Ports
Group 15: Gear Transmission
Essential Tools
Specifications
Preliminary Work
30 km/h (18.5 mph) Gear Transmission - Sectional View
40 km/h (25 mph) Gear Transmission - Sectional View
Disassembling the Gear Transmission
Exploded View of Gear Transmission
Exploded View of Shift Cover
Assembling the Drive Shaft
Installing Shafts
Final Assembly
Measuring the Gaps at the Connecting Ring
Adjusting the Shift Linkage
Section 53: AUTOPOWR TRANSMISSION
Group 00: Removing and Installing the AutoPowr Transmission
Special or Essential Tools
Specifications
Removing the AutoPowr Transmission
Installing the AutoPowr Transmission
Group 05: Transmission Shift Controls
Repair the Speed Control Lever
Repairing the Reverser Control
Repairing the Clutch Actuation Mechanism
Repairing the Manual Park Lock Release Mechanism
Releasing the Park Lock Manually
Group 10: Input Housing
Special or Essential Tools
Specifications
Removing the Clutch Control Block
Removing the Oil Filter and System Pressure Control Block
Removing the Transmission Oil Pump
Repairing the Transmission Oil Pump
Installing the Transmission Oil Pump
Repairing the System Pressure Control Block
Installing the System Pressure Control Block and Oil Filter
Repairing the Clutch Control Block
Installing the Clutch Control Block
Replacing the Hydrostatic Speed Sending Unit
Group 15: Output Housing
Special or Essential Tools
Specifications
Removing the Park Lock Control Block
Repairing the Park Lock Control Block
Installing the Park Lock Control Block
Replacing the Transmission Speed Sending Unit
Replacing the Transmission Input Speed Sending Unit
Group 20: Assembling the Differential Drive Shaft
Specifications
Preliminary Work
Differential Drive Shaft-Cross-Sectional View
Removing the Differential Drive Shaft
Repairing the Differential Drive Shaft
Final Assembly
Section 55: POWRQUAD, POWRQUAD PLUS AND AUTOQUAD TRANSMISSIONS
Group 00: Removal and Installation of PowrQuad Module
Special or Essential Tools
Dealer-Manufactured Special Tools
Specifications
Removing the Module
Installing the PowrQuad Module
Removing Creeper or Option Transmission
Installing Creeper or Option Transmissions
Removing the Range Transmission
Installing the Range Transmission
Group 05: Transmission Shift Controls
Other Material
Specifications
Gear Shift Linkage without Forward/Reverse Interlock (Reverser Control on Shift Console)
Gear Shift Linkage with Forward/Reverse Interlock, from tractor ser. no. 260099, (Reverser Control on Shift Console)
Range Shift Linkage without Forward/Reverse Interlock (Reverser Control on Shift Console)
Range Shift Linkage with Forward/Reverse Interlock, from tractor ser. no. 260099, (Reverser Control on Shift Console)
Reverser Control on Steering Column
Gear Shift Linkage (Reverser Control on Steering Column)
Range Shift Linkage (Reverser Control on Steering Column)
Range Shift Linkage (PowrQuad Plus and AutoQuad Transmissions)
Adjusting the Reverser Control Linkage
Adjusting Shifter and Parking Lock - Reverser Control on Shift Console
Adjusting Shifter and Parking Lock - Reverser Control on Steering Column
Adjusting the Shift Linkage and Parking Lock - PowrQuad Plus and AutoQuad Transmissions
Clutch Pedal Adjustment
Group 10: PowrQuad Module
Special or Essential Tools
Service Equipment and Tools
Other Material
Specifications
Transmission Components
Installing Transmission in Repair Stand
Removing the Transmission Front Cover/Front Valve Housing
Removing the Front Valve Housing
Valves in Front Valve Housing
Valves in Front Transmission Cover
Removing the Clutch Pedal Valve
Installing the Clutch Pedal Valve
Transmission Pump - Cross-Sectional View
Repairing the Transmission Pump
Installing the Front Valve Housing
Installing the Transmission Front Cover/Front Valve Housing
Removing the Shift Valve Housing
Replacing the Shaft Seals and Shifter Levers
Replacing the Shifter Shafts and Arms
Valves in the Shift Valve Housing
Speed Modulator Valve - Cross-Sectional View
Planetary Housing Valves
Forward/Reverse Valve - Cross-Sectional View (Mechanical Reverser Control)
Forward/Reverse Valve - Cross-Sectional View (Electrical Reverser Control)
Speed Valve - Cross-Sectional View
Assembling and Installing the Shift Valve Housing
Disassembling the Planetary Gear
Reconditioning the Input Planetary Carrier
Disassembling the Input Planetary Assembly
Disassembling the Disk Brake Housing
Planetary Carrier/Tractor Clutch - Cross-Sectional View
Reconditioning the Planetary Carrier/Tractor Clutch
Disassembling the Planetary Housing Components
Reconditioning the Direct Drive Clutch
Assembling the Planetary Housing Components
Assembling the Disk Brake Housing
Assembling the Planetary Carrier
Assembling the Planetary Gear/Disk Brake Housing
Removing the Stepper Motor
Installing the Stepper Motor
Adjusting the Stepper Motor
Group 15: Creeper Transmission
Specifications
Disassembling the Creeper Transmission
Assembling the Creeper Transmission
Shift Linkage (Locking Pins)-Sectional View
Installing the Shift Linkage
Reconditioning the Shift Cover
Final Assembly
Group 20: Option Transmission
Specifications
Disassembling the Option Transmission
Assembling the Countershaft
Installing Shafts
Final Assembly
Adjusting the Shift Linkage
Group 25: Range Transmission
Other Material
Specifications
Disassembling the Range Transmission
Exploded View - Drive Shaft and Parking Lock
Exploded View of Shift Linkage
Exploded View of Shift Cover
Assembling the Range Transmission
Section 56: DRIVE SYSTEMS
Group 00: Removal and Installation of Components
Special or Essential Tools
Self-Manufactured Tool
Specifications
Removing the FWD Clutch
Installing the Final Drives
Removing the Differential Housing
Installing the Differential Housing
Removing the Final Drives
Installing the Final Drives
Removing the Rear PTO
Installing the Rear PTO
Removing the Front PTO
Installing the Front PTO
Group 05: U-Jointed Shafts and Torsion Damper
Specifications
Removing the U.j. Shaft (FWD)
Reconditioning the U.j. Shaft (FWD)
Installing the U.j. Shaft (FWD)
Removing the U.j. Shaft (Engine)
Removing the Torsion Damper
Installing the Torsion Damper
Installing the U.j. Shaft (Engine)
Group 10: Front-Wheel Drive Clutch
Specifications
Other Material
Special Tool (Dealer-Manufactured)
Disassembling the Front-Wheel Drive Clutch
Assembling the Front-Wheel Drive Clutch
Group 15: Differential
Specifications
Removing the Differential
Disassembling the Differential
Assembling the Differential
Installing the Differential
Adjusting the Taper Roller Bearing
Adjusting Backlash
Final Assembly
Group 20: Hydraulic Pump Drive
Special or Essential Tools
Specifications
Removing Pump Drive
Installing the Pump Drive
Final Assembly
Adjusting the Pump Drive
Group 25: Final Drives
Special or Essential Tools
Specifications
Disassembling Final Drives
Assembling Final Drives
Adjusting Rear Axle Rolling Drag Torque
Final Assembly
Repairing Damaged or Worn Threads in the Flanged Axle (Repair Kit FKM10476)
Group 30: Rear PTO Options
Special or Essential Tools
Special Tools (Dealer Fabricated)
Other Material
Specifications
Replacing Output Shaft Seal Ring
Changing the O-Ring on Reversible PTO
Removing the PTO Clutch
Adjusting Play at Hub
Installing the PTO Clutch
Replacing the PTO Brake
Disassembling the PTO Drive Train
Repairing the Output Shaft (540/1000 rpm Reversible)
Repairing the Output Shaft (540/1000 rpm Shiftable)
Assembling the Output Shaft (540/1000 rpm Shiftable, 540/540E/1000 rpm)
Repairing the Countershaft (540/1000 rpm and 540/540E/1000 rpm)
Assembling the PTO Shifter (540/1000 rpm Shiftable and 540/540E/1000 rpm)
Assembling PTO Drive Train
Adjusting Taper Roller Bearing at Output Shaft
Adjusting Taper Roller Bearing of Countershaft
Installing the Support and Adjusting the Taper Roller Bearings
Installing the PTO Housing
Removing the PTO Modulating Valve
Repairing the PTO Modulating Valve
Installing the PTO Modulating Valve
Repairing the Solenoid Valve
Replacing PTO Speed Sending Unit If equipped
Changing and Adjusting the Bowden Cable
Group 35: Front PTO
Special or Essential Tools
Other Material
Specifications
General Repair Procedures
Repairing the Solenoid Valve
Removing the Modulating Valve
Repairing the Modulating Valve
Installing the Modulating Valve
Replacing PTO Speed Sending Unit
Changing/Washing the Filter
Checking the Pressure Regulating Valve
Checking the Check Valves
Removing/Installing the Valve Plate
Disassembling the Front PTO
Repairing the Oil Pump
Repairing the PTO Clutch
Repairing the PTO Brake
Installing the PTO Clutch and Brake
Repairing the Intermediate Gear Shaft (PTO Rotating Counterclockwise)
Repairing the Drive Shaft
Adjusting the Taper Roller Bearings at the Drive Shaft
Adjusting the Taper Roller Bearings at the Output Shaft
Adjusting the Taper Roller Bearings at the Intermediate Gear Shaft
Installing the Front PTO
Group 40: Front Implement Drive
Special or Essential Tools
Specifications
Removing/Installing the Front Implement Drive
Replacing the Damper
Section 60: STEERING AND BRAKES
Group 05: Hydrostatic Steering
Special or Essential Tools
Specifications
Preliminary Work
Removal - Tractors With Cab
Removal - SE Tractors and Tractors Without Cab
Disassembling the Steering Valve
Exploded View of Steering Valve
Assembling the Steering Valve
Adjusting the Double-Acting Shock Valves
Steering Wheel and Steering Column (With Cab)
Steering Wheel and Column (SE Tractors and Tractors Without Cab)
Repairing the Steering Column
Installation - Tractors With Cab
Installation - SE Tractors and Tractors Without Cab
Group 10: Steering Cylinders
General Information
Special or Essential Tools
Specifications
Removing the Steering Cylinder
Disassembling the Steering Cylinder
Assembling the Steering Cylinder
Installing the Steering Cylinder
Group 15A: Brake Valve (Non-Power Brakes)
Special or Essential Tools
Specifications
Checking Brake Piston Travel
Checking Control Valve Opening Pressure - Preliminary Work
Checking the Control Valve Opening Pressure
Repair Kit AL117240
Repairing the Control Valve (Repair Kit AL117240)
Checking Control Valve Opening Pressure
Adjusting the Brake Switches
Removing the Brake Valve
Disassembling the Brake Valve
Assembling the Brake Valve
Installing the Brake Valve
Adjusting the Brake Pedals
Checking Control Valve Opening Pressure - Preliminary Work
Checking Control Valve Opening Pressure
Adjusting the Brake Switches
Final Assembly
Group 15B: Brake Valve (Power Fill Brakes)
Special Tool (Dealer-Fabricated)
Specifications
Preliminary Work
Removing the Brake Valve
Disassembling the Brake Valve
Exploded View
Assembling the Brake Valve
Installing the Brake Valve
Adjusting the Brake Pedals
Adjusting the Brake Switches
Final Assembly
Bleeding the Brakes
Group 15C: Brake Valve (with MFWD and Disk Brake)
Special Tool (Dealer-Manufactured)
Specifications
Preliminary Work
Removing the Brake Valve
Disassembling the Brake Valve
Exploded View
Assembling the Brake Valve
Installing the Brake Valve
Adjusting the Brake Pedals
Adjusting the Brake Switches
Final Assembly
Bleeding the Brakes
Group 20: Rear Brakes
Special Tools
Specifications
Removing the Rear Brakes
Installing the Rear Brake
Checking Brake Pistons for Return Movement and Leakage
Final assembly
Bleeding the Brakes (Brake Valve, Non-Power Brakes)
Bleeding the Brakes (Brake Valve, Power-Fill Brakes and MFWD and Disk Brake)
Group 25: Handbrake
Specifications
Preliminary Work
Removing the Handbrake
Handbrake - Exploded View
Installing the Handbrake
Final Assembly
Handbrake Components
Replacing the Handbrake Cable
Handbrake Test
Adjusting the Handbrake
Group 30: Hydraulic Trailer Brake
Special Tools
Specifications
Repair Instructions
Changing the Trailer Brake Valve
Cleaning the Trailer Brake Valve
Cleaning the Screen
Replacing the Check Valve
Bleeding the Trailer Brake Valve
Checking the Trailer Brake Valve
Adjusting the Trailer Brake Valve
Group 35: Air Brakes
Special or Essential Tools
Specifications
Screw Union Installation
Changing the Compressor
Gaskets for the Compressor
Changing the Compressed Air Tank
Changing the Pressure Control Valve
Changing the Preload Valve
Changing the Trailer Control Valve
Exploded View of Trailer Control Valve
Exploded View of Trailer Control Valve (Tractors with MFWD and Disk Brake Only)
Changing the Trailer Control Valve
Exploded View of Trailer Control Valve
Changing the Coupling Ends
Changing the Pressure Gauge
Test Sequence
Checking the System for Leaks
Checking the “Supply” Coupling End
Checking Dual-Line Brakes
Checking Single-Line Brakes
Adjusting the Handbrake (With Air Brake System)
Section 70: HYDRAULIC SYSTEM
Group 05: Controls
General
Specifications
Replacing and Adjusting the SCV Actuating Elements
Installing the Multi-Function Lever
Adjusting the Multi-Function Lever
Group 10: Hydraulic Pump and Charge Pump (PFC Hydraulic System)
Service Equipment and Tools
Other Material
Specifications
Repair Instructions
Removing the Charge Pump
Disassembling the Charge Pump
Assembling the Charge Pump
Installing the Charge Pump
Checking the Lube Oil Valve
Restrictor in Oil Tank
Check Valve in Oil Leak-Off Line
Changing the Hydraulic Pump Controller
Hydraulic Pump Controller - Exploded View
Adjusting the Controller
Removing the Hydraulic Pump
Installing the Hydraulic Pump
40 cm3 (2.4 cu in.) Hydraulic Pump - Exploded View
25 cm3 (1.5 cu in.) Hydraulic Pump - Exploded View
Disassemble, Inspect and Assemble Hydraulic Pump
Adjusting the Swashplate Bearing Preload
Adjusting the Shaft Bearing Preload
Group 11: Hydraulic Pump (PC Hydraulic System)
Specifications
Repair Instructions
Removing the Hydraulic Pump
Exploded View
Reconditioning the Hydraulic Pump
Removing the Installation Plate
Changing the Lube Priority Valve
Installing the Installation Plate
Installing the Hydraulic Pump
Group 15: Valves
Special Tools
Dealer-Manufactured Special Tools
Specifications
Repair Instructions
Direct Control of Rockshaft
Removing the Rockshaft Valve
Repairing the Rockshaft Valve
Checking the Depth to which the Raising and Lowering Valves are screwed in
Changing the Stepper Motor
Centering the Stepper Motor
Installing the Rockshaft Valve
Shuttle Valves, Arrangement in PFC Hydraulic System
Removing the Main Block
Main Block - Exploded View
Repairing the Main Block
Installing the Main Block
Checking the Oil Filter Head
Power Beyond Application Valve - Exploded View
Connecting the Power Beyond Application Valve
Adjusting the Power Beyond Application Valve
Converting the Power Beyond Application Valve
Connecting the Power Beyond Application Valve
Adjusting the Power Beyond Application Valve
Group 16: Valves on PC Hydraulic System
Note
Specifications
Repair Instructions
Shuttle Valves, Arrangement in PC Hydraulic System
Removing the Main Block
Main Block-Exploded View
Repairing the Main Block
Installing the Main Block
Checking the Filter By-Pass Valve and Oil Filter Head
Replacing the Lube Priority Valve
Group 20: Rockshaft and Rockshaft Cylinder
Specifications
Electronic Hitch Control Unit (HCU)
Removing the Position Sensor and Toothed Segment
Attaching the Toothed Segment
Exploded View
Installing the Position Sensor
Removing the Rockshaft
Assembling the Rockshaft
Removing the Rockshaft Cylinders
Repairing the Rockshaft Cylinder
Changing the Rockshaft Cylinder Gaskets
Assembling the Rockshaft Cylinders
Installing the Rockshaft Cylinder
Group 25: Three-Point Hitch
Special or Essential Tools
Self-Manufactured Special Tools
Specifications
Removing Draft-Sensing Pins or Draft Link Bearing Pins
Assembling the Draft-Sensing Pin(s)
Installing the Draft-Sensing Pin(s) or Bearing Pins
Checking and Adjusting the Draft Sensor
Group 30: Selective Control Valves and Couplers
Dealer-Manufactured Special Tools
Other Material
Specifications
Repair Instructions
SCV Identification
Removing Selective Control Valves
Series 100/101 Selective Control Valve - Exploded View
Reconditioning the Selective Control Valve - 100/101 Series
Series 200/201 Selective Control Valve - Exploded View
Series 300/301 Selective Control Valve - Exploded View
Replacing Control Knobs
Inspecting the Check Valves
Inspect Pressure Compensator Valve - 300/301 Series
Inspect Metering Valve - 300/301 Series
Inspect Metering Valve - 200/201 Series
Reconditioning the Valve Spool - 200/201 Series
Reconditioning the Valve Spool - 200/201 Series
Installing the SCV Unit
Shuttle Valves, Arrangement in PFC Hydraulic System
Shuttle Valves, Arrangement in PC Hydraulic System
Installing the Left-Hand Endplate
Installing the Right-Hand Endplate
Adjusting LS Relief - l.h. Endplate with extra LS Connector for External Consumers
Adjusting LS Relief - r.h. Endplate with extra Connectors for External Consumers
Adjusting the Kickout Relief Valve Detent - 300 Series SCV
Changing Couplers
DeLuxe Coupler - Exploded View
Reconditioning the DeLuxe Coupler
Checking Couplers for Leaks
Group 35: Independent Control Valve
Other Material
Specifications
Repair Instructions
Removing the Independent Control Valve
Repairing the Control Valves (Mechanical Actuation)
Repairing the Control Valves (Electrical Actuation)
Inlet Plate with Pressure-Limiting Valve
Assembling the Control Valve
Installing the Control Valve
Section 80: MISCELLANEOUS
Group 00: Removal and Installation of Components
Special or Essential Tools
Dealer-Manufactured Special Tools
Self-Manufactured Tools
Specifications
Removing the Main Frame (6010 to 6410 Without FWD Axle With TLS)
Installing the Main Frame (6010 to 6410 Without FWD Axle With TLS)
Removing Main Frame (Tractors With TLS Front Wheel Drive Axle)
Installing the Front Wheel Drive Axle With TLS
Removing the Main Frame (6510 and 6610 Without FWD Axle With TLS)
Installing the Front Wheel Drive Axle With TLS
Removing the Front Axle
Installing the Front Axle
Removing the Front-Wheel Drive Axle
Installing the Front Wheel Drive Axle With TLS
Removing the Front Wheel Drive Axle With TLS
Installing the Front Wheel Drive Axle With TLS
Removing the Front Axle Support (6110 to 6610 With FWD Axle With TLS)
Installing the Front Axle Support (6110 to 6610 With FWD Axle With TLS)
Removing the Front Axle Support (6510 and 6610 Without FWD Axle With TLS)
Installing the Front Axle Support (6510 and 6610 Without FWD Axle With TLS)
Group 05: Main Frame
Specifications
Main Frame, 4-cyl. and 6-cyl. Tractors
Group 10: Front Axle
General Information
Specifications
Disassembling the Front Axle
Assembling the Front Axle
Assembling Axle Center Section
Installing the Front Axle
Installing the Tie Rod
Checking Front Wheel Toe-In
Adjusting Front Wheel Toe-In
Group 15: Front and Rear Wheels
Special or Essential Tools
Specifications
Removing a Wheel (Front or Rear)
Assembling the Rear Wheel (With Rack-and-Pinion Axle)
Attaching the Front Wheel
Attaching the Rear Wheel
Group 20: Trailer Hitch and Swinging Drawbar
Specifications
Installing Rigid Trailer Mounting
Installing the Guide Rails
Repairing the Automatic Trailer Hitch (Two-Lever Operation)
Repairing the Automatic Trailer Hitch (One-Lever Operation)
Remote Control for Automatic Trailer Hitch
Swinging Drawbar
Swinging Drawbar with Pick-Up Hitch
Adjusting the Retaining Strap
Group 25: Triple Link Suspension (TLS) of FWD Axle
General Information
Special or Essential Tools
Other Material
Specifications
Making the Hydraulic System Pressure-Free
Removing/Installing the Oscillation Limiter
Removing the Panhard Link
Installing the Panhard Link
Suspended Front Link (SFA) Controller
Removing the Position Sensor
Repairing the Position Sensor
Installing the Position Sensor
Adjusting the Sensor Rod
Removing the Hydraulic Cylinder
Repairing the Hydraulic Cylinder
Installing the Hydraulic Cylinder
Removing the Control Valve Block
Installing the Control Valve Block
Repairing the Solenoid Valves
Repairing the Pressure-Regulating Valve
Repairing the Pressure-Relief Valve
Repairing the Electro-Hydraulic Control Valve Plugs
Repairing the Bleed Valves
Repairing the Distributor Block
Removing/Installing the Accumulators
Repairing the Accumulator
Removing the Bearing Support
Installing the Bearing Support
Group 30: Pick-Up Hitch
Specifications
Other Material
Installing the Upper Frame
Frame Assembly - Exploded View
Operating Lever and Lift Links - Exploded View
Hydraulic Parts
Repairing the Retainer Spring
Repairing the Latch Housing
Repairing the Hydraulic Cylinder
Adjusting the Lift Links
Adjusting the Guide Stop
Adjusting the Locking Pin
Operational Check
Section 90: OPERATOR'S CAB AND 2-POST ROPS
Group 00: Tilting, Removing and Installing the Operator's Cab
Special or Essential Tools
Dealer-Manufactured Special Tools
Specifications
Tilting the Operator's Cab Upward
Tilting the Operator's Cab Downward
Removing the Operator's Cab
Installing the Operator's Cab
Group 01: Tilting, Removing and Installing the Operator's Cab (SE Tractors)
Special or Essential Tools
Dealer-Manufactured Special Tools
Specifications
Tilting Flat-Floor Cabs on SE Tractors
Tilting the Operator's Cab Upward (SE Tractors)
Tilting the Operator's Cab Downward (SE Tractors)
Removing the Operator's Cab from SE Tractors
Installing the Operator's Cab on SE Tractors
Group 02: Removing and Installing the Open Operator's Station
Special or Essential Tools
Specifications
Removing the Open Operator's Station
Installing the Open Operator's Station
Group 05: Controls and Instruments
Replacing Bulbs on the Instrument Unit
Removing Control Unit
Removing Control Unit for the Lighting System
Replacing Electronic Control Unit (BCU)
Replacing Electronic Control Unit (RCU)If equipped
Replacing Electronic Control Unit (SFA)If equipped
Replacing Electronic Control Unit (ECU)If equipped
Replacing the Bus Resistors
Replacing the PPST/E-ICV Control Unit (PEC)If equipped
Replacing the Electronic Control Unit (UIC/PLC)
Replacing the Electronic Control Unit (TCU)
Replacing the Performance Monitor (PRF)If equipped
Replacing Instrument Unit (BIF)
Group 10: Electronic Hitch Control Components
Disconnecting Electrical Circuits
Replacing the Hitch Control Unit (HCU)
Replacing the Operation Unit
Group 15: Air Conditioning System
Special or Essential Tools
Specifications
Torques for Tightening Refrigerant Hoses
Safety At Work
Handling Refrigerant
In an Emergency
Safety Equipment
Storage of Refrigerant Containers
R134A Refrigerant
Important Note
Discharging the System
Evacuating the System
Filling With Refrigerant Oil
Instructions for Starting Up the DENSO Air-Conditioning Compressor
Filling the System
Topping Up a Partly Discharged System
Leak Test
Removing the Compressor
Checking Level in the Compressor
Disassembling the Compressor Clutch
Checking Clutch Hub Clearance
Checking the Compressor Manifold
Installing the Compressor
Routing the Air-Conditioning Hoses
Removing and Installing the Condenser
Removing and Installing the Receiver-Drier
Removing and Installing the Evaporator and Expansion ValveNot on SE tractors
Replacing the Expansion Valve
Removing and Installing the Evaporator and Expansion Valve on SE Tractors
Install Condensation Water Drain Hoses Not on SE tractors
Arrangement of Condensation Water Drain Hoses on SE Tractors
Removing the Heater/Evaporator Housing From SE Tractors
Removing and Installing the Thermostat Switch
Adjusting the Thermostat Switch Bowden Cables Not on SE tractors
Removing and Installing the Thermostat Switch on SE tractors
Removing and Installing the High/Low Pressure Switch
Group 20: Heating System (6010 to 6610)
Ventilator and Heater-Exploded View
Removing and Installing Fan and Radiator
Removing and Installing the Heater Valve
Adjust Bowden Cables of Heater Valve
Removing the Cab Air Filter
Replacing Recirculating Air Filter
Group 21: Heating System (SE 6010 to SE 6610)
Ventilator and Heater-Exploded View
Removing the Cab Air Filter
Removing and Installing Fan and Radiator
Removing and Installing the Heater Valve
Removing the Heater/Evaporator Housing
Group 25: Operator's Cab
Specifications
Removing Cab Frame
Torques for Hardware on Platform Mountings (2-Post ROPS, Standard Version)
Torques for Hardware on Cab Mountings (6010-6410 and SE 6010 to SE 6410)
Torques for Hardware on Cab Mountings (6510, 6610, SE 6510 and SE 6610)
Removing the Outer Roof
Removing the Hatch
Removing and Installing the Windshield
Removing and Installing the Rear Window
Installing the Door Lock
Replacing Handrail or Rear View Mirror
Adjusting Window Contact Pressure
Removing the Cab Door
Installing the Cab Door
Removing Inner Roof Trim
Group 30: Seats
Specifications
Exploded View of Comfort Seat MSG44-A1
Air Comfort Seat MSG95A-00, Lower Section
Passenger Seat, Exploded View
Group 35: Radio
Radio, Loudspeakers and Aerial, Exploded View
Section 99: SPECIAL TOOLS (DEALER-FABRICATED)
Group 05: Special Tools (Dealer-Fabricated)
Load-Positioning Device
Load-Positioning Device
Holding Device
Suspension Eyes for Operator's Cab
Holding Device
Holding Tool
Wooden Block
DFRW79 - Piston Holding Tool
Socket Wrench Insert
Seal Installer
Seal Installer
Assembly and Guide Mandrels
Turning Device
Installation tool
Tube
Bushing
Socket Wrench Insert
Special Key
Spannvorrichtung

John Deere Tractors 6010, SE6010, 6110, SE6110, 6210, 6310, 6410, SE6410, 6510, SE6510, 6610, SE6610 Repair Service Manual (TM4559)